Viking Access Systems G-5 Installation instructions


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Viking Access Systems G-5 Installation instructions | Manualzz

VIKING

installation instructions and safety information

VIKING BLUE ENABLED

SOLAR EFFICIENT OPERATION

class I, class II, class III, and class IV residential and commercial vehicular swing gate operator

The standard specifications and features of the X-9™ gate operator showcase the commitment made in its concept and design. Whether it’s the simple, clean installation, energy efficient operation, or advanced battery backup function, this operator stands alone in its class. Included with the standard package are high quality direct burial cable, the complete control center and the X-9™ operator.

the viking X-9

swing gate operation

X-9 Vehicular Gate Operator • Revision C3 • November 2009

Item Description

1 Cover, Plastic

2 Motor/Gear Unit

3 Chassis, Motor/Gear

4 Strain Relief

5 Arm Assembly, Articulated

6 Holder, Limit Switch

Part No.

VAX9PC

VAX9MO

VAX9CH

VAX9ST

VAX9AA

VAX9LSH

7 Limit Switch (2)

8 Cam, Limit Switch

9 Terminal Block

10 Key Release

VAX9LS

VAX9LCS

VAX9TB

VAX9KR

11 Cover Screw

12 Positive Stop Extension

VAX9CS

VAX9PSE

13 ECU Box (Industrial) VA-ECUBB

14 Control Board (Single/Master-Slave) DUPCB10 / DUMSCB10

15 Mounting Plate (Single/Master-Slave) ECUMPS10 / ECUMPMS10

16 EMI Board DUEMI10

17 Battery DUBA12

18 Battery Fuse Holder VABFH

19 Motor Harness

20 Power Harness

21 Alarm

22 Toroid Transformer, 10 awg

ECUMTHRN

DUPHC

DUAL10

DUTT20

23 ECU Access Key

24 ECU Key Cylinder

25 Reset Switch

26 Fuse Kit

27 Radio Antenna Kit

28 Strain Relief

29 Warning Placard

30 7-Conductor Cable, 16 ga.

ECUKEY

ECUKEYC

ECURW

DUFSK10

VARAK

DH3/4NMCC

DUWPA

VA-CB16

23 24

25

20

14

18

15

26 27 28

19

30

29

13

21

Overall Dimensions

1.50"

22 17 16 i

.394"

2.36"

0.985"

7.874"

19.685"

8

10

6

7

11 (2)

12

4.33"

13.9

75"

14.724"

5.90"

4.33"

WARNING - For

Installation By Qualified

Personnel Only.

5.12"

Gear/Motor Unit

Left or Right

TECHNICAL SUPPORT 1 800 908 0884

1

9

2

3

4

5

Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Important Safety Information

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6

Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Audible Alarm Reset Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Plan of Installation – Open Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Plan of Installation – Open Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Gate Operator Installation

Step 1 through 7 – Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Step 8 through 9 – Limit Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Opening/Closing Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Reference Wiring Diagram; Limit Switch Connections . . . . . . . . . . . . . . . . . . . .15

Control Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Electrical Installation

Electrical Installation (120/220 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Single Unit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Master/Slave Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Vehicular Loop Detector Installation

Loop Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Accessory Connections

Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Radio Receiver; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Viking Electromagnetic Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Magnetic Lock; Solenoid; Guard Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Special Features

Intelligent Obstruction Sensor (Primary Entrapment Protection) . . . . . . . . . . . . .26

Gate Overlap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Auto-Open Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Optional VikingBlue Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Optional Solar Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31

Pipe Stand Mount Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35

TECHNICAL SUPPORT 1 800 908 0884 1

WARNING - Not following these instructions may cause severe injury or death to persons.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – To reduce the risk of severe injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF

THE MOVING GATE.

4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.

5. Use the manual release only when the gate is not moving.

6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.

7. The entrance is for vehicles only. Pedestrians must use separate entrance.

8. Every gate operator installation M ST against entrapment, such as edge sensors and photo beams more in particularly in places where the risk of entrapment is more likely to occur.

9. SAVE THESE INSTRUCTIONS.

IMPORTANT INSTALLATION INSTRUCTIONS

1. Install the gate operator only when: a) The operator is appropriate for the construction of the gate and the usage Class of the gate

(refer to page 5), b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, c) ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.

2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

5. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving AND AWAY FROM THE GATE

PATH PERIMETER,

2 TECHNICAL SUPPORT 1 800 908 0884

WARNING - Not following these instructions may cause severe injury or death to persons.

IMPORTANT INSTALLATION INSTRUCTIONS Continued

6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

8. All warning signs and placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible to persons located on the side of the gate on which the placard is installed.

9. For gate operators utilizing a non-contact sensor (Photo beam or like) in accordance with section 31.1.1 of the UL325 standard: a) See instructions on the placement of non-contact sensors for each Type of application (refer to page 6), b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier (refer to page 6).

d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325

10. For a gate operator utilizing a contact sensor (Edge sensor or like) in accordance with section 31.1.1 of the UL325 standard: a) One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate (refer to page 7).

b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

c) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.

d) A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.

e) A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

f) One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge (refer to page 7).

g) One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).

h) Use only Miller Edge Model MGR20 or MGS20 edge sensor to comply with UL325

TECHNICAL SUPPORT 1 800 908 0884 3

WARNING - Not following these instructions may cause severe injury or death to persons.

MAINTENANCE

Remove the Power Harness from the Control Board (refer to page 17)

• Clean and lubricate the turning pins and gate hinges using the recommended lubricant.

• Check that all mounting hardware of the gate operator is properly tighten.

• Ensure that the gate moves freely.

• Check for corroded parts and replace if necessary.

• Check the battery for the following:

Battery connections must be free of corrosion.

Battery voltage must be 26 VDC (fully charged battery).

Reconnect the Power Harness for the Control Board (refer to page 17)

• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).

• Check and confirm the operation of all installed accessories.

• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold

Open Timer (refer to page 20 to 27)

• Check and confirm the operation of the manual release (refer to page 7)

• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT

FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.

GENERAL SAFETY PRECAUTIONS

The following precautions are an integral and essential part of the product and must be supplied to the user.

Read them carefully as they contain important indications for the safe installation, use and maintenance.

• These instruction must be kept and forwarded to all possible future users of the system.

• This product must be used only for that which it has been expressly designed.

