advertisement
TM 5-4210-222-14&P-1
TECHNICAL MANUAL
OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT
AND GENERAL SUPPORT MAINTENANCE MANUAL
[INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST]
FOR
TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF
NSN 4210-00-484-5729
VOLUME I
This copy is a reprint which includes current pages from Change 1.
HEADQUARTERS, DEPARTMENT OF THE ARMY
14 APRIL 1986
TM 5-4210-222-14&P-1
C 1
CHANGE
No. 1
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 29 January 1990
Operator's, Organizational, Direct Support, and General Support Maintenance Manual
(Including Repair Parts and Special Tools List) for
TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF
NSN 4210-00-484-5729
Approved for public release; Distribution is unlimited.
TM 5-4210-222-14&P, 14 April 1986, is changed as follows:
1.
Remove and insert pages as indicated below.
New or changed text material is indicated by a vertical bar in the margin.
An illustration change is indicated by a miniature pointing hand.
Remove pages Insert pages
1361
2.
Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARL E. VUONO
General United States Army
Chief of Staff
Officail:
THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with Special List.
TECHNICAL MANUAL
No. 5-4210-222-14&P-1
TM 5-4210-222-14&P-1
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 14 April 1986
Operator's, Organizational, Direct Support, and General Support Maintenance Manual
(Including Repair Parts and Special Tools List) for
TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF
NSN 4210-00-484-5729
This manual consists of 3 volumes.
Each volume has its own table of contents. The index found in Volume I pertains only to Volume I.
VOLUME I is the Illustrated Parts Breakdown for the entire truck.
VOLUME II contains the Operation, Maintenance, and Repair Manual for:
ENGINE, TRANSMISSION, CHASSIS, CAB and RELATED ITEMS
VOLUME III contains the Operation, Maintenance and Repair Manual for:
TWIN AGENT UNIT, INVERTER, HYDRAULIC RESCUE TOOL (Jaws of Life),
POWER UNIT, RESCUE SAW 10 TON HYDRAULIC RESCUE KIT,
ELECTRONIC SIREN
NOTE: Throughout these manuals, information has been deleted which is not pertinent.
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-
2 located in the back of this manual directly to: Commander, U.S. Army Troop Support Command, ATTN: AMSTR-
MCTS, 4300 Goodfellow Boulevard, St. Louis, MO 63120-1798. A reply will be furnished directly to you.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your fire truck needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don't like about your equipment. Let us know why you don't like the design. Put it on an SF 368 (Quality Deficiency
Report). Mail it to us at Commander, U.S. Army Troop Support Command, ATTN: AMSTR-QX, 4300 Goodfellow
Boulevard, St. Louis, MO 63120-1798. A reply will be furnished to you.
STOWED EQUIPMENT LOCATIONS
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION
PARTS CATALOG - S-SERIES MODEL INTERNATIONAL HARVESTER
GROUP INDEX ................................................... ................................ ................................ .........
A.
GENERAL INFORMATION ................................... ................................ ...........................
B.
FRAME
Bumper, Front ....................................... ................................ ................................ ....
Crossmember, Intermediate ........................... ................................ ...........................
Sidemember, Chart ................................... ................................ ................................
C.
D.
FRONT AXLE
Axle, Front, Driving, Dana FA64 9000 lb. ........... ................................ ......................
Spring, Front, Mounting, Dana FA64 9000 lb. ........................................ ...................
Flanges............................................. ................................ ................................ .........
Light, Warning, Installation ........................ ................................ ................................
ENGINE
Light, Warning, Installation ........................ ................................ ................................
E.
F.
CHASSIS SPRINGS
Shock Absorber, Installation ........................ ................................ ..............................
BRAKES
Compressor, Piping, Air and Governor Mounting....................................... .................
Compressor, Mounting and Piping, Air ................................................ .......................
Strainer, Air Compressor ............................ ................................ ...............................
Compressor, Air Midland Ross EL 740 ................. ................................ .....................
Governor, Air Compressor ............................................................ .............................
Valve, Parking Brake Control ........................ ................................ ............................
Valve, Brake Pedal and Control ...................................................... ...........................
Compressor, Mounting and Hosing Air Midland
Ross EL 740 ........................................................................ ................................ ......
Shield Heat ......................................... ................................ ................................ ......
Valve, Double Check ................................. ................................ ................................
Switch, Stoplight ................................................................... ................................ .....
Schematic System Diagram ............................ ................................ ..........................
Bracket, Manifold Block, Button Plug, Chart ......... ................................ .....................
Chamber, Air Brake MGM 30 in. - Emergency ........................................... ...............
Valve, Check ........................................ ................................ ................................ .....
Chart, Connections, Elbows and Fittings ............................................. .......................
Tank, Mounting and Hosing, Air ...................................................... ...........................
Hoses, Tubes, Clamps, Chart ......................................................... ...........................
Adjuster, Auto-Slack Repair Kits - Rear Axle........ ................................ ......................
Chamber, Air Brake, MGM 30 in. - Service ............ ................................ ...................
Valve, Safety ....................................... ................................ ................................ ......
Valve, Quick Release ................................ ................................ ................................
Dryer, Mounting and Hosing, Air-Breakmaster Model 62................................ .............
PAGE(S)
i
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION
F.
G.
BRAKES - CONTINUED
Dryer, Air-Breakmaster Model 62 ..................... ................................ .........................
Brake Mounting, Rear ................................................................ ................................
Brake, Rear ......................................... ................................ ................................ ......
Gauge, Switch Valve Chart ........................... ................................ ............................
STEERING GEAR
Chart, Hoses and Fittings ........................... ................................ ...............................
Column, Steering and Wheel - Standard ............................................... ....................
Gear, Steering and Drag Link Installation ........... ................................ .......................
Pump, Power Steering Installation .................................................. ..........................
Pump, Power Steering 2050 psi - Eaton 781 ........................................... ...................
Link, Drag .......................................... ................................ ................................ ........
Gear, Steering - Ross HFB 64 ......................................................... ..........................
PROPELLER SHAFTS ...................................... ................................ ..............................
H.
J.
EXHAUST SYSTEM
Muffler, Tail Pipe, Exhaust and Mounting ............ ................................ ......................
K. ELECTRICAL SYSTEM
Terminals, Solderless - Standard .................................................... ...........................
Terminals, Solderless and Butt Splices - Standard ................................... .................
Connector Bodies and Terminals - Standard ........................................... ...................
Clips, Extensions and Straps - Standard ............................................. .......................
Switches - Standard ................................. ................................ ................................ .
Wiring Harness, Battery Cables and Miscellaneous .................................... ...............
Clamps, Extension Clips - Standard .................. ................................ ........................
Lamps, Bulbs, Indicators - Standard ................................................. .........................
Horns, Buzzers, Warning ............................................................. ..............................
Harness and Cables - Standard ....................................................... ..........................
Light, Instrument Panel, Product Graphic ............ ................................ ......................
Panel, Instrument Cluster with Speedometer
Tachometer, Gauges and Bezels ...................................................... ..................
Flasher, Fuses and Circuit Breakers ................................................. .........................
Harness, Turn Signal Light and Horn Hi-Note ......................................... ...................
Harness, Automatic Transmission Wiring, Oil
Temperature Gauge, Switches, Back-Up Light,
Neutral Safety ..................................... ................................ ................................
Harness, Stop, Tail, Turn and Back-Up Light ......................................... ....................
Light, Turn Signal and Parking ...................... ................................ ............................
Light, Head with Bezel .............................. ................................ ................................ .
Cable and Mounting, Tachometer ...................................................... ........................
Motor, Starting 12V Delco .......................... ................................ ..............................
Harness, Engine Wiring for D9.OL Engine with
12V Start................................ ................................ ................................ ..............
PAGE(S)
ii
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION
K.
L.
M.
N.
ELECTRICAL SYSTEM - CONTINUED
Light, Stop, Tail, Turn ............................. ................................ ................................ ...
Light, License Plate ................................ ................................ ................................ ...
Battery Cable and Mounting with Frame Mounted
Batteries........................................... ................................ ................................ ....
Light, Clearance, Roof Mounting ..................... ................................ ..........................
Light, Dome ......................................... ................................ ................................ ......
Switch, Turn Signal ................................. ................................ ................................ ..
Pulley, Belt, Alternator and Mounting for
D9.OL Engine ....................................... ................................ ..............................
Horn, Mounting, Dual Air ............................ ................................ ...............................
Harness, Headlights, Turn Signals, Horns ............................................ ......................
FRONT SHEET METAL
Hood and Grille ..................................... ................................ ................................ ....
Guard, Splash ....................................... ................................ ................................ ....
Step ................................................ ................................ ................................ ..........
Fender Extension and Hood Bumper Installation ....................................... ................
Deflector, Stone .................................... ................................ ................................ ....
Fender, Rubber Extension ............................................................ .............................
Cable, Hood ......................................... ................................ ................................ .....
SPEEDOMETER
Product Graphic and Miscellaneous Graphics .......................................... ..................
Cable, Speedometer Drive ............................ ................................ ............................
ENGINE
Radiator, Collar and Stay Rod Mounting .............................................. ......................
Crossmember, Engine Mounting Front - Standard....................................... ...............
Accelerator, Control Throttle ....................................................... ...............................
Bracket, Engine Mounting Rear ....................................................... ..........................
Cover, Oil Pan Insulator ............................ ................................ ................................
Tank, Deaeration Mounting ........................... ................................ ............................
Vent, Crankcase ..................................................................... ................................ ...
Gasket Sets, Engine ................................. ................................ ................................ .
Injector, Fuel Nozzle and Nozzle Holder............................................. ........................
Pump, Fuel Injection ................................ ................................ ................................ .
Filter, Fuel Mounting ................................ ................................ ................................ .
Head, Cylinder and Related Parts .................................................... ..........................
Piping, Fuel Injector ............................... ................................ ................................ ...
Pump, Fuel Injection and Mounting ................... ................................ ........................
Crankcase and Related Parts ......................................................... ...........................
Governor, Fuel Injection Pump ....................................................... ...........................
Pump, Water Outlet and Thermostat ................................................... ......................
Cooler, Oil Filter .................................. ................................ ................................ ......
Pump, Oil ........................................... ................................ ................................ .......
PAGE(S)
iii
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION
N.
O.
ENGINE - CONTINUED
Manifold, Intake and Crossover ...................... ................................ ...........................
Fan, Clutch Drive Mounting .......................... ................................ .............................
Hosing, Radiator and Deaeration Tank Mounting ....................................... ................
Cleaner, Air Mounting and Piping .................... ................................ ..........................
Engine Shutdown ..................................... ................................ ................................ .
Radiator, Mounting .................................. ................................ ................................ ..
Piping, Air Compressor and Governor ................. ................................ ......................
Pulley, Idler Belt and Mounting ..................... ................................ .............................
TRANSMISSION
Transfer Case - Rockwell - Standard ................................................ .........................
Product Graphics, Shifting ......................................................... ................................
Valve, Air Shift Selector .......................... ................................ ................................ ..
Control, Auto, Transmission Mounting ............... ................................ ........................
Control, Transfer Case Lever ....................... ................................ .............................
Valve, Transfer Case Control ....................... ................................ .............................
Angle, Transfer Case Mounting ...................... ................................ ...........................
Adapter, Transmission to Engine .................................................... ...........................
Hosing, Oil Filter ................................. ................................ ................................ ......
Filter, Oil ........................................ ................................ ................................ ...........
Products Graphic, Shifting Diagram ................................................. ..........................
Gauge, Temperature Sender .......................................................... ...........................
Flanges............................................ ................................ ................................ ..........
Valve, Chart ....................................... ................................ ................................ .......
Gauge, Oil Level ................................... ................................ ................................ ....
AT545 Transmission Pictorial Index ................. ................................ .........................
Kit, Service ....................................... ................................ ................................ .........
Torque Converter and Oil Pump ...................................................... ..........................
Forward Clutch and Turbine Shaft ................................................... ..........................
Fourth Clutch ...................................................................... ................................ .......
Third Clutch, Center Support and Second Clutch ..................................... ..................
Gear Unit and Output Shaft ......................................................... ..............................
First Clutch ....................................... ................................ ................................ .........
Transmission Case, Governor and Vacuum Modulator................................... ............
Control Valve Body Assembly ........................ ................................ ...........................
Oil Pan, Oil Filter, Governor and Speedometer
Drive Gears ....................................... ................................ ................................ ........
Supplemental Parts Information..................... ................................ ............................
Transmission Vent Assembly and Breather Shroud ..................................... ..............
Front Support ...................................... ................................ ................................ ......
MY'79 Metric Converter ............................. ................................ ................................
Fourth Clutch Housing Assembly ..................................................... ..........................
Fourth Clutch Trim in Reverse ...................... ................................ .............................
Control Valve Body Rework .......................................................... .............................
PAGE(S)
1283
1284
1286
1288
1291
1294
1295 iv
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION
O.
P.
Q.
R.
S.
TRANSMISSION - CONTINUED
Control Valve Body and Separator Plate Reference .................................... ..............
Stator Shaft Bushing Replacement .................... ................................ ........................
Consolidation of Control Valve Body ................. ................................ ........................
REAR AXLE
Crossmember, Rear Spring and Mounting ............................................... ..................
Axle, Rear, IH/Dana ................................. ................................ ................................ .
FUEL TANK
Tank, Fuel, 30 Gallon ............................... ................................ ................................ .
Pump, Submerged Fuel ................................................................ .............................
Tank, Fuel, 30 Gallon with Step ..................................................... ............................
Chart, Clamp, Cable Strap, Union, Plug, Fittings,
Grommet, Connectors, Nipple, Adapter, Tee,
Elbow, Hose, Tube and Conduit ....................... ................................ .........................
CAB AND BODY
Fittings, Clamps, Hoses, Conduit, Cable Straps,
Shut-Off Valves, Button Plugs, Grommets and
O-Rings ................................. ......... ................................ ................................ ...
Mat, Floor .......................................... ................................ ................................ ........
Handle, Grab ........................................ ................................ ................................ .....
Emblem, Model Designation ........................................................... ...........................
Panel, Roof and Cowl ................................................................ ................................
Panel, Back and Underbody ........................... ................................ ...........................
Panel, Underbody .................................................................... ................................ .
Panel, Side ......................................... ................................ ................................ ......
Panel, Roof, Inner ................................... ................................ ................................ ..
Mounting, Cab, Low .................................................................. ................................ .
Door, Cab ........................................... ................................ ................................ .......
Trim, Interior and Window Installation .............. ................................ .........................
Panel, Instrument ................................... ................................ ................................ ..
Wiper, Electric ...................... ............................................... ................................ ......
Visor, Sun .......................................... ................................ ................................ ......
Mirror, Rear View, Beach - Standard ................. ................................ ........................
Plate, Master Cylinder Mounting ..................................................... ...........................
Heater ............................................ ................................ ................................ ...........
Seat, Driver and Passenger .......................................................... .............................
Belt, Seat .......................................... ................................ ................................ ........
Duct, Heater ........................................ ................................ ................................ .....
Washer, W/S.......................................................................... ................................ ....
WHEELS
Rim, Tubeless, Tires ................................ ................................ ................................ .
Wheels, Drum or Rotor ............................................................... ...............................
PAGE(S)
1297
1298
1300
v
VOLUME I
PARTS MANUAL
TABLE OF CONTENTS
SECTION PAGE(S)
ROCKWOOD TWIN AGENT 1500/250 DRY CHEMICAL AFFF UNIT ..........................................
Section I - Twin Agent Unit ............................... ................................ ...............................
1.
Self Contained Dry Chemical System .............................................. ....................
2.
Self Contained AFFF System ....................................................... .......................
3.
Dry Chemical/AFFF System Schematic ............... ................................ ...............
Section II - Data Sheets for Components Supplied .......................................... ................
Section III - Discharge Devices ............................ ................................ ............................
1.
Twin Agent Handline ............................. ................................ ..............................
2.
Remote Manual Twin Agent Turret ................................................. .....................
3.
Shaper - AFFF ................................... ................................ ................................ .
4.
Dry Chemical Nozzle ............................. ................................ ..............................
5.
Hose Reel ....................................... ................................ ................................ ....
TWIN AGENT SKID SYSTEM SCHEMATICS ............................. ................................ .................
130 AMP LEECE-NEVILLE ALTERNATOR .............................................................. ....................
DYNAMOTE INVERTER ............................................. ................................ ................................ .
HURST JAWS OF LIFE ............................................ ................................ ................................ ...
HURST POWER UNIT .............................................. ................................ ................................ ...
SIGNAL MODEL PA300* ELECTRONIC SIREN .......................... ................................ ................
RESCUE CRASH TOOL KIT ......................................... ................................ ...............................
PARTNER SAW AND ATTACHMENTS ................................... ................................ ....................
BODY SCHEMATIC ................................................ ................................ ................................ .....
BRUSH GUARD ................................................... ................................ ................................ ........
ELECTRONIC SCHEMATIC .......................................... ................................ ..............................
SKID UNIT AIR CHARGING SYSTEM ................................. ................................ ........................
LAMP, QUARTZ WITH TELESCOPING POLE ............................ ................................ ................
SPOTLIGHT......................................... ................................ ................................ ........................
LAMP, QUARTZ, 500 WATT ......................................... ................................ .............................
HYDRAULIC RESCUE KIT, 10 TON ................................... ................................ .........................
vi
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
PARTS CATALOG S-SERIES MODEL,
INTERNATIONAL HARVESTER GROUP INDEX
FRAME
Bumper, Front ................... ................................
Crossmember, Intermediate ..............................
Sidemember, Chart ............... ............................
FRONT AXLE
Axle, Front, Driving, Dana
FA64 9000 lbs. ...........................................
Axle, Front, Driving, Dana
FA64 9000 lbs. ...........................................
Spring, Front and Mounting
Dana FA 64 9000 lbs. ........... .....................
Light, Warning Installation .................................
Light, Warning Installation .................................
CHASSIS SPRINGS
Shock Absorber, Installation
IH FA78 ........................ ..............................
BRAKES
Compressor, Piping, Air and
Governor Mounting .............. .......................
Compressor, Mounting and
Piping, Air .................... ...............................
Strainer, Air Compressor ...................................
Compressor, Air Midland Ross
EL 740 ......................... ...............................
Governor, Air Compressor ........ ........................
Valve, Parking Brake Control .... ........................
Valve, Brake Pedal and Control.. .......................
Compressor, Mounting and Hosing,
Air Midland Ross EL 740 .............................
Shield, Heat ........................... ...........................
Valve, Double Check .........................................
Switch, Stoplight ............... ................................
Schematic - System Diagram.............................
Bracket, Manifold Block,
Button Plug, Chart ............ ..........................
Chamber, Air Brake MGM 30 in.
Emergency ...................................................... ..
Valve, Check .................................................... .
Chart, Connections, Elbows and Fittings ................... ..............................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
vii
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
BRAKES - CONTINUED
Chart, Connections, Elbows and Fittings ................... ..............................
Tank, Mounting and Hosing, Air.. .......................
Hoses, Tubes, Clamps, Chart ............................
Adjuster, Auto-Slack Repair
Kits - Rear Axle ...........................................
Chamber, Air Brake, MGM 30 in.
Service ........................ ...............................
Valve, Safety ................... ................................ .
Valve, Quick Release ........................................
Dryer, Mounting and Hosing
Air-Breakmaster Model 62 ....... ...................
Dryer, Air-Breakmaster ......................................
Brake Mounting, Rear ............ ...........................
Brake, Rear ..................................................... ..
Gauge, Switch, Valve Chart ...... ........................
STEERING GEAR
Chart, Hoses and Fitting ....................................
Column, Steering and Wheel
Standard ....................... ..............................
Gear, Steering and Drag Link
Installation ................... ...............................
Pump, Power Steering
Installation ................... ...............................
Pump, Power Steering 2050 psi
Eaton 781 ...................... .............................
Link, Drag ...................... ................................ ...
Gear, Steering, Ross HFB 64 ............................
EXHAUST SYSTEM
Muffler, Tail Pipe, Exhaust and Mounting ..............................................
ELECTRICAL SYSTEM
Terminals, Solderless - Standard .......................
Terminals, Solderless and
Butt Splices - Standard........ ........................
Connector Bodies and Terminals -
Standard ...................... ...............................
Clips, Extensions and Straps -
Standard ....................... ..............................
Switches - Standard ..........................................
Wiring Harness, Battery Cables and Miscellaneous .............. ........................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
viii
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
ELECTRICAL SYSTEM - CONTINUED
Clamps, Extension Clips -
Standard ....................... ..............................
Light, Instrument Panel
Product Graphic ..........................................
Panel, Instrument Cluster with
Speedometer, Tachometer, Gauges and Bezels ..................... .............................
Flasher, Fuses and Circuit
Breakers ...................... ...............................
Harness, Turn Signal Light and
Horn Hi-Note ...............................................
Harness, Automatic Transmission
Wiring, Oil Temperature, Gauge,
Switches, Back-Up Light,
Neutral Safety .............................................
Harness, Stop, Tail, Turn and
Back-Up Light .................. ...........................
Light, Turn Signal and Parking...........................
Light, Head with Bezel .......................................
Cable and Mounting, Tachometer.. ....................
Motor, Starting 12V Delco ....... ..........................
Harness, Engine Wiring for
D9.OL Engine with 12V Start .... ..................
Light, Stop, Tail, Turn,
Back-Up ......................................................
Light, License Plate at Frame.............................
Battery Cable and Mounting with Frame Mounted Batteries... ..................
Light, Clearance, Roof .......... ............................
Light, Dome ..................... ................................ .
Switch, Turn Signal ............. ..............................
Pulley, Belt, Alternator and
Mounting .....................................................
Horn, Mounting .................. ...............................
Horn, Relay and Back-Up ..................................
Harness, Headlights, Turn
Signals, Horns ................. ...........................
FRONT SHEET METAL
Hood and Grille ................. ................................
Guard, Splash ................... ................................
Step ............................ ................................ ......
Fender Extension and Hood
Bumper Installation ............ .........................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
08-059
ix
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
FRONT SHEET METAL - CONTINUED
Deflector, Stone .................. ..............................
Fender, Rubber Extension .................................
Cable, Hood ....................... ...............................
SPEEDOMETER
Product Graphic and Miscellaneous
ENGINE
Graphics ......................... ............................
Cable, Speedometer Drive ................................
Radiator, Collar and Stay Rod
Mounting .....................................................
Crossmember, Engine Mounting
Front - Standard ..........................................
Accelerator, Control Throttle..... .........................
Bracket, Engine Mounting Rear .........................
Cover, Oil Pan Insulator .......... ..........................
Tank, Deaeration Mounting ...............................
Vent, Crankcase ................................................
Injector, Fuel Nozzle and
Nozzle Holder .................... .........................
Pump, Fuel Injection .............. ...........................
Filter, Fuel Mounting ............. ............................
Head, Cylinder and Related
Parts ............................ ...............................
Piping, Fuel Injector ............. .............................
Pump, Fuel Injection Drive and Mounting ..................... .........................
Crankcase, and Related Parts ...........................
Governor, Fuel Injection Pump ..........................
Pump, Water Outlet and Thermostat..................
Cooler, Oil Filter ................ ................................
Pump, Oil ......................... ................................ .
Manifold, Intake and Crossover..........................
Fan, Clutch Drive Mounting................................
Hosing, Radiator and Deaeration
Tank Mounting ................... .........................
Cleaner, Air Mounting and
Piping ........................... ..............................
Engine Shutdown ..............................................
Radiator, Mounting ............................................
Piping, Air Compressor and
Governor ......................... ...........................
Pulley, Idler Belt and Mounting...........................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
x
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
TRANSMISSION
Transfer Case - Rockwell
Standard ......................... ............................
Product Graphics, Shifting .................................
Valve, Air Shift Selector ......... ...........................
Control Automatic Transmission
Mounting .....................................................
Control, Transfer Case Lever ............................
