MK-101 Tile Saw OWNER’S MANUAL, PARTS LIST & OPERATING INSTRUCTIONS www.mkdiamond.com

Add to my manuals
60 Pages

advertisement

MK-101 Tile Saw OWNER’S MANUAL, PARTS LIST & OPERATING INSTRUCTIONS www.mkdiamond.com | Manualzz

www.mkdiamond.com

MK-101 Tile Saw

OWNER’S MANUAL, PARTS LIST &

OPERATING INSTRUCTIONS

Part # 151991

Revision 111 12.2015

Manual Part# 153754

Caution:

Read all safety and operating instructions before using this equipment. This owner’s manual

MUST accompany the equipment at all times.

iNTRODUCTiON

Congratulations on your purchase of a MK-101 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry.

Operated correctly, your MK-101 Tile Saw should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your MK-101 Tile Saw safely and correctly. Please take the time to familiarize yourself with the MK-101 Tile Saw by reading and reviewing this manual.

Read and follow all safety, operating and maintenance instructions.

If you should have questions concerning your MK-101 Tile Saw, please feel free to call our friendly customer service department at: 800 421-5830

Regards,

MK Diamond

NOTe THiS iNFORMaTiON FOR FUTURe USe:

MODEL NUMBER:

SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

NOTe: For your (1) one year warranty to be effective, complete the warranty card

(including the Serial Number) and mail it in as soon as possible.

2

TaBle OF CONTeNTS

Page

SAFETY

Safety Messages

Damage Prevention Message

General Safety Precautions

4

4

4-7

California Proposition 65 Message

Canadian French Safety Translation

Electrical Requirements

Safety Label Locations

Product Specifications

8

9-14

15-18

19

20

ASSEMBLY

Unpacking

Contents

Transport

Stand

Assembly

21

21

22

22

23-25

SETUP, ADJUSTMENT AND OPERATION

Setup

Operation

Adjustment

Cleanup

MAINTENANCE AND TROUBLESHOOTING

Maintenance

Troubleshooting

26-28

29-32

33-34

35

36-41

42-44

EXPLODED VIEW AND PARTS LIST

Exploded View & Parts List 46-55

ACCESSORIES

Accessories 57

ORDERING and RETURN INSTRUCTIONS

Ordering Information

Return Material Policy

Packaging Instructions

58

58

58

Authorized Service Centers 59

Warranty 59

3

ON

( (

)

)

MK-101 SaFeTY

Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger. They are not substitutes for proper accident prevention procedures and good judgement.

SaFeTY MeSSaGeS

ON

)

ON

)

) preceded by a safety alert symbol ( ) and one of three words: DaNGeR, waRNiNG, or CaUTiON.

ON

ON

)

)

DaNGeR

You will be KilleD or SeRiOUSlY iNJUReD if you DO NOT follow directions.

)

)

CaUTiON

You CaN be iNJUReD if you DO NOT follow directions. It may also be used to alert against unsafe practices.

DaMaGe PReVeNTiON aND iNFORMaTiON MeSSaGeS

A Damage Prevention Message is to inform the user of important information and/or instructions that could lead to equipment or other property damage if not followed. Information Messages convey information that pertains to the equipment being used. Each message will be preceded by the word

NOTe, as in the example below.

NOTe: Equipment and/or property damage may result if these instructions are not followed.

GeNeRal SaFeTY PReCaUTiONS aND HazaRD SYMBOlS

In order to prevent injury, the following safety precautions and symbols should be followed at all times!

alwaYS read this Owner’s Manual before operating the machine. DO NOT operate or service this equipment before reading this entire manual. Read and understand all warnings, instructions and controls on the machine. Know how to stop the equipment quickly in case of emergency. It is the operators responsibility to use this machine under safe working conditions and conform with federal, state and local codes or regulations pertaining to safety, air, pollution, noise etc...

alwaYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any guard or safety device removed. A Guard, or any damaged part should be repaired or replaced immediately.

NeVeR operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job. Non-slip foot wear is recommended.

) )

) )

(

(

(

(

4

ON

( (

)

)

ON

ON

ON

( (

( (

( (

)

)

)

)

ON

)

)

( (

ON

)

)

ON

( (

( (

)

)

ON

ON

)

)

MK-101 SaFeTY

(

(

(

(

ON

ON

ON

ON

ON

)

)

)

)

PeRSONal PROTeCTiVe eQUiPMeNT

alwaYS wear approved respiratory, head, ear and eye protection when operating this machine.

)

)

)

)

Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to prevent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation. alwaYS place the power ON/OFF switch in the OFF position when the machine is not in use.

ROTaTiNG PaRTS

Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards, removed.

HOT PaRTS!

Engine components can become extremely hot from operation. To prevent severe burns, do not touch these areas while the engine is running, or immediately after it is turned off.

Never operate the engine with heat shields removed.

OVeR SPeeD

NeVeR tamper with the governor components or settings to increase the maximum speed.

Severe personal injury and damage to the engine or equipment can result if operated at speeds above maximum.

eleCTRiCal SHOCK

NeVeR touch electrical wires or components while the engine is running. Exposed, frayed or worn electrical wiring and plugs can be sources of electrical shock which could cause severe injury or burns. Do not touch the plug with wet hands.

alwaYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper dust removal. Use dust-collection system when applicable.

NeVeR operate the machine in an explosive atmosphere or near combustible materials.

Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases

(

( or dust.

)

)

( (

This equipment should not be operated by persons under 18 years of age.

(

(

KeeP CHilDReN awaY

All visitors and children should be kept a safe distance from work area. Maintain a safe operating distance to other personnel.

(

(

MaKe THe wORKSHOP KiD PROOF

Make the workshops kid proof by using padlocks, master switches or by removing starter keys.

DO NOT FORCe THe TOOl

A power tool will do a job better and safer operating at the rate for which it was designed.

DO NOT force a tool or an attachment to do a job that it was not designed to do.

5

ON

ON

ON

ON

ON

ON

ON

ON

(

(

USe PROPeR aPPaRel

DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may

( ( be caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

SeCURe wORK

Clamps or a vise should be used to hold work whenever practical. Keeping your hands free

( ( to operate a power tool is safer.

( (

DO NOT OVeRReaCH

Keep proper footing and balance at all times by not overreaching.

DiSCONNeCT TOOlS

Power tools should always be disconnected before servicing, adjusting or when changing accessories, such as blades, bits, cutters, and the like.

MaiNTaiN TOOlS wiTH CaRe

Keep tools clean and maintained for the best and safest performance. Always follow maintenance instructions and examine the machine before use. If any abnormal vibrations or noises occurs, turn off machine immediately and have the problem corrected before

(

( further use.

( (

ReMOVe aDJUSTiNG KeYS aND wReNCHeS

Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on.

KeeP wORK aRea CleaN

Cluttered work areas and benches invite accidents. Keep area around machine clear of obstructions which could cause persons to fall.

DO NOT USe iN DaNGeROUS PlaCeS

DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power tools in damp or wet locations nor expose them to rain. Always keep the work area well

( ( lighted.

USe ReCOMMeNDeD aCCeSSORieS

Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. Unauthorized equipment

( ( modifications will void all warranties. Manufacturer does not assume responsibility for any accident due to equipment modifications.

)

)

( (

alwaYS ensure that the machine is on level ground before using.

NeVeR STaND ON THe TOOl

Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.

TRaNSPORT

When loading or unloading the machine, use caution. Remove the blade prior to hoisting, loading and transporting the machine.

6

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

(

(

( (

CHeCK FOR DaMaGeD PaRTS

Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding.

Check for broken parts and mountings and all other conditions that may affect the operation of the power tool. A guard, or any damaged part, should be properly repaired or replaced. Always check the machine for loose bolts before starting.

DiReCTiON OF ROTaTiON

A blade or cutter should always be installed so that rotation is in the direction of the arrow imprinted on the side of the blade or cutter. It should correspond with the rotational

(

( direction of the motor. Always feed work into a blade against the direction of rotation.

