Procom EDP200T2-C Product specifications

VENT-FREE FIREPLACE
MODEL # EDP200T2-O
EDP200T2-C
EDS200T2-HC
WARNING: This appliance is
equipped for (Natural and
Propane) gas. Field conversion is
not permitted other than between
natural or propane gases.
CAUTION – FOR YOUR SAFETY
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY, OR LOSS OF LIFE.
–
Do not store or use gasoline or other flammable vapors and liquids in vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
•
•
•
– Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
Refer to Air for Combustion and Ventilation section on page 7 of this manual.
INSTALLER: DO NOT DISCARD THIS MANUAL – LEAVE FOR HOMEOWNER’S
FUTURE REFERENCE.
This appliance may be installed in an aftermarket*, permanently located manufactured
(mobile) home, where not prohibited by local codes. This appliance is only for use with
the type of gas indicated on the rating plate. This appliance is not convertible for use
with other gases.
Questions about installation, operation, or troubleshooting? Before returning to your retailer, contact our
customer service department at 1-877-886-5989, 8:00 a.m. - 4:30 p.m., EST, Monday-Friday or e-mail
customerservice@usaprocom.com
ED200T2 651-0903
TABLE OF CONTENTS
Important Safety Information ......................................................................................................................... 3
Air for Combustion and Ventilation................................................................................................................ 7
Installation ..................................................................................................................................................... 9
Operating Heater......................................................................................................................................... 16
Care & Maintenance ................................................................................................................................... 19
Troubleshooting .......................................................................................................................................... 20
Replacement Parts...................................................................................................................................... 23
WARNING: READ THE INSTALLATION & OPERATION INSTRUCTIONS
BEFORE USING THIS APPLIANCE.
IMPORTANT:
Read instructions and warnings carefully before starting installation. Failure to
follow these instructions may result in a possible fire hazard and will void the warranty.
PRODUCT SPECIFICATIONS
MODEL
EDP200T2-C & EDP200T2-O
EDS200T2-HC
Input Max.
20,000 BTU/Hr
19,000 BTU/Hr
20,000 BTU/Hr
19,000 BTU/Hr
Input Min.
11,500 BTU/Hr
16,500 BTU/Hr
11,500 BTU/Hr
16,500 BTU/Hr
Gas Type
Natural
LP/Propane
Natural
LP/Propane
Ignition
Electronic Piezo
Electronic Piezo
Electronic Piezo
Electronic Piezo
Manifold
Pressure
4 in. W.C
9 in. W.C
4 in. W.C
9 in. W.C
Inlet Gas Pressure ( *For purposes of input adjustment )
Maximum
10.5 in.
14 in.
10.5 in.
14 in.
Minimum
5 in.
11 in.
5 in.
11 in.
Dimensions, inches (H × W × D )
Heater
37.48 in. × 29.13 in. × 13.9 in.
37.48 in. × 29.13 in. × 13.62 in.
Carton
40.55 in. × 32.28 in. × 17.32 in.
40.16 in. × 32.28 in. × 17.32 in.
Heater
86.5
86.5
Shipping
95
95
Weight, Ibs
2
IMPORTANT SAFETY INFORMATION
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate,
or service this heater. Improper use of this heater can cause serious injury or death from burns, fire,
explosion, electrical shock, and carbon monoxide poisoning.
Only a qualified installer, service agent, or local gas supplier may install and service this product.
WARNING: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or
any other appliance.
WARNING:
This appliance is for use with only the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases.
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning resemble the flu with
headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh
air immediately! Have heater serviced. Some people are more affected by carbon monoxide than others.
These include pregnant women, people with heart, or lung disease, anemia, those under the influence of
alcohol, and those at high altitudes.
NATURAL AND PROPANE/LP GAS: Natural and Propane/LP gases are odorless. An odor-making agent is
added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas
may be present even though no odor exists. Make certain you read and understand all warnings. Keep this
manual for reference. It is your guide to safe and proper operation of this heater.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe
and proper operation of this heater.
WARNING: Any change to this fireplace or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the heater. Avoid any drafts that alter burner flame
patterns including ceiling fans. Altered burner patterns can cause sooting.
Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this heater.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the
heater. Heater becomes very hot when running. Keep children and adults away from hot surfaces to avoid
burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surfaces to cool before
touching. Carefully supervise young children when they are in the room with heater.
You must operate this heater with the heater screen in place. Make sure heater screen is in place before
running heater. Keep the appliance area clear and free from combustible materials, gasoline, and other
flammable vapors and liquids.
3
1.
Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed
outdoors.
2.
This heater shall not be installed in a bedroom or bathroom.
3.
Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
4.
Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items
can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater.
After servicing, always replace screen before operating heater.
5.
6.
Make sure the heater screen is in place before running the heater.
This heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualified
service person. Note: During initial operation, slight smoking could occur due to log curing and the heater
burning manufacturing residues.
7.
8.
