ABM International Innova 1026 Series Service manual

ABM International, Inc.

Version 5.0

Folder Contents:

1. Users Guide

2. Service Manual

3. 18” Pro-frame Assembly

4. 26” Pro-frame Assembly

5. Leader Installation

6. Bobbin Winder Assembly and Operation

7. Light Bar Assembly

8. EZ-Quilt Bracket Installation

9. Innova Warranty

10. Warranty Registration Form

Series 1081 & 1026

Users Guide

Proprietary information of ABM INTERNATIONAL, Inc. furnished for customer use only.

No other uses are authorized without prior written permission of

ABM INTERNATIONAL, INC.

1


Version 5.0

TABLE OF CONTENTS:

Introduction

Section 1.0 – Safety

Section 2.0 - Machine Setup

Section 3.0 – Machine Operation

Section 4.0 – Parts List

Series 1081 & 1026

Users Guide

Figure 0.1 – Innova 18” ( Pinky) on adjustable frame




2


Version 5.0

Introduction

Series 1081 & 1026

Users Guide

ABM International would like to thank you for the purchase of an Innova Long Arm Sewing Machine. ABM is confident that this machine will meet or exceed your expectations.

If at anytime you experience problems with your ABM machine we ask that you contact us - 24 hours a day by calling our service department at (281) 443-4440. We can help you solve the problem quickly, and correctly. Your calls, questions, and comments will in turn help us to perfect the quality of our products and services in the future.

Once again, we thank you for your purchase.

ABM International, Inc.

Joe Podolski

Vice President

Engineering Department




3


Version 5.0

Series 1081 & 1026

Users Guide

Section 1: Safety

1.0

Safety Introduction

ABM is dedicated to assuring your safe operation of the Innova quilting machine. This section will alert you to many precautions that you can take to help avoid unnecessary accidents. Though ABM cannot anticipate all actions that may create an unsafe environment and we urge you to be aware, and extremely careful when operating the Innova quilting machine.

It is imperative that the operating person of the Innova quilting machine read and understand the information in this manual before operating the machine.

1.1

Safety Policy Statement

The conservation of the assets of any company, which include the buildings, equipment, supplies and inventories as well as personnel, must be and is the responsibility of all levels of management. The purpose of a personnel and property conservation program is to insure that all phases of management recognize that personnel and property conservation are both inseparable parts of a company’s objective…to produce quality products at the lowest possible cost.

Safety of personnel in every aspect must be of first consideration. The implementation of a conservation program will eliminate human suffering and effectively lower the direct and indirect costs resulting from employee injury. It will substantially reduce the exposure and probability of damage and / or loss of a company’s physical assets.

1.2

Safety Practices

The safety factors must be observed to ensure safe operation of the Innova .

1.

Read and understand the operating instructions of the Innova before operating.

2.

Use extreme caution when working around the Innova electrical controls.

3.

Keep hands or other body parts away from the moving parts of the Innova.

4.

Wear appropriate personal safety protection.

5.

Stop the Innova immediately at any sign of malfunction or danger.

6.

Never lean on the Innova Quilting machine.

7.

Do not use the Innova quilting machine as leverage to lift yourself off a chair.

8.

Do not crawl under or into the Innova for any reason during the operation of the machine.

9.

Do not reach into the Innova at any time during the operation of the machine.

10.

Do not climb, walk, or stand on the Innova at any time.

11.

Do not tamper with factory installed guards and or safety devices.

12.

Never operate machinery without all ABM installed guards and safety devices intact, and in working order.

13.

Before starting the Innova, ensure that no loose tools, bars or parts are lying in or on any part of the machine.

14.

Proper fire fighting equipment should be kept in good operating condition and kept near in the event of fire.

15.

Do not wear loose clothing or jewelry when operating the Innova.

16.

Always keep hair from coming in contact with moving parts.




4


Version 5.0

Series 1081 & 1026

Users Guide

SECTION 2.0 – Machine Setup

The Innova ships fully tested ready to operate. As a result, this manual provides a section on machine setup so that you can install the machine. Please read this manual in its entirety and follow all ABM instructions, especially the inspections. Total setup time will take approximately 1 hour.

