Compact W eighing Systems - Mettler

Compact Weighing Systems
Industrial Compact Systems
The ICS4 and ICS6 Family
Modular and Versatile
Fast and Precise
Robust and Reliable
For Dry and Wet Environments
Tailored Solutions
for Your Industrial Applications
ICS4 and ICS6 Family
One Family
Versatile Use
The ICS product family is a highly modular product range consisting of a large
variety of terminals and platforms to best fulfill your specific requirements. From
simple weighing to integrated solutions with multiple components including third
party devices – a wide range of configurations are possible.
The right solution tailored to the specific
needs of your application in any industrial
environment.
ICS685
ICS465
ICS425
Filling, Classifying,
Counting, Over/Under-Checkweighing,
Basic Weighin
Dry, Dusty
Manufacturing
2
METTLER TOLEDO
Compact Weighing Sytems
Maximum Versatility
The ICS6 Excellence level terminals
enable you to manage complex systems with a high degree of flexibility
and easy setup. With the ability to
control up to four platforms and a
wide range of interface options, your
investment will help maximize profits
Highest Throughput
while providing long-life, high up-
The ICS4 Standard level scales are
time quality weighing equipment.
available with a variety of keypad
and housing options to allow a customized solution perfectly tailored
to your specific weighing tasks. The
software supports a range of applications including counting, over/
under checkweighing, dynamic
weighing, and portioning. The
graphic display with colorWeight ®
feature ensures high throughput with
easy-to-read error free results.
Reliable Weighing
Numerous workplaces in different
industrial market segments require
only basic weighing solutions.
Choose the easy-to-use basic models of the ICS family which provide
all the necessary functions, proven
industrial quality and reliable weighing results day in and day out.
ICS689
ICS469
ICS429
Data/User Management
Portioning
Application
ng
Environment
Wet, Harsh, Hygienic
Food, Chemical, Pharmaceutical
Industry
METTLER TOLEDO
Compact Weighing Sytems
3
Smart Applications
Optimize Your Processes
Meet Your Toughest Requirements
4
The ICS scale family is designed to integrate easily into your weighing process. It offers a broad range of solutions for your checkweighing, counting
or quality assurance applications. Make your choice, select your optimal
combination and raise your throughput, increase process security and improve your product and delivered quality.
METTLER TOLEDO
Reliable
Counting
Portioning and
Classifying
Quality Checks by
Weight
When verifying inventory, packaging or confirming production
quantities, every part is important. METTLER TOLEDO counting
solutions ensure that only the
right number of parts are delivered to the customer. The ICS
scale family provides solutions to
make parts-counting applications
fast, accurate and cost effective.
The ICS product family supports
fast and efficient portioning or
classifying processes. Depending on the preferred working
procedure the operator can
choose between different modes.
Whether filling small containers placed on the platform, or
using the powerful take away
mode feature for filling without a
keystroke, the ICS scales help to
speed up productivity up to 20%.
When product integrity matters,
check-weighing is a fast and
cost-effective quality assurance
method. Whether you need to
detect missing components of
assemblies or whole shipments,
control the completeness of
castings or verify the amount of
lubricants applied, the ICS scales
provide clear information as to
whether the quality specifications
are met and the shipment is
complete.
Compact Weighing Sytems
Flexible and Mobile
All ICS4 and ICS6 models can be equipped
with WLAN technology. In combination with
an optional built-in rechargeable battery,
the scales can easily be moved and placed
where they best fit into the process. The state
of the art Lithium-Ion battery technology
ensures many hours of continuous operation.
METTLER TOLEDO
Compact Weighing Sytems
5
Accuracy and Speed
High Throughput
and Reliable Processes
6
Speed counts in today’s competitive environment. Manufacturers need not
only to deliver error free, high-quality products, but to produce with high
throughput. With the ICS4 and ICS6 Industrial Compact Scales you can
achieve both. Benefit from an intuitive user menu with easy-to-use weighing and counting applications and superior weighing performance for fast
and accurate results.
