Razor E90 Series Owner`s manual

E90/ACCELERATOR SERIES
ELECTRIC SCOOTER
NOTE: The unit must be traveling up to 3mph (5kmh) before motor will engage. Kick
start up to 3mph (5kmh) while applying the throttle to engage motor.
OWNER’S MANUAL
Read and understand this entire manual before riding!
DO NOT RETURN TO STORE!
NOTE: Manual illustrations are for demonstration purposes only. Illustrations
may not reflect exact appearance of actual product. Specifications subject to
change without notice.
Please have your 19 digit product I.D. code ready before contacting Razor for
warranty assistance and/or replacement parts.
Product I.D. Code: ____________ - ____________ - ____________
v.1_03-12
CONTENTS
Safety Warnings ............................................................ 1
Before You Begin ........................................................... 2
Assembly and Set-Up .................................................... 3
Usage ............................................................................ 4
Hardware Maintenance ................................................. 4
Repair and Maintenance ............................................. 5-6
Troubleshooting Guide................................................... 7
Electric Scooter Parts .................................................... 8
Warranty ...................................................................... 10
SAFETY WARNINGS
WARNING: Riding an electric scooter does present potential risks
and caution is required. Like any riding product, an electric scooter has
inherent hazards associated with its use (for example, falling off or riding it
into a hazardous situation). Like any riding product, electric scooters can and
are intended to move and it is therefore, of course, possible to lose control or
otherwise get into dangerous situations. Both children and adults responsible
for supervising them must recognize that, if such things occur, a rider can
be seriously injured or die, even when using safety equipment and other
precautions. RIDE AT YOUR OWN RISK AND USE COMMON SENSE.
Ride defensively. Be careful to avoid pedestrians, skaters, skateboards,
scooters, bikes, children or animals who may enter your path, and respect the
rights and property of others.
WARNING: PARENTAL AND ADULT
RESPONSIBILTY AND SUPERVISION IS NECESSARY:
Because products like electric scooters can and do present potential hazards
plainly associated with their use, it is well recognized the THE NEED FOR THE
EXERCISE OF PARENTAL RESPONSIBILITY IN SELECTING RIDING PRODUCTS
APPROPRIATE TO THE AGE OF A CHILD, OR PARENTAL SUPERVISION IN
SITUATIONS IN WHICH CHILDREN OF VARIOUS AGES MAY HAVE ACCESS
TO THE SAME RIDING PRODUCTS, IS IMPORTANT. Not every product is
appropriate for every age or size of child and different age recommendations
are found within this category of product, which are intended to reflect the
nature of the hazards and the expected mental or physical ability, or both, of a
child to cope with the hazards.
Avoid excessive speeds that can be associated with downhill rides.
The electric scooter is intended for use on flat, dry surfaces such as
pavement or level ground without loose debris such as sand, leaves, rocks or
gravel. Wet, slick, bumpy, uneven or rough surfaces may impair traction and
contribute to possible accidents. Do not ride your scooter in mud, ice, puddles
or water. Watch out for potential obstacles that could catch your wheel or
force you to swerve suddenly or lose control. Avoid sharp bumps, drainage
grates, and sudden surface changes.
Do not attempt or do stunts or tricks on your electric scooter. The scooter is
not made to withstand abuse from misuse such as jumping, curb grinding
or any other type of stunts. Racing, stunt riding, or other maneuvers also
enhance risk of loss of control, or may cause uncontrolled rider actions or
reactions.
Never allow more than one person at a time to ride the scooter.
Do not ride at night or when visibility is limited.
Never use near steps or swimming pools.
Do not allow hands, feet, hair, body parts, clothing, or similar articles to
come in contact with moving parts, wheels, or drivetrain, while the motor is
running.
The recommended rider age is 8 and older. Any rider unable to fit
comfortably on the scooter should not attempt to ride it. A parent’s decision
to allow his or her child to ride this product should be based on the child’s
maturity, skill and ability to follow rules.
