Weber Summit S-640 LP Installation guide

GAS GRILL
Built-In LP Gas Grill Installation Guide
Tank Enclosure Installation - Pg 22
S-440
S-640
#43165
YOU MUST READ THIS OWNER’S GUIDE
BEFORE OPERATING YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or death,
or damage to property.
WARNING:
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING: Follow all leak-check procedures
carefully in this manual prior to barbecue
operation. Do this even if the barbecue was
dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance
without reading the “Lighting Instructions”
section of this manual.
43165 US 01/30/07
LP
WARNINGS
2
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily
injury or death, or in a fire or an explosion causing damage to
property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder
under or near the barbecue.
Improper assembly may be dangerous. Please carefully
follow the assembly instructions in this manual.
Do not operate the Weber gas barbecue if there is a gas leak
present.
Do not use a flame to check for gas leaks.
Combustible materials should never be within 24 (60.96cm)
inches of the top, bottom, back or sides of your Weber gas
barbecue.
Do not put a barbecue cover or anything flammable on, or in
the storage area under the barbecue.
Your Weber gas barbecue should never be used by children.
Accessible parts of the barbecue may be very hot. Keep
young children away while it is in use.
You should exercise reasonable care when operating
your Weber gas barbecue. It will be hot during cooking or
cleaning and should never be left unattended, or moved
while in operation.
Liquid propane gas is not natural gas. The conversion or
attempted use of natural gas in a liquid propane unit or liquid
propane gas in a natural gas unit is dangerous and will void
your warranty.
Do not attempt to disconnect any gas fitting while your
barbecue is in operation.
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Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces.
Do not use this Weber tank enclosure kit unless all parts are
in place. The unit must be properly assembled according
to the instructions outlined in the “Assembly Instruction”
section of the Owner’s Guide.
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LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber Tank
Enclosure Kit.
Do not attempt to disconnect the gas regulator or any gas
fitting while your barbecue is in operation.
A dented or rusty liquid propane cylinder may be hazardous
and should be checked by your liquid propane supplier. Do
not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be
empty, gas may still be present, and the cylinder should be
transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the
liquid propane cylinder:
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1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
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BUILT-IN CUTOUT DIMENSIONS
LOCATING YOUR GRILL
®
When determining a suitable location for your Summit gas grill installation, give attention
to concerns such as exposure to wind, proximity to traffic paths, and keeping any
gas supply lines as short as possible. Never locate the Summit gas grill in a garage,
breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the grill
1
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and structure so there is enough room to safely evacuate the area in case of a fire.
1
1
2
CLEARANCE FROM SURFACES OR STRUCTURES
a
WARNING: Clearance from any surface or structure is 24
inches (609.6 mm) from the back and sides of the grill. Refer to
“Typical Gas Supply Installation” before starting installation.
WARNING: The structure, “island”, countertops, and adjacent
work areas for the built-in grill installation must be built from
noncombustible materials only.
NOTE: If you have questions on what materials are considered
noncombustible, contact your local building materials supplier or fire
department.
b
CLEARANCES
1
2
24˝ inches (610 mm) Any Surface
a
Grill Frame
b
Note: For a countertop treatment: Recommended 3/4˝ (19.1 mm)
overhang. Notch front edge for frame to fully slide in.
27˝ inches (685.8 mm) min. for lid clearance
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BUILT-IN CUTOUT DIMENSIONS
BUILT-IN STRUCTURE CUTOUT DIMENSIONS
3
BUILT-IN CUTOUT DIMENSIONS
ALL DIMENSIONS ARE TO FINISHED SURFACES.
WARNING: All countertop finished surfaces must be
constructed of a noncombustible material.
