Automotive Technology
100% NATEF Task Coverage
An ASETM Certified Training Provider
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ATech Training, Inc.
ATech Training, Inc.
A Veteran Owned and Operated American Company
Table of Contents
ATech’s Free Products and Services ................................................................................................................... 4-5
Automotive Classroom ....................................................................................................................................... 6-7
Automotive Technology Lab ................................................................................................................................ 8
NATEF Curriculum - 100% Task Coverage .......................................................................................................... 9
Instructor’s Management Program (IMP) ........................................................................................................... 10
Networkable Systems ..................................................................................................................................... 11-15
The Next Generation “Smarter Car” .................................................................................................................. 16
Alternative Energy ................................................................................................................................................. 17
Computer Based Instruction ........................................................................................................................... 18-24
• Starter System Troubleshooting - 2815
• Charging System Troubleshooting - 2816
• Engine Performance Troubleshooting Trainer - 3601
• Engine Control Fundamentals - 3610
• Engine Control Systems Operation - 3620
• Engine Diagnostic Fundamentals - 3630
• Troubleshooting Skill Development - 3631
• Automotive Electricity - 1810W
• Automotive Electronics - 1820W
NATEF GROUP
Autombile
I.
II.
Electrical/Electronic Systems ............................................................................................................ 25-37
• Troubleshooting Trainer - 1801B
• S.E.T. Virtual Trainer - 18002VT3
• Courseboards - 1810A, 1820A, • Starting System - 811FJ
1830, 1840 and 1841
• Charging System - 812FJ
• Fault Board - 1800FB
• Lighting System - 821FJ
• Interactive Keypad - 1802
• Instrument Panel System - 822FJ
• Automotive Electricity Courseboard - 1811
• Wiper/Washer System - 830FJ
• Automotive Electronics Courseboard - 1821
• Power Window System - 840FJ
• S.E.T. - 18002TR
• Power Door Lock System - 850FJ
• S.E.T. Troubleshooting Trainer - 18002TT
• Power Seat System - 860FJ
• S.E.T. Virtual Trainer - 18002VT1
• J1850 Network System - 3801
• S.E.T. Virtual Trainer - 18002VT2
Engine Performance ........................................................................................................................... 38-48
• Ford EEC OBD II System - 1672
• GM C3I Suitcase - 1771SF
• GM J1850 OBD II - 2652
• Integrated Electronic Ignition System - 1792
• Toyota OBD II - 2671/80
• GM Direct Ignition System - 1711F
• Fault Insertion Box - 2110
• Injector/Fuel Pump - 670
• GM OBD II Suitcase - 2651/60S
• Automotive Technology (‘Clip’) - 600
• Floor Model Legs - TFM/TFMJ
• Evaporative Emission System - 640
• GM J1850 OBD II - 2652(DRY)
• Engine Performance - 650
• Electronic Ignition (EI) System - 1772
• GM 6 Cylinder Cutaway - 680
ATech Training, Inc.
Page 2
III.
Suspension and Steering ................................................................................................................... 49-50
• SIR Dual Air Bag - 1551
• Suspension and Steering - 500
IV.
Brakes ...................................................................................................................................................... 51
• Delco DBC7 ABS/TCS System - 1432
• Drum/Disc Brake (2-Wheel) - 400-2W
• Drum/Disc Brake (4-Wheel) - 400-4W
V.
Heating and Air Conditioning ........................................................................................................... 52-54
• A/C with Automatic Climate Control - 1351
• Fan Speed Control Trainer - 311 • Cooling Fan - 310FJ
• A/C Compressor Cutaway - 381
• Blower Motor - 320FJ
VI.
Automatic Transmission and Transaxle ............................................................................................. 55-56
• Electronic Automatic Transaxle Rebuild - 1210
• Transfer Case Cutaway - 1230
• Electronic Automatic Transmission Rebuild - 1220
VII. Manual Drive Train and Axles ......................................................................................................... 57-58
• Manual Transaxle Rebuild - 110
• Manual Transmission (RWD) Cutaway - 130
• Rear Axle Cutaway - 120
• Manual Transaxle (FWD) Cutaway - 140
• Rear Axle Limited Slip Differential Cutaway - 126
VIII. Engine Repair .......................................................................................................................................... 59
• Engine Repair - 90
• Engine Start Cart - 91
Medium/Heavy Truck
1. Diesel Engine ..............................................................................................................................................60-62
• GM 6.5L Diesel Injection Pump System - 6601
• Engine Performance Trainer - 650D
• GM 6.5L Diesel ECM System - 6611
• Diesel Technology Trainer - 600D
3. Brakes ..........................................................................................................................................................63-64
• Tractor System - 6410
• Three Axle Air Brake System - 6430
• Trailer System - 6420
Diesel Cutaways ................................................................................................................................................... 65
Cutaways/Models .................................................................................................................................................... 66
Four Area Certification Plan .......................................................................................................................... 67-73
Diesel Four Area Certification Plan ................................................................................................................ 74-75
ATech Training, Inc.
Page 3
ATech’s Free Products and Services
To assist all automotive educators, we offer the following in an effort to keep them well informed, in this ever
advancing world of automotive technology.
• INSTRUCTOR WORKSHOPS
These workshops provide technical seminars on topics of new technology and are presented at locations nationwide.
• FACTORY TRAINING
ATech offers regularly scheduled “factory” instructor training at its facility in Walton, Kentucky and other locations. Class sizes are limited to maximize contact with attendees.
• NEWSLETTERS
Newsletters contain information about current technology and anticipated future technology, as well as other
items of interest to automotive technicians, instructors, students, and administrators.
• ASE/NATEF COMPATIBLE RECORD KEEPING SOFTWARE
This easy-to-use program (for personal computers) satisfies NATEF standard 6.6 and is available (free) on the
Product CD-ROM.
• PRODUCT/DEMO CD-ROM
This CD-ROM demonstrates our Instructor’s Management Program IMP, Automotive Electricity 1810W, Automotive Electronics 1820W, Starter System Troubleshooting 2815, Charging System Troubleshooting 2816,
Engine Control Fundamentals 3610, Engine Control Systems Operation 3620, Engine Diagnostic Fundamentals
3630, Troubleshooting Skill Development 3631, S.E.T. Software 18002VT1, and includes specifications for all
our products. Also contains many useful teaching aids.
• CONSULTING SERVICES
Because of our continual involvement with the automotive industry and educational associations, we are able to
offer informed, up-to-date, telephone assistance to help you develop or upgrade your automotive programs.
• WEB SITE
Contains newsletters, upcoming events, product information, employment opportunities, technical articles of interest, and new trainers. (www.atechtraining.com)
ATech Training, Inc.
Page 4
ATech’s Free Products and Services
ATech Training, Inc.
A Veteran Owned and Operated American Company
Winner of the 2004 Automotive Training Managers Council
“Award of Excellence in Training Programs”
‘Invitational’ Instructor Workshops
The ATech ‘Invitational’ Workshops are conducted periodically. The workshops are held at ATech in Walton,
KY. Each group consists of Secondary, Post-Secondary, and Industrial Instructors. Technical topics and teaching techniques emphasizing “hands-on” instruction are presented and discussed. Over $1,000.00 of books and
teaching materials are given to each Instructor attending. In addition, each workshop satisfies the 20 hour annual
training requirement of NATEF.
ATech Training, Inc.
Turfway Park
Great American Ball Park
Source: Northern Kentucky Convention and Visitors Bureau
Contact ATech Training to have your name added to
the list for consideration.
ATech Training, Inc.
12290 Chandler Drive • Walton, KY 41094
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 5
Newport Aquarium
AUTOMOTIVE CLASSROOM
ATech Trainers
“Convenient to, but separate from, the lab/shop area.”
(Standard 8.6)
Automotive Electricity/Electronics
with optional Computer Based Instruction.
Multimedia Stations
(Standard 3.2)
First Aid and Safety Area
(Standards 8.2 and 8.10)
Clean Up Area with
Student Lockers
(Standard 8.8)
Rest Rooms
For Male and Female Students.
(Standard 8.8)
Secure Storage Area
For Tools, Parts and Supplies.
(Standard 8.7)
Student Record Keeping Station
(Standard 6.6)
Automotive Shop
To “supplement on-going instruction.”
(Standard 6.15)
ATech Training, Inc.
