Emerson 648B Installation guide

00825-0100-4648_CC.fm Page 1 Monday, February 13, 2012 12:48 PM
Quick Installation Guide
00825-0100-4648, Rev CC
February 2012
Rosemount 648 Wireless
Rosemount 648 Wireless Temperature
Transmitter
Start
Wireless Considerations
Step 1: Physical Installation
Step 2: Verify Operation
Reference Information
Product Certifications
Declaration of Conformity
End
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Quick Installation Guide
00825-0100-4648, Rev CC
February 2012
Rosemount 648 Wireless
© 2012 Rosemount Inc. All rights reserved. All marks property of owner.
Emerson Process Management Rosemount Temperature GmbH Emerson Process Management
Frankenstrasse 21
Rosemount Division
Asia Pacific Private Limited
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) (800) 999-9307
T (Intnl) (952) 906-8888
F (952) 906-8889
63791 Karlstein
Germany
T 49 (6188) 992 0
F 49 (6188) 992 112
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947 / (65) 6777 0743
Enquiries@AP.EmersonProcess.com
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount® 648. It does not
provide instructions for detailed configuration, diagnostics, maintenance, service,
troubleshooting, or installations. Refer to the Rosemount 648 Reference Manual
(Document No. 00809-0100-4648) for more instruction. The manual and this QIG are also
available electronically on www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please
review the Product Certifications section for any restrictions associated with a safe
installation.
• Before connecting a Rosemount Field Communicator in an explosive atmosphere,
ensure the instruments are installed in accordance with intrinsically safe or
non-incendive field wiring practices. Electrical shock can result in death or serious
injury.
• Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock. This device complies with Part 15 of the FCC Rules.
Operation is subject to the following conditions. This device may not cause harmful
interference. This device must accept any interference received, including
interference that may cause undesired operation. This device must be installed to
ensure a minimum antenna separation distance of 20 cm from all persons.
• The Power Module may be replaced in a hazardous area. The Power Module has
surface resistivity greater than one gigaohm and must be properly installed in the
wireless device enclosure. Care must be taken during transportation to and from the
point of installation to prevent electrostatic charge build-up.
IMPORTANT NOTICE
Shipping considerations for wireless products:
The unit was shipped to you without the Power Module installed. Please remove the
Power Module prior to shipping the unit.
Each Power Module contains two “C” size primary lithium batteries. Primary lithium
batteries are regulated in transportation by the U.S. Department of Transportation, and
are also covered by IATA (International Air Transport Association), ICAO (International
Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous
Goods). It is the responsibility of the shipper to ensure compliance with these or any other
local requirements. Please consult current regulations and requirements before shipping.
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Quick Installation Guide
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February 2012
Rosemount 648 Wireless
WIRELESS CONSIDERATIONS
Power Up Sequence
The Rosemount 648 and all other wireless devices should be installed only after the Smart
Wireless Gateway (“Gateway”) has been installed and is functioning properly. Wireless
devices should also be powered up in order of proximity from the Gateway, beginning with
the closest. This will result in a simpler and faster network installation. Enable Active
Advertising on the Gateway to ensure that new devices join the network faster. For more
information see the Smart Wireless Gateway Manual (Doc. No. 00809-0200-4420).
Antenna Position
The antenna should be positioned vertically, either straight up or straight down, and it should
be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow
for clear communication to other devices.
Figure 1.
Conduit Entry
Upon installation, ensure that each conduit entry is either sealed with a conduit plug using
approved thread sealant, or has an installed conduit fitting or cable gland with appropriate
threaded sealant.
Figure 2.
Conduit Entry
Conduit Entry
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Quick Installation Guide
Rosemount 648 Wireless
00825-0100-4648, Rev CC
February 2012
Field Communicator Connections
The Power Module needs to be installed in the device for the Field Communicator to
interface with the 648. Field communication with this device requires a Field communicator
using the correct 648 wireless DD. The correct DD for the available protocol should be
selected. Refer to Figure 3 below for instructions for connection of the Field Communicator
to the 648.