Never use headphones or a cell phone when riding.
Never hitch a ride with another vehicle.
Keep this product away from small children and remember that it is
intended for use only by persons who are, at a minimum, completely
comfortable and competent while operating the scooter.
Do not ride your scooter in wet or icy weather and never immerse the scooter
in water, as the electrical and drive components could be damaged by water
or create other possibly unsafe conditions. Never risk damaging surfaces
such as carpet or flooring by use of an electric scooter indoors.
DO NOT EXCEED THE WEIGHT LIMIT OF 120lbs (54kg). Rider weight
does not necessarily mean a person’s size is appropriate to fit or
maintain control of the scooter. Person with any mental or physical
conditions that may make them susceptible to injury or impair their physical
dexterity or mental capabilities to recognize, understand, and follow safety
instructions and to be able to understand the hazards inherent in scooter
use should not use, or be permitted to use, products inappropriate for their
abilities.
PROPER RIDING ATTIRE
Always wear proper protective equipment such as an approved safety helmet
(with chin strap securely buckled), elbow pads and kneepads. A helmet may
be legally required by local law or regulation in your area. A long-sleeved
shirt, long pants, and gloves are recommended. Always wear athletic shoes
(lace-up shoes with rubber soles), never ride barefooted or in sandals, and
keep shoelaces tied and out of the way of the wheels, motor and drive
system.
USING THE CHARGER
The charger supplied with the electric scooter should be regularly examined
for damage to the cord, plug, enclosure and other parts, and in the event of
such damage, the scooter must not be charged until the charger has been
repaired or replaced.
CHECK AND MAINTAIN SCOOTER CONDITIONS
Before use, check to confirm that any and all chain guards or other covers or
guards are in place and in serviceable condition, that the brake is functioning
properly, and that tires are inflated properly and have sufficient tread
remaining. The scooter should be maintained and repaired in accordance with
the manufacturer’s specifications and using only the manufacturer’s authorized
replacement parts, and should not be modified from the manufacturer’s original
design and configuration.
Use only with the recommended charger.
Use caution when charging.
The charger is not a toy. Charger should be operated by an adult.
ACCEPTABLE RIDING PRACTICES AND CONDITIONS
Always check and obey any local laws or regulations which may
affect the locations where the electric scooter may be used. Keep
safely away from cars and motor vehicle traffic at all times and only
use where allowed and with caution.
Do not operate charger near flammable materials.
Unplug charger and disconnect from scooter when not in use.
Do not exceed charging time.
Always disconnect from the charger prior to wiping down and cleaning your
scooter with liquid.
Do not activate the speed control on the hand grip unless you are on the
scooter and in a safe, outdoor environment suitable for riding. The electric
scooter must be moving at 3mph before the motor will engage.
Maintain a hold on the handlebars at all times. Do not touch the brakes or
motor on your scooter with fingers or bare hands when in use or immediately
after riding as these parts can become very hot.
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE
WARNINGS INCREASES RISK OF SERIOUS INJURY. USE WITH
APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE
OPERATION.
1
BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from damage during
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the scooter was 95 percent assembled and packed at the factory, there
should not be any problems, even if the box has a few scars or dents.
MAKE SURE POWER SWITCH IS TURNED “OFF” BEFORE CONDUCTING ANY
MAINTENANCE PROCEDURES.
Estimated Assembly and Set-Up Time
Razor recommends assembly by an adult with experience in bicycle mechanics.
Allow up to 10 minutes for assembly, not including initial charge time.
Allow up to 12 hours for charge (see page 3 for charging information).
Charger
(Note: Charger design may vary
from one shown)
WARNING:
DO NOT USE NONRAZOR PRODUCTS
WITH YOUR RAZOR
ELECTRIC SCOOTER.
The scooter has been built
to certain Razor design
specifications. The original
equipment supplied at the time
of sale was selected on the
basis of its compatibility with
the frame, fork and all other
parts. Certain aftermarket
products may not be compatible
and will void the warranty.
