Reliable Barracuda Sewing Machine Use and Care Manual
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Reliable 200ZW is a portable walking foot sewing machine designed for boat owners, hobbyists, and small businesses that can handle medium-to-heavy-weight sewing jobs. It's capable of producing a perfect, even stitch when sewing over challenging materials due to its top and bottom feeding mechanism. The 200ZW has a stitch quality comparable to an industrial machine, making it suitable for various tasks.
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BARRACUDA 200ZW PORTABLE WALKING FOOT SEWING MACHINE INSTRUCTION MANUAL anual MATERIAL IS OWNED BY RELIABLE AND MAY NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT EXPRESS WRITTEN PERMISSION FROM RELIABLE CORPORATION COPYRIGHT 2016 RELIABLE CORPORATION Preface The Reliable Barracuda 200ZW zig-zag and straight stitch portable walking-foot machine is remarkably versatile. Designed for boat owners, hobbyists, and small businesses, the Barracuda is ideal for medium-to-heavy-weight sewing jobs. SMALL SIZE, BIG PERFORMANCE With a stitch quality comparable to an industrial machine, there’s no job too big for the Barracuda. With top and bottom feeding, it produces a perfect, even stitch, even when sewing over challenging materials. TABLE OF CONTENTS Machine speed ............................................................................................... 1 Oiling ............................................................................................................... 1 Needle ............................................................................................................. 2 Thread ............................................................................................................. 2 Bobbin winding .............................................................................................. 3 Threading the machine and needle ........................................................... 4 Prepare for sewing ........................................................................................ 5 To start sewing .............................................................................................. 5 To regulate the length of stitch .................................................................. 6 Reverse sewing .............................................................................................. 6 Adjusting the tension ................................................................................... 7 To remove the hook and clean the race .................................................... 8 Clutch washer/screw-assembly instructions ........................................... 9 Constructional drawing ................................................................................ 10 External group ............................................................................................... 11 External group parts list .............................................................................. 12 Sewing transmission group ......................................................................... 13 Sewing transmission group parts list ........................................................ 14 Shuttle transmission group ......................................................................... 15 Shuttle transmission group parts list ....................................................... 16 Feed transmission group ............................................................................. 17 Feed transmission group parts list ............................................................ 