3
3
S-440
S-640
TOLERANCES
1
30 1/4˝ (768.35 mm)
38 1/4˝ (971.55 mm)
2
34 3/8˝ (873.13 mm)
34 3/8˝ (873.13 mm)
3
23˝ (584.2 mm)
23˝ (584.2 mm)
+ 1/4˝ - 1/4˝ (6.35mm)
+ 1/4˝ - 1/4˝ (6.35mm)
+ 1/4˝ - 1/4˝ (6.35mm)
2
1
2
3
GENERAL CONSTRUCTION DETAILS
b
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Summit Built-In unit and all other accessory units should be on site before construction
begins.
All dimensions have a tolerance of plus or minus (+/-) 1/4 inch (6.35 mm).
The grill frame rests directly on the Island Structure top finished surface. Make
sure this surface is level. Do not support the grill from the bottom.
1
If the supporting structure is going to have an electrical outlet for a
rotisserie, it should be on the left side of the structure.
d
1
1
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Refer to Summit Built-In Tank Drawer Installation Instructions for
complete gas line locations.
2
5
6
1
4
c
3
7
b
a
8
DIMENSIONS
BUILT-IN CUTOUT DIMENSIONS
S-440
S-640
1
24” minimum* (610 mm)
24” minimum* (610 mm)
2
3 3/4” (95.25 mm)
3 3/4” (95.25 mm)
3
6 1/4” (158.75 mm)
6 1/4” (158.75 mm)
4
10 1/2” (266.7 mm) minimum
10 1/2” (266.7 mm) minimum
5
23” (584.2 mm)
23” (584.2 mm)
6
34 3/8” (873.13 mm)
34 3/8” (873.13 mm)
7
27” (685.8 mm) minimum distance from front edge of
the cutout for open lid clearance
27” (685.8 mm) minimum distance from front edge of
the cutout for open lid clearance
8
30 1/4” (768.35 mm) Built-In Frame
38 1/4” (971.55 mm) Built-In Frame
a
Note: For a countertop treatment: Recommended 3/4” (19.1 mm) overhang. Notch front edge for frame to fully slide in.
b
Gas Inlet
c
Side Burner Opening
d
Access for electric on left hand side
* Clearance from any surface or structure is at least 24” (609.6mm) from the back and sides of the grill or side burner.
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PARTS LIST
4
S-440
Left Door - 1
Lid - 1
Cookbox - 1
Right Door - 1
Warming Rack - 1
OR
S-640
Lid - 1
Right Enclosure Panel - 1
Cookbox - 1
Front Frame Rail - 1
Left Enclosure Panel - 1
Rear Frame Rail - 1
Front Vent Panel - 1
Rear Panel Assembly - 1
Rear Vent - 1
Bottom Shelf - 1
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PARTS LIST
Flavorizer® Bars
S-440
-8
S-640
- 12
#10 Sheet Metal Screws - 5
Plastic Anchors - 5
Stainless Steel Cooking Grates
S-440
-2
S-640
-3
1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8
#10-32 x 1/4 inch Steel Screws - 7
Collection Tray - 1
Nylon Washer - 8
Catch-Pan Holder - 1
Handle - 2
Handle Hardware - 4
Catch-Pan - 1
Rotisserie - 1
Disposable Drip Pans - 2
Rotisserie Fork - 4
Rotisserie Motor - 1
Hinge Pin- 2
Hair Pin Cotter- 2
Rotisserie Bracket - 1
Corrugated gas line - 1
Keps Nuts (1/4 x 20 keps nut) - 2
1 inch Bolt (¼-20 x 1 inch Bolt) - 2
Right Front Vent Clip - 1
Smoker - 1
Left Front Vent Clip - 1
Smoker Bar - 1
7/16 inch Wrench - 1
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5
5
ASSEMBLY
6
1
2
1
2
1
3
Arrow stickers on
Frame Rail (1) and
Left Side Panel (2)
should point toward
each other (shown
above). Door Stop
Bracket (3) should
be positioned as
shown (left).
2
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ASSEMBLY
3
ATTENTION! Do not fully
tighten screws. Clips should
slide freely when installed.
