Liebert® NXL™ UPS
Installation Manual – 500-750kVA, 0.9PF, 60Hz, Three-Phase, Single-Module & Multi-Module
CONTACTING EMERSON NETWORK POWER® FOR SUPPORT
To contact Emerson Network Power Liebert® Services for information or repair service in the United
States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair
services, preventive maintenance plans and service contracts.
For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services,
if available in your area. For areas not covered by Liebert Services, the authorized distributor is
responsible for providing qualified, factory-authorized service.
For Liebert Services to assist you promptly, please have the following information available:
Part numbers: _________________________________________________________________
Serial numbers:________________________________________________________________
Rating: _______________________________________________________________________
Date purchased: _______________________________________________________________
Date installed:_________________________________________________________________
Location: ______________________________________________________________________
Input voltage/frequency: ________________________________________________________
Output voltage/frequency: ______________________________________________________
Battery reserve time:___________________________________________________________
Product Warranty Registration
To register for warranty protection, visit the Service and Support section of our Web site at:
www.liebert.com
Click on Product Registration and fill out the form.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1
1.3.2
1.4
UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Considerations for 1+N Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
5
5
1.5
System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6
Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0
UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1
External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3
Sizing the Input Breaker feeding a Liebert NXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1
2.4
Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1
2.4.2
2.4.3
2.4.4
Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Module Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Input Breaker (RIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inverter Output Breaker (IOB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12
13
14
2.5
Digital LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6
Configuring Neutral and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
Four-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Resistance Ground Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
17
18
18
2.7
Grounding Diagrams, Single- and Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.0
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1
Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
Matching Maintenance Bypass Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Matching Liebert NXL Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Matching Module Battery Disconnect—MBD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Bus Synch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
21
21
21
21
21
21
3.2
Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.1
3.2.2
3.2.3
Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.0
INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.1
Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.0
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet . . . . . . . . . . 6
Cabinet grounding plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Kick plate and filter locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Low-voltage cable installation—top entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
External Interface Board connections layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inter-Module Communication Board wiring diagram—Multi-modules . . . . . . . . . . . . . . . . . . . . 12
Remote Input Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remote Output Breaker diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inter-Module Communication Board wiring diagram—Digital LBS . . . . . . . . . . . . . . . . . . . . . . . 16
Grounding diagram, three-wire single-module system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Grounding diagram, four-wire single-module system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Grounding diagram, three-wire multi-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Grounding diagram, four-wire multi-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Programmable relay board dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Input contact isolator dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Main components, 500kVA Liebert NXL SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Outline drawing, Liebert NXL 500kVA UPS SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Input terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Output terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Base drawing, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with static
bypass, Page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with static
bypass, Page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Main components, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass . . . 34
Main components, 625/750kVA Liebert NXL UPS, SMS and 1+N multi-module unit with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Outline drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . 36
Outline Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Base detail drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Base Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ii
Figure 31 Input terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 32 Input terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 33 Output terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass, cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 34 Output terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with
static bypass, cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 35 Shipping split 625/750kVA Liebert NXL without static bypass . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 36 Shipping split 625/750kVA Liebert NXL without static bypass (continued). . . . . . . . . . . . . . . . .
Figure 37 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 38 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 39 Single-input wire cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 40 Alternate Liebert NXL 500kVA bottom cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 41 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 42 Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 43 Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
41
42
43
44
46
48
50
52
53
54
59
60
TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
UPS input dry contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts with global maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts to remote status panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts with battery cabinet or module battery disconnect . . . . . . . . . . . . . . . . . . .
Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1 . . . . . . . . . . . . . . .
Remote IOB contacts from remote breaker to UPS IOB CB interface board . . . . . . . . . . . . . . . .
Wire size, length for digital LBS connection of UPS Inter-Module Communication
Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Contact Isolator Board pre-assigned values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert NXL UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended conduit and cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10
11
11
11
12
14
15
16
22
25
25
54
55
57
57
57
57
58
61
61
iv
Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation of your
Liebert NXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to
your installation, before working with the UPS. Retain this manual for use by installing
personnel.
! WARNING
Risk of electrical shock. Can cause personal injury or death.
This UPS has several circuits that are energized with high DC as well as AC voltages. Check
for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage
with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation and maintenance.
Special safety precautions are required for procedures involving handling, installation and
maintenance of the UPS system. Observe all safety precautions in this manual before
handling or installing the UPS system. Observe all precautions in the Operation and
Maintenance Manual, SL-25425, before as well as during performance of all maintenance
procedures. Observe all DC safety precautions before working on or near the DC system.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to
personnel. The UPS module weight is up to 13,800lb. (6260kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
Slots at the base of the module cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, or remove packaging
from unit, or prepare unit for installation.
! WARNING
Risk of electrical shock and fire. Can cause equipment damage, personal injury or death.
Under typical operation and with all UPS doors closed, only normal safety precautions are
necessary. The area around the UPS system should be kept free of puddles of water, excess
moisture and debris.
Only test equipment designed for troubleshooting should be used. This is particularly true for
oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making
contact or using tools. Even when the power is turned Off, dangerously high potential electric
charges may exist at the capacitor banks and at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment. A
second person should be standing by to assist and to summon help in case of an accident.
Liebert® NXL™
1
Important Safety Instructions
NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or
IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life
support equipment are subject to additional terms and conditions.
