RKC INSTRUMENT CB900 Instruction manual

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RKC INSTRUMENT CB900 Instruction manual | Manualzz

Digital Controller

CB100/CB400

CB500/CB700

CB900

Initial Setting Manual

®

RKC INSTRUMENT INC.

IMCB04-E2

CAUTIONS

This manual is subject to change without prior notice.

of the text, but not for assuring the resultant operation.

However, if any defect is found, please contact your nearest RKC sales office or agent from which you bought the system.

suffer.

(1) Damage incurred as a result of using this product.

(2) Damage caused by product failure which cannot be predicted by RKC.

(3) Other indirect damage.

All Rights Reserved, Copyright

1998, RKC INSTRUMENT INC.

INTRODUCTION

Before using this instrument, please carefully read this manual for its correct use. In addition, after reading the manual keep it available easily anytime.

USERS OF THIS MANUAL

This manual is written mainly for personnel who have a fundamental knowledge of electricity as well as control. This manual is also written for RKC service engineers or qualified technicians.

!

WARNING

WIRING PRECAUTIONS

If failure or error of this instrument could result in a critical accident of the system, install an external protection circuit to prevent such an accident.

In order to prevent instrument damage or failure, protect the power line and the input/output lines from high currents by using fuses with appropriate ratings.

POWER SUPPLY

In order to prevent instrument damage or failure, supply power of the specified rating.

In order to prevent electric shock or instrument failure, do not turn on the power supply until all of the wiring is completed.

NEVER USE THE INSTRUMENT NEAR FLAMMABLE GASES.

In order to prevent fire, explosion or instrument damage, never use this instrument at a location where flammable or explosive gases or vapor exist.

NEVER TOUCH THE INSIDE OF THE INSTRUMENT.

In order to prevent electric shock or burns, never touch the inside of the instrument.

Only RKC service engineers can touch the inside of the instrument to check the circuit or to replace parts. High voltage and high temperature sections inside the instrument are extremely dangerous.

NEVER MODIFY THE INSTRUMENT.

In order to prevent accident or instrument failure, never modify the instrument.

MAINTENANCE

In order to prevent electric shock, burns or instrument failure, only RKC service engineers may replace parts.

In order to use this instrument continuously and safely, conduct periodic maintenance. Some parts used in this instrument have a limited service life and may deteriorate over time.

IMCB04-E2 i - 1

i - 2

INSTRUMENT SAFETY CAUTIONS

l This instrument is designed to be mounted on instrumentation panels. It is therefore manufactured as part of the final product to facilitate wiring. This means that unauthorized personnel can easily access the high-voltage sections in this instrument such as power terminals, etc. Therefore, when this instrument is installed on the final product, the user should take the necessary measures for the final product to ensure that unauthorized personnel cannot access the high-voltage sections, etc.

l In order to use this instrument correctly and safely, always observe the cautions described in this manual when performing operations and maintenance. RKC assumes no responsibility for any injury or accident resulting from not following these cautions.

NOTES ON INDICATIONS

The following indications are used in this manual to ensure the safe, correct use of the

CB100/CB400/CB500/CB700/CB900.

SIGNAL WORDS

WARNING

: Where there are possible dangers such as electric shock, fire (burns), etc.

Which could cause loss of life or injury, precautions to avoid such dangers are

CAUTION

: These describe precautions to be taken in case unit damage may result if operating procedures are not strictly followed.

NOTE

: Extra noted or precautions are added to operating procedures and explanations.

SYMBOL MARKS

!

∗∗∗∗

: This mark is used when great care is needed especially for safety.

: This mark is used to add extra notes, precautions or supplementary explanations to table and figures.

CAUTIONS PRIOR TO USE

l This instrument is intended to be used under the following environmental conditions. (IEC1010)

[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2] l To the instrument with power supply of 24V, please be sure to supply the power from SELV circuit.

l Before cleaning the instrument, check that the power is turned off.

l Remove stains on the display unit using a soft cloth or tissue paper.

l As the display unit is easily scratched, do not scrub or touch it with a hard object.

l The stains on the housing shall be wiped off by the cloth which is dipped into the neutral cleanser diluted by water and wrung tightly, and finish it by a dried cloth.

CE CONFORMED INSTRUMENT CAUTIONS

l This instrument is protected from electric shock by reinforced insulation. So please arrange reinforced insulation to the wire for input signal against the wires for instrument power supply, source of power and loads as far as possible.

l EN55022, EN50082-2 and EN61010-1 are applicable to this instrument.

!

WARNING

This is a Class A (EN55022) instrument. In a domestic environment this instrument may cause radio interference, in which case the user is required to take adequate measures.

IMCB04-E2

Name and number of this instruction manual :

Name : Digital Controllers CB100/CB400/CB500/CB700/CB900 Initial Setting Manual

Manual number : IMCB04-E2 n

Revisions

Date of revision Manual number

May 29, 1998 IMCB04-E1

October 9, 1998 IMCB04-E2

Reason for revision

The first edition issue

Changed items : Key operation time, page format

IMCB04-E2 i - 3

i - 4

CONTENTS

1. TRANSFER TO MODE ...................................................................... 1

1.1 Transfer to initialization mode..........................................................................1

1.2 End of initialization mode.................................................................................3

2. PROCEDURE FOR SETTING............................................................ 4

2.1 Display flowcharts in initialization mode...........................................................4

2.2 Procedure for setting each parameter .............................................................5

2.3 Details of parameters in initialize code 0 (Cod=0) ...........................................8

2.4 Details of parameters in initialize code 1 (Cod=1) .........................................17

2.5 Details of parameters in initialize code 2 (Cod=2) .........................................26

3. COMMUNICATION INITIALIZE IDENTIFIER................................... 27

n List of communication initialize identifiers .........................................................27

IMCB04-E2

1. TRANSFER TO MODE

Initialization is to set parameters relating to instrument specifications (input type, input range, alarm type, etc.) and those relating to instrument characteristics (setting limiter, alarm differential gap, etc.).