• Any other use is to be considered improper and therefore dangerous.

• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or unreasonable use.

• Avoid operating in the proximity of the hinges or moving mechanical parts.

• Do not enter the path of the moving gate while in motion.

• Do not obstruct the motion of the gate as this may cause a situation of danger.

• Do not allow children to play or stay within the the path of the moving gate.

• Keep remote control or any other control devices out of the reach of children, in order to avoid possible involuntary activation of the gate operator.

• In case of break down or malfunctioning of the product, disconnect from the main power source. Do not attempt to repair or intervene directly, contact only qualified personnel for repair.

• Failure to comply with the above may create a situation of danger.

• All cleaning, maintenance or repair work must be carried out by qualified personnel.

• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s instructions on maintenance of the gate and operator carried out by qualified personnel.

• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.

All installation, maintenance and repair work must be documented and made available to the user.

Installer:

_____________________________________________________ ____________

Signature Date

Contact: _________________________________________________________

_________________________________________________________

4 TECHNICAL SUPPORT 1 800 908 0884

5

CAUTION: To Reduce the Risk of Fire or Injury to Persons

a) Use only the following type and size of battery(ies): Yuasa NP7-12 b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible disposal instructions. c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic fi swallowed.

d) Exercise care in handling batteries in order not to short the battery with conductying materials such as rings, bracelets and keys.

e) Change the battery(ies) provided with or identified for use with this product only in accordance with the instructions and limitations specified in this manual.

f) Observe proper polarity orientation between the battery(ies) and charging circuit.

g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products employing more than one user replaceable secondary battery).

h) A battery-operated product employing a secondary battery supply intended to be charged within the product shall contain specific instructions concerning the proper method of charging.

UL325 Gate Operator Classification

GLOSSARY

RESIDENTIAL VEHICULAR GATE OPERATOR

CLASS I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith.

COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR

CLASS II – A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.

INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR

CLASS III – A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

RESTRICTED ACCESS VEHICULAR GATE OPERATOR

CLASS IV – A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

Install the gate operator only when:

The operator is appropriate for the construction of the gate and the Usage Class of the gate.

TECHNICAL SUPPORT 1 800 908 0884 5

Fail

Safe/Secure

JP3

C35 C36

Brake

UL

Siren

Close

Overlap Delay

Stop Open

IMPORTANT SAFETY INFORMATION

Loop Loop Sensor Rec.

WARNING - Not following these instructions may cause severe injury or death to persons.

Low Battery

min.

is obstructed. This installation is only to protect against entrapment and to comply with UL325.

Photo Beam (non-contact sensor) Installation

Secondary Entrapment Protection

Hold Open

Timer

Lock

Use only Omron E3K-R10K4 photoelectric eye to comply with UL325

Make the electrical connections of the photoelectric sensor as described here in this page.

Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and

N.C.

obstruction exists, such as the perimeter reachable by a moving gate or barrier.

N.O.

Turn Switch to 'Light On'

Position

Omron

Model

E3K-R10

Shown

Connection '1' (C1)

Connection '3' (NC1)

24 VDC Power Connections

24 VDC Power Connections

Photo Beam Unit

Gate in Open Position

Potential Entrapment

Area (Shaded)

Reflector

6

One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

Consult the installation manual for the UL325 device (photo beam or like) for detail information about the usage, installation and maintenance

TECHNICAL SUPPORT 1 800 908 0884

Fail

Safe/Secure

JP3

C35 C36

Brake

UL

Siren

Overlap Delay

Obstruction

Sensor Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Close min.

MAX

Stop Open

IMPORTANT SAFETY INFORMATION

Hold Open

Timer

IMPORTANT SAFETY INFORMATION

Mag.

Lock

WARNING - Not following these instructions may cause severe injury or death to persons.

N.C.

N.O.

3-Sided Edge Sensor

3-Sided Edge Sensor

Edge sensor or like must be installed to reduce the risk of entrapment.

Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325

One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.

1. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.

2. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

Manual Release

When manual operation is required:

Remove the cover, locate the chained key and turn the key to push the locking-pin down.

At end of operations, lock the geared motor again by releasing locking-pin.

Attention: Lock and release operations MUST be performed with motor NOT RUNNING.

TECHNICAL SUPPORT 1 800 908 0884 7

Fail

Safe/Secure

WARNING - Not following these instructions may cause severe injury or death to persons.

Audible Alarm Reset Switch Installation

Manual Reset for the Audible Alarm detected by the primary entrapment protection of the gate operator (obstruction sensor).

The audible alarm will continue to sound for 5 minutes or until a stop command gets actuated.

C35 C36

The Stop command can be actuated in two different forms

1. Using the Built in Stop switch on the Control Box or

Overlap Delay

Obstruction

Sensor

2. Using an External Stop button within the sight of the gate, away from moving parts of the gate and out of reach of children.

min.

MAX

3. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching

Hold Open

Timer

Close Open

4. The Stop and/or Reset button must be located in the line-of-sight of the gate.

Activation of the reset control shall not cause the operator to start.

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Mag.

Lock

N.C.

COM

N.O.

STOP

UL

Siren

5'

Minimum

Manual Stop

Button

Warning Placard Installation

N.O.

COM

ST

OP

8

All Warning Signs and Placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible.

TECHNICAL SUPPORT 1 800 908 0884

CAUTION -

FOR USE WITH GATES OF A MAXIMUM OF 14 FT IN LENGTH AND 600 LBS. IN WEIGHT.

WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS:

This is NOT a pedestrian gate operator Do NOT Install the gate operator to lift gates

14'-0"

OPEN

STOP

CLOSE

14’ maximum gate length

600 lb.

MAX.

600 pounds maximum gate weight

Locate Control Buttons:

1. Within sight of the gate,

2. At a minimum height of 5 feet so small children are not able to reach it, and

3. Away from all moving parts of the gate.

Specifications

Maximum Gate Length:

Maximum Gate Weight:

14 feet

600 lbs.

Maximum Aperture Angle:

Power Requirements:

130 deg.

120 VAC Single Phase at 2 Amps

Or

220 VAC Single Phase at 1 Amp

Maximum Operating Temperature: -20°C (-4°F) to 70°C (158°F)

TECHNICAL SUPPORT 1 800 908 0884 9

The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.

Swinging gates shall not open into public access areas.

