Cornelius FRUITISTA 3 Operator`s manual

FRUTISTA VIPER 3 FLAVOR
Operator’s Manual
Release Date: April 2, 2010
Publication Number: 621360041TBOPR
Revision Date: April 28, 2014
Revision: D
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible
contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s)
working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and
mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject
to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6)
alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons
to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with
the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed
which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.
TABLE OF CONTENTS
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cart Information and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cart Information and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Beginning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dispensed Product Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Barrel Status Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control Panel Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replenishing Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Syrup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type 1 BIB Syrup Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type 2 BIB Syrup Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replenishing CO2 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Water Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintaining Product Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Intelligent Defrost System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sleep Mode Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Viscosity Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Monthly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operator’s Manual
SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
•
•
Read and follow ALL SAFETY INSTRUCTIONS in this manual and any
warning/caution labels on the unit (decals, labels or laminated cards).
Read and understand ALL applicable OSHA (Occupational Safety and
Health Administration) safety regulations before operating this unit.
Recognition
Recognize Safety Alerts
!
This is the safety alert symbol. When you see it in this manual or on the unit, be
alert to the potential of personal injury or damage to the unit.
Different Types of Alerts
! DANGER:
Indicates an immediate hazardous situation which if not avoided WILL result in
serious injury, death or equipment damage.
! WARNING:
Indicates a potentially hazardous situation which, if not avoided, COULD result in
serious injury, death, or equipment damage.
! CAUTION:
Indicates a potentially hazardous situation which, if not avoided, MAY result in
minor or moderate injury or equipment damage.
SAFETY TIPS
•
•
•
•
© 2010-2014, Cornelius Inc.
Carefully read and follow all safety messages in this manual and safety
signs on the unit.
Keep safety signs in good condition and replace missing or damaged
items.
Learn how to operate the unit and how to use the controls properly.
Do not let anyone operate the unit without proper training. This
appliance is not intended for use by very young children or infirm
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Operator’s Manual
•
persons without supervision. Young children should be supervised to
ensure that they do not play with the appliance.
Keep your unit in proper working condition and do not allow
unauthorized modifications to the unit.
QUALIFIED SERVICE PERSONNEL
! WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO
NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal
injury. To ensure continued protection observe the following:
! WARNING:
Disconnect power to the unit before servicing following all lock out/tag out
procedures established by the user. Verify all of the power is off to the unit before
any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment
damage.
! CAUTION:
Always be sure to keep area around the unit clean and free of clutter. Failure to
keep this area clean may result in injury or equipment damage.
SHIPPING AND STORAGE
! CAUTION:
Before shipping, storing, or relocating the unit, the unit must be sanitized and all
sanitizing solution must be drained from the system. A freezing ambient
environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.
CO2 (CARBON DIOXIDE) WARNING
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© 2010-2014, Cornelius Inc.
Operator’s Manual
! DANGER:
CO2 displaces oxygen. Strict attention MUST be observed in the prevention of
CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is
suspected, particularly in a small area, IMMEDIATELY ventilate the contaminated
area before attempting to repair the leak. Personnel exposed to high
concentrations of CO2 gas experience tremors which are followed rapidly by loss
of consciousness and DEATH.
MOUNTING IN OR ON A COUNTER
! WARNING:
When installing the unit in or on a counter top, the counter must be able to support a weight
in excess of 450 lbs. to insure adequate support for the unit. FAILURE TO COMPLY
COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
Note:
Many units incorporate the use of additional equipment such as ice makers.
When any addition equipment is used you must check with the equipment
manufacturer to determine the additional weight the counter will need to
support to ensure a safe installation.
CART INFORMATION AND MOUNTING
The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075
for 2-barrel unit, 620053990 for 3-barrel unit and 620046556 for 4-barrel unit)
which allows some movement of the unit for service and cleaning. There are four
captive nuts on the bottom of the Viper to accommodate four 3/8-16 bolts. These
bolts must be installed to secure the unit to the cart.
These carts are also designed with movable wheels that act as outriggers to
provide stability to the unit when it is being moved.
