Kozyheat 231ZC Owner Manual


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Kozyheat 231ZC Owner Manual | Manualzz
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IMPORTANT:
READ INSTRUCTIONS CAREFULLY BEFORE
INSTALLATION. FAILURE TO INSTALL THIS
FIREPLACE CORRECTLY CAN CAUSE SERIOUS
STRUCTURAL AND FIRE HAZARDS AND MAY
VOID YOUR WARRANTY.
Revised 3/96
ZC AVAILABLE OPTIONS
1. #753 Black Upper Grill 2. 4754 Black Lower Grill
3. #750 Brass Upper Grill 4. #755 Brass Lower Grill
5. #9981 Arched Door Trim 6. 4628 Arched Face Trim
7. #617 44" Lintel Iron 8. #616 Arched Lintel Iron
9. #945 4" Vent 10. #940 4" Closure Vent
11. #669 Duct Kit 12. #670 Duct Kit (with pipe)
NOTE: Unit is available with either black or gold plated doors.
INDEX
INSTALLATION CAUTIONS .. 2... 2000 4 0 0 0 0 в 0 0 0 5 5 5 0 4 00 0 0 0 0 0 4 084 05005 2
MINIMUM CLEARANCES. .... 2.242000 8 5 0 0 006 0 a 5 1 105508 0 0 0 0 ree ree arme» 3
FOUNDATION REQUIREMENTS. . . . 1. 244 2 004 50000 4 105 0085 0 0 0 600 0 8 0 008 4 00000 4
HEARTH DIMENSIONS (MINIMUM SIZE) . . . . . e + 4 2580500000 0 0 arre ae ren rr. 4
CHIMNEY CONNECTION. . 1... 2 2 0 0 4 5 0 0 4 004 0 sv av a ss sn a 0 ss a a a so =» = 5-6
OUTSIDECOMBUSTION AIR . . . . 2.265 0 0 0 4 06058 5 0 000 5 00 0 0 0 0 0000 eee 7
OPTIONAL HEAT DUCTING. .. .. 224 4200000 001 2 4 6 5 a ss a as a on na a as oo no 7-8
FAN KIT . . . . . i tt tt tv oc cos a so a wn as so ss ss as av on ws x sa ax =v == 9-10
FRAMING DIMENSIONS .. 2... 200005000000 000 0 0 8 8 0 0 0 4 0 00 0 0 8 0880500000 10
MANTEL CLEARANCE. .... 222.88 8 8 0 000 0 00 0 0 0 1 8 0 8 0 8 0 0 0 0 0 4 40000008 11
FACING INSTALLATION. .. .. 2.080000 0000000 4 0 1 08 0 0 0 0 8 0 1 0 1 1 0 08 0000 11-12
DAMPER ROD ADJUSTMENT . . . ...oncoodreccrenanroa 0 0 0 0 0 1 era rrrereo 12
GRILL INSTALLATION. .. 2... 2224 008 0 004 04 0 0 0 0 0 5 uo nd e ae oe armar e me. 43
FIREBRICK INSTALLATION . . . 2.222500 0040000 5 4 20 04 0 1 0 0 0 0 o reee eee a 14
FIREPLACE OPERATION .. 2.224 4 4 40004 0 0 1 0 0 5 0 0 0 to enora re rece remo 45
MAINTENANCE REQUIREMENTS. ... 2.282000 4 4 0 0 0 0 08 0 0 ar e aa ne ere aa. 16-17
TROUBLE ЗНООТИ№6 СЫЮЕ. . . . . . . . . 2 2 2. 2 5 0 0 0 4 4 0 0 0 0 0 000000400400 17
Page 1
IMPORTANT:
READ THIS MANUAL BEFORE INSTALLING
AND USING THIS FIREPLACE
INSTALLATION CAUTIONS:
Heat Transfer:
A) The heat register outlet covers must not terminate below the hot air ductwork outlets to prevent
a heat sink. See Figure 6.
Chimney:
A) Use only a listed type HT Chimney per UL 103 or ULC $629
B) Do not vent any other appliance through this chimney system.
C) Follow manufacturer's instructions for proper installation of the chimney.
D) Ensure that the chimney brand you purchase is equipped with the corresponding anchor plate for
attachment to the fireplace.
E) The chimney should be at least 10' tall (above the fireplace) and at least 2' higher than the peak
of the house, or smoke back may occur when the doors are opened.
Cold Air Transfer Areas
A) If this fireplace is installed on an exterior wall it must be insulated just like any other wall in your
home, if it is not, you will have a cold air transfer.
