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VIKING
installation instructions and safety information
VIKING BLUE ENABLED
SOLAR EFFICIENT OPERATION
class I, class II, class III, and class IV residential and commercial vehicular swing gate operator
The standard specifications and features of the X-9™ gate operator showcase the commitment made in its concept and design. Whether it’s the simple, clean installation, energy efficient operation, or advanced battery backup function, this operator stands alone in its class. Included with the standard package are high quality direct burial cable, the complete control center and the X-9™ operator.
the viking X-9
™
swing gate operation
X-9 Vehicular Gate Operator • Revision C3 • November 2009
Item Description
1 Cover, Plastic
2 Motor/Gear Unit
3 Chassis, Motor/Gear
4 Strain Relief
5 Arm Assembly, Articulated
6 Holder, Limit Switch
Part No.
VAX9PC
VAX9MO
VAX9CH
VAX9ST
VAX9AA
VAX9LSH
7 Limit Switch (2)
8 Cam, Limit Switch
9 Terminal Block
10 Key Release
VAX9LS
VAX9LCS
VAX9TB
VAX9KR
11 Cover Screw
12 Positive Stop Extension
VAX9CS
VAX9PSE
13 ECU Box (Industrial) VA-ECUBB
14 Control Board (Single/Master-Slave) DUPCB10 / DUMSCB10
15 Mounting Plate (Single/Master-Slave) ECUMPS10 / ECUMPMS10
16 EMI Board DUEMI10
17 Battery DUBA12
18 Battery Fuse Holder VABFH
19 Motor Harness
20 Power Harness
21 Alarm
22 Toroid Transformer, 10 awg
ECUMTHRN
DUPHC
DUAL10
DUTT20
23 ECU Access Key
24 ECU Key Cylinder
25 Reset Switch
26 Fuse Kit
27 Radio Antenna Kit
28 Strain Relief
29 Warning Placard
30 7-Conductor Cable, 16 ga.
ECUKEY
ECUKEYC
ECURW
DUFSK10
VARAK
DH3/4NMCC
DUWPA
VA-CB16
23 24
25
20
14
18
15
26 27 28
19
30
29
13
21
Overall Dimensions
1.50"
22 17 16 i
.394"
2.36"
0.985"
7.874"
19.685"
8
10
6
7
11 (2)
12
4.33"
13.9
75"
14.724"
5.90"
4.33"
WARNING - For
Installation By Qualified
Personnel Only.
5.12"
Gear/Motor Unit
Left or Right
TECHNICAL SUPPORT 1 800 908 0884
1
9
2
3
4
5
Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Important Safety Information
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6
Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Audible Alarm Reset Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Plan of Installation – Open Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Plan of Installation – Open Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Gate Operator Installation
Step 1 through 7 – Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 8 through 9 – Limit Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Opening/Closing Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Reference Wiring Diagram; Limit Switch Connections . . . . . . . . . . . . . . . . . . . .15
Control Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Electrical Installation
Electrical Installation (120/220 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Single Unit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Master/Slave Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Vehicular Loop Detector Installation
Loop Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Accessory Connections
Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Radio Receiver; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Viking Electromagnetic Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Magnetic Lock; Solenoid; Guard Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Special Features
Intelligent Obstruction Sensor (Primary Entrapment Protection) . . . . . . . . . . . . .26
Gate Overlap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Auto-Open Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Optional VikingBlue Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Optional Solar Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31
Pipe Stand Mount Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35
TECHNICAL SUPPORT 1 800 908 0884 1
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF
THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the manual release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. Every gate operator installation M ST against entrapment, such as edge sensors and photo beams more in particularly in places where the risk of entrapment is more likely to occur.
9. SAVE THESE INSTRUCTIONS.
IMPORTANT INSTALLATION INSTRUCTIONS
1. Install the gate operator only when: a) The operator is appropriate for the construction of the gate and the usage Class of the gate
(refer to page 5), b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, c) ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving AND AWAY FROM THE GATE
PATH PERIMETER,
2 TECHNICAL SUPPORT 1 800 908 0884
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT INSTALLATION INSTRUCTIONS Continued
6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
8. All warning signs and placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible to persons located on the side of the gate on which the placard is installed.
9. For gate operators utilizing a non-contact sensor (Photo beam or like) in accordance with section 31.1.1 of the UL325 standard: a) See instructions on the placement of non-contact sensors for each Type of application (refer to page 6), b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier (refer to page 6).
d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
10. For a gate operator utilizing a contact sensor (Edge sensor or like) in accordance with section 31.1.1 of the UL325 standard: a) One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate (refer to page 7).
b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
d) A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
e) A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
f) One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge (refer to page 7).
g) One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
h) Use only Miller Edge Model MGR20 or MGS20 edge sensor to comply with UL325
TECHNICAL SUPPORT 1 800 908 0884 3
WARNING - Not following these instructions may cause severe injury or death to persons.
MAINTENANCE
Remove the Power Harness from the Control Board (refer to page 17)
• Clean and lubricate the turning pins and gate hinges using the recommended lubricant.
• Check that all mounting hardware of the gate operator is properly tighten.
• Ensure that the gate moves freely.
• Check for corroded parts and replace if necessary.
• Check the battery for the following:
Battery connections must be free of corrosion.
Battery voltage must be 26 VDC (fully charged battery).
Reconnect the Power Harness for the Control Board (refer to page 17)
• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).
• Check and confirm the operation of all installed accessories.
• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold
Open Timer (refer to page 20 to 27)
• Check and confirm the operation of the manual release (refer to page 7)
• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT
FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user.
Read them carefully as they contain important indications for the safe installation, use and maintenance.
• These instruction must be kept and forwarded to all possible future users of the system.
• This product must be used only for that which it has been expressly designed.
• Any other use is to be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or unreasonable use.
• Avoid operating in the proximity of the hinges or moving mechanical parts.
• Do not enter the path of the moving gate while in motion.
• Do not obstruct the motion of the gate as this may cause a situation of danger.
• Do not allow children to play or stay within the the path of the moving gate.
• Keep remote control or any other control devices out of the reach of children, in order to avoid possible involuntary activation of the gate operator.