Page 6
Instructional Courseware
ATech offers complete courseware, including Student Manuals and Instructor Guides, prepared for use with each
instruction module. All work sheets are provided with a site license that permits free copying and distribution to
students. Factory reference books and service manual information are included with most courseware packages,
along with NATEF Student Record Keeping Sheets. There are over 60 manuals of performance-based curriculum
available from ATech, providing each student with individualized, hands-on study, including “on-trainer” and
“on-vehicle” activities. Accompanying Instructor Guides include worksheet answers and other materials that
facilitate the administration of the training programs. Free NATEF
ATech Instructional Courseware
Student Record Keeping Software is available on the
Student-oriented Learning Materials.
Product/Demo CD-ROM.
(Standards 6.1 and 6.2)
Office Space
“Separate and Convenient for Instructor’s use.”
(Standard 8.5)
Storage Space
For Instructional Supplies and Miscellaneous Items.
(Standard 8.7)
Service Information Library
For Storage and Organization of Service
Information and Professional Periodicals.
(Standards 3.1 and 3.4)
ATech Instructional Courseware
Performance-based Curriculum.
(Standard 6.7)
ATech Trainers
Automotive Safety System Training Stations.
ATech Trainers
Engine Performance Training Stations.
ATech Trainers
Steering, Suspension, Brakes, Air Conditioning,
Transmission and Engine Training Stations.
ATech Training, Inc.
Page 7
ATech Training, Inc.
Page 8
70
20
Rest Room
10
20
9
Rest Room
10
Clean Up Area
with Student Lockers
45
Secure Storage
Area
25
First Aid & Safety
Area
Training Stations Area
(Automotive Electricity
and Electronics with optional CBI)
45
25
4
35
20
15
6
40
Automotive Shop
(Bay Areas)
Office Space
(Instructors Use)
Student Record Keeping Station
25
Storage Space
(For Instructional and
Miscellaneous Supplies)
25
120
8400 Square Feet
35
Automotive Technology Lab
Training Stations Area
(Steering Suspension,
Brakes, Air Conditioning,
and Engine Trainers)
35
Training Stations Area
(Safety Systems and Engine
Performance Trainers)
50
35
35
NATEF Curriculum - 100% Task Coverage
ATech Training, Inc. and the Instructional Materials
Laboratory of the University of Missouri - Columbia have
agreed to a collaborative effort of courseware and equipment
development. The IML curriculum package will include references to instructional activities on the relevant ATech Training systems. The A6 - Electrical/Electronics section has been
completed. Other sections will be completed as development
continues. The 11 CD-ROM program covers all NATEF tasks.
Coverage is also included of Safety, Shop Operation, Components and Careers.
The CD-ROM curriculum is in Portable Document
Format (PDF) and can be accessed using Adobe Acrobat
Reader on either PC or Macintosh platforms. Job sheets,
assignment sheets and tests are also on the CD as Rich Text
Files (RTF) that can be opened by most word processing programs. RTF enables the instructor to customize components
to reflect available equipment and individual teaching styles.
This will enable students to use a computer to take the test or
record job sheet performance. Contact ATech for individual
CD and complete package pricing.
Student Task Performance Record
Task List Section
Automotive Technology
ATech Training, Inc.
Page 9
&
Instructor’s Management Program (IMP)
Initial IMP Selection Screen
Class Addition Screen
View Student Records
Intermittent Fault Insertion and Adjustment
Compatible CBI Programs and Trainers
* Inquire for Availability
• 310FJ Engine Cooling Fan System
• 320FJ Blower Motor Trainer
• 611 Vehicle Computer Controlled Fault Insertion
• 640 EVAP Trainer
• 811FJ Starting System
• 812FJ Charging System
• 821FJ Lighting System
• 822FJ Instrument Panel
• 830FJ Interval Wiper/Washer
• 840FJ Power Windows
• 850FJ Power Door Lock
• 860FJ Power Seat
• 1351 A/C Trainer
• 1432 DELCO DBC7 ABS/TCS System
• 1551 GM SIR Dual Air Bag Trainer
• 1672 Ford EEC OBD II System*
• 1711F GM Direct Ignition System Faulted
• 1771SF C3I Suitcase Faulted
• 1772 GM Electronic Ignition (EI) System
• 1792 Integrated Electronic Ignition System*
• 1810W Automotive Electricity
• 1820W Automotive Electronics
• 18002TT GM S.E.T. Troubleshooting Trainer
• 2652 GM J1850 OBD II System
• 2815 Starting System Troubleshooting
• 2816 Charging System Troubleshooting
• 3610 Engine Control Fundamentals
• 3620 Engine Control Systems Operation
• 3630 Engine Control Diagnostic Fundamentals
• 3631 Computer Based Troubleshooting Skill
• 3801 J1850 Network Trainer
ATech Training, Inc.
Page 10
Networkable Systems
Multiple Instructor’s Computers
1800 Series CBI
Electrical/Electronics
Air Conditioning
(1351)
3600 Series
Engine Performance
1700 Series
Ignition Systems
ATech Network
Fuel Injection
(2652)
1800 Series
Electrical/Electronics
650 Series
Engine Systems
(611 Interface)
600 Series
Car “Clips”
(611 Interface)
800 Series
Electrical/Electronics
(“Smarter Car”)
ATech Trainers are Networkable
* May not apply to legacy trainers
Specification Highlights are:
• Operates with MicrosoftTM Networks, does not require proprietary networking.
• Monitor students’ activities from any networked computer running the Instructor’s Management Program
(Instructor’s Computer).
• Instructor’s Computer can be located anywhere on the network.
• Single and/or multiple faults can be inserted in student training system(s) from the Instructor’s Computer.
• Instructor’s computer automatically locates new trainers when connected to the network.
• Students log in with individual identification.
• Students appear on Instructor’s Computer properly located and identified upon log in.
• Student activity records are stored in a selected central location.
ATech Training, Inc.
Page 11
Networkable Systems
Representative Faulting Screens:
ATech 800 Series Trainers
Fault Insertion Screen for Starting System
ATech model 811FJ
Fault Insertion Screen for Charging System
ATech model 812FJ
Fault Insertion Screen for Wiper/Washer System
ATech model 830FJ
ATech Training, Inc.
Page 12
Networkable Systems
Representative Faulting Screens:
ATech 300 Series Trainers
Fault Insertion Screen for Cooling Fan
ATech model 310FJ
Fault Insertion Screen for Blower Controls
ATech model 320FJ
ATech Training, Inc.
Page 13
Networkable Systems
Representative Faulting Screens:
ATech 3600 Series Trainers
Fault Monitoring Screen
ATech model 3601
Fault Insertion Screen for 3630
ATech Training, Inc.
Page 14
Networkable Systems
Representative Faulting Screens:
ATech 1800 Series Trainers
Diagnostic Record Screen
1800 Series
Fault Insertion Screen for 1810
ATech Training, Inc.
Page 15
Next Generation “Smarter Car”
Starting System
model 811FJ*
Wiper/Washer System
model 830FJ*
Serial Hub (ANS16)
J1850 Buss
Power Door Lock System
model 850FJ
Charging System
model 812FJ
Lighting System
model 821FJ
Power Windows System
model 840FJ*
Instructor’s Computer
Optional Floor Model Legs
model TFMJ
Power Seat System
model 860FJ*
Instrument Panel System
model 822FJ
ATech’s Next Generation “Smarter Car” configuration simultaneously allows a class of students to study and troubleshoot
separate electrical/electronic systems.
Keypad/Display
Interface
Features:
• Courseware Includes: Instructor Guide, Student Manual,
and Service Information.
• Actual new vehicle components.
• Insert intermittent or hard faults using built-in Keypad,
computer or ANS.
• Compatible with Instructor’s Management Program
(IMP).
• Recommend Tech 2TM to communicate via the DLC Connector. (*Not Applicable)
• Requires 12V Battery or Power Supply (power supply
can be purchased as an option).
ATech Training, Inc.
Page 16
For More Information:
Toll Free: 1-888-738-9924
Phone: (859) 485-7229
Fax: (859) 485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
Alternative Energy
Model Car with Reversible Fuel Cell
Dr FuelCell® Model Car
Demo Package 352
Details:
• Ready to use immediately; no additional materials required
• Quick class preparation with experiment materials that can be copied and printed
• Robust design and exceptional quality
• Variable setups - fuel cell, solar operation and
hybrid
• Hands-on teaching of renewable energies
• Correlation with US National Science Education
Standards
• Extensive features
• Flexible applications
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229
Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
Ring Binder
CD-ROM
Preview of Teacher’s Guide
Automotive Technology
ATech Training, Inc.