18 Driving & reversing mechanism group ...................................................... 19 Driving & reversing mechanism group parts list ..................................... 20 Electric power & dynamic transmission group ........................................ 21 Electric power & dynamic transmission group parts list ...................... 22 ZigZag mechanism group ........................................................................... 23 ZigZag mechanism group parts list .......................................................... 24 To regulate zigzag width and needle position.......................................... 24 Base plate & working plate ......................................................................... 25 Base plate & working plate parts list ........................................................ 26 Cuda crank installation ................................................................................ 27 Optional – Cuda case .................................................................................... 29 SPEED OF MACHINE The maximum speed recommended for this machine is 900 RPM or “stitches per minute”. Use regular house-hold circuit 115 Volts, 60 HZ. The machine is equipped with a one tenth (1/10) HP motor with reduction pulley to provide good power at the recommended speed. This sewing machine can be mounted on a commercial stand. To do so, requires a special cut-out table top, a one inch (1 ˝) diameter pulley, a special Balance Wheel Item No. 11, and a maximum 1725 RPM motor. OILING Before operating , oil all “metal to metal” working parts, and at the places indicated on diagrams below. Use only genuine sewing machine oil. Operate the machine briefly on scrap material after oiling to prevent soiling the work. Frequent oiling is recommended. 01 NEEDLE Use 135x17 needles size 10 to 23. Use size 22 for most medium to heavy sewing. Install needle as illustrated. THREAD To obtain the best results with your sewing machine, we recommend size 69 Bonded Nylon Thread. GROOVE 02 WINDING THE BOBBIN 1 5 2 4 3 03 THREADING THE MACHINE AND NEEDLE 5 1 6 2 3 6 4 5 7 8 04 PREPARE FOR SEWING Thread the machine. Then pick up the bobbin thread as follows: 1. While holding the loose end of the needle thread in your left hand, turn the balance wheel toward you by hand until the needle moves down and up again to its highest point. 2. Pull the needle thread gently, and the bobbin thread will come up with it in the form of a loop through the needle hole. 3. With your finger, pull this loop until the end of the thread appears. If the bobbin thread does not rise, check to see if al least 5 or 6 inches of bobbin thread is hanging loosely from the bobbin case. TO START SEWING 1. Place the material to be sewn under the presser feet and lower them onto the material. 2. Hold the upper or needle thread (threaded through the eye of the needle) with the fingers of the left hand. Turn (he balance wheel toward you with your right hand until the outside presser foot reaches its most backward position . 3. Now operate the foot control to start sewing. The above procedure is necessary so the motor will start the machine to sewing. Do not help the feeding of the machine by hand, as this may bend or break the needle. Also, damage to the hook can occur. The machine may run a little slow when it’s new. However, it will begin to “free up” and run smoothly with continued use. During operation, the balance wheel of the machine always turns toward the operator. To avoid tangled thread and jamming of the sewing hook, do not turn the balance wheel backward (away from the operator). WARNING: Never operate the machine without material under the presser feet. Your machine will probably “lock” and cannot be operated until the thread is cleaned out of the hook race. 05 TO REGULATE THE LENGTH OF STITCH Most sewing will be done with the maximum stitch length. However, the length of the stitch can be adjusted as follows: 1. Loosen the thumb nut on the stitch length lever. 