1.1 Transfer to initialization mode

change in this order.

instrument to parameter setting mode.

*For details on parameter setting mode, see the instruction manual for CB100 [IMCB01-E ¨ ] or

CB400/CB500/CB700/CB900 [IMCB02-E

¨

] .

S e t d a t a l o c k f u n c t i o n d i s p l a y

P V

S V

S ET

AT O U T1 O U T2 AL M 1 AL M 2

R /S

S e t d a t a l o c k f u n cti o n d is p la y

P V

S V

SET

AT O U T1 O U T2 AL M 1 AL M 2

R/S

As the units digit light brightly first, press the <R/S key to light brightly the thousands digit.

Bright lighting :

Dim lighting :

Set value

0 : Initialization mode locked

1 : Initialization mode unlocked

Bright lighting :

Dim lighting :

IMCB04-E2

1

1. TRANSFER TO MODE

† Press the SET key to change to the next parameter. Thus, the data in initialization mode is unlocked.

C T 1 i n p u t d i s p l a y

P V

S V

SET

AT O UT1 O UT2 ALM1 ALM2

R/S

*In the above figure, the CT1 input is displayed. However, the parameter to be displayed varies depending on the specification.

mode.

Thus, the symbol (Cod) for selecting the initialize code is displayed first.

P V

C T 1 i n p u t d i s p l a y

Selecting and displaying initialize code in initialization mode

P V

S V

SET

AT OUT1 OUT2 ALM1 ALM2

R/S

S V

SET

AT O UT1 O UT2 ALM1 ALM2

R/S

Bright lighting :

Dim lighting :

2

IMCB04-E2

1. TRANSFER TO MODE

1.2 End of initialization mode

Simultaneously keep pressing both the SET and <R/S keys for 2 sec in the "Initialize code selection" state to transfer to "PV/SV display mode." mode.

Press the SET key to transfer to the set data lock function display.

Press the <R/S key to brightly light the thousands digit on the set value (SV) display unit.

(See

„ on P.1.)

S e t d a t a l o c k f u n c t i o n d i s p l a y

P V

Set value

0 : Initialization mode locked

1 : Initialization mode unlocked

S V

SET

AT O U T1 O U T2 AL M 1 AL M 2

R/S

Bright lighting :

Dim lighting : setting becomes effective.

C T 1 i n p u t d i s p l a y

P V

S V

S ET

A T O U T1 O U T2 AL M 1 AL M 2

R/S

*In the above figure, the CT1 input is displayed. However, the parameter to be displayed varies depending on the specification.

IMCB04-E2

3

2. PROCEDURE FOR SETTING

If the instrument is changed to initialization mode, the symbol (Cod) for selecting the initialize code is displayed first.

(Initializing items are classified into 3 initialize code groups in initialization mode.)

Enter the initialize code corresponding to the parameter to be changed, and then select the parameter to be changed by pressing the SET key. The measured value (PV) display unit shows the characters corresponding to the parameter, and the set value (SV) display unit shows the value corresponding to that parameter. Display flowcharts in initialization mode are shown in the following.

2.1 Display flowcharts in initialization mode

CAUTION

There are parameters which are not displayed depending on the specification.

Press the SET and <R/S keys simultaneously

Press the SET key

PV/SV display mode for 2 sec.

Parameter setting mode Communication setting mode

Press the SET and <R/S keys simultaneously for 2 sec.

Explaining the arrow mark :

Press the SET key.

Set " " to 0.

Inpu t type se lection

(SL1)

(SL2)

Engineering unit and cooling type selection

(SL3)

Heater break alarm , control loop break alarm, special specification, or control loop break alarm output selection

(SL4)

F irst alarm (ALM 1) type o r first a larm (ALM 1) w ith ho ld action

(SL5)

Second a la rm (ALM 2) type or second a la rm

(ALM 2) w ith ho ld action

(SL6)

Con tro l action type se lection

(SL7)

Energ ized /de -energized a la rm se lection , specia l specifica tion se lection 1

Specia l specifica tion 2

(SL8)

(SL9)

Specia l specifica tion 3

(SL10)

O ption se lection

(SL11)

SV alarm type selection

Keep pressing the SET and <R/S keys simultaneously for 2 sec with the set data unlocked.

Initialize code selection

Set "

S etting lim iter

(SLH )

[h igh lim it]

(SLL)

S etting lim iter

[low lim it]

Se tting the position of decim a l po in t

(PG dP)

(oH )

D iffe rentia l gap se tting of

O N /O FF action

(AH 1 )

D iffe rentia l gap se tting of first a la rm

(ALM 1)

(AH 2 )

D iffe rentia l gap se tting of second a larm (ALM 2 )

C T ra tio setting

(C Tr)

" to 1.

Set " " to 2.

(TC J)

Holding peak ambient temperature

Operating time display

(W TH ) unit (Upper digits)

(W TL)

Operating time display unit (Lower digits)

*Parameters in this initialize code are only displayed.