NOTICE
This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J
of the FCC rules. These limits provide reasonable protection against harmful interference in a
commercial environment. This unit generates, uses and radiates radio frequency energy and,
if not installed and used in accordance with this instruction manual, may cause harmful
interference to radio communications. Operation of this unit in a residential area may cause
harmful interference that the user must correct at his own expense.
2
Liebert® NXL™
Mechanical Installation
1.0
MECHANICAL INSTALLATION
1.1
Introduction
This section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert NXL uninterruptible power supply and related equipment.
This chapter is a guide to general procedures and practices that should be observed by the installing
personnel. The particular conditions of each site will determine the applicability of such procedures.
! WARNING
Risk of electrical shock. Can cause injury or death.
Special care must be taken when working with the batteries associated with this equipment.
When they are connected together, the battery terminal voltage will exceed 400VDC and is
potentially lethal.
NOTE
All equipment not referred to in this manual is shipped with details of its own mechanical and
electrical installation.
NOTICE
Three-phase input supply required.
The standard Liebert NXL UPS is suitable for connection to three-phase, four-wire (+ Earth)
TN-C, TN-S, IT-G or IT-IG, or three-phase, three-wire plus ground IT-UG.
If the unit is used with an IT power system, a 4-pole disconnect device must be included as
part of building installation.
NOTICE
Do not apply electrical power to the UPS equipment before the arrival of the commissioning
engineer.
1.2
Preliminary Checks
Before installing the UPS, please carry out the following preliminary checks:
• Visually examine the UPS equipment for transit damage, both internally and externally. Report
any damage to the shipper immediately.
• Verify that the correct equipment is being installed. The equipment supplied has an identification
tag on the interior doors reporting the type, size and main calibration parameters of the UPS.
• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.
1.3
Environmental Considerations
1.3.1
UPS Room
The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air
environment with adequate ventilation to keep the ambient temperature within the specified
operating range (see Environmental Parameters in Table 13).
The Liebert NXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and
prevent overheating or malfunctioning, do not cover the ventilation openings.
NOTE
To ensure proper airflow, the unit must be installed only on a solid surface made of a
noncombustible material, such as concrete.
The Liebert NXL UPS is equipped with air filters located behind the front doors. A schedule for
inspection of the air filters is required. The period between inspections will depend upon
environmental conditions.
When bottom entry is used, the conduit plate must be installed.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
Liebert® NXL™
3
Mechanical Installation
1.3.2
Storage
Should the equipment not be installed immediately, it must be stored in a room for protection against
excessive humidity and/or heat sources (see Environmental Parameters in Table 13).
1.4
Positioning
The cabinet is structurally designed to handle lifting from the base.
Access to the power terminals, auxiliary terminal blocks and power switches is from the front.
The door can be opened to give access to the power connection bars, auxiliary terminal blocks and
power isolators. Front door can be opened at 180 degrees, and interior doors can be removed for more
flexibility in installations.
NOTE
The UPS must be placed a solid surface. There must be no openings in the surface except those
required for conduit landing areas. All provided kick plates must be installed.
1.4.1
Moving the Cabinets
The route to be travelled between the point of arrival and the unit’s position must be planned to make
sure that all passages are wide enough for the unit and that floors are capable of supporting its
weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no
impassable corners or changes in the level of corridors).
Ensure that the UPS weight is within the designated surface weight loading (kg/cm2) of any handling
equipment. For weight details, see Table 13.
The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in
moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be
taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will
support the unit only if the forks are completely beneath the unit.
Handling with straps is not authorized.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Because the weight distribution in the cabinet is uneven, use extreme care while handling
and transporting. Take extreme care when handling UPS cabinets to avoid equipment
damage or injury to personnel.
The UPS module weight is up to 13,800lb. (6260kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
1.4.2
Clearances
The Liebert NXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around
the front of the equipment should be sufficient to enable free passage of personnel with the doors fully
opened. It is important to leave a distance of 24in (610mm) between the top of the UPS and any
overhead obstacles to permit adequate circulation of air coming out of the unit.
1.4.3
Raised-Floor Installations
If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably
designed to accept the equipment point loading. Refer to the base view to design this pedestal. The top
of the pedestal must be solid.
NOTE
The UPS must be placed on a solid surface. There must be no openings in the surface except
those required for conduit landing areas. All provided kick plates must be installed.
4
Liebert® NXL™
Mechanical Installation
1.4.4
Kick Plate Installation
Kick plates must be installed. If the unit is to be installed in a position that does not permit access to
rear kick plates, then the kick plates must be installed before the unit is placed in its final position.
1.4.5
Special Considerations for 1+N Parallel Systems
Consider the grounding configuration of your system before finalizing module placement See 2.6 Configuring Neutral and Ground Connections.
Emerson Network Power recommends matching the impedance in the bypass path of paralleled
systems as closely as possible.
The impedance mismatch can be minimized by controlling the wiring length of each unit. The design
and the layout of the UPS system and associated panels and cabling should be examined closely to
ensure that cable lengths and impedances are closely matched. The Liebert 1+N UPS module is
supplied with a sharing reactor to minimize the impact of cable impedance mismatch.
The cabling impedance must be carefully controlled to ensure good bypass current sharing.
For Liebert NXL™ Systems, the cabling impedances must be within 10% from maximum to minimum.
If the cabling impedances need to be greater than 10%, contact your Emerson representative to
calculate whether the system will result in an overload condition when operating on bypass.
