Siemens SIMATIC Distributed I/O System DP/ASi Link Specifications

AS-Interface
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Introduction
Transmission technology
Configuration examples
Communications overview
AS-Interface specification
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ASIsafe
Introduction
AS-Interface safety monitors
AS-Interface safety modules
3SF1 Position Switches
– Plastic enclosures
– Metal enclosures
3SF1 Position Switches with
Separate Actuator
– Plastic enclosures
– Metal enclosures
3SF1 Position Switches with Tumbler
– Plastic enclosures
– Metal enclosures
3SF1 hinge switches
– Plastic enclosures
– Metal enclosures
AS-Interface F adapters
for EMERGENCY STOP control devices
EMERGENCY STOP pushbuttons
for AS-Interface
3SF2 AS-Interface cable-operated switches
SIMATIC FS400 light curtains
SIMATIC FS400
light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
3SF78 42 ASIsafe series
external evaluation, Type 4
3RG78 46 series, Internal evaluation,
Type 4, Standard function package,
transistor output
3RG78 43 series, Internal evaluation,
Type 2, Standard Function package,
Transistor output
Mounting parts
SIMATIC FS600 laser scanner
ASIsafe laser scanner
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AS-Interface Master
Master for SIMATIC S7
CP 142-2
CP 243-2
CP 343-2
CP 343-2 P
Network transitions
Notes
AS-Interface Slaves
I/O modules for operation in the field
Introduction
Digital I/O modules, IP67 – K60
Digital I/O modules IP68 / IP69K – K60R
Digital I/O modules, IP67 – K45
Digital I/O modules IP67 – K20
Digital I/O modules, IP67 – user modules
Analog I/O modules, IP67 – K60
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I/O Modules for Operation
in the Control Cabinet, IP20
Introduction
SlimLine
F90 module
Flat module
Special integrated solutions
AS-Interface communication modules
Modules with special functions
Counter modules
Ground-fault detection modules
Overvoltage protection module
Modules with special functions
Overvoltage protection module
Motor starters for operation
in the control cabinet
3RA6 compact feeders
– General data
– 3RA61 direct-on-line starters
– 3RA62 reversing starters
– Accessories for 3RA6 direct-on-line
and reversing starters
– Infeed system for 3RA6
Motor starters for operation in the field,
high degree of protection
AS-Interface compact starters, 400 V AC
3RK1 3 ECOFAST motor starters
and soft starters
IP65/67 Motor Starters
and Load Feeders
Motor starters, 24 V DC
IP20 Motor Starters and Load Feeders
AS-Interface load feeder module
SIRIUS soft starters
3SF5 Pushbutton Units and
Indicator Lights
AS-Interface Enclosure – General Data
AS-Interface enclosures
with standard fittings
Components for AS-Interface enclosures
Customer-specific AS-Interface
enclosures
AS-Interface front panel module
AS-Interface connections for LOGO!
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AS-Interface Power supply units
AS-Interface power supplies, IP20
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Transmission Media
AS-Interface shaped cables
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System components and accessories
Repeater/extender
Extension plugs
Addressing units
AS-Interface analyzers
Miscellaneous accessories
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AS-Interface
Introduction
Transmission technology
■ Overview
AS-Interface
The AS-Interface is an open, international standard in accordance with EN 50295 and IEC 62026-2 for fieldbus communication. Leading manufacturers of actuators and sensors worldwide
support AS-Interface. The electrical and mechanical specifications of the AS-Interface Association are made open to interested companies.
The AS-Interface is a single master system. For automation systems from Siemens, there are communications processors (CPs)
and network transitions (Links) that function as masters to control process or field communication as well as sensors and actuators that are accessed as AS-Interface slaves.
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■ Function
Operating modes
In general, the following operating modes are distinguished with
the master interface modules:
An important characteristic of the AS-Interface technology is the
use of a common two-core cable for data transmission and
distribution of auxiliary power to the sensors and actuators.
For distributing the auxiliary power, an AS-Interface power supply is used which satisfies the requirements of the AS-Interface
transmission procedure. The AS-Interface cable is mechanically
coded which prevents polarity reversal during wiring, and the
insulation displacement methods allows easy contact.
Complex control cable wiring in the control cabinet and terminal
blocks can be replaced with AS-Interface.
Thanks to a specially developed cable and insulation displacement technology, the AS-Interface cable can be connected anywhere.
This concept results in enormous flexibility and significant cost
savings.
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Siemens IK PI · 2009
I/O data exchange
In this operating mode, the inputs and outputs of the binary
AS-Interface slaves are read and written to.
Analog value transmission
AS-Interface master in accordance with AS-Interface specification V2.1 or V3.0 support integral analog value processing. This
makes data exchange with analog AS-Interface slaves (in accordance with analog profile 7.3 or 7.4) as easy as with digital
slaves.
Command interface
As well as I/O data exchange with binary and analog AS-Interface slaves, the AS-Interface masters provide a range of other
functions using the command interface.
Thus for example, slave addresses can be allocated, parameter
values can be transferred or diagnostics information can be
read out from user programs.
AS-Interface
Introduction
Configuration examples
■ Design
Process or field communication
AS-Interface is used wherever individual actuators and sensors
are distributed throughout the machine (e.g. in a bottling plant or
production line, etc.).
AS-Interface replaces complex cable trees and connects binary
and analog actuators and sensors such as proximity switches,
valves or LEDs to a programmable controller such as SIMATIC
or a PC.
In practice, this means: Installation runs smoothly because data
and power are transported together on one cable. No special
expertise is required for installation and start-up. Furthermore,
through simple cable laying and the clear cable structure as well
as the special design of the cable, you not only significantly
reduce the risk of errors but also the service and maintenance
costs.
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System configuration example
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AS-Interface
Introduction
Communications overview
■ Overview
■ Technical specifications
System components
Standard
EN 50295 / IEC 61158
Numerous system components are offered to implement the
communication. The main components of a system installation
are:
• Master interfaces for central control units such as SIMATIC S5
and SIMATIC S7, ET 200 M distributed I/O,
• The AS-Interface shaped cable,
• Network components such as repeaters/extenders,
• The power supply unit for supplying the slaves, modules for
connecting standard sensors and actuators,
• Actuators and sensors with an integrated slave ASIC,
• Secure modules for transferring secure data over
AS-Interface,
• The address programmer for setting the slave address.
Topology
Line, star or tree topology
(same as electrical installation)
Transmission medium
unshielded twisted pair
(2 x 1.5 mm2) for data and
auxiliary power
Cables and connections
Contacting of the
AS-Interface cable using
insulation displacement
Max. cable length
100 m without Repeater/Extender;
200 m with Extension Plug;
300 m with Repeater or Extender;
600 m with Repeater/Extender
and Extension Plug (repeaters
connected in parallel)
Max. cycle time
5 ms at maximum capacity,
10 ms if A/B method is used,
profile-specific with spec 3.0
slaves;
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Number of stations per AS-Interface 31 slaves acc. to AS-Interface
segment
spec. V2.0 ;
62 slaves (A/B method) in
accordance with AS-Interface
spec. V2.1 and V3.0
integrated analog value
transmission
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Access methods
Cyclic polling master/slave
procedure, cycle data reception
by host (PLC, PC)
Error protection
Identification and resending of
faulty messages
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■ More Information
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Please note the operating framework conditions in each case for
the specified SIMATIC NET products (Order No. 6GK..., 6XV1...),
which you will find on the Internet page listed below.
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AS-Interface master and AS-Interface Links (see network transitions)
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Additional information is available in the Internet under:
http://www.siemens.com/simatic-net/ik-info
Siemens IK PI · 2009
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Number of binary sensors/actuators max. 124 I/124 O
acc. to spec. V2.0;
max. 248 I /186 O
acc. to spec. V2.1;
max. 496 I /496 O
acc. to spec. 3.0
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AS-Interface
AS-Interface specification
■ Overview
Speed/Flexibility
• 4DI/4DO in A/B technology
• 8DI/8DO in A/B technology
• Additional analog profiles
• Transmission of serial data
• Safety monitor
• Safe input slaves
ASi Spec. V3.0
•
•
•
ASIsafe
31 Slaves
ASi Spec. V2.1
5 ms bus cycle time
NSA0_00453a
•
•
62 Slaves (10 ms)
Analog profiles
Diagnostics peripherals
ASi Spec. V2.0
2001
1998
1994
2005/2006
Technology development of the AS-Interface
System limitations of AS-Interface specification
AS-Interface specification
Maximum number of slaves
Number of digital inputs
Number of digital outputs
31
31 × 4 = 124
31 × 4 = 124
31
31
62 × 4 = 248
62 × 3 = 186
62
31
62 × 8 = 496
62 × 8 = 496
Digital
Analog
ASIsafe
Version 2.0
31
31
Version 2.1
62
Version 3.0
62
Expansions of AS-Interface Specification 2.1
• AS-Interface Specification 2.1 enables the number of network
stations to be doubled from 31 to 62. Using the so-called
expanded addressing system, the 31 addresses available in
an AS-Interface network can be split into two.
• If this option is used for each of the 31 slaves, the maximum
number of stations in an AS-Interface network is then 62. The
so-called A/B slaves can have a maximum of four inputs and
three outputs. Expanded addressing is only possible for digital slaves, not for analog slaves and safety-oriented slaves
(ASIsafe).
• Another function of the AS-Interface Specification V2.1 is the
integrated analog value transfer function. In this case "integrated" means that no special function blocks are required for
accessing the analog values. It is just as easy to access the
analog values as the digital values. The integrated analog
value transfer function can be used with analog slaves which
support the profiles 7.3 and 7.4.
Expansions of AS-Interface specification 3.0
• The AS-Interface Specification 3.0 enables connection of a
maximum of 1000 digital inputs/outputs (profile S-7.A.A:
8DI/8DO as A/B slave).
• New profiles have also enabled the option of expanded
addressing for analog slaves.
• Acceleration of analog value transfer through "Fast Analog
Profile".
• Variable use of analog modules: Optional parameterization
of resolution (12/14 bit) and 1 and 2-channel capability.
• Asynchronous serial protocol 100 baud or 50 baud bidirectional.
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AS-Interface
AS-Interface specification
■ Overview (continued)
AS-Interface master
To be able to operate A/B slaves on an AS-Interface network you
must also use master modules that meet the minimum requirements of Specification 2.1.
A/B technology is supported by the masters of the SIMATIC S7
and the DP/AS-Interface links from Siemens. Only standard
slaves and A slaves (= A/B slave with an A address) can be
operated on masters which do not support Specification 2.1.
The subaddress of A/B slaves is set to "A" in the as-delivered
state.
The new masters that comply with Specification 3.0 support all
new slave profiles, but are also fully backwards compatible.
AS-Interface specification
Available masters
Version 2.1
S7-200 (CP 243-2), DP/ASi Link 20E
Version 3.0
DP/AS-i Link Advanced, DP/AS-i F-Link,
IE/AS-i Link PN IO, S7-300 (CP 343-2, 343-2P)
The AS-Interface specification relevant for the respective slave
can be found in the section Selection and ordering data.
The exact slave profile is shown in the section
Technical Specifications in Technical information LV 1 T
Communication cycle
AS-Interface specification
Maximum cycle time
Slave profile
Version 2.0
5 ms
S-X.0, S-X.1, S-X.F
Version 2.1
5 ms with 31 slaves
10 ms with 62 slaves
S-X.A, S-7.3, S-7.4, S-7.F
Version 3.0
as for Version 2.1, and profile-specific 10 ms for
inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms for
8DI/8DO)
S-7.5.5;
S-7.A.5, S-B.A.5;
S-7.A.7, S-7.A.8;
S-7.A.9, S-7.A.A, S-6.0
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Standard slaves are queried in each cycle (max. cycle time:
5 ms). If only one A or B slave is installed at an address, this
slave will be queried in each cycle (max. cycle time: 5 ms). If an
A/B slave pair is installed at an address, the A slave will be queried in one cycle and the B slave in the next cycle (max. cycle
time: 10 ms). If only standard and/or A slaves are installed in a
network, the cycle time is identical to the standard masters (max.
cycle time: 5 ms).
■ Benefits
• Lower costs for masters and power supply units thanks to
increased number of slaves or I/Os per AS-Interface string
• Enhanced decentralization in installations with numerous,
widely distributed signals
• Existing AS-Interface systems can be expanded further
■ More information
More information pertaining to AS-Interface is available in the
AS-Interface system manual.
The German AS-Interface system manual is available free of
charge as a download in the Internet under
http://support.automation.siemens.com/WW/view/de/26250840
The English AS-Interface system manual is available free of
charge as a download in the Internet under
http://support.automation.siemens.com/WW/view/en/26250840
The AS-Interface system manual is also available in print in both
languages, see under "System Components and Accessories"
--> "Miscellaneous Accessories".
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Whether an AS-Interface slave is a standard slave or an A/B
slave is noted in the section Selection and Ordering data in the
column Slave Type and can be deduced from the section
Technical Specifications of the slave in question in the Technical
information LV 1 T.
All slave types can be combined within a single AS-Interface
network.
AS-Interface
ASIsafe
Introduction
■ Overview
Power
supply unit
AS-i POWER
Standard PLC
Standard-Master
Safety monitor
StandardSlave
AS-Interface
Safe slave with
EMERGENCY
STOP
Signal evaluation of slave/safety monitor
Secure communication and standard communication on AS-Interface
Safety is included
The ASIsafe concept supports the integration of safety-related
components, such as EMERGENCY STOP switches, protective
door switches or safety light arrays, directly in the AS-Interface
network. These are fully compatible with the familiar AS-Interface
components (masters, slaves, power supplies, repeaters, etc.)
according to IEC 62062/EN 50295 and are operated in conjunction with them on the yellow AS-Interface cable.
The signals of the safety sensors are evaluated by a safety
monitor which not only monitors the switching signals of the
safety sensors but also continuously checks that the data transmission works correctly. The safety monitor has one or two enabling circuits which are configured with two channels and are
used to switch the machine or plant to the safe state. Sensors
and monitors can be connected to any points of the AS-Interface
network. Also, several monitors can be used on one network.
A failsafe controller or a special master is not required. The
master regards safety slaves like all other slaves and receives
the safety data solely for information purposes. Hence it is also
possible to expand all existing AS-Interface networks.
ASIsafe ensures a maximum response time of 40 ms. This is the
time between the signal being applied to the input of the safe
slave and the output on the safety monitor being switched off.
Tested safety
The system was tested and approved by TÜV (Germany),
NRTL (USA) and INRS (France). The transmission method
for safety-oriented signals is designed so that applications
up to Category 4 according to EN 954-1 and PL e according to
EN ISO 13849-1 or SIL 3 according to IEC 61508 respectively
can be realized.
■ Benefits
• No failsafe PLC or special master is required for the ASIsafe
Solution local (safety monitor)
• Alternatively integration in SIMATIC / SINUMERIK safety
architectures with the help of DP/AS-i F-Link (ASIsafe Solution
PROFIsafe)
• Simple system structure thanks to standardized AS-Interface
technique
• Safety-related and standard data on the same bus
• Existing systems can be expanded quickly and easily
• Optimum integration in TIA (Safety Diagnostics) and
Safety Integrated
• Safe signals can be combined in groups
• Inclusion of the safety signals in the plant diagnostics,
also on existing HMI panels
• Approved to Category 4 acc. to EN 954-1 or PL e acc. to
EN ISO 13849-1 or SIL 3 acc. to IEC 61508
• ASIsafe is certified by TÜV (Germany), NRTL (USA) and
INRS (France)
■ Application
Integrated safety technology in the AS-Interface system is used
wherever EMERGENCY STOP pushbuttons, protective door
interlocks, stop Category 0 and 1, two-hand operator controls
and light arrays now installed.
Software
The safety-oriented applications can be compiled and transferred into the monitor using the "asimon" configuration software.
The software also enables online diagnostics.
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AS-Interface
ASIsafe
AS-Interface safety monitors
■ Overview
■ Application
The safety monitor acts as a "bus-based safety relay". It provides
a user-friendly introduction to safety-orientated communication
over fieldbuses thanks to its simple configuration using the
graphic PC software asimon.
The standard infrastructure of the AS-i network (AS-i master
under standard PLC, AS-i power supply unit) can still be used
without restriction.
The monitor comes in three expansion levels:
• Basic safety monitor
with starter set of modules and basic functionality
• Expanded safety monitor
with expanded features and functionality
• The expanded safety monitor is also available as a version
with integrated safe slave which can be used for the control of
a distributed safe AS-i output or for safe coupling of a switch
signal on another safety monitor or F-Link.
Safety monitor in screw terminal version
(removable terminals)
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The safety monitor is the centerpiece of ASIsafe Solution local.
It enables safety-orientated responding to signals from the
ASIsafe (input) slaves on the same AS-i network and has 1-2
enabling circuits. A safe application is configured using a PC.
Various application-specific operating modes can be selected
for this. They include, for example, an EMERGENCY STOP
function, door tumbler and selection of stop Category 0 or
Category 1.
To be able to make full use of the AS-Interface diagnostics
options, the monitor can also be operated with an AS interface
address if required. With the help of the diagnostics module for
STEP 7, which is included on the ASIsafe CD, the full diagnostics
spectrum can be processed further in the higher-level PLC.
The AS-Interface safety monitor is currently offered in the latest
Version 3 (Firmware V3.x) and is available in three expansion
levels. Both basic/expanded expansion levels are available
with one or two-channeled configured enabling circuits. The
expanded safety monitor is also available as a version with
integrated safe slave which can be used for the control of a safe
AS-i output or for safe coupling of a switch signal on another
safety monitor or F-Link.
The safety monitor is used in an AS-Interface bus system to
monitor protective devices, e.g. protective doors, EMERGENCY
STOP switches etc.
The safety monitor can be used up to Category 4 acc. to
EN 954-1, to PL e acc. to EN ISO 13849-1 and to SIL 3 acc.
to IEC 61508.
Basic safety monitor versus –
expanded safety monitor
Basic safety
monitor
Expanded
safety monitor
Number of monitoring modules
32
48
Number of OR gates (inputs)
2
6
Number of AND gates (inputs)
--
6
Wildcards for monitoring modules
✓
✓
Deactivating of monitoring modules
✓
✓
Fault release
✓
✓
Diagnostics hold
✓
✓
A/B slaves for acknowledgment
✓
✓
Safe time functions
--
✓
"Button" function
--
✓
Debouncing of contacts
--
✓
Filtering out of brief disconnections
--
✓ (as of
Version 3)
Control of safe
AS-i output/safe coupling
--
✓ (in version
with integrated
safe slave)
Number of monitoring modules
The number of devices which the safety monitor can process
is increased with the expanded safety monitor from 32 to 48.
Applications of greater complexity and size can thus be simulated in the safety monitor.
Logic OR operation
The safety characteristics for the maximum ON period of
12 months and maximum service life of 20 years are:
• PFD: 7.2 x 10-5
• PFH: 9.1 x 10-9
At the logic operation level two elements can be linked by OR
operations in the basic version and up to six in the expanded
version.
The user must calculate the PFD value of the total loop.
In addition to the standard AND operation in the main path of
an enabling circuit, an AND operation can also be inserted in an
OR operation on the expanded safety monitor. More than two
elements can be linked in this AND.
Important: Depending on the choice of safety components used,
the complete safety system may also be classified in a lower
safety category.
The safety monitor is mounted on a standard mounting rail.
Disassembly from the standard mounting rail is quick and easy
and requires no tools. With an additional accessory (push-in
lugs), the safety monitor can also be screwed on.
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Logic AND operation
AS-Interface
ASIsafe
AS-Interface safety monitors
■ Application (continued)
Features of the basic safety monitor
• Wildcards and deactivating of monitoring modules Wildcards
are available for the configuration. These wildcards are integrated in the configuration and diagnostics and can be activated very easily if required. User-friendly and easy configuring is thus possible even when system configurations change.
• Fault release:
If a module detects a fault, the AS-Interface safety monitor
goes into fault status. A differentiated fault release (reset) is
now possible for this scenario. The fault release can be activated by an AS-Interface standard slave, e.g. a pushbutton,
and is effective only on module level. The great advantage of
this is that the entire safety monitor is no longer reset but only
the module which is locked in the fault.
• Diagnostics hold:
Disconnections can be "frozen" until an acknowledgment
comes through a standard slave. This function provides valuable help in the event of short-time causes of disconnection.
• Also from Version 3 upwards:
The standard output data bits of safe input slaves can be
processed for acknowledgment, fault release and other nonsafety-oriented signals.
Additional features of the expanded safety monitor
The following additional features are provided by only the
expanded safety monitor:
• Safe time functions:
Timers with the following functions are available:
- ON-delay
- OFF-delay and
- Pulse
• "Button" function:
Additional acknowledgment option for restarting the system
using an additional button. The button function can be
assigned to any input or output signal of a standard slave
through configuration in the asimon software.
• Debouncing of contacts:
For debouncing the contacts it is possible to set a bounce
time after which a system restart takes place.
• Also from Version 3 upwards:
Filtering out of brief single-channel interruptions in the sensor
circuit.
A tolerance time can be set during which the brief opening of
a safety-oriented input contact is ignored in order to increase
plant availability.
Additional features of the expanded safety monitor with
integrated safe slave
This new safety monitor type offers the additional features of
the expanded safety monitor listed above plus the following
features:
• Actuating a safe distributed actuator (safe output module of
e.g. safe valves or motor starters) parallel to the 2nd enabling
circuit.
• Alternatively: Use as a "safe coupler" between two ASIsafe
networks. A safe input signal on network 1 can thus act on an
enabling circuit of network 2. A detour through a hard-wired
safe input module on network 2 is not required in this case.
Configuration software asimon V3: New features
• Multi-window system
• Creation of the safety logic in graphic function diagram form,
with changeover to former tree presentation possible
• No "preprocessing" of the safety logic
• Management of user-specific modules
• Downward compatibility:
- Existing asimon V2 projects can be loaded
- can also be used on all former versions of the safety monitor
- with the corresponding scope of functions
• Graphic printout of the safety logic
• Easier system start-up:
- Teaching the code sequences of safe AS-i Slaves step-bystep
- Manual input of code sequences also possible in addition
- Selectable number of simulated slaves
• Simpler diagnostics using AS-Interface through assignment of
a diagnostics index to the software function block
• Signaling the switching state of the signaling and relay outputs
to a higher-level PLC using a simulated
AS-Interface slave
• New functions for filtering out brief interruptions and for
controlling a safe AS-i output or for safe coupling of two
AS-i networks
Siemens IK PI · 2009
6/9
6
AS-Interface
ASIsafe
AS-Interface safety monitors
■ Application (continued)
6
Interface of the configuration software asimon V3
6/10
Siemens IK PI · 2009
AS-Interface
ASIsafe
AS-Interface safety monitors
■ Selection and ordering data
3RK1 105-1BE04-0CA0
Version
Order No.
Basic safety monitor
Version 3
With screw terminal, removable screw terminals
• An enabling circuit
(monitor type 1)
• Two enabling circuits
(monitor type 2)
Screw terminals
Expanded safety monitor
Version 3
With screw terminal, removable screw terminals
• An enabling circuit
(monitor type 3)
• Two enabling circuits
(monitor type 4)
Expanded safety monitor with integrated safe slave
Version 3
With spring-loaded terminals, removable screw terminals
• Two enabling circuits including control of a
safe AS-i output/safe coupling
(monitor type 6)
Basic safety monitor
Version 3
With spring-loaded terminals, removable terminals
• An enabling circuit
(monitor type 1)
• Two enabling circuits
(monitor type 2)
Expanded safety monitor
Version 3
With spring-loaded terminals, removable terminals
• An enabling circuit
(monitor type 3)
• Two enabling circuits
(monitor type 4)
Expanded safety monitor with integrated safe slave
Version 3
With removable screw terminals
• Two enabling circuits including control of a
safe AS-i output/safe coupling
(monitor type 6)
3RK1 105-1AE04-0CA0
3RK1 105-1BE04-0CA0
3RK1 105-1AE04-2CA0
3RK1 105-1BE04-2CA0
3RK1 105-1BE04-4CA0
Spring-loaded terminals
3RK1 105-1AG04-0CA0
3RK1 105-1BG04-0CA0
6
3RK1 105-1AG04-2CA0
3RK1 105-1BG04-2CA0
3RK1 105-1BG04-4CA0
Accessories
3RK1 901-5AA00
ASIsafe CD
Included in the scope of supply:
• asimon V3 configuration software
on CD ROM, for PC
(Windows 95/98, ME, 2000, NT, XP, Vista Business/Ultimate 32)
• Diagnostics package for STEP 7
including ready-to-use HMI templates for WinCCflex
• Extensive documentation (manuals and certificates)
3RK1 802-2FB06-0GA1
Cable sets
Included in the scope of supply:
• PC configuration cable for communication between PC
(serial interface) and safety monitor,
length approx. 150 cm
• Transfer cable between two safety monitors,
length approx. 25 cm
3RK1 901-5AA00
USB/serial adapter
To connect a serial PC cable
(for connection to serial PC interface/RS 232)
to the USB port of a PC
etc. recommended for use in conjunction with
• AS-i safety monitor
3UF7 946-0AA00-0
Sealable covers
For securing against unauthorized configuration of the safety monitor
3RP1 902
Push-in lugs
For screw fixing
3RP1 903
Siemens IK PI · 2009
6/11
AS-Interface
ASIsafe
AS-Interface safety modules
■ Overview
Following modules are available for selection:
K20F compact safety modules for operation in the field
Being only 20 mm wide, the K20F module is particularly well
suited for applications where modules need to be arranged in
the most confined space. The K20F modules are connected to
the AS-Interface with a round cable with M12 cable box instead
of with the AS-Interface flat cable. This enables extremely compact installation. The flexibility of the round cable means that it
can also be used on moving machine parts without any problems. The K20 modules are also ideal for such applications as
their non-encapsulated design makes them particularly light in
weight.
K45F compact safety modules for operation in the field
Safety modules for AS-Interface (ASIsafe modules) are available
for field use in degree of protection IP67 (K20F and K45F
compact modules) and for the control cabinet (S22.5F SlimLine
modules) in degree of protection IP20.
A very compact module with an optimum price /performance
ratio is thus available for very application.
6
The platform of the K45F modules covers the following variations:
• Connection of ("mechanical") switches/
safety sensors with contacts:
- K45F 2F-DI: two safety-oriented inputs in operation up to
Category 2 according to EN 954-1. If Category 4 is required,
a two-channel input is available on the module.
- K45F 2F-DI/2DO: There are also two standard outputs in addition to the safe inputs. Supplied from the yellow AS-i cable
- K45F 2F-DI/2DO Uaux: same as K45F 2F-DI/2DO, but supplied from the black 24 V DC cable
- K45F 4F-DI: four safety-oriented inputs in operation up to
Category 2, two for Category 4. Extremely compact double
slave (uses two full AS-i addresses).
• Connection of solid-state switches / safety sensors
(non-contact protective devices, BWS):
- K45F LS (light sensor): safe input module for connection of
solid-state safety sensors with testing semiconductor outputs
(OSSD). In particular non-contact protective devices (BWS)
such as active, optoelectronic light arrays and light curtains
for Type 2 and Type 4 according to IEC / EN 61496. Transmitters as well as receivers are supplied with power from the yellow AS-i cable. Matching sensor cables and optionally a separate transmitter supply module are available as accessories.
S22.5F SlimLine safety modules for operation in control
cabinets and local control cabinets
The S22.5F SlimLine safety module has two safety inputs. The
safe connection of signals to ASIsafe networks in the control
cabinet is also possible therefore. For operation up to Category
2, both inputs can be assigned separately; if Category 4 is required, a two-channel input is available on the module.
In addition there are two S22.5F module versions which have two
standard outputs in addition to the two safety inputs; power is
supplied either from only the yellow AS-Interface cable or as
auxiliary voltage from the black 24 V DC cable.
6/12
Siemens IK PI · 2009
AS-Interface
ASIsafe
AS-Interface safety modules
■ Selection and ordering data
Version
Order No.
K20F compact safety module
I/O type
Uaux 24 V
2 F-DI
--
3RK1 205-0BQ30-0AA3
3RK1 205-0BQ30-0AA3
K45F compact safety module
Modules supplied without mounting plate
3RK1 205-0BQ00-0AA3
I/O type
Uaux 24 V
2 F-DI
--
3RK1 205-0BQ00-0AA3
4 F-DI
--
3RK1 205-0CQ00-0AA3
2 F-DI / 2 DO
--
3RK1 405-0BQ20-0AA3
2 F-DI / 2 DO
9
3RK1 405-1BQ20-0AA3
2 F-DI LS type 21)
--
3RK1 205-0BQ21-0AA3
2 F-DI LS type 42)
--
3RK1 205-0BQ24-0AA3
1) Connection of Siemens light curtain FS 400 3RG7843 (type 2) through socket 1/3
2) Connection of Siemens light curtain FS 400 3RG7846 (type 4) through socket 1/3,
other makes through socket 2/3.
S22.5F SlimLine safety module
3RK1 205-0BE00-0AA2
Connection
I/O type
Uaux 24 V
Screw
2 F-DI
--
3RK1 205-0BE00-0AA2
2 F-DI / 2 DO
--
3RK1 405-0BE00-0AA2
2 F-DI / 2 DO
9
3RK1 405-1BE00-0AA2
2 F-DI
--
3RK1 205-0BG00-0AA2
2 F-DI / 2 DO
--
3RK1 405-0BG00-0AA2
2 F-DI / 2 DO
9
3RK1 405-1BG00-0AA2
Spring
Siemens IK PI · 2009
6
6/13
AS-Interface
ASIsafe
AS-Interface safety modules
■ Selection and ordering data (continued)
Version
Order No.
Accessories
K45 mounting plates
For mounting K45F
• For wall mounting
3RK1 901-2EA00
• For standard rail mounting
3RK1 901-2DA00
3RK1 901-2EA00
Connecting cables for K45F LS (light sensor)
For transmitters, 5-pole, both ends with M12 plug
• Straight, plug/box, length 5 m
3RG7848-3EA
• Straight/angled, plug/box, length 5 m
3RG7848-3EB
• Straight, plug/box, length 10 m
3RG7848-3EC
• Straight/angled, plug/box, length 10m
3RG7848-3ED
• Straight, plug/box, length 15 m
3RG7848-3EE
• Straight/angled, plug/box, length 15 m
3RG7848-3EF
For transmitters, 8-pole, both ends with M12 plug
6
• Straight, plug/box, length 5 m
3RG7848-3CA
• Straight/angled, plug/box, length 5 m
3RG7848-3CB
• Straight, plug/box, length 10 m
3RG7848-3CC
• Straight/angled, plug/box, length 10m
3RG7848-3CD
• Straight, plug/box, length 15 m
3RG7848-3CE
• Straight/angled, plug/box, length 15 m
3RG7848-3CF
24 V supply modules for
K45F LS (light sensor)
Optional, for transmitter supply with large protective field widths
Modules supplied without mounting plate
3RK1 901-1NP00
Input bridges for K45F
3RK1 901-1AA00
• Black version
3RK1 901-1AA00
• Red version
3RK1 901-1AA01
AS-Interface sealing caps M12
for free M12 sockets
3RK1 901-1KA00
AS-Interface sealing caps M12,
tamper-proof
for free M12 sockets
3RK1 901-1KA01
3RK1 901-1KA00
3RK1 901-1KA01
6/14
Siemens IK PI · 2009
AS-Interface
ASIsafe
3SF1 Position Switches
■ Overview
The 3SF1 position switches with safety-oriented communication
can be directly connected using the AS-Interface bus system.
The safety functions no longer have to be conventionally wired
up.
With the 3SF1 position switches the ASIsafe electronics are integrated in the switch enclosure.
■ Benefits
The new generation of 3SF1 position switches offers:
• ASIsafe Electronics integrated in the enclosure,
with low power consumption < 60 mA
• An extensive range of actuators
• Status display with three LEDs
■ Application
With the standard position switches, mechanical positions of
moved machine parts are converted into electrical signals.
Through their modular and uniform design and large number
of variants, the devices can meet practically all requirements in
industry.
Devices are available with enclosure versions to suit the particular ambient conditions. Different control tasks can be performed with the best contact blocks suited for the particular
purpose. And many different actuator variants are available to
match the mechanical configuration of the moved machined
parts. Dimensions, fixing points and characteristics are largely in
accordance with the EN 50041 or EN 50047 standards.
The devices are suitable for use in any climate.
Standards
Examples of selection options in the modular system
Modular system
The position switches of the 3SF1 1.4 and 3SF1 2.4 series are
constructed from a modular system comprising different versions of the basic switch and an actuator which must be ordered
separately. Thanks to the modular construction of the switch the
end user can select the right solution for his application from
numerous versions and install it himself in a very short time.
Design
The 3SF1 switches are available in four different enclosure sizes:
• Plastic enclosures according to EN 50047, 31 mm wide,
with M12 plug
• Plastic enclosures, 50 mm wide, with M12 plug and
M12 socket
• Metal enclosures according to EN 50041, 40 mm wide,
with M12 plug
• Metal enclosures, 56 mm wide, with M12 plug and M12 socket
The switches comply with the standards IEC 60947-1 (LowVoltage Controlgear, General) and IEC 60947-5-1 (Electromechanical Control Devices).
The mechanical design of the switch corresponds to the requirements of the failsafe principle according to EN 1088.
Approvals
AS-Interface according to EN 50295 and IEC 62026-2.
With a 3SF1 position switch it is possible to achieve category 2
according to ISO 13849-1 (EN 954-1) or SIL 1 according to
IEC 61508.
Categories 3 or 4 according to ISO 13849-1 (EN 954-1) or SIL 2
or 3 according to IEC 61508 can be achieved by using a second
3SE5 position switch.
The 3SF1 position switches are approved according to UL 508,
UL 50 and UL 746-C.
Display
The switches have a status display with three LEDs:
• LED 1 (yellow): F-IN1
• LED 2 (yellow): F-IN2
• LED 3 (green/red):AS-i/FAULT
Connection
Connection to the AS-Interface is connected to the yellow
AS-Interface bus cable by means of a 4-pole M12 connector
socket (plastic version).
The wide enclosures (50 or 56 mm) also have an M12 connector
socket for connecting a second position switch. Category 4
according to EN 954-1 is thus achieved.
Siemens IK PI · 2009
6/15
6
AS-Interface
ASIsafe
3SF1 position switches
Plastic enclosures
■ Selection and ordering data
Modular system
For the ASIsafe version of the position switch, the basic switch
and actuator must be ordered separately.
1 or 2 contacts · 3 LEDs · Degree of protection IP65 (31 mm) or IP66/IP67 (50 mm) · M12 connector socket
Version
Contacts
LEDs
Order No.
Basic switches (with rounded plunger1)) · Enclosure width 31 mm according to EN 50047
With teflon plunger,
with M12 plug, 4-pole;
channel 1 on NC contact,
channel 2 on NC contact
• Slow-action contacts
2 NC
24 V DC
q
3SF1 234-1KC05-1BA1
• Snap-action contacts
2 NC
24 V DC
q
3SF1 234-1LC05-1BA1
• Slow-action contacts
1 NC
24 V DC
q
3SF1 244-1KC05-1BA2
• Snap-action contacts
1 NC
24 V DC
q
3SF1 244-1LC05-1BA2
ASIsafe basic switch
Basic switches (with rounded plunger1)) · Enclosure width 50 mm
With teflon plunger,
with M12 plug, 4-pole,
channel 1 on NC contact,
channel 2 on M12 socket, right
6
ASIsafe basic switch
q Positive opening according to IEC 60947-5-1, Appendix K, or
1)
positively driven actuator, usable in safety circuits.
On the plastic version the basic switch is a complete unit
with rounded plunger.
6/16
Siemens IK PI · 2009
AS-Interface
ASIsafe
3SF1 position switches
Plastic enclosures
■ Selection and ordering data (continued)
Version
Diameter
Order No.
mm
Operating mechanisms
Roller plunger,
type C according to EN 50047
Roller plungers
• Plastic rollers
10
q
3SE5 000-0AD03
• High-grade steel rollers
10
q
3SE5 000-0AD04
• Plastic rollers
10
q
3SE5 000-0AD10
• High-grade steel rollers
10
q
3SE5 000-0AD11
• Metal lever, plastic roller
13
q
3SE5 000-0AE10
• Metal lever, high-grade steel roller
13
q
3SE5 000-0AE11
• High-grade steel lever, plastic roller
13
q
3SE5 000-0AE12
• High-grade steel lever, high-grade steel roller
13
q
3SE5 000-0AE13
Roller plungers
with central fixing
With central fixing
Roller levers,
type E according to EN 50047
Roller lever
Angular roller levers
Angular roller levers
• Metal lever, plastic roller
13
q
3SE5 000-0AF10
• Metal lever, high-grade steel roller
13
q
3SE5 000-0AF11
• High-grade steel lever, plastic roller
13
q
3SE5 000-0AF12
• High-grade steel lever, high-grade steel roller
13
q
3SE5 000-0AF13
q
3SE5 000-0AK00
6
Part-turn actuators with levers
Part-turn actuator,
plastic (without lever)
Part-turn actuator
switching right or left,
adjustable
Levers for part-turn actuators
Twist lever,
type A according to EN 50047
Twist levers
• Metal lever, plastic roller
19
q
3SE5 000-0AA21
• Metal lever, high-grade steel roller
19
q
3SE5 000-0AA22
• Metal lever, roller with ball bearing
19
q
3SE5 000-0AA23
• Metal lever, plastic roller
30
q
3SE5 000-0AA25
• High-grade steel lever, plastic roller
19
q
3SE5 000-0AA31
• High-grade steel lever, high-grade steel roller
19
q
3SE5 000-0AA32
Twist levers,
adjustable length, with grid hole
Twist lever,
adjustable length
• Metal lever, plastic roller
19
q
3SE5 000-0AA60
• Metal lever, high-grade steel roller
19
q
3SE5 000-0AA61
• Metal lever, plastic roller
50
q
3SE5 000-0AA67
• Metal lever, rubber roller
50
q
3SE5 000-0AA68
• High-grade steel lever, plastic roller
19
q
3SE5 000-0AA62
• High-grade steel lever, high-grade steel roller
19
q
3SE5 000-0AA63
q Positively driven actuator, usable in safety circuits.
Siemens IK PI · 2009
6/17
AS-Interface
ASIsafe
3SF1 position switches
Metal enclosures
■ Selection and ordering data
Modular system
For the ASIsafe version of the position switch, the basic switch
and actuator must be ordered separately.
1 or 2 contacts · 3 LEDs · Degree of protection IP66/IP67 · M12 connector socket
Version
Contacts
LEDs
Order No.
Basic switches · Enclosure width 40 mm according to EN 50041
With M12 plug, 4-pole,
channel 1 on NC contact,
channel 2 on NC contact
• Slow-action contacts
2 NC
24 V DC
q
3SF1 114-1KA00-1BA1
• Snap-action contacts
2 NC
24 V DC
q
3SF1 114-1LA00-1BA1
ASIsafe basic switch
Basic switches · Enclosure width 56 mm
With M12 connector socket, 4-pole,
channel 1 on NC contact,
channel 2 on M12 socket, right
6
• Slow-action contacts
1 NC
24 V DC
q
3SF1 124-1KA00-1BA2
• Snap-action contacts
1 NC
24 V DC
q
3SF1 124-1LA00-1BA2
ASIsafe basic switch
q Positive opening according to IEC 60947-5-1, Appendix K, or
positively driven actuator, usable in safety circuits.
Version
Diameter
Order No.
mm
Operating mechanisms
Rounded plungers, type B according to EN 50041
High-grade steel plungers
q
3SE5 000-0AC02
13
q
3SE5 000-0AD02
Rounded plungers
Roller plungers, type C according to EN 50041
High-grade steel rollers
Roller plungers
Roller lever
Roller lever
• Metal lever, plastic roller
22
q
3SE5 000-0AE01
• Metal lever, high-grade steel roller
22
q
3SE5 000-0AE02
• High-grade steel lever, plastic roller
22
q
3SE5 000-0AE03
• High-grade steel lever, high-grade steel roller
22+
q
3SE5 000-0AE04
• Metal lever, plastic roller
22
q
3SE5 000-0AF01
• Metal lever, high-grade steel roller
22
q
3SE5 000-0AF02
• High-grade steel lever, plastic roller
22
q
3SE5 000-0AF03
• High-grade steel lever, high-grade steel roller
22
q
3SE5 000-0AF04
Angular roller levers
Angular roller levers
q Positively driven actuator, usable in safety circuits.
6/18
Siemens IK PI · 2009
AS-Interface
ASIsafe
3SF1 position switches
Metal enclosures
■ Selection and ordering data (continued)
Version
Diameter
Order No.
mm
Part-turn actuators with levers
Part-turn actuator, metal (without lever)
Part-turn actuator
• Switching right or left, adjustable
q
3SE5 000-0AH00
• For fork levers, latching
q
3SE5 000-0AT10
Levers for part-turn actuators
Twist levers 27 mm, type A according to EN 50041
Twist levers
• Metal lever, plastic roller
19
q
3SE5 000-0AA01
• Metal lever, high-grade steel roller
19
q
3SE5 000-0AA02
• Metal lever, roller with ball bearing
19
q
3SE5 000-0AA03
• Metal lever, 2 plastic rollers
19
q
3SE5 000-0AA04
• Metal lever, plastic roller
30
q
3SE5 000-0AA05
• Metal lever, plastic roller
50
q
3SE5 000-0AA07
• Metal levers, rubber roller
50
q
3SE5 000-0AA08
• High-grade steel lever, plastic roller
19
q
3SE5 000-0AA11
• High-grade steel lever, high-grade steel roller
19
q
3SE5 000-0AA12
19
q
3SE5 000-0AA15
• Metal lever, plastic roller
19
q
3SE5 000-0AA60
• Metal lever, high-grade steel roller
19
q
3SE5 000-0AA61
• Metal lever, plastic roller
50
q
3SE5 000-0AA67
• Metal lever, rubber roller
50
q
3SE5 000-0AA68
• High-grade steel lever, plastic roller
19
q
3SE5 000-0AA62
• High-grade steel lever, high-grade steel roller
19
q
3SE5 000-0AA63
Twist levers 35 mm
• Metal lever, plastic roller
6
Twist levers, adjustable length, with grid hole
Twist lever,
adjustable length
Fork lever (for switches with snap-action contacts only)
Fork lever
• 2 metal levers, 2 plastic rollers
19
q
3SE5 000-0AT01
• 2 metal levers, 2 high-grade steel rollers
19
q
3SE5 000-0AT02
• 2 high-grade steel levers, 2 plastic rollers
19
q
3SE5 000-0AT03
• 2 high-grade steel levers,
2 high-grade steel rollers
19
q
3SE5 000-0AT04
q Positively driven actuator, usable in safety circuits.
Siemens IK PI · 2009
6/19
AS-Interface
ASIsafe
3SF1 Position Switches with Separate Actuator
■ Overview
■ Benefits
The 3SF1 position switches with safety-oriented communication
can be directly connected using the AS-Interface bus system.
The safety functions no longer have to be conventionally wired
up.
With the 3SF1 position switches the ASIsafe electronics are integrated in the switch enclosure.
The new generation of 3SF1 position switches with separate
actuator offers:
• ASIsafe Electronics integrated in the enclosure,
with low power consumption < 60 mA
• An extensive range of actuators
• Status display with three LEDs
■ Application
Position switches with separate actuator are used where the position of doors, covers or protective grills must be monitored for
safety reasons.