2. Raise the stitch length (feed regulator) lever until the desired stitch length is obtained. 3. Tighten the thumb nut. 6 5 4 REVERSE SEWING To sew in reverse: 1. Lower the feed regulator (stitch length) lever all the way to the bottom of the slot in the stitch length plate. 2. Hold the lever there until reverse sewing is completed. 3. Then return the lever the forward position. 3 2 1 0 FORWARD FEED REVERSE FEED 06 ADJUSTING THE NEEDLE THREAD TENSION ADJUSTING THE bobbin TENSION 07 TO REMOVE THE HOOK AND CLEAN THE RACE DO NOT FORCE ANY OF THESE OPERATIONS 1. Turn the balance wheel by hand until the needle is at its highest point. 2. Remove the bobbin and bobbin case. 3. Turn knob (A) one half turn toward you. 4. Turn knob (B) one half turn away from you. 5. Remove retaining ring (C) and hook (D) by grasping the axle of the hook. 6. Remove accumulated lint and thread from the retaining ring, hook, and race body. 7. Replace hook (D) in race body with the axle facing out, forming a perfect circle with the driver (E). 8. Replace retaining ring (C). polished side out, so that both pins are under knobs (A) and (B). 9. Lock the retaining ring knobs (A) and (B). 10. Replace bobbin and bobbin case, and resume sewing. BOBBIN E D B A AXLE C BOBBIN CASE 08 clutch washer/screw-assembly instructions 1. Remove clutch stop screw. 2. Remove hand clutch screw. 3. Notice position of prongs on clutch washer in slot of balance wheel bushing. 4. Remove clutch washer and make 1/2 turn and replace. 5. Screw in hand clutch screw very light 6. Screw in stop screw. 7. Back off on hand clutch screw. 8. Run motor and check to see if balance wheel turns freely without running the machine. 9. Tighten hand clutch screw and the machine should run properly. BALANCE WHEEL CLUTCH WASHER CLUTCH STOP SCREW HAND CLUTCH SCREW SLOT IN BUSHING PRONGS ON CLUTCH WASHER POINT OUT. WILL NOT WORK IF POINTED IN. CLUTCH WASHER 09 CONSTRUCTIONAL 10 GROUP 1 CONSTRUCTION EXTERNAL GROUP 4 3 9 2 26 6 5 6 8 1 7 6 17 17 25 24 23 27 12 12 14 13 12 10 7 15 11 19 21 22 19 28 18 20 30 31 31 11 16 29 18-1 16 GROUP 1 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 W047 TOP PLATE 1 17 B010 BOBBIN WINDER SET SCREW 2 2 B071 TOP PLATE SET SCREW 1 18 W032 NEEDLE PLATE 1 3 EO66 BOBBIN WINDER STOPPER 1 19 A052 NEEDLE PLATE SET SCREW 2 4 E066-2 BOBBIN WINDER STOPPER SET SCREW 1 20 A048-B SHUTTLE RACE SLIDE 1 5 W047-1 SMALL PLATE COVER 1 21 W029 THREE HOLE THREAD GUIDE 1 6 A092 SMALL PLATE COVER SET SCREW BOBBIN WINDER ASSEMBLY SET SCREW 1 2 22 W184-1 DIAL TENSION ASSEMBLY 1 23 W030 BOBBIN WINDER 1 7 E070-1 BOBBIN WINDER TENSION ASSEMBLY SET NUT 1 24 W025 CRANK ROO BEARING SET BASE 1 8 E070 BOBBIN WINDER TENSION ASSEMBLY 1 25 W025-1 CRANK ROD BEARING SET BASE SET SCREW 2 9 W047-2 SPOOL PIN 1 26 E072 TOP PLATE SET SCREW 1 10 WOO1 ARM BODY 1 27 A117 BOBBIN WINDER RUBBER RING 1 11 WOO2 BED 1 28 W184-3 THREAD TAKE-UP/CHECK-SPRING 1 12 D097 NEEDLE BAR SUPPORT SET SCREW THREE HOLE THREAD GUIDE SET SCREW 2 1 29 W184-2 TENSION RELEASE PIN 1 30 A049 SHUTTLE RACE SLIDE SPRING 1 31 AO5O SHUTTLE RACE SLIDE SPRING SET SCREW 1 18-1 W032-1 ZIG ZAG NEEDLE PLATE 1 13 W048 FACE PLATE 1 14 C097 FACE PLATE SET SCREW 2 15 W125 STITCH LENGTH PLATE 1 16 A075 STITCH LENGTH PLATE SET SCREW 1 12 GROUP 2 SEWING TRANSMISSION GROUP 11 17 24 1 10 9 18 8 4 4 38 16 6 5 25 3 12 19 26 7 27 13 20 14 21 31 15 33 16 32 34 4 30 22 35 28-1 23 29 27 28 13 37 2 GROUP 2 