To prevent the creation of soot, follow the instructions in Care and Maintenance (page 19).
Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors
from these products may create a white powder residue within burner box or on adjacent walls or furniture.
9.
This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS)
safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for
Combustion and Ventilation, pages 7 through 9. If heater keeps shutting off, see Troubleshooting, pages 20
through 22.
10. Do not run heater:
Where flammable liquids or vapors are used or stored.
Under dusty conditions.
11. Do not use this heater to cook food or burn paper or other objects.
12. Do not use this heater if any part has been under water. Immediately call a qualified service technician to
inspect the room heater and replace any part of the control system and any gas control which has been
underwater.
13. Turnoff and unplug heater and let cool before servicing. Only a qualified service person should service and
repair heater.
14. Operating heater above elevations of 4,500 feet could cause pilot outage.
15. Do not operate heater if any log is broken. Do not operate heater if any log is chipped (dime-sized or larger).
16. To prevent performance problems, do not use a propane/LP fuel tank of less than 100 lbs capacity.
QUALIFIED INSTALLING AGENCY
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of
equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm,
corporation, or company that either in person or through a representative is engaged in and is responsible for:
a)
The installation, testing, or replacements of gas piping or
b)
The connection, installation, testing, repair, or servicing of equipment; that is experienced in such work; that is
familiar with all precautions required; and that has complied with all the requirement of the authority having
jurisdiction.
4
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. ODS/pilot is a
required feature for vent-free room heaters. ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with an electronic piezo control system. This system requires AAA batteries (provided).
THERMOSTAT HEAT CONTROL
The control automatically cycles the burner on and off to maintain a desired room temperature. See page 16.
DUAL FUEL CAPABLE
Your heater is equipped to operate on either Propane or Natural gas. The heater is shipped from the factory
ready for Propane connection. The heater can easily be changed to Natural gas by having your qualified
installer follow the instructions on page 12 and the markings on the heater.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the
Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-fired supplemental room
heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
In the State of Massachusetts, unvented propane or natural gas-fired space heaters shall be prohibited in
bedrooms and bathrooms.
In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts
requires that a flexible appliance connector cannot exceed three feet in length.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest
edition of the National Fuel Gas Code, ANSI Z 223.1/ NFPA 54*.
*Available from:
American National Standards lnstitute, lnc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, lnc.
1 Batterymarch Park
Quincy, MA 02269
This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of
vent-free heaters.
5
UNPACKING
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Remove top inner pack.
Tilt carton so that heater is upright.
Remove protective side packaging.
Slide heater out of carton.
Remove protective plastic wrap.
Remove screw at top of screen.
Hold the screen lift and pull forward.
Remove log set by cutting plastic.
Carefully unwrap log.
Check for any shipping damage. If heater or logs are damaged, promptly inform dealer where you bought
heater.
PRODUCT IDENTIFICATION
Figure 1 – Vent Free LP/NG Gas Fireplace
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1)
ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour.
Unvented room heaters are recommended as a supplemental heater (for a room), rather than a primary
heat source (for an entire house). In most supplemental heat applications, the water vapor does not create
a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during
cold weather. The following steps will help insure that water vapor does not become a problem.
1.
Be sure the heater is sized properly for the application, including adequate combustion air and
circulation air.
2.
If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of
the air.
3. Do not use an unvented room heater as the primary heat source.
6
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless
provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure
proper fresh air for this and other fuel-burning appliances in your home.
PRODUCING ADEQUATE VENTILATION
This heater shall not be installed in a room or space unless the required volume of indoor combustion air is
provided by the method described in the NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54, the
INTERNATIONAL FUEL GAS CODE, or applicable local codes.
The following are excerpts from National Fuel Gas Code, NFPA 54/ANSI Z 223.1, Section 5.3, Air for Combustion
and Ventilation. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 7 through 9 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1 defines a confined space as a space whose volume is less
than 50 cubic feet per 1,000 BTU per hour (4.8 cubic meter per kilowatt) of the aggregate input rating of
all appliances installed in that space and an unconfining space as a space whose volume is not less than
50 cubic feet per 1,000 BTU per hour (4.8 cubic meter per kilowatt) of the aggregate input rating of all
appliances installed in that space. Rooms communicating directly with the space in which the appliances
are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are
provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation.
However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a)
walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a
-11
2
rating of one perm (6×10 kg per pa-sec-m ) or less with openings gasketed or sealed and
b)
weather stripping has been added on windows that can be opened and doors and
c)
caulking or sealants are applied to areas such as joints around window and door frames, between sole
plates and floors, between wall-ceiling joints, between wall panels, at penetrations f or plumbing, electrical,
and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air
from Outdoors (page 9). If your home does not meet all of the three criteria above, proceed to Determining
Fresh-Air Flow for Heater Location (below).
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless
passageways or ventilation grills between the rooms.
1.
Determine the volume of the space. Length × Width × Height=_____________ cu. ft. (volume of space)
Example: Space size 20ft. (length) × 16ft. (width) × 8ft. (ceiling height) = 2560cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these
rooms to the total volume of the space.