The position switch can only be operated with the matching
coded actuator. Simple overruling by hand or auxiliary devices
is impossible.
Devices are available with enclosure versions to suit the particular ambient conditions. Different control tasks can be performed with the best contact blocks suited for the particular
purpose. Dimensions, fixing points of the enclosure are in accordance with EN 50041 or EN 50047 standards.
The devices are suitable for use in any climate.
Standards
6
3SF1 position switches with separate actuator and
with integrated ASIsafe electronics
The switches comply with the standards IEC 60947-1 (LowVoltage Controlgear, General) and IEC 60947-5-1 (Electromechanical Control Devices).
3SF1 position switches with separate actuator have the same
enclosures as the standard switches.
The mechanical design of the switch corresponds to the requirements of the failsafe principle according to EN 1088.
Operation
Approvals
The actuator head is included in the scope of supply. For actuation from four directions it can be adjusted through 4 x 90°. The
switches can also be approached from above.
AS-Interface according to EN 50295 and IEC 62026-2.
The actuators are not included in the scope of supply of the position switch and must be ordered separately from a choice of six
versions to suit the application.
The actuator is encoded. Simple overruling by hand or auxiliary
devices is impossible.
A high-grade steel blocking device for attaching up to eight padlocks is available for even more safety.
A rubber cap to protect the metal enclosure from contamination
is available for operation in dusty environments.
Display
The switches have a status display with three LEDs:
• LED 1 (yellow): F-IN1
• LED 2 (yellow): F-IN2
• LED 3 (green/red):AS-i/FAULT
Connection
Connection to the AS-Interface is by means of a 4-pole M12
connector socket (plastic version) connected to the yellow ASInterface bus cable.
The wide enclosures (50 or 56 mm) also have an M12 connector
socket for connecting a second position switch. Category 4
according to EN 954-1 is thus achieved.
6/20
Siemens IK PI · 2009
With a 3SF1 position switch it is possible to achieve category 3
according to ISO 13849-1 (EN 954-1) or SIL 2 according to
IEC 61508.
Category 4 according to ISO 13849-1 (EN 954-1) or SIL 3
according to IEC 61508 can be achieved by using a second
3SE5 position switch.
The 3SF1 position switches are approved according to UL 508,
UL 50 and UL 746-C.
AS-Interface
ASIsafe
3SF1 position switches with separate actuator
Plastic enclosures
■ Overview
• Contacts: 1 or 2 slow-action contacts
• Status display with 3 LEDs 24 V DC;
1: F–IN1, 2: F–IN2, 3: AS-i/FAULT
• Degree of protection IP65 (31 mm) or IP66/IP67 (50 mm)
■ Selection and ordering data
Version1)
Contacts
Order No.
Enclosure width 31 mm according to EN 50047
5 directions of approach
M12 connector socket, 4-pole;
channel 1 on NC contact,
channel 2 on NC contact
Slow-action contacts
2 NC
q
3SF1 234-1QV40-1BA1
1 NC
q
3SF1 244-1QV40-1BA2
ASIsafe
Enclosure width 50 mm
5 directions of approach
M12 connector socket, 4-pole;
channel 1 on NC,
channel 2 on M12 socket, right
Slow-action contacts
6
ASIsafe
Actuators
Actuators
Standard actuator,
length 75.6 mm
3SE5 000-0AV01
With vertical fixing,
length 53 mm
3SE5 000-0AV02
With transverse fixing,
length 47 mm
3SE5 000-0AV03
Radius actuator, left,
length 44.5 mm
3SE5 000-0AV04
Radius actuator, right,
length 44.5 mm
3SE5 000-0AV06
Universal actuators,
length 69 mm
3SE5 000-0AV05
Blocking inserts, high-grade steel, for actuator head,
for up to 8 padlocks
3SE5 000-0AV08-1AA3
Optional accessories
q Positive opening according to IEC 60947-5-1, Appendix K.
1)
Supplied without actuator. Please order separately.
Siemens IK PI · 2009
6/21
AS-Interface
ASIsafe
3SF1 position switches with separate actuator
Metal enclosures
■ Overview
• Contacts: 1 or 2 slow-action contacts
• Status display with 3 LEDs 24 V DC;
1: F–IN1, 2: F–IN2, 3: AS-i/FAULT
• Degree of protection IP66/IP67
■ Selection and ordering data
Version1)
Contacts
Order No.
Enclosure width 40 mm according to EN 50041
5 directions of approach
M12 connector socket, 4-pole;
channel 1 on NC contact,
channel 2 on NC contact
Slow-action contacts
2 NC
q
3SF1 114-1QV10-1BA1
1 NC
q
3SF1 124-1QV10-1BA2
ASIsafe
Enclosure width 56 mm
5 directions of approach
M12 connector socket, 4-pole;
channel 1 on NC,
channel 2 on M12 socket, right
Slow-action contacts
6
ASIsafe
Actuators
Actuators
Standard actuator,
length 75.6 mm
3SE5 000-0AV01
With vertical fixing,
length 53 mm
3SE5 000-0AV02
With transverse fixing,
length 47 mm
3SE5 000-0AV03
Radius actuator, left,
length 44.5 mm
3SE5 000-0AV04
Radius actuator, right,
length 44.5 mm
3SE5 000-0AV06
Universal actuators,
length 69 mm
3SE5 000-0AV05
Protective caps made of black rubber for the actuator head,
to protect the actuator openings from contamination
SE5 000-0AV08-1AA2
Blocking inserts, high-grade steel, for actuator head,
for up to 8 padlocks
3SE5 000-0AV08-1AA3
Optional accessories
q Positive opening according to IEC 60947-5-1, Appendix K.
6/22
Siemens IK PI · 2009
1)
Supplied without actuator. Please order separately.
AS-Interface
ASIsafe
3SF1 Position Switches with Tumbler
■ Overview
The 3SF1 position switches with safety-oriented communication
can be directly connected using the AS-Interface bus system.
The safety functions no longer have to be conventionally wired
up.
With the 3SF1 position switches the ASIsafe electronics are integrated in the switch enclosure.
■ Benefits
The new generation of 3SF1 3 position switches with tumbler
offers:
• More safety through higher locking forces:
- 1300 N for the plastic version
- 2600 N for the metal version
• Various release mechanisms;
lock release, escape release and emergency release
• ASIsafe Electronics integrated in the enclosure;
connected through 4-pole M12 plug
• Current consumption of the magnet max. 170 mA
• Two contact blocks as standard equipment,
hence fewer versions needed
• Same dimensions for all enclosure variants;
plastic, metal
• An extensive range of actuators
• Status display with four LEDs
■ Application
The position switches with tumbler are exceptional, technically
safe devices which restrict and prevent an unforeseen or intentional opening of protective doors, protective grills or other
covers as long as a dangerous situation is present (i.e. follow-on
motion of the shutdown machine).
3SF1 position switches with tumbler and
with integrated ASIsafe electronics
Operation
The actuator head is included in the scope of supply. For actuation from four directions it can be adjusted through 4 x 90°. The
switches can also be approached from above.
The actuators are not included in the scope of supply of the
position switch and must be ordered separately from a choice of
six versions to suit the application.
The safety position switches with tumbler have the following
functions:
• Enabling the machine or process with closed and locked
protective device
• Locking the machine or process with opened protective
device
• Position monitoring of the protective device and tumbler
Standards
The actuator is encoded. Simple overruling by hand or auxiliary
devices is impossible.
The switches comply with the standards IEC 60947-1 (LowVoltage Controlgear, General) and IEC 60947-5-1 (Electromechanical Control Devices).
A high-grade steel blocking device for attaching up to eight
padlocks is available for even more safety.
The mechanical design of the switch corresponds to the requirements of the failsafe principle according to EN 1088.
A rubber cap to protect the enclosure from contamination is
available for operation in dusty environments.
Approvals
Tumbler
There are two versions for locking the actuator:
• Spring-actuated lock (closed-circuit principle) with various
release mechanisms
• Magnet field lock (open-circuit principle)
Display
AS-Interface according to EN 50295 and IEC 62026-2.
The switches are approved for use with locking devices according to EN 1088 and EN 292, Parts 1 and 2.
3SE5 3 position switches with tumbler bear the VDE test mark for
tested according to GS-ET19 (Test Principles of the German
Trade Association for Locking Devices with Electromagnetic
Tumblers).
The switches have a status display with four LEDs:
• LED 1 (yellow): F-IN1
• LED 2 (yellow): F-IN2
• LED 3 (green): AS-i
• LED 4 (red):
FAULT
With a 3SF1 3 position switch it is possible to achieve category
3 according to ISO 13849-1 (EN 954-1) or SIL 2 according to
IEC 61508.
Connection
The 3SF1 position switches are approved according to UL 508,
UL 50 and UL 746-C.
Category 4 according to ISO 13849-1 (EN 954-1) or SIL 3 according to IEC 61508 can be achieved by using a second 3SE5
position switch.
Connection to the AS-Interface is by means of a 4-pole M12
connector socket (plastic version) connected to the yellow ASInterface bus cable (no additional supply of auxiliary power is
required thanks to the low current consumption of the magnet of
max. 170 mA).
Siemens IK PI · 2009
6/23
6
AS-Interface
ASIsafe
3SF1 position switches with tumbler
Plastic enclosures
■ Overview
5 directions of approach · Degree of protection IP66/IP67
• Contacts, slow-action contacts:
- Version -1BA1:
ASIsafe channel 1 on 1 NC contact from the actuator and
channel 2 on 1 NC contact from the magnet
- Version -1BA3:
ASIsafe channel 1 on 1 NC contact from the actuator and
channel 2 on 1 NC contact from the actuator
• Magnet: Rated operational voltage 24 V DC
• Locking force 1300 N (1000 N according to GS-ET 19)
• Status display with 4 LEDs 24 V DC;
1: F–IN1, 2: F–IN2, 3: AS-i, 4: FAULT
■ Selection and ordering data
Tumbler1)
Contacts
Order No.
Actuator / magnet
1300 N locking force · Enclosure width 54 mm
Spring-actuated locks
• With auxiliary release
1 NC / 1 NC
q
3SF1 324-1SD21-1BA1
• With auxiliary release
2 NC / –
q
3SF1 324-1SD21-1BA3
• With auxiliary release with lock
1 NC / 1 NC
q
3SF1 324-1SE21-1BA1
• With escape release from the front
1 NC / 1 NC
q
3SF1 324-1SF21-1BA1
• With escape release from the back
and auxiliary release from the front
1 NC / 1 NC
q
3SF1 324-1SG21-1BA1
• With emergency release from the back
and auxiliary release from the front
1 NC / 1 NC
q
3SF1 324-1SJ21-1BA1
Magnetic field lock
1 NC / 1 NC
q
3SF1 324-1SB21-1BA1
2 NC / –
q
3SF1 324-1SB21-1BA3
3SF1 324-1SD21-...
6
3SF1 324-1SF21-...
3SF1 324-1SB21-...
Actuators
Actuators
Standard actuator,
length 75.6 mm
3SE5 000-0AV01
With vertical fixing,
length 53 mm
3SE5 000-0AV02
With transverse fixing,
length 47 mm
3SE5 000-0AV03
Radius actuator, left,
length 44.5 mm
3SE5 000-0AV04
Radius actuator, right,
length 44.5 mm
3SE5 000-0AV06
Universal actuators,
length 69 mm
3SE5 000-0AV05
q Positive opening according to IEC 60947-5-1, Appendix K.
1)
Supplied without actuator. Please order separately.
6/24
Siemens IK PI · 2009
Optional accessories, see page 6/22.
AS-Interface
ASIsafe
3SF1 position switches with tumbler
Metal enclosures
■ Overview
5 directions of approach · Degree of protection IP66/IP67
• Contacts, slow-action contacts:
ASIsafe channel 1 on 1 NC contact from the actuator and
channel 2 on 1 NC contact from the magnet
• Magnet: Rated operational voltage 24 V DC
• Locking force 2600 N (2000 N according to GS-ET 19)
• Status display with 4 LEDs 24 V DC;
1: F–IN1, 2: F–IN2, 3: AS-i, 4: FAULT
■ Selection and ordering data
Tumbler1)
Contacts
Order No.
Actuator / magnet
2600 N locking force · Enclosure width 54 mm
Spring-actuated locks
• With auxiliary release
3SF1 314-1SD21-...
1 NC / 1 NC
q
3SF1 314-1SD11-1BA1
• With auxiliary release with lock
1 NC / 1 NC
q
3SF1 314-1SE11-1BA1
• With escape release from the front
1 NC / 1 NC
q
3SF1 314-1SF11-1BA1
• With escape release from the back
and auxiliary release from the front
1 NC / 1 NC
q
3SF1 314-1SG11-1BA1
• With emergency release from the back
and auxiliary release from the front
1 NC / 1 NC
q
3SF1 314-1SJ11-1BA1
Magnetic field lock
1 NC / 1 NC
q
3SF1 314-1SB11-1BA1
6
3SF1 314-1SF21-...
3SF1 314-1BF21-...
Actuators
Actuators
Standard actuator,
length 75.6 mm
3SE5 000-0AV01
With vertical fixing,
length 53 mm
3SE5 000-0AV02
With transverse fixing,
length 47 mm
3SE5 000-0AV03
Radius actuator, left,
length 44.5 mm
3SE5 000-0AV04
Radius actuator, right,
length 44.5 mm
3SE5 000-0AV06
Universal actuators,
length 69 mm
3SE5 000-0AV05
q Positive opening according to IEC 60947-5-1, Appendix K.
1)
Optional accessories, see page 6/22.
Supplied without actuator. Please order separately.
Siemens IK PI · 2009
6/25
AS-Interface
ASIsafe
3SF1 hinge switches
Plastic enclosures
■ Overview
The 3SF1 hinge switches with safety-oriented communication
can be directly connected using the AS-Interface bus system.
The safety functions no longer have to be conventionally wired
up.
For the ASIsafe version of the hinge switch, the basic switch and
actuator head must be ordered separately. The basic switches
correspond to the position switches of the standard version (only
use versions with snap-action contacts).
With the 3SF1 position switches the ASIsafe electronics are
integrated in the switch enclosure.
The standards and approvals are the same as for the 3SF1
position switches (see page 6/15).
The hinge switches are provided for mounting on hinges.
There are two actuator variants here:
• Hollow shaft, diameter inside 8 mm, outside 12 mm
• Solid shaft, diameter 10 mm
■ Selection and ordering data
Modular system
1 or 2 contacts · 3 LEDs · Degree of protection IP65 (31 mm) or IP66/IP67 (50 mm) · M12 connector socket
Version
Contacts
LEDs
Order No.
2 NC
24 V DC
q
3SF1 234-1LC05-1BA1
1 NC
24 V DC
q
3SF1 244-1LC05-1BA2
Basic switches · Enclosure width 31 mm according to EN 50047
With teflon plunger,
with M12 plug, 4-pole;
channel 1 on NC contact,
channel 2 on NC contact
Snap-action contacts
6
ASIsafe basic switch
Basic switches · Enclosure width 50 mm
With teflon plunger,
with M12 plug, 4-pole;
channel 1 on NC contact,
channel 2 on M12 socket, right
Snap-action contacts
ASIsafe basic switch
Actuator heads
With hollow shaft
• Operating angle 10°
3SE5 000-0AU21
Actuator head with
hollow shaft
With solid shaft
• Operating angle 10°
Actuator head with
solid shaft
q Positive opening according to IEC 60947-5-1, Appendix K.
6/26
Siemens IK PI · 2009
3SE5 000-0AU22
AS-Interface
ASIsafe
3SF1 hinge switches
Metal enclosures
■ Overview
The 3SF1 hinge switches with safety-oriented communication
can be directly connected using the AS-Interface bus system.
The safety functions no longer have to be conventionally wired
up.
For the ASIsafe version of the hinge switch, the basic switch and
actuator head must be ordered separately. The basic switches
correspond to the position switches of the standard version (only
use versions with snap-action contacts).
With the 3SF1 position switches the ASIsafe electronics are
integrated in the switch enclosure.
The standards and approvals are the same as for the 3SF1
position switches (see page 6/15).
The hinge switches are provided for mounting on hinges.
There are two actuator variants here:
• Hollow shaft, diameter inside 8 mm, outside 12 mm
• Solid shaft, diameter 10 mm
■ Selection and ordering data
Modular system
1 or 2 contacts · 3 LEDs · Degree of protection IP66/IP67 · M12 connector socket
Version
Contacts
LEDs
2 NC
24 V DC
Order No.
Basic switches · Enclosure width 40 mm according to EN 50041
With M12 connector socket, 4-pole
Channel 1 on NC contact,
channel 2 on NC contact
Snap-action contacts
q
3SF1 114-1LA00-1BA1
6
ASIsafe basic switch
Basic switches · Enclosure width 56 mm
With M12 connector socket, 4-pole
Channel 1 on NC contact,
channel 2 on M12 socket, right
Snap-action contacts
1 NC
24 V DC
q
3SF1 124-1LA00-1BA2
ASIsafe basic switch
Actuator heads
Hollow shaft
• Operating angle 10°
3SE5 000-0AU21
Actuator head with
hollow shaft
Solid shaft
• Operating angle 10°
3SE5 000-0AU22
Actuator head with
solid shaft
q Positive opening according to IEC 60947-5-1, Appendix K.
Siemens IK PI · 2009
6/27
AS-Interface
ASIsafe
AS-Interface F adapters
for EMERGENCY STOP control devices
■ Overview
The AS-Interface F adapter is used to connect an EMERGENCY
STOP control device according to ISO 13850 from the 3SB3
series to the AS-Interface bus system. The F adapter is suitable
for control devices with mounting on front plates.
The F adapter has a safe AS-Interface 2E slave and is snapped
from behind onto the EMERGENCY STOP control device (actuator). In the 2E/1A expanded version, an output is also available
for actuating an indicator light with LED.
Connection to the AS-Interface bus cable is made with screw
terminal or spring-loaded terminals depending on the version.
Addressing is performed using the AS-Interface connection or
the integrated addressing socket.
Safety category 4 (SIL 3) is achieved with the adapter.
■ Selection and ordering data
Connection
Order No.
• 2E
• 2E/1A, with output for LED control
Screw terminals
3SF5 402-1AA03
3SF5 402-1AB03
• 2E
• 2E/1A, with output for LED control
Spring-loaded terminals
3SF5 402-1AA04
3SF5 402-1AB04
Version
AS-Interface F adapters
for 3SB3 EMERGENCY STOP actuator
For mounting on front plate
6
3SF5 402-1AA03
3SF5 402-1AA04
6/28
Siemens IK PI · 2009
AS-Interface
ASIsafe
EMERGENCY STOP pushbuttons for AS-Interface
■ Overview
EMERGENCY STOP control devices can now be directly connected via the standard AS-Interface with safety-oriented communication. This applies only for EMERGENCY STOP devices of
the SIRIUS 3SB3 series for front plate mounting and for installation in an enclosure.
AS-Interface EMERGENCY STOP enclosures
The enclosure is delivered fully equipped and wired up.
It contains:
• SIRIUS 3SB3 EMERGENCY STOP mushroom pushbuttons
with positive latching according to ISO 13850 and
rotate-to-unlatch mechanism
• Contact blocks with two NC contacts
• F slave with 2 safe inputs
• Identification plate
The plastic enclosures come with a plastic EMERGENCY STOP
pushbutton, the metal enclosures with a metal EMERGENCY
STOP pushbutton.
The plastic versions of the enclosures are fitted with a terminal
for the AS-Interface shaped cable (the cable is contacted by the
insulation piercing method and routed past the enclosure on the
outside). For the metal enclosures, the AS-Interface shaped
cable (or round cable) is routed into the enclosure.
The metal enclosures are also available with an M12 plug.
■ Selection and ordering data
Version
Connection
Order No.
• Yellow top part of enclosure
Insulation piercing method
3SF5 811-0AA08
• Yellow top part of enclosure with protective collar
Insulation piercing method
3SF5 811-0AB08
• Yellow top part of enclosure
M12 plugs
3SF5 811-0AA10
• Yellow top part of enclosure
Cable gland
3SF5 811-2AA08
• Yellow top part of enclosure with protective collar
Cable gland
3SF5 811-2AB08
• Yellow top part of enclosure
M12 plugs
3SF5 811-2AA10
• Yellow top part of enclosure with protective collar
M12 plugs
3SF5 811-2AB10
6
AS-Interface EMERGENCY STOP enclosures,
plastic enclosures
5SF5 811-0AA08
AS-Interface EMERGENCY STOP enclosures,
metal enclosures
3SF5 811-2AB08
3SF5 811-2AA10
AS-Interface F adapter to connect EMERGENCY STOP pushbuttons in individual mounting on front panels, see page 6/28.
Siemens IK PI · 2009
6/29
AS-Interface
ASIsafe
3SF2 AS-Interface cable-operated switches
■ Overview
■ Application
SIRIUS cable-operated switches are used for monitoring or for
EMERGENCY STOP devices on particularly endangered system
sections.
As the effective range of a cable-operated switch is only limited
by the length of the pull-rope, large systems can also be protected.
Standards
The switches with positive latching are suitable for operation
in EMERGENCY STOP devices in according to EN ISO 13850.
They are usable up to Category 4 according to EN 954-1.
AS-Interface cable-operated switches can now be directly
connected via the standard AS-Interface with safety-oriented
communication.
The safety functions no longer have to be conventionally wired
up.
■ Selection and ordering data
6
Version
Basic switches
Contacts
Order No.
• For rope lengths up to 10 m,
with alignment window
3SE7 120-1BF00
2 NC
q
3SF2 120-1BF00-0BA1
• For rope lengths up to 25 m,
with alignment window
3SE7 150-1BF00
2 NC
q
3SF2 150-1BF00-0BA1
• For rope lengths up to 50 m
3SE7 140-1BF00
2 NC
q
3SF2 140-1BF00-0BA1
Cable-operated switches with AS-i F adapter
Metal enclosure with dust protection,
IP65,
latching according to EN ISO 13850,
with button reset
6/30
Siemens IK PI · 2009
AS-Interface
ASIsafe
SIMATIC FS400 light curtains
■ Overview
■ Benefits
Integrated functions:
• Start/restart inhibit
• Contactor control
• Blanking function package with
- Fixed blanking
- Floating blanking
- Reduced resolution
• Muting" function package
• Multi-scan function
• Cycle control
3RG78 4 and 3SF78 4 light curtains and light grids
(for AS-Interface and PROFIBUS)
• are active optoelectronic protective devices (AOPD),
• comply with type 2 or 4 acc. to EN 61496-1, -2,
• comply with SIL 2 and 3 acc. to IEC/EN 61508,
• are EU prototype tested,
• protect the operating personnel at or near dangerous
machines,
• operate contact-free,
• are free of wear in comparison with mechanical systems
(e.g. safety mats).
For further details, please refer to the "Safety Integrated" manual
and the operating instructions for the respective devices.
Tests/service
Configuration:
• By means of teach-in key using optomagnetic key
• Transmission of configuration data through a plug-in configuration card
• 2 transmission channels
• Cascading of host and guest devices
• Expanded display (2 × 7 segments)
Outputs/connections:
• Local interface
• M12 connection
• Transistor outputs
• Connection to AS-Interface
6
■ Application
Light curtains for finger and hand protection
in hazardous areas
Protection from entering hazardous areas by mounting light
curtains near dangerous machine parts (finger and hand protection)
The devices are EU prototype tested (German Technical Inspectorate (TÜV) Product Service in cooperation with the German
Statutory Industrial Accident Insurance Institution (BIA)).
Where necessary, tests can be performed before initial start-up
as well as during the annual inspection (e.g. as per regulatory
requirements for presses). Please contact your Siemens representative.
Device selection
Light curtains for category 2 or 4, with 14, 20, 30 and 40 mm
resolution
Application areas
E.g. presses, punches, filter presses, cutting machines
Siemens IK PI · 2009
6/31
AS-Interface
ASIsafe
SIMATIC FS400 light curtains
■ Application (continued)
Light curtains to secure horizontal hazardous areas
near the floor
Light grids for securing access points
Reliable detection of persons when they enter hazardous areas
Reliable detection of persons in hazardous areas by mounting
the light curtain near the floor (not possible to crawl under)
Device selection
Device selection
Light curtains for category 2 or 4, with 50 and 55 mm resolution
6
Application areas
2-beam, 3-beam or 4-beam light grids for category 4,
with 18 m range
Application areas
Securing access points, e.g. to robots or handling machines.
E.g. welding and assembly lines and robots in the automotive
industry
Light grids to protect access to large areas
Light curtains to secure horizontal hazardous areas
Reliable detection of persons when they enter hazardous areas
Reliable detection of persons in hazardous areas by mounting
the light curtain at heights of 0.6 to 1 m
Securing larger hazardous areas with high ranges of 60 m
and 70 m.
Device selection
Device selection
Light curtains for category 2 or 4, with 80 and 90 mm resolution
2-beam, 3-beam or 4-beam light grids for category 4,
with 60 m and 70 m ranges.
Application areas
E.g. welding and assembly lines and robots in the automotive
industry
Application areas
Securing access points, e.g. to automatic processing centers
or palleting machines.
Safety categories
Depending on the safety category requirement to EN 954-1
that results from the C standard and/or the machine or system
risk analysis, light curtains or grids up to type 2 or 4 can be used
(definition of the safety categories: See page "Requirements for
categories according to EN 954-1" in Catalog FS 10, Section 3).
6/32
Siemens IK PI · 2009
AS-Interface
ASIsafe
SIMATIC FS400 light curtains
■ Design
■ Function
A light curtain or light grid comprises an emitter and a receiver,
which must be mounted opposite each other. Depending on the
resolution and the length, a certain number of transmit and receive diodes are arranged on top of each other. The infrared
LEDs of the emitter emit short light pulses that are detected by
the receive diodes.
• 3SF78 44 light curtains and grids with integrated evaluation for
Type 4 according to IEC/EN 61496
- Resolution 14, 30, 50 and 90 mm
- Protective field height: 150 mm to 3000 mm
- 2-beam, 3-beam or 4-beam light grids
- Transceiver, 2-beam with deflection mirror
- Cascading of host and guest devices for greater protective
field heights or lengths or for an angular arrangement (as an
option)
• 3RG78 43 light curtains with integrated evaluation for Type 2
according to IEC/EN 61496, developed according to
EN 61508 (SIL 2), suited for risk assessment according to pr
EN ISO 13849
- Resolution 20, 30, 40 and 90 mm
- Protective field heights from 150 mm to 1800 mm
• 3RG78 46 light curtains with integrated evaluation for Type 4
to IEC/EN 61496
- Resolution 14, 20, 30, 40 and 90 mm
- Protective field heights from 150 mm to 1800 mm
• 3RG78 42 ASIsafe light curtains and grids
with external evaluation for Type 4 to IEC/EN 61496
- Resolution 14, 30, 50 and 90 mm
- Protective field heights from 150 mm to 3000 mm
- Transceiver, 2-beam with reflective mirror
- 2-beam, 3-beam or 4-beam light grids
- Connection to actuator sensor interface
- Cascading of host and guest devices for greater protective
field heights or lengths or for an angular arrangement (as an
option)
Blanking function package
Standards
• IEC/EN 61496-1, -2 (requirements for non-contact protection
systems)
• EN 999 (including calculation of safety clearances)
• EN 954-1 (machine safety, safety-related parts of control
systems)
• EN 61508 (functional safety of electrical/electronic/programmable electronic safety-related systems)
Floating blanking
The light curtains can also be supplied with an optional blanking
function.
Fixed blanking
If an object is permanently located in the light path, the corresponding zone can be suppressed. This is achieved by suppressing the required number of beams.
The suppressed objects must be permanently located in the
protective zone, otherwise safety cannot be guaranteed. The
light curtain switches the equipment off.
Configuration is carried out using a teach-in function by means
of the safety key or using the programming and diagnostics software SafetyLab.
NSC0_00632
6
Active beams
Permanently suppressed beams
If moving objects are located in the light path, any number of
beams can be suppressed. The objects can move within the
suppressed beams without the light curtain switching off.
If the moving objects are removed from the zone, the light curtain
will interrupt the hazardous movement, otherwise safety can no
longer be guaranteed.
Configuration is carried out using a teach-in function by means
of the safety key or using the programming and diagnostics software SafetyLab.
NSC0_00633
Active beams
Permanently suppressed beams
Temporarily suppressed beams
Siemens IK PI · 2009
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AS-Interface
ASIsafe
SIMATIC FS400 light curtains
■ Function (continued)
Reduced resolution
4-sensor sequential muting
If an object is located in the light path, two or three beams can
be suppressed. The difference between reduced resolution and
floating blanking is that continuous monitoring does not take
place.
If the material that is to be transported in the danger zone always
has the same dimensions and there is no lack of space, the use
of sequential muting is preferred. With sequential muting, four
muting sensors are connected. These must be activated in a
predefined sequence to trigger muting. They can be activated in
either of the following sequences: M1, M2, M3, M4 or M4, M3,
M2, M1. The transported goods must be of sufficient length to
briefly activate all 4 sensors simultaneously. Sequential muting is
successfully completed when the third muting sensor to be activated is not activated any longer.
A DIP switch is used for configuration or the programming and
diagnostics software SafetyLab.
NSC0_00634a
The SafetyLab software can be used to select a muting variant
in which the second muting sequence is triggered before the
first has finished (sequential muting with two objects). This
variant saves time and, in turn, production costs for the user.
Start
M1
M2
E
E
S
S
M3
E
M4
E
E
S
S
Danger Zone
Area with reduced resolution
6
"Muting" function package
When arranged vertically, light curtains, light grids, and transceivers are often used for protecting access points. With additional sensor signals, the protective function can be suppressed
to allow material to be transported in or out of hazardous areas,
for example. The protective field is temporarily suppressed and,
once the goods have passed through, reactivated. Personnel
must not be allowed to enter the hazardous area while muting is
active.
Using the number of connected sensors or the sequence of
the muting signals, the devices automatically recognize the
"sequential muting" mode when inputs M1 to M4 are assigned
and "2-sensor parallel muting" when the signals M2 and M3 are
assigned. A DIP switch can be used to set "4-sensor parallel
muting".
Muting restart
If the power fails while goods are passing the muting sensors, for
example, the valid muting sequence is interrupted. When the
power supply has been restored, muting is not automatically
resumed because the muting sequence is not as expected.
To remove the goods from the area covered by the muting
sensors, an integrated retraction mode can be activated using
the start key. The light curtain attempts to find a valid muting
sequence from the muting sensors. If successful, the muting
indicator lamp stops flashing and is lit continuously. If unsuccessful, the start key must be kept depressed until the muting
path is completely free.
S
2-sensor parallel muting
Parallel muting is ideal in plants in which the dimensions of the
goods are not constant or space requirements must be kept to a
minimum. Two muting sensors can be used, whose beams intersect behind the protective field in the danger zone.
Parallel muting is used when signals M2 and M3 are switched
simultaneously without M1 and M4 having been activated or
connected beforehand or simultaneously. Two-sensor parallel
muting is straightforward because only two muting sensors are
required. Goods can also be moved forward and backward
within the muting area.
Start
M2
E
Danger Zone
S
M3
6/34
Siemens IK PI · 2009
AS-Interface
ASIsafe
SIMATIC FS400 light curtains
■ Function (continued)
3-sensor direction muting
Transceiver
Three-sensor direction muting is configured in a similar way to
2-sensor parallel muting. Material can only be transported
through the light curtain in one direction. To trigger the muting
function, muting sensor M1 must first be activated, followed
by muting sensors M2 and M3. If the paths for muting sensors
M2 and M3 are interrupted, sensor M1 does not need to be
activated.
The transceiver comprises a transmitter and receiver in a single
unit. The infrared light of the transmit diode is reflected twice
through 90° so that it returns to the receive diode of the transceiver. This creates a twin-beam light barrier that is more cost effective than conventional light barriers with separate transmitters
and receivers. 3RG78 45 series transceivers have integrated
contactor control and startup/restart inhibit. 3RG78 44 and
3SF78 44 series transceivers have additional integrated muting
functions. These devices include five 5-pin M12 sockets on the
front panel, to which the muting sensors can be directly connected.
Start
M1
Cascading of devices: Host/guest combinations
M2
E
E
Danger zone
S
S
The standard cable that can be used to connect the host to the
guest is already installed on the guest device. The host comes
with the appropriate M12 socket on its underside. Host devices
can only be operated together with a guest device.
M3
Parallel muting with 4 sensors
4-sensor parallel muting can be used advantageously wherever
• the transported material is too small to be acquired simultaneously by 4 sensors arranged sequentially,
• the available space is too small even for the crossover light
beams of 2-sensor parallel muting.
The function of 4-sensor parallel muting corresponds to that of
2-sensor parallel muting with the additional characteristic of the
muting activation signal being obtained from two sensor pairs.
Muting is triggered when within a 2.5 s interval, M2 is activated
with M3 or M1 is activated with M4.
Start
M2
Cascading of devices refers to lengthening the optical axis and
therefore the protective zone height, whereby protection on the
horizontal and vertical levels can be realized at the same time
using a flexible connecting cable between the host and guest
device. The safety outputs and the processor tasks are located
in the host device so that the guest devices can be connected
regardless of the function package or outputs.
The guest devices are from the 3RG78 42 series, but they
are also suitable for the 3SF78 42, 3RG78 44, 3SF78 44 and
3RG78 45 series. The guest device resolution can be combined
with any other resolution (e.g. the host device can have a 14 mm
resolution while a 30 or 50 mm resolution is sufficient for the
guest device.
PC software
PC software can be used to visualize and record the function of
the light curtains.
SafetyLab is the diagnostic and parameterization software for
3RG78 44 / 3SF78 44 light curtains, light grids and transceivers.
SafetyLab can be used for all available light curtain and light
grid function packages as of firmware Version 3.10:
• Blanking function package
• Muting function package
• Sequence control function package
The firmware version of the receiver is indicated on the
7-segment display during start-up.
M1
E
Mounting sets
Danger zone
To facilitate installation, alignment, commissioning and troubleshooting, a practical accessories package containing mounting
columns, reflecting mirror columns, reflecting mirrors, mounting
supports and laser alignment tools is available.
S
M3
M4
Siemens IK PI · 2009
6/35
6
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Overview
3SF78 44 light curtains and light grids for ASIsafe
with integrated processing unit for type 4 in accordance
with IEC/EN 61496-1, -2
• With function packages "Blanking", "Muting", and
"Cycle Control"
• Resolutions: 14, 30, and 50 mm
• Protective zone height: 150 mm to 3000 mm
• 2-beam, 3-beam or 4-beam light grids
• Cascading of host and guest devices for greater protective
zone heights or lengths or for an angular arrangement
(optional).
Two standard 3RG78 48-0AB mounting brackets each are
enclosed with all devices (can also be ordered as accessories,
"Standard retaining angle set (1 set = 2 pieces, incl. screws) see
page 6/50.
3SF78 44 (ASIsafe) program overview
6
Unit type
Function
package
Output
Connection For light curtains:
type
Resolution
For light grids and
transceivers: Range
LED indicator
light
see page
14 mm
30 mm
Light curtains
Blanking
ASIsafe
ASIsafe
✔
✔
−
“Light curtains mit Function package
Blanking ASIsafe” see page 6/39
Light curtains
Muting
ASIsafe
ASIsafe
−
✔
−
“Light curtains mit Function package
Muting ASIsafe” see page 6/39
Light curtains
Muting
ASIsafe
ASIsafe
−
✔
with
“Light curtains mit Function package
Muting ASIsafe und integriertem
LED-Leuchtmelder” see page 6/40
Light grids
Muting
ASIsafe
ASIsafe
0.8 m ... 18 m;
6 ... 70 m
−
“Light grids mit Function package
Muting ASIsafe” see page 6/40
Light grids
Muting
ASIsafe
ASIsafe
0.8 m ... 18 m
with
“Light grids mit Function package
Muting ASIsafe und integriertem
LED-Leuchtmelder” see page 6/40
Transceiver
Muting
ASIsafe
ASIsafe
6.5 m
with and
without
“Transceiver mit Function package
Muting ASIsafe” see page 6/41
Light curtains
Sequence
control system
ASIsafe
ASIsafe
✔
−
“Light curtains mit Function package
Sequence control system ASIsafe”
see page 6/41
✔
Accessories
Electrical connection
• Connecting cable with M12 connector, also applicable for supplying power to the ASIsafe emitter
“Connection cable to connect to ASIsafe with a straight connector and
straight/angular M12 socket for the
3RG78 43 and 3RG78 46 emitter
light curtains” see page 6/62
• ASIsafe modules
“ASIsafe” see page 6/60
Accessory cable
• for the local connection to connect muting lights, key-operated switches, reset buttons, etc.
“Cable and cable boxes for the
3RG78 44 and 3SF78 44 series” see
page 6/61
Assembly materials
• Fixing columns, reflecting mirror
“Fixing columns” see page 6/57
• Muting mounting systems
“Assembly materials” see page 6/59
• Muting accessories
“Muting lamp and accessories”
see page 6/61
Laser alignment assistance, diagnostic software
“Laser alignment aids”
see page 6/59
Other ASIsafe light curtains and light grids for external processing unit
are available in Catalog FS 10 and in the A&D Mall under:
http//www.siemens.com/automation/mall
6/36
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Technical specifications
Type
Safety category to EN,
IEC 61496-1, -2
3SF78 44
Type 4
Signal inputs and outputs (local socket, optional)
Signal inputs
• Restart inhibit unlocking
Protective field height
1 button with 1 NO contact
(floating)
• for 14 and 30 mm resolution
150 ... 1800 mm
- min. switching time
300 ms
• for 50 mm resolution
450 ... 3000 mm
- max. switching time
4 sec
Protective field width, range
• Teach-in
• for 14 mm resolution
0 ... 6 m
• for 30 and 50 mm resolution
0 ... 18 m
Detection capability (resolution)
14 mm, 30 mm, 50 mm
Supply voltage
(emitter and receiver)
24 V DC ± 20 %
(external power pack with safe
isolation and compensation of
20 ms voltage dip is necessary)
Residual ripple
< 5%
Current consumption
- -simultaneity
Voltage output (for command
devices or safety sensors only)
75 mA
• Receiver
160 mA (without external load)
General value for external fuse
in the transmitter and receiver
supply leads
4A
Wave length
880 nm (infrared)
Synchronization
< 500 ms
24 V DC ± 20 %, max 0.5 A
Receiver/transceiver machine interface, ASIsafe
OSSDs safety
switching outputs
Permissible cable length
• Emitter
2-pole key-operated switch
(selector switch) (floating)
4 bit AS-i data
Minimum
Typical
Maximum
-
-
100 m
140 ms
-
-
31
Restart time after beam interruption Slave address area
1
Slave address area (WE)
0 (ex works
ID code/IO code emitter
-
ID code receiver
B
Optically between emitter and
receiver
IO code receiver
0
AS-i profile
Secure slave
• Operation
0 ... +50 °C
Cycle time according to
AS-i specification
5 ms
• Storage
–25 ... +70 °C
OSSD response time
Relative humidity
15 ... 95%
Beam number dependent,
see operating instructions
Degree of protection
IP65
Additional AS-i system
response time
40 ms
Safety class to DIN VDE 0106
III
Vibration resistance
5 g, 10 ... 55 Hz to
IEC/EN 60068-2-6
Shock resistance
10 g, 16 ms in accordance with
IEC/EN 60068-2-29
Ambient temperature
Siemens IK PI · 2009
6
6/37
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Ordering notes
Included in the scope of supply
3SF78 44 light curtains with Function package
Blanking/Sequence control system:
3SF78 44 light grids/transceiver
with Muting function package:
Transmitter:
• Mounting bracket set 3RG78 48-0AB
• Transmitter insert
Transmitter:
• Mounting bracket set 3RG78 48-0AB
• Transmitter insert
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Operating instructions/data sheets
• Safety key
• Additionally for 14 mm resolution:
3RG78 48-0FH test rods (14/24/33 and 19/29 mm)
• Additionally for 30 mm resolution:
3RG78 48-0AH/BH test rods (14/30 and 38 mm)
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Operating instructions/data sheets
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
6
3SF78 44 light curtains with Muting function package:
Transmitter:
• 3RG78 48-0AB mounting bracket set
• Transmitter insert
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Operating instructions/data sheets
• Safety key
• Additionally for 14 mm resolution:
3RG78 48-0FH test rods (14/24/33 and 19/29 mm)
• Additionally for 30 mm resolution:
3RG78 48-0AH/BH test rods (14/30 and 38 mm)
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
6/38
Siemens IK PI · 2009
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Selection and Ordering data
Light curtains with Function package Blanking ASIsafe 1)
Protective zone height
Type
mm
Standard device
14 mm resolution
Standard device
30 mm resolution
Order No.
Order No.