When bringing the 1+N system online for the first time or after removing one unit, Emerson
recommends checking the bypass current mismatch. To check the bypass current mismatch:
1. Place a load on the bypass of each UPS module.
2. View the output current of each unit.
The accuracy of the currents displayed on the UPS module is sufficient for this check. If the
mismatch is greater than 10%, the bypass impedances must be balanced or the load must be
limited to less than the maximum rating.
1.5
System Composition
A UPS system can comprise a number of equipment cabinets, depending on the individual system
design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In general, all
the cabinets used in a particular installation are of the same height. Refer to the drawings provided in
4.0 - Installation Drawings for the positioning of the cabinets as shown in Figure 1.
Liebert® NXL™
5
Mechanical Installation
1.6
Cable Entry
Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the unit;
see the figures in 4.0 - Installation Drawings.
Figure 1
Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet
The side panels and hangers must
be removed before the cabinets can
be bolted together.
Additional
Battery
Cabinet(s)
Additional
Battery
Cabinet(s)
Battery
Cabinet
Liebert
NXL
UPS
Liebert
NXL
UPS
Maintenance
Bypass
Cabinet
Battery
Cabinet
Liebert
NXL
UPS
Liebert
NXL
UPS
Liebert
NXL
UPS
Note: If a maintenance bypass
cabinet is used, it must be
installed on the right side of
the Liebert NXL UPS
Maintenance
Bypass
Cabinet
Battery
Cabinet
Additional
Battery
Cabinet(s)
Note: Battery cabinets can be
bolted to the right of the UPS.
However, the cabling must be
routed externally.
6
Liebert® NXL™
UPS Electrical Installation
2.0
UPS ELECTRICAL INSTALLATION
This chapter provides guidelines for qualified installers who must have knowledge of local wiring
practices pertaining to the equipment to be installed.
! WARNING
Risk of electrical shock. Can cause injury or death.
The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC
voltmeters before working within the UPS.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation.
2.1
External Protective Devices
For safety, it is necessary to install circuit breakers in the input AC supply and external battery
system. Given that every installation has its own characteristics, this section provides guidelines for
qualified installation personnel with knowledge of operating practices, regulatory standards and the
equipment to be installed.
External overcurrent protection must be provided. See Table 13 - Liebert NXL UPS specifications
for overload capacity.
2.2
Power Cables
The UPS requires both power and control cabling. All control cables, whether shielded or not, should
be run separately from the power cables in metal conduits or metal ducts that are electrically bonded
to the metalwork of the cabinets to which they are connected.
The cable design must comply with the voltages and currents in Tables 14 through 17, follow local
wiring practices and take into consideration the environmental conditions (temperature and physical
support media), room temperature and conditions of installation of the cable and system’s overload
capacity (see 5.0 - Specifications).
! WARNING
Risk of electrical shock. Can cause injury or death.
Before cabling the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the UPS input/bypass supply to the power distribution panel.
Check that these supplies are electrically isolated, and post any necessary warning signs to
prevent their inadvertent operation.
When sizing battery cables, a maximum volt drop of 2VDC is permissible at the current ratings given
in Table 17.
The following are guidelines only and are superseded by local regulations and codes of practice where
applicable:
• Take special care when determining the size of the neutral cable (grounded conductor), because
current circulating on the neutral cable may be greater than nominal current in the case of nonlinear loads. Refer to the values in Table 13.
• The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the
most direct route possible.
• Consideration should be given to the use of paralleled smaller cables for heavy currents, as this
can ease installation considerably.
• AC and DC cables must be run in conduits according to local codes, national codes and standard
best practices. This will prevent creation of excess EMI fields.
Liebert® NXL™
7
UPS Electrical Installation
2.3
Sizing the Input Breaker feeding a Liebert NXL UPS
The rectifier nominal input current value (Table 14) is based on providing enough power to operate
the inverter at full rated load when the input voltage is nominal. The published rectifier maximum
input current value is based on the maximum input current limit setting of 125%.
The recommended input breaker ampacity is based on the NEC calculation for a branch circuit with
the current limit set at the maximum value. The calculation for a 100% rated breaker is 100% of the
nominal current (continuous) plus 100% of the difference between the nominal and the maximum
currents (noncontinuous).
The rectifier input current limit can be adjusted from 25% to 125% of the nominal value. This setting
is only accessible to a factory-trained service engineer. The effect of changing this setting is similar to
that of changing the setting of the trip unit on a solid state circuit breaker. With a lower current limit
setting the calculation for the branch circuit will result in a lower value.
The input current limit should not be set less than 105% of the current needed to support the inverter
at full load for normal operation. This results in sufficient power to recharge the battery in a
reasonable time and to operate over the published input voltage range.
2.3.1
Power Cable Connection Procedure
The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are
connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings).
Equipment Ground
The equipment ground busbar is in the I/O sections as shown in (refer to 4.0 - Installation
Drawings). The grounding conductor must be connected to the ground busbar and bonded to each
cabinet in the system.
All cabinets and cabling should be grounded in accordance with local regulations.
NOTE
Proper grounding reduces problems in systems caused by electromagnetic interference.
! WARNING
Failure to follow adequate grounding procedures can result in electric shock hazard to
personnel, or the risk of fire, should a ground fault occur.
All operations described in this section must be performed by properly trained and qualified
electricians or technical personnel. If any difficulties are encountered, contact Emerson
Network Power. See the back page of this manual for contact information.