( (

NeVeR leaVe a TOOl UNaTTeNDeD

TURN POweR OFF - Do not leave a tool until it comes to a complete stop. alwaYS turn a power tool OFF when leaving the work area, or, when a cut is finished.

NeVeR disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm, or even death! Disconnection of any of these devices will void all warranties. Unauthorized equipment modifications will void all warranties. Manufacturer does not assume

(

( responsibility for any accident due to equipment modifications.

)

)

( (

NeVeR use this machine with any cutter designed for woodworking.

)

)

( (

NeVeR operate this equipment when not feeling well due to fatigue, illness or taking medicine.

( (

NeVeR operate this equipment under the influence of drugs or alcohol.

On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing failure.

( (

Whenever necessary, replace nameplate, operation and safety decals when they become difficult to read.

(

(

(

(

alwaYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children

( (

DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/

Motor Manufacturer's Manual.

Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA

Regulations.

7

MK-101 SaFeTY

SiliCa DUST waRNiNG

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow respiratory precautions.

Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks or surgical masks without a NIOSH approval number are not recommended because they do little to protect the worker. For more information about respirator programs, including what respirators have received NIOSH approval as safe and effective, please visit the NIOSH website at:

http://www.cdc.gov/niosh/topics/respirators

Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).

Visit http://www.osha.gov for more information.

CaliFORNia PROPOSiTiON 65 MeSSaGe

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead, from lead-based paints

Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/dsg/topics/silicacrystalline/index.html http://www.cdc.gov/niosh/docs/96-112/ http://oehha.ca.gov/prop65/law/P65law72003.html

http://www.dir.ca.gov/Title8/sub4.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust collec-

waRNiNG

Sawing, grinding and drilling generate dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing impairment, always employ dust controls and protection suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).

8

ON

( (

)

)

ON

( (

)

)

MK-101 De SéCURiTé

Lisez et suivez toutes les consignes de sécurité, d'utilisation et d'entretien. Ne pas lire et suivre ces consignes pourrait entraîner des blessures, voire la mort, pour vous ou d'autres personnes. Ne pas lire et suivre ces consignes pourrait aussi endommager et/ou raccourcir la durée de vie de l'équipement.

Les avertissements et les directives de sécurité n'éliminent pas, par eux-mêmes, les risques. Ils ne remplacent pas les mesures efficaces de prévention des accidents et le bon jugement.

MESSAGES DE SÉCURITÉ

ON

)

)

Un message de sécurité vous signale les dangers potentiels pour vous ou d'autres personnes.

Chaque message de sécurité est précédé par un symbole d'alerte de sécurité ( ) et par l'un des trois mots suivants : DANGER, AVERTISSEMENT ou ATTENTION.

ON

)

)

ON

LE NON-RESPECT des consignes entraînera des BLESSURES GRAVES voire la MORT.

)

)

AVERTISSEMENT LE NON-RESPECT

des consignes PEUT ENTRAÎNER des BLESSURES

GRAVES voire la MORT.

PREVENTION DES DOMMAGES ET MESSAGES D'INFORMATION

Un message de prévention des dommages doit informer l'utilisateur des informations et/ou consignes importantes, qui, si elles ne sont pas suivies, pourraient endommager l'équipement ou conduire à d'autres dommages matériels. Les messages d'information transmettent des informations relatives à l'équipement utilisé.

Chaque message sera précédé par le mot REMARQUE, comme dans l'exemple ci-dessous.

REMARQUE : Des dommages à l'équipement et/ou des dommages matériels peuvent survenir si les instructions ne sont pas suivies.

CONSIGNES DE SÉCURITÉ GÉNÉRALES ET SYMBOLES DE DANGER

Afin de prévenir les blessures, les consignes et les symboles de sécurité suivants doivent être respectés en tout temps!

TOUJOURS lire ce manuel avant d'utiliser l'outil. NE PAS utiliser ou entretenir cet équipement avant d'avoir lu ce manuel en entier. Lire et comprendre tous les avertissements, instructions et commandes de l'outil. Savoir comment arrêter rapidement l'équipement en cas d'urgence. Il est de la responsabilité de l'opérateur d'utiliser cet outil dans des conditions de travail sûres et conformes aux codes et règlements fédéraux, provinciaux et locaux relatifs à la sécurité, l'air, la pollution, le bruit, etc.

TOUJOURS garder les protections de la lame et de la courroie en place. NE PAS utiliser cet outil en l'absence d'un dispositif de protection ou de sécurité. Une protection ou toute pièce endommagée doit être réparée ou remplacée immédiatement.

NE JAMAIS utiliser cet équipement sans vêtements de protection appropriés, lunettes incassables, bottes à embout d'acier et autres dispositifs de protection requis par la tâche. Il est conseillé d'utiliser des chaussures antidérapantes.

) )

) )

(

(

(

(

9

ON

( (

)

)

ON

ON

ON

( (

(

(

(

(

)

)

)

)

ON

)

)

( (

ON

)

)

ON

( (

( (

)

)

ON

ON

)

)

MK-101 De SéCURiTé

( (

( (

ON

ON

ON

ON

ON

)

)

)

)

ÉQUIPEMENT DE PROTECTION INDIVIDUELLE

Portez

TOUJOURS l'équipement de protection respiratoire, auriculaire et oculaire homologué lors de l'utilisation de cet outil.

)

)

)

)

Avant de démarrer le moteur, vérifiez que le commutateur

( (

MARCHE-ARRÊT est en position

ARRÊT (OFF) pour empêcher tout démarrage accidentel. Placez le commutateur MARCHE-

ARRÊT en position ARRÊT (OFF) avant toute intervention d'entretien. Placez TOUJOURS le commutateur

MARCHE-ARRÊT en position ARRÊT (OFF) lorsque vous n'utilisez pas l'outil.

PIÈCES TOURNANTES

Éloigner les mains, les pieds, les cheveux et les vêtements des pièces mobiles pour éviter des blessures. Ne jamais utiliser le moteur si le couvercle, l'enveloppe de protection ou les protecteurs ont été retirés.

PIÈCES CHAUDES!

Les composants du moteur peuvent devenir très chauds pendant le fonctionnement. Pour éviter des brûlures graves, ne pas toucher ces zones pendant que le moteur tourne ou immédiatement après l’avoir arrêté. Ne jamais faire fonctionner le moteur sans les écrans de chaleur.

SURVITESSE

NE JAMAIS modifier les composants ou réglages du limiteur de régime afin d’augmenter la vitesse maximale. De graves blessures et des dommages au moteur ou à l’équipement peuvent en résulter s’il fonctionne à des vitesses supérieures au maximum.

DÉCHARGE ÉLECTRIQUE

NE JAMAIS toucher les fils ou les composants électriques pendant que le moteur est en marche. Les câbles et fiches nus, effilochés ou usés peuvent être des sources de choc

électrique qui pourraient provoquer de graves blessures ou brûlures. Ne pas toucher la fiche avec des mains humides.

TOUJOURS éviter l'inhalation et le contact de la peau avec la poussière et/ou un nuage de silice.

Prévoir un système de dépoussiérage adéquat. Utiliser un système de captage des poussières, le cas échéant.

NE JAMAIS utiliser l'outil dans une atmosphère explosive ou près de matériaux combustibles.

Les étincelles produites par l'action de coupe de cet outil peuvent enflammer les matériaux,

(

( les liquides, les gaz ou les poussières inflammables.

)

)

( (

Cet équipement ne doit pas être utilisé par des personnes de moins de 18 ans.

( (

GARDER LES ENFANTS À L’ÉCART

Tous les visiteurs et les enfants doivent se tenir à bonne distance de la zone de travail.

Maintenir une distance d'utilisation sécuritaire par rapport aux autres membres du personnel.

