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Star
Manufacturing
International Inc.
10 Sunnen Drive
St. Louis, MO 63143
Phone: (314) 781-2777
FAX: (314) 781-3636
Installation and
Operating
Instructions
2M-Y4358 Rev. T 5-30-97
HOT DOG CHROME ROLLER GRILL
MODELS 12, 25, 25X, 40, 45, 45X and 75
HOT DOG SILVERSTONE ROLLER GRILL
MODELS 12S, 25S, 25SX, 40S, 45S, 45SX and 75S
1
Model 25
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. For equipment to be used by the general public, please contact the factory.
INSTALLATION:
This grill is equipped for the voltage shown on the nameplate. It will operate on alternating current only, however, the correct voltage must be applied.
CAUTION
DO NOT CONNECT TO DIRECT
CURRENT (DC).
Connection Load:
Model 12, 12S 120V -610 Watts
Model 12, 12S 230CE- - 530 Watts
Model 25, 25S, 25SX, 25X- 1196 Watts
Model 40, 40S - 1636 Watts
Model 45, 45S, 45SX, 45X- 1696 Watts
Model 75, 75S -2656 Watts
The grill should be connected to a wall type receptacle, a direct line or separate circuit. A direct line or separate circuit is preferred. If the grill is connected on a line already overloaded, it will not operate properly. When installed, the unit should be level. Optional 4 inch adjustable legs are available.
GENERAL OPERATING PROCEDURES
For flexibility, all models of roller grills, excluding the 12, are divided into two independently controlled heat sections. The right control knob controls the rear cooking section and the left control knob controls the front cooking section. The 12 and 12S grills have only one heating section.
A signal light is provided next to each control knob to give a visual check if one or both sections are turned on.
Each section is controlled by means of a rotary switch with positions marked at OFF-HIGH-
MEDIUM and LOW. On MEDIUM for all models except the 12 and 12S 230CE, it is normal for every other roller to be unheated. The 12 and
12S 230CE uses an infinite control which varies heat on all rollers.
Before cooking for the first time, wash all rollers with mild detergent solution and then wipe with a clean wet cloth.
Hot dogs should be kept refrigerated until ready for use. Always use hot dogs or sausages made for grilling.
NSF requires that perishable foods be kept at
140 o F or above during serving periods. Do not keep hot dogs on the LOW setting for more than two hours. If held for more than two hours they must be transferred to HIGH or MEDIUM heated zone for cooking and serving.
CAUTION
USE ONLY PLASTIC OR COATED
UTENSILS FOR HANDLING THE HOT
DOGS. METAL WILL SCRATCH THE
ROLLERS. WHEN COOKING, DO NOT
TRANSFER HOT DOGS FROM HIGH TO
LOW AS THEY MAY SHRINK. DO NOT
OPERATE GRILL WITHOUT GREASE
PAN IN PLACE.
2
Cooking time will vary depending on starting temperature and quality of the product. For best results follow the cooking systems shown below.
1. Busy periods - Set both controls on HIGH and fill to capacity.
2. Medium periods - Set control to HIGH to cook hot dogs. Reduce heat to MEDIUM as needed.
3. For all models except the 12 and 12S 230CE preheat hot dogs on LOW. Medium is used for preheating the 12 and 12S 230CE. Turn heat to HIGH for cooking as needed.
CLEANING:
Remove all hot dogs. Turn control to HIGH and allow rollers to get hot. Clean rollers with a clean wet cloth. Wipe from the outside ends towards the center of the rollers. Do not force grease into the roller end bearings.
Turn the grill off and remove the grease tray by pulling forward on the front edge. Clean the entire unit daily to insure long life and satisfactory performance as well as to maintain an attractive appearance. The exterior should be kept bright and attractive by using a mild detergent or nonabrasive cleaner.
CAUTION
DO NOT USE SHARP EDGES ON
SILVERSTONE COATING - SCRAPES
WILL VOID THE WARRANTY. NEVER
USE STEEL WOOL OR ABRASIVE
CLEANERS TO CLEAN ROLLERS AS
THIS WILL DAMAGE THE FINISH AND
POSSIBLY DAMAGE THE BEARINGS.