3.
Push Button Throttle
Note: Electric scooter must
be moving at 3mph/5kmh
while pressing the push
button throttle to engage
motor.
Charger
Port
Charger
Plug
Handlebar
Stem
1.
Product ID Locations:
See locations to the left
Brake
1. Stem
On/Off Switch
Charger Port
2. Underneath battery tray
3. Charger
Limiter
Motor
- Battery
- Control Module
4. Box - side of UPC (not shown)
2.
Required Tools
5mm Allen wrenches
(Included)
10mm and 13mm open
wrenches
(Not included)
Screwdriver
(Not included)
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code located on the white label on your product or back of charger available for better assistance.
2
Assembly and Set-Up
q Attaching the Handlebar Grip
1 Insert and secure the collapsible handlebar by pressing the
spring-loaded button and
inserting it into the T-bar.
WARNING: Failure to
properly engage the spring-loaded
button may cause the handlebar
to dislodge while riding and may
cause you to lose control and
fall. When correctly engaged, the
handlebar will not rotate nor will
it move sideways. Note that when
properly engaged, the spring-loaded
button is clearly visible in the hole
on the T-tube.
2 Make certain the spring-loaded
button engages the hole and is
properly locked into the T-bar.
q Attaching the Handlebars
Note: Make sure any cables/
wires are out of the way before
inserting the stem into the fork.
1 Loosen the collar clamp and
slide it upward. With a clock-wise
twisting motion, push and “thread”
the steering tube onto the fork until
it bottoms out on the fork headset
lock nut.
2 With the front wheel pointed
straight ahead and the handlebars
square to the front wheel, tighten
the clamp as shown. Tighten
securely.
WARNING: Always
disconnect your scooter from
the charger before cleaning with
liquid.
q Charging the Battery
Your electric scooter may not have a fully charged battery. Therefore it is a good idea to charge the battery
prior to use.
•Initial charge time: 12 hours
•Run time: Up to 40 minutes of continuous ride time.
•Recharge time: up to 12 hours,
Run time may vary depending on riding conditions,
even if the light turns green.
climate and/or proper maintenance.
•Fully charge battery before storing.
•Constant stopping and starting may shorten ride time.
•When the scooter is not in regular use,
•Average battery life for a poperly maintained unit is recharge the battery at least once a
approx. 250 charge/discharge cycles.
month until normal use is resumed.
•To ensure long battery life, never store the product in • Make sure power is turned OFF when freezing or below freezing temperatures! Freezing will
unit is not in use.
permanently damage the battery. Failure to recharge
the battery at least once a month may result in a
•Continue charging for the full 12 hours even
battery that will no longer accept a charge.
if charge light indicates charging complete.
The charger has a small window
with one LED to indicate the
charge status. Refer to the
illustration on the charger unit
for the actual “charging” and
“charged” status indications for
your model charger.
Chargers have built-in overcharge protection to prevent
battery from being over-charged.
Charger will get warm during
use. This is normal for some
chargers and is no cause for
concern. If your charger does
not get warm during use, it does
not mean that it is not working
properly.
Charger
Charger
Plug
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Charger
Port
1 Plug the charger into a wall
outlet. If the lights on charger
do not light up, check the power
to the outlet. If necessary, try a
different outlet.
2 Turn power OFF before
charging. Plug the charger into
the charger port on the electric
scooter.
3
WARNING: Failure
to recharge the battery at least
once a month may result in
a battery that will no longer
accept a charge.
USAGE
❑ Starting the Scooter
Note: Electric scooter must
be moving at 3mph/5kmh
while pressing the push
button throttle to engage
motor.
To start unit, turn on power switch, press the push button throttle
(A) and kick start up to 3mph (5mh) (B).
❑ Stopping the Scooter
To stop unit, release the push button throttle (A) and step down on
the rear fender brake (B) until the unit comes to a complete stop.