Valve, Transfer Case Control ............................
Control, Transfer Case and
Mounting .....................................................
Adapter, Transmission to Engine........................
Hosing, Oil Filter ................ ...............................
Filter, Oil ....................... ................................ ....
Products Graphics, Shifting
Diagram .......................... ............................
Gauge, Temperature Sender .............................
Valve, Chart ...................... ................................
Gauge, Oil Level .................. .............................
AT545 Transmission Pictorial
Index ............................ ..............................
Torque Converter and Oil Pump ........................
Forward Clutch and Turbine
Shaft ............................ ...............................
Fourth Clutch ..................... ...............................
Third Clutch, Center Support and Second Clutch ......................................
Gear Unit and Output Shaft ...............................
First Clutch ...................................................... ..
Transmission Case, Governor and
Vacuum Modulator ......................................
Control Valve Body Assembly ....... ....................
011 Pan, Oil Filter, Governor and Speedometer Drive Gears ....................
Model AT545 Transmission
Cross Section .................... .........................
TRANSMISSION SUPPLEMENTAL PARTS
INFORMATION
Transmission Vent Assembly ........ ....................
Breather Shroud ................................................
Front Support ..................... ...............................
MY'79 Metric Converter .....................................
Fourth Clutch Housing Assembly .......................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
--------
Figure 1
Figure 2
Figure 1
Figure 1
Figure 1
1284
1284
1287
1289
1291 xi
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
TRANSMISSION SUPPLEMENTAL PARTS
INFORMATION - CONTINUED
Tanged vs. Tangless Pistons .............................
Fourth Clutch Trim in Reverse ..... .....................
Control Valve Body Rework Area ......................
Typical Control Valve Body
Rework .......................... .............................
Control Valve Body and Separator
Plate Reference ..........................................
Stator Shaft Bushing Replacement.....................
REAR AXLE
Crossmember, Rear Spring and
Mounting .....................................................
Axle, Rear, IH/Dana ............... ...........................
FUEL TANK
Tank, Fuel 30 Gallon .........................................
Pump, Submerged Fuel .............. ......................
Tank, Fuel 30 Gallon with Step .... .....................
Chart, Clamp, Cable Strap,
Union, Plug, Fitting, Grommet,
Connector Nipple, Adapter, Tee,
Elbow, Hose and Conduit ............................
CAB AND BODY
Fittings, Clamps, Hoses, Conduit,
Cable Straps, Shut-Off Valves,
Button Plugs, Grommets and
O-Rings .......................... ............................
Mat, Floor ........................ ................................ .
Grab, Handle .....................................................
Emblem, Model Designation ......... ....................
Panel, Roof and Cowl ........................................
Panel, Back and Underbody ..............................
Panel, Underbody .................. ...........................
Panel, Side ....................... ................................
Panel, Roof, Inner ................ .............................
Mounting, Cab, Low ................ ..........................
Door, Cab ......................... ................................
Trim, Interior and Window
Installation ..................... .............................
Panel, Instrument ..............................................
Wiper, Electric, American Bosh..........................
Visor, Sun ........................ ................................ .
IDENTIFICATION
ILLUSTRATION
PAGES(S)
Figure 2
Figure 1
Figure 2
Figure 3
Figure 4
Figure 1
1291
1294
1295
1296
1297
1299
xii
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
CAB AND BODY - CONTINUED
Mirror, Rear View, Beach -
Standard ....................... ..............................
Plate, Master Cylinder
Mounting .....................................................
Heater, Control ................................................. .
Heater .......................... ................................ .....
Seat, Driver and Passenger ...... ........................
Belt, Seat ...................... ................................ ....
Duct, Heater .................................................... ..
Washer, W/S..................... ................................
WHEELS
Rim, Tubeless Tires ............. .............................
Wheels, Drum or Rotor ........... ..........................
PARTS MANUAL - ROCKWOOD TWIN AGENT
1500/250 DRY CHEMICAL/AFFF UNIT
Schematic ....................... ................................ ..
Ball Type Check Valve ........... ...........................
Liquid Pressure Relief Valve .... .........................
M-Series Valve .................. ...............................
M-Series Parts List ............................................
105DT Valve ..................... ................................
105DT Valve Parts List .......... ...........................
Nitrogen Regulator ............................................
1½ Inch M-Series Ball Valve with Air Actuator ..........................................
Dual Agent Hand Line Foam/
Dry Powder ..................... ............................
Turret Remote Manual Twin
Agent .......................... ................................
Remote Manual Turret ............ ..........................
Shaper - AFFF .................. ...............................
Dry Chemical Nozzle .........................................
Hose Reel ....................... ................................ ..
Twin Agent System Schematics ........................
PARTS MANUAL 130 AMP LEECE-NEVILLE
ALTERNATOR
Schematic ....................... ................................ ..
PARTS MANUAL DYNAMOTE INVERTER
Schematic ....................... ...............................
Wiring Diagram .................. ...............................
Unit - Schematic ................ ...............................
IDENTIFICATION
ILLUSTRATION
PAGES(S)
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1361
xiii
VOLUME I
PARTS MANUAL
LIST OF ILLUSTRATIONS
TITLE
PARTS MANUAL HURST JAWS OF LIFE
Rescue Tool ......................................................
Accessories ...................................................... .
PARTS MANUAL HURST POWER UNIT
4 Cycle Unit ..................... ................................ .
PARTS MANUAL SIGNAL MODEL PA300*
ELECTRONIC SIREN
Chassis Removal ................. .............................
Internal View ................... ................................ ..
Component Location Diagram ...........................
Schematic Diagram ...........................................
MISCELLANEOUS EQUIPMENT ................... ............................
FIRE BODY ................................. ................................ ..............
BRUSH GUARD ............................................................... ..........
ELECTRICAL SCHEMATICS ..................... ................................
SKID UNIT AIR CHARGING SYSTEM ............. ..........................
LAMP, QUARTZ WITH TELESCOPING POLE........ ...................
SPOTLIGHT ................................. ................................ .............
LAMP, QUARTZ, 500 WATT .................... ................................ .
HYDRAULIC RESCUE KIT, 10 TON .............. ............................
IDENTIFICATION
ILLUSTRATION
----------
----------
----------
PAGES(S)
------------
xiv
MT145 GROUP INDEX
MT-145
PARTS CATALOG
S - SERIES MODELS
INTERNATIONAL
TRUCKS
GROUP INDEX
DESCRIPTION INDEX INDEX
FRAME
FRONT AXLE
/ENGINE WARNING
/LIGHT
INSTALLATION
CHASSIS SPRINGS
BRAKES
STEERING GEAR
PROPELLER SHAFTS
EXHAUST
ELECTRICAL
STANDARD HORNS
STANDARD WIRING
COMPONENTS
FRONT SHEET METAL
SPEEDOMETER
ENGINE
TRANSMISSION
REAR AXLE
FUEL TANKS
CAB & BODY
WHEELS
APRIL 1984
1001
I.
II.
GENERAL INFORMATION
A BRIEF GUIDE TO USING THIS
MASTER PARTS CATALOG
Page
A.
o
Loose Copy in Vehicle
Copy Sent to Selling Location
Copy Sent to Selling Location Parts Department
Copy Available through IH Printing and Distribution
Service - Westmont o Service Unit Record - A record of Vehicle Identification and Specifications for all IH trucks built each year.
B.
o
o
o
o
C.
How Does This Relate to the Catalog ..............................
IDENTIFYING SPECIFICATIONS WITH OR WITHOUT LINE SET TICKET ......... ....................... 7-14
A.
o
o
o
Alphabetical Figure Title Index
Vendor Model Index
Unit/Division Index
B.
o
o
o
o
o
PAGE 01
1002
III.
I.
GENERAL INFORMATION
Page
A.
o
o
o
o
o
o
o
o
B.
Support Publications o
o
o
o
o
o
C.
D.
NOTE: Current catalogs are generated from production bills of material. If a part or group of parts (unit or division) has been revised and/or added to production within 60 days of publication, this information will be included in the next catalog revision. If critical items or service information is omitted due to the time lapse, we often provide special reports through timely releases of Parts Information Letters (PIL) and Advanced Information to District Servicemen
(AIDS).
VEHICLE AND ITS SPECIFICATIONS
A.
WHERE TO LOCATE SPECIFIC INFORMATION o LINE SETTING TICKET
For trucks built prior to 1973, the Line Setting Ticket (LST) must be used to determine needed information.
The LST is the document required to determine which components are ordered and used to build a truck.
Copies are made available in several places.
PAGE 02
1003
GENERAL INFORMATION
--
--
--
--
Loose copy in vehicle -
Every vehicle leaves the plant with a full size LST copy included in the papers in the vehicle.
This is very important and the customer should be encouraged to use it for parts ordering and retain it in the vehicle.
Copy sent to selling location -
A copy is printed on the back of the Customer Service Record Card-BH-894-sent to the dealer selling the truck.
Copy sent to Parts Department -
A copy is sent to the selling locations Parts Department for their records.
Copy Available through IH Printing and Distribution Service-
Copies of LST's can be purchased through IH Printing and Distribution Service-Westmont.
SERVICE UNIT RECORD o
To determine the Model Number, Vehicle Identification Number and Component Codes for any IH truck manufactured in 1973 or later, the Service Unit Record should be used. This record covers every truck manufactured in each model year and is available in microfiche. You can order your own copy of this record. Availability through Westmont order Form. The example shows all information available and the layout of service unit records by chassis serial number.
Example:
CGA24869VIN24947CGA24869, NAME OF COF-4070A,WB 152,ENG 538729
NTC-350 12435,TRANS RTO-12513 13468, RA 4.10 R/S SQHD 14333,
SUSP DAY 4 SPRG 14625, FA IH 12000# WIDE TRD 02139,STG M49
05044, TANK DUAL SIDE AL 15532, TIRES 11.00X20
01078. 1406
01616. 1402
02139. 1400
03110. 1444
03503. 1400
04311. 1408
04595. 1405
04642. 1401
04809. 1411
05272. 1407
06100. 1422
260722. 1180
270821. 7198
07031. 1405
08000. 1407
08133. 1403
08535. 1402
08617. 1420
08670. 1401
09000. 1410
10000. 1440
10589. 0001
SE11249. 1407
12433. 1401
12704. 1413
12762. 1401
12783. 1401
SE13000. 1437
SE13468. 1401
SE13860. 1401
14333. 1423
14625. 1401
14850. 1411
15532. 1404
16000. 1411
16155. 1408
16593. 1404
16626. 1401
16749. 1401
16956. 1401
16961. 1401
17040. 1437
170415. 0002
19040. 1492
190415. 0008
614015. 0231
29274. 1411
PAGE 03
1004
GENERAL INFORMATION
PAGE 04
1005
GENERAL INFORMATION
PAGE 05
1006
GENERAL INFORMATION o CHASSIS BUILD DATE
Since 1974 the Chassis Build Date has been stamped on the capacity plate for each truck in the section called
Date Mfg. As explained later in this section, this information has been used since 1974 in the Master Parts
Catalogs to identify parts difference due to design change. This is necessary since trucks are not always built in
Chassis Number sequence.
Chassis Build Date is also stamped on all LST copies except the reduced size version attached to the cab. The number as stamped on the capacity plate is structured as follows:
8 75 1 9
MONTH
-
DAY
YEAR
SHIFT
C. HOW DOES THIS RELATE TO THE CATALOG
This catalog is designed to provide information to the field in a like structure as is used to build the vehicle. By using the LST you can refer to a specific code in the Group which will identify each Figure or Figures required to service a specific unit/division code.
Example: Figure No
02231.45XX R/S F1-931 16000# Frt Axle W/Dual Pwr Strg.
4500, 4501
Axle, Frt, R/S FL931 16000 and 18000LB
Spring, Shock Absorber Frt -STANDARD02-005
this FA-231 front axle.
The .45XX indicates it covers all .4500 code series of the Unit Model 02231.
The figure numbers listed below the unit structure should always provide the necessary information to service the specific unit identified.
Where multiple divisions are covered as in .45XX, specific break downs are identified further within the index or within the catalog text.
PAGE 06
1007
II.
GENERAL INFORMATION
IDENTIFYING SPECIFICATIONS WITH OR WITHOUT LINE SET TICKET
A. DETERMINE THE APPROPRIATE GROUP WITH OR WITHOUT LINE SET TICKET o ALPHABETICAL PARTS INDEX GUIDE
-
Refer to the Alphabetical Index Guide (Page 19) - General Group Location as it lists most parts by
description and shows which Group they are in. Some parts that are standard equipment on their respective models do not always appear in the related Group.
Examples:
The standard front spring appears in Group 02 (Front Axle) and not in Group 03 (Chassis Springs) as
optional chassis springs are in Group 03.
The air brake compressors are listed in Groups 04 and 12.
Brake Groups for front driving axles are listed in Group 02.
Unit/Division in the same Group Index appearing on the Line Set Ticket are generally optional equipment and supersedes parts in standard Unit/Division.
Examples:
Unit/Division 12740.XXXX (Increased Cooling) supersedes the radiat used in the standard engine code.
(Sometimes you may know you have increased cooling which should tell you to look for information other than standard. This can be Identified.)
Unit/Division 08540.XXXX (Dual Electric Horns) supersedes the horns used in the standard wiring system code.
Sometimes you need the unit code number in a Group Index other than the one you are looking up.
Here are the cases where this is most likely:
To Correctly Identify Parts:
code. Crossmembers and tie bars for engine mounting are sometimes listed in engine and electrical groups respectively.
Optional and Special Equipment springs, U-bolts and seats in Group 03. Standard suspension
information is listed with the appropriate axle information.
PAGE 07
1008
GENERAL INFORMATION
•
front wheel brakes for front driving axles are listed with the front axle. You will also have to know brake codes and the size or capacity of the brakes to determine specific components. This information has been needed in past as well as present catalogs.
•
Propeller shafts in Group 06. Some propeller shafts are coded to the rear axle, some to the transmission. In most cases you will have to know the propeller shaft code numbers listed on the line set ticket to determine specific propeller shaft assembly. For components of propeller shaft assemblies, refer to MT-90. Flanges
are generally charted in Groups 13 and 14.
•
Optional and special equipment brake systems and engine exhaust brakes are listed in Group 07. All
standard exhaust systems are lited by engine model in Group 12.
•
size and axle ratio to determine proper speedometer adapters.
•
Clutches in Group 11. In some cases you will have to know the transmission and engine model or code unless you already know the clutch size, type and manufacturer.
•
Parts in Group 16. For some parts you will need to know the transmission model and/or brake code for
transmission and brake related parts.
o UNIT/DIVISION
Unit/Division codes showing XX or XXXX in Division Field of the Unit/Division Group Index page indicates a consolidation of divisions, i.e. (.53XX = .5300 thru .5304, .5306, .5308). If your division does not appear in this area, it has not been cataloged yet. Most divisions are similar, thus the usage of the .53XX listing.
o Example
Unit
12740
Division
.5304
.53XX
.XXXX
In this same area an XXXX in the division indicates that all units 12740 are listed within that catalog structure, thus only specific exceptions will be listed on the catalog unit/division index or catalog text pages.
PAGE 08
1009
GENERAL INFORMATION o GROUPS INDEXES
The following is a guide to locating parts within the parts catalog (Unit/Division structure with or without a line set ticket).
The current catalog is designed in much the same manner as previous catalogs (with additional index information added).
Alphabetical Figure Title Index
At the beginning of each group is an Alphabetical Figure Title Index
Example: Gauge, Oil Level and Filler
Gauge, Oil Level and Filler W/MT-650
13-039
13-067
This means that Figure 13-039 is the standard and Figure 13-067 is for application with MT-650.
Vendor Model Index
In drive train groups we have listed (after the Alphabetical Figure Title Index) a complete Vendor Model to IH code cross reference.
Example:
RTF-915
Fuller Transmissions
13128 15-Speed
This means you can identify your code by knowing the Fuller model and refer to either the Alphabetical Index under transmission for transmission components or refer to Unit/Division code 13126 to identify transmission components as well as identify installation mounting and control parts.
Unit/Division Index
The Unit/Division Index allows one to identify by Unit/Division all parts required for a specific code.
Example: 13128.45XX T-128 Trans RTF-915 Fuller 15-Speed
4500, 4501 (Includes both Divisions)
Bracket, Trans Chart Rear Mtg
Control, Air Shift
Control, Remote, Lever
Control, Remote, Tower - Fuller-
Flanges
Hosing, Air Supply
Spring, Rear Mtg
Transmission, Fuller RTF-915
Valve, Air Con
Valve, Air Shift Sel
This allows you to identify all parts for and related to the RTF-915 Fuller Transmission.
13-074
13-033
13-026
13-027
13-037
13-025
13-001
13-036
PAGE 09
1010
GENERAL INFORMATION
B. IDENTIFY GROUP WITHOUT LINE SET TICKET
Note: If a line set ticket is not available, one can identify general information by relating to the Alphabetical
Figure Title Index at the beginning of each group. This listing identifies all figures used in this MT
Catalog Group, (most are self-explanatory, and unless so noted, are to be considered standard for their application.)
that are attached to the frame. In addition to these, it gives tow hook information, frame reinforcements, sidemember charts, tire carriers, deck plates, etc. All of these can be readily identified from the description when the line set ticket is not available.
that the catalog figures listed below this unit/division will apply for all unit/divisions within the
02191.5000 series. As the index page in the catalog shows, this particular unit is for FDS I600
Rockwell Standard driving front axle, 16000 pounds. In addition to the figure for the axle itself, the figures for the chamber, flanges, spring pins, brackets, shackles, brakes and spring mounting are all included within the grouping.
Although the above shows the unit/division 02191.50XX, it should be realized that within this particular model if you have an FA-191 front axle or a Rockwell Standard FDS 1600 front axle, the codes would be the same. (02191)
With this type of reasoning, it is not necessary to have the line set ticket, it is necessary to know
what axle you have on the vehicle. If you follow this procedure throughout Group 02, you will
see that the IH and vendor models are both available and easily identified.
It should be realized that for non-driving front axles, the brake parts are located in Group 04.
will identify all the auxiliary springs, special springs and shock absorber installations. All standard spring and shock absorber information is found in either the Front or Rear axle Groups
PAGE 10
1011
GENERAL INFORMATION
In these cases if you know you have a 14472 (IH/RA472) rear axle, refer to axle code 14472 for standard suspension. However, if you have a special spring code called out on your line set ticket (or a special suspension), then it is referenced within the spring section. The only time you need a line set ticket is when it is required for special equipment to identify a special spring code, etc. As indicated previously, the individual axle groups will call out the standard spring and shock absorber information for particular axle assemblies.
that all figures listed below this unit/division number are covered and will be specifically identified at the end of the description field when there is more than one figure for a particular unit/division application.
Following the unit/division we have identified that this is an air brake system with FMVSS 121 truck as well as all the divisions available. A further breakdown for this is immediately following the unit/division and description such as; break hosing with reusable ends, brake hosing, compressors, governors, harness, tanks, valves, slack adjusters, chambers, brake assemblies and brake mounting with figure numbers to cover each.
From the Figure Title you will note that many times hand control valve may be the same figure number throughout the brake systems, which in itself brings out the commonality of usage. This
type of procedure follows throughout the remainder of the Group 04 index.
steering gear installation and all parts required for the particular unit/division listed. Here again, it should be noted that if you do not have a line set ticket, but you know you are working on a vehicle having Sheppard steering gear and you know the Sheppard steering gear type or model, you can Identify these from the description referred to in the cross reference of vendor model to
IH code. This listing follows the Alphabetical Figure Title Index.
05318.50XX covers all unit/division within the XX category. The description for this is a
Sheppard 3925-4 power steering with gear driven pump. The figures listed below the U/D callout for this Sheppard gear are the steering wheel column, drag link, power steering gear, power steering hoses, power steering pumps, reservoirs, and gear installation. This type of
arrangement is followed through the Group 05 index.
PAGE 11
1012
GENERAL INFORMATION
Group 06 - Basically the driveline section components are normally found in the MT-90. The only items found in
Group 06 will be center bearing installations and miscellaneous items. Flanges are listed in axle and transmission groups.
will be items such as mufflers and tail pipes as well as engine exhaust brake systems.
cable with mounting, you should refer to the Figure Title Index for the specific engine application. In addition to this without a line set ticket, look for the lights, motors, wiring diagrams, horns, etc. by noun name. The alternators are listed by unit/division as well as by amp size and manufacturer.
Other items found in Group 08 under unit/division structure (where unit/division structure is not
necessarily needed for identification) are dual electric horns, 7 way connectors, 5th wheel flood lights, front axle warning lights, chrome support lights, water temp and oil pressure warning lights, warning lights for rear parking brake, radio, etc. It should be that even though these are in alphabetical order by noun name, if you scan through the Figure Title Index page, you will normally be able to identify the item you are looking for within the group by relating to associated parts within the description field.
required.
recording tachographs, hourmeters, product graphics (plates, instructions, emblems), etc.
Group 11 - This group specifically identifies within the Figure Title Index clutch types, sizes and other related parts.
horsepower rate and the IH unit number. In other words, you do not need a line set ticket. If you know you have a Cummins NTC 300 engine and you look at the chart, you can see it
PAGE 12
1013
GENERAL INFORMATION is unit 12243. When you go to the index for 12243, it identifies 12243.50XX which means that all engines use within the cataloged model for the NTC are listed within this group.
When reading down through the description following that unit/division, you will find that this particular unit/division structure also gives several additional Cummins engine installations. We have listed all of these. If you refer to the codes in the index, it will send you back to the unit
12243.50XX for common information. Listed below the engines affected is all the information required for this engine installation and the part required.
In addition, the NTCC350 Cummins engine (IH code 12555) refers you back to 12243 for all basic information needed.
There are also listed several types of air cleaners, luberfiners, special fans, specific radio installation information, hand throttles, hand operated shutter information, air starts, oil temperature gauges; and for specific engines where it applies, cold starting equipment, silicone radiator hoses, etc.
each of these cases if you know the specific vendor and type of transmission, you can identify the IH model code and reference this in the unit/division structure. You are not limited to servicing only IH vehicles for these particular transmissions. Any competitive type vehicle with similar vendor and model transmission can be serviced through the IH code by referring to the figure number for the transmission assembly.
Group 14 - This follows the same pattern as Group 13.
covered by this catalog. If you do not have a code, you can reference the alphabetical description and identify if you have a 60-gallon tank, etc. to find the part or associated parts you are looking for.
confuse you when looking for specific seats. etc. Items can also be identified by trim levels, colors and materials.
PAGE 13
1014
GENERAL INFORMATION
III.
descriptive information for each hub and wheel application with axle codes.
o SUPPLIER WHEN APPLICABLE
One should always try to assure that the proper supplier identification for the specific part is provided to assure steering, etc.
o SUPPLIER MODEL AND SERIAL NUMBER
In many cases the supplier identifies their changes by model and serial number. Therefore, whenever possible, this information should be identified and crossed to the catalog information to assure proper replacement information is used.
o NUMERICAL PARTS INDEX
This is a numerical list of all parts and locations thereof used within a given catalog.
o ALPHABETICAL DESCRIPTION INDEX
The Description Index located at the front of the printed Master Parts Catalog and at the end (after Numerical
Index) of the Microfiche version is a basic noun name alphabetical list of the parts shown within the catalog.
Refer to Numerical Index for locations.
GENERAL
A. IDENTIFYING PARTS WITH A FIGURE o ILLUSTRATION AND PARTS LIST
Each figure consists of an illustration showing the parts in an assembly and a parts list identifying the keyed item number (as called out on the illustration), the part number, description, quantity required and the variation where it is used. Make sure you read all the information listed under your particular keyed number. Normally, if the variation column is blank, it means it is used for all variations; but restriction notes are listed in the description column. The Figure number is listed in the upper corner of the art work along with the title of the figure.