Outside

C:

23-1/2"

G:

4.33"

Ref.

A: 15-3/4" Max.

H:

2.55"

Ref.

Gate in Closed Position

Note: When application dictates dimension (A) to be between 12”-18”, both the Primary and

Secondary arms may be extended EQUALLY, up to

6” each. Do not allow the condition below to occur.

90

°

Opening

F:

15-1/2"

Min.

Gate in Open Position

Figure A – 90° Opening

Outside

7-1/4"

Max.

C:

19-1/2"

G:

4.33"

Ref.

H:

2.55"

Ref.

Gate in Closed Position

120

°

Opening

F:

15-1/2"

Min.

Inside

Figure B – Up to 120° Opening

Open Inside Plans of Installation

10

Note: Varying from the dimensions shown may severely affect the speed and performance of the gate operator.

TECHNICAL SUPPORT 1 800 908 0884

Gate in Open Position

The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.

Swinging gates shall not open into public access areas.

Outside

Gate in Open

Position

90

°

C:

19-1/2"

Gate in Closed Position A:

11-3/4"

Max.

G: 4.33"

Ref.

H:

2.55"

Ref.

Inside

Figure C

Open Outside Plan of Installation

Note: Varying from the dimensions shown may severely affect the speed and performance of the gate operator.

TECHNICAL SUPPORT 1 800 908 0884 11

CAUTION - If mounting bar is not welded to a frame member that runs the full length of the gate, the gate operator may damage the gate. Do not weld the bar or backing plate to a few pickets.

STEP 1

Check the integrity of the gate structure and sufficiently sturdy such as pivot points are properly lubricated and surfaces are free of rust.

a) Remove the Motor/Gear Assembly from its package. NOTE - The cover is not secured.

b) Disassemble the geared motor from the mounting chassis.

STEP 2

Position the pivot bracket in accordance with figure A, B or C on page 10 or 11 and the drawing at the right.

Tack weld the bracket in place. For non-ferrous gates the bracket can be bolted in place.

1-1/2"

5.90"

14.173"

5.90" 1.181"

3.937"

Motor/Gear Chassis

STEP 3

Chassis Installation:

Chassis can be welded to the gatepost. In the case of a non-ferrous post, anchoring the chassis may require an additional embedded bracket or special anchoring hardware to ensure the longevity of the installation.

12

Note: Depending on type of anchor used, it may be required to enlarge the holes in the mounting chassis.

TECHNICAL SUPPORT 1 800 908 0884 16

STEP 4

Remount the geared motor on the chassis accordingly.

17

STEP 5

Attach the Articulated Arms with the

Positive Stop Extension to the Pivot Bracket and the Motor/Gear Assembly.

NOTE - Additional holes are provided in the

Pivot Bracket to assist with proper installation

STEP 6

With the cover off, perform the Manual

Release procedure as shown at the bottom of page 7. The gate can now be moved manually.

Ensure that the gate and gate operator move freely.

Once it is determined the operator will work properly, remove the operator and complete the welding process.

STEP 7

Remount the gate operator. Lubricate the moving parts (the bushings on the articulated arm) and tighten the self-locking nuts in such a way as to not restrict arm movement. Leave the cover off until the

Limit Switches have been adjusted.

TECHNICAL SUPPORT 1 800 908 0884

Check Operation

Through Entire

Range of

Movment

13

Limit Switch Setup

STEP 8

A. Loosen the screws on the limit switch cams and position the cams to the desired locations. There are additional holes provided in case of a wide or tight angle of opening or closing.

B. Move the gate manually and ensure that the limit switch gets actuated at the desired open and closed position. The limit switch will click when engaged by the limit cam.

C. Retighten the screws on the limit switch holders once the proper position has been determined.

CAUTION – DO NOT OVERTIGHTEN

SCREWS!

D. Run the unit 2 full cycles without interruption (from limit to limit) to execute a “Learn Cycle.”

E. Fine-tune the adjustment of the Limit

Switch Cams.

F. With gate in the fully closed position, adjust the Positive Stop by moving the bolt to make firm contact with the

Primary Arm.

G. Lock the bolt’s position by tightening the nuts on each side of the bracket against each other.

Note: Leave cover off until after the installation of the control box and the electrical installation. Verify that the operator opens and closes to the desired position under power. Make any adjustments as necessary.

STEP 9

Replace the cover and secure it with screws provided after finishing final adjustments.

Limit Switch

Holder

Position Cam to Suit

Additional Cam

Mounting Holes

Tighten Clamping

Screw Securely

Before Adjusting

Cams

Adjust the Bolt

To Make Firm

Contact with the

Primary Arm

Tighten Both

Nuts Against

Each Other

Note: Be aware that the Positive

Stop Extension DOES NOT trip the Obstruction Sensor, it is only designed to eliminate freeplay in the arms when the gate is full closed.

14 TECHNICAL SUPPORT 1 800 908 0884 18

Opening/Closing Setup:

To have the gate operator slow down prior to reaching its limits use the following steps:

1. Setup the limit switches manually at the desired open and close position.

2. Allow the gate operator to run a full open and close cycle (from limit to limit) without interruption.

Note: During the first full open and close cycle: The gate operator doesn’t slow down prior to reaching its limits. During subsequent cycles: The gate operator will slow down prior to reaching its limits.

3. Verify that the gate opens and closes to the desired position.

To change the open or close limit position(s) the following steps MUST BE taken:

A. Reset the gate operator by performing one of the following steps:

Slow i. Disconnect the Power Harness Connector (see page 17) or ii. Disconnect the Motor/Limit Harness Connector

Fast

(see page 18 or 19) or iii.Actuate both limits at the same time

Slow

B. Repeat steps 1,2 and 3.

Reference Wiring Diagram

Connect the lead wires as shown

Note: Use this wiring diagram as a guide to connect the wires to the motor unit.

To Limit

Switches

Oran ge

Ye llo w n

Br ow

Re d

Wire Lead

From Control Box

To Motor

Blu e

Blac k

Limit Switch Connections

The Limit Switches are wired as shown

C

O

M

N

0

N

C

N

C

N

0

C

O

M

Yellow

Orange

Brown

Red

TECHNICAL SUPPORT 1 800 908 0884 15

16

WARNING - If the control box is not mounted properly it may fall, causing damage and/or injury. The control box weight is approximately 40 lbs. Be sure that the substrate being mounted to and the fasteners being used are appropriate to support the weight of the control box.

