E500 Series
The cost-effective variable speed control solution for general purpose applications.
Up to 1 Hp at 115 VAC
Up to 10 Hp at 240 VAC, 480 and 600 VAC
Advanced Magnetic Flux Vector Control
Auto-tuning
50°C maximum ambient temperature
RS-485 serial communication (standard)
Selectable cooling fan operation mode
Built-in PID control
Adjustable carrier frequency (0.7kHz to
14.5kHz)
Optional keypad interface (FR-PA02-02)
Compatible with FR-PU04 user interface
UL & cUL listed / CE marked
Available configuration software for Windows® 95 / 98
Open-network communication options
DeviceNet
CC-Link
Profibus DP (400V and 600V only)
Brake Transistor
Inverter Type
Vo l t ag e
FR-E520 – 0.1 K – NA
115
Symbol
Vo l t ag e Class
E510W
Single-phase 100V class
E520
Three-phase 200V class
E540
Three-phase 400V class
E560
Three-phase 600V class
Inverter
capacity
“kW”
1/8 – 1 Hp
208/230
1/8 – 10 Hp
460
1/2 – 10 Hp
600
1 – 10 Hp
H o rs e p ow e r
E500 Selection
Rating (CT & VT)
Hp
IP20 Open Chassis
Output
Current Amps
Dimensions
Height
mm (in)
Model Number
Width
mm (in)
Depth
mm (in)
We i g h t
kg (lbs)
S t o ck e d I t e m
76 (3.0)
106 (4.2)
138 (5.5)
155 (6.1)
0.6 (1.4)
0.6 (1.4)
1.0 (2.2)
1.7 (3.8)
–
S
S
S
Depth
mm (in)
76 (3.0)
76 (3.0)
108 (4.3)
128 (5.0)
131 (5.2)
131 (5.2)
138 (5.5)
170 (6.7)
170 (6.7)
We i g h t
kg (lbs)
0.6 (1.4)
0.6 (1.4)
0.8 (1.8)
1.0 (2.2)
1.7 (3.8)
1.7 (3.8)
2.2 (4.9)
4.4 (9.7)
4.9 (10.8)
116 (4.6)
116 (4.6)
136 (5.4)
136 (5.4)
136 (5.4)
148 (5.8)
148 (5.8)
1.9 (4.2)
1.9 (4.2)
2.0 (4.4)
2.1 (4.7)
2.1 (4.7)
3.8 (8.4)
3.8 (8.4)
S
S
S
S
S
S
S
136 (5.4)
136 (5.4)
136 (5.4)
148 (5.8)
148 (5.8)
148 (5.8)
1.8 (4.0)
2.0 (4.7)
2.0 (4.7)
3.8 (8.4)
3.8 (8.4)
3.8 (8.4)
S
S
S
S
S
S
1-Phase 100 – 115 VAC Input / 3-Phase 230 VAC Output
1/8
1/4
1/2
1.0
0.8
1.5
3.0
5.0
FR-E510W-0.1K-NA
FR-E510W-0.2K-NA
FR-E510W-0.4K-NA
FR-E510W-0.75K-NA
3-Phase
Hp
amp
1/8
0.8
1/4
1.5
1/2
3
1.0
5
2.0
8
3.0
11
5.0
17.5
7.5
24
10.0
33
1-Phase
Hp
amp
—
—
—
—
1/4
1.5
1/2
2.5
3/4
4
1.0
5
2.0
7
—
—
—
—
FR-E520-0.1K-NA
FR-E520-0.2K-NA
FR-E520-0.4K-NA
FR-E520-0.75K-NA
FR-E520-1.5K-NA
FR-E520-2.2K-NA
FR-E520-3.7K-NA
FR-E520-5.5K-NA
FR-E520-7.5K-NA
1/2
1.0
2.0
3.0
5.0
7.5
10.0
1.6
2.6
4
6
9.5
12
17
FR-E540-0.4K-NA
FR-E540-0.75K-NA
FR-E540-1.5K-NA
FR-E540-2.2K-NA
FR-E540-3.7K-NA
FR-E540-5.5K-NA
FR-E540-7.5K-NA
1.0
2.0
3.0
5.0
7.5
10.0
1.7
2.7
4.0
6.1
9.0
12
FR-E560-0.75K-NA
FR-E560-1.5K-NA
FR-E560-2.2K-NA
FR-E560-3.7K-NA
FR-E560-5.5K-NA
FR-E560-7.5K-NA
128 (5.0)
128 (5.0)
128 (5.0)
128 (5.0)
68 (2.7)
68 (2.7)
68 (2.7)
108 (4.3)
200 – 240 VAC Input / 3-Phase 200 – 240 VAC Output
Model Number
Height
mm (in)
128 (5.0)
128 (5.0)
128 (5.0)
128 (5.0)
128 (5.0)
128 (5.0)
128 (5.0)
260 (10.2)
260 (10.2)
Width
mm (in)
68 (2.7)
68 (2.7)
68 (2.7)
68 (2.7)
108 (4.3)
108 (4.3)
170 (6.7)
180 (7.1)
180 (7.1)
