WAGO Remote I/O and Fieldbus modules

8644 WAGO I/O
System 750
AirLINE and AirLINE Quick –
electrical/pneumatic
Automation System – WAGO
Remote I/O and Fieldbus modules
• Fully compatible with WAGO I/O System 750
• Combination of Fieldbus, pilot valves and I/O modules
• higher flexibility in the control cabinet
with AirLINE Quick
• Compact design
• High flow rate value
Type 8644 can be combined with…
Type 8032
Type 6212
Type 2012
Type 8630
Type 1062
Switch
Solenoid valve
Process valve
Valve controller
Position feedback
The AirLINE System integrates high performance solenoid pilot valves,
remote electronic I/O and fieldbus communication into a process
actuation and control system that is both compact and extremely flexible.
Its modular design allows fully customized, pre-mounted and tested
solutions to exactly meet all application needs including the integration of a
local Mini PLC. Due to the full electronic and mechanical integration, the valve
block can be added without the need of any tools or wiring.
Technical data
Pilot valve
0460, 6524, 6525
0461, 6526, 6527
width/station
11 mm
16.5 mm
Circuit function
C (3/2)
D (3/2)
H (5/2)
H (5/2) impulse
L (5/3) in middle position all ports closed
N (5/3) in middle position all ports vented
C (3/2)
D (3/2)
H (5/2)
H (5/2) impulse
L (5/3) in middle position all ports open
N (5/3) in middle position all ports vented
Flow rate
300 l/min (200 l/min for functions H impulse, L and N)
700 l/min (500 l/min for functions H impulse, L and N)
Pressure range
Vac. up to 10 bar
Vac. up to 10 bar
module types
2x and 8x
(optional integrated check valves and p-shut-off-valve)
2x and 4x (optional integrated check valves)
Combination of 11 mm modules (3 valves) and
16.5 mm modules is possible
Max. number of modules
Depending on application
Depending on application
Max. number of valves
64 (by use of Type 0460 &
32 (by use of Type 0461: 24)
Pneumatic
intermediate supply
necessary after 24 valve functions;
with 2 x 3/2-way valve:
necessary after 16 valve functions
necessary after 16 valve functions
Fieldbus type
PROFIBUS DP, INTERBUS, DeviceNet,
CANopen, Ethernet, further on request
PROFIBUS DP, INTERBUS, DeviceNet,
CANopen, Ethernet, further on request
Electrical modules
WAGO I/O System 750
WAGO I/O System 750
Digital modules
2 or 4 inputs
2 or 4 outputs, others on request
2 or 4 inputs
2 or 4 outputs, others on request
Analogue modules
2 or 4 inputs (0-10 V, 0-20 mA, 4-20 mA, RTD, TC)
2 outputs (0-10 V, 0-20 mA, 4-20 mA) others on request
2 or 4 inputs (0-10 V, 0-20 mA, 4-20 mA, RTD, TC)
2 outputs (0-10 V, 0-20 mA, 4-20 mA) others on request
Type 6524 2 x 3/2-way valve: 32)
to be continued on page 2
www.burkert.com
p. 1/14
8644 WAGO I/O
System 750
Technical data
Pilot valve types
0460, 6524, 6525
0461, 6526, 6527
Analogue modules
2 or 4 inputs (0-10 V, 0-20 mA, 4-20 mA, RTD, TC)
2 outputs (0-10 V, 0-20 mA, 4-20 mA) others on request
2 or 4 inputs (0-10 V, 0-20 mA, 4-20 mA, RTD, TC)
2 outputs (0-10 V, 0-20 mA, 4-20 mA) others on request
Operating voltage
24 V/DC
24 V/DC
Ripple
1 Vss
1 Vss
Nominal power per valve
1 W (0.5 W nominal power after 120 ms)
2 W (1 W nominal power after 120 ms)
Rated current per valve
43 mA (28 mA holding current after 120 ms)
41mA (by use of Type 0460)
85 mA (52 mA holding current after 120 ms)
41mA (by use of Type 0461)
0 to +55°C (by use of Type 0460: 0 to +50°C)
-20 to +60°C
0 to +55°C (by use of Type 0461: 0 to +50°C)
-20 to +60°C
Protection class
IP20
IP65 in closed field housing
IP20
IP65 in closed field housing
Approvals
Zone 2
on request
Temperatures
Environment
Storage
Application example
AirLINE in the Process-Automation
Fieldbus
Automatisation with
AirLINE
Fieldbus
coupler
Digital and
analogue input
for sensors and
switches
Pneumatic
control of
process valves
Digital and
analogue
input for
positioner
Air
Electr.
