Crestron GREEN LIGHT GLPX-HSW-FT Installation guide


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Crestron GREEN LIGHT GLPX-HSW-FT Installation guide | Manualzz

Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Introduction

Crestron Green Light Express feed and load circuits.

® power switching cabinets are available with standard or hinged covers and come pre-configured with GLXX switching modules already installed. The cabinets only require installation and wiring of

Regulatory Compliance

The cabinet and modules are Listed to applicable UL Standards and requirements by Underwriters Laboratories Inc.

Application

The following diagram shows Crestron Green Light Express power switching cabinets in a lighting application that is controlled by an IPAC system.

Crestron Green Light Express Power Switching Cabinets in a Typical Lighting Application

Crestron Electronics, Inc.

15 Volvo Drive Rockleigh, NJ 07647

Tel: 888.CRESTRON

Fax: 201.767.7576

www.crestron.com

Installation Guide – DOC. 6886B

(2025417)

05.12

Specifications subject to change without notice.

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

Physical Description

This section shows the dimensions of the Crestron Green Light Express power switching cabinets.

Dimensions of GLPX-SW-FT-8 , -16, -24 Power Switching Cabinets (Front, Side and Bottom View)

2 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT-8 , -16, -24 (Shown Below) Power Switching Cabinets (Internal View)

* Installed GLXX modules come with additional tie wrap holders.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 3

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express

Dimensions of GLPX-SW-FT-32, -40, -48, -56 Power Switching Cabinets (Front, Side and Bottom View)

®

4 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT–32, -40, -48, -56 (Shown Below) Power Switching Cabinets (Internal View)

* Installed GLXX modules come with additional tie wrap holders.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 5

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express

Dimensions of GLPX-SW-FT-24-HC Power Switching Cabinets (Front and Side View)

®

NOTE: Bottom view is shown on page 12.

6 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT-24-HC Power Switching Cabinets (Internal View)

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 7

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express

Dimensions of GLPX-SW-FT-56-HC Power Switching Cabinets (Front and Side View)

®

NOTE: Bottom view is shown on page 12.

8 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT-56-HC Power Switching Cabinets (Internal View)

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 9

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express

Dimensions of GLPX-SW-FT-84-HC Power Switching Cabinets (Front and Side View)

®

NOTE: Bottom view is shown on page 12.

10 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT-84-HC Power Switching Cabinets (Internal View)

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 11

Power Switching Cabinet GLPX-SW-FT

Dimensions of GLPX-SW-FT-*-HC Power Switching Cabinets (Bottom View)

Crestron Green Light Express ®

12 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Installation

Observe the following when installing the cabinet:

• The cabinet must be mounted by a licensed electrician in accordance with all national and local codes.

Refer to the diagram below for specific requirements.

• The cabinet is designed for surface mounting on a wall.

• Cabinets are intended for indoor use only.

• The ambient temperature range should be 32° F to 104° F (0° C to 40° C). The relative humidity should range from 10% to 90% (non-condensing). Allow adequate clearance in front of the cover for servicing.

Mounting Location

Wall

3 ft

(0.9 m)

Minimum

Required

Clearance

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 13

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

Wiring

NOTE: All wiring must be installed in accordance with all local and national electrical codes.

NOTE: Refer to the torque settings specified on pages 15 and 16.

Crestron Green Light Express cabinets are shipped with GLXX switching modules installed, refer to “Appendix A:

Specifications” on page 20 for the specifications of the modules. The following must be performed after mounting

the cabinet:

• Connect incoming feed conductors to the L input terminals and connect loads to SW output terminals

(section A of the following diagram)

• Connect control wiring (section B of the following diagram)

14 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Feed-Through and Load Wiring (Section A)

CAUTION: Bypass jumpers are provided on each output to allow testing and to protect the modules during installation. The jumper shorts the L and SW terminals so that the load circuit is energized when the branch breaker is on.

NOTE: Do not remove the bypass jumper until all feed and load wiring has been completed, and the circuits

have been tested for electrical faults.

NOTE: Use copper conductors only – rated 75° C.

Wire Gauge and Torque Values

TERMINAL

L Inputs

CONNECTOR MAX

WIRE RANGE

26-10 AWG

SW Outputs 26-10 AWG

Ground Lug 14-4 AWG

Load Wiring for GLXX-SW8 and GLXX-SW16

TORQUE

5.31 lb-in (0.6 Nm) to

7.08 lb-in (0.8 Nm) max

5.31 lb-in (0.6 Nm) to

7.08 lb-in (0.8 Nm) max

25-45 lb-in (2.8-5.1 Nm)

STRIP

LENGTH

3/8” (9 mm)

3/8” (9 mm)

3/4" (19 mm)

1. Test the circuit for electrical faults by turning on each circuit breaker, checking that the breakers do not trip, and that power is delivered to the proper loads.