B) Secure combustion air pipes together with screws to prevent them from coming apart and leaking
cold air.
Foundation:
A) Although no foundation is required for the unit and its metal chimney, the foundation must be
sufficient to carry the weight of the face brick and/or rock front, if used.
INSTALLATION
NOTE: Installation and/or repair of this unit should only be done by a qualified installer.
This appliance has been tested to and complies with U.L. Standard 127(7/90) and CAN/ULC-S610-M87.
Installation must conform with local building codes, or in the absence of local building codes, with the
NFPA 211 Standard for Chimney, Fireplaces, & Vents, CAN/CSA B365..
A. SPECIFICATIONS. See Figure 1.
Height 49-1/2"
Width 41"
Depth 22"
Flue Size 8"
Hot Air Ducts 8"
Page 2
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FIG. 1
Minimum clearance to combustibles:
Unit back to wood enclosure - 1/2"
Unit sides to wood enclosure - 1/2"
Unit door to an adjacent wall - 16"
Heat vents to ceiling - 10"
Top of grill opening to a mantel (using both 8" heat ducts) - 6"
Top of grill opening to a mantel (heat ducts not used) - 11"
CAUTION: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS.
Page 3
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INSIDE WALL
Minimum Foundation Requirements
Note: Wall thickness(es) must bs added.
FIG. 2A
MINIMUM HEARTH AND HEARTH EXTENSIÓN
MEASUREMENTS
22" N— ar
1/2" PLYWODD x —
any
167
7
DESIRED HEARTH HEIGHT
FT HEARTH EXTENSION
37°
—
FIG. 2B
B. PREPARE THE OPENING
1. Place the unit in the desired location. This unit may be placed on any flat combustible or non-
combustible floor surface without carpeting or linoleum. A minimum depth of 22-1/2", width of 41", and
height of 49-1/2" plus the hearth height is required for installation. See Figure 2A.
NOTE: A non-combustible hearth extension equivalent to 3/8" millboard (R=.75, C=1.3, K= 0.5) must be
used. If the unit is to be installed without a raised hearth, it must extend 24" in front of and 8" beyond the
sides of the fuel opening. If the unit is to be installed with a raised hearth, it must extend 16" in front of and
8" beyond the sides of the fuel opening See. Figure 2B.
NOTE: If using the optional fan kit run 115V wiring into the lower left of the unit (a knockout is provided).
The insulation must be cut away.
Page 4
1/2” PLYWOOD
HEARTH EXTENSION MUST
BE. COVERED BY A NOTE: ALLOW SPACE TO OPEN
NON-COMBUSTIBLE MATERIAL, LOWER GRILL WHEN HEARTH
FIG. 3 HAS BEEN COMPLETED,
C. CHIMNEY & VENTING INSTALLATION
CAUTION: The bottom grill must be allowed to open. Do not place the unit in a manner that would
obstruct this grill. See Figure 3.
NOTE: Recommended chimney systems are 8" HT Double-wall insulated pipes, such as Dura-Vent,
Metalbestos, Pro Jet, Security, Metal-Fab, Jakes Evan, or American Metal Products. Hussong Mfg Co Inc
does not recommend the air-cooled chimney system.
IMPORTANT: Purchase the appropriate anchor plate with your chimney system. Sealant and screws for
attaching the anchor plate to the fireplace are included. See Figure 4.
1. Place a bead of sealant under the chimney anchor plate and push the plate collar into the fireplace
flue. See Figure 4. Secure with metal screws. Connect the first chimney section per the manufacturer's
installation instructions.
ANCHOR PLATE
(provided by chimney mig.)
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(optional)
FIG. 4
SEALANT BEAD
Page 5
ma 1 NON-COMBUSTABLE ——
| MATERIAL N
|
A 2" MIN,
MUST NOT EXCEED CLEARANCE
- 30° ANGLE ——
La
OUTSIDE
= AIR INLET
| 1/2" MINIMUM
CLEARANCE
FIG. 54
1. Install the chimney in accordance to the chimney manufacturer's installation instructions. The
chimney needs to be a minimum of 10' overall, with a minimum of 3' above the roof line and 2' above
the nearest peak. See Figure 5A & B.
CAUTION: A straight chimney system is the preferred method. A maximum of 30 degree elbows are
approved for use with this units. Follow manufacturer's suggested clearances to combustibles.
