Moxa Technologies IA261 User`s manual

IA261/262 Hardware User’s Manual
Third Edition, April 2009
www.moxa.com/product
© 2009 Moxa Inc. All rights reserved.
Reproduction without permission is prohibited.
IA261/262 Hardware User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in
accordance with the terms of that agreement.
Copyright Notice
Copyright © 2009 Moxa Inc.
All rights reserved.
Reproduction without permission is prohibited.
Trademarks
MOXA is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the
part of Moxa.
Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but
not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this
manual, or to the products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no
responsibility for its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the
publication.
Technical Support Contact Information
www.moxa.com/support
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Toll-free: 1-888-669-2872
Tel: +1-714-528-6777
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Table of Contents
Chapter 1
Introduction ..................................................................................................1-1
Overview.................................................................................................................................. 1-2
Package Checklist .................................................................................................................... 1-2
Product Features ...................................................................................................................... 1-3
Product Hardware Specifications............................................................................................. 1-4
Hardware Block Diagram ........................................................................................................ 1-6
Chapter 2
Hardware Introduction.................................................................................2-1
Appearance .............................................................................................................................. 2-2
Dimensions (unit = mm) .......................................................................................................... 2-3
LED Indicators......................................................................................................................... 2-4
Reset Button............................................................................................................................. 2-4
Real Time Clock ...................................................................................................................... 2-5
Placement Options ................................................................................................................... 2-5
DIN-Rail Mounting .................................................................................................... 2-5
Wall Mounting (optional)........................................................................................... 2-6
Chapter 3
Hardware Connection Description .............................................................3-1
Wiring Requirements ............................................................................................................... 3-2
Connecting the Power ................................................................................................ 3-2
Grounding the Unit..................................................................................................... 3-3
Connecting to the Console Port ............................................................................................... 3-4
Connecting to a Display........................................................................................................... 3-4
Connecting to a Keyboard and Mouse ..................................................................................... 3-5
Connecting to the Network ...................................................................................................... 3-5
Connecting to a Serial Device.................................................................................................. 3-5
Connecting to a CAN Device................................................................................................... 3-6
Connecting to the DI/DO ......................................................................................................... 3-6
Digital Input Wiring ................................................................................................... 3-7
Digital Output Wiring ................................................................................................ 3-7
Insert CompactFlash Card........................................................................................................ 3-7
USB Hosts ............................................................................................................................... 3-9
Appendix A Regulatory Approval Statements .............................................................. A-1
1
Chapter 1
Introduction
Thank you for purchasing the Moxa IA261/262 RISC-based industrial ready-to-run embedded
computer. This product’s features include four RS-232/422/485 serial ports (2 ports for IA262),
dual 10/100 Mbps Ethernet ports, 8 digital input channels and 8 digital output channels, VGA
output, a CompactFlash socket for mass storage expansion, and USB ports for keyboard/mouse
connection or mass storage disk expansion, IA262 also supports dual CAN ports for industrial
automation devices connection. These features make the IA261/262 series ideal for your
embedded applications, especially the environment in industrial environment such as SCADA,
manufacturing automation and other industrial applications.
This manual introduces the hardware of the IA261/262 series embedded computers. After a brief
introduction of the hardware features, the manual focuses on installation and hardware
configuration with device interfaces.
The following topics are covered in this chapter:
‰
‰
‰
‰
‰
Overview
Package Checklist
Product Features
Product Hardware Specifications
Hardware Block Diagram
IA261/262 Hardware User’s Manual
Introduction
Overview
The IA261/IA262 embedded computers, which are ideal for industrial automation applications,
feature 4 RS-232/422/485 serial ports (2 for IA262), dual CAN ports (IA262 only), dual Ethernet
ports, 8 digital input channels, 8 digital output channels, VGA output, 2 USB hosts and a
CompactFlash socket in a compact, industrial-strength aluminum rugged casing. The DIN-Rail
vertical form factor makes the IA261/262 a cost effective solution for installation in small cabinets.
This space-saving solution also facilitates easy wiring, and is the best choice of front-end
embedded controller for industrial applications.
Due to its VGA output capability, IA261/262 is not only play the role of protocol conversion or
data acquisition for the field site devices, it is also suitable for SCADA system in industrial
applications such as manufacturing automation, production line process monitoring, mining
automation etc to be the operator interface terminal at the field site with VGA monitor and proper
HMI software.