PAGE 14
1015
GENERAL INFORMATION o ATTACHING PARTS
Attaching parts are usually shown without keyed numbers and are keyed within the mounting figures.
o KITS
Parts that are included in a kit are identified at the beginning of the description with a symbol (# , $ or other).
These symbols are also shown on the illustration as a callout for parts that are not serviced separately. Kit numbers are normally listed at the end of the parts list.
o BULK MATERIAL
For brake pipes, fuel pipes, loom, hose and similar parts, only the diameter and bulk part number are shown.
This part number covers one foot of bulk material.
o BUILD DATE FOR DESIGN CHANGES
When a design change requires that old and new are serviced with different parts, but the code and other identifying methods stay the same, the parts list will record the before and after chassis build date which, as previously noted, can be found on the vehicle capacity plate. Before and after Chassis Number is no longer used since trucks are not built in strict Chassis Number sequence on the assembly line.
o SPECIAL EQUIPMENT
Many trucks have special equipment to meet special user requirements. Special equipment is now being listed within the Master catalog. In cases where a special equipment code is not in the parts catalog, this generally means the code was not released by production in time for catalog schedules and will be added to the next revision.
o VENDOR PART NUMBER
Catalogs released or revised after January 1, 1984 will have the vendor number listed in the description field.
Vendors to be included in catalogs are Rockwell International, Dana (Spicer), Eaton and Fuller.
o ORDERING BY DESCRIPTION
When parts information cannot be found after a thorough search of Master Parts Catalogs and Special
Equipment lists, the part can be ordered by part description rather than number.
Model Number and Vehicle Identification Number must be included.
PAGE 15
1016
GENERAL INFORMATION
B. SUPPORT PUBLICATIONS
Other parts publications are available to assist you in finding the proper parts for servicing IH and competitive vehicles. Publications are also available to cover accessories and other items not shown in the
Master Parts Catalogs.
o INDEX OF PART NUMBERS ................................ ................................ ............... 26Xp
When only a part number is known, this index will show which Master Parts Catalog it is in.
o VENDORS CROSS REFERENCE PARTS LIST ................................ ....... 1008698-R
When only a vendor part number is known, this list will show the corresponding IH part number.
This can be particularly valuable for servicing competitive trucks. This catalog also includes the IH to vendor cross reference (Major suppliers only).
o SUPERSEDENCE PARTS LIST ................................ ................................ 1008472-R
This list shows the latest part number for superseded parts for all Corporate Groups o ACCESSORIES FOR INTERNATIONAL TRUCKS
This catalog lists Accessories to increase the efficiency, comfort, convenience and economy of IH trucks.
Contact your Region.
o FAST MOVING TRUCK PARTS ................................ ................................ ........ MT-90
A quick reference to high demand replacement parts.
o EXPANDABLE CATALOG BINDER................................ ........................... 1690061R1
This hard-back binder expands to hold larger catalogs.
PAGE 16
1017
GENERAL INFORMATION
C. LIST OF ABBREVIATIONS
ACCEL.............................. accelerating, accelerator
ADAP................................ .......................... adapter
ADJ................................ ..........adjuster, adjustable, adjusting
AL ................................ ........................... aluminum
ALY-STL ................................ ................. alloy steel
ALT................................ ............................. altitude
AMP................................ ................. apere, ampers
ANG................................ ............................... angle
ANL................................ ...........................annealed
ANTI SQK ................................ ............. anti squeak
APPROX................................ ........... approximately
AR ................................ ........................ as required
ATT................................ ....................... attachment
AUTO................................ .......................automatic
AUX ................................ ........................... auxiliary
BAT ................................ ............................. battery
BO-HD ................................ ................ binding head
B-HD................................ .................... button head
BRG................................ ............................ bearing
BRK ................................ ............................... brake
BRKT ................................ .......................... bracket
BRS ................................ ............................... brass
BRZ ................................ .... .........................bronze
BUSH................................ .......................... bushing
CARB................................ ...................... carburetor
CARR ................................ ........................... carrier
CD-PLTD ................................ ....... cadmium plated
CD-PLTD-STL........................ cadmium plated steel
CE ................................ ................ commutator end
CHK ................................ ............................... check
CLSHFT................................ ................ clutch shaft
COL ................................ ............................ column
COMMUT................................ ............. commutator
COMPR .......................... compression, compressor
COMPT................................ .............. compartment
CON................................ ............................. control
CONN ................................ ..connector, connection, connecting
CR-PLTD ................................ ......chromium plated
CR-PLTD-STL...................... chromium plated steel
CI ................................ .............................. cast iron
CSK ................................ ..................... countersunk
CSK-HD ................................ ...... countersunk head
CL-REC-HD ............................... clutch recess head
CONE-PT................................ ................ cone point
CDP ................................ ............................. copper
COP-PLTD................................ ..........copperplated
C-PIN................................ ....................... cotter pin
CPT ................................ ..........................complete
CRES ................................ corrosion-resistant-steel
CR-REC-HD ............................... cross recess head
CRE ................................ ........... corrosion resisting
CRG ................................ ........................... carriage
CRKCASE................................ ...............crankcase
CRKSHFT ................................ .............. crankshaft
CS ................................ ..................... cold squeeze
CTR................................ ............................... center
CTSHFT ................................ .............. countershaft
CU................................ ................................ .. cubic
CUP-PT................................ .................... cup point
CUSH ................................ ......................... cushion
CYL ................................ ............................ cylinder
DBL ................................ .............................. double
DE ................................ ............................ drive end
DEG ................................ .............................degree
DIA ................................ ............................ diameter
DIAG ................................ .......................... diagram
DIAPH ................................ .................... diaphragm
DIFF ................................ ....................... differential
DISTR ................................ ..................... distributor
DLD................................ ............................... drilled
DID-F/C-PIN ................................ .............drilled for cotter pin
DID-F/LKG-WIRE ................................ .....drilled for locking wire
DOG-PT ................................ ................... dog point
DOM................................ ......................... domestic
DR................................ ................................ ...drive
ELECT................................ ......................... electric
EMERG ................................ ................. emergency
ENG ................................ ............................. engine
EQUIP ................................ .................... equipment
EXH................................ ............................ exhaust
EXP................................ ............................... export
EXT ................................ ............................ external
EXTN................................ ....................... extension
FASTNR................................ ..................... fastener
FIG ................................ ................................ figure
FIL-HD................................ ................. fillister head
FIN-NK ................................ ....................... fin neck
F-CSK-HD ............................. flat countersunk head
F-FIL-HD ................................ ........flat fillister head
F-HD ................................ ......................... flat head
F-PT ................................ .......................... flat-point
FITT ................................ .................. fitting, fittings
FL................................ ................................ ...... flat
FLEX ................................ ........................... flexible
FLG ................................ ............................... flange
FRT ................................ ................................ . front
PAGE 17
1018
GENERAL INFORMATION
C. LIST OF ABBREVIATIONS (Con't)
FT ................................ ............................. feet, foot
FUL................................ ............................. fulcrum
FWD ................................ ........................... forward
GA ................................ ................................ gauge
GAL ................................ .............................. gallon
GALV................................ ....................... galvanize
GASK................................ ............................ gasket
GEN................................ ......................... generator
GOV ................................ ......................... governor
GRD................................ ............................. ground
GROM ................................ ...................... grommet
GUS................................ .............................. gusset
HARN ................................ ......................... harness
HD ................................ ................................ .. head
HD ................................ ......................... heavy duty
HDLS ................................ ........................ headless
HEX ................................ .......................... hexagon
HEX-HD ................................ ............hexagon-head
HEX-SOC-HO ........................ hexagon socket head
HGE................................ ............................... hinge
HP ................................ ........................ horsepower
HSG................................ ............................ housing
HT................................ ............................ heat treat
HV ................................ ................................ heavy
HYD ................................ .......................... hydraulic
HYDV................................ ........................hydrovac
ID ................................ .................... inside diameter
IGN ................................ .............................. ignition
IH ................................ ....... .International Harvester
IMPEL ................................ ........................ impeller
IN ................................ ......................... inch, inches
INSP ................................ ....................... inspection
INST ................................ ...................... instrument
INT................................ .............................. internal
INTER ................................ ................. intermediate
JUNC ................................ ......................... unction
KNCKL................................ ........................ knuckle
K/PIN ................................ ......................... King pin
LB ................................ ................................ pounds
LENTIL-HD ................................ ............. lentil head
LGT ................................ ................................ . light
LH................................ ............................. left hand
LHD ................................ ..................left hand drive
LK ................................ ................................ ..... ock
LKG ................................ ............................. locking
LT ................................ ................................ ...... left
LUB................................ ......................... lubrication
LW................................ .........................lockwasher
LWR ................................ ............................... lower
MACH ................................ ........................machine
MANF ................................ ........................maniford
MAS CYL ................................ ........master cylinder
MASHFT ................................ ................. mainshaft
MATL ................................ ......................... material
MBR ................................ .......................... member
MED ................................ ........................... medium
MIRR ................................ ............................. mirror
MLDG................................ ....................... moulding
MTG ................................ ......................... mounting
NATL................................ .......................... national
NC................................ ..... National Coarse Thread
NF ................................ ..........National Fine Thread
NI ................................ ................................ .. nickel
NI-PLTD-STL.............................. nickel plated steel
NO................................ .............................. number
NPN ................................ ................no part number
NPT................................ ....... National Pipe Thread
OC................................ ........ outside circumference
OD................................ ................ outside diameter
OPER................................ ....................... operating
OPT................................ ............................ optional
OTR ................................ ............................... outer
OV-HD................................ ..................... oval head
OZ ................................ ................................ . ounce
U/S ................................ ............................ oversize
PAN-HD ................................ ................... pan head
PARKERIZED-STL......................... parkerized steel
PC ................................ ................................ .. piece
PKG ................................ .......................... package
PL................................ ................................ .... plain
PLG................................ ................................ .pillar
PLTD................................ ............................. plated
PNL ................................ ................................ panel
PROG ................................ .................. progressive
PROP................................ ........................ propeller
PT ................................ ................................ ...point
PTO................................ .................. power take-off
RAD ................................ ........................... radiator
RD................................ ................................ . round
RD-END ................................ .................. round end
RD-HD................................ ................... round head
RD-PT ................................ ................... round point
REG ................................ ..........................regulator
REINF ................................ .... reinforce, reinforcing
RET................................ ............. retainer, retaining
REV................................ ............................. reverse
RH................................ ........................... right hand
RHD ................................ ............... right-hand drive
RIV ................................ ................................ .. rivet
RPM ................................ .....revolutions per minute
PAGE 18
1019
GENERAL INFORMATION
C. LIST OF ABBREVIATIONS (Con't)
RT................................ ................................ .... right
RUNN BD ................................ ......... running board
SC ................................ ................................ . screw
SEL................................ ............................. selector
SER ................................ ............................. service
SF................................ ...................... semi-finished
SHFT ................................ .............................. shaft
SHK/ABS ................................ ........ shock absorber
SHPF ................................ .....................shakeproof
SLT................................ ............................... slotted
SLT-HD................................ ................ slotted head
SLT-BO-HO ............................. slotted binding head
SLT-FIL-HD .............................. slotted fillister head
SLT-F-HD ................................ ...... slotted flat head
SLT-HEX-HD .........................slotted hexagon head
SLT-PAN-HD ................................ slotted pan head
SLT-RD-HD................................ slotted round head
SMBR ................................ .................side member
SPEC................................ ........................... special
SPECS ................................ ............... specification
SPEEDO................................ .............speedometer
SPG................................ .............................. spring
SQ ................................ ............................... square
SQ-HD ................................ .................square head
SQ-NK ................................ ................. square neck
STD ................................ .......................... standard
STD-HD ................................ ............standard head
STGHT ................................ ....................... straight
STL................................ ................................ . steel
STRG................................ ......................... steering
SUPT ................................ .......................... support
SW ................................ ............................... switch
SWVL ................................ ........................... swivel
SYS ................................ ............................. system
T............................ ................................ ......... teeth
TAP ................................ ............................ tapping
TEMP................................ ................... temperature
TERM ................................ ........................ terminal
THERMO ................................ ............... thermostat
THD ................................ ............................ threads
TIM ................................ ............................. Timken
TRANS ................................ ............... transmission
TR-HD ................................ .................... truss head
TRUN................................ ......................... trunnion
TUBLR................................ ......................... tubular
UNFIN................................ ..................... unfinished
UNIV ................................ ......................... universal
UPR ................................ ............................... upper
U/S ................................ .......................... undersize
V............................. ................................ .......... volt
VAC................................ ............................ vacuum
VENT ................................ ....................... ventilator
WB ................................ ........................ wheel base
WIN ................................ ............................. window
WIR ................................ ............................... wiring
WAGON-BOX-HD ......................... wagon box head
W/ ................................ ................................ .... with
W/BRZ ................................ ..................with bronze
W/HEX ................................ ............... with hexagon
W/O................................ ............................. without
W/S ................................ ........................ windshield
XMBER ................................ ............. crossmember
ZN ................................ ................................ .... zinc
ZN-CT ................................ ...................zinc coated
ZN-PLTD ................................ ................zinc plated
PAGE 19
1020
GENERAL INFORMATION
D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS (Con't)
DESCRIPTION GROUP
Absorber, Shock Seat ................................ ......... 16
Absorber, Shock (Optional)................................ . 03
Absorber, Shock (Standard)........................... 02/14
Accelerator, Throttle
Control ........................ ................................ . 12
Adapter, Two-Speed Axle................................ .... 14
Adapter, Trans. Engine ................................ ...... 13
Adapter, Speedo Wiring
Instl .......................... ................................ .... 10
Adapter, Speedo Driven
Gear Chart................................ .................... 10
Adjuster, Auto-Slack Repair
Kits, Frt & Rear ................................ ............. 04
Alternator ...................... ................................ .... .08
Antenna .......................... ................................ ... 08
Ammeter ........................... ................................ . 08
Arm, Steering .................... ................................ . 05
Axle, Forward Rear ............... ............................. 14
Axle, Front ...................... ................................ ... 02
Axle, Rear ....................... ................................ ... 14
Axle, Rear Rear .................. ............................... 14
Battery & Cable Mounting ......... ......................... 08
Bearing, Center ........................................ 06/MT90
Bearing, Wheel ................... ............................... 17
Bell Housing ..................................................... .. 13
Belt, Drive ...................... ................................ .... 12
Air Compressor (Standard)..... ...................... 12
Air Compressor (Optional) ...... ..................... 04
Fan & Water Pump ............... ....................... 12
Generator (Separate from
Fan) ........................... ................................ .. 08
Generator (Combination Fan
and Generator) ................. ........................... 12
Hub, Fan Drive ................. ........................... 12
Power Steering Pump .................................. 05
Freon Compressor ............... ........................ 16
Box, Battery ..................... ................................ .. 08
Box, Tool ........................ ................................ ... 16
Brackets, Auxiliary Springs.................................. 14
Brackets, Spring (Optional) ...... .......................... 03
Brackets, Spring (Standard)........................... 02/14
Brake, Exhaust. ................................................. 07
Brake, Front Driving Axle ....... ............................ 02
Brake, Front Axle ................ ............................... 04
Brake Mounting, Front ........................................ 04
Brake Mounting. Rear ............. .......................... 04
Brake, Parking ................... ................................ 04
Brake, Rear Axle ................................................ 04
DESCRIPTION GROUP
Bumper, Front .................... ............................... 01
Button, Horn ..................... ................................ . 05
Buzzer, Warning ................................................ 08
Buzzer, Warning Oil
Pressure and Water
Temperature .......................................... ...... 08
Cab ............................. ................................ ...... 16
Cable (See Harness)
Cable, Speedometer Drive ......... ....................... 10
Camshaft & Related Parts ......... ........................ 12
Carburetor............. ................................ ............. 12
Chamber, Air Shift (Axle) ........ ........................... 14
Chamber, Air Brake ............... ............................ 04
Circuit Breaker .................................................. . 08
Cleaner, Air ..................... ................................ .. 12
Clutch ........................... ................................ ..... 11
Coil, Ignition ................... ................................ ... 08
Column, Steering ............................................... 05
Compression Brake ................ ........................... 07
Compression Release ........................................ 12
Compressor, Air ............................................. 04/12
Compressor Drive and Mtg.
(Freon) ........................ ................................ 16
Compressor, Freon ............................................ 16
Compressor Strainer (Air).............................. .04/12
Condenser, A/C ................... .............................. 16
Condenser Core, A/C ......................................... 16
Connectors, 4-Wheel Trailer .............................. 04
Connectors, 7-Way Trailer
Socket and Jumper Cable ....... .................... 04
Control, Air Rad Shutter ..................................... 12
Control, Auxiliary
Transmission ................... ............................ 13
Control, Fifth Wheel ............ .............................. 01
Control, Clutch .................................................. . 11
Control, Heater and A/C ..................................... 16
Control, Trans Air Shift ......... ............................. 13
Control, Trans Retarder .......... ........................... 13
Control, Power Divider
Air Suspension ................. ........................... 14
Cooler & Filter, Trans Oil ....... ............................ 13
Cooler, Oil, Coolant Filter
& Connections ............................................. 12
Cooler, Trans Remote Mtd
Oil Hosing ..................... .............................. 13
Cover, Crkcase & Related
Parts .......................... ................................ . 12
Crankcase & Related Parts ................................ 12
PAGE 20
1021
GENERAL INFORMATION
D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS (Con't)
DESCRIPTION GROUP
Crankshaft & Related Parts ................................ 12
Crossmember, Cab
Mounting ................... ............................... 01/12/16
Crossmember & Tie Tube,
Frame .................... ................................ . 01/08
Crossmember, Rear Axle ........... ........................ 14
Cylinder, Air Shift ........... ............................... 13/14
Cylinder Head & Related
Parts .......................... ................................ .. 12
Declutch, Related Parts,
Trans .......................... ................................ . 13
Disconnect, Frt Axle, Trans ..... ........................... 13
Door Assy, Cab .................................................. 16
Distributor ....................... ................................ ... 08
Drive Shaft Parking Brakes ...... .......................... 04
Dryer, Air ....................... ................................ .... 04
Duct, Heater & Heater A/C ................................. 16
Electrical System ................ ............................... 08
Engine, IH ....................... ................................ ... 12
Engine Shutdown ............................................... 08
Engine Gasket Sets ............................................ 12
Engine Mtg ....................................................... .. 12
Equalizer Beam ............................................. 03/14
Ether Start Mtg .................................................. . 12
Evaporator, Alcohol ............................................ 04
Exchanger, Heat (Trans) .................................... 13
Exhaust System .................. ............................... 07
Eye, Towing ...................... ................................ .01
Fan Cooling ...................... ................................ . 12
Fan Belt, Bracket &
Pulley Mtg .................... ................................ 12
Fan Belt, Clutch Drive
& Mtg .......................... ................................ . 12
Fan, Defroster & Mtg .......................................... 16
Fan, Modulated, Clutch
Drive .......................... ................................ .. 12
Fan Mtg, Standard ................ ............................. 12
Fender Extension Rubber ................................... 09
Fender Mtg ....................... ................................ . 09
Filter and Piping, Fuel
Inj. Pump ...................... .............................. 12
Filter, Fuel ..................... ................................ ..... 15
Filter, Fuel Final .............. ................................ ... 12
Filter, Oil Luberfiner ........... ................................ 12
Filter, Fuel Primary ............. ............................... 15
Filter, Fuel Secondary ........... ............................. 15
Filter, Fuel/Water
Separator ...................... ................................ ..... 15
DESCRIPTION ................................ ......... GROUP
Filter, Lube ..................... ................................ ... 12
Filter, Oil (Engine) ............. ................................ 12
Filter, Oil (Trans) .............. ................................ . 13
Filter, Water .................... ................................ .. 12
Flange & Pulley, Frt.
Mdt. PTO ....................... ............................ 12
Flange, Companion
(Axle/Trans) ............. .......................... 02/13/14
Flange, Companion
(Center Bearing) .......................................... 06
Frames .......................... ................................ .... 01
Frame & Radiator
Reinforcement ......................................... 01/12
Front End Section .......................................... 09/16
Front End Sheet Metal ....................................... 09
Gauge, Auxiliary Trans ........... ........................... 13
Gauge, Air Application ....................................... 04
Gauge, Air Cleaner
Restriction .................. ................................ . 12
Gauge, Oil Instl ................................................. . 12
Gauge, Oil Level ................. .............................. 12
Gauge, Oil Pressure .............. ............................ 12
Gauge, Oil Pressure &
Temp ............................ ............................... 12
Gauge, Oil Pressure &
Water Temp ..................... ................................ . 12
Gauge, Oil Temp .................. ............................. 12
Gauge, Trans Temp ........................................... 13
Gauge, Water Temp .......................................... 12
Gauge and Filler, Trans
Oil Level ...................... ................................ 13
Gear, Power Steering ............. ........................... 05
Gear, Speedometer Drive .................................. 13
Gears, Trans. & Related
Parts .......................... ................................ . 13
Gear, Steering ................... ................................ 05
Generator ........................ ................................ .. 08
Glad Hand, Aux ................... .............................. 04
Glow Plug, Preheater ......................................... 12
Governor, Air Compressor ................................. 04
Governor, Aneroid,
Related Parts .................. ............................ 12
Grille Mtg., Frt. End ............ .............................. 09
Guard, Grille .................... ................................ .. 09
Guard, Mud ....................... ................................ 09
Handle, Grab ..................... ................................ 16
Harness, Air Dryer ............... .............................. 04
Harness, Auto Trans ...................................... 08/13
1022
GENERAL INFORMATION
D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS
DESCRIPTION GROUP
Harness, Backup Light
Switch................................ ................................ ..... 08
Harness, Blend Air Heater................................ .......... 08
Harness, Cab, Wiring ............................................. ... 08
Harness, Engine Jake
Brake .......................... ................................ ........... 07
Harness, Engine, Wiring ......................................... ... 12
Harness, Engine W/air
Starter ........ ........................................ .................. .12
Harness, Ether Start ............................................ ..... .12
Harness, Frt Antilock ........... ................................ ..... .04
Harness, Frt Bumper Mtd
Headlights ..................................................... ......... 08
Harness, Front End ........................................... ....... 08
Harness, Fuel Filter
Heater Racor ................................................... .......... 15
Harness, Fuel Pressure
Gauge .......................................................... .......... 08
Harness, Glow Plug ............................................... .... 08
Harness, Power Supply &
Power Source ................................................... ......... 08
Harness, Rear Antilock ........................................... ... 04
Harness, Oil Temp Sender ........................................ 12
Harness, Stop Light Switch ..................................... .. .04
Harness, Stop, Tail and
Turn Light ..................... ................................ ......... 08
Harness, Axle Temp Gauge ...................................... 14
Harness, Trailer Socket
6 & 7 Way ...................................................... ........ 08
Harness, Trans Temp
Sender ........................ ................................ ........... 13
Harness, 2 Speed Axle ........................................... ... 14
Head, Hydraulic, Inject.
Pump ........................... ................................ .......... 12
Headliner, Cab ................... ................................ ....... 16
Heater ........................... ................................ ............ 16
Heater & Air Conditioner ........ ................................ ... 16
Heater, Water .................... ................................ ....... 12
Hitch, Trailer ................... ................................ .......... 01
Hood, Fenders, Splash
Panels & Grille ................ ................................ ....... 09
Hook, Pintle ..................... ................................ ......... 01
Hook, Towing Front &
Rear .......................................................... ............ .01
Horn & Mtg. (Air) ................ ................................ ....... 08
Horn & Mtg. (Dual Elec) .......... ................................ .. 08
DESCRIPTION GROUP
Hose...Part Nos. listed are for IH standard hose applications.