2. Turn off the circuit breaker(s) and remove all jumpers.

3. Turn on the circuit breakers.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 15

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

Control Wiring (Section B)

The bottom of the cabinet contains Cresnet ® connections for interfacing to the rest of the Crestron other devices that provide a dry contact closure (manual switch, fire alarm relay, etc.).

® control system.

It also provides override input which can be tied to devices such as the GLS-PLS-120/277 phase-loss sensor, or

To ensure optimum performance over the full range of your installation topology, use Crestron certified wire.

Failure to do so may incur additional charges if support is required to identify performance deficiencies because of using improper wire.

NOTE: Interface connectors for NET and OVR ports are provided.

Wire Gauge and Torque Values

TERMINAL

NET

OVR

CONNECTOR MAX

WIRE RANGE

26-12 AWG

26-12 AWG

Connector Wiring

TORQUE

4.43 lb-in (0.5 Nm)

4.43 lb-in (0.5 Nm)

STRIP

LENGTH

1/4” (6 mm)

1/4” (6 mm)

NOTE: For instructions on network wiring, refer to “Appendix B: Network Wiring” on page 21.

16 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

NET Port Wiring

When wiring the supplied NET connectors for connection to a Crestron control system or other device on the

Cresnet network, use Crestron certified wire such as CRESNET-NP or CRESNET-P. For instructions on

network wiring, refer to “Appendix B: Network Wiring” on page 21.

When daisy-chaining connections between NET ports, strip the ends of the wires carefully to avoid nicking the conductors. Twist together the ends of the wires that share a pin on the network connector, insert the connection into the Cresnet connector, tighten the retaining screw. Repeat the procedure for the other three conductors.

OVR (Override) Port Wiring

When a connection is applied between the OVR (override) terminals, the modules enter Override mode. The

Crestron GLS-PLS-120/277 phase-loss sensor or any device that provides a dry contact closure can be connected to the supplied OVR connector on the bottom of the cabinet.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 17

Power Switching Cabinet GLPX-SW-FT

Testing

Manual Control

Lighting loads can be manually controlled from the front panel.

Crestron Green Light Express ®

NOTE: To disable local control, press the ENABLE button again or wait for two minutes. The red LED beside the button deactivates.

NOTE: The control system program may change the settings if the Override mode is not enabled.

Override Mode

The Override mode overrides the control system program and sets all of the output states to the stored override

values. For instructions on saving override settings, refer to “Save Override Settings” below.

To enable Override mode, press and release the OVR button. The OVR LED flashes slowly.

NOTE: If the Override mode was enabled from an external device (i.e. a contact closure is present on the OVR terminals), the OVR LED flashes quickly. Pressing the OVR button has no effect.

To disable Override mode, press the OVR button again. The OVR LED extinguishes and the outputs return to the states set by the control system program.

NOTE: If override states have not been stored, the factory default override state is all loads on.

Save Override Settings

The state of each output can be saved as an override setting, which can be automatically recalled when the Override mode is enabled.

NOTE: The control system program has a setting that can prevent locally saving the override state. If this setting is enabled, the display shows “Er” when trying to save override states. For more information, refer to the SIMPL

Windows help file.

To save the state of an output as an override setting, press and hold the OVR button for three seconds. The OVR

LED blinks to indicate the new override setting has been stored.

System Operation and Commissioning

This cabinet has been designed as a component of a programmed Crestron system. Refer to “Appendix C: Setting

Module Net IDs” on page 24 for information on system setup. System commissioning by an authorized Crestron

representative must be performed to ensure system operation.

Once the cabinet has been wired and the modules have been tested, contact Crestron at 1-888-CRESTRON

[1-888-273-7876] to schedule commissioning.

18 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Problem Solving

Troubleshooting

The following table provides corrective action for possible trouble situations. If further assistance is required, please contact a Crestron customer service representative.

Troubleshooting

TROUBLE

Module(s) does not function.

POSSIBLE CAUSE(S)

Device is not receiving power from a Crestron power source.

Device is not receiving sufficient power.

CORRECTIVE ACTION

Use the provided Crestron power source.

Verify connections.

Use the Crestron Power Calculator to help calculate how much power is needed for the system.

Arrange for system commissioning.

Unit cannot be taken out of Override mode

System commissioning not complete.

Short (contact closure) exists between G and OVR terminals on any of the

OVR terminals present at bottom of the cabinet.

Determine the reason for the short.

Remove or remedy the short

(e.g. GLS-PLS-120/277 phase-loss sensor may not have been installed properly, or actual phase-loss has been detected).

Further Inquiries

If you cannot locate specific information or have questions after reviewing this guide, please take advantage of

Crestron's award winning customer service team by calling Crestron at 1-888-CRESTRON [1-888-273-7876]. For assistance in your region, please refer to the Crestron Web site ( www.crestron.com/offices ) for a listing of Crestron worldwide offices.