SETUP INSTRUCTIONS:

INSPECTION #1: Upon receipt of the machine, check to ensure that there is no visible damage. Figure 0.1 and the front cover of this manual are enough for this inspection. Note: that some components may be in different

locations depending on the version of the machine.

Determine the location in your facility for the quilting machine. Once a final position has been determined for the machine, plug it into your 110 volt receptacle, coil any excess cable and wire tie it to the table of the machine, which will reduce the risk of a tripping hazard.

The machine comes equipped with a 110V plug, and should be plugged directly into the wall receptacle or a surge protector (not supplied). ABM does not recommend the use of any type of extension cord to power the machine.

As with any machine, power should be run properly through approved ducting with proper termination. You may connect the power to the machine at this time.

INSPECTION #2: Will confirm that the electronics of the Innova long arm quilting machine are functioning properly.

WARNING

: ELECTRICAL SHOCK HAZARD. NEVER ATTEMPT TO

WORK ON OR OPERATE THE MACHINE WHILE THE ELECTRICAL

COVERS ARE REMOVED. WHENEVER REMOVING THE ELECTRICAL

COVERS PLEASE BE CERTAIN TO TURN-OFF THE MACHINE AND

UNPLUG THE POWER RECEPTICAL.

Upon power up, the PLC should power up and show up on the LCD. If this does not occur, check for incoming voltage at the outlet.

WARNING

– WHEN OPERATING THE MACHINE, YOU MUST ENSURE THAT THERE

ARE NO LOOSE ITEMS SUCH AS TOOLS, FOOD, DRINKS, ETC. ON THE MACHINE AND

THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE.




5


Version 5.0

Series 1081 & 1026

Users Guide

Final Test:

Inspect the front of the machine and ensure that the sewhead is free of obstructions. Upon power up the

LCD will read UP or DN and display a speed.

Step 1: Press and release the (Red) left hand button and the needle will move to the up position.

Step 2: Press and release the (Red) left hand button again and the needle will move to the down position.

Step 3: Press and release the (Green) right hand button and the sewhead will start to run

Step 4: Press and hold the (Green) right hand button and the sewhead will increase sewing speed.

Step 5: Press and hold the (Red) left hand button and the sewhead will decrease sewing speed.

Step 6: Press and release the (Green) right hand button again and the sewhead will stop.

Setup and inspection is now complete.




6


Version 5.0

Series 1081 & 1026

Users Guide

SECTION 3.0 – Machine Operation

This section will discuss how to properly use the Innova 1018 and 1026 to fulfill all of your quilting needs.

3.1 Rotating the Sewing Head

ABM’s has equipped the Innova with an industry “exclusive” rotating sewhead for ease of material, head, and roller removal, as well as ease of sewing machine maintenance. To properly rotate the head, follow these easy steps:

Figure 3.1 – Loosen Lock Screw Figure 3.12 – Continue holding lever and rotate

Figure 3.11 – Depress Locking Lever.

WARNING – DEPRESSING THE

LOCKING LEVER PAST THE SECOND

GROOVE ON THE SIDE OF THE BEAM

MAY DAMAGE THE MACHINE.

Figure 3.13 – Release lever and finish rotation




7


Version 5.0

3.2 Rotating the Sewing Head Back

Series 1081 & 1026

Users Guide

Figure 3.20 – Depress Locking Lever Figure 3.23 – Press on the needle bar gently to center needle in hole

Figure 3.21 – Continue holding lever and rotate until the head locks

Figure 3.24 – Turn locking screw

Figure 3.22 – Rotate hand wheel until needle nears hole in plate




8


Version 5.0

3.3 Installing the Extension Plate

Series 1081 & 1026

Users Guide

Figure 3.30 – Rotate the head

Figure 3.33 – Press plate down firmly

Figure 3.31 – Position plate over latches

Figure 3.34 – Rotate the head and follow locking procedures

Figure 3.32 – Remove paper backing




9


Version 5.0

3.4 THREADING THE SEWING HEAD

Series 1081 & 1026

1. Pull thread from cone

2. Pass thread through upper thread guide on motor cover.

3. Pass thread through upper hole of thread post. Thread should go through the hole from the right to the left.

4. Bring thread around the post and back into the bottom hole of thread post. Thread should go through the hole from right to left.

5. Pass thread through the upper thread guide of the pre-tension.

6. Bring the thread clockwise around the pre-tension discs and pass through the lower thread guide hole of the pre-tension.