• In case of break down or malfunctioning of the product, disconnect from the main power source. Do not attempt to repair or intervene directly, contact only qualified personnel for repair.
• Failure to comply with the above may create a situation of danger.
• All cleaning, maintenance or repair work must be carried out by qualified personnel.
• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s instructions on maintenance of the gate and operator carried out by qualified personnel.
• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
Installer:
_____________________________________________________ ____________
Signature Date
Contact: _________________________________________________________
_________________________________________________________
4 TECHNICAL SUPPORT 1 800 908 0884
5
CAUTION: To Reduce the Risk of Fire or Injury to Persons
a) Use only the following type and size of battery(ies): Yuasa NP7-12 b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible disposal instructions. c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic fi swallowed.
d) Exercise care in handling batteries in order not to short the battery with conductying materials such as rings, bracelets and keys.
e) Change the battery(ies) provided with or identified for use with this product only in accordance with the instructions and limitations specified in this manual.
f) Observe proper polarity orientation between the battery(ies) and charging circuit.
g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products employing more than one user replaceable secondary battery).
h) A battery-operated product employing a secondary battery supply intended to be charged within the product shall contain specific instructions concerning the proper method of charging.
UL325 Gate Operator Classification
GLOSSARY
RESIDENTIAL VEHICULAR GATE OPERATOR
CLASS I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
CLASS II – A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR
CLASS III – A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR
CLASS IV – A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Install the gate operator only when:
The operator is appropriate for the construction of the gate and the Usage Class of the gate.
TECHNICAL SUPPORT 1 800 908 0884 5
Fail
Safe/Secure
JP3
C35 C36
Brake
UL
Siren
Close
Overlap Delay
Stop Open
IMPORTANT SAFETY INFORMATION
Loop Loop Sensor Rec.
WARNING - Not following these instructions may cause severe injury or death to persons.
Low Battery
min.
is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Photo Beam (non-contact sensor) Installation
Secondary Entrapment Protection
Hold Open
Timer
Lock
Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
Make the electrical connections of the photoelectric sensor as described here in this page.
Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and
N.C.
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
N.O.
Turn Switch to 'Light On'
Position
Omron
Model
E3K-R10
Shown
Connection '1' (C1)
Connection '3' (NC1)
24 VDC Power Connections
24 VDC Power Connections
Photo Beam Unit
Gate in Open Position
Potential Entrapment
Area (Shaded)
Reflector
6
One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Consult the installation manual for the UL325 device (photo beam or like) for detail information about the usage, installation and maintenance
TECHNICAL SUPPORT 1 800 908 0884
Fail
Safe/Secure
JP3
C35 C36
Brake
UL
Siren
Overlap Delay
Obstruction
Sensor Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Close min.
MAX
Stop Open
IMPORTANT SAFETY INFORMATION
Hold Open
Timer
IMPORTANT SAFETY INFORMATION
Mag.
Lock
WARNING - Not following these instructions may cause severe injury or death to persons.
N.C.
N.O.
3-Sided Edge Sensor
3-Sided Edge Sensor
Edge sensor or like must be installed to reduce the risk of entrapment.
Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325
One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.
1. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
2. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
Manual Release
When manual operation is required:
Remove the cover, locate the chained key and turn the key to push the locking-pin down.
At end of operations, lock the geared motor again by releasing locking-pin.
Attention: Lock and release operations MUST be performed with motor NOT RUNNING.
TECHNICAL SUPPORT 1 800 908 0884 7
Fail
Safe/Secure
WARNING - Not following these instructions may cause severe injury or death to persons.
Audible Alarm Reset Switch Installation
Manual Reset for the Audible Alarm detected by the primary entrapment protection of the gate operator (obstruction sensor).
The audible alarm will continue to sound for 5 minutes or until a stop command gets actuated.
C35 C36
The Stop command can be actuated in two different forms
1. Using the Built in Stop switch on the Control Box or
Overlap Delay
Obstruction
Sensor
2. Using an External Stop button within the sight of the gate, away from moving parts of the gate and out of reach of children.
min.
MAX
3. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching
Hold Open
Timer
Close Open
4. The Stop and/or Reset button must be located in the line-of-sight of the gate.
Activation of the reset control shall not cause the operator to start.
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Mag.
Lock
N.C.
COM
N.O.
STOP
UL
Siren
5'
Minimum
Manual Stop
Button
Warning Placard Installation
N.O.
COM
ST
OP
8
All Warning Signs and Placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible.
TECHNICAL SUPPORT 1 800 908 0884
CAUTION -
FOR USE WITH GATES OF A MAXIMUM OF 14 FT IN LENGTH AND 600 LBS. IN WEIGHT.
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS:
This is NOT a pedestrian gate operator Do NOT Install the gate operator to lift gates
14'-0"
OPEN
STOP
CLOSE
14’ maximum gate length
600 lb.
MAX.
600 pounds maximum gate weight
Locate Control Buttons:
1. Within sight of the gate,
2. At a minimum height of 5 feet so small children are not able to reach it, and
3. Away from all moving parts of the gate.
Specifications
Maximum Gate Length:
Maximum Gate Weight:
14 feet
600 lbs.
Maximum Aperture Angle:
Power Requirements:
130 deg.
120 VAC Single Phase at 2 Amps
Or
220 VAC Single Phase at 1 Amp
Maximum Operating Temperature: -20°C (-4°F) to 70°C (158°F)
TECHNICAL SUPPORT 1 800 908 0884 9
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
Swinging gates shall not open into public access areas.
Outside
C:
23-1/2"
G:
4.33"
Ref.
A: 15-3/4" Max.
H:
2.55"
Ref.
Gate in Closed Position
Note: When application dictates dimension (A) to be between 12”-18”, both the Primary and
Secondary arms may be extended EQUALLY, up to
6” each. Do not allow the condition below to occur.
90
°
Opening
F:
15-1/2"
Min.
Gate in Open Position
Figure A – 90° Opening
Outside
7-1/4"
Max.
C:
19-1/2"
G:
4.33"
Ref.
H:
2.55"
Ref.
Gate in Closed Position
120
°
Opening
F:
15-1/2"
Min.
Inside
Figure B – Up to 120° Opening
Open Inside Plans of Installation
10
Note: Varying from the dimensions shown may severely affect the speed and performance of the gate operator.