— B= ——
2’ MINIMUM
| 10° | a
MINIMUM HEIGHT 3'
|
TS
2” MINUMUM /
FIG. 5B
Page 6
2. This unit requires an outside air source for combustion. This should be connected before framing
the unit in.
a) Connect 4" 30 gauge, (or heavier), galvanized pipe to the adapter.
b) Run pipe to the nearest outside wall. Connect sections with metal screws. DO NOT use flex
aluminum outside of the chamber.
NOTE: If the combustion air pipe runs for any length outside of the heat chamber, but inside the house,
wrap it with insulation to eliminate condensation or frost build up.
с) If it is necessary to run the pipe for more than 10' it is recommended that you increase to a 6”
pipe. The maximum length recommended to run the pipe is not more than 26' feet and not more than
three elbows. Duct the shortest possible way. DO NOT terminate in the attic or into a garage. If ducting
beside the chimney chase, terminate the intake air at least three feet below the termination level of the
chimney. The air can also be ducted below the floor level of the fireplace providing it is ducted to the
outside.
NOTE: A closure vent (#940) is available to shut off the air at the outside termination of the intake pipe
from inside the home. When the fireplace is not in use this eliminates any cold air transfer into the home.
We recommend the use of this vent on all Kozy Heat installations.
3. Optional heat outlet ducts may be vented into the same room as the fireplace or may be vented
to other rooms. Venting should be completed before framing the unit in. An optional duct kit is available
from your dealer and includes the necessary adapters and vent grills. A maximum run of 10 is
recommended.
CAUTION: Use ONLY Kozy Heat duct kits #669 or #670. Use ONLY 8" vent pipe, do not reduce the
size. Leave a 2" clearance to combustibles.
CAUTION: Do not terminate the heat register outlet covers below the hot air ductwork outlets to prevent
a heat sink. See Figure 6.
CAUTION: Do not terminate the heat register
outlet covers below the hot air ductwork to
prevent a heat sink.
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NOTE: THIMBLE MUST BE INSTALLED
WITH CROSS VENTILATION HOLE UP.
FIG. 7
D. HEAT DUCT KIT INSTALLATION
Your optional complete #570 heat duct kit includes 2 each of the following:
1 Adaptor Rings - (C)
2 1' Section 'B' Vent Pipe - (D)
3. 'B' Vent Elbow - (E)
4, Extension Sleeve - (F)
5 Wall Thimble - (H)
6 Grill Cover - (1)
NOTE: Kit #669 does not include items D and E.
When running the pipe through a wall, the thimble shield must be used.
Using Figure 7 as a guide:
a) Using a utility knife, cut the insulation (A) away from the 8" holes on top of the unit (B).
b) Place an adaptor ring (C) into the hole and bend the tabs back to secure in place.
C) Connect 8" 'B' vent pipe (D) to the adaptor ring and secure.
d) Connect additional pipe sections, and/or elbows (E) to the desired length.
e) When passing through the wall termination install the thimble (H), and extension sieeve (F) to
prevent heat transfer.
f) The grill covers (1) are attached upon completion of the wall.
NOTE: Thimbles should terminate 10" below ceiling level.
NOTE: The maximum length of the ducting run is not more than 10' in any direction. DO NOT run
the ductwork downward, this will cause a heat sink.
Page 8
E. FAN KIT INSTALLATION
INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER
NOTE: If a fan is going to be installed, the wiring must be done prior to enclosing the sides of the unit.
Your optional fan kit includes:
1. Fan assembly with 2 -110 CFM fans and limit switch already mounted.
2. Components Package (Includes: Speed control with nut & knob*, Receptacle, 2" cover, (2) nuts.)
*NOTE: To wall-mount the speed control, you will need to purchase: (1) Electrical box
(1) Cover / switch plate
NOTE: Code approved line voltage wiring 16 gauge or better must be used when wiring this system.
NOTE: Place the limit switch (magnet attached) (4) on the bottom of the unit, approximately in
the center. |
NOTE: The lower grill may need to be removed in order for the fan to be installed.
Place fan (1) over mounting studs (2).
Place nuts on mounting studs and tighten.
Install electrical box and mount the on/off speed control on a wall, if desired.
Snap the receptacle into the cover. |
Insert 115V wiring (with ground) through the romex connector installed in the electrical box
in the side of the unit and wire to the receptacle.
Place the cover on the box and secure with screws.
Plug cord (3) into fan receptacle.