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 E053 ARM SHAFT 1 21 A021 NEEDLE BAR CONNECTING JOINT SET SCREW 1 2 B007 FEED CAM 2 22 W015 ZIGZAG CONNECTING ROD 1 3 B051 ARM SHAFT BUSHING 1 23 B099 NEEDLE BAR CONNECTING JOINT PIN 1 4 A012 THREAD TAKE-UP ASSEMBLY SET SCREW ARM SHAFT BUSHING SET SCREW TENSION RELEASE LEVER DRAG LINK PIN SET SCREW 1 1 1 24 WO66 NEEDLE BAR 1 25 WO67 NEEDLE THREAD GUIDE 1 26 W008 NEEDLE 1 27 A036 PRESSER FOOT SET SCREW 1 28 W012 INSIDE PRESSER FOOT 1 28-1 B043-1 ZIG ZAG PRESSER FOOT 1 29 A035-1 PRESSER BAR 1 30 B028 PRESSER BAR LOWER BUSHING 1 31 W039 PRESSER BAR BRACKET 1 32 A046 PRESSER BAR ACTUATOR GUIDE SCREW 1 33 W043 TENSION RELEASE LEVER DRAG LINK 1 34 D020 TENSION RELEASE LEVER DRAG LINK SET PIN 1 35 W045 TENSION RELEASE LEVER 1 36 8046 TENSION RELEASE LEVER SET SCREW 1 37 W016 ZIGZAG CONNECTING ROD SET BASE 1 38 WO65 PRESSER BAR ACTUATOR “CAM” 1 5 B048 THREAD TAKE-UP LEVER CAM 1 6 A029 THREAD TAKE-UP ASSEMBLY SET SCREW 1 7 E048-1 THREAD TAKE-UP LEVER CAM SET PIN 1 8 W028-4 CRANK ROD LEVER CAM FOLLOWER 1 9 W028-2 CRANK ROD LEVER CAM FOLLOWER ADJUST NUT 1 10 W028-3 CRANK ROD LEVER CAM FOLLOWER LOCK SCREW 1 11 W028-1 CRANK ROD LEVER CAM FOLLOWER LOCK NUT 1 12 E020 THREAD TAKE-UP ASSEMBLY 1 13 E02O-2 NEEDLE BAR CONNECTING ROD SET SCREW 1 14 B018 NEEDLE BAR CONNECTING ROD 1 15 A042 NEEDLE BAR CONNECTING STUD 1 16 A092 NEEDLE SET SCREW 1 17 A031 PRESSER REGULATING THUMB SCREW 1 18 WO10 PRESSER REGULATING THUMB SET SCREW 1 19 A032 PRESSER BAR SPRING 1 20 B016 NEEDLE BAR SUPPORT 1 14 GROUP 3 SHUTTLE TRANSMISSION GROUP 19 19 1 2 6 8 4 5 9 14 7 9 10 3 15 12 11 4 13 16 17 18 15 6 20 GROUP 3 KEY NO. PART NO. PART NAME Q’TY 1 B139 CRANK CONNECTING ROD 1 2 A027B CRANK CONNECTING ROD SET SCREW 1 3 A0278 CRANK CONNECTING ROD SET NUT 1 4 A023 OSCILLATING SHAFT SET SCREW & NUT 2 5 A024 OSCILLATING SHAFT 1 6 A018 SHUTTLE DRIVER PIN OSCILLATING SHAFT CRANK SET PIN 1 1 7 A021 OSCILLATING SHAFT CRANK SET SCREW 1 8 B179 OSCILLATING SHAFT CRANK. WITH SLIDE BLOCK 1 9 B177 LOWER SHAFT COLLAR 2 10 B155 SHUTTLE RACE GUIDE 1 11 A084 SHUTTLE RACE GUIDE SHAFT 1 12 B153 SHUTTLE RACE GUIDE SHAFT SET SCREW 1 13 B170 SHUTTLE RACE GUIDE SHAFT COMPLETE 1 14 B172 LOWER SHAFT 1 15 Wl72 SHUTTLE DRIVER 1 16 D099 SHUTTLE HOOK 1 17 A107 BOBBIN 1 18 D100 BOBBIN CASE ASSEMBLY 1 19 B139-2 CRANK CONNECTING ROD CAP SET SCREW 2 20 B177-1 LOWER SHAFT COLLAR SET SCREW 4 16 GROUP 4 FEED TRANSMISSION GROUP 6 7 24 4 3 8 2 5 12 1 9 10 20 11 18 13 11 17 17-1 15 19 21 14 15 16 22 23 11 17 11 GROUP 4 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 W109 FEED REGULATOR THUMB NUT 1 23 A07IB-1 FEED ROCK SHAFT CRANK SET SCREW FEED LIFTING ROCK SHAFT CRANK SET SCREW 2 2 WIO5 FEED REGULATOR LEVER 1 24 A067 FEED REGULATOR SCREW WASHER 1 3 A053B-2 FEED REGULATOR LEVER NUT 1 17-1 W011·1 ZIG ZAG FEED DOG 1 4 W107 FEED REGULATOR 1 5 W1O6 FEED REGULATOR SPRING 1 6 B010 FEED REGULATOR SCREW SET SCREW 1 7 W108 FEED REGULATOR SCREW 1 8 A069B FEED CONNECTION SLIDE BLOCK 1 9 A069A FEED CONNECTION SLIDE BLOCK STUD 1 10 B103 FORKED ROD 1 11 A023 FEED ROCK SHAFT CENTER SCREW & NUT FEED LIFTING ROCK SHAFT SCREW & NUT 2 2 12 W046 DRIVING CRANK 1 13 A071B FEED ROCK SHAFT CRANK 1 14 A071A FEED ROCK SHAFT 1 15 A076 FEED BAR CENTER SCREW & NUT 2 16 A075 FEED BAR 1 17 WO11 FEED DOG 1 18 A078 FEED DOG SCREW 2 19 W046-1 DRIVING CRANK GUIDE NUT 1 20 AD61 DRIVING CRANK GUIDE SCREW 1 21 A072 FEED LIFTING ROCK SHAFT 1 22 A073 FEED LIFTING ROCK SHAFT CRANK 1 18 GROUP 5 DRIVING & REVERSING MECHANISM GROUP 30 39 32 29 38 40 41 37 42 1 31 30 32 36 33 35 38 5 3 21 2 37 34 4 28 22 38 7 29 13 10 8 25 11 6 12 18 10 24 26 9 19 20 14 23 16 17-1 15 16 19 17 27 38 GROUP 5 