Inputs
Sensors/switches
Process valves
Electr.
Outputs
Solenoid Valves
p. 2/14
8644 WAGO I/O
System 750
Configuration software
AirLINE is a system of modular design which is precisely
adapted to the specific requirements of the customer. Bürkert
offers a software programme, the simple, precise generation
of the required configuration of each AirLINE system.
The Bürkert Configurator defines:
• Number and types of valves
• Intermediate module
The results supplied by the
Configurator:
• the bill of material (including list prices)
• Illustration
• DXF - File
• Documentation
• Dimensions
For more information consult individual datasheets, downloadable at www.burkert.com
p. 3/14
8644 WAGO I/O
System 750
11mm width/station Solenoid Valves 6524 and 6525
The solenoid valve Types 6524 and 6525 consist of
a pneumatic valve body fitted with Type 6104 rocker
pilot valve. The principle allows switching of high
pressures together with low power consumption and
fast response times. The pilot valves are equipped
with manual override as a standard.
Specification
3/2-way valve
Body material
PA (Polyamide)
2 x 3/2-way valve
seal materials
FPM, NBR and PUR
Medium
lubricated and non lubricated dry compressed air;
neutral gases (5 μm-Filter)
Port connections
Flange for MP11
Pneumatic module
Type MP11 with push-in connection
Diameter 6 mm, D1/4
Threaded port M7
Manual override
Standard
Operating voltage
24 V DC
Nominal power
0.8 W
Duty cycle
Continuous operation (100% ED)
Electr. connection on
valve
Rectangular plug 2-pin
grid spacing 5.08 mm
Rectangular plug 3-pin
grid spacing 2.54 mm
Mounting
with 2 screws M2 x 20
with 2 screws M2 x 28
Installation
As required, preferably with actuator upright
Flow rate: QNn value air
[l/min]
Measured at +20°C, 6 bar pressure at valve inlet and
1 bar pressure difference
Pressure values [bar]:
Overpressure with respect to atmospheric pressure
Response times [ms]:
Measured according to ISO 12238
2 x 0.8 W with reduction
of power consumption
Item no.
Vac.-7
Voltage/
Frequency
[V/Hz]
300
Closing
[ms]
Pressure range
[bar]
4
15
20
24 V DC *
186 258
1)
15
20
24 V DC *
186 257
2,5-10
15
28
24 V DC *
184 043
2,5-10
15
28
24 V DC *
184 400
1-10
Response times
Opening
[ms]
QNn value air
[l/min]
C
Orifice
[mm]
Control
function
Ordering chart for valves
3/2-way valve, pilot-controlled, currentless
Port 2 decreased
D
3/2-way valve, pilot-controlled, currentless
Port 2 pressurised
H
4
300
1,0-10 1)
15
20
24 V DC *
186 271
2, 5-10
20
28
24 V DC *
179 938
1,0-10 1)
12
20
24 V DC *
186 259 2)
2,5-10
12
20
24 V DC *
186 260 2)
5/2-way valve, pilot-controlled, currentless
Port 1 connected to port 2, port 4 exhausted
4
C
300
3/2-way valve, pilot-controlled, currentless
Port 2/4 decreased
1)
Version with auxiliary pilot air
Version with integrated reduction of power consumption
* 10% residual ripple allowed
2)
p. 4/14
8644 WAGO I/O
System 750
11 mm width/station: pilot valve Type 0460
Technical data
The solenoid valve Type 0460 consists of a
pneumatic valve body fitted with a double
coil pilot valve. The principle allows switching
of high pressures together with low power
consumption and fast response times.
All valves are equipped with manual override
as a standard.
Body material
Aluminium
Seal material
NBR
Medium
lubricated and non lubricated dry compressed air;
Neutral gases
(5μm filter recommended)
Port connections
Flange
Pneumatic module
MP11
Supply port connection
1 (P), 3 (R), 5 (S)
G 1/4
NPT 1/4
Push-in Ø 10 mm
Service port 2 (A), 4 (B)
Push-in Ø 6 mm
Push-in Ø 1/4”
Threaded port M7
Operating voltage
24 V/DC
Electrical connection
at the valve
Rectangular plug
Manual override
standard
Flow rate: QNn value
air [l/min]
Measured at +20°C, 6 bar pressure at valve inlet and
1 bar pressure difference
Pressure values [bar]
Measured as overpressure to the atmospheric pressure
Response times [ms]
Measured according to ISO 12238
Ordering chart for valves
H
Item no.