S t o ck e d I t e m
S
S
S
S
S
S
S
S
–
3-Phase 380 – 480 VAC Input / Output
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
140 (5.5)
140 (5.5)
140 (5.5)
140 (5.5)
140 (5.5)
220 (8.7)
220 (8.7)
3-Phase 575 – 600 VAC Input / O u t p u t
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
150 (5.9)
140 (5.5)
140 (5.5)
140 (5.5)
220 (8.7)
220 (8.7)
220 (8.7)
Mitsubishi Electric Automation
|
Variable Frequency Drives 9
Soft-PWM control / high carrier frequency PWM control can be selected. V / F control or
general-purpose magnetic flux vector control can be selected.
C o n t ro l M e t h o d
O u t p u t F r e q u e n cy Rang e
Frequency P r e c i s i o n
0.2 to 400Hz (starting frequency variable between 0 and 60Hz)
Analog Input
Digital Input
Across terminals 2-5: 1/500 of maximum set frequency (5 VDC input), 1/1000 (10 VDC, 4-20mADC input).
Analog Input
Within ±0.5% of maximum output frequency (25°C ±10°C) / 59°F to 95°F.
Digital Input
Within 0.01% of set output frequency when setting is made from control panel.
Vo l t ag e / Frequency C h a r a c t e r i s t i c s
slip compensation is selected.
To rq u e B o o s t
Manual torque boost, 0 to 30% may be set.
A c c e l e r a t i o n / Deceleration Time Setting
Reg e n e r a t i v e
DC Dynamic Brake
Stall Prev e n t i o n O p e r a t i o n L ev e l
0.01, 0.1 to 3600 sec. (accel. and decel. can be set individually), linear or S-pattern accel./decel. mode can be selected
0.1K, 0.2K...150% or more, 0.4K, 0.75K... 00% or more, 1.5K...50% or more, 2.2K, 3.7K, 5.5K, 7.5K ... 20% or more (*1)
Operation frequency (0 to 120Hz), operation time (0 to 10 s), operation voltage (0 to 30%) variable.
Operation current level can be set (0 to 200% variable), presence or absence can be selected.
Vo l t ag e Stall Prevention Operation Lev e l
Operation level is fixed, presence or absence can be selected.
Fast-Response Current Limit Level
Operation level is fixed, presence or absence can be selected.
Frequency S e t t i n g
Signal
Analog Input
0 to 5 VDC, 0 to 10 VDC, 4 to 20mADC.
Digital Input
Entered from control panel (FR-PA02-02).
Star t i n g S i g n a l
Forward and reverse rotation, start signal automatic self-holding input (3-wire input) can be selected.
Alarm Reset
Used to reset alarm output provided when protective function is activated.
Multi-Speed Selection
Up to 15 speeds can be selected. (Each speed can be set between 0 and 400Hz, running speed can be
changed during operation from the control panel.)
Second Function Selection
Used to select second functions (accel. time, decel. time, torque boost, freq., electronic overcurrent protection).
Output Stop
Instantaneous shut-off of inverter output (frequency, voltage).
Current Input Selection
Used to select input of frequency setting signal 4 to 20mADC (terminal 4).
