TM
PATENT PENDING
USER'S MANUAL
Model No. 831.159360
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
Serial Number Decal
CAUTION
Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
8. Keep hands and feet away from moving
parts.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
9. Always wear athletic shoes for foot protection when exercising.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
10. Always stand on a foot plate when performing an exercise that could cause the home
gym system to tip.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
11. Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised. The weights will fall
with great force.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
12. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep small children and pets away from the
home gym system at all times.
13. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
7. The home gym system is designed to be
used by only one person at a time.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
2
BEFORE YOU BEGIN
Thank you for selecting the WEIDER® PRO 9625
Home Gym System. The versatile PRO 9625 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the PRO 9625 will help you to achieve the
specific results you want.
free HELPLINE at 1-800-736-6879, Monday through
Saturday, 7 a.m. until 7 p.m. Central Time (excluding
holidays). To help us assist you, please note the product model number and serial number before calling.
The model number is 831.159360. The serial number
can be found on a decal attached to the WEIDER®
PRO 9625 (see the front cover of this manual).
For your benefit, read this manual carefully before
using the WEIDER® PRO 9625 Home Gym System.
If you have additional questions, please call our toll-
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 59 in.
High Pulley Station
Lat Bar
Butterfly Arms
Squat Arm
Backrests
Press Arm
Seats
Leg Lever
Weight Stack
Low Pulley Station
Foot Plate
3
ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
• As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
• Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• The assembly is divided into four stages: 1) frame
assembly, 2) press, squat, and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• Wait until you begin each assembly stage to open
that parts bag.
• One (1) phillips screwdriver
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
• One (1) rubber mallet
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
1
27
51
FRAME ASSEMBLY
78
11
Press a 2” Square Inner Cap (27) into the
end of the Rear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
11
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Rear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the Rear
Base and Stabilizer (5) as shown.
1
5
78
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
2
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the Rear Base (51) and Stabilizer (5).
Hand-tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
51
3
5
4
11
1
27
4
3. Press a 2” Square Inner Cap (27) into the
Rear Upright (56).
3
High Side of
Bracket
Attach a Rubber Bumper (90) to the Rear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the Rear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Rear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown. Do not tighten the
Nylon Locknuts yet.
89
90
27
56
FRAME ASSEMBLY
3
51
1
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
4
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
42
65
3
4
1
5
5. Set two Weight Bumpers (19) onto the bracket
on the Stabilizer (5). Insert both Weight Guides
through the Weight Bumpers and the bracket
on the Stabilizer. Be sure that the drilled
holes in the Weight Guides are at the top,
as shown. Press a 1” Round Cover Cap (70)
onto the bottom of each Weight Guide (62).
5
Drilled holes must
be at the top
62
Slide eight Weights (25) on the Weight Guides
(62). Be sure that all of the Weights are
turned so the pin grooves are on the same
side.
Pin Grooves must
be on this side
25
FRAME ASSEMBLY
19
70
5
70
6. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the Weight
Tube into the stack of Weights (25). Be sure
that the pins on the Weight Tube are resting in
the pin grooves in the upper Weight.
6
76
Lubricate
62
7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Pins
63
Lubricate the insides of the holes in the Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
64
25
11
7
11
27
27
8
8
44
49
27
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
55
Crossbar
44
3
56
3
6
42
FRAME ASSEMBLY
8. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
8
61
3
62
55
Tighten all Nylon Locknuts used in steps 2
through 8.
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the indicated pulleys are on the side
shown.
60
9
Pulleys
Lubricate
59
17
Welded
Spacers
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the 3/8” x 8” Bolt and a 3/8” Nylon Locknut
(21).
21
75
ARM ASSEMBLY
4
Tube
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the Press
Frame (17) with two 5/16” x 2 1/2” Bolts (22)
and two 5/16” Nylon Locknuts (3).
10
44
49
44
46
Assemble the other Press Arm (46) in the
same manner.
49
22
46
3
17
11. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12.
11
7
50
50
6
47
Welded
Brackets
Note: The “V”-Pulleys (6), Long Cable Traps
(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon
Locknuts (21) are pre-attached. These have
been shown disassembled for easy part identification.