The grounding and neutral bonding arrangement must be in accordance with local and
national codes of practice.
Once the equipment has been positioned and secured, connect the power cables as described below
(refer to the appropriate cable connection drawing in 4.0 - Installation Drawings):
1. Verify that the UPS equipment is isolated from its external power source and all the UPS power
isolators are open. Check that these supplies are electrically isolated and post any necessary
warning signs to prevent their inadvertent operation.
2. Open exterior and interior panels on the front of the I/O sections.
3. Connect the ground and any necessary main bonding jumper to the equipment ground busbar
located in the I/O sections.
4. Make power connections and tighten the connections to the proper torque.
Ensure correct phase rotation.
! WARNING
Risk of electrical shock. Can cause injury or death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their termination.
8
Liebert® NXL™
UPS Electrical Installation
! WARNING
Risk of electrical shock. Can cause injury or death.
When connecting the cables between the battery extremities to the circuit breaker, always
connect the circuit breaker end of the cable first.
5. For control connection details, see 2.4 - Control Cable and Communication.
NOTE
If fault bracing brackets were removed during installation, they MUST be replaced.
6. Close and secure the interior and exterior doors.
7. Attach the cabinet grounding plates to the top of the UPS at each shipping split. See Figure 2.
8. Attach the kick plates and filters to the bottom of the unit. See Figure 3.
Figure 2
Cabinet grounding plates
Note location
of larger cutouts.
Orient ground plate
as shown.
A
Detail A
Installed at Each Shipping Split
Figure 3
Mounting
Hardware
(Supplied)
Kick plate and filter locations
Kickplate
G
Kickplate
REAR
D
FRONT
Kickplate
Kickplate
Install Factory-Supplied
DETAIL D Bolt, Lockwasher and
Washer, 4 Places,
Front Side
DETAIL E
E
F
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 2 Places
Each Side
DETAIL G
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 2 Places,
Each Side
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 4 Places,
Rear Side
NOTE
Kick plates must be installed. If the unit is to be installed in a position that does not permit
access to rear kick plates, then the kick plates must be installed before the unit is placed in its
final position.
Figure 4
Low-voltage cable installation—top entry
REMOVE PLATES
FLIP PLATES
INSTALL
Low-voltage cables can be install through the top of each unit. The entry conduit landing plate is shipped inverted.
To install, remove conduit plate, flip and reinstall. Removal of side plate is for access to pull wires.
Liebert® NXL™
9
UPS Electrical Installation
2.4
Control Cable and Communication
Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery
system (external battery circuit breaker), communicate with a personal computer or provide alarm
signaling to external devices, or for Remote Emergency Power Off (REPO). The External Interface
Board, arranged for this purpose, is next to the option box in the Rectifier section (refer to 4.0 Installation Drawings). The contacts are rated for 250VAC @ 2A.
Figure 5
External Interface Board connections layout
MAINT BYP
ENABLE
TB0821
ACT FILT
TB035
CNTL
P0831
P66C
P99C
P0832
P0801
AUX S PARE
TEMP
BATT GND
FLT
TB0815
EXTERNA L
CAN
MOB
TB0830
TB0811
MIB
ACT FILT
STATUS
TB0810
TB0816
RIB
ON GEN
P0808
TB0823
TB0829
EPO
STATUS
OPT
PS
TB1154B
EXTERNA L
CAN
INT BATT
CAN
TB1154A
EXT BATT
CAN
BYP CNTL
TB0817
BIB
RECT
CNTL
J5
TB0820
TB0818
REPO
FORM C
KEY
STATUS
INV
CNTRLN
J4
REPO
BATT MTR TB1156
OP
TB0826
TB0824
2.4.1
TB0819
MBB
TB0812
TB0825
LBS VO LTAGE
TB0813
Dry Contacts
NOTE
If connection to more than one module is required, use a separate, isolated contact for each
module.
Table 1
UPS input dry contacts
Item
Remote EPO
Input Form C
On Generator
Input Form C
Terminal
Block
TB0824
TB0816
Pin
Connects to
(Description of External Item)
1
REPO Switch, normally open contact
2
REPO Switch, common contact
3
REPO Switch, normally closed contact, set jumper
J5: 1-2 to enable, 2-3 to disable
1
On Generator switch, closed = On Generator
2
On Generator switch, common
3
On Generator switch,
closed = Not On Generator
10
Wire Size/
Max Length
14AWG/
500ft.
(150m)
Liebert® NXL™
UPS Electrical Installation
Table 2
UPS control contacts with battery cabinet or module battery disconnect
Terminal
Block
Item
CAN Bus and
24V Power
Supply
Table 3
Connects to
(Description of External Item)
Pin
TB1154A
1
Battery Interface Board TB1154-1
2
Battery Interface Board TB1154-2
3
Battery Interface Board TB1154-3
4
Battery Interface Board TB1154-4
Wire Size/
Max Length
18 AWG
1000ft.