Figure 3. Connection Diagram
1
2
P/N 00753-9200-0020
3
4
COMM
STEP 1: PHYSICAL INSTALLATION
The Rosemount 648 can be installed in one of two configurations: Direct Mount, where the
thermocouple or sensor is connected directly to the 648 housing’s conduit entry, or Remote
Mount, where the thermocouple or sensor is mounted separate from the 648 housing, then
connected to the 648 using conduit. Choose the installation sequence that corresponds to
the mounting configuration.
Direct Mount
The direct mount installation should not be used when installing with a Swagelok® fitting.
1. Install the sensor according to standard installation practices. Be sure to use an
approved thread sealant on all connections.
2. Attach the 648 housing to the sensor using the threaded conduit entry.
3. Attach the sensor wiring to the terminals as indicated on the wiring diagram.
4. Connect the Power Module.
NOTE:
Wireless devices should be powered up in order of proximity from the Smart Wireless
Gateway, beginning with the closest device to the Gateway. This will result in a
simpler and faster network installation.
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Rosemount 648 Wireless
STEP 1 CONTINUED...
5. Close the housing cover and tighten to safety specification. Always ensure a proper seal
by installing the electronics housing covers so that metal touches metal, but do not over
tighten.
6. Position the antenna such that it is vertical, either straight up or straight down. The
antenna should be approximately three ft. (0,91 m) from any large structures or
buildings, to allow clear communication to other devices.
Possible antenna rotation shown.
Antenna rotation allows for best
installation practices in any
configuration.
Possible antenna rotation shown.
Antenna rotation allows best
practices for any configuration.
Remote Mount
1. Install the sensor according to standard installation practices. Be sure to use an
approved thread sealant on all connections.
2. Run wiring (and conduit, if necessary) from the sensor to the 648.
3. Pull the wiring through the threaded conduit entry of the 648.
4. Attach the sensor wiring to the terminals as indicated on the wiring diagram.
5. Connect the Power Module.
NOTE:
Wireless devices should be powered up in order of proximity from the Wireless
Gateway, beginning with the closest device to the Gateway. This will result in a
simpler and faster network installation.
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Rosemount 648 Wireless
00825-0100-4648, Rev CC
February 2012
STEP 1 CONTINUED...
6. Close the housing cover and tighten to safety specification. Always ensure a proper seal
by installing the electronics housing covers so that metal touches metal, but do not over
tighten.
7. Position the antenna such that it is vertical, either straight up or straight down.The
antenna should be approximately three feet (0,91 m) from any large structures or
buildings to allow clear communication to other devices.
STEP 2: VERIFY OPERATION
Operation can be verified in four locations: at the device via the LCD, by using the Field
Communicator, at the Gateway via the Smart Wireless Gateway’s integrated web server, or
via AMS™ Suite: Intelligent Device Manager.
Local Display
During normal operation, the LCD should display the PV value at the update rate up to 1
minute intervals. Refer to the Rosemount 648 Manual for error codes and other LCD
messages. Press the Diagnostic button to display the TAG, Device ID, Network ID,
Network Join Status and Device Status screens.
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February 2012
Searching for Network
Rosemount 648 Wireless
Joining Network
Connected with
1 Parent
Connected with
2 Parents
netwk
netwk
netwk
netwk
A -srch
JOING
1PARNT
2PARNT
Field Communicator
To verify operation using a Field Communicator, refer to the Fast Key Sequence in Table 1.
Select the Radio State parameter to verify operation. For connecting to a Field
Communicator, refer to Figure 3: Connection Diagram on page 4.
Table 1. 648 Fast Key Sequence
Function
Key Sequence
Menu Items
Network
1, 3, 3
Smart Power, Network ID, Set Join Key, Radio
State
Smart Wireless Gateway
In the integrated web interface from the Gateway, navigate to the Explorer>Status page.
This page shows whether the device has joined the network and if it is communicating
properly.
NOTE:
It may take several minutes for the device to join the network.
NOTE:
If the device joins the network and immediately has an alarm present, it is likely due
to sensor configuration. Check the sensor wiring (see Rosemount 648 Terminal
Diagram on page 9) and the sensor configuration (see 648 Fast Key Sequence on
page 9).
Figure 4. Smart Wireless Gateway Network Settings
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Rosemount 648 Wireless
AMS™ Suite: Intelligent Device Manager
When the device has joined the network, it will appear in the Device Manager as illustrated
below.