METTLER TOLEDO
Increase Speed
Avoid Errors
Ensure Accuracy
While counting pieces or checking completeness using a weighing system, operators typically
have to concentrate intensely
on the terminal display which
slows down their process. The
colorWeight® function clearly
indicates, using different colors,
when the target is reached. This
eases the operator's concentration, speeds up the task and
saves time and money.
Intuitive user menus and efficient
user prompting prevent operator
errors and fatigue during repetitive tasks. Configurable softkeys
allow fast access to frequently
used functions. Users are guided
through the weighing and counting tasks in different languages.
Set user profiles and deactivate
unused hardkeys to make operation traceable, secure and error
free.
ICS compact scales feature highperformance weighing technology. This includes MonoBloc®
electromagnetic force-compensation load cells, built for long
service life, extreme ruggedness
and outstanding accuracy. These
high-precision load cells deliver
accurate results fast and reliable
measurements day in and day
out for increased productivity and
minimum downtime.
Compact Weighing Sytems
colorWeight®
Speeds up production
Save time and money with the smart col-
above target
ored display making weighing applications
such as completeness checks, portioning,
ok
classifying and counting simple, fast and
less error prone. The colorWeight® display
below target
indicates at a glance if weight or count is
below, within or above target.
METTLER TOLEDO
Compact Weighing Sytems
7
Hygienic Design
Resist Wet and Harsh 24/7
for Fast and Complete Washdown
From light wet to harsh washdown conditions - it doesn’t matter. The stainless steel
platforms and terminals of the ICS4 and ICS6 series provide a flexible and rugged solution for a wide range of weighing tasks. All parts have been engineered and manufactured according to the latest hygienic design guidelines resulting in a construction
without closed cavities or sharp edges and with minimum horizontal surfaces. This allows easy, fast and efficient cleaning.
Designed for
Harsh Conditions
Configurable to your
Environment
Open and
Rugged Design
Equipment used in hygienic
sensitive areas such as food
production must be designed
and installed according to sound
sanitary principles. The ICS689
product line is designed using the
latest hygienic design guidelines
including EHEDG or NSF. This
includes a double sealed, IP69k
protected terminal.
Whether your processes require
only wet wiping or heavy washdown procedures, the appropriate load cell according to your
cleaning requirements can be
chosen. Selections include an
aluminum potted load cell with
IP65 protection up to a hermetically sealed stainless steel load
cell (IP68/IP69k) for permanently wet environments.
The stainless steel construction is
built to withstand wet and harsh
environments. Designs feature
seamless welded construction.
Optimally placed overload stops
provide the best possible protection against load cell damage.
This assures long sevice life
and up-time of your scale and
reduces the total costs of ownership.
EHEDG: European Hygienic Engineering &
Design Group NSF: National Sanitation Foundation
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METTLER TOLEDO
Compact Weighing Sytems
Built for Efficient Cleaning
IP69K protected terminals and hermetic
sealed loadcells engineered in conjunction
with platform designs conforming to the latest hygienic guidelines, enable efficient and
easy cleaning access to all areas.
 Stainless Steel Construction
EHEDG
NSF
 No Open Threads
 Smooth Surface Finish
 Minimized Horizontal Surfaces
 Full Penetration Welding
METTLER TOLEDO
Compact Weighing Sytems
9
Data Management
Integrated Data Handling
Fast, Reliable and Traceable
Accurate weighing is important, but so is weighing data integration. Easily
manage articles, materials and related parameters on the scale or a connected computer. Capture weighing results and other relevant data on the scale,
print them on customizable labels or securely transfer them to your data
management system to document and monitor your process.