(300m)
UPS control contacts with global maintenance bypass
Terminal
Block
Item
Maintenance
Isolation Breaker
(MIB) Form C 1
TB0811
Maintenance Bypass
Breaker (MBB) Form C 1
Maintenance Bypass
Enable Form C 1
TB0813
TB0821
Remote EPO Input 1
TB0825
Key Status Input
Form C 1, 3
TB0820
Module Output Breaker
(MOB) Form C 2
TB0815
Connects to
(Description of External Item)
Pin
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
1
Maintenance Bypass Cabinet,
closed = load not on inverter
2
Maintenance Bypass Cabinet, common
3
Maintenance Bypass Cabinet,
closed = load on inverter
1
REPO Switch, normally open contact
2
REPO Switch, common contact
1
Key status switch, closed = key removed
2
Key status switch, common
3
Key status switch, closed = key inserted
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
Wire Size/
Max Length
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
1. For 1+N systems with a maintenance Bypass, these auxiliary contacts must be run to each module from an isolated source.
2. For 1+N systems, these breaker Aux contacts go to the UPS that they are associated with.
3. Key Status Input can be either Form-C, N.O. or N.C. contact
Table 4
UPS control contacts to remote status panel
Item
CAN Bus and 24V
Power Supply
Liebert® NXL™
Terminal
Block
TB0829
Pin
1
2
3
4
Connects to
(Description of External Item)
Remote Status Panel TB-2
Remote Status Panel TB-1
Remote Status Panel TB-3
Remote Status Panel TB-4
11
Wire Size/
Max Length
18AWG/1000ft.
(300m)
UPS Electrical Installation
2.4.2
Multi-Module Communication
Paralleling cables that connect the module to the system are connected to terminals P3101 and P3103
on the Inter-Module Communication (IMC) board (refer to 4.0 - Installation Drawings).
Table 5
Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system
Terminal Designation
From
To
Primary Connections
P3101-1
P3101-1
P3101-2
P3101-2
P3101-3
P3101-3
P3101-4
P3101-4
P3101-5
P3101-5
P3101-6
P3101-6
P3101-7
P3101-7
P3101-14
P3101-14
P3101-8
P3101-8
P3101-9
P3101-9
P3101-10
P3101-10
P3101-11
P3101-11
Redundant Connections
P3103-1
P3103-1
P3103-2
P3103-2
P3103-3
P3103-3
P3103-4
P3103-4
P3103-5
P3103-5
P3103-6
P3103-6
P3103-7
P3103-7
P3103-14
P3103-14
P3103-8
P3103-8
P3103-9
P3103-9
P3103-10
P3103-10
P3103-11
P3103-11
Wire Size/
Max Length
Signal Name
Share CAN +24V
Share CAN common
System CAN +24V
System CAN common
SER synch CAN+24V
SER synch CAN common
Ground - Drain Wire
Ground
PWM synch CAN +24V
PWM synch CAN common
MMS synch CAN +24V
MMS synch CAN common
1000ft.
(300m)
Redundant share CAN +24V
Redundant share CAN common
Redundant system CAN +24V
Redundant system CAN common
Redundant SER synch CAN +24V
Redundant SER synch CAN common
Ground - Drain Wire
Ground
Redundant PWM synch CAN +24V
Redundant PWM synch CAN common
Redundant MMS synch CAN +24V
Redundant MMS synch CAN common
1000ft.
(300m)
1.
2.
3.
4.
5.
Belden 810x or Belden 89901 cables are the only approved cables.
Belden 89901 cable can be used for underground installations.
If using multiple parallel cables for each run, all cables must be run in the same conduit.
Each cable group should be run in a separate grounded conduit to ensure redundancy.
The maximum lengths must include all the parallel cables from the first module to the last module. The primary and redundant
cable lengths can be counted separately.
6. The ground pins on the Inter-Module Communication Board (Pins 7 and 14) are connected together on the board. If using
cable with only one (1) drain wire, then connect the ground (drain wire) to Pin 7.
7. Care must be taken so drain wire does not touch any other component in module.
8. Attach control wires to side of control door where Inter-Module Board (IMC) is attached. Do not run wires across IMC board.
Figure 6
Inter-Module Communication Board wiring diagram—Multi-modules
IMC
02-806730-xx
UPS 1
P3103
P3101
IMC
02-806730-xx
UPS 2
12
P3103
P3101
IMC
02-806730-xx
P3103
P3101
UPS 3
Liebert® NXL™
UPS Electrical Installation
2.4.3
Remote Input Breaker (RIB)
For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor
Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O
section. See Figure 7.
Figure 7
Remote Input Breaker diagram
Inside Switchgear
Inside UPS Cabinet
E
A
To Customer
Input
Terminals
B
C
1
1
1
1
10A
10A
10A
RIB
TB1
2
2
2
RIB-1
2
V_IN_R_A
TB1-1
IN_LINE_A
V_IN_R_B
TB1-2
IN_LINE_B
V_IN_R_C
TB1-3
IN_LINE_C
LINE
LOAD
A
A
INPUT EMI
FILTER
B
B
IN_LOAD_A
IN_LOAD_B
IN_LOAD_C
C
C
120-240VAC
(supplied by
swichgear vendor)
RCB1
Electrical
Operator
Close
TB1102
RIB
5_MTR_OP_CLOSE
Circuit Breaker
Interface Board
02-806711-01
2_MTR_OP_ENABLE
120-240VAC
TB1101
5 CB1_COIL
RIB
UVR Coil
(48VDC)
4 CB1_COIL_RTN
3_CB1_NO (CB CLOSED )
2_CB1_NC (CB OPEN )
RIB Status
Contacts
1
Liebert® NXL™
1_CB1_COM
Fuses should be 10A class CC or J type time delay
fuse
13
2
Electrical operator power provided by switchgear
vendor and shall be powered from line side of RIB
UPS Electrical Installation
RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker must have a short-time rating not exceeding 480V at 150K Amperes, for 5 cycles.