Closing
[ms]
OPENING
[ms]
Nominal power
[W]
Pressure range
[bar]
QNn value air
[l/min]:
Orifice
[mm]
Control
function
Response times
2,5
200
2,0-7,0
1
15
15
154 183
2,5
200
2,0-7,0
1
15
20
154 184
2,5
200
2,0-7,0
1
15
20
154 185
5/2-way valve, pilot-controlled,
Impulse version
L
5/3-way-valve, pilot-controlled,
in middle position all ports locked
N
5/3-way-valve, pilot-controlled,
in middle position port 2 and 4 exhausted
p. 5/14
8644 WAGO I/O
System 750
16,5mm width/station Solenoid Valves 6526 and 6527
Specification
The solenoid valve Types 6526 and 6527 consist of
a pneumatic valve body fitted with Type 6106 rocker
pilot valve. The principle allows switching of high
pressures together with low power consumption and
fast response times. The pilot valves are equipped
with manual override as a standard.
Body material
PA (Polyamide)
seal materials
NBR
Medium
lubricated and non lubricated dry compressed air;
neutral gases (10 μm filter)
Port connections
Flange for MP12
Pneumatic module
Type MP12 with G 1/8,
Push-in Ø 8 mm
NPT 1/8
Manual override
Standard
Operating voltage
24 V DC
Nominal power
2 W, 1W
Duty cycle
Continuous operation 100%
Electr. connection on
valve
Tag connector acc. to DIN EN 175301-803
(previously DIN 43650) Form C
Mounting
with 2 screws M3 x 30
Installation
As required, preferably with actuator upright
Flow rate: QNn value air
[l/min]:
Measured as overpressure to the atmospheric pressure
1 bar pressure difference
Pressure values [bar]
Measured as overpressure to the atmospheric pressure
Response times [ms]
Measured according to ISO 12238
Pressure range
[bar]
Nominal power
[W]
6
700
1,0 - 101)
2
3/2-way valve, pilot-controlled,
currentless, Port 2 decreased
D
6
700
12
24 V DC
156 842
2
20
12
24 V DC
163 028
2,0 - 10
2
20
12
24 V DC
156 318
Item no.
20
1,0 - 101)
Opening
[ms]
Voltage/
Frequency
[V/Hz]
QNn value air
[l/min]
Response times
Closing
[ms]3)
Orifice [mm]
C
Control
function
Ordering chart for valves
2)
2)
2,0 - 10
2
20
12
24 V DC
158 944
2,0 - 8,0
1
20
17
24 V DC
156 840
2,0 - 8,0
1
20
12
24 V DC
158 947
2)
1)
2
20
12
24 V DC
163 029
2)
2,0 - 10
2
12
20
24 V DC
156 320
2,0 - 10
2
20
12
24 V DC
158 946
2,0 - 8,0
1
17
20
24 V DC
156 841
1,0 - 10
2)
3/2-way valve, pilot-controlled,
currentless, Port 2 pressurized
6
H
700
5/2-way valve, pilot-controlled,
currentless, Port 1 connected to
port 2, port 4 exhausted
1,0 - 101)
2
20
12
24 V DC
156 828
1,0 - 101)
2
20
12
24 V DC
163 030
2,0 - 10
2
20
12
24 V DC
156 337
2,0 - 10
2
20
12
24 V DC
158 942
2,0 - 8,0
1
20
17
24 V DC
156 827
2,0 - 8,0
1
20
12
24 V DC
158 943
2)
2)
2)
1)
Version with auxiliary pilot air
Electric connection with manual override.
3)
Closing time approx. 5 ms higher when used together with valve unit
2)
p. 6/14
8644 WAGO I/O
System 750
16,5 mm width/station: pilot valve Type 0461
Technical data
The solenoid valve Type 0461 consists of a
pneumatic valve body fitted with a double
coil pilot valve. The principle allows switching
of high pressures together with low power
consumption and fast response times. All
valves are equipped with manual override
as a standard.
