Quadra-Fire MTVERNON-AE-CSB Installation manual


Add to my manuals
24 Pages

advertisement

Quadra-Fire MTVERNON-AE-CSB Installation manual | Manualzz

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

MT. VERNON PELLET STOVE

ADVANCED ENERGY (AE)

Model(s):

MTVERNON-AE-CSB

MTVERNON-AE-MBK

MTVERNON-AE-PBK

MTVERNON-AE-PDB

MTVERNON-AE-PFT

MTVERNON-AE-PMH

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Tested and

Listed by

O-T L Portland

Oregon USA

C US

OMNI-Test Laboratories, Inc.

061-S-68-6

CAUTION

Tested and approved for wood pellets, shelled field corn, wheat and black oil sunflower seeds. Burning of any other type of fuel voids your warranty.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fireplace.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

1

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.

7034-277B

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrafire.com

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafire.com

May 2, 2014

MT. VERNON AE

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the appliance or to property.

TABLE OF CONTENTS

1

Important Safety Information .............3

A. Appliance Certification ......................................................3

B. BTU & Efficiency Specifications........................................3

C. Glass Specifications .........................................................3

D. Electrical Rating................................................................3

E. Mobile Home Approved .................................................... 3

2

Getting Started ....................................4

A. Design, Installation & Location Considerations ..........................4

B. Thermostat Wall Control Location......................................5

C. Tools And Supplies Needed ..............................................5

D. Inspect Appliance and Components .................................5

E. Install Checklist ..................................................................6

3

Dimensions and Clearances ..............7

ITEM PART NUMBER

A. Appliance Dimensions ......................................................7

B. Clearances to Combustibles (UL and ULC) .......................8

C. Hearth Pad Requirements (UL and ULC) ..........................8

4

Vent Information ..................................9

A. Venting Termination Minimum Requirements ...................9

B. Avoiding Smoke and Odors ...............................................10

C. Negative Pressure .............................................................11

D. Draft ........ ..........................................................................11

E. Chimney and Exhaust Connection ...................................11

F. Equivalent Feet of Pipe .....................................................12

G. Pipe Selection Chart .........................................................12

5

Venting Systems ...............................13

A. Alcove 13

B. Through The Wall .............................................................14

C. Vertical into Existing Class A Chimney .............................15

D. Through The Wall & Vertical - Exterior ..............................15

E. Vertical - Interior - Typical Installation ................................15

F. Masonry.............................................................................16

G. Alternate Masonry ............................................................16

6

Appliance Set-Up ..............................17

PART NAME

A. Leg Leveling System .......................................................17

B. Outside Air Kit Instructions ................................................17

C. Top Vent Adapter Installation ............................................18

D. Rear Vent & Rear Vent to Top Vent Adapter Installation ....18

E. Optional Log Set Placement Instructions ..........................19

F. Wall Control Thermostat Installation .................................20

7

Mobile Home Installation ..................21

8

Accessory List ..................................22

MULTI-FUEL IGNITER

THIS IGNITER IS REQUIRED FOR

BURNING FUELS OTHER THAN

WOOD PELLETS.

THIS IGNITER CAN ALSO BE USED AS A

BACKUP FOR WOOD PELLETS.

300 Watt Igniters come installed in brand new Mt. Vernon AE units and are for pellet fuel only. The 380 Watt Igniter is required for burning multi-gran fuels and is included in the component pack. Multi-fuels include, corn, sunflower seeds, and wheat.

REV REVISIONS ECO # DATE BY

UNLESS OTHERWISE SPECIFIED DIMS ARE INCHES[MM] & : TOLERANCES ARE: (2) PLACE DEC : ± 0.03 (3) PLACE DEC: ± 0.005 ANGLE: ± 2° FRACTION: ± 1/16

OUTSIDE MATERIAL.

NORMAL DIM & INSIDE MATERIAL.

PART NAME:

OUTSIDE APEX INSIDE APEX - DIMS ENCLOSED BY AN OVAL ARE CRITICAL DIMENSIONS

DRAWN BY: SCALE: MATERIAL:

CONFIDENTIAL PROPERTY OF HEARTH & HOME TECHNOLOGIES INC.

THIS PRINT IS CHECKED AND CONTROLLED BY THE ENGINEERING

DEPARTMENTS OF HEARTH & HOME TECHNOLOGIES INC.

SHEET: PART NUMBER: REV:

2 7034-277B May 2, 2014

E. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.

The structural integrity of the mobile home floor, ceiling, and walls must be maintained.

The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class “L” or “PL” connector pipe.

Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.

WARNING

MT. VERNON AE

1

Important Safety Information

A. Appliance Certification

Model Mt. Vernon Pellet Stove

Laboratory OMNI Test Laboratories, Inc.

Report No.