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 W042 PRESSER BAR LIFTER 1 24 C097 BRACKET SET SCREW 2 2 W042-3 PRESSER BAR LIFTER HINGE SCREW 1 25 W036 PRESSER BAR FEED ROD 1 3 W026 LIFT BAR 1 26 W024-1 PRESSER BAR ACTUATOR SPACER 1 4 W042-2 UPPER LIFT BAR SCREW 1 27 W022 END PLATE BEARING SET PLATE 1 5 W042-1 SPACER 1 28 W041-2 REVET 3 6 W026-1 LIFT BAR GUIDE SCREW 1 29 W021 BEARING BRACKET BUSHING 2 7 WO18 PRESSER BAR TRACK 1 30 W023 LIFT CRANK ROD BEARING BRACKET PLATE 2 8 WO18-1 PRESSER BAR TRACK HINGE SCREW 1 31 W052 ROCKER END SET RING 1 9 W020 REAR PRESSER BAR BRACKET 1 32 W052-1 ROCKER SET RING SET SCREW 2 10 A029 REAR PRESSER BAR SET SCREW 2 33 W033 PRESSER BAR ACTUATOR UP-DOWN ROCKER 1 11 W018-2 PRESSER BAR TRACK GUIDE SCREW 1 34 W034 PRESSER BAR ACTUATOR FEED ROCKER 1 12 W018-3 PRESSER BAR TRACK FEED STUD 1 35 W035 CRANK ROD ROCKER 1 13 W019-1 PRESSER BAR LOAD SPRING (REAR) 1 36 W053 CRANK ROD 1 14 W019 REAR PRESSER BAR 1 37 D197 PRESSER BAR ACTUATOR UP-DOWN ROCKER SET SCREW 2 15 WO17 OUTSIDE PRESSER FOOT BRACKET 1 38 W034-3 16 BO1O OUTSIDE PRESSER FOOT BRACKET SCREW OUTSIDE PRESSER FOOT SET SCREW 2 1 CRANK ROD ROCKER SET SCREW PRESSER BAR FEED ROCKER SET SCREW 2 2 39 W046-2 17 W013 OUTSIDE PRESSER FOOT 1 CRANK ROD ROCKER GUIDE SCREW UP-DOWN ROCKER GUIDE SCREW 1 1 18 W024 PRESSER BAR ACTUATOR 1 40 W046-3 CRANK ROD ROCKER LOCK SPACER UP-DOWN ROCKER LOCK SPACER 1 1 19 W020-2 FEED SCREW RING 1 41 W046-4 20 W020-1 PRESSER BAR ACTUATOR FEED SCREW 1 CRANK ROD ROCKER LOCK WASHER UP-DOWN ROCKER LOCK WASHER 1 1 21 W041 END PLATE 2 42 A061-B CRANK ROD ROCKER LOCK NUT UP-DOWN ROCKER LOCK NUT 1 1 22 W041-1 END PLATE SET SCREW 2 17-1 WO13-1 ZIG ZAG OUTSIDE PRESSER FOOT 1 23 W014 OUTSIDE PRESSER FOOT BRACKET LIMITATOR 1 20 GROUP 6 ELECTRIC POWER & DYNAMIC TRANSMISSION 23 22 28 27 26 20 28 23 21 24 7 25 24 21 1 2 25 6 3 8 10 5 11 12 4 13 19 18 17 14 15 21 16 9 GROUP 6 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 AOO4 STOP MOTION CLAMP STOP SCREW 1 23 W049-1 MOTOR BASE SET SCREW 2 2 AOO2-1 STOP MOTION CLAMP SCREW 1 24 W049-2 MOTOR SET WASHER 2 3 A005 STOP MOTION CLAMP WASHER 1 25 C097 MOTOR SET SCREW 2 4 A003 BALANCE WHEEL BUSHING 1 26 W003 MOTOR 1 5 A006 BALANCE WHEEL BUSHING SET PIN 1 27 W062-1 MOTOR PULLEY 1 6 W060 HAND WHEEL 1 28 D097 MOTOR PULLEY SET SCREW 2 7 WOO6 BELT (130XLO.18) 1 8 WOO7 BELT (80XLO.25) 1 9 D116 E5 RING 1 10 W061-5 IDLE PULLEY SHAFT WASHER 1 11 W061-1 IDLE PULLEY SHAFT 1 12 W061-3 IDLE PULLEY 1 13 W061-4 IDLE PULLEY BEARING 1 14 W061-6 IDLE PULLEY LOCK WASHER 1 15 W061-2 IDLE PULLEY SET NUT 1 16 W059 PULLEY BRACKET 1 17 LT-2M-4 MOTOR BRACKET SET WASHER 1 18 LT-2M-3 MOTOR BRACKET SET LOCK WASHER 1 19 LT-2M-2 MOTOR BRACKET SET SCREW 1 20 W050 BELT COVER 1 21 A092 BELT COVER SET SCREW 2 22 W049 MOTOR BASE (REAR COVER) 1 22 GROUP 7 ZIG ZAG MECHANISM GROUP 25 21 18 25 25 19 20 17 23 25 4 25 6 11 8 2 6 24 7 22 10 13 3 12 24 5 1 11 15 14 16 27 23 GROUP 7 KEY NO. PART NO. PART NAME Q’TY KEY NO. PART NO. PART NAME Q’TY 1 703 ZIG ZAG CAM & GEAR (ASSEMBLY) 1 23 H777 ZIG ZAG CONTROL PLATE 1 2 704 SET SCREW (3) FOR NO. 703, 707 2 24 412-1 SET SCREW FOR NO. 725(1) 1 3 705-2 NEEDLE DISPLACEMENT REGULATOR (ASSEMBLY) 1 25 154 SET SCREW FOR NO. M711(2), M729(1), M732(1), N747(1), H777(2) 7 4 707 SHAFT FOR NO 705-2 1 26 110-1 SET SCREW FOR NO. M732(1) 1 5 708 ZIG ZAG WIDTH REGULATOR 1 27 402 SET SCREW FOR NO. 728(1 ) 1 6 709 ZIG ZAG WIDTH REGULATOR PIN (2) FOR NO. 708, M712 2 7 710 SET SCREW FOR NO 708(1) 1 8 M711 ZIG ZAG CONNECTING PLATE 1 9 M712 ZIG ZAG REGULATING LEVER 1 10 718 SPRING WASHER FOR NO. 709 1 11 D720 ZIG ZAG WIDTH LEVER KNOB (2) 2 12 725 ZIG ZAG CONNECTING LINK SLIDE BLOCK (ASSEMBLY) 1 13 725-7 COLLAR FOR NO. 725 1 14 M726 ZIG