Page 17
Computer Based Instruction
Starter System Troubleshooting - model 2815
The Starter System Troubleshooting Trainer is a software program based on a Starting System and deals with
the basic concepts of troubleshooting those automotive components. This program can operate in Random
Mode where the faults are selected randomly for each circuit chosen, or the instructor can select faults from
various circuits to be activated as each student runs the program.
Features:
• Realistic operation of starter system.
• Built-in DVOM and Load Tester.
• Student performance is stored in Central Records or on a student USB drive as the student proceeds through the program.
• Instructor uses IMP to create student record, and assigns ID number and password for student login.
• Visual reinforcement of circuit behavior.
• Network Version Available - model 2815N
Activities Include:
• Troubleshooting section that can insert 47 possible faults into starting circuits for diagnosis in Training or
Advance Mode.
ATech Training, Inc.
Page 18
Computer Based Instruction
Charging System Troubleshooting- model 2816
The Charging System Troubleshooting Trainer is a software program based on a Charging System and deals
with the basic concepts of troubleshooting those automotive components. This program can operate in Random
Mode where the faults are selected randomly for each circuit chosen, or the instructor can select faults in various circuits to be activated as each student runs the program.
Features:
• Realistic operation of charging system.
• Built-in DVOM and Load Tester.
• Student performance is stored in Central Records or on a student USB drive as the student proceeds through
the program.
• Instructor uses IMP to create student record, and assigns ID number and password for student login.
• Visual reinforcement of circuit behavior.
• Network Version Available - model 2816N
Activities Include:
• Troubleshooting section that can insert 19 possible faults into charging circuits for diagnosis in Training or
Advance Mode.
ATech Training, Inc.
Page 19
Computer Based Instruction
Computer Based Programs
The #1 provider of Engine Performance Trainers offers computer-based simulation. ATech’s automotive fundamental programs harness the power of computers to enhance the learning experience with animations of important concepts. “Hands-on” activities provide “need-to-know” reinforcement, while computer controlled diagnosis provides troubleshooting practice and competency testing. Keeps students highly motivated.
Engine Performance
Troubleshooting Trainer
model 3601
The ATech Engine Control
Fundamentals Program includes
the model 3601 Engine
Performance Troubleshooting
Trainer. This platform will
support 3610, 3620 and 3630
computer-based courses and
provides students with “handson” reinforcement.
ATech Training, Inc.
Page 20
Computer Based Instruction
Engine Control Fundamentals
model 3610
This program consists of 21 student activities with more
than 60 animations - designed to present the fundamentals
of engine control components. Includes “hands-on” digital
voltmeter use.
Engine Control Systems Operation
model 3620
This program consists of 14 student activities with more
than 60 animations - designed to present “closed loop”
emission control systems. Includes “hands-on” voltmeter
and oscilloscope usage.
Engine Control Diagnostic Fundamentals
model 3630
This program consists of 16 student activities with more
than 45 animations; includes troubleshooting of 5 automotive circuits (Fuel Pump Relay, ECT, Fuel Injector, IAT,
& TPS) with more than 60 faults. Includes instructor fault
insertion capabilities.
Student Record Keeping
All programs provide student record keeping. Each student is issued a student record with a unique I.D. number and password.
The student’s performance is recorded in their file as the student
proceeds through the program.
Classroom Management
Each program includes an Instructor’s Management Program (IMP). With menu selections from the IMP, the
student USB drive is prepared and records can be accumulated and transferred to the instructor’s computer.
Centralized storage of student records over a MicrosoftTM network is also available. Program includes remote
fault insertion capability.
ATech Training, Inc.
Page 21
Computer Based Instruction
Computer Based Troubleshooting Skill Development
ATech 3631
• Independent student practice - no
instructor intervention required
• Selection from one of five circuits for troubleshooting:
- Throttle Position Sensor
- Fuel Pump and Relay
- Fuel Injector
- Engine Coolant
Temperature Sensor
- Intake Air Temperature
Sensor
• Instructor can select circuit, fault
type, and location
• Computer controlled automatic
fault insertion and random fault
mode
• Network Version Available model 3631N
• More than 60 real world faults
• Multiple fault types:
- Opens in Wires and
Connectors
- High Resistance in Wires and Connectors
- Short to Voltage
- Short to Ground
- Open Components
- Shorted Components
• Highly interactive:
- TPS Circuit illustrates mechanical throttle valve operation
- Click to Disconnect
Battery
- Slider adjusts TPS Position
ATech Training, Inc.
Page 22
Computer Based Instruction
Computer Based Troubleshooting Skill Development
ATech 3631
• Service manual specifications
included on screen
• Temperature Resistance relationships displayed on screen
• Built-in digital multimeter with
interactive probes
• Real world DTCs shown on
scan tool readout screen
• Ohmmeter prompt given to disconnect circuit power
• Connectors can be disconnected
• Fuse can be removed and ground
disconnected
• No repeated faults until all
circuit faults have been initially
completed
• Short-to-ground faults can blow
fuses
• Two skill levels included:
-Training Mode
- Advanced Mode
• Training Mode allows measurement across connector pins
• Advanced Mode only allows back probing of connectors
• Probes automatically moved from disallowed connection points in Advanced Mode
ATech Training, Inc.
Page 23
Computer Based Instruction
ATech’s Electricity and Electronic Programs are Computer Based Instruction, available for personal computers.
The #1 provider of Engine Performance Trainers continues to develop
innovative computer based simulation programs...
ATech’s automotive fundamentals programs have harnessed the power
of computers to enhance the learning experiences with animations of
important concepts.
Hands-on activities provide “need-to-know” reinforcement, while computer controlled diagnosis
provides troubleshooting practice and competency
testing.
Invites student interest and participation.
• Automotive Electricity Computer Based Instruction
(CBI) Software (model 1810W)
• Automotive Electronics Computer Based
Instruction (CBI) Software (model 1820W)
• Hands-on and Computer Animation holds Student
Interest
• Provides Troubleshooting Practice and
Competency Testing
• Classroom Management with Remote Fault
Insertion Capability
• Student Record Keeping with print outs
ATech Training, Inc.
Page 24
Electrical/Electronic Systems
ATech’s Electricity and Electronics programs include four “hands-on” courses developed specifically for automotive/auto body/truck students and technicians. These courses require ATech’s Troubleshooting Trainer (model
1801B).
“...Automotive Electricity/Electronics is a difficult subject for high school students...We’ve found that ATech
trainers, with their hands-on approach, have kept the students on task for longer periods of time without getting bored. We’re looking forward to a greater percentage of our students mastering electrical/electronic tasks
through use of the ATech system.”
Cape Cod Regional Technical High School
Program Courses:
• Automotive “Need-to-Know” Courses:
- Automotive Electricity - model 1810A
- Automotive Electronics - model 1820A
• Automotive Technician Courses:
- Automotive Sensors and Actuators - model 1830
- Automotive Computer Concepts - model 1840 (Requires 1802 Keypad)
- TP/MAP Component Board - model 1841
Program Features:
• Used by Bosch, Ford, Chrysler, Nissan in U.S., Canada, Mexico, China, Brazil, Taiwan, Australia, Chile and
Vietnam
• Used by hundreds of public and private schools since 1986
• Includes On-Trainer, Troubleshooting and In-Shop Worksheets
• A proven product for more than 25 years
For More Information:
• Modular Design - Easy Updating
Toll Free: 1-888-738-9924
- Fault Board - model 1800FB
Phone: 859-485-7229
- Interactive Keypad - model 1802
Fax: 859-485-7299
- Computer Based Instruction models 1810W and
E-mail: sales@atechtraining.com
1820W (see page 24)
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 25
Electrical/Electronic Systems
Automotive Electricity Courseboard model 1811
The Automotive Electricity Courseboard - model 1811 is a hands-on study of basic automotive electricity that
includes a Courseboard and USB drive containing the Student Manual and Instructor Guide. Also included with
the courseware package is an on-site copy license to allow for the reproduction of instructional materials for use
in the classroom.