061-S-68-6

Type Solid Fuel Room Heater/Pellet Fuel

Burning Type

Standard

FCC

ASTM E1509-04, ULC S627-00 and

ULC/ORD-C1482-M1990 Room Heater

Pellet Fuel Burning type and (UM)

84-HUD, Mobile Home Approved.

Complies with Part 15 of FCC Rules.

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM

E1509-04, ULC S627-00, (UM) 84-HUD and ULC/ORD-

C-1482.

B. BTU & Efficiency Specifications

EPA Certified:

Efficiency:

EPA BTU Output:

Heating Capacity:

Vent Size:

Fuels:

Shipping Weight:

4.16 grams per hour

81.4% - 83.6%

14,620 - 60,200 / hr

2,400 - 3,800 square feet depending on climate zone

3” or 4” Type “L” or “PL”

Pellets, Shelled Field Corn,

Wheat and Black Sunflower

Seeds

429 lbs

*BTU will vary, depending on the type of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modification of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by

Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfire - If appliance or chimney connector glows, you are overfiring.

Any such action that may cause a fire hazard.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualified installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

C. Glass Specifications

This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

D. Electrical Rating

115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps

May 2, 2014 3 7034-277B

4

MT. VERNON AE

2

Getting Started

Install Guide

A. Design, Installation & Location Considerations

1. Appliance Location

Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

• Windows

• Air Intakes

• Air Conditioner

• Overhang, soffits, porch roofs, adjacent walls

• Landscaping, vegetation

• Horizontal or vertical vent termination

2. Floor Support

It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation. Location of the appliance and chimney will affect performance.

The supporting floor under the appliance must be able to handle the weight of the appliance, fuel load and the weight of the chimney.

Consideration must be given to:

• Safety, convenience, traffic flow

• Placement of the chimney and chimney connector and to minimize the use of chimney offsets.

Ensure that your floor will support these weights prior to installation. Add sufficient additional support to meet this weight requirement prior to installation. The weight of the appliance is 429 lbs.

WARNING • Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof (vertical) or through exterior wall (horizontal).

• Installing the required outside air kit will affect the location of the vent termination.

Risk of Fire

Damaged parts could impair safe operation. Do

NOT install damaged, incomplete or substitute components.

When locating vent and venting termination, the ideal location is to vent above roof line when possible. This minimizes the affects of wind loading.

CAUTION

If burning shelled field corn, you must use approved venting specifically designed for corn to prevent corrosion or degradation. Follow the instructions from the venting manufacturer.

Recommended Location:

• Above peak

Recommended Location:

• Above peak

• Inside heated space

Marginal Location:

• Wind loading possible Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Recommended:

• Insulated exterior chase in cooler climates

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Windward

Leeward

Multi-level Roofs

Recommended:

Outside Air Intake on windward side

Figure 4.1

NOT recommended:

Outside Air Intake on leeward side

May 2, 2014 7034-277B

B. Thermostat Wall Control Location

The thermostat wall control’s location will have some affect on the appliance’s operation.

• Maximum wire length from appliance is 100 feet (30.48m) continuous unspliced wire. Recommended 20 gauge wire, solid copper .

• When located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable.

• When located in an adjacent room or on a different floor level, you will notice higher temperatures near the appliance.

CAUTION

The wall control is an integral part of the appliance. No other wall control or thermostat can be substituted.

C. Tools And Supplies Needed

Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:

Reciprocating Saw

Hammer

Tape Measure

1/4” Self-Tapping Screws

Hi-temp Caulking Material

Safety Glasses

Electric Drill & Bits (1/4”)

Channel Locks

Phillips Screwdriver

Plumb Line

Framing Material

Gloves

Framing Square

Level

ECO #

May also need:

Vent Support Straps Venting Paint

DATE

ITEM

MT. VERNON AE

PART NUMBER PART NAME

D. Inspect Appliance and Components

• Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage.

• Report to your dealer any parts damaged in shipment.

• All labels have been removed from the glass door.

• Plated surfaces have been wiped clean with a soft cloth, if applicable.

MULTI-FUEL IGNITER

installation to ensure maximum safety and benefit.

• Follow pipe manufacturer instructions for installation and air clearance requirements.

BACKUP FOR WOOD PELLETS.

300 Watt Igniters come installed in brand new Mt.

Vernon AE units and are for pellet fuel only. The

380 Watt Igniter is required for burning multi-gran fuels and is included in the component pack. Multi-fuels include, corn, sunflower seeds, and wheat.

BY

UNLESS OTHERWISE SPECIFIED DIMS ARE INCHES[MM] & : TOLERANCES ARE: (2) PLACE DEC : ± 0.03 (3) PLACE DEC: ± 0.005 ANGLE: ± 2° FRACTION: ± 1/16

OUTSIDE MATERIAL.