ZAG VERTICAL SHAFT 1 With the zigzag width lever set at “0” and the needle position selector move to “C” or “R”, a straight line stitches will be sewn at the middle or the right of the needle hole. 15 727 SNAP RING FOR NO. M726 (1) 1 As adjusting of zigzag width with the needle position selection as mentioned above, a variety of ornamental stitches can be sewn. 16 728 ZIG ZAG VERTICAL SHAFT ARM 1 17 M729 NEEDLE POSITION COMPLETE LEVER 1 18 M732 CLICK STOPPER FOR NO. M729 1 19 M734 NEEDLE POSITION COMPLETE LEVER GUIDE 1 20 741 SNAP RING (2) FOR NO. 707 1 21 N746 SPRING FOR NO. M711 1 22 C749 ZIG ZAG REGULATING LEVER PIN 1 TO REGULATE THE WIDTH OF ZIGZAG STITCH Moving the zigzag width lever to the desire zigzag width as marked on the panel accordingly can regulate the zigzag width. For instance, “0” as straight while “5” will be the maximum zigzag width NEEDLE POSITION SELECTION With the zigzag width lever set at “0” and the needle position selector move to “L”, a straight line stitches will be sewn at the left side of the needle hole. L C R 24 BASE PLATE & WORKING PLATE KEY NO. PART NO. PART NAME Q’TY 1 E316 HEAD SCREW 2 2 A106 BASE SlDE SET SCREW 1 3 E428 BASE SIDE PRESSER PLATE 1 4 W428-1 BASE SIDE PRESSER PLATE RUBBER 1 5 E425 BASE SHAFT SET SCREW 2 6 E423 BASE SHAFT 2 7 E427 BASE PRESSER PLATE 1 8 E433 BASE PRESSER PLATE RUBBER 1 9 E429 PRESSER PLATE SET SCREW 1 10 E432 SHIM SPRING 1 11 W410 BASE COVER 1 12 E431 PRESSER PLATE SET NUT 1 13 E424 RUBBER PACKING 4 14 E429 SIDE PRESSER PlATE SET SCREW 1 15 E418 BIG WORKING PLATE 1 16 E409 WORKING PLATE 1 17 E413 LEG 2 26 CUDA CRANK INSTALLATION STOP MOTION SCREW HAND WHEEL 1 Unscrew & remove the stop motion stop screw with screw driver. 2 By hand, unscrew & remove the stop motion screw. 3 Remove clamp washer from under the stop motion screw. SCREW DRIVER CLAMP WASHER MAIN BELT DRIVE BELT COVER 4 Remove the drive belt cover held by two screws. 5 Remove longer main belt. Turn hand wheel to assist removal. 6 Remove the hand wheel. Wheel slides off. 27 BIG WHEEL NEW BELT 7 Install the BIG WHEEL on the end of the shaft making sure that the teeth on the wheel are facing the sowing head. 8 Tighten the BIG WHEEL on the 1/8” Allen key provided. 9 Install the new mail drive belt. Slip the drive belt over the BIG WHEEL first and then slip the belt over the small idle pulley at the back. Turn the small pulley slowly clockwise to make sure that the belt is properly in place. 1/8" ALLEN KEY ALLEN SCREW 10Put back in place the stop motion screw & clamp motion washer. Put back in place the stop motion clamp stop screw. 11 Install the new belt cover on by two screws. 5/32" ALLEN KEY HANDLE NEW DRIVEŁ BELT COVER 12For hand crank operation only, install the handle to the BIG WHEEL by tightening the Allen screw with the 5/32” Allen key provided. 28 OPTIONAL – CUDA CASE • 3/4” plywood construction • Reinforced metal corner guards • Heavy-duty handle • Dual exterior case latches • Separate insert houses the accessory kit for extra needles, bobbins and more 29 RELIABLE CORPORATION 3-YEAR PRODUCT WARRANTY POLICY FOR THE BARRACUDA SEWING MACHINE (MODEL 200ZW) Reliable Corporation (“Reliable”) warrants to the original purchaser of the boiler noted above from Reliable (the “Barracuda”) that for a period of three (3) years from the date of purchase it will be free from defects in materials and workmanship when utilized for normal use by the original purchaser only. This limited warranty is the only warranty that applies to the Reliable Barracuda, sewing machine, supersedes any and all terms that may be contained in any other document or purchase order and may not be altered or amended except expressly in writing by