D igita l filte r setting

(dF)

Time factor assumed to be safe setting

(STTM )

Factor to calculate proportional band

(STPK) setting

Factor to calculate

(STIK) derivative time setting

Initialize code selection

4

IMCB04-E2

2. PROCEDURE FOR SETTING

2.2 Procedure for setting each parameter

[Example of changing the setting]

When the display unit shows "Engineering unit and cooling type selection (SL2)" in initialize code

"0," the following procedure is for changing the temperature unit from "

°

F" to "

°

C" or the cooling method from "Water cooling" to "Air cooling."

(See " 1.1 Transfer to initialization mode " on page 1.)

Selecting and displaying initialize code

PV

SV

SET

A T O U T1 O U T2 ALM 1 A LM 2

R/S do not change the initialize code (the units digit) but press the SET key to change to "Engineering unit and cooling type selection (SL2)."

Selecting and displaying initialize code

Engineering unit (

°

C,

°

F) and cooling type selection

PV PV

SV

SET

A T O U T 1 O U T2 A L M 1 A L M 2

R/S

SV

SET

A T O U T 1 O U T2 A L M 1 A L M 2

R/S

NOTE

Please read this NOTE without fail.

When the initialize code is set to "1" or "2," enter "1" or "2" in the units digit of the set value (SV) display unit by pressing the UP or DOWN key.

IMCB04-E2 5

2. PROCEDURE FOR SETTING

Set value :

0 :

°

C

1 :

°

F

Engineering unit (

°

C,

°

F) and cooling type selection

PV

SV

SET

A T O U T 1 O U T2 A LM 1 A L M 2

R/S

The brightly lit digit moves as follows every time the <R/S key is pressed.

Set value :

0 : Air cooling

1 : Water cooling

Engineering unit (

°

C,

°

F) and cooling type selection

PV

SV

SET

A T O U T 1 O U T 2 A LM 1 A LM 2

R/S

6 IMCB04-E2

Heater break alarm(HBA), control loop break alarm(LBA), special specification, or control loop break alarm (LBA) output selection

PV

SV

SET

A T O U T1 O U T 2 A LM 1 A L M 2

R/S

2. PROCEDURE FOR SETTING

IMCB04-E2 7

2. PROCEDURE FOR SETTING

8

Parameter display position

PV Measured value (PV) display unit shows parameter No.

SV

*Note that the relevant digit used differs depending on the

Input the numerical value in the set value (SV)

Set value

0

1

The figure at the above is for selects the "Water cooling" in "SL2 (Engineering unit and cooling type selection)".

The details of parameters in each initialize code group are described in the following.

2.3 Details of parameters in initialize code 0 (Cod = 0)

(1) SL1 (Input type selection)

CAUTION

Conduct the setting so that it matches the instrument specification (input type). If the setting is changed, always re-set the setting limits (SLH and SLL). (See P.17, 18)

Set value

Factory set value varies depending on the input type.

Input type

1

1

0

0

0

0

0

0

0

0

1

1

1

1

1

1

1

1

0

0

1

1

0

0

0

0

1

1

0

0

1

1

1

1

1

1

0

0

0

1

1

1

0

0

0

1

1

1

1

1

0

0

1

1

0

1

0

1

0

1

0

1

0

1

1

0

0

1

0

1

0

1

N

R

S

B

K

J

L

E

W5Re/W26Re

PL II

T

U

Pt100 Ω (JIS/IEC)

JPt100 Ω (JIS)

0 to 5 V DC

1 to 5 V DC

0 to 20 mA DC

4 to 20 mA DC

Thermocouple input

(TC)

*2

RTD input

*2

Voltage input

*2

Current input

*1, *2

*1 : For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

*2 : No input type (TC/RTD input to voltage/current input or voltage/current input to

TC/RTD input) cannot be changed.

IMCB04-E2

2. PROCEDURE FOR SETTING

(2) SL2 (Engineering unit and cooling type selection)

CAUTIONS

l °

C or

°

F is ignored.

(PID action with autotuning [reverse action]), "Cooling type selection" setting is ignored.

change any of these digits.

Factory set value varies depending on the instrument specification.

Set value Description

0

°

C

1

°

F

Engineering unit selection

0

1

Air cooling (A type) *1

Water cooling (W type) *2

Cooling type selection

0 0 Fixed

*1 : A type : Heat/cool PID action with autotuning (Air cooling)

*2 : W type : Heat/cool PID action with autotuning (Water cooling)

IMCB04-E2 9

2. PROCEDURE FOR SETTING

(3) SL3 (Heater break alarm [HBA], control loop break alarm [LBA], special specification, or control loop break alarm [LBA] output selection )

CAUTIONS

instruments.

simultaneously selected as "First alarm (ALM1)" or "Second alarm (ALM2)." alarm (HBA)" provided.

[Water cooling]) or A type (Heat/cool PID action with autotuning [Air cooling]).

0

1

Factory set value varies depending on the instrument specification.

Set value Description

0

1

Heater break alarm (HBA) not provided

Heater break alarm (HBA) provided

Heater break alarm (HBA) selection

0

1

Control loop break alarm (LBA) not provided

Control loop break alarm (LBA) provided

Control loop break alarm

(LBA) selection

0

1

Z-132 specification not provided

Z-132 specification provided

LBA is output from "First alarm"

LBA is output from "Second alarm"

*1

*2

Special specification selection

Selection of control loop break alarm (LBA) output terminals

*1 : Normal HBA action.

*2 : HBA occurs 3 sec after the burnout function is activated.

10 IMCB04-E2

2. PROCEDURE FOR SETTING

(4) SL4 (First alarm [ALM1] type or first alarm [ALM1] with hold action selection)

CAUTION

The following instrument is set to "0000."

(SL3 setting details : For "0010")

0

1

Factory set value varies depending on the instrument specification.