See Table 14 for required current ratings.
Table 6
RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1
Terminal Designation
From
Remote Breaker
Contacts
To
Signal Name
TB1101-1
RIB aux. common
TB1101-2
RIB aux. N.C. (closed = CB is open)
TB1101-3
RIB aux. N.O. (closed = CB is closed)
TB1101-4
RIB trip coil (-)
TB1101-5
RIB trip coil (+)
Wire Size/
Max Length
#14AWG/
500ft. (150m)
Remote RIB motor operator control contacts from remote breaker to UPS RIB CB interface
board (optional)
Remote Breaker Motor
Operator Contacts
TB1102-2
AC line
TB1102-5
Motor operator close
#14AWG/
500ft. (150m)
Remote RIB voltage sense from remote breaker to UPS
Remote Breaker
Voltage Sense
2.4.4
TB1-1
Voltage sense PH A
TB1-2
Voltage sense PH B
TB1-3
Voltage sense PH C
#14AWG/
500ft. (150m)
Inverter Output Breaker (IOB)
For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR, Motor
Operator (optional) and voltage sense will go between the Remote breaker and the UPS Output I/O
section. See Figure 8.
IOB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker must have a short-time rating not exceeding 480 Volts at 150K Amperes, for 5 cycles.
14
Liebert® NXL™
UPS Electrical Installation
Figure 8
Remote Output Breaker diagram
Inside Switchgear
Inside UPS Cabinet
E
A
To UPS
Output Customer
Connections
B
C
1
1
1
1
5A
5A
5A
IOB
2
2
2
IOB-1
TB2
V_CB_A
TB2-1
OUT_LINE_A
V_CB_B
TB2-2
OUT_LINE_B
V_CB_C
TB2-3
OUT_LINE_C
TB2-4
OUT_LINE_N
N
2
LINE
LOAD
A
A
OUTPUT EMI
FILTER
B
B
C
C
N
N
120 -240 Vac
(supplied by
switchgear vendor )
IOB
Electrical
Operator
Close
Circuit Breaker Interface
Board
02-806711 -01
TB1102
IOB-x
5_MTR_OP_CLOSE
2_MTR_OP_ENABLE
120 -240 Vac
TB1101
5 CB2_COIL
IOB UVR
Coil
(48VDC)
4 CB2_COIL_RTN
3_CB2_NO (CB CLOSED )
2_CB2_NC (CB OPEN )
IOB Status
Contacts
1
1_CB2_COM
Fuses should be 5A class CC or J type time delay fuse
2
Electrical operator power provided by switchgear vendor
and shall be powered from UPS side of IOB
See Table 15 for required current ratings.
Table 7
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Terminal Designation
From
To
Signal Name
Wire Size/
Max Length
TB1101-1
IOB aux. common
TB1101-2
IOB aux. N.C. (closed = CB is open)
#14AWG/
Remote Breaker
TB1101-3
IOB aux. N.O. (closed = CB is closed)
500ft. (300m)
Contacts
TB1101-4
IOB trip coil (-)
TB1101-5
IOB trip coil (+)
Remote IOB contacts from remote breaker to UPS IOB CB interface board
TB1102-2
AC line
#14AWG/
500ft. (300m)
TB1102-5
Motor operator close
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Remote Breaker Motor
Operator Contacts
Remote Breaker
Voltage Sense
Liebert® NXL™
TB1-1
TB1-2
TB1-3
Voltage sense PH A
Voltage sense PH B
Voltage sense PH C
15
#14AWG/
500ft. (300m)
OUT_LOAD_A
OUT_LOAD_B
OUT_LOAD_C
OUT_LOAD_N
UPS Electrical Installation
2.5
Digital LBS
The Load Bus Sync interface enables independent UPS units to remain in sync when operating on
battery or when supplied by unsynchronized input sources.
Digital LBS cables that connect the module to the system are connected to terminals P3108 and
P3109 on the Inter-Module Communication (IMC) board. See Figure 9.
Table 8
Wire size, length for digital LBS connection of UPS Inter-Module Communication
Boards
Terminal Designation
From
To
Signal Name
Wire Size/
Max Length
Digital LBS from UPS Inter-Module Communication Board to other UPS Inter-Module Communication
Board
P3108-1
P3108-1
LBS SYNCH CANH
3000ft
P3108-2
P3108-2
LBS SYNCH CANL
(900m)
P3108-3
P3108-3
GROUND - DRAIN WIRE
Redundant Digital LBS from UPS Inter-Module Communication Board to Other UPS Inter-Module
Communication Board
P3109-1
P3109-1
REDUNDANT LBS SYNCH CANH
3000ft
P3109-2
P3109-2
REDUNDANT LBS SYNCH CANL
(900m)
P3109-3
P3109-3
GROUND - DRAIN WIRE
1.
2.
3.
4.
5.
6.
Figure 9
Belden 810x or Belden 89901 cables are the only approved cables
Each cable group should be run in a separate, grounded conduit to ensure redundancy.
The maximum lengths must include all the LBS cables from the first module to the last module.
The primary and redundant cable lengths can be counted separately.
Belden 89901 cable can be used for underground installations.
Attach the control wire to the side of control door where the Inter-Module Board (IMC) is attached. Do not run the wire across
IMC board.