The Automotive Electricity Courseboard features real fixed components and wire terminals. 12-Volt power supply not included. Does not include fault insertion capability.
Activities Include:
UNIT I - Introduction to Electricity
UNIT IV - Use of Service Manual Schematics/Automotive
• Series Circuit - Use of Voltmeter
Circuits
• Parallel Circuit - Use of Ammeter
• Ignition Key Warning Circuit
• Series-Parallel Circuits - Use of Ohmmeter
• Electric Cooling Fan Circuit
• Brake Warning Circuit
UNIT II - Electrical Behavior
• Heater Blower Circuit
• Series Circuits 1, 2, 3 and 4
• Headlight Circuit
• Parallel Circuits 1, 2, 3 and 4
• Dome Light Circuit
• Series-Parallel Circuits 1, 2 and 3
UNIT III - Use of Troubleshooting Equipment/Automotive Circuits
• Trunk Release Circuit
• Horn Circuit
• Back-Up Lamp Circuit
• Tail Light & Brake Light Circuits
• Starter Motor Circuit
• Turn Signal Circuit
ATech Training, Inc.
Page 26
Electrical/Electronic Systems
Automotive Electronics Courseboard model 1821
The Automotive Electronics Courseboard - model 1821 is a hands-on study of basic automotive electronics that
includes a Courseboard and USB drive containing the Student Manual and Instructor Guide. Also included in
this courseware package is an on-site copy license to allow for the reproduction of instructional materials for
use in the classroom.
The Automotive Electronics Courseboard features real fixed components and wire terminals. 12-Volt power
supply not included. Does not include fault insertion capability.
Activities Include:
UNIT I - Introduction to Electronics
UNIT IV - More Electronics
• Electricity to Electronics
• The Capacitor
• The Digital Multi-Meter
• The Photo Resistor
• Why use a DMM?
• Combined Electronics
UNIT II - Introduction to Semiconductors/Diodes
• Diode Behavior
• The Diode as a Rectifier
• The Light Emitting Diode (LED)
• The Clamping Diode
• The Zener Diode
Automotive Technology
UNIT III - Transistor Circuits
• The Transistor Circuit
• The Amplifier
• Transistor Troubleshooting
• Combining Transistors
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 27
Electrical/Electronic Systems
“Factory Training Programs”
ATech was involved
with the design and
manufacturing of the
electricity and
electronic trainers
currently used by
General Motors,
Chrysler, Ford,
Nissan, Bosch, Honda
and
Volkswagen.
GM “Specialized Electronic Training” (S.E.T.) Program
model 18002TR
• The most widely used “OEM” Training System in the World
• Hardware design by ATech Training, Inc.
• Used by GM Training Centers and ASEP Schools
• Special configurations for John Deere, Caterpillar, Honda and VW
“I’m impressed with
ATech’s superior
dedication to quality
training. It clearly
shows in both product
design and customer
service. General Motors is pleased!”
GM Service
Technology Group
• Selected Vehicle Components
• 12-Volt and 5-Volt DC Power Supplies Included
• 12-Volt AC Power Supply Included
• Complete “Factory” Courseware Available
- Instructor Guide - model 18002IG
- Student Workbook - model 18002SM
“This is the best automotive electronics training program anywhere!”
Automotive Technology Instructor
Wheeling High School
Wheeling, IL
ATech Training, Inc.
Page 28
Electrical/Electronic Systems
GM S.E.T. Troubleshooting Trainer model 18002TT
Covers General Motors S.E.T. “Electrical/Electronics Stage 1, 2 and 3”:
• Provided in locking suitcase for security and portability
• Includes components for all three stages and original GM
“faulted” components
• Local and Network fault insertion
• Fault insertion selection by circuit number, “Experiment 3-2”
• Fault insertion selection by module
• Instructor can develop circuits and faults at component level
• Network display and storage of student’s performance
• Compatible with ATech’s Network System and IMP
ATech Training, Inc.
Page 29
Locking Suitcase
Electrical/Electronic Systems
GM S.E.T. Troubleshooting Trainer Continued
• Quick setup for “On the Road” Training
• Fault insertion in individual or all student stations
from instructor’s computer
• Up to 5 faults can be preselected for insertion
• Preselected faults will automatically be inserted in
order of selection (when student completes one,
next one is given)
• Instructor’s computer displays student’s answer,
correct answer and stores results in student file
Fault Selection by S.E.T. Exercise Number
• ATech’s copyrighted “Schematic Based Fault
Insertion”
• Fault selection by S.E.T. Exercise Number
• Fault Selection from list or schematic indicator
• On screen indication of selected faults
Intermittent Fault Time Adjustment
• Intermittent fault “On” and “Off” time adjustments
• “Build Your Own Circuit” capability - Instructor
can select from all faults
• Troubleshooting practice or Exam Mode capability
• Student results are saved in selection location
“Build Your Own Circuit” Fault Selection
ATech Training, Inc.
Page 30
Electrical/Electronic Systems
GM S.E.T. “Virtual” Trainer
This ATech software is a low cost Complement/Alternative to the GM S.E.T. project board. The program provides a virtual simulation of the GM S.E.T. Trainer and the instructional resources to perform the experiments
from the GM “Electrical/Electronics” Stage 1, Stage 2 and Stage 3 courses.
• Experiment circuit illustrated in schematic
• Operational schematic, i.e. switch operates on both
pictorial circuit and schematic
• Operational schematic ties components to symbols
Circuit Selection by Experiment Number
• Submount/component selection from pictorials and module numbers
• Submount/component interactive placement by
selecting and dragging to position
• Software checks for accurate submount/component
selection
Submount Selection and Placement
• Interactive wiring of submounts
• Interactive relocation of wired submounts allows circuit reposition on breadboard
• Voltage measurements
• Resistance measurements
• Current measurements
• Simulated component operations
Interactive Wiring
ATech Training, Inc.
Page 31
Electrical/Electronic Systems
GM S.E.T. “Virtual” Trainer - Stage 1
model 18002VT1
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Properties of Electricity
Ohm’s Law
Series Circuits
Parallel Circuits
Series-Parallel Circuits
Circuit Faults
Electromagnetic Induction
Network Version Available - model
18002VT1N
GM S.E.T. “Virtual” Trainer - Stage 2
model 18002VT2
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•
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Automotive Electrical Components
Solid State Components
Vehicle Systems
Network Version Available - model
18002VT2N
GM S.E.T. “Virtual” Trainer - Stage 3
model 18002VT3
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Computers
Sensor Inputs
Actuator Outputs
Series-Parallel Circuits
Network Version Available - model
18002VT3N
ATech Training, Inc.
Page 32
Electrical/Electronic Systems
Starting System Faulted
model 811FJ
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New Components
Factory Wire Colors
Battery Posts (Battery NOT Included)
Network/Manual Fault Insertion
Courseware Included
Charging System Faulted
model 812FJ
• New Components
• Compatible with Service Manual Procedures
• 1 ½ HP Drive Motor
• Network/Manual Fault Insertion
• Battery Posts (Battery NOT Included)
• Courseware Included
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 33
Automotive Technology
Electrical/Electronic Systems
Lighting System Faulted
model 821FJ
• New Components
• “By-the-Book” Diagnostics
• Controlled by Body Control Module
(BCM)
• Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
* J1850 Bus - 822FJ/850FJ
Instrument Panel System Faulted
model 822FJ
• Controlled by Body Control Module
(BCM)
• New Components
• Operating Gauges, Indicators and Warning
Devices
• Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
* J1850 Bus to 821FJ
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 34
Automotive Technology
Electrical/Electronic Systems
Wiper/Washer System Faulted
model 830FJ
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•
New Components
Intermittent Wiper/Washer Operation
Compatible with Factory Wiring Diagrams
Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
Power Windows System Faulted
model 840FJ
•
•
•
•
New Components
Vehicle Wiring
Service Manual Test Procedures
Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
ATech Training, Inc.
Page 35
Electrical/Electronic Systems
Power Door Locks System Faulted
model 850FJ
• Controlled by Body Control Module
(BCM)
• New Components
• Vehicle Wiring
• Service Manual Procedures
• Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
* J1850 Bus to 821FJ
Power Seat System Faulted
model 860FJ
•
•
•
•
New Components
Vehicle Wiring
Service Manual Procedures
Battery Posts (Battery or Power Supply
NOT Included)
• Network/Manual Fault Insertion
• Courseware Included
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 36
Electrical/Electronic Systems
Student Response and Local
Fault Insertion Panel
J1850 Network System model 3801
The ATech J1850 Network System offers a “real world” look into the network operation of present day vehicles.