Resolution 14 mm und 30 mm
300
Receiver
3SF78 44-6BB04-0SS1
3SF78 44-6BD04-0SS1
300
Transmitter
3SF78 44-6SB04-0SS0
3SF78 44-6SD04-0SS0
450
Receiver
3SF78 44-6BB06-0SS1
3SF78 44-6BD06-0SS1
450
Transmitter
3SF78 44-6SB06-0SS0
3SF78 44-6SD06-0SS0
600
Receiver
3SF78 44-6BB08-0SS1
3SF78 44-6BD08-0SS1
600
Transmitter
3SF78 44-6SB08-0SS0
3SF78 44-6SD08-0SS0
750
Receiver
3SF78 44-6BB11-0SS1
3SF78 44-6BD11-0SS1
750
Transmitter
3SF78 44-6SB11-0SS0
3SF78 44-6SD11-0SS0
900
Receiver
3SF78 44-6BB13-0SS1
3SF78 44-6BD13-0SS1
900
Transmitter
3SF78 44-6SB13-0SS0
3SF78 44-6SD13-0SS0
1050
Receiver
3SF78 44-6BB15-0SS1
3SF78 44-6BD15-0SS1
1050
Transmitter
3SF78 44-6SB15-0SS0
3SF78 44-6SD15-0SS0
1200
Receiver
3SF78 44-6BB17-0SS1
3SF78 44-6BD17-0SS1
1200
Transmitter
3SF78 44-6SB17-0SS0
3SF78 44-6SD17-0SS0
1350
Receiver
on request
3SF78 44-6BD20-0SS1
1350
Transmitter
on request
3SF78 44-6SD20-0SS0
1500
Receiver
on request
3SF78 44-6BD22-0SS1
1500
Transmitter
on request
3SF78 44-6SD22-0SS0
1650
Receiver
on request
3SF78 44-6BD24-0SS1
1650
Transmitter
on request
3SF78 44-6SD24-0SS0
1800
Receiver
on request
3SF78 44-6BD26-0SS1
1800
Transmitter
on request
3SF78 44-6SD26-0SS0
6
Light curtains with Function package Muting ASIsafe 1)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 30 mm
300
Receiver
3SF78 44-6MD04-0SS1
on request
3RG78 42-6DD21
300
Transmitter
3SF78 44-6SD04-0SS0
on request
3RG78 42-6DD20
450
Receiver
3SF78 44-6MD06-0SS1
on request
3RG78 42-6DE21
450
Transmitter
3SF78 44-6SD06-0SS0
on request
3RG78 42-6DE20
600
Receiver
3SF78 44-6MD08-0SS1
on request
3RG78 42-6DF21
600
Transmitter
3SF78 44-6SD08-0SS0
on request
3RG78 42-6DF20
750
Receiver
3SF78 44-6MD11-0SS1
on request
3RG78 42-6DG21
750
Transmitter
3SF78 44-6SD11-0SS0
on request
3RG78 42-6DG20
900
Receiver
3SF78 44-6MD13-0SS1
on request
3RG78 42-6DH21
900
Transmitter
3SF78 44-6SD13-0SS0
on request
3RG78 42-6DH20
1050
Receiver
3SF78 44-6MD15-0SS1
on request
3RG78 42-6DJ21
1050
Transmitter
3SF78 44-6SD15-0SS0
on request
3RG78 42-6DJ20
1200
Receiver
3SF78 44-6MD17-0SS1
on request
3RG78 42-6DK21
1200
Transmitter
3SF78 44-6SD17-0SS0
on request
3RG78 42-6DK20
1350
Receiver
3SF78 44-6MD20-0SS1
on request
3RG78 42-6DL21
1350
Transmitter
3SF78 44-6SD20-0SS0
on request
3RG78 42-6DL20
1500
Receiver
3SF78 44-6MD22-0SS1
on request
3RG78 42-6DM21
1500
Transmitter
3SF78 44-6SD22-0SS0
on request
3RG78 42-6DM20
1650
Receiver
3SF78 44-6MD24-0SS1
on request
3RG78 42-6DN21
1650
Transmitter
3SF78 44-6SD24-0SS0
on request
3RG78 42-6DN20
1800
Receiver
3SF78 44-6MD26-0SS1
on request
3RG78 42-6DP21
1800
Transmitter
3SF78 44-6SD26-0SS0
on request
3RG78 42-6DP20
1)
For "Ordering notes", see page 6/38
Siemens IK PI · 2009
6/39
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Selection and Ordering data (continued)
Light curtains with Muting ASIsafe Function package and integrated LED 1)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 30 mm
300
Receiver
3SF78 44-6MD04-0KS1
on request
3RG78 42-6DD21
300
Transmitter
3SF78 44-6SD04-0SS0
on request
3RG78 42-6DD20
450
Receiver
3SF78 44-6MD06-0KS1
on request
3RG78 42-6DE21
450
Transmitter
3SF78 44-6SD06-0SS0
on request
3RG78 42-6DE20
600
Receiver
3SF78 44-6MD08-0KS1
on request
3RG78 42-6DF21
600
Transmitter
3SF78 44-6SD08-0SS0
on request
3RG78 42-6DF20
750
Receiver
3SF78 44-6MD11-0KS1
on request
3RG78 42-6DG21
750
Transmitter
3SF78 44-6SD11-0SS0
on request
3RG78 42-6DG20
900
Receiver
3SF78 44-6MD13-0KS1
on request
3RG78 42-6DH21
900
Transmitter
3SF78 44-6SD13-0SS0
on request
3RG78 42-6DH20
1050
Receiver
3SF78 44-6MD15-0KS1
on request
3RG78 42-6DJ21
1050
Transmitter
3SF78 44-6SD15-0SS0
on request
3RG78 42-6DJ20
1200
Receiver
3SF78 44-6MD17-0KS1
on request
3RG78 42-6DK21
1200
Transmitter
3SF78 44-6SD17-0SS0
on request
3RG78 42-6DK20
Light grids with Function package Muting ASIsafe 1)
No. of beams
6
Beam distance
Type
mm
Standard device
Order No.
Range 0.8 ... 18 m
4 beam
300
Receiver
3SF78 44-6MM50-0SS1
4 beam
300
Transmitter
3SF78 44-6SM50-0SS0
3 beam
400
Receiver
3SF78 44-6MP50-0SS1
3 beam
400
Transmitter
3SF78 44-6SP50-0SS0
2 beam
500
Receiver
3SF78 44-6MS50-0SS1
2 beam
500
Transmitter
3SF78 44-6SS50-0SS0
Range 6 ... 70 m
4 beam
300
Receiver
3SF78 44-6MM51-0SS1
4 beam
300
Transmitter
3SF78 44-6SM51-0SS0
3 beam
400
Receiver
3SF78 44-6MP51-0SS1
3 beam
400
Transmitter
3SF78 44-6SP51-0SS0
2 beam
500
Receiver
3SF78 44-6MS51-0SS1
2 beam
500
Transmitter
3SF78 44-6SS51-0SS0
Light grids with Muting ASIsafe Function package and integrated LED 1)
No. of beams
Beam distance
Type
mm
Standard device
Order No.
Range 0.8 ... 18 m
4 beam
300
Receiver
3SF78 44-6MM50-0KS1
4 beam
300
Transmitter
3SF78 44-6SM50-0SS0
3 beam
400
Receiver
3SF78 44-6MP50-0KS1
3 beam
400
Transmitter
3SF78 44-6SP50-0SS0
2 beam
500
Receiver
3SF78 44-6MS50-0KS1
2 beam
500
Transmitter
3SF78 44-6SS50-0SS0
1)
For "Ordering notes", see page 6/38
6/40
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 ASIsafe series
internal evaluation, Type 4
■ Selection and Ordering data (continued)
Transceiver with Function package Muting ASIsafe 1)
No. of beams
Beam distance
Type
Standard device
mm
Order No.
Range 6.5 m
2 beam
500
Transceiver
3SF78 44-6MS50-0ST0
2 beam
500
Transceiver with integrated LED
3SF78 44-6MS50-0MT0
Reflective mirror for transceiver
3RG78 48-1TL
Light curtains with Function package Sequence control system ASIsafe 1)
Protective zone height
Type
mm
Standard device
14 mm resolution
Standard device
30 mm resolution
Order No.
Order No.
Resolution 14 mm and 30 mm
300
Receiver
3SF78 44-6TB04-0SS1
3SF78 44-6TD04-0SS1
300
Transmitter
3SF78 44-6SB04-0SS0
3SF78 44-6SD04-0SS0
450
Receiver
3SF78 44-6TB06-0SS1
3SF78 44-6TD06-0SS1
450
Transmitter
3SF78 44-6SB06-0SS0
3SF78 44-6SD06-0SS0
600
Receiver
3SF78 44-6TB08-0SS1
3SF78 44-6TD08-0SS1
600
Transmitter
3SF78 44-6SB08-0SS0
3SF78 44-6SD08-0SS0
750
Receiver
3SF78 44-6TB11-0SS1
3SF78 44-6TD11-0SS1
750
Transmitter
3SF78 44-6SB11-0SS0
3SF78 44-6SD11-0SS0
900
Receiver
3SF78 44-6TB13-0SS1
3SF78 44-6TD13-0SS1
900
Transmitter
3SF78 44-6SB13-0SS0
3SF78 44-6SD13-0SS0
1)
6
For "Ordering notes", see page 6/38
Additional products on request.
■ Dimensions
Standard 3SF78 44 light curtains and
light grids
3SF78 44 light grids,
additional dimensions
1
3RG78 48-1TL reflective mirror (left) and
muting transceiver (right)
52
52
4 0
Additional dimensions for light grids only:
B Overall length =
Height of protective field A + 134 mm
Type
B
C
Beams
3SF78 44-..M
1184
300
4
3SF78 44-..P
1034
400
3
3SF78 44-..S
734
500
2
734
38
$ Screw cap Pg 9
(receiver only, for local interface)
A Protective field height
(see Selection and Ordering data)
FS1000107
5 5
102
5 2
140
2 2
5 5
N S C 0 _ 0 0 6 4 8
2 2
5 2
N S C 0 _ 0 0 6 4 7
A
696
602
C
B
B
4 0
1 4 0 ,1
7 2
7 2
1
Siemens IK PI · 2009
6/41
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Overview
■ Design
3SF7842
Emitter
Host
3SF7842
Emitter
Guest
B
22
b=40
22
A
FS10_00004
3SF78 42 light curtains and light grids for ASIsafe for type 4
in accordance with IEC/EN 61496-1, -2
• Resolution: 14, 30, 50, and 90 mm
• Protective zone heights: 150 mm to 3000 mm
• 2-beam, 3-beam or 4-beam light grids
• Connection to AS-Interface
6
Cascading of host and guest devices for greater protective zone
heights and lengths or for an angular arrangement (optional).
Two standard 3RG78 48-0AB mounting brackets each are
enclosed with all devices (can also be ordered as accessories,
"Standard retaining angle set (1 set = 2 pieces, incl. screws) see
page 6/50.
3SF7842
Receiver
Host
3SF7842
Receiver
Guest
FS10_00003
Host/guest: Cascading basic device-subsequent device
6/42
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Design (continued)
3SF78 42 (ASIsafe) program overview
Unit type
Function
package
Output
Connection For light curtains: Resolution
type
For light grids and transceivers: Range
see page
14 mm
30 mm
50 mm
90 mm
Light
curtains
−
ASIsafe
ASIsafe
✔
✔
✔
✔
Light grids
−
ASIsafe
ASIsafe
0.8 m ... 18 m; 6 m ... 60 m
“Light grids” see page 6/47
Transceiver
−
ASIsafe
ASIsafe
6.5 m
“Transceiver with ASIsafe”
see page 6/47
“Light curtains” see page 6/44
Accessories
Electrical connection
• Connecting cable with M12 connection
“Connection cable to connect to
ASIsafe with a straight connector
and straight/angular M12 socket
for the 3RG78 43 and 3RG78 46
receiver light curtains”
see page 6/62
• ASIsafe modules
“ASIsafe” see page 6/60
Assembly materials
• Fixing columns, reflecting mirror
“Fixing columns” see page 6/57
• Muting mounting systems
“Assembly materials”
see page 6/59
• Muting accessories
“Muting lamp and accessories”
see page 6/61
Laser alignment assistance, diagnostic software
“Laser alignment aids”
see page 6/59
6
■ Ordering notes
Included in the scope of supply
3SF78 42 light curtains, light grids and transceiver:
Transmitter:
• Mounting bracket set 3RG78 48-0AB
• Transmitter insert
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Operating instructions/data sheets
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0FH test rod
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
Siemens IK PI · 2009
6/43
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Selection and Ordering data
Light curtains 1)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 14 mm
6
150
Receiver
3SF78 42-6BB01
-
150
Transmitter
3SF78 42-6BB00
-
225
Receiver
3SF78 42-6BC01
3SF78 42-6BC11
3RG78 42-6BC21
225
Transmitter
3SF78 42-6BC00
3SF78 42-6BC10
3RG78 42-6BC20
300
Receiver
3SF78 42-6BD01
3SF78 42-6BD11
3RG78 42-6BD21
300
Transmitter
3SF78 42-6BD00
3SF78 42-6BD10
3RG78 42-6BD20
450
Receiver
3SF78 42-6BE01
3SF78 42-6BE11
3RG78 42-6BE21
450
Transmitter
3SF78 42-6BE00
3SF78 42-6BE10
3RG78 42-6BE20
600
Receiver
3SF78 42-6BF01
3SF78 42-6BF11
3RG78 42-6BF21
600
Transmitter
3SF78 42-6BF00
3SF78 42-6BF10
3RG78 42-6BF20
750
Receiver
3SF78 42-6BG01
3SF78 42-6BG11
3RG78 42-6BG21
750
Transmitter
3SF78 42-6BG00
3SF78 42-6BG10
3RG78 42-6BG20
900
Receiver
3SF78 42-6BH01
3SF78 42-6BH11
3RG78 42-6BH21
900
Transmitter
3SF78 42-6BH00
3SF78 42-6BH10
3RG78 42-6BH20
1050
Receiver
3SF78 42-6BJ01
3SF78 42-6BJ11
3RG78 42-6BJ21
1050
Transmitter
3SF78 42-6BJ00
3SF78 42-6BJ10
3RG78 42-6BJ20
1200
Receiver
3SF78 42-6BK01
3SF78 42-6BK11
3RG78 42-6BK21
1200
Transmitter
3SF78 42-6BK00
3SF78 42-6BK10
3RG78 42-6BK20
1350
Receiver
3SF78 42-6BL01
3SF78 42-6BL11
3RG78 42-6BL21
1350
Transmitter
3SF78 42-6BL00
3SF78 42-6BL10
3RG78 42-6BL20
1500
Receiver
3SF78 42-6BM01
3SF78 42-6BM11
3RG78 42-6BM21
1500
Transmitter
3SF78 42-6BM00
3SF78 42-6BM10
3RG78 42-6BM20
1650
Receiver
3SF78 42-6BN01
3SF78 42-6BN11
3RG78 42-6BN21
1650
Transmitter
3SF78 42-6BN00
3SF78 42-6BN10
3RG78 42-6BN20
1800
Receiver
3SF78 42-6BP01
3SF78 42-6BP11
3RG78 42-6BP21
1800
Transmitter
3SF78 42-6BP00
3SF78 42-6BP10
3RG78 42-6BP20
1)
For "Ordering notes", see page 6/43
6/44
Siemens IK PI · 2009
3RG78 42-6BB21
3RG78 42-6BB20
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Selection and Ordering data (continued)
Light curtains 1) (continued)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 30 mm
150
Receiver
3SF78 42-6DB01
−
3RG78 42-6DB21
150
Transmitter
3SF78 42-6DB00
−
3RG78 42-6DB20
225
Receiver
3SF78 42-6DC01
3SF78 42-6DC11
3RG78 42-6DC21
225
Transmitter
3SF78 42-6DC00
3SF78 42-6DC10
3RG78 42-6DC20
300
Receiver
3SF78 42-6DD01
3SF78 42-6DD11
3RG78 42-6DD21
300
Transmitter
3SF78 42-6DD00
3SF78 42-6DD10
3RG78 42-6DD20
450
Receiver
3SF78 42-6DE01
3SF78 42-6DE11
3RG78 42-6DE21
450
Transmitter
3SF78 42-6DE00
3SF78 42-6DE10
3RG78 42-6DE20
600
Receiver
3SF78 42-6DF01
3SF78 42-6DF11
3RG78 42-6DF21
600
Transmitter
3SF78 42-6DF00
3SF78 42-6DF10
3RG78 42-6DF20
750
Receiver
3SF78 42-6DG01
3SF78 42-6DG11
3RG78 42-6DG21
750
Transmitter
3SF78 42-6DG00
3SF78 42-6DG10
3RG78 42-6DG20
900
Receiver
3SF78 42-6DH01
3SF78 42-6DH11
3RG78 42-6DH21
900
Transmitter
3SF78 42-6DH00
3SF78 42-6DH10
3RG78 42-6DH20
1050
Receiver
3SF78 42-6DJ01
3SF78 42-6DJ11
3RG78 42-6DJ21
1050
Transmitter
3SF78 42-6DJ00
3SF78 42-6DJ10
3RG78 42-6DJ20
1200
Receiver
3SF78 42-6DK01
3SF78 42-6DK11
3RG78 42-6DK21
1200
Transmitter
3SF78 42-6DK00
3SF78 42-6DK10
3RG78 42-6DK20
1350
Receiver
3SF78 42-6DL01
3SF78 42-6DL11
3RG78 42-6DL21
1350
Transmitter
3SF78 42-6DL00
3SF78 42-6DL10
3RG78 42-6DL20
1500
Receiver
3SF78 42-6DM01
3SF78 42-6DM11
3RG78 42-6DM21
1500
Transmitter
3SF78 42-6DM00
3SF78 42-6DM10
3RG78 42-6DM20
1650
Receiver
3SF78 42-6DN01
3SF78 42-6DN11
3RG78 42-6DN21
1650
Transmitter
3SF78 42-6DN00
3SF78 42-6DN10
3RG78 42-6DN20
1800
Receiver
3SF78 42-6DP01
3SF78 42-6DP11
3RG78 42-6DP21
1800
Transmitter
3SF78 42-6DP00
3SF78 42-6DP10
3RG78 42-6DP20
1)
For "Ordering notes", see page 6/43
Siemens IK PI · 2009
6/45
6
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Selection and Ordering data (continued)
Light curtains 1) (continued)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 50 mm
6
450
Receiver
3SF78 42-6EE01
3SF78 42-6EE11
3RG78 42-6EE21
450
Transmitter
3SF78 42-6EE00
3SF78 42-6EE10
3RG78 42-6EE20
600
Receiver
3SF78 42-6EF01
3SF78 42-6EF11
3RG78 42-6EF21
600
Transmitter
3SF78 42-6EF00
3SF78 42-6EF10
3RG78 42-6EF20
750
Receiver
3SF78 42-6EG01
3SF78 42-6EG11
3RG78 42-6EG21
750
Transmitter
3SF78 42-6EG00
3SF78 42-6EG10
3RG78 42-6EG20
900
Receiver
3SF78 42-6EH01
3SF78 42-6EH11
3RG78 42-6EH21
900
Transmitter
3SF78 42-6EH00
3SF78 42-6EH10
3RG78 42-6EH20
1050
Receiver
3SF78 42-6EJ01
3SF78 42-6EJ11
3RG78 42-6EJ21
1050
Transmitter
3SF78 42-6EJ00
3SF78 42-6EJ10
3RG78 42-6EJ20
1200
Receiver
3SF78 42-6EK01
3SF78 42-6EK11
3RG78 42-6EK21
1200
Transmitter
3SF78 42-6EK00
3SF78 42-6EK10
3RG78 42-6EK20
1350
Receiver
3SF78 42-6EL01
3SF78 42-6EL11
3RG78 42-6EL21
1350
Transmitter
3SF78 42-6EL00
3SF78 42-6EL10
3RG78 42-6EL20
1500
Receiver
3SF78 42-6EM01
3SF78 42-6EM11
3RG78 42-6EM21
1500
Transmitter
3SF78 42-6EM00
3SF78 42-6EM10
3RG78 42-6EM20
1650
Receiver
3SF78 42-6EN01
3SF78 42-6EN11
3RG78 42-6EN21
1650
Transmitter
3SF78 42-6EN00
3SF78 42-6EN10
3RG78 42-6EN20
1800
Receiver
3SF78 42-6EP01
3SF78 42-6EP11
3RG78 42-6EP21
1800
Transmitter
3SF78 42-6EP00
3SF78 42-6EP10
3RG78 42-6EP20
2100
Receiver
3SF78 42-6ER01
3SF78 42-6ER11
3RG78 42-6ER21
2100
Transmitter
3SF78 42-6ER00
3SF78 42-6ER10
3RG78 42-6ER20
2400
Receiver
3SF78 42-6ES01
3SF78 42-6ES11
3RG78 42-6ES21
2400
Transmitter
3SF78 42-6ES00
3SF78 42-6ES10
3RG78 42-6ES20
2700
Receiver
3SF78 42-6ET01
3SF78 42-6ET11
3RG78 42-6ET21
2700
Transmitter
3SF78 42-6ET00
3SF78 42-6ET10
3RG78 42-6ET20
3000
Receiver
3SF78 42-6EU01
3SF78 42-6EU11
3RG78 42-6EU21
3000
Transmitter
3SF78 42-6EU00
3SF78 42-6EU10
3RG78 42-6EU20
1)
For "Ordering notes", see page 6/43
6/46
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Selection and Ordering data (continued)
Light curtains 1) (continued)
Protective zone height
Type
mm
Standard device
Host device
Guest device
Order No.
Order No.
Order No.
Resolution 90 mm
750
Receiver
3SF78 42-6JG01
3SF78 42-6JG11
3RG78 42-6JG21
750
Transmitter
3SF78 42-6JG00
3SF78 42-6JG10
3RG78 42-6JG20
900
Receiver
3SF78 42-6JH01
3SF78 42-6JH11
3RG78 42-6JH21
900
Transmitter
3SF78 42-6JH00
3SF78 42-6JH10
3RG78 42-6JH20
1050
Receiver
3SF78 42-6JJ01
3SF78 42-6JJ11
3RG78 42-6JJ21
1050
Transmitter
3SF78 42-6JJ00
3SF78 42-6JJ10
3RG78 42-6JJ20
1200
Receiver
3SF78 42-6JK01
3SF78 42-6JK11
3RG78 42-6JK21
1200
Transmitter
3SF78 42-6JK00
3SF78 42-6JK10
3RG78 42-6JK20
1350
Receiver
3SF78 42-6JL01
3SF78 42-6JL11
3RG78 42-6JL21
1350
Transmitter
3SF78 42-6JL00
3SF78 42-6JL10
3RG78 42-6JL20
1500
Receiver
3SF78 42-6JM01
3SF78 42-6JM11
3RG78 42-6JM21
1500
Transmitter
3SF78 42-6JM00
3SF78 42-6JM10
3RG78 42-6JM20
1650
Receiver
3SF78 42-6JN01
3SF78 42-6JN11
3RG78 42-6JN21
1650
Transmitter
3SF78 42-6JN00
3SF78 42-6JN10
3RG78 42-6JN20
1800
Receiver
3SF78 42-6JP01
3SF78 42-6JP11
3RG78 42-6JP21
1800
Transmitter
3SF78 42-6JP00
3SF78 42-6JP10
3RG78 42-6JP20
2100
Receiver
3SF78 42-6JR01
3SF78 42-6JR11
3RG78 42-6JR21
2100
Transmitter
3SF78 42-6JR00
3SF78 42-6JR10
3RG78 42-6JR20
2400
Receiver
3SF78 42-6JS01
3SF78 42-6JS11
3RG78 42-6JS21
2400
Transmitter
3SF78 42-6JS00
3SF78 42-6JS10
3RG78 42-6JS20
2700
Receiver
3SF78 42-6JT01
3SF78 42-6JT11
3RG78 42-6JT21
2700
Transmitter
3SF78 42-6JT00
3SF78 42-6JT10
3RG78 42-6JT20
3000
Receiver
3SF78 42-6JU01
3SF78 42-6JU11
3RG78 42-6JU21
3000
Transmitter
3SF78 42-6JU00
3SF78 42-6JU10
3RG78 42-6JU20
Light grids 1)
No. of beams
Beam distance
Type
mm
Range 0.8 ... 18 m
Range 6 ... 60 m
Order No.
Order No.
4 beam
300
Transmitter
3SF78 42-6MH00
3SF78 42-6MH50
4 beam
300
Receiver
3SF78 42-6MH01
3SF78 42-6MH51
3 beam
400
Transmitter
3SF78 42-6PG00
3SF78 42-016PG50
3 beam
400
Receiver
3SF78 42-6PG01
3SF78 42-6PG51
2 beam
500
Transmitter
3SF78 42-6SE00
3SF78 42-6SE50
2 beam
500
Receiver
3SF78 42-6SE01
3SF78 42-6SE51
Transceiver with ASIsafe 1)
No. of beams
Beam distance
Type
mm
Standard device
Order No.
Range 6.5 m
2 beam
Reflective mirror for transceiver
1)
500
Transceiver
3SF78 42-6TE01
3RG78 48-1TL
For "Ordering notes", see page 6/43
Siemens IK PI · 2009
6/47
6
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3SF78 42 ASIsafe series
external evaluation, Type 4
■ Dimensions
B
5 2
5 5
A Height of protective field
(see Selection and Ordering data)
B Overall length =
Height of protective field A + 84 mm
6
6/48
Siemens IK PI · 2009
2 2
2 2
9 9 ,5
A
B
C
I
9 9 ,5
3SF78 42 light grids,
additional dimensions
I
2 2
4 0
3SF78 42 light curtains and grids
standard host and guest devices
5 2
5 5
Additional dimensions for light grids only:
Type
B (mm) C (mm) Beams
3SF78 42-6M…
1099
300
4
3SF78 42-6P…
3SF78 42-6S…
999
699
400
500
3
2
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 46 series, Internal evaluation, Type 4
Standard function package, transistor output
■ Overview
3RG78 46 light curtains with integrated processing unit for type
4 in accordance with IEC/EN 61496-1, -2.
• Resolution: 14, 20, 30, 40 and 90 mm
• Protective zone height: 150 mm to 1800 mm
• Two 360° mounting brackets 3RG78 48-2BA each are enclosed with all devices (can also be ordered as accessories,
"360° mounting" supports see page 6/63).
3RG78 46 (FS420I) program overview
Unit type
Light curtains
Function package Output
Standard
Transistor
Connection type
M12 plug connector
Resolution
see page
14 mm
20 mm
30 mm
40 mm
90 mm
✔
✔
✔
✔
✔
6/51
Accessories
Electrical connection
• Connecting cable with M12 connection
6/62
• Connecting cable for the K45F module ("ASIsafe Modul for 3RG48 43 light curtains, Type 2" see page 6/60)
to connect the 3RG7843 and 3RG7846 series to ASIsafe
6/62
• ASIsafe modules
6/60
Assembly materials
• Fixing columns, reflecting mirror
6/57
• Muting mounting systems
6/59
• Muting accessories
6/61
Laser alignment assistance, diagnostic software
6/59, 6/60
Siemens IK PI · 2009
6/49
6
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 46 series, Internal evaluation, Type 4
Standard function package, transistor output
■ Technical specifications
Type
3RG78 46
Type
3RG78 46
Safety category IEC/EN 61496
Type 4
Synchronization
Detection capability (resolution)
14 mm, 20 mm, 30 mm,
40 mm, 90 mm
Optically between emitter
and receiver
Safety class (VDE 106) 1)
III
Ambient temperature
Protective field width, range
• 14 mm resolution
0.5 ... 5 m
• Operation
0 ... +55 °C
• 20 mm resolution
0.7 ... 14 m
• Storage
–25 ... +70 °C
• 30 mm resolution
0.5 ... 9 m
Relative humidity
15 ... 95 %
• 40 mm resolution
0.9 ... 20 m
Degree of protection
IP65
• 90 mm resolution
0.9 ... 20 m
Signal inputs
Supply voltage Uv
(emitter and receiver)
24 V DC ± 20 %
(external power pack with safe
isolation and compensation of
20 ms voltage dip is necessary,
minimum 1 A current reserve)
• Emitter pin 4
Residual ripple of supply voltage
± 5 % within the limits of Uv
• Emitter
75 mA
• Receiver
110 mA (without external load)
1 A medium time-lag
General value for external fuse in
the transmitter and receiver supply
leads
- start/restart key
Input: Contact (NO) connected to
24 V DC, current load: 15 mA max.
- error/pollution group alarm
Output: pnp: Connected to
24 V DC , 80 mA max.
• Receiver pin 3
- EDM (contactor control)
• Input: Contact (NC) connected to
0V
• Current load: 15 mA max
24 V DC connection
Permissible conductor cross-section
• Emitter
0.25 mm2
- without EDM
• Emitter
0.14 mm2
• Receiver pin 4
Emitter
Light-emitting diodes according to
EN 60825-1:1994+
A1:2002+A:2001
• Class
1
• Wave length
950 nm
• Power
< 50 µW
- with RES
Input: 24 V DC
- without RES
Jumper to pin 1
1)
OSSD transistor outputs
• Input: Contact or transistor
connected to +24 V DC
• 0 V or spare = Test
• Current load: 20 mA max.
• Receiver pin 1
Current consumption
6
- test input
The circuits connected to the inputs and outputs must comply with the
air gaps and creepage distances specified in the applicable standards
for safe isolation.
2 pnp safety-related transistor outputs, cross-connection monitored, short-circuit-proof
Minimum
Typical
Maximum
Operational voltage active high
(Uv – 1.6 V)
For resistive load Irated = 250 mA
–
+22 V
–
Operational voltage, low
-80 V1)
0V
+ 2,8 V
Operational current
–
250 mA
–
Leakage current
–
< 5 µA
< 20 µA
Load capacitance
–
–
< 220 nF
Load inductance
–
–
< 2,0 H
Permissible line resistance to load
–
–
< 300 Ω2)
Permissible line length between
receiver and load (with 0.25 mm2)
–
–
100 m
Test pulse width
30 µs
–
100 µs
Test pulse space
–
–
22 µs
OSSD reactivation time after beam
interruption (without RES)
40 ms
100 ms
–
OSSD response time
Depending on number of beams, see operating instructions
1)
2)
Fast recovery voltage for contactors, otherwise 0 V
Please note further constraints due to cable length and load current.
6/50
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 46 series, Internal evaluation, Type 4
Standard function package, transistor output
■ Ordering notes
Included in the scope of supply:
Light curtains 3RG78 46
Transmitter:
• Mounting bracket set 3RG78 48-2BA
• Transmitter insert
Receiver:
• Mounting bracket set 3RG7848-2BA
• Operating instructions/data sheets
• in addition with resolution 14/30 mm
test rod 3RG78 48-0AH
• in addition with resolution 20 mm
test rod 3RG78 48-1CH
• in addition with resolution 40 mm
test rod 3RG78 48-1BH
■ Selection and Ordering data
Light curtains with M12 plug connection
Protective
zone height
Type
mm
Resolution 14 mm
Resolution 20 mm
Resolution 30 mm
Order No.
Order No.
Order No.
SIMATIC FS420I
150
Receiver
–
3RG78 46-3SC02-0SS1
3RG78 46-3SD02-0SS1
150
Transmitter
–
3RG78 46-3SC02-0SS0
3RG78 46-3SD02-0SS0
225
Receiver
–
3RG78 46-3SC03-0SS1
3RG78 46-3SD03-0SS1
225
Transmitter
–
3RG78 46-3SC03-0SS0
3RG78 46-3SD03-0SS0
300
Receiver
3RG7846-3SB04-0SS1
3RG78 46-3SC04-0SS1
3RG78 46-3SD04-0SS1
300
Transmitter
3RG7846-3SB04-0SS0
3RG78 46-3SC04-0SS0
3RG78 46-3SD04-0SS0
450
Receiver
3RG78 46-3SB06-0SS1
3RG78 46-3SC06-0SS1
3RG78 46-3SD06-0SS1
450
Transmitter
3RG78 46-3SB06-0SS0
3RG78 46-3SC06-0SS0
3RG78 46-3SD06-0SS0
600
Receiver
3RG78 46-3SB08-0SS1
3RG78 46-3SC08-0SS1
3RG78 46-3SD08-0SS1
600
Transmitter
3RG78 46-3SB08-0SS0
3RG78 46-3SC08-0SS0
3RG78 46-3SD08-0SS0
750
Receiver
3RG78 46-3SB11-0SS1
3RG78 46-3SC11-0SS1
3RG78 46-3SD11-0SS1
750
Transmitter
3RG78 46-3SB11-0SS0
3RG78 46-3SC11-0SS0
3RG78 46-3SD11-0SS0
900
Receiver
3RG78 46-3SB13-0SS1
3RG78 46-3SC13-0SS1
3RG78 46-3SD13-0SS1
900
Transmitter
3RG78 46-3SB13-0SS0
3RG78 46-3SC13-0SS0
3RG78 46-3SD13-0SS0
1050
Receiver
3RG78 46-3SB15-0SS1
3RG78 46-3SC15-0SS1
3RG78 46-3SD15-0SS1
1050
Transmitter
3RG78 46-3SB15-0SS0
3RG78 46-3SC15-0SS0
3RG78 46-3SD15-0SS0
1200
Receiver
3RG78 46-3SB17-0SS1
3RG78 46-3SC17-0SS1
3RG78 46-3SD17-0SS1
1200
Transmitter
3RG78 46-3SB17-0SS0
3RG78 46-3SC17-0SS0
3RG78 46-3SD17-0SS0
1350
Receiver
3RG78 46-3SB20-0SS1
3RG78 46-3SC20-0SS1
3RG78 46-3SD20-0SS1
1350
Transmitter
3RG78 46-3SB20-0SS0
3RG78 46-3SC20-0SS0
3RG78 46-3SD20-0SS0
1500
Receiver
3RG78 46-3SB22-0SS1
3RG78 46-3SC22-0SS1
3RG78 46-3SD22-0SS1
1500
Transmitter
3RG78 46-3SB22-0SS0
3RG78 46-3SC22-0SS0
3RG78 46-3SD22-0SS0
1650
Receiver
3RG78 46-3SB24-0SS1
3RG78 46-3SC24-0SS1
3RG78 46-3SD24-0SS1
1650
Transmitter
3RG78 46-3SB24-0SS0
3RG78 46-3SC24-0SS0
3RG78 46-3SD24-0SS0
1800
Receiver
3RG78 46-3SB26-0SS1
3RG78 46-3SC26-0SS1
3RG78 46-3SD26-0SS1
1800
Transmitter
3RG78 46-3SB26-0SS0
3RG78 46-3SC26-0SS0
3RG78 46-3SD26-0SS0
Siemens IK PI · 2009
6
6/51
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 46 series, Internal evaluation, Type 4
Standard function package, transistor output
■ Selection and Ordering data
Light curtains with M12 plug connection 1)
Protective zone height
Type
mm
Resolution 40 mm
Resolution 90 mm
Order No.
Order No.
SIMATIC FS420I
Receiver
3RG78 46-3SF02-0SS1
–
150
Transmitter
3RG78 46-3SF02-0SS0
–
225
Receiver
3RG78 46-3SF03-0SS1
–
225
Transmitter
3RG78 46-3SF03-0SS0
–
300
Receiver
3RG78 46-3SF04-0SS1
–
300
Transmitter
3RG78 46-3SF04-0SS0
–
450
Receiver
3RG78 46-3SF06-0SS1
–
450
Transmitter
3RG78 46-3SF06-0SS0
–
600
Transmitter
3RG78 46-3SF08-0SS0
3RG78 46-3SJ08-0SS0
600
Receiver
3RG78 46-3SF08-0SS1
3RG78 46-3SJ08-0SS1
750
Receiver
3RG78 46-3SF11-0SS1
3RG78 46-3SJ11-0SS1
750
Transmitter
3RG78 46-3SF11-0SS0
3RG78 46-3SJ11-0SS0
900
Receiver
3RG78 46-3SF13-0SS1
3RG78 46-3SJ13-0SS1
900
Transmitter
3RG78 46-3SF13-0SS0
3RG78 46-3SJ13-0SS0
1050
Receiver
3RG78 46-3SF15-0SS1
3RG78 46-3SJ15-0SS1
1050
Transmitter
3RG78 46-3SF15-0SS0
3RG78 46-3SJ15-0SS0
1200
Receiver
3RG78 46-3SF17-0SS1
3RG78 46-3SJ17-0SS1
1200
Transmitter
3RG78 46-3SF17-0SS0
3RG78 46-3SJ17-0SS0
1350
Receiver
3RG78 46-3SF20-0SS1
3RG78 46-3SJ20-0SS1
1350
Transmitter
3RG78 46-3SF20-0SS0
3RG78 46-3SJ20-0SS0
1500
Receiver
3RG78 46-3SF22-0SS1
3RG78 46-3SJ22-0SS1
1500
Transmitter
3RG78 46-3SF22-0SS0
3RG78 46-3SJ22-0SS0
1650
Receiver
3RG78 46-3SF24-0SS1
3RG78 46-3SJ24-0SS1
1650
Transmitter
3RG78 46-3SF24-0SS0
3RG78 46-3SJ24-0SS0
1800
Receiver
3RG78 46-3SF26-0SS1
3RG78 46-3SJ26-0SS1
1800
Transmitter
3RG78 46-3SF26-0SS0
3RG78 46-3SJ26-0SS0
1)
Ordering notes for "3RG78 46 light curtains" see page 6/51
■ Dimensions
3RG7813
29
B
A
8
24
Transmitter
A Height of protective field
(see Selection and Ordering data)
9
9
8
s
B
s
3RG7813
FS10_00081
11
34,6
17
34,6
17
11
3RG78 46 light curtains with internal evaluation, Type 4
A
6
150
24
29
Receiver
B Overall length without connector = Height of protective field A + 75.5 mm
6/52
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 43 series, Internal evaluation, Type 2
Standard Function package, Transistor output
■ Overview
3RG78 43 light curtains with integrated startup/restart inhibit and
contactor control for type 2 according to IEC/EN 61496-1, -2.
• Developed according to EN 61508 (SIL 2)
• Risk assessment, suitable according to pr EN ISO 13849-1
• Resolution 20, 30, 40 and 90 mm
• Protective zone height: 150 mm to 1800 mm
Two 360° mounting brackets 3RG78 48-2BA each are enclosed
with all devices (can also be ordered as accessories
"360° mounting supports" see page 6/63)
3RG78 43 (FS420I) program overview
Unit type
Light curtains
Function package
Standard
Output
Transistor
Connection type
M12 plug connector
Resolution
see page
20 mm
30 mm
40 mm
90 mm
✔
✔
✔
✔
6/55
Accessories
Electrical connection
• Connecting cable with M12 connection
6/62
• Connecting cable for the K45F module ("ASIsafe Modulee for 3RG48 43 light curtains, Type 2" see page 6/60)
to connect the 3RG78 43 and 3RG78 46 series to ASIsafe
6/62
• ASIsafe modules
6/60
Assembly materials
• Fixing columns, reflecting mirror
6/57
• Muting mounting systems
6/59
• Muting accessories
6/61
Laser alignment aids, diagnostic software
6/59, 6/60
Siemens IK PI · 2009
6/53
6
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 43 series, Internal evaluation, Type 2
Standard Function package, Transistor output
■ Technical specifications
Type
3RG78 43
Type
3RG78 43
Safety category EN IEC 61496;
SIL2 to IEC 61508
Typ 2
Emitter
Detection capability (resolution)
20 mm, 30 mm, 40 mm, 90 mm
Light-emitting diodes according to
EN 60825-1:1994+
A1:2002+A:2001
• Class
1
• Wave length
950 nm
• Pulse duration
7 µs
• Pulse interval
3.1 ms
• Power
< 10 µW
Synchronization
Optically between emitter
and receiver
Test repeat time for
integrated cyclical test
100 ms
Safety class (VDE 106)
III1)
Protective field width, range
• for 20 mm resolution
• for 30 mm resolution
• for 40 mm resolution
• for 90 mm resolution
Supply voltage UV
(emitter and receiver)
Residual ripple of supply voltage
0.5 ... 15 m
0 ... 8 m
0.8 ... 20 m
0.8 ... 20 m
24 V DC ± 20 %
(external power pack with
safe isolation and compensation
of 20 ms voltage dip is necessary,
min. 1 A current reserve)
± 5 % within the limits of UV
Ambient temperature
Current consumption
• Emitter
45 mA
• Receiver
140 mA (without external load)
General value for external fuse
in the transmitter and receiver
supply leads
1A
0 ... +50 °C
• Storage
–25 ... +70 °C
Relative humidity
15 ... 95 %
Degree of protection
IP65
Signal inputs
Permissible conductor
cross-section
6
• Operation
• Emitter
0.25 mm2
• Receiver
0.14 mm2
• Emitter test input
Input: Contact or transistor
connected to +24 V DC,
current load: 20 mA max.
• Receiver signal input BA1
Input: Contact or transistor
connected to +24 V DC,
or connect to GND,
current load: 10 mA max.
• Receiver signal input BA2
Input: Contact or transistor
connected to +24 V DC,
or connect to GND,
current load: 10 mA max.
1)
The circuits connected to the inputs and outputs must comply with the
air gaps and creepage distances specified in the applicable standards
for safe isolation.
Transistor outputs receiver
OSSD transistor outputs
2 pnp safety-related transistor outputs, short-circuit-proof
minimal
typisch
maximal
Operational voltage active high
UV - 1.9 V
UV - 1 V
UV - 0.8 V
Operational voltage, low
–
200 mV
+1V
Operational current
–
–
250 mA
Leakage current
–
< 2 µA1)
–
Load capacitance
–
–
< 2.2 µF
Load inductance
–
–
2.0 H
Permissible line resistance to load
–
–
< 50 Ω2)
Permissible conductor
cross-section: Receiver
–
–
0.14 mm2
Permissible cable lengths
between receiver and load
–
–
100 m
Auxiliary pulse width
20 µs
–
230 µs
Auxiliary pulse interval
3.7 ms
–
46 ms
OSSD reactivation time after
beam interruption (without RES)
–
100 ms
–
OSSD response time
Depending on number of beams, see operating instructions
1)
If an error occurs (when disconnecting the GND line), the output acts like a
120 kΩ resistance to UV. A downstream safety PLC may not identify this as
a logical "1".
2)
Please note further constraints due to cable length and load current.
6/54
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 43 series, Internal evaluation, Type 2
Standard Function package, Transistor output
■ Ordering notes
Included in the scope of supply:
Light curtains 3RG78 43
Transmitter:
• Mounting bracket set 3RG78 48-2BA
• Transmitter insert
Receiver:
• Mounting bracket set 3RG7848-2BA
• Operating instructions/data sheets
■ Selection and Ordering data
Light curtains with M12 plug connection
Protective zone height
Type
mm
Resolution 20 mm
Resolution 30 mm
Order No.
Order No.
SIMATIC FS420I
150
Receiver
3RG78 43-3SC02-0SS1
3RG78 43-3SD02-0SS1
150
Transmitter
3RG78 43-3SC02-0SS0
3RG78 43-3SD02-0SS0
225
Receiver
3RG78 43-3SC03-0SS1
3RG78 43-3SD03-0SS1
225
Transmitter
3RG78 43-3SC03-0SS0
3RG78 43-3SD03-0SS0
300
Receiver
3RG78 43-3SC04-0SS1
3RG78 43-3SD04-0SS1
300
Transmitter
3RG78 43-3SC04-0SS0
3RG78 43-3SD04-0SS0
450
Receiver
3RG78 43-3SC06-0SS1
3RG78 43-3SD06-0SS1
450
Transmitter
3RG78 43-3SC06-0SS0
3RG78 43-3SD06-0SS0
600
Receiver
3RG78 43-3SC08-0SS1
3RG78 43-3SD08-0SS1
600
Transmitter
3RG78 43-3SC08-0SS0
3RG78 43-3SD08-0SS0
750
Receiver
3RG78 43-3SC11-0SS1
3RG78 43-3SD11-0SS1
750
Transmitter
3RG78 43-3SC11-0SS0
3RG78 43-3SD11-0SS0
900
Receiver
3RG78 43-3SC13-0SS1
3RG78 43-3SD13-0SS1
900
Transmitter
3RG78 43-3SC13-0SS0
3RG78 43-3SD13-0SS0
1050
Receiver
3RG78 43-3SC15-0SS1
3RG78 43-3SD15-0SS1
1050
Transmitter
3RG78 43-3SC15-0SS0
3RG78 43-3SD15-0SS0
1200
Receiver
3RG78 43-3SC17-0SS1
3RG78 43-3SD17-0SS1
1200
Transmitter
3RG78 43-3SC17-0SS0
3RG78 43-3SD17-0SS0
1350
Receiver
3RG78 43-3SC20-0SS1
3RG78 43-3SD20-0SS1
1350
Transmitter
3RG78 43-3SC20-0SS0
3RG78 43-3SD20-0SS0
1500
Receiver
3RG78 43-3SC22-0SS1
3RG78 43-3SD22-0SS1
1500
Transmitter
3RG78 43-3SC22-0SS0
3RG78 43-3SD22-0SS0
1650
Receiver
3RG78 43-3SC24-0SS1
3RG78 43-3SD24-0SS1
1650
Transmitter
3RG78 43-3SC24-0SS0
3RG78 43-3SD24-0SS0
1800
Receiver
3RG78 43-3SC26-0SS1
3RG78 43-3SD26-0SS1
1800
Transmitter
3RG78 43-3SC26-0SS0
3RG78 43-3SD26-0SS0
Siemens IK PI · 2009
6
6/55
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
3RG78 43 series, Internal evaluation, Type 2
Standard Function package, Transistor output
■ Selection and Ordering data
Light curtains with M12 plug connection1)
Protective zone height
Type
mm
Resolution 40 mm
Resolution 90 mm
Order No.
Order No.