NOTE: DO NOTE WRAP THE THREAD COMPLETELY

AROUND THE DISC. THE THREAD SHOULD TRAVEL

FROM THE TOP HOLE TO THE BOTTOM HOLE AND

PASS THROUGH THE DISCS ON THE RIGHT SIDE

ONLY.

7. Pass the thread through thread guide

8. Wrap the thread completely around the rotary tension assembly twice - clockwise. Pass thread over check spring.

NOTE: OIL FELTS ON ROTARY TENSION TO ENSURE

SMOOTH MOVEMENT.

9. Pass the thread through thread guide

10. Pass the thread through the take-up finger. Make sure thread

Runs from right to left.

11. Pass thread through thread guide

12. Pass thread through thread guide at the bottom of the needle

Bar bushing.

13. Pass the thread through the needle bar thread guide located on the end of the needle bar.

14. Insert thread through the eye of the needle from left to right. Pull thread to check for proper threading. As the thread is pulled through the needle, the check spring should move and thread should pull from the cone.

Users Guide




10

ABM International, Inc. Series: 1018 & 1026: V4.0

Model: Innova Users Guide

3.5 Changing the Bobbin

Large Bobbin- (M) - Release Latch

Pull the release Latch and remove the bobbin case

Remove the old bobbin and press in the new bobbin. Inset the bobbin making sure it turns clockwise when the thread is pulled (viewed from the bobbin side). Pull the loose thread up and under the guide into the case. Route the thread under the tension spring, and through the guide hole. Place the loose thread through the case slot.

Now press the case back into the hook and listen for the latch clicking into place.

You are now ready to begin sewing.


No other uses are authorized without the prior written permission of


11



3.6 Controller Operations

The Innova is equipped with a machine controller that handles all of the electronic functions of the machine.

The controller performs the following tasks:

• stop and start the sewing motor

• maintain and adjust sewing speed

• perform needle positioning - up and down

• display sewing speed

• display electronic error messages in case of failure

• maintain stitches per inch (if equipped)

• deactivation of stitch regulation if idle for more than 20 seconds (if equipped)

When the power switch is turned ON, the machine controller defaults to the main screen (Figure 3.60). From this screen, the user can turn stitch regulation ON or OFF (if equipped), adjust needle stop position UP or DN and adjust the sewing speed when in manual sewing mode.

Figure 3.60 – Main Screen

The needle stop position is toggled between up and down by pressing the button marked “4”. The upper right section of the screen displays the current needle stop position “UP” or “dn” (down).

The stitch regulator, if equipped, is turned ON and OFF by pressing the button marked “5”. When stitch regulation is active, “Sr” will appear on the display. When stitch regulation is turned OFF, the “Sr” will not be visible and manual sewing mode is active.

Sewing speed in manual mode (SR off), can also be adjusted on the front of the control panel by using the buttons marked 0,1,2, and 3. Each time the button is pressed, the digit which corresponds to that button will increase by one. The 0 button adjusts speed from 0-9 in single digit increments. The 1 button adjusts speed from 10-90 in increments of 10. The 2 button adjusts speed from 100-900 in increments of 100 and the 3 button adjusts speed from 1000-3000 in increments of 1000. Any value entered that is less than 75 or greater than 3000 will revert to the closest default value, 75 or 3000.




12



The “mode” button allows the user to navigate through various screens that provided technical assistance as well as stitch regulation adjustment. The “mode” button may also be used to lock out the controller so that no modifications can be made. This may be helpful when allowing inexperienced users to use the machine unattended. Pressing and holding the “mode” button for more than 2 seconds will put the controller into

“LOCK” mode. The word “LOCK” will be visible on the screen when enabled. To disable the lock, press and hold the “mode” button for more than 2 seconds. The word “LOCK” will turn off when the mode has been canceled.

Before setting the stitch regulator the user should understand the basics of the system. Stitch regulation is used to maintain stitches per inch during quilting. When in regulated mode the machine will automatically accelerate and decelerate based on the quilting operator’s movements. This occurs when the encoders mounted on the tracks send digital pulses to the controller which in turn increases and decreases the voltage to the motor running the sewhead. The number of stitches per inch is fully adjustable from 5-15 stitches per inch. We recommend that you set your machine between 8 and 12 stitches per inch to achieve the best results. The following steps will walk you through setting the stitches per inch, adjusting minimum stitch speed and turning stitch regulation

(SR) on and off.