The diversified peripherals, which include RS-232/422/485, CANbus, digital input and digital
output, are all designed for industrial environments. The embedded 2 KV isolation protection for
serial signals and CANbus ports, and enhanced 3 KV protection for digital I/O, make the
IA261/262 the most reliable solution of this type for harsh, industrial environments. Since the dual
LAN ports are built, the IA261/262 is an ideal communication platform for Network Redundant
applications.
In addition to the standard model, the IA261/IA262 also comes in wide temperature models. The
IA261-T and IA262-T have an operating temperature range of -40 to 75°C, and are appropriate for
harsh industrial automation environments. The industrial mechanism of the IA261/IA262 design
provides robust, reliable computing. Due to the RISC-based architecture, the IA261/IA262 will not
generate too much heat while being used. The high communication performance and fanless
design make the IA261/IA262 ideal for industrial automation environments.
The IA261/262 embedded computers use a Cirrus Logic EP9315 ARM9, 32-bit, 200 MHz RISC
CPU. Unlike the X86 CPU, which uses a CISC design, the RISC design architecture and modern
semiconductor technology provide the IA261/262 with a powerful computing engine and
communication functions, but without generating a lot of heat. The built-in 32 MB NOR Flash
ROM and 128 MB SDRAM give you enough memory to run your application software directly on
the IA261/262.
The IA261/262 runs Linux or WinCE 6.0 (pre-installed), providing a friendly environment for
developing sophisticated application software. Moxa’s quality software support makes
programming and developing bug-free code easier, quicker, and less expensive.
Package Checklist
The IA261/262 Series includes the following models:
IA261-I-CE
RISC-based Embedded Computer with VGA, 4 Serial Ports, Dual LANs, DIO, CompactFlash,
USB, WinCE 6.0, isolation protection for all IO
IA261-I-T-CE
RISC-based Embedded Computer with VGA, 4 Serial Ports, Dual LANs, DIO, CompactFlash,
USB, WinCE 6.0, Wide Temperature, isolation protection for all IO
IA262-I-CE
RISC-based Embedded Computer with VGA, 2 Serial Ports, Dual LANs, CAN, DIO,
CompactFlash, USB, WinCE 6.0, isolation protection for all IO
1-2
IA261/262 Hardware User’s Manual
Introduction
IA262-I-T-CE
RISC-based Embedded Computer with VGA, 2 Serial Ports, Dual LANs, CAN, DIO,
CompactFlash, USB, WinCE 6.0, Wide Temperature, isolation protection for all IO
IA261-I-LX
RISC-based Embedded Computer with VGA, 4 Serial Ports, Dual LANs, DIO, CompactFlash,
USB, Linux, isolation protection for all IO
IA261-I-T-LX
RISC-based Embedded Computer with VGA, 4 Serial Ports, Dual LANs, DIO, CompactFlash,
USB, Linux, Wide Temperature, isolation protection for all IO
IA262-I-LX
RISC-based Embedded Computer with VGA, 2 Serial Ports, Dual LANs, CAN, DIO,
CompactFlash, USB, Linux, isolation protection for all IO
IA262-I-T-LX
RISC-based Embedded Computer with VGA, 2 Serial Ports, Dual LANs, CAN, DIO,
CompactFlash, USB, Linux, Wide Temperature, isolation protection for all IO
All models of the IA261/262 series are shipped with the following items:
y
y
y
y
y
y
y
y
y
1 IA261/262 Embedded Computer
Wall-Mounting Kit
DIN-Rail Mounting Kit (attach to the product’s casing)
Quick Installation Guide
Document & Software CD
Ethernet Cable: RJ45 to RJ45 cross-over cable, 100 cm
CBL-4PINDB9F-100: 4-pin header to DB9 female console port cable, 100 cm
Universal Power Adapter
Product Warranty Statement
NOTE: Notify your sales representative if any of the above items are missing or damaged.