7
2.
Divide the space volume by 50 cubic feet to determine the maximum BTU/hr the space can support.
(Volume of space) ÷ 50 cu. ft. = (Maximum BTU/hr the space can support)
Example: 2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200(maximum BTU/hr the space can support)
Add the BTU/hr of all fuel burning appliances in the space.
Vent-free heater
BTU/hr
Gas water heater*
BTU/hr
Gas furnace
BTU/hr
Example:
Vented gas heater
BTU/hr
Gas water heater
Gas heater logs
BTU/hr
Vent-free heater +
BTU/hr
Total
Other gas appliances* +
Total
30,000
26,000
=
56,000
BTU/hr
BTU/hr
BTU/hr
=___________________ BTU/hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to
the outdoors.
4.
Compare the maximum BTU/hr that the space can support with the actual amount of BTU/hr used.
BTU/hr (maximum the space can support)
BTU/hr (actual amount of Btu/Hr used)
Example: 51,200 BTU/hr (maximum the space can support)
56,000 BTU/hr (actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual BTU/hr used is more than the
maximum BTU/hr the space can support. You must provide additional fresh air. Your options are as follows:
a) Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined
space, remove door to adjoining room or add ventilation grills between rooms. See “Ventilation Air from
Outdoors,” page 9.
b) Vent room directly to the outdoors. See “Ventilation Air from Outdoors,” page 9.
c) Install a lower BTU/hr heater, if lower BTU/hr size makes room unconfined. If the actual Btu/Hr used is
less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no
additional fresh air ventilation.
Warnning: If the area in which the heater may be operated is smaller than that defined as an unconfined
Space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by
one of the methods described in the National Fuel Gas Code, ANS Z223.1/ NFPA, air for combustion and
ventilation or applicable local codes.
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor
combustion air, combustion and ventilation air shall be provided by one of the methods described in the
NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54, the INTERNATIONAL FUEL GAS CODE, or applicable
local codes.
Ventilation Air From lnside Building
Figure 2 - Ventilation Air Inside Building
This fresh air would come from an adjoining unconfined
space. When ventilating to an adjoining unconfined
space, you must provide two permanent openings:
one within 12" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces (see
options 1 and 2, Figure 2). You can also remove door
into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANSI Z223.1.
Air for Combustion and Ventilation for required
size of ventilation grills or ducts.
8
Ventilation Air from Outdoors
Figure 3 – Ventilation Air from Outdoors
Provide extra fresh air by using ventilation grills
or ducts. You must provide two permanent
openings: one within 12" of the ceiling and one
within 12" of the floor. Connect these items
directly to the outdoors or spaces open to the
outdoors. These spaces include attics and
crawl spaces. Follow the National Fuel Gas
Code, NFPA 54/ ANSI Z223.1. Air for
Combustion and Ventilation for required size
of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet
or outlet air into attic if attic has a thermostatcontrolled power vent. Heated air entering the attic will activate the power vent. Rework worksheet,
adding the space of the Adjoining unconfined space. The combined spaces must have enough fresh air to
supply all appliances in both spaces.
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary
heating system. Do not install this heater as your primary heat source. If you have a central heating system,
you may run system's circulating blower while using the heater. This will help circulate the heat throughout
the house.
WARNING: A qualified technician person must install the heater. Follow all local codes.
WARNING: Never install the heater.
•
in a bedroom or bathroom
•
in a recreational vehicle
•
where curtains, furniture, clothing, or other flammable objects are less than 42 inches
from the front, top, or sides of the heater
•
in high traffic areas
•
in windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater.
Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco
smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and
adjoining side and back walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms
without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and
Ventilation, pages 7 through 9.
CHECK GAS TYPE
Use only the type of gas indicated on the plate. If your gas supply cannot meet that requirement, do not install
heater.
CLEARANCES TO COMBUSTIBLES
Carefully follow the instructions below. This fireplace is a freestanding unit designed to set directly on the floor
or on a mantel base.
IMPORTANT: You must maintain minimum wall and ceiling clearances during installation. The minimum
clearances are shown in Figure 4, page 10. Measure from outermost point of fireplace.
9
Figure 4 – Minimum Clearance to Wall and Ceiling
Minimum Wall and Ceiling Clearances
(See Figure 4)
A. Clearances from outermost point of fireplace to
any combustible side wall should not be less
than 12 inches.
B. Clearances from the fireplace to the ceiling
should not be less than 48 inches.
CONNECTING TO GAS SUPPLY
WARNING: A qualified technician must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not
supplied). The external regulator between the gas supply and heater must be installed.
INSTALLATION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
•
piping (check local codes)
•
sealant (resistant to propane/LP gas)
•
equipment shutoff valve*
•
test gauge connection**
•
sediment trap
•
tee joint
•
pipe wrench
•
Flexible Gas hose (check local code)
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge
connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer.
WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead
gas.
Figure 5 -Gas Regulator Location and Gas Line Access into Fireplace Cabinet
10
INSTALLATION CONTINUED
Figure 6 – External Regulator with Vent
Pointing Down
The installer must supply an external regulator. The external
regulator will reduce incoming gas pressure. You must reduce
incoming gas pressure to between 11 and 14 inches of water
column for propane and between 5 and 10.5 inches of water
column for natural gas. If you do not reduce incoming pressure,
heater regulator damage could occur.
Install external regulator with the vent pointing down as shown
in Figure 6. Pointing the vent down protects
it from freezing rain or sleet.
CAUTION: Use only new black iron or steel pipe. Internallytinned copper tubing may be used in certain areas. Check your
local codes. Use pipe of 1/2" diameter or greater to allow
proper gas volume to heater. If pipe is too small, a loss of
pressure will occur. Installation must include an equipment
shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT
tap within reach for test gauge hook up. NPT tap must be
upstream from heater (see Figure 7).
Figure 7 – Gas Connection
* Purchase the optional CSA design-certified equipment shut off valve from your dealer. See Accessories.
** Minimum inlet pressure for purpose of input adjustment.
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for
turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads. This will
prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint sealant that is resistant to gas (PROPANE or NG). We recommend that you install
a sediment trap in a supply line as shown in Figure 7. Locate sediment trap where it is within reach for
cleaning. Install in the piping system between fuel supply and heater. Locate sediment trap where trapped
matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going
into heater controls. If sediment trap is not installed or is installed incorrectly, heater may not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping
and/or fittings.
11
INSTALLATION CONTINUED
CAUTION: Two gas line installations at the same time are forbidden. Do not open cover while the heater is
running.
Heater is pre-set at factory for propane gas, no changes are required for connecting to propane. Only a
qualified installer or service technician can perform gas selection and connecting to gas supply.
CAUTION: To avoid gas leakage at the inlet of regulator, a qualified installer or service technician must use
steel or metal hex plug with sealant.
For changing from propane to natural gas supply
1. Remove bottom screw from cover plate, see figure 8, and rotate to expose gas selection valve.
2. For NATURAL GAS, press in knob using a flat screwdriver with a blade the thickness of a quarter and turn
3.
4.
until the knob locks into the NG position (see figure 9). Selection valve must be
knob clockwise
locked into either the NG position. Do not operate heater between locked positions!
Rotate and close cover over gas selection valve and reinstall screw.
Remove steel or metal hex plug (with wrench provided from natural gas inlet of regulator and install into
LP inlet of regulator, use thread sealant to assure there are no leaks).
For changing from natural gas supply to propane gas supply:
1. Remove bottom screw from cover plate, see figure 8, and rotate to expose gas selection valve.
2. For PROPANE GAS, press in knob using a flat screwdriver with a blade the thickness of a quarter and
3.
until the knob locks into the LP position (see figure 10). Selection valve
turn knob counterclockwise
must be locked into the LP position.
Rotate and close cover over gas selection valve and reinstall screw.
4. Remove steel or metal hex plug from propane gas inlet of regulator and install into NG inlet of regulator,
use thread sealant to assure there are no leaks.
Figure 8
Figure 9
Figure 10
12
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks
immediately.
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of ½ PSIG (3.5kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas
supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening gas supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles
forming show a leak.
5. Correct all leaks immediately.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Figure 11- Equipment Shutoff Valve
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all
joints. Bubbles forming show a leak. Correct all leaks immediately.
Pressure Testing Heater Gas Connections
1.
2.
3.
4.
5.
6.
Open equipment shutoff valve (see Figure 11).
Open gas supply tank valve.
Make sure control knob of heater is in the OFF position.
Check all joints from equipment shutoff valve to control valve (Figure 11). Apply mixture of liquid soap and
water to gas joints. Bubbles forming show a leak.
Correct all leaks immediately.
Light heater (see Operating Heater, page 16).Check all other internal joints for leaks.
7. Turn off heater (see Operation of Turn-Off, page 17).
CAUTION: Make sure external regulator has been
installed between gas supply and heater. See guidelines
under Connecting to Gas Supply (page 10).
Test Pressures Equal To or Less Than 1/2 PSIG (3.5kPa)
1. Close equipment shutoff valve (see Figure 11).
2. Pressurize supply piping system by either using
compressed air or opening gas supply tank valve.
3. Check all joints from gas meter to equipment shutoff
valve (see Figure 12). Apply mixture of liquid soap
and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks immediately.
13
Figure 12 Checking Gas Joins
INSTALLING LOGS
Figure 13 -Installing Log Set
WARNING: Failure to position the parts in
accordance with these diagrams or failure to use
only parts may result in property damage or
personal injury.
CAUTION: After installation and periodically
thereafter, check to ensure that no flame comes in
contact with any log. With the heater set to High
(5), check to see if flames contact any log. If so,
reposition logs according to the log installation
instructions in this manual. Flames contacting logs
will create soot.