TECHNICAL SUPPORT 1 800 908 0884
Gate in Open Position
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
Swinging gates shall not open into public access areas.
Outside
Gate in Open
Position
90
°
C:
19-1/2"
Gate in Closed Position A:
11-3/4"
Max.
G: 4.33"
Ref.
H:
2.55"
Ref.
Inside
Figure C
Open Outside Plan of Installation
Note: Varying from the dimensions shown may severely affect the speed and performance of the gate operator.
TECHNICAL SUPPORT 1 800 908 0884 11
CAUTION - If mounting bar is not welded to a frame member that runs the full length of the gate, the gate operator may damage the gate. Do not weld the bar or backing plate to a few pickets.
STEP 1
Check the integrity of the gate structure and sufficiently sturdy such as pivot points are properly lubricated and surfaces are free of rust.
a) Remove the Motor/Gear Assembly from its package. NOTE - The cover is not secured.
b) Disassemble the geared motor from the mounting chassis.
STEP 2
Position the pivot bracket in accordance with figure A, B or C on page 10 or 11 and the drawing at the right.
Tack weld the bracket in place. For non-ferrous gates the bracket can be bolted in place.
1-1/2"
5.90"
14.173"
5.90" 1.181"
3.937"
Motor/Gear Chassis
STEP 3
Chassis Installation:
Chassis can be welded to the gatepost. In the case of a non-ferrous post, anchoring the chassis may require an additional embedded bracket or special anchoring hardware to ensure the longevity of the installation.
12
Note: Depending on type of anchor used, it may be required to enlarge the holes in the mounting chassis.
TECHNICAL SUPPORT 1 800 908 0884 16
STEP 4
Remount the geared motor on the chassis accordingly.
17
STEP 5
Attach the Articulated Arms with the
Positive Stop Extension to the Pivot Bracket and the Motor/Gear Assembly.
NOTE - Additional holes are provided in the
Pivot Bracket to assist with proper installation
STEP 6
With the cover off, perform the Manual
Release procedure as shown at the bottom of page 7. The gate can now be moved manually.
Ensure that the gate and gate operator move freely.
Once it is determined the operator will work properly, remove the operator and complete the welding process.
STEP 7
Remount the gate operator. Lubricate the moving parts (the bushings on the articulated arm) and tighten the self-locking nuts in such a way as to not restrict arm movement. Leave the cover off until the
Limit Switches have been adjusted.
TECHNICAL SUPPORT 1 800 908 0884
Check Operation
Through Entire
Range of
Movment
13
Limit Switch Setup
STEP 8
A. Loosen the screws on the limit switch cams and position the cams to the desired locations. There are additional holes provided in case of a wide or tight angle of opening or closing.
B. Move the gate manually and ensure that the limit switch gets actuated at the desired open and closed position. The limit switch will click when engaged by the limit cam.
C. Retighten the screws on the limit switch holders once the proper position has been determined.
CAUTION – DO NOT OVERTIGHTEN
SCREWS!
D. Run the unit 2 full cycles without interruption (from limit to limit) to execute a “Learn Cycle.”
E. Fine-tune the adjustment of the Limit
Switch Cams.
F. With gate in the fully closed position, adjust the Positive Stop by moving the bolt to make firm contact with the
Primary Arm.
G. Lock the bolt’s position by tightening the nuts on each side of the bracket against each other.
Note: Leave cover off until after the installation of the control box and the electrical installation. Verify that the operator opens and closes to the desired position under power. Make any adjustments as necessary.
STEP 9
Replace the cover and secure it with screws provided after finishing final adjustments.
Limit Switch
Holder
Position Cam to Suit
Additional Cam
Mounting Holes
Tighten Clamping
Screw Securely
Before Adjusting
Cams
Adjust the Bolt
To Make Firm
Contact with the
Primary Arm
Tighten Both
Nuts Against
Each Other
Note: Be aware that the Positive
Stop Extension DOES NOT trip the Obstruction Sensor, it is only designed to eliminate freeplay in the arms when the gate is full closed.
14 TECHNICAL SUPPORT 1 800 908 0884 18
Opening/Closing Setup:
To have the gate operator slow down prior to reaching its limits use the following steps:
1. Setup the limit switches manually at the desired open and close position.
2. Allow the gate operator to run a full open and close cycle (from limit to limit) without interruption.
Note: During the first full open and close cycle: The gate operator doesn’t slow down prior to reaching its limits. During subsequent cycles: The gate operator will slow down prior to reaching its limits.
3. Verify that the gate opens and closes to the desired position.
To change the open or close limit position(s) the following steps MUST BE taken:
A. Reset the gate operator by performing one of the following steps:
Slow i. Disconnect the Power Harness Connector (see page 17) or ii. Disconnect the Motor/Limit Harness Connector
Fast
(see page 18 or 19) or iii.Actuate both limits at the same time
Slow
B. Repeat steps 1,2 and 3.
Reference Wiring Diagram
Connect the lead wires as shown
Note: Use this wiring diagram as a guide to connect the wires to the motor unit.
To Limit
Switches
Oran ge
Ye llo w n
Br ow
Re d
Wire Lead
From Control Box
To Motor
Blu e
Blac k
Limit Switch Connections
The Limit Switches are wired as shown
C
O
M
N
0
N
C
N
C
N
0
C
O
M
Yellow
Orange
Brown
Red
TECHNICAL SUPPORT 1 800 908 0884 15
16
WARNING - If the control box is not mounted properly it may fall, causing damage and/or injury. The control box weight is approximately 40 lbs. Be sure that the substrate being mounted to and the fasteners being used are appropriate to support the weight of the control box.
1. Remove the control board mounting plate.
The plate is held in the box by four screws.
17"
2. Position the control box in the desired place and mark the mounting holes.
Prepare the holes to receive the anchors/fasteners.
16"
Depth: 6.5"
3. Position the control box and secure it to the mounting surface using the sealed washers provided (place the rubber side of the washers against the inside of the control box).
Note: Depending on type of anchor used, it may be necessary to enlarge the mounting holes in the control box.