RENDRE L'ATELIER SÛR POUR LES ENFANTS

Rentre les ateliers sûrs pour les enfants à l'aide de cadenas, d'interrupteurs principaux ou

(

( en retirant les clés de démarrage.

NE PAS FORCER L'OUTIL

Un outil électrique exécutera la tâche mieux et de manière plus sûre s’il est utilisé dans les limites prévues. NE PAS forcer un outil ou un accessoire à exécuter une tâche pour laquelle il n’est pas conçu.

10

MK-101 De SéCURiTé

( (

)

)

ON

ON

( (

UTILISER DES VÊTEMENTS APPROPRIÉS

NE PAS porter de vêtements amples, gants, cravates, bagues, bracelets ou autres bijoux susceptibles de se prendre dans les pièces mobiles.

Le port de chaussures antidérapantes est recommandé. Les cheveux longs doivent être ramassés sous un couvre-chef.

( (

FIXER LES PIÈCES DE TRAVAIL

Dans la mesure du possible, utiliser des serre-joints ou un étau pour maintenir la pièce de travail. Il est plus sûr de garder les mains libres pour manœuvrer un outil électrique.

ON

ON

ON

( (

NE PAS TRAVAILLER HORS DE PORTÉE

Toujours se tenir bien campé et avoir un bon équilibre en ne travaillant pas hors de portée.

( (

DÉBRANCHER LES OUTILS

Les outils électriques doivent toujours être débranchés avant l'entretien, le réglage ou le remplacement des accessoires, tels que lames, fraises et autres.

ENTRETENIR SOIGNEUSEMENT LES OUTILS

Garder les outils propres et bien entretenus pour une performance optimale et sécuritaire.

Toujours suivre les instructions d'entretien et examiner l'outil avant utilisation. Si des vibrations ou des bruits anormaux se produisent, éteindre immédiatement l'outil et faire

( ( corriger le problème avant toute nouvelle utilisation.

ON

ON

ON

ON

ON

( (

RETIRER LES CLÉS ET OUTILS DE RÉGLAGE

Prendre l'habitude de vérifier que tous les outils et les clés de réglage ont été retirés de l'outil électrique avant de le mettre en marche.

GARDER LE LIEU DE TRAVAIL PROPRE

Un lieu de travail ou un établi encombré est propice aux accidents. Garder la zone autour de la machine dégagée de tout obstacle qui pourrait faire tomber quelqu'un.

( (

NE PAS UTILISER DANS DES ENDROITS DANGEREUX

NE PAS utiliser l'équipement dans des environnements dangereux.

NE PAS utiliser les outils électriques dans des endroits mouillés ou humides, ne pas les exposer à la pluie.

( (

Toujours garder le lieu de travail bien éclairé.

(

(

UTILISER LES ACCESSOIRES RECOMMANDÉS

Voir les accessoires recommandés dans le manuel d'utilisation. L'utilisation d'accessoires inadéquats peut augmenter le risque de blessure du personnel ou des passants. Les modifications non autorisées de l'équipement annuleront toutes les garanties. Le fabricant décline toute responsabilité pour tout accident dû à une modification de l'équipement.

)

)

(

(

TOUJOURS

s'assurer que la machine est sur un terrain plat avant de l'utiliser.

ON

( (

NE JAMAIS SE TENIR DEBOUT SUR L'OUTIL

Le basculement de l'outil électrique ou un contact accidentel avec l'accessoire de coupe peut causer des blessures graves.

TRANSPORT

Faire preuve de prudence lors du chargement ou déchargement de l'outil. Retirer la lame avant le levage, le chargement et le transport de l'outil.

11

ON

MK-101 De SéCURiTé

ON

ON

ON

ON

ON

ON

VÉRIFICATION DES PIÈCES ENDOMMAGÉES

Avant d'utiliser un outil électrique, vérifier s'il y a des pièces endommagées.

Examiner soigneusement les pièces et dispositifs de protection qui semblent endommagés afin de déterminer s'ils fonctionnent correctement et remplissent les fonctions prévues.

Vérifier toujours l'alignement et le réglage corrects des pièces mobiles.

Vérifier s'il y a des pièces ou

(

( des supports cassés et toutes autres conditions qui peuvent affecter le fonctionnement de l'outil électrique.

)

Une protection ou toute pièce endommagée doit être correctement réparée ou remplacée. Vérifier toujours l'outil pour d'éventuels boulons desserrés avant de le démarrer.

SENS DE ROTATION

Une lame ou un outil tranchant doit toujours être installé de telle sorte que la rotation s'effectue dans le sens de la flèche imprimée sur le côté de la lame ou de l'outil tranchant.

( (

Elle doit correspondre au sens de rotation du moteur. Toujours alimenter le matériau à couper vers une lame contre le sens de la rotation.

NE JAMAIS LAISSER UN OUTIL SANS SURVEILLANCE

COUPER LE COURANT - Ne pas s'éloigner de l'outil avant qu'il soit parvenu à un arrêt complet.

TOUJOURS mettre l'outil électrique hors tension au moment de quitter la zone

( ( de travail, ou, lorsqu'une coupe est terminée.

( (

NE JAMAIS débrancher tous les « dispositifs d'urgence ou de sécurité ».

Ces dispositifs sont prévus pour la sécurité de l'opérateur. La déconnexion de ces dispositifs peut causer des blessures graves, des lésions corporelles, voire la mort! La déconnexion d'un de ces dispositifs annulera toutes les garanties. Les modifications non autorisées de l'équipement annuleront toutes les garanties. Le fabricant décline toute responsabilité pour tout accident dû à une modification de l'équipement.

( (

NE JAMAIS utiliser cette machine avec un outil de coupe conçu pour le travail du bois.

(

(

NE JAMAIS utiliser cet équipement lorsqu'on ne se sent pas bien en raison de la fatigue, une maladie ou des médicaments.

ON

( (

ON

ON

ON

ON

( une usure prématurée du vilebrequin et/ou des roulements.

( (

Chaque fois que nécessaire, remplacer la plaque signalétique ainsi que les autocollants d'utilisation et de sécurité quand ils deviennent difficiles à lire.

( (

TOUJOURS ranger l’équipement correctement lorsqu’il n’est pas utilisé. L’équipement doit

être rangé dans un endroit propre et sec, hors de portée des enfants.

( (

NE PAS prêter ou louer cet équipement sans inclure le manuel d'utilisation et le manuel du fabricant du moteur.

Vérifier les propriétés chimiques de la matière à découper/rectifier et respecter toutes les réglementations EPA/OSHA.

12

MK-101 De SéCURiTé

AVERTISSEMENT SUR LA POUSSIÈRE DE SILICE

La rectification/la coupe/le perçage de la maçonnerie, du béton, du métal et d'autres matériaux contenant de la silice dans leur composition peut dégager de la poussière ou des nuages contenant de la silice cristalline. La silice est un composant de base du sable, du quartz, de la brique d'argile, du granit et de nombreux autres minéraux et roches. L'inhalation répétée et/ou substantielle de silice cristalline aéroportée peut causer des maladies respiratoires graves, voire mortelles, y compris la silicose. En outre, la Californie et d'autres autorités ont classé la silice cristalline respirable comme une substance connue pour causer le cancer. Lors de la découpe de tels matériaux, suivez toujours les précautions respiratoires.

Utiliser une protection respiratoire appropriée et approuvée NIOSH lorsqu'il existe un risque de poussière.

Les masques en papier ou les masques chirurgicaux sans numéro d'homologation NIOSH ne sont pas recommandés, parce qu'ils ne protègent pas suffisamment le travailleur. Pour plus d'informations sur les programmes respiratoires, y compris quels appareils respiratoires ont reçu l'homologation NIOSH attestant qu'ils sont sûrs et efficaces, veuillez visiter le site Web NIOSH à l'adresse :

http://www.cdc.gov/niosh/topics/respirators

Respecter les réglementations de l'OSHA relatives à l'utilisation d'un appareil respiratoire (29 C.F.R.§1910.134).