SIMATIC FS420I
Receiver
3RG78 43-3SF02-0SS1
–
150
Transmitter
3RG78 43-3SF02-0SS0
–
225
Receiver
3RG78 43-3SF03-0SS1
–
225
Transmitter
3RG78 43-3SF03-0SS0
–
300
Receiver
3RG78 43-3SF04-0SS1
–
300
Transmitter
3RG78 43-3SF04-0SS0
–
450
Receiver
3RG78 43-3SF06-0SS1
–
450
Transmitter
3RG78 43-3SF06-0SS0
–
600
Transmitter
3RG78 43-3SF08-0SS0
3RG78 43-3SJ08-0SS0
600
Receiver
3RG78 43-3SF08-0SS1
3RG78 43-3SJ08-0SS1
750
Receiver
3RG78 43-3SF11-0SS1
3RG78 43-3SJ11-0SS1
750
Transmitter
3RG78 43-3SF11-0SS0
3RG78 43-3SJ11-0SS0
900
Receiver
3RG78 43-3SF13-0SS1
3RG78 43-3SJ13-0SS1
900
Transmitter
3RG78 43-3SF13-0SS0
3RG78 43-3SJ13-0SS0
1050
Receiver
3RG78 43-3SF15-0SS1
3RG78 43-3SJ15-0SS1
1050
Transmitter
3RG78 43-3SF15-0SS0
3RG78 43-3SJ15-0SS0
1200
Receiver
3RG78 43-3SF17-0SS1
3RG78 43-3SJ17-0SS1
1200
Transmitter
3RG78 43-3SF17-0SS0
3RG78 43-3SJ17-0SS0
1350
Receiver
3RG78 43-3SF20-0SS1
3RG78 43-3SJ20-0SS1
1350
Transmitter
3RG78 43-3SF20-0SS0
3RG78 43-3SJ20-0SS0
1500
Receiver
3RG78 43-3SF22-0SS1
3RG78 43-3SJ22-0SS1
1500
Transmitter
3RG78 43-3SF22-0SS0
3RG78 43-3SJ22-0SS0
1650
Receiver
3RG78 43-3SF24-0SS1
3RG78 43-3SJ24-0SS1
1650
Transmitter
3RG78 43-3SF24-0SS0
3RG78 43-3SJ24-0SS0
1800
Receiver
3RG78 43-3SF26-0SS1
3RG78 43-3SJ26-0SS1
1800
Transmitter
3RG78 43-3SF26-0SS0
3RG78 43-3SJ26-0SS0
1)
Ordering notes for "3RG78 43 light curtains" see page 6/55
■ Dimensions
3RG7813
29
B
A
8
24
Emitter
A Height of protective field
(see selection and ordering data)
9
9
8
s
B
s
3RG7813
FS10_00081
11
34,6
17
34,6
17
11
3RG78 43-3S...-0SS light curtains
A
6
150
24
29
Receiver
B Overall length without connector = Height of protective field A + 75.5 mm
6/56
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Overview
To facilitate installation, alignment, commissioning and troubleshooting, a practical accessories package containing mounting
columns, reflecting mirror columns, reflecting mirrors, mounting
supports, protective disks and laser alignment tools is available.
In addition, PC software can be used to visualize and record the
function of the light curtains as well as the processing units.
■ Selection and Ordering data
Length
Order No.
mm
Mounting columns
Suited for the 3RG78 43, 3RG78 44, 3RG78 45, 3RG78 46
as well as 3SF78 42 and 3SF78 44 series
1060
3RG78 48-1CL
1360
3RG78 48-1CP
1660
3RG78 48-1CR
1960
3RG78 48-1CU
Reflecting mirror for light curtains
The 3RG78 43, 3RG78 44, 3RG78 45, 3RG78 46
as well as 3SF78 42 and 3SF78 44 series
Reflecting mirrors
210
3RG78 48-1DC
285
3RG78 48-1DD
360
3RG78 48-1DL
510
3RG78 48-1DM
660
3RG78 48-1DN
810
3RG78 48-1DP
960
3RG78 48-1DR
1110
3RG78 48-1DU
1260
3RG78 48-1DE
1410
3RG78 48-1DF
1560
3RG78 48-1DG
1710
3RG78 48-1DH
1860
3RG78 48-1DK
6
Reflecting mirror columns
1060
3RG78 48-0DL
1360
3RG78 48-0DP
1660
3RG78 48-0DR
1960
3RG78 48-0DU
Reflecting mirror columns for light grids
The 3RG78 44, 3RG78 45 as well as 3SF78 42 and 3SF78 44 series
Adjustable separate mirrors
1060, 2-beam
3RG78 48-0FL
1360, 3-beam
3RG78 48-0FP
1360, 4-beam
3RG78 48-0FR
Siemens IK PI · 2009
6/57
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Selection and Ordering data (continued)
Type
Order No.
Protective disks
The protective disks can prevent damage
to the light curtains and light grids.
The protective disks can be easily replaced, if necessary.
For the 3RG78 42, 3RG78 44, 3RG78 45, 3SF78 42 and 3SF78 44 series
For protective field height
300 mm
3RG78 48-4AA
450 mm
3RG78 48-4BA
600 mm
3RG78 48-4CA
750 mm
3RG78 48-4DA
900 mm
3RG78 48-4FA
1050 mm
3RG78 48-4GA
1200 mm
3RG78 48-4HA
1350 mm
3RG78 48-4KA
1500 mm
3RG78 48-4LA
1650 mm
3RG78 48-4MA
1800 mm
3RG78 48-4NA
Holder set with 2 disk clamps for protective disks for
protective field heights up to 900 mm
3RG78 48-4SA
Holder set with 3 disk clamps for protective disks for
protective field heights of 900 mm and above
3RG78 48-4TA
For the 3RG78 43 and 3RG78 46 series
6
For protective field height
6/58
300 mm
3RG78 48-4DS
450 mm
3RG78 48-4FS
600 mm
3RG78 48-4GS
750 mm
3RG78 48-4HS
900 mm
3RG78 48-4KS
1050 mm
3RG78 48-4LS
1200 mm
3RG78 48-4MS
1350 mm
3RG78 48-4NS
1500 mm
3RG78 48-4SS
1650 mm
3RG78 48-4TS
1800 mm
3RG78 48-4US
Holder set with 2 disk clamps for protective disks for
protective field heights up to 900 mm
3RG78 48-4BS
Holder set with 3 disk clamps for protective disks for
protective field heights of 900 mm and above
3RG78 48-4CS
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Selection and Ordering data (continued)
Type
Order No.
Bracket, hinged with vibration damping
(incl. 2 screws and 2 sliding blocks)
3RG78 48-0BB
Standard holding bracket kit
(1 set = 2 units, incl. screws)
3RG78 48-0AB
Sliding blocks (1 set = 2 units), M6
3RG78 48-0AC
Muting mounting system,
total length 1000 mm with two 12 mm circular bars for mounting columns
("Mounting columns" see page 6/57)
3RG78 48-2AF
Muting mounting system,
total length 1000 mm with 2 reflectors
3RG78 48-2LF
Muting mounting system for sequential muting,
total length 1000 mm with four 12 mm circular bars for mounting columns
("Mounting columns" see page 6/57)
3RG78 48-2DF
Muting mounting system for sequential muting,
total length 1000 mm with 4 reflectors
3RG78 48-2KF
Muting mounting system,
total length 350 mm with two 12 mm circular bars for mounting columns
("Mounting columns" see page 6/57)
3RG78 48-2GF
Muting mounting system to bolt mount directly to the unit
for 2 sensors with angular circular bars for mounting columns
("Mounting columns" see page 6/57)
3RG78 48-2HF
Holding bar for mounting to muting mounting system,
diameter 12 mm, length 200 mm
3RX7 315
Holding bar for mounting to muting mounting system,
diameter 12 mm, length 300 mm
3RX7 316
Holding plate to hold sensor,
mounting on 12 mm circular bar for sensor holding system
3RX7 326
Mounting base with 12 mm receptacle for fixing system
3RX7 322
Safety key for teach-in
3RG78 48-2AH
Standard version for slot mounting
3RG78 48-1AB
For installation with mounting columns
3RG78 48-1AG
For light barriers and laser scanners
3RG78 48-1AP
Assembly materials
6
Keys
Laser alignment aids
Siemens IK PI · 2009
6/59
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Selection and Ordering data (continued)
Type
Order No.
With 14 mm and 30 mm resolution
3RG78 48-0AH
Set for 3RG78 44 and 3SF78 44 light curtains
3RG78 48-0FH
for evaluation units, including PC cable
3RG78 48-4AC
SafetyLab diagnostics and parameterization software with PC cable C
3RG78 48-2SL
PC connecting lead, including connector, 9-pole with optical interface
3RG78 38-1DC
Type
Order No.
Test rods
Diagnostics software
6
Length
Poles
m
ASIsafe
6/60
ASIsafe module
for 3RG78 43 type 2 light curtains
3RK12 05-0BQ21-0AA3
ASIsafe module
for 3RG78 46 type 4 light curtains
3RK12 05-0BQ24-0AA3
ASIsafe adapter for 3SF7844 series receiver
for use with 3RG7838-1EA and 3RG7838-1EB
5-pin connecting cables, for bus connection and
24 V power supply
3RG78 38-1DG
ASIsafe adapter for 3SF78 4 emitter and
M12 bus terminal receiver
for ASIsafe flat cable
3RX98 01-0AA00
Connecting cable for 3RG7838-1DG
ASIsafe adapter
M12 ASIsafe adapter for 3SF78 44 M12 receiver
1
5-pin
3RG78 38-1EA
Connecting cable for 3RG7838-1DG
ASIsafe adapter
M12 ASIsafe adapter for 3SF78 44 M12 receiver
2
5-pin
3RG78 38-1EB
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Selection and Ordering data (continued)
Type
Length
Poles
Order No.
m
Cable and cable boxes for the 3RG78 44 and 3SF78 44 series
27
6
3
4
1
2
5
73
98
5
Cable for local connection,
with M12 angular connector, 8-pin
3
3RG78 48-2AK
Cable for local connection,
with M12 angular connector, 8-pin
10
3RG78 48-2BK
External local connection box,
with six M12 sockets and cable; for connecting
the muting sensors and the muting lamp
0.5
3RG78 48-2AB
33
6
7
5
1
4
3
2
8
23
26
54
FS10_00306
6
Type
Rated voltage
Order No.
Continuous light element, clear
24 ... 230 V AC/DC
8WD42 00-1AE
Muting lamp and accessories
Connecting element with end cover
for conduit, floor and angled installation
8WD42 08-0AA
Conduit, single, length 100 mm
8WD42 08-0EF
Foot, single,
in plastic, for floor installation
8WD42 08-0DE
Bracket for wall mounting
8WD42 08-0CA
Incandescent lamp, 5W,
BA 15d base
AC/DC 24
8WD43 28-1XX
Siemens IK PI · 2009
6/61
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Selection and Ordering data (continued)
M12 socket
Connecting cable
Length
Order No.
Connection cable to connect to ASIsafe with a straight connector and
straight/angular M12 socket for the 3RG78 43 and 3RG78 46 emitter light curtains
straight
5-pin, shielded
5m
3RG78 48-3EA
angled
5-pin, shielded
5m
3RG78 48-3EB
straight
5-pin, shielded
10 m
3RG78 48-3EC
angled
5-pin, shielded
10 m
3RG78 48-3ED
straight
5-pin, shielded
15 m
3RG78 48-3EE
angled
5-pin, shielded
15 m
3RG78 48-3EF
Connection cable to connect to ASIsafe with a straight connector and
straight/angular M12 socket for the 3RG78 43 and 3RG78 46 receiver light curtains
straight
8-pin, shielded
5m
3RG78 48-3CA
angled
8-pin, shielded
5m
3RG78 48-3CB
straight
8-pin, shielded
10 m
3RG78 48-3CC
angled
8-pin, shielded
10 m
3RG78 48-3CD
straight
8-pin, shielded
15 m
3RG78 48-3CE
angled
8-pin, shielded
15 m
3RG78 48-3CF
Description
Order No.
Mounting hardware for 3RG78 43 and 3RG 78 46 light curtains
360 ° bracket
3RG78 48-2BA
L bracket
3RG78 48-2BB
Z bracket
3RG78 48-2BC
360° support set, comprising two 360° supports
3RG78 48-2BD
L bracket set, comprising two L brackets
3RG78 48-2BE
Z bracket set, comprising two Z brackets
3RG78 48-2BF
Holder, swivel-mounted, with vibration damping
3RG78 48-0BB
6
Test rods
6/62
20 mm test rod
3RG78 48-1CH
30 mm test rod
3RG78 48-0AH
40 mm test rod
3RG78 48-1BH
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Dimensions
3RG78 48-0C.
mounting column
3RG78 48-0D., 3RG78 48-0F.
reflecting mirror column
98,4
94,4
NSC0_00432a
A
3RG78 48-0.L
1060
B
974
3RG78 48-0.P
1360
1274
3RG78 48-0.R
1660
1574
3RG78 48-0.U
1960
1874
29,2
4
Ø 160
95,6
4
63
1
Ø 160
60
60
3
3
71
A
A
B
NSC0_00431a
2
83
Type
$ Light curtain
% 8 bore holes, diameter = 16 mm
& Plastic spring elements with
automatic return mechanism
( 3 bore holes in base for dowels,
diameter = 10 mm, depth = 80 mm
6
3RG78 48-0AB standard mounting bracket
(included in scope of supply)
3RG78 48-0BB support,
swivel-mounted, with vibration damping
R 10
33,5
10
11,3
90°
ca. 40
ca. 34
6,2
4
M6
54
9,5
(24)
35
10
60
22
6,2
ANSC00435
44
Slot
70
NSC00434
ca.
24,5
M6
Swivel angle
Siemens IK PI · 2009
6/63
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Dimensions (continued)
Muting mounting system
3RG78 48-2GF muting mounting system,
length 350 mm with 2 circular bars
L
1000
=
=
C
FS1000108
100
40
100
40
B
150
A
D
Ø12
200
FS10_00260
A V2A circular bar 12 x 100 mm
B Fixing plate
C Aluminum profile
D Cover
3RG78 48-2DF muting mounting system for sequential muting,
total length 1000 mm with four 12 mm circular bars
3RG78 48-2KF muting mounting system for sequential muting,
length 1000 mm with four reflectors
100
40
150
FS10_00262
1000
1000
Ø12
200
FS10_00261
6
3RG78 48-2BB L-bracket
3RG78 48-2BC Z-bracket
4
R3,1
25
12,1
R3,1
R3,1
16
R6
12
30
R10
6,2
FS10_00080
18,4
31,7
10
22
6,2
FS10_00079
R10
73
61
39
29
R10
R3,1
12
6/64
R10
Siemens IK PI · 2009
R3,1
10,8
4
AS-Interface
ASIsafe — SIMATIC FS400 light curtains and light grids
Mounting parts
■ Dimensions (continued)
3RG78 48-2BA support 360°
34
20
8,2
3RG78 48-0BB pivoting support
-26,5
11,3
8
6,2
35
9
60
70
29,1
24,5
41,2
9,1
a
10
FS10_00082
-40
-34
(34-37)
24
32
b
8WD42 08-0DE pedestal
8WD42 08-0AA connecting element
0
1
Ø 5,5
37
Signalling column with
8WD42 00-1AE continuous light element,
8WD42 08-0EF tube and
8WD42 08-0DE pedestal
Ø 50
2
6
3
1,5
FS10_00150
4
Ø 70
54
21,3
FS10_00151
FS10_00153
12
32
72
117
132,7
8WD42 08-0CA bracket
for wall mounting
25
31,4
(50-53)
FS10_00084
FS10_00152
50
Ø 70
1,5
38
Ø 21,6
Ø 52
Ø 70
Siemens IK PI · 2009
6/65
AS-Interface
ASIsafe
SIMATIC FS600 laser scanner
■ Overview
Our optical distance sensors provide perfect all-round protection to type 3 in accordance with IEC/EN 61496.
In an operating field of 190° and over a distance of up to 4.0 m
(up to 15 m in non-safety-related applications), the laser scanner
reliably senses every object and every person. And it works so
simply: The distance sensor emits light pulses at regular intervals.
With up to four programmable protective field pairs that can be
selected during operation, our laser scanners can be optimally
adapted to any application – on machines, production robots,
conveyor systems or vehicles.
Different variants support optimal integration in the automation
system: Whether conventionally in the safety circuit, over
PROFIBUS with PROFIsafe or over AS-Interface with ASIsafe.
If they hit an obstruction, the sensor receives the reflected light
and evaluates it. If this is evaluated as the predefined area to be
protected, a Stop function is triggered.
■ Application
Horizontal danger zone protection
Route monitoring for automatic guided vehicle systems
SF4
6
SF1
SF3
SF2
NSC0_00620
NSC0_00619
• Reliable detection of persons and objects in danger zones
around machines and plants.
• Flexible programming of almost any protection and warning
zones.
• Reliable detection of persons and objects approaching the
vehicle.
• The laser scanner offers a greater protection range than
bumpers and, therefore, permits higher speeds.
Horizontal danger zone protection with more than one
protective field
Collision protection for shifting units
c
WF 2
SF 2
SF1
SF 2
(active)
SF2
b
WF 1
(active)
NSC0_00646
• Reliable detection of persons in different danger zones by
switching between protective fields.
• Increased availability due to accurate protection of just the
fields that are currently active.
6/66
c
Siemens IK PI · 2009
NSC0_00622
• Reliable protection of persons in the path of the vehicle.
• Objects in the path of the vehicle are detected in good time
and damage to the vehicle or its load is prevented.
Other applications
• Many different types of hazardous area protection
• Protection for rooms and entrances
• Projecting object monitoring to protect machines and
personnel
• Non-safety-relevant measuring or detection tasks
(e.g. determining distances, positions, or contours).
AS-Interface
ASIsafe
SIMATIC FS600 laser scanner
■ Application (continued)
Access protection by means of entry control
Securing danger zones by means of hand and arm guards
Access protection by means of entry control can be used when
the entry location to a machine or to a danger zone can be precisely defined and when no other unsecured access to this area
exists.
If a machine operator has to be close to the dangerous movement or if the operator coordinates the positioning and removal
of workpieces at the machine, danger zone protection must be
implemented at the machine.
The laser scanner is preferably mounted above the entry point,
aligned vertically. To protect the protective devices, laser
scanners and fence from inadvertent adjustment and malicious
manipulation, the protective fields of the laser scanners must be
defined using reference contours. In this operating mode, the
scanner uses the sampled environment as a reference and can
therefore monitor changes to the structure of the protective
equipment as well as each individual measurement to detect an
entering person.
A protective device must be used to guard these danger zones.
The laser scanner is approved for securing danger zones by
means of hand and arm guards and can, also in combination
with protective field changeover, ensure flexible work safety. To
protect the protective devices, laser scanners and the screens
(attached to the sides as a reference and as additional access
protection) from inadvertent adjustment and malicious manipulation, the protective fields of the laser scanners must be defined
using reference contours.
.
1
1
2
3
6
3
2
FS10_00226
4
4
FS10_00225
5
Access through entry control
Application example for a circular table
1
Laser scanners
1
Laser scanners
2
Reference contour
2
Reference contour
3
Emergency stop
3
Emergency stop
4
Protective field
4, 5 Protective fields with reference classes
Siemens IK PI · 2009
6/67
AS-Interface
ASIsafe
SIMATIC FS600 laser scanner
■ Function
The laser scanner is an optical, contact-free surface scanner –
designed primarily for operator protection.
E
Four protective field/warning field pairs
Four variable protective field pairs for the personnel protective
field and warning field, which can be easily set on the PC, ensure
that the laser scanner can be adapted to suit any requirement.
Sc
Reflection
SF 3
SF 1
SF 4
SF 2
NSC0_00623
6
Only personnel protective fields are shown
Using a laser diode with transmission optics, the laser scanner
continuously generates bundled light pulses that are scattered
throughout the operating range by an integrated rotating mirror.
If objects or persons enter the field, it evaluates the reflected
light pulses and continuously calculates the exact position coordinates on the basis of the light propagation time. If the defined
personnel protective field is penetrated, the laser scanner stops
the machine immediately (within the system response time).
The Stop function is reset when the protective field is free again,
either automatically or following acknowledgement (depending
on the operating mode).
The operating range of the laser scanner spans 190° and is
subdivided into angle segments of 0.36°.
0.36°
NSC0_00625
It can be implemented in stationary applications (machines and
installations) or mobile applications (vehicles, automatic guided
vehicle systems, or shifting units). In the case of a robot, for example, different operating ranges can be protected, whereby
the laser scanner operates in succession with regard to time and
space. In the case of automatic guided vehicle systems, four
programmable protective fields can be protected (e.g. rapid
travel, slow travel, turning left, turning right).
LS4soft operator software
Thanks to the PC operator software LS4soft, it could not be
easier to optimize the laser scanner settings. The following
functions have been integrated:
• User-friendly configuration of the protective field using a PC
or laptop
• Configuration of additional functions, such as protective field
selection, restart inhibit, etc. by means of a software wizard
• Comprehensive range of displays, e.g. defined protective
fields, current scan contours, system settings, etc. reliable,
password-protected access with different authorization levels
• Executable under Microsoft Windows 95/98/NT/2000/XP
The operator software is supplied with the laser scanner.
– 5°
185°
NSC0_00624
The scan rate is 25 scans/second, i.e. one light pulse every
40 ms in each segment. A special algorithm ensures that objects
larger than 70 mm (this corresponds to the scanner resolution)
can be reliably detected and that contamination (e.g. dust) does
not reduce system availability. The laser scanner detects people
(even if they are wearing dark clothing) at a distance of up to 4 m
(failsafe). People or objects can, however, be detected at a distance of up to 15 m so that a warning can be output, for example
(not safety relevant).
6/68
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS600 laser scanner
ASIsafe laser scanner
■ Overview
ASIsafe laser scanner
■ Integration
ASIsafe laser scanner
X5
and
and
or
X1
6
X2
X3
X4
FS10_00136
Connector pin assignment
Terminal
Description
X1
M12 connector for AS-Interface connection
(bus connection and 24 V DC power supply)
Connectable accessories
Order No.
$
Laser scanner connecting cable to
M12 AS-Interface adapter
3RG78 38-1EA (1 m)
3RG78 38-1EB (2 m)
%
M12 AS-Interface adapter
3RG78 38-1DG
Connection for AS-Interface addressing and
diagnostics unit
&
AS-Interface addressing and diagnostics unit
3RK1 904-2AB01
(
Connecting cable with M12 socket and
M12 plug (3-core)
3RX8 000-0GF32-1AB5
(1.5 m)
X3
M12 socket for connecting the changeover
for the protective fields
)
M12 jumper plug
(suitable for protection field 1)
3RG78 38-1DF
*
M12 connector with terminal housing, 5-pin
3RX8 000-0CD55
X4
M12 connector for connecting a restart button
(optional)
+
M12 cable socket with terminal housing, 5-pin
3RX8 000-0CB55
X5
Optical PC interface
,
PC connecting cable for laser scanner
with optical interface, 9-pin
3RG78 38-1DC
X2
Item
Siemens IK PI · 2009
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AS-Interface
ASIsafe — SIMATIC FS600 laser scanner
ASIsafe laser scanner
■ Technical specifications
Type
ASIsafe Laserscanner
Protective field
Type
Detection range
0 ... 4 m
Detection range
0 ... 50 m
Luminance factor
min. 1.8 %
Luminance factor
min. 20 %
Object size and diameter
70 mm (cylindrical test body)
Output
RS 232 serial interface via
infrared interface
Radial resolution
5 mm
Lateral resolution
0.36 °
• Response time
- dual evaluation (2 scans)
85 ms (laser scanner only, without
AS-Interface system times)
- adjustable up to 16 scans
645 ms (laser scanner only, without AS-Interface system times)
Supply voltage
• Via AS-Interface network
29.5 ... 31.6 V
(to AS-Interface specification)
• Via external supply
24 V DC (+/-20 %)
• Note
The power pack for the external
power supply and the AS-Interface power pack for supplying
the AS-Interface components
must have a safe isolation to
IEC 60742 and must bridge brief
power failures of up to 20 ms
(e.g. AS-Interface power pack
3RX9 307-0AA00).
83 mm
Overcurrent protection
Fuse 1.25 A (medium slow)
83 mm
Typical current consumption from
supply circuit
400 mA
- protective field size < 3.5 mm
- protective field size > 3.5 mm
100 mm
Typical current consumption from
AS-Interface circuit
50 mA
Number
4 (selectable via switching inputs)
Safety category
Category 3 to EN 954-1, type 3 to
IEC 61496-1 or EN 61496-3
Output
Secure AS-Interface interface
Start
Start test and start inhibit
can be set separately
Restart
160 ms to 10 s
(can be set or is manual)
Protective field supplement
• For deactivated dust suppression
• For activated dust suppression
6
ASIsafe Laserscanner
Contour measurement
• Additional supplement in the
case of existing retro-reflectors
or highly reflective surfaces
(e.g. certain metals or ceramics)
in the scan plane
Inputs
- more than 1.2 m behind the
protective field line
0 mm
- in protective field or up to 1.2 m
behind the protective field line
110 mm
Restart/reset
Connection of a command unit
for operating mode with restart
inhibit and/or device reset,
dynamically monitored,
24 V DC optically decoupled
Field pair changeover
Selection from four field pairs
via 4 control leads with internal
monitoring (1 field pair = 1 protective field and 1 warning field),
24 V optically decoupled
Warning field
Detection range
0 ... 15 m
Luminance factor
min. 20 %
150 × 150 mm
Object size
Response time
Signal definition
• High (logical 1)
16 ... 30 V
• Low (logical 0)
<3V
Control cable
• dual evaluation (2 scans)
85 ms (laser scanner only, without
AS-Interface system times)
• Length
• adjustable up to 16 scans
645 ms (laser scanner only, without AS-Interface system times)
Max. 50 m (cable cross-section:
0.5 mm2, shielded)
AS-Interface address programming
No. of warning fields
4 (selectable via switching inputs)
Connection of a standard
AS-Interface address programming device
Output
AS Interface
RS232 interfaces via
infrared interface
For device parameterization and
field definition
6/70
Siemens IK PI · 2009
AS-Interface
ASIsafe — SIMATIC FS600 laser scanner
ASIsafe laser scanner
■ Technical specifications (continued)
Type
ASIsafe Laserscanner
Optics
Rotation angle
190 °
Angle resolution
0.36 °
Lateral tolerance
• without assembly system (for rear
of enclosure)
± 0.18 °
• with assembly system (for mounting surface)
± 0.22 °
Scan rate
25 scans/s or 40 ms/scan
■ Ordering data
SIMATIC FS620I ASIsafe
laser scanner
Order No.
3SF78 34-6DD00
Including LS4soft software for
securing danger zones
SIMATIC FS660I ASIsafe
laser scanner with
vertical security
3SF78 34-6DE00
Including LS4soft software for
securing danger zones, danger
points and access protection
Laser protection class
• to standard
EN 60825-1, class 1 (eye safe)
Wave length
905 nm
Beam divergence
2 mrad
Time Base
100 s
Environment and material
Degree of protection
Accessories
IP65
Ambient temperature
Assembly system,
hinged for easy adjustment
3RG78 38-1AA
3RG78 38-1AB
3RG78 38-7RS
• Operation
0 ... +50 °C
• Storage
-20 ... +60 °C
Enclosure insulation class
Protection class 2
Humidity
To DIN 40040, table 10,
code E (fairly dry)
Dimensions (W × H × D) in mm
141 × 167 × 168
Weight
2.25 kg
Adapter plate for
PLS mounting support
Emitter
Infrared laser diode (λ = 905 nm)
Cleaning set
Casing
Cast aluminum, plastic,
steel connection plate
Includes cleaning fluid (1000 ml),
cloths (x 100)
Vibratory load over 3 axes to
IEC 60068, part 2-6
10 ... 150 Hz, max. 5 g
Connectors and cables
Continuous shock over 3 axes to
IEC 60068, part 2-29
10 g, 16 ms
PC connection cable for
AS-Interface and PROFIBUS
laser scanner
Rotating mirror drive
Brushless DC motor
Rotating mirror bearing
Maintenance-free ball bearing
Includes plug (9-pin)
and optical interface
AS-Interface
3RG78 38-1DF
3RG78 38-1DG
B
M12 adapter
• I/O code
0 (four data bits as outputs)
• Slave address
Programmed by user in the range
1 ... 31 (on delivery = 0)
For AS-Interface and
power supply
• Cycle time in accordance with
AS-Interface specification
5 ms
• Profile
Reliable slave
3RG78 38-1DC
M12 jumper plug
(suitable for protection field 1)
• ID code
6
M12 laser scanner –
M12 adapter connection cable
• 5-pin, 1 m
3RG78 38-1EA
• 5-pin, 2 m
3RG78 38-1EB
Siemens IK PI · 2009
6/71
AS-Interface
ASIsafe — SIMATIC FS600 laser scanner
ASIsafe laser scanner
■ Dimensions
ASIsafe laser scanner
122.3
61
143.8
s
148
a
a
R 2.6
130
5
64
approx. 140
132
approx. 168
51,5
74,4
90
6
155,4
23
56,6
Assembly system 3RG78 38-1AA
NSC 00610
9
158
166
192
9°
■ Schematics
X5
X1
X1
X2
X3
X4
X5
b
48.75
b
167
Top view
approx. 220
R 2.6
X2
X3
X4
AS-Interface connection (Bus connction and 24 Volt power supply)
AS-Interface connection for address programming device
Connection protective fields switchover
Connection restart button
Optical PC Interface
6/72
Siemens IK PI · 2009
a = rotating mirror axis
b = scan plane
AS-Interface Master
Master for SIMATIC S7
CP 142-2
■ Overview
AS-Interface Master
■ Application
The CP 142-2 enables the connection of the distributed I/O
system ET 200X to AS-Interface.
This module can be used to activate up to 31 AS-Interface
slaves and, if bi-directional slaves are implemented, up to
248 binary components.
Up to 6 CP 142-2 can be operated on the ET 200X.
■ Design
• Master connection for the ET 200X distributed I/O station to
AS-Interface over a 12-pin connector
• Easy operation in the I/O address area of SIMATIC ET 200X
• No CP configuration required for AS-Interface
• Activation of up to 31 AS-Interface slaves in accordance
with the AS-Interface specification V2.0
• Monitoring of the supply voltage on the AS-Interface shaped
cable
• Significant increase in the number of inputs and outputs of
ET 200X
■ Benefits
• 16 byte inputs and 16 byte outputs are used in the address
space of the ET 200X
• Operating statuses displayed by LEDs in the frontplate
• Display of the connected and activated slaves and their
operational readiness by LEDs
• One pushbutton for switching the operating status, entering
the existing configuration and switching the display
• Connection of the AS-Interface cable to M12 connector
• Monitoring of the supply voltage on the AS-Interface cable
■ Function
The CP 142-2 can be used in two operating modes:
• Standard mode with BM 141/BM 142/BM 147
• A maximum of 124 input bits and output bits of the
AS-Interface slaves can be addressed.
• Extended mode with BM 147
An FC (Function Call) enables master calls to be used in
accordance with the AS-Interface specification V2.0 (e.g.
write parameters). The calls are described in the manual.
Program examples are supplied with the manual.
6
PROFIBUS
ET 200X
with CP 142-2
G_IK10_XX_20013
• In connection with the BM 147, the ET 200X enables PLC
functionality in degree of protection IP65
• Can also be used in a rugged industrial environment without
additional casing due to the high degree of protection IP67
• More flexible and extended application options of the ET 200X
thanks to considerable increase in available inputs/outputs
• Shorter startup times due to easy configuration at the press of
a button
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS-Interface voltage level
AS-Interface
Example configuration
Configuration
Parameterization of the CP 142-2 is performed with the STEP 7
basic package V2.1 and higher. No additional configuration is
required for AS-Interface.
Siemens IK PI · 2009
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AS-Interface Master
Master for SIMATIC S7
CP 142-2
■ Technical specifications
■ Ordering data
Order No.
6GK7 142-2AH00-0XA0
Product type description
CP 142-2
Version of electrical connection of
the AS-Interface
M12 connector on the front panel
Supply voltage
Supply voltage
from electronic / encoder supply
voltage of the ET 200X (1L+)
24 V
Supply voltage
from the AS-Interface cable
according to AS-Interface
specification V2.0
Current consumption
• from supply voltage 24 V DC, max. 60 mA
• from AS-Interface cable, max.
100 mA
Effective power loss
Effective power loss
2W
Permitted ambient conditions
Ambient temperature
• during operation
0 … +55 °C
• during storage
-40 … +70 °C
• during transport
-40 … +70 °C
Maximum relative humidity at 25 °C
during operation
95%
Design, dimensions and weight
Module format
Expansion module
in ET200X design
Width
87 mm
Height
110 mm
Depth
63 mm
Net weight
310 g
Degree of protection
IP66/67
Standards and specifications
Version
of the AS-Interface specification
V 2.0
Product function
• AS-Interface with BM 141/BM 142
Yes 1)
• AS-Interface with BM 147 and
FC, ASI-3422
Yes
Bus cycle time of the AS-Interface
with 31 slaves
5 ms
Configuration
Type of configuration of the
AS-Interface
Via key on the front panel
Performance data
Data volume
• of the address area of the inputs
as allocation in the PLC
16 byte
• of the address area of the outputs
as allocation in the PLC
16 byte
1)
I/O transmission only
6/74
Order No.
6GK7 142-2AH00-0XA0
for connection of the
SIMATIC ET 200X to AS-Interface
Interfaces
6
CP 142-2 communications
processor
Siemens IK PI · 2009
Electronic manuals
Communication systems,
protocols, products on CD-ROM,
German/English
Free download in the Internet
http://support.automation.
siemens.com/WW/view/de/
10805930/133300
6GK1 975-1AA00-3AA0
AS-Interface Master
Master for SIMATIC S7
CP 243-2
■ Overview
■ Application
The CP 243-2 is the AS-Interface master connection exclusively
for the CPUs 22x of the innovated SIMATIC S7-200 generation.
By connecting to AS-Interface, the available digital inputs and
outputs for S7-200 are significantly increased (max. 248 DI /
186 DO on AS-Interface per CP).
In addition, the integrated analog value processing also makes
analog values (per CP max. 31 analog slaves, each with up to
4 channels) available to the S7-200 at the AS-Interface. Up to
two CP 243-2s can be operated simultaneously on the S7-200.
■ Design
The CP 243-2 is the AS-Interface master for the innovated
generation of SIMATIC S7-200. The communications processor
(6GK1 243-2AX01-0AX0) supports the extended AS-Interface
specification V2.1 and has the following functions:
• Up to 62 AS-Interface slaves can be connected and integrated analog value transfer (according to the extended
AS-Interface specification V2.1)
• Supports all AS-Interface master functions in accordance with
the extended AS-Interface specification V2.1
• Status displays for operating states and display of the functional readiness of connected slaves with LEDs in the front
panel
• Indication of errors (incl. AS-Interface voltage errors,
configuration errors) with LEDs in the front panel
• Compact enclosure designed to match the new generation of
SIMATIC S7-200.
■ Benefits
The CP 243-2 is connected to the S7-200 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the front panel for displaying the operating status and
the operational readiness of all connected and activated
slaves
• Two pushbuttons for displaying the status information of the
slaves, for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration
■ Function
The CP 243-2 supports all of the specified functions of the expanded AS-Interface specification V2.1. This makes it possible
to operate up to 62 digital slaves or 31 analog slaves on the
AS-Interface by means of duplicate address assignment (A-B).
Access to the analog values is just as easy as accessing the
digital values thanks to the integrated analog value processing.
In the process image of the S7-200, the CP 243-2 occupies a
digital input byte (status byte), a digital output byte (control
byte), 8 analog input words and 8 analog output words. This
means that the CP 243-2 occupies two (logical) slots. Using the
status byte and the control byte, the mode of the 243-2 can be
set in the user program.
Depending on the mode, the CP 243-2 saves either the digital or
analog I/O data of the AS-Interface slaves or diagnostic values
in the analog address space of the S7-200 or allows the master
calls (e.g. changes to the slave addresses).
Configuration
• More flexible and extended application options of the
SIMATIC S7-200 due to the considerable increase in the
available digital and analog inputs/outputs
• Shorter startup times due to easy configuration at the press of
a button
• In the event of a fault, shorter standstill and service times due
to LED indication of:
• Status of the CPs
- connected slaves and their operational readiness
- monitoring of the AS-Interface voltage level
All of the connected AS-Interface slaves are configured by
the press of a button. No further configuration of the CP is
necessary.
Siemens IK PI · 2009
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6
AS-Interface Master
Master for SIMATIC S7
CP 243-2
■ Technical specifications
■ Ordering data
Order No.
6GK7 243-2AX01-0XA0
Product type description
CP 243-2
Version of electrical connection of
the AS-Interface
Terminal connection
Supply voltage
Supply voltage from backplane bus
5V
Current consumption
• from 5 V DC backplane bus, max.
220 mA
• from AS-Interface cable, max.
100 mA
Effective power loss
Effective power loss
2W
Permitted
ambient conditions
Ambient temperature
• when installed vertically
- during operation
0 … 45 °C
• when installed horizontally
- during operation
0 … 55 °C
Ambient temperature
during storage
-40 … +70 °C
Ambient temperature
during transport
-40 … +70 °C
Maximum relative humidity at 25 °C
during operation
95%
Design, dimensions and weight
Module format
Expansion module in
S7-200 design
Width
71 mm
Height
80 mm 1)
Depth
62 mm
Net weight
250 g
Number of slots required
1
Standards and specifications
Version
of the AS-Interface specification
V 2.1
Bus cycle time of the AS-Interface
• with 31 slaves
5 ms
• with 62 slaves
10 ms
Performance data
Data volume
• of the address area of the analog
inputs as allocation in the PLC
16 byte
• of the address area of the analog
outputs as allocation in the PLC
16 byte
• of the address area of the digital
inputs as allocation in the PLC
1 byte
• of the address area of the digital
outputs as allocation in the PLC
1 byte
1)
Height +16 mm with holes for wall fixing
6/76
Order No.
6GK7 243-2AX01-0XA0
for connection of the
SIMATIC S7-200 to AS-Interface
Interfaces
6
CP 243-2 communications
processor
Siemens IK PI · 2009
Electronic manuals
Communication systems,
protocols, products on CD-ROM,
German/English
Free download in Internet at
http://support.automation.
siemens.com/WW/view/com/
10805930/133300
6GK1 975-1AA00-3AA0
AS-Interface Master
Master for SIMATIC S7
CP 343-2
■ Overview
■ Application
The CP 343-2 is the AS-Interface master connection for SIMATIC
S7-300 and ET 200M. The connection to the AS-Interface permits a maximum of 248 DI/248 DO to be accessed for each CP.
The integrated analog value processing also enables analog
signals to be evaluated very easily (max. 62 analog slaves each
with max. 4 channels per CP, or max. 2 channels in the case of
A/B analog slaves).
■ Design
The CP 343-2 is the AS-Interface master for the SIMATIC S7-300
PLC and the ET 200M distributed I/O device. The communications processor has the following functions:
• Up to 62 AS-Interface slaves can be connected and integrated analog value transfer (according to the AS-Interface
specification V3.0)
• Supports all AS-Interface master functions in accordance with
the AS-Interface specification V3.0
• Status displays of the operating statuses and display of the
operational readiness of connected slaves with LEDs on the
front panel
• Error displays (such as AS-Interface voltage errors, configuration errors) with LEDs on the front plate
• Compact enclosure in SIMATIC S7-300 design
■ Benefits
• Shorter startup times due to easy configuration at the press of
a button
• Flexible decentralized topologies can be constructed by using this communications processor in the ET 200M DP slave.
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS-Interface voltage level
• Reduced costs for spare parts inventories because the CP
can be used in both the SIMATIC S7-300 and in ET 200M.
• Ideal for complex applications through the connection option
of 62 slaves and integrated analog value processing
The CP 343-2 is connected to the S7-300 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the frontplate for displaying the operating status and
the operational readiness of all connected and activated
slaves
• Pushbuttons for displaying the status information of the
slaves, for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration
■ Function
The CP 343-2 supports all of the specified functions of the ASInterface specification V3.0. This makes it possible to operate up
to 62 digital or analog slaves on the AS-Interface by means of
extended address assignment (A/B). The integrated analog
value processing allows easy access to the analog values.
The CP 343-2 occupies 16 byte each in the I/O address space
of the SIMATIC S7-300. In this space, the digital I/O data of the
standard or A-slaves are stored. The I/O data of the B-slaves and
the analog I/O data can be accessed using the S7 system functions for reading/writing data sets.
A- and B-slaves are slaves in accordance with the AS-Interface
specification V2.1 or V3.0.
If necessary, master calls can be performed using the command
interface FC ASI_3422, e.g. read/write parameter, read/write
configuration. The FC, including STEP 7 sample program, can
be downloaded from the Internet at
http://support.automation.siemens.com/WW/view/com/5581657
Configuration
All of the connected AS-Interface slaves are configured by
the press of a button. No further configuration of the CP is
necessary.
Siemens IK PI · 2009
6/77
6
AS-Interface Master
Master for SIMATIC S7
CP 343-2
■ Technical specifications
■ Ordering data
Order No.
6GK7 343-2AH01-0XA0
Product type description
CP 343-2
Interfaces
Version of electrical connection of
the AS-Interface
S7-300 front connector
with terminal connection
Supply voltage
Supply voltage from backplane bus
5V
Current consumption
200 mA
• from AS-Interface cable, max.
100 mA
Effective power loss
2W
Permitted
ambient conditions
Ambient temperature
• during operation
0 … +60 °C
• during storage
-40 … +70 °C
• during transport
-40 … +70 °C
Maximum relative humidity at 25 °C
during operation
95%
Design, dimensions and weight
6
Module format
S7-300 design
Width
40 mm
Height
125 mm
Depth
120 mm
Net weight
190 g
Number of slots required
1
Standards and specifications
Version
of the AS-Interface specification
V 3.0
Bus cycle time of the AS-Interface
• with 31 slaves
5 ms
• with 62 slaves
10 ms
Performance data
Data volume
• of the address area of the inputs
as allocation in the PLC
16 byte
• of the address area of the outputs
as allocation in the PLC
16 byte
6/78
Siemens IK PI · 2009
Order No.
6GK7 343-2AH01-0XA0
for the connection of
SIMATIC S7-300 and ET 200M to
AS-Interface; configuration of the
AS-i network by means of
SET-key; including manual on
CD-ROM (German, English,
French, Spanish, Italian);
without front panel connector
Front connector
• from 5 V DC backplane bus, max.
Effective power loss
CP 343-2 communications
processor
6ES7 392-1AJ00-0AA0
20-pin, with screw contacts
Electronic manuals
Communication systems,
protocols, products
on CD-ROM, German/English
Free download in the Internet
http://support.automation.
siemens.com/WW/view/com/
10805930/133300
6GK1 975-1AA00-3AA0
AS-Interface Master
Master for SIMATIC S7
CP 343-2 P
■ Overview
■ Application
The CP 343-2 P is the AS-Interface master connection for
SIMATIC S7-300 and ET 200M. The connection to the AS-Interface permits a maximum of 248 DI/248 DO to be accessed for
each CP.
The integrated analog value processing also enables analog
signals to be evaluated very easily (per CP max. 62 analog
slaves each with max. 4 channels or max. 2 channels in the case
of A/B analog slaves).
The CP 342-2 functionality is identical to that of the CP 343-2 P,
which means that an existing S7 user program can be used without any restrictions with the new CP. The AS-Interface configuration can also be downloaded/uploaded with the STEP 7 hardware configuration.