Figure 3.61 – Stitches per inch screen

From the main screen (Figure 3.60), press the “mode” button three times. The stitches per inch screen (Figure

3.61) will now be visible. From this screen, the user can adjust the stitches per inch between 5 and 15. Use buttons 0 and 1 to modify the value. Pressing the 0 button will adjust the SPI value between 0-9 in increments of 1. The 1 button will adjust the value between 0-90 in increments of 10 (NOTE: 15 is the maximum value allowed). When the value is modified, it will begin to flash. To store the modified value in memory, press and hold the “1/2/SET” button until the value stops flashing.

While in the stitches per inch screen (Figure 3.61), the operator may adjust the stitch regulator minimum speed

(SrSPD). Quickly press and release the “1/2/SET” button. The stitch regulation minimum speed screen (Figure

3.62) will now be displayed.




13



Figure 3.62 – Stitch regulation minimum sew speed screen

The SrSPD value controls the speed at which the quilting machine motor runs when the head is at rest (no movement). A value of zero would mean the head stops sewing when the operator stops moving the machine.

A value greater than zero, between 75 and 500, means the sewhead runs at that set speed when the machine is at rest (no movement). ABM prefers to not use an SrSPD setting (factory set to 0). SrSPD has been used in the industry to combat large stitches when accelerating the machine from a stand still or in sharp corners. If the

SrSPD is set too high, the user may notice a significant amount of very small stitches in sharp corners and starts and stops. Adjusting the SrSPD to a lower setting may help solve this problem. Again, the 0,1, and 2 buttons are used to set the value between 0 (off) and 75-500. The value will flash when it is being modified. Press and hold the “1/2/SET” button until the vale stops flashing. This will lock the new value into memory. Quickly pressing and releasing the “1/2/SET” button will toggle between the SPI menu and SrSPD menu. Pressing the “mode” button once in either screen will bring the user back to the main screen (Figure 3.60).

Once all of the values are adjusted, the user may start stitch regulation. Press and release the green start button on the handle bar. If SrSPD is set to zero, the machine starts to sew only when the head is moved, maintaining the stitches per inch set. If SrSPD is set to some value other than zero, the machine will start to sew at the set speed. Stitching speed will only increase if the machine is moved fast enough to require a speed increase to hold the proper stitches per inch. (NOTE: Setting the SrSPD too high may result in poor stitches per inch consistency).

Press and release the green button again to stop stitch regulation. This will allow the user to move the quilting machine to a new position without sewing. The button marked “5” can be used to turn stitch regulation on and off. If “Sr” is not visible on the main screen, the machine is in manual sewing mode.




14



3.7 Quick Reference – manual and stitch regulated modes

Operating in manual mode –

Step 1: Quickly pressing and releasing the (Red) left hand button will toggle the machine between needle up and down position.


Step 3: Press and hold the (Green) right hand button and the sewhead will increase sewing speed.

Step 4: Press and hold the (Red) left hand button and the sewhead will decrease sewing speed.


Operating in stitch regulated mode –

Step 1: Quickly pressing and releasing the (Red) left hand button will toggle the machine between needle up and down.

Step 2: Press the #5 button on the control panel and stitch regulation (SR) is activated. The main screen of the display will show “Sr” when stitch regulation is activated.


Step 4: The faster you move the machine the faster it will run.

Step 5: The slower you move the machine the slower it will run.


Step 7: Press the #5 button on the control panel and stitch regulation mode will turn off.




15



SECTION 4.0 – Parts List

This section lists the ABM part numbers needed to order any part on the Innova 1018 and 1026. The section is divided into four drawings with the item description and ABM part number for all the components needed to completely rebuild a machine. ABM carries all of the components below in stock at all times. Any order placed before 6:00 P.M. CST can be shipped the same day for next day delivery. The parts/service department can be reached at (281)443-4440 or (888)99-QUILT. Buying the correct parts from ABM will ensure that your machines will operate their best. Buying parts from sources other than ABM will void your warranty.