Troubleshooting
If the device is not joined to the network after power up, verify the correct configuration of the
Network ID and Join Key, and verify that Active Advertising has been enabled on the Smart
Wireless Gateway. The Network ID and Join Key in the device must match the Network ID
and Join Key of the Gateway.
The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the
Setup>Network>Settings page on the web server (see Figure 4: Smart Wireless Gateway
Network Settings on page 7). The Network ID and Join Key may be changed in the wireless
device by using the following Fast Key sequence.
Function
Key Sequence
Network
1, 3, 3
Menu Items
Smart Power, Network ID, Set Join Key,
Radio State
If the Field Communicator fails to communicate with the 648, open the LCD cover and verify
that the communication switch, located next to the LCD, is in the ON position. After this step,
verify that the 648 is communicating with the handheld device.
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Rosemount 648 Wireless
REFERENCE INFORMATION
Figure 5. Rosemount 648 Terminal Diagram
NOTE:
In order to communicate with a Field Communicator, the device must be powered by
connecting the Power Module.
Table 2. 648 Fast Key Sequence
Function
Key Sequence
Device Information
1, 3, 5, 2
PV Range Values
1, 3, 4, 1
Sensor Trim
1, 2, 2, 1
Wireless
Sensor Configuration
1, 3, 3
1, 3, 2, 1
Menu Items
Tag, Date, Descriptor, Message, Model, Model
Number I, Model Number II, Model Number III,
Write Protect, Revision Numbers, Transmitter
Serial Numbers, Device ID, Distributor
Lower Range Point, Upper Range Point, Unit,
Apply Values, Lower Sensor Limit, Upper Sensor
Limit, Minimum Span
Lower Sensor Trim, Upper Sensor Trim, Recall
Factory Trim, Active Calibrator
Smart Power, Network ID, Set Join Key, Radio
State
Sensor Configuration, Temp Sensor Setup, Cal
VanDusen, Sensor S/N
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Rosemount 648 Wireless
Figure 6. Series 65, Series 68, Series 78, and 58C Lead Wire Configurations
Single Element
White (1)
White (2)
Red (3)
Red (4)
Figure 7. Series 183 Thermocouple Lead Wire Configurations
Type J
Type E
+ White (2)
+ Purple (2)
– Red (3)
Type K
– Red (3)
Type T
+ Yellow (2)
+ Blue (2)
– Red (3)
– Red (3)
Figure 8. Series 185 Thermocouple Lead Wire Configurations
Type J
Type N
+ Black (2)
+ Red (2)
– White (3)
– White (3)
Type K
+ Green (2)
– White (3)
NOTE:
The wiring diagrams shown above apply only to Rosemount sensors.
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Rosemount 648 Wireless
PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. – Chanhassen, Minnesota, USA
Emerson Process Management GmbH & Co. - Karlstein, Germany
Emerson Process Management Asia Pacific Private Limited - Singapore
European Union Directive Information
The most recent revision of the European Union Declaration of Conformity can be found at
www.emersonprocess.com
ATEX Directive (94/9/EC)
Emerson Process Management complies with the ATEX Directive.
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Emerson Process Management complies with the EMC Directive.
Radio and Telecommunications Terminal Equipment Directive
(R&TTE)(1999/5/EC)
Emerson Process Management complies with the R&TTE Directive.
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding
the use of the RF spectrum. Nearly every country requires this type of product certification.
Emerson is working with governmental agencies around the world to supply fully compliant
products and remove the risk of violating country directives or laws governing wireless
device usage.
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
conditions: This device may not cause harmful interference. This device must accept any
interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm
from all persons.
Ordinary Location Certification for FM
As standard, the transmitter has been examined and tested to determine that the design
meets basic electrical, mechanical, and fire protection requirements by FM, a nationally
recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
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Hazardous Locations Certificates
North American Certifications
Factory Mutual (FM) Approvals
I5 FM Intrinsically Safe, Non-incendive
Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G.
Zone Marking: Class I, Zone 0, AEx ia llC
Temperature Codes T4 (Tamb = -50 to 70 °C)
T5 (Tamb = -50 to 40 °C)
Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II/III, Division 1, Groups E, F, and G.
Ambient temperature limits: -50 to 85 °C
Intrinsically Safe and Non-incendive when installed in accordance with Rosemount
drawing 00648-1000.