Body material
Aluminium
Seal material
NBR
Medium
lubricated and non lubricated dry compressed air;
neutral gases
(10μm filter recommended)
Port connections
Flange
Pneumatic module
MP12
Supply port connection
1 (P), 3 (R), 5 (S)
G 3/8
NPT 3/8
Service port 2 (A), 4 (B)
G 1/8
NPT 1/8
Push-in connection Ø 8 mm
Operating voltage
24 V/DC
Electrical connection
at the valve
Rectangular plug
Manual override
standard
Flow rate: QNn value
air [l/min]
Measured at +20°C, 6 bar pressure at valve inlet
and 1 bar pressure difference
Pressure values [bar]
Measured as overpressure to the atmospheric pressure
Response times [ms]
Measured according to ISO 12238
Ordering chart for valves
H
Item no.
Closing
[ms]
OPENING
[ms]
Nominal power
[W]
Pressure range
[bar]
QNn value air
[l/min]:
Orifice
[mm]
Circuit
function
Response times
6
500
2,5-7,0
1
20
30
156 766
6
500
2,5-7,0
1
15
50
156 767
6
500
2,5-7,0
1
15
50
156 768
5/2-way valve, pilot-controlled,
Impulse version
L
5/3-way-valve, pilot-controlled,
in middle position all ports locked
N
5/3-way-valve, pilot-controlled,
in middle position port 2 and 4 exhausted
p. 7/14
8644 WAGO I/O
System 750
AirLINE Quick
With AirLINE Quick you can reduce the amount of the components in the control cabinet considerably. With the AirLINE Quick Adapter the valve island
is directly adapted on the control cabinet floor or wall.
Valve functions
per Station Type 8644:
8, 12, 16, 24, 32 and 48
Valves with 11 mm
width/station*
AirLINE Quick Adapter
in stainless steel 1.4301
or aluminium anodized
Pneumatic
connections:
– Stainless steel 1.4301
– Brass nickel-plated
Pneumatic connections:
– Push-in 6mm
–D¼
Pneumatic connections
Supply/ Disposal:
–G¼
– NPT ¼
* The valves of Type 0460 can not be installed with AirLINE Quick because of their size.
Technical data
Technical data
Material AirLINE
Quick Adapter
stainless steel 1.4301
aluminium anodized
Material
pneumatic connection
stainless steel 1.4301
Brass nickel-plated
Connection
pneumatic feeding
G 1/4, NPT 1/4
Connection
pneumatic service ports
Push-in D6 mm, D1/4”
Installation
Control cabinet wall
Control cabinet floor
Valve functions per station
8, 12, 16, 24, 32 and 48
p. 8/14
8644 WAGO I/O
System 750
Additional accessories for AirLINE Quick
Blanking plates
A blanking plate is used to cover an existing flange for AirLINE Quick on the cabinet wall or on the cabinet floor.
AirLINE Quick
Blanking plate
Position of valve outputs
2x3/2 + 5/2 way
3/2 way
cabinet floor
Ordering chart blanking plates
Material
Amount of valve slots
Aluminium anodized
Stainless steel
1.4301
Item no.
8
246 933
12
246 929
16
246 925
16*
246 935
24
246 927
24*
246 931
8
246 934
12
246 930
16
246 926
16*
246 936
24
246 928
24*
246 932
* with intermediate pneumatic supply module
p. 9/14
8644 WAGO I/O
System 750
Integration of AirLINE Quick in WAGO I/O System 750
WAGO Bus module
Coupler module for
bus module extension
WAGO 750-628
(Bürkert-ID: 684 206)
End module for
bus extension
WAGO 750-627
(Bürkert-ID: 684 205)
Bus end module
WAGO 750-600
(Bürkert-ID: 151 013)
2-row assembly, AirLINE Quick with WAGO
p. 10/14
8644 WAGO I/O
System 750
Pneumatic module and electrical interfaces for modules series 750 WAGO
Pneumatic-module 11 mm (MP11)
Connector module “left”,
with or without pressure gauge
Threaded port G 1/4
Threaded port NPT 1/4
Push-in Ø 10 mm
Pneumatic basic module,
electrical basic module & pilot valve
8 valves
(8 x 11 mm)
Service port 2 (A), 4 (B)
Push-in Ø 6 mm
Push-in Ø 1/4”
Threaded port M7
Connector module “right”,