16



1018-A01

1018-A02

1018-A03

1018-A04

1018-A05

1018-A06

1018-A071

1018-A072

1018-A08

SC-7941819

1018-A10A

SC-40712

1018-A12

1018-A13

HN-43740

1018-A15

1018-A16

ET-05

1018-A18

ET-03

15

16

17

12

13

14

18

19

5

6

7.1

7.2

8

9

10

11

1

2

3

4

Upper Profile 18”

Vertical Profile

Lower Profile 18”

Backing Plate

Backing Plate

Sewhead Casting Lwr

Corner Casting Upr

Corner Casting

Base Casting

Screw5/16-18UNCX19L

Spacer

Screw M4X0.7X12L

Ball φ 6.35

Bolt

Hex. Nut SM11/64X40

Lever

Pin

CliP E5

Pin

Clip E3

1

1

1

1

1

1

1

3

1

1

15

1

1

1

(1)

3

1

1

1

1

32

33

34

35

36

1.1

2.1

3.1

27

28

29

24

25

26

30

31

20

21

22

23

BB-MR74ZZ

1018-A21

1018-A22

1018-A23

1018-A24

SR-4374006

1018-A26

SC-79418100

SR-3174404

SR-4374008

1018-A30

1018-A31

1018-A32

SR-4374006

SD-607506

SD-4374005

1026-C36A

1026-A01

1026-A02

1026-A03 bearing

Shaft

Bushing

Shaft

Spring

Screw

Bushing

Screw5/16-18UNCX100L

Screw

Screw

Table

Table latch

Shaft

Screw

Screw M6X0.75X6L (26” )

Screw SM11X64X40 (26” )

Bearing 26”

Upper profile 26”

Vertical profile 26”

Lower Profile 26”

1

1

(1)

1

2

4

(1)

1

8

4

4

1

1

1

1

(2)

2

1

1

1




17



8

9

6

7

10

11

12

13

14

1

2

3

4

5

15

1018-B01

1018-B02

1018-B03

1018-B04

SD-4763206

BB-R8ZZ

1018-B07

SD-6354006

1018-B09

1018-B10

1018-B11

SD-607506

SD-50805

1018-B14

1018-B15

Upper Drive Shaft

Lower Drive Shaft

Timing belt

Lower Pulley

Screw 3/16-32NUF

Bearing

Gear

Screw

Gear

Eccentric

Bushing

Screw M6X0.75X6L

Screw M5X0.8X5L

Timing belt

Collar

2

1

1

1

1

2

2

2

1

1

1

1

4

8

1

21

22

23

24

25

26

16

17

18

19

20

27

1.1

2.2

WP-1271910

1018-B17

1018-B18

1018-B19

1018-B20

1018-B21

1018-B22

BB-R8ZZ

WP-081915

SC-7941865

SD-607506

SC-6352830

1026-B01

1026-B02

Descrip tion

Spacer

Hand Wheel Plate

Pin

Spring

Hand Wheel

Shaft

Bushing

Bearing

Spacer

Screw 5/16-18UNC

Screw M6X0.75X6L

Screw 1/4-28UNF

Upper Drive Shaft 26”

Lower Drive Shaft 26”

2

1

1

1

1

1

4

1

1

1

1

1

1

1




18



6

7

8

4.2

4.3

5

1

2

3

4

4.1

12

13

14

9

10

11

15

1018-C01

SD-607512

SD-607506

1018-C04

BB-6805ZZ

BB-FR4ZZ

CS-25

SR-4374007

1018-C06A

1018-C07

1018-C08

1018-C09

BN-8128

1018-C11

BN-8128

1018-C13

1018-C14

1018-C15

C 00 Innova 18” ( Pinky)

Counterweight

Screw M6X0.75

Screw M6X0.75

Crank Rod

Bearing

Bearing

Clip

Screw

Take Up Assembly

Pin

Pin Lever

Take Up Lever

Bearing

Take Up Crank

Bearing

Screw

Take Up Main Body

Needle Bar Holder

2

1

1

(1)

1

1

1

2

2

(1)