S t a r t S i g n a l Au t o m a t i c
Used to select start signal automatic self-holding input. (3-wire input)
Self-Holding Selection
Input Signals
Base frequency set as required between 0 and 400Hz. Constant torque or variable torque pattern can be selected.
150% or more (at 1Hz), 200% or more (at 3Hz) when general-purpose magnetic flux vector control or
Star t i n g To rq u e
B r a k i n g To rq u e
0.01Hz (less than 100Hz), 0.1Hz (100Hz or more) when digital setting is made using the control panel.
E x t e r n a l Thermal Relay I n p u t
Thermal relay contact input for use when the inverter is stopped by the external thermal relay.
PU Operation-External Operation Switch i n g
Used to switch between PU operation and external operation from outside the inverter.
V/F-General-Purpose Ma g n e t i c
Used to switch between V/F control and general-purpose magnetic flux vector
F l u x S w i t ch i n g
from outside the inverter.
Operation Functions
automatic restart operation after instantaneous power failure, forward/reverse rotation prevention, slip
Maximum/minimum frequency setting, frequency jump operation, external thermal relay input selection,
Use Pr. 180 to Pr. 183 for selection.
F r e q u e n c y C o n t ro l
C o n t ro l S p e c i f i c a t i o n s
VARIABLE FREQUENCY DRIVES
E500 General Specifications
comp., operation mode selection, off-line auto tuning function, PID control, computer link operation (RS-485).
D i s p l ay
Output Signals
2 open collector output signals can be selected from inverter running, up to frequency, frequency
detection, overload alarm, zero current detection, output current detection, PID upper limit, PID lower limit,
Operation Status
PID forward/reverse rotation, operation ready, minor fault and alarm, and 1 contact output (230 VAC 0.3A,
30 VDC 0.3A) can be selected.
1 signal can be selected from output frequency, motor current and output voltage.
For Meter
C o n t r o l Pa n e l
D i s p l ay
Pulse train output (1440 pulses/second/full scale).
Operating Status
Alarm Definition
L E D D i s p l ay
Output voltage, output current, set frequency, running.
Alarm definition is displayed when protective function is activated. 4 alarm definitions are stored.
Power application (POWER)
Overcurrent shut-off (during acceleration, deceleration, constant speed), regenerative overvoltage shut-off,
Pro t e c t i v e A n d Wa r n i n g F u n c t i o n s
undervoltage (*2) , instantaneous power failure (*2), overload shut-off (electronic overcurrent protection),
brake transistor alarm, output short circuit, stall prevention, brake resistor overheat protection, fan overheat,
Env i ro n m e n t
fan failure (*4), parameter error, PU disconnection, ground fault protection.
A m b i e n t Temperature
Constant torque: -10°C to +50°C (non-freezing) 14°F to 122°F
Ambient Humidity
90%RH or less (non-condensing)
Storag e Temperature (*3 )
-20°C to +65°C / -4°F to 149°F
Atmosphere
Indoors, no corrosive and flammable gases, oil mist, dust and dirt.
Altitude
Vibration
Maximum 1000m (3300 ft.) above sea level for standard operation. After that derate by 3% for every extra
500m up to 2500m (91%).
5.9 m/s2 (0.6G max.) based on JIS C 0911.
Notes:
1. The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60Hz in the shortest time and is not a continuous regenerative torque. When the motor
is decelerated from the frequency higher than the base frequency, the average deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optional brake resistor when regenerative energy is
large. (The optional brake resistor cannot be used with 0.1K and 0.2K.) A brake unit (BU) may also be used.
2. When undervoltage or instantaneous power failure has occurred, alarm display or alarm output is not provided but the inverter itself is protected. Overcurrent, regenerative overvoltage or other protection may be activated at
power restoration according to the operating status (load size, etc.).
3. Temperature applicable for a short period in transit, etc.
4. Not provided for the FR-E520-0.1K to 0.4K and FR-E510W-0.1K to 0.75K which are not equipped with a cooling fan.
10
E500 Series Terminal Connection Diagram
Notes:
1. Use 0.5W, 1kΩ potentiometer. For heavier duty applications, use a 2W, 1kΩ potentiometer.
2. 0.1kW and 0.2kW rated models do not contain braking transistor.