NORMAL DIM & INSIDE MATERIAL.

PART NAME:

OUTSIDE APEX INSIDE APEX - DIMS ENCLOSED BY AN OVAL ARE CRITICAL DIMENSIONS

WARNING

CONFIDENTIAL PROPERTY OF HEARTH & HOME TECHNOLOGIES INC.

Risk of Fire

SCALE:

THIS PRINT IS CHECKED AND CONTROLLED BY THE ENGINEERING

DEPARTMENTS OF HEARTH & HOME TECHNOLOGIES INC.

MATERIAL:

SHEET:

Damaged parts could impair safe operation.

Do NOT install damaged, incomplete or substitute components.

PART NUMBER: REV:

QTY

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation & use of any damaged appliance.

• Modification of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfire

Or any such action that may cause a fire hazard.

May 2, 2014 7034-277B 5

MT. VERNON AE

E. Install Checklist

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.

Customer:

Date Installed:

Lot/Address:

Location of Fireplace:

Installer:

Dealer/ Distributor Phone #:

Serial #:

Model (circle one): MTVERNON-AE-CSB MTVERNON-AE-MBK MTVERNON-AE-PBK MTVERNON-AE-PDB

MTVERNON-AE-PFT MTVERNON-AE-PMH

WARNING! Risk of Fire or Explosion! Failure to install fireplace according to these instructions can lead to a fire or explosion.

Appliance Install YES IF NO, WHY?

Verified clearances to combustibles. (Pg. 8)

Fireplace is leveled and liner is secured to appliance. (Pg. 18)

Hearth extension size/height decided. (Pg. 22)

Outside air kit installed. (Pg. 15)

Floor protection requirements have been met.

The masonry chimney is inspected by a professional and is clean or the

factory built metal chimney is installed according to the manufacturer’s

instructions and clearances.

Chimney Section 4 (Pg. 10)

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney meets the minimum height requirements.

Roof flashing installed and sealed.

Terminations installed and sealed.

Clearances Section 3 (Pg. 7)

Combustible materials not installed in non-combustible areas.

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Protective hearth strips and hearth extension installed per manual requirements.

Appliance Setup Section 5 (Pg. 15)

All packaging and protective materials removed.

Firebrick, baffle and ceramic blanket installed correctly.

All labels have been removed from the door.

All packaging materials are removed from inside/under the fireplace.

Manual bag and all of its contents are removed from inside/under the fireplace

and given to the party responsible for use and operation.

Hearth & Home Technologies recommends the following:

• Photographing the installation and copying this checklist for your file.

• That this checklist remain visible at all times on the fireplace until the installation is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Comments communicated to party responsible by on

(Builder/Gen. Contractor) (Installer) (Date)

Part # 4017-254 • Rev B • 01/29/13

6 7034-277B May 2, 2014

Figure 7.1 - Top View with Top Vent Adapter and 3 to 6 in (76-152mm) Adapter

MT. VERNON AE

3

Dimensions and Clearances

A. Appliance Dimensions

5-13/16 in.

(147mm)

2-9/16 in.

(65mm)

CL

14-1/16 in.

(357mm) 3-13/16 in.

(97mm)

31-1/6 in.

(788mm)

29-3/6 in.

(741mm)

CL

10-3/8 in.

(264mm)

Figure 7.2 - Side View with Top Vent

Adapter and 3 to 6 in (76-152mm)

Offset Adapter.

28-1/8 in. (714mm)

Figure 7.3 - Top View

29-1/16 in. (738mm)

26-7/8 in. (683mm)

18-1/2 in. (470mm)

32-5/16 in.

(821mm) CL

19-9/16 in.

(497mm)

28-7/16 in.

(722mm)

Figure 7.4 - Front View

May 2, 2014

20 in.

(508mm)

Figure 7.5 - Side View

7034-277B 7

MT. VERNON AE

B. Clearances to Combustibles (UL and ULC) C. Hearth Pad Requirements (UL and ULC)

A C

Use a non-combustible floor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door.

L*

B

C

Straight Back Against Wall

A Back Wall to Appliance

B Side Wall to Appliance

Inches Millimeters

2

6

51

152

K K

Corner Installation

C Walls to Appliance

Inches Millimeters

2 51

Installations with:

3 to 3 inch Top Vent Adapter and

3 to 6 inch Offset Adapter Kit

F D G

G

E

M

Hearth Pad Requirements

K Sides

L* Back

M Front

Inches Millimeters

2 51

2

6

51

152

*L Exception for Horizontal Installations:

USA INSTALLATIONS: A non-combustible floor protection is recommended extending beneath the flue pipe when installed with horizontal venting or under the Top Vent

Adapter with vertical installation.

