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E
Ni-Cd
6 v
Rechargeable Head Lamp
ABS20/25/30/35
Instruction Manual
A d v a n c e d B a t t e r y S y s t e m
READ ALL INSTRUCTIONS BEFORE FIRST USE
Thank you for purchasing the CAT EYE ABS Advanced
Battery System, a unique 6 volt rechargeable head lamp series. ABS is a combination system of lamps, battery packs and chargers. Before operating, thoroughly familiarize yourself with this manual so that you understand the light's safe and correct operation. Please keep this manual, along with the warranty card, for future reference.
Ni-MH
6 v
Copyright© 2002 CAT EYE Co., Ltd.
ABS-021107 066640037 2
SAFE OPERATIONS (IMPORTANT)
• Never short-circuit the terminal of the battery pack and the plug of the battery charger. It may cause the battery to over heat, resulting in fire or damage of the components.
• Securely connect the plug so that the light will not turn off while riding, or the cord will not hinder riding.
• Never use the ABS if the cord of the battery charger or the switch unit is damaged, Consult with the shop where this lamp kit was purchased.
• The lamp body becomes extremely hot when turned on. Never touch the lamp body or the lens until thoroughly cooled. Injury may result.
• Use only the designated battery charger for charging.
• Never mix different types of battery packs.
• Safely and properly dispose of the old battery according to your local regulations when it comes to the end of its useful life.
• This lamp kit is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with this appliance.
• The battery’s nature will affect the light output, High light output will remain just before the battery runs out,
After that the output drops suddenly. Take precautions against such a situation and prepare a spare light or spare battery packs.
• Long periods of non-use will lower the voltage of the battery and will naturally self discharge. Always charge the battery before using.
• Overdischarge (leaving the light on after the power is completely gone) shortens the performance life of the battery.
• If the lamp body or parts become dirty with mud, etc., clean with a soft cloth which is moistened with mild soap. Never apply paint thinner, benzine or alcohol; damage will result.
CLICK!
or
CLICK!
Bracket (H-32)
CLICK!
Lever
■HOW TO ATTACH
Attach the brackets (H-32 x 2 pieces) to the handlebar. Turn over the quick lever and it is fastened.
Slide the lamp units onto the brackets. To remove the lamp body, slide it forward while pushing the lever.
Warning!!!
When removing the lamp body, make sure that it has been cooled.
Rubber Pad
Quick lever screw
Switch Unit
Lever
Rubber Pad
Screw
How to distinguish the spot bulb from the wide bulb: the inside reflective mirror of the spot bulb is more finely cut.
Attach the switch unit onto the handlebar where it will not hinder the braking and shifting operation. To remove the switch unit, slide it to the left while pushing the lever.
• Do not mix different types of batteries
• Do not mix batteries that are in
■Connecting Battery Pack and Cord
Choose your favorite location to attach the battery differen t states of charge
When attaching to bottle cage packs.
Warning!!!
Attach the holder onto the down tube using the holder mounting bolts.
Never mix different types of batteries.
Even if they are the same type, never mix them if they are in different
Holder
1 Fit inside states of charge.
Holder
Mounting Bolt
Strap
2
Wind straps
When attaching to frame
Fix the battery pack firmly to the frame, using the battery belts.
Battery Pack
How to run the battery belt through the slot
Velcro
Frame
Ring
Battery Belt
Battery pack
Holder
Battery Pack
Note:
Fix the battery packs securely with the hold-down straps.
For safety's sake, also use the battery belts (velcro straps) to secure the batteries.
Cable Cover
Top Tube
Note: If the cable is not covered by cable housing, use the included cable cover to prevent direct contact between the cable and the
Cable belts.
Note: You can use only one battery pack. In this case, the run time becomes half of the designated time.
Connecting Cord
Switch Unit
Battery Pack
Jack
Plug
There is a pad inside of the jack socket to prevent the plug from falling off the socket. When this pad is deteriorated and you feel the plug's connection is loose, replace the pad with a new one.
Relay Plug
Relay Jack
Joint Cord
Connect the battery packs, joint cord and the switch unit as illustrated. If you are using only one battery pack, connect the relay plug directly to the battery pack.
Attention: Secure the cord along the frame with the cord belt, so that it will not hinder riding.
Note: Wind the cord round the frame so that it will not hinder riding.
Securely connect the jacks to the plug.
Pad
Run Time
Model Spot Beam Wide Beam Spot + Wide
ABS-20 1.6 hrs(10W) 1.6 hrs(10W)
ABS-25 1.6 hrs(15W) 2.4 hrs(10W)
ABS-30 1.5 hrs(20W) 3.0 hrs(10W)
ABS-35 1.5 hrs(20W) 2.0 hrs(15W)
0.8 hr
1.0 hr
1.0 hr
0.9 hr
■HOW TO SWITCH ON/OFF
The switch unit controls the operation of the lamps.
Yellow button ---switches on/off the yellow plug side
Gray button -----switches on/off the gray plug side
Note: The run time shown here is the calculated figure.
• The beam angle must be downwards.