IMPORTANT: Make sure log does not cover any
burner ports (see Figure 13).It is very important to
install the logs exactly as instructed. Do not modify logs.
Only use logs supplied with the heater.
Installing Mid Log Bracket
All logs
Mid Log Bracket was fixing in burner pan by two
knob screws.
STEP 1: Install log 1 onto the two slots in the rear plate.
STEP 2: Install log 2 onto the two slots in middle plate.
14
STEP 3: Insert the two pins on the bottom of log 3
into the two holes on firebox floor.
STEP 4: Insert the recessed hole on the bottom of log 4
onto the pin on log 1, with the other end of log 4 placed
on log 2, as shown.
STEP 5: Insert the recessed hole on the bottom of log 5
onto the pin on log 2, with the other end of log 5 placed
on log 3, as shown.
15
OPERATING HEATER
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
NOTICE: During initial operation of the new fireplace, burning logs will give off a paper-burning smell.
Orange flame will also be present. Open a window to vent smell. This will only last a few hours.
CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.
A.
This appliance has a pilot which must be lighted by the electronic ignitor. When lighting the pilot, follow
these instructions exactly.
B.
BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
•
If you cannot reach your gas supplier, call the fire department
C.
Use only your hand to push in control knob. Never use tools. If the appliance could not operate, do not try
to repair it, Call a qualified service technician or gas supplier. Forced or attempted, re-pair may result in a
fire or explosion.
D.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been
under water.
Note: Please wait one minute after shutting off fireplace to allow the electronic module to reset before starting
again.
THERMOSTATIC CONTROL OPERATION
Note: The thermostat sensing bulb measures the temperature (depending on housing construction, the
thermostatic control used on this model differs from standard thermostats. The thermostatic control used on
this model differs from standard thermostats. Standard thermostats simply turn the burner on and off. The
thermostat used on this heater senses the room temperature. At times the room may exceed the set
temperature. If so, the burner will shut off. The burner will cycle back on when room temperature drops below
the set temperature. The control knob can be set to any comfort level between HIGH (5) and LOW (1).
16
LIGHTING INSTRUCTIONS
1.
2.
3.
4.
STOP! Read the safety information on page 3.
Unscrew ignitor cap and install a AAA type battery with its anode (“+”) pointing out. Replace cap
Make sure equipment shutoff valve is fully open.
Warning: You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is
installed before running fireplace.
5. Turn control knob clockwise to the OFF position, see Figure 14.
6. Wait five (5) minutes to clear out any gas. Then smell for gas around heater and near floor. If you smell
gas, STOP! Follow "B" in the safety information on Warnings plate. If you don't smell gas, go to the next
step.
7. Turn control knob counterclockwise to the PILOT position. Keep control knob pressed in for five (5)
seconds. Note: You may be running this heater for the first time after hooking up to gas supply. If so, the
control knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system. If
control knob does not pop up when released, contact a qualified service person or gas supplier for repairs.
8. With control knob pressed in, push and hold ignitor button. This will light pilot. The pilot is attached to the
rear of the front burner. If needed, keep pressing ignitor button until pilot lights. Note: If pilot does not
stay lit, contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with
match.
9. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note: If pilot goes out, repeat steps 3 through 8. This heater has a safety interlock system. Wait one (1)
minute before lighting pilot again.
10. Warning: Make sure while the input gas type is NG, pilot burner NG ignites; while the input type is LP,
pilot burner LP ignites. Note: If you find anything abnormal in this step, repeat steps 2 through 8.
11. Turn control knob counterclockwise to the desired heating level. The main burner should light. Set control
knob to any heat level between HI and LO (5 –1).
TO TURN OFF GAS TO APPLIANCE
Shut off heater
Turn Control Knob clockwise
to the OFF position. Do not force.
Figure 14
17
MANUAL LIGHTING PROCEDURE
(Match Light)
1. Remove screen by lifting and pulling forward.
2. Follow steps 1 through 7 under MANUAL OPERATING Lighting Instructions.
3. With Control Knob in PILOT position, strike match, and hold near pilot. Press in Control Knob; pilot should
light.
4. Keep Control Knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release Control Knob.
Make sure the fireplace screen is in place before operating fireplace.
Figure 15 - Correct Pilot Flame Pattern
INSPECTING BURNERS
1.
2.
•
•
•
Turn control knob to pilot position
Inspect pilot flame and refer to Figure 15 and 16.
Figure 15 shows a correct pilot flame pattern.
Figure 16 shows an incorrect pilot flame pattern. The
incorrect pilot flame is not touching the
thermocouple. This will cause the thermocouple
to cool. When the thermocouple cools, the heater
will shut down.
If the pilot flame is incorrect, as shown in Figure16.
Turn heater off (see To Turn off Gas to Appliance,
page 17) See troubleshooting, page 20~22.