If Stratoflex hose code
04758 is required, the prefix letter N must replace the A. If Aeroquip hose code 04759 is required, the prefix letter L must replace the A. Example
A100280000 would become
N100280000 for code 04758 or L100280000 for code
04759. (See MT-90 for parts required)
Hose, Coiled
(Semi-Trailer) ................................ ......................... 04
Hoses, Power Steering
Fittings ....................... ................................ ................ 05
Hourmeter ........................ ................................ .......... 10
Housing, Ctr Brg ................. ................................ ........ 06
Housing, Shift Bar
(Trans.) ....................... ................................ ........... 13
Hubodometer .................................................... ........ ..10
Hub, Wheel ...................... ................................ ......... .17
I-Beam, Front Axle ............ ................................ ...... ...02
Indicator, Coolant Level ....................................... ..... ..12
Injection, Fuel, Linkage....................................... ....... ..12
Insulation, Cab ................. ................................ ......... .16
Insulator, Oil Pan ........................................... ......... ....12
Intercooler, Mtg. & Piping ... ................................ .... ....12
Knuckle, Steering ............ ................................ ....... ....02
Latch, Hood .................................................... .......... ..09
Latch, Hood, Rear ....... ................................ ...... .........16
Lever, Control, Trans .................................... ...... ........13
Light, Cab Roof ............ ................................ ........ ......08
Light, Clearance ........... ................................ ........ ......08
Light, Fifth Wheel ........ ................................ ........ .......08
Light, Frt Turn Signal &
Parking ................... ................................ ......... ..... 08
Light, Head .............................................. ........... ........08
Light, Spotlight Mounting .................................... ..... ...08
Light, Stop and Tail Mtg ..................................... ..... ....01
Light, Stop, Tail &
Backup Light ................. ................................ ........... ..08
Light, Transfer Case
Warning ..................... ................................ .......... ..13
Light, Warning Frt Axle ....................................... ..... ...08
1023
PAGE 22
GENERAL INFORMATION
D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS
DESCRIPTION GROUP
Light, Warning (Oil Pres-
sure & Water Temp.) ................................ .............. 08
Light, Warning (Parking
Brake ................................ ................................ ...... 08
Lighting, Instrument Panel................................ .......... 08
Link, Drag ....................... ................................ .......... 05
Link, Steering Relay................................ ................... 05
Manifold, Exhaust and................................ ....................
Intake ....................................................... ............ ..12
Mats, Floor ........... ................................ .......... ...........16
Mirror, Rear View .... ................................ ...... ............16
Miscellaneous Parts .. ................................ .... ............10
Motor, Starting (Elec.) ..... ................................ ..... .....08
Motor, Starting (Air) ........................................ ....... ....12
Motor, Elec. Shift ............ ................................ ....... ...14
Motor, Windshield Wiper ..................................... . .....16
Mounting, Cab ............................................. ........ ......16
Mounting, Steering Column ................................... ....05
Muffler and Tailpipe ........ ................................ ..... .....07
Muffler Support Brackets .................................... ... ....07
Nozzle and No:zle Holder ................................... . ......12
Pan, Oil .................... ................................ ............ .....12
Panel, Cab Back ......... ................................ ..... .........16
Panel, Cab Dash ........................................ ..... ..........16
Panel, Instrument ........................................ ...... ........16
Panel, Cab Roof & Cowl .................................. . .........16
Panel, Splash .............................................. ........ ......09
Panel, Side .................. ................................ ......... ....16
Panel, Cab Underbody ..................................... . ........16
Pin, Maneuvering ........ ................................ ..... .........01
Pipe, Exhaust .............................................. ........ ......07
Pipe, Tail ................................................. ........... .......07
Pistons and Connecting
Rods .................... ................................ ........... .......12
Plate, Deck ........... ................................ ......... ...........01
Plate, Capacity ................................ ........ ..................10
Plate, Rear Axle Skid ... ................................ .... .........14
Power Divider ................................ ....... ....................14
Power Take Off ............................................. ...... ......13
Preheater, Glow Plug ......................................... ... ....12
Propeller Shafts ............ ................................ .... ...MT90
Product Graphic - Various Groups
Propeller Shaft Balancing
Weights and Clamps .................................... ...MT90O
Product Graphic,
Decals. etc .................. ................................ ........ ...10
Product Graphics Instl ..................................... .... ......13
Pulley, Idler Belt ................................ ......................... 12
DESCRIPTION GROUP
Pump Adapter, Fuel ................................ .................... 12
Pump, Fuel Submerged ................................ .............. 15
Pump, Injection ................................ ........................... 12
Pump, Oil, Inlet Pipe ................................ ................... 42
Pump, Power Steering................................ ... .............05
Pump, Water, Thermostat &
Fan Drive .................... ................................ .......... ..12
Pyrometer, Instl .............. ................................ ......... ...07
Radiator Assy ................. ................................ .......... ..12
Radiator Mtg. & Piping ........................................ ..... ...12
Radio, CB W/Antenna ......... ................................ .. .....08
Radio Mtg. & Piping ............................................ ...... ..12
Radio Mtg. AM-FM W/Fader ................................... ....08
Radio Mtg. AM-FM Stereo W/8
Track Tape, Cassette ...................................... ... .....08
Receiver Unit, Oil
Pressure .................................................... ........... ...08
Receiver Unit,
Temperature Gauge ................................... .. ...........08
Regulator, Window Electric . ................................ .. .....16
Reinforcement, Frame Chart . ................................ .... .01
Reservoir, Power
Steering Mtg................................ ............................. 05
Retainer, Rear Brg................................ ....... ...............13
Retarder Control .................................... ........ .............13
Rim, Side Ring Disc ................................ ..... ..............17
Rim, Side Ring &
Spacer Cast ................................ ........ ....................17
Rim, Tubeless Tires Cast ................................ ... ........17
Rod, Tie Front Axle .... ................................ ...... ..........02
Rod, Torque (Optional) .................................. .... .........03
Rod, Torque (Standard) .................................. ........02/14
Rod, Transverse Torque
Instl ..................... ................................ ............... .....14
Seal, Strg Col ...... ................................ .......... .............16
Seat, Driver . ................................ ........... ....................16
Seat, Passenger ................................. ....... .................16
Sending Unit, Fuel Gauge ................................ . .........15
Sender Unit, Oil Pressure ................................. .... ......08
Sender Unit, Temperature
Gauge ................................ ........... ..........................08
Shafts, Rear Axle ................................ ....... ................14
Shell, Radiator ................................. .......... .................09
Shield, Sound ................................. ......... ...................12
Shield, Splash .. ................................ ......... .................09
Shift, Rear Axle Electric .. ................................ ...... .....14
Shutoff, Fuel (Emergency)................................ .. ........08
Shutter, Radiator . ................................ ........ ...............12
1024
PAGE 23
GENERAL INFORMATION
D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS
DESCRIPTION
Shutter Air Control &
GROUP
Hosing ................................ ................................ .... 12
Sidemember Chart................................ ..................... 01
Silencer, Oil Pan W/Frt
Sump Oil Pan ................................ ..... ...................12
Silencer, Oil Pan W/Rr
Sump Oil Pan ................................. ......... ..................12
Socket, Trailer Mtg ................................ ...... ..............08
Solenoid, Injection Pump ................................ .. ........12
Speedometer . ................................ ...... .....................10
Speedometer, Electric ................................. ... ...........10
Speedometer, Electric
Engler Programmable Head .............................. .....10
Speedometer Sensor ................................ . ...............04
Springs, Auxiliary ................................ ....... ...............14
Springs, Front (Optional) ................................ ... ........03
Springs, Front (Standard) ................................ ......02/14
Spring, Pins & Brkt
Instl Frt ... ................................ ............ ...................02
Spring, Frt W/Rubber Aux .. ................................ .......03
Step Plate, Door .................................. ....... ...............16
Step, Aux ....... ................................ ......... ..................09
Step, Fuel Tank Mtd ................................... .... ...........15
Sunshade, Exterior .................................. ..... .............16
Suspension, Air Ride ................................. .... ............14
Suspension, Mtg & Xmbrs . ............................... .........14
Suspension, Overload
Cushion Mtg ................................. ....... ...................14
Suspension, R Type Instl ................................. .. ........14
Suspension, Rear Sprg,
Xmbr & Mtg ................................. ....... ....................14
Suspension, Rear Sprgs &
Saddle . ................................ .......... ........................14
Suspension, Rear Sprgs,
Equalizer Beams & Mtg ................................. ... .........14
Switch, Buffer Jake Brake ................................. .. ......07
Switch, Dome Light (Door) .. ................................ ......16
Switch, Fuel Gauge .................................. .... .............08
Switch, Parallel Series ................................ .... ..........08
Switch, Stop Light ... ................................ ...... ............04
Switch, Windshield Wiper .. ................................ .......16
Tachograph ................................. ........ ......................10
Tachometer .................................. ......... ....................10
Tachometer Drive &
Related Pts ................................ ........ ....................10
Tank, Air ..... ................................ .......... ....................04
Tank, Fuel .................................. ........... ....................15
Tank Vent Pipes, Fuel .................................. ... ..........15
Tanks and Piping, Fuel................................ ... ...........15
DESCRIPTION GROUP
Tire Carrier ................................ ............ .....................01
Tools ... ................................ ............... ........................10
Transfer Case ..................................... ......... ...............13
Transmissions ..... ................................ ........ ...............13
Transmission, Auxiliary ................................ ..... ..........13
Transmission Mounting .................................. ... ..........13
Transmission Range &
Reduction ................................... .......... ...................13
Trim Cab, Interior .. ................................ ........ .............16
Turbocharger ................................... ......... ..................12
Valve, Air Supply ..................................... ........ ...........04
Valve, Auto Drain ...... ................................ ............ 14/04
Valve, Auto Frt Whl
Limiting Mtg .. ................................ ......... .................04
Valve, Brake & Treadle ... ................................ ... ........04
Valve, Brake Pressure ................................. .... ...........04
Valve, Control .. ................................ ........ ................. 04
Valve, Control &
Warning Light ................................... .......... ............... 14
Valve, Double Check ................................. ..... ............04
Valve, Drain, Heater A/C . ................................ ... ........16
Valve, Frt Whl Limiting
Cntl Mtg .. ................................ ........... .....................04
Valve, Hand Control ... ................................ ..... ...........04
Valve, Limiting ..... ................................ ......... .............04
Valve, Trans Modulator .. ................................ ... .........13
Valve, Quick Release .. ................................ ...........04/14
Valve, Safety Axle ...... ................................ ....... .........14
Valve, Sludge Remover ..................................... .. .......04
Valve, Spring Brk Control ................................ ... ........04
Valve, Starting Fuel
Release .................................... ........................ .......12
Valve, Tractor Parking
Brake ... ................................ ............ .......................04
Valve, Trans Safety ................................ .................... 13
Valve, Trans Air Control . ................................ .... ........13
Vent, Air .. ................................ ............. ......................16
Vent, Crankcase .................................. ....... ................12
Ventilator, Roof ... ................................ ......... ..............16
Visor, Sun (Interior) ... ................................ ........ .........16
Wheels ................................. ............ ..........................17
Wheel, Steering ................................ ........ ..................05
Window, Rear, Dbl Sliding
W/Window Guard ................................ ... .................16
Window, Windshield and
Rear . ................................ ........... ............................16
Wiper, Windshield . ................................ ...... ...............16
Wire, Bowden Shutoff ................................ .... .............12
1025
PAGE 24
GROUP 01
FIG. 01-002
PAGE 1
1026
GROUP 01
REVISION
PAGE 2
1027
01-002
FIG. 01-004
GROUP 01
REVISION
PAGE 1
1028
01-004
GROUP 01
01-004 REVISION 01
PAGE
1029
GROUP 01
FIG. 01-011
01-011 REVISION
PAGE 4
1030
FIG. 02-001
GROUP 01
REVISION 01
PAGE 1
1031
02-001
GROUP 01
FIG. 02-001
02-001 REVISION 01
PAGE 2
1032
GROUP 01
REVISION 01
PAGE 3
1033
02-001
GROUP 02
02-001 REVISION 01
PAGE 4
1034
GROUP 02
REVISION 01
PAGE 5
1035
FIG. 02-002
GROUP 02
REVISION 01
1036
02-002
GROUP 02
02-002 REVISION 01
PAGE 2
1037
FIG. 02-003
GROUP 02
REVISION 01
PAGE 1
1038
02-003
GROUP 02
FIG. 02-004
REVISION 01
PAGE 1
1039
02-004
FIG. 02-004
GROUP 02
02-004 REVISION 01
PAGE 1
1040
GROUP 02
REVISION 01
PAGE 3
1041
02-004
GROUP 03
FIG. 03-006
03-006 REVISION 01
PAGE 1
1042
GROUP 04
Fig. 04-076
04-076 REVISION 01
PAGE 3
1043
GROUP 04
REVISION 01
PAGE 3
1044
04-076
GROUP 04
Fig. 04-077
04-077 REVISION 01
PAGE 1
1045
GROUP 04
REVISION 01
1046
04-077
GROUP
FIG.
04-078
04
04-078
REVISION
PAGE 1
01 1047
FIG.
04-079
GROUP 04
04-079
REVISION 01
1048
GROUP 04
04-079
REVISION 01
PAGE 2
1049
FIG.04-080
GROUP 04
REVISION 01
1050
FIG.
04-109
GROUP 04
04-109
REVISION 01
1051
FIG.
04-110
GROUP 04
REVISION
PAGE NO. 1
02
1052
GROUP
FIG.
04-114
04
04-114
REVISION
PAGE 1
01
1053
GROUP 04
04-114
REVISION 01
1054
FIG.
04-126
GROUP 04
04-126
REVISION 01
1055
GROUP 04
FIG.
04-127
04-127
REVISION 01 1056
FIG.
04-129
GROUP 04
04-129
REVISION 01
1057
GROUP
FIG. 04-130
04
REVISION 02
PAGE NO. 1
1058
FIG.
04-131
GROUP 04
REVISION
PAGE NO. 1
02
1059
GROUP
FIG.
04-153
04
04-153
REVISION
PAGE 1
01
1060
GROUP 04
FIG.
04-162
04-162
REVISION
PAGE 1
01
1061
GROUP 04
FIG.
04-164
04-164
REVISION
PAGE 1
01
1062
FIG.
04-164
GROUP 04
PAGE 3
REVISION
PAGE 1
01
1063
GROUP 04
04-164
REVISION
PAGE 4
01
1065
GROUP 04
04-164
REVISION
PAGE 5
01
1066
GROUP 04
FIG.
04-180
REVISION 01
Page 1
1067
GROUP 04
REVISION 01
Page 3
1068
FIG. 04-186
GROUP 04
REVISION
1069
01
GROUP 04
REVISION 01
PAGE 2
1070
FIG.
04-239
GROUP 04
REVISION 01
PAGE 1
1071
GROUP
FIG.
04-248
04
REVISION 01
PAGE 1
1072
GROUP
FIG.
04-281
04
REVISION 01
PAGE 1 1073
FIG.
04-295
GROUP 04
REVISION 010
1074
GROUP
FIG.
04-317
04
REVISION 01
PAGE 1
1075
GROUP 04
REVISION
PAGE 2
01
1076
GROUP
FIG.
04-318
04
REVISION 02
PAGE NO.
1
1077
GROUP
FIG.
04-319
04
REVISION 02
PAGE NO.
1
1078
FIG.
04-377
GROUP 04
REVISION
PAGE 1
01
1079
GROUP 04
REVISION
PAGE 2
01
1080
GROUP
FIG.
04-378
04
REVISION
PAGE NO.
02
1
1081
FIG. 04-378
GROUP 04
REVISION
PAGE NO.
02
2
1082
GROUP
FIG. 04-378
04
REVISION
PAGE NO.
02
3
1083
GROUP 04
REVISION
PAGE NO.
02
4
1084
FIG. 05-001
GROUP 05
REVISION 01
1085
GROUP 05
FIG. 05-001
REVISION 01
PAGE 2
1086
GROUP 05
REVISION 01
05-001
1087
FIG. 05-007
GROUP 05
REVISION 02
PAGE NO. 1
05-007
1088
GROUP 05
FIG. 05-007
05-007
REVISION 02
PAGE NO. 2
1089
GROUP 05
REVISION 02
PAGE NO. 3
05-007
1090
FIG. 05-025
GROUP 05
REVISION 01
PAGE 1
05-025
1091
GROUP 05
05-025
REVISION 01
PAGE 2
1092
FIG. 05-026
GROUP 05
REVISION 01
05-026
1093
FIG. 05-031
GROUP 05
REVISION 01
PAGE 1
05-031
1094
GROUP 05
05-031
REVISION 01
PAGE 2
1095
FIG. 05-043
GROUP 05
REVISION 02
PAGE NO. 1
1096
GROUP 05
FIG. 05-054
05-054
REVISION 01
PAGE 1
1097
GROUP 05
REVISION 01
PAGE 2
05-054
1098
Field Identlfication
Fabricating
Information Covering The Preparation And Welding Of Bulk Components
Procedures For Propeller Shaft Fabrication
Fractions To Decimals Conversion List
Explanation Of The Propeller Shaft Code Numbers (NOT METRIC)
Fabrication Section (NOT METRIC)
Components Section (NOT METRIC)
Explanation Of The Propeller Shaft Code Numbers (METRIC)
Millimeters To Inches Conversion List (METRIC To ENGLISH)
Conversion List Of Subtraction Values Used On Metric Code Sheets
Fabrication Section (METRIC)
Components Section (METRIC)
Slip Yokes
Bulk Tube
Deadner-Inserts
Tube Deadner Installation
Requirements
Special Notes
Weld Yokes
Stub Shafts
U-Joint Kits
Adapter (Front & Rear)
SECTION 3
PROPELLER SHAFTS
Center Bearing Application Chart & Components
INTRODUCTION
This publication supercedes all previous publications on replacement propeller shaft Fabrication.
Note:
On Assemblies marked NLA (no longer available) the components have been listed as reference only and the original subtraction length is listed in the special notes column for reference only.
This is to advise you that the Driveline Section of the MT 90 is to be used to determine components required to Driveline 10-digit assembly.
The Components Only should be ordered on the Parts Distribution Center
Complete Service Prop Shaft Assemblies can now be ordered from the Renewed Parts Centers. See
Parts Letter G-1911.
We repeat, Only Components can be ordered as shown in the MT-90. The assembly will have to be assembled locally from material received
Page
3 81
3-82
3-86
3-90
3-95
3-96
3-3
3-3
3 5
3-7
3 45
3-76
3-78
3 79
3-80
(3/83) 1099
Explanation of the Ten Digit Propeller Shaft Production Number to Service Number and how to Identify chart Information:
This program consists of Three parts which includes the information to order completed prop shaft assemblies and how to fabricate a service tube assembly and the additional parts required for the complete or partial replacement of the production propeller shaft assembly
Complete service prop shaft assemblies are available only or a direct ship basis from renewed parts centers. These orders are to be placed via phone to the nearest renew center.
How to Use the Columns.
Production Number and Service Tube Columns
FIELD IDENTIFICATION
These columns identify the first 7-digits used in a 10-digit code; the last three digits are left blank. When you have identified the 10-digit code required, match the first 7-digits with the corresponding first 7-digits of the production number.
Then add a T prefix to the 10-digit number and this becomes the part to be ordered for service.
If there is a regular part number in the service tube assembly column, this part numbers should be ordered. (These are solid prop shafts).
FABRICATING
To fabricate a service tube assembly from a production propeller shaft assembly number, identify as listed below. Then use the Sub Comp Lng. column. (This is the length of the weld ends to be subtracted from the overall length of the prop shaft.)
Example.
Lineset Ticket 10 Digit No.
Production Number On Listing Service Number Req'd
2708721294 2708721XXX T2708721294'
If the listing indicates T prefix number as different from the Production 7-digit number it is because the assembly has been up-dated to the current Service replacement numbers.
294 identifies the overall length
Shown in "Subtract fro Last 3-dlolt" column of
Fabrication Section
This means the tube length required will be
10.9 inches
29.4
185
10.9
Identify the bulk tube, yoke and yoke or stub from their columns - 470577C1, 35659701 & 425866C1
No Comment in Special Notes.
This means you will need a piece of 470577C1 - 10.9 inches long and (1) each of 356579C1 and 425866C1 to assemble: T2700721294 - 10 digit service tube assembly.
WELD COMPONENTS
PRODUCTION
NUMBER
2708721XXX
SUBTRACT
FROM LAST
3 - DIGITS
18.5
SERVICE
TUBE
ASSEMBLY
T2708721294
BULK TUBE
NUMBER
470577C1
YOKE OR
STUB
YOKE OR
STUB
35697C1 425866C1
SPECIAL
NOTES
3-2 1100
THE FOLLUWING INFORMATION COVERS THE PREPARATION AND WELDING OF BULK COMPONENTS WHEN
FABRICATING THE SERVICE TUBE ASSEMBLY FOR THE PRODUCTION PROPELLER SHAFT.
The bulk tube will be supplied in all diameters and wall thickness combinations to accommodate all possible propeller shaft replacements. The bulk tube will be within specifications for balance and straightness.
Through standardization the tubes with welded ends were eliminated and replaced by bulk tube and unwelded ends.
In no case will tube assemblies be smaller in diameter than the original equipment. In many instances the service tube assemblies used will have a larger tube diameter, which will be an advantage to the user.
When cutting the bulk tube for fabrication of service tube assemblies, it is important that the tube be cut to the proper length and that the ends of the tube are cut square in relation to the longitudinal center line of the bulk tube. If possible, cutting of tube should be done on a lathe.
PROCEDURES FOR PROPELLER SHAFT FABRICATION
Shafts are measured from the end of the spline or stub to the face of the yoke, or from the end of the spline or stub to the center line of the trunnion bearing bore.
1.
Select desired tube from bulk stock and cut to correct length.
2.
Chamfer ends of tube, Figure 1.
3.
Remove weld flash on inside seam to permit entry of yokes or stub, Figure 1.
4.
Align loose yoke or stub with slip joint placed on splined end, Figure 2.
5.
Check assembled tube for "run-out", Figure 3.
6.
Electric Weld yoke or stub to tube. Tack weld at 900 points then complete weld Figure 4.
7.
Recheck tube for "run-out".
NOTE: Do not destroy 1,0002,428R3 Shaft Fabrication Listing as this was the last publication and record available for fabricating the tubes with ends. This will be an important record to utilize the surplus tubes with ends.
PROCEDURES FOR PROPELLER SHAFT WELDING
In order to apply a constant welding bead when mating a propeller shaft end to a propeller shaft tube, it is recommended that the welding process be what is commonly referred to as MIG welding.
PROCEDURES FOR BALANCING
PROPELLER SHAFTS
Position the weight and clamp assembly to the installed propeller shaft as close to the center bearing assembly as possible (in single propeller, shafts start as close to the front end as possible). Road test or spin the driveline then, by moving the clamp with weight to various locations, find the point of least vibration Tighten clamp securely at this point for permanent installation.
4
5
6
2
3
1
96 285 R1
96 286 R1
96 207 R1
196 441 R1
CLAMP
For 2 1/2 inch Propeller Tube
For 4 Inch Propeller Tube
BOLT, hex-hd 1/4NF x 1 Inch
WASHER, lock 1/4 medium
NUT, hex 1/4NF
96 288 R1 WEIGHT, balance
TUBE, Assy (See Separate
Illustration)
(3/83)
1101
Fig. 1. - Chamfer.
Fig. 2. -Trunnion bearing yokes.
Fig. 3. -Run-out Check.
3-4
Fig. 4. -Tack weld joints.
(3/83)
1102
EXPLANATION OF THE PROPELLER SHAFT LNOT METRIC) CODE NUMBERS SHOWN ON CODE SHEETS
This code number actually describes the physical characteristics of the prop shaft assembly. The first digit identifies the design, the second and the third digits indicate the size of joint. the fourth digit indicates tube diameter, the fifth, sixth and seventh identifies the combination of ends and fittings. Of primary interest to parts men is the last three digits which indicate the pin-to-pin or pin-to-end of shaft (overall) length. For example, 362 would indicate 2 shaft approximately 35
2" long and 428 would indicate that a shaft was 42 8" long. A more complete explanation of this break down is shown below. All Dimensions Indicated in this section will be shown In even dimensions
1 2 3 4 5 6 7 8 9 10-
X - - - - - - - - - - - -
(10 digit code no of production propeller shaft)
The first digit indicates type as follows:
1.