! WARNING:
The above listed mounting bolts must be installed and the wheels extended and
locked in the outboard position prior to moving the unit.
Failure to comply could result in serious injury, death or equipment damage.
© 2010-2014, Cornelius Inc.
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SYSTEM OVERVIEW
The Viper is a Frozen Carbonated Beverage (FCB) unit. It delivers FCB and FUB
drinks from a single machine. The unit provides uniform, high quality, high volume
product to the customer. The unit has a refrigeration system for the barrels, along
with an intelligent defrost system for product quality.
The computerized beverage control system provides uniform, high-quality product
as well as diagnostic and troubleshooting information for the operator and the
service technician.
CART INFORMATION AND MOUNTING
The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075
for 2-barrel unit, 620053990 for 3-barrel unit and 620046556 for 4-barrel unit)
which allows some movement of the unit for service and cleaning. There are four
captive nuts on the bottom of the Viper to accommodate four 3/8-16 bolts. These
bolts must be installed to secure the unit to the cart.
These carts are also designed with movable wheels that act as outriggers to
provide stability to the unit when it is being moved.
! WARNING:
The above listed mounting bolts must be installed and the wheels extended and
locked in the outboard position prior to moving the unit.
Failure to comply could result in serious injury, death or equipment damage.
BEGINNING OPERATION
The control panel is located behind the merchandiser, above the dispensing
valves. It is accessed by lifting the merchandiser. See Figure 1.
Control Panel
Figure 1
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© 2010-2014, Cornelius Inc.
Operator’s Manual
When the system is initially powered up, the screens in Figure 2 and Figure 3 are
displayed temporarily as the unit goes through self-checks.
If either of these screens remains on, call service.
INITIALIZING
PLEASE STAND BY
FLASH:
EEPROM:
Figure 2
SW REV
UI 000.002
I/O 000.001
MOTOR 000.003
STATUS 000.011
Figure 3
BASIC OPERATION
If the system check completes normally, the screen shown in Figure 4 is
displayed. This is the home screen (Barrel Status). Whenever the system is
running in the normal state, the unit displays this screen. The unit powers up in an
off condition. To begin normal operation perform the steps in Table 1.
Table 1.
Step
© 2010-2014, Cornelius Inc.
Action
1.
Open the merchandiser
2.
Turn on the barrels
3.
Close the merchandiser.
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Procedure
Open the merchandiser and expose the control
panel. (Figure 4)
Turn all barrels on by pressing the button labeled
ON while highlighting each barrel using the arrow
keys, to start operation.
Close the merchandiser. In approximately 20 minutes or less, product is ready to serve.
Publication Number: 621360041TBOPR
Operator’s Manual
BARREL #1 OFF
STATUS #2 OFF
12:51P
MAR 04
MENU OFF ON DFRST SPIN
ON Button
Figure 4
While the unit is starting, wash all external surfaces with a mild soap solution and
rinse with clean water. Dry all external surfaces with a clean soft cloth. Remove
the drip tray (if applicable) and wash with a mild soap solution. Dry the tray
thoroughly and replace it. (Do not use abrasive or chlorine based cleaners.)
Dispensed Product Throughput
FCB equipment is designed to provide a high throughput of frozen carbonated product to meet peak draw demands. Where low product throughput is experienced, there
is the potential for product quality to diminish. The information shown in Table 2 outlines the minimum throughput per barrel that must be dispensed on a 24 hour basis.
Table 2
Viper
Viscosity < 4
Viscosity > 4
Volume of dispensed product per barrel per
24 hours required to maintain product quality.
48 oz.
60 oz
NOTE: Cornelius recommends that, in conditions where the FCB machine
is operational and the minimum throughput (as described in Table
2 is not met on a per barrel basis, product should be dispensed
and discarded to increase throughput and help assure that product quality is maintained.
NOTE: Data in Table 2 assumes equipment has been correctly installed,
commissioned and calibrated as per directions contained in all
technical literature published by Cornelius and the recommendations contained in this document have been followed.