Inter-Module Communication Board wiring diagram—Digital LBS
IMC
02-806730-xx
UPS 1
P3108
P3109
IMC
02-806730-xx
UPS 2
16
P3108
P3109
IMC
02-806730-xx
P3108
P3109
UPS 3
Liebert® NXL™
UPS Electrical Installation
2.6
Configuring Neutral and Ground Connections
Improper grounding is the largest single cause of UPS installation and startup problems. Grounding
techniques vary significantly from site to site, depending on several factors.
Proper grounding should be based on NEC Section 250, but safe and proper equipment operation
requires further enhancements. The following pages detail recommendations for grounding various
system configurations to ensure optimal UPS system performance.
NOTE
Some UPS modules are equipped with input isolation transformers. However, these
transformers have no effect upon any system grounding considerations. These modules will be
grounded exactly as shown in Figures 10 through 13.
! CAUTION
The UPS ground lug must be solidly connected to the service entrance ground by an
appropriately sized wire conductor per NEC Article 250. Each conduit or raceway containing
phase conductors must also contain a ground wire, both for UPS input and output, which are
solidly connected to the ground terminal at each termination point. Conduit-based grounding
systems tend to degrade over time. Therefore, using conduit as a grounding conductor for UPS
applications may degrade UPS performance and cause improper UPS operation.
2.6.1
Four-Wire Input connections
The UPS module bypass input is connected to a solidly grounded source. In this configuration, the
UPS module is not considered a separately derived source. The UPS module output neutral is solidly
connected to the bypass source neutral, which is bonded to the grounding conductor at the source
equipment.
2.6.2
Three-Wire Input connections
This configuration must NOT be used when single-phase loads are directly connected to the UPS. The
UPS output is considered a separately derived source. The UPS module neutral is bonded to the UPS
ground and connected to a local grounding electrode in accordance with NEC 250-26. Please note that
whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are
briefly connected together and circulating current must flow. In this configuration, the current flows
through the ground path, possibly tripping ground fault interrupters (GFIs) and distorting the output
voltage waveform. Proper adjustment of ground fault interrupters is necessary to avoid unwanted
tripping. The time delay should be set to at least 0.2 seconds to prevent tripping when the UPS
performs a transfer or retransfer operation.
NOTICE
Risk of improperly set ground fault interrupters. Can cause equipment damage.
Failure to set the ground fault interrupters properly could cause loss of power to the critical
load.
2.6.3
Preferred Grounding Configuration, Battery Systems
Open-rack battery systems, depending on local code requirements and customer preference, are
normally:
• Floating (ungrounded)
OR
• Center-tapped and floating
Battery cabinet systems must be connected as floating (ungrounded) systems.
Center-tapped or grounded battery systems are not possible with battery cabinet systems.
Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded
to the UPS module ground bus.
Liebert® NXL™
17
UPS Electrical Installation
2.6.4
Multi-Module Systems
For both N+1 and 1+N systems, the neutrals of all UPS modules in the system must be connected
together inside the switchgear or parallel cabinet. The neutral conductors must be rated for 20% of
phase conductor current minimum. Site and load conditions will determine if larger neutrals are
required.
For Multi-Module systems using a 3-wire bypass, the Neutral-Ground bond must be made at the
common neutral connection point in the switchgear or parallel cabinet.
2.6.5
High Resistance Ground Systems
The Liebert NXL is compatible with High Resistance Ground Systems. See your local Emerson
representative for details.
2.7
Grounding Diagrams, Single- and Multi-Module Systems
Figure 10 Grounding diagram, three-wire single-module system
UPS
Source
N
N
G
Grounding diagram, four-wire single-module system
UPS
Source
BPSS
N
N
G
G
18
To connect equipment
Figure 11
G
To connect equipment
BPSS
Liebert® NXL™
UPS Electrical Installation
Switchgear
UPS #1
N
Source
G
N
UPS #2
G
N
G
UPS #3
Grounding for 1+N
systems is wired
exactly the same.
Liebert® NXL™
19
N
N
G
G
To connect equipment
Figure 12 Grounding diagram, three-wire multi-module system
UPS Electrical Installation
Figure 13 Grounding diagram, four-wire multi-module system
Switchgear
BPSS
N
Source
G
To connect equipment
UPS #1
UPS #2
N
BPSS
G
N
G
UPS #3
BPSS
20
N
N
G
G
Liebert® NXL™
Optional Equipment
3.0
OPTIONAL EQUIPMENT
3.1
Single-Module System Options
3.1.1
Matching Maintenance Bypass Cabinet
A matching Liebert NXL Maintenance Bypass cabinet is available. See Maintenance Bypass Cabinet
Installation Manual (SL-24532) for more details.
3.1.2
Battery Temperature Sensor
The optional external battery temperature sensor kit, supplied separately from the battery circuit
breaker, contains one probe and one temperature transport board.
3.1.3
Matching Liebert NXL Battery Cabinet
The optional matching Liebert NXL Battery Cabinet can be used to obtain the desired autonomy
time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS
(for details, see the Liebert NXL Battery Cabinet installation manual, SL-25430, available at
Emerson Network Power’s Liebert Web site: www.liebert.com).
3.1.4
Matching Module Battery Disconnect—MBD
The optional Module Battery Disconnect (MBD) can be used as a battery disconnect between a battery
system and the Liebert NXL UPS (for details, see the Liebert NXL Battery Cabinet installation
manual, SL-24530, available at Liebert’s Web site: www.liebert.com).