Mechanics or Blood Brothers
2.
Spicer
3.
IH
X X - - - - - - - - - -
35
40
41
48
50
55
60
20
21
26
28
30
31
65
70
80
The 2nd and 3rd digits are the code no which indicates the size of the joint as follows:
Code No.
Series or Size of Joint
Mechanics or
Rockwell
2
3
4
5
5
6
7
8
Spicer/IH
1210
1260
1280
1310
1350
1410
1480
1500
1550
1600
1650
1700
1800
T-55
S-55
P-55
R-55
O-55
D-56
U-56
IH
X - - - - - - - - - - The 4th digit indicates the tube diameter as follows:
TUBE DIAMETER
2= 11/4" Dia.
4= 2" Dia.
5= 2½ " Dia.
6= 3" Dia.
7= 3½ " Dia.
8= 4" Dia.
9= 4½ " Dia.
0= Solid
(3/83) 1103
X X X - - - The 5th, 6th and 7th digits indicate the combination of ends and fittings used 999 numbers for every design by size and tube diameter. (This listing is not included since it is quite lengthy and is the same information contained in the cross reference from the 10 digit production prop shaft code number to the service components.)
X X X - The last 3 digits show the approximate length of the shaft from "pin-to-pin" or "pin-toend."
IMPORTANT: THE 8th and 9th DIGIT ARE INCHES AND THE 10th or LAST DIGIT IS IN TENTHS OF AN INCH.
Last position represents closest 1/10 of inch
To take a specific example, the production code number, part 2707013495 & 2708217496, used in building the C04070B would break down as follows:
2708217496
2 - identifies a Spicer type shaft
70 - identifies a size 1700 Spicer joint
8 - indicates a 4" tube diameter
217 - indicates shaft style (not used for fabrication purposes)
496 - shows that the shaft is 49 6" long
IMPORTANT SUMMATION
All 10-digit propeller shaft assemblies that indicate NLA (No longer available) are shown only for your information stating that there is NO STOCK available in this system.
One assemblies marked NLA the components have been listed as reference only and the original subtraction length is listed in the special notes column for reference only.
3-6
(3/83)
1104
For Metric Dimensioned Propeller
FARICATON SECTION (NOT METRIC) - Continued
For Metric Dimensioned Propeller
Shafts See Accompaning Chart
XXX Reference On Production Number Indicates An Unknown Production Length That Is Determined From Your Lineset
Ticket 10-Digit Code.
IMPORTANT: When The Lest 3 Digits Of Your -.-Digit Production Propeller Shaft Number Are Identified, Subtract The
Value Shown In The Subtraction Column From These 3-Digits For The Bulk Tube Cut Length In Inches &
Tenths Of An Inch Example: 11 6" (Eleven Inches & 6 Tenths Of An Inch)
PRODUCTION
NUMBER
SUBTRACT
FROM LAST
3 - DIGITS
SERVICE
TUBE
ASSEMBLY
BULK TUBE
NUMBER
WELD COMPONENTS
YOKE OR
STUB
YOKE OR
STUB
SPECIAL
NOTES
2487802XXX594= 55.2" LONG USE243301/XXX
24SS8017XXX 130 T2488017XXX 470574C1 211254R1 877122R1 USE DEADNER
NLA MEANS "NO LONGER AVAILABLE"
3-26
(3/83)
1105
FABRICATION SECTIOCN (NOT METRIC) - Continued
For Metric Dimensioned Propeller
Shafts See Accompaning Chart
XXX Reference On Production Number Indicates An Unknown Production Length That Is Determined From Your Lineset
Ticket 10-Digit Code.
IMPORTANT.
When The Last 3 Digits Of Your 10-Digit Production Propeller Shaft Number Are Identified, Subtract The
Value Shown in The Subtraction Column From These 3-Digits For The Bulk Tube Cut Length In Inches &
Tenths Of An Inch Example: 11 6" (Eleven inches & 6 Tenths Of in Inch)
PRODUCTION
NUMBER
SUBTRACT
FROM LAST
3 - DIGITS
SERVICE
TUBE
ASSEMBLY
BULK TUBE
NUMBER
WELD COMPONENTS
YOKE OR
STUB
YOKE OR
STUB
SPECIAL
NOTES
2557179XXX USE 2558378XXX
2557801XXX = 44.0" LONG USE 2557213XXX
NLA MEANS "NO LONGER AVAILABLE"
(3/83)
1106
3-28
3-60
1107
(3/83)
3-62
1108
(3/83)
(3/83)
1109
3-87
3-88
1110
(3/83)
3-92
1111
(3/83)
(3/83)
1112
3-93
3-94
1113
(3/83)
FIG. 07-029
GROUP 07
REVISION 01
PAGE 1
1114
07-029
Group 07
Revision 01
PAGE 3
1115
07-029
GROUP 07
Revision 01
PAGE 4
1116
07-029
FIG. 08-001
GROUP 08
Revision 01
1117
08-001
1
GROUP 08
FIG. 08-002
REVISION
PAGE 1
1118
08-002
FIG. 08-004
GROUP 08
REVISION 01
PAGE 1
1119
08-004
GROUP 08
REVISION 01
1120
08-004
FIG. 08-005
GROUP 08
REVISION 01
PAGE 1
1121
08-005
GROUP 08
REVISION 01
PAGE 2
1122
08-005
GROUP 08
FIG. 08-007
REVISION 01
PAGE 1
1123
08-007
GROUP 08
FIG. 08-009
REVISION 01
PAGE
1124
08-009
GROUP 08
REVISION 01
PAGE 2
1125
08-009
GROUP 08
REVISION 01
PAGE 1
1126
08-012
GROUP 08
FIG. 08-014
REVISION
PAGE 1
01
1127
GROUP 08
FIG.
08-015
REVISION 01
PAGE 1 1128
FIG.
08-017
GROUP 08
REVISION
PAGE 1
01
1129
GROUP
FIG.
08-018
08
REVISION
PAGE
01
1130
GROUP 08
REVISION 01
PAGE 2 1131
GROUP
FIG. 08-029
08
REVISION
PAGE
01
1132
GROUP 08
REVISION 01
PAGE 2 1133
GROUP
FIG.
08-031
08
REVISION
PAGE 1
01
1134
GROUP 08
FIG.
08-033
08-033 REVISION
PAGE 1
01
1135
FIG.
08-033
GROUP 08
REVISION 01
PAGE 2
1136
GROUP 08
REVISION
PAGE 3
01
1137
FIG.
08-034
GROUP 08
REVISION 01
PAGE 1 1138
GROUP
FIG.
08-034
08
REVISION
PAGE 2
01
1139
GROUP 08
REVISION 01
PAGE 3 1140
GROUP 08
FIG.
08-036
REVISION
PAGE 1
01
1141
GROUP 08
REVISION 01
PAGE 4 1142
GROUP 08
REVISION
PAGE 5
01
1143
GROUP
FIG.
08-037
08
REVISION
PAGE NO.
02
1
1144
GROUP
FIG.
08-038
08
REVISION
PAGE NO.
02
1
1145
FIG.
08-043
GROUP 08
REVISION 01
PAGE 1
1146
GROUP 08
Group 08
Revision 01
Page 2
1147
Fig. 08-052
GROUP 08
Revision 01
Page 1
1148
GROUP 08
Revision 01
Page 2
1149
GROUP 08
Revision 01
Page 3
1150
Fig. 08-053
GROUP 08
Revision 01
Page 1
1151
GROUP 08
Fig. 08-053
Revision 01
Page 2
1152
GROUP 08
Revision 01
Page 3
1153
GROUP 08
Revision 01
Page 4
1154
Fig. 08-054
GROUP 08
Revision 01
Page 1
1155
GROUP 08
Fig. 08-055
Revision 01
Page 1
1156
GROUP 08
Fig. 08-057
Revision 01
Page 1
1157
Fig. 08-057
GROUP 08
Revision 01
Page 2
1158
GROUP 08
Revision 01
Page 4
1159
GROUP 08
Revision 01
Page 5
1160
GROUP 08
Fig. 08-059
Revision 02
Page 1
1161
Fig. 08-060
GROUP 08
Revision 02
Page 1
1162
GROUP 08
FIG. 08-065
Revision 02
Page 1
1163
GROUP 08
FIG. 08-090
Revision 01
Page 1
1164
GROUP 08
FIG. 08-101
Revision 01
Page 1
1165
GROUP 08
REVISION 01
PAGE 2
1166
FIG. 08-106
GROUP 08
08-106 REVISION 02
PAGE 1
1167
FIG. 08-143
GROUP 08
08-143 REVISION 01
PAGE 1
1168
GROUP 08
08-143 REVISION 01
PAGE 2
1169
FIG. 09-001
GROUP 09
09-001 REVISION 01
PAGE 1
1170
GROUP 09
09-001 REVISION 01
PAGE 2
1171
GROUP 09
FIG. 09-005
09-005 REVISION 01
PAGE 1
1172
GROUP 09
FIG. 09-007
09-007 REVISION 01
PAGE 1
1173
GROUP 09
09-007 REVISION 01
PAGE 2
1174
GROUP 09
FIG. 09-008
09-008 REVISION 01
PAGE 1
1175
GROUP 09
09-008 REVISION 01
PAGE 2
1176
GROUP 09
FIG. 09-009
09-009 REVISION 01
PAGE 1
1177
GROUP 09
FIG. 09-013
09-013 REVISION 01
PAGE 1
1178
FIG. 09-017
GROUP 09
09-017 REVISION 01
PAGE 1
1179
FIG. 10-002
GROUP 10
10-002 REVISION 01
PAGE 2
1180
GROUP 10
10-002 REVISION 01
PAGE 3
1181
FIG. 10-003
GROUP 10
10-003 REVISION 01
PAGE 1
1182
GROUP 10
10-003 REVISION 01
PAGE 3
1183
FIG. 12-017
GROUP 12
12-017 REVISION 01
PAGE 1
1184
GROUP 12
12-017 REVISION 01
PAGE 2
1185
GROUP 12
FIG. 12-020
12-020 REVISION 01
PAGE 1
1186
GROUP 12
12-020 REVISION 01
Page 2 1187
GROUP 12
FIG 12-022
12-022 REVISION 01
PAGE 1 1188
GROUP 12
FIG. 12-048
12-048 REVISION 01
PAGE 1 1189
GROUP 12
12-048 REVISION 1
PAGE 2
1190
FIG. 12-051
GROUP 12
12-051 REVISION 01
PAGE 1
1191
FIG. 12-054
GROUP 12
12-054 REVISION 01
PAGE 1 1192
FIG. 12-073
GROUP 12
12-073 REVISION 01
PAGE 1 1193
FIG. 12-094
GROUP 12
12-094 REVISION 01
PAGE 1 1194
GROUP 12
FIG. 12-095
12-095 REVISION 01
PAGE 1 1195
FIG. 12-096
GROUP 12
12-096 REVISION 01
PAGE 1 1196
GROUP 12
12-096 REVISION 01
PAGE 2 1197
FIG. 12-097
GROUP 12
12-097 REVISION 01
PAGE 1
1198
GROUP 12
FIG. 12-098
12-098 REVISION 01
PAGE 1 1199
GROUP 12
12-098 REVISION 01
PAGE 1
1200
GROUP 12
FIG. 12-099
12-099 REVISION 01
PAGE 1 1201
GROUP 12
12-099 REVISION 01
PAGE 1
1202
GROUP 12
FIG. 12-100
12-100 REVISION 01
PAGE 1
1203
FIG. 12-101
GROUP 12
12-101 REVISION 01
PAGE 1 1204
GROUP 12
12-101 REVISION 01
PAGE 2 1205
FIG. 12-102
GROUP 12
12-102 REVISION 01
PAGE 1 1206
GROUP 12
12-102 REVISION 01
PAGE 2
1207
GROUP 12
12-102 REVISION 01
PAGE 3
1208
GROUP 12
FIG. 12-103
12-103 REVISION 01
PAGE 1
1209
FIG. 12-104
GROUP 12
12-104 REVISION 01
PAGE 1
1210
GROUP 12
12-104 REVISION 01
PAGE 2
1211
FIG. 12-105
GROUP 12
12-105 REVISION 01
PAGE 1
1212
GROUP 12
12-105 REVISION 01
PAGE 2
1213
GROUP 12
FIG. 12-107
12-107 REVISION 01
PAGE 1
1214
FIG. 12-108
GROUP 12
12-108 REVISION 01
PAGE 1
1215
GROUP 12
FIG. 12-109
12-109 REVISION 01
PAGE 1
1216
GROUP 12
12-109 REVISION 01
PAGE 3
1217
FIG. 12-110
GROUP 12
12-110 REVISION 01 1218
GROUP 12
REVISION 02
PAGE 2
1219
FIG. 12-112
GROUP 12
12-112 REVISION 01 1220
GROUP 12
12-112 REVISION 01
PAGE 2
1221
GROUP 12
FIG. 12-115
12-115 REVISION 01
PAGE 1
1222
FIG. 12-119
GROUP 12
12-119 REVISION 01
PAGE 1
1223
GROUP 12
12-119 REVISION 01
PAGE 2
1224
GROUP 12
FIG. 12-204
12-204 REVISION 01
PAGE 1
1225
GROUP 13
FIG. 13-002
13-002 REVISION 01
PAGE 1
1226
GROUP 13
REVISION 01
PAGE 2
1227
1227
GROUP 13
REVISION 01
PAGE 3
1228
GROUP 13
FIG. 13-003
REVISION 01
1229
PAGE NO. 1
GROUP 13
FIG. 13-035
REVISION 01
1230
PAGE 1
GROUP 13
FIG. 13-049
REVISION 02
1231
PAGE NO. 1
GROUP 13
REVISION 02
1232
PAGE NO. 2
FIG. 13-053
GROUP 13
REVISION 02
1233
PAGE NO. 1
FIG. 13-059
GROUP 13
REVISION 02
1234
PAGE NO. 1
GROUP 13
REVISION 02
1235
PAGE NO. 2
GROUP 13
FIG. 13-062
REVISION 01
1236
PAGE 1
GROUP 13
FIG. 13-065
REVISION 02
1237
PAGE NO. 1
GROUP 13
FIG. 13-070
REVISION 02
1238
PAGE NO. 1
FIG. 13-093
GROUP 13
REVISION 01
1239
PAGE 1
FIG. 13-096
GROUP 13
REVISION 01
1240
PAGE 1
FIG. 13-104
GROUP 13
REVISION 01
1241
PAGE 1
FIG. 13-109
GROUP 13
REVISION 01
1242
PAGE 1
REVISION 01
1243
PAGE 4
GROUP 13
GROUP 13
FIG. 13-114
REVISION 01
1244
PAGE 5
FIG. 13-114
GROUP 13
REVISION 01
1245
PAGE 6
FIG. 13-120
GROUP 13
REVISION 01
1246
PAGE 1
FIG. 13-121
GROUP 13
REVISION 02
PAGE NO 1
1247
GROUP 13
REVISION 02
PAGE NO. 2
1248
Parts
Catalog
Allison Transmissions
AUTOMATIC MODELS
AT 545
SA 1235Q
1 MAY 1984
Printed in U.S.A
Detroit Diesel Allison
Division of General Motors Corporation
Indianapolis. Indiana 46206 NOTE:
This printed parts catalog is published annually. Interim revisions are available only on Microfiche. Either may be purchased from authorized Detroit Diesel Allison service outlets. See your yellow pages under Engines- Diesel or
Transmission--Trucks, Tractor, etc.
© 1984 General Motors Corp.
1249
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
MODELS COVERED
On the first page(s) of each section of this catalog, the Allison AT 540 Series transmission models covered in that particular section are listed in numerical sequence by Transmission Assembly Part Number (A/N). A complete A/N listing of all models covered by this catalog can be found In Section I, starting on page l-l.l.
YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N)
To use this catalog you must know the Allison transmission assembly part number (A/N) found on the transmission name plate. The name plate is attached to the rear of the right side of the housing.
SERVICE KITS
Available service parts kits are listed on page 5.
NUMERICAL INDEX
A numerical Index is included in the rear of this catalog. This Index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part.
CROSS SECTION
A typical cross sectional view of the transmission is shown on foldouts at the back of this catalog.
HOW TO ORDER PARTS
If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be included.
If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*) part number means that such a part Is not serviced alone. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented will be sent.
NOTE
All parts orders must be directed to your dealer -- do not send them to Detroit Diesel
Allison. Always include the transmission model, the transmission assembly number, and serial number when ordering parts. Be sure to include part name and part number.
WARRANTY
Detroit Diesel Allison sincerely believes it offers-the finest parts warranty in the industry. It Is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Detroit Diesel AIIison Distributor.
1250
10-01-82 COPYRIGHT 1982 GENERAL MOTORS CORP.
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
HOW TO USE THIS CATALOG
Example: To find the part number of the torque converter turbine, follow the procedure outlined below:
1
. Obtain the transmission assembly part number (P/N or
A/N) and serial number shown on the name plate. As illustrated, it reads 6882710.
A/N column you will find the A/N 6882710. Opposite this number under the group listing column, you will find the group letter A.
2
. Turn to the pictorial index of exploded parts. The torque converter turbine is shown in the Torque
Converter and Lockup Clutch Section which is
4
Turning to Group A, the group illustration is referenced as Figure 2; the torque converter turbine is referenced as item 9 on the illustration the part number is listed as
6839975. Opposite the part number, on the right side of the page, is a quantity recommended for spare parts, based on the quantity of units (transmission) indicated on the heading.
3
Beginning on page 2-1.1, listed in numerical sequence,
are the transmission assembly numbers (A/N) of the various models. Under the
10-01-62
NOTE
Use the basic procedure explained above to locate any part number required. Also, refer to the opposite page for numerical usage and additional parts ordering information.
COPYRIGHT 1982 GENERAL MOTORS CORP.
1251
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
TO GET THE RIGHT PART YOU MJST KNOW YOUR TRANSMISSION
AT 540 SERIES TRANSMISSION PICTORIAL INDEX
COPYRIGHT 1982 GENERAL MOTORS CORP.
10-01-02
1252
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
ASSEMBLY NUMBER FOUND ON THE TRANSMISSION NAME PLATE
10-01-82
AT 540 SERIES TRANSMISSION PICTORIAL INDEX
COPYRIGHT 1982 GENERAL MOTORS CORP.
1253
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
MODEL DESIGNATION CODE
(Stamped on the Transmission Name Plate)
4
0
AT 540:
AT Letter designation (planetary gear type automatic transmission with hydraulic torque converter)
5 Transmission Series 500
Number of forward speeds (four speeds forward, one speed reverse)
Major- modification
COPYRIGHT 1982 -GENERAL MOTORS CORP 10-01-B2
1254
ALLISON AUTOMATIC TRANSMISSION.AT 540 SERIES PARTS CATALOG
LISTED BELOW ARE THE SERVICE KITS
AVAILABLE FOR THE AT 540 SERIES AUTOMATIC TRANSMISSIONS
SEAL ANO GASKET KIT - P/N 23012438
Contains all seals and gaskets necessary' for complete transmission rebuild.
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
5 10 30
OILL FILTER ANO OIL PAN GASKET KIT - P/N 23019201
Used starting with S/N 3210278021. Contains one 6883044 oil filter, one 23016682 oil pan gasket and one 1363951 sealring.
SEPARATOR PLATE KIT - P/N 6881103
Contains one 6881062 separator plate and instruction sheet. Used with
23011777 Main Case Assy on transmissions prior to S/N 34501.
REPLACEMENT PARTS KIT - P/N 23012708
Contains bearings, clutch plates, seals, gaskets, etc., necessary for major overhaul of AT 545 transmissions.
EXTERNAL OIL FILTER KIT - P/N 23012365
Contains oil filter, hoses and fittings for installation into oil cooler return line.
13 26 125
01-16-84 COPYRIGHT 1983, 1984 GENERAL MOTORS CORP
1255
ALLISON AUTOMATIC TRANSMISSION.AT 540 SERIES PARTS CATALOG
FIG. 1. TORQUE CONVERTER AND OIL PUMP
COPYRIGHT 1982, 1983 GENERAL MOTORS CORP.
1256
REF
NO
1
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES
GROUP A
TORQUE CONVERTER AND OIL PUMP, FIGURE 1
TC 270 SERIES - 2.08 TO INSTALL TORQUE RATIO
NOMENCLATURE PART NO REQ
BOLT KIT - CONSISTING OF SIX 1261968 HX HD
BOLTS (METRIC THREAD) AND SHIPPING SACK.
23010915 1
1-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
26 52 250
26
26
156
156
10
125
125
750
750
30
8
9
10
11
12
13
5
6
7
3
4
SEAL ASSY
SEAL, OIL
BOLT, HX HD. 5/16-18 X 1.1
WASHER, WITH SYN. RUBBER COATING.
PUMP ASSY. OIL (WITH BRONZE BUSHING).
BODY ASSY, PUMP
BUSHING, PREBORED - SERVICE ONLY
BODY, PUMP
GEAR, PUMP DRIVEN
GEAR, PUMP DRIVE
RING, SEAL
23015975
23016599
9419875
8626281
23015921
23015920 *
6880917
23015919*
8624063
8624062
23016600
16
17
18
19
20
21
22
FRONT SUPPORT AND BEARING ASSY SEE SP1 12-TR-7723014020
FRONT SUPPORT ASSY
BUSHING, CONVERTER GROUND SLEEVE.
23014021
23015807
(STATOR SHAFT) (MUST BE MACHINED AFTER
INSTALLATION) - SEE SP1 14-TR-83.
KIT, CONVERTER GROUND SLEEVE (STATOR) .
SHAFT) - CONSISTING OF 23014019
CONVERTER GROUND SLEEVE (STATOR SHAFT),
23015807 BUSHING, 148415 ROLLER BEARING
23014304
AND INSTRUCTION SHEET.
PLUG, TAPERED EXPANSION
SUPPORT, FRONT
PLUG, TAPERED (0.340 LARGER DIA X 0.320 .
SMALLER DIA) EXPANSION.
6836577
23013699 *
6836577
1
1
1
1
1
23
24
25
26
27
28
29
BEARING, ROLLER
RING, RETAINER
STOP, SPRING
SPRING, MAIN PRESSURE REGULATOR VALVE
VALVE, MAIN PRESSURE REGULATOR
BOLT, HX HD, SELF-LOCKING, 5/16-18 X 1 3/4
BOLT, HX HD, SELF-LOCKING, 5/16-18 X 1
148415
9413377
6833777
6833294
6833778
220426
192347
30
31
32
33
33
BOLT, IHX HD, SELF LOCKING, 5/16-18 X 1 3/4
WASHER, WITH SYN. RUBBER COATING
GASKET, PUMP COVER TO CASE
WASHER, THRUST, 0.056-0.060 THK., SELECTIVE,
IDENTIFIED WITH NO.0.
WASHER, THRUST, 0.072-0.076 THK., SELECTIVE,
9429510
626281
23015883
6831620
6831621
33
IDENTIFIED WITH NO.1. (COLOR CODE - RED)
WASHER, THRUST, 0.089-0.093 THK., SELECTIVE, 6831622
33
IDENTIFIED WITH NO. 2. (COLOR CODE - BLUE)
WASHER, THRUST, 0.105-0.109 THK., SELECTIVE, 6831623
IDENTIFIED WITH NO.3. (COLOR CODE - GREEN)
CONTINUED ON NEXT PAGE
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
AR
AR
AR
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1
1
1
1
1
3
2
9
9
1
AR
1
1
1
1
1
1
6
6
1
1
1
13
117
117
13
13
26
5
5
5
5
13
26
13
13
13
13
13
78
78
5
13
5
13
26
234
234
26
26
52
10
10
10
10
26
52
26
26
26
26
10
26
125
30
125
125
250
30
30
30
30
125
250
1125
1125
125
125
125
125
125
1257
1-3.2
REF
NO
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES HARTS CACALOG
GROUP A
TORQUE CONVERTER AND OIL PUMP, FIGURE 1
TC 270 SERIES - 2.08 TO INSTALL TORQUE RATIO
NOMENCLATURE PART NO REQ
33 WASHER, TIRUST, 0.121-0.125 THK., SELECTIVE,
IDENTIFTED WITH NO.4. (COLOR CODE - WHITE)
33 WASHER, THRUST, 0.138-0.142 THK., SELECTIVE,
IDENTIFIED WITH NO.5.