Visitez le site http://www.osha.gov pour obtenir de plus amples renseignements.

13

ON

( (

ON

( (

)

)

)

)

ON

(

(

)

)

MK-101 De SéCURiTé

SÉCURITÉ DU MOTEUR ÉLECTRIQUE

Pour les soins et les interventions d'entretien du moteur électrique, reportez-vous au livret d'instructions de votre moteur électrique fourni avec le moteur électrique. Protéger le moteur électrique contre la

ON

)

) s'assurer que la tension de sortie est dans la plage indiquée sur la plaque signalétique de l'outil.

ATTENTION

NE PAS pulvériser de l'eau sur le moteur électrique. NE PAS toucher la fiche avec des mains humides. Pour réduire le risque d’électrocution, garder toutes les connexions au sec et au-dessus du sol.

NE PAS faire fonctionner le moteur électrique dans un environnement explosif.

ON

(

NE PAS EXPOSER À LA PLUIE

NE PAS exposer à la pluie ou l'humidité.

ON

ON

AVERTISSEMENT

Si l'utilisation de l'équipement dans des endroits humides est inévitable, utiliser TOUJOURS un disjoncteur différentiel, porter TOUJOURS des gants et des chaussures en caoutchouc

( (

(

(

NE PAS maltraiter le cordon d’alimentation. Ne jamais utiliser le cordon d'alimentation pour transporter l'équipement et ne jamais débrancher ce dernier en tirant sur le cordon. Garder le cordon éloigné de la chaleur, des arêtes vives et des pièces mobiles. Remplacer immédiatement tout cordon endommagé. Un cordon endommagé accroît le risque de choc électrique.

AVERTISSEMENT

Pour réduire le risque d’électrocution, garder toutes les connexions au sec et au-dessus du sol. Les circuits et prises sur lesquels cet outil est branché doivent être protégés par un disjoncteur différentiel

(GFCI). Des prises avec un disjoncteur différentiel intégré sont disponibles et peuvent être utilisées pour satisfaire à cette mesure de sécurité. Lors de l'utilisation d'une rallonge, le disjoncteur différentiel

AVERTISSEMENT

La pompe à eau nécessite un disjoncteur différentiel. Pour réduire le risque de décharge électrique lors de l'utilisation de l'outil avec la pompe branchée dans la prise à 3 pôles sur le moteur, connecter l'appareil à une prise GFCI. Consulter le manuel de la pompe et les balises d'information jointes séparément pour toute information sur la pompe.

14

ON

(

(

ON

( (

)

)

)

)

ON

( (

)

)

MK-101 SaFeTY eleCTRiC MOTOR SaFeTY

For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the electric motor. Protect the electric motor from dust as much as possible and keep

ON

)

) the voltage marked on the machines's data plate.

CaUTiON

DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce the risk of electrocution, keep all connections dry and off the ground.

DO NOT operate electric motor in an explosive environment.

ON

(

DO NOT eXPOSe TO RaiN

DO NOT expose to rain or use in damp locations.

waRNiNG

If operating the equipment in damp locations is unavoidable, alwaYS use a Ground Fault

ON

ON

(

(

(

(

DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

waRNiNG

To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault

Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this machine. Receptacles are available having built-in GFCI protections and may be used for this measure of safety. When using an extension cord, GFCI should be installed closest to the power source, followed by the extension cord and lastly, the machine.

waRNiNG

The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine with the pump plugged into the 3-pole receptacle on the motor, connect the machine to a GFCI outlet. See the pump manual and informational tags enclosed separately for all pump information.

15

MK-101 SaFeTY eleCTRiCal ReQUiReMeNTS aND GROUNDiNG iNSTRUCTiONS

ON

)

)

In order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times!

waRNiNG

In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DO NOT modify the plug provided - if it will not fit the outlet, have the proper outlet

installed by a qualified electrician.

• Improper connections of the equipment-grounding conductor can result in a risk of electric

shock. The equipment-grounding conductor is the insulated conductor that has an outer

surface that is green, with or without yellow stripes. If repair or replacement of the electric

cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live

terminal.

• Check with a qualified electrician or service personnel if the grounding instructions are not

completely understood, or if in doubt as to whether the tool is properly grounded.

• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles

that accept the tool’s plug.

• Repair or replace a damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.

The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a

2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, plug, and the like, extending from the adapter, must be connected to a permanent ground, such as a properly grounded outlet box.

NOTe:

NOTe:

Grounding

Pin

(A)

Metal Screw

Cover of

Grounded

Outlet Box

(B)

ADAPTER

(C)

Grounding

Means

Grounding

Pin

(D)

Circuit and Adapter Information

Use of a temporary adapter is not permitted in Canada.

If permanently connected this tool should be connected to a grounded metal permanent wiring system; or to a system having an equipment - grounding conductor.

16

MK-101 SaFeTY

(

(

)

)

waRNiNG

To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A

"drip loop," shown in the picture below, should be arranged by the user to properly position the power cord relative to the power source. Use the drip loop as a way to prevent GFCI and plug from getting wet.

The "drip loop" is that part of the cord below the level of the receptacle (or the connector, if an extension cord is used). This method of positioning the cord prevents the travel of water along the power cord and coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

Power

Cord

Power

Tool

Supporting

Surface

ON

( (

)

)

ON

( (

)

)

Drip Loop

Drip Loop Information

waRNiNG

Use only extension cords that are intended for outdoor use. These extension cords are identified by a marking "Acceptable for use with outdoor appliances; store indoors while not in use." Use only extension cords having an electrical rating not less than the rating of the product. DO NOT use damaged extension cords. Examine extension cords before using and replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.

alwaYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug. Motors can burn out when the line voltage falls 10% below the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make certain that the correct size grounded (3-wires) extension cord is used.

17

( (

waRNiNG

Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced totally at the customer’s expense. There will be no warranty claim.

To choose the proper extension cord,

• Locate the length of extension cord needed in the table below.

• Once the proper length is found, move down the column to obtain the correct

AWG size required for that length of extension cord.

MOTOR SPeCS

Motor Voltage amps

168022G 120V 1 Ph 14.5

eXTeNSiON CORD leNGTH

25'

12 ga

50'

10 ga

100'

8 ga

18

MK-101 SaFeTY

SaFeTY laBel lOCaTiONS

Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

D

!

WARNING

• This equipment may produce dust or mists containing

crystalline silica.

• Silica is a basic component of masonry, concrete, and

other materials.

• Repeated and/or substantial inhalation can cause

serious or fatal respiratory diseases including silicosis.

• Respirable crystalline silica is listed by California and

other authorities as a substance known to cause cancer.

• Employ dust controls and protection per

OSHA/NIOSH/MSHA.

!

CAUTION

Receptacle is for water pump only.

125V .6 amps max.

Part # 164202

A

!

CAUTION

This saw is to be used with a Ground Fault

Circuit Interrupter.

Part # 154822

C

Part # 155678

D

C

FOR INFORMATION ON

SERVICE OR

WARRANTY

PLEASE CALL

1-800-474-5594

Part # 155038

E

!

WARNING

Manual Before Operating Saw.

• Wear Eye Protection.

Changing Cutting Wheels and Cleaning.

• Use Tool Only with Smooth Edge Cutting

• Replace Damaged Cutting Wheel Before

Operating.

Part # 155806

B

G

!

NOTICE

Most motor problems are caused by low voltage from improper extension cords. See owner’s manual for extension cord selection.

Part # 155672

F

B

Scan for manuals

Part # 170480

G e

F a

Decal/label location

A

D

E

B

C

F

G

Motor - Front

Motor - Front

Motor - Back

Motor - Back

Motor - Side

Motor - Side

Motor - Front

Description

Warning - Silica Warning

Warning - Read and Follow Operating Instructions

Caution - Receptacle for water pump

Caution - Use with GFCI only

Service/ Warranty

Notice - Voltage/Extension Cords

QR Code for Manuals

19

MK-101 SaFeTY

PRODUCT SPeCiFiCaTiONS

The MK-101 is a versatile Tile Saw. Operated and used according to this manual, the MK-101 will provide years of dependable service.