21
48
7
12. Lubricate both axles on the Top Frame (55).
12
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 11
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Bracket
Lubricate
Axle
55
69
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
47
45
70
48
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
44
Axle
ARM ASSEMBLY
45
69
70
13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
13
22
Attach the Squat Arm (79) to the Front
Upright (42) with a 3/8” x 3 1/4” Bolt (85) and
a 3/8” Nylon Locknut (21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Flat Washers (8), a 1/2” x 17/32” Spacer
(94), and a 5/16” Nylon Locknut (3).
8
22
83
8
92
94
8
3
21
8
94
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
92
83
3
79
42
85
8
14. During steps 15 through 36, refer to the
CABLE DIAGRAM on page 23 of this manual
to verify proper cable routing. Before beginning this section, identify the Long Cable (86),
the Medium Cable (23), and the Short Cable
(58) by comparing the lengths and ends of the
cables.
14
86 (174”)
23 (159”)
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.
58 (47”)
CABLE ASSEMBLY
15. Locate the Medium Cable (23). Wrap the
Medium Cable around a 3 1/2” Pulley (15).
Attach the Pulley to the Top Frame (55) with a
3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon
Locknut (21). Be sure that the end of the
Cable with the ball is on the indicated side
of the Pulley and that the Cable is between
the Pulley and the hook.
15
23
55
21
15
Ball
Hook
16. Wrap the Medium Cable (23) around a “V”Pulley (6). Attach the “V”-Pulley and a Long
Cable Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
71
16
7
50
6
23
42
21
17. Route the Medium Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and
that the Long Cable Trap (50) is positioned
to hold the Cable in place. Tighten the 3/8” x
2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not
shown).
17
7
6
47
23
9
50
18. Route the Medium Cable (23) around the “V”Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
18
7
6
50 48
CABLE ASSEMBLY
19. Route the Medium Cable (23) around the
3 1/2” Pulley (15) attached to the Pulley
Bracket (20). Be sure that the Cable is in
the groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
19
68
20
66
12
Be sure that the 5/16” x 5” Bolt (68) is properly tightened and that the Pulley Bracket (20)
can move freely.
15
23
20. Route the Medium Cable (23) around one of
the 3 1/2” Pulleys (15) attached to the “I”
Plates (81). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
20
23
15
81
10
23
21. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a
3/8” Nylon Locknut (21).
22. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a
3/8” Nylon Locknut (21).
23. Attach the Medium Cable (23) to the Small
“U”-Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10). Do not completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.
24. Locate the Short Cable (58). Attach the
Short Cable to the Rear Upright (56) with a
5/16” x 3” Bolt (93), a 5/16” Flat Washer (8),
and two 5/16” Nylon Jam Nuts (84). The end
of the Cable must be between the two
Nylon Jam Nuts and there must be
enough room between the Nylon Jam Nuts
for the end of the Cable to pivot.
Wrap the Short Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Squat Arm (79) with a 3/8” x
3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a
3/8” Nylon Lock Nut (21). The Cable Trap
must be turned to hold the Cable in place.
11
27. Locate the Long Cable (86). Route the Long
Cable under the 3 1/2” Low Pulley (88). Be
sure that the end of the Cable with the ball
is on the indicated side of the Press Frame
(17) and that the Cable is between the
Pulley and the crossbar on the Press
Frame. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (not shown).
28. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the lower hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
29. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
30. Wrap the Long Cable (86) around a “V”-Pulley
(6). Attach the “V”-Pulley to the indicated hole
in the Front Upright (42) with a 3/8” x 3 1/4”
Bolt (85), a 3/8” Flat Washer (9), and a 3/8”
Nylon Locknut (21). Be sure that the Cable
is in the groove of the “V”-Pulley and that
the Cable is routed around the “V”-Pulley
as shown.
13
27. Locate the Long Cable (86). Route the Long
Cable under the 3 1/2” Low Pulley (88). Be
sure that the end of the Cable with the ball
is on the indicated side of the Press Frame
(17) and that the Cable is between the
Pulley and the crossbar on the Press
Frame. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (not shown).
28. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the lower hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
29. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
30. Wrap the Long Cable (86) around a “V”-Pulley
(6). Attach the “V”-Pulley to the indicated hole
in the Front Upright (42) with a 3/8” x 3 1/4”
Bolt (85), a 3/8” Flat Washer (9), and a 3/8”
Nylon Locknut (21). Be sure that the Cable
is in the groove of the “V”-Pulley and that
the Cable is routed around the “V”-Pulley
as shown.
13
31. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
31
21
15
66
86
9
16
CABLE ASSEMBLY
32. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the indicated hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
17
32
42
9
86
15
71
33. Route the Long Cable (86) over the lower
3
1/2” Pulley (15) attached to the “I”-Plates (81).
The Cable must be routed from the direction
shown.
66
33
81
15
86
34. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the bracket on the Front Base (4)
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
34
86
4
12
14
15
66
21
21
CABLE ASSEMBLY
35. Route the Long Cable (86) around the indicated 3 1/2” Pulley (15) and through the Long
“U”-Bracket (57). The Cable must be
between the Cable Trap (66) and the Pulley.
Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon
Locknut (not shown). Be sure that the Cable
is in the groove of the Pulley and that the
Cable and Pulley move smoothly.
35
57
66
12
15
Attach the end of the Long Cable (86) to the
Front Base (4) with a 5/16” x 2 3/4” Bolt (11),
a 5/16” Flat Washer (8), and a 5/16” Nylon
Locknut (3).
86
11
36. Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).
4
8
3
36
3
67
72
63
SEAT ASSEMBLY
37. Attach the Small Backrest (80) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10).
37
80
10
43
56
15
38. Press a 1 3/4” Square Inner Cap (44) into the
Rear Seat Frame (77).
38
13
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to a Seat (13) with two 1/4” x
1/2” Screws (18).
91
37
44
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the indicated hole in the Rear Seat Frame
(77). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Rear Seat Frame (77) with a 1/4” Flat Washer
(10) and the 1/4” x 2 1/4” Screw (82).
18
77
10
2
82
39
39. Align the holes in the Rear Seat Frame (77)
with one set of holes in the Rear Upright (56).
Attach the Rear Seat Frame to the Rear
Upright with a 5/16” x 2 3/4” Carriage Bolt
(14) and a Seat Knob (40).
40
SEAT ASSEMBLY
77
14
40. Attach the Large Backrest (41) to the Front
Upright (42) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10). The Backrest
must be oriented as shown.
56
40
41
43 10
42
Thick End
16
41. Press a 1 1/2” Square Inner Cap (32) into the
Front Seat Frame (36).
41
13
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).
38
37
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the indicated hole in the Front Seat Frame
(36). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Front Seat Frame (36) with a 1/4” Flat Washer
(10) and the 1/4” x 2” Screw (24).
32
18
10
36
24
2
42
SEAT ASSEMBLY
42. Press a 1 1/2” Square Inner Cap (32) into the
Leg Lever (29).
36
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon
Locknut (3). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to
pivot freely.
3
Lubricate—33
29
8
35
Insert the 5/16” x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten a
5/16” Nylon Locknut (3) with a 5/16” Flat
Washer (8) onto the Eyebolt.
3
32
43
43. Rest the Front Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the
Front Seat Frame to the Front Upright with a
5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
40
36
42
14
17
SEAT ASSEMBLY
44. Press 3/4” Round Inner Caps (34) into the
ends of both Pad Tubes (28).
44
Insert one Pad Tube (28) into the Front Seat
Frame (36). Slide a Foam Pad (30) onto each
end of the Pad Tube.
30
36
34
28
34
Insert the other Pad Tube (28) into the Leg
Lever (29). Slide a Foam Pad (30) onto each
end of the Pad Tube.
29
30
45. Remove the backing from the PRO 9625
decal and apply it to the home gym system as
shown.
45
MISC
Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 19 of this manual.