The J1850 Network System can be connected to local networks for remote fault insertion.
Activities Include:
Faults:
• Reading and Clearing DTCs
• Driver Information Center Warning Message Display
• Instrument Panel Cluster Response to J1850 Messaging
• Radio Module Response to J1850 Messaging
• Diagnostic Circuit Check
• Power Mode Test
• On-Star Operations
• Theater Lighting Effects
• Body Control Module Operation
• Remote Lock Operation
• Vehicle Speed Messaging
• Engine Temperature Messaging
• Fuel Level Messaging
• Gear Selection Messaging
• Reading all Module Parameter Identifications (PIDs)
• Scan Tool Output Operations
• J1850 Network Faults
• J1850 Network Electrical Troubleshooting
ATech Training, Inc.
Page 37
• Data Bus Open Circuit
• Ignition Module Open Run Voltage
• Press-Lock Signal Open
• Module Data Bus Open
• Data Bus Short to Power
• DLC Bus Open Circuit
• Data Bus Short to Ground
• Data Bus High Resistance
• On-Star Keypad Power Open Circuit
• Loss of Module Power
Automotive Technology
Engine Performance
This trainer offers a “hands-on” study of OBD II technology, with complete powertrain control, OBD II monitors, standard diagnostic features and performance of trip/drive cycles.
NO OTHER CLASSROOM TRAINERS OFFER THESE FEATURES.
GM OBD II System model 2652*
• Engine and Transmission Control
• Compatible with OBD II Scan Tools
• Performs GM OBD II Drive Cycle
• Enhanced Diagnostics with Code, Engine Protection and
OBD II Faults
• Interface with Electronic Ignition (model 1772)
• Compatible with ATech’s Network System and Instructor’s Management Program (IMP)
Student Response and Local
Fault Insertion Panel
• Courseware Included
* Service Manuals NOT Included
ATech Training, Inc.
Page 38
Engine Performance
This trainer offers a “hands-on” study of OBD II technology, with complete powertrain control, OBD II monitors, standard diagnostic features and performance of trip/drive cycles.
NO OTHER CLASSROOM TRAINERS OFFER THESE FEATURES.
Ford EEC OBD II System model 1672*
• Electronic Throttle Control “Drive By Wire”
• Returnless Fuel System
• Compatible with OBD II Scan Tools
• Performs Ford OBD II Drive Cycle
• High Speed CAN
• Enhanced Diagnostics with Code, No-Code, OBD II and Intermittent Faults
• Interface with Integrated Electronic Ignition System (model
1792) *Inquire for availability
• Compatible with ATech’s Network System and Instructor’s
Management Program (IMP)
• Courseware Included
ATech Training, Inc.
Page 39
Student Response and Local
Fault Insertion Panel
* Contact for Availability
* Service Manuals NOT Included
Engine Performance
This trainer offers a “hands-on” study of OBD II technology, with complete powertrain control, OBD II monitors, standard diagnostic features and performance of trip/drive cycles.
NO OTHER CLASSROOM TRAINERS OFFER THESE FEATURES.
Toyota OBD II
Fault Panel
Toyota OBD II System
model 2671/80*
• Engine and Transmission Control (EFI TCCS)
• Includes Ignition System
“...thank you for your company’s participation in the development of the Automotive Electronics Course hardware
and workstation exercises. Your company has met and
exceeded our expectations in terms of quality, timing and
confidentiality on all accounts.”
Tech Training Program Manager,
Ford Customer Service
• Compatible with OBD II Scan Tools
• Performs Toyota OBD II Drive Cycle
• Enhanced Diagnostics with Code, No-Code, Ignition, OBD II and Transmission Faults
• Courseware Included
* Service Manuals NOT Included
ATech’s Engine Performance programs
are at the heart of
ATech’s business- just
as these systems are
the heart of today’s
automobiles.
Universal “On-Vehicle”
Fault Insertion
model 2110
• Hard and Intermittent Faults
• Open/High Resistance/Short
• Optional Remote Control
• Low Cost
ATech Training, Inc.
Page 40
Engine Performance
Fault Panel
GM OBD II (Suitcase) model 2651/60S*
• Engine and Transmission Control
• Compatible with OBD II Scan Tools
• Enhanced Diagnostics with Code, Engine Protection
and OBD II Faults
• Interfaces with Suitcase C3I Ignition (model 1771SF)
• Courseware Included
• Trainer Size: 30 x 20 x 10 inches
• Trainer Weight: 40 pounds
* Diagnostic Equipment NOT Included
Fuel Control Oxygen Sensor Signal
GM OBD II Trainer
connected to C3I Ignition Trainer
OBD II Monitor Status
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
ATech Training, Inc.
Page 41
Engine Performance
GM OBD II System (DRY)
model 2652 DRY
Optional Floor Model Legs model
TFMJ
Dry Panel Option
Trainer Options:
• Optional Floor Model Legs model TFM or TFMJ
• Fuel Injection and Ignition Trainer Interface:
(Required for connection of ignition system to fuel injection trainer)
- Ford EEC OBD II - Integrated Electronic
Ignition Cable (model 1677)
- GM OBD II - GM Electronic Ignition
System Cable (model 2657)
- GM OBD II (Suitcase) - GM C3I (Suitcase) Cable (model 2657S)
Optional Floor Model Legs model TFM
• Dry Option: Simulated Fuel Injection/Pump
- Toyota OBD II (Dry) - model 2671/80 DRY
- GM OBD II (Dry) - model 2652 DRY
- Ford EEC OBD II (Dry) - model 1672 DRY
ATech Training, Inc.
Page 42
Engine Performance
Electronic Ignition (EI) System Faulted
model 1772
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Real World System Skills and Knowledge
Live Component Operation
Hall-Effect Type System
Probe Points for DMM or Oscilloscope
Realistic Troubleshooting
Interfaces with GM OBD II (model 2652)
Network/Local Fault Insertion
Courseware Included
GM Computer Controlled Coil Ignition (C3I)
System Suitcase Faulted model 1771SF
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Real World System Skills and Knowledge
Live Component Operation
Hall-Effect Type System
Probe Points for DMM or Oscilloscope
Realistic Troubleshooting
Interfaces with GM OBD II (model 2652/60S)
Courseware Included
Trainer Size: 24 x 20 x 10 inches
Trainer Weight: 40 pounds
Network/Local Fault Insertion
GM C3I Suitcase model 1771SF
GM OBD II Suitcase Trainer connected to
C3I Ignition Suitcase Trainer
ATech Training, Inc.
Page 43
Engine Performance
Integrated Electronic Ignition System
model 1792
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Coil on Plug Ignition System
Real World System Skills and Knowledge
Live Component Operation
Crank and Cam Sensors
Probe Points for DMM or Oscilloscope
Interface with Ford EEC (model 1672)
Courseware Included
Network/Local Fault Insertion
GM Direct Ignition System Faulted
model 1711F
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Used by GM Training Centers
Live Component Operation
Magnetic Generator Sensor Type
Realistic Troubleshooting
Courseware Included
Network/Local Fault Insertion
Injector/Fuel Pump System
model 670
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Realistic Fuel Pump Operation
Realistic Fuel Injector Operation
Adjustable RPM Control
Digital RPM Readout
Adjustable Engine “Load”
Easy Injection Fuel Volume Measurement
Adjustable Fuel Regulation Pressure
15 sec. Timer for Fuel Volume Measurement
Incorporated into Trainer
Automatic Operation in Timer Mode
Fuel Pump Relay Control Circuit
Injector Terminal Test Points
Fuel Pump Terminal Test Points
RPM Speeds from 200 to 5140
Courseware Included
ATech Training, Inc.
Page 44
Engine Performance
Automotive Technology Trainer model 600
• Newer Model “Recycled” Front Wheel Drive Vehicle
• Includes Engine Performance, Electrical/Electronic
Systems, Suspension/Steering, Brakes, Heating/Air
Conditioning and Transmission
• Real World System Skills and Knowledge
• “By-the-Book” Diagnostics
• Local Fault Insertion
• Courseware Available model 605
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 45
Automotive Technology
Engine Performance
Evaporative Emission System model 640
This ATech Trainer presents the live operation and study of a late-model General Motors Enhanced Evaporative
Emissions (EVAP) System. The trainer will run the GM Service Bay EVAP Test using either it’s built-in scan
tool or a Tech 2TM. Realistic EVAP system faults, including system leaks, can be inserted via a built-in keypad,
a local computer or via the optional ATech Network System (ANS) to give students troubleshooting practice.