You can also log onto the online help section of the Crestron Web site ( www.crestron.com/onlinehelp ) to ask questions about Crestron products. First-time users must establish a user account to fully benefit from all available features.

Future Updates

As Crestron improves functions, adds new features and extends the capabilities of the GLPX-SW-FT, additional information may be made available as manual updates. These updates are solely electronic and serve as intermediary supplements prior to the release of a complete technical documentation revision.

Check the Crestron Web site periodically for manual update availability and its relevance. Updates are identified as an “Addendum” in the Download column.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 19

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

Appendix A: Specifications

Specifications for the GLXX modules are listed in the following table.

GLXX Module Specifications

SPECIFICATION DETAILS

Input Voltage 100 – 277 VAC 50/60 Hz

Supported Load Types Incandescent, HID, magnetic low voltage (MLV), electronic low voltage

(ELV), neon/cold cathode, and fluorescent ballasts, motor

Maximum Load

Lighting 16 A per output

Motor

Environmental

Temperature

Humidity

1 hp @ 120V

2 hp @ 230V/277V

32º to 104º F (0º to 40º C)

10% to 90% RH (non-condensing)

Heat Dissipation 10 BTU/Hr

Cresnet Power Usage 5W (Entire Cabinet)

20 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Appendix B: Network Wiring

Check Network Wiring

Use the Right Wire In order to ensure optimum performance over the full range of your installation topology, Crestron Certified Wire and only Crestron Certified Wire may be used.

Failure to do so may incur additional charges if support is required to identify performance deficiencies because of using improper wire.

Calculate Power

CAUTION: Use only Crestron power supplies for Crestron equipment. Failure to do so could cause equipment damage or void the Crestron warranty.

CAUTION: Provide sufficient power to the system. Insufficient power can lead to unpredictable results or damage to the equipment. Please use the Crestron Power

Calculator to help calculate how much power is needed for the system

( www.crestron.com/calculators ).

When calculating the length of wire for a particular Cresnet run, the wire gauge and the Cresnet power usage of each network unit to be connected must be taken into consideration. Use Crestron Certified Wire only. If Cresnet units are to be daisychained on the run, the Cresnet power usage of each network unit to be daisychained must be added together to determine the Cresnet power usage of the entire chain. If the unit is home-run from a Crestron system power supply network port, the

Cresnet power usage of that unit is the Cresnet power usage of the entire run. The wire gauge and the Cresnet power usage of the run should be used in the following equation to calculate the cable length value on the equation’s left side.

Cable Length Equation

Strip and Tin Wire

Add Hubs

L < 40,000

Where: L = Length of run (or chain) in feet

R = 6 Ohms (Crestron Certified Wire: 18 AWG (0.75 MM )) or 1.6 Ohms (Cresnet HP: 12 AWG (4 MM ))

P = Cresnet power usage of entire run (or chain)

Make sure the cable length value is less than the value calculated on the right side of the equation. For example, a Cresnet run using 18 AWG Crestron Certified Wire and drawing 20 watts should not have a length of run more than 333 feet (101 meters). If

Cresnet HP is used for the same run, its length could extend to 1250 feet (381 meters).

NOTE: All Crestron certified Cresnet wiring must consist of two twisted pairs. One twisted pair is the +24V conductor and the GND conductor and the other twisted pair is the Y conductor and the Z conductor.

When daisy-chaining Cresnet units, strip the ends of the wires carefully to avoid nicking the conductors. Twist together the ends of the wires that share a pin on the network connector and tin the twisted connection. Apply solder only to the ends of the twisted wires. Avoid tinning too far up the wires or the end becomes brittle.

Insert the tinned connection into the Cresnet connector and tighten the retaining screw. Repeat the procedure for the other three conductors.

Use of a Cresnet Hub/Repeater (CNXHUB) is advised whenever the number of

Cresnet devices on a network exceeds 20 or when the combined total length of

Cresnet cable exceeds 3000 feet (914 meters).

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 21

Power Switching Cabinet GLPX-SW-FT

Crestron Network Interconnect Diagram

Crestron Green Light Express ®

CAUTION: Possible Equipment Damage if Miswired

• Do not power up system until all wiring is verified. Care should be taken to ensure Data (Y & Z), and Power

(24 & G) connections are not crossed.

• Ground Shield at the Control System end only.

• Model CNTBLOCK network terminal expander and diagnostic tool for the Cresnet system is recommended for testing purposes and wiring convenience.

22 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Crestron Network to Mini Network Interconnect Diagram

CAUTION: Possible Equipment Damage if Miswired

• Do not power up system until all wiring is verified. Care should be taken to ensure Data (Y & Z), and Power

(24 & G) connections are not crossed.