Mounting Fastener
(Customer Supplied)
Sealed Washer
(Supplied with Unit)
Control Box
Mounting Surface
TECHNICAL SUPPORT 1 800 908 0884 15
JP3
C35 C36
Brake
UL
Siren
Caution – Do not connect the power harness to the board until the installation is ready for verification.
Power Harness
The X-9 Gate Operator requires a single phase
AC line to operate and charge the batteries.
1. Turn off the main switch or breaker for the power line being used.
2. Move the selector switch on the Incoming
Voltage Selector to the proper position
(115 for 110 to 120VAC, 230 for 200 to 240VAC).
3. Connect the incoming power wires to the terminals as shown in the illustration.
4. Turn on the main switch or breaker once check and adjustments.
5.
To verify that there is AC power to the system, check that the ‘Charger’ LED on the
Control Board is on.
Auxiliary Power Connection.
See page 29 for further details.
White
Green
Red
Black
To
Transformer
EMI
Board
Close
Tips for proper ground installation
A good ground in a gate operator installation will minimize or prevent damage to the operator cause by natural events such as lightning strikes.
The following will provide a guideline for
Obstruction
Sensor
Center Safety UL Radio
Rec.
reference. min.
MAX
2. Consult your city code and be aware of under-ground services in the site of the gate operator to prevent inconveniences.
Hold Open
3. Use always a single bonding point for
Stop
4. All ground wires must be as short and as thick as possible.
5. Prevent unnecessary turns or loops in all ground wires.
Mag.
Lock
N.C.
COM
N.O.
3A FUSE
N
Part # VAEMI d n u ro
P
E ar th
G ro n u d
Earth Ground
Ground Rod
TECHNICAL SUPPORT 1 800 908 0884 17
Single Unit Connections
Connect the wires from the motor unit to the terminal block mounted next to the control board. Match wire colors to the terminal block.
Match
Colors
Connect the wire harness to the “OPEN
RIGHT” connector if the gate opens towards the right side. Connect the wire harness to the “OPEN LEFT” connector if the gate opens towards the left side.
Limit
18
Limit
3
Open
1.5
0 min.
MAX
Limit
Open
60sec
30sec
1sec off
N.O.
COM
N.C.
1.5
3 0 min.
MAX
Limit
60sec
30sec
1sec off
TECHNICAL SUPPORT 1 800 908 0884
N.O.
COM
N.C.
Master/Slave Connections
A Master/SlaveControl Board is available, when required, to run two gate operators in synchronous mode.
UL
Siren
Mag. Lock
MAG
LOCK
Close Stop
Guard Station
Slave
Limit Open
Limit Close
Slave
Limit Open
Limit Close
Overlap Delay
Obstruction
Sensor
Radio
Loop Loop Sensor Rec.
wires from the motor units as shown in the diagram below. Insert the connectors in the proper receptacles on the Master/Slave
Control Board. The ‘Slave’ gate opens first
Hold Open using the Overlap Delay (see page 28). If the
Slave
Charger
Power
Low Battery
Fail Safe/Secure
Master
Master Open
Inside Outside to the ‘Outside’ receptacle, if the gate opens in a counter-clockwise direction, connect to the ‘Inside’ receptacle
Open Commands Safety Connector Radio Station
Slave Open
Inside Outside
Master
Brake
Slave
Blue
Black
Free
Yellow
Brown
Red
Orange
Open
Open
Connect to ‘Outside’ Connect to ‘Inside’
TECHNICAL SUPPORT 1 800 908 0884 19
20
Ou tsi de
Ou tsid e
Re op en
Lo op
Note: Not all loops may be necessary for every installation. Check local regulations and accepted bestpractice design requirements.
Ce nte r L oo p
Ins ide
Re op en
Lo op
Ex it L oo p
Ins ide
Dimension A – 5’ for Single Gate Operator
6’ for Master/Slave Gate Operator
5'
Outside
Reopen
Loop
A A 5'
Center
Loop
Inside
Reopen
Loop
5'
Make Even with Open Gate
5'
Exit
Loop
Gate in Open Position
TECHNICAL SUPPORT 1 800 908 0884
W AR NIIN – C on ulltt tth e iin attiio n iin atte me vve hiiccu arr llo op ovviid ette ed orr m an uccttiio nss ffrro m tth oo p d a g uiid orr m an err.. T he wiin g erre ntt rre uiirre en ayy b e rre qu byy tth e
Guidelines for Vehicular Loop Detector Installation
1. Prevent sharp corners in the geometry of the loop sensor.
2. Install the appropriate number of turns for your loop geometry based on the loop perimeter. Use
Table C (below) as a guide.
3. Use XLP (cross-linked-polyethylene) type of wire. This wire reduces the effects of moisture and other environmental events in altering the functionality of the vehicular loop detector.
4. Twist the lead wire at least 6 turns per foot.
5. Use BACKER-ROD to minimize damage to the loop detector wire prior to using the sealant.
6. Place the loop detector wire and adjust the sensitivity of the vehicular loop detector unit in a way to minimize the effects of the gate over the loop detector wire.
IMPORTANT – Some of the following parameters may affect the proper functionality of the vehicular loop detector (consult the installation manual and the manufacturer of the vehicular loop detector).
• Gate size,
• Number of turns in the loop sensor wire;
• Distance from the loop sensor wire to the gate either at the open or close position.
Saw Cut
1" Min.
Sealant
Backer-Rod
Vehicular Loop
Detector Wire
(3 Turns Shown)
Table C – Recommended Number of Turns
Perimeter in Feet Number of Turns
10
20
5
4
30-40
50-100
3
2
Provide Additional Saw Cuts to Eliminate Sharp Corners
1/8" to 1/4" Saw Slot
Continuously Wind Wire in Loop Slot for the
Required Number of Loops
(2 Loops Shown)
Twist Wire Outside the
Loop 6 Twists/Foot
Until Its Connection to the Loop Detector
TECHNICAL SUPPORT 1 800 908 0884 21
Fail
Safe/Secure
JP3
C35 C36
Brake
UL
Siren
JP3
C35 C36
Overlap Delay
Obstruction
Sensor
Fail
Safe/Secure min.