Students follow manufacturer’s diagnostic procedures when troubleshooting system faults. Diagnosing system
leaks is enhanced by the clear hoses when using a smoke machine. Tech 2TM and Smoke Machine are NOT included with the trainer. Includes Courseware.
Activities Include:
• Description and operation of the EVAP system trainer
• Analyzing and interpreting schematics and manufacturer’s
troubleshooting and service procedures
• System diagnosing and troubleshooting
• Engine Off Natural Vacuum test demonstration Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229
Fax: 859-485-7299
E-mail: sales@atechtraining.com
ATech Training, Inc.
Page 46
Engine Performance
Engine Performance Trainer
model 650
• Newer Model “Recycled” Operational
Engine
• Complete Emission Control System
• Network/Local Fault Insertion
• On-Trainer Breakout Box
• Courseware Available model 655
“I’ve used ATech Trainers for years. Very satisfied
always...”
Fault Panel
Vale Technical Institute
Blairsville, PA
“I’d like to express my gratitude for all the assistance that your
organization has provided. We have successfully installed the
GM Virtual Trainers in our Automotive Computer Lab. This,
of course, could not have been possible without the assistance
of your staff. Our instructors love the product and have begun
developing lesson plans to utilize the software this semester. We
Automotive Technology have seen a dramatic increase in the knowledge retention of our
auto students since implementing a computer lab with automoThe Single Source for Automotive Educators tive based software, and we look forward to enhancing their
learning process with your products. Again, thank you for all
ATech’s Programs Support
your assistance through this matter”
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ASE/NATEF Task List
Tech Prep Programs
Performance-based Education
Technical Education
Industry and Education Partnerships
Trade Updates
OEM Training
Dept. of Information Technology
Trident Technical College
“ATech’s support and assistance for our training center personnel have been superb. Instructors have commented as to the fast
and on-target response of the ATech support staff. One other
item must be mentioned- no other company has ever given Ford
10 years of warranty service on any product quality and their
dedication to superior product support.”
Ford Motor Company Training Director
ATech Training, Inc.
Page 47
Engine Performance
GM Six-Cylinder Cutaway
SIDE VIEW (model 680)
GM Six-Cylinder Cutaway
model 680
The Engine Cutaway Trainer (model 680) is a fully functional OBD II engine including ignition, fuel injection,
cooling, and emission control systems. The engine rotates at a low RPM (using a small motor connected at the
flywheel) to show complete engine operation. Presents the live operation and study of front wheel drive engines.
A Reference Package is provided with service information specific to the model 680 unit purchased.
The Engine Cutaway Trainer uses actual late model engine and transaxle.
Cutaway to view:
• Engine
• Pistons
• Cam Operations
• Rings
• Crank Operations
• Oil Filter
• Oil Pick-up
• Intake Manifold
• Oil Pump
• Exhaust Manifold
• Coolant System
• Cylinder Walls
• Water Pump
• Fuel Rail
• Power Steering Pump
• Ignition
• A/C Compressor
• Transaxle
• EGR
• Flywheel
• Throttle Body
• Torque Converter
• Timing Chain
• Valve Body
• Intake Valve with Seat
• Clutches
ATech Training, Inc.
Page 48
• Exhaust Valve with Seat
• Bands
• Valves
• Band Servos
• Valve Springs
• Shift Interlock
• Rocker Arms
• Output Speed Shaft
• Push Rods
• VSS Sensor
• Connecting Rods
• Transaxle Filter
Suspension and Steering
GM SIR Dual Air Bag System
model 1551
• Actual Vehicle Components
• Air Bag Modules
• Air Bag Deployment Simulation
• Tech 2TM Class 2 Data Bus
• Built-in Scan Tool function
• Air Bag System “self test”
demonstration
• Network/Local Fault Insertion
For safe operation the air bag module is a discharged unit.
Scan Tool Mode Data Readout
• Courseware Included
Scan Tool Mode Fault Readout
Tech 2TM Connected to Training System
Tech 2TM Module Information Readout
* Diagnostic Equipment NOT Included
ATech Training, Inc.
Page 49
Suspension and Steering
Suspension and Steering System
model 500
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•
•
•
•
•
“Recycled” Vehicle Components
Includes Operating McPherson Struts, Rack and Pinion, and Power Steering
On-Board Hydraulics Operate Suspension without Impairing Wheels
Folding Steering Wheel and Casters for Easy Storage
Powder-Coated Frame
Courseware Included
“My new ATech Trainers are excellent
teaching tools for student technicians...the
units are user-friendly...the course
materials and trainers have been designed so
each person using this system can learn by
doing. These trainers are a great help to me
as a teacher to better manage student time. It
works!”
Gulfcoast Community College
Gautier, MS
Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 50
Brakes
DELCO DBC7 ABS/TCS System
model 1432
• Realistic Accelerator and Brake Pedal
Operation
• Selection of “Controlled Wheel”
(LR, RF, LR, RR)
• Road Condition Selectable Dry, Wet, Snow or
Ice
• Antilock Mode or Traction Control Mode
Operation
• Class 2 “Bus” for Communications with Scan
Tools
• Torque Request/Torque Delivered Indicators
• BPMV Solenoid Operation Indicators
• Fault Insertion Locally with Keypad or
Remotely via IMP (Instructor’s Management
Program)
• Complete Courseware Included
Brake Trainer Features:
• “Recycled” Drum/Disc Brakes
• Operating Hydraulic System
• Includes: Power Assist, Parking Brake,
Electrical Circuits and Wheel Bearings
• Real World System Skills and Knowledge
• Powder-Coated Frame
• Courseware Included
Drum/Disc Brake (4-Wheel)
model 400-4W
Drum/Disc Brake (2-Wheel)
model 400-2W
ATech Training, Inc.
Page 51
Heating and Air Conditioning
Air Conditioning with Automatic
Climate Control model 1351
• Functional R134A A/C System
• Automatic/Manual Dual Zone Climate
Control
• Compact Variable Compressor (CVC6)
• Thermostatic Expansion Valve (TXV)
• Includes Refrigerant ‘Liquid Line’ control
valve for “Pressure Faulting”
• Electrical Faulting either locally via Keypad
or remotely via Network
• Selectable Interior Temperature Settings
• Tip Jacks for DVOM measurements
• 220V 5HP Motor
• Powder-Coated Frame
• Courseware Included
Activities Include:
Front View
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Side View
ATech Training, Inc.
Page 52
Principles of Refrigeration
Basic Refrigerant Cycle
Compressors & Control Components
Condenser and Evaporator
Receiver-Dryer/Accumulator
Metering Components
Safety Precautions & Environmental
Concerns
Refrigerant System Tests
Leak Detection
Refrigerant System Recovery, Recycling &
Recharging
Cooling Fan Operation
Cooling Fan Diagnosis
Air Distribution Overview and Controls
Blower Controls and Diagnosis
Automatic Climate Control Operation
Automatic Climate Control Diagnostics
Strategy-Based Diagnosis
Heating and Air Conditioning
• Presents the live operation and study of a
late-model System
• New-model vehicle components and connectors
• Capable of actual service manual test procedures
• Connects to Tech 2TM scan tool from DLC
connector (Tech 2TM not included)
• Faults can be inserted via keypad, local
computer, or ATech Network System (ANS)
Engine Cooling Fan System
model 310FJ
• Presents the live operation and study of a
late-model System
• Includes internal power supply for fault
activation
• Power provided by 12 VDC battery or external power supply (option available)
• Courseware Included
• New-model vehicle components and connectors
• Capable of actual service manual test procedures
• Connects to Tech 2TM scan tool from DLC
connector (Tech 2TM not included)
• Faults can be inserted via keypad, local
computer, or ATech Network System (ANS)
• Includes internal power supply for fault
activation
• Power provided by 12 VDC battery or external power supply (option available)
Blower Motor Trainer
model 320FJ
• Courseware Included
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 53
Automotive Technology
Heating and Air Conditioning
Fan Speed Control Trainer
model 311
This ATech Trainer presents the hands-on
construction, study and live operation of a
modern Fan Speed Control System as found on
late-model General Motors vehicles. Students
follow printed schematics to wire up either a
single-speed single fan system or a two-speed
two fan system. The trainer circuits use the same
wire colors as the manufacturer’s wiring diagram.