Cornelius recommends that, in conditions where the FCB machine is operational and
the minimum throughput is not met on a per barrel basis, product should be dispensed and discarded to increase throughput and help assure that product quality is
maintained.
BARREL STATUS LIGHTS
There is a group of three lamps above each dispensing valve that indicate the
status of the barrel. A description of the three graphic images shown in these
lamps is listed in Table 3.
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© 2010-2014, Cornelius Inc.
Operator’s Manual
Table 3
Image
Status
Description
ON
DO NOT Dispense Product until light is OFF.
ON
Call Service. Do NOT dispense product until
light is OFF.
ON
Replenish syrup, CO2 or water supply. Light
will go OFF when product is replenished.
CONTROL SYSTEM OPERATION
Control System Overview
The Viper uses a control system that monitors and controls all of the major systems and components of the machine.
The control system is set up by the service provider to perform the tasks necessary to operate the unit. No additional changes to these settings should be
needed. The control system also keeps track of diagnostic information for the
machine.
The control system is accessed using the control panel located behind the merchandiser. The control panel consists of the LCD display shown in Figure 1.
The control panel has structured menus. The first menu that is displayed after the
unit is powered up and stabilized is the BARREL STATUS menu, shown in Figure
4. This menu is also displayed when the unit is operating normally.
Control Panel Display
The control panel display has two areas. The Menu Display Area presents information about the status and settings of the machine. It also displays menus of
actions that are taken to change the functioning of the machine.
© 2010-2014, Cornelius Inc.
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Operator’s Manual
Menu
Display
Area
BARREL
STATUS
#1 OFF
#2 OFF
54
17
12:51P
MAR 04
MENU OFF ON DFRST
SPIN
Menu Buttons
Figure 5
Control Panel Buttons
The Menu Buttons Area, which is located across the bottom of the control panel
and the arrow buttons to the right is used to operate the unit. There are up to five
buttons that are activated on a screen to provide various functions using the control system. Each button that is active has a label directly above it. The label
describes what the button controls when pressed or the current menu, if highlighted. Refer to Table 4 for a description of the buttons on the Barrel Status menu.
Table 4
Button
Publication Number: 621360041TBOPR
Description
MENU
Opens the Main menu.
OFF
Turns the highlighted barrel Off.
ON
Turns the highlighted barrel On.
DFRST
Defrosts the highlighted barrel.
SPIN
Turns off refrigeration and turns on the barrel motor.
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© 2010-2014, Cornelius Inc.
Operator’s Manual
REPLENISHING SUPPLIES
SYRUP
If the system indicates that the syrup is sold out, the procedure in Table 5 should
be performed to replace the BIB (Bag-In-Box) syrup source.
Table 5
Procedure
Step
1.
Replace the empty BIB and wait for the Out of Product lamp go off.
2.
Fill the barrel by opening up the barrel faceplate relief valve for the barrel (See
Figure 6). Fill the barrel to the scribe line on the faceplate, as shown in Figure
6, for 100-110% overrun.
3.
When the barrel is full, turn on refrigeration. When refrigeration shuts off, the
product is ready to serve.
FCB Product Level
Relief Valve
Figure 6
Type 1 BIB Syrup Connections
Refer to Table 6 and Figure 7 when replacing a Type 1 BIB container.
Table 6
Step
© 2010-2014, Cornelius Inc.
Procedure
1.
Unscrew unit connector from the empty syrup box.
2.
Place a new BIB on the rack, with the proper side up, and open the cardboard
flap. Be careful not to puncture the bag with any sharp objects.
3.
Pull the bag container out of the box and remove the dust cap.
4.
Rinse the connector in warm water.
5.
Screw the connector (Clockwise) onto the bag connector. Important! The
connection MUST be air tight.
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Operator’s Manual
Bag Connector
(White - Male)
Unit Connector
(Red - Female)
Syrup Tube
Figure 7
Type 2 BIB Syrup Connections
Refer to Table 7 and Figure 8 when replacing a Type 2 BIB container.
Table 7
Step
Procedure
1.