with or without pressure gauge
Threaded port G 1/4
Threaded port NPT 1/4
Push-in Ø 10 mm
Pneumatic basic module,
electrical basic module & pilot valve
2-fold
(8 x 11 mm)
Service port 2 (A), 4 (B)
Push-in Ø 6 mm
Push-in Ø 1/4”
Threaded port M7
2-fold (2 x 11 mm)
Service port 2 (A), 4 (B)
Push-in Ø 6 mm
Push-in Ø 1/4”
Threaded port M7
Intermediate module,
with or without pressure gauge
Threaded port G 1/4
Threaded port NPT 1/4
Push-in Ø 10 mm
p. 11/14
8644 WAGO I/O
System 750
Pneumatic module and electrical interfaces for modules series 750 WAGO
Pneumatic-module 16.5 mm (MP12)
Connector module “left”,
with or without pressure gauge
Threaded port G 3/8
Threaded port NPT 3/8
Connector module “right”,
with or without pressure gauge
Threaded port G 3/8
Threaded port NPT 3/8
Pneumatic basic module,
electrical basic module & pilot valve
Pneumatic basic module,
electrical basic module & pilot valve
4-fold (4 x 16,5 mm)
3-fold (3 x 11 mm)
Service port 2 (A), 4 (B)
Threaded port G1/8
Threaded port NPT1/8
Push-in Ø 8 mm
Service port 2 (A), 4 (B)
Threaded port M7
Push-in Ø 6 mm
2-fold (2 x 16,5 mm)
Service port 2 (A), 4 (B)
Threaded port G1/8
Threaded port NPT1/8
Push-in Ø 8 mm
Intermediate module,
with or without pressure gauge
Threaded port G 3/8
Threaded port NPT 3/8
p. 12/14
8644 WAGO I/O
System 750
Dimensions [mm]
width/station 11 mm, with Type 6524 / 6525
Pneumatic connections G1/4,
NPT1/4 or push-in connection Ø 10
11.5
23.5
38.7
5.5 1111
22
88
33 + ( n x 11 )
32.5 + ( n x 11 )
n x 11
Supply connections
push-in connection D6, D4, D1/4
threaded bush M5 or M7
71.83
Description without labeling
56.4
95 + ( n x 11 )
1.4
33 + ( n x 11 )
59
2*
37.7
40.5
82.85
Connection
possibilities for 10
standard rail 2.5
EN50022 35 x 7.5
or 35 x 15
80.3
119
121.2
122.8
80.3
37.7
40.5
35.5
14.5
27
35.5
47.5
2.8
Pilot exhaust air
or external pilot air
(auxiliary air)
Ø 4, M5
55
70.43
33 + ( n x 11 )
11
11.5
6.7
39.1
23.5
36.7
33 + ( n x 11 )
* Dimension not valid for threaded bush
n = number of valves
width/station 11 mm, with Type 6524 2 x 3/2-way valve
40.8
39.6
Pneumatic connections
G1/4, NPT1/4 + M5 or
push-in D10 + D4
11.5
23.5
39.1
23.5
17.7
11.5
6.7
38.7
55
70.43
33 + ( n x 11 )
32.5 + ( n x 11 )
31.1
51.6
11 11
22
88
33
33 + ( n x 11 )
n x 11
103.2 + ( n x 11 )
51.6
77.93
2
55
Connection possibilities 10
for standard rail
2.5
EN 50022 - 35 x 7.5
or 35 x 15
51.6
44.6
n x 11
33 + ( n x 11 )
*1.9
37.7
59
80.3
119
129.25
Description without labeling
Supply connections
push-in D6, D4, D1/4"
threaded bush M5, M7
89.71
5.5
18.6
* Dimension not valid for threaded bush
n = number of valves
p. 13/14
8644 WAGO I/O
System 750
Dimensions [mm]
width/station 16,5 mm, for Type 6526 / 6527
Pneumatic connections NPT 3/8, NPT1/8
or threaded bush G 3/8 and G 1/8
Pilot exhaust air or external
pilot air (auxiliary air) Ø4, M5
32.75
37
17.3
16.5
2.8
16.5
33
33
37
40.75
55.35
46.75 + ( n x 16.5 )
33.5 + ( n x 16.5 )
n x 16.5
46.05
110.7 + ( n x 16.5 )
41.25 + ( n x 16.5 )
18.55
8
35.7
15.5
16
61.5
60.5
79
92
47 + ( n x 16.5 )
Supply connections push-in D8
threaded bush G 1/8 or NPT 1/8
10
2.5
93.4
80.1
48.4
41.25 + ( n x 16.5 )
72.5
2*
49
49
96
96.1
143
Connection
possibilities for
standard rail
EN50022 35 x 7.5
or 35 x 15
* Dimension not valid for threaded bush
n = number of valves
To find your nearest Bürkert facility, click on the orange box
In case of special application conditions,
please consult for advice.
www.burkert.com
We reserve the right to make technical
changes without notice.
1211/6_EU-en_00891829
p. 14/14