General Specifications

The MK-101 Tile Saw is engineered as a tabletop or stand mounted wet tile saw. The saw includes a powerful 120V totally enclosed capacitor start Baldor motor with a thermal protective overload. The saw is capable of cutting tile up to twenty (20) inches in length, or diagonal cutting tile up to fourteen

(14) inches. The saw can cut an object three (3) inches thick in one pass.

Motor Specifications

Motor specifications for the MK-101 are listed in table below.

Voltage

Overall amperage

Motor Only amperage

Frequency

RPM

Horse Power weight

120V

13

14.5

60 Hz

3400 rpm

1.5 hp

92 lbs

Thermal Overload Protection

The motor is protected by a thermal overload equipped with a manual reset.

Blade Capacity

The MK-101 uses a ten (10) inch (254mm) diameter, wet cutting continuous rim, diamond blade with a five-eighths (5/8) inch (15.875 mm) arbor.

Tile Types

The MK-101 can cut a variety of tile types including Porcelain, Terracotta, Marble, Quarry and Slate, or almost any other non-ferrous material.

H

NOTe: The MK-101 is not designed to cut plastic or ferrous (metals) material.

A

J

I

G

F

B

E

C

D

A Motor

B Water Pump Tube

C Blade Guard

D Cutting Table

E Water Basin

F Frame

G Guide Bar

H Post

I Depth of Cut Adjustment Knob

J Belt Guard

20

MK-101 aSSeMBlY

UNPaCKiNG

Your MK-101 has been shipped from the factory thoroughly inspected. Only minimal assembly is required.

CAUTION

Use proper lifting techniques when lifting the MK-101.

CONTeNTS

In your container, you will find one (1) MK-101 frame and water basin, one (1) MK-101 Cutting Head, one (1) 10-inch wet cutting continuous rim diamond blade, one (1) adjustable cutting guide, one (1) electric water pump, one (1) 45° miter, one (1) blade wrench, one (1) splash guard, one (1) cooling transfer tube, one (1) flow adjusting clamp, one (1) drain plug, one (1) owners manual, one (1) pump manual and one (1) warranty card.

MK-101 Frame and Water Basin

MK-101

Cutting Head

Diamond Blade Adjustable

Cutting Guide

Electric Water

Pump

45° Miter

Drain Plug

Blade Wrench www.mkdiamond.com

MK-101 TILE SAW

OWNER’S MANUAL, PARTS LIST &

OPERATING INSTRUCTIONS

Revision 104 07.2013

Manual Part# 153754

Caution: Read all safety and operating instructions

MUST accompany the equipment at all times.

Owners Manual

Splash Guard

Cooling Transfer

Tube

Flow Adjusting

Clamp

Pump Manual Warranty Card

21

MK-101 TRaNSPORT

TRaNSPORT

CAUTION

1. The MK-101 weighs approximately ninety-two (92) pounds.

2. Never transport the MK-101 with water in the Water Basin.

The MK-101 is designed with a rigid frame and removable Cutting Head. Two people are required to transport the MK-101 with the Cutting Head installed. Remove the Cutting Head if one person is transporting the saw (see Cutting Head Installation and Removal in the following section).

Cutting Head

Lift the saw using the lift points shown.

Lift Point

Lift Point

STaND

The MK-101 weighs approximately ninety-two (92) pounds; follow the guidelines for transport in the

TRANSPORT section, when placing it on the stand.

NOTe: If using the MK Diamond stand, follow the following steps.

(A)

Open the Stand and place on flat surface

(B)

Remove Water Basin and place saw on stand

(C)

Ensure saw frame is positioned correctly

(D)

Reinstall the Water Basin

22

MK-101 aSSeMBlY

Follow the assembly instructions to prepare your MK-101 for operation.

NOTe: If the cutting head is installed, go to the next step.

CUTTiNG HeaD iNSTallaTiON

(A)

Align Cutting Head rear Pivot

Hole to the Post Pivot Shaft and slide onto shaft

(D)

For maximum cutting length, the Cutting Head should be in the front pivot hole and the

Post should be in the rear post retaining hole.

(B)

Ensure Cutting Head Stop is in upward position

(C)

Install the Cutting Head onto the Post Pivot Shaft and install the Adjusting Knob

NOTe: For small tiles (6" tile or smaller) the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole. For large tiles and maximum cutting length, the Cutting

Head should be in the front pivot hole and the Post should be in the rear post retaining hole.

NOTe: Move Cutting Head Stop in upward position when using rear pivot hole and in the down position when using front pivot hole, refer to page 24.

23

MK-101 aSSeMBlY

DiaMOND BlaDe iNSTallaTiON

NOTe: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten.

(A)

Position Movable Cutting Table to the front of the saw and raise the Blade Guard.

Tighten wing-nut

(B)

Locate the Shaft Lock push button on the underside of the Cutting Head

(C)

Depress and hold the Shaft

Lock pushbutton and remove

Retaining Nut and Outer

Flange using the Blade Wrench

(D)

Raise Cutting Head and Install

Diamond Blade onto Blade Shaft

(E)

Verify the Blade is seated on the Blade Shaft and direction of rotation is correct

(F)

Install Retaining Nut and Outer

Flange, depress and hold the

Shaft Lock pushbutton and tighten

aDJUSTaBle CUTTiNG GUiDe iNSTallaTiON

NOTe: The Adjustable Cutting Guide can be used on either side of the Diamond Blade.

(A)

Loosen Adjustable Cutting

Guide retaining thumbscrew and place it over the Movable

Cutting Table Ruler/Stop

(B)

Place the Adjustable Cutting

Guide onto the Movable Cutting

Table Ruler/Stop and tighten the retaining thumbscrew

24

MK-101

SPlaSH GUaRD iNSTallaTiON

(A)

Install the retaining thumbscrew through the washer and Splash

Guard then align to the hole found on back of the

Blade Guard

waTeR PUMP PRePaRaTiON

(B)

Install the Splash Guard onto the Blade Guard

aSSeMBlY

(A)

Press one end of the Cooling

Transfer Tube into the Water

Pump Discharge Fitting

(B)

Slide Cooling Flow Adjusting clamp on to the Cooling Transfer Tube

25

MK-101

PRe-STaRT iNSPeCTiON

Prior to beginning work, a pre-start inspection of the saw should be performed.

SeTUP

(A)

Ensure the ON/OFF Switch is in the OFF position

(B)

Verify the Movable Cutting

Table moves freely

(C)

Inspect the Diamond Blade for damage – verify the blade is correct for the material being cut

(D)

Inspect the Pump Assembly for damage – ensure the cord is free of cracks or cuts

CONNeCTiNG THe waTeR PUMP

(E)

Inspect the MK-101 for damage

waRNiNG

1. To prevent the possibility electrical shock, the MK-101 MUST be de-energized when connecting the Water Pump.

2. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts

NOTe: To prevent pump damage, the Water Pump must be disconnected if cutting with a Dry Blade.

(A)

Connect the Cooling Transfer Tube to the inlet connection of the Blade Guard

(B)

Connect the Water Pump power cord to the connection found on the back of the motor

26

MK-101 SeTUP waTeR PUMP SeTUP FOR OPeRaTiON

The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.

NOTe: If using a dry blade for operation, DO NOT connect the water pump.

eXTeRNal waTeR SOURCe

This is the preferred method of cooling.

(A)

Remove the Drain Plug. Place empty container under hole for water drainage

(B)

Place the Water Pump in an external container and fill until water completely covers the Water

Pump suction

Re-CiRCUlaTiON

NOTe: When using the re-circulation method, the water should be changed often for longer pump life.