1. Remove the control board mounting plate.

The plate is held in the box by four screws.

17"

2. Position the control box in the desired place and mark the mounting holes.

Prepare the holes to receive the anchors/fasteners.

16"

Depth: 6.5"

3. Position the control box and secure it to the mounting surface using the sealed washers provided (place the rubber side of the washers against the inside of the control box).

Note: Depending on type of anchor used, it may be necessary to enlarge the mounting holes in the control box.

Mounting Fastener

(Customer Supplied)

Sealed Washer

(Supplied with Unit)

Control Box

Mounting Surface

TECHNICAL SUPPORT 1 800 908 0884 15

JP3

C35 C36

Brake

UL

Siren

Caution – Do not connect the power harness to the board until the installation is ready for verification.

Power Harness

The X-9 Gate Operator requires a single phase

AC line to operate and charge the batteries.

1. Turn off the main switch or breaker for the power line being used.

2. Move the selector switch on the Incoming

Voltage Selector to the proper position

(115 for 110 to 120VAC, 230 for 200 to 240VAC).

3. Connect the incoming power wires to the terminals as shown in the illustration.

4. Turn on the main switch or breaker once check and adjustments.

5.

To verify that there is AC power to the system, check that the ‘Charger’ LED on the

Control Board is on.

Auxiliary Power Connection.

See page 29 for further details.

White

Green

Red

Black

To

Transformer

EMI

Board

Close

Tips for proper ground installation

A good ground in a gate operator installation will minimize or prevent damage to the operator cause by natural events such as lightning strikes.

The following will provide a guideline for

Obstruction

Sensor

Center Safety UL Radio

Rec.

reference. min.

MAX

2. Consult your city code and be aware of under-ground services in the site of the gate operator to prevent inconveniences.

Hold Open

3. Use always a single bonding point for

Stop

4. All ground wires must be as short and as thick as possible.

5. Prevent unnecessary turns or loops in all ground wires.

Mag.

Lock

N.C.

COM

N.O.

3A FUSE

N

Part # VAEMI d n u ro

P

E ar th

G ro n u d

Earth Ground

Ground Rod

TECHNICAL SUPPORT 1 800 908 0884 17

Single Unit Connections

Connect the wires from the motor unit to the terminal block mounted next to the control board. Match wire colors to the terminal block.

Match

Colors

Connect the wire harness to the “OPEN

RIGHT” connector if the gate opens towards the right side. Connect the wire harness to the “OPEN LEFT” connector if the gate opens towards the left side.

Limit

18

Limit

3

Open

1.5

0 min.

MAX

Limit

Open

60sec

30sec

1sec off

N.O.

COM

N.C.

1.5

3 0 min.

MAX

Limit

60sec

30sec

1sec off

TECHNICAL SUPPORT 1 800 908 0884

N.O.

COM

N.C.

Master/Slave Connections

A Master/SlaveControl Board is available, when required, to run two gate operators in synchronous mode.

UL

Siren

Mag. Lock

MAG

LOCK

Close Stop

Guard Station

Slave

Limit Open

Limit Close

Slave

Limit Open

Limit Close

Overlap Delay

Obstruction

Sensor

Radio

Loop Loop Sensor Rec.

wires from the motor units as shown in the diagram below. Insert the connectors in the proper receptacles on the Master/Slave

Control Board. The ‘Slave’ gate opens first

Hold Open using the Overlap Delay (see page 28). If the

Slave

Charger

Power

Low Battery

Fail Safe/Secure

Master

Master Open

Inside Outside to the ‘Outside’ receptacle, if the gate opens in a counter-clockwise direction, connect to the ‘Inside’ receptacle

Open Commands Safety Connector Radio Station

Slave Open

Inside Outside

Master

Brake

Slave

Blue

Black

Free

Yellow

Brown

Red

Orange

Open

Open

Connect to ‘Outside’ Connect to ‘Inside’

TECHNICAL SUPPORT 1 800 908 0884 19

20

Ou tsi de

Ou tsid e

Re op en

Lo op

Note: Not all loops may be necessary for every installation. Check local regulations and accepted bestpractice design requirements.

Ce nte r L oo p

Ins ide

Re op en

Lo op

Ex it L oo p

Ins ide

Dimension A – 5’ for Single Gate Operator

6’ for Master/Slave Gate Operator

5'

Outside

Reopen

Loop

A A 5'

Center

Loop

Inside

Reopen

Loop

5'

Make Even with Open Gate

5'

Exit

Loop

Gate in Open Position

TECHNICAL SUPPORT 1 800 908 0884

W AR NIIN – C on ulltt tth e iin attiio n iin atte me vve hiiccu arr llo op ovviid ette ed orr m an uccttiio nss ffrro m tth oo p d a g uiid orr m an err.. T he wiin g erre ntt rre uiirre en ayy b e rre qu byy tth e

Guidelines for Vehicular Loop Detector Installation

1. Prevent sharp corners in the geometry of the loop sensor.

2. Install the appropriate number of turns for your loop geometry based on the loop perimeter. Use

Table C (below) as a guide.

3. Use XLP (cross-linked-polyethylene) type of wire. This wire reduces the effects of moisture and other environmental events in altering the functionality of the vehicular loop detector.

4. Twist the lead wire at least 6 turns per foot.

5. Use BACKER-ROD to minimize damage to the loop detector wire prior to using the sealant.

6. Place the loop detector wire and adjust the sensitivity of the vehicular loop detector unit in a way to minimize the effects of the gate over the loop detector wire.

IMPORTANT – Some of the following parameters may affect the proper functionality of the vehicular loop detector (consult the installation manual and the manufacturer of the vehicular loop detector).

• Gate size,

• Number of turns in the loop sensor wire;

• Distance from the loop sensor wire to the gate either at the open or close position.

Saw Cut

1" Min.