Set value Description

0 0 0 First alarm (ALM1) not provided

0 0 1 Deviation high alarm

0 1 0 Deviation high/low alarm

First alarm (ALM1) type selection

0 1 1 Process high alarm

1 0 1 Deviation low alarm

1 1 0 Band alarm

1 1 1 Process low alarm

Without alarm hold action

With alarm hold action

First alarm (ALM1) with hold action

selection

IMCB04-E2 11

2. PROCEDURE FOR SETTING

(5) SL5 (Second alarm [ALM2] type or second alarm [ALM2] with hold action selection)

CAUTION

The following instrument is set to "0000."

Ÿ

Instrument with the heater break alarm (HBA).

(SL3 setting details : For "1010")

0

1

Factory set value varies depending on the instrument specification.

Set value Description

0 0 0 Second alarm (ALM2) not provided

0 0 1 Deviation high alarm

0 1 0 Deviation high/low alarm

0 1 1 Process high alarm

1 0 1 Deviation low alarm

1 1 0 Band alarm

1 1 1 Process low alarm

Second alarm (ALM2) type selection

Without alarm hold action

With alarm hold action

Second alarm (ALM2) with hold action selection

12 IMCB04-E2

2. PROCEDURE FOR SETTING

(6) SL6 (Control action type selection)

CAUTIONS

cause a malfunction.

setting is ignored.

Factory set value varies depending on the instrument specification.

Set value Description

0 Direct action (D type)

1 Reverse action (F, A and W type)

0

1

0

1

PID action with autotuning

Heat/Cool PID action with autotuning *2

Heat-side time proportioning output

(M, V, G and T output)

Heat-side continuous output

(Current 4 to 20 mA DC)

*1

*3

0 Cool-side PID action with autotuning

(M, V and T output)

1 Cool-side continuous output

(Current output 4 to 20 mA DC)

*1 žžž D type : PID action with autotuning (Direct action)

F type : PID action with autotuning (Reverse action)

*3

Direct/reverse action selection

Control action type selection

Control output type selection

(Heat-side)

Control output type selection

(Cool-side)

*2 žžž A type : Heat/cool PID action with autotuning (Air cooling)

W type : Heat/cool PID action with autotuning (Water cooling)

*3 žžž M output : Relay contact output

G output : Trigger (for triac driving) output

V output : Voltage pulse output

T output : Triac output

IMCB04-E2 13

2. PROCEDURE FOR SETTING

(7) SL7 (Energized/de-energized alarm selection, special specification selection 1)

CAUTION

Instrument without the first alarm (ALM1) and second alarm (ALM2) is set to "0000."

Factory set value : "0000"

Set value Description

0

1

0

1

Energized alarm

De-energized alarm

Energized alarm

De-energized alarm

Energized alarm/De-energized alarm selection (First alarm side)

Energized alarm/De-energized alarm selection

(Second alarm side)

0

1

Z-124 specification not provided

Z-124 specification provided

*1

*2

Special specification selection

(First alarm side)

0

1

Z-124 specification not provided

Z-124 specification provided

*1

*2

Special specification selection

(Second alarm side)

*1 : The alarm output is forcibly turned ON when the burnout function is activated.

*2 : No alarm action is taken by the burnout function. (Same as the normal alarm action.)

(8) SL8 (Special specification selection 2)

CAUTION

Any digits other than the tens digit are not used. As malfunction may result, do not change any of other digits.

Factory set value : "0000"

Set value Description

0

1

Z-185 specification not provided

Z-185 specification provided

*1

*2

0 0 0 Fixed

Special specification selection

*1 : Normal control in the direct or reverse action is performed even if the burnout function is activated or not.

*2 : The control output is forcibly turned ON when the burnout function is activated.

14 IMCB04-E2

2. PROCEDURE FOR SETTING

(9) SL9 (Special specification selection 3)

CAUTIONS

alarm selection).

change any of other digits.

Factory set value : "0000"

Set value Description

0 Z-168 specification not provided

1 Z-168 specification provided

*1

*2

0 0 0 Fixed

*1 : It becomes the item set in SL3 (heater break alarm selection).

*2 : Heater break alarm for three-phase heater.

Special specification selection

(10) SL10 (Option selection)

CAUTIONS

provided).

Factory set value : "1001"

0

1

Set value Description

0 RUN/STOP not provided

0

1 RUN/STOP provided

Fixed

0

1

Communication function not provided

Communication function provided

Self-tuning not provided

Self-tuning provided

Selection of RUN/STOP function

Selection of communication function

Selection of self-tuning function

IMCB04-E2 15

2. PROCEDURE FOR SETTING

(11) SL11 (SV alarm type selection)

CAUTIONS

to "0 : first alarm, SV alarm not provided," or "0 : second alarm, SV alarm not provided."

"First alarm (ALM1) type or first alarm (ALM1) with hold action selection (SL4)" should be set to "0000."

The content of the "SL4" setting has priority over that of the "SL11" setting.

"Second alarm (ALM2) type or second alarm (ALM2) with hold action selection (SL5)" should be set to "0000."

The content of the "SL5" setting has priority over that of the "SL11" setting.

Factory set value : "0000"

0

1

Set value Description

0 First alarm, SV alarm not provided

1 First alarm, SV alarm provided

0

1

0

1

First alarm, SV high alarm

First alarm, SV low alarm

Second alarm, SV alarm not provided

Second alarm, SV alarm provided

Second alarm, SV high alarm

Second alarm, SV low alarm

Selection of first alarm,

SV alarm

Selection of first alarm,

SV alarm type

Selection of second alarm,

SV alarm

Selection of second alarm,

SV alarm type

16 IMCB04-E2

2. PROCEDURE FOR SETTING

2.4 Details of parameters in initialize code 1 (Cod = 1)

(1) SLH (Setting limiter [high limit])

CAUTIONS

n

Setting method

Press the <R/S key to move the digit, then enter the high limit of the set value (SV) by pressing the

UP or DOWN key.