MAINTENANCE AND REPAIRS
Contact the factory, a service representative or a local service company for service or required maintenance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
PART NO. 2M-Y4358 REV. S 4-24-97
3
PARTS LIST
EFFECTIVE 2/25/98 Rev. J
MODEL
12, 25, 25SX, 25X, 40, 45, 45SX, 45X, 75
HOT DOG ROLLER GRILLS
Key
Number
1
2
3
Part
Number
2N-Y9947
2N-Y9541
2N-Y9946
2N-Y9543
2N-Y9945
A5-120102
PS-120145
PS-250008
PS-250040
PS-450005
PS-450039
2P-Z0467
4
5
6
7
8
9
2J-Y6689
2J-Y6690
2S-Y9225
2R-9305
2R-Y9829
2R-Z0209
2E-Y6212
2E-Y9252
2J-Y9226
2R-8229
2U-Y6685
2U-Z0746
2U-Y6686
2U-Z0745
10
11
12
2P-Y4183
2P-Y5502
2P-Y4321
2P-Y6767
2P-Y4322
2P-Z0023
2P-Z0024
PS-120160
PS-250004
PS-750004
Number
Per
Unit
1/2
1/2
2
1/2
2
1/2
2/4
10/14
10/16
10/16
14/20/
28/32
1/2
2
1/2
7
10/14
10/14
10
10/16
7
7
10/14
1
1
1
1
1/2
1
2
2
2
1
1
1/2
2
2
Description
ELEMENT 120V, 80W
ELEMENT 120V, 110W
ELEMENT 240V, 110W
ELEMENT 120V, 160W
ELEMENT 240V, 160W
ROLLER - CHROME PLATE
ROLLER - PLASTECH 88
ROLLER - CHROME PLATE
ROLLER - PLASTECH 88
ROLLER - CHROME PLATE
ROLLER - PLASTECH 88
TUBE GUIDE ASSEMBLY
PILOT LIGHT 120V
PILOT LIGHT 240V
PILOT LIGHT 230CE
KNOB
KNOB
KNOB
SWITCH
SWITCH
SWITCH
KNOB SHIELD
12
25/40
25/40
45
45/75
12
12S
25/25X/40
25S/25SX/40S
45/45X/75
45S/45SX/75S
12/25, 45/
40/75
12/25, 40, 45
75
12/ 25, 40, 45, 75
12/25, 40, 45, 75
12 230CE, 240VE/40SI 230CE
25, 40, 45, 75 230CE
12/25, 40, 45, 75120V/240V
25, 40, 45, 75 230CE
12 230CE/40SI 230CE
12/25, 40, 45, 75
MOTOR CW 120V, LEFT CONTROL
MOTOR CW 240VLEFT CONTROL
MOTOR CCW 120V, RIGHT CONTROL
MOTOR CCW 240V, RIGHT CONTROL
25/25S, 40/40S, 45/45S
25SX, 25X, 45SX, 45X
75/75S
12/12S, 25/25S, 40/40S, 45/45S
25SX, 25X, 45SX, 45X
75/75S
MOTOR SPROCKET
CHAIN - SHORT
CHAIN - SHORT
CHAIN
12/25, 40, 45, 75
12
25, 45
40
CHAIN - LONG
CHAIN-SHORT
75
25SX, 25X, 45SX, 45X
CHAIN-LONG 25SX, 25X, 45SX, 45X
CHAIN GUIDE ASSEMBLY (2 STUD MODELS ONLY) 12/40
CHAIN GUIDE ASSEMBLY (2 STUD MODELS ONLY)
CHAIN GUIDE ASSEMBLY (2 STUD MODELS ONLY)
25, 45
75
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
Some items are included for illustrative purposes only and in certain instances may not be available.
OF
SK1299
1
3
Star Manufacturing International, Inc.