(A)

Ensure the Drain Plug is installed in the Water Basin

(B)

Place the Water Pump in the back of the Water Basin

CAUTION

1. Before powering or starting, check for damage that could prevent this equipment

from proper operation or performing it’s intended function. Check for binding and

alignment of moving parts. Check for damaged, broken, or missing parts.

2. Verify the On/Off switch is in the OFF position.

3. Before connecting the MK-101 to a power supply, be sure the voltage, cycle and

phase of the job site power source meet the requirements.

27

MK-101 SeTUP

VOlTaGe

CYCle

PHaSe

120V

60hz

1-phase

4. If using an extension power cord, made sure, the length and wire gauge

correspond to the requirements listed in the table on page 10. An extension

power cord that is too small in wire gauge (diameter), or too long in length, will

cause the motor to overheat and could cause premature failure.

5. Use an approved Ground Fault Circuit Interrupter (GFCI)

6. Do not cover the motor vents as this could lead to motor overheating.

NOTe: In order to avoid breaker tripping, a 20-amp circuit breaker should be used.

PORTaBle GeNeRaTOR

If using a portable generator, ensure the generator meets the following minimum requirements:

5 KW 120/240 volts 41.7/20.8 amps Single Phase

GROUND FaUlT CiRCUiT iNTeRRUPTeR (GFCi)

This saw is to be used with a Ground Fault Circuit Interrupter.

(A)

Ensure the ON/OFF Switch is in the OFF position

(B)

Plug MK-101 into the GFCI

(C)

Plug the GFCI into the

Power source *

SeT CUTTiNG DePTH

CAUTION

When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held.

(A)

Loosen Cutting Head Knob and move cutting head down

(B)

Set cutting depth approximately

1/4 to 1/2 inch below the surface of the Movable Cutting Table

28

(C)

Ensure the Adjusting Knob is tight

MK-101 OPeRaTiON

CUTTiNG STRaiGHT eDGeS

CAUTION

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

(A)

Loosen the Adjustable Cutting

Guide retaining thumbscrew

(B)

Position the Adjustable Cutting

Guide to desired cut length

(C)

Tighten the retaining thumbscrew

(D)

Place the tile against the

Ruler/Stop and Cutting Guide.

Turn the motor ON

(E)

Verify proper cooling flow on both sides of the blade (See

Maintenance Section to increase/decrease flow)

(F)

Perform the cut. Turn the motor

OFF when work is complete

29

MK-101 OPeRaTiON

DiaGONal CUTTiNG

NOTe: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134557-MK) should be used.

CAUTION

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

(A)

Remove the Adjustable

Cutting Guide

(B)

Place the Dual 45º Flat Angle

Guide on the Ruler/Stop

(C)

Position the Dual 45º Flat

Angle Guide and tighten the retaining thumbscrew

NOTe: If Cutting the tile in two equal halves, align the tile in the V-notch of the Movable Cutting

Table Ruler/Stop.

(D)

Position the tile against the

Dual 45º Flat Angle Guide and the Ruler/Stop. Turn the motor

ON

(E)

Verify proper cooling flow on both sides of the blade (See

Maintenance Section to increase/decrease flow)

(F)

Perform the cut. Turn the motor

OFF when work is complete

30

MK-101 OPeRaTiON

45° MiTeR CUTTiNG

NOTe: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 134585-MK) should be used.

CAUTION

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

(A)

Remove the Adjustable

Cutting Guide

(B)

Place the 45º Miter

Guide on the Ruler/Stop

(C)

Position the 45º Miter

Guide and tighten the retaining thumbscrew

(D)

Position the tile on the 45º

Miter Guide and the

Ruler/Stop. Turn the motor ON

(E)

Verify proper cooling flow on both sides of the blade (See

Maintenance Section to increase/decrease flow)

(F)

Perform the cut. Turn the motor

OFF when work is complete

31

MK-101 OPeRaTiON

OFF-aNGle CUTTiNG

NOTe: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No.

134569-MK) should be used.

CAUTION

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

(A)

Place the 90º Protractor on the Ruler/Stop

(B)

Set the desired angle and tighten the thumbscrew and tighten retaining thumbscrews

(C)

Position the tile against the 90º

Protractor and the Ruler/Stop

(D)

Turn the motor ON. Verify proper cooling flow on both sides of the blade

(E)

Perform the cut. Turn the motor

OFF when work is complete

32

MK-101 aDJUSTMeNT aDJUSTiNG THe CUTTiNG HeaD

CaUTiON

The Cutting Head is heavy. Care must be used when changing the position of the

Cutting Head.

(A)

Remove the blade and then

Adjusting Knob

(B)

Remove the Cutting Head from the rear pivot hole

(C)

Move Cutting Head Stop to down position

(D)

Install the Cutting Head onto the front pivot hole

(E)

Install the Adjusting Knob

(F)

Install Diamond Blade. Set cutting depth approx. 1/4 to 1/2 inch below the surface of the

Movable Cutting Table

NOTe: For small tiles (6” tile or smaller) the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole. For large tiles and maximum cutting length, the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole.

NOTe: Move Cutting Head Stop in upward positions when using rear pivot hole and in the down position when using front pivot hole.

33

For maximum cutting length, the Cutting Head should be in the front pivot hole and the

Post should be in the rear post retaining hole.

MK-101 aDJUSTMeNT aDJUSTiNG THe POST FOR MaXiMUM CUTTiNG leNGTH

CaUTiON

The Cutting Head and Post are heavy. Care must be used when changing the position of the Cutting Head.

(A)

Remove Water Basin

(B)

Remove the Cutting Head (See

Adjusting the Cutting Head)

(C)

Loosen the Retaining Bolts.

(D)

Remove both the Standoffs and

Retaining Bolts.

(E)

Relocate the Post to the rear

Post retaining holes. Insert

Standoffs and Retaining Bolts

(F)

Secure the Post Support by tightening Retaining Bolts.

(G)

Install the Cutting Head in rear

Pivot Hole (See Adjusting the

Cutting Head)

(H)

Install the Water Basin and blade

34

MK-101 CleaNUP

NOTe: 1. If an external water source was used, steps A through C may be skipped.

2. Dispose of waste water in accordance with applicable Federal, State and Local laws.

(A)

Clean the Water Pump suction of all debris. Refer to water pump manual.

(B)

Place the Water Pump in an external container

(C)

Run the MK-101 until clear water is seen at the blade cooling ports (Approx. 1 min.)

CAUTION

Ensure the saw is disconnected before completing the remainder of the cleanup process.

(D)

Remove the Water Basin and clean.

CAUTION

(E)

Clean the Movable

Cutting Table Roller Wheel and

Frame Support

(F)

Clean the remainder of the

MK-101

Ensure water is not forced into the motor casing when cleaning.

35

MK-101

New MaiNTeNaNCe

Perform the following after initial purchase and operation of the MK-101.

MaiNTeNaNCe

(A)

Check and adjust V-belt tension following 1st 48 hours of operation (See V-belt

Inspection)

MaiNTeNaNCe FOllOwiNG USe

To extend the life of the MK-101, the following procedure should be performed after each use.

Lubricate all points listed below with light oils such as, 3 in 1, WD-40, etc.

(D)

Lubricate the Guide Bar and the Roller Wheel Assembly

36

MK-101

MONTHlY MaiNTeNaNCe

The following maintenance should be performed Monthly.

MaiNTeNaNCe

(A)

Remove the Diamond Blade

(B)

Lubricate the Outer Flange and Retaining-nut

(C)

Lubricate the Inner Flange

(D)

Verify the Roller Wheel

Assembly is tight and in good condition.

(E)

Verify all motor mounting

Bolts are tight

(F)

Verify the Motor Adjustment

Strap is tight

(G)

Lubricate the Blade Guard

Pivot Shaft

(H)

Remove the Cutting Head (See

Adjusting the Cutting Head)

(I)

Lubricate the Cutting Head

Adjustment Knob

37

MK-101 MaiNTeNaNCe

(J)

Lubricate the Cutting Head

Adjustment Knob retaining holes

(K)

Lubricate the Cutting Head

Pivot Shaft

FlOw aDJUSTMeNT

NOTe: If flow to the diamond blade requires adjustment, perform the following actions.