1

1

1

1

1

1

1

1

24

25

26

21

22

23

16

17

18

19

20

20.1

23.1

27.1

27

28

29

30

SR-3574006

1018-D10

SC-40712

1018-C19

1018-C20A

1018-C21

1018-C22

1018-C23A

1018-C24

SR-3174404

1018-C26

1018-C27A

WP-051008

SC-4763212

1026-C20A

1026-C23A

1026-C27A

1026-C28

Screw

Presser Bar Pin

Screw M4X0.7X12L

Presser Bar Bracket

Presser bar

Screw

Hopping Foot

Needle Bar

Needle Bar Thread Guide

Screw

Needle #16 (DPX5)

Needle Bar Frame

Washer

Screw 3/16-32UNF

Presser Bar 26”

Needle Bar 26”

Needle Bar Frame 26”

Presser bar spring

1

1

1

1

1

(1)

1

1

1

1

(1)

(1)

4

4

(1)

(1)

(1)

1




19



4

5

6

1.4

2

3

7

8

1

1.1

1.2

1.3

9

1018-D01A

1018-D011

1018-D012

1018-D013

1018-D014

1018-D02

SJ-4374009

1018-D04

SK-4763210

WP-051008

SD-3574006

SD-4763206

1018-D09

D 00 Innova 18” (Pinky)

Hook Assembly

Rotating Hook(18033C)

Screw

Bobbin Case (SC33-LD)

Bobbin (18034AL)

Needle Plate

Screw

Backing Plate

Screw

Washer

Screw

Screw

Hook Drive Gear

1

2

2

4

1

1

1

2

1

1

1

1

2

17

18

19

14

15

16

20

21

10

11

12

13

1018-D10

1018-D11

SD-4374005

BB-FR4ZZ

1018-D14

SD-4374004

1018-D16

1018-D17

SR-4374008

1018-D19

SR-4374010

1018-D21

Screw

Hook Drive Gear

Screw

Bearing

Gear

Screw

Timing Belt

Shaft

Screw

Plate

Screw

Position Finger

1

4

1

1

1

1

1

1

2

1

2

7




20



1018-E12

1018-E13

1018-E14

1018-E15

1018-E16

1018-E17

1018-E18

1018-E19

1018-E20

1018-E21

1018-E22

1018-E23

1018-E01

1018-E02

1018-E03

1018-E04

1018-E05

1018-E06

SC-061020

1018-E08

1018-E09

1018-E10

1018-E11

15

16

17

18

12

13

14

19

20

21

22

23

7

8

9

5

6

10

11

3

4

1

2

Handle Bar Support Plate Rear

(L1) Handle Bar (red)

(R1) Handle Bar (green)

Handle Bar Support Bracket Front

(L2) Handle Bar (red)

(R2) Handle Bar (green)

SCREW M6X1X20

PLC Support Bracket

Motor Support Bracket

Motor Cover

PLC Support Plate

Lower Support Plate

Rear Cover

Thread Stand

Thread Guide Assemble

Thread Guide Pin

Tension Complete

Front Cover

Locking Plate

Bracket(A)

Plate (B)

Nut

Pin

1

1111

1

1

1

1

1

1

1

1

1

2

1

1

1

1

20

1

1

1

1

1

28

29

30

31

32

33

34

24

25

26

27

1018-E24

1018-E25

1018-E26

SC-6352832

SI-7941819

HN-79418

SJ-3564007

1018-E31

1018-E32

1018-E33

SQ-6352832

38

39

40

41

35

36

37

1018-E35

SQ-6352816

HN-63528

SR-4374008

SD-4763206

SR-4374010

SC-6352832

42

43

8.1

1018-E42

WP-081915

1026-E08

13.1 1026-E13

Clamp (A)

Clamp(B)

Pin

Screw 1/4-28UNFX32L

Screw 5/16-18UNCX19L

Nut 5/16-18UNC

Screw SM9/64X40X7L

Thread Guide

Screw

Thread Guide

Screw 1/4-28UNFX31L

Thread Guide

Screw 1/4-28UNFX16L

Washer 1/4-28UNF

Screw SM11/64X40X8L

Screw 3/16-32UNFX6L

Screw SM11/64X40X10L

Screw 1/4-28UNFX32L

Grip

Washer

PLC Support Bracket 26”

Rear Cover 26”

20

2

3

4

1

2

2

1

4

1

1

3

1

1

1

1

2

6

1

1

1

1




21



Wiring Diagrams:




22

ABM International Innova 1026 Series Service manual

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