CONNECTORS/HARDWARE MAINTENANCE
❑
Brake
❑
❑
Frame, Fork and Handlebars
❑
❑
Wheels
Check the brakes for proper function. When you step on the brake,
the brake should provide positive braking action. When you apply
the brake with the speed control on, the brake cut-off switch
should cut power to the motor.
Check for cracks or broken connections. Although broken frames
are rare, it is possible for an aggressive rider to run into a curb
or wall and wreck and bend or break a frame. Get in the habit of
inspecting your scooter on a regular basis.
Safety Gear
Always wear proper protective gear such as an approved safety
helmet. Elbow pads and kneepads are recommended. Always
wear athletic shoes (lace-up shoes with rubber soles), never ride
barefooted or in sandals, and keep shoelaces tied and out of the
way of the wheels, motor and drive system.
Battery
Make sure the power switch is turned off whenever the scooter is
not in use. Never store the product in freezing or below freezing
temperatures! Freezing will permanently damage the battery.
Failure to recharge the battery at least once a month may result in
a battery that will no longer accept a charge.
Periodically inspect the tires for excess wear and regularly check
the wheels.
Do not use this product for the first time until you have
charged the battery for at least 12 hours. Failure to follow
these instructions may damage your product and void your
warranty.
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code located on the white label on your product or back of charger available for better assistance.
4
REPAIR AND MAINTENANCE
❑ Front Wheel Replacement
Tools required: Two (2) 5mm Allen wrenches.
Note: Front wheel hardware
sequence
1 Using two (2) 5mm Allen
wrenches, loosen the axle bolt.
Remove wheel and install
replacement wheel. (Note the
sequence of the hardware)
Right Side
Left Side
11-4 - Center spacer
11-3 - Bearing
11-3 - Bearing
11-2 - Spacer
11-2 - Spacer
Fork
Fork
11-5 - 5mm coupling screw
11-1 - 5mm coupling bolt
❑ Chain and Rear Wheel Replacement
Tools required: Phillips screwdriver, 10mm open wrench and two (2) 13mm open wrenches.
1 With a Phillips screwdriver,
loosen the two screws and
remove the chain guard.
2 Using two 13mm open
3 To loosen the chain, push the
wrenches, loosen the locknuts
by turning the wrenches counter
clockwise.
chain tensioner down to create
some slack in the chain.
Note: Rear wheel hardware
sequence
Left Side
22-1 13mm nut
22-2 Split washer
22-3 Flat washer
Frame
22-4 Long spacer
Right Side
22-1 13mm nut
22-2 Split washer
22-3 Flat washer
4 Remove wheel and install
replacement wheel.
(Note the sequence of the
hardware)
7 Re-attach the chain guard.
5 Push the chain tensioner
6 With two 13mm open
down to install the chain on
both sprockets.
wrenches, re-tighten the
locknuts.
5
Frame
22-5 Short spacer
Repair and Maintenance
q Battery Care and Disposal
Never store the product in freezing or below freezing temperatures! Freezing will permanently damage the battery.
Failure to recharge the battery at least once a month may result in a battery that will no longer accept a charge.
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed leadacid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is
prohibited by law to throw away lead-acid batteries in the municipal waste stream.
q Charger
The charger supplied with the electric scooter should be regularly examined for damage to the cord, plug, enclosure
and other parts and in the event of such damage, the product must not be charged until it has been repaired or
replaced.
WARNING: If a battery
leak develops, avoid contact with
the leaking acid and place the
damaged battery in a plastic bag.
Refer to the disposal instructions at
left. If acid comes into contact with
skin or eyes, flush with cool water
for at least 15 minutes and contact
a physician.
WARNING: Battery
posts, terminals and related
accessories contain lead and lead
compounds. Wash your hands
after handling.