Product Features
y
y
y
y
y
y
y
y
y
y
y
Cirrus Logic EP9315 ARM9 CPU, 200 MHz
128 MB RAM on-board, 32 MB Flash Disk
VGA interface for field site monitoring
2KV digitally isolated RS-232/422/485 serial ports
Dual 10/100 Mbps Ethernet for network redundancy
Dual 2KV optically isolated CAN ports with CANopen protocol support
8+8 DI/DO with 3KV optical isolation protection
12 to 48VDC redundant power input design
Support CF socket and USB 2.0 Host
Ready-to-Run WinCE 6.0 or Linux platform
–40 ~ 75°C wide temperature model is available
1-3
IA261/262 Hardware User’s Manual
Introduction
Product Hardware Specifications
System
CPU:
DRAM:
Flash:
Storage Expansion:
USB:
Console/Debugging Port:
Others:
OS:
Display
Graphical controller:
Cirrus Logic EP9315 ARM9 CPU, 200 MHz
128 MB onboard
32 MB Flash onboard
CompactFlash socket x 1 for storage expansion
USB Host x 2 compliant to USB 2.0 (OHCI), Type A connector
RS-232 x 1 (TxD, RxD, GND), 4-pin header output
RTC, buzzer, Watchdog Timer, Reset button
built-in WinCE 6.0 or Linux
EP9315 internal graphics accelerator engine with TTL graphical
signal support
Dynamic video memory, share system memory
1024 x 768 (8-bit), 800 x 600 (16-bit), 640 x 480 (24-bit)
CRT interface for VGA output, DB15 female connector
Display Memory:
Graphical Resolution:
Display Interface:
Network Communication
Auto-sensing 10/100Mbps x 2, RJ45
LAN:
built-in 1.5KV magnetic isolation protection
Protection:
Serial Communicaiton
IA261: RS-232/422/485 x 4, software-selectable
Serial Port:
IA262: RS-232/422/485 x 2, software-selectable
RS-232 signals: TxD, RxD, DTR, DSR, RTS, CTS, DCD, GND
RS-422 signals: TxD+, TxD-, RxD+, RxD-, GND
4-wire RS-485 signals: TxD+, TxD-, RxD+, RxD-, GND
2-wire RS-485 signals: Data+, Data-, GND
built-in 15KV ESD protection for all signals, 2KV digital isolation
Protection:
protection
5, 6, 7, 8
Data bits:
1, 1.5, 2
Stop bits:
None, Even, Odd, Space, Mark
Parity:
RTS/CTS, XON/XOFF, RS-485 ADDCTM
Flow Control:
50 bps to 921.6 Kbps, supporting non-standard baudrates
Speed:
D-Sub male 9-pin connector
Connector Type:
CAN Communication (IA262 only)
Optically isolated CAN2.0A/2.0B compliant ports x 2
Interface:
Phillips SJA1000T
CAN Controller:
CAN-H, CAN-L
Signal:
Support CANopen library
Protocol:
2KV optical isolation protection
Protection:
10Kbps to 1Mbps
Speed:
D-Sub male 9-pin connector
Connector Type:
Digital Input
8, source type
Input Channels:
1-4
IA261/262 Hardware User’s Manual
Digital input levels:
Protection:
Connector Type:
Digital Output
Output Channels:
On-state Voltage:
Output Current Rating:
Protection:
Connector Type:
LEDs
System:
LAN:
Serial:
Power Requirements
Power Input:
Power Consumption:
Mechanical
Outlook Shape:
Dimensions (WxDxH):
Gross Weight:
Construction Material:
Mounting:
Environmental
Operating Temperature:
Storage Temperature:
Anti-Vibration
Anti-Shock
Regulatory Approvals
EMC:
Safety:
Others:
Warranty:
Introduction
Dry contact:
Logic level 0: Close to GND
Logic level 1: Open
Wet contact:
Logic level 0: +3V max
Logic level 1: +10V ~ +30V (COM to DI)
3KV optical isolation protection
10-Pin Screw Terminal Block (8 points / COM / GND)
8, sink type
24 VDC nominal, open collector to 30 V
Max. 200 mA per channel
3KV optical isolation protection
9-Pin Screw Terminal Block
Power x 1, Ready x 1, Storage x 1
10M/Link x 2 (on connector), 100M/Link x 2 (on connector)