The set value (SV) display unit shows the numeric value.

Factory set value varies depending on the instrument specification.

Input type Setting range

Thermocoupl e input (TC)

RTD input

Voltage input

B

E

N

T

R

S

K

J

W5Re/W26Re

PL II

U

L

Pt100 Ω (JIS/IEC)*1

JPt100 Ω (JIS)

0 to 5V DC

1 to 5V DC

0 to 1372

0 to 1200

0 to 1769

0 to 1769

0 to 1820

0 to 1000

0 to 1300

-199.9 to +400.0

0 to 2320

0 to 1390

-199.9 to +600.0

0 to 900

-199.9 to +649.0

-199.9 to +649.0

°

°

°

°

°

°

°

°

°

°

°

°

°

°

C (0 to 2502

C (0 to 2192

C (0 to 3216

C (0 to 3216

C (0 to 3308

C (0 to 1832

C (0 to 2372

C (0 to 4208

C (0 to 2534

C (0 to 1652

-1999 to +9999

°

°

°

°

°

°

°

°

°

°

F)

F)

F)

F)

F)

F)

F)

C (-199.9 to +752.0

F)

F)

C (-199.9 to +999.9

(programmable scale)

F)

C (-199.9 to +999.9

C (-199.9 to +999.9

°

°

°

°

F)

F)

F)

F)

Current input

0 to 20 mA DC*2

4 to 20 mA DC*2

-1999 to +9999

(programmable scale)

*1 : IEC (International Electrotechnical Commission) is equivalent to JIS, DIN and

ANSI.

*2 : For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

IMCB04-E2 17

2. PROCEDURE FOR SETTING

(2) SLL (Setting limiter [low limit] )

CAUTIONS

n

Setting method

Press the <R/S key to move the digit, then enter the low limit value of input range by pressing the UP or DOWN key.

The set value (SV) display unit shows the numeric value.

Factory set value varies depending on the instrument specification.

Input type Setting range

Thermocoupl e input (TC)

RTD input

Voltage input

Current input

B

E

N

T

R

S

K

J

W5Re/W26Re

PL II

U

L

Pt100 Ω (JIS/IEC)*1

JPt100 Ω (JIS)

0 to 5 V DC

1 to 5 V DC

0 to 20 mA DC*2

4 to 20 mA DC*2

0 to 1372 ° C (0 to 2502 ° F)

0 to 1200 ° C (0 to 2192 ° F)

0 to 1769 ° C (0 to 3216 ° F)

0 to 1769 ° C (0 to 3216 ° F)

0 to 1820 ° C (0 to 3308 ° F)

0 to 1000 ° C (0 to 1832 ° F)

0 to 1300 ° C (0 to 2372 ° F)

-199.9 to +400.0 ° C (-199.9 to +752.0 ° F)

0 to 2320 ° C (0 to 4208 ° F)

0 to 1390 ° C (0 to 2534 ° F)

-199.9 to +600.0 ° C (-199.9 to +999.9 ° F)

0 to 900 ° C (0 to 1652 ° F)

-199.9 to +649.0 ° C (-199.9 to +999.9 ° F)

-199.9 to +649.0 ° C (-199.9 to +999.9 ° F)

-1999 to +9999

(programmable scale)

-1999 to +9999

(programmable scale)

*1 : IEC (International Electrotechnical Commission) is equivalent to JIS, DIN and

ANSI.

*2 : For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

18 IMCB04-E2

2. PROCEDURE FOR SETTING n

Input range table

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

Thermocouple input (TC)

Type Input range

J

J

J

J

J

J

J

J

J

J

J

J

R

R

R

R

R

S

S

S

S

0 to 200

°

C

0 to 400

°

C

0 to 600

°

C

0 to 800

°

C

0 to 1000

°

C

0 to 1200

°

C

0 to 1372

°

C

0 to 100

°

C

0 to 300

°

C

0 to 450

°

C

0 to 500

°

C

0 to 800

°

F

0 to 1600

°

F

0 to 2502

°

F

20 to 70

°

F

0 to 200

°

C

0 to 400

°

C

0 to 600

°

C

0 to 800

°

C

0 to 1000

°

C

0 to 1200

°

C

0 to 450

°

C

0 to 800

°

F

0 to 1600

°

F

0 to 2192

°

F

0 to 400

°

F

0 to 300

°

F

0 to 1600

°

C *1

0 to 1769

°

C *1

0 to 1350

°

C *1

0 to 3200

°

F *1

0 to 3216

°

F *1

0 to 1600

°

C *1

0 to 1769

°

C *1

0 to 3200

°

F *1

0 to 3216

°

F *1

IMCB04-E2

Type Input range

B

B

B

B

E

E

E

E

N

N

N

N

T

T

T

T

T

T

T

T

T

W5Re/W26Re

W5Re/W26Re

W5Re/W26Re

PL II

PL II

PL II

PL II

PL II

U

U

U

U

U

U

400 to 1800

°

C

0 to 1820

°

C *1

800 to 3200

°

F

0 to 3308

°

F *1

0 to 800

°

C

0 to 1000

°

C

0 to 1600

°

F

0 to 1832

°

F

0 to 1200

°

C

0 to 1300

°

C

0 to 2300

°

F

0 to 2372

°

F

-199.9 to +400.0

°

C *2

-199.9 to +100.0

°

C *2

-100.0 to +200.0

°

C

0.0 to 350.0

°

C

-199.9 to +752.0

°

F *2

-100.0 to +200.0

°

F

-100.0 to +400.0

°

F

0.0 to 450.0

°

F

0.0 to 752.0

°

F

0 to 2000

°

C

0 to 2320

°

C

0 to 4000

°

F

0 to 1300

°

C

0 to 1390

°

C

0 to 1200

°

C

0 to 2400

°

F

0 to 2534

°

F

-199.9 to +600.0

°

C *2

-199.9 to +100.0

°

C *2

0.0 to 400.0

°

C *2

-199.9 to +999.9

°

F *2

-100.0 to +200.0

°

F *2

0.0 to 999.9

°

F

Continued on the next page.