Reliable. Subject to the conditions and limitations set forth below, Reliable will either repair or replace any part of a Barracuda that proves defective by reason of improper workmanship or materials. If the defective Barracuda is no longer available and cannot be repaired effectively or replaced with an identical model, Reliable shall replace the defective Barracuda with a current Barracuda of equal or greater value. Repaired parts or replacement products will be provided by Reliable on an exchange basis, and will be either new or refurbished to be functionally equivalent to new. If Reliable is unable to repair or replace a Barracuda, it will refund the current value of that Barracuda at the time the warranty claim is made. To obtain a repair or replacement under the terms of this warranty, please contact our customer service group at 1 800 268 1649. You will be required to submit an original receipt via fax or e-mail. The receipt must reflect that you are the original purchaser, the product was bought directly from Reliable or from an authorized Reliable dealer and that the warranty claim is being made in compliance with the terms set out in this document or any subsequent document issued by Reliable in connection with this policy. You will be issued a return authorization number (RA#) and asked to ship the defective product together with proof of purchase and RA#, prepaid insured to the following address: Reliable Corporation, 5–100 Wingold Ave, Toronto, ON M6B 4K7. This limited warranty does not cover any damage to a Barracuda that results from improper installation, accident, abuse, misuse, unreasonable use, natural disaster, insufficient or excessive electrical supply, abnormal mechanical or environmental conditions or any unauthorized disassembly, repair or modification. This limited warranty does not extend to any indirect, consequential or incidental damages that may be suffered by a user from the use of a Barracuda, including without limitation, any liability for third party claims for damage, and is limited to the amount paid by the original purchaser for the Barracuda with respect to which this limited warranty protection applies. This limited warranty does not apply with respect to products that have been altered or products not purchased directly from Reliable or a dealer authorized by Reliable to sell the Reliable Barracuda. Freight collect shipments will be refused. The risk of loss or damage in transit will be borne by the customer. Once Reliable receives the defective product, it will initiate the repair or replacement process. If you have any questions regarding this warranty, you may write to: Reliable Corporation 100 Wingold Avenue, Unit 5 Toronto, Ontario Canada M6B 4K7 www.Reliable corporation.com RELIABLE CORPORATION PRODUCTS WARRANTY Reliable Corporation (“Reliable ”) warrants to the original purchaser of its products that every product sold by Reliable (a “Reliable Product”) is free from defects in material and workmanship for a period of one year from the date of purchase if properly used and maintained. Subject to the conditions and limitations set forth below, Reliable will either repair or replace any part of a Reliable Product that proves defective by reason of improper workmanship or materials. If the defective Reliable Product is no longer available and cannot be repaired effectively or replaced with an identical model, Reliable shall replace the defective Reliable Product with a current Reliable Product of equal or greater value. Repaired parts or replacement products will be provided by Reliable on an exchange basis, and will be either new or refurbished to be functionally equivalent to new. If Reliable is