6831624
6831625
34 RING, HOOK TYPE SEAL 8621075
35 STRAP, SHIPPING USED TO RETAIN TORQUE CONVERTER 6831602
WHEN REMOVING, SHIPPING OR STORING TRANSMISSION
36 BOLT, HX HD W/METRIC THREAD.
1261968
AR
AR
2
AR
1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
13
13
26
26
26
52
125
125
250
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
05-01-84 COPYRIGHT 1984 GENERAL MOTORS CORP.
1258
1-3.4
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
NOMENCLATURE PART NO REQ RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
2
GROUP F
TORQUE CONVERTER AND OIL PUMP, FIGURE 1
TC 290 SERIES - 1.76 TO I STALL TORQUE RATIO
SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW
23019672 1 CONVERTER KIT, TORQUE - CONSISTING OF
23017706 TORQUE CONVERTER ASSY, 23010915
BOLT KIT AND INSTRUCTION SHEET.
5 10 30
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
05-01-84 COPYRIGHT 1984 GENERAL MOTORS CORP.
1259
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARIS CATALOG 2-3.1
3-15-83
FIG. 2. FORWARD CLUTCH AND TURBINE SHAFT
COPYRIGHT 1982, 1983 GENERAL MOTORS CORP.
1260
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARIS CATALOG 2-3.1
REF
NO
1
2
RING, INTERNAL SNAP
GEAR, PTO DRIVE
GROUP A
FORWARD CLUTCH AND TURBINE SHAFT, FIGURE 2
NOMENCLATURE PART NO REQ
6838361
6885145
1
1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
5
5
10
10
30
30
4 FORWARD CLUTCH HOUSING AND TURBINE SHAFT ASSY 23015574
PISTONS 6884278, 6884279 OR 6884280 MUST
BE USED WITH 23015574 FWD CLU HSG AND
TURBINE SHAFT ASSY. SEE SPI 39-TR-81.
7
8
5
6
9
9
RING, HOOK TYPE OIL SEAL
BALL, CARBON STEEL, 0.1875 DIA
SEAL, LIP TYPE, CLUTCH INNER
SEAL, LIP TYPE, CLUTCH OUTER
PISTON, FORWARD CLUTCH, 0.700-0.710 THK
SELECTIVE, IDENTIFIED WITH LETTER A.
PISTON, FORWARD CLUTCH, 0.726-0.736 THIK
SELECTIVE, IDENTIFIED WITH LETTER B.
9 PISTON, FORWARD CLUTCH, 0.752-0.762 TK
SELECTIVE, IDENTIFIED WITH LETTER C.
10 SPRING, CLUTCH PISTON RELEASE
11 RETAINER, SPRING
12 RING, SNAP
13 RACE, THRUST BEARING
14 BEARING, NEEDLE 9
15 RACE, THRUST BEARING
16 HUB, FORWARD CLUTCH
17 R.ATE, FORWARD CLUTCH, EXTERNAL TANGED
18 PLATE, FORWARD CLUTCH, INTERNAL SPLINED
19 HUB, FOURTH CLUTCH DRIVING
20 RING, SNAP
21 WASHER, THRUST, BRONZE
8616052
8622757
8623102
8623101
6884278
6884279
6884280
8624073
8623104
6884730
6831667
9414211
6831733
6831634
6836518
6835151
23015732
23015985
23013454
1 3 6 18
1
1
1
1
AR
AR
AR
1
5
5
1
1
1
1
1
1
1
16
1
13
5
13
13
5
13
13
5
25
25
5
80
5
5
13
5
13
5
5
125
30
125
125
30
30
30
480
30
30
125
125
125
30
150
150
30
30
125
26
10
26
26
10
10
10
160
10
10
26
26
26
10
50
50
10
10
26
COPYRIGHT 1983 GENERAL MOTORS CORP.
1261
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 3-3.1
2-15-82
FIG. 3. FOURTH CLUTCH
COPYRIGHT 1982 GENERAL MOTORS CORP.
1262
8
9
10
11
6
7
4
5
8
1
2.
3
8
REF
NO
12
13
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A
NOMENCLATURE PART NO REQ
RING, SNAP
PLATE, FOURTH CLUTCH BACKING.
PLATE, FOURTH CLUTCH INTERNAL SPLINED
PLATE, FOURTH CLUTCH EXTERNAL TANGED
RING, SNAP
RETAINER, CLUTCH PISTON RELEASE SPRING
SPRING, FOURTH CLUTCH PISTON RELEASE
PISTON, FOURTH CLUTCH, 0.700-0.710 THK
SELECTIVE IDENTIFIED WITH LETTER A.
PISTON, FOURTH CLUTCH, 0.726-0.736 THK.,
SELECTIVE, IDENTIFIED WITH LETTER B.
PISTON, FOURTH CLUTCH, 0.752-0.762 THK.,
SELECTIVE, IDENTIFIED WITH LETTER C,
SEAL, CLUTCH PISTON OUTER
SEAL, CLUTCH HOUSING
HOUSING ASSY, FOURTH CLUTCH PISTONS 6884278,
6884279 OR 6884280 MUST BE USED WITH 23015573
FOURTH CLU HSG ASSY. SEE SPI 39-TR-81.
BALL, CARBON STEEL, 0.1875 DIA
HOUSING, FOURTH CLUTCH
23015985
8623122
6835151
6836518
6884730
8623104
8624073
6884278
6884279
6884280
8623101
8623121
23015573
8622757
23015570 *
AR
1
1
1
1
1
5
5
1
1
16
AR
AR
1 5 10 30
3-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
5
13
13
5
5
5
25
25
5
5
80
5
5
10
10
50
50
10
10
160
10
10
10
26
26
10
30
30
150
150
30
30
480
30
30
30
125
125
30
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983 GENERAL MOTORS CORP.
1263
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
2-15-82
FIG. 4. THIRD CLUTCH, CENTER SUPPORT AND SECOND CLUTCH
COPYRIGHT 1982 GENERAL MOTORS CORP.
1264
3
4
5
1
2
5
5
5
18
19
20
21
22
23
24
25
12
13
14
15
16
17
8
9
6
7
10
II
25
REF
NO
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 4-3.1
GROUP A
THIRD CLUTCH, CENTER SUPPORT AND SECOND CLUTCH, FIGURE 4
NOMENCLATURE PART NO REQ
RING, SNAP, 0.155-0.157 THK., COLOR CODE GREEN.
PLATE, THIRD CLUTCH BACKING, 0.416-0.426 THK.,
IDENTIFIED WITH NO. 2.
PLATE, THIRD CLUTCH INTERNAL SPLINED
PLATE, THIRD CLUTCH EXTERNAL TANGED
RING, SNAP, 0.148 - 0.150 THK., SELECTIVE, COLOR
CODE WHITE.
RING, SNAP, 0.152 - 0.154 THK., SELECTIVE, COLOR
CODE YELLOW.
RING, SNAP, 0.155-0.157 THK., SELECTIVE, COLOR
CODE GREEN
RING, SNAP, 0.158-0.160 THK., SELECTIVE, COLOR
CODE RED
NUT, PUSH-ON .
RING, SPRING RETAINER
SPRING, THIRD CLUTCH PISTON RETURN
PISTON, THIRD CLUTCH .
SEAL, THIRD CLUTCH PISTON, INNER .
SEAL, THIRD.CLUTCH PISTON, OUTER
RING, HOOK TYPE SEAL
SUPPORT AND BUSHING ASSY
BUSHING, CENTER SUPPORT (SERVICE ONLY)
SUPPORT, CENTER
SEAL, SECOND CLUTCH PISTON, OTER .
SEAL, SECOND CLUTCH PISTON, INNER .
PISTON, SECOND CLUTCH .
SPRING, SECOND CLUTCH PISTON RETURN .
RING, SPRING RETAINER .
NUT, PUSH-ON.
RING, SNAP, 0.155-0.157 THK., COLOR CODE GREEN.
PLATE, SECOND CLUTCH EXTERNAL TANGED
PLATE, SECOND CLUTCH INTERNAL SPLINED.
PLATE, SECOND CLUTCH BACKING, 0.442-0.452 THK
SELECTIVE, IDENTIFIED WITH NO.1.
PLATE, SECOND CLUTCH BACKING, 0.416-0.426 THK
SELECTIVE, IDENTIFIED WITH NO.2.
1
1
3
3
AR
AR
AR
AR
1
4
1
3
1
12
3
AR
1
1
1
1
2
1
1
1
4
1
12
1
AR
6884275
6831644
6884958
6831641
6884274
6836546
6884275
6884276
3909063
6834129
6831656
6834817
23011475
23011456
8621075
23013015
23012990
6834127*
23011456
23011475
6834817
6831656
6834129
3909063
6884275
6831641
6884958
6837603
6831644
5
52
5
15
13
13
5
60
15
5
5
10
10
104
10
120
10
26
26
52
10
10
10
30
30
10
10
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
52
5
60
5
13
13.
26
5
5
5
15
15
5
5
5
5
30
30
500
30
360
30
125
125
250
30
30
30
90
90
30
30
26
26
10
120
10
104
10
30
30
10
10
125
125
30
360
30
500
30
90
90
30
30
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1265
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
2-15-82
FIG. 5. GEAR UNIT AND OUTPUT SHAFT
COPYRIGHT 1982 GENERAL MOTORS
1266
REF
NO
24
25
26
27
20
21
22
23
16
17
18
19
28
29
30
31
32
7
12
13
14
15
7
8
9
10
11
5
6
7
1
2
3
4
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A
GEAR UNIT AND OUTPUT SHAFT, FIGURE 5
NOMENCLATURE PART NO REQ
5-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
SHAFT ASSY, SUN GEAR ................................ ..........
6835937
BUSHING - SERVICE ONLY ..............................
6836272
SHAFT, SUN GEAR................................ ............
6835938 *
SHAFT, TRANSMISSION MAIN ................................ ...
23013474
WASHER, THRUST ................................ .....................
6831658
GEAR, FRONT SUN ................................ ....................
6835732
WASHER, THRUST, 0.064-0.068 THK., SELECTIVE - .
23013451
1
1
AR
COLOR CODE - RED
WASHER, THRUST, 0.083-0.087 THK., SELECTIVE - 23013452 AR
COLOR CODE - GREEN
WASHER, THRUST, 0.102-0.106 THK., SELECTIVE..
23013453
CARRIER ASSY, FRONT PLANETARY.......................
6835768
PIN ................................ ................................ .....
684309
WASHER, THRUST (BRONZE)..........................
6839514
WASHER, PINION THRUST (STEEL) ................
6833991
AR
1
4
8
8
PINION SET. (MATCHED SET OF 4 PINIONS) ..
6882798 1 SET
BEARING, NEEDLE................................ ............
9426919 80
FLANGE AND CARRIER ASSY .........................
6835767
BUSHING (MUST BE MACHINED AFTER ...
6831689
1
I
INSTALLATION.)
WASHER, THRUST ................................ .....................
6831673
RING, INTERNAL SNAP ................................ ..............
6755007
GEAR, FRONT INTERNAL ................................ ..........
6831675
GEAR, CENTER SUN ................................ ..................
6835936
1
1
1
1
CARRIER ASSY, CENTER PLANETARY.....................
6831676
CARRIER................................ ............................
6831677
WASHER, THRUST (BRONZE)..........................
6839376
WASHER, PINION THRUST (STEEL) ................
6831680
PINION SET (MATCHED SET OF 4 PINIONS) ...
6882799 1 SET
BEARING, NEEDLE ROLLER.............................
9426920 76
PIN, PLANETARY PINION................................ ..
6831679
WASHER, THRUST ................................ .....................
6831692
4
1
1
1
8
8
DRUM, REAR CARRIER ................................ ..............
6831674
RING, EXTERNAL SNAP................................ .............
6831601
GEAR, CENTER INTERNAL ................................ ........
6831687
GEAR, REAR SUN................................ .......................
6884902
1
1
1
1
BEARING, NEEDLE.
6884900
1
2
1
1
1
5
10
5
13
5
5
5
5
5
13
5
5
5
5
13
5
5
5
5
13
10
20
10
26
10
10
10
10
10
26
10
10
10
10
26
10
10
10
10
26
30
125
30
30
30
30
125
30
30
30
30
125
30
60
30
125
30
30
30
30
33 RACE, THRUST.
6884901 1
34
35
36
37
38
39
RING, EXTERNAL SPIRAL RETAINING ......................
6831603
RING, EXTERNAL RETAINING ................................ ...
6836599
CARRIER ASSY, REAR PLANETARY .........................
6837719
CARRIER................................ ............................
6835933
WASHER, THRUST (BRONZE)..........................
6839376
WASHER, PINION THRUST (STEEL) ................
6831680
8
8
1
1
1
1
CONTINUED ON NEXT PAGE
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1267
13
5
5
5
26
10
10
10
125
30
30
30
01-16-84
REF
NO
46
47
48
49
50
51
52
40
41
42
43
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A CONT
GEAR UNIT AND OUTPUT SHAFT, FIGURE 5
NOMENCLATURE PART NO REQ
5-3.2
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
PINION SET (MATCHED SET OF 4 PINIONS) ...
6882799 1 SET
ROLLER, NEEDLE ................................ .............
9426920 76
PIN, PINION ................................ ......................
6831679
RING, INTERNAL SNAP ................................ .............
6755007
4
1 5 10 30
BEARING, BALL ................................ ..........................
903009
SHAFT ASSY, OUTPUT ................................ ..............
6835915
SHAFT AND BUSHING ASSY................................ .....
6835916 *
BUSHING ................................ .....................
8622947
SHAFT................................ ..........................
6835917 *
PLUG, 0.340 DIA. ................................ ...............
8623484
PIN, SPRING ................................ ......................
454512
1
1
1
1
1
1
1
13
5
13
13
26
10
26
26
125
30
125
125
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1268
01-16-84
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG
FIG. 6. FIRST CLUTCH
COPYRIGHT 1982 GENERAL MOTORS CORP.
1269
2-15-82
REF
NO
2
I
2
2
7
8
9
10
3
4
5
6
11
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
NOMENCLATURE
GROUP A
PART NO REQ
6-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
RING, INTERNAL SNAP ................................ .............
6884272
PLATE, FIRST CLUTCH BACKING, 0.683-0.693 THK., 6831707
SELECTIVE, IDENTIFIED WITH NO. I.
PLATE, FIRST CLUTCH BACKING, 0.647-0.657 THK., 6831708
SELECTIVE, IDENTIFIED WITH NO. 2.
PLATE, FIRST CLUTCH BACKING, 0.611-0.621 THK., 6831709
SELECTIVE, IDENTIFIED WITH NO. 3.
PLATE, FIRST CLUTCH INTERNAL SPLINED ............
6835152
PLATE, FIRST CLUTCH EXTERNAL TANGED ...........
6831705
GEAR, REAR RING. SEE SPI 55-TR-83.....................
6837643
RING, EXTERNAL SNAP................................ .............
6831704
RETAINER, FIRST CLUTCH PISTON RELEASE SPRING6834681
SPRING,. FIRST CLUTCH PISTON RELEASE............
6880251
PISTON, FIRST CLUTCH ................................ ...........
6834816
SEAL, FIRST CLUTCH PISTON OUTER LIP TYPE.....
23011474
SEAL, FIRST CLUTCH PISTON INNER LIP TYPE ...... .
23011457
1
AR
AR
AR
7
7
1
1
1
22
1
1
1
5
5
5
5
35
35
5
5
5
110
5
13
13
10
10
10
10
70
70
10
10
10
220
10
26
26
30
30
30
30
210
210
30
30
30
660
30
125
125
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1270
01-16-84
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG
FIG. 7. TRANSMISSION CASE, GOVERNOR
COPYRIGHT 1982 GENERAL MOTORS CORP.
1271
2-15-82
REF
NO
2
I
3
4
5
6
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A
NOMENCLATURE PART NO REQ
7-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
GASKET, POWER TAKEOFF COVER ........................
23016683
COVER, POWER TAKEOFF................................ ........
6774322
BOLT, .FLANGED HX HO, /8-16 X 0.74.......................
23017737
SCREW, TRUSS HEAD DRIVE ................................ ...
8622361
NAMEPLATE ................................ ...............................
6838494
MAIN CASE ASSY - SERVICE ONLY ..........................
23015086
1
I
6
1
1
1
13
5
30
5
5
3
26
10
60
10
10
6
125
30
180
30
30
18
7
8
14
15
16
17
9
10
11
12
13
18
19
20
21
22
23
24
25
VENI ASSY, TRANSMISSION ...........................
6882757
PLUG, HX HO PIPE, 1/8 NPTF, BACKUP LIGHT . 23012036
SWITCH HOLE.
RING, INTERNAL SNAP................................ .....
6831704
CASE AND PIN ASSY ................................ ........
23016645 *
CASE, TRANSMISSION ...............................
23016642 *
PIN, 5/16 X 2 ................................ ...............
141231
PLUG, HX HD PIPE, 1/8 NPTF...........................
23012036
PLUG,NEUTRAL START SWITCH, 3/4-16 .........
445090
WASHER, NEUTRAL START SWITCH PLUG....
6839761
NOT USED IN THIS GROUP.
SHROUD, NEOPRENE BREATHER. USED. WITH 3750810 6883025
BREATHER ASSY ONLY. SEE SIL I-TR-76.
KIT, GOVERNOR SERVICE. CONTAINS TWO 8623232 PIN, 6880353
ONE 23011670 GASKET AND 6880354 INSTRUCTION
SHEET.
PIN, GOVERNOR WEIGHT ................................
8623232
GASKET, GOVERNOR COVER .........................
23018625
COVER, GOVERNOR ................................ .................
8623262
BOLT, HEX HD, 5/16-18 X 9/16................................ ....
115658
BOLT, HEX.HD, 5/16-18 X ¾ ................................ .......
179816
RETAINER, MODULATOR TO CASE ..........................
8627650
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
5
5
13
13
5
40
10
5
5
5
5
10
10
10
10
10
26
30
30
30
30
30
125
26
10
80
20
10
240
60
30
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1984 GENERAL MOTORS CORP.
1272
05-01-84
REF
NO
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 7-3.2
GROUP D
SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW
NOMENCLATURE PART NO REQ RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
18 GOVERNOR ASSY-I.D. NO. 461 ................................ .
6885570
26-28 NOT USED IN THIS GROUP.
1 5 10 30
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983 GENERAL MOTORS CORP.
1273
08-01-83
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG
FIG. 8. CONTROL VALVE BODY ASSEMBLY
COPYRIGHT 1983 GENERAL MOTORS CORP.
1274
08-01-83
REF
NO
1
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A
CONTROL VALVE BODY ASSEMBLY, FIGURE 8
3600-3700 ENGINE RPM
NOMENCLATURE PART NO REQ
8-3.1
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
1 3 6 18
2
3
PLATE, SEPARATOR.
23013804
BOLT, H(X HD, 1/4-20 X 1 3/4 ................................ .....
445567
1
3
5
15
10
30
30
90
9
10
PIN, STRAIGHT ................................ ...........................
9428493 1
11 BODY. CONTROL VALVE. ................................ .........
23013051 1
5
5
10 30
10 30
12
13
14
15
16
17
18
19
20
21
22
23
VALVE, THIRD CLUTCH TRIMMER ............................
6835920
PLUG, TRIMMER ................................ .........................
6835921
SPRING, THIRD CLUTCH TRIMMER VALVE ..............
23012937
STOP, VALVE................................ ..............................
6835734
VALVE, FIRST CLUTCH TRIMMER ............................
6835920
PLUG, TRIMMER ................................ ........................
6835921
SPRING, FIRST CLUTCH TRIMMER VALVE - OUTER 6880045
SPRING, FIRST CLUTCH TRIMMER VALVE - INNER 6885166
USED STARTING WITH S/N 34501.
STOP, VALVE................................ ..............................
6839122
VALVE, SECOND CLUTCH TRIMMER .......................
6835920
PLUG, TRIMMER ................................ .........................
6835921
SPRING, SECOND CLUTCH TRIMMER VALVE - OUTER ..
23017086
1
1
1
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
30
30
30
30
30
30
30
30
30
30
30
30
CONTINUED ON NEXT PAGE
1275
COPYRIGHT 1984 GENERAL MOTORS CORP.
05-01-84
REF
NO
40
45
46
47
48
50
41
42
43
44
51
33
34
35
36
37
38
39
62
63
64
65
58
59
60
61
52
53
54
55
56
57
66
67
68
69
70
71
72
28
29
30
31
32
24
25
26
27
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A CONT
CONTROL VALVE BODY ASSEMBLY, FIGURE 8
3600-3700 ENGINE RPM
NOMENCLATURE PART NO REQ
8-3.2
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
SPRING, SECOND CLUTCH TRIMMER VALVE - INNER 6883300
USED STARTING WITH S/N 3210267780.
STOP, VALVE................................ ..............................
6839122
STOP, VALVE. USED STARTING WITH S/N-3210274682..
141223
SPRING, ACCUMULATOR VALVE. USED STARTING WITH. 23013744
S/N 3210274682s
VALVE, ACCUMULATOR. USED STARTING WITH S/N. 23013053
3210274682.
VALVE, FOURTH CLUTCH TRIMMER ........................
6835920
PLUG, TRIMMER ................................ .........................
6835921
SPRING, FOURTH CLUTCH TRIMMER VALVE.- OUTER 6839271
SPRING, FOURTH CLUTCH TRIMMER VALVE - INNER 6880118
USED STARTING WITH S/N 34501.
STOP, VALVE................................ ..............................
6839122
COVER. TRIMMER VALVE................................ ..........
23013052
BOLT,HEX HD, 1/4-20 X ¾ ................................ ..........
443603
PIN, STRAIGHT ................................ ...........................
6703169
VALVE, 2-3 RELAY................................ ......................
6833888
SPRING, 2-3 RELAY VALVE................................ ........
6832462
STOP, 2-3 RELAY VALVE. 6834530 STOP & 6834445 6839829
SPACER REPLACED BY 6839829 STOP.
VALVE, 1-2 RELAY................................ ......................
6835928
SPRING, 1-2 RELAY VALVE................................ ........
6834528
SPACER, 1-2 RELAY VALVE SPRING .......................
6835930
PIN, PRIORITY VALVE STOP ................................ .....
6838429
SPRING, PRIORITY VALVE . ........... ..........................
6835729
VALVE, PRIORI'TY ................................ ......................
6835929
VALVE, HOLD REGULATOR................................ .......
6831737
PIN, HOLD REGULATOR VALVE ................................
WASHER. USED STARTING WITH S/N 113786 .........
RING, SPRING ADJUSTING. USED STARTING WITH S/N 6833891
113786.
PIN, STRAIGHT ................................ ...........................
9426920
VALVE, RANGE SELECTOR................................ .......
23013501
VALVE, 1-2 SHIFT ................................ .......................
6880998
VALVE. 1-2 MODULATOR................................ ...........
6838246
STOP, 1-2 SHIFT VALVE................................ .............
6884905
6833949
6833896
RING, SPRING ADJUSTING................................ ........
6833891
PIN, STRAIGHT ................................ ...........................
9428493
VALVE, 2-3 SHIFT ................................ .......................
6880999
VAIVE, 2-3 MODULATOR ................................ ............
6835924
STOP, 2-3 SHIFT VALVE................................ .............