TxD x 4, RxD x 4
IA261: P1 ~ P4 for serial ports
IA262: P1 ~ P2 for serial ports, P3 ~ P4 for CAN ports
Dual power input design
PWR1: 12 to 48 VDC, power jack with thread
PWR2: 12 to 48 VDC, 3-pin terminal block
783 mA @ 12 VDC without loading USB ports,
1.2A @ 12 VDC with loading 2 USB ports
Industrial vertical form factor
60 x 115 x 152 mm (without din-rail kit or wall mount kit)
965 g
Aluminum
DIN-rail, wall mounting
-10 to 60°C (14 to 140°F)
-40 to 75°C (-40 to 167°F) is optional for -T models
-20 to 80°C (-4 to 176°F), 5 to 95% RH
-40 to 85°C (-40 to 185°F) is optional for -T models
5 g rms @ IEC-68-2-34, random wave, 5-500 Hz, 1 hr/axis
50 g @ IEC-68-2-27, half sine wave, 11 ms
FCC, CE (Class A)
UL, cUL, LVD
RoHS, WEEE
5 years
1-5
IA261/262 Hardware User’s Manual
Introduction
Hardware Block Diagram
IA-261
Ethernet x 2
USB 2.0
Host x 2
VGA
LAN
LAN
PHY
PHY
LAN
Controller
Power
Circuit
128MB
RAM
MAC
Power
Circuit
RTC
UART
Watchdog
DIx8
32MB
Flash
Cirrus Logic EP9315
32-bit ARM9 200 MHz
DOx8
MOXA
UART
ASIC
MOXA
UART
ASIC
MOXA
UART
ASIC
MOXA
UART
ASIC
Serial
Port 1
Serial
Port 2
Serial
Port 3
Serial
Port 4
RS-232/422/485 x 4
1-6
CF
Function
Console
Port
RS-232
IA261/262 Hardware User’s Manual
Introduction
IA-262
Ethernet x 2
USB 2.0
Host x 2
VGA
LAN
LAN
PHY
PHY
LAN
Controller
Power
Circuit
128MB
RAM
MAC
Power
Circuit
RTC
UART
Watchdog
DIx8
32MB
Flash
Cirrus Logic EP9315
32-bit ARM9 200 MHz
DOx8
MOXA
UART
ASIC
MOXA
UART
ASIC
Serial
Port 1
Serial
Port 2
CF
Function
CANBus
Controller
CAN
Port 1
RS-232/422/485 x 4
1-7
CAN
Port 2
Console
Port
RS-232
2
Chapter 2
Hardware Introduction
The IA261/262 embedded computers are compact and rugged, making them suitable for industrial
applications. The LED indicators allow users to monitor performance and identify trouble spots
quickly, and the multiple ports can be used to connect a variety of devices. The IA261/262 comes
with a reliable and stable hardware platform that lets you devote the bulk of your time to
application development. In this chapter, we provide basic information about the embedded
computer’s hardware and its various components.
In this chapter, we cover the following topics:
‰
‰
‰
‰
‰
‰
Appearance
Dimensions
LED Indicators
Reset Button
Real Time Clock
Placement Options
¾ DIN-Rail Mounting
¾ Wall Mounting (optional)
IA261/262 Hardware User’s Manual
Hardware Introduction
Appearance
Top View
Power Input 1
DI x 8
Power Input 2
DO x 8
Reset Button
Front View
LED Indicators
Power, Ready,
Storage
Power
LED Indicators
Ready
P3
P1
LED Indicators
P4
P2
Serial, Tx/Rx
RX
TX
RX
TX
P2 RS-232/422/485
P1 RS-232/422/485
IA261-I
P3 RS-232/422/485
VGA Output
LAN2
10/100 Mbps
Ethernet x 2
P4 RS-232/422/485
LAN1
CompactFlash
Socket
Serial, Tx/Rx
CANBus, Tx/Rx
(IA262)
RS-232/422/485
Serial Port x 2
RS-232/422/485
Serial Port x 2
CANBus Port x 2
(IA262)
CF
USB 2.0 Host x 2
Rear View
DIN-Rail Kit
2-2
IA261/262 Hardware User’s Manual
Hardware Introduction
Dimensions (unit = mm)
PWR1
PWR2
12-48V
V+
V-
Reset
COM
DI0
DI1
DI2
DI3
DI4
DI5
DI6
DI7
GN D
DO0
DO1
DO2
DO3
DO4
DO5
DO6
DO7
GN D
46.10
57.55
60.15
38.05 11.10
19.10 11.10
13.70
42.35
8.80
152
115
2-3
11.35
IA261/262 Hardware User’s Manual
Hardware Introduction
LED Indicators
The IA261/262 has 15 LED indicators on the front panel. Refer to the following table for
information about each LED.