MAX
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Hold Open
Timer Brake
ACCESSORY CONNECTIONS
Close
JP3
Stop Open
Open Commands
Overlap Delay
C35 C36
1
UL
Siren
Overlap Delay
Obstruction
Sensor
Fail
Safe/Secure
2
Connection Locations
(Single Unit Board shown)
Brake
Vehicle loop detectors must be installed to
Open decrease the possibility of vehicle entrapment on the gate (see page 20).
The SECONDARY ENTRAPMENT
PROTECTION like the edge sensor and the photoelectric beam MUST BE PART
OF EVERY SINGLE INSTALLATION to
Siren prevent pedestrian or animal entrapment (see pages 6 and 7).
The edge sensor and/or the photoelectric
Sensor min.
1
2
MAX
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Hold Open
FIR
E
Fire
Override
Keypad
Safety Connections
Exit
Loop
Detector
Mag.
Lock
N.C.
COM
N.O.
Mag.
Lock
N.C.
COM
N.O.
min.
MAX
Close Stop Open
Hold Open
Timer
Reopen Photo Beam
Center
Lock
Loop
Detector
N.C.
COM
Edge Sensor a photo beam unit can be used as shown.
Photo
Beam
Outside
Inside
22
Photo
Beam
TECHNICAL SUPPORT 1 800 908 0884
Fail
Safe/Secure
JP3
C35 C36
Brake
UL
Siren
JP3
Overlap Delay
Obstruction
Sensor min.
MAX
Center
Loop
Safety
ACCESSORY CONNECTIONS
Radio UL
Loop Sensor Rec.
Radio Receiver
Note: All controls are normally open.
When connecting the Radio Receiver carefully verify the proper connections.
The maximum voltage that the control board provides for external accessories is the
Hold Open
Timer
Close Stop Open
C35 C36
Brake
UL
Siren
Close Stop will remain shut down until the short is corrected.
COM
NO
Gnd
+24VDC
N.C.
COM
N.O.
External
Accessories
The control board provides two modes of operation that a radio receiver can control the gate:
Open-Stop-Close
Fail
1. By having the radio receiver connected as illustrated and with the Hold Open Timer
OFF (see below):
Every command of the radio transmitter will control the gate as follow: a) First command opens the gate, b) Second command stops the gate and c) Third command closes the gate d) Any subsequent commands will continue in the same order to control the gate.
This type of configuration is not recommended for a commercial installations.
Open Only
2. By having the radio receiver connected as
Overlap Delay
Obstruction
Sensor
1
Center
Loop
2
Safety
Loop
MAX
(Single Unit Board shown)
1
Each command of the radio transmitter is
ALWAYS AN OPEN COMMAND to the gate.
Hold Open Timer
Hold Open
Timer
2
Open of time, prior to closing automatically.
Set the Timer to the desired time, from 1 to
N.C.
60 seconds.
COM
If this feature is not needed, turn the Trim
Pot clockwise to the “off” position.
Note: The Hold Open Timer affects the “radio receiver command” and the sequence of operation for the gate (see page 23).
TECHNICAL SUPPORT 1 800 908 0884 23
MM--22
™
Standard Features
• Mounting base with electrical box
• 24VDC Plug-in transformer
• 12VDC or 24VDC operation
• 500mA at 12VDC operation
• 250mA at 24VDC operation
• 1300 pounds of holding force
Mounting Plate
Floating Plate
Magnetic Lock
Mounting Plate/
Juction Box
Floating Plate depending on number of spacers used
Flexible Washer
Mounting Plate/Juction Box
(Weld to Post)
Magnetic Lock
Mounting Screw (4)
Floating Plate and
Magnetic Lock
7.5"
Plate
Cover Plate
10.625"
External supply for the magnetic lock must be provided. This will prevent rapid drainage of the battery in the event of power failure.
Relay Contact 10A-250VAC
Connection Location
2.100"
3.000" to
3.125"
(example)
24VDC Transformer
(Supplied with Lock Kit)
4-wire Cable
(Supplied with
Lock Kit)
Magnetic
Lock
Green
Black
White
Red
24VDC
Radio Station
Radio Station
N.O.
COM
N.C.
24
This Magnetic Lock is an OPTIONAL ACCESORY available from
Viking Access Systems. Please order part number VA-MAG13.
12VDC
Transformer
TECHNICAL SUPPORT 1 800 908 0884
4-wire Cable
(Supplied with
Lock Kit)
Magnetic
Lock
Motor Sensor
Motor Sensor
Low Battery
Low Battery
Power
Power
Charger
Charger
Mag.
Lock
Lock
Mag.
12VDC
Green
Black
White
Red
Loop Connector
Safety Connector
Radio
Radio
Rec.
Rec.
UL
UL
Sensor
Sensor
Safety
Safety
Loop
Loop
Center
Loop
Center
Loop
Open Commands
Open Commands
MAX
MAX min.
min.
Obstruction
Sensor
Obstruction
Sensor
1.5
Overlap Delay
Overlap Delay
Guard Station
Guard Station off
1sec
60sec
30sec
Timer
Hold Open
Timer
Hold Open
Open
Open
Stop
Stop
Close
Close
Limit Limit
0 3
Master/Slave
Master/Slave
UL
Siren
Siren
Brake
Brake
Fail
Safe/Secure
Fail
Safe/Secure
JP3
Brake
C35 C36
UL
Siren
Brake
JP3
C35 C36
UL
Siren
2
Overlap Delay
Obstruction
Sensor min.
MAX
Fail
Magnetic Lock
Center
Loop
1
Safety
Loop
External supply for the magnetic lock must be provided. This will prevent rapid drainage
Sensor Rec.
of the battery in the event of power failure.
Relay Contact 10A-250VAC
Fail
Safe/Secure
Close
Hold Open
Stop (Single Unit Board shown)
1
Mag.
Lock
Viking Access Systems can supply an
Overlap Delay
Sensor Center
Loop
Safety
Loop
UL excellent Magnetic Lock unit (part number
Radio
Rec.
min.
MAX
C35 C36
Solenoid Connection
Hold Open
Timer
Close must be provided. This will prevent rapid drainage of the battery in the event of power failure.
Relay Contact 10A-250VAC
Brake
Guard Station
The guard station provides control of the gate operator to open, stop and close the gate.