6833896
RING, SPRING ADJUSTING................................ ........
6833891
PIN, STRAIGHT ................................ ...........................
9428493
VALVE, 3-4 SHIFT ................................ .......................
6882294
VALVE. 3-4 MODULATOR................................ ...........
6835925
STOP, SHIFT VALVE................................ ...................
6833896
RING, SPRING ADJUSTING................................ ........
6833891
PIN, STRAIGHT ................................ ...........................
9428493
VALVE, 3-4 RELAY................................ ......................
6833888
CONTINUED ON NEXT PAGE
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1276
1
1
1
1
1
1
1
1
1
9
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
5
5
45
10
5
5
5
5
5
5
5
5
5
13
5
5
5
5
13
5
5
5
13
5
5
5
5
5
5
5
5
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
90
20
10
10
10
10
10
10
10
10
10
26
10
10
10
10
26
10
10
10
26
10
10
10
10
10
10
10
10
10
10
10
10
10
10
30
30
30
30
30
30
30
30
30
270
60
30
30
30
30
30
30
30
30
30
125
30
30
30
30
125
30
30
30
30
125
30
30
30
30
30
30
30
30
30
30
30
30
30
01-16-84
REF
NO
77
78
79
80
73
74
75
76
81.
82
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG
GROUP A CONT
CONTROL VALVE BODY ASSEMBLY, FIGURE 8
3600-3700 ENGINE RPM
NOMENCLATURE PART NO REQ
8-3.3
RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
SPRING, 3-4 RELAY VALVE................................ ........
6832462
STOP, RELAY VALVE 3-4. 6834530 STOP & 6834445 6839829
SPACER REPLACED BY 6839829 STOP.
PIN, STRAIGHT ................................ ...........................
6703169
VALVE, TRIMMER REGULATOR. USED STARTING WITH 6833889
S/N 34501.
SPRING, TRIMMER REGULATOR VALVE. USED STARTING 23018424
WITH S/N 34501.
STOP, TRIMMER REGULATOR VALVE. USED STARTING 6880158
WITH S/N 34501.
PIN, STRAIGHT. USED STARTING WITH S/N 34501. 9428493
ROD, MODULATOR VALVE ACTUATING. USED .......
6839083
STARTING WITH S/N 3210258791. (SEE FIG. 7
REF. 29.)
VALVE, MODULATOR. USED STARTING WITH ........
23013764
S/N 3210258791.
RING, SPRING ADJUSTING. USED STARTING WITH 23014098
S/N 3210258791.
1
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
30
30
30
30
30
30
30
30
30
30
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1277
01-16-84
REF
NO
1
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 8-3.5
GROUP F
CONTROL VALVE BODY ASSEMBLY, FIGURE 8
2800-2900 ENGINE RPM
SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW.
NOMENCLATURE PART NO REQ RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
KIT, CONTROL VALVE BODY AND GOVERNOR ASSY (WITH 23017582
TRIM 'BOOST ACCUMULATOR) - CONSISTING OF
23012498 (NOT SERVICED) CONTROL VALVE
BODY ASSY AND 1.D. NO. 461 MATCHING
GOVERNOR ASSY.
1 3 6 18
10
47
56
62
68
BODY, MODULATOR VALVE. ................................ .....
230161888
SPRING, HOLD REGULATOR VALVE.........................
6837953
SPRING, 1-2 SHIFT VALVE................................ .........
23012946
SPRING, 2-3 SHIFT VALVE................................ .........
6880992
SPRING, 3-4 SHIFT VALVE................................ .........
6880991
1
1
1
1
1
5
5
5
5
5
10
10
10
10
10
30
30
30
30
COPYRIGHT 1983 GENERAL MOTORS CORP.
1278
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG
FIG. 9. OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1279
01-16-84
10
11
12
14
REF
NO
3
4
5.
6
7
3
3
3
3
1
2
3
8
9
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 9-3.1
GROUP A
OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9
NOMENCLATURE PART NO REQ RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
GEAR, GOVERNOR DRIVE................................ .........
23017188
GEAR, SPEEDOMETER DRIVE W/5 TEETH ..............
6831716
SPACER, SELECTIVE W/ONE GROOVE, .9833-.9873
6834648
INCH LONG
SPACER, SELECTIVE W/TWO GROOVES, .9968-1.0008.
6834649
INCH LONG
SPACER, SELECTIVE W/THREE GROOVES, 1.0103-1.0143 23017125
INCH LONG
SPACER, SELECTIVE W/FOUR GROOVES, 1.0238-1.0278
6834651
INCH LONG
SPACER, SELECTIVE W/FIVE GROOVES, 1.0373-1.0413 23017127
INCH LONG
SPACER, SELECTIVE W/SIX GROOVES, 1.0508-1.0548 6834653
INCH LONG
BEARING, BALL ................................ ..........................
903209
RING, INTERNAL SNAP, TYPE TA BEVELED ...........
9418788
SEAL, OIL ................................ ................................ ...
6778050
WASHER, OUTPUT FLANGE. WHEN REPLACING 6752556 9411417
WASHER WITH 9411417 WASHER, 23014159 BOLT
MUST ALSO BE USED.
BOLT, HX HO, 1/2-20 X I 1/2. OUTPUT FLANGE........
23014159
RETAINING. WHEN REPLACING 9409060 BOLT WITH
23014159 BOLT, 9411417 WASHER MUST ALSO BE
USED.
TUBE. FIRST CLUTCH. ................................ ...............
23013939
1
1
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
5
5
5
5
5
5
5
5
13
5
13
5
10
10
10
10
10
10
10
10
26
10
26
10
30
30
30
125
30
125
30
30
30
30
30
30
TUBE, GOVERNOR................................ .....................
6833892
SCREEN, GOVERNOR TUBE ................................ .....
8624471
BOLT, HX HD, 1/4-20 X 3, USED STARTING ..............
23016247
WITH S/N 3210274682
BOLT, HEX HD, 1/4-20 X 1 3/ ................................ ......
445567
2
1
2
1
10
13
10
10
20
26
20
20
60
125
60
60
38
39
40
41
43
44
45
46
ROLLER AND SPRING ASSY, DETENT......................
8625431
BOLT, HX HD, 1/4-20 X 2 ¼................................ .........
445568
BOLT, HEX HD, 3/8-16 X I, CASE TO CENTER SUPPORT.
6836587
WASHER, PLAIN ................................ ........................
23014094
PIN, RANGE SELECTOR SHAFT RETAINING ............
6831774
NUT, HX LOCK, TYPE LJ 3/8-24 ................................ .
117212
LEVER AND PIN ASSY, INSIDE DETENT ..................
6834105
KIT,' SELECTOR SHAFT AND NUT.............................
6885213
CONTINUED ON NEXT PAGE
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1280
1
16
1
1
1
1
1
1
5
80
5
13
5
13
5
5
10
160
10
26
10
26
10
10
30
480
30
125
30
125
30
1-16-84
REF
NO
47
48
49
ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG 9-3.2
GROUP A CONT
OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9
NOMENCLATURE PART NO REQ RECOMMENDED
SPARES FOR UNITS
1-50 51-100 101-500
NUT, SELECTOR SHAFT (W/METRIC THREAD) - USED 11501033
STARTING WITH S/N 126740.
SHAFT, SELECTOR, ................................ ..........
23017610 *
SEAL ................................ ................................ ...........
23010610
1
1
1 13 26 125
29
30
32
33
34
25
GROUP C
*OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9
SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW.
PLUG, OIL PAN DRAIN ................................ ...............
3921988
WASHER, DRAIN PLUG................................ ..............
3921989
SCREW, WASHER HEAD, 5/16-18 X 5/8....................
3829139
PAN ASSY- TRANSMISSION OIL (DEEP) ...................
23017523
MAGNET................................ ................................ ......
6775703
SCREW, WASHER HEAD, 5/16-18 X 5/8....................
3829139
1
1
21
1
1
1
5
5
100
5
5
10
9420759
SPACER, FILTER ................................ ........................
23017522
TUBE, OIL FILTER................................ .......................
23017521
KIT, TRANSMISSION OIL FILTER AND GASKET .......
23019201
1
1
1
1
5
5
5
13
10
10
200
10
10
30
10
10
10
26
35
36
37
GASKET TRANSMISSION OIL PAN (SECTIONALIZED) 23016682
FILTER ASSY, OIL ................................ .............
6883044 *
RING, SEAL ................................ .......................
1363951
1
1
1
13
13
26
26
30
30
600
30
30
30
30
30
125
125
125
* SERVICED AS AN ASSY - NOT AS A DETAIL PART
COPYRIGHT 1983, 1984 GENERAL MOTORS CORP.
1281
01-16-84
AT 545 CROSS SECTION
1.
Torque converter assembly.
2.
Turbine shaft.
3.
Oil pump assembly.
4.
Front support.
5.
PTO drive gear.
6.
Forward clutch.
7.
Third clutch.
8.
Fourth clutch.
9.
Center support.
10.
Second clutch.
11.
Transmission main shaft.
12.
First clutch.
13.
Transmission main case.
14.
Governor drive gear.
15.
Speedometer drive gear.
16.
Output shaft.
17.
Rear planetary.
18.
Oil pan.
19.
Center planetary.
20.
Control valve body assembly.
21.
Front planetary.
22.
Sun gear shaft.
23.
Oil filter.
24.
Intake pipe.
24.
Stator shaft.
Foldout 2. Model AT 545 transmission - cross section
COPYRIGHT 1969, 1981 GENERAL MOTORS CORP.
1282
Pages 1283 through 1301 DELETED
FIG. 14-003
GROUP 14
REVISION 01
1302
14-003 REVISION 01
PAGE 2
1303
14-003 REVISION 01
PAGE 3
1304
FIG. 14-007
14-007 REVISION 01
PAGE 1 1305 (PAGE 1306 DELETED)
REVISION 01
PAGE 2
14-007
1307 (PAGE 1306 DELETED)
GROUP 15
FIG. 15-007
15-007 REVISION 01
PAGE 1 1308
FIG. 15-008
GROUP 15
REVISION 01 15-008
1309
GROUP 15
REVISION 01
PAGE 2
15-008
1310
GROUP 15
FIG. 15-012
REVISION 01
PAGE 1
15-012
1311
GROUP 15
REVISION 01
PAGE 2
15-012
1312
GROUP 15
FIG. 15-057
REVISION 01
PAGE 1
15-057
1313
FIG. 15-057
GROUP 15
REVISION 01
PAGE 2
15-057
1314
GROUP 15
REVISION 01
PAGE 3
15-057
1315
FIG. 16-001
GROUP 16
REVISION 01
PAGE 1
16-001
1316
GROUP 16
FIG. 16-001
REVISION 01
PAGE 2
16-001
1317
REVISION 1
PAGE 3
16-001
1318
GROUP 16
FIG 16-004
REVISION 01
PAGE 1
16-004
1319
GROUP 16
REVISION 01
PAGE 02
16-004
1320
FIG. 16-012
GROUP 16
REVISION 01
PAGE 1
16-012
1321
GROUP 16
FIG. 16-014
16-014
1322
REVISION 01
PAGE 1
GROUP 16
FIG. 16-020
REVISION 01
PAGE 1
16-020
1323
FIG. 16-021
GROUP 16
REVISION 01
PAGE 1
16-021
1324
GROUP 16
FIG. 16-022
REVISION 01
PAGE 1
1325
FIG. 16-023
GROUP 16
REVISION 01
PAGE 1
1326
GROUP 16
FIG. 16-024
REVISION 01
PAGE 1
1327
GROUP 16
FIG. 16-026
REVISION 01
PAGE 1
1328
FIG. 16-027
GROUP 16
REVISION 01
PAGE 1
1329
GROUP 16
REVISION 01
PAGE 2
1330
GROUP 16
REVISION 01
PAGE 3
1331
GROUP 16
FIG. 16-028
REVISION 01
PAGE 1
1332
GROUP 16
REVISION 01
PAGE 2
1333
GROUP 16
FIG. 16-029
REVISION 01
PAGE 1
1334
GROUP 16
REVISION 01
PAGE 2
1335
GROUP 16
FIG. 16-030
REVISION 01
PAGE 1
1336
GROUP 16
REVISION 01
PAGE 2
1337
GROUP 16
FIG. 16-031
REVISION 01
PAGE 1
1338
FIG. 16-032
GROUP 16
REVISION 01
PAGE 1
1339
FIG. 16-035
GROUP 16
REVISION 01
PAGE 1
1340
FIG. 16-036
GROUP 16
REVISION 02
PAGE NO. 1
1341
GROUP 16
REVISION 02
PAGE NO. 2
1342
GROUP 16
FIG. 16-037
REVISION 01
PAGE NO. 1
1343
FIG. 16-037
GROUP 16
REVISION 01
PAGE NO. 2
1344
GROUP 16
TM 5-4210-222-14&P-1
REVISION 01
PAGE 3 1345
FIG. 16-045
TM 5-4210-222-14&P-1
GROUP 16
REVISION 01
PAGE 1
1346
GROUP 16
TM 5-4210-222-14&P-1
REVISION 01
PAGE 2 1347
FIG. 16-049
TM 5-4210-222-14&P-1
GROUP 16
REVISION 01
PAGE 1 1348
FIG. 16-084
TM 5-4210-222-14&P-1
GROUP 16
REVISON 01
PAGE 1
1349
FIG. 16-085
TM 5-4210-222-14&P-1
GROUP 16
REVISION 02
PAGE NO.
1
1350
GROUP 16
TM 5-4210-222-14&P-1
REVISION 02
PAGE NO.
2 1351
GROUP 17
FIG. 17-002
TM 5-4210-222-14&P-1
REVISION 01
PAGE 1352
FIG. 17-037
TM 5-4210-222-14&P-1
GROUP 17
REVISION 01
PAGE 1 1353
GROUP 17
TM 5-4210-222-14&P-1
REVISION 01
PAGE 2 1354
TM 5-4210-222-14&P-1
ROCKWOOD TWIN AGENT
1500/250 DRY CHEMICAL/AFFF UNIT
ROCKWOOD INSTRUCTIONS
LOG NO. RIM 1554
KOVATCH CORPORATION
500-600 WEST CATAWISSA ST.
NESQUEHONING, PA 18240
SALES ORDER C100360
ILLUSTRATED PARTS BREAKDOWN INCLUDING ALL SPARE PARTS LISTS
MARCH, 1985
REVISED:
JULY, 1985
FSCM 52659
ROCKWOOD SYSTEMS CORPORATION
640 East Main Street
Lancaster, Texas 75146
1355
SECTION I
TWIN AGENT UNIT
TM 5-4210-222-14&P-1
1356
Proven under pressure around the world
ROCKWOOD
TM 5-4210-222-14&P-1
SYSTEMS
CORPORATION
SELF CONTAINED DRY CHEMICAL SYSTEM
ROCKWOOD INSTRUCTION MANUAL
LOG NO. RIM-1426
APRIL, 1982
FIRE PROTECTION AND VALVE PRODUCT DIVISION
80 S econd Street South Portland . Maine 04106 Telephone (207) 799-334 TWX 710-221-1668
1357
TM 5-4210-222-14&P-1
7.0
SPARE PARTS
The following items are the recommended list of spare parts:
ITEM
1
2
3
4
5
6
7
PART NUMBER
509-0327
509-0329
509-0331
6129-2
6156-15
6156-12
110-3736-1
DESCRIPTION
Repair Kit: i" M802_B.V.
Repair Kit: 1" M802 B.V.
Repair Kit: 1½ " M802 B.V.
Nitrogen Regulator
High Pressure Gage
Low Pressure Gage
Gasket
8
1
1
1
1
1
QTY
1
1
1358
Proven under pressure around the world
ROCKWOOD
SELF CONTAINED
AFFF (AQUEOUS FILM FORMING FOAM )
SYSTEM
ROCKWOOD INSTRUCTION MANUAL
LOG NO. RIM:-1431
TM 5-4210-222-14&P-1
SYSTEMS
CORPORATION
MAY, 1982
FIRE PROTECTION AND VALVE PRODUCT DIVISION
80 Second Street, South Portland. Maine 04106 Telephone (207) 799-3341 /TWX 710-221-1668
1359
TM 5-4210-222-14&P-1
7.0
SPARE PARTS
The following items are the recommended list of spare parts:
ITEM
1
2
3
4
5
6
PART NUMBER
509-0327
509-0329
509-0332
6129-2
6156-15
6156-12
DESCRIPTION
Repair Kit: ½ " M802 B.V.
Repair Kit: 1" M802 B.V.
Repair Kit: 2" M802 B.V.
Nitrogen Regulator
High Pressure Gage,
Low Pressure Gage
7
1
1
1
QTY
1
1
1
1360
SECTION II
DATA SHEETS FOR COMPONENTS SUPPLIED
TM 5-4210-222-14&P-1
1362
ENGINEERING DATA SHEET
TM 5-4210-222-14&P-1
No. 12.1.6
ROCKWOOD FIRE PROTECTION SYSTEMS
JET-X + WaterFOG + FogFOAM + FOAM
1363
ENGINEERING DATA SHEET
TM 5-4210-222-14&P-1
No. 12.5.1
ROCKWOOD FIRE PROTECTION SYSTEMS
JET - X + WaterFOG + FogFOAM
1364
12.8.2
TEST AND LISTED BY UNDERWRITER’S LABORATORIES INC .
FM TESTED AND APPROVED BY FACTORY MUTUAL RESEARCH
1365
1366
1367
1368
Sizes: 1/4" to 2"
Type: ,Cast, End Entry
Body: Ductile Iron
Seals: TFE, Buna, Graphited Asbestos
Ends: Threaded, NPTF
MATERIALS
Body: Cast Ductile iron, ASTM-A395, Class60-45-15
Ball: Chrome Plated Steel, ASTM-A29, GR 1214 or 1215
Seats: TFE, Buna
Seat Springs: 316 Stainless Steel (Equiv. to ASTM-A 177)
SPECIFICATIOCNS
Figure 105DT
Temperature: -65°F to +400° F
Pressure: 600 W.O.G.
Figure 105DS 150 PSI Steam
In applications where extreme temperatures and pressures are both present, the factory should be consulted for the correct valve selection.
Stem: Cadmium Plated Steel ASTM-A29, GR. 1213
Stem Seals: TFE, Graphited Asbestos
Handle: Steel
Fastenings: Cadmium Plated Steel
1369
1370
ENGINEERING DATA SHEET
ROCKWOOD FIRE PROTECTION SYSTEMS
JET-X + WaterFOG + FogFOAM + FOAM
ROCKWOOD SYSTEMS CORP.
1371
1372
SECTION III
DISCHARGE DEVICES
1373
Proven under pressure around the world
ROCKWOOD SYSTEMS
CORPORATION
TWIN AGENT HANDLINE
ROCKWOOD INSTRUCTION MANUAL
RIM 1434
P/N 510-1678
JUNE, 1982
FIRE PROTECTION AND VALVE PRODUCT DIVISION
80 Second Street. South Portland, Maine 04106 Telephone (207) 799-3341/ TWX 710-221-1668
1374
6.0
SPARE PARTS
The following list of items are the recommended list of spare parts.
PART NUMBER
6110-6
6118-1
6119-4
110-3702-1
10-06665
DESCRIPTION
1¼" Ball Valve
Toggle Clamp
Swivel
Adjustment Adapter
Hose End Gasket
2
QUANTITY
1
1
2
1
1
1375
NO. FIG. I
1 OF 2
1376
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
2 OF 2 1377
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
2 OF 2
1378
Proven under pressure around the world
ROCKWOOD SYSTEMS
CORPORATION
REMOTE MANUAL TWIN AGENT TURRET
FOAM/DRY POWDER
PART NO, 510-1679
LOG. No. RIM-1433
MAY, 1982
REVISED: AUG., 1982
FIRE PROTECTION AND VALVE PRODUCT DIVISION
80 Second Street, South Portland, Maine 04106 Telephone (207) 799-3341 / TWX 710-221-1668
1379
6.0
RIM 1433
SPARE PARTS
The following list is the suggested spare parts for P/N 510-1679; Remote Manual Twin Agent Turret.
PART NILBER
10-06917
4793-80
510-0353-4
4748-341
10-02975
780-01228
780-01326
780-01224
10-07732
780-01237
780-01234
10-07122
185-03140
10-02864-1
334-10001
780-11014
10-06051
DESCRIPTION
Clamp
Clamp
Hose Assembly
Quad. Ring
Gasket
"O" Ring
"O" Ring
"O" Ring
Head Seal
"O" Ring
"O" Ring
Wearing Ring
Retaining Ring
Auto Drain Valve
Tube Connector
U Packing
Nyliner
QUANTTITY
2
2
2
1
2
1
1
1
1
1
1
1
1
2
4
1
2
3
1380
No. FIG. 1
1 OF 2
1381
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
2 OF 2 1382
No. FIG. II
1 OF 3
1383
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
1384
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
PAGE 3 of 3
1385
No. FIG. III
RIM-1433
ENGINEERING DATA SHEET ROCKWOOD FIRE PROTECTION SYSTEMS
JET-X + WaterFOG + FogFOAM + FOAM
SHAPER - AFFF
PART No. 510-1591
PAGE 1 of 2
1386
DRAWN: GPL
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
PAGE 2 of 2
1387
No. FIG. IV
RIM-1433
ENGINEERING DATA SHEET ROCKWOOD FIRE PROTECTION SYSTEMS
JET-X + WaterFOG + FogFOAM + FOAM
DRY CHEMICAL NOZZLE
PART NO. 510-0288
Pg 1 of 2
1388
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
REPLACEMENT PARTS LIST FOR FIG. NO IV
PAGE 2 of 2
1389
1 of 2
1390
FIG. 1A
Rockwood Systems Corporation
80 Second Street
South Portland, Maine 04106
PAGE 2 of 2
1391
1 of 5
1392
2 of 4
1393
4 of 4
1394
3 of 4
1395
1 of 4
1396
1397
2
1398
MINOR PARTS
COMMON TO ALL UNITS
MINOR PARTS - NOT COMMON
3
1399
FORM 3507-4 Rev. April, 1979
OWNER'S
INSTALLATION/
OPERATION/
SERVICE MANUAL
“A" Series
Dynamic Inverters
COMPLETE ILLUSTRATED PARTS BREAKDOWN INCLUDING SPARE PARTS KITS
FSCM 57054
DYNAMOTE
DYNAMOTE CORPORATION 1200 W. Nickerson
Seattle, WA 98119
(206) 282-1000
1400
Figure 3.0.3A
HARDWARE KIT
* Optional
Figure 3.0.3A HARDWARE KIT CONTENTS
3.0.4
Start your installation with the first step and follow each step through in sequence to successful final testing. As it is completed, check off each step in the space provided adjacent to the step number of the test/warranty registration card.
DO NOT PROCEED TO ANOTHER STEP UNTIL ALL PREVIOUS STEPS HAVE
BEEN SUCCESSFULLY COMPLETE.
c
Copyright 1981, DYNAMOTE CORP.
1401
Fig. 4.5.0 G DYNAMIC INVERTER PARTS LIST
1402
Fig. 4.5.0
DYNAMIC INVERTER PARTS LIST (continued)
1403
1404
1 of 7
1405
2
1406
1407
1408
1409
HURST
FIRE /RESCUE
SYSTEMS
Hurst Performance, Inc. 50 W. Street Rd. Warminster, PA 18974 (215) 672-5000
PRINTED IN USA 159-R022 00 5M1183 PATENT PENDING
Hurst Products, reserves the right to make changes at any time, without notice or obligation, in prices, materials, equipment or specifications, and to change or discontinued models. Check with distributor for
Current information.
1410
FSCM 98903
1411
1412
1413
1414
Model
SIGNAL DIVISION
Federal Signal Corporation
PA300
*
ELECTRONIC SIREN
COMPLETE ILLUSTRATED PARTS BREAKDOWN AND SPARE PARTS KITS
FSCM 98905
INSTALLATION AND SERVICE INSTRUCTIONS
1415
1416
Figure 6-1. Chassis Removal.