LED Name
Power
Ready
Storage
LAN1, LAN2
P1-P4 (TX)
P1-P4 (RX)
Color
Green
Off
Green
Off
Green
Off
Orange
Green
Green
Off
Orange
Off
Meaning
Power is ON.
No power is being received, or power error exists.
OS is ready and functioning normally (after booting up).
OS is not ready.
Data is being written to or read from the storage unit.
Storage unit is idle.
10 Mbps Ethernet connection
100 Mbps Ethernet connection
Serial/CAN port is transmitting TX data to the serial device.
Serial/CAN port is not transmitting TX data to the serial device.
Serial/CAN port is receiving RX data from the serial device.
Serial/CAN port is not receiving RX data to the serial device.
Reset Button
The IA261/262 has one reset button located on the top panel. This button can be used to do a
simple Reset, which involves switching the power off and then switching the power back on again.
The button can also be used to Reset to default, which returns the IA261/262 to its factory default
parameter configuration.
Reset Function
Pressing the Reset Button then releasing it in one second initiates a hardware reboot. The button
plays the same role as a desktop PC’s reset button.
In normal use, you should NOT use the Reset Button. You should only use this function if the
software is not working properly. To reset an embedded system, always use the software reboot
command inside the OS to protect the integrity of data being transmitted or processed.
Reset to Default
Press and hold the Reset Button continuously for at least 5 seconds to load the factory default
configuration. After the factory default configuration has been loaded, the system will reboot
automatically. The Ready LED will blink on and off for the first 5 seconds, and then maintain a
steady glow once the system has rebooted.
We recommend that you only use this function if the software is not working properly and you
want to load factory default settings. The Reset to Default functionality is not designed to hard
reboot the IA261/262.
ATTENTION
Reset to Default preserves user’s data
The Reset to Default function will NOT format the user directory and erase the user’s data.
Using the Reset to default function will only load the configuration file. The rest of the user’s
data stored in the Flash ROM will remain intact.
2-4
IA261/262 Hardware User’s Manual
Hardware Introduction
Real Time Clock
The IA261/262’s real time clock is powered by a lithium battery. We strongly recommend that you
do not replace the lithium battery without help from a qualified Moxa support engineer. If you
need to change the battery, contact the Moxa RMA service team.
WARNING
There is a risk of explosion if the battery is replaced by an incorrect type.
Placement Options
DIN-Rail Mounting
The aluminum DIN-Rail attachment plate is already attached to the product’s casing. To attach the
plate to IA261/262, make sure that the stiff metal spring is facing the top of the IA261/262, as
shown in the following figures.
STEP1: Insert the top of the DIN-Rail into the
slot just below the stiff metal spring.
STEP2: The DIN-Rail attachment unit will
snap into place as shown.
metal
spring
metal
spring
DIN-Rail
DIN-Rail
To remove the IA261/262 from the DIN-Rail, simply reverse Steps 1 and 2.
2-5
IA261/262 Hardware User’s Manual
Hardware Introduction
Wall Mounting (optional)
For some applications, you will find it convenient to mount IA261/262 on the wall, as depicted by
the following illustrations.
STEP 1:
Remove the aluminum DIN-Rail
attachment plate from IA261/262’s
rear panel, and then attach the wall
mount plates, as shown by the
figures at the right.
⇒
STEP 2:
Mounting IA261/262 on the wall requires 4 screws. Use the switch, with wall
mount plates attached, as a guide to mark the correct locations of the 4 screws.
The heads of the screws should be less than 6.0 mm in diameter, and the shafts
should be less than 3.5 mm in diameter, as shown by the figure at the right.
NOTE
6.0 mm
3.5 mm
Before tightening the screws into the wall, make sure the screw head and shank size are suitable
by inserting the screw into one of the keyhole-shaped apertures of the Wall Mounting Plates.
Do not screw the screws in completely—leave about 2 mm to allow room for sliding the wall
mount panel between the wall and the screws.
Power
Power
Ready
Ready
P1
P3
P2
P4
RX
TX
P3
P1
P4
P2
RX
TX
RX
TX
RX
P3 RS-232/422/485
P3 RS-232/422/485
LAN2
P4 RS-232/422/485
LAN1
LAN2
P4 RS-232/422/485
LAN1
CF
CF
2-6
TX
P2 RS-232/422/485
P1 RS-232/422/485
IA261-I
P2 RS-232/422/485
P1 RS-232/422/485
IA261-I
STEP 3:
Once the screws are fixed on the wall, insert
the four screw heads through the large parts of
the keyhole-shaped apertures, and then slide
IA261/262 downwards, as indicated. Tighten
the four screws for added stability.