8. Turn on/off speed control clockwise until it clicks.
с В о № —
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FIGURE 8
WHEN USING FAN LIMIT
SWITCH, PLACE SWITCH NEAR THE CENTER
OF THE FIREBOX BOTTOM.
Page 9
NOTE: The fan will not operate unless the speed control has been turned on. The fan will not
turn on until sufficient heat is applied to the thermostatic control switch (4). The fan will turn on and off
_ automatically when the fireplace heats and cools. Adjust fan to desired speed while it is running.
NOTE: This appliance, when installed, must be electrically grounded in accordance with
local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-
1990, or the Canadian Electrical Code, CSA C22.1.
в
2" MIN. CLEARANCE 7 — CHIMNEY
| MN FIRESTOP
| Vn ANCHOR PLATE
ALLOW 1/2° SPACE BETWEEN | (must be same as chimney)
THE UNIT AND HEADER U
— A| 1/27 MIN. CLEARANCE BETWEEN
N |
NON-COMBUSTIBLE HEARTH UNIT AND WALL
TOP. (brick, tile, slate, ect)
NOTE: Hearth height must
not inhibit lower grill opening ALLOW SPACE FOR THE
— FINISHED WALL BETWEEN
Dar THE BACK OF THE FACE
& THE FRONT OF THE 2X4
teen p>
x TYP. DIM WHEN USING ZC DUCT KIT #670 (COMPLETE) um rs
F. FIREPLACE FRAMING & FACING
1. Frame in the fireplace. See Figure 9. Maintain the necessary clearances to combustibles. The
framing materials should not come in actual contact with the fireplace. If installing a mantel, (a combustible
mantel may be used) maintain a 6" clearance to the upper grill if using both hot air ducts and 11" clearance
when no hot air ducts are used. The mantel should be no more than 6" deep.
2. Complete the fireplace front.
NOTE: The fireplace may have an exposed face, or may be covered with a surface material. This
material MUST be non-combustible in nature from the bottom of the unit to 6" above the upper grill. Brick,
tile, marble, or stone may be used. This material MUST NOT come in direct contact with the unit or cracking
of the face materials will occur.
Do not place the facing or other surface materials closer than 3" from the unit door, to allow adequate room
for opening the doors. Allow adequate space from the chimney damper handle to the brick to easily turn
the handle.
CAUTION: If using "thin" brick a non-combustible facing material such as rock board must be used in front
of the unit face. This facing must not be attached to the unit. See Figure 10 for proper cutting diagrams.
Page 10
2 pes required
pr 5.757 22.507 5757
| #620
se sto EXPANDED METAL FACE
—— 44007 mm
FIG. 10
If installing with an exposed face, or using "thin brick", place the facing material behind the fireplace face
flange. See Figure 11 for proper clearances. Exposed face installations should now go to Section G.
NOTE: The facing material should overlap the side framing studs approximately 1/4" -3/8" in order for the
outer face of the unit to cover the sheetings edge.
3. Lay the face brick in front of the fireplace (do not tie the brick to the unit).
4. At approximately 11 brick courses high (depending on the brick size) lay the optional arched lintel
iron on the brick (do not tie to the fireplace). See Figure 12.
CAUTION: Do not lay the brick closer than 3" to the doors or it will hinder their opening.
NOTE: If using a straight lintel, the lintel would be placed approximately 13 courses high.
NOTE: A grill extension (part #749) must be used to extend the grill out even with your brickwork. This may __
be ordered through your local dealer.
10” MIN,
6’MIN (USING BOTH 8% HEAT DUCTS)
11° MIN CUSING NO 8" HEAT DUCTS)
FIG. 11
Page 11
AT APPROXIMATELY 11 BRICK COURSES HIGH (DEPENDING
ON THE BRICK SIZE) LAY THE OPTIONAL ARCHED LINTEL
IRON ON THE BRICK (DO NOT TIE TO THE FIREPLACE).
IF USING A STRAIGHT LINTEL, THE LINTEL WOULD
BE PLACED APPROXIMATELY 13 COURSES HIGH.
FIG. 12
5. If using brick facing, it will be necessary to lengthen the damper rod to allow for the extra depth of
the brick facing. To lengthen: See Figure 13.
a) Reaching into the opening of the upper grill area, loosen the wing bolt located near the face of the
unit. Pull the square damper rod out to the necessary length. The rod should extend 1-1/2" beyond the
facing material to allow for the damper handie and "finger room".
b) Re-tighten the wing bolt.