19

2. PROCEDURE FOR SETTING

Type Input range

L

L

0 to 400

°

C

0 to 800

°

C

L 0 to 800

°

F

L 0 to 1600

°

F

*1 ⋅⋅⋅⋅ 0 to 399 ° C/0 to 799 ° F : Accuracy is not guaranteed.

*2 ⋅⋅⋅⋅ -199.9 to -100.0 ° C/-199.9 to -158.0 ° F : Accuracy is not guaranteed.

RTD input

Type

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

Pt100 (JIS/IEC)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

JPt100 (JIS)

Input range

-199.9 to +649.0

°

C

-199.9 to +200.0

°

C

-100.0 to +50.0

°

C

-100.0 to +100.0

°

C

-100.0 to +200.0

°

C

0.0 to 50.0

°

C

0.0 to 100.0

°

C

0.0 to 200.0

°

C

0.0 to 300.0

°

C

0.0 to 500.0

°

C

-199.9 to +999.9

°

F

-199.9 to +400.0

°

F

-199.9 to +200.0

°

F

-100.0 to +100.0

°

F

-100.0 to +300.0

°

F

0.0 to 100.0

°

F

0.0 to 200.0

°

F

0.0 to 400.0

°

F

0.0 to 500.0

°

F

-199.9 to +649.0

°

C

-199.9 to +200.0

°

C

-100.0 to +50.0

°

C

-100.0 to +100.0

°

C

-100.0 to +200.0

°

C

0.0 to 50.0

°

C

0.0 to 100.0

°

C

0.0 to 200.0

°

C

0.0 to 300.0

°

C

0.0 to 500.0

°

C

20 IMCB04-E2

2. PROCEDURE FOR SETTING

ƒ Voltage input

Type

0 to 5 V DC

1 to 5 V DC

Input range

0.0 to 100.0 %

Current input

Type Input range

0 to 20 mA DC 0.0 to 100.0 %

4 to 20 mA DC

*For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

IMCB04-E2 21

2. PROCEDURE FOR SETTING

(3) PGdP (Setting the position of decimal point)

CAUTION

change any of these digits.

Set value

0

Description

0 No digit below decimal point

1 digit below decimal point

2 2 digits below decimal point

3 3 digits below decimal point

Fixed

Factory set value : "0001"

Setting the position of

decimal point

(4) Oh (Differential gap setting of ON/OFF action)

[Setting range]

•TC and RTD inputs

‚Voltage and current inputs

[Factory set value]

•TC and RTD inputs

‚Voltage and current inputs

: 0 to 100 or 0.0 to 100.0

: 0.0 to 10.0 of span

: 2 or 2.0

: 0.2

22 IMCB04-E2

2. PROCEDURE FOR SETTING

(5) AH1 (Differential gap setting of first alarm [ALM1] )

CAUTION

Not displayed when there is no first alarm (ALM1).

(SL4 setting : "0000" or SL11 setting : "

¨¨¨

0.")

[Setting range]

•TC and RTD inputs

‚Voltage and current inputs

[Factory set value]

•TC and RTD inputs

‚Voltage and current inputs

: 0 to 100 or 0.0 to 100.0

: 0.0 to 10.0 of span

: 2 or 2.0

: 0.2

(6) AH2 (Differential gap setting of second alarm [ALM2] )

CAUTION

Not displayed when there is no second alarm (ALM2).

(SL5 setting : "0000" or SL11 setting : " ¨ 0 ¨¨ .")

[Setting range]

•TC and RTD inputs

‚Voltage and current inputs

[Factory set value]

•TC and RTD inputs

‚Voltage and current inputs

: 0 to 100 or 0.0 to 100.0

: 0.0 to 10.0 of span

: 2 or 2.0

: 0.2

IMCB04-E2 23

2. PROCEDURE FOR SETTING

(7) CTr (CT ratio setting)

Set the number of times that a wire is wound on to the hole of a CT.

CAUTION

Not displayed when there is no heater break alarm (HBA).

Setting range : 0 to 9999

Factory set value : CTL-6-P-N : 800

CTL-12-S56-10L-N : 1000

(8) dF (Digital filter setting)

Setting range : 0 to 100 sec (If "0" is set, the PV digital filter is turned off.)

Factory set value : 1

(9) STTM (Time factor assumed to be safe setting)

*Displayed when the self-tuning is provided.

This is the factor to adjust the reference time of establishing the stabilized state of a measured value. The larger the set value, the longer the time until the measured value is stabilized.

CAUTION

As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.

Setting range : 0 to 200

Factory set value : 100

24 IMCB04-E2

2. PROCEDURE FOR SETTING

(10) STPK (Factor to calculate proportional band setting)

*Displayed when the self-tuning is provided.