Sealant

Backer-Rod

Vehicular Loop

Detector Wire

(3 Turns Shown)

Table C – Recommended Number of Turns

Perimeter in Feet Number of Turns

10

20

5

4

30-40

50-100

3

2

Provide Additional Saw Cuts to Eliminate Sharp Corners

1/8" to 1/4" Saw Slot

Continuously Wind Wire in Loop Slot for the

Required Number of Loops

(2 Loops Shown)

Twist Wire Outside the

Loop 6 Twists/Foot

Until Its Connection to the Loop Detector

TECHNICAL SUPPORT 1 800 908 0884 21

Fail

Safe/Secure

JP3

C35 C36

Brake

UL

Siren

JP3

C35 C36

Overlap Delay

Obstruction

Sensor

Fail

Safe/Secure min.

MAX

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Hold Open

Timer Brake

ACCESSORY CONNECTIONS

Close

JP3

Stop Open

Open Commands

Overlap Delay

C35 C36

1

UL

Siren

Overlap Delay

Obstruction

Sensor

Fail

Safe/Secure

2

Connection Locations

(Single Unit Board shown)

Brake

Vehicle loop detectors must be installed to

Open decrease the possibility of vehicle entrapment on the gate (see page 20).

The SECONDARY ENTRAPMENT

PROTECTION like the edge sensor and the photoelectric beam MUST BE PART

OF EVERY SINGLE INSTALLATION to

Siren prevent pedestrian or animal entrapment (see pages 6 and 7).

The edge sensor and/or the photoelectric

Sensor min.

1

2

MAX

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Hold Open

FIR

E

Fire

Override

Keypad

Safety Connections

Exit

Loop

Detector

Mag.

Lock

N.C.

COM

N.O.

Mag.

Lock

N.C.

COM

N.O.

min.

MAX

Close Stop Open

Hold Open

Timer

Reopen Photo Beam

Center

Lock

Loop

Detector

N.C.

COM

Edge Sensor a photo beam unit can be used as shown.

Photo

Beam

Outside

Inside

22

Photo

Beam

TECHNICAL SUPPORT 1 800 908 0884

Fail

Safe/Secure

JP3

C35 C36

Brake

UL

Siren

JP3

Overlap Delay

Obstruction

Sensor min.

MAX

Center

Loop

Safety

ACCESSORY CONNECTIONS

Radio UL

Loop Sensor Rec.

Radio Receiver

Note: All controls are normally open.

When connecting the Radio Receiver carefully verify the proper connections.

The maximum voltage that the control board provides for external accessories is the

Hold Open

Timer

Close Stop Open

C35 C36

Brake

UL

Siren

Close Stop will remain shut down until the short is corrected.

COM

NO

Gnd

+24VDC

N.C.

COM

N.O.

External

Accessories

The control board provides two modes of operation that a radio receiver can control the gate:

Open-Stop-Close

Fail

1. By having the radio receiver connected as illustrated and with the Hold Open Timer

OFF (see below):

Every command of the radio transmitter will control the gate as follow: a) First command opens the gate, b) Second command stops the gate and c) Third command closes the gate d) Any subsequent commands will continue in the same order to control the gate.

This type of configuration is not recommended for a commercial installations.

Open Only

2. By having the radio receiver connected as

Overlap Delay

Obstruction

Sensor

1

Center

Loop

2

Safety

Loop

MAX

(Single Unit Board shown)

1

Each command of the radio transmitter is

ALWAYS AN OPEN COMMAND to the gate.

Hold Open Timer

Hold Open

Timer

2

Open of time, prior to closing automatically.

Set the Timer to the desired time, from 1 to

N.C.

60 seconds.

COM

If this feature is not needed, turn the Trim

Pot clockwise to the “off” position.

Note: The Hold Open Timer affects the “radio receiver command” and the sequence of operation for the gate (see page 23).

TECHNICAL SUPPORT 1 800 908 0884 23

MM--22

Standard Features

• Mounting base with electrical box

• 24VDC Plug-in transformer

• 12VDC or 24VDC operation

• 500mA at 12VDC operation

• 250mA at 24VDC operation

• 1300 pounds of holding force

Mounting Plate

Floating Plate

Magnetic Lock

Mounting Plate/

Juction Box

Floating Plate depending on number of spacers used

Flexible Washer

Mounting Plate/Juction Box

(Weld to Post)

Magnetic Lock

Mounting Screw (4)

Floating Plate and

Magnetic Lock

7.5"

Plate

Cover Plate

10.625"

External supply for the magnetic lock must be provided. This will prevent rapid drainage of the battery in the event of power failure.

Relay Contact 10A-250VAC

Connection Location

2.100"

3.000" to

3.125"

(example)

24VDC Transformer

(Supplied with Lock Kit)

4-wire Cable

(Supplied with

Lock Kit)

Magnetic

Lock

Green

Black

White

Red

24VDC

Radio Station

Radio Station

N.O.

COM

N.C.

24

This Magnetic Lock is an OPTIONAL ACCESORY available from

Viking Access Systems. Please order part number VA-MAG13.

12VDC

Transformer

TECHNICAL SUPPORT 1 800 908 0884

4-wire Cable

(Supplied with

Lock Kit)

Magnetic

Lock

Motor Sensor

Motor Sensor

Low Battery

Low Battery

Power

Power

Charger

Charger

Mag.

Lock

Lock

Mag.

12VDC

Green

Black

White

Red

Loop Connector

Safety Connector

Radio

Radio

Rec.

Rec.

UL

UL

Sensor

Sensor

Safety

Safety

Loop

Loop

Center

Loop

Center

Loop

Open Commands

Open Commands

MAX

MAX min.

min.

Obstruction

Sensor

Obstruction

Sensor

1.5

Overlap Delay

Overlap Delay

Guard Station

Guard Station off

1sec

60sec

30sec

Timer

Hold Open

Timer

Hold Open

Open

Open

Stop

Stop

Close

Close

Limit Limit

0 3

Master/Slave

Master/Slave

UL

Siren

Siren

Brake

Brake

Fail

Safe/Secure

Fail

Safe/Secure

JP3

Brake

C35 C36

UL

Siren

Brake

JP3

C35 C36

UL

Siren

2

Overlap Delay

Obstruction

Sensor min.

MAX

Fail

Magnetic Lock

Center

Loop

1

Safety

Loop

External supply for the magnetic lock must be provided. This will prevent rapid drainage

Sensor Rec.

of the battery in the event of power failure.

Relay Contact 10A-250VAC

Fail

Safe/Secure

Close

Hold Open

Stop (Single Unit Board shown)

1

Mag.