unable to repair or replace a Reliable Product, it will refund the current value of that Reliable Product at the time the warranty claim is made. This limited warranty does not cover any damage to a Reliable Product that results from improper installation, accident, abuse, misuse, natural disaster, insufficient or excessive electrical supply, abnormal mechanical or environmental conditions, wear and tear resulting from normal use of the product, or any unauthorized disassembly, repair, or modification. This limited warranty does not extend to any indirect, consequential or incidental damages that may be suffered by a user or from the use of a Reliable Product, including without limitation, any liability for third party claims for damage, and is limited to the amount paid by the original purchaser Reliable Product with respect to which this limited warranty protection applies. This limited warranty does not apply with respect to products that have been altered or which are missing serial numbers or for products not purchased directly from Reliable or a dealer authorized by us to sell Reliable Products. This limited warranty is the only warranty that applies to any Reliable Product, supersedes any and all terms that may be contained in any other document or purchase order and may not be altered or amended except expressly in writing by Reliable. To obtain a repair or replacement under the terms of this warranty, please contact our customer service group at 1-800-268-1649 or at support@reliablecorporation. com. You will be required to submit an original receipt via fax or e-mail. The receipt must reflect that you are the original purchaser, the product was bought directly from us or from an authorized Reliable dealer and that the warranty claim is being made within the warranty period. You will be issued a return authorization number (RA#) and asked to ship the defective product together with proof of purchase and RA#, prepaid insured to the following address: Reliable Corporation, 5-100 Wingold Avenue, Toronto, ON M6B 4K7. Freight collect shipments will be refused. The risk of loss or damage in transit will be borne by the customer. Once Reliable receives the defective product, it will initiate the repair or replacement process. If you have any questions regarding this warranty, you may write to: Reliable Corporation 100 Wingold Avenue, Unit 5 Toronto, Ontario Canada M6B 4K7 www.reliablecorporation.com 1 800 268 1649 www.reliablecorporation.com
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Frequently Answers and Questions
How do I adjust the stitch length on the Reliable 200ZW sewing machine?
Loosen the thumb nut on the stitch length lever, raise the lever to the desired stitch length, and tighten the thumb nut.
How do I reverse sew on the Reliable 200ZW sewing machine?
Lower the feed regulator lever to the bottom of the slot in the stitch length plate, hold it there until reverse sewing is complete, then return it to the forward position.
How do I adjust the needle thread tension on the Reliable 200ZW sewing machine?
Turn the needle thread tension dial to the desired tension setting.
How do I adjust the bobbin thread tension on the Reliable 200ZW sewing machine?
Turn the bobbin tension screw to the desired tension setting.
How do I remove the hook and clean the race on the Reliable 200ZW sewing machine?
Turn the balance wheel until the needle is at its highest point, remove the bobbin and bobbin case, turn knobs A and B one half turn each, remove retaining ring C and hook D, remove accumulated lint and thread, replace hook D and retaining ring C, replace the bobbin and bobbin case.
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