Figure 16 - Incorrect Pilot Flame Pattern
BURNER FLAME PATTERN
•
Figure 17 shows a correct burner flame pattern.
•
Figure 18 shows an incorrect burner flame pattern.
If burner flame is incorrect:
Turn heater off (see To Turn off Gas to Appliance,
page 17) see Troubleshooting, Page 20~22.
Figure 17 - Correct Flame Pattern with Control
Knob Set to High Flame
Blower (OPTIONAL ACCESSORY)
Refer to model QEB100 manual.
Figure 18 – Incorrect Flame Pattern with Control
Knob Set to High (5)
18
CARE AND MAINTENANCE
WARNING: Disconnect power before attempting any maintenance or cleaning to reduce the risk of fire,
electric shook or personal injury. Turn off heater and let cool before cleaning.
WARNING: Failure to keep primary air openings of burners clean may result in sooting and property
damage.
CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect
these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater
may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
CLEANING ODS/IGNITOR AND BURNER
Clean with a vacuum cleaner.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
We recommend that you clean the unit every three months or after 2500 hours of operation. We also
recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these
parts we recommend using compressed air no greater than 30 PSI. You can use a vacuum cleaner in the blow
position. If using compressed air in a can, please follow the directions on the can. If you don't follow directions
on the can, you could damage the pilot assembly.
1.
2.
3.
4.
5.
6.
Shut off the unit, including the pilot. Allow the unit to
cool for at least thirty minutes.
Inspect burner, pilot and primary air inlet holes on
injector holder for dust and dirt (see figure 19).
Blow air through the ports/slots and holes in the burner.
Check the injector holder located at the end of the
burner tube again. Remove any large particles of dust,
dirt, lint, or pet hair with a soft cloth or vacuum cleaner
nozzle.
Blow air into the primary air holes on the injector holder
(see Figure19).
In case any large clumps of dust have now been pushed
into the burner, repeat steps 3 and 4.
Figure 19 – Injector holder on
Outlet Burner Tube
Figure 20
Clean the pilot assembly also. A yellow tip on the pilot flame
indicates dust and dirt in the pilot assembly. There is a small
pilot air inlet hole about two inches from where the pilot
flame comes out of the pilot assembly (see Figure 20). With
the unit off, lightly blow air through the air inlet hole. You
may blow through a drinking straw if compressed air is not
available.
CABINET
Air Passageways
•
Use a vacuum cleaner or pressurized air to clean.
Exterior
•
Use a soft cloth dampened with a mild soap and water mixture. Wipe the cabinet to remove dust.
LOGS
•
•
If you remove logs for cleaning, refer to Installing Logs (page 14) to properly replace logs.
Replace logs if broken or chipped (dime-sized or larger).
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be
open with yellow flame present. All round burner flame holes should be open with a small blue flame present.
Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater
and let cool. Either remove blockage or replace burner. Blocked burner flame holes will create soot.
19
TROUBLESHOOTING
NOTE: Turn the control knob to “OFF” position first and wait for one minute. Then turn the
control knob to the “ON” position. Please wait for one minute to allow valve to reset.
WARNING: If you smell gas
•
Shut off gas supply.
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
•
If you cannot reach your gas supplier, call the fire department.
WARNING: Make sure that power is turned off before proceeding.
WARNING: Turn off and let cool before servicing. Only a qualified service person should service and repair
fireplace.
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
OBSERVED
PROBLEM
When ignitor button
is pressed in, there
is no spark at
ODS/pilot
REMEDY
POSSIBLE CAUSE
1. Ignitor is positioned wrong.
2. Ignitor electrode is broken.
3. Ignitor electrode is not connected to ignitor
cable.
4. Ignitor cable is pinched.
1. Replace ignitor.
2. Replace electrode.
5. Damaged ignitor cable.
6. Bad piezo ignitor.
7. Low battery.
5. Replace ignitor cable.
3. Reconnect ignitor cable.
4. Free ignitor cable if pinched by any
metal or tubing.
When ignitor button
is pressed in, there
is a spark at
ODS/pilot but no
pilot flame present.
6. Replace piezo ignitor.
7. Replace battery.
1. Gas supply is turned off or equipment
shutoff valve is closed.
2. Control knob not fully pressed in while
pressing ignitor button.
3. Air in gas lines (new installation or recent
gas interruption).
1.
4. ODS/pilot is clogged.
4.
5. Incorrect inlet gas pressure or inlet
regulator is damaged.
6. Depleted gas supply
5.
20
2.
3.
6.
Turn on gas supply or open equipment
shutoff valve.
Fully press in control knob while
pressing ignitor button.
Continue holding down control knob for
30 seconds to remove air. Repeat
igniting operation until air is removed.
Clean ODS/pilot (see Care and
Maintenance Page 19) or replace
ODS/pilot assembly.
Check inlet gas pressure or replace
inlet gas regulator.