Lock

Viking Access Systems can supply an

Overlap Delay

Sensor Center

Loop

Safety

Loop

UL excellent Magnetic Lock unit (part number

Radio

Rec.

min.

MAX

C35 C36

Solenoid Connection

Hold Open

Timer

Close must be provided. This will prevent rapid drainage of the battery in the event of power failure.

Relay Contact 10A-250VAC

Brake

Guard Station

The guard station provides control of the gate operator to open, stop and close the gate.

All three switches must be Normally Open

Siren type of switch, and can share the same common (ground).

Place the control switch box within sight of the gate, away from moving parts of the gate and out of reach of children.

1 Mag.

Lock

2

N.C.

COM

N.C.

COM

N.O.

Overlap Delay

Obstruction

Sensor

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

min.

MAX

Close Stop Open

N.O.

OPEN

N.O.

STOP

N.O.

COM

CLOSE

Hold Open

Timer

24 TECHNICAL SUPPORT 1 800 908 0884 25

Mag.

Lock

N.C.

COM

N.O.

Fail

Safe/Secure

JP3

Intelligent Obstruction Sensor (Primary Entrapment Protection)

C35 C36

Brake

UL

Siren

Overlap Delay

Obstruction

Sensor

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Trim Pot Location

(Single Unit Board shown) min.

MAX

26

The Obstruction Sensor detects obstructions in the path of the traveling gate. The Trim

Pot for the Obstruction Sensor adjusts the sensitivity level that triggers the Sensor.

Close

obstruction it will:

Open

1. Stop the gate’s movement and reverse it momentarily.

2. Bring the gate to a resting position.

3. Disable the Hold Open Timer feature until the

Gate Operator receives a new command.

If another obstruction is detected before the gate reaches either limit it will:

1. Stop the gate’s movement.

2. Bring the gate to a resting position.

3. Disable the Gate Operator.

UL325 standard requires an audio alarm to go off after two consecutive entrapment events sensed by the Inherent Entrapment

Protection of the Gate Operator.

The audio alarm will sound for a period of 5 minutes or until the “Stop” Button is pressed (see page 8 for remote installation of a “Stop” Button).

Turning the Trim Pot clockwise increases the sensitivity.

Hold Open

Timer

clockwise decreases the sensitivity.

TECHNICAL SUPPORT 1 800 908 0884 25

Mag.

Lock

N.C.

COM

N.O.

27

Gate Overlap Setting

Setting the Overlap Delay Pot to “0” will cause the master and the slave units to open and close at the same time

A Master/Slave control board is required to operate two gates with a single controller.

Overlap Delay

1.5

Obstruction

Sensor

3 0

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

Slave

Limit Open

Limit Close

Slave

Limit Open

Limit Close

Charger

Power

Low Battery

Limit

Siren

Close other than zero will cause the master unit to delay in opening.

MAG

Open

Hold Open

Timer

30sec

60sec

1sec off

Fail Safe/Secure

Slave

Fail Safe/Secure

Master

Master Open

Inside Outside

Slave Open

Inside Outside

Mag. Lock Guard Station

Outside

Open Commands Safety Connector Radio Station

Master

Brake

Slave

Master Unit Slave Unit

Inside

Opens First

TECHNICAL SUPPORT 1 800 908 0884 27

JP3

C35 C36

Brake

Fail

Safe/Secure

Auto-Open Feature

The Auto-Open feature in Viking Gate Operators enables the following functionality in the event of power failure: a) Open the gate in case of power failure (120 or 220 VAC).

b) Keep the gate at the open position as long as the there is no power.

c) Resume to normal operation when the power has been restored.

The Auto-Open feature allows proper operation while opening in case of power failure for the following devices:

• All accessories,

• All safety devices,

• All entrapment protections.

Fail

Safe/Secure

The only operation that can not be executed while opening in case of power failure is to

CLOSE the gate.

JP3

To enable the Auto-Open feature : Use the

“jumper” provided and place it on the pinheader of JP3, on the terminals close to C35 as the illustration indicates.

C35 C36

Overlap Delay

Obstruction

Sensor

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

min.

MAX

Close Stop Open

Hold Open

Timer

Mag.

Lock

UL

Siren

N.C.

COM

N.O.

Loop Connector 28

Overlap Delay

Obstruction

Sensor

Center

Loop

Safety

Loop

UL

Sensor

Radio

Rec.

min.

MAX

Once you put the “jumper” on the control board the “Check Motor” light will come on

Hold Open indicating that the Auto-Open feature has been

Close Open

Mag.

Lock

N OT – T hiiss ffe

M asstte e d oe ott w

Bo d h tth e

N.C.

COM

N.O.

TECHNICAL SUPPORT 1 800 908 0884 28

UL

Siren

JP3

C35 C36

Brake

UL

Siren

Close Stop Open min.

MAX

Hold Open

Timer

AC

24V

AT

B

24V

HT

IG

N R

OPE re cu

Se

Fa fe/

Sa

FT

N LE

Fail

Safe/Secure r oto ery ery k M att att

B B ec

Ch r r

Low Low er er we we

Po Po arg arg

Ch Ch

.

Rec

OPE

Rad s

Sen

UL k

Loc g.

Ma p

.

N.C

M

Loo pen

CO

OCK

.

v on on

+28

MA ati ati

Gnd

St St v

+28 dio dio

Ra Ra

Rad

Gnd N.O

G. L v

+28

Gnd r

UL cto ne on

Gnd

Gnd pen p C

Reo

Loo

Cen

Gnd

Reo p

OPTIONAL VIKING BLUE INSTALLATION

ter

Loo

Cen sor n

Sen

X ctio

MA tru n.

mi

Obs

1.5

er

30

1 pen

Tim

Off

O

Hold n

60

Ope p

Dela

Match up

Ove s

Exit p nd

Sto

Gnd ma e om e

Strik

C en

Clos

Gnd

Fire n on ati

Ope

St p ard

Sto e

Gu

Clos

D

GN

1. Insert CD into host computer ve p r/S

Sto e

Clos

GN 2. Install MS ActiveSync ( check your y computer, it may already be installed to

Bra ke communicate with a PDA or smart phone.

JP2

3. Install Viking Blue software

6

C3

5

C3

Select Install Viking-Blue for PC (to have the computer to communicate with the Operator)

Low Battery

JP3

Check Motor

N.C.

COM

N.O.