4
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7
7
8
ASSEMBLY
5
6
Back
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ASSEMBLY
7
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9
9
ASSEMBLY
10
CAUTION: Use two people to lift and install the Summit Built-In frame assembly.
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8
A.)
B.)
Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the finished surface of the structure.
Adjust the Front Vent to rest squarely on ground.
1
1
1
b
A.
a
1
1
1
a
B.
CLEARANCES
1
24" (610 mm) Any Surface
a
Grill Frame
b
Note: For a countertop treatment: Recommended 19.1 mm (3/4˝
inch) overhang. Notch front edge for frame to fully slide in.
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ASSEMBLY
11
11
9
1/4” (6.35 mm)
Drill Bit
C.)
10
C.
(1)
S440
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Apply a bead of silicone sealant (1) around
the perimeter and front edges of the grill
that are in contact with the “island” structure.
This will prevent moisture seepage. The
sealant you use must have a temperature
rating above 120°F (48.8° C).
S640
ASSEMBLY
12
11
S440
F)'#
12
(1)
(2)
(3)
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ASSEMBLY
S440
13
S640
S440
14
(1)
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13
S640
(2)
13
ASSEMBLY
14
15
S440
S640
a
b
Match Holder
c
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ASSEMBLY
15
15
16
1/4” (6.35 mm)
Drill Bit
S440
17
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S640
ASSEMBLY
16
18
19
20
S440
S640
S440
S640
S440
S640
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ASSEMBLY
17
S440
21
S640
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17
ASSEMBLY
18
22
S-440
S-640
(1)
(2)
(3)
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ASSEMBLY
23
+
AAA
+
AAA
+
AAA
19
19
S-440
-1
S-440
-2
S-640
-2
S-640
-4
™
a
The Weber Grill Out Handle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF. The power
button (a) activates or deactivates the “Tilt Sensor.” For daytime use, deactivate the sensor by
pressing power button (a).
S-640
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GAS SUPPLY
20
TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION
BUILT-IN GAS LINE LOCATIONS
Note: Leave an access in the “island” structure for gas supply and regulator service that
is not inside the grill structure. Weber has a gas line and regulator access door (part #
36311) available from your dealer or call Customer Service at 1-800-446-1071.
Note: Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid
possible damage to gas supply lines. Exercise caution when pulling gas lines through
built-in structure.
We recommend that this installation be done by a LICENSED professional.
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GENERAL SPECIFICATIONS FOR PIPING
Note - Contact your local municipality for building codes regulating outdoor gas grill
installations. In absence of Local Codes, you must conform to the latest edition of the
National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for
Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable.
•
This grill is designed to operate at 11 inches of water column pressure. An LP in
line regulator may be necessary for this pressure.
CAUTION: If young children are in the area, a locking valve
should be considered.
•
a
•
1
3 c
3
2
Note: The information provided in this manual is general for typical installations. We
cannot cover all possible installation ideas. We recommend, prior to installation, that
you contact your municipality for local building codes and your local fire department for
installation verification.
2
1
Pipe compound should be used which is resistant to the action of liquid propane
gas when gas connections are made.
The gas connections must be firmly attached to rigid, permanent construction.
If you have any questions, contact Customer Service at 1-800-446-1071.