CANADA INSTALLATIONS: A non-combustible floor protection extending beneath the flue pipe is required with horizontal venting or under the Top Vent Adapter with vertical installation.

D

E

Vertical Installation

Back Wall to Flue Pipe

Side Wall to Appliance

F Back Wall to Appliance

Corner Installation

G Side Wall to Flue Pipe

Alcove Installation

Minimum Alcove Height

Minimum Alcove Side Wall

Minimum Alcove Width

Maximum Alcove Depth

Inches Millimeters

3 76

6

8

3

43

6

40

36

152

203

Inches Millimeters

76

Inches Millimeters

1092

152

1016

914

NOTE:

Illustrations reflect typical installations and are FOR

DESIGN PURPOSES ONLY.

I llustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

8 7034-277B

Must extend 2 inches (51mm) beyond each side of pipe (shaded area)

WARNING

Fire Risk.

Comply with all minimum clearances to combustibles as specified.

Failure to comply may cause house fire.

May 2, 2014

MT. VERNON AE

4

Vent Information

A. Venting Termination Minimum Requirements

Inside Corner

V

N

V

N

Electrical

Service

N

V

N

V

A

V

G

O

D

V

E

H

P

Figure 9.1

L

V B

C

V FIXED

CLOSED

V

F V OPEN

B

Termination Cap

V

OPEN

FIXED

CLOSED

V

B A

X Air Supply Inlet

B

G

G Gas Meter

I

M

V X

Restricted Area

J or K

All minimum clearances are listed with an Outside Air Kit (OAK) installed, unless otherwise noted in table below.

G

H

E

F

I

A

B

B

C

D

J

K

L

M

N

O

P

12 in.

12 in.

48 in. no OAK

12 in.

6 in.

18 in.

36 in. no OAK

12 in.

12 in.

12 in.

36 in.

36 in. USA

72 in. Canada

12 in.

48 in. no OAK

10 ft horizontal

3 ft vertical

7 ft.

12 in.

See Note below*

24 in.

12 in.

Above Finish Grade (the grade surface must be a non-combustible material

Open door or window: below or to the side

Open door or window: above

Permanently closed window: above, below or to the side

Vertical clearance to a ventilated soffit located above the terminal within a horizontal distance of 2 ft from the center-line of the terminal

Clearance to unventilated soffit

Clearance to outside corner

Clearance to inside corner

Above gas meter/regulator measured from horizontal center-line of regulator

Clearance to service regulator vent outlet

Clearance to non-mechanical air supply inlet to the building or the combustions air inlet to any other appliance

Clearance to mechanical air supply

Above paved sidewalk, paved driveway located on public property

Under an open veranda, porch, deck or balcony

Electric service: above, below or to the side (location must not obstruct or interfere with access)

Adjacent building, fences and protruding parts of the structure

Clearance above roof line for vertical terminations

*NOTE: Consult local building, fire officials or authorities having jurisdiction. Local codes or regulations may require different clearances.

24 in.

12 in.

36 in. no OAK

12 in.

15 in.

6 in. horizontal

12 in. vertical

Above grass, top of plants, wood or any other combustible

Clearance from any forced air intake of other appliance

Clearance horizontally from combustible wall

Vented directly through a wall, minimum length of horizontal pipe

Minimum horizontal or vertical terminations must protrude from wall

NOTICE:

Do NOT Terminate Vent:

In any location that will allow flue gases or soot from entering or staining the building

• In any location which could create a nuisance or hazard

In any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway

• Closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

NOTICE:

Termination must exhaust above air inlet elevation.

• It is recommended that at least 60 inches (1.52m) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage.

• It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures.

• The safest and preferred venting method is to extend the vent vertically through the roof or above the roof.

May 2, 2014 9 7034-277B

MT. VERNON AE

B. Avoiding Smoke and Odors

Negative Pressure, Shut-Down and Electrical Power

Failure

Vent Configurations

To reduce probability of reverse drafting during shut-down conditions Hearth & Home Technologies strongly recommends:

To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down conditions, it must be able to draft naturally without exhaust blower operation.

Negative pressure in the house will resist this natural draft if not accounted for in the pellet appliance installation.

Heat rises in the house and leaks out at upper levels. This air must be replaced with cold air from outdoors which flows into lower levels of the house.

Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions.

Outside Air

An outside air kit is recommended in all installations. The

Outside Air Kit must be ordered separately.

Per national building codes, consideration must be given to combustion air supply to all combustion appliances. Failure to supply adequate combustion air for all appliance demands may lead to backdrafting of those and other appliances.

• Installing the pellet vent with a minimum vertical run of

5 feet (1.52m). Preferably terminating above the roof line.

• Installing the outside air kit at least 4 feet (1.22m) below the vent termination.

To prevent soot damage to exterior walls of the house and to prevent re-entry of soot or ash into the house:

• Maintain specified clearances to windows, doors and air inlets, including air conditioners.