All three switches must be Normally Open
Siren type of switch, and can share the same common (ground).
Place the control switch box within sight of the gate, away from moving parts of the gate and out of reach of children.
1 Mag.
Lock
2
N.C.
COM
N.C.
COM
N.O.
Overlap Delay
Obstruction
Sensor
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
min.
MAX
Close Stop Open
N.O.
OPEN
N.O.
STOP
N.O.
COM
CLOSE
Hold Open
Timer
24 TECHNICAL SUPPORT 1 800 908 0884 25
Mag.
Lock
N.C.
COM
N.O.
Fail
Safe/Secure
JP3
Intelligent Obstruction Sensor (Primary Entrapment Protection)
C35 C36
Brake
UL
Siren
Overlap Delay
Obstruction
Sensor
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Trim Pot Location
(Single Unit Board shown) min.
MAX
26
The Obstruction Sensor detects obstructions in the path of the traveling gate. The Trim
Pot for the Obstruction Sensor adjusts the sensitivity level that triggers the Sensor.
Close
obstruction it will:
Open
1. Stop the gate’s movement and reverse it momentarily.
2. Bring the gate to a resting position.
3. Disable the Hold Open Timer feature until the
Gate Operator receives a new command.
If another obstruction is detected before the gate reaches either limit it will:
1. Stop the gate’s movement.
2. Bring the gate to a resting position.
3. Disable the Gate Operator.
UL325 standard requires an audio alarm to go off after two consecutive entrapment events sensed by the Inherent Entrapment
Protection of the Gate Operator.
The audio alarm will sound for a period of 5 minutes or until the “Stop” Button is pressed (see page 8 for remote installation of a “Stop” Button).
Turning the Trim Pot clockwise increases the sensitivity.
Hold Open
Timer
clockwise decreases the sensitivity.
TECHNICAL SUPPORT 1 800 908 0884 25
Mag.
Lock
N.C.
COM
N.O.
27
Gate Overlap Setting
Setting the Overlap Delay Pot to “0” will cause the master and the slave units to open and close at the same time
A Master/Slave control board is required to operate two gates with a single controller.
Overlap Delay
1.5
Obstruction
Sensor
3 0
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
Slave
Limit Open
Limit Close
Slave
Limit Open
Limit Close
Charger
Power
Low Battery
Limit
Siren
Close other than zero will cause the master unit to delay in opening.
MAG
Open
Hold Open
Timer
30sec
60sec
1sec off
Fail Safe/Secure
Slave
Fail Safe/Secure
Master
Master Open
Inside Outside
Slave Open
Inside Outside
Mag. Lock Guard Station
Outside
Open Commands Safety Connector Radio Station
Master
Brake
Slave
Master Unit Slave Unit
Inside
Opens First
TECHNICAL SUPPORT 1 800 908 0884 27
JP3
C35 C36
Brake
Fail
Safe/Secure
Auto-Open Feature
The Auto-Open feature in Viking Gate Operators enables the following functionality in the event of power failure: a) Open the gate in case of power failure (120 or 220 VAC).
b) Keep the gate at the open position as long as the there is no power.
c) Resume to normal operation when the power has been restored.
The Auto-Open feature allows proper operation while opening in case of power failure for the following devices:
• All accessories,
• All safety devices,
• All entrapment protections.
Fail
Safe/Secure
The only operation that can not be executed while opening in case of power failure is to
CLOSE the gate.
JP3
To enable the Auto-Open feature : Use the
“jumper” provided and place it on the pinheader of JP3, on the terminals close to C35 as the illustration indicates.
C35 C36
Overlap Delay
Obstruction
Sensor
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
min.
MAX
Close Stop Open
Hold Open
Timer
Mag.
Lock
UL
Siren
N.C.
COM
N.O.
Loop Connector 28
Overlap Delay
Obstruction
Sensor
Center
Loop
Safety
Loop
UL
Sensor
Radio
Rec.
min.
MAX
Once you put the “jumper” on the control board the “Check Motor” light will come on
Hold Open indicating that the Auto-Open feature has been
Close Open
Mag.
Lock
N OT – T hiiss ffe
M asstte e d oe ott w
Bo d h tth e
N.C.
COM
N.O.
TECHNICAL SUPPORT 1 800 908 0884 28
UL
Siren
JP3
C35 C36
Brake
UL
Siren
Close Stop Open min.
MAX
Hold Open
Timer
AC
24V
AT
B
24V
HT
IG
N R
OPE re cu
Se
Fa fe/
Sa
FT
N LE
Fail
Safe/Secure r oto ery ery k M att att
B B ec
Ch r r
Low Low er er we we
Po Po arg arg
Ch Ch
.
Rec
OPE
Rad s
Sen
UL k
Loc g.
Ma p
.
N.C
M
Loo pen
CO
OCK
.
v on on
+28
MA ati ati
Gnd
St St v
+28 dio dio
Ra Ra
Rad
Gnd N.O
G. L v
+28
Gnd r
UL cto ne on
Gnd
Gnd pen p C
Reo
Loo
Cen
Gnd
Reo p
OPTIONAL VIKING BLUE INSTALLATION
ter
Loo
Cen sor n
Sen
X ctio
MA tru n.
mi
Obs
1.5
er
30
1 pen
Tim
Off
O
Hold n
60
Ope p
Dela
Match up
Ove s
Exit p nd
Sto
Gnd ma e om e
Strik
C en
Clos
Gnd
Fire n on ati
Ope
St p ard
Sto e
Gu
Clos
D
GN
1. Insert CD into host computer ve p r/S
Sto e
Clos
GN 2. Install MS ActiveSync ( check your y computer, it may already be installed to
Bra ke communicate with a PDA or smart phone.
JP2
3. Install Viking Blue software
6
C3
5
C3
Select Install Viking-Blue for PC (to have the computer to communicate with the Operator)
Low Battery
JP3
Check Motor
N.C.
COM
N.O.
Select Install Viking-Blue for PDA (to have the PDA to communicate with the Operator)
WARNING: If this PDA is a new device, turn off all options when syncing with the computer.
For either installation, follow the steps in the user manual.