Incandescent bulbs are substituted in place of the
actual cooling fan motors for safety purposes.
Activities Include:
• Cooling Fan Speed Control Operation
• Electrical Troubleshooting
• Reading, Analyzing and Interpreting a Wiring
Diagram
• Relay and Series-Parallel Circuit Operation
The A/C Compressor Cutaway (model 381) is a V5
Variable Displacement A/C Compressor. It includes a
hand crank to rotate the compressor. The compressor is
sectioned to show internal components and is mounted
to provide stable display and use.
A/C Compressor Cutaway
model 381
Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 54
Automatic Transmission/Transaxle
Electronic Automatic Transaxle Rebuild
model 1210
• “Recycled” Transaxle
• Rotating Rebuild Stand with Component Storage and Drain Pan
• Powder-Coated Frame
• NATEF Record Keeping Sheets, Reference Books, Service
Manual(s) Available - model 1215
Electronic Automatic Transmission
Rebuild
model 1220
• “Recycled” Transmission
• Rotating Rebuild Stand with Component
Storage and Drain Pan
• NATEF Record Keeping Sheets, Reference
Books, service Manual(s) Available - model
1225
“ATech is extremely professional with creative presentations... [and] is commended for originating the ASE/
NATEF Student Record-Keeping Shareware... This effort is just another example of their professionalism and
sincere interest in quality trained technicians.”
Rock Valley College
Rockford, IL
“During the ‘Train the Trainer’ program for the LX5, many of the instructors were curious as to how ATech
could make the trainer operate so realistically. Subsequently, the back was removed to view the internal components. The group was amazed. This trainer is, without a doubt, the most professionally designed and constructed
trainer GM has ever had built.” GM 3.5 Liter - LX5 Ignition
General Motors
Training Center Director
ATech Training, Inc.
Page 55
Automatic Transmission/Transaxle
Transfer Case Cutaway Trainer
(Showing Planetary Gear System) model 1230
The Transfer Case Cutaway Trainer presents the viewing and operation of a Transfer Case. It provides handson experience to complete NATEF Tasks.
• Actual late-model transfer case
• Case cutaway painted to enhance viewing
• Handle allows rotation of gears
• Mounted on a powder-coated metal stand
Transfer Case (High Range Position)
CLOSE-UP (model 1230)
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 56
Automotive Technology
Manual Drive Train and Axles
Manual Transaxle Rebuild
model 110
• “Recycled” Transmission or Transaxle with Clutch
• Rotating Rebuild Stand with Component Storage
and Drain Pan
• NATEF Record Keeping Sheets, Reference Books,
Service Manual(s) Available - model 115
Rear Axle Cutaway
model 120
• “Recycled” Rear Axle Assembly
• Mobile Stand
• Powder-Coated Frame
• NATEF Record Keeping Sheets, Reference
Books, Service Manual(s) Available - model 125
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 57
Manual Drive Train and Axles
Rear Axle Limited Slip Differential Cutaway
model 126
• GM Complete Differential/Axle
• Eaton Limited-Slip Traction Control System
• Carrier and Pinion Areas Cutaway for Easier
Viewing/Instruction
•
All frame surfaces
Powder-Coated for
Durability and easy Identification
• Includes Casters to Simplify Movement
Manual Transmission (RWD) Cutaway
model 130
• Operating Clutch and Hand Crank
• “Recycled” Transmission
• NATEF Record Keeping Sheets, Reference
Books, Service Manual(s) Available - model
135
Manual Transaxle (FWD) Cutaway
model 140
• “Recycled” late-model manual transaxle complete
with clutch assembly and gear shift
• Includes handles to operate clutch and rotate gear
shifts
• Cutaway to show internal components
• Mounted to provide stable display and use on a
powder-coated frame
ATech Training, Inc.
Page 58
Engine Repair
Engine Repair
model 90/91
• “Recycled” Engine with Rotating Rebuild Stand - model 90
• “Start Cart” with necessary components to
start engines - model 91
• NATEF Record Keeping Sheets,
Reference Books, Service Manual(s)
Available - model 95
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Automotive/Education Industry Proven
In addition to ATech’s on-going support of public and private education, we work very closely with the automotive industry. Our users include:
AC Delco
Allied Signal
American Honda Motor Company
Atlanta Metro (MARTA)
Automatic Transmission Rebuilders
AVIS Rental Car Company
B & B Electronics
Bridgestone/Firestone
Briggs-Weaver
Canadian Military Forces
Caterpillar
Chinese Automobile Company
Cincinnati Metro (SORTA)
Correctional Facilities
CT Transit
Chysler
Delphi Delco Electronic System
Egyptian Air Force
Federal Mogul/Champion Spark Plug
Ferrari
Ferret Instruments
Ford Motor Company
General Motors
Georgia Power
Goodyear Tire and Rubber
Hyundai Motor America
Job Corps Centers
John Deere Corp.
Kentucky DOT
Lincoln Technical Institute
L.J. Technical Systems
Maserati
Mazda Automotive Corp.
Melior Institute
Mercedes-Benz Institute
Mitsubishi Automotive Co.
Motorola Semi-Conductor Division
Navistar
Nissan
No Lemon
OTC
Pennsylvania DOT
ATech Training, Inc.
Page 59
Pierce Transit
Porsche
Quaker State of Mexico
Robert Bosch Corp.
Royal Guard Oman
Santa Clara Valley Transit
Snap-On Tools
SPX
Standard Motor Products
Sun Tran
United States Air Force
United States Army
United States Government
United States Navy Research
United States Postal Service
Universal Technical Institute
VazMotor Company (Russia)
Volkswagen
Volvo
Wyotech
and many more...
Diesel Engine
Medium/Heavy Truck
GM 6.5L Diesel Injection Pump
System
model 6601
• Actual Fuel Injector Pump Operation
• Variable Control of Injection Timing
• Variable Control of Engine Load
• Visible Individual Fuel Injector Output
• Stanadyne Rotary Injection Pump
• Allows for Speeds from 0 to 2500 RPM
• Courseware Included
GM 6.5L Diesel ECM System
model 6611
•
•
•
•
•
•
•
•
•
•
•
Injected Fuel Volume Based on Sensor Inputs
Variable Control of Engine RPM
Variable Control of Engine Load
Variable Control of Engine Coolant Temperature
Variable Control of Engine Air Temperature
Variable Control of Fuel Temperature
Visible Bar Graph Display of Fuel Injection Pulse Width
Visible Bar Graph Display of Fuel Injection Timing
Performs Pump TDC Adjustment Procedure
Interaction with Standard Scan Tools for DTCs and Engine Parameters
Courseware Included
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
Automotive Technology
ATech Training, Inc.
Page 60
Diesel Engine
Diesel Engine Performance Trainer model 650D
• New or Remanufactured Running
Engine
• Powder-Coated Stand
• Heavy Duty Casters
• Vibration Control Engine
Mounting
• Radiator Cooling System with
Expansion Tank
• Turbo Intercooler
• Clutch Drive Fan with Belt and
Pulleys
• Instrument Panel
Duramax
• Throttle Control
• Diesel Particulate Filter (select models)
• Charging System
• Starting System
• Battery
• Fuel Cell
• Electronic Control Module
• Electronic Data Link
• Urea SCR Diesel Exhaust Fluid (select
models)
• EGR (select models)
• Diesel Oxidation Catalyst (select models)
Caterpillar
Contact ATech Training, Inc. for
Engine Availability.
ATech Training, Inc.
Page 61
Diesel Engine
Diesel Technology Trainer model 600D
The Diesel Technology Trainer (model 600D) presents the live operation and study of a late model diesel pickup
truck. It provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting
procedures. Requires 12VDC automotive battery (included).