Select Install Viking-Blue for PDA (to have the PDA to communicate with the Operator)

WARNING: If this PDA is a new device, turn off all options when syncing with the computer.

For either installation, follow the steps in the user manual.

4. Plug the Viking Blue Module into the Viking

Gate Operator Control Board.

WARNING: Connecting the plug backwards can result in damage to the Control Board and will render the Viking Blue Module useless.

Use care in connecting the plug to the Control

Board. The pins are small and easily bent.

Match the white dot on the plug to the white dot on the control board (near the JP2 legend as depicted).

5. Install the Jumper (near the JP3 legend depicted). Viking-Blue requires this jumper to operate. The “Low Battery” LED will turn

ON, indicating the Control Board is ready for use with the Viking-Blue Module.

6. Open Viking Blue software on the chosen device.

If you are using the computer:

• Hold the computer near the Gate

Operator.

• Run the application by clicking the icon on the desktop.

• Select “Setting” in the top right of the screen.

If you are using a PDA:

• Hold the PDA near the Gate Operator.

TECHNICAL SUPPORT 1 800 908 0884

• Select “Start” and “Programs”.

• Click the Viking-Blue Application.

• Select “Connection” on the toolbar.

• Click “Search” (looking for available

Viking devices).

• Select the Operator you want to communicate with.

• Click “Connect” to start communication.

The Light on the Viking-Blue module will turn green upon connection to the

Computer or PDA.

Follow the steps in the user manual.

29

For Viking Vehicular Gate Operators

Connect the Solar Panel

Controller as shown.

Use one 24V 80W solar panel or two

12V 40W solar panels.

Solar Input Battery Input Load Input

+ –+ –+ –

+

+

Remove the existing

Power Harness and use the power harness provided.

Remove existing batteries. Use new external batteries of 35 AHr or greater and connect them in series to provide a 24V system.

Radio Station Radio Station Safety Connector Loop Connector

N.O.

COM

N.C.

Power Power

Low Battery Low Battery

Charger Charger

Check Motor Motor Sensor

Lock

Mag.

Rec.

Radio

Sensor

UL

Loop

Safety

Loop

Center

Timer

Hold Open

MAX min.

Sensor

Obstruction

Open Commands Open Commands

Overlap Delay

Open Stop Close

Guard Station Guard Station Master/Slave Master/Slave

Siren

UL

Brake

C36 C35

JP3

Safe/Secure

Fail

30 TECHNICAL SUPPORT 1 800 908 0884

Safety Connector Loop Connector

Safe/Secure

Fail

Open Commands Open Commands

For Viking Vehicular Gate Operators

W AR NIIN G – olla an ell m usstt b e U Liisstte d,, C

STEP 1

Use a 24V solar panel or two solar panels of 12V in series with a total capacity of 80 Watts..

24 VDC

Panel

Motor Sensor Check Motor

Low Battery Low Battery

Power Power

Charger Charger

12 VDC

Panels

+

+

Connect To Gate

Operator Input Block

Lock

Mag.

N.O.

COM

N.C.

Radio Station Radio Station

STEP 2

Connect the solar panel cables to the power harness as shown. Make sure you cut the wires coming from the toroidal transformer.

STEP 3

Replace the existing batteries with a battery pack of 35AHr or greater.

STEP 4

Refer to the maps provided to get an idea about the number of cycles the gate will be operated per day.

This figure is for a single gate operator with just: a) One Radio reiver, b) One low voltage low current loop detector and c) One low voltage, low current photo cell

Number of

Cycles per Day*

14

12

10

8

5

2

*With a 80 Watt (24VDC) Panel System.

January

Cut the Leads to the Toroidal

Transformer

Connect Leads from

Solar Panel(s), Polarity is not important

+

+

Reuse Existing

Battery Fuse Holder

July

+

Red Wire

Black Wire

Connect New

Batteries to

Existing Leads

Observing Polarity

1. The greater capacity of the batteries, the longer the system will operate on cloudy days.

2. If more specific information is needed, please consult with Viking Access Systems.

For more information regarding solar energy refer to http:/www.nrel.gov.

Rec.

Radio

Sensor

UL

Loop

Safety

Loop

Center

Timer

Hold Open

MAX min.

Sensor

Obstruction

Open

Overlap Delay

Stop Close

Guard Station Guard Station Master/Slave Master/Slave

Siren

UL

Brake

C36 C35

JP3

TECHNICAL SUPPORT 1 800 908 0884 31

VIKING PIPE STAND

Part No. VA-X9PS

For Viking X-9 Vehicular Gate Operator

Standard Features

• Main pieces made of 1/4” thick material

• All hardware included

When installing the Pipe

Stand Assembly, refer to Plan of Installation in the X-9 installation manual.

14.56"

6.36" with 2-1/2” IPS Pipe

(2.875” OD)

9.5"

Gate

3.00"O.D. Pipe

(Maximum)

Grade Level

Consult Local Codes for Depth and Concrete

Requirements

Pipe Stand

X-9 Gate

Operator

U-Bolt

(2 places)

Mounting Bolt

Washer

Washer

Mounting Nut

Note:

All Mounting Hardware

Supplied with Pipe Stand

X-9 Gate Operator

(sold separately)

32 TECHNICAL SUPPORT 1 800 908 0884

29

Gate does not run – Motor Sensor indicator comes ON

Check all motor connections to be fully engaged. Refer to page

18 and 19.

Ensure that the motor connections are: a) Properly connected; b) Tight enough and; c) Match color code.

Refer to page 15.

Check the 15 Amp fuse in the control board

Gate does not run – Motor Sensor indicator is OFF

Check all motor connections to be fully engaged. Refer to 15.

Check that limit switches are connected to the common and the normally close position refer to page 15.

Check that all motor cable connections, junctions and extensions are properly connected and color-coded.

Refer to page 15.

Check that the stop command is not active. Refer to page 8 and 25

Check that the UL command

(photo beam and/or edge sensor) is not active. Refer to page 6, 7 and 22.

Ensure that you external accessories are working properly.

Check that the vehicular loop detectors are working properly.

Refer to page 20, 21 and 22.

Check that the radio command is not active. Refer to page 23.

Check the 4 Amps fuse in the control board

Ensure that you power cables are adequate in voltage and properly connected. Refer to page 17.