■ Design
The CP 343-2 P is the AS-Interface master for the SIMATIC
S7-300 PLC and the ET 200M distributed I/O device. The communications processor has the following functions:
• Supports the configuration of the AS-Interface network
with STEP 7, V5.2 and later
• Up to 62 AS-Interface slaves can be connected and integrated analog value transfer (according to the AS-Interface
specification V3.0)
• Supports all AS-Interface master functions in accordance with
the AS-Interface specification V3.0
• Error displays (such as AS-Interface voltage errors, configuration errors) with LEDs on the front plate
• Compact enclosure in SIMATIC S7-300 design
■ Benefits
• Improved plant documentation and support for servicing
thanks to documentation of the AS-Interface configuration in
the STEP 7 project
• Diagnosis of the AS-Interface network is supported
• Shorter startup times due to easy configuration at the press of
a button
• Flexible decentralized topologies can be constructed by using this communications processor in the ET 200M DP slave.
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS-Interface voltage level
• Reduced costs for spare parts inventories because the CP
can be used in both the SIMATIC S7-300 and in ET 200M.
• Ideal for complex applications through the connection option
of 62 slaves and integrated analog value processing
The CP 343-2 P is connected to the S7-300 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the frontplate for displaying the operating status and
operational readiness of all connected and activated slaves
• Pushbuttons for displaying the status information of the
slaves, for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration
■ Function
The CP 343-2 P supports all of the specified functions of the ASInterface specification V3.0. This makes it possible to operate up
to 62 digital or analog slaves on the AS-Interface by means of
extended address assignment (A/B). The integrated analog
value processing allows easy access to the analog values.
The CP 343-2 P occupies 16 byte each in the I/O address space
of the SIMATIC S7-300. In this space, the digital I/O data of the
standard or A-slaves are stored. The digital I/O data of the Bslaves and the analog I/O data can be accessed using the
S7 system functions for reading/writing data sets.
A- and B-slaves are slaves in accordance with the AS-Interface
specification V2.1 or V3.0.
If necessary, master calls can be performed using the command
interface FC ASI_3422, e.g. read/write parameter, read/write
configuration. The FC, including STEP 7 sample program, can
be downloaded from the Internet at
http://support.automation.siemens.com/WW/view/com/5581657
Configuration
All of the connected AS-Interface slaves are configured by the
press of a button. No further configuration of the CP is necessary.
The CP 343-2 P also supports the configuration of the ASInterface network with STEP 7, V5.2. and later. The specification
of the AS-i configuration in HW-Config simplifies the setting of
slave parameters and the documentation of the plant. In particular, Siemens AS-Interface slaves can be conveniently configured by means of the slave selection dialog. It is even possible
to upload the actual configuration of an AS-Interface network
that has already been set up. The stored configuration cannot
be overwritten at the touch of a button and is therefore secure
against manipulation.
Siemens IK PI · 2009
6/79
6
AS-Interface Master
Master for SIMATIC S7
CP 343-2 P
■ Technical specifications
■ Ordering data
Order No.
6GK7 343-2AH11-0XA0
Product type description
CP 343-2 P
Interfaces
Version of electrical connection of
the AS-Interface
S7-300 front connector
with terminal connection
Supply voltage
Supply voltage from backplane bus
5V
Current consumption
200 mA
Front connector
• from AS-Interface cable, max.
100 mA
20-pin, with screw contacts
2W
Communication systems,
protocols, products on CD-ROM,
German/English
Free download in Internet at
http://support.automation.
siemens.com/WW/view/com/
10805930/133300
Effective power loss
Electronic manuals
Permitted
ambient conditions
Ambient temperature
• during operation
0 … 60 °C
• during storage
-40 … +70 °C
• during transport
-40 … +70 °C
Maximum relative humidity at 25 °C
during operation
95%
Design, dimensions and weight
Module format
S7-300 design
Width
40 mm
Height
125 mm
Depth
120 mm
Net weight
190 g
Number of slots required
1
Standards and specifications
Version
of the AS-Interface specification
V 3.0
Bus cycle time of the AS-Interface
• with 31 slaves
5 ms
• with 62 slaves
10 ms
Performance data
Data volume
• of the address area of the inputs
as allocation in the PLC
16 byte
• of the address area of the outputs
as allocation in the PLC
16 byte
Configuration
Configuration software
included in scope of delivery
of STEP 7 V5.2 or higher
6/80
Siemens IK PI · 2009
Yes
Order No.
6GK7 343-2AH11-0XA0
for the connection of
SIMATIC S7-300 and ET 200M to
AS-Interface; configuration of the
AS-i network by means of SET-key
or via STEP 7 (V5.2 or higher);
including manual on CD-ROM
(German, English, French,
Spanish, Italian);
without front panel connector
• from 5 V DC backplane bus, max.
Effective power loss
6
CP 343-2 P communications
processor
6ES7 392-1AJ00-0AA0
6GK1 975-1AA00-3AA0
AS-Interface Master
Network transitions
Notes
■ Overview
AS-Interface links can be found in Section 8 – Network transitions
Industrial Ethernet – AS-Interface transition
PROFIBUS DP – AS-Interface transition
IE/AS-i LINK PN IO
DP/AS-i LINK Advanced
6
DP/AS-Interface Link 20E
DP/AS-i F-Link
Siemens IK PI · 2009
6/81
AS-Interface Slaves
I/O modules for operation in the field
Introduction
■ Overview
AS-Interface Slaves
K60
K20
Three coordinated series of AS-Interface compact modules with
digital and analog compact modules and a high degree of protection are available for operation in the field:
• Series K60 (digital and analog)
• Series K45 (digital)
• Series K20 (digital)
All compact modules are characterized by particularly simple
handling. The K60 and K45 modules are mounted with a mounting plate. The mounting plate is used to receive the AS-Interface
flat cables and enables mounting on a wall or standard mounting
rail.
6
The K20 modules are directly mounted without a mounting plate
and connected to the AS-Interface using a round cable.
K45
Overview of digital compact modules
The following table provides an overview of the important features of the digital compact modules. For exact details, see the
section Technical specifications in the chapter on the respective
product.
Version
K60
K45
K20
8 inputs/ 2 outputs
✓
--
--
8 inputs
✓
--
--
4 inputs/ 4 outputs
✓
✓
✓
4 inputs/ 3 outputs
✓
--
--
4 inputs/ 2 outputs
✓
--
--
4 inputs
✓
✓
✓
2 inputs/ 2 outputs
--
✓
✓
4 outputs
✓
✓
✓
3 outputs
--
✓
--
AS-Interface connection
Flat cable / round cable
Flat cable
Round cable
I/O connection method
M12
M12 / M8
M12 / M8
Pin assignment
Standard / Y-II / Y
Standard / Y
Standard / Y
Degree of protection
IP65/IP67/IP68/IP69K
IP65/IP67
IP65/IP67
ATEX 3D (Zone 22)
✓
--
--
Extended address mode
✓
✓
✓
✓ Available
6/82
-- Not available
Siemens IK PI · 2009
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules, IP67 - K60
■ Overview
The K60 digital AS-Interface compact modules are characterized by optimized handling characteristics and user-friendliness. They permit the mounting times and start-up times of the
AS-Interface to be reduced by up to 40 %.
Please note that these modules can be used only with a new
master according to AS-i specification 3.0 (e.g.the new DP/
AS-i LINK Advanced or IE/AS-i LINK PN IO) and that the cycle
times for the outputs can extend to max. 20 ms.
Assembly of the K60 modules is performed with a mounting
plate which accommodates the AS-Interface shaped cables.
Two different mounting plates are offered for
• Wall mounting
• Standard rail mounting
K60 data couplers
Addressing of the K60 modules is performed using an addressing socket integrated in the compact module. The addresses
can also be assigned after installed.
K60 compact modules with a maximum of four digital inputs
and outputs
These compact modules contain the communication electronics
and the M12 standard connections for inputs and outputs. Using
M12 standard connectors, a maximum of four sensors and four
actuators can be simply and reliably connected to the compact
module.
The mounting plate and the compact module are joined together
by means of a screw, with simultaneous contacting of the
AS-Interface cable by the service-proven insulation piercing
method.
K60 compact modules with a maximum of eight digital
inputs
These modules have eight digital inputs for connection through
M12 plugs.
The module requires two AS-Interface addresses for processing
all eight inputs. As with every compact module, the addressing
can be performed through a double addressing socket.
An AS-Interface data coupler has been added to the K60 compact module range. Integrated in this module are two AS-i slaves
which are connected to two different AS-i networks. Each of the
two integrated slaves has 4 virtual inputs and four virtual outputs. The bidirectional data transmission of 4 data bits between
two AS-i networks is thus possible in a simple and cost-effective
manner. The data coupler need its own address in each AS-i network.
Each AS-i network works with a different cycle time depending
on the number of stations. Hence two AS-i networks are not necessarily synchronous. For this reason the AS-i data coupler can
be used to transmit only standard data and no safe data.
K60 compact modules for use in hazardous areas (ATEX)
Two versions of the K60 modules are available for operation in
Zone 22 hazardous areas according to Classification II 3D
(dusty atmosphere, non-conductive dust). The version with four
inputs and four outputs has the designation (Ex) II 3D T75 °C
IP65X and the version with four inputs has the designation (Ex)
II 3D T60 °C IP65X.
Special conditions have to be observed for the safe operation of
these devices. In particular the module must be protected by
suitable protective measures from mechanical damage. Other
conditions for safe operation, see section Technical specifications in the Technical Information LV 1 T.
K60 compact modules with a four digital inputs and outputs
according to AS-Interface specification 3.0
The new AS-i specification 3.0 adds a number of completely new
features to the AS-Interface bus system. The extended address
mode (A/B addresses) enables the connection of up to 62 slaves
on one AS-i network. With the extended address mode according to specification 3.0, 4 outputs are now possible even with A/B
slaves (instead of only 3 outputs possible up to now with specification 2.1). Hence with full expansion of an AS-i network, there
are now 248 inputs as well as 248 outputs available on one AS-i
system. Modules with four inputs and four outputs as A/B slaves
according to specification 3.0 are also available as K60 compact modules.
Siemens IK PI · 2009
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6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules, IP67 - K60
■ Selection and ordering data
Version
Order No.
Digital I/O modules, IP67 - K60
• PNP transistor
• Current carrying capacity of the inputs: 200 mA
• Connection method: M12
• Modules supplied without mounting plate
3RK1 400-1DQ00-0AA3
Type
Current carrying Slave type
capacity of outputs
Pin assignment
8 inputs/2 outputs
2A
A/B
Special
3RK2 400-1HQ00-0AA3
8 inputs
--
Standard
Y-II
3RK1 200-0DQ00-0AA3
--
A/B
Y-II
3RK2 200-0DQ00-0AA3
2A
Standard
Y-II
3RK1 400-1DQ00-0AA3
2A
Standard
Standard
3RK1 400-1CQ00-0AA3
1A
Standard
Y-II
3RK1 400-1DQ01-0AA3
1A
Standard
Standard
3RK1 400-1DQ03-0AA3
2A
A/B slave (Spec. 3.0)
Y-II
3RK2 400-1DQ00-0AA3
4 inputs/ 3 outputs
2A
A/B
Y-II
3RK2 400-1FQ03-0AA3
4 inputs/ 2 outputs
2A
Standard
Y-II
3RK1 400-1MQ00-0AA3
4 inputs
--
Standard
Y-II
3RK1 200-0CQ00-0AA3
2x2 inputs / 2x2 outputs 1 A
Standard
Y
3RK1 400-1DQ02-0AA3
4 outputs
Standard
Y-II
3RK1 100-1CQ00-0AA3
4 inputs/ 4 outputs
2A
Digital I/O modules IP67 – K60
Version ATEX (Ex) II 3D IP65 X
• PNP transistor
• Current carrying capacity of the inputs: 200 mA
• Connection method: M12
• Modules supplied without mounting plate
6
Type
Current carrying Slave type
capacity of outputs
Pin assignment
4 inputs/ 4 outputs
2A
Standard
Y-II
3RK1 400-1DQ05-0AA3
4 inputs
--
Standard
Y-II
3RK1 200-0CQ05-0AA3
Digital I/O modules IP67 - K60 data couplers
• Modules supplied without mounting plate
Type
Current carrying Slave type
capacity of outputs
Data coupler 4 inputs / -4 outputs (virtual)
Standard
Pin assignment
3RK1 408-8SQ00-0AA3
Accessories
K60 mounting plates
suitable for all K60 compact modules
• Wall mounting
3RK1 901-0CA00
• Standard rail mounting
3RK1 901-0CB01
AS-Interface sealing caps M12
for free M12 sockets
3RK1 901-1KA00
AS-Interface sealing caps M12, tamper-proof
for free M12 sockets
3RK1 901-1KA01
Sealing sets
• For K60 mounting plate and standard distributor
• Cannot be used for K45 mounting plate
• One set contains one straight and one shaped seal
3RK1 902-0AR00
3RK1 901-0CA00
3RK1 901-1KA00
3RK1 901-1KA01
3RK1 902-0AR00
6/84
Siemens IK PI · 2009
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■ Overview
Connection
3RX8 000-0CD42-1AF0 (5.0 m)
3RX8 000-0CE42-1AF0 (5.0 m)
NSA0_00339c
K60R
K60R
K60R
3RX8 000-0GF42-1AA6 (0.5 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
Modules with degree of protection IP67 cannot be used in areas
exposed to permanently high levels of humidity, in applications
with drilling emulsions and cutting oils or when cleaning with
high-pressure cleaners. The answer for these applications is
provided by the expansion of the K60 compact modules with the
K60R module with degree of protection IP68/IP69K.
Distributor
3RK1 901-1TR00
The K60R modules are connected instead of the AS-Interface
flat cable using a round cable with M12 cable box.
The AS-Interface bus cable and the 24 V DC auxiliary voltage
supply are routed in this case in a shared round cable.
Degree of protection IP68 permits many new applications, which
were impossible with the former field modules with degree of
protection IP67. In applications such as filling plants or machinetools the K60R with degree of protection IP68 enables the module to be used directly in zones exposed to permanent loading
by humidity. It is thus possible to make even more rigorous
savings in wiring with AS-Interface. The IP68 test conditions can
be found in the section "IP68/IP69K tests".
Cleaning with high-pressure cleaners, such as is regularly
performed in the food drinks industry for instance, is possible
without difficulty (IP69K).
In applications with tow chains, many users rely on placing the
AS-Interface bus cable in a round cable. With the K60R module
there is a round cable connection for direct connection to a
round cable. No adapter is required.
Mounting
The same mounting plates are used as for the K60 modules. Instead of using flat cables the K60R is connected using a 4-pole
round cable with an M12 connection. With the K60R the mounting plate thus serves only as a fixture and ground terminal.
Addressing
Addressing is performed using the same socket as for the bus
connection. Connecting the module to the 3RK1 904-2AB01
addressing unit is performed using a standard M12 cable
(e.g. 3RX8 000-0GF32-1AB5). If the older version of the
3RK1 904-2AB00 addressing unit is used, a special addressing
cable (3RK1 901-3RA00) is required. When the mounting is finished, the module is connected with the addressing cable to the
addressing unit and addressed. The addressing cable is then
removed and the module connected to the bus cable.
IP67
3RX8 000-0GF42-1AA6
3RX8 000-0GF42-1AB0
3RX8 000-0GF42-1AB5
3RX8 000-0CB42-1AF0
3RX8 000-0CC42-1AF0
1)
IP68
6
(0.5 m)
(1.0 m)
(1.5 m)
(5.0 m)1)
(5.0 m)1)
plus connector 3RX8 000-0CD45
or 3RX8 000-0CE45
K60R connection options
In the IP67 environment the service-proven standard components are connected using flat cables. Spur lines are laid into the
IP68 environment by means of an AS-Interface M12 feeder
(3RK1 901-1NR..). The module is connected with a round cable
to an M12 cable box. For this purpose the module has an M12
bus connection instead of the former addressing socket. The
AS-Interface bus cable and the 24 V DC auxiliary voltage are
routed together in a 4-pole round cable. There must be no
ground conductor in this round cable. Connection to ground is
made through the mounting plate.
In the IP68 environment only cables with extruded M12 plugs
may be used. These cables are available preassembled as an
M12 cable plug/cable box version:
• 3RX8 000-0GF42-1AA6: 0.5 m long
• 3RX8 000-0GF42-1AB0: 1.0 m long
• 3RX8 000-0GF42-1AB5: 1.5 m long
To connect the distributor and the K60R module over long distances it is also possible to use freely configurable cables with
an M12 cable box and an open cable end, which are fitted with
an M12 plug (straight version: 3RX8 000-0CD45,
3RX8 000-0CE45 angle plug) and connected to the distributor.
This cable is available in two versions:
• 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box
• 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box
To connect more than one K60R module to one spur line,
the spur line can be split again using a T distributor
(3RK1 901-1TR00) with degree of protection IP68.
Siemens IK PI · 2009
6/85
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■ Overview (continued)
Please note the following boundary conditions:
• The configuration guidelines for AS-Interface apply. For all
M12 connecting cables the maximum permissible current is
limited to 4 A. The cross-section of these cables amounts to
just 0.34 mm². For connection of the K60R modules, the aforementioned M12 connecting cables can be used for the spur
lines. The voltage drop caused by the ohmic resistance
(approx. 0.11 Ω/m) must be taken into account.
• For round cable connections with shared AS-i and UAUX in a
single cable, the following maximum lengths apply:
- per spur line from feeder to module: maximum 5 m
- total of all round cable segments in an AS-Interface network:
maximum 20 m
IP68/IP69K tests
K60R modules were tested with the following tests:
• Stricter test than IP67:
90 min in 1.8 m depth of water
(IP67: 30 min at 1 m depth of water)
• Salt water test:
Five months in salt water, 20 cm deep, at room
temperature
• Test with particularly creepable oil:
Five months completely under oil at room temperature
• Test with drilling emulsion:
Five months at room temperature (components of the drilling
emulsion: Anionic and non-ionic emulsifiers, paraffinic lowaromatic mineral oil, boric acid alkanolamines, corrosion
inhibitors, oil content 40 %)
• Test in oil bath (Excelence 416 oil) with alternating oil bath
temperature:
130 cycles of 15 °C to 55 °C, two months
• Cleaning with a high-pressure cleaner according to IP69K:
80 bar to 100 bar, 10 cm to 15 cm distance, time per side
> 30 sec, water temperature 80 °C
To simulate requirements as realistically as possible the modules
were artificially aged prior to the tests by 15 temperature cycles
of -25/+85 °C. During the test the modules were connected to
3RX1 connecting cables. Unassigned connections were closed
with 3RK1 901-1KA00 sealing caps.
6
Note:
Sealing caps and M12 connections must be tightened with the
correct torque.
■ Selection and ordering data
3RK1 400-1CR00-0AA3
Version
Order No.
Digital I/O modules IP68 / IP69K - K60R
• 4 inputs/ 4 outputs
• IP68/IP69K
• Standard assignment
• Current carrying capacity:
• 200 mA (inputs)
• 2 A (outputs)
• Standard slave
• Modules supplied without mounting plate
3RK1 400-1CR00-0AA3
Accessories
K60 mounting plates
Suitable for all K60 and K60R compact modules
• Wall mounting
3RK1 901-0CA00
• Standard rail mounting
3RK1 901-0CB01
AS-Interface sealing caps M12
3RK1 901-1KA00
3RK1 901-0CA00
for free M12 sockets
3RK1 901-1KA00
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Siemens IK PI · 2009
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■ Selection and ordering data (continued)
Version
Order No.
AS-Interface M12 feeders
For flat cable
For
Cable length Cable end
in feeder
AS-i / Uaux
M12 socket
--
not
available
3RK1 901-1NR20
M12
cable box
1m
not
available
3RK1 901-1NR21
2m
not
available
3RK1 901-1NR22
3RK1 901-1NR21
AS-Interface M12 feeders, 4-fold
For flat cable
For
Cable length Cable end
in feeder
AS-i / Uaux
4-fold M12 socket
delivery includes
coupling module
--
available
3RK1 901-1NR00
3RK1 901-1NR00
3RK1 901-1TR00
3RX8 000-0GF32-1AB5
M12-T distributors
• IP68
• 1 x M12 plug
• 2 x M12 box
3RK1 901-1TR00
M12 addressing cables to M12
• Standard M12 cable for addressing slaves with M12 connection,
e.g. K60R modules
• When using the current version of the 3RK1 904-2AB01 addressing unit
• 1.5 m
3RX8 000-0GF32-1AB5
Addressing cables, with banana plug, to M12
• For addressing slaves with M12 connection, e.g. K60R modules
• When using the older version of the 3RK1 904-2AB00 addressing unit
3RK1 901-3RA00
6
3RK1 901-3RA00
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AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules, IP67 - K45
■ Overview
The K45 compact modules are the ideal supplement to the K60
large compact modules, which have proven their worth in industry. They are the logical consequence for rounding off the bottom
end of the existing product range.
The acclaimed advantages of the existing K60 compact modules are fully emulated by the much smaller K45 modules. Their
footprint is the same as that of the user modules. However, they
have a mounting depth which is only two-thirds of the user module and hence an exact match for the compact module family.
Yet in spite of these small dimensions all the modules have large
labels and an integrated addressing socket.
Two mounting plates are offered for the K45 compact modules:
• The mounting plate for wall mounting has a hole pattern that is
identical to that of the K60 compact modules. This means that
K60 compact modules can be mounted together with K45
modules in an aligned arrangement. The flat cables can be
inserted in the recesses of the mounting plates where they
cause no hindrance.
• The mounting plate for standard rail mounting has a hole
pattern that is identical to that of the user modules.
Mounting the flat cables is now easier than ever. The yellow and
black AS-Interface flat cable can be inserted into the mounting
plates from the left or right regardless of the position of the coding lug. The correct polarity of the applied voltages is always
guaranteed.
Sensors/actuators are connected using M12 sockets.
The 4E module can be ordered optionally with M8 connection
sockets.
■ Selection and ordering data
Version
Order No.
Digital I/O modules, IP67 - K45
• PNP transistor
• Current carrying capacity of the inputs: 200 mA
• Modules supplied without mounting plate
6
3RK1 400-0GQ20-0AA3
Type
Current
carrying
capacity of
outputs
Slave type
Pin assignment Connection
method
4 inputs
--
Standard
Standard
M12
3RK1 200-0CQ20-0AA3
--
Standard
Standard
M8 screw
fitting
3RK1 200-0CT20-0AA3
--
Standard
Standard
M8 snap
fitting
3RK1 200-0CU20-0AA3
--
A/B
Standard
M12
3RK2 200-0CQ20-0AA3
--
A/B
Standard
M8 screw
fitting
3RK2 200-0CT20-0AA3
--
A/B
Standard
M8 snap
fitting
3RK2 200-0CU20-0AA3
2 x 2 inputs
1)
--
A/B
Y
M12
3RK2 200-0CQ22-0AA3
2 inputs/ 2 outputs
2A
1)
Standard
Standard
M12
3RK1 400-1BQ20-0AA3
2 x (1 input / 1 output)
0.2 A
Standard
Y
M12
3RK1 400-0GQ20-0AA3
4 x (1 input / 1 output)
0.2 A
A/B (Spec. 3.0)
Y
M12
3RK2 400-0GQ20-0AA3
3 outputs
1A
A/B
Standard
M12
3RK2 100-1EQ20-0AA3
4 outputs
1A
Standard
Standard
M12
3RK1 100-1CQ20-0AA3
2 outputs / 2 inputs
2A
A/B
Standard
M12
3RK2 400-1BQ20-0AA3
The typical current carrying capacity per output increases with version
"E12" from 1.5 to 2 A (available since approx. 07/2003).
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Siemens IK PI · 2009
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules, IP67 - K45
■ Selection and ordering data (continued)
Version
Order No.
Accessories
K45 mounting plates
• For wall mounting
3RK1 901-2EA00
• For standard rail mounting
3RK1 901-2DA00
3RK1 901-2EA00
AS-Interface sealing caps
• For free M12 sockets
3RK1 901-1KA00
• For free M8 sockets
3RK1 901-1PN00
Cable terminating pieces
For sealing of open cable ends
(shaped AS-Interface cable) in IP67
3RK1 901-1MN00
3RK1 901-1KA00
3RK1 901-1PN00
3RK1 901-1MN00
6
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AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Overview
■ Design
Use in tight spaces
The K20 compact module range rounds off the AS-Interface
compact modules with a particularly slim design and a width of
a mere 20 mm. Thanks to its extremely compact dimensions,
these modules are particularly suited for handling machine applications in the field of production engineering where modules
need to be arranged in the smallest of spaces.
Mounting the K20 modules: On the front (see left) or on the side
(see right)
The K20 modules are mounted with two screws. No mounting
plate is required. The modules can be mounted either on the
front or the side. This flexibility allows users to place them where
they will be best protected and save the most space, e. g. on
standard mounting rails.
Addressing
3RK1 904-2AB01
AS-Interface: 1 ... 31 (1A ... 31B)
The flexibility of the round cable means that it can also be
used on moving machine parts without any problems. The
K20 modules are also ideal for such applications as their nonencapsulated design makes them particularly light in weight.
3
2
4
1
In applications with tow chains, many users rely on placing
the AS-Interface bus cable in a round cable. In this case, the
K20 modules support direct connection to the round cable. No
flat to round cable adapter is required.
The K20 compact module range includes standard AS-Interface
modules, as well as an ASIsafe version for the connection of failsafe sensors, such as EMERGENCY STOP pushbuttons or protective door monitoring. All standard AS-Interface K20 modules
support, as far as technically possible, the expanded address
mode (A/B addresses) according to AS-Interface specification
2.1, which enables connection of 62 stations to an AS-Interface
network. The K20 module with four inputs and four outputs works
in expanded address mode according to AS-Interface specification 3.0 which, for the first time, supports four outputs with an
A/B slave, thus enabling 248 inputs and 248 outputs in a fully
expanded AS-Interface network.
For particularly space-saving dimensions, the sensors and actuators are connected over M8 plug-in connectors. Alternatively,
M12 connectors with Y assignment can be used.
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Siemens IK PI · 2009
ASi3
ASi+
1
ASi3
4
ASi+
1
NSA0_00443a
6
Robotics is yet another application area. Instead of the AS-Interface flat cable, the K20 modules are connected to AS-Interface
over a round cable with M12 cable box.
The AS-Interface bus cable and the 24 V DC auxiliary power
supply are routed in this case in a shared round cable. This
enables extremely compact installation.
Mounting
3RX8 000-0GF32-1AA6
3RX8 000-0GF32-1AB0
3RX8 000-0GF32-1AB5
Addressing the K20 modules
Addressing the K20 modules is performed using the same
socket as for the bus connection. The module is connected
to the 3RK1 904-2AB01 addressing unit using a standard M12
connecting cable (2- or 3-pole), e. g. 3RX8 000-0GF32-1AB5.
If the older version of the 3RK1 904-2AB00 addressing unit is
used, a special addressing cable (3RK1 901-3RA00) is required
for connecting to the addressing unit. When the addressing
operation is completed, the addressing cable is removed again
and the module connected to the bus cable. Never use a 4-pole
or 5-pole connecting cable for the addressing.
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Design (continued)
All K20 modules (except ASIsafe versions) support, as far as
technically possible, the extended address mode and can be
addressed with an A or B address. Up to 62 slaves can be connected accordingly to one AS-Interface network. The version
with four inputs and four outputs (3RK2 400-1CT30-0AA3) works
according to the new AS-Interface specification 3.0. With
specification 3.0 even A/B slaves can have four outputs (instead
of only three possible up to now with specification 2.1). Please
note, however, that these modules can be used only with a new
master according to AS-Interface specification 3.0 (e.g. the new
DP/AS-i LINK Advanced) and that the cycle times for the outputs
can extend to max. 20 ms.
Connection
A new series of AS-Interface distributors and M12 feeders
is available for easy connection of the K20 modules to the
AS-Interface flat cable:
AS-Interface distributors
Like the AS-Interface 3RK1 901-1NN00 standard distributor, the
new AS-Interface 3RK1 901-1NN10 compact distributor enables
the AS-Interface flat cable to be distributed to several lines. The
compact distributor can be used for a current carrying capacity
up to 6 A. It is characterized by particularly simple handling.
• Insert the cable
• Swing shut and
• Secure in the closed position with only one captive screw.
No additional seals are required for the compact distributor. The
AS-Interface flat cable must always be routed through the compact distributor, i.e. you must never terminate it in the compact
distributor. For higher currents or for when one of the two flat
cables has to be terminated in the distributor, use the standard
distributor.
AS-Interface M12 feeders
AS-Interface M12 feeders and distributor, closed
AS-Interface M12 feeders are available in the same design as
the compact distributor. These versions are required for transition from the AS-Interface flat cable to a round cable. The spectrum covers AS-Interface M12 feeders with various cable
lengths (1 and 2 m) and distinguishes between M12 feeders for
AS-i/Uaux for connecting I/O modules or AS-Interface without
Uaux for connecting modules with inputs. These AS-Interface
M12 feeders are just as easy to use as the AS-Interface compact
distributor. The flat cable must always be routed through the
M12 distributors, i. e. you must never terminate it in the M12
distributors. For cases requiring the AS-Interface flat cable to be
terminated in the M12 feeder, use the standard M12 feeder
(3RX9 801-0AA00) or the quadruple M12 feeder
(3RK1 901-1NR00).
AS-Interface M12 feeders and distributor, open
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6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Design (continued)
The various options for connecting the K20 modules to the
AS-Interface bus cable and the 24 V DC auxiliary voltage are
presented in the following table:
Digital I/O modules IP67 – K20
AS-i without Uaux
AS-i / Uaux
4DI, M8
3RK2 200-0CT30-0AA3
2DI/2DO, M8
3RK2 400-1BT30-0AA3
4DI, M12
3RK2 200-0CQ30-0AA3
2DI/2DO, M12
3RK2 400-1BQ30-0AA3
2FDI, M12
3RK1 205-0BQ30-0AA3
4DI/4DO, M8
3RK1 400-1CT30-0AA3
3RK2 400-1CT30-0AA3
NSA0_00446a
NSA0_00445a
K20 module
• Plus M12 feeder with integrally extruded cable
M12 feeder:
3RK1 901-1NR11 (1 m) or
3RK1 901-1NR12 (2 m)
6
M12 feeder:
3RX9 801-0AA00
3RK1 901-1NR10
M12 feeder:
3RK1 901-1NR20
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
M12 feeder:
3RK1 901-1NR00
M12 feeder:
3RK1 901-1NR00
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
To connect the feeder and the K20 module over distances
> 2 m it is also possible to use freely configurable cables with an
M12 cable box and an open cable end, which are fitted with an
M12 plug (straight version: 3RX8 000-0CD45, angled:
3RX8 000-0CE45) and connected to the feeder.
Siemens IK PI · 2009
NSA0_00450a
NSA0_00449a
K20 module
• Plus quadruple M12 feeder
• Plus separate M12 cable
6/92
NSA0_00448a
NSA0_00447a
K20 module
• Plus M12 feeder with socket
• Plus separate M12 cable
M12 feeder:
3RK1 901-1NR21 (1 m) or
3RK1 901-1NR22 (2 m)
This cable is available in two versions:
• 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box
• 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box
To connect more than one K20 module to one spur line, the spur
line can be split again using a T distributor (3RK1 901-1TR00).
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Design (continued)
• For round cable connections with shared AS-i and Uaux in a
single cable, the following maximum lengths apply:
- per spur line from feeder to module: maximum 5 m
- total of all round cable segments in an AS-Interface network:
maximum 20 m
NSA0_00451a
Please note the following boundary conditions:
• The configuration guidelines for AS-Interface apply. For all
M12 connecting cables the maximum permissible current is
limited to 4 A. The cross-section of these cables amounts to
just 0.34 mm². For connection of the K20 modules, the aforementioned M12 connecting cables can be used for the spur
lines. The voltage drop caused by the ohmic resistance
(approx. 0.11 Ω/m) must be taken into account.
≤5 m
≤ 1,5 m
≤5m
6
Connection using
4-fold M12 feeder
(3RK1 901-1NR00)
(AS-i/Uaux)
for I/O modules
Connection using
M12 feeder
(3RK1 901-1NR2.)
(AS-i/Uaux)
for I/O modules
Further distribution
using MT-12 T feeder
(3RK1 901-1TR00)
Connection using
M12 feeder
(3RK1 901-1NR1.)
(AS-i without Uaux)
for modules with inputs
Connection examples for K20 modules
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AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Selection and ordering data
Version
Order No.
Digital I/O module, IP67 – K20
3RK2 200-0CT30-0AA3
Type
Slave type
Current
carrying
capacity of
outputs
Pin
assignment
Connection
method
4 inputs
--
A/B
Standard
M8
3RK2 200-0CT30-0AA3
--
A/B
Y
M12
3RK2 200-0CQ30-0AA3
2 inputs/
2 outputs
1
A/B
Standard
M8
3RK2 400-1BT30-0AA3
1
A/B
Y
M12
3RK2 400-1BQ30-0AA3
4 outputs
1
A/B (Spec. 3.0)
Standard
M8
3RK2 100-1CT30-0AA3
4 inputs/
4 outputs
1
Standard
Standard
M8
3RK1 400-1CT30-0AA3
1
A/B (Spec. 3.0)
Standard
M8
3RK2 400-1CT30-0AA3
2 safe inputs
--
Standard
Y-II
M12
3RK1 205-0BQ30-0AA3
■ Accessories
Version
Order No.
AS-Interface sealing caps
6
• For free M12 sockets
3RK1 901-1KA00
• For free M8 sockets
3RK1 901-1PN00
3RK1 901-1KA00
3RK1 901-1PN00
AS-Interface standard distributors, for AS-Interface flat cables
• Current carrying capacity up to 7 A
• Delivery includes special mounting plate for wall and standard rail mounting
• Seals (3RK1 902-0AR00) are required only if a cable is to be terminated in the
distributor and must be ordered separately
3RK1 901-1NN00
AS-Interface compact distributors, for AS-Interface flat cables
Current carrying capacity up to 6 A
3RK1 901-1NN10
3RK1 901-1NN00
3RK1 901-1NN10
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AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K20
■ Accessories (continued)
Version
Order No.
AS-Interface M12 feeders
3RX9 801-0AA00
For flat cable
For
Cable length
Cable end in
feeder
AS-i
M12 socket
--
Available
Cable length
Cable end in
feeder
3RX9 801-0AA00
AS-Interface M12 feeders
For flat cable
3RK1 901-1NR10
For
AS-i
M12 socket
--
Not available
3RK1 901-1NR10
AS-i
M12 cable box
1m
Not available
3RK1 901-1NR11
AS-i
M12 cable box
2m
Not available
3RK1 901-1NR12
AS-i / Uaux
M12 socket
--
Not available
3RK1 901-1NR20
AS-i / Uaux
M12 cable box
1m
Not available
3RK1 901-1NR21
AS-i / Uaux
M12 cable box
2m
Not available
3RK1 901-1NR22
3RK1 901-1NR11
6
3RK1 901-1NR21
AS-Interface M12 feeders, 4-fold
For flat cable
For
Cable length
Cable end in
feeder
AS-i / Uaux
4-fold M12 socket
delivery includes
coupling module
--
Available
3RK1 901-1NR00
3RK1 901-1NR00
3RK1 901-1TR00
M12-T distributors
• IP68
• 1 x M12 plug
• 2 x M12 box
3RK1 901-1TR00
M12 Y-shaped coupler plugs
For connection of two sensors to one M12 socket with Y connector
6ES7 194-1KA01-0XA0
M12 addressing cables to M12
• Standard M12 cable for addressing slaves with M12 connection,
e.g. K20 modules
• When using the current version of the 3RK1 904-2AB01 addressing unit
• 1.5 m
3RX8 000-0GF32-1AB5
Addressing cables, with banana plug, to M12
• For addressing slaves with M12 connection,
e.g. K20 modules
• When using the older version of the 3RK1 904-2AB00 addressing unit
3RK1 901-3RA00
6ES7 194-1KA01-0XA0
3RX8 000-0GF32-1AB5
3RK1 901-3RA00
For plug-in connectors and cables, see Catalog FS 10
--> "Proximity Switches / Accessories / Plug-in Connectors"
or look on the Internet at www.siemens.com/as-interface.
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AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules, IP67 - user modules
■ Overview
The AS-Interface user modules are the first module generation
for AS-Interface. Today, innovated and further improved modules are available in the form of the K45 and K60 series of
compact modules. We recommend replacing the user modules
in future with the K45 compact module series. However, the user
modules are still available for existing systems and replacement
requirements.
More information can be found at
http://mall.ad.siemens.com
Advantages of the K45 compact modules
The K45 compact modules provide extra advantages in addition
to the functionality of the user modules:
• An integrated addressing socket enables the module to be
addressed in the installed state
• Time is saved when mounting the module: Mounting with only
one screw thanks to hinge system
• Extensive diagnostics by LED on the module (e.g. display
of zero address, no communication with master, overload)
• Random insertion of the AS-Interface flat cable irrespective
of the position of the profiled lug
• Smaller dimensions
• Versions with M12 and M8 connection sockets enable the
direct connection of all sensors
• Modules in A/B technology enable up to 62 slaves on one
AS-Interface network
Conversion table for user modules --> K45
User module
6
Corresponding K45 type
Order No.
Version
Order No.
Version
3RG9 001-0AA00
4 inputs (100 mA)
3RK1 200-0CQ20-0AA3
4 inputs (200 mA)
3RG9 001-0AG00
4 inputs (200 mA)
3RK1 200-0CQ20-0AA3
4 inputs (200 mA)
3RG9 001-0AH00
2 x 2 inputs
3RK2 200-0CQ22-0AA3
2 x 2 inputs
A/B slave
3RG9 001-0AC00
2 inputs / 2 outputs
relay outputs
3RK1 400-1BQ20-0AA3
2 inputs / 2 outputs
solid-state outputs
3RG9 001-0CC00
2 inputs / 2 outputs
solid-state outputs
3RK1 400-1BQ20-0AA3
2 inputs / 2 outputs
solid-state outputs
3RG9 001-0AM00
2 inputs / 2 outputs
solid-state outputs
UAux using M12 plug
3RK1 400-1BQ20-0AA3
2 inputs / 2 outputs
solid-state outputs
UAux using black flat cable
3RG9 001-0AJ00
2 x (1 input / 1 output)
supply of I/O from
AS-Interface cable
3RK1 400-0GQ20-0AA3
2 x (1 input / 1 output)
supply of I/O from
AS-Interface cable
3RG9 001-0AB00
4 outputs
relay outputs
3RK1 100-1CQ20-0AA3
4 inputs
solid-state outputs
3RG9 001-0AL00
4 outputs
UAux using M12 plug
3RK1 100-1CQ20-0AA3
4 outputs
UAux using black flat cable
3RG9 001-0CB00
4 inputs
solid-state outputs
3RK1 100-1CQ20-0AA3
4 inputs
solid-state outputs
Note:
To use the K45 modules you require the 3RK1 901-2EA00
(wall mounting) or 3RK1 901-2DA00 (standard rail mounting)
K45 mounting plates instead of the 3RG9 010-0AA00 and
3RG9 030-0AA00 coupling modules.
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Siemens IK PI · 2009
AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules, IP67 - K60
■ Overview
■ Benefits
• Analog modules are just as easy to integrate in AS-Interface
as digital modules
• Analog values can be easily detected and issued locally
• Preprocessing of the analog value transmission in the master
enables rapid evaluation of the analog values
• Up to four values can be detected using one analog module
• Faster transmission and conversion of analog values thanks to
the new option for changing over to single-channel operation
In addition, Specification 3.0 now also offers:
• A/B technology, now also with analog modules
• On average, double fast transmission times
(only 3 or 4 cycles, depending on the resolution selected)
• Variable adjustable mode: 12-bit or 14-bit resolution,
1- or 2-channel, selectable over the ID1 code
• Extra simple handling of analog processing with masters of
Specification 3.0, the DP/AS-i LINK Advanced
AS-Interface analog modules from the K60 compact series
detect or issue analog signals locally. These modules are linked
to the higher-level controller through an AS-Interface master
according to specification 2.1 or specification 3.0.
The analog modules are divided into five groups:
• Input module for sensors with current signal
• Input module for sensors with voltage signal
• Input module for sensors with thermal resistor
• Output module for current actuators
• Output module for voltage actuators
6
The input modules according to Profile 7.3/7.4 are available with
two or four input channels. It is possible in addition to convert the
two-channel module to using only one input channel, thus enabling very short times before the analog value is available. The
conversion is effected by means of a jumper plug at socket 3.
The transmission times achieved with analog modules according to Profile 7.A.9 are half shorter by half than those achieved
with Profile 7.3/7.4. Operation is adjustable in this case, e.g.it is
possible to choose with the ID1 Code whether the module is
operated with one or two channels.
The output modules are configured as two-channel modules as
standard.
The input and output channels are electrically isolated from the
AS-Interface network. If sensors with a higher power requirement are to be connected, more power can be supplied through
the auxiliary voltage as an alternative to the internal supply.
In the manual the modules are presented in great detail along
with their technical specifications and in-depth notes on operation. Sample function blocks round off the manual.
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AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules, IP67 - K60
■ Function
Data transfer according to analog profile 7.3/7.4
AS-Interface
Master
CPU
Seven
AS-Interface
cycles
(max. 5 ms each)
Conversion
Analog module
Analog value
G_NSA0_XX_00181
One User program
cycle with
system
function call
Note: Values can be accesses with SFC58, SFC59
integrated standard function blocks
With analog profile 7.3/7.4 at least seven AS-Interface cycles
must be passed through before transmission is completed. This
requires the use of a master according to extended specification
V2.1.
With the next system function call the user program brings the
analog value as one value into the user program. Hence the
analog value is very quickly updated.
In total this results in the following maximum times before the
analog value is available with profile 7.3/7.41):
Conversion and
transmission time
1)
1 channel
2 channels
4 channels
Max. 95 ms
Max. 235 ms
Max. 435 ms
With presetting: smoothing function deactivated; line filter 50 Hz
Data transfer according to analog profile 7.A.9
One user program
cycle with
system
function call
CPU
*
**
AS-Interface
Master
Three or four *
AS-Interface
cycles
(max. 5 ms or
10 ms each** )
depending on resolution with 12 or 14 bit
with A/B technology
With analog profile 7.A.9, only three or four AS-Interface cycles
are needed for the transmission. This requires the use of a master according to specification 3.0.
• Maximum times before the analog value is available with profile 7.A.9 are offered in the manual with full details according
to the mode selected (resolution, number of channels,
A/B technology)
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Conversion
Analog module
Analog value
G_NSA0_XX_00436
6
With input modules the complete analog value is then available
in the AS-Interface master. Preprocessing is thus performed in
the master.
The analog value transmission applies in reverse order for the
output modules as well.
AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules, IP67 - K60
■ Selection and ordering data
Version
Order No.