Proven Traceability
Whether legally required or specified by customers, today traceable
processes are standard. Ensure full traceability of your weighing process with a comprehensive set of features such as
- Identification of articles and materials via barcode reader
- Definition of tolerances and tare values in an article database
- Secure storage of weighing data and related parameters
- Accurate batch identification with customizable label printing
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METTLER TOLEDO
Compact Weighing Sytems
Easy Connectivity
Connect your scale via Ethernet,
WLAN or USB for easy data transfer
and connect a barcode reader (via
RS232 or USB) for secure material
identification.
Customizable Label Printing
Customize printing labels to meet
customer and industry requirements with the easy-to-use label
editor in the DatabICS software.
Ensure traceable printing of weighing or counting results and process
identification.
Real-time Monitoring
Visualize your weighing results
from anywhere in real-time with the
software Collect+. Capture statistical
quality control data with FreeWeigh.
Net PC software.
Powerful Database
Store your articles and materials
in the scale-embedded database
together with relevant parameters
such as target weight or count, tolerances, tare values or average piece
weights.
Secure Data Handling
Weighing data including date/time,
article ID or operator ID, is securely
stored in a protected memory.
Manage access to the scale and
weighing data with multi-level user
access rights.
Efficient Data Management
Manage articles and related data
directly on the scale or use the PC
software DatabICS to easily set-up
and manage your article database
centrally for multiple scales.
METTLER TOLEDO
Compact Weighing Sytems
11
ICS4_5 and ICS685 Product Line
Compact Weighing Systems
For Dry and Dusty Environments
The ICS4_5 and ICS685 compact scales are the perfect fit for your applications
in dry or dusty environment. Whether you look for a scale for simple weighing,
advanced counting or quality control applications you will find the perfect solution
for your specific needs.
1 Choose an Application / Terminal
ICS425
Model
ICS435
ICS445
ICS465
ICS685
•
•
Applications
Color TFT display
colorWeight
•
®
Configurable soft keys
•
Numeric (n) / alphanumeric (a) keypad
n
•
•
n
a
Additional interface options
1
1
1
1
3
Attachable platforms
1
1
2
2
4*
* Maximum 2 analog, or 2 IDNet platforms respectively 1 analog plus 1 IDNet
Basic
Weighing
Counting
Over/Under
Checkweighing
Filling/
Dosing
Classifying
General Specifications
Resolution for analog platforms**
300,000d; 7,500e, OIML / 10,000d, NTEP
Display
ICS4_5: LCD liquid crystal graphical display with backlighting
ICS685: Color TFT display 320 x 240 pixels
Keypad
Tactile-touch membrane keypad (PET), scratch-resistant material
Housing
Die-cast aluminium
Protection
IP65
Power
100–240 VAC; optional battery 12 V / 2.5 A
Standard Interfaces
1 RS232
** for digital platforms, the resolution is defined by the respective platform
2 Interface Options / Accessories
12
METTLER TOLEDO
Optional Data Interfaces
RS232, RS422/485, USB device/host, Ethernet, WLAN, Digital I/O (4 Inputs + 4 Outputs)
Optional Scale Interfaces
digital SICSpro, digital IDNet, analog (max. 2 analog, or 2 IDNet resp. 1 analog + 1 IDNet)
Accessories
Choose from various accessories such as wall bracket, columns/stands, roller tops, printers, battery