Contact local propane/LP Gas
Company
OBSERVED
PROBLEM
REMEDY
ODS/pilot lights but
flame goes out when
control knob is
released.
1. Control knob is not fully pressed in.
2. Control knob is not pressed in long
enough.
3. Equipment shutoff valve is not fully open.
4. Thermocouple connection is loose.
1.
2.
5. Thermocouple damaged
6. Control valve damaged.
5.
6.
1. Burner orifice is clogged.
1.
2. Burner orifice diameter is too small.
3. Inlet gas pressure is too low.
2.
3.
Delayed ignition
of burner(s).
1. Manifold pressure is too low.
2. Burner orifice is clogged.
1.
2.
Burner backfiring
during
combustion.
1. Burner orifice is clogged or damaged.
Burner(s) does
not light after
ODS/pilot is lit.
POSSIBLE CAUSE
2. Burner is damaged.
3. Gas regulator is damaged.
1. Gas selection valve not set correctly.
3.
4.
Press in control knob fully.
After ODS/pilot lights, keep control knob
pressed in 30 seconds.
Fully open equipment shutoff valve.
Hand tighten until snug, and then
tighten ¼ turn more.
Replace thermocouple.
Contact customer service.
Burner orifice (see Care and
maintenance Page 19) or contact
customer service.
Contact customer service.
Contact your gas supplier.
Contact your gas supplier.
Clean burner (see Care and
maintenance Page 19) or contact
customer service.
1. Clean burner orifice (see Care and
maintenance Page 19) replace.
2. Contact Dealer or Customer Service.
3. Replace gas regulator.
3. Not enough air.
4. Gas regulator is defective.
5. Inlet gas pressure is too low.
1. Make sure gas selection valve is set
properly.
2. Check burner for dirt and debris. If
found, clean burner (see Care and
Maintenance Page19).
3. Replace gas regulator.
4. Contact your gas supplier.
5. Check inlet pressure.
Slight smoke or
odor during initial
operation
1. Residues from manufacturing process.
1.
Heater produces
a whistling noise
when burner is lit.
1. Turning control knob to HIGH (5) position
when burner is cold.
2. Air in gas line.
1. Turn control knob to LOW (1) position
and let warm up for a minute.
2. Operate burner until air is removed from
line. Have gas line checked by local
propane/LP Gas Company.
3. Observe minimum installation
clearances (Figure 4, page 10).
4. Clean burner (see Care and
Maintenance Page 19) or replace burner
orifice.
High yellow flame
during burner
combustion.
2. Dirty or clogged burner.
3. Air passageways on heater are blocked.
4. Dirty or partially clogged burner orifice.
Heater produces
a clicking/ticking
noise just after
burner is lit or
shut off.
1. Metal is expanding while heating or
contracting while cooling.
21
1.
Problem will stop after a few hours of
operation.
This is common with most heaters. If
noise is excessive, contact qualified
service technician.
OBSERVED
PROBLEM
White powder
residue forming
within burner box
or on adjacent
walls or furniture
When ignitor button
is pressed in,
REMEDY
POSSIBLE CAUSE
1. When heated, the vapors from furniture
polish, wax, carpet cleaners, etc., turn
into white powder residue.
1. Turn heater off when using furniture
polish, wax, and carpet cleaner or similar
products.
1. Ignitor is positioned wrong.
2. Ignitor electrode is broken.
3. Ignitor electrode is not connected to
ignitor cable.
4. Ignitor cable is pinched or wet.
1. Replace ignitor.
2. Replace ignitor.
3. Reconnect ignitor cable.
5. Broken ignitor cable.
6. Bad piezo ignitor.
When ignitor button
is pressed in, there
is no spark at
ODS/pilot.
1. Gas supply is turned off or equipment
shutoff valve is closed.
2. Control knob not fully pressed in while
pressing ignitor button.
3. Air in gas lines when installed.
4. ODS/pilot is clogged.
5. Gas regulator setting is not correct.
6. Bad piezo ignitor.
7. Depleted gas supply.
ODS/pilot lights but
flame goes out
when control knob
is released
1. Control knob is not fully pressed in.
2. Control knob is not pressed in long
enough.
3. Equipment shutoff valve is not fully open.
4. Thermocouple connection is loose at the
control valve.
5. Thermocouple damaged.
6. Control valve damaged.
22
4. Free ignitor cable if pinched by any
metal or tubing. Keep ignitor cable dry.
5. Replace ignitor cable.
6. Replace piezo ignitor.
1. Turn on gas supply of open
equipment shutoff valve.
2. Fully press in control knob while
pressing ignitor button.
3. Continue holding down control knob.
Repeat igniting operation until air is
moved.
4. Clean ODS/pilot (see Care and
Maintenance Page 19) or replace
ODS/pilot assembly.
5. Replace gas regulator.
6. Turn control knob to Pilot position.
7. Contact your local gas company.
1. Press in control knob fully.
2. After ODS/pilot lights, keep control knob
pressed in 30 seconds.