4. Plug the Viking Blue Module into the Viking
Gate Operator Control Board.
WARNING: Connecting the plug backwards can result in damage to the Control Board and will render the Viking Blue Module useless.
Use care in connecting the plug to the Control
Board. The pins are small and easily bent.
Match the white dot on the plug to the white dot on the control board (near the JP2 legend as depicted).
5. Install the Jumper (near the JP3 legend depicted). Viking-Blue requires this jumper to operate. The “Low Battery” LED will turn
ON, indicating the Control Board is ready for use with the Viking-Blue Module.
6. Open Viking Blue software on the chosen device.
If you are using the computer:
• Hold the computer near the Gate
Operator.
• Run the application by clicking the icon on the desktop.
• Select “Setting” in the top right of the screen.
If you are using a PDA:
• Hold the PDA near the Gate Operator.
TECHNICAL SUPPORT 1 800 908 0884
• Select “Start” and “Programs”.
• Click the Viking-Blue Application.
• Select “Connection” on the toolbar.
• Click “Search” (looking for available
Viking devices).
• Select the Operator you want to communicate with.
• Click “Connect” to start communication.
The Light on the Viking-Blue module will turn green upon connection to the
Computer or PDA.
Follow the steps in the user manual.
29
For Viking Vehicular Gate Operators
Connect the Solar Panel
Controller as shown.
Use one 24V 80W solar panel or two
12V 40W solar panels.
Solar Input Battery Input Load Input
+ –+ –+ –
+
–
+
–
Remove the existing
Power Harness and use the power harness provided.
Remove existing batteries. Use new external batteries of 35 AHr or greater and connect them in series to provide a 24V system.
Radio Station Radio Station Safety Connector Loop Connector
N.O.
COM
N.C.
Power Power
Low Battery Low Battery
Charger Charger
Check Motor Motor Sensor
Lock
Mag.
Rec.
Radio
Sensor
UL
Loop
Safety
Loop
Center
Timer
Hold Open
MAX min.
Sensor
Obstruction
Open Commands Open Commands
Overlap Delay
Open Stop Close
Guard Station Guard Station Master/Slave Master/Slave
Siren
UL
Brake
C36 C35
JP3
Safe/Secure
Fail
30 TECHNICAL SUPPORT 1 800 908 0884
Safety Connector Loop Connector
Safe/Secure
Fail
Open Commands Open Commands
For Viking Vehicular Gate Operators
W AR NIIN G – olla an ell m usstt b e U Liisstte d,, C
STEP 1
Use a 24V solar panel or two solar panels of 12V in series with a total capacity of 80 Watts..
24 VDC
Panel
Motor Sensor Check Motor
Low Battery Low Battery
Power Power
Charger Charger
12 VDC
Panels
+
–
+
–
Connect To Gate
Operator Input Block
Lock
Mag.
N.O.
COM
N.C.
Radio Station Radio Station
STEP 2
Connect the solar panel cables to the power harness as shown. Make sure you cut the wires coming from the toroidal transformer.
STEP 3
Replace the existing batteries with a battery pack of 35AHr or greater.
STEP 4
Refer to the maps provided to get an idea about the number of cycles the gate will be operated per day.
This figure is for a single gate operator with just: a) One Radio reiver, b) One low voltage low current loop detector and c) One low voltage, low current photo cell
Number of
Cycles per Day*
14
12
10
8
5
2
*With a 80 Watt (24VDC) Panel System.
January
Cut the Leads to the Toroidal
Transformer
Connect Leads from
Solar Panel(s), Polarity is not important
+
–
+
–
Reuse Existing
Battery Fuse Holder
July
+
–
Red Wire
Black Wire
Connect New
Batteries to
Existing Leads
Observing Polarity
1. The greater capacity of the batteries, the longer the system will operate on cloudy days.
2. If more specific information is needed, please consult with Viking Access Systems.
For more information regarding solar energy refer to http:/www.nrel.gov.
Rec.
Radio
Sensor
UL
Loop
Safety
Loop
Center
Timer
Hold Open
MAX min.
Sensor
Obstruction
Open
Overlap Delay
Stop Close
Guard Station Guard Station Master/Slave Master/Slave
Siren
UL
Brake
C36 C35
JP3
TECHNICAL SUPPORT 1 800 908 0884 31
VIKING PIPE STAND
Part No. VA-X9PS
For Viking X-9 Vehicular Gate Operator
Standard Features
• Main pieces made of 1/4” thick material
• All hardware included
When installing the Pipe
Stand Assembly, refer to Plan of Installation in the X-9 installation manual.
14.56"
6.36" with 2-1/2” IPS Pipe
(2.875” OD)
9.5"
Gate
3.00"O.D. Pipe
(Maximum)
Grade Level
Consult Local Codes for Depth and Concrete
Requirements
Pipe Stand
X-9 Gate
Operator
U-Bolt
(2 places)
Mounting Bolt
Washer
Washer
Mounting Nut
Note:
All Mounting Hardware
Supplied with Pipe Stand
X-9 Gate Operator
(sold separately)
32 TECHNICAL SUPPORT 1 800 908 0884
29
Gate does not run – Motor Sensor indicator comes ON
Check all motor connections to be fully engaged. Refer to page
18 and 19.
Ensure that the motor connections are: a) Properly connected; b) Tight enough and; c) Match color code.
Refer to page 15.
Check the 15 Amp fuse in the control board
Gate does not run – Motor Sensor indicator is OFF
Check all motor connections to be fully engaged. Refer to 15.
Check that limit switches are connected to the common and the normally close position refer to page 15.
Check that all motor cable connections, junctions and extensions are properly connected and color-coded.
Refer to page 15.
Check that the stop command is not active. Refer to page 8 and 25
Check that the UL command
(photo beam and/or edge sensor) is not active. Refer to page 6, 7 and 22.
Ensure that you external accessories are working properly.
Check that the vehicular loop detectors are working properly.
Refer to page 20, 21 and 22.
Check that the radio command is not active. Refer to page 23.
Check the 4 Amps fuse in the control board
Ensure that you power cables are adequate in voltage and properly connected. Refer to page 17.
Gate does not run – Power failure
Check the 15 Amp battery fuse.