(A)

Increase cooling flow by releasing the Flow Adjusting Clamp

(B)

Reduce cooling flow by pressing down on the Flow

Adjusting Clamp

38

MK-101 MaiNTeNaNCe

BlaDe DReSSiNG

Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or "glazed" over. This will reduce grinding efficiency and may cause the blade to "wander" or bend giving the illusion of an alignment problem. When this occurs, the blade will need to be dressed. The diamond blade can be dressed using the MK Dressing Stick (part number 152972) and by following the steps below.

(A)

Cut the Dressing Stick 7 or 8 times to dress the Blade

DiaMOND BlaDe CHaNGe OUT

NOTe: When installing the Retaining Screw, do not “cross-thread” and DO NOT over tighten

the screw.

(A)

Locate the Shaft Lock push button on the underside of the

Cutting Head

(B)

Remove Retaining Nut and Outer

Flange, depress and hold the Shaft

Lock hold button and loosen

(C)

Remove the Diamond Blade

(D)

Install the new Diamond Blade onto Blade Shaft. Install Outer

Flange and Retaining Nut

(E)

Verify the Blade is seated on the Blade Shaft and direction of rotation is correct

39

(F)

Depress and hold the Shaft Lock button and tighten Retaining Nut

MK-101 MaiNTeNaNCe

BelT iNSPeCTiOiN, aDJSTMeNT aND RePlaCeMeNT

MK-101 is designed with a power transmission V-belt. In order to ensure the MK-101 operates at peak efficiency, the V-belt should be inspected monthly, and change if the V-belt shows damage and/or excessive wear.

NOTe: 1. When a new belt is installed, it should be inspected and re-tensioned after the first forty-eight (48) hours of operation.

(A)

Remove the Diamond Blade

(B)

Remove the Cutting Head (See

Adjusting the Cutting Head)

(C)

Remove the two top Belt Guard

Bolts

(D)

Remove Belt Guard bottom bolt

(E)

Inspect the Micro-V Belt for cracks, fraying, separation and wear. Go to step H if replacement is required

(F)

Check belt for proper tension. If tension correct, go to step Q (proper tension should be 1/8-inch deflection)

(G)

Loosen the two front motor mounting bolts. If re-tensioning only, go to step N

(H)

Loosen the two back motor mounting bolts

40

(I)

Loosen the Motor Adjustment Strap

MK-101 MaiNTeNaNCe

(J)

Push the motor toward the front of the Cutting Head to loosen the Micro-V Belt

(K)

Remove the Micro-V Belt

(L)

Install the new Micro-V Belt

(MK Diamond Part No. 158194)

(M)

Verify the Micro-V Belt is seated in the grooves of both pulleys

(N)

Tighten the Motor Adjustment

Strap to remove slack

(O)

Check Micro-V Belt tension

(proper tension 1/8-inch) Repeat steps N and O until proper Micro-

V Belt tension is achieved

(P)

Tighten the four motor mounting bolts

(Q)

Install the Belt Guard

41

MK-101

BLADE WILL NOT CUT PROPERLY

TROUBleSHOOTiNG

(A)

Check for Smoothness or

"Glazing" (See Blade Dressing Section)

(B)

Check for proper blade rotation.

Ensure arrow engraved on blade matches the directional arrow on blade guard

(C)

Ensure the Blade Core is not bent.

Verify the blade is correct for the material being used

MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY

(A)

Check the Guide Bar and

Frame for cleanliness - clean if dirty

(D)

Verify the Roller Wheel

Assembly is tight and in good condition.

42

MK-101

COOLING FLOW

TROUBleSHOOTiNG

(A)

Check cooling flow Adjusting

Clamp open

(B)

Remove the Cooling Transfer

Tube from the Blade Guard inlet

(C)

Place Pump into a bucket of water and check flow

(D)

Remove the Cooling Transfer

Tube and check flow

(E)

Inspect and clean pump. See pump manual

(F)

Remove the Blade Guard Intake Fitting and check

NOTe:

"Rodding" cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing the rod out through each of the cooling flow tubes located on the underside of the Blade Guard. The cooling channels should be "rodded" until all ports are free of foreign debris.

(G)

Remove the Cooling Channel cover screws

(H)

Rod Cooling Channels and recheck flow

43

MK-101

BlaDe STOPS TURNiNG

TROUBleSHOOTiNG

(A)

Allow motor to cool and depress motor Overload Reset

Switch

NOTe:

(B)

Verify all plugs fully installed.

Check Ground Fault Circuit

Interrupter

Verify circuit breaker at least 20 amps - if not, move to 20-amp circuit.

Verify circuit breaker not tripped. If tripped, reset once.

Check power source voltage is 120V - if not 120V, move to another circuit.

44

NOTeS

45

MK-101

Saw Assembly

Part# 151991

eXPlODeD View

46

MK-101

Saw assembly Part# 151991

20

21

22

23

16

17

18

19

24

25

26

27

28

12

13

14

15

10

11

8

9

6

7

4

5 item

1

2

3

Description

WRENCH, TILE SAW NUT 15/16

PAN, PLASTIC MK-101

WASHER, FLAT, SAE, 3/8

SCREW, HEX HD, 5/6 - 18 X 1

WASHER, LOCK, SPLIT, 15/16

WASHER, FLAT, SAE, 5/16

SCREW, WING, 1/4 20 X 1/2

WASHER, FLAT, SAE, 1/4

WASHER, LOCK, SPLIT 1/4

CASTING, ACC BULLNOSE LRG - COMP

MK-100 10 X 060 X 5/8

CLAMP, HOSE, 1/4 - 1/2 FLOW

SCREW, HEX HD 1/4 - 20 X 1-1/4

STOP, CUTTING HEAD

ASSY, DC TABLE, MK-101

ASSY, DC CUTTING HEAD, MK-101

DRAIN PLUG, W/RING

STRAP, 9" DRAIN PLUG

RIP GUIDE, LARGE DIE CAST

GUARD, SPLASH

SHEET, WARNING LABELS, TILE SAW

ASSY, CARTON, MK-101

ADAPTER, 1/2 NPT X 1/4 BARB

ASSY, FRAME & POST, MK-101

HOSE, VINYL, 1/4 X 3/8 (6.0')