Analog I/O modules IP67 - K60,
analog profile 7.3
• Slave type: Standard
• Modules supplied without mounting plate
Inputs
Type
Measuring range
1 or 2 inputs
(selectable by jumper
plug to socket 3)
Current
4 ... 20 mA or
±20 mA (selectable)
3RK1 207-1BQ40-0AA3
Voltage
±10 V or
1 ... 5 V (selectable)
3RK1 207-2BQ40-0AA3
Thermal resistor
Pt 100 or
Ni 100 or
0 ... 600 Ω (selectable)
3RK1 207-3BQ40-0AA3
Current
4 ... 20 mA or
±20 mA (selectable)
3RK1 207-1BQ44-0AA3
Voltage
±10 V or
1 ... 5 V (selectable)
3RK1 207-2BQ44-0AA3
Thermal resistor
Pt 100 or
Ni 100 or
0 ... 600 Ω (selectable)
3RK1 207-3BQ44-0AA3
Outputs
Type
Output range
2 outputs
Current
for 2-wire actuators
4 ... 20 mA or
±20 mA or 0 ... 20 mA
(selectable)
3RK1 107-1BQ40-0AA3
Voltage
for 2-wire actuators
±10 V or
0 ... 10 V or
1 ... 5 V (selectable)
3RK1 107-2BQ40-0AA3
3RK1 207-1BQ44-0AA3
4 inputs
6
Analog I/O module IP67 - K60, analog profile 7.A.9
• Slave type: A/B (Spec. 3.0)
• Modules supplied without mounting plate
Inputs
Type
Measuring range
1 or 2 inputs
(variably adjustable)
Current
4 ... 20 mA or
±20 mA (selectable)
3RK2 207-1BQ50-0AA3
Voltage
±10 V or
1 ... 5 V (selectable)
3RK2 207-2BQ50-0AA3
3RK2 207-2BQ50-0AA3
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AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules, IP67 - K60
■ Selection and ordering data (continued)
Version
Order No.
Accessories
Manuals, German
Only available to download in the Internet::
http://www.siemens.com/automation/manuals
K60 mounting plates
• Wall mounting
3RK1 901-0CA00
• Standard rail mounting
3RK1 901-0CB01
M12 sealing cap
3RK1 901-1KA00
Sealing sets
• For mounting plate K60 and distributor
• Cannot be used for K45 mounting plate
• One set contains one straight and one shaped seal
3RK1 902-0AR00
Jumper plugs
For changing over the 2-channel input modules
3RK1 901-1AA00
3RK1 901-0CA00
3RK1 901-1KA00
3RK1 902-0AR00
6
3RK1 901-1AA00
More information can be found at:
http://mall.ad.siemens.com
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AS-Interface Slaves
I/O Modules for Operation in the Control Cabinet, IP20
Introduction
■ Overview
SlimLine S22.5/S45
Flat module
For AS-Interface applications inside control cabinets there are
various module series for the most diverse requirements:
• SlimLine S22.5
• SlimLine S45
• F90 module
• Flat module
All modules of these series can be snap-mounted directly on
a standard mounting rail or be fastened using screws.
AS-Interface modules in IP20 have direct terminals for the
AS-Interface cables and therefore do not require a base.
F90 module
Series
Spectrum
Mounting on 35 mm
standard mounting rail
according to EN 50022
Wall mounting using
push-in lugs
(Order No.: 3RP1 903)
Other possibilities
SlimLine S22.5
• 4I (standard and A/B modules)
• 4O
• 2I/2O (steady-state/relay outputs)
• Counters1)
• Ground-fault detection module1)
✓
✓
--
SlimLine S45
• 4I/4O (steady-state/relay outputs)
• 4I/4O with floating I/Os
• 4I/3O (A/B modules)
• 4I/4O (A/B modules Spec. 3.0)
✓
✓
--
F90 module
• 4I/4O (screw terminal connection)
• 4I/4O (connection using Combicon
connector)
• 16I
✓
--
--
Flat module
• 4I/4O (screw terminal connection)
--
--
Integrated lugs for
screw fixing
1)
More information about these modules:
see "Modules with Special Functions"
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6
AS-Interface Slaves
I/O Modules for Operation in the Control Cabinet, IP20
SlimLine
■ Overview
SlimLine modules of the S22.5 and S45 series
The AS-Interface series of modules for the "SlimLine" control
cabinet with degree of protection IP20 creates space in the
cabinet and in distributed local boxes.
For these modules the priority was placed on a narrow type of
construction. They have a width of only 22.5 or 45 mm.
Standard sensors/actuators and the AS-Interface cable can be
connected using screw-type or spring-loaded terminals.
Integrated adapters enable mounting on a standard mounting
rail. Disassembly from the standard mounting rail is quick and
easy and requires no tools.
With an additional accessory (push-in lugs), the modules can
also be screwed on.
All modules are fitted at the front with LEDs which indicate the
module's status.
An addressing socket integrated at the front enables the module
to be addressed also when it is installed.
In addition to the digital input/output modules there are modules
of design S22.5 with special functions. These include:
• Counter module
• Ground-fault detection module
More information about these modules, see
• Catalog LV 1, chapter "Systems" --> section "AS-Interface"
--> "Slaves" --> "Modules with Special Functions"
• A&D Mall: Section "Low-Voltage Controls"
--> "SIRIUS Industrial Controls" --> "Systems"
--> "AS-Interface" --> "Slaves"
--> "Modules with Special Functions"
The new AS-Interface specification 3.0 adds a number of completely new features to AS-Interface bus system. The extended
address mode (A/B addresses) enables the connection of up to
62 slaves on one AS-Interface network. With the extended address mode according to specification 3.0, four outputs are now
possible for the first time even with A/B slaves (instead of only
three outputs possible up to now with specification 2.1). Hence
with full expansion of an AS-Interface network, there are now
248 inputs as well as 248 outputs available on one AS-Interface
system.
Modules with four inputs and four outputs as A/B slaves according to specification 3.0 are also available as SlimLine module
S45.
6
Note:
Please note that the modules according to Specification 3.0
can be used only with a new master according to AS-Interface
Specification 3.0 (e.g. the new DP/AS-i LINK Advanced or
IE/AS-i LINK PN IO) and that the cycle times for the outputs
can extend to max. 20 ms.
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AS-Interface Slaves
I/O Modules for Operation in the Control Cabinet, IP20
SlimLine
■ Selection and ordering data
Version
Order No.
S22.5 SlimLine modules
Inputs: PNP transistor
Type
Connecting Slave type
terminals
Inputs
Outputs
4 inputs
Screw
Standard
2-wire
--
3RK1 200-0CE00-0AA2
Standard
2- and 3conductors
--
3RK1 200-0CE02-0AA2
A/B slave
2- and 3conductors
--
3RK2 200-0CE02-0AA2
3RK1 200-0CE00-0AA2
Spring
2 inputs/
2 outputs
Screw
2-wire
--
3RK1 200-0CG00-0AA2
2- and 3conductors
--
3RK1 200-0CG02-0AA2
A/B slave
2- and 3conductors
--
3RK2 200-0CG02-0AA2
Standard
2-wire
PNP transistor 2 A
3RK1 400-0BE00-0AA2
Standard
2-wire
Relays
3RK1 402-0BE00-0AA2
Standard
2-wire
PNP transistor 2 A
3RK1 400-0BG00-0AA2
Standard
2-wire
Relays
3RK1 402-0BG00-0AA2
Screw
Standard
--
PNP transistor 1 A
3RK1 100-1CE00-0AA2
Spring
Standard
--
PNP transistor 1 A
3RK1 100-1CG00-0AA2
Spring
4 outputs
Standard
Standard
S45 SlimLine modules
Inputs: PNP transistor
6
Type
Connecting Slave type
terminals
Inputs
Outputs
4 inputs/
4 outputs
Screw
Standard
2- and 3conductors
PNP transistor 1 A
3RK1 400-1CE00-0AA2
Standard
2- and 3conductors
PNP transistor 2 A
3RK1 400-1CE01-0AA2
Standard
2- and 3-wire
floating
PNP transistor
1 A floating
3RK1 402-3CE01-0AA2
Standard
2- and 3conductors
Relays
3RK1 402-3CE00-0AA2
A/B (Spec. 3.0) 2- and 3conductors
PNP transistor 2 A
3RK2 400-1CE01-0AA2
Standard
2- and 3conductors
PNP transistor 1 A
3RK1 400-1CG00-0AA2
Standard
2- and 3conductors
PNP transistor 2 A
3RK1 400-1CG01-0AA2
Standard
2- and 3-wire
floating
PNP transistor 1 A
floating
3RK1 402-3CG01-0AA2
Standard
2- and 3conductors
Relays
3RK1 402-3CG00-0AA2
A/B (Spec. 3.0) 2- and 3conductors
PNP transistor 2 A
3RK2 400-1CG01-0AA2
Screw
A/B slave
2- and 3conductors
PNP transistor 2 A
3RK2 400-1FE00-0AA2
Spring
A/B slave
2- and 3conductors
PNP transistor 2 A
3RK2 400-1FG00-0AA2
3RK1 400-1CE00-0AA2
Spring
4 inputs/
3 outputs
Accessories
Sealable cover
To secure against unauthorized addressing
3RP1 902
Push-in lugs
For screw fixing
3RP1 903
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AS-Interface Slaves
I/O Modules for Operation in the Control Cabinet, IP20
F90 module
■ Selection and ordering data (continued)
Version
Order No.
F90 module
Standard slave
Type
Connection
terminals
Inputs
Outputs
4 inputs/
4 outputs
Screw
2- and 3-wire
PNP transistor
PNP transistor 1A
3RG9 002-0DB00
2- and 3-wire
PNP transistor
PNP transistor 2A
3RG9 002-0DA00
2- and 3-wire
PNP transistor
floating
PNP transistor 2A
3RG9 002-0DC00
2- and 3-wire
PNP transistor
PNP transistor 1A
3RG9 004-0DB00
2- and 3-wire
PNP transistor
PNP transistor 2A
3RG9 004-0DA00
2- and 3-wire
PNP transistor
floating
PNP transistor 2A
3RG9 004-0DC00
Screw
PNP transistor
--
3RG9 002-0DE00
Combicon
PNP transistor
--
3RG9 004-0DE00
3RG9 002-0DB00
Combicon
16 inputs
Accessories
Combicon connector sets
• For 4I/4O modules with Combicon connection
One set comprises:
• 4 x 5-pole plug for connection
• Standard sensors/actuators
• 2 x 4-pole plug for AS-Interface and external auxiliary voltage
6
3RX9 810-0AA00
Flat module
■ Selection and ordering data
Version
Order No.
Flat module
• 4 inputs/ 4 outputs
• 200 mA for all I/Os
• Screw terminals
3RK1 400-0CE00-0AA3
3RK1 400-0CE00-0AA3
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AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
■ Overview
3RK1 400-0CD00-0AA3 AS-Interface communication module
for printed-circuit board installation
3RG9 005-0SA00 AS-Interface communication module for
printed-circuit board installation
+
aux
NC
+
IN1
OUT1
0
IN2
OUT2
0
IN3
OUT3
0
IN4
OUT4
0
+
PROG
ASI–
ASI+
NC
+
IN1
OUT1
0
IN2
OUT2
0
IN3
OUT3
0
IN4
OUT4
0
+
ASIASI+
NSA0_00078a
NSA0_00080a
With the 4I/4O module for printed-circuit board mounting it is
possible for up to four mechanical contacts to be queried or
indicator lights to be operated, the necessary energy being provided by the AS-Interface system (yellow AS-Interface cable).
Note:
If the switching outputs are overloaded, the module does not
respond to invoking by a master.
3RK1 400-0CD01-0AA3 AS-Interface communication module
for printed-circuit board installation
With the 4I/4O module for printed-circuit board mounting it is
possible for up to four mechanical contacts to be queried or
indicator lights to be operated, the power for inputs and outputs
being provided from an auxiliary voltage (24 V PELV). If (+) is
connected to Uaux + and (NC) to Uaux -, the outputs are not
short-circuit and overload resistant; if Uaux - is connected to (0),
the outputs are overload and short-circuit resistant (maximum
summation current 200 mA). In this case the module does not respond even to invoking by a master when the switching outputs
are overloaded.
+
aux
NC
+
IN1
OUT1
0
IN2
OUT2
0
IN3
OUT3
0
IN4
OUT4
0
+
ASI–
ASI+
NSA0_00079a
With the 4I/4O module for printed-circuit board mounting it is
possible for up to four mechanical contacts to be queried or
indicator lights to be operated, the necessary energy for the
inputs and outputs being provided from the auxiliary voltage
(24 V PELV). If (+) is connected to Uaux + and (NC) to Uaux -, the
outputs are not short-circuit and overload resistant; if Uaux - is
connected to (0), the outputs are overload and short-circuit
resistant (maximum summation current 200 mA). In this case the
module does not respond even to invoking by a master when the
switching outputs are overloaded.
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6
AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
■ Overview (continued)
3RK1 400-1CD00-0AA2, 3RK2 400-1FD00-0AA2 AS-Interface
communication module for printed-circuit board installation
Connection
Connection pad1)
Connection
Connection pad1)
AS-i +
27, 29
AS-i +
27, 29
AS-i -
28, 30
AS-i -
28, 30
Sensor+
17, 18, 23, 24
Sensor+
17, 18, 23, 24
Sensor-
13, 14, 19, 20
Sensor-
13, 14, 19, 20
IN1
21
IN1
21
IN2
22
IN2
22
IN3
15
IN3
15
IN4
16
IN4
16
Uaux + (L24+)
2, 4
Not assigned
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 25, 26
Uaux - (M24)
1, 3
1)
OUT1
9
OUT2
10
OUT3
5
OUT4
6 (not assigned for 4E/3A module
3RK2 400-1FD00-0AA2)
OUT-
7, 8
Not assigned
11, 12, 25, 26
1)
6
3RK1 200-0CD00-0AA2 AS-Interface communication module
for printed-circuit board installation
Note: Pad numbering, see section Dimensional Drawings in Catalog LV1 T
"Technical Information".
With the 4E/4A or 4E/3A module for printed-circuit board
mounting it is possible for up to four mechanical contacts or
3-conductor sensors according to IEC 947-5-2 to be connected.
Up to four indicator lights via the 4E/4A module or up to three
indicator lights via the 4E/3A module can also be controlled. The
power for short-circuit resistant solid-state switching outputs is
provided from an auxiliary voltage (24 V PELV).
Mounting is very easy using a "Card Edge Board-to-Board
Connector". This connector can be ordered for vertical and
horizontal mounting from the company AMP, for example:
• 180° version for vertical mounting (AMP):
Order No. 530843-2
• 90° version for horizontal mounting (AMP):
Order No. 650118-1
If the inputs are loaded with more than 200 mA, the module does
not respond to invoking by a master.
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Note: Pad numbering, see section Dimensional Drawings in Catalog LV1 T
"Technical Information".
With the 4I module for printed-circuit board mounting it is
possible for up to four mechanical contacts or 3-conductor
sensors to be connected, the power for inputs being provided
from AS-Interface cable.
Mounting is very easy using a "Card Edge Board-to-Board
Connector". This connector can be ordered for vertical and
horizontal mounting from the company AMP, for example:
• 180° version for vertical mounting (AMP):
Order No. 530843-2
• 90° version for horizontal mounting (AMP):
Order No. 650118-1
If the inputs are loaded with more than 200 mA, the module does
not respond to invoking by a master.
AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
■ Selection and ordering data
Version
Slave type
Order No.
Standard
3RK1 400-0CD00-0AA3
Standard
3RK1 400-0CD01-0AA3
4 inputs / 4 outputs
• Supply of I/Os using AS-Interface cable (max. 200 mA)
- Printed-circuit board with solder pins, protected by enclosure
• Supply of I/Os using external auxiliary voltage (24 V PELV)
- Printed-circuit board with solder pins,
protected by enclosure
- Printed-circuit board with solder pins for horizontal mounting
3RK1 400-0CD00-0AA3
3RG9 005-0SA00
Standard
3RG9 005-0SA00
• Supply of outputs using external auxiliary voltage
(24 V PELV)
- Printed-circuit board with gold-plated direct connector for
30-pole male connector socket for simple installation with
direct connector
Standard
3RK1 400-1CD00-0AA2
4 inputs / 3 outputs
• Supply of outputs using external auxiliary voltage
(24 V PELV)
- Printed-circuit board with gold-plated direct connector for
30-pole male connector socket for simple installation with
direct connector
A/B
3RK2 400-1FD00-0AA2
4 inputs
Standard
• Printed-circuit board with gold-plated direct connector for 30-pole
male connector socket for simple installation with direct connector
3RK1 200-0CD00-0AA2
6
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AS-Interface Slaves
Modules with special functions
Counter modules
■ Overview
This module is used to send hexadecimal coded count values
(LSB=D0, MSB=D3) to a higher-level controller. The count value
is increased by one for each valid count pulse at terminal 8.
Beginning at 0, the module counts up to 15 and then begins
again at 0. The controller adopts the current value and determines the number of pulses between two host invocations
through subtraction from the previous value. The total number
of count pulses is determined by adding these differences.
For the values sent to be unambiguous, no more than 15 count
values are allowed between two host invocations or AS-Interface
master invocations at terminal 8. The maximum permissible
transmission frequency is calculated from these times:
If the time criterion stipulated in the graphic is violated, the count
value is rejected.
The counter is active only for the reset parameter P2 (default).
The counter is deleted when P2 is set, and the incoming count
pulses are not registered until after P2 is reset again.
Note:
A customized function block is necessary or must be
programmed.
ASi+ ASi-
fTRmax = 15 / Tmax
Tmax : max. possible transmission time from the slave to the host
Terminal 4: Bus connection ASi+
Terminal 5: Bus connection ASiTerminal 6: unused
ASi
Another condition for the maximum frequency is the pulse
shaped required. For the counter to accept a pulse as valid, a
Low must have been applied at the input for at least 300 µs and
a High for at least 1 ms. This results in a controller-independent
maximum frequency of
ADDR
IN1
+
6
7
IN1
-
NSA0_00085
fZmax = 1 / 1.3 ms = 769 Hz for the counter module
(see following graphic).
Terminal 7: Sensor supply+
Terminal 8: Counter input
Terminal 9: Sensor supply-
Connection options
IN 1
N S A 0 0 0 8 4
³ 1 m s
³ 3 0 0
s
J
■ Selection and ordering data
Version
Order No.
• Counter module
• With screw terminal connection
3RK1 200-0CE03-0AA2
• With spring-loaded terminal connection
3RK1 200-0CG03-0AA2
3RK1 200-0CE03-0AA2
3RK1 200-0CG03-0AA2
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AS-Interface Slaves
Modules with special functions
Ground-fault detection modules
■ Overview
"... Ground faults in control circuits must not result in a machine's
unintentional starting or hazardous movements, nor must they
prevent it from stopping (EN 60204, Part 1 or DIN VDE 0113)."
The AS-Interface ground-fault detection module is used to meet
these requirements. Using this module from the SlimLine series,
ground faults in AS-Interface systems can be reliably detected
and reported.
The following ground faults are detected:
• Ground fault from AS-i "+"
• Ground fault from AS-i "-"
• Ground fault from sensors and actuators which are supplied
from the AS-Interface voltage.
One module per AS-Interface network is required.
■ Selection and ordering data
Version
Order No.
Ground-fault detection module
• With screw terminal connection
3RK1 408-8KE00-0AA2
• With spring-loaded terminal connection
3RK1 408-8KG00-0AA2
3RK1 408-8KE00-0AA2
Overvoltage protection module
6
■ Overview
The AS-Interface overvoltage protection module protects
downstream AS-Interface devices or individual sections in
AS-Interface networks from conducted overvoltages which can
be caused by switching operations and remote lightning strikes.
The location of the overvoltage protection module forms within
the lightning protection zone concept the transition from zone 1
to 2/3. Direct lightning strikes must be coped with using additional protective measures at the transitions from lightning protection zone 0A to 1.
Rated discharge current Isn
The rated discharge current is the peak value of a surge current
with waveform 8/20 microseconds, for which the overvoltage
protection module is rated in according to a specific test program.
With waveform 8/20, 100 % of the value is achieved after
8 microseconds and 50 % after 20 microseconds.
Protection level Up
With the AS-Interface overvoltage protection module it is now
also possible to integrate AS-Interface in the overall lightning
protection concept of a plant or machine.
The protection level of an overvoltage protection module is the
highest momentary value of the voltage at the terminals, established in individual tests.
The module has the same design, connection and degree of
protection (IP67) as the AS-Interface user modules. It is a
passive module without AS-i IC and as such does not need its
own address on the AS-Interface network.
The protection level characterizes the capability of an overvoltage protection module to limit overvoltages to a residual level.
Connection to an AS-Interface system is effected through the
FK-E or PG-E coupling module. Through use of the EEMS interface, the AS-Interface cable and the auxiliary voltage cable can
be protected from overvoltage.
An FK-E (3RG9030-0AA00) or PG-E (3RG9240-0AA00) coupling
module is required for connection of the AS-Interface cable and
the auxiliary power supply cable.
Accessories
Overvoltages are discharged through a ground cable with a
green/yellow oil-proof outer sheath. This cable is fixed in the
module and must be connected with low resistance to the
system's ground.
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AS-Interface Slaves
Modules with special functions
Modules with special functions
Overvoltage protection module
Configuration guidelines
ASInterface
OVP
ASInterface
Application
NSA0_00093a
Device without ground terminal
→ Grounding of the mounting plate
Application
Device with
ground terminal
Mounting plate
OVP = Overvoltage protection
Configuration guidelines for overvoltage protection module
The grounding of protection modules and the units to be protected must be effected through a shared grounding point
(equipotential bonding). If insulated devices are protected,
their mounts must be included in the grounding points.
Sample application
Zone 1
OVP
A
Zone 2
ASInterface
ASInterface
6
Zone 1
ASInterface
ASInterface
OVP
B
protected range
Protection approx. 0.5m to the left
Protection approx. 5m to the right
Equipotential bonding
(system earth)
NSA0_00092a
OVP = Overvoltage protection
Sample application for overvoltage protection module
■ Selection and ordering data
Version
Order No.
Overvoltage protection module
3RK1 901-1GA00
3RK1 901-1GA00
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
General data
■ Overview
3RA6 fuseless compact feeders and infeed system for 3RA6
Screw and spring-loaded connections
Integrated functionality
The SIRIUS compact feeders and the SIRIUS infeed system for
3RA6 are available with screw and spring-type connections.
The SIRIUS 3RA6 compact feeders are a generation of innovative load feeders with the integrated functionality of a circuit
breaker, contactor and solid-state overload relay. In addition,
various functions of optional mountable accessories
(e.g. auxiliary switches, surge suppressors) are already integrated in the SIRIUS compact feeder.
System configurator for engineering
A free system configurator is available to reduce further the
amount of engineering work for selecting the required compact
feeders and matching infeed.
Application
Types of infeed for the 3RA6 fuseless compact feeders
The SIRIUS compact feeders can be used wherever standard
induction motors up to 32 A (approx. 15 kW/400 V) are directly
started.
On the whole four different infeed possibilities are available:
• Parallel wiring
• Use of 3-phase busbars (combination with SIRIUS circuit
breakers and SIRIUS contactors possible)
• 8US busbar adapters
• SIRIUS infeed system for 3RA6
Low equipment variance
Thanks to wide setting ranges for the rated current and wide
voltage ranges, the equipment variance is greatly reduced
compared to conventional load feeders.
Very high operational safety
Through the high short-circuit breaking capacity and defined
shut-down when the end of service life is reached means that the
SIRIUS compact feeder achieves a very high level of operational
safety that would otherwise have only been possible with considerable additional outlay. This sets it apart from devices with
similar functionality.
To comply with the clearance and creepage distances
demanded according to UL508 there are the following infeed
possibilities:
Type of infeed
Feeder terminal
(according to UL 508,
type E)
Order No.
Parallel wiring
Terminal for "SelfProtected Combination
Motor Controller
(Type E)"
3RV19 28-1H
3-phase busbars
3-phase infeed
terminal for constructing "Type E Starters",
UL 508
3RV19 25-5EB
Infeed systems for
3RA6
Infeed on left,
50/70 mm2, screw
terminal with 3 sockets,
outgoing terminal with
screw/spring-loaded
connections,
including PE bar
3RA68 13-8AB
(screw terminals),
3RA68 13-8AC
(spring-loaded
terminals)
Safe disconnection
The auxiliary switches of the 3RA6 compact feeders are designed as mirror contacts. It is thus possible to use the devices
for safe disconnection, e. g. emergency stops, up to Category 2
(EN 954-1) and together with other redundancy switching devices up to Category 3 or 4.
Communications integration through AS-Interface
To enable communications integration through AS-Interface
there is an AS-i add-on module (also available as a version with
two local inputs for safe disconnection) which can be mounted
instead of the control circuit terminals on the SIRIUS compact
feeder.
The design of the AS-i add-on module permits a group of up to
62 feeders with a total of four cables to be connected to the control system. This reduces wiring work considerably compared to
the parallel wiring method.
Permanent wiring / easy replacement
Using the SIRIUS infeed system for 3RA6 it is possible to carry
out the wiring in advance without a compact feeder needing to
be connected.
A compact feeder is very easily replaced simply by pulling it out
of the device without disconnecting the wiring.
Even with screw connections or mounting on a standard mounting
rail there is no need to disconnect any wiring (on account of the
removable main and control circuit terminals) in order to replace
a compact feeder.
SIRIUS 3RA6 compact feeders
The SIRIUS 3RA6 compact feeders are universal motor feeders
according to IEC/EN 60947-6-2. As control and protective
switching devices (CPS) they can connect, convey and disconnect the thermal, dynamic and electrical loads from short-circuit
currents up to Iq = 53 kA, i.e. they are practically weld-free. They
combine the functions of a circuit breaker, a contactor and a
solid-state overload relay in a single enclosure and can be used
wherever standard induction motors up to 32 A (up to approx.
15 kW at 400 V AC) are started directly. Direct-on-line and reversing starters are available as variants.
The reversing starter version comes with not only an internal
electrical interlock but also with a mechanical interlock to prevent
simultaneous actuation of both directions of rotation.
Consistent solution from the infeed to the motor feeder
The SIRIUS infeed system for 3RA6 with integrated PE bar is
offered as a user-friendly possibility of feeding in summation
currents up to 100 A with a maximum conductor cross-section
of 70 mm² and connecting the motor cable directly without additional intermediate terminals.
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6
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
General data
■ Overview (continued)
3RA6 fuseless compact feeders are available with 5 current
setting ranges and 3 control voltage ranges:
Overall width
of direct-online starter
Width
reversing
starter
Current setting range
At 400 V AC for
induction motors
up to
mm
mm
A
kW
45
90
0.1 ... 0.4
0.09
45
90
0.32 ... 1.25
0.37
45
90
1 ... 4
1.5
45
90
3 ... 12
5.5
45
90
8 ... 32
15
The 3 control voltage ranges are:
• 24 V AC/DC
• 42 ... 70 V
• 110 ... 240 V
Note:
The 3RA1 load feeders can be used for fuseless load feeders
> 32 A up to 100 A.
The SENTRON 3VL circuit breakers and the SIRIUS 3RT
contactors can be used for fuseless load feeders >100 A.
For information, see the Catalogs LV 1 and LV 1 T.
Operating conditions
6
The SIRIUS 3RA6 compact feeders are suitable for use in any
climate. They are intended for use in enclosed rooms in which no
severe operating conditions (such as dust, caustic vapors,
hazardous gases) prevail. Suitable covers must be provided for
installation in dusty and damp locations.
The SIRIUS compact feeders are generally designed to degree
of protection IP20. The permissible ambient temperature during
operation is -20 ... +60°C.
The operating short-circuit current based on IEC/EN 60947-6-2
is 53 kA at 400 V.
Note:
Further technical specifications can be found in the system
manual, stored at
http://www.siemens.de/kompaktabzweig
Overload tripping times
The overload tripping time can be set on the device to less than
10 s (CLASS 10) and less than 20 s (CLASS 20 for heavy starting). As the breaker mechanism still remains closed after an
overload, resetting is possible by either local manual reset or
autoreset after 3 minutes cooling time.
With autoreset there is no need to open the control cabinet.
Diagnostics options
The compact feeder provides the following diagnostics options:
• With LEDs:
- Connection to the control voltage
- Position of the main contacts.
• With mechanical indication:
- Tripping due to overload
- Tripping due to short-circuit
- Tripping due to malfunction (end of service life reached
because of worn switching contacts or a worn switching
mechanism or faults in the control electronics)
These states can be evaluated in addition in the higher-level
control system by means of the integrated auxiliary switches and
signal switches of the compact feeder.
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Four complement variants for 3RA6 compact feeders
• For standard mounting rail or screw fixing:
basic version including 1 pair of main circuit
terminals and control circuit terminals
• For standard mounting rail or screw fixing when using the ASi add-on module:
without control circuit terminals because the AS-i add-on module is plugged on instead
• For use with the infeed system for 3RA6:
without main circuit terminals because they are supplied with
the infeed system and the expansion modules
• For use with the infeed system for 3RA6 and
AS-i add-on module:
without terminal complement (also for reordering when replacing the compact feeder)
■ Benefits
The SIRIUS 3RA6 compact feeders offer a number of advantages, the most important being:
• Compact design saves space in the control cabinet
• Little planning and assembly work and far less wiring thanks
to a single complete unit with one order number
• Little variance through 3 wide voltage ranges and 5 wide setting ranges for the rated current mean low stock levels
• High plant availability through integrated functionalities such
as prevention of main contact welding and shut-down at end
of service life
• Greater productivity through automatic device reset in case of
overload and differentiated detection of overload and shortcircuit
• Easy checking of the wiring and testing of the motor direction
prior to start-up thanks to optional "control kits"
• Speedy replacement of devices thanks to removable terminals with spring-loaded and screw connections in the main
and control circuit
• Efficient power distribution through the related SIRIUS infeed
system for 3RA6
• Direct connection of the motor feeder cable to the SIRIUS
infeed system for 3RA6 thanks to integrated PE bar
• Connecting and looping through incoming feeders up to a
cross-section of 70 mm²
• When using the infeed system for 3RA6, possibility of directly
connecting the motor cable without intermediate terminals
• Integration in Totally Integrated Automation thanks to the
optional connection to AS-Interface
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
3RA61 direct-on-line starters
■ Selection and ordering data
A set of 3RA69 40-0A adapters is
required for screw fixing.
Direct start
NSB0_01946
3RA61 20-1CB32
3RA61 20-2EB32
Standard induction motor
4-pole at 400 V AC1)
Setting range
for solid-state overload release
Compact feeder
Order No.
According to IEC/EN 60947-6-2 no welding of contactor contacts at Iq = 53 kA at 400 V
Standard output P
kW
A
0.09
0.1 ... 0.4
3RA61 20- 7 A 7 3 7
0.37
0.32 ... 1.25
3RA61 20- 7 B 7 3 7
1.5
1 ... 4
3RA61 20- 7 C 7 3 7
5.5
3 ... 12
3RA61 20- 7 D 7 3 7
15
8 ... 32
3RA61 20- 7 E 7 3 7
6
Order No. supplement for connection type
• Without terminals for use with the infeed system for 3RA6 and the AS-i add-on module
0
• With screw terminals
1
• With spring-loaded terminals
2
0
Order No. supplement for rated control supply voltage
• 24 V AC/DC (for combining with AS-i add-on module)
B
• 42 ... 70 V AC/DC
E
• 110 ... 240 V AC/DC
P
Order No. supplement for complement variant
• For standard mounting rail or screw mounting:
Basic version including 1 pair of main circuit terminals and 1 pair of control circuit terminals
2
• For use with the infeed system for 3RA6
without main circuit terminals (with control circuit terminals)
3
• For standard mounting rail or screw mounting when using
the AS-i add-on module without control circuit terminals (with main circuit terminals)
4
1)
2)
Selection depends on the concrete startup and rated data of the protected
motor.
Delivery time is dependent on connection type, rated control supply
voltage and complement variant: temporarily C or X, later A or B.
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
3RA62 reversing starters
■ Selection and ordering data (continued)
Two sets of
3RA69 40-0A adapters
are required for screw fixing.
Reversing duty
NSB0_01947
3RA62 50-1CP32
3RA62 50-2DP32
Standard induction motor
4-pole at 400 V AC1)
Setting range
for solid-state overload release
Compact feeder
Order No.
According to IEC/EN 60947-6-2 no welding of contactor contacts at Iq = 53 kA at 400 V
Standard output P
6
kW
A
0.09
0.1 ...0.4
3RA62 50- 7 A 7 3 7
0.37
0.32 ... 1.25
3RA62 50- 7 B 7 3 7
1.5
1 ... 4
3RA62 50- 7 C 7 3 7
5.5
3 ... 12
3RA62 50- 7 D 7 3 7
15
8 ... 32
3RA62 50- 7 E 7 3 7
Order No. supplement for connection type
• Without terminals for use with the infeed system for 3RA6 and the AS-i add-on module
0
• With screw terminals
1
• With spring-loaded terminals
2
0
Order No. supplement for rated control supply voltage
• 24 V AC/DC (for combining with AS-i add-on module)
B
• AC/DC 42 ... 70 V
E
• AC/DC 110 ... 240 V
P
Order No. supplement for complement variant
• For standard mounting rail or screw mounting:
Basic version including 1 pair of main circuit terminals and 1 pair of control circuit terminals
2
• For use with the infeed system for 3RA6
without main circuit terminals (with control circuit terminals)
3
• For standard mounting rail or screw mounting when using
the AS-i add-on module without control circuit terminals (with main circuit terminals)
4
1)
Selection depends on the concrete startup and rated data of the protected
motor.
2)
Delivery time is dependent on connection type, rated control supply
voltage and complement variant: temporarily C or X, later A or B.
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders / Accessories for
3RA6 direct-on-line and reversing starters
■ Overview
Accessories for SIRIUS 3RA6 compact feeders
Busbar adapters for 60 mm systems
The following accessories are available specially for the 3RA6
compact feeders:
• AS-i add-on module: For communication of the compact
feeder with the control system using AS-Interface; also available as a version with two local inputs for safe disconnection.
The AS-i add-on module can be combined only in connection
with compact feeders with a rated control supply voltage of
24 V AC/DC.
• Addressing unit for addressing the AS-i add-on module
• External auxiliary switch blocks: Snap-on auxiliary switch as
versions 2 NO, 2 NC and 1 NO +1 NC with screw or springloaded connections; the contacts of the auxiliary switch block
open and close jointly with the main contacts of the compact
feeder. The NC contacts are designed as mirror contacts.
• Control kit: aid for manually closing the main contacts in order
to check the wiring and motor direction under conditions of
short-circuit protection
• Adapter for screw fixing the compact feeder, including
push-in lugs
• Main conductor terminal: Available with screw and
spring-loaded terminals
The compact feeders are mounted directly with the aid of busbar
adapters on busbar systems with 60 mm center-to-center clearance in order to save space and to reduce infeed times and
costs. These feeders are suitable for copper busbars with a
width from 12 to 30 mm. The busbars can be 4 to 5 mm or 10 mm
thick.
Accessories for parallel wiring
The 8US busbar system can be loaded with a maximum summation current of 630 A.
The "reversing starter" version requires a device holder along
side the busbar adapter for lateral mounting.
The compact feeders are snapped onto the adapter and connected on the line side. This prepared unit is then plugged
directly onto the busbar system, and is thus connected both
mechanically and electrically at the same time.
For more accessories such as incoming and outgoing terminals,
flat copper profiles etc., see LV1, Chapter 14, "8US Busbar
Systems, 60 mm Busbar System".
Accessories for operation with closed control cabinet doors
Door-coupling rotary operating mechanisms for standard and
emergency-stop applications are available for operating the
compact feeder with closed control cabinet doors.
The terminal block for "Self-Protected Combination Motor
Controller", type E is available for complying with the clearance
and creepage distances demanded according to UL 508.
6
Accessories for infeed using 3-phase busbar systems
The 3-phase busbars can be used as an easy, time-saving and
clearly arranged means of feeding SIRIUS 3RA6 compact feeders with screw connection. Circuit breaker sizes S00 and S0 can
also be integrated.
The busbars are suitable for between 2 and 5 devices. However,
any kind of extension up to a maximum summation current of
63 A is possible by clamping the tags of an additional busbar
(rotated by 180°) underneath the terminals of the respective last
circuit breaker.
A connecting piece is required for the combination with circuit
breaker size S00. The motor starter protectors are supplied by
appropriate feeder terminals. Special feeder terminals are required for constructing "Type E Starters" according to UL/CSA.
The 3-phase busbar systems are finger-safe but empty connection tags must be fitted with covers. They are designed for any
short-circuit stress which can occur at the output side of connected SIRIUS 3RA6 compact feeders or circuit breakers.
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders / Accessories for
3RA6 direct-on-line and reversing starters
■ Selection and ordering data
Type
Order No.
Accessories specially for 3RA6 compact feeders
AS-i add-on module for compact feeders
3RA69 70-3A
For communication of the compact feeder with the control system using AS-Interface
3RA69 70-3A
AS-i add-on module with two local
inputs for safe disconnection
3RA69 70-3B
Addressing units for AS-i add-on module
• For active AS-Interface modules, intelligent sensors and actuators
• According to AS-Interface Version 2.1
• Including expanded addressing mode
• Scope of supply
- 1 addressing unit
- 1 operating manual (German, English, French, Spanish, Italian)
- 1 addressing cable (1.5 m, with jack plug)
3RK19 04-2AB01
Control kit
For mechanical actuation of the
compact feeder
3RA69 50-0A
Adapters for screw fixing the
compact feeder
(set including push-in lugs
Direct-on-line starters require 1 set,
reversing starters 2 sets.
3RA69 40-0A
3RK19 04-2AB01
3RA69 50-0A
6
3RA69 40-0A
Accessories specially for 3RA6 compact feeders with screw connection
Auxiliary switch blocks for compact feeders
2 NO
3RA69 11-1A
2 NC
3RA69 12-1A
1 NO +1 NC
3RA69 13-1A
3RA6911-1A
Main circuit terminals
(incoming and outgoing side)
3RA69 20-1A
3RA6920-1A
Accessories specially for 3RA6 compact feeders with spring-loaded connection
Auxiliary switch blocks for compact feeders
2 NO
3RA69 11-2A
2 NC
3RA69 12-2A
1 NO + 1 NC
3RA69 13-2A
3RA6911-2A
Main circuit terminals
(incoming and outgoing side)
3RA6920-2A
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3RA69 20-2A
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders / Accessories for
3RA6 direct-on-line and reversing starters
■ Selection and ordering data (continued)
Type
Order No.
Terminals for "Self-Protected Combination Motor Controllers (Type E)"
according to UL 508 for infeed through parallel wiring with compact feeders
Note: UL 508 demands 1-inch clearance and 2-inch creepage distance at line side
for "Combination Motor Controller Type E".
Terminal blocks are not required for use according to CSA.
With size S0, these terminal blocks cannot be used in combination with
3RV19 .5 three-phase busbars.
3RV19 28-1H
Terminal blocks type E
For extended clearance and creepage distances (1 and 2 inch)
3RV19 28-1H
Number of compact feeders
and circuit breakers
that can be connected
Order No.
Modular
spacing
Rated current For motor
starter protecIn at 690 V
tors Size
mm
A
without lateral accessories
3-phase busbars for infeed with 3RA6
For feeding several compact feeders and/or circuit breakers with screw terminals,
mounted side by side on standard mounting rails, insulated, with touch protection.
3RV19 15-1AB
3RV19 15-1BB
2
45
63
S01)
3RV19 15-1AB
3
45
63
S01)
3RV19 15-1BB
4
45
63
S01)
3RV19 15-1CB
63
S01)
3RV19 15-1DB
5
45
6
3RV19 15-1CB
3RV19 15-1DB
1)
Not suitable for 3RV11 motor starter protectors with overload relay function.
Common clamping of S00 and S0 motor starter protectors is not possible,
due to the different modular spacings and terminal heights.
The 3RV19 15-5DB connecting piece is available for connecting the
compact feeders to circuit breakers size S00.
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders / Accessories for
3RA6 direct-on-line and reversing starters
■ Selection and ordering data (continued)
Version
Modular spacing
For
Order No.
motor starter protectors Size
mm
Connecting piece for 3-phase busbars
For connecting compact feeders (left)
and circuit breakers size S00 (right)
45
S00
3RV19 15-5DB
S00, S0
3RV19 15-6AB
3RV19 15-5DB
Covers for connection tags of the 3-phase busbars
Touch protection for empty positions
3RV19 15-6AB
Conductor cross-section
For compact
feeders and
motor starter
protector Size
Order No.
12-4
S0
3RV19 25-5AB
12-4
S00, S0
3RV19 15-5B
10-4
S0
3RV19 25-5EB
Solid or
stranded
Finely stranded
with end sleeve
AWG cables,
solid or stranded
mm²
mm²
AWG
3-phase feeder terminals for 3-phase busbars
Connection from top
2.5 ... 25
4 ... 16
3RV19 25-5AB
Connection from below1)
6
2.5 ... 25
4 ... 16
3RV19 15-5B
3-phase feeder terminals for constructing
"Type E Starters" according to UL 508 for 3-phase busbars
Connection from top
2.5 ... 25
1)
This terminal is connected in place of a switch,
please take the space requirement into account.
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4 ... 16
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders / Accessories for
3RA6 direct-on-line and reversing starters
■ Selection and ordering data (continued)
Type
Order No.
Busbar adapters for 60 mm systems
for flat copper profiles according to DIN 46433
Width: 12 ... 30 mm
Thickness: 4 ... 5 mm or 10 mm
8US12 11-1NS10
Device holders for lateral mounting along side the busbar adapter for 60 mm systems
Required in
addition to the busbar adapter for mounting a reversing starter
8US12 50-1AA10
Type
Order No.
Color of handle
Version of
extension shaft
mm
Door-coupling rotary operating mechanisms for operating the compact feeder with closed control cabinet doors
The door-coupling rotary operating mechanisms consist of a knob, a coupling driver
and an extension shaft of 130/330 mm in length (5 mm x 5 mm).
The door-coupling rotary operating mechanisms are designed to degree
of protection IP65.
The door interlocking prevents accidental opening of the control cabinet door
in the ON position of the motor starter protector.
The OFF position can be locked with up to 3 padlocks.
Door-coupling rotary operating Black
mechanisms
130
3RV19 26-0B
130
3RV19 26-0C
3RV19 26-0B
EMERGENCY STOP
door-coupling rotary operating
mechanisms
Red/Yellow
Version
Size/Color
Order No.
Length approx. 175 mm;
green
8WA2 803
6
Tools for spring-loaded terminals
Screwdrivers
8WA2 803
3.5 mm x 0.5 mm,
suitable for a max. conductor cross-section
of 2.5 mm2
Type
Order No.
Documentation
System manual
• German: SIRIUS compact feeder and
accessories
3RA69 91-0A
• English: SIRIUS compact starter and
accessories
3RA69 92-0A
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Overview
The infeed system for 3RA6 compact feeders enables far less
wiring in the main circuit and, thanks to the easy exchangeability
of the compact feeders, reduces the usual downtimes for maintenance work during the plant's operating phase.
The infeed system provides the possibility of completely prewiring the main circuit without a compact feeder needing to be connected at the same time. As the result of the removable terminals
in the main circuit, compact feeders can be integrated in an infeed system in easy manner (without the use of tools).
In addition, the integrated PE bar means it is optionally possible
to connect the motor cable directly to the infeed system without
additional intermediate terminals. The infeed system for 3RA6
compact feeders is designed for summation currents up to
100 A with a maximum max. 70 mm² conductor cross-section
on the feeder terminal block.
The infeed system can be mounted on a standard mounting rail
or flat surfaces.