Push in on the outer connector tab and pull the syrup hose and stub out to
unlock the connector from the BIB.
2.
Pull the connector sideways to disengage the line from the bag connector.
3.
Place a new BIB on the rack and open the cardboard flap. Be careful not to
puncture the bag with any sharp objects.
4.
Pull the bag connector out of the box and remove the dust cap.
5.
Rinse the QCD connector in warm water.
6.
Re-install the QCD connector onto the new BIB connector by slipping it onto
the connector and pushing the syrup hose and stub down toward the box.
Important! Button should be flush, as shown in Figure 8.
Bag Connector
Stub
Syrup Tube
Connector Tab
Figure 8
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© 2010-2014, Cornelius Inc.
Operator’s Manual
CO2
CO2 (Carbon Dioxide) Warning
! WARNING:
To avoid personnel injury and/or property damage, always secure the CO2
cylinder per local codes.
! WARNING:
CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of
CO2 gas leaks in the entire CO2 and FCB system. If a CO2 gas leak is suspected,
particularly in a small area, immediately ventilate the contaminated area before
attempting to repair the leak. Personnel exposed to high concentration of CO2 gas
experience tremors which are followed rapidly by loss of consciousness and
possible death.
Replenishing CO2 Supply
The Viper unit is designed to operate on a CO2 input pressure of 70 to 75 psig. If
the installation location has either an independent tank and regulator or a bulk
CO2 supply that feeds more than one machine, a shutoff valve and secondary
regulator must be placed in the line from the bulk supply to the Viper unit to reduce
the CO2 pressure at the unit to 75 +/- 1 psig. Perform the procedure in Table 12 to
pressurize the CO2 system.
The CO2 supply MUST be changed in accordance with local safety procedures.
Maximum CO2 pressure to the Viper unit MUST NEVER EXCEED 80 psi. If
pressure exceeds 80 psi, damage to the unit may result. Minimum CO2
pressure to the Viper unit is 75 psig.
WATER
Viper requires a minimum water flow rate of 100 gal. per hr. for a 2 barrel unit.
Minimum water pressure is 25 psig. Maximum water pressure to the unit is 100
psig.
Water Filters
Water filters are recommended to insure proper operation of the unit. Refer to
local procedures for replacement intervals and service.
© 2010-2014, Cornelius Inc.
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Operator’s Manual
Maintaining Product Quality
It has been determined that there are three main factors that affect the rate at
which product quality diminishes, as indicated by a change in product
appearance. These factors are:
1.
Dispensed Product Throughput
2.
Programmed Defrost Scheduling
3.
Viscosity Setting
It is recommended that the following instructions be read and followed relative to
operating and establishing settings on the Viper equipment. Anyone who has not
been trained to service this equipment should not attempt to modify equipment
settings. Contact an authorized service provider.
The following instructions are generic in nature. Your actual water system may
vary according to your situation. Please follow any specific instructions for your
location.
Intelligent Defrost
System
Sleep Mode
Recommendations
The control system in the Viper unit includes a function to automatically defrost
product in the cylinder when product throughput is not sufficient to maintain
quality. It also allows the service provider to set defrost lockouts during busy times
during the day.
Sleep Mode is recommended when the unit will not have any usage for a period of
time over 3 hours. This increases the life of the machine and reduces energy
consumption.
A wake time must be programmed to return the unit to normal operation. It is
recommended that the unit be programmed to wakeup approximately 20 minutes
before product is needed. For ambient temperature higher than 75oF, the times
may increase as the ambient temperatures increases.
Viscosity Setting
The lowest possible viscosity settings are recommended to achieve desired drink
quality. In most typical installations, using sugar-based syrup allows the viscosity
to be set slightly higher. Diet syrups freeze much more readily than sugar based
syrups, so the viscosity should be set lower for diet products.
This increased viscosity is achieved by freezing the product in the cylinder to a
lower temperature, thereby increasing ice crystal size and growth. As the ice
crystal size increases, there is a potential for product quality to diminish.
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© 2010-2014, Cornelius Inc.