This is the factor to adjust the proportional band to be calculated by the self-tuning function. The larger the set value, the larger the proportional band thus calculated.

CAUTION

As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.

Setting range : 0 to 200

Factory set value : 67

(11) STIK (Factor to calculate derivative time setting)

*Displayed when the self-tuning is provided.

This is the factor to adjust the integral and derivative times to be calculated by the self-tuning function.

The larger the set value, the larger the integral and derivative times thus calculated.

CAUTION

As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.

Setting range : 0 to 200

Factory set value : 16

IMCB04-E2 25

2. PROCEDURE FOR SETTING

2.5 Details of parameters in initialize code 2 (Cod=2)

Parameters in initialize code 2 are only displayed.

(1) TCJ (Holding peak ambient temperature)

The maximum ambient temperature on the rear terminal board of the instrument is stored and displayed on the set value (SV) display unit.

Display range

Display resolution

: -10.0 to +100

°

C

: 1

°

C

(2) WTH (Operating time display unit [Upper digits] )

The integrated value (upper 2 digits) of power ON time is shown on the set value (SV) display unit.

If the total operating time exceeds 100,000 hours, the integrated operating time is reset.

Display range : 0000 to 0010 (Operating time from 0 to 100,000 hours can be displayed

for both the upper and lower digits.)

Display resolution : 10,000 hours

(3) WTL (Operating time display unit [Lower digits] )

The integrated value (lower 4 digits) of power ON time is shown on the set value (SV) display unit.

If the total operating time exceeds 9,999 hours, these digits move to the operating time display unit [Upper digits] (WTH).

Display range : 0000 to 9999

Display resolution : 1 hours n

Example : When the integrated value of operating time equals to 100,000 hours.

The upper 2 digits of 100,000 hours are shown on the operating time display unit [upper digits]

(WTH) and the lower 4 digits are shown on the operating time display unit [lower digits].

Operating time display unit (Upper digits) Operating time display unit (Lower digits)

PV PV

SV SV

26 IMCB04-E2

3. COMMUNICATION INITIALIZE IDENTIFIER

n

List of communication initialize identifiers

NOTES

For details on the structure of communication data, see the instruction manual for

“ CB100/CB400/

CB500/CB700/CB900 communications ” [IMCB03-E

¨

] .

ID : Identifier

Read/write)

Name

Initialization mode selection

Setting necessary code

[Cod]

Input type selection

[SL1]

Engineering unit and cooling type selection

Heater break alarm (HBA), control loop break alarm (LBA), special specification, or control loop break alarm (LBA) output selection

[SL2]

[SL3]

First alarm (ALM1) type or

First alarm (ALM1) with hold action selection

[SL4]

Second alarm (ALM2) type or

Second alarm (ALM2) with hold action selection

[SL5]

ID

IO 0 : RO

1 : R/W

IP 0 to 2

XI 0 to 15 See *1 To vary depending on the specification

XQ 0 :

°

C (Air cooling)

1 :

°

F (Air cooling)

2 :

°

C (Water cooling)

3 :

°

F (Water cooling)

LV 0 : No function provided

1 : HBA provided

2 : LBA provided, LBA is output from “First alarm”

To vary depending on the specification

To vary depending on the specification

5 : HBA (Z-132 specification) provided

10 : LBA provided, LBA is output from “Second alarm”

R/W

R/W

R/W

XA 0 to 15

XB 0 to 15

(RO : Read only R/W :

Data range

See *2 To vary depending on the specification

R/W

See *2

Factory set value

0

0

To vary depending on the specification

R/W

R/W

R/W

R/W

Continued on the next page.

IMCB04-E2

27

3. COMMUNICATION INITIALIZE IDENTIFIER

ID : Identifier

Read/write)

(RO : Read only R/W :

Name ID Data range Factory set value

R/W

Control action type selection

[SL6]

CA 0 to 15 See *3 To vary depending on the specification

R/W

0 R/W Energized/de-energized alarm selection, special specification selection 1 [SL7]

Special specification selection 2

Z1 0 to 15 See *4

[SL8]

Special specification selection 3

[SL9]

Z2 0 : Z-185 specification not provided

2 : Z-185 specification provided

Z3 0 : Z-168 specification provided

1 : Z-168 specification not provided

Option selection

SV alarm type selection

[SL10] DH 0 to 13

[SL11] XC 0 to 15

Setting limiter (high limt) XV See "Input range table"

(P.19, 20, 21)

[SLH]

Setting limiter (low limit) [SLL] XW

Setting the position of decimal point

See *5

See *6

XU 0 : No digit below decimal point

1 : 1 digit below decimal point

2 : 2 digits below decimal point

3 : 3 digits below decimal point

[PGdP]

Differential gap setting of ON/OFF action

MH l to100 (100.0)

°

C [

°

F]

0

0

0

0

To vary depending on the specification

1

See *7

R/W

R/W

R/W

R/W

R/W

R/W

R/W

[oH]

Differential gap setting of first alarm

(ALM1)

0.0 to 10.0% of span

HA l to100 (100.0)

°

C [

°

F]

See *7 R/W

[AH1]

Differential gap setting of second alarm (ALM2)

[AH2]

CT ratio setting

Digital filter setting

[CTr]

[dF]

Time factor assumed to be safe setting

[STTM]

HB

For voltage/current inputs :

0.0 to 10.0% of span

XR 0 to 9999

F1 0 to 100 sec

GH 0 to 200

See *8

0

100

R/W

R/W

R/W

Continued on the next page.