For use with Rosemount Power Module P/N 753-9220-0001 only.
Enclosure Type 4X/IP66/IP67
N5 FM Non-incendive and Dust Ignition-proof
Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II/III, Division 1, Groups E, F, and G.
Ambient temperature limits: -50 to 85 °C
For use with Rosemount Power Module P/N 753-9220-0001 only.
Enclosure Type 4X/IP66/IP67
Canadian Standards Association (CSA)
I6 CSA Intrinsically Safe
Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D.
Temp Code T3C
Enclosure Type 4X/IP66/IP67
For use with Rosemount Power Module P/N 753-9220-0001 only.
Intrinsically Safe when installed per Rosemount drawing 00648-1020.
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Rosemount 648 Wireless
European Certifications
I1 ATEX Intrinsic Safety
Certificate No.: Baseefa07ATEX0011X
Ex ia IIC T5 (Ta = -60 °C to 40 °C)
Ex ia IIC T4 (Ta = -60 °C to 70 °C)
IP66/IP67
II 1G
Special Conditions for Safe Use (X)
1. The antenna may present a potential electrostatic ignition hazard and must not be
rubbed or cleaned with a dry cloth.
2. The enclosure is made of an aluminum alloy and given a protective polyurethane
paint finish; however, care should be taken to protect it from impact or abrasion if
located in a zone 0 environment.
For use with Rosemount Power Module P/N 753-9220-0001 only.
Intrinsically Safe when installed per Rosemount drawing 00648-1020.
1180
Table 3. Sensor Parameters
Sensor
Uo = 6.6 V
Io = 26 mA
Po = 42.6 mW
Co = 10.9 uF
Lo = 500 mH
International Certifications
I7 IECEx Intrinsic Safety
Certificate No.: IECEx BAS 07.0007X
Ex ia IIC T6 (Tamb = -60 °C to 50 °C)
Ex ia IIC T5 (Tamb = -60 °C to 75 °C)
IP66/IP67
Special Conditions for Safe Use (X)
1. The antenna may present a potential electrostatic ignition hazard and must not be
rubbed or cleaned with a dry cloth.
2. The enclosure is made of an aluminum alloy and given a protective polyurethane
paint finish; however, care should be taken to protect it from impact or abrasion if
located in a zone 0 environment.
For use with Rosemount Power Module P/N 753-9220-0001 only.
Intrinsically Safe when installed per Rosemount drawing 00648-1020.
1180
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February 2012
Table 4. Sensor Parameters
Sensor
Uo = 6.6 V
Io = 26 mA
Po = 42.6 mW
Co = 10.9 uF
Lo = 500 mH
Japanese Certifications
I4 TIIS Intrinsic Safety
Ex ia IIC T4
Certificate TC18194. Various configurations available. Consult factory for certified
assemblies.
China (NEPSI) Certifications
I3 China Intrinsic Safety
Certificate No.: GYJ071412
Ex ia IIC T4/T5
Table 5. Sensor Parameters
Sensor
Uo = 6.6 V
Io = 26 mA
Po = 42.6 mW
Co = 11 uF
Lo = 25 uH
Special Conditions for Safe Use:
1. The cable entry of wireless temperature transmitter should be protected to ensure the
degree of protection of the enclosure IP 20 (GB4208-1993) at least.
2. Associated apparatus should be installed in a safe location and, during installation,
operation, and maintenance, the regulations of the instruction manual have to be strictly
observed.
3. End users are not permitted to change any components insides.
4. During installation, use, and maintenance of the wireless temperature transmitter,
observe the following standards:
a. GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair
and overhaul for apparatus used in explosive gas atmospheres”
b. GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15:
Electrical installations in hazardous area (other than mines)”
c. GB3836.16-2006 “Electrical apparatus for explosive gas atmospheres Part 16:
Inspection and maintenance of electrical installation (other than mines)”
d. GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment installation engineering”
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Radio Power Label - see Figure 9 - indicates
output power configuration of the radio.
Devices with this label are configured for
output power less than 10 mW e.i.r.p. At time
of purchase, the customer must specify
ultimate country of installation and operation.
Rosemount 648 Wireless
Figure 9.
Radio Power Label
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Figure 10. Rosemount 648 Wireless Declaration of Conformity
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