• Vents should not be placed below ventilated soffits.

Run the vent above the roof.

• Avoid venting into alcove locations.

• Vents should not terminate under overhangs, decks or onto covered porches.

• Maintain minimum clearance of 12 inches (305mm) from the vent termination to the exterior wall. If you see deposits developing on the wall, you may need to extend this distance to accommodate your installation conditions.

When the appliance is roof vented (strongly recommended):

The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the heating season.

When the appliance is side-wall vented:

The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet.

CAUTION

• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SER-

VICING ANOTHER APPLIANCE.

• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR

SYSTEM.

Optional Battery Back-Up

The outside air supply kit can supply most of the demands of the pellet appliance, but consideration must be given to the total house demand.

House demand may consume the air needed for the appliance. It may be necessary to add additional ventilation to the space in which the pellet appliance is located.

Consult with your local HVAC professional to determine the ventilation demands for your house.

Hearth & Home Technologies supplies an optional battery back-up system that operates the appliance during power failure conditions to prevent smoking. In shutdown mode, the battery back-up will not prevent smoking.

Hearth & Home Technologies assumes no responsibility for, nor does the warranty extend to, smoke damage caused by reverse drafting of pellet appliances under shut down or power failure conditions.

10 7034-277B May 2, 2014

C. Negative Pressure

Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

MT. VERNON AE

D. Draft

Draft is the pressure difference needed to vent an appliance successfully. When an appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney.

Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire.

Considerations for successful draft include:

• Preventing negative pressure

• Location of appliance and chimney

NOTICE

HEARTH & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

To minimize the effects of negative air pressure:

• Install the outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance

• Avoid installing the appliance near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

WARNING

Risk of Asphyxiation!

Negative pressure can cause spillage of combustion fumes and soot.

E. Chimney and Exhaust Connection

1.

Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type “L” or “PL” venting system. It can be vented vertically or horizontally.

2.

Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed double wall flue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.

3.

Residential: The 3 inch (76mm) vertical Top Vent Adapter

Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter are tested to use 24 gauge single wall flue connector or

Listed double wall flue connector to Class A Listed metal chimneys, or masonry chimneys meeting International

Residential Code standards for solid fuel appliances.

4.

INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

5. Secure exhaust venting system to the appliance with at least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.

6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST

VENTING SYSTEM OF THIS UNIT.

7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

SERVING ANOTHER APPLIANCE.

May 2, 2014

NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F

[260°C] minimum rated only).

NOTE: If burning shelled field corn, you must use approved venting specifically designed for corn. Follow the instructions from the venting manufacturer.

7034-277B 11

MT. VERNON AE

F. Equivalent Feet of Pipe

The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size.

Figure 12.1

WARNING

Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required.

3 ft.

Example of 3 Elbow-Rear Vent Termination Calculation

2 ft.

Pellet Venting

Component

90 o

Elbow or Tee

45 o

Elbow

Horizontal Pipe

Vertical Pipe

# of

Elbows

3

Feet of

Pipe

7

2

Multiplied

By

X

X

X

X

Equivalent

Feet

5

3

1

0.5

Total Equivalent Feet

Components

Equivalent Feet

15

7

1

23

2 ft.

Note: This is a generic example and is not intended to represent any specific fuel type.

2 ft.

Figure 12.1

G. Pipe Selection Chart

The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated previously and the altitude above sea level of this installation.

Figure 12.2

a. Locate the calculated equivalent feet of pipe on the vertical left side of the chart. b. Move to the right horizontally on the chart until you reach your altitude above sea level.

c. If you fall below the diagonal line, 3 or 4 inch (76 to 102mm) pipe may be used. d. If it is anywhere above the diagonal line, a 4 inch (102mm) diameter pipe is required.

NOTICE:

• A 90° elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot (305mm) of horizontal pipe.

• A foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.

30

Example 1

20

Equivalent Pipe

Length In Feet

Example 2

10

Figure 12.2

4 in. (102mm) Diameter Pipe Only

0

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

1 2 3 4 5 6 7 8 9 10

ALTITUDE IN THOUSANDS OF FEET

Example 1: If the equivalent length of pipe is 23 feet (7m) with altitude of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L” or “PL” vent.

Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude of 6,000 feet (1829m) you may use 3 or 4 inch

(76 to 102mm) diameter type “L” or “PL” vent.

WARNING

Fire Risk.

• Only LISTED venting components may be used.

• NO OTHER vent components may be used.

• Substitute or damaged vent components may impair safe operation.

WARNING

RISK OF INJURY OR PROPERTY DAMAGE!

• Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

• Refer to the owner’s information manual provided with this appliance.

• For assistance or additional information consult a qualified installer, service agency or your dealer.