3
Chapter 3
Hardware Connection Description
This section describes how to connect the IA261/262 to a network and various devices for first
time testing purposes. We cover Wiring Requirements, Connecting the Power, Grounding the
IA261/262, Connecting to the Network, Connecting to a Serial Device, Connecting to a CAN
device, connecting to the Console Port, VGA, CompactFlash Socket, USB, and DI/DO.
The following topics are covered in this chapter:
‰ Wiring Requirements
¾ Connecting the Power
¾ Grounding the Unit
‰ Connecting to the Console Port
‰ Connecting to a Display
‰ Connecting to a Keyboard and Mouse
‰ Connecting to the Network
‰ Connecting to a Serial Device
‰ Connecting to a CAN Device
‰ Connecting to the DI/DO
‰ Insert CompactFlash Card
‰ USB Hosts
IA261/262 Hardward User’s Manual
Hardware Connection Description
Wiring Requirements
In this section, we describe how to connect various devices to the embedded computer. You
should heed the following common safety precautions before proceeding with the installation of
any electronic device:
y
Use separate paths to route wiring for power and devices. If power wiring and device wiring
paths must cross, make sure the wires are perpendicular at the intersection point.
NOTE: Do not run signal or communication wiring and power wiring in the same wire
conduit. To avoid interference, wires with different signal characteristics should be routed
separately.
y
y
y
You can use the type of signal transmitted through a wire to determine which wires should be
kept separate. The rule of thumb is that wiring that shares similar electrical characteristics can
be bundled together.
Keep input wiring and output wiring separate.
When necessary, it is strongly advised that you label wiring to all devices in the system.
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring.
Electrical Current Caution!
Calculate the maximum possible current in each power wire and common wire. Observe all
electrical codes dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious
damage to your equipment.
Temperature Caution!
Be careful when handling the unit. When the unit is plugged in, the internal components generate
heat, and consequently the outer casing may feel hot to the touch.
Connecting the Power
The IA261/262 provide 2 kinds of power input, a screw power jack and a 3-pin terminal block,
both of which allow 12 to 48 VDC power input. The two power inputs can be used to provide a
redundant power solution.
The following figures show how the two power input interfaces connect to external power sources.
If the power is properly supplied, the Power LED will light up. The Ready LED will glow a solid
green color when the operating system is ready (it may take 30 to 60 seconds for the operating
system to boot up).
3-2
IA261/262 Hardward User’s Manual
Hardware Connection Description
Terminal Block
Screw Power Jack
ATTENTION
The power for this product is intended to be supplied by a Listed Power Supply Unit that is rated
to deliver 12 to 48 VDC at a minimum of 1200 mA for 12 VDC, and 260 mA for 48 VDC.
Grounding the Unit
Grounding and wire routing helps limit the effects of noise due to electromagnetic interference
(EMI). Run the ground connection from the ground screw to the grounding surface prior to
connecting devices.
ATTENTION
This product is intended to be mounted to a well-grounded mounting surface, such as a metal
panel.
SG
SG: The Shielded Ground (sometimes called Protected Ground) contact
is the bottom contact of the 3-pin power terminal block connector
when viewed from the angle shown here. Connect the SG wire to an
appropriate grounded metal surface.
3-3
IA261/262 Hardward User’s Manual
Hardware Connection Description
Connecting to the Console Port
The IA261/262’s console port is a 4-pin pin-header RS-232 port. It is designed for serial console
terminals, which are useful for identifying the boot up message, or for debugging when the system
cannot boot up.
Serial Console Port & Pinouts
4
3
2
1
Pin
1
2
3
4
Serial Console Cable
Signal
TxD
RxD
NC
GND
Connecting to a Display
The IA261/262 comes with a D-Sub 15-pin female connector to connect a VGA CRT monitor. To
ensure that the monitor image remains clear, be sure to tighten the monitor cable after connecting
it to the V481. The pin assignments of the VGA connector are shown below.