Before using the home gym system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables
are not properly installed, they may be
damaged when heavy weight is used. See
the CABLE DIAGRAM on page 23 of this
manual for proper cable routing. If there is
any slack in the cables, you will need to
remove it by tightening the cables. See
TROUBLE-SHOOTING AND MAINTENANCE on page 22.
18
PRO 9625
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is
performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 12.5 pounds. Note:
Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 21 to find the approximate
amount of resistance at each weight station.
25
26
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
39
Attach the Lat Bar (54) to the Medium Cable (23) with
a Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Medium Cable with two Cable Clips. Adjust the
length of the Chain between the Lat Bar and the
Medium Cable so the Lat Bar is in the correct
starting position for the exercise to be performed.
53
23
52
54
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (86) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
39
52
86
The Nylon Strap (39) can be attached in the same
manner.
53
54
19
ATTACHING THE LEG LEVER TO THE LOW
LEY STATION
PUL53
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOVING THE SEATS below).
Attach one end of the Chain (52) to the Long Cable
(86) with a Cable Clip (53). Attach the other end of
the Chain to the Eyebolt (35) with a Cable Clip.
Always remove the Chain (52) from the Eyebolt
(35) before removing the seat.
52
35
29
86
ATTACHING AND REMOVING THE SEATS
A
See drawing A. Set the bracket on the Front Seat
Frame (36) onto the indicated pins on the Front
Upright (42). Attach the Front Seat Frame to the Front
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and
the Seat Knob (40).
40
42
36
For some exercises, the Front Seat Frame (36) must
be removed. First, be sure that the chain is not
attached to the leg lever. Next, remove the Seat Knob
(40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the
Front Seat Frame. Lift the Front Seat Frame off the
Front Upright (42).
14
See drawing B. Align the holes in the Rear Seat
Frame (77) with one set of holes in the Rear Upright
(56). Attach the Rear Seat Frame to the Rear Upright
with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
B
For some exercises, the Rear Seat Frame (77) must
be removed. Remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat
Frame. Lift the Seat Frame off the Rear Upright (56).
40
77
14
20
56
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each
butterfly arm.
WEIGHT
PLATES
PRESS
ARM
(lbs.)
BUTTERFLY
ARM
(lbs.)
LEG
LEVER
(lbs.)
HIGH
PULLEY
(lbs.)
LOW
PULLEY
(lbs.)
SQUAT
ARM
(lbs.)
Top
24
14
21
15
19
31
1
45
21
41
30
34
58
2
69
42
60
43
52
77
3
98
51
76
58
68
102
4
117
65
87
74
82
143
5
142
86
101
92
98
169
6
162
94
116
106
117
196
7
191
118
140
121
128
204
8
210
126
169
134
147
215
21
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
1
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Insert the Weight Pin
(26) under one of the indicated Weights (25). Slack
can be removed from the cables by tightening the 1/4”
Nylon Locknuts (2) at the end of the Medium Cable
(23) (see drawing 1) and at the end of the Short
Cable (58) (see drawing 2). To do this you may need
to remove the Small “U”-Bracket (67) from the Weight
Tube (not shown) or remove the 3 1/2” Pulley (15)
from the Long “U”-Bracket (57). Make sure that the
cables are not too tight or the Top Weight (76) will be
lifted off the weight stack.
23
67
76
2
25
26
Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper position
and that the Cable and Pulley move smoothly.
2
58
21
57
12
Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
66
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
22
2
15
86
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the
Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled
correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable
are labeled. Be sure that the cable traps do not touch or bind the cables.