b
DIMENSIONS
BUILT-IN GAS LINE LOCATIONS
SILVER
GOLD
TOLERANCES
1
3 3/4˝
(95.3 mm)
3 3/4˝
(95.3 mm)
+1/8˝(3.8mm)
- 1/8˝(3.8mm)
2
6 1/4˝
(158.8 mm)
6 1/4˝
(158.8 mm)
+1/8˝(3.8mm)
- 1/8˝(3.8mm)
3
2 1/2˝
(63.5 mm)
2 1/2˝
(63.5 mm)
+1/8˝(3.8mm)
- 1/8˝(3.8mm)
a
Plan View Left
b
Side View
c
Gas Inlet
Table
10-1
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Water Column. (Based on a 0.60 Specific Gravity Gas)
Nominal
Iron Pipe
Size
(Inches)
Internal
Diameter
(Inches)
Length of Pipe (Feet)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
1/4
.364
32
22
18
15
14
12
11
11
10
9
8
8
7
6
3/8
.493
72
49
40
34
30
27
25
23
22
21
18
17
15
14
1/2
.622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
3/4
.824
278
190
152
130
115
105
96
90
84
79
72
64
59
55
1
1.049
520
350
285
245
215
195
180
170
160
150
130
120
110
100
1 1/4
1.380
1050
730
590
500
440
400
370
350
320
305
275
250
225
210
1/12
1.160
1600
1100
890
760
670
610
560
530
490
460
410
380
350
320
2
2.067
3050
2100
1650
1450
1270
1150
1050
990
930
870
780
710
650
610
2 1/2
2.469
4800
3300
2700
2300
2000
1850
1700
1600
1500
1400
1250
1130
1050
980
3
3.068
8500
5900
4700
4100
3600
3250
3000
2800
2600
2500
2200
2000
1850
1700
4
4.026
17500
12000
9700
8300
7400
6800
6200
5800
5400
5100
4500
4100
3800
3500
© 1997 National Fire Protection Association, Inc. and International Approval Services - U.S., Inc. All Rights Reserved.
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GAS SUPPLY
TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION
GAS LINE PIPING
•
•
•
•
•
•
•
•
•
21
Refer to the piping chart at the bottom of previous page.
The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not
extend the gas line.
We have provided the means to make an SAE 45° flare connection. Do not use
pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8” O.D. tube. One
size larger should be used for lengths greater than 50 feet. Refer to piping chart.
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a
minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40)
steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of
hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may corrode the
piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18” cover.
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance with local
codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI
Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
DANGER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for gas leaks. This will result in a fire or explosion
which can cause serious bodily injury or death, and damage
to property.
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21
We strongly recommend that you use the Summit Built-In
Tank Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted remotely in an
“island” structure.
The Summit Built-In Tank Cabinet is a CSA listed accessory for installing a remote
mounted 20 lb LP cylinder, in an “island” structure. Summit Built-In Tank Cabinet has a
hose and regulator assembly and gas connections, for connecting a remote mounted LP
cylinder to the Summit Built-In gas grill. The hose and regulator is listed as a required
part of the CSA listed Summit Built-In gas grill.
The Summit Built-In Tank Cabinet also meets the requirements for venting, tank retention
and separation of the LP cylinder from a heat source as outlined in the ANSI Standard for
Outdoor Cooking Gas Appliances, Z21.58/CSA 1.6 for LP enclosures.
The Summit Built-In Tank Cabinet has its own installation guide.
If you do not use the Summit Built-In Tank Cabinet, you need to hire a licensed contractor
or licensed plumber and they need to follow the requirements described in the ANSI
Standard for Outdoor Cooking Gas Appliances, Z21.58/CSA 1.6 for LP enclosures.
The requirements described in the Standard for Outdoor Cooking Gas Appliances,
Z21.58/CSA 1.6. are as follows;
A remote enclosure for an LP gas cylinder shall be ventilated by openings at both the
upper and lower levels of the cylinder. This shall be accomplished by one of the following:
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a). One side of the remote LP cylinder enclosure shall be completely open; or
b). If the remote LP cylinder enclosure is designed to have four sides, a top and a bottom,
ventilation is required for the remote LP cylinder enclosure;
1). There should be at least two ventilation openings, (a hole or group of
holes, for the purpose of ventilation) in the sidewalls of the island structure.
The openings should be located within 5 inches (127mm) of the top of the
enclosure. The ventilation openings should be equally sized and spaced at a
minimum of 90 degrees, and be unobstructed. The openings shall have a total
free open area of not less than 20 square inches. (This relates to 1 square
inch of ventilation area, per pound of stored fuel capacity).