Use ONLY with the recommended charger.
q Wheels
Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect
wheels for excess wear and adjust and replace drive train components as required.
q Replacement Parts
The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the
complete selection of replacement parts visit www.razor.com/shop.
q Repair Centers
For a list of authorized Razor repair centers:
• Check online at www.razor.com.
• Call 866-467-2967 for the center nearest you.
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code located on the white label on your product or back of charger available for better assistance.
6
TROUBLESHOOTING GUIDE
Unit should be fully charged prior to doing any troubleshooting and must be done by an adult ONLY.
Problem
Possible Cause
Solution
Does not work out of
the box
Unit must be traveling up to 3mph
before motor will engage
Kickstart to 3mph while pressing the push button throttle to engage
motor.
Loose connection(s)
Check for loose connections/wires underneath the deck plate.
Blown fuse
Check fuse; replace if needed.
Loose connection(s)
Check for loose connections/wires underneath the deck plate.
No lights on charger
Check power to wall outlet and/or try a different outlet.
Undercharged battery
Check lights on charger:
Plugged into wall = Green
Plugged into wall & unit = Red
Charging Complete = Green
No lights/Blinking lights - Replace Charger
Battery will not hold a charge
With no weight on the unit, lift up back end; manually (and carefully,
of course) spin rear wheel and press push button throttle to engage
the motor. If motor engages - replace battery.
Riders weight
Do not exceed 120 lbs maximum weight limit.
Riding conditions
Use only on flat, dry surfaces. Avoid inclines and areas with heavy
debris.
Battery not fully charged
Charge unit for a full 12 hours.
Old/damaged battery
With no weight on the unit, lift up back end; manually (and carefully,
of course) spin rear wheel and press push button throttle to engage
the motor. If motor engages - replace battery.
No longer works
Short run time/runs slow
Charge battery at least once a month when not in use.
Do not store unit in freezing or below freezing temperatures. Freezing
will permanently damage the battery and greatly reduce ride time.
Refer to Pg. 3 Charging the Battery
Runs intermittently
Loose connection(s)
Check the wires around the throttle and connectors underneath the
deck plate.
Replace - push button throttle.
For a list of available replacement parts or to locate an authorized Service Center in your area, visit our website at www.razor.com or call toll
free 866-467-2967 to speak to a live Customer Service Representative.
7
E90 ELECTRIC SCOOTER PARTS
Keep your scooter running for years with genuine Razor parts. Visit our website or e-mail us for more information on spare part availability.
(Specifications subject to change without notice.)
12
Charger port
01
Elastic cord w/end cap
02
Handlebar grips (right/left)
13
Kickstand
03
Push button throttle
14
Brake fender pedestal
04
Handlebar stem
15
Chain tensioner
05
Collar clamp
16
Motor (12V / 100W)
06
Headset (upper/lower)
17
Rear brake fender
07
Front fork w/limiter
18
Rear wheel completet
08
Front wheel complete
(See pg. 5 for hardware sequence)
(See pg. 5 for hardware sequence)
19
Chain
09
Battery tray
20
Chain guard
10
Control module
21
Battery (1-12V/7Ah) w/fuse
11
On/off switch
22
Deck plate
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code located on the white label on your product or back of charger available for better assistance.
8
SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.
9
WARRANTY
Razor Limited Warranty
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
The manufacturer warranties this product to be free of manufacturing defects
for a period of 90 days from date of purchase. This Limited Warranty does
not cover normal wear and tear, tires, tubes or cables, or any damage, failure
or loss caused by improper assembly, maintenance, or storage or use of the
Razor E90/Accelerator series electric scooter.
For your records, save your original sales receipt with this manual and write
the serial number below.
__________________________________________
This Limited Warranty will be void if the product is ever
• used in a manner other than for recreation or transportation
•
in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or damage
due directly or indirectly to the use of this product.
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code located on the white label on your product or back of charger available for better assistance.
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
Copyright © 2003-2012 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo Design
are among the registered trademarks of Razor USA LLC in the United States and/or select foreign
countries.
10
03/2012