2
7
Medium Cable (23)
1—High Pulley
8
3
5
4
6
2
Short Cable (58)
7
Rear Upright—1
9—Weight Stack
Long “U”-Bracket—3
Long Cable (86)
9
6
4
3
Base—10
8
1—Low Pulley
2
5
23
3/4" Round Inner Cap (34)–4
1" Round Inner Cap (49)–6
1" Round Cover Cap (70)–4
5/16" x 2" Eyebolt (35)—1
1" Square Inner Cap (65)—1
2" Square Cover Cap (78)–2
1 3/4" Square Inner Cap (44)–7
1 1/2" Square Inner Cap (32)—2
2" Square Inner Cap (27)–6
1" x 2" Endcap (83)–2
1/4" Nylon Locknut (2)–4
1/4" x 2" Screw (24)–1
5/16" Nylon Jam Nut(84)–2
1/4" x 2 1/4" Carriage Bolt (38)–1
5/16" Nylon Locknut(3)–22
1/4" x 2 1/2" Screw (43)–4
3/8" Nylon Locknut (21)–20
1/4" x 2 1/2" Carriage Bolt (91)–1
1/4" Flat Washer (10)–10
1/4" x 2 1/4" Screw (82)–1
5/16" Flat Washer (8)–11
5/16" x 2 3/4" Bolt (11)–7
3/8" Flat Washer (9)–7
5/16" x 2 1/2" Carriage Bolt (1)–4
1/4" x 1/2" Screw (18)–4
#8 x 1/2" SelfTapping Screw (89)–1
5/16" x 2 3/4" Carriage Bolt (14)–2
5/16" x 5" Bolt (68)–1
5/16" x 6" Bolt (60)–1
1/2" x 3/4" Spacer (61)–2
1 1/8" x 2 1/2" Plastic Bushing (74)–2
5/16" x 1 3/4" Bolt (72)–1
3/8" x 1 3/4" Bolt (87)–4
1/2" x 17/32 (94)–2
5/8" x 9/16" Spacer (73)–1
3/8" x 2" Bolt (12)–3
1" x 7/8" Plastic Bushing (75)–2
3/8" x 2 1/2" Bolt (7)–3
5/16" x 3" Bolt (93)–1
5/16" x 2 1/4" Bolt (33)–1
5/16" x 2 1/2" Bolt (22)–6
1" Retainer (69)–4
3/8" x 3 1/4" Bolt (85)–2
Cable Clip (53)–2
3/8" x 3 1/2" Bolt (16)–2
3/8" x 3 3/4" Bolt (71)–5
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PART LIST—Model No. 831.159360
Key
No.
Part
No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
100291
012139
012056
132796
132797
115164
013581
014073
014132
014063
119377
013601
132798
123385
115370
120003
132799
123148
115644
132800
012149
127948
132801
128276
120294
122693
108874
127065
132802
103805
119702
103833
121421
119170
129051
132803
132804
121567
115177
119192
132805
132806
128283
113666
120596
132807
132809
132811
4
4
22
1
1
4
3
11
7
10
7
3
2
2
13
2
1
4
2
1
20
6
1
1
8
1
6
2
1
4
6
2
1
4
1
1
2
1
1
2
1
1
4
7
2
2
1
1
Description
5/16” x 2 1/2” Carriage Bolt
1/4” Nylon Locknut
5/16” Nylon Locknut
Front Base
Stabilizer
“V”-Pulley
3/8” x 2 1/2” Bolt
5/16” Flat Washer
3/8” Flat Washer
1/4” Flat Washer
5/16” x 2 3/4” Bolt
3/8” x 2” Bolt
Seat
5/16” x 2 3/4” Carriage Bolt
3 1/2” Pulley
3/8” x 3 1/2” Bolt
Press Frame
1/4” x 1/2” Screw
Weight Bumper
Pulley Bracket
3/8” Nylon Locknut
5/16” x 2 1/2” Bolt
Medium Cable
1/4” x 2” Screw
Weight
Weight Pin
2” Square Inner Cap
Pad Tube
Leg Lever
Foam Pad
Hand Grip
1 1/2” Square Inner Cap
5/16” x 2 1/4” Bolt
3/4” Round Inner Cap
5/16” x 2” Eyebolt
Front Seat Frame
Seat Plate
1/4” x 2 1/4” Carriage Bolt
Nylon Strap
Seat Knob
Large Backrest
Front Upright
1/4” x 2 1/2” Screw
1 3/4” Square Inner Cap
10” Pad
Press Arm
Left Arm
Right Arm
R0896A
Key
No.
Part
No.
Qty.