2). Ventilation openings (a hole or group of holes, for the purpose of ventilation)
should be provided at floor level. The ventilation openings should have a total
free area of not less than 10 square inches. (This relates to 1/2 square inch
of ventilation area, per pound of stored fuel capacity). There should be at
least two ventilation openings if the ventilation openings at floor level are in
the sidewall. The ventilation openings should be within 5 inches (127mm) of
the floor. The ventilation openings should be of equal size and be spaced at a
minimum of 90 degrees, and should be unobstructed.
3). The minimum size of the ventilation hole (s) should not be less than 1/4 inch.
4). The ventilation openings in the sidewalls should not allow venting into
the empty or “hollow” area of the “island”. If a gas leak should occur or
the LP cylinder should vent in the LP cylinder enclosure, the gas should
not be allowed to vent or migrate into the empty or “hollow” area of the
“island”. Ventilation openings in the sidewalls of the enclosure should only
communicate with the outside of the “island” structure, so that the gas can
dissipate outside of the “island” structure.
GAS SUPPLY
22
c). If the remote LP cylinder enclosure has four sides, a top and a bottom, and is intended
for installation in a built-in “island” enclosure;
1). At least one ventilation opening (a hole or group of holes, for the purpose
of ventilation) needs to be on one side of the enclosure that communicates
with the outside of the “island” structure. If a gas leak should occur or the
LP cylinder should vent in the LP cylinder enclosure, the gas should not be
allowed to vent or migrate into the empty or “hollow” area of the “island”.
Ventilation openings should only communicate with the outside of the “island”
structure, so that the gas can dissipate outside of the “island” structure. The
ventilation opening should be located within 5 inches (127mm) of the top of
the enclosure, and should have a total free area of 20 square inches. (This
relates to 1 square inch of ventilation area, per pound of stored fuel).
2). At least one ventilation opening (a hole or group of holes, for the purpose of
ventilation) needs to be on one side of the enclosure that communicates with
the outside of the “island” structure, at the bottom. If a gas leak should occur
or the LP cylinder should vent in the LP cylinder enclosure, the gas should not
be allowed to vent or migrate into the empty or “hollow” area of the “island”.
Ventilation openings should only communicate with the outside of the “island”
structure, so that the gas can dissipate outside of the “island” structure. The
ventilation opening should be located within 5 inches (127mm) of the bottom
of the enclosure, and should have a total free area of 10 square inches. (This
relates to 1/4 square inch of ventilation area, per pound of stored fuel).
3). The minimum size of the ventilation hole (s) should not be less than 1/4 inch
(6.35mm).
DANGER
Use of any other hose and regulator assembly could be
dangerous, and may not provide adequate gas supply to
the Summit Built-In gas grill, and could result in a fire or an
explosion causing serious bodily injury or death, and damage
to property.
DANGER
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Failure to use the Summit Built-In Tank Cabinet for a 20 lb
cylinder or failure to build a LP cylinder enclosure for a 20 lb
cylinder following the requirements for ventilation, cylinder
retention and separation of the LP cylinder from a heat
source, listed in the ANSI Standard for Outdoor Cooking Gas
Appliances, ANSI Z21.58 CSA 1.6, could be dangerous, and
could result in a fire or an explosion causing serious bodily
injury or death and damage to property.
®
If you do not follow the DANGER statements exactly, the Warranty on the Summit BuiltIn gas grill will be voided.
d). The remote LP cylinder enclosure should be constructed with non-combustible
materials. The remote LP cylinder enclosure should isolate the LP cylinder from the
burner compartment, so that it provides shielding from radiation, be a flame barrier
and provide protection from foreign material such as hot drippings.
e). There should be a minimum of 2 inches (50.8mm) between the ground and the floor of
the remote LP cylinder enclosure.
f). The LP cylinder valve should be readily accessible for hand operation. A door on the
remote LP cylinder enclosure to gain access to the LP cylinder valve is acceptable,
provided it is non-locking and can be opened without the use of tools.