12 7034-277B May 2, 2014

MT. VERNON AE

5

Venting Systems

A. Alcove

C

B

A

Figure 13.1

Minimum* Maximum

Inches Millimeters Inches Millimeters

A

Height

B

Width

43

40

C

Depth n/a

D

To Side Wall 6

1092

1016 n/a

152 n/a n/a

36 n/a n/a n/a

914 n/a

*All minimums listed are to a combustible surface.

NOTE:

Illustrations reflect typical installations and are FOR

DESIGN PURPOSES ONLY.

I llustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual design preference.

May 2, 2014 7034-277B 13

MT. VERNON AE

B. Through The Wall

Horizontal termination cap must be a minimum of 6 inches.

(152mm) from the wall. Approved for mobile home installations. Must use 3 or 4 inch (76-102mm) “L” or “PL” Listed pellet venting or Listed double wall pipe and a Quadra-Fire

Outside Air Kit in mobile homes.

Straight Out

6 in.

(152mm)

Minimum

From Glass

NOTE:

In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365

2 in.

(51mm)

Minimum

W all

Thimble

Horizontal

T ermination

Cap

6 in.

(152mm)

Minimum

Non-combustible Hearth Pad

Figure 14.1

45 Degree

Illustration shows venting going in both directions.

Choose which one is best for your installation.

6 in. (152mm)

Minimum

Wall

Thimble

6 in. (152mm)

Minimum

2 in. (51mm)

Minimum

2 in.

(51mm)

Minimum

14

Figure 14.2

7034-277B May 2, 2014

C. Vertical into Existing Class A Chimney

Flashing

Firestop

6 in.

(152mm)

Min.

Ceiling Support

Rain Cap

12 in. (305mm) Minimum

6 in. (152mm) Class A

Chimney Connector

Adapter

3 in. (76mm) Min.

3 to 6 in. (76-152mm)

Offset Adapter

3 to 3 in.

(76-76mm)

Top Vent Kit

Clean-out Cover

MT. VERNON AE

We recommend a minimum of 60 inches

(1524mm) vertical, however above the eave is preferred.

All three installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or

Listed double wall pipe and Quadra-Fire Outside

Air Kit in mobile homes. Single wall pipe is approved for residential installations only.

*NOTE: Clearance to combustibles are for standard pellet pipe. If pellet pipe manufacturer allows reduced clearances to their pipe, reduced clearances are allowed.

NOTE:

A chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor or ceiling.

Non-combustible Hearth Pad

Figure 15.1

D. Through The Wall & Vertical - Exterior

Rain

Cap

Flashing

12 in.

(305mm) minimum

E. Vertical - Interior - Typical Installation

Rain Cap

Flashing

12 in.

(305mm)

Minimum

2 in. (51mm) minimum

6 in. (152mm) minimum

Figure 15.2

May 2, 2014

Firestop

Support

Bracket every 60 in.

(1524mm)

Wall Thimble

Tee

Clean-out

Cover

Non-combustible Hearth Pad

6 in.

(152mm)

Min.

3 in. (76mm) Min.

3 in. to 3 in.

(76-76mm)

Top Vent Kit

Clean-out Cover

Non-combustible Hearth Pad

Figure 15.3

7034-277B 15

MT. VERNON AE

F. Masonry

WARNING

Fire Risk.

Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be a minimum 6 inch (152mm) UL103 HT.

Concrete Cap

Fireclay flue liner with airspace

Flashing

6 in. (152mm)

minimum

1 in. (25mm) clearance with firestop

1 in. (25mm) clearance

3 in. (76mm) minimum to combustible material

Sheathing

Clean-out cover

Airtight

Clean-out Door

G. Alternate Masonry

Figure 16.1

Non-combustible Hearth Pad

Concrete Cap

1 in. (25mm) clearance with firestop

6 in. (152mm) minimum

Fireclay Flue Liner with airspace

Flashing

1 in. (25mm) clearance

2 in. (51mm) minimum to combustible material

Sheathing

Airtight clean-out door

16

Non-combustible Hearth Pad

Figure 16.2

7034-277B May 2, 2014

6

Appliance Set-Up

A. Leg Leveling System

1. Thread Allen bolts through nuts until flush. Figure 17.1.

The Allen bolts and nuts are included in the component pack inside the appliance firebox.

2. Slide assembled nuts and bolts into slots on legs with the nuts on the bottom. Figure 17.2. Use a 5/32 in. (3.96mm)

Allen wrench to adjust legs up and down to desired level.

Figure 17.3

B. Outside Air Kit Instructions

MT. VERNON AE

CAUTION

Never draw outside combustion air from:

• Wall, floor or ceiling cavity

• Enclosed space such as an attic or garage

Included in Kit: 2 wire ties, 1 collar assembly,

1 termination cap assembly, 1 trim ring, fasteners.