77
—
FIG. 13
6. Soldier brick may be used in place of the upper grill ONLY under the following conditions:
A. The equivalent air flow of the upper grill must be maintained. Approximately 140 square
inches.
B. To achieve the required air flow BOTH 8" heat ducts must be used as well as the soldier
brick. See figure 12 above.
CAUTION: If the heat ducts are not used in conjunction with the soldier brick application, the unit
will overheat and a fire could occur.
Page 12
G. COMPLETE THE INSTALLATION
1. install the grills.
Upper Grill
a) Line the rods of the grill up with the upper holes.
b) Place the rods in the holes and push up until the bottoms of the rods clear the face.
с) Place the bottom of the rod into the lower hole and release. The grill will set down into place.
Lower Grill - see Figure 14
a) The lower grill is attached to the hinges (A) located at the bottom of your unit.
b) Remove the 1/4" nuts (B) from the lower grill assembly.
NOTE: Do not remove the 1/4" spacer (C).
с) Slip the bolt through the hinge (A).
d) Re-attach the 1/4" nuts (B).
e) Repeat "a" through "d" for the remaining hinge.
The grill is now in place. The grill may be lowered for lighting purposes, etc.
2. Install the firebrick. See Figure 15.
a) Starting in the back of the unit, place five firebrick under the firebrick brackets (1).
b) Using the same method, place three firebrick on each side (2).
с) Place the bottom firebrick in using the diagram as a pattern (3).
d) Place five firebrick (5) into the angled brick bracket (4). These firebrick are positioned at a 45
degree angle. Leave a 1-1/2" space on each end.
e) Place the stainless steel cap (6) over the top edge of the angled firebrick and rest the ends on
the brackets (7).
3. Install damper and door handles.
Page 13
Figure 15
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PARTS LIST
1. Arched Door Frame 8. Hot Air Duct Cover
2. Pyroceram Glass 9. Anchor Plate
3. Intake Damper Handle 10. Header Stand-off
4. Chimney Damper Handle 11. . Outside Air Inlet
5. Heat Outlet Grill 12. Arched Lintel Iron
6. Hot Air Ductwork 13. Firebrick Lining
7. Type HT Chimney 14. Lower Grill
Page 14
This fireplace system uses outside air for combustion. The air is drawn into the unit from outside your
home to provide oxygen for the fire. This eliminates robbing valuable oxygen from your home and
starving other fuel burning appliances of combustion, ventilation, and dilution air.
Kozy Heat's air-seal air tight door system seals the fireplace eliminating heat loss and allowing you to
completely control your fire. This give you maximum heat potential. using a minimum of firewood to
produce this heat. This is accomplished by controlling the burn rate with the inlet air control and the
damper control.
The Kozy Heat fireplace heating system creates heat for your home by a convective air flow through the
heat chamber that is constructed around the fireplace. Room air is drawn in through the lower grill, the
air then circulates upward around the fireplace as heat radiates off the fireplace. This heated air exits
the chamber through the upper grill area back into the room. Air can also be ducted to another room
through the use of the heat duct kit.
An optional blower increases the circulating air flow.
FOR USE WITH SOLID FUEL ONLY. Do not use a fireplace insert or other products not specified for
use with this product.
1) Open both dampers counter clockwise until they stop.
NOTE: The combustion air is controlled by the damper control closest to the door level and the exhaust
damper is controlled by the damper control closest to the upper grill.
2) Place two logs (3" to 6" diameter) into the unit with the ends front to back and approximately 12"
of space between them. Crumble a few pieces of newspaper (or use small kindling) and lay it between
the logs. Now lay 2 to 4 pieces of wood (small) across the first two logs (bridging over the kindling.)
NOTE: Build the fire directly on the firebrick. Do not elevate the fire or use a grate.
3) Build the fire no closer than 6" from the front of the unit.
4) Light paper and kindling with matches.
CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar
liquids to start or freshen up a fire. Keep all such liquids well away from the fireplace while it's in use.
5) Close doors against latch holding open about 1/2".
6) When the fire is buming well on kindling, add larger wood.
NOTE: Slowly load your firebox with average sized split wood. Approximately 40-60 pounds over a
period of one-half hour. DO NOT OVERFIRE, this could damage the unit and void the warranty.
7) Close doors and latch.
Page 15
NOTE: Fireplaces equipped with doors should be operated only with doors fully open or fully closed. If
doors are left partly open gas and flame may be drawn out of the fireplace opening creating risks of both
fire and smoke.