2
1
3
4
5
6
9
11
8
NSB0_01878
6
12
7
10
$ Feeder terminal
+ PE pick-off
% Three-socket expansion module
, Connecting plates
& Two-socket expansion module
- End covers
( Expansion plug
. 45 mm adapter for SIRIUS motor starter protector size S0
) PE infeeds
/ 3RA61 direct-on-line starter
* PE expansion plug
0 3RA62 reversing starter
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Overview (continued)
$ Infeed
) PE infeeds
The 3-phase infeed is available with screw connection
(25/35 mm2 up to 63 A or 50/70 mm2 up to 100 A) and springload connection (25/35 mm2 up to 63 A).
This module enables a PE cable to be connected.
The infeed with spring-loaded terminal can be fitted on the left
as well on as the right to an expansion module.
The infeed with screw terminal is supplied only with a 3-socket
expansion module and permanently fitted on the left side.
The PE infeed can be ordered with screw connection and
spring-loaded connection (35 mm2) and can be fitted on the
right or left to the expansion block.
* PE expansion plug
The PE expansion plug is inserted from below and enables two
PE bars to be connected.
The infeeds with screw connection enable connection of the
main conductors (L1, L2, L3) either from above or from below.
+ PE pick-off
The infeed with screw connection is supplied complete with
1 end cover, the infeed with spring-load connection complete
with 2 end covers.
The PE pick-off is available with screw connection and springloaded connection (6/10 mm2). It is snapped into the infeed
system from below.
% Three-socket expansion module
, Connecting plates
The expansion module with 3 sockets for compact feeders is
available with screw connection and with spring-loaded connection.
Two connecting plates are used to hold together
2 expansion modules.
Expansion modules enable the infeed system to be expanded
and can be fitted to each other in any number.
On the last expansion module of a row, the socket provided for
the expansion plug can be covered by inserting the end cover.
Two expansion modules are held together with the help of 2 connecting plates and 1 expansion plug. These assembly parts are
included in the scope of supply of the respective expansion
module.
. 45 mm adapters for SIRIUS motor starter protectors
When the infeed system for 3RA6 is used, the compact feeders
(plug-in modules) are easily mounted and removed even when
live.
Optional possibilities:
• PE connection on motor outgoing side
• Outfeed for external auxiliary devices
• Connection to 3RV19 infeed system
• Integration of SIRIUS motor starter protectors size S00 and S0
(using 3RA68 90-0BA adapter)
& Two-socket expansion modules
If only 2 instead of 3 additional sockets are required, then the
2-socket expansion module is the right choice. It has the same
functionality as the 3-socket expansion module.
- End covers
SIRIUS motor starter protectors size S0 with screw connection
can be fitted to the adapter, enabling them to be plugged into
the infeed system.
Terminal blocks
Using the terminal block the 3 phases can be fed out of the
system; this means that single-phase, 2-phase and 3-phase
components can also be integrated in the system.
After the end cover is pulled out, the terminal block can be
plugged onto an expansion module.
Expansion plug for SIRIUS 3RV19 infeed systems
After the end cover is pulled out, the expansion plug for the
SIRIUS 3RV19 infeed system can be plugged onto an expansion
module. It connects the infeed system for 3RA6 with the
SIRIUS 3RV19 infeed system.
( Expansion plug
Two expansion modules can be connected together using the
expansion plug. Flexible expansion of the infeed system is thus
possible.
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Overview (continued)
Maximum rated operational current
Proposal for upstream short-circuit protection devices
The following maximum rated operational currents apply for the
components of the infeed system for 3RA6:
The following short-circuit data apply for the components of the
infeed system for 3RA6:
Component
Conduc- Inscriptions
tor
crosssection
Maximum rated operational
current
A
100
mm²
Infeed with screw connection
25/35 mm²
63
Short-circuit protection for
infeed block (25 mm² / 35 mm²)
with screw connection
Infeed with spring-load connection
25/35 mm²
63
2.5 ... 35
Expansion plug
63
Short-circuit protection for
infeed block (50 mm² / 70 mm²)
with screw connection
Infeed with screw connection
50/70 mm²
In a row of several expansion modules, the maximum rated
operational current from the 2nd expansion module to the end
of the row is 63 A.
2.5 ... 70
Id, max = 19 kA, I²t = 440 kA²s
Id,max = approx. 22 kA
Proposal for
upstream short-circuit
protection device
3RV10 41-4JA10
3RV10 41-4MA10
Short-circuit protection for infeed block
with spring-loaded connection
4
Id, max = 9.5 kA, I²t = 85 kA²s
3RV10 21-4DA10
6
Id, max = 12.5 kA, I²t = 140 kA²s
3RV10 31-4EA10
10
Id, max = 15 kA, I²t = 180 kA²s
3RV10 31-4HA10
16 / 25
Id, max = 19 kA, I²t = 440 kA²s
3RV10 41-4JA10
Short-circuit protection for terminal block
6
1.5
Id, max = 7.5 kA
5SY...
2.5
Id, max = 9.5 kA
1)
4
Id, max = 9.5 kA
6
Id, max = 12.5 kA
1)
6/122
Siemens IK PI · 2009
To prevent the possibility of short-circuits, the cables on the terminal block
must be installed so that they are short-circuit resistant according to
EN 60439-1 Section 7.5.5.1.2.
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Selection and ordering data
Type
Order No.
3-phase infeeds and expansion modules
Infeed with screw connection 25/35 mm2 on left with permanently fitted
3-socket expansion module with screw connection on outgoing side
and integrated PE bar
Expansion module with 3 sockets for 3 direct-on-line starters or
1 direct-on-line starter and 1 reversing starter
3RA68 12-8AB
Infeed with screw connection 25/35 mm2 on left with permanently fitted
3-socket expansion module with spring-loaded terminals on outgoing side
and integrated PE bar
Expansion module with 3 sockets for 3 direct-on-line starters or
1 direct-on-line starter and 1 reversing starter
3RA68 12-8AC
Infeed with screw connection 50/70 mm2 on left with permanently fitted
3-socket expansion module with screw connection on outgoing side
and integrated PE bar
Expansion module with 3 sockets for 3 direct-on-line starters or
1 direct-on-line starter and 1 reversing starter suitable
for UL duty according to UL 508 Type E
3RA68 13-8AB
Infeed with screw connection 50/70 mm2 on left with permanently fitted
3-socket expansion module with spring-loaded terminals on outgoing side
and integrated PE bar
Expansion module with 3 sockets for 3 direct-on-line starters or
1 direct-on-line starter and 1 reversing starter suitable
for UL duty according to UL 508 Type E
3RA68 13-8AC
Infeed with spring-load connection 25/35 mm2 on left or on right up to 63 A
3RA68 30-5AC
3RA68 12-8AB
3RA68 12-8AC
6
3RA68 13-8AB
3RA68 13-8AC
3RA68 30-5AC
Siemens IK PI · 2009
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Selection and ordering data (continued)
Type
Order No.
2-socket expansion modules with screw connection
and integrated PE bar
with 2 sockets for 2 direct-on-line starters or 1 reversing starter
Expansion plug and 2 connecting plates are included in the scope of supply.
3RA68 22-0AB
3-socket expansion modules with screw connection
and integrated PE bar
with 3 sockets for 3 direct-on-line starters or 1 direct-on-line starter
and 1 reversing starter
Expansion plug and 2 connecting plates are included in the scope of supply.
3RA68 23-0AB
2-socket expansion modules with spring-loaded connection
and integrated PE bar
with 2 sockets for 2 direct-on-line starters or 1 reversing starter
Expansion plug and 2 connecting plates are included in the scope of supply.
3RA68 22-0AC
3-socket expansion modules with spring-loaded connection
and integrated PE bar
with 3 sockets for 3 direct-on-line starters or 1 direct-on-line starter
and 1 reversing starter
Expansion plug and 2 connecting plates are included in the scope of supply.
3RA68 23-0AC
Expansion modules
3RA68 22-0AB
3RA68 23-0AB
6
3RA68 22-0AC
3RA68 23-0AC
6/124
Siemens IK PI · 2009
AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Selection and ordering data (continued)
Type
Order No.
Accessories for infeed systems for 3RA6
PE infeed 25/35 mm2 with screw connection
3RA68 60-6AB
PE infeed 25/35 mm2 with spring-loaded connection
3RA68 60-5AC
PE pick-off 6/10 mm2 with screw connection
3RA68 70-4AB
3RA68 60-6AB
3RA68 60-5AC
6
3RA68 70-4AB
PE pick-off 6/10 mm2 with spring-loaded connection
3RA68 70-3AC
PE expansion plug
3RA68 90-0EA
Expansion plug between 2 expansion modules
Is included in the scope of supply of the expansion modules.
3RA68 90-1AB
Expansion plug for SIRIUS 3RV19 infeed system
connects infeed system for 3RA6 to 3RV19 infeed system
3RA68 90-1AA
3RA68 70-3AC
3RA68 90-0EA
3RA68 90-1AB
3RA68 90-1AA
Siemens IK PI · 2009
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AS-Interface Slaves
Motor starters for operation in the control cabinet
3RA6 compact feeders
Infeed system for 3RA6
■ Selection and ordering data (continued)
Type
Order No.
45 mm adapters for SIRIUS motor starter protectors
size S0 with screw connection
3RA68 90-0BA
Terminal blocks
With spring-type connection for integration of single-phase,
2-phase and 3-phase external components
3RV19 17-5D
Version
Size
Order No.
Length approx. 175 mm;
green
8WA2 803
3RA68 90-0BA
3RV19 17-5D
Tools for spring-loaded terminals
Screwdrivers
6
3.5 mm x 0.5 mm,
suitable for a max. conductor cross-section
of 2.5 mm2
8WA2 803
6/126
Siemens IK PI · 2009
AS-Interface Slaves
Motor starters for operation in the field, high degree of protection
AS-Interface compact starters, 400 V AC
■ Overview
EDS/ERS compact starters (solid-state)
The solid-state compact starters EDS (direct-on-line starter) and
ERS (reversing starter) consist of a solid-state overload relay
and a solid-state motor starter protector unit.
The advantages of these solid-state compact starters are the
broad limits within which the overload protection can be adjusted (the performance range up to 2.2 kW at 400/500 V AC is
covered with just 2 variants), the fact that the motor starter protector units are non-wearing, current measurement (used for
monitoring the energy connector), emergency operation in the
event of an overload as well as remote resetting via the ASInterface after overload tripping.
The ERS compact starter is designed for direct start in reversing
duty. The solid-state overload protection and the shutdown response in the event of overload can be adjusted directly at the
device.
Version with brake contact
The AS-Interface compact starter is a load feeder with degree of
protection IP65, which is fully prewired inside, for switching and
protecting any AC loads up to 5.5 kW at 400/500 V AC (electromechanical compact starter) or up to 2.2 kW (solid-state compact starter) – mostly standard induction motors in direct start
and reversing duty. It consists either of an electromechanical
controlgear combination or a solid-state overload protection and
motor starter protector unit. The overload or short-circuit protection is located below a sealable, transparent cover and is therefore available for diagnostics. Two LEDs are provided to the left
of the cover for diagnostics purposes for the AS-Interface and
the auxiliary power.
It is not possible for live parts to be touched even when the cover
is open. The contacts are activated through the integrated outputs. The status of the device is scanned through the inputs,
e.g. feedback from the auxiliary contacts of the motor starter
protector and contactor(s). A further input is used to detect the
operating mode of the optional hand-held device. The three
power connectors are used to feed and loop through to the load
supply voltage (power bus) and to connect to the load itself.
Prefabricated power supply cables can be used to connect
compact starters which are directly adjacent to each other.
Prefabricated power supply lines can be used to connect
compact starters which are directly adjacent to each other.
The maximum number of starters that can be supplied with one
power supply cable is limited by the maximum permissible
summation current (up to max. 4 mm2 corresponds to ~ 35 A).
DS/RS compact starters (electromechanical)
The electromechanical compact starters consist of a conventional controlgear combination with a SIRIUS motor starter protector for protection against short-circuits and overloading and
SIRIUS contactor(s) for normal switching. The advantages of the
electromechanical starters are the reliable electrical isolation
during disconnection and tripping, the integrated fuseless protection against short-circuits and the favorable price. What is
more, direct currents can also be switched with the electromechanical starters.
All compact starters are available optionally with a separately
activated brake contact for electrically operated motor brakes.
For externally fed motor brakes, 24 V DC is supplied jointly with
the load voltage through the power connector on -X1. It is looped
through via -X3 for supplying the next compact starter on -X1.
The 24 V DC supply for the brakes is only linked in those devices
equipped with a brake contact. At the project configuration
stage, it is important to ensure that these starters are located
alongside each other.
All compact starters with a brake contact for 500 V DC can be
equipped with an 400 V AC brake contact.
Hand-held device
The hand-held device enables the compact starter to be operated locally and autonomously, providing that the auxiliary voltage supply is connected. Thus, assuming that the automation
level is functioning correctly, local switching operations can be
carried out in addition to normal manual operations in the event
of a programmable controller / bus system failure (emergency
mode) or during test runs before commissioning, e.g. for testing
the direction of rotation of the motor. The hand-held device can
be connected to the compact starter by means of a connecting
cable through a socket underneath the transparent cover.
Spare inputs
The compact starters are also equipped with two spare inputs.
The M12 socket is a "Y" connector. The signal inputs are applied
to PIN 2 and 4. In this manner, it is possible, for example, to connect an optical proximity switch that supplies a signal and the
"contamination" alarm.
A "T" adapter can be used to split the signal inputs onto two
M12 sockets. Compact starters modified in this way offer additional advantages. At no extra cost, it is possible to save AS-i addresses, reduce the space requirement and to build up logical
groupings.
Configuring note:
In the case of temperature-critical applications, we recommend
operation in the lower setting range of the motor starter protector.
Siemens IK PI · 2009
6/127
6
AS-Interface Slaves
Motor starters for operation in the field, high degree of protection
AS-Interface compact starters, 400 V AC
■ Selection and ordering data
Version
Order No.
EDS compact starters
solid-state direct-on-line starter
with two spare digital inputs
3RK1 322-7 7S12-0AA 7
ERS compact starters
solid-state reversing starter
with two spare digital inputs
3RK1 322-7 7S12-1AA 7
Order No. supplement for
N S A 0 _ 0 0 0 9 8
3RK1 322
Induction motor 4-pole at 400 V AC
Standard output P
Setting range of the electronic trip unit
kW
A
0.18 ... 0.8
0.6 ... 2.18
0.75 ... 2.2
2.0 ... 5.95
0A
0B
DS compact starters
electromechanical direct-on-line starter, with two spare digital inputs
3RK1 322-7 7S02-0AA 7
RS compact starters
electromechanical reversing starter, with two spare digital inputs
3RK1 322-7 7S02-1AA 7
Order No. supplement for
Induction motor 4-pole at 400 V AC
Standard output P
3RK1 322
6
Setting range of the electronic trip unit
kW
A
<0.06
0.06
0.09
0.10
0.12
0.14 ... 0.20
0.18 ... 0.25
0.22 ... 0.32
0.28 ... 0.40
0.35 ... 0.50
0B
0C
0D
0E
0F
0.18
0.21
0.25
0.37
0.55
0.45 ... 0.63
0.55 ... 0.80
0.70 ... 1.0
0.9 ... 1.25
1.1 ... 1.6
0G
0H
0J
0K
1A
0.75
0.90
1.1
1.5
1.9
1.4 ... 2.0
1.8 ... 2.5
2.2 ... 3.2
2.8 ... 4.0
3.5 ... 5.0
1B
1C
1D
1E
1F
2.2
3.0
4.0
5.5
4.5 ... 6.3
5.5 ... 8.0
7.0 ... 10
9.0 ... 12
1G
1H
1J
1K
Additional price
Standard version
0
Version with brake contact for 24 V DC/3 A externally-fed brakes
1
Version with brake contact for 400 V AC/0.5 A infeed for brake rectifier
3
Version with brake contact for DC-side switching of the brakes with 500 V DC/0.2 A
4
Accessories for 24 V DC, M12 plugs
M12 coupler plugs
3RX8 000-0CD55
for connecting actuators or sensors
5-pole
6ES7 194-1KA01-0XA0
M12 angular coupler plugs
3RX8 000-0CE55
for connecting actuators or sensors
5-pole
M12 Y-shaped coupler plugs
6ES7 194-1KA01-0XA0
for connecting two sensors with a single cable
5-pole
M12 sealing caps
for closing unused input or output sockets
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Siemens IK PI · 2009
3RX9 802-0AA00
AS-Interface Slaves
Motor starters for operation in the field, high degree of protection
AS-Interface compact starters, 400 V AC
■ Selection and ordering data (continued)
Version
Order No.
Accessories for AS-Interface compact starters (Han Q 8/0)
Connector sets for energy supply, 9-pole
comprising
1 connector enclosure with Pg16 gland
Female insert, 9-pole
6 female contacts
3RK1 902-0CA00
• Suitable for cable 4 × 2.5 mm2, 6 × 2.5 mm2
3RK1 902-0CA00
• Suitable for cable 4 × 4 mm2/6 × 4 mm2
3RK1 902-0CB00
Connector sets for power loop-through connection, 9-pole
comprising
1 connector enclosure with Pg16 gland
1 pin insert, 9-pole
6 male contacts
3RK1 902-0CC00
3RK1 902-0AH00
• Suitable for cable 4 × 2.5 mm2/6 × 2.5 mm2
3RK1 902-0CC00
• Suitable for cable 4 × 4 mm2/6 × 4 mm2
3RK1 902-0CD00
Connector sets for motor connections, 1.5 mm2, 9-pole
comprising
1 connector enclosure with Pg16 gland
1 pin insert, 9-pole
8 male contacts 1.5 mm2
3RK1 902-0CE00
Sealing caps
for 9-pole power socket (-X3)
• One set contains one unit
3RK1 902-0CK00
• One set contains ten units
3RK1 902-0CJ00
Power supply cables
9-pole
• 6 × 4 mm2, 0.12 m long
3RK1 902-0CH00
• 4 × 4 mm2, 0.12 m long
3RK1 902-0CG00
6
Motor connection cables, 4 x 1.5 mm2
with power connector, 9-pole
• Length: 3 m
3RK1 902-0CM00
• Length: 5 m
3RK1 902-0CP00
• Length: 10 m
3RK1 902-0CQ00
Motor connection cables, 6 x 1.5 mm2
with power connector, 9-pole
• Length: 3 m
3RK1 902-0CN00
• Length: 5 m
3RK1 902-0CR00
• Length: 10 m
3RK1 902-0CS00
Crimping tools
• For male and female contacts
1.5 ... 2.5 mm2
3RK1 902-0AH00
• For male and female contacts
1.5 ... 4 mm2
3RK1 902-0CT00
Dismantling tools
for disassembling male and female contacts in 9-pole inserts
3RK1 902-0AJ00
Miscellaneous accessories
Manuals for AS-Interface compact starters
3RK1 902-0AP00
German, English
3RK1 702-2GB10-2AA0
Mounting plates for compact starters
for accommodating the shaped cable for AS-Interface line and auxiliary supply
3RK1 902-0AP00
Sealing sets for mounting plates
for sealing the enclosure at the end of a
spur line
3RK1 902-0AR00
Hand-held devices for start-up
with 0.5 m connecting cable and plug
3RK1 902-0AM00
3RK1 902-0AM00
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AS-Interface Slaves
Motor starters for operation in the field, high degree of protection
3RK1 3 ECOFAST motor starters and soft starters
■ Overview
The starters can be installed close to the motor or mounted on
the motor.
The following are available
• Single devices for geographically distributed motors and
• Isolated solutions (ET 200X) for operating mechanisms
installed close together.
The functionality in the ECOFAST system ranges from directon-line starters, to reversing starters and soft starters through to
frequency converters.
Brake contacts are available as an option for the starters. Two
or four integrated digital inputs enable sensors to be scanned
locally.
Distributed motor starters are used for switching and protecting
loads locally. Variants with graded functional scope and with
different installation possibilities ensure that both the functional
requirements of the process and the constructional boundary
conditions of the machine or installation are taken into account.
Distributed motor starters are available for PROFIBUS DP and
AS-Interface.
6
All starters are equipped throughout with standardized interfaces for data and energy according to the ECOFAST specification:
• HanBrid for PROFIBUS DP and insulation piercing method for
AS-Interface
• Han Q4/2 for the power supply
• Han 10 E for motor connection
The starters can be connected using T pieces for data and T
terminal connectors for power to prevent interruption.
The 3RK1 922-3BA00 hand-held device is also available
for local operation (see Catalog LV 1).
Detailed technical specifications of the ECOFAST motor starters
and soft starters can be found in the manual "ECOFAST Motor
Starters".
Technical specifications can be found in LV 1 T.
■ Selection and ordering data
Fieldbus interface
Switching function
Motor protection
Setting range/
performance range
Brake output
Order No.
PROFIBUS DP
mechanical
Thermistor
0.3 ... 9 A/4 kW1)
No
3RK1 303-2AS54-1AA0
400 V AC
3RK1 303-2AS54-1AA3
0.3 ... 3 A/1.1 kW
No
3RK1 303-5BS44-3AA0
400 V AC
3RK1 303-5BS44-3AA3
2.4 ... 9 A/4 kW
No
3RK1 303-5CS44-3AA0
400 V AC
3RK1 303-5CS44-3AA3
No
3RK1 303-6BS74-3AA0
400 V AC
3RK1 303-6BS74-3AA3
2.4 ... 12 A/5.5 kW
No
3RK1 303-6DS74-3AA0
Thermal
motor model
Electronic, soft
AS-Interface
Full motor protection
0.3 ... 3 A/1.1 kW
400 V AC
3RK1 303-6DS74-3AA3
Electronic, soft,
multi-speed, R2SS
Full motor protection
0.6 ... 4 A/1.5 kW
400 V AC
3RK1 303-6ES84-3AA3
mechanical
Thermistor
0.3 ... 9 A/4 kW1)
No
3RK1 323-2AS54-1AA0
400 V AC
3RK1 323-2AS54-1AA3
No
3RK1 323-5BS44-3AA0
400 V AC
3RK1 323-5BS44-3AA3
No
3RK1 323-5CS44-3AA0
400 V AC
3RK1 323-5CS44-3AA3
No
3RK1 323-6BS74-3AA0
400 V AC
3RK1 323-6BS74-3AA3
No
3RK1 323-6DS74-3AA0
400 V AC
3RK1 323-6DS74-3AA3
400 V AC
3RK1 323-6ES84-3AA3
Thermal
motor model
0.3 ... 3 A/1.1 kW
2.4 ... 9 A/4 kW
Electronic, soft
Full motor protection
0.3 ... 3 A/1.1 kW
2.4 ... 12 A/5.5 kW
Electronic, soft,
multi-speed, R2SS
1)
Full motor protection
0.6 ... 4 A/1.5 kW
The range from 0.3 ... 9 A is fixed and cannot be set or modified manually.
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Siemens IK PI · 2009
AS-Interface Slaves
IP65/67 Motor Starters and Load Feeders
Motor starters, 24 V DC
■ Overview
Quick-stop function
All AS-Interface 24 V DC motor starters feature a quick-stop
function which can be switched on and off as required using a
switch integrated into the module. The quick-stop function allows a connected motor to be disconnected immediately using
an applied sensor signal (High). The switch for the quick-stop
function is located alongside the input sockets and is protected
by an M12 sealing cap.
Brake
The double direct-on-line starter and the single reversing starter
versions feature an integrated permanently set brake function,
i. e. as soon as the output signal is set to "0", the motor is braked.
Start-up using integrated buttons
Buttons integrated into the module (below the output sockets)
can be used to set the motor used. The buttons are protected by
an M12 sealing cap.
Connection of a drive roller with integrated DC motor to an
AS-Interface 24 V DC motor starter
With the K60 AS-Interface 24 V DC motor starters for the low-end
performance range up to 70 W, it is now possible to connect
24 V DC motors and the associated sensors directly on-the-spot
to the AS-Interface quickly and easily.
Note:
Concerning double and reversing starters: If an input with the
quick-stop function receives a "High" signal, the corresponding
output (e.g. quick-stop input 1 –> output 1) is switched off within
the device (the motor is braked). The manual key function
(Key 1/2) for local operation is only permitted to be used during
"CPU Stop" in the higher-level PLC.
Three different versions are available:
• Single direct-on-line starters (without brake and reversible
quick-stop function)
• Double direct-on-line starters (with brake and reversible
quick-stop function)
• Reversing starters (with brake and reversible quick-stop
function)
Note:
Concerning single direct-on-line starters: If an input with the
quick-stop function receives a "High" signal, the corresponding
output (e.g. quick-stop input 1 –> output 1) is switched off within
the device (the motor runs down without being braked). The
manual key function (Key 1) for local operation is only permitted
to be used and defined during "CPU Stop" in the higher-level
PLC.
DC motors are connected to the module using M12 plug-in
connections. The sensors and the module electronics can be
supplied from the yellow AS-Interface cable. An auxiliary voltage
(24 V DC) is only required for supplying the outputs, which can
be provided via the black AS-Interface cable.
Siemens IK PI · 2009
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6
AS-Interface Slaves
IP65/67 Motor Starters and Load Feeders
Motor starters, 24 V DC
■ Overview
Applications
S in g le d ir e c t s ta r te r w ith o u t b r a k e
( w ith a d ju s ta b le q u ic k - s to p fu n c tio n )
D o u b le d ir e c t s ta r te r w ith b r a k e
( w ith a d ju s ta b le q u ic k - s to p fu n c tio n )
S in g le r e v e r s in g s ta r te r w ith b r a k e
( w ith a d ju s ta b le q u ic k - s to p fu n c tio n )
1 s t p o s s ib ility : C o n n e c tio n to a m a x im u m o f fo u r
s e n s o r s w ith o u t p o llu tio n in d ic a tio n
1 s t p o s s ib ility : C o n n e c tio n to a m a x im u m o f fo u r
s e n s o r s w ith o u t p o llu tio n in d ic a tio n
1 s t p o s s ib ility : C o n n e c tio n to a m a x im u m o f fo u r
s e n s o r s w ith o u t p o llu tio n in d ic a tio n
S e
S e
S e
S e
In p u t 1
4
o ff
o n
2
o r
o r
o r
o r
s ig
s ig
s ig
s ig
n a
n a
n a
n a
l
l
l
l
Q u ic k - s t o p f o r
o u tp u t
o n /o ff
4
In p u t 2
n s
n s
n s
n s
2
S e n s o r 2
S e n s o r 3
S e n s o r 4
B ra k e
( w ith c o a s tin g )
O u tp u t
B u tto n
(m a n u a l
o p e r a tio n )
M o to r
2 n d p o s s ib ility : C o n n e c tio n to a m a x im u m o f tw o
s e n s o r s w ith p o llu tio n in d ic a tio n
In p u t 1
In p u t 2
4
e n
llu
e n
llu
o ff
o n
2
4
2
r s
n
r s
n
ig n
s ig
ig n
s ig
a l
n a l
a l
n a l
Q u ic k - s t o p f o r
o u tp u t
o n /o ff
B ra k e
( w ith c o a s tin g )
O u tp u t
6
s o
tio
s o
tio
B u tto n
(m a n u a l
o p e r a tio n )
In p u t 1
4
o ff
o n
2
4
In p u t 2
o ff
o n
2
O u tp u t 1
n a
n a
n a
n a
l
l
l
l
Q u ic k - s to p f o r
o u tp u t 1 o n /o ff
Q u ic k - s t o p f o r
o u tp u t 2 o n /o ff
S h o r t - c ir c u it b r a k e
O u tp u t 2
S
P o
S
P o
In p u t 1
4
2
4
2
P lu g b r a k e
O u tp u t 1
B u tto n 1
(m a n u a l
o p e r a tio n )
A d d re s s
s ig
s ig
s ig
s ig
o ff
o n
o ff
o n
e n
llu
e n
llu
s o
tio
s o
tio
r s ig n a l
n s ig n a l
r s ig n a l
n s ig n a l
Q u ic k - s to p f o r
o u tp u t 1 o n /o ff
S e
S e
S e
S e
S e n s o r 1
S e n s o r 2
S e n s o r 3
In p u t 1
S e n s o r 4
In p u t 2
M o to r 2
M o to r 1
2 n d p o s s ib ility : C o n n e c tio n to a m a x im u m o f tw o
s e n s o r s w ith p o llu tio n in d ic a tio n
In p u t 2
M o to r
o r
o r
o r
o r
A d d re s s
S e n s o r 1
S e n s o r 2
n s
n s
n s
n s
B u tto n 2
( m a n u a l o p e r a tio n )
B u tto n 1
(m a n u a l
o p e r a tio n )
A d d re s s
S
P o
S
P o
S e
S e
S e
S e
S e n s o r 1
4
o ff
o n
2
l
l
l
l
S e n s o r 1
S e n s o r 2
S e n s o r 3
S e n s o r 4
Q u ic k - s to p fo r
o u tp u t 1 o n /o ff
S
P o
S
P o
In p u t 1
O u tp u t
M o to r 1
n a
n a
n a
n a
tto n
a n u
c lo
d re
M o to r
C lo c k w is e r o ta t io n
C o u n te r - c lo c k w is e
r o ta t io n
2
a l o p e r a t io n
c k w is e r o ta tio n )
s s
2 n d p o s s ib ility : C o n n e c tio n to a m a x im u m o f tw o
s e n s o r s w ith p o llu tio n in d ic a tio n
O u tp u t 2
M o to r 2
s ig
s ig
s ig
s ig
Q u ic k - s to p fo r
o u tp u t 1 o n /o ff
B u
(m
fo r
A d
S e n s o r 1
S e n s o r 2
o r
o r
o r
o r
P lu g b r a k e
O u tp u t
Q u ic k - s t o p f o r
o u tp u t 2 o n /o ff
A d d re s s
2
B u tto n 1
(m a n u a l
o p e r a t io n fo r
c lo c k w is e
r o ta tio n )
In p u t 2
B u tto n 2
( m a n u a l o p e r a tio n )
4
o ff
o n
n s
n s
n s
n s
B u tto n 1
(m a n u a l
o p e r a t io n fo r
c lo c k w is e
r o ta tio n )
4
2
4
o ff
o n
o ff
o n
2
P lu g b r a k e
e n
llu
e n
llu
s o
tio
s o
tio
r s ig
n s ig
r s ig
n s ig
n a
n a
n a
n a
l
l
l
S e n s o r 1
l
Q u ic k - s to p fo r
o u tp u t 1 o n /o ff
S e n s o r 2
Q u ic k - s to p fo r
o u tp u t 1 o n /o ff
M o to r
C lo c k w is e r o ta t io n
C o u n te r - c lo c k w is e
B u tto n 2
( m a n u a l o p e r a t io n r o ta t io n
fo r c lo c k w is e r o ta tio n )
A d d re s s
N S A 0 _ 0 0 3 4 8 a
■ Selection and ordering data
3RK1 400-1MQ01-0AA4
Version
Order No.
Single direct-on-line starters1)
4 inputs
1 output
Quick-stop function
3RK1 400-1NQ01-0AA4
Double direct-on-line starters1)
4 inputs
2 outputs
Quick-stop function
3RK1 400-1MQ01-0AA4
Single reversing starters1)
4 inputs
1 output
Quick-stop function
3RK1 400-1MQ03-0AA4
Accessories
K60 mounting plates
suitable for all K60 compact modules
• Wall mounting
• Standard rail mounting
3RK1 901-0CA00
3RK1 901-0CB01
3RK1 901-0CA00
AS-Interface sealing caps M12
for free M12 sockets
3RK1 901-1KA00
AS-Interface sealing caps M12,
tamper-proof
for free M12 sockets
3RK1 901-1KA01
Sealing sets
• For K60 mounting plate and standard distributor
• Cannot be used for K45 mounting plate
• Set contains one straight and one shaped seal
3RK1 902-0AR00
3RK1 901-1KA00
3RK1 901-1KA01
3RK1 902-0AR00
1)
Modules supplied without mounting plate.
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Siemens IK PI · 2009
AS-Interface Slaves
IP20 Motor Starters and Load Feeders
AS-Interface load feeder module
■ Overview
As the outputs already have overvoltage protection integrated,
no additional measures for the contactors are required.
The outputs are supplied with separate auxiliary voltage –
a selectively configured EMERGENCY STOP concept is thus
easy to implement. The inputs are supplied from the AS-Interface data line. Inputs and outputs have to be wired using integrated, spring-loaded terminals, each connected to a common
potential.
The AS-Interface load feeder module adds an input/output
module to the conventional busbar and standard mounting rail
adapters. With this module the control circuit of a load feeder is
available completely factory-wired. The series has been optimized for operation in conjunction with the SIRIUS load feeders
size S00 and S0. Connection to the higher-level automation
system is made through the AS-Interface interface of the load
feeder module. A non-shielded litz wire can be used as data line
and for the auxiliary current supply. Connection to the AS-Interface load feeder module is made using two connectors with the
insulation displacement connection.
6
Four different AS-Interface load feeder modules are available:
Differences exist in the number of inputs and outputs and in the
type of outputs. The units with solid-stated outputs are designed
for 24 V DC, those with relay outputs are suitable for voltages of
max. 230 AC. Direct-on-line and reversing starters as well as
double direct-on-line starters and starter combinations can thus
be wired for pole reversal. The inputs can be used to separately
scan the feedbacks from motor starter protectors and contactors. The outputs can be used for direct control of the contactor
coils.
Siemens IK PI · 2009
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AS-Interface Slaves
IP20 Motor Starters and Load Feeders
AS-Interface load feeder module
■ Selection and ordering data
Version
Order No.
AS-Interface load feeder module
For standard rail mounting, for contactors size S00 and S0,
for mounting onto 40 mm or 60 mm busbar systems and SIRIUS standard mounting rail
adapters the matching support is required (see Accessories)
The AS-Interface connectors for the data and auxiliary supply cable (yellow and black)
must be ordered separately (see Accessories)
3RK1 400-1KG01-0AA1
3RK1 400-1MG01-0AA1
Type
Supply in V
• 2 inputs / 1 output
DC 241)
• 4 inputs / 2 outputs
• 2 inputs / 1 relay output
3RK1 400-1KG01-0AA1
3RK1 400-1MG01-0AA1
AC 120/2302)
• 3 inputs / 2 relay outputs
3RK1 402-3KG02-0AA1
3RK1 402-3LG02-0AA1
Accessories3)
Manuals for AS-Interface
load feeder modules
• German, English
3RK1 701-2GB00-0AA0
• Italian, French
3RK1 701-2HB00-0AA0
Supports for AS-Interface
load feeder module
• With PE and N conductor connection,
for mounting on busbar adapter with
40 mm center-to-center clearance,
3RK1 901-0EA00 power connector set is required
- 45 mm width
- 54 mm width
6
Holder with mounted
3RK1 901-3.A00 power connector coupling
• With PE and N conductor connection,
for mounting on busbar adapter with
60 mm center-to-center clearance.
3RK1 901-0EA00 power connector set is required
- 45 mm width
- 54 mm width
• Without PE/ground and N conductor connection,
for mounting on busbar adapter with
40 mm or 60 mm center-to-center clearance
- 45 mm width
- 54 mm width
• For mounting onto 3RA19 22-1A SIRIUS
standard mounting rail adapter
- 45 mm width
3RK1 901-3AA00
3RK1 901-3BA00
3RK1 901-3CA00
3RK1 901-3DA00
3RK1 901-3EA00
3RK1 901-3FA00
3RK1 901-3GA00
Power connector sets
5-pole, 2.5 mm2
(1 set includes 1 plug and 1 coupling)
3RK1 901-0EA00
3RK1 901-0EA00
AS-Interface connectors for data and auxiliary supply cables
With insulation displacement terminals for
2 x (0.5 to 0.75 mm2) standard litz wire
3RK1 901-0NA00
3RK1 901-0PA00
• Yellow
3RK1 901-0NA00
• Black
3RK1 901-0PA00
1)
Without connectors for data and auxiliary power (yellow and black).
2)
With one connector each for data and auxiliary power (yellow and red).
For busbar accessories, see Catalog LV 1, "SIVACON Power Distribution
Boards, Busway and Cubicle Systems".
3)
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Siemens IK PI · 2009
AS-Interface Slaves
IP20 Motor Starters and Load Feeders
SIRIUS soft starters
■ Overview
The solid-state SIRIUS soft starters are suitable for controlled
soft starting and ramp-down of three-phase asynchronous motors. The reduction of the starting torque not only protects the
motor but also increases the availability of the systems.
Motor feeders capable of communicating with these soft starters
can be designed with just a few manual steps and accessory
parts.
The advantages of a soft starter are:
• Reduction of the mechanical load in the entire operating
mechanism
• Reduced load on the power supply network
■ Selection and ordering data
Version
Order No.
SIRIUS soft starters
device rated operational voltage Ue at 400 V
(ambient temperature 40 °C)
Rated power of the motors
• 3 kW
3RW3 014-1CB 7 4
• 4 kW
3RW3 016-1CB 7 4
6
Rated control supply voltage
SIRIUS soft starters
with AS-Interface
load feeder module 1)
• UC = 24 V
0
• UC = 110 to 230 V
1
AS-Interface load feeder module
• 2 inputs / 1 output / 24 V DC
3RK1 400-1KG01-0AA1
• 2 inputs / 1 relay output / 120/230 V AC
3RK1 402-3KG02-0AA1
1) Just support, connection plug and power connector set are required to mount
the AS-Interface load feeder module onto the standard mounting rail adapter.
Detailed information on solid-state soft starters can be found in
the Catalog LV 10, Section: Switchgear:
Semiconductor controlgear, soft starters, control equipment
More information can be found in the Internet at
http://www.siemens.com/softstarter
Siemens IK PI · 2009
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AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface Enclosure – General Data
■ Overview
Installation of AS-Interface slaves
The following
slave types are available for connecting the command positions:
7 Slave in A/B technology with 4 inputs and 3 outputs
7 Slave with 4 inputs and 4 outputs
7 F slave with 2 safe inputs for EMERGENCY STOP
The following table shows the maximum number of equippable
slaves:
Distributed command devices of the 3SB3 series can be quickly
connected to the AS-Interface using AS-Interface enclosures.
Using suitable components you can make your own enclosures
with integrated AS-Interface or flexibly modify existing enclosures.
Enclosures for
Number of slaves
for enclosures without
EMERGENCY STOP
Number of slaves
for enclosures with
EMERGENCY STOP
1 command
position
Not available
1x F slave
2 command
positions
1 x slave 4I/4O or 4I/3O
Not available
3 command
positions
1 x slave 4I/4O or 4I/3O
1 x slave 4I/4O or 4I/3O
+ 1 x F slave
4 command
positions
2 x slave 4I/4O or
4I/3O1)
2 × slave 4I/4O or 4I/3O
+ 1 × F slave1)
6 command
positions
2 x slave 4I/4O or 4I/3O
2 x slave 4I/4O or 4I/3O
+ 1 x F slave
1) For metal enclosures with 4 command positions, only 1 x slave 4E/4A
or 4E/3A is possible.
Connection
6
One set of links is required in each case to connect a slave to
contact blocks, to lampholders and to the connection element.
The connection elements are mounted in the front-end cable
glands and are used for connection of the AS-Interface or for
bringing unused inputs or outputs out of the enclosure.
For connection to the AS-Interface bus there is a choice of the
following options:
7 Terminal for shaped AS-Interface cable. The cable is contacted by the insulation piercing method and routed past
the enclosure on the outside (possible only with plastic enclosure).
7 Cable gland for the shaped AS-Interface cable or round
cable. The cable is routed into the enclosure (preferable for
metal enclosure).
7 Connection using M12 plug.
If less than all inputs/outputs of the installed slaves in an enclosure are used for connecting the command devices, free inputs
and outputs can be routed on request to the outside through an
M12 socket on the top or bottom side of the enclosure.
NSD0_01414
To supply inputs with power, the S+ connection of the slave must
be assigned to the socket, for outputs the OUT– connection
must be assigned.
Addressing is performed using the AS-Interface connections or
the integrated addressing socket. An external power supply is
not required.
For dimensional drawings, see Technical Information LV 1 T,
Chapter 9.
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Siemens IK PI · 2009
AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface enclosures with standard fittings
■ Overview
Enclosures with standard fittings are available with:
7 1 to 3 command positions
7 Operational voltage through AS-Interface (approx. 30 V),
7 Vertical mounting type
7 Plastic enclosures are equipped with plastic actuators and indicators, metal enclosures are equipped with metal actuators
and indicators.
The actuators/indicators are fixed with an enclosure nut. If required it can be disassembled with a 27 mm socket wrench or
with a 3SX17 07 ring nut wrench.
EMERGENCY STOP enclosures are fitted with two NC contact
blocks, which are wired to the safe slave. The contact blocks
and lampholders (with spring-loaded terminals) of the control
device, and the AS-Interface slaves, are mounted in the base of
the enclosure and are cable-connected.
The plastic versions of the enclosures have a connection for the
AS-Interface flat cable (the cable is routed past the enclosure on
the outside); in the case of the metal versions the AS-Interface
cable is routed into the enclosure.
The metal versions of the EMERGENCY STOP enclosures can
also be supplied with an M12 plug in place of the gland.
The enclosures without EMERGENCY STOP each have one user
module with 4I/3O; the enclosures with EMERGENCY STOP
have a safe AS-Interface slave integrated in the enclosure.
■ Selection and ordering data
Version
Order No.
AS-Interface enclosures, plastic, with standard fittings
3SF5 811-0AA08
3SF5 812-0DA00
Equipment
(A, B, C = identification letters
of the command positions)
Number of
command positions
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure
1
3SF5 811-0AA08
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure, with protective collar
1
3SF5 811-0AB08
B = Pushbutton green, label "I"
A = Pushbutton red, label "O"
2
3SF5 812-0DA00
B = Pushbutton white, label "I"
A = Pushbutton black, label "O"
2
3SF5 812-0DB00
C = Indicator light clear, label without inscription
B = Pushbutton green, label "I"
A = Pushbutton red, label "O"
3
3SF5 813-0DA00
C = Indicator light clear, label without inscription,
B = Pushbutton white, label "I"
A = Pushbutton black, label "O"
3
3SF5 813-0DC00
C = Pushbutton black, label "II"
B = Pushbutton black, label "I"
A = Pushbutton red, label "O"
3
3SF5 813-0DB00
6
AS-Interface enclosures, metal, with standard fittings
Equipment
(A, B, C = identification letters
of the command positions)
Number of
command positions
With M12 connector socket
3SF5 811-2AB08
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure
1
3SF5 811-2AA10
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure, with protective collar
1
3SF5 811-2AB10
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure
1
3SF5 811-2AA08
A = EMERGENCY STOP mushroom pushbutton,
yellow top part of enclosure, with protective collar
1
3SF5 811-2AB08
B = Pushbutton green, label "I"
A = Pushbutton red, label "O"
2
3SF5 812-2DA00
B = Pushbutton white, label "I"
A = Pushbutton black, label "O"
2
3SF5 812-2DB00
C = Indicator light clear, label without inscription
B = Pushbutton green, label "I"
A = Pushbutton red, label "O"
3
3SF5 813-2DA00
C = Indicator light clear, label without inscription,
B = Pushbutton white, label "I"
A = Pushbutton black, label "O"
3
3SF5 813-2DC00
C = Pushbutton black, label "II"
B = Pushbutton black, label "I"
A = Pushbutton red, label "O"
3
3SF5 813-2DB00
With cable gland
3SF5 812-2DA00
3SF5 813-2DA00
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AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
Components for AS-Interface enclosures
■ Selection and ordering data (continued)
For self-equipping of the enclosures
Version
For plastic enclosures
Order No.