• Use quick lever to adjust 10° horizontally.
■
BEFORE FIRST USE:
The factory-loaded battery pack is not fully charged; the charge is useful only for testing only ! Before first use, charge the battery fully following the instructions on
[RECHARGING INSTRUCTIONS].
■
CONTENTS
The ABS series are the combined system of the following parts. Make sure that your package includes all the parts that are necessary for your model.
Lamp Unit Battery Pack Battery Charger
Model Spot Wide Body Material
ABS-20 10W 10W Plastic Ni-Cd
(battery type) (exclusive for each battery type)
6V 1600mAhx2 Ni-Cd (normal) CHR-1610
ABS-25 15W 10W Aluminum Ni-MH 6V 2200mAhx2 Ni-MH (normal) CHR-2210
ABS-30 20W 10W Aluminum Hi Ni-MH 6V 3000mAhx2 Hi Ni-MH (normal) CHR-3010
ABS-35 20W 15W Aluminum Hi Ni-MH 6V 3000mAhx2 Hi Ni-MH (fast) QCHR-3010
Lamp Unit ABS-20 Battery Charger
ABS-25/30/35
Battery Pack x 2
Bracket (H-32) x 2
Battery Belt (Lx2/Sx2)
Rubber Pad
Holder Mounting
Bolts
Joint Cord
Cable Cover
Holder
Switch Unit
• Recharge after thorough discharge. (in order to prevent memory after effect)
• Recharge two batteries simultaneously
• Use exclusive charger
Standard Charging Time
ABS20/25/30: 8 -10 hours
ABS35 (fast charge): 3 hours
Charge indicator
ABS20 (Plastic body)
Only 10W bulb is applicable.
The home power outlet
■
RECHARGING INSTRUCTIONS
• Recharge only when battery power has completely diminished.
• Recharged both batteries at the same time.
• Use only the ABS recharger.
• For indoor use only.
Note:
• Red indicator color ---- Empty/Not charged.
• Green indicator color - Fully charged.
• Battery life will vary due to adverse conditions.
• Fully charged batteries that yields no power means battery life is dead.
Bulb
ABS25/30/35 (Aluminum body)
All bulbs are applicable.
Bulb
■
HOW TO REPLACE THE BULB
Disassemble the lamp unit as illustrated.
Caution:
• Do not rotate the bulb but pull it straight out.
• Use 10w bulb only !
• Over 10w bulb used will cause plastic to melt.
• To replace bulb, first let it cool down.
• Use only the CAT EYE 6V halogen bulb.
• Never use (2) 20w bulbs at the same time.
■
SAFETY SYSTEM (AUTO-RESET FUSE)
When an electrical surge or malfunction occurs in the circuit or the temperature of the battery rises, the fuse blows due to its safety system and the circuit will be closed. After leaving it for a while, the fuse will automatically recover.
Note: If the fuse continues to blow, or if the fuse does not recover, call the appropriate service center for assistance.
■
SPECIFICATIONS
Bulb: 6V Halogen spot bulb + wide bulb (ABS-20: 10W+10W/ABS-25: 15W+10W/ABS-
30: 20W+10W/ABS-35: 20W+15W)
Battery pack:
Battery charger:
ABS-20:
ABS-25:
ABS-30/35:
ABS-20:
Ni-Cd battery
Ni-MH battery
Hi Ni-MH battery
Ni-cd charger (normal)
Ni-Cd/6V 1600mAh
Ni-MH/6V 2200mAh
Hi Ni-MH/6V 3000mAh
CHR-1610
ABS-25:
ABS-30:
Ni-MH charger (normal)
Hi Ni-MH charger (normal)
CHR-2210
CHR-3010
ABS-35: Hi Ni-MH charger (fast) QCHR-3010
* As for Hi Ni-MH charger, normal charger and fast charger is compatible with each other.
Standard charging time: ABS-20, ABS-25, ABS-30: 8-10 hours / ABS-35: 3 hours
Temperature range: Charging: 0°C - 30°C Operating: –15°C - 45°C
Recharge/discharge number of times: about 500 times (until the rated capacity drops to 50%)
* The specifications and design are subject to change without notice.
■
LIMITED WARRANTY
2-Year Warranty: Only for Lamp unit, switch unit, battery pack and charger
(excluding bulb and deteriorated battery)
If trouble or damage occurs during normal use, the product will be repaired or replaced free of charge. Type your name, address, date of purchase and the situation of trouble clearly on the warranty certificate, and send it back to the appropriate service center together with the product. Insurance, handling and transportation charges shall be borne by the customer. After being repaired or replaced, the product will be shipped back to the customer.
Address for service: CO.,LTD.
2-8-25 Kuwazu, Higashi Sumiyoshi-ku Osaka 546-0041 JAPAN
Attention: CAT EYE International Customer Service Section
Service Center for the United States Customers
CATEYE Service & Research Center
1705 14th Street #115, Boulder, CO 80302
Phone: 303-443-4595 Fax: 303-473-0006 Toll Free: 800-5CATEYE (800-522-8393) e-mail: [email protected] web site: www.cateye.com
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