Refer to page 16
Check the battery connections and cables.
Check the voltage of the battery.
Gate does not run – Obstruction sensor ON and audio alarm is SOUNDING
Ensure that the gate path is clear of obstructions.
Note: To stop the audio alarm, use the stop command. Refer to page 8 and 25.
If necessary, adjust the trim pot for the obstruction sensor.
Refer to page 26
Gate runs, stops and reverse momentarily – Obstruction sensor ON and audio alarm OFF
Ensure that the gate path is clear of obstructions.
Check for proper functionality and lubrication of the gate and hardware (hinges and the like).
Adjust the trim pot of the obstruction sensor. Refer to page 26.
Gate ignores the limit switches
Check that the open limit switch and close limit switch are in the corresponding place.
Refer to page 15.
Check that all motor cable connections, junctions and extensions are properly connected and color-coded.
Refer to 15.
Ensure that the motor cable is away from sources of electrical interference, such as a) Electric motors b) Electric fences c) Power lines
Check that the limit switch is not faulty
Check that wires to the limit switch are not shorted.
Note: To minimize effects cause by electrical interference use twisted pairs of cables with the shield grounded.
TECHNICAL SUPPORT 1 800 908 0884 Se habla Español 33
Gate does not open or close
Check all motor connections to be fully engaged. Refer to page
15.
Check that limit switches are connected to the common and the normally close position refer to page 15.
Check that the UL command
(photo beam and/or edge sensor) is not active. Refer to page 6, 7 and 22.
Check that the vehicular loop detectors are working properly.
Refer to page 20, 21 and 22.
Ensure that you external accessories are working properly
Automatic close does not function
Check that the trim pot of the hold open timer is set to the proper time delay. Refer to page 23.
Note: Hold open timer closes the gate automatically once the gate reaches the limit open.
The time delay to close is set by the trim pot.
To turn this system off turn the trim pot all the way clockwise.
Gate opens in the opposite desired direction
Verify your motor cable is connected to the proper connector. Refer to page 18 and 19.
Check that all motor cable connections, junctions and extensions are properly connected and color-coded.
Refer to 15.
Check that the stop command is not active. Refer to page 8 and 25.
Check that the radio command is not active. Refer to page 23.
Verify proper functionality of:
Photo beam(s)
Loop Detectors
Radio Receiver that may prevent closing the gate.
On a Master/Slave installation, one gate runs in the opposite direction
Check the motor and limit switch wiring. Refer to page 15 and 19.
Verify that one unit is connected as open inside and one unit is connected as open outside. Refer to page 19.
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Gate opens after few second delay
Set the overlap delay trim pot to 0. Refer to page 27.
Note: Overlap trim pot is normally recommended to use in overlapping gates. Refer to page 27.
Gate opens. Closes or stops on its own
Check that your external devices are working properly
Check that your wires from your accessories are: a) Not shorting together b) Not shorting a power line c) Not shorting to metal or earth ground.
X-9 unit runs slower than normal
Set the overlap delay trim pot to 0. Refer to page 27.
Note: Overlap trim pot is normally recommended to use in overlapping gates. Refer to page 27.
‘Charger’ LED off. Gate does not run - alarm sounds upon any input command
Check the 4 Amp fuse on the control board.
Check the 3 Amp fuse on the
EMI control board. Refer to page 17.
Make sure the incoming AC line is properly connected.
Refer to page 17.
Check the incoming high voltage power supply.
Check the proper selection of power supply (120/220 VAC).
Refer to page 17.
Verify the EMI board by reading high voltage across the
(4) blue and red wires at the terminal block connections.
Battery voltage reads zero or very low
Ensure the batteries are connected as follows: a) Left battery - Black terminal connected to the black wire from the harness (jacketed wire) b) Left battery - Red terminal connected to the red wire from fuse holder c) Right battery - Black terminal connected to the red wire from fuse holder d) Right battery - Red terminal connected to the red wire from the harness (jacketed wire)
TECHNICAL SUPPORT 1 800 908 0884 35
Notes
Notes
Notes
our continuous commitment to excellence
Viking Access Systems is continuously working hard to identify and design products that will appeal to the industry and it’s needs. As technology continues to advance, we have developed a completely efficient and intelligent line of gate operators to meet the changing demands. These machines offer; full UL325 and UL991 compliance, soft-start and soft-stop, intelligent obstruction sensors, continuous operation (100% duty cycle) and extreme power efficiency. Innovative features include; adaptive and self-learning algorithms, redundancy design in both hardware and software to ensure operation and functionality, protection from lightning, short circuit and power surges, and our exclusive helical gearing offering the highest efficiency rating in the industry. Our entire product line is continually modified and improved based on the latest technology and our customer’s valuable feedback. The results are products that offer accuracy, efficiency, reliability and performance, all in sleek, high-tech designs.
We pledge to continue establishing ourself as the leader in high quality, innovative gate operators by developing “Next Level” technology. We are committed to providing safety and convenience with innovative solutions for every security gate need.
VIKING
standard features and operator specifications
UL325 and UL991 Listed by Underwriter Laboratories (UL) • Accessible manual release via key operated mechanism • Standard Auto Open feature • Easy solution for complex installations • Elegant design, appealing to any architectural project •
HIgh impact resistant and UV protected plastic cover • Opening up to 130° • Operation speed of 10 to 13 seconds per 90° • 100% duty cycle under very wide temperature range • Very low power consumption • 800 cycles of operation on backup battery
(500 lb. gate and 12 ' length) • Intelligent speed control with smooth start and stop, self-adjust system • Modulated speed regulator prevents exceeding operating speed that may reduce the service life of the gate operator and/or installation • Intelligent obstruction detection with adjustable sensitivity • Overlap delay that holds one gate momentarily by an adjustable time while the other gate is operating (Master/Slave installation with overlap gates) • Built-in protection against lightning strikes or similar electrical surges • Inherent overload protection in the regulated power supply for external accessories with multiple devices of protection • Modular connectors for easy installation • Solar panel and low voltage wiring compatibility • 24
VAC auxiliary power
Viking Access Systems
Phone 800.908.0884 Fax 949.753.1640
631 Wald Irvine, CA 92618 www.vikingaccess.com
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