PUMP, WATER 115V/60HZ UL/CSA

KNOB, TRI PLASTIC MK-660 1 - 1/2

KNOB, RUBBER, 1/4 - 20 X 3/4" LONG

PaRTS liST

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2

1

2

2

Qty

1

1

1

158478

159529

159530

159751

160310

166012

166621

168261

170476

132951

151271-VP

156770-02

159428-1

151915

152591

153201

154380

154394

157145

157728

158477

Part #

134684

150634

150923

151743

151747

151754

151888

47

MK-101 eXPlODeD View

9

Frame Assembly

Part# 170476

2

3

8

4

1

5

7

1

6

10

Table Assembly

Part# 158477

5

4

3

2

6

7

8

48

MK-101

Frame assembly Part# 170476

6

7

4

5

item

1

2

3

8

9

10

Description

WASHER, LOCK, SPLIT, 3/8

SHAFT, 10.63 PIVOT

SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2

PLATE, PRESSURE

SCREW, 3/8 16 X 2 -1/2 HEX HEAD CAP

CASTING, POST, DC, 101 MKRED-COMP

POST COVER, PLASTIC

SPACER, 5.8 X .385 X 1.4

PLUG, PLASTIC, 1 SQ- 14 - 20 GA

FRAME, 10" TILE SAW, 18" RIP

PaRTS liST

Part #

150925

153254

153710

155671

156030

158438

160157

160654

160727-1

168021

2

2

1

1

1

1

2

Qty

2

1

1

Table assembly Part# 158477

6

7

4

5

8

item

1

2

3

Description

BAR, GUIDE PLATED MK-101

SCREW, HEX HD, 5/16 - 18 X 1

WASHER, LOCK, SPLIT, 5/16

WASHER, FLAT, SAE, 5/16

ASSY, WHEEL BRKT TSAW

SPACER, GUIDE BAR COVER, COMMON

CASTING, TABLE MK-100 COMP

COVER, GUIDE BAR, 120 DEG

Part #

134759

151743

151747

151754

151756

152393

157660

158403

2

1

2

1

1

Qty

1

2

2

49

MK-101 eXPlODeD View

Cutting Head

Part# 158478

INCLUDED WITH ITEM #8

6

13

2

5

3

7

1

10

5

2

11

9

3

5

2

12

INCLUDED WITH ITEM #8

8

4

50

MK-101

Cutting Head Part# 158478

10

11

8

9

12

13

6

7

4

5

item

1

2

3

Description

KEY, 3/16 SQ X 1-1/8

WASHER, 1/4 SAE FLAT

SCREW, HEX HD, 1/4 -20 X 3/4

ASSY, BLADE GUARD, 101

WASHER, 1/4 SPLIT LOCK

SCREW, HEX HD TAP, 1/4 - 20 X 1

SCREW, 5/16 -18 X 3/8 SOCKET HEAD SET

ASSY, SBU, CUTTING HEAD MK-101

BELT, 6J260

PULLEY, 6J19 X 5/8 BORE

CASTING, 101 BELT GUARD-COMP

BRACKET, INNER BELTGUARD

MTR, 1-1/2 HP, 115V, 60HZ-VP

PaRTS liST

Part #

150344

151915

152370

152582

152591

152676

157083

158191

158194

158199

158319-01

158611

168022G

1

1

1

1

1

1

1

1

1

4

Qty

1

4

3

51

MK-101

Cutting Head Assembly

Part# 158191

eXPlODeD View

52

MK-101

Cutting Head assembly Part# 158191 iTeM #

1

2

DeSCRiPTiON

NUT, HEX, 5/16 - 18

FLANGE, OUTER, 2 - 3/8

21

22

23

18

19

20

13

14

15

16

17

8

9

10

11

12

5

6

7

3

4

NUT, HEX, 5/8-18

BEARING, BALL, 17X40X12MM

KEY, 3/16 SQ X 1-1/8

WASHER, FLAT, SAE, 3/8

SCREW, HEX HD, 5/16-18X1

NUT, WING, NYLK, 5/16-18

WASHER, LOCK, SPLIT, 5/16

WASHER, FLAT, SAE, 5/16

STRAP, 1 INCH, MOTOR ADJ.

BUMPER, RUBBER, 1/2 DIA

BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP

SCREW, 5/16-18 X 3/8 SOCKET HEAD SET

PULLEY, 6J19 X 5/8 BORE

BUTTON, SHAFT LOCK

SPRING, BLADE SHAFT LOCK

RING, 1/4 E-STYLE RETAINING

SHAFT, BLADE

CASTING, 10” CTTG HEAD - COMP

SCREW, HEX HD, TAP, 5/16-18X3

FLANGE, Ø 2-3/8 INNER

SPACER, 9/16X5/16X1.5, PLAS

PaRTS liST

QTY.

5

1

1

1

1

1

1

1

1

1

1

1

1

1

4

5

1

1

1

1

4

1

2

PaRT #

101196

135830

153147

157083

158199

158200

158201

158202

158222

158224

162473

162758

170824

135848

137711

150344

150923

151743

151746

151747

151754

152673

152674

53

MK-101

1

Blade Guard Assembly

Part# 152582

2

4

eXPlODeD View

Roller Wheel Assembly

Part# 151756

3

54

MK-101

Blade Guard assembly Part# 152582 item

1

2

3

4

Description

SCREW, 5/16 - 18 X 1/2 SOCKET HD SET

ELBOW, 1/8MNPT X 1/4 BARB, 90 DEG

TUBE, WATER

CASTING, 101 BLD GUARD-DC-COMP

PaRTS liST

Part #

152607

154652

155389

162481

Qty

3

1

2

1

Roller wheel assembly Part# 151756 item

1

2

3

4

5

Description

WHEEL, ROLLER

NUT, HEX, 1/4 - 20

SCREW, HEX HEAD 1/4 -20 X 1-1/2"

WASHER, 1/4 SAE FLAT

BRACKET, ROLLER WHEEL

Part #

151799

151893

151914

151915

154021

Qty

1

1

1

1

1

55

NOTeS

56

MK-101

ACCESSORIES: iTeM

NUMBER

1.

137166

2.

3.

128074

153252

DESCRIPTION

MK-200. 10 X 5/8 ARBOR

Premium grade Diamond Blade for smooth, chip-free cutting on tile.

MK-215, 10 X 5/8 ARBOR

Supreme grade diamond blade for hard materials

MK-315, 10 X 5/8 ARBOR

Supreme super hi-rim diamond blade

aCCeSSORieS

4.

134577-MK DUAL 45° FLAT ANGLE GUIDE

6.

134569-MK 90° PROTRACTOR

7.

152792 DRESSING STONE

8.

9.

152610

168244

GROUND FAULT CIRCUIT INTERRUPTER

FOLDING STAND

10.

169243 STAND W/CASTERS

57

MK-101 ORDeRiNG aND ReTURN iNFORMaTiON

ORDeRiNG iNFORMaTiON

You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond.

When ordering direct from MK Diamond, please have the following information ready before calling:

• The Model Number of the saw

• The Serial Number of the saw

• Where the saw was purchased and when

• The Part Number for the part(s) being ordered

• The Part Description for the part(s) being ordered

NOTe: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will be added to orders having a net billing value under $50.00. All purchases must be made using VISA,

MasterCard or American Express.

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for

Customer Service. For technical questions, call – 800 474-5594.

ReTURN MaTeRialS POliCY

To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following:

NOTe: When returning all items, they must have been purchased within the previous twelve (12) months.

• Have the Model Number of the saw

• Have the Serial Number of the saw

• Have the location of where the saw was purchased

• Have the date when the saw was purchased

• Contact Customer Service for approval to return the item(s)

• Obtain a Returned Goods Number (RGA) authorizing the return

• Follow the packaging instructions in the following section

• Ensure your item(s) are prepaid to the destination

For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.

For technical questions, call – 800 474-5594 or 310 257-2845.

PaCKaGiNG iNSTRUCTiONS

• Remove the Cutting Head and Support Angle Assembly

• Dry the saw before shipping

• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle

Assembly and Adjustable Cutting Guide (Other Accessories are not required)

• Package the unit in its original container or one of comparable size (do not ship the unit partially

exposed)

• Ensure all parts are secured in the packaging to prevent moving

aUTHORizeD SeRViCe CeNTeRS

For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830 or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at www.mkdiamond.com. For technical questions, call – 800 474-5594.

58

MK-101 waRRaNTY

CONTaCT:

Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distributors, parts or service.

Telephone: (800) 421-5830

Fax: (310) 539-5158

E-mail: [email protected]

Customer Service Hours: Monday through Friday, 6aM-4PM PST

MK Diamond Products, inc.

1315 Storm Parkway

Torrance, Ca 90501

MK DiaMOND PRODUCTS, iNC. liMiTeD waRRaNTY

MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND

PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which, under normal use, prove to be defective in material or workmanship. The parts involved or the unit in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us, transportation prepaid.

This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has been repaired or altered outside our factory.

This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and warranties.

We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly.

© COPYRiGHT 2015, MK DiaMOND PRODUCTS, iNC. all RiGHTS ReSeRVeD.

The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual property right covering this product in this document.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing.

59

MK-101 Tile Saw

OWNER’S MANUAL & OPERATING INSTRUCTION

MK Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 421-5830

Phone: (310) 539-5221

Fax: (310) 539-5158 www.mkdiamond.com

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement

Languages