PARTS LIST
EFFECTIVE 2/25/98 Rev. J
MODEL
12, 25, 25SX, 25X, 40, 45, 45SX, 45X, 75
HOT DOG ROLLER GRILLS
Key
Number
Part
Number
12
13
14
A5-Z0670
A5-Z0671
A5-Z0672
2P-Z0584
A5-Z0667
A5-Z0668
A5-Z0666
A5-Z0669
A5-Y5482
A5-Y4238
A5-Y4308
2H-Y9229
17
21
22
23
18
19
19
20
24
2I-Y9228
A5-Y5484
A5-Y4248
A5-Y6769
A5-Y4249
A5-Y4250
A5-250032
A5-450030
2I-Z0057
2R-Y5092
Z1-115006
2A-7612
2A-9347
2C-9348
E4-403009
2E-Y9251
C3-142023
2E-Y9224
A1-175122
2K-7889
2K-Y3240
2C-Y4003
Number
Per
Unit
1/2
2
2
1
1
1
1
1
1
2/4/
6
1
1
1
2
2
2
1/2
2
2
4/8/
12
1
1
1
1
1
3
4
4
1
1
4/6
4
4
4
Description
CHAIN GUIDE 12/40 (4 STUD MODELS ONLY) 12/40
CHAIN GUIDE 25/45 (4 STUD MODELS ONLY) 25/45
CHAIN GUIDE 75 (4 STUD MODELS ONLY) 75
TONGS (NOT SHOWN)
ELEMENT MOUNT 12
ELEMENT MOUNT 25/45
ELEMENT MOUNT 40
ELEMENT MOUNT 75
TERMINAL BAR 7
TERMINAL BAR 5
TERMINAL BAR 8
MICA WASHER (USED ON ELMT MNT &
TERM. BAR 7, 5 & 8)
12
25, 45
40
75
12/40
25, 45
75
12/25, 40, 45/
75
INSULATOR-CERAMIC (USED ON ELMT MNT 12/25, 40, 45/
TERM. BAR 7, 5 & 8) 75
DRIP TRAY
DRIP TRAY
12
25
DRIP TRAY
DRIP TRAY
DRIP TRAY
DRIP TRAY ASSEMBLY
DRIP TRAY ASSEMBLY
40
45
75
25SX, 25X
45SX, 45X
FOOT
FOOT (# 75000453 & UP)
FOOT HOUSING (# 75000452 & BELOW)
FOOT
FOOT EXTENSION
STUD
LEAD IN CORD 120V
LEAD IN CORD 230CE
LEAD IN CORD 120V
LEAD IN CORD 230CE
LEAD IN CORD 240V
BUSHING - CORD
BUSHING - CORD
CABLE CLAMP
12, 25, 45/40, 40S
75
75
75
75
75
12, 25
75 230CE
40, 45
12, 25, 40, 45 230CE
75
12, 25
40, 45, 75
12, 25 2M-Z0060
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
Some items are included for illustrative purposes only and in certain instances may not be available.
OF
SK1299
2
3
Star Manufacturing International, Inc.
PARTS LIST
MODEL
12, 25, 25SX, 25X, 40, 45, 45SX, 45X, 75
HOT DOG ROLLER GRILLS
Key
Number
25
Part
Number
A5-Y9497
A5-Y9498
A5-Y9499
26
27
28
29
2E-Y9227
2E-Y9253
2C-Y9771
2M-Z0022
2M-Z0056
2M-Z0060
A5-Z0673
A5-Z0674
A5-Z0675
Number
Per
Unit
1/2
2
2
1
1
4
1
1
1
1/2
2
2
Description
WIRE GUIDE
WIRE GUIDE
WIRE GUIDE
INLET
INLET
NUT, FOOT
LABEL-ROLLER GRILL
LABEL-ROLLER GRILL
LABEL-ROLLER GRILL
TUBE-RETAINER (4 STUD MODELS ONLY)
TUBE-RETAINER (4 STUD MODELS ONLY)
TUBE-RETAINER (4 STUD MODELS ONLY)
EFFECTIVE 2/25/98 Rev. J
12/40 230CE
25, 45 230CE
75 230CE
12, 25, 40, 45 230CE
75 230CE
75 230CE
ALL MODELS 12
ALL MODELS 25,40
ALL MODELS 45,75
12/40
25/45
75
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
Some items are included for illustrative purposes only and in certain instances may not be available.
OF
Star Manufacturing International, Inc.
SK1299
3
3
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