BUILT-IN TANK ENCLOSURE INSTRUCTIONS
WARNING: Never store an extra (spare) LP cylinder under or
near the Weber gas barbecue.
WARNING: Keep the ventilation openings of the cylinder
enclosure free and clear of debris.
WARNING: Turn off the gas at the LP gas supply cylinder
when the outdoor cooking gas appliance is not in use.
WARNING: Never store an outdoor cooking gas appliance
indoors unless the LP cylinder is disconnected and removed
from the outdoor cooking gas appliance.
WARNING: LP Cylinders must be stored outdoors out of
the reach of children and must not be stored in a building,
garage, or any other enclosed area.
WARNING: The LP pressure regulator and hose assembly
supplied with the Weber Tank Enclosure Kit must be used.
Replacement LP pressure regulators and hoses must be
obtained from Weber-Stephen Product Co.
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OPERATING
WARNING: Only use the Weber Tank Enclosure Kit outdoors
in a well-ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.
WARNING: Your Weber Tank Enclosure Kit shall not be used
under an unprotected combustible roof or overhang.
WARNING: Your Weber Tank Enclosure Kit is not intended to
be installed in or on recreational vehicles and/or boats.
WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
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GENERAL INSTRUCTIONS
23
LOCATING YOUR LP TANK ENCLOSURE KIT
DANGER
Use of any other hose and regulator assembly could be
dangerous, and may not provide adequate gas supply to
the Summit Built-In gas grill, and could result in a fire or an
explosion causing serious bodily injury or death and damage
to property.
23
When determining a suitable location for your LP Tank Enclosure Kit installation, give
attention to concerns such as proximity to traffic paths, and keeping any gas supply
lines as short as possible. Never locate the Summit LP Tank Enclosure Kit in a garage,
breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the LP
Tank Enclosure Kit and structure so there is enough room to safely evacuate the area in
case of a fire.
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c.
DANGER
Failure to use the the Summit Built-In Tank Cabinet for a 20
lb cylinder or failure to build a LP cylinder enclosure for a 20
lb cylinder following the requirements for ventilation, cylinder
retention and separation of the LP cylinder from a heat
source, listed in the ANSI Standard for Outdoor Cooking Gas
Appliances, ANSI Z21.58 CSA 1.6, could be dangerous, and
could result in a fire or an explosion causing serious bodily
injury or death and damage to property.
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If you do not follow the DANGER statements exactly, the Warranty on the Summit
Built-In gas grill will be voided.
1
b.
1
1
b.
a.
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ENCLOSURE CHART
1
24˝ inches (610 mm) Any Surface
a
LP Tank Enlosure
b
Any Surface
c
Non-Combustible Surface
CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES
WARNING: Clearance from the outside walls of the sides
and back of the LP Tank Enclosure must be a minimum of 24"
(60.96cm) any surface. Refer to “Typical Gas Supply Installation”
before starting installation.
WARNING: The structure, “island” counter tops and adjacent
work areas for the LP Tank Enclosure must be built from
noncombustible materials only.
NOTE: If you have questions on what materials are considered noncombustible, contact
you local building supplier or fire department.
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PARTS LIST / ASSEMBLY
24
PARTS LIST
1
Hose and regulator - 1
4
8
Tank stand - 1
4
Tank stand base - 1
Tank Scale - 1
2
1/4-20 nut - 6
Nylon washer - 12
2
1/4-20 x 1/2” bolt - 6
4
Cylinder glide - 2
2
1/2” Flare Gasket - 2
3/8” Flare Gasket - 2
2
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ASSEMBLY
MOUNTING THE LP TANK BRACKET
25
25
Mount the LP tank bracket to the right hand side of the enclosure opening using non corrosive hardware. Mounting holes are provided on the sides and bottom of your LP tank bracket.