DB15 Female Connector
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3-4
Signal Definition
Red
Green
Blue
--GND
GND
GND
GND
--GND
----H-Sync
V-Sync
---
IA261/262 Hardward User’s Manual
Hardware Connection Description
Connecting to a Keyboard and Mouse
Use the 2 USB hosts located at the front side of unit to connect a keyboard and mouse to the
IA261/262.
Connecting to the Network
Connect one end of the Ethernet cable to one of the IA261/262’s 10/100M Ethernet ports (8-pin
RJ45) and the other end of the cable to the Ethernet network. If the cable is properly connected,
the IA261/262 will indicate a valid connection to the Ethernet in the following ways:
The LED indicator in the lower right corner glows
a solid green color when the cable is properly
connected to a 100 Mbps Ethernet network. The
LED will flash on and off when Ethernet packets
are being transmitted or received.
The LED indicator in the lower left corner glows a
solid orange color when the cable is properly
connected to a 10 Mbps Ethernet network. The
LED will flash on and off when Ethernet packets
are being transmitted or received.
Pin
1
2
3
4
5
6
7
8
Signal
ETx+
ETxERx+
----ERx-----
Connecting to a Serial Device
Use properly wired serial cables to connect the IA261/262 to serial devices. The serial ports of the
IA261 (P1 to P4) and IA262 (P1 to P2) use male DB9 connectors. The ports can be configured by
software for RS-232, RS-422, or 2-wire RS-485. The precise pin assignments are shown in the
following table:
RS-232/422/485 Pinouts
DB9 Male Port
1 2 3 4 5
6 7 8 9
Pin RS-232
1
2
3
4
5
6
7
8
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
RS-422
TxDA(-)
TxDB(+)
RxDB(+)
RxDA(-)
GND
-------
3-5
RS-485
(4-wire)
TxDA(-)
TxDB(+)
RxDB(+)
RxDA(-)
GND
-------
RS-485
(2-wire)
----DataB(+)
DataA(-)
GND
-------
IA261/262 Hardward User’s Manual
Hardware Connection Description
Connecting to a CAN Device
The IA262 has 2 CAN ports for connecting CAN devices. The CAN ports of the IA262 (P3 to P4)
use male DB9 connectors. The precise pin assignments are shown in the following table:
DB9 Male Port
CAN Port Pinouts
Pin
1
2
3
4
5
6
7
8
9
1 2 3 4 5
6 7 8 9
CAN
--CAN-L
--------CAN-H
-----
Connecting to the DI/DO
The IA261/262 has an 8-ch digital input and 8-ch digital output, both of which support 3 KV
optical isolation protection. The digital input channels and digital output channels are located on
the top side of the unit and output by terminal block. The pinouts for the I/O are shown in the
figure.
Digital Input Channel
(10-pin Terminal Block)
Digital Output Channel
(9-pin Terminal Block)
See below for additional wiring instructions.
3-6
IA261/262 Hardward User’s Manual
Hardware Connection Description
Digital Input Wiring
Dry Contact
Wet Contact
Note: If you are using wet contacts, you must connect “COM” to power.
Digital Output Wiring
Insert CompactFlash Card
The IA261/262 have a built-in CompactFlash socket. The CompactFlash socket allows users to
add additional memory by inserting a CompactFlash memory card, without any risk to the
computer.
Follow the instructions below to insert a CompactFlash card:
1. Remove the power source.
2. Unscrew the CompactFlash socket protection cover which is located on the front of the unit.
3-7
IA261/262 Hardward User’s Manual
Hardware Connection Description
3. Be sure to insert the CompactFlash card correctly into the protective cover, as shown in the
figure below.
4. Insert the CompactFlash protective cover with the CompactFlash card into the socket, as
shown in the figure. Be sure to keep the angle vertical relative to the front panel.
5. Screw the protective cover to the font panel.
3-8
IA261/262 Hardward User’s Manual
Hardware Connection Description
ATTENTION
The IA261/262 does not support CompactFlash hot swap and PnP (Plug and Play) function. It is
necessary to remove power source first before inserting or removing the CompactFlash card.
USB Hosts
The IA261/262 provides 2 USB 2.0 full speed hosts (OHCI), type A connectors, which support a
keyboard or mouse, and as well as an external flash disk for storing large amounts of data.
3-9
A
Regulatory Approval Statements
Appendix A
This device complies with part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Class A: FCC Warning! This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his
own expense.
European Community
Warning:
This is a class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.