NOTE: 3 INCH ALUMINUM FLEX PIPE NOT INCLUDED.

Tools Needed: Phillips head screw driver; wire cutters hole saw or jig saw.

Figure 17.1

1. Measure distance from floor to air vent opening in appliance and mark location on wall.

Use saw to cut opening in wall. Cut a 3-1/2 to 4 inch

(89-102mm) opening on inside wall and a 4 to 4-1/2 inch

(102-114mm) opening on outside of house.

2. Use wire tie to secure flex pipe to collar assembly.

3. Slide trim ring over flex pipe and run pipe through wall.

4. Attach flex pipe (not supplied) to outside termination cap with second wire tie.

5. Secure termination cap to outside surface.

6. Secure trim ring to interior wall.

Figure 17.2

Figure 17.3 - Bolt fully extended

Wire

Tie

Trim Ring

Termination Cap

3 inch Aluminum

Flex Pipe

(not included)

Wire Tie

Collar

Figure 17.4

May 2, 2014 7034-277B 17

MT. VERNON AE

C. Top Vent Adapter Installation

3 to 3 inch (76-76mm) Top Vent Adapter

3 to 6 inch (76-152mm) Top Vent Offset Adapter

Installing the Top Vent Adapter

1. Put a layer of high temperature silicone on the 3 inch

(76mm) exhaust outlet.

Do not put silicone inside of

pipe. Figure 18.1

2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position until the top of the flue outlet is centered and is in a level position.

Figure 18.1

3. Align slot on left of adapter with hole in the back of the unit and secure with screw. You may drill out the hole using #26 drill bit provided but only if needed.

Figure

18.2

4. Install the 5 mounting screws, 3 on the left and 2 on the right.

5. Drill 2 holes with #26 drill bit through the rear exhaust outlet using the 2 holes already in the short horizontal pipe in the top vent adapter as a guide. Install the screws.

Figure 18.2

6. Install the vent pipe into the top vent adapter (be sure to silicone all joints). To use an existing 6 inch (152mm) vent system, install the 3 to 6 in (76-152mm) offset adapter before installing vent pipe.

7. To clean top vent adapter, open clean-out cover and remove any debris build-up. Figure 18.3 & 18.4

Figure 18.2

Align slot holes on the adapter to holes on the back of the unit

D. Rear Vent & Rear Vent to Top Vent Adapter

Installation

1. Put a layer of high temperature silicone on the 3 inch

(76mm) exhaust outlet.

Do not put silicone inside of pipe. Figure 18.1

2. Slide the adapter onto the rear exhaust outlet and adjust the assembly to the appropriate position.

3. Install the vent pipe into the adapter (be sure to silicone all joints)

3 in. to 6 in.

Offset Adapter Clean-Out Cover

Figure 18.3 - Rear Vent Adapter

Silicone Rear

Exhaust Outlet

Drill Hole, 1 on each side

3 in. to 3 in. Top

Vent Adapter

Clean-Out

Cover

Clean-Out Cover

Figure 18.1

18 7034-277B

Figure 18.4 - Rear to Top Vent Adapter - 90 o

May 2, 2014

MT. VERNON AE

E. Optional Log Set Placement Instructions

2 PIECE LOG SET INSTALLATION

1. Place the left log as shown. There are 2 indentations in the bottom of the log to fit over the screw heads in the firebox. Figures 19.1 and 19.2

2. Place the right log in front of the 2 screw heads in the firebox. Figures 19.3 & 19.4

CAUTION

Logs are FRAGILE. Use extreme care when handling or cleaning logs.

Right Log

Figure 19.3

Log rests in front of screws

Left Log

Log fits over screws

Figure 19.1

Log has indentations on the bottom to fit over the screw heads.

Figure 19.4

NOTICE:

Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty.

Figure 19.2

May 2, 2014 7034-277B 19

MT. VERNON AE

F. Wall Control Thermostat Installation

1. When mounting the wall control thermostat on the wall, be sure to follow your thermostat wall control’s installation instructions carefully.

NOTE: The wall control thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the wall control thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

2. There is a 5 screw terminal block located on the back lower left corner of the appliance directly above the power cord inlet.

The center 3 screws are for the wall control thermostat wires and the 2 outer screws are mounting screw and should not have wires attached to them.

The thermostat wires are color coded. The green wire is on the left, the white in the middle and the red on the right.

Wall Control Thermostat Wires

Attach to Center 3 Screws

Green White Red

Houshold Power

Cord Inlet

12 volt Power Inlet (for optional battery back-up)

CAUTION

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded 3 prong receptacle.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

Red Wire

Top

Green Wire

White Wire

Bottom

Figure 20.1 - Back Side of Wall Control with

Cover Off

Figure 20.2

20 7034-277B May 2, 2014

7

Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.