3. Fully open equipment shutoff valve.
4. Hand tighten until snug, and then tighten
1/4 turn more.
5. Replace thermocouple.
6. Contact Dealer or Customer Service.
REPLACEMENT PARTS
NOTE: Use only original replacement parts. This will protect your warranty coverage for parts replaced under
warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement parts, call Customer
Service toll free at 1-877-886-5989 for referral information.
When calling Customer Service or your dealer, have ready:
•
Your name
•
Your address
•
Model and serial number of your heater
•
How heater was malfunctioning
•
Type of gas used (Propane/LP or Natural gas/NG)
•
Purchase date
•
Usually, we will ask you to return the defective part to the factory
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s) call Customer
Service toll free at 1-877-886-5989 for referral information.
When calling Customer Service have ready:
•
Model number of your heater
•
The replacement part number
23
PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under
Replacement Parts on page 23 of this manual.
KEY NO.
PART NUMBER
DESCRIPTION
QTY
1
PSD20T230
Burner Assembly
1
2
NDD0308
DF ODS
1
3
SIT545-200
T-Stat Valve
1
4
AL092-01
Piezo Ignitor
1
5
RV83FI-4/9
DF Regulator
1
6
YDF06
Gas Selection Valve
1
7
ED200T2320
Main Outlet Tube Assembly
1
8
ED200T2310
Main Inlet Tube Assembly
1
9
ED200T2330
ODS/Pilot Gas Tube Assembly
1
10
ED200T2340
ODS Outlet Tube Assembly(LP)
1
11
ED200R2350
ODS Outlet Tube Assembly(NG)
1
24
PARTS LIST
EDP200T2-O & EDP200T2-C
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed
under Replacement Parts on page 23 of this manual.
Key
No.
Part Number
1
ED200L14B-01-O
Top
2
ED200L14B-01-C
Top
3
ED200L14-05-O
Decorative Column
4
ED200L14-05-C
Decorative Column
5
ED200L14B-03-O
Pedestal
QTY
Description
EDP200T-O
EDP200T-C
1
1
6
ED200L14B-03-C
Pedestal
7
ED200L14B-07-O
Right Panel
8
ED200L14B-07-C
Right Panel
9
ED200L14B-06-O
Left Panel
10
ED200L14B-06-C
Left Panel
11
ED200L14-02-O
Panel
12
ED200L14-02-C
Panel
13
ED200L14-04-O
Decorative Column Caps
14
ED200L14-04-C
Decorative Column Caps
2
2
1
1
1
1
1
1
1
1
4
4
15
ED200T2002
Top Panel
1
1
16
ED200T2001
Body Boarding
1
1
17
ED200T2003
Bottom Panel
1
1
18
ED200T2040
Firebox Assembly
1
1
19
EL010-01C-01
Top Decorative Panel
1
1
20
EL002-01A-01
Upper Louver
1
1
21
EL003-01A-01
Mid Louver
1
1
22
PSD20T201
Burner Pan
1
1
23
AN/LI200MV-202
Mid Log Bracket
1
1
24
EL012-06B-01
Lower Front Panel (Right)
1
1
25
EL012-06A-01
Lower Front Panel (Left)
1
1
26
ED200R101
Control Panel
1
1
27
EB29600H
Grill Assembly
1
1
28
EL013-01B1-01
Door
1
1
29
EL010-01B-01
Right Decorative Trim
1
1
30
EL010-01A-01
Left Decorative Trim
1
1
31
ED200T500
Log Assembly
1
1
32
ED200T501
Log 1
1
1
33
ED200T502
Log 2
1
1
34
ED200T503
Log 3
1
1
35
ED200T504
Log 4
1
1
36
ED200T505
Log 5
1
1
25
EDP200T2-O & EDP200T2-C
26
PARTS LIST
EDS200T2-HC
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed
under Replacement Parts on page 23 of this manual.
Key No.
Part Number
Description
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
ED200L12B-01-HC
ED200L12B-02-HC
ED200L12B-03-HC
ED200L12B-04-HC
ED200L12B-05-HC
ED200T2002
ED200T2001
ED200T2003
ED200T2040
EL010-01C-01
EL002-01A-01
EL003-01A-01
PSD20T201
AN/LI200MV-202
EL012-06B-01
EL012-06A-01
ED200T005
EB29600H
EL013-01B1-01
EL010-01B-01
EL010-01A-01
ED200T500
ED200T501
ED200T502
ED200T503
ED200T504
ED200T505
Top
Panel
Pedestal
Right Panel
Left Panel
Top Panel
Body Boarding
Bottom Panel
Firebox Assembly
Top Decorative Panel
Upper Louver
Mid Louver
Burner Pan
Mid Log Bracket
Lower Front Panel (Right)
Lower Front Panel (Left)
Control Panel
Grill Assembly
Door
Right Decorative Trim
Left Decorative Trim
Log Assembly
Log 1
Log 2
Log 3
Log 4
Log 5
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Printed in China
27