Be sure to mount the bracket securley to the enclosure before use.
MOUNTING HARDWARE NOT INCLUDED.
MOUNTING THE LP HOSE AND REGULATOR
Securley mount the hose and regulator bracket to the top of the built-in tank enclosure using non corrosive hardware.
3
MOUNTING HARDWARE NOT INCLUDED.
LP TANK ENCLOSURE GAS LINE LOCATIONS
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in
structure.
4
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GAS SUPPLY
26
CONNECT GAS SUPPLY
A 58 inch (1,473.2 mm) corrugated gas line is supplied with the grill. This line needs to
pass through the gas inlet opening to the main gas supply.
1) Connect the corrugated gas line to the manifold located on the right hand side of grill
under the control panel. Use the 1/2” flared gasket (1) to ensure proper seal.
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Note: 1/2” flared gaskets are included in the Summit Built-In tank cabinet (#21280) or
included with your grill.
The corrugated line passes through the “Island Structure” cavity to the regulator
connection inside the Summit Built-In tank cabinet (#21280) or the hose and regulator
connection inside the tank enclosure. (Shown below)
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2) Uncap one flare fitting from the 90º Connection located inside the Summit Built-In
Tank Enclosure.
3) Use the 1/2 inch flared gasket to ensure proper seal.
NOTE: Only use the 3/8 inch (12.7 mm) flared gasket if you are installing the optional
side burner.
A
4) Connect the corrugated gas line to the 90º Connection.
B
CONNECTION CHART
A
Top View
B
Typical tank cabinet or tank enclosure location
D
i
ii
iii
C
Side View
D
Top of Box
E
Back of Box
i
Corrugated Gas Line to Manifold
ii
90° fitting
iii
Use Bushing for Gas Line Hole
iv
1/2” (12.7 mm) Flared Gasket
v
Cap (Optional Side Burner)
E
iv
v
C
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GAS SUPPLY
VENTILATION
WARNING: Air holes must be provided in the structure at the
top and bottom to provide ventilation in the event of a gas leak.
Air holes can be located in a low visibility area and should be protected by screening
material to prevent rodents and insects from entering the structure. Air holes will also help
dry moisture.
Summit Built-In cabinet vents are available from your dealer or call Customer Service at
1-800-446-1071.
®
Note: These drawings are only a reference.
•
Cross ventilation must be incorporated in the supporting structure. We recommend
a minimum of 100 square inches (254 square cm )of venting per side.
•
Vents should be on two sides of the structure.
•
The above drawings are for reference only.
•
Location of the vents should be from the center, outward.
•
Locate the vents at both the bottom of the structure and at the top of the structure.
•
The bottom vents should be as close to ground level as possible. Make sure the
vent area is not blocked by interior supports of the structure.
•
We recommend vents with screens.
•
Access doors to the structure are not considered vents.
•
Clean the vents periodically.
DANGER: Failure to follow recommended minimum venting
instructions can cause gas to collect in the structure in the
event of a gas leak. This may result in a fire or an explosion
which can cause serious bodily injury or death, and damage to
property.
ATTENTION: This product has been safety tested and
is only certified for use in a specific country. Refer to
country designation located on outer carton.
These parts may be gas carrying or gas burning components. Please
contact Weber-Stephen Products Co., Customer Service Department
for genuine Weber-Stephen Products Co. replacement part(s)
information.
WARNING: Do not attempt to make any repair to
gas carrying or gas burning components without
contacting Weber-Stephen Products Co., Customer
Service Department. Your actions, if you fail to follow
this product Warning, may cause a fire or an explosion
resulting in serious personal injury or death and
damage to property.
®
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27
27
WEBER-STEPHEN PRODUCTS CO.
www.weber.com
®
©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configuration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle
Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,
Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .
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