28 IMCB04-E2

3. COMMUNICATION INITIALIZE IDENTIFIER

ID : Identifier

Read/write)

Name ID

Factor to calculate proportional band setting

[STPK]

Factor to calculate derivative time setting

[STIK]

Holding peak ambient temperature

[TCJ]

Operating time display unit

(Upper digits)

[WTH]

Operating time display unit

(Lower digits)

[WTL]

PU

IU

HP

UT

0 to 200

0 to 200

-10 to +100

0 to 10

UU 0 to 9999

°

C

(RO : Read only R/W :

Data range R/W Factory set value

67 R/W

16

0

0

0

R/W

RO

RO

RO

*1...

Thermocouple input (TC)

RTD input

(RTD)

Voltage input

Current input

Input type

E

N

T

U

K

J

L

R

S

B

W5Re/W26Re

PL II

Pt100

(JIS/IEC)

JPt100

(JIS)

0 to 5 V DC

1 to 5 V DC

0 to 20 mA DC

4 to 20 mA DC

Set value

7

8

9

10

11

12

5

6

3

4

0

1

2

13

14

15

14

15

IMCB04-E2 29

3. COMMUNICATION INITIALIZE IDENTIFIER

*2...

0 : No alarm

1 : Deviation high alarm

7 : Process low alarm

9 : Deviation high alarm with hold action

2 : Deviation high/low alarm 10 : Deviation high/low alarm with hold action

3 : Process high alarm

5 : Deviation low alarm

11 : Process high alarm with hold action

13 : Deviation low alarm with hold action

6 : Band alarm 15 : Process low alarm with hold action

ŸDo not set 4, 8, 12 or 14. Malfunction may result.

*3... 0 : PID action with autotuning (Direct action), time proportioning output (relay contact output, voltage pulse output, trigger (for triac driving) output or triac output.

1 : PID action with autotuning (Reverse action), time proportioning output (relay contact output, voltage pulse output, trigger (for triac driving) output or triac output.

3 : Heat/cool PID action with autotuning, heat-side time proportioning output (relay contact output, voltage pulse output, triac output or trigger [for triac driving]) or cool-side time proportioning output (relay contact output, voltage pulse output, triac output).

4 : PID action with autotuning (Direct action) or current output.

5 : PID action with autotuning (Reverse action) or current output.

7 : Heat/cool PID action with autotuning, heat-side current output or cool-side time proportioning output (relay contact output, voltage pulse output, triac output).

11 : Heat/cool PID action with autotuning, heat-side time proportioning output (relay contact output, voltage pulse output, trigger [for triac driving] output or triac output) or cool-side current output.

15 : Heat/cool PID action with autotuning, heat-side current output or cool-side current output.

*4... 0 : First alarm (Energized alarm), second alarm (Energized alarm)

1 : First alarm (De-energized alarm), second alarm (Energized alarm)

2 : First alarm (Energized alarm), second alarm (De-energized alarm)

3 : First alarm (De-energized alarm), second alarm (De-energized alarm)

4 : First alarm (Energized alarm, Z-124 specification provided), second alarm (Energized alarm)

5 : First alarm (De-energized alarm, Z-124 specification provided), second alarm (Energized alarm)

6 : First alarm (Energized alarm, Z-124 specification provided), second alarm (De-energized alarm)

7 : F irst alarm (D e-en ergized alarm , Z -1 2 4 sp ecificatio n p ro vid ed ), seco n d alarm (D e-en ergized alarm)

8 : First alarm (Energized alarm), second alarm (Energized alarm, Z-124 specification provided)

9 : First alarm (De-energized alarm), second alarm (Energized alarm, Z-124 specification provided)

10 : First alarm (Energized alarm), second alarm (De-energized alarm, Z-124 specification provided)

1 1 : F irst alarm (D e-en ergized alarm ), seco n d alarm (D e-en ergized alarm , Z -1 2 4 sp ecificatio n provided)

12 : First alarm (Energized alarm, Z-124 specification provided), second alarm (Energized alarm, Z-124 specification provided)

13 : First alarm (De-energized alarm, Z-124 specification provided), second alarm (Energized alarm, Z-124 specification provided)

14 : First alarm (Energized alarm, Z-124 specification provided), second alarm (De-energized alarm, Z-124 specification provided)

15 : First alarm (De-energized alarm, Z-124 specification provided), second alarm (De-energized alarm Z-124 specification provided)

30 IMCB04-E2

3. COMMUNICATION INITIALIZE IDENTIFIER

*5... 0 : None

1 : RUN/STOP function provided

4 : Communication function provided

5 : RUN/STOP function provided, Communication function provided

8 : Self-tuning provided

9 : RUN/STOP function provided, Self-tuning provided

12 : Communication function provided, Self-tuning provided

13 : RUN/STOP function provided, Communication function provided, Self-tuning provided

*6... 0 : None

1 : First alarm (SV high alarm)

3 : First alarm (SV low alarm)

4 : Second alarm (SV high alarm)

5 : First alarm (SV high alarm), second alarm (SV high alarm)

7 : First alarm (SV low alarm), first alarm (SV high alarm)

12 : Second alarm (SV low alarm)

13 : First alarm (SV high alarm), second alarm (SV low alarm)

15 : First alarm (SV low alarm), second alarm (SV low alarm)

*7... TC, RTD input : 2 or 2.0

Voltage, current input : 0.2

*8... CTL-6-P-N : 800

CTL-12-S56-10L-N : 1000

IMCB04-E2 31

RKC INSTRUMENT INC

.

HEAD OFFICE: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN

PHONE: 03-3751-9799 (+81 3 3751 9799)

E-mail: [email protected]

FAX: 03-3751-8585 (+81 3 3751 8585)

IMCB04-E2 OCT.1998

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