3. Terminals SD and SE are electrically isolated.
4. Terminals SD and 5 are not electrically isolated. Do not connect them to each other or to ground.
5. To avoid damage to the VFD, do not allow a short circuit between terminals PC and SD.
Single-phase 100V power input / three-phase 200V power output
Terminal Block Layout
200V c lass, 100V cl a s s
*AM for the 400, 600V class inverter.
400V, 600V c l a s s
Mitsubishi Electric Automation
|
Variable Frequency Drives 11
VARIABLE FREQUENCY DRIVES
E500 Series Options
Model Number
Description
Notes
FR-PA02-02
Keypad for E500 VFD
For mounting on E500 VFD
S t o ck e d I t e m
S
FR-E5P
Keypad Panel Mounting Adapter
For use only on FR-PA02-02 and FR-CB20x
S
FR-DU04
LED Parameter Unit
Also used with A500(L).
–
FR-PU04
LCD Parameter Unit
Also used with A500(L).
S
FR-E5ND
E540, E560 DeviceNet Interface
Plug-in Option. Not for use with E520 or E510W.
S
FR-E5NP
E540, E560 Profibus DP Interface
Plug-in Option. Not for use with E520 or E510W.
S
FR-E5NC
E540, E560 CC-Link Interface
Plug-in Option. Not for use with E520 or E510W.
S
FR-E5NL
E540, E560 LonWorks Interface
Plug-in Option. Not for use with E520 or E510W.
–
FR-E520-KND
E520 with Built-In DeviceNet Interface
Same ratings as -NA version. Deeper by 19.6 mm than -NA.
–
FR-E520-KN
E520 with Built-In CC-Link Interface
Same ratings as -NA version. Deeper by 19.6 mm than -NA.
–
FR-CB201
Remote cable
1m cable
S
FR-CB203
Remote Cable
3m cable
S
FR-CB205
Remote Cable
5m cable
S
IB(NA)66866
FR-E520/E540/E510W Instruction Manual
–
IB(NA)66864
FR-E520-KN CC-Link Instruction Manual
–
SH(NA)3193
FR-A500 / E500 Technical Manual
–
IB(NA)0600003
FR-E5NC, CC-Link Instruction Manual
–
IB(NA)0600006
FR-E5ND, DeviceNet Instruction Manual
–
IB(NA)0600007
FR-E5NP, Profibus Instruction Manual
–
IB(NA)0600008
FR-E520-KND, DeviceNet Instruction Manual
IB(NA)0600204
FR-E560 Instruction Manual
FR-CONFIGURATOR
Programming and Diagnostic Software
S
SC-FRPC
Serial Communication Cable
S
–
Only available for download.
–
Note: represents drive kW rating
Dynamic Braking
All Mitsubishi Electric VFD’s have some inherent braking capability. During controlled deceleration, motor regenerative losses are dissipated in the motor, wire, and VFD
circuitry. The built-in DC injection braking allows for low speed braking and stopping.
When the above capabilities are inadequate for an application, it is necessary to add a power transistor brake unit and resistor unit in series across the DC bus.
Motor regeneration causes the DC bus voltage to increase, and when the voltage exceeds a specified threshold, the transistor turns on to pass current through the
resistor. Motor kinetic energy is converted to heat energy. VFD overcurrent and overvoltage protective circuits are active at all times, and will fault-trip the VFD if the brake
size is inadequate.
Two main factors must be considered when sizing the brake, the effective duty cycle (%ED) and the short time duty rating. The effective duty cycle is increased when
an external resistor is added. It is preferable to profile the effective duty cycle of the units of time. With this information, the short time duty is known and the %ED can be
calculated, as shown in the below example.
%ED = Braking time / total time for complete operating cycle *100
Example: Complete cycle is:
5 sec: Acceleration time to reach set speed
60 sec: Run time at set speed
3 sec: Deceleration time to come to a complete stop
12 sec: Time period motor remains stopped
%ED = 3 / (5 + 60 + 3 + 12) * 100 = 3.6%
The tables shown assume 100% brake torque, when brake torque is represented by its percentage to the rated torque of the applied motor.
Torque (kg.m) = 974 * Power (kW) / Speed (rpm).