Gate does not run – Power failure

Check the 15 Amp battery fuse.

Refer to page 16

Check the battery connections and cables.

Check the voltage of the battery.

Gate does not run – Obstruction sensor ON and audio alarm is SOUNDING

Ensure that the gate path is clear of obstructions.

Note: To stop the audio alarm, use the stop command. Refer to page 8 and 25.

If necessary, adjust the trim pot for the obstruction sensor.

Refer to page 26

Gate runs, stops and reverse momentarily – Obstruction sensor ON and audio alarm OFF

Ensure that the gate path is clear of obstructions.

Check for proper functionality and lubrication of the gate and hardware (hinges and the like).

Adjust the trim pot of the obstruction sensor. Refer to page 26.

Gate ignores the limit switches

Check that the open limit switch and close limit switch are in the corresponding place.

Refer to page 15.

Check that all motor cable connections, junctions and extensions are properly connected and color-coded.

Refer to 15.

Ensure that the motor cable is away from sources of electrical interference, such as a) Electric motors b) Electric fences c) Power lines

Check that the limit switch is not faulty

Check that wires to the limit switch are not shorted.

Note: To minimize effects cause by electrical interference use twisted pairs of cables with the shield grounded.

TECHNICAL SUPPORT 1 800 908 0884 Se habla Español 33

Gate does not open or close

Check all motor connections to be fully engaged. Refer to page

15.

Check that limit switches are connected to the common and the normally close position refer to page 15.

Check that the UL command

(photo beam and/or edge sensor) is not active. Refer to page 6, 7 and 22.

Check that the vehicular loop detectors are working properly.

Refer to page 20, 21 and 22.

Ensure that you external accessories are working properly

Automatic close does not function

Check that the trim pot of the hold open timer is set to the proper time delay. Refer to page 23.

Note: Hold open timer closes the gate automatically once the gate reaches the limit open.

The time delay to close is set by the trim pot.

To turn this system off turn the trim pot all the way clockwise.

Gate opens in the opposite desired direction

Verify your motor cable is connected to the proper connector. Refer to page 18 and 19.

Check that all motor cable connections, junctions and extensions are properly connected and color-coded.

Refer to 15.

Check that the stop command is not active. Refer to page 8 and 25.

Check that the radio command is not active. Refer to page 23.

Verify proper functionality of:

Photo beam(s)

Loop Detectors

Radio Receiver that may prevent closing the gate.

On a Master/Slave installation, one gate runs in the opposite direction

Check the motor and limit switch wiring. Refer to page 15 and 19.

Verify that one unit is connected as open inside and one unit is connected as open outside. Refer to page 19.

34 TECHNICAL SUPPORT 1 800 908 0884 29

Gate opens after few second delay

Set the overlap delay trim pot to 0. Refer to page 27.

Note: Overlap trim pot is normally recommended to use in overlapping gates. Refer to page 27.

Gate opens. Closes or stops on its own

Check that your external devices are working properly

Check that your wires from your accessories are: a) Not shorting together b) Not shorting a power line c) Not shorting to metal or earth ground.

X-9 unit runs slower than normal

Set the overlap delay trim pot to 0. Refer to page 27.

Note: Overlap trim pot is normally recommended to use in overlapping gates. Refer to page 27.

‘Charger’ LED off. Gate does not run - alarm sounds upon any input command

Check the 4 Amp fuse on the control board.

Check the 3 Amp fuse on the

EMI control board. Refer to page 17.

Make sure the incoming AC line is properly connected.

Refer to page 17.

Check the incoming high voltage power supply.

Check the proper selection of power supply (120/220 VAC).

Refer to page 17.

Verify the EMI board by reading high voltage across the

(4) blue and red wires at the terminal block connections.

Battery voltage reads zero or very low

Ensure the batteries are connected as follows: a) Left battery - Black terminal connected to the black wire from the harness (jacketed wire) b) Left battery - Red terminal connected to the red wire from fuse holder c) Right battery - Black terminal connected to the red wire from fuse holder d) Right battery - Red terminal connected to the red wire from the harness (jacketed wire)

TECHNICAL SUPPORT 1 800 908 0884 35

Notes

Notes

Notes

our continuous commitment to excellence

Viking Access Systems is continuously working hard to identify and design products that will appeal to the industry and it’s needs. As technology continues to advance, we have developed a completely efficient and intelligent line of gate operators to meet the changing demands. These machines offer; full UL325 and UL991 compliance, soft-start and soft-stop, intelligent obstruction sensors, continuous operation (100% duty cycle) and extreme power efficiency. Innovative features include; adaptive and self-learning algorithms, redundancy design in both hardware and software to ensure operation and functionality, protection from lightning, short circuit and power surges, and our exclusive helical gearing offering the highest efficiency rating in the industry. Our entire product line is continually modified and improved based on the latest technology and our customer’s valuable feedback. The results are products that offer accuracy, efficiency, reliability and performance, all in sleek, high-tech designs.

We pledge to continue establishing ourself as the leader in high quality, innovative gate operators by developing “Next Level” technology. We are committed to providing safety and convenience with innovative solutions for every security gate need.

VIKING

standard features and operator specifications

UL325 and UL991 Listed by Underwriter Laboratories (UL) • Accessible manual release via key operated mechanism • Standard Auto Open feature • Easy solution for complex installations • Elegant design, appealing to any architectural project •

HIgh impact resistant and UV protected plastic cover • Opening up to 130° • Operation speed of 10 to 13 seconds per 90° • 100% duty cycle under very wide temperature range • Very low power consumption • 800 cycles of operation on backup battery

(500 lb. gate and 12 ' length) • Intelligent speed control with smooth start and stop, self-adjust system • Modulated speed regulator prevents exceeding operating speed that may reduce the service life of the gate operator and/or installation • Intelligent obstruction detection with adjustable sensitivity • Overlap delay that holds one gate momentarily by an adjustable time while the other gate is operating (Master/Slave installation with overlap gates) • Built-in protection against lightning strikes or similar electrical surges • Inherent overload protection in the regulated power supply for external accessories with multiple devices of protection • Modular connectors for easy installation • Solar panel and low voltage wiring compatibility • 24

VAC auxiliary power

Viking Access Systems

Phone 800.908.0884 Fax 949.753.1640

631 Wald Irvine, CA 92618 www.vikingaccess.com

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