packs, relays for digital I/O, barcode scanners and much more
Compact Weighing Sytems
3 Combine with the best fit platform for dry environment
Standard Resolution, ICS4_5/Compact Scales
PBD555
Capacity
Platform Size (Loadplate size)
0.6kg
3kg
6kg
•
•
Readability approved
0.5g
1g
Readability not approved
0.05g
Minimum Reference Weight*
2.5g
SM 206x247 (200x240 mm)
12kg 15kg
LA 247x357 (240x350 mm)
30kg
35kg
•
•
2g
5g
0.1g
0.2g
0.5g
5g
12.5g
30g
Resolution
OIML Class III, up to 7'500e
Environment, IP Protection
Dry, IP65 (optional)
60kg
120kg 300kg
600kg
(not approved up to 75'000d )
High Precision, ICS4_5/685 Compact Scales
PBK785
Capacity
Platform Size (Loadplate size)
0.6kg
3kg
XS 206x247 (130x160 mm)
•
•
6kg
12kg 15kg
30kg
35kg
60kg
120kg 300kg
600kg
60kg
120kg 300kg
600kg
•
SM 206x247 (200x240mm)
•
LA 247x357 (240x350 mm)
0.1g
1g
•
•
1g
0.1g
0.1g
5g
5.8g
0.01g
Readability not approved
0.001g 0.01g 0.01g 0.1g
Minimum Reference Weight*
0.05g
Resolution
OIML Class II, 60'000e (not approved up to 610'000d )
Environment, IP Protection
Dry, IP65 (optional)
0.5g
0.1g
1g
Readability approved
0.5g 0.5g
High Capacity, ICS4_5/Compact Scales
PBD655
Capacity
Platform Size
0.6kg
3kg
6kg
•
12kg 15kg
35kg
A
240x300 mm
BB
300x400 mm
B
400x500 mm
•
•
BC
500x650 mm
•
•
•
CC
600x800 mm
•
•
•
•
•
•
Readability approved
Readability not approved
Minimum Reference Weight*
1)2x3000e
•
30kg
•
1g
2g
5g
10g
20g
50g
100/200g1)
0.1g
0.2g
0.5g
1g
2g
5g
10g
5g
10g
25g
50g
100g
250g
500g
Multi Range /
Approved Resolution
OIML Class III, 6'000e
Environment, IP Protection
Dry, IP65 (standard)
(not approved up to 60'000d )
* For counting applications; process tolerance 1%; probability 95.4%
METTLER TOLEDO
Compact Weighing Sytems
13
ICS4_9 and ICS689 Product Line
Your Cutomized Solution
Wet and Harsh Environments
The ICS4_9 and ICS689 compact systems are the perfect solution for
any application in wet and harsh environment. The rugged stainless steel
design of all terminals and platforms with high ingress protection guarantees long lifetime and allows frequent and intensive cleaning.
1 Choose an Application / Terminal
ICS449
ICS469
colorWeight ®
•
•
•
Five configurable soft keys
•
•
•
Model
ICS429
ICS439
ICS689
Applications
Color TFT display
•
Numeric (n) / alphanumeric (a) keypad
n
a
Additional interface options
1
1
n
1
1
3
Attachable platforms
1
1
2*
2*
4**
* Connection of a second scale to ICS449 and ICS469 is limited to SICSpro- or SICS-interface
** Maximum 2 analog, or 2 IDNet platforms respectively 1 analog plus 1 IDNet
Basic
Weighing
Counting
General Specifications
Over/Under
Checkweighing
Resolution for analog platforms***
300,000d; 7,500e, OIML / 10,000d, NTEP
Display
ICS4_9: LCD liquid crystal graphical display with backlighting
ICS689: Color TFT display 320 x 240 pixels
Keypad
ICS4_9: Tactile-touch membrane keypad (PET), scratch-resistant material
ICS689: Piezo keypad scratch-resistant material
Housing
Stainless steel 1.4301, AISI 304
Protection
IP69k
Power
100–240 VAC; optional battery 12 V / 2.5 A
Standard Interfaces
1 RS232
Filling/
Dosing
Classifying
*** for digital platforms, the resolution is defined by the respective platform
2 Interface Options / Accessories
14
METTLER TOLEDO
Optional Data Interfaces
RS232, RS422/485, USB device/host, Ethernet, WLAN, Digital I/O (4 Inputs + 4 Outputs)
Optional Scale Interfaces