D y n a m i c B r a k i n g U n i t for 230 VAC • Braking To rque = 100%
Braking Unit
Model No.
(*3)
Not
Necessary
(*1)
See notes next page.
12
We i g h t
kg / lbs
N/A
Drive Model
Resistor Kit
Model No. (*3)
S t o ck e d
Item
We i g h t
kg / lbs
Resistance
(Ohms)
Rated
(W)
Motor
(Hp)
E520
% ED
E510W
%ED
FR-ABR-0.4K-UL
S
0.2 / 0.5
200
80
0.5
0.4K
10%
0.4K
10%
FR-ABR-0.75K-UL
S
0.4 / 0.9
100
150
1
0.75K
10%
0.75K
10%
FR-ABR-2.2K-UL
S
0.5 / 1.1
60
250
3
1.5K - 2.2K
10%
FR-ABR-3.7K-UL
S
0.8 / 1.8
40
300
5
3.7K
10%
FR-ABR-5.5K-UL
S
1.3 / 2.9
25
500
7.5
5.5K
10%
FR-ABR-7.5K-UL
S
2.2 / 4.9
20
800
10
7.5K
10%
E500 Dynamic Braking
D y n a m i c B r a k i n g U n i t for 460-480 VAC • Braking torque = 100%
B r a k i n g We i g h t
U n i t M o d e l kg /
No. (*2)
lbs
Not
Necessary
(*1)
N/A
Resistor Kit
Model No. (*2)
S t o ck e d
Item
We i g h t Resistance Rated
kg / lbs
(Ohms)
(W)
FR-ABR-H0.4K-UL
S
0.2 / 0.5
1200
FR-ABR-H0.75K-UL
S
0.2 / 0.5
FR-ABR-H1.5K-UL
S
FR-ABR-H2.2K-UL
S
FR-ABR-H3.7K-UL
Drive Model
Motor
(Hp)
E540
% ED
60
0.5
0.4K
10%
700
80
1
0.75K
10%
0.4 / 0.9
350
150
2
1.5K
10%
0.5 / 1.1
250
250
3
2.2K
10%
S
0.8 / 1.8
150
300
5
3.7K
10%
FR-ABR-H5.5K-UL
S
1.3 / 2.9
110
500
7.5
5.5K
10%
FR-ABR-H7.5K-UL
S
2.2 / 4.9
75
800
10
7.5K
10%
Notes:
1. The FR-A520-0.4K to 7.5K and FR-V520 - 1.5K to 15K have a built-in braking transistor.
2. Optional brake resistor is only available for FR-E520-0.4K-NA and higher.
3. Products are UL listed.
Input Radio Noise Filter
Line Noise Filter
This filter is connected to the input of the drive and helps to reduce radiated noise in
the radio frequencies.
Drive
Vo l t ag e
Provides a toroid for line noise reduction.
Dimensions mm (in)
Kit Model
Number
Leaka g e
Current (mA)
L
W
D
208 – 230
FR-BIF
4
58 (2.3)
44 (1.8)
42 (1.7)
S
0.5 – 5
460
FR-BIF-H
4
58 (2.3)
44 (1.8)
42 (1.7)
–
0.5 – 75
Drive Hp
S t o ck e d I t e m
Dimensions mm (in)
Kit Model
Number
L
FR-BSF01 110 (4.33)
FR-BLF
180 (7.07)
W
D
S t o ck e d
Item
22.5 (0.89)
65 (2.56)
S
31.5 (1.24)
83 (3.27)
S
DIN Rail Mounting Attachment
This attachment allows the E500 Series inverter to mount on a 35mm DIN rail.
Model Number
Drive Model
S t o ck e d I t e m
E510W
E520
FR-UDA01
0.1K – 0.4K
0.1K – 0.75K
S
FR-UDA02
0.75K
1.5K – 2.2K
S
FR-UDA03
—
3.7K
–
Installation Interchange Attachment
This attachment allows the E500 Series inverter to be mounted using the installation holes from the previous series VFDs.