• Diesel Particulate Filter System (DPF)
• Has a fully functional engine, transmission, front brake system (rear lines are sealed), steering system,
suspension system, fuel injection system, glow plug system, emission control, instrument panel, front
and rear lighting system, and a Air Conditioning system
• Simulator/Fault Insertion Box for inserting realistic faults into the system
• Compatible with actual service manual test procedures
• Performs DPF regeneration with scan tool
• Portable via rolling casters
• Urea SCR Diesel Exhaust Fluid (select models)
• EGR (select models)
• Diesel Oxidation Catalyst (select models)
Contact ATech Training, Inc. for Engine Availability.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 62
Automotive Technology
Brakes
Medium/Heavy Truck
Tractor (model 6410) and Trailer (model 6420) Air Brake System Trainers
AIR BRAKE COMPONENTS INCLUDE:
• Low Pressure Warning Light and Buzzer
• Safety Valve
• Single Check Valves
• Brake Light Switch
• Double Check Valve
• Control Valve
• Relay Valve
• Spring Brake
• Tractor Protection Valve
• Service and Emergency Glad Hands
• RT2 Valve
• Quick Release and Double Check Valve Combination
• Low Pressure Indicator Switch
• Drain Valves - Manual
• Air Gauge
• Quick Release Valve
• Dual System Foot Brake Valve
• Spring Brake Valve
• Hand Control Valve
• Service Brake Chamber
• Manifold Dash Valve
• RT4 Valve
• D.O.T. Air Brake Lines
The ATech Air Brake Training System allows System Demonstrations of:
• Compressor Failure
• Secondary Tank Failure
• Park Brake Apply and Release
• Tractor to Trailer Hook-up
• Primary Tank Failure
• Normal Brake Operation
• Trailer Braking (Hand Control Valve)
• Trailer Air Supply and Evacuate
The ATech Air Brake Training Systems are complete programs for presenting the “real world” operation and
study of Three Axle and Tractor - Trailer Air Brake Systems. The trainers demonstrate FMVSS 121 Air Brake
Systems.
Courseware includes Shop Manuals, Instructor’s Guide, Classroom Manual, Components Maintenance Troubleshooting Handbook, and Videos. NATEF Task Record Keeping Sheets are included with the courseware to assist
the instructor in recording the progress of each student as NATEF tasks are completed.
ATech Training, Inc.
Page 63
Brakes
Medium/Heavy Truck
Air Brake Components:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Low Pressure Warning Light/Buzzer
Low Pressure Indicator Switch
Safety Valve
Drain Valves - Manual
Single Check Valves
Air Gauge
Brake Light Switch
Quick Release Valve
Double Check Valve
Dual System Foot Brake Valve
Control Valve
Spring Brake Valve
R12 Relay Valve
R14 Relay Valve
Spring Brake
Service Brake Chamber
Three Axle Air Brake System Trainer
model 6430
The ATech Air Brake Training System allows
System Demonstrations of:
•
•
•
•
•
Compressor Failure
Primary Tank Failure
Secondary Tank Failure
Normal Brake Operation
Park Brake Apply and Release
The Training System needs an external compressed air
supply of 90 to 140 PSI and a standard 110 VAC
electrical supply.
Courseware Included:
• Medium/Heavy Duty Truck Brake Classroom Manual
• Medium/Heavy Duty Truck Brake Shop Manual
• Medium/Heavy Duty Truck Brake Instructor’s Guide
• Dual Circuit Brake System Troubleshooting
Manual
• Air Brake Systems Video
• Air Brake Systems Video Training Workbook
• Air Brake Systems Video Training Handout
• Air Brake Components Maintenance Troubleshooting Handbook
Air Brake Training System Courseware
ATech Training, Inc.
Page 64
Diesel Cutaways
Standyne Diesel Pump
model 6681
Cummins PT Diesel Injector Pump
model 6682
CAT 3208 Diesel Injection Pump
model 6683
CAT 3304B Diesel Injection Pump
model 6684
CAT 3406B Diesel Injection Pump
model 6685
ATech Training, Inc.
Page 65
Cutaways/Models
Check for Availability and Pricing
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 66
Four Area Certification Plan - Year 1
ATech’s recommended certification program includes not only what is necessary to meet certification requirements but also modules which enhance student performance and maintain interest. The A6-Electrical/Electronics area is recommended as the starting section utilizing ATech’s computer based GM S.E.T. “Virtual” Board
Stages 1,2 and 3 or the AT1800CBI. Computer based “virtual” training is the educational environment that
today’s students find most comfortable. Traditional book-based programs are also available.
Phase 1 - Electrical/Electronics
Traditional GM S.E.T.
or
1800 Series with CBI
or
“Virtual” GM S.E.T.
While students are involved with the basic electrical/electronics program, have them also work with the Shop
Orientation and Safety Modules. This maintains student interest throughout the “dryer” materials.
Phase 2 - Electrical/Electronics System
9 Modules (Actual Car Parts)
Power Seat System
model 860FJ
Lighting System
model 821FJ
OTHER MODULES INCLUDE:
• Charging System - model 812FJ
• Wiper/Washer System - model 830FJ
• Power Door Locks System - model 850FJ
Starting System
model 811FJ
• Instrument Panel System - model 822FJ
• Power Windows System - model 840FJ
• J1850 Network System - model 3801
Any of the 9 Advanced Electrical/Electronics System Modules can be studied in any order.
A6 Certification Area NATEF Task Coverage:
100% of P1, 100% of P2, 100% of P3
230 Hours
ATech Training, Inc.
Page 67
Four Area Certification Plan - Year 1
Basic Brakes
Two Wheel Brake Trainer model 400-2W
And/Or
Four Wheel Brake Trainer model 400-4W
A5 Certification Area NATEF Task Coverage:
100% of P1, 100% of P2, 100% of P3
105 Hours
ATech Training, Inc.
Page 68
Four Area Certification Plan - Year 1
Basic Engine Performance
Injector/Fuel Pump System
model 670
Basic Suspension and Steering
Suspension and Steering System
model 500
ATech Training, Inc.
Page 69
Four Area Certification Plan - Year 1
Basic Engine Performance
Engine Performance Troubleshooting Trainer model 3601
Interactive Software Programs for the 3601
Engine Control Fundamentals
model 3610
Engine Control Systems Operation
model 3620
Engine Control Diagnostic Fundamentals
model 3630
ATech Training, Inc.
Page 70
Four Area Certification Plan - Year 2
Advanced Brakes
DELCO DBC7 ABS/TCS System
model 1432
Advanced Engine Performance
GM J1850 OBD II System
model 2652
ATech Training, Inc.
Page 71
Four Area Certification Plan - Year 2
Advanced Automotive Emissions
Automotive Technology Trainer
model 600
EVAP System
model 640
ATech Training, Inc.
Page 72
Four Area Certification Plan - Year 2
Advanced Engine Performance
Advanced Ignition Systems
Electronic Ignition (EI) System
model 1772
Integrated Electronic Ignition System
model 1792
A8 Certification Area NATEF Task Coverage:
100% of P1, 100% of P2, 100% of P3
285 Hours
Advanced Suspension and Steering
SIR Dual Air Bag System
model 1551
A3 Certification Area NATEF Task Coverage:
100% of P1, 100% of P2, 100% of P3
100 Hours
715 Total Program Hours
ATech Training, Inc.
Page 73
Diesel Four Area Certification Plan
Automotive/Diesel Technology
Phase 1 - Electrical/Electronics Refer to Page 67
Phase 2 - Advanced Electrical/Electronics Systems Refer to Page 67
Basic Brakes
Tractor and Trailer Air-Brake System models 6410 and 6420
3-Axle Air-Brake System model 6430
ATech Training, Inc.
Page 74
Diesel Four Area Certification Plan
Automotive/Diesel Technology
Basic Engine Performance Refer to Page 69
Advanced Engine Performance
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com
Engine Performance Trainer
model 650D
Stanadyne DB2 Diesel Rotary Pump Cutaway
model 6681
Advanced Powertrain Controls
GM 6.5L Diesel Injection Pump System
model 6601
GM 6.5L Diesel System
model 6611
Basic Suspension and Steering Refer to Page 71, model 500
Advanced Suspension and Steering Refer to Page 73, model 1551
ATech Training, Inc.
Page 75
Automotive Technology
An ASE TM Certified Training Provider
And a Member of the Following Industry Organizations:
®
Automotive Service Association
ATech Training, Inc.
12290 Chandler Drive • Walton, KY 41094
Toll Free: 1-888-738-9924
Phone: 859-485-7229 • Fax: 859-485-7299
E-mail: sales@atechtraining.com
Web Site: www.atechtraining.com