• Ground Shield at the Control System end only.

• Model CNTBLOCK network terminal expander and diagnostic tool for the Cresnet system is recommended for testing purposes and wiring convenience.

• Jumper wires: Use #18 AWG. Use a wire nut that accommodates all three wires.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 23

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

Appendix C: Setting Module Net IDs

The following procedure is normally performed by an authorized Crestron representative as part of the System

Commissioning phase. For system wiring and basic testing as described on pages 14 and 18, it is not necessary to

perform this step. Only perform this step if instructed by an authorized Crestron representative, or when replacing modules on a system that have already been commissioned (in the latter case the Net ID should be set to match the

Net ID of the module being replaced).

The Net ID of each module in the cabinet can be changed from the front panel of each module. The Net IDs of each module in the system must be unique.

To set the Net ID using the front panel:

1. Press the recessed SETUP button to enter the Setup mode. The SETUP LED illuminates.

2. As shown in the following diagram, press the left button under the NET ID display to change the left digit of the Net ID or press the right button under the NET ID display to change the right digit of the Net ID number.

Changing the Net ID

3. When the desired Net ID is displayed, press the SETUP button to exit the Setup mode. The SETUP LED extinguishes.

If the SETUP button is not pressed, the Setup mode times out after one minute of inactivity and the Net ID reverts back to its original value.

24 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT

Return and Warranty Policies

Merchandise Returns / Repair Service

1. No merchandise may be returned for credit, exchange or service without prior authorization from

Crestron. To obtain warranty service for Crestron products, contact an authorized Crestron dealer.

Only authorized Crestron dealers may contact the factory and request an RMA (Return

Merchandise Authorization) number. Enclose a note specifying the nature of the problem, name and phone number of contact person, RMA number and return address.

2. Products may be returned for credit, exchange or service with a Crestron Return Merchandise

Authorization (RMA) number. Authorized returns must be shipped freight prepaid to Crestron, 6

Volvo Drive, Rockleigh, N.J. or its authorized subsidiaries, with RMA number clearly marked on the outside of all cartons. Shipments arriving freight collect or without an RMA number shall be subject to refusal. Crestron reserves the right in its sole and absolute discretion to charge a 15% restocking fee plus shipping costs on any products returned with an RMA.

3. Return freight charges following repair of items under warranty shall be paid by Crestron, shipping by standard ground carrier. In the event repairs are found to be non-warranty, return freight costs shall be paid by the purchaser.

Crestron Limited Warranty

Crestron Electronics, Inc. warrants its products to be free from manufacturing defects in materials and workmanship under normal use for a period of three (3) years from the date of purchase from Crestron, with the following exceptions: disk drives and any other moving or rotating mechanical parts, pan/tilt heads and power supplies are covered for a period of one (1) year; touch screen display and overlay components are covered for

90 days; batteries and incandescent lamps are not covered.

This warranty extends to products purchased directly from Crestron or an authorized Crestron dealer.

Purchasers should inquire of the dealer regarding the nature and extent of the dealer's warranty, if any.

Crestron shall not be liable to honor the terms of this warranty if the product has been used in any application other than that for which it was intended or if it has been subjected to misuse, accidental damage, modification or improper installation procedures. Furthermore, this warranty does not cover any product that has had the serial number altered, defaced or removed.

This warranty shall be the sole and exclusive remedy to the original purchaser. In no event shall Crestron be liable for incidental or consequential damages of any kind (property or economic damages inclusive) arising from the sale or use of this equipment. Crestron is not liable for any claim made by a third party or made by the purchaser for a third party.

Crestron shall, at its option, repair or replace any product found defective, without charge for parts or labor.

Repaired or replaced equipment and parts supplied under this warranty shall be covered only by the unexpired portion of the warranty.

Except as expressly set forth in this warranty, Crestron makes no other warranties, expressed or implied, nor authorizes any other party to offer any warranty, including any implied warranties of merchantability or fitness for a particular purpose. Any implied warranties that may be imposed by law are limited to the terms of this limited warranty. This warranty statement supersedes all previous warranties.

The specific patents that cover Crestron products are listed at patents.crestron.com

.

Crestron, the Crestron logo, Cresnet, Fusion, Fusion EM and Green Light Express are either trademarks or registered trademarks of

Crestron Electronics, Inc. in the United States and/or other countries. UL and the UL logo are either trademarks or registered trademarks of

Underwriters Laboratories, Inc. in the United States and/or other countries. Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Crestron disclaims any proprietary interest in the marks and names of others.

©2012 Crestron Electronics, Inc.

Installation Guide – DOC. 6886B Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT 25

Power Switching Cabinet GLPX-SW-FT Crestron Green Light Express ®

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26 Crestron Green Light Express ® Power Switching Cabinet GLPX-SW-FT Installation Guide – DOC. 6886B

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