2. The combustion air duct system must be made of metal.

It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

3. The appliance must be secured to the mobile home structure by bolting it to the floor (using lag bolts). Use the same holes that secured the appliance to the shipping pallet.

4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.

5. Refer to Clearances to Combustibles and floor protection requirements on page 8 for listings to combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufacturers

Home & Safety Standard (HUD) CFR 3280, Part 24.

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE

HOME FLOOR, WALL AND CEILING/ROOF MUST BE

MAINTAINED

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

This unit is to be connected to a factory-built chimney conforming to CAN/ULC-S629, Standard for 650°C Factory-Built Chimneys.

For removal of the chimney for mobile home transportation, contact the proper transportation officials.

Storm Collar

Joist Shield/Firestop

MT. VERNON AE

Spark Arrestor Cap

Roof Flashing

Approved Class L or PL Pellet Vent

Figure 21.1

CAUTION

Never draw outside combustion air from:

• Wall, floor or ceiling cavity

• Enclosed space such as an attic or garage

WARNING

It is critical to have a working smoke detector

installed in the home of unit operation.

• Smoke alarms that are properly installed and maintained play a vital role in reducing fire deaths and injuries. Having a working smoke alarm reduces the chance of fire related injuries.

WARNING

NEVER INSTALL IN A SLEEPING ROOM.

WARNING

Products of combustion generate carbon monoxide and different fuels generate different levels. Carbon monoxide

• Only use approved fuels in this appliance.

• Always keep door shut during operation. Operating this unit with doors open can allow CO to leak into the home.

CO can kill you before you are aware it is in your home.

At lower levels of exposure, CO causes mild effects that are often mistaken for the flu. These symptoms include headaches, dizziness, disorientation, nausea and fatigue.

The effects of CO exposure can vary greatly from person to person depending on age, overall health and the concentration and length of exposure.

May 2, 2014 7034-277B 21

R

Service Parts

MT VERNON-AE

Beginning Manufacturing Date: Sept. 2006

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM DESCRIPTION

Wire Clip

Wire Harness Aug/Ac/Vac

Wire Harness Battery Backup

Wire Harness Convection Blower

Wire Harness Door/Hopper

Wire Harness Ignitor

Wire Harness Power Out Ac

MT. VERNON AE

8

Wire Harness Power Supply Receptacle

Accessory List

Wire Harness Thermostat

COMMENTS

Pkg of 10

AC Current

DC Current

PART NUMBER

7000-400/10

SRV7034-191

7034-202

7034-219

SRV7034-192

SRV7034-273

7034-220

7034-221

SRV7034-233

7034-193

SRV7034-200

12 Volt Power Cord

Collar, Offset, Top Vent

Damper, 3 Inch - Tall Vertical Installs Only

Damper, 4 Inch - Tall Vertical Installs Only

Firescreen

Log Set, (Sold as Set only)

Outside Air Kit

Top Vent Adapter

Vent Adapter, 3-4”

Vent Adapter, 90, Cleanout

Vent Adapter, Rear

Warming Shelves

ACCESSORIES

2 Pc

12VCORD-AE

812-3570

PEL-DAMP3

PEL-DAMP4

SCR-7005

LOGS-60-AE-B

OAK-3

TPVNT-3

811-0720

811-0610

811-0620

844-9780 Matte Black

Porcelian Black WSLG-PBK

Porcelian Dark Blue WSLG-PDB

Porcelian Frost WSLG-PFT

Sienna Bronze

Willow

Mahogany

WSLG-CSB

WSLG-CWL

844-9810

FASTENERS

Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools

Button Head 1/4-20 X .5

Nut, Ser Flange Small 1/4-20

Screw, 1/4-20 X 3/8 Phillips Button Head

Screw 1/4-20 X 5/8 Phillips Pan Head

Screw, Pan Head Philips 8-32 X 3/8

Screw, Sheet Metal #8 X 1/2 S-Grip

Wing Thumb Screw 8-32 X 1/2

Pkg of 20

Pkg of 24

Pkg of 24

Pkg of 24

Pkg of 40

Pkg of 40

Pkg of 24

RIVNUT-REPAIR

32328/20

226-0130/24

7000-401/24

7000-398/24

225-0500/40

12460/40

7000-223/24

Stocked at Depot

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

22 7034-277B May 2, 2014

MT. VERNON AE

May 2, 2014 7034-277B 23

CONTACT INFORMATION

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer log onto www.quadrafire.com

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

We recommend that you record the following pertinent

information for your heating appliance.

Date purchased/installed:

Serial Number:

Dealership purchased from:

Notes:

Location on appliance:

Dealer phone:

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.

24 7034-277B May 2, 2014

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

advertisement