Number of
command positions
AS-Interface slaves
3SF5 500-0BA
F slave, 2 safe inputs,
for plastic enclosure,
EMERGENCY STOP, without protective collar
1 ... 6
3SF5 500-0BA
F slave, 2 safe inputs,
for plastic or metal enclosure,
EMERGENCY STOP, with protective collar
1
3SF5 500-0DA
A/B slave, 4I/3O
for plastic enclosure
2 ... 6
3SF5 500-0BB
Slave, 4I/4O,
for plastic enclosure
2 ... 6
3SF5 500-0BC
Sets of links
3SF5 500-0BB
For F slave
3SF5 900-0BA
For slave 4I/4O or A/B slave 4I(3O)
3SF5 900-0BB
Connection elements
3SF5 900-0CA
6
3SF5 900-0CC
For AS-Interface shaped cable,
connection by insulation piercing method,
for plastic enclosure,
1 ... 3
4 ... 6
3SF5 900-0CA
3SF5 900-0CB
For AS-Interface connection using M12 plug,
for plastic enclosure
1 ... 3
4 ... 6
3SF5 900-0CC
3SF5 900-0CD
For bringing out unused inputs/outputs
through an M12 socket,
for plastic enclosure
1 ... 3
4 ... 6
3SF5 900-0CE
3SF5 900-0CF
For AS-Interface shaped cable,
cable is routed into the enclosure,
for plastic or metal enclosure
1 ... 3
4 ... 6
3SF5 900-0CG
3SF5 900-0CH
For round cable,
cable is routed into the enclosure,
for plastic or metal enclosure
1 ... 3
4 ... 6
3SF5 900-0CJ
3SF5 900-0CK
For metal enclosures
Number of
command positions
3SF5 900-0CG
AS-Interface slaves
3SF5 500-0CB
F slave, 2 safe inputs,
for metal enclosure,
EMERGENCY STOP, without protective collar
1 ... 6
3SF5 500-0CA
F slave, 2 safe inputs,
for plastic or metal enclosure,
EMERGENCY STOP, with protective collar
1
3SF5 500-0DA
A/B slave, 4I/3O
for metal enclosure
2 ... 6
3SF5 500-0CB
Slave, 4I/4O,
for metal enclosure
2 ... 6
3SF5 500-0CC
Sets of links
For F slave
3SF5 900-0BA
For slave 4I/4O or A/B slave 4I(3O)
3SF5 900-0BB
Connection elements
3SF5 900-0CG
3SF5 900-0CJ
For AS-Interface connection using M12 plug,
for metal enclosure
1 ... 3
4 ... 6
3SF5 900-2CC
3SF5 900-2CD
For bringing out unused inputs/outputs
through an M12 socket,
for metal enclosure
1 ... 3
4 ... 6
3SF5 900-2CE
3SF5 900-2CF
For AS-Interface shaped cable,
cable is routed into the enclosure,
for plastic or metal enclosure
1 ... 3
4 ... 6
3SF5 900-0CG
3SF5 900-0CH
For round cable,
cable is routed into the enclosure,
for plastic or metal enclosure
1 ... 3
4 ... 6
3SF5 900-0CJ
3SF5 900-0CK
Empty enclosures and elements for equipping can be found in Catalog LV 1, Chapter 9.
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Siemens IK PI · 2009
AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
Customer-specific AS-Interface enclosures
■ Overview
Connection
The customer-specific enclosure is delivered fully equipped and
wired. For connection to the AS-Interface bus there is a choice
of the following options:
7 Terminal for shaped AS-Interface cable.
The cable is contacted by the insulation piercing method and
routed past the enclosure on the outside (possible only with
plastic enclosure).
7 Cable gland for the shaped AS-Interface cable or round
cable. The cable is routed into the enclosure (preferable for
metal enclosure).
7 Connection using M12 plug.
If less than all inputs/outputs of the installed slaves in an enclosure are used for connecting the command devices, free inputs
and outputs can be routed on request to the outside through an
M12 socket on the top or bottom side of the enclosure. The required pin assignment of the M12 socket must be entered in the
order documentation (see Options).
The enclosures can be equipped with command devices as
required for customer-specific solutions to connect command
devices to the AS-Interface.
Customer-specific enclosures are available with 2 to 6 command
positions.
One command position comprises:
7 1 actuator or indicator
7 Up to 3 contact blocks or up to 2 contact blocks
+ 1 lampholder
7 1 inscription label
For plastic enclosures the command positions are equipped as
standard with plastic actuators and indicators, for metal enclosures they are equipped with metal actuators and indicators.
For the equipping of the command positions, see Options.
Installation of AS-Interface slaves
The following slave types are available for connecting the
command positions:
7 Slave in A/B technology with 4 inputs and 3 outputs
7 Slave with 4 inputs and 4 outputs
7 F slave with 2 safe inputs for EMERGENCY STOP
The following table shows the maximum number of equippable
slaves:
Enclosures for
Number of slaves
for enclosures without
EMERGENCY STOP
Number of slaves
for enclosures with
EMERGENCY STOP
2 command
positions
1 x slave 4I/4O
or 4I/3O
Version not available
3 command
positions
1 x slave 4I/4O
or 4I/3O
1 x slave 4I/4O or 4I/3O
+ 1 x F slave
4 command
positions
2 x slave 4I/4O
or 4I/3O1)
2 × slave 4I/4O or 4I/3O
+ 1 × F slave1)
6 command
positions
2 x slave 4I/4O
or 4I/3O
2 x slave 4I/4O or 4I/3O
+ 1 x F slave
1) For metal enclosures with 4 command positions,
only 1 x slave 4E/4A or 4E/3A is possible.
To supply inputs with power, the S+ connection of the slave must
be assigned to the socket, for outputs the OUT– connection
must be assigned.
Addressing is performed using the AS-Interface connections or
the integrated addressing socket. An external power supply is
not required.
EMERGENCY STOP
On enclosures with EMERGENCY STOP, the EMERGENCY
STOP actuator can be wired conventionally or by way of a safe
AS-Interface slave.
With conventional wiring of the EMERGENCY STOP, up to three
switching contacts can be selected for the EMERGENCY STOP:
if the EMERGENCY STOP is scanned via AS-Interface, two contacts are possible for the safety circuit.
With conventional wiring, the scanning of one EMERGENCY
STOP contact block through AS-Interface is possible.
■ Selection and ordering data
Selection and ordering of the customer-specific enclosures is
carried out directly via the configurator for pushbutton units and
indicator lights. For further information, see "Options".
■ Options
To order customized AS-Interface enclosures with the 3SB3 control devices, use the 3SB/3SF configurator to select the blocks
for equipping. An electronic order form will be generated for the
additional options. The configurator is available in the electronic
catalog CA 01 on CD-ROM or DVD or in the online catalog (Mall)
on the Internet:
https://mall.automation.siemens.com
Select the configurator for "3SB3, 3SF5 pushbutton units and
indicator lights" from the configurator list.
Start the configuration with the "Execute" list entry and choose
the "Customer-specific ASI enclosures".
The list price of the complete enclosure is generated in the
configurator for the customized equipment.
Please send the resulting electronic order form along with your
order to our Competence Center at
sirius-attach.aud@siemens.com
If you are unable to access either catalog, please contact our
Technical Assistance.
Siemens IK PI · 2009
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6
AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface front panel module
■ Overview
AS-Interface cable
NSD0_00053b
Terminal
Command devices of the 3SB3 series mounted in the front
panels can be connected to the AS-Interface bus system using
AS-Interface front panel modules. Plastic or metal pushbutton
units or indicator lights in round or square design can be used.
Mushroom pushbuttons and acoustic signaling devices cannot
be used.
6
The front panel module comprises:
7 Slave 4E/4A
7 4 3SB3 commanding and signaling devices
7 Accessories (lamps, name plates, mounting parts)
The equipping elements are selected using the order documentation (see Options).
■ Selection and ordering data
Version
Order No.
AS-Interface front panel module
for 3SB3 control devices
4E/4A
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3SF5 874-4AZ
Siemens IK PI · 2009
Front panel module
The front panel module is mounted on the back of the front panel
on a group of four actuators and indicators arranged alongside
or on top of each other and secured with screws. The contact
blocks and lampholders are integrated in the module.
When mounting the control devices in the front panel module
make sure there is a grid of 30 mm × 45 mm.
Connection to the AS-Interface shaped cable is by means of a
terminal positioned on the rear of the module using the insulation
piercing method.
Addressing is performed using the AS-Interface connections or
the integrated addressing socket.
AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface front panel module
■ Options
To order the front panel module, please fill out the order form and
include it with your order. This order form cannot be generated
with the 3SB/3SF configurator. The electronic order form is available from our Technical Support:
Tel. (+49 (0) 911) 895-59 00
in the form can be obtained from the list of options that are
subject to a surcharge.
Enter the desired options in the order form, e. g. type of actuators and indicators, switching contacts, lampholders or accessories (labels and lamp type). The codes that are to be entered
The additional prices include all components which depend
on the selected configuration options (actuators and indicators,
switching contacts, lampholders and accessories).
The price of the device is calculated from the basic price of the
module and the additional prices for the complements
(see SIMATIC price list).
Order form
Front panel module
order documentation
to sirius-attach.aud@siemens.com
Date
Purchaser's order reference
1. Number of command positions
@ 4 command positions
2. Design of actuators
@ round, plastic
@ square, plastic
@ round, metal
Supplier's order reference
3. Name plates
@ without
@ with name plate including glued in inscription label 12.5 mm × 27 mm
@ with name plate including glued in inscription label 27 mm × 27 mm
4. Equipment
6
(top view of front side of switchboard)
Switchboard
Inscription of the name
plates
A
B
C
D
Equipment (code)
Version of switching elements
left
right
left
right
left
right
left
right
1 NO
1 NO
1 NO
1 NO
1 NO
1 NO
1 NO
1 NC
1 NC
1 NC
1 NC
1 NC
1 NC
1 NC
1 NO
1 NC
NSD0_00057d
5. Lamps for illuminated actuators and indicator lights
@ 24 V incandescent lamp (will be used unless otherwise specified)
@ 30 V incandescent lamp
@ Super-bright LED (color of LED according to color of actuator/indicator)
Siemens IK PI · 2009
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AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface front panel module
Selection of equipping options according to order documentation
Version
Code according to colors
Black
Red
Yellow
Green
Blue
White
Clear
Pushbuttons with flat button
DBK
DRD
DYE
DGN
DBU
DWH
DCL
Illuminated pushbuttons
with flat button
–
DLRD
DLYE
DLGN
DLBU
DLWH
DLCL
Pushbuttons with raised button
DHBK
DHRD
DHYE
–
DHBU
–
–
Illuminated pushbutton
with raised button
–
DHLRD
DHLYE
DHLGN
DHLBU
–
DHLCL
Pushbutton with raised front ring
DHFBK
DHFRD
DHFYE
DHFGN
DHFBU
DHFWH
–
Pushbutton with raised front ring,
castellated1)
DFZBK
DFZRD
DFZYE
DFZGN
DFZBU
DFZWH
–
Pushbutton with flat button
DSBK
DSRD
DSYE
DSGN
DSBU
DSWH
–
Illuminated pushbutton with flat button
–
DLSRD
DLSYE
DLSGN
DLSBU
DLSWH
DLSCL
Indicator light, smooth lens
–
LRD
LYE
LGN
LBU
LWH
LCL
Actuators and indicators
Selector switches with 2 switch positions
Switching sequence O–I, latching
Non-illuminated
Illuminated
K1
–
BK
K1
BK1
RD
RD
–
BK1
K1
BK1
GN
GN
–
BK1
BU
K1
–
WH
YE
–
BK1
CL
K2
BK2
RD
RD
–
BK2
K2
BK2
GN
GN
–
BK2
BU
K2
–
WH
YE
–
BK2
CL
K4
RD
–
K4
GN
–
K4
WH
BK4
RD
BK4
BK4
GN
BK4
K5
RD
–
K5
GN
–
BK5
RD
BK5
BK5
GN
BK5
K6
GN
–
K6
WH
–
K7
GN
–
K7
WH
–
Switching sequence O–I, momentary contact
Non-illuminated
Illuminated
6
K2
–
BK
Selector switches with 3 switch positions
Switching sequence I–O–II, latching
Non-illuminated
K4
Illuminated
–
BK
YE
BU
–
–
BK4
CL
Switching sequence I–O–II, momentary contact
Non-illuminated
K5
Illuminated
–
BK
YE
K5
BU
WH
–
–
BK5
Switching sequence I–O–II, latching to the right, momentary contact to the left
Non-illuminated
K6
BK
K6
RD
–
Switching sequence I–O–II, latching to the left, momentary contact to the right
Non-illuminated
K7
BK
K7
1) Only for plastic version.
More information about these actuators and
indicator lights can be found in Catalog LV 1, Chapter 9.
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Siemens IK PI · 2009
RD
–
CL
AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface front panel module
Selection of equipping options according to order documentation
Version
Code
Key can be removed in any position
O
I
II
O and I
O and II
I and II
I, O and II
Key-operated switches with 2 switch positions
Switching sequence O–I, latching
RONIS type,
Lock No. SB30
RSB1A
RSB1E
–
RSB1AE
–
–
–
Type CES,
Lock No. SSG 10
Lock No. LSG 1
CES1A
CESL1A
CES1E
–
–
–
CES1AE
CESL1AE
–
–
–
–
–
–
Type CES with key monitoring,
lock no. SSG 10
CES SU1A
Type BKS,
Lock No. S1
Lock No. E1 (for VW)
Lock No. E2 (for VW)
Lock No. E7 (for VW)
Lock No. E9 (for VW)
BKS1A
BKS A1A
BKS E1A
BKS C1A
BKS B1A
BKS1E
–
–
–
–
–
–
–
–
–
BKS1AE
BKS A1AE
BKS E1AE
BKS C1AE
BKS B1AE
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Type O.M.R.,
Black, Lock No. 73034
OMR BK1A
OMR BK1E
–
OMR BK1AE
–
–
–
Switching sequence O–I, momentary contact
RONIS type,
Lock No. SB30
RSB2A
–
–
–
–
–
–
Type CES,
Lock No. SSG 10
Lock No. LSG 1
CES2A
CESL2A
–
–
–
–
–
–
–
–
–
–
–
–
BKS type,
Lock No. S1
BKS2A
–
–
–
–
–
–
Type O.M.R.,
Black, Lock No. 73034
OMR BK2A
–
–
–
–
–
–
6
Key-operated switches with 3 switch positions
Switching sequence I–O–II, latching
RONIS type,
Lock No. SB30
RSB4A
RSB4E
RSB4D
–
–
RSB4ED
RSB4EAD
Type CES,
Lock No. SSG 10
CES4A
CES4E
CES4D
–
–
CES4ED
CES4EAD
Type CES with key monitoring,
lock no. SSG 10
CES SU4A
BKS type,
Lock No. S1
BKS4A
BKS4E
BKS4D
–
–
BKS4ED
BKS4EAD
Type O.M.R.,
Black, Lock No. 73034
OMR BK4A
–
–
–
–
OMR BK 4ED
OMR BK 4EAD
Switching sequence I–O–II, momentary contact
RONIS type,
Lock No. SB30
RSB5A
–
–
–
–
–
–
Type CES,
Lock No. SSG 10
CES5A
–
–
–
–
–
–
BKS type,
Lock No. S1
BKS5A
–
–
–
–
–
–
Type O.M.R.,
Black, Lock No. 73034
OMR BK5A
–
–
–
–
–
–
More information about these actuators
can be found in Catalog LV 1, chapter 9.
Siemens IK PI · 2009
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AS-Interface Slaves
3SF5 Pushbutton Units and Indicator Lights
AS-Interface front panel module
Selection of equipping options according to order documentation
Version
Code
Key can be removed in any position
O
I
II
O and I
O and II
I and II
I, O and II
Key-operated switches with 3 switch positions
Switching sequence I–O–II, latching to the right, momentary contact to the left
RONIS type,
Lock No. SB30
RSB6A
–
RSB6D
–
RSB6AD
–
–
Type CES,
Lock No. SSG 10
CES6A
–
CES6D
–
CES6AD
–
–
BKS type,
Lock No. S1
BKS6A
–
BKS6D
–
BKS6AD
–
–
Type O.M.R.,
Black, Lock No. 73034
OMR BK6A
–
OMR BK 6D
–
OMR BK
6AD
–
–
Switching sequence I–O–II, latching to the left, momentary contact to the right
RSB7A
RSB7E
–
RSB7AE
–
–
–
Type CES,
Lock No. SSG 10
CES7A
CES7E
–
CES7AE
–
–
–
BKS type,
Lock No. S1
BKS7A
BKS7E
–
BKS7AE
–
–
–
Type O.M.R.,
Black, Lock No. 73034
OMR BK7A
OMR BK 7E
–
–
–
–
–
More information about these actuators
can be found in Catalog LV 1, chapter 9.
■ Dimensions
5 2
6
RONIS type,
Lock No. SB30
N S D 0 _ 0 0 2 3 6 a
1 2 0
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Siemens IK PI · 2009
4 5
AS-Interface Slaves
AS-Interface connections for LOGO!
■ Overview
■ Technical specifications
Every LOGO! can now be connected to the
AS-Interface system
Supply voltage
V
DC 24
Inputs/outputs
4/4
(virtual inputs / outputs)
Bus connection
AS-Interface according
to specification
Ambient temperature
°C
Degree of protection
IP20
Onto standard mounting rail
Mounting
Dimensions (W x H x D)
0 ... +55
mm
36 x 90 x 58
Indications of the LEDs
LEDs
Status
• Green
• OK
• Red
• No data traffic
• Flashes red/yellow
• Zero address
Using the AS-Interface connection for LOGO!, an intelligent
slave can be integrated in the AS-Interface system. With the
modular interface it becomes possible to integrate the different
basic units in the system according to their functionality.
Similarly, functionalities can be quickly and easily adapted to
new requirements by exchanging the basic unit.
6
The interface module provides four inputs and four outputs on
the system. These I/Os do not actually exist in hardware terms,
however, but are only virtually present through the interface on
the bus.
■ Selection and ordering data
Version
Order No.
AS-Interface connections for LOGO!
• Four virtual inputs
• Four virtual outputs
3RK1 400-0CE10-0AA2
3RK1 400-0CE10-0AA2
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AS-Interface Power supply units
Power Supply Units
AS-Interface power supplies, IP20
■ Overview
■ Benefits
AS-Interface power supplies are an essential and functionally
important part of an AS-Interface network. They supply the electronics of the network (AS-Interface modules and AS-Interface
masters) and the connected sensor technology. Furthermore,
the integrated data decoupling of AS-Interface power supplies
ensures the separation of data and energy, thus enabling ASInterface to transmit data and power on a single cable.
6
• Compact dimensions save space in control cabinets or
in the field
• Higher output rating enables connection of even more
AS-Interface nodes
• Integrated ground-fault and overload detection ensure that
applications are more reliable and save the need for additional
components
• Diagnostics memory, remote indication and remote reset allow
fast detection of faults in the system, thus reducing downtimes
• Fast and stable installation of devices thanks to spring-type
connections
• Removable terminal blocks allow fast component replacement, thus reducing downtimes
• The ultra-wide input range of the 8 A version permits singlephase and 2-phase operation - so there is no need for connection of an N conductor
• UL/CSA approval means the power supplies can be used
worldwide
The 2.6 A version is approved according to NEC Class 2.
■ Application
AS-Interface power supplies are always used in conjunction with
AS-Interface networks.
■ Selection and ordering data
Version
Order No.
AS-Interface power supply units, IP20
• Single output IP20
• With integrated ground-fault detection
• 2.6 A version NEC Class 2 Power Supply
3RX9 501–0BA00
Output current
Input voltage
2.6 A Class 2
AC 120 / 230 V
(selectable)
3RX9 501-2BA00
3A
AC 120 / 230 V
(selectable)
3RX9 501-0BA00
3A
24 V DC
3RX9 501-1BA00
5A
AC 120 / 230 V
(selectable)
3RX9 502-0BA00
8A
120 / 230 ... 500 V AC
(selectable)
3RX9 503-0BA00
3RX9 502–0BA00
3RX9 503–0BA00
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Siemens IK PI · 2009
AS-Interface
Transmission Media
AS-Interface shaped cables
■ Overview
To enable use in the most varied ambient conditions (e.g. in an
oily environment), the AS-Interface cable is available in different
materials (rubber, TPE, PUR).
For special applications it is also possible to use an unshielded
standard round cable H05VV-F 2x 1.5 mm² according to
AS-i Specification. With AS-Interface, data and power for the
sensors (e.g. BERO proximity switches) and actuators (e.g. indicator lights) are transmitted over the yellow AS-Interface cable.
The black cable must be used for actuators with a 24 V DC
supply (e.g. solenoid valves) and a high power requirement.
Suitable for operation in tow chains
The use of the AS-Interface shaped cables with TPE and PUR
outer sheath was checked in a tow chain test with the following
conditions:
The actuator-sensor interface – the networking system used for
the lowest field area – is characterized by very easy mounting
and installation. A new connection method was developed specially for AS-Interface.
The stations are connected using the AS-Interface cable. This
two-wire AS-Interface shaped cable has a trapezoidal shape,
thus ruling out polarity reversal.
Connection is effected by the insulation piercing method. In
other words, male contacts pierce the shaped AS-Interface
cable and make reliable contact with the two wires. Cutting to
length and stripping are superfluous. Consequently, AS-Interface stations (e.g. I/O modules, intelligent devices) can be connected in the shortest possible time and exchanging devices is
quick.
Chain length
m
6
Travel
m
10
Bending radius
mm
75
Travel speed
m/s
4
Acceleration
m/s2
4
Number of cycles
10 million
Duration of test
approx. 3 years
(11,000 cycles per day)
After termination of the 10 million cycles only slight wear was
visible due to the lugs of the tow chain. The cores and core
insulation no damage could be detected.
Note:
When using a tow chain the cables must be installed free
from tensile forces. On no account can the cables be crossconnected, but must be routed flat through the tow chain.
■ Selection and ordering data
Version
Order No.
AS-Interface shaped cables
Material
Color
Quantity
Rubber
Yellow (AS-Interface)
100-m roll
3RX9 010-0AA00
Yellow (AS-Interface)
1-km drum
3RX9 012-0AA00
Black (24 V DC)
100-m roll
3RX9 020-0AA00
Black (24 V DC)
1-km drum
3RX9 022-0AA00
Yellow (AS-Interface)
100-m roll
3RX9 013-0AA00
Yellow (AS-Interface)
1-km drum
3RX9 014-0AA00
Black (24 V DC)
100-m roll
3RX9 023-0AA00
Black (24 V DC)
1-km drum
3RX9 024-0AA00
Yellow (AS-Interface)
100-m roll
3RX9 017-0AA00
Black (24 V DC)
100-m roll
3RX9 027-0AA00
Yellow (AS-Interface)
100-m roll
3RX9 015-0AA00
Yellow (AS-Interface)
1-km drum
3RX9 016-0AA00
Black (24 V DC)
100-m roll
3RX9 025-0AA00
Black (24 V DC)
1-km drum
3RX9 026-0AA00
TPE
TPE special version1)
PUR
1)
Special version according to UL Class 2
Siemens IK PI · 2009
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6
AS-Interface
System components and accessories
Repeater/extender
■ Overview
■ Benefits
Repeaters
• Expansion of the range of applications and greater freedom in
plant design by extending the AS-Interface segment
• Reduction of standstill or service times in the event of a fault
with separate display of the correct AS-Interface voltage for
each end
Extenders
• Expansion of the range of applications and greater freedom in
plant design by extending the AS-Interface segment
• When the extender is used, the master can be located at a distance of up to 100 m and a power supply is not required at the
master end.
6
• Repeater for extending the AS-Interface cable by 100 m in
each case
• Extender for increasing the distance (max. 100 m) between
the master and the AS-Interface segment
• Up to two repeaters, or one extender and one repeater can be
used in series
• A parallel connection of several repeaters is possible (star
configuration)
• Maximum extension of an AS-Interface network can thus be increased to 500 m
• Simple assembly technology
• IP67 module housing
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Siemens IK PI · 2009
■ Application
The repeater is used in order to extend the AS-Interface segment by 100 m, whereby AS-Interface slaves and one AS-Interface voltage supply are located on each side of the repeater.
The extender is used to increase the distance between the
master and the AS-Interface segment with the AS-Interface
slaves to a maximum of 100 m. On the side of the master there
are no AS-Interface slaves and no AS-Interface voltage supply.
AS-Interface
System components and accessories
Repeater/extender
■ Design
■ Ordering data
Repeater
• Slaves can be used on both sides of the repeater
• AS-Interface power supply required on both sides
• Galvanic isolation of the two AS-Interface shaped cable lines
• Installed in K45 module case with mounting plate
• Separate indication of the correct AS-Interface voltage for
each side
• No more than two repeaters can be used in series
(max. cable length 300 m)
• Parallel connection of several repeaters is possible
(point-to-point configuration)
• Combination of series and parallel switching is possible
(max. extent 500 m)
P
P
Repeater für AS-Interface
Order No.
6GK1 210-0SA01
for cable extension including
mounting plate
Extender for AS-Interface
6GK1 210-1SA00
for remote mounting of the master
including coupling module FK-E
P
3RZHUVXSSO\
6
0
6
5HSHDWHU
3RZHU
VXSSO\
6
3RZHU
VXSSO\
5HSHDWHU
6
$6,QWHUIDFH
6
5HSHDWHU
3RZHUVXSSO\
*B,.B;;B
6
6
Connection of repeaters
Extender
• Master can be positioned up to 100 m from actual AS-Interface segment.
• Slaves can only be used on the opposite side to the master.
• An AS-Interface power supply is required only on the side
opposite to the master.
• No galvanic isolation of the two AS-Interface shaped cable
lines.
• Indication of the correct AS-Interface voltage.
• Installed in user module case with FK-E coupling module as
lower part.
P
P
P
1RVODYHV
0
([WHQGHU
$6,QWHUIDFH
3RZHUVXSSO\
5HSHDWHU
6
6
6
*B,.B;;B
3RZHUVXSSO\
Extender connection
Note:
The extender can not be operated with the
DP/AS-Interface link 20E.
Siemens IK PI · 2009
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AS-Interface
System components and accessories
Extension plugs
■ Overview
■ Benefits
• Doubling of the cable length from 100 to 200 m per ASInterface segment
• More possibilities of use and greater freedom for plant
planning through doubling of the AS-Interface segment
• Notable reduction of network infrastructure costs for large
networks
• Enables in combination with repeaters a maximum range of up
to 600 m for AS-Interface networks (for details, see section
Configuration in the "Technical Information" LV1 T)
• Easy monitoring through integrated undervoltage detection
■ Design
With the extension plug / extension plug plus it is possible to
double the cable length possible in an AS-Interface segment
from 100 to 200 m.
The extension plug / extension plug plus is a passive component
which is connected to that point of the AS-Interface network that
is furthest away from the power supply. It has an M12 plug for
quick connection to the AS-Interface M12 feeder with degree of
protection IP67.
6
Only one power supply unit is needed to supply power to the
slaves on the up to 200 m long segment.
The extension plug / extension plug plus has integrated undervoltage detection for monitoring the AS-Interface voltage in
order to be sure that the necessary voltage still exists at the end
of the bus cable. Undervoltage is signaled on the extension plug
by means of a diagnostics LED. The extension plug plus is
equipped with an AS-Interface slave and communicates this
diagnostics information directly to the AS-Interface master.
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Siemens IK PI · 2009
To construct an AS-Interface segment with a cable length of
more than 100 m and up to a maximum of 200 m, the extension
plug / extension plug plus is installed at that point of the network
which is furthest from the AS-Interface power supply unit. This
point does not have to be localized exactly; it suffices to connect
the extension plug / extension plug plus in its vicinity (approx.
±10 m).
As with all AS-Interface networks, any network structure (line,
tree, star) is possible when using the extension plug / extension
plug plus. Only one extension plug / extension plug plus is
required per 200-m segment even with a tree or star structure.
As a passive network component the extension plug does not
need an AS-Interface address. The extension plug plus has an
integral AS-Interface A/B slave for the diagnostic signal and thus
requires an AS-Interface address. For addressing purposes, the
extension plug plus is simply plugged on the 3RK1 904-2AB01
addressing unit.
AS-Interface
System components and accessories
Extension plugs
■ Design (continued)
with Repeater
Master
Power
Supply
Power
Supply
Slave
Slave
Repeater
Slave
Slave
100 m
Slave
Slave
100 m
with Extension Plug
Master
Power
Supply
Extension
Plug
Slave
Slave
Slave
Slave
Slave
NSA0_00370a
Slave
200 m
Topology of an AS-Interface network with a size of 200 m
The extension plug / extension plug plus is connected using an
M12 plug-in connection and most easily realized with the help of
the 3RX9 801-0AA00 AS-Interface M12 feeder to IP67 degree of
protection.
Depending on the size of an AS-Interface segment and the
power consumption (the power consumption varies with the
number of stations connected), it is important to make sure that
the voltage drop along the AS-Interface cable does not become
excessive. To guarantee that even the remotest slave is still supplied with the necessary minimum voltage, the extension plug
has a voltage monitor. With the extension plug, any undershooting of the minimum voltage in accordance with the AS-Interface
specification is clearly indicated by flashing of a green LED;
a correct AS-Interface voltage is signaled by steady illumination
of the green LED. The undervoltage detection has a delay for the
LED indication in order to recognize also short-time voltage dips
of the type which occur, for example, when actuators are
switched.
The extension plug plus is equipped with an AS-Interface slave.
Instead of the diagnostics LED, the extension plug plus communicates the diagnostics information directly to the AS-Interface
master. Two different voltage values can be set as threshold
value. Using two diagnostics bits it is possible to distinguish
between brief and lengthy voltage drops.
For particularly large AS-Interface networks the maximum possible cable length can be increased further by using repeaters.
Please note that when a repeater and an extension plug / extension plug plus are used together, the series connection of repeaters is not possible. Hence the maximum possible distance
from the master to a slave is 400 m and the absolute maximum
cable length is 600 m. The parallel connection of repeaters for
a star-shaped configuration with segments up to 200 m long
respectively is possible.
Master
Power
Supply
Power
Supply
Extension
Plug
Slave
Slave
200 m
Repeater
Slave
Extension
Plug
Slave
Repeater
200 m
Extension
Plug
Slave
Slave
200 m
600 m
NSA0_00371a
Power
Supply
Maximum network size with repeaters and extension plug (master at center of network)
Siemens IK PI · 2009
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6
AS-Interface
System components and accessories
Extension plugs
■ Function
7
7
A S -i
1 )
x
> 5 m s
< 5 0 m s
< 5 m s
_> 5 0 m s
0 V
5 m s
D 3 IN
c a . 1 0 0 m s
D 2 IN
= 0
J
= 1
5 m s
1 ) 7
c a . 1 0 0 m s
5 0 m s
N S A 0 _ 0 0 4 0 5
= 2 6 ,5 V
x
7
x
= 2 3 V
(P L C D 1 O U T = 0 )
(P L C D 1 O U T = 1 )
Transmission of the diagnostic signal with the extension plug plus
■ Selection and ordering data
Version
Order No.
AS-Interface extension plugs1)
• Doubling of the cable length to 200 m per AS-Interface segment
• Undervoltage monitoring signal by means of diagnostics LED
3RK1 901-1MX00
AS-Interface extension plugs plus1)
• Doubling of the cable length to 200 m per AS-Interface segment
• Undervoltage monitoring signal through integrated AS-Interface slave to AS-Interface master
3RK1 901-1MX01
AS-Interface M12 feeders
• For adaptation of shaped AS-Interface cable to a standard round cable
• Insulation piercing method for connection of AS-Interface cable
• M12 socket for connection of standard round cable
• Degree of protection IP67
3RX9 801-0AA00
3RK1 901-1MX00
6
Accessories
3RX9 801-0AA00
1)
For connection to the AS-Interface flat cable you need the AS-Interface M12 feeder, which must be ordered separately
(see section "Accessories").
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AS-Interface
System components and accessories
Addressing units
■ Overview
To be able to participate in data exchange with the master, all
stations have to be addressed before the AS-Interface network
is configured. This can be done
• Offline by means of an addressing unit or
• Online using the master of the AS-Interface system.
The addresses themselves are the values 1 to 31 (or 1A to 31A
and 1B to 31B for the extended AS-Interface specification 2.1).
A new slave that has not yet been addressed has the address 0.
It is recognized accordingly by the master as a new slave that
has not yet been addressed and as such is not yet included in
the normal communication.
The address can be assigned at random, i.e. it makes no difference whatsoever if the slave with address 21 begins or if the first
slave is actually issued with address 1.
■ Selection and ordering data
Version
Order No.
AS-Interface addressing units
• For active AS-Interface modules, intelligent sensors and actuators
• According to AS-Interface Version 2.1
• Including expanded addressing mode
• Scope of supply:
- One addressing unit
- One operating manual (German, English, French, Spanish, Italian)
- one addressing cable (1.5 m, with jack plug)
3RK1 904-2AB01
FK-E coupling module, with integrated addressing socket1)
for addressing user modules
3RK1 901-1MA00
M12 addressing cables to M121)
• For addressing2) slaves with M12 connection, e.g. K60R modules or light curtains
• When using the current version of the 3RK1 904-2AB01 addressing unit
• 1.5 m
3RX8 000-0GF32-1AB5
Addressing cables, with jack plug, to M123)
• Included in scope of supply of of the 3RK1 904-2AB01 addressing unit
• 1.5 m
Z236A
Addressing cables, with banana plug, to M12
• For addressing slaves with M12 connection, e.g. K60R modules
• When using the older version of the 3RK1 904-2AB00 addressing unit
3RK1 901-3RA00
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3RK1 904-2AB01
Accessories
3RX8 000-0GF32-1AB5
3RK1 901-3RA00
1)
Not included in scope of supply of of the 3RK1 904-2AB01 addressing unit.
2)
Note: A 3-pole cable must be used because the addressing unit uses
PIN 2, 4 and 5 for IR addressing.
3)
Can be ordered only from the following address:
Gossen-Metrawatt GmbH, Thomas-Mann-Str. 16-20, 90471 Nürnberg, Germany
Tel.: +49 (0)911/8602-111, Fax: 0911/8602-777,
E-mail: info@gmc-instruments.com
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AS-Interface
System components and accessories
AS-Interface analyzers
■ Overview
■ Benefits
• Simple and user-friendly operation enables diagnostics of ASInterface networks without help from specialists
• Speedy troubleshooting thanks to intuitive display in statistics
mode
• Test logs provide verification of the state and quality of the
installation for service and approval
• Recorded logs facilitate remote diagnostics by technical
assistance
• Comprehensive trigger functions enable exact analysis
• Process data can be monitored online
■ Application
Online statistics
The AS-Interface analyzer is used to test AS-Interface networks.
It enables systematic troubleshooting and permanent monitoring.
Installation errors, e.g. loose contacts or EMC interference under
extreme loads, can be revealed by this device.
For advanced AS-Interface users there are trigger functions for
detailed diagnostics.
Connection
Master
Branch M12
Slave
Slave
Slave
Slave
NSA0_00359b
6
Thanks to the easy-to-use software the user can assess the quality of complete networks even if he lacks detailed specialist
knowledge of AS-Interface. In addition it is an easy matter with
the AS-Interface analyzer to create test logs from the records
produced, thus providing documentation for start-ups and service assignments.
AS-Interface Analyzer
PC
The AS-Interface analyzer follows the communication on the
AS-Interface network as a passive station. The unit is supplied
simultaneously from the AS-Interface cable.
This analyzer interprets the physical signals on the AS-Interface
network and records the communication.
The data thus obtained are transferred through an RS 232 interface to a PC such as a notebook, for evaluation with the supplied
diagnostics software.
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This mode provides a quick overview of the existing AS-Interface
system. The error rates are presented per slave in a traffic-light
function (green, yellow, red).
The bus configuration and the currently transmitted data of the
slaves are shown in a well arranged presentation.
With the expanded statistics function it is possible to determine
the error rates as the number of transmitted or faulty bus message frames.
The bundle error overview shows in steps how many multiple
repetitions of message frames occurred in order to enable a selective and look-ahead assessment of the transmission quality.
AS-Interface
System components and accessories
AS-Interface analyzers
■ Application (continued)
Data mode
Trace mode
The presentation of message frames in the style of a classic field
bus analyzer is indispensable for complex troubleshooting.
Extensive trigger functions and recording and viewing filters are
available for this purpose.
An external trigger input and trigger output round off the scope
of functions in order to find even the most difficult errors.
For troubleshooting in connection with safety monitor applications, changes of status in the code tables of safety slaves are
identified and assessed.
Test log
NSA0_00362
In this mode the analyzer now shows not only the digital input/
output values but also the current analog values and the input
status of the safety slaves.
The recorded data of the online statistics are easy to output and
document using a test log. Verification of the state of the plant
can thus be provided for approvals or service assignments.
The new measurement assistant records the bus signals for an
adjustable period, automating the creation of the test log. A standardized quality test of AS-i plants is thus possible.
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AS-Interface
System components and accessories
AS-Interface analyzers
■ Selection and ordering data
3RK1 904-3AB01
Version
Order No.
AS-Interface analyzers
• For testing actuator/sensor interface systems
• For service assignments in installations and networks with AS-Interface systems
• Scope of supply:
- AS-Interface analyzers
- RS 232 cable for connecting to PC
- Diagnostics software (CD-ROM) for PC
(Windows 95/98, ME, 2000, NT, XP,
Vista Home Premium / Business /
Ultimate 32)
3RK1 904-3AB01
AS-Interface M12 feeders
• For adaptation of shaped AS-Interface cable to a standard round cable
• Insulation piercing method for connection of AS-Interface cable
• M12 socket for connection of standard round cable
• Degree of protection IP67
3RX9 801-0AA00
M12 cable plugs
• Cable: PUR
• Length: 5 m
• Color: Black
3RX8 000-0CD42-1AF0
USB/serial adapter
To connect a serial PC cable
(for connection to serial PC interface/RS 232) to the USB port of a PC,
recommended for use in conjunction with
• SIMOCODE pro 3UF7
• 3RK3 Modular Safety System
• 3RW44 soft starters
• ET 200S/ECOFAST/ET 200pro Motor Starters
• AS-i safety monitor
• AS-Interface analyzers
3UF7 946-0AA00-0
Accessories
3RX9 801-0AA00
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AS-Interface
System components and accessories
Miscellaneous accessories
■ Selection and ordering data
Version
Systemhandbuch · 12/2007
AS-Interface / ASIsafe
as-interface
Order No.
AS-Interface system manual
Technical information and overview of the AS-Interface product range from Siemens,
scope: approx. 600 pages
• German edition, paper version (black&white print)1)
3RK2 703-3AB02-1AA1
• English edition, paper version (black&white print)2)
3RK2 703-3BB02-1AA1
AS-Interface standard distributors, for AS-Interface flat cables
• Current carrying capacity up to 7 A
• Delivery includes special mounting plate for wall and standard rail mounting
• Seals (3RK1 902-0AR00) are required only if a cable is to be terminated in the
distributor and must be ordered separately
3RK1 901-1NN00
AS-Interface compact distributors, for AS-Interface flat cables
Current carrying capacity up to 6 A
3RK1 901-1NN10
3RK1 901-1NN00
3RK1 901-1NN10
AS-Interface M12 feeders
3RX9 801-0AA00
For flat cable
For
Cable length
Cable end
in feeder
AS-i
M12 socket
--
available
6
3RX9 801-0AA00
AS-Interface M12 feeders
3RK1 901-1NR10
For flat cable
For
Cable length
Cable end in
feeder
AS-i
M12 socket
--
not
available
3RK1 901-1NR10
M12
cable box
1m
not
available
3RK1 901-1NR11
M12
cable box
2m
not
available
3RK1 901-1NR12
M12 socket
--
not
available
3RK1 901-1NR20
M12
cable box
1m
not
available
3RK1 901-1NR21
M12
cable box
2m
not
available
3RK1 901-1NR22
AS-i / Uaux
3RK1 901-1NR11
AS-Interface M12 feeders, 4-fold
For flat cable
For
Cable length
Cable end in feeder
AS-i / Uaux
4-fold M12 socket
delivery includes
coupling module
--
available
3RK1 901-1NR00
3RK1 901-1NR00
3RK1 901-1TR00
M12-T distributors
• IP68
• 1 x M12 plug
• 2 x M12 box
3RK1 901-1TR00
M12 Y-shaped coupler plugs
For connection of two sensors to one M12 socket with Y connector
6ES7 194-1KA01-0XA0
6ES7 194-1KA01-0XA0
1)
Free-of-charge download from the Internet at
http://support.automation.siemens.com/WW/view/de/26250840
2)
Free-of-charge download from the Internet at
http://support.automation.siemens.com/WW/view/de/26250840
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AS-Interface
System components and accessories
Miscellaneous accessories
■ Selection and ordering data (continued)
3RX8 000-0GF32-1AB5
Version
Order No.
M12 addressing cables to M12
• Standard M12 cable for addressing slaves with M12 connection,
e.g. K60R modules
• When using the current version of the 3RK1 904-2AB01 addressing unit
• 1.5 m
3RX8 000-0GF32-1AB5
Addressing cables, with banana plug, to M12
• For addressing slaves with M12 connection, e.g. K60R modules
• When using the older version of the 3RK1 904-2AB00 addressing unit
3RK1 901-3RA00
AS-Interface sealing caps M12
for free M12 sockets
3RK1 901-1KA00
AS-Interface sealing caps M12,
tamper-proof
for free M12 sockets
3RK1 901-1KA01
AS-Interface sealing caps M8
for free M8 sockets
3RK1 901-1PN00
AS-Interface seals M20
• For AS-Interface cable, shaped
• For insertion in M20 glands
3RK1 901-1MD00
3RK1 901-3RA00
3RK1 901-1KA00
3RK1 901-1KA01
3RK1 901-1PN00
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3RK1 901-1MD00
Cable adapters for flat cables
Connection of AS-Interface cable to metric gland with insulation piercing method
• Continuation using standard cable
- For M16 gland
- For M20 gland
3RK1 901-3QM00
3RK1 901-3QM00
3RK1 901-3QM10
• Continuation using pins
- For M16 gland
- For M20 gland
3RK1 901-3QM01
Cable clips for cable adapters
3RK1 901-3QA00
Cable terminating pieces
For sealing of open cable ends
(shaped AS-Interface cable) in IP67
3RK1 901-1MN00
3RK1 901-3QM11
3RK1 901-3QA00
3RK1 901-1MN00
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AS-Interface
System components and accessories
Miscellaneous accessories
■ Selection and ordering data (continued)
Version
Order No.
K45 mounting plates
• For wall mounting
3RK1 901-2EA00
• For standard rail mounting
3RK1 901-2DA00
Sealing sets
• For K60 mounting plate and standard distributor
• Cannot be used for K45 mounting plate
• One set contains one straight and one shaped seal
3RK1 902-0AR00
3RK1 901-2EA00
3RK1 902-0AR00
K60 mounting plates
suitable for all K60 compact modules
• For wall mounting
3RK1 901-0CA00
• For standard rail mounting
3RK1 901-0CB01
3RK1 901-0CA00
Other accessories:
• See Catalog FS 10, section "Proximity Switches"
--> "Accessories"--> "Plug-in Connectors"
See A&D-Mall, section "Sensors, Measurement and Testing
Systems" --> "Proximity Switches" "Accessories"
--> "Plug-in Connectors"
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