Model Number
FR-E5T-10
FR-E5T-11
FR-E5T
FR-E5T-02
D i r e c t A t t a ch m e n t
FR-E5T-14
Pre v i o u s M o d e l
Installation Model
E500 Series
A0x4 Series
Z024 Series
A200E Series
FR-E520-0.1K-NA
FR-A024-0.1K-UL
FR-Z024-0.1K-UL
—
FR-E520-0.2K-NA
FR-A024-0.2K-UL
FR-Z024-0.2K-UL
—
FR-E520-0.4K-NA
FR-A024-0.4K-UL
FR-Z024-0.4K-UL
—
FR-E520-0.75K-NA
FR-A024-0.75K-UL
—
—
FR-E520-0.75K-NA
—
FR-Z024-0.75K-UL
—
FR-E520-1.5K-NA
FR-A024-1.5K-UL
FR-Z024-1.5K-UL
—
FR-E520-2.2K-NA
FR-A024-2.2K-UL
FR-Z024-2.2K-UL
—
FR-E520-3.7K-NA
FR-A024-3.7K-UL
FR-Z024-3.7K-UL
—
FR-E520-5.5K-NA
—
—
FR-A220E-5.5K-UL
FR-E520-7.5K-NA
—
—
FR-A220E-7.5K-UL
FR-E540-0.4K-NA
FR-A044-0.4K-UL
—
—
FR-E540-0.75K-NA
FR-A044-0.75K-UL
—
—
FR-E540-1.5K-NA
FR-A044-1.5K-UL
—
—
FR-E540-2.2K-NA
FR-A044-2.2K-UL
—
—
FR-E540-3.7K-NA
FR-A044-3.7K-UL
—
—
Mitsubishi Electric Automation
|
S t o ck e d I t e m
S
–
–
–
–
–
Variable Frequency Drives 13
VARIABLE FREQUENCY DRIVES
E500 Installation Interchange Attachment
This attachment allows the E500 Series inverter to be mounted at a 90° angle so that the depth is reduced to 80 mm.
Installation Model
Model Number
Pre v i o u s M o d e l
E500 Series
FR-E5T-L
A0x4 Series
Z024 Series
FR-E520-0.4K-NA
FR-A024-0.4K-UL
FR-Z024-0.4K-UL
FR-E520-0.75K-NA
FR-A024-0.75K-UL
—
S t o ck e d I t e m
–
E500 Series Watt Loss and Efficiency Data
240VAC 3-Phase Input or 1-Phase Input
HP-CT
480VAC 3-Phase Input
Model Number
Rated Wa t t s
Wa t t s L o s s
E f f i c i e n cy
Model Number
Rated Wa t t s
Wa t t s L o s s
E f f i c i e n cy
1/8
FR-E520-0.1K-NA
100
16
84%
—
—
—
—
1/4
FR-E520-0.2K-NA
200
20
90%
—
—
—
—
1/20
FR-E520-0.4K-NA
400
45
89%
FR-E540-0.4K-NA
400
45
89%
1
FR-E520-0.75K-NA
750
50
93%
FR-E540-0.75K-NA
750
50
93%
2
FR-E520-1.5K-NA
1500
85
94%
FR-E540-1.5K-NA
1500
85
94%
3
FR-E520-2.2K-NA
2200
100
95%
FR-E540-4.4K-NA
2200
100
95%
5
FR-E520-3.7K-NA
3700
160
96%
FR-E540-3.7K-NA
3700
160
96%
7.5
FR-E520-5.5K-NA
5500
310
94%
FR-E540-5.5K-NA
5500
310
94%
10
FR-E520-7.5K-NA
7500
420
94%
FR-E540-7.5K-NA
7500
420
94%
General Notes:
1. The amount of heat generated by the inverter is based on one inverter connected to one motor of the same capacity.
2. The amount of heat generated in the above table is the amount of heat generated when the inverter is operated at it's rated current.
3. The amount of heat generated will decrease according to the motor load and usage (duty).
E540 EMC Filters
This attachment allows the VFD to be mounted onto the filter.
Model Number
14
Installation Mode
S t o ck e d I t e m
FFR-E540-4.5A-SF1
FR-E540-0.4K – 0.75K
S
FFR-E540-15A-SF1
FR-E540-1.5K – 3.7K
–
FFR-E540-27A-SF1
FR-E540-5.5K – 7.5K
–