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
#
#
120733
132812
132816
116868
103087
127061
132817
132822
132883
132821
128292
128293
131516
132887
132818
122691
120696
132819
132820
128297
108778
120808
118471
102073
121845
126891
126808
126866
132885
120822
132884
132886
132815
130688
127231
126892
120354
132814
013399
124590
013141
122950
121567
132813
126145
127234
132823
125056
6
3
1
1
2
1
1
1
1
1
1
1
2
2
1
1
1
8
1
1
4
4
5
1
1
2
2
1
1
2
1
1
2
1
2
2
2
1
4
1
1
1
1
2
1
2
1
1
Description
1” Round Inner Cap
Long Cable Trap
Rear Base
Chain
Cable Clip
Lat Bar
Top Frame
Rear Upright
Long “U”-Bracket
Short Cable
3/8” x 8” Bolt
5/16” x 6” Bolt
1/2” x 3/4” Spacer
Weight Guide
Weight Tube
Weight Tube Bumper
1” Square Inner Cap
Cable Trap
Small “U”-Bracket
5/16” x 5” Bolt
1” Retainer
1” Round Cover Cap
3/8” x 3 3/4” Bolt
5/16” x 1 3/4” Bolt
5/8” x 9/16” Spacer
1 1/8” x 2 1/2” Plastic Bushing
1” x 7/8” Plastic Bushing
Top Weight
Rear Seat Frame
2” Square Cover Cap
Squat Arm
Small Backrest
“I” Plate
1/4” x 2 1/4” Screw
1” x 2” Inner Cap
5/16” Nylon Jam Nut
3/8” x 3 1/4” Bolt
Long Cable
3/8” x 1 3/4” Bolt
3 1/2” Low Pulley
#8 x 1/2” Tap Screw
Rubber Bumper
1/4” x 2 1/2” Carriage Bolt
Handle
5/16” x 3” Bolt
1/2” x 17/32” Spacer
User’s Manual
Exercise Poster
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
31
44
13
8
2
10
91
37
49
31
92
83
22
14
54
18
3
94
8
10
77
66
94
8
22
82
52
71
83
53
40
15
3
8
49
79
85
92
80
21
31
9
39
21
27
31
84
11
51
58
56
3
78
1
27
11
3
10
8
11
43
90
89
76
5
70
23
19
64
63
67
72
25
27
8
93
66
3
12
68
15 21
21 20 15
87
55
EXPLODED DRAWING–Model No. 831.159360
3
61
11
2
70
12
11
86
66
2
10
15
66
23
15
3
9
8
3
15
43 10
71
15
21
3
71
58 66
57
21
21
27
15 15
R0896A
15 81
44
12
26
81
21
78
12
3
60
49
44
62
10
8
27 87
1
3
42
21
3
21
4
3
85 9
9
6
7
50
21
41
21
6
65
15
66
21
36 24
14
40
27
34
10
37
38
13
34
30
2 33
30
35
3
28
70
69
21
6
8
32
3
29
30
28
32
45
44
48
18
74
7
50
49
34
30
46
34
69
70
44
47
74
16
9
15
66
17
21
22
31
45
44
75
3
21
46
59
15
21 9
31
88
66
71
73
16
44
86
49
The model number and serial number of your WEIDER® PRO 9625
are listed on a decal attached to the frame. See the front cover of
this manual to find the location of the decal.
Model No. 831.159360
If you find that:
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
• you need help assembling or
operating the WEIDER® PRO 9625
When requesting help or service, or ordering parts, please be prepared to provide the following information:
QUESTIONS?
• a part is missing
• or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday–Saturday, 7 am–7 pm
Central Time (excluding holidays)
• The MODEL NUMBER of the product (831.159360).
• The NAME of the product (WEIDER® PRO 9625 Home Gym
System).
• The PART NUMBER of the PART (see the PART LIST and the
EXPLODED DRAWING at the center of this manual).
• The DESCRIPTION of the PART (see the PART LIST and the
EXPLODED DRAWING at the center of this manual).
REPLACEMENT PARTS
If parts become worn and need to
be replaced, call the following tollfree number
1-800-FON-PART
(1-800-366-7278)
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
Part No. 132823 R0896A
Printed in Canada © 1996 Sears, Roebuck and Co.