8) After large logs are buming, close draft and damper to create desired fire level.
a) The chimney damper (top knob) is used to hold heat with the firebox, providing more heat
for your home. When completely closed it will allow a small amount of smoke and gas
to escape. Adjust this knob to the desired setting first. The further closed the damper,
the more heat produced per log.
b) The intake damper (bottom knob) is used to control the burn rate. Adjust this knob to the
desired setting, usually allowing a flame level of about 4” maximum.
с) Each fireplace installation is different. You will need to experiment to determine the best
setting for your fireplace and chimney to achieve the best fire and heat.
NOTE: Your zero clearance fireplace is equipped with a secondary bum chamber providing a cleaner,
more efficient burn. As smoke and gases discharge from the logs, a second air chamber introduces
combustion air and these gases are automatically bummed again, reducing emissions and increasing
efficiency.
9) When adding wood, first open the chimney damper, wait 2 or 3 minutes, then open the doors and
add wood. This will prevent any smoke spillage from entering your home.
10) — Always leave the intake damper slightly open. This will help keep the glass doors cleaner.
11) When disposing of ashes always place ashes in a metal container with a tight fitting lid. The
closed container of ashes should be placed on a non-combustible floor or on the ground, well away from
all combustible materials, pending final disposal. If the ashes are disposed of by burial in the soil or
otherwise locally dispersed, they be retained in the closed container until all cinders have thoroughly
cooled.
Precautions
1) Do not burn waste paper.
2) Do not obstruct room air inlet and outlet air grills. This can cause the unit to overheat.
3) Do not store clothing, furniture or combustibles within 36" of the unit.
4) The chimney should be inspected monthly during the heating season to determine if a creosote
buildup has occurred. If creosote has accumulated it should be removed to reduce the risk of a chimney
fire. We recommend a professional chimney cleaner inspect and clean the chimney at least once
annually.
5) Burn only dry seasoned wood. Extremely hard woods, such as oak or ash can require up to two
years of drying time to be adequately dried.
6) For further information on using your heater safely obtain a copy of the National Fire Protection
Association publication "Using Coal & Wood Stoves Safely." NFPA No. HS-10-1987.
Page 16
Maintenance Requirements
The chimney should be inspected monthly during the heating season to determine if a creosote buildup has
occurred. If creosote has accumulated it should be removed to reduce the risk of a chimney fire. Inspection
can be accomplished from the top of the chimney, or from inside the stove by removing the chimney baffle.
The baffle may be removed by removing the 2 - 1/2" nuts holding it in place. We recommend a professional
chimney cleaner inspect and clean the chimney at least once annually.
Should the glass become discolored with creosote clean on a regular basis. We recommend oven cleaner
or a cleaner specifically designed for fireplace glass.
DO NOT use abrasive cleaners. Clean only when the glass is cooled.
In the event of glass breakage, due to overfiring or a log falling against the glass, let the unit cool completely.
Do not use the fireplace with broken or cracked glass. Replace only with Kozy Heat part #150375.
To remove broken glass:
1 Open the door and lift off the hinges.
2 Place the door (right side down) on a flat surface.
3. Remove the glass clips and carefully remove the broken pane.
4 Properly discard the broken glass.
Follow the directions included with your replacement glass for proper installation.
|. TROUBLE SHOOTING GUIDE
Problem Cause
Smokes back through the doors when they are A. Chimney damper not opening.
opened, when first starting or when the fire dies B. Chimney not high enough.
down. C. Chimney diameter not large enough.
OR D. Cold wind cooling poorly insulated chimney.
E. Chimney cap too close to flue termination.
Smokes out the doors or the intake pipe F. Adjacent structures, trees, etc. to close
when the wind is blowing from a to chimney, remove or raise chimney.
certain direction. G. Screen on chimney top plugged, or too fine.
H. Restriction within chimney, creosote, mortar,
leaves, bird nest, etc.
|. Ice build-up on chimney top.
The unit won't generate enough heat. A. Wood is not seasoned or it is wet
from snow or rain.
B. Not enough wood being used. 40-60
Ibs. of wood is necessary for optimum heat.
C. Not enough grill opening for heat to
come out or for air to get in.
Page 17
Problem Cause
There is a terrible odor coming from by stove. A. New paint. The unit should preferably be burned
prior to new installation. This odor should not last
past the third burn at a moderate burn rate.
Hussong Mfg Co Inc
204 Industrial Park Drive
PO Box 577
Lakefield, MN 56150-0577
507-662-6641
507-662-6644 FAX
Revised 3/96
Page 18

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