digital SICSpro, digital IDNet, analog (max. 2 analog, or 2 IDNet resp. 1 analog + 1 IDNet)
Accessories
Choose from various accessories such as wall bracket, columns/stands, roller tops, printers, battery
packs, relays for digital I/O, barcode scanners and much more
Compact Weighing Sytems
3 Combine with the best fit platform for wet and harsh environments
Economic Solutions, ICS429/439/449/469 Combi Bench Scales
PBA226, 426, 429
Platform Size
Capacity
0.6kg
3kg
6kg
15kg
•
•
•
30kg
60kg
A
240 x 300 mm
BB
300 x 400 mm
•
•
B
400 x 500 mm
•
•
QA
229 x 229 mm
QB
305 x 305 mm
Readability approved
Readability not approved
•
•
•
•
•
1g
2g
5g
10g
20g
0.2g
0.5g
1g
2g
5g
Resolution
OIML Class III, 3'000e
Environment, IP Protection
Wet, IP65
120kg 150kg
300kg
600kg
(not approved Resolution 15'000d)
IP65/IP67
(three different options)
IP68, IP69k
Hygienic Design, ICS689 Combi Bench Scales
PBA430
Platform Size
A
Capacity
0.6kg
240 x 300 mm
3kg
6kg
15kg
•
•
•
30kg
60kg
120kg 150kg
300kg
BB
300 x 400 mm
•
•
B
400 x 500 mm
•
•
•
BC
500 x 650 mm
•
•
•
CC
600 x 800 mm
•
•
•
QA
229 x 229 mm
QB
305 x 305 mm
QC
457 x 457 mm
600kg
•
•
•
•
•
•
•
Readability approved
1g
1)
1/2g
2/5g
1g
10/20g
Readability not approved
0.1g
0.2g
0.5g
0.1g
2g
Resolution
OIML Class III, 2x3'000e dual range
Environment, IP Protection
Wet IP69k EHEDG
20/50g 50/100g
5g
10g
20g
(not approved Resolution up to 30'000d)
1) single range 3000e
High Precision, Bundle ICS Terminals with PBK989
PBK9 Series
Capacity
Platform Size (Load Plate Size)
0.6kg
XS 210x250 (130x160 mm)
•
A 275x345 (240x300 mm)
3kg
6kg
•
•
AB 280x350 mm
15kg
30kg
60kg
•
•
•
B 400 x 500 mm
120kg 150kg
•
•
•
•
2g
5g
5g
10g
0.1g
0.2g
0.2g
0.5g
CC 600 x 800 mm
Readability approved*
0.01g
Readability not approved*
0.001g
0.1g
0.2g
0.5g
1g
0.005g
0.01g
0.02g
0.05g
300kg
600kg
*max. readability/resolution, other resolutions see datasheet
Resolution
OIML Class II, up to 30'000e* (not approved Resolution up to 750'000d*)
Environment, IP Protection
Wet, IP66, IP68
METTLER TOLEDO
Compact Weighing Sytems
15
A Tailored Service Offering
Ensures Compliance and Reliability
From evaluating your needs to select the right scale, through to daily routine operation, our Sales & Service Team can accompany you every step of
the way. The METTLER TOLEDO Good Weighing Practice approach GWP®
ensures excellent performance, maximum uptime and full compliance with
the norms and standards relevant to your industry.
Evaluation and selection
Our GWP® Recommendation service
helps you select the right scale according to your specific process and quality
requirements.
Installation
We document the installation and qualification of your scale in accordance
with the relevant industry regulations.
Operator training following installation
leads to improved productivity.
5
Routine
Operation
4
Calibration
1
Evaluation
GWP
®
2
Selection
3
Installation
Calibration
Scale calibration is at the core of accurate weighing results. Each calibration certificate declares the scale’s
minimum weight and measurement
uncertainty.
Routine operation
GWP® Verification provides clear
guidance for performance verification
of your scale to save you time and
money.
www.mt.com/gwp
www.mt.com/bench-scales
For more information
Mettler-Toledo AG
CH-8606 Greifensee
Switzerland
Tel. + 41 44 944 22 11
Fax + 41 44 944 30 60
Subject to technical changes
© 02/2015 Mettler-Toledo AG
Printed in Switzerland
MarCom Switzerland
MTSI 30234629