Operator’s Manual
MAINTENANCE
Maintenance is important to the quality of the product being served. The following
sections outline the minimum requirements for periodic maintenance of the unit
and the surrounding service area.
NOTE: Do not use abrasive cleaners on the unit.
NOTE: IMPORTANT! Only trained and qualified persons should
perform these cleaning procedures.
DAILY MAINTENANCE
On a daily basis, clean all external surfaces with a mild soap solution and rinse
with clean water. Dry all external surfaces with a clean soft cloth. Remove the drip
tray (if applicable) and wash with a mild soap solution. Dry the tray thoroughly and
replace it.
! CAUTION:
Do not use chlorine based solutions on stainless steel surfaces.
MONTHLY MAINTENANCE
Cleaning Air Filter
The air filter should be cleaned at least once a month (more often in harsh
environments). Perform the procedure in Table 8 to clean the air cleaner.
Table 8
Step
© 2010-2014, Cornelius Inc.
Action
1.
Open the merchandiser
2.
Remove the filter by grasping the two tabs (Figure 9) and sliding it straight
out the front of the unit.
3.
Carefully wash the filter with clean water. Shake out the excess water.
4.
Reinstall the air filter, mesh side down.
5.
Close the merchandiser.
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Publication Number: 621360041TBOPR
Operator’s Manual
Tab
Tab
Figure 9
Publication Number: 621360041TBOPR
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© 2010-2014, Cornelius Inc.
Operator’s Manual
TROUBLESHOOTING
Table 9
Problem
Probable Cause
Unit will not run.
A.
B.
Unit not plugged in
Circuit breaker
A.
B.
“Sleep” display on Barrel
Status menu
A.
B.
C.
Sleep time set
Clock incorrectly set
No or incorrect
wakeup time set
A. Check programming
B. Check programming
C. Check programming
Barrel Status OFF
A.
Not activated
A.
B.
Error has shut down
barrels
Unit in diagnostics
C.
A.
No water pressure
A.
B.
C.
© 2010-2014, Cornelius Inc.
Remedy
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Plug in unit.
Reset/replace circuit
breaker
Turn barrels to ON or
SPIN
B. Correct error & turn
barrels to ON
C. Exit diagnostics &
turn barrels ON
A.
Water source not
turned on
Filter blocked
Other
A.
Turn on water
B. Change filter
C. Call Service
Publication Number: 621360041TBOPR
Operator’s Manual
SPECIFICATIONS
Line Voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215-245VAC
Max. Current Draw (FLA):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 amps
Syrup Tubing Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 in. I.D., 75 ft. max.
Water Inlet Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in. I.D., 75 ft. max.
Water Flow Rate (2 barrel unit) . . . 100 gal. per hr. at 25psig min. flowing pressure
Water Flow Rate (3 barrel unit) . . . 100 gal. per hr. at 25psig min. flowing pressure
Water Flow Rate (4 barrel unit, low cap., single compressor) . . . . . . . . . . . . . . . . . 
4. . . . . . . . . . . . . . . . . . . . . . . . . . . 100 gal. per hr. at 25psig min. flowing pressure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 p.s.i.g., min.; 100 p.s.i.g., max.
Ventilation Clearance, Standard Condenser. . . . . . . . . . . 2” on both sides or back
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12” on top of the unit
For ambient temperatures above 100o F . . . . . . . . . . . . . . 4” in the rear of the unit
Equipment Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 lb.
CO2 Tubing Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 in. I.D., 75 ft. max.
CO2 supply pressure to Viper should never exceed 75 p.s.i.g.
CO2 Pressures:
To Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-75 p.s.i.g.
To BIB Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-70 p.s.i.g.
To Expansion Tank (non-adjustable). . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.0 p.s.i.g.
Product Flow Rate: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 oz./sec.
BRIX: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 +/- 1 standard
Viscosity Setting Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 in.
Width (2 Barrel unit): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.25 in.
Depth (including drip tray): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 in.
Operating Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 to 95o F
Publication Number: 621360041TBOPR
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© 2010-2014, Cornelius Inc.
Cornelius Inc.
www.cornelius.com