Figure 6-2. Internal View.
1417
Figure 6-3. Component Location Diagram.
1418
Figure 6-4. Schematic Diagram.
1419
PARTS LIST
1420
FSCM 12183
1421
Gasoline Cutting & Rescue Saws Price- List
Effective 5/1/83
PART NO. DESCRIPTION
800287 K1200 12"' Cutting & Rescue Kit complete with the following:
1 800285
1 098200
1 098306
K120012 Saw
Aluminum Carrying Case
Tool Kit
1
1
1
1 305240
1 315533
1 315530
1 700230
1 700219
Drive Belt
Pre-Air Filter
Main Air Filter
1 qt. 2-Cycle Oil
1. gal. Safety Gas Can
'700235
700225
700200
Goggles
Gasoline Stabilizer
12” 12 Tooth Carbide Blade
1
1
1
1
700100
700150
098156
701042
12' Steel Abrasive Wheel
12” Concrete Abrasive Wheel
Hearing Protector
Instruction Book,
Shipping Wt.-90 lbs.-L36" X W15" XH17"
FSCM 30978
1422
Figure 1 Body
1423
1424
Figure 1 Body
Figure 2 BRUSH GUARD
KFT-003
1425
Figure 2 Brush Guard
1426
Figure 3 Electrical Schematic
Sheet 1 of 5
1427
Figure 3 Electrical Schematic
Sheet 2 of 5
1428
Figure 3 Electrical Schematic
Sheet 3 of 5
1429
Figure 3 Electrical Schematic Sheet 4 of 5
1430
Figure 3 Electrical Schematic
Sheet 5 of 5
1431
1432
1433
1434
1435
1436
1437
1438
FIGURE 4 SKID UNIT AIR CHARGING SYSTEM
1439
FIGURE 4 SKID UNIT AIR CHARGING SYSTEM
1440
Skid Unit Air Charging
System
Figure 4
FSCM 7F200
1441
FIGURE 5
305-500 LAMP,
QUARTZ
With Telescoping Pole
FIGURE 6 SPOTLIGHT
FSCM 78977
1442
1443
FIGURE 7
605-500 LAMP, QUARTZ
500 WATT
FSCM 7F200
1444
FIGURE 8 FSCM - 20805
1445 23
INDEX
-A-
Accelerator, Control Throttle ....................................... ................................ ................................ ..................
1188
Adapter, Transmission to Engine ..................................................................... ................................ ................
1238
Adjuster, Auto-Slack Repair Kits - Rear Axle ................................. ................................ ................................ ..
1071
Alternator, 130 AMP Leece-Neville ................................ ................................ ................................ ................
1397
Angle, Transfer Case Mounting ................................ ................................ ................................ .......................
1237
AT545 Transmission Pictorial Index ................................ ................................ ................................ ................
1249
Axle, Front, Driving, Dana FA 64 9000 lbs ................................ ................................ ................................ ......
1031
Axle, Rear, IH/Dana ................................ ................................ ................................ ................................ .........
1305
-B-
Battery Cable and Mounting with Frame Mounted Batteries ................................ ................................ ............
1157
Belt, Seat ................................ ................................ ................................ ................................ .........................
1348
Body Schematic................................ ................................ ................................ ................................ ...............
1423
Bracket, Engine Mounting Rear ....................................................................... ................................ ................
1189
Bracket, Manifold Block, Button Plug, Chart ......................................................... ................................ ...........
1059
Brake, Mounting, Rear ................................................ ................................ ................................ ....................
1078
Brake, Rear ................................. ................................ ................................ ................................ ....................
1079
Brakes................................. ................................ ................................ ................................ .............................
1043
Brush Guard................................ ................................ ................................ ................................ .....................
1425
Bumper, Front................................ ................................ ................................ ................................ ..................
1026
-C-
Cab and Body................................ ................................ ................................ ................................ ..................
1316
Cable and Mounting, Tachometer ................................ ................................ ................................ ....................
1146
Cable, Hood................................ ................................ ................................ ................................ .....................
1179
Cable, Speedometer Drive................................ ................................ ................................ ...............................
1182
Chamber, Air Brake MGM 30 in. - Emergency ........................................................... ................................ ......
1060
Chamber, Air Brake MGM 30 in. - Service ............................. ................................ ................................ .........
1072
Chart, Clamp, Cable Strap, Union, Plug, Fittings, Grommet,
Connectors, Nipple, Adapter, Tee, Elbow, Hose, Tube and
Conduit ................................ ................................ ................................ ................................ ............................
1313
Chart, Connections, Elbows and Fittings................................ ................................ ................................ ..........
1062
Chart, Hoses and Fittings................................ ................................ ................................ ................................ .
1085
Chassis Springs ................................ ................................ ................................ ................................ ..............
1042
Clamps, Extension Clips - Standard ................................ ................................ ................................ ................
1126
Cleaner, Air Mounting and Piping .................................... ................................ ................................ ................
1218
Clips, Extensions and Straps - Standard ............................................................. ................................ .............
1121
Column, Steering and Wheel - Standard ................................................................ ................................ .........
1088
Compressor, Air Midland Ross EL 740 ................................................................. ................................ ...........
1048
Compressor, Mounting and Hosing Air Midland Ross EL 740 ............................................. .............................
1053
Compressor, Mounting and Piping, Air ................................ ................................ ................................ ............
1045
Compressor, Piping, Air and Governor Mounting ........................................................ ................................ .....
1043
Connector Bodies and Terminals - Standard ........................................................... ................................ ........
1119
Consolidation of Control Valve Body ................................. ................................ ................................ ..............
1300
Control Valve Body and Separator Plate Reference .................................................... ................................ ....
1297
Control Valve Body Assembly ............................... ................................ ................................ .......................
1274
Control Valve Body Rework .............................................................................. ................................ ...............
1295
1446
-C CONTINUED -
Control, Auto Transmission Mounting ............................................................... ................................ ...............
1231
Control, Transfer Case Lever ...................................... ................................ ................................ ....................
1234
Cooler, Oil Filter ................................ ................................ ................................ ................................ ..............
1210
Cover, Oil Pan Insulator .......................................... ................................ ................................ ........................
1191
Crankcase and Related Parts ....................................................................... ................................ ...................
1204
Crossmember, Engine Mounting Front - Standard ..................................................... ................................ ......
1186
Crossmember, Intermediate ....................................... ................................ ................................ .....................
1028
Crossmember, Rear Spring Mounting ................................................................. ................................ .............
1302
-D-
Deflector, Stone ................................ ................................ ................................ ................................ ..............
1177
Door, Cab ................................ ................................ ................................ ................................ .......................
1329
Dry Chemical Nozzle ................................ ................................ ................................ ................................ .......
1388
Dry Chemical/AFFF System Schematic ................................ ................................ ................................ ..........
1361
Dryer, Air-Breakmaster Model 62 ................................ ................................ ................................ ....................
1077
Dryer, Mounting and Hosing, Air-Breakmaster Model 62 ................................ ................................ .................
1075
Duct, Heater ................................ ................................ ................................ ................................ ....................
1349
Dynamote Inverter ................................ ................................ ................................ ................................ ..........
1400
-E-
Electrical ................................ ................................ ................................ ................................ .........................
1117
Electronic Schematic ................................ ................................ ................................ ................................ .......
1427
Emblem, Model Designation ................................ ................................ ................................ ...........................
1322
Engine ................................ ................................ ................................ ................................ .............................
1184
Engine Shutdown................................ ................................ ................................ ................................ .............
1220
Engine Warning Light Installation ................................ ................................ ................................ ...................
1041
Exhaust................................ ................................ ................................ ................................ ............................
1114
-F-
Fan, Clutch Drive Mounting ........................................ ................................ ................................ ...................
1215
Fender Extension and Hood Bumper Installation ..................................................... ................................ ........
1175
Fender, Rubber Extension................................ ................................ ................................ ................................
1178
Filter, Fuel Mounting ................................ ................................ ................................ ................................ ........
1198
Filter, Oil ................................ ................................ ................................ ................................ .........................
1240
First Clutch ................................ ................................ ................................ ................................ ......................
1269
Fittings, Clamps, Hoses, Conduit, Cable Straps, Shut-Off Valves,
Button Plugs, Grommets and O-Rings ................................. ................................ ................................ ............
1316
Flanges................................. ................................ ................................ ................................ ...........................
1038
Flanges ................................ ................................ ................................ ................................ ...........................
1243
Flasher, Fuses and Circuit Breakers ............................................................... ................................ .................
1134
Forward Clutch and Turbine Shaft .................................................................. ................................ .................
1260
Fourth Clutch ................................ ................................ ................................ ................................ ..................
1262
Fourth Clutch Housing Assembly ................................ ................................ ................................ .....................
1291
Fourth Clutch Trim in Reverse ................................ ................................ ................................ ........................
1294
Frame. ................................ ................................ ................................ ................................ .............................
1026
Front Axle ................................ ................................ ................................ ................................ .......................
1031
Front Sheet Metal. ................................ ................................ ................................ ................................ ...........
1170
Front Support
Fuel Tanks ................................ ................................ ................................ ................................ ......................
1308
1447
-G-
Gasket Sets, Engine ................................ ................................ ................................ ................................ ........
1194
Gauge, Oil Level ................................ ................................ ................................ ................................ .............
1247
Gauge, Switch Valve Chart ................................ ................................ ................................ ..............................
1081
Gauge, Temperature Sender......................................................................... ................................ ...................
1242
Gear Unit and Output Shaft ......................................................................... ................................ ....................
1266
Gear, Steering - Ross HFB 64 ................................ ................................ ................................ .........................
1097
Gear, Steering and Drag Link Installation ................................. ................................ ................................ .......
1091
General Information, S-Series Chassis ................................... ................................ ................................ .........
1002
Governor, Air Compressor ................................ ................................ ................................ ...............................
1050
Governor, Fuel Injection Pump ................................ ................................ ................................ ........................
1206
Guard, Splash................................ ................................ ................................ ................................ ..................
1172
-H-
Handle, Grab ................................ ................................ ................................ ................................ ...................
1321
Harness and Cables - Standard................................ ................................ ................................ ........................
1129
Harness, Automatic Transmission Wiring, Oil Temperature Gauge,
Switches, Back-Up Light, Neutral Safety .......................... ................................ ................................ ...............
1138
Harness, Engine Wiring for D9.OL Engine with 12V Start ............................................ ................................ ....
1151
Harness, Headlights, Turn Signals, Horns .......................................................... ................................ .............
1168
Harness, Stop, Tail, Turn and Back-Up Light ....................................................... ................................ ............
1141
Harness, Turn Signal Light and Horn Hi-Note ....................................................... ................................ ...........
1135
Head, Cylinder and Related Parts................................ ................................ ................................ ....................
1199
Heater................................ ................................ ................................ ................................ ..............................
1341
Hood and Grille................................ ................................ ................................ ................................ ................
1170
Horn, Mounting, Dual Air................................ ................................ ................................ ................................ ..
1165
Horns, Buzzers, Warning ................................ ................................ ................................ ................................ .
1128
Hose Reel................................ ................................ ................................ ................................ ........................
1392
Hoses, Tubes, Clamps, Chart ................................ ................................ ................................ ..........................
1069
Hosing, Oil Filter ................................ ................................ ................................ ................................ ..............
1239
Hosing, Radiator and Deaeration Tank Mounting ................................ ................................ .............................
1216
Hurst Jaws of Life.................................. ................................ ................................ ................................ ...........
1407
Hurst Power Unit................................. ................................ ................................ ................................ .............
1411
Hydraulic Rescue Kit, 10 Ton ................................. ................................ ................................ .........................
1445
-I-
Index, Chassis Group................................ ................................ ................................ ................................ .......
1001
Injector, Fuel Nozzle and Nozzle Holder ................................ ................................ ................................ ..........
1195
-K-
Kit, Service ................................ ................................ ................................ ................................ ......................
1255
-L-
Lamp, Quartz with Telescoping Pole ................................ ................................ ................................ ...............
1441
Lamp, Quartz, 500 Watt ............................................ ................................ ................................ ....................
1444
Lamps, Bulbs, Indicators - Standard................................ ................................ ................................ .................
1127
Light, Clearance, Roof Mounting ................................ ................................ ................................ .....................
1161
Light, Dome ................................ ................................ ................................ ................................ ....................
1162
1448
-L CONTINUED -
Light, Head with Bezel ................................ ................................ ................................ ................................ .....
1145
Light, Instrument Panel, Product Graphic ................................ ................................ ................................ ........
1130
Light, License Plate................................ ................................ ................................ ................................ ..........
1156
Light, Stop, Tail, Turn................................ ................................ ................................ ................................ .......
1155
Light, Turn Signal and Parking .................................... ................................ ................................ ....................
1144
Light, Warning, Installation................................ ................................ ................................ ...............................
1039
Light, Warning, Installation................................ ................................ ................................ ...............................
1041
Link, Drag ................................ ................................ ................................ ................................ .......................
1096
-M-
Manifold, Intake and Crossover ................................ ................................ ................................ .......................
1214
Mat, Floor ................................ ................................ ................................ ................................ ........................
1319
Mirror, Rear View, Beach - Standard ............................... ................................ ................................ ................
1339
Motor, Starting 12V Delco ................................ ................................ ................................ ..............................
1148
Mounting, Cab, Low ................................ ................................ ................................ ................................ ........
1328
Muffler, Tail Pipe, Exhaust and Mounting ................................ ................................ ................................ ........
1114
MY'79 Metric Converter ................................ ................................ ................................ ................................ ...
1288
-O-
Oil Pan, Oil Filter, Governor and Speedometer Drive Gears ................................ ................................ ...........
1279
-P-
Panel, Back and Underbody ................................ ................................ ................................ ............................
1324
Panel, Instrument ................................ ................................ ................................ ................................ ............
1334
Panel, Instrument Cluster with Speedometer, Tachometer, Gauges, and Bezels ................................ ................................ ................................ ................................ ......................
1132
Panel, Roof and Cowl................................. ................................ ................................ ................................ ......
1323
Panel, Roof, Inner.................................. ................................ ................................ ................................ ..........
1327
Panel, Side ................................ ................................ ................................ ................................ ......................
1326
Panel, Underbody ................................ ................................ ................................ ................................ ............
1325
Partner Saw and Attachments ................................ ................................ ................................ .........................
1422
Piping, Air Compressor and Governor ................................ ................................ ................................ .............
1223
Piping, Fuel Injector ................................ ................................ ................................ ................................ .........
1201
Plate, Master Cylinder Mounting .................................................................. ................................ ....................
1340
Product Graphic and Miscellaneous Graphics ........................................................ ................................ .........
1180
Product Graphics, Shifting ....................................................................... ................................ ......................
1229
Products Graphic, Shifting Diagram ................................ ................................ ................................ ................
1241
Propeller Shafts ................................ ................................ ................................ ................................ ..............
1099
Pulley, Belt, Alternator and Mounting for D9.OL Engine ................................ ................................ ..................
1164
Pulley, Idler Belt and Mounting ................................... ................................ ................................ .....................
1225
Pump, Fuel Injection .............................................. ................................ ................................ .........................
1196
Pump, Fuel Injection and Mounting ................................ ................................ ................................ .................
1203
Pump, Oil ................................ ................................ ................................ ................................ ........................
1212
Pump, Power Steering 2050 psi - Eaton 781 ......................................................... ................................ ..........
1094
Pump, Power Steering Installation ................................................................. ................................ .................
1093
Pump, Submerged Fuel ................................ ................................ ................................ ................................ ..
1309
Pump, Water Outlet and Thermostat ................................ ................................ ................................ ...............
1209
1449
-R-
Radiator, Collar and Stay Rod Mounting ................................. ................................ ................................ .........
1184
Radiator, Mounting................................ ................................ ................................ ................................ ...........
1222
Rear Axle................................ ................................ ................................ ................................ .........................
1302
Remote Manual Twin Agent Turret ................................ ................................ ................................ ..................
1379
Rescue Crash Tool Kit ................................ ................................ ................................ ................................ ....
1421
Rim, Tubeless, Tires ................................ ................................ ................................ ................................ .......
1352
Rockwood Twin Agent 1500/250 Dry Chemical AFFF Unit ................................ ................................ ..............
1355
-S-
Schematic, Brake System Diagram................................. ................................ ................................ .................
1058
Seat, Driver and Passenger ................................ ................................ ................................ ............................
1346
Section I - Twin Agent Unit ....................................... ................................ ................................ .......................
1356
Section II - Data Sheets for Components Supplied .................................................. ................................ ........
1362
Section III - Discharge Devices ................................... ................................ ................................ ....................
1373
Self Contained AFFF System ........................................ ................................ ................................ ................
1359
Self Contained Dry Chemical System ................................................................ ................................ ..............
1357
Shaper - AFFF ................................ ................................ ................................ ................................ ................
1386
Shield, Heat ......................................................... ................................ ................................ ...........................
1055
Shock Absorber, Installation ................................ ................................ ................................ ............................
1042
Sidemember, Chart ................................ ................................ ................................ ................................ .........
1030
Signal Model PA300* Electronic Siren .............................................................. ................................ ...............
1415
Skid Unit Air Charging System ...................................... ................................ ................................ ..................
1439
Speedometer ................................ ................................ ................................ ................................ ...................
1180
Spotlight................................ ................................ ................................ ................................ ...........................
1442
Spring, Front, Mounting, Dana FA64 9000 lb ................................ ................................ ................................ ...
1036
Stator Shaft Bushing Replacement ................................ ................................ ................................ .................
1298
Steering Gear ................................ ................................ ................................ ................................ ..................
1085
Step ................................ ................................ ................................ ................................ ................................
1173
Strainer, Air Compressor ................................ ................................ ................................ ................................
1047
Supplemental Parts Information................................ ................................ ................................ .......................
1283
Switch, Stoplight ................................................ ................................ ................................ .............................
1057
Switch, Turn Signal. ................................ ................................ ................................ ................................ .........
1163
Switches - Standard................................ ................................ ................................ ................................ .........
1123
-T-
Tank, Deaeration Mounting ................................ ................................ ................................ .............................
1192
Tank, Fuel, 30 Gallon................................ ................................ ................................ ................................ .......
1308
Tank, Fuel, 30 Gallon with Step ................................ ................................ ................................ ......................
1311
Tank, Mounting and Hosing, Air ................................ ................................ ................................ ......................
1067
Terminals, Solderless - Standard ................................. ................................ ................................ ...................
1117
Terminals, Solderless and Butt Splices - Standard .................................................... ................................ ......
1118
Third Clutch, Center Support and Second Clutch .................................................... ................................ ........
1264
Torque Converter and Oil Pump ................................ ................................ ................................ ......................
1257
Transfer Case - Rockwell - Standard ................................................................ ................................ ...............
1226
Transmission.................................. ................................ ................................ ................................ ..................
1226
Transmission Case, Governor and Vacuum Modulator ...... ............................................ ................................ .
1271
Transmission Vent Assembly and Breather Shroud ..................................................... ................................ ....
1284
Trim, Interior and Window Installation ............................ ................................ ................................ .................
1332
Twin Agent Handline ................................ ................................ ................................ ................................ .......
1374
Twin Agent Skid System Schematics .. ................................ ................................ ...............................
1393 -1396
1450
-V-
Valve, Air Shift Selector ................................ ................................ ................................ ................................ ...
1230
Valve, Brake Pedal and Control .................................... ................................ ................................ ..................
1052
Valve, Chart ........................................................... ................................ ................................ .........................
1246
Valve, Check ................................ ................................ ................................ ................................ ...................
1061
Valve, Double Check................................ ................................ ................................ ................................ ........
1056
Valve, Parking Brake Control ................................ ................................ ................................ .........................
1051
Valve, Quick Release ................................ ................................ ................................ ................................ ......
1074
Valve, Safety ................................ ................................ ................................ ................................ ..................
1073
Valve, Transfer Case Control ................................ ................................ ................................ .........................
1236
Vent, Crankcase................................ ................................ ................................ ................................ ...............
1193
Visor, Sun ................................ ................................ ................................ ................................ ........................
1338
-W-
Washer, W/S ................................ ................................ ................................ ................................ ...................
1350
Wheels................................... ................................ ................................ ................................ ..........................
1352
Wheels, Drum or Rotor ................................ ................................ ................................ ................................ ...
1353
Wiper, Electric ................................ ................................ ................................ ................................ ................
1336
Wiring Harness, Battery Cables and Miscellapneous ................................. ................................ ......................
1124
1451
By Order of the Secretary of the Army:
Official:
R. L. DILWORTH
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with Special List.
TM 5-4210-222-14&P-1
JOHN A. WICKHAM, JR.
General, United States Army
Chief of Staff
THE METRIC SYSTEM AND EQUIVALENTS
LINEAR MEASURE
1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches
1 Meter= 100 Centimeters . 1000 Millimeters ~ 39.37 Inches
1 Kilometer = 1000 Meters = 0.621 Miles
WEIGHTS
1 Gram . 0.001 Kilograms = 1000 Milligrams = 0.035 Ounces
1 Kilogram . 1000 Grams - 2.2 Lb
1 Metric Ton ~ 1000 Kilograms ~ 1 Megagram = 1.1 Short Tons
LIQUID MEASURE
1 Milliliter = 0.001 Liters . 0.0338 Fluid Ounces
1 Liter = 1000Milliliters-33.82FiuidOunces
SQUARE MEASURE
1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches
1 Sq Meter= 10,000 Sq Centimeters = 10.76 Sq Feet
1 Sq Kilometer = 1,000,000 Sq Meters = 0.0386 Sq Miles
CUBIC MEASURE
1 Cu Centimeter = 1000 Cu Millimeters = 0.06 Cu Inches
1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet
APPROXIMATE CONVERSION FACTORS
TO CHANGE
Inches
Feet
Yards
Miles
Square Inches
Square Feet
Square Yards
Square Miles
Acres
Cubic Feet
Cubic Yards
Fluid Ounces
Pints
Quarts
Gallons
Ounces
Pounds
Short Tons
Pound-Feet
Pounds Per Square Inch
Miles Per Gallon
Miles Per Hour
TO CHANGE
Centimeters
Meters
Kilometers
Square Centimeters
Square Meters
Square Meters
Square Kilometers
Square Hectometers.
Cubic Meters
Cubic Meters
Milliliters
Liters
Liters
Liters
Grams
Kilograms
Metric Tons
Newton-Meters
Kilopascals
Kilometers per Liter
Kilometers per Hour
TO
Centimeters
Meters
Meters
Kilometers
Square Centimeters
Square Meters
Square Meters
Square Kilometers
Square Hectometers
Cubic Meters
Cubic Meters
Milliliters
Liters
Liters
Liters
Grams
Kilograms
Metric Tons
Newton-Meters
Kilopascals
Kilometers Per Liter
Kilometers Per Hour
TO
Inches
Feet
Miles
Square Inches
Square Feet
Square Yards
Square Miles
Acres
Cubic Foot
Cubic Yards
Fluid Ounces
Pints
Quarts
Gallons
Ounces
Pounds
Short Tons
Pound-Feet
Pounds per Square Inch
Miles per Gallon
Miles per Hour
TEMPERATURE
5/9(F - 32) = C
212Fahrenheit is equivalent to 100 Celsius
90 Fahrenheit is equivalent to 32.2 Celsius
32 Fahrenheit is equivalent to 0 Celsius
9/5 C+32.F
MULTIPLY BY
0.405
0.028
0.765
29.573
0.473
0.946
3.785
28.349
2.540
0.305
0.914
1.609
6 451
0.093
0.836
2.590
0.454
0.907
1.358
6.895
0.425
1.609
MULTIPLY BY
35.315
1.308
0.034
2.113
1.057
0.264
0.035
2.205
0.394
3.280
0.621
0.155
10.764
1.196
0.386
2.471
1.102
0.738
0.145
2.354
0.621
PIN : 059725-000
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