3.1.5
Load Bus Synch
An optional Load Bus Synch (LBS) system can be used to synchronize two Liebert NXL UPS units or
a Liebert NXL UPS to a Liebert Series 610™ UPS.
3.1.6
Remote Alarm Status Panel
The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm
condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on
Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning,
UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition).
3.2
Communication and Monitoring
•
•
•
•
•
•
•
3.2.1
Liebert IntelliSlot® Web Card - SNMP/HTTP Network Interface Card
Liebert IntelliSlot® 485 Web Card - Modbus, J-bus, IGM Net
Remote Monitoring Services IntelliSlot Card
RS485/422 Protocol Converter IntelliSlot Card
Alber Battery monitoring system
Programmable Relay Board
Input Contact Isolator Board
Alber Monitoring System
The matching Liebert NXL Battery Cabinet allows installing an optional Alber Battery monitoring
system in the cabinet. The Alber Battery Monitoring by Liebert continuously checks all critical
battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic
periodic tests of internal resistance of each battery will verify the battery’s operating integrity.
Additional capabilities include automatic internal DC resistance tests and trend analysis, providing
the ability to analyze performance and aid in troubleshooting.
Liebert® NXL™
21
Optional Equipment
3.2.2
Programmable Relay Board
The Programmable Relay Board (PRB) provides a means to trigger an external device when an event
occurs in the Liebert NXL. Each PRB has eight channels. Each channel has Form-C dry contacts
rated at 1A @ 30VDC or 125VAC @ 0.45A.
Any alarm/event can be programmed to any channel or channels. Up to four (4) events can be
programmed to a relay. If multiple events are grouped to one relay, group the events logically to
simplify troubleshooting when an event is triggered. The same alarm/event can be programmed to
more than one channel. Up to two Programmable Relay Boards can be installed in the Liebert NXL
for a total of 16 channels. Programming is performed through the HMI touchscreen display.
NOTE
Up to two (2) PRB’s can be installed in the Liebert NXL.
Figure 14 Control wiring, Programmable Relay Board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J72
1 2 3
1 2 3 4 5 6 7 8 9 10111213141516
J73
J74
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and
J73.)
Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per
channel (see Table 12).
All control wiring (by others) must be run separate from power wiring. Control wiring runs should not be
combined in the same conduit.
Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable.
All wiring must be in accordance with national and local electrical codes.
Table 9
Terminal
Block
Programmable Relay Board pinout
Channel
CH1
J71
CH2
CH3
J72
CH4
CH5
CH6
TB3
J74
CH7
CH8
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
Pin No.
Common
Normally
Closed
Normally
Open
1-3
4-6
7-9
10-12
13-15
1-3
4-6
7-9
10-12
13-15
1-3
4-6
7-9
10-12
13-15
1-3
1
4
7
10
13
1
4
7
10
13
1
4
7
10
13
1
2
5
8
11
14
2
5
8
11
14
2
5
8
11
14
2
3
6
9
12
15
3
6
9
12
15
3
6
9
12
15
3
Note: Pin 16 not used on J71, J72, and J73.
22
Liebert® NXL™
Optional Equipment
Configuring the Programmable Relay Board Settings
1. Press Internal Option Settings from the Config menu.
2. Press which Programmable Relay Board will be configured. The Programmable Relay Board
dialog box is displayed.
3. Press the Relay channel
4. Press up to four (4) events. Selected events will show up under Relay 1 Assignment.
NOTE
To deselect an event, click on the event.
5. Repeat Steps 3 and 4 for each relay.
6. Press SAVE to keep the settings.
Figure 15 Programmable relay board dialog box
• Assignment—0 to 4 event (default: 0)
• Delay, sec—0 to 99.9 (default: 0)
3.2.3
Input Contact Isolator Board
The Input Contact Isolator Board (ICI) provides a Liebert NXL module interface for up to eight
external user alarm or message inputs to be routed through the NXL’s alarm network. The eight
contacts are normally open dry contacts. When a contact closes, an event is triggered.
NOTE
Up to two (2) ICI’s can be installed in a Liebert NXL.
The Input Contact Isolator options are configured through the Input Contact Isolator dialog box,
which is accessed from the Internal Option Settings under Config dialog box on the HMI touchscreen
display. The Input Contact Isolator dialog box contains eight choices to match the eight channel input
board. You can label each button to identify the event associated with the contact. When the dialog
box is accessed, each button flashes to display the Input Contact Isolator number and the user
entered label. This label also appears in the Display Panel when an event related to an Input Isolator
Connector is triggered.
Liebert® NXL™
23
Optional Equipment
The Input Contact Isolator dialog box allows you to:
• Label the input contact assignments for your setup.
• Set the delay for an external event triggering an alarm.
• Review the isolator contact assignments, once the labels are entered.
The delay allows setting the number of seconds that a condition must exist before it will trigger an
alarm. To configure the Input Contact Isolator relays:
1. Press Internal Option Settings from the Config menu.
2. Press which Input Contact Isolator is to be configured. The Input Contact Isolator dialog box is
displayed.
Figure 16 Input contact isolator dialog box
•
•
•
3.
Assignment—Custom, Pre-assigned (default: “Input Contact” XY)
Delay, sec—0 to 99.9 (default: 0)
Message—Custom: 0-19 characters
To assign labels for each channel:
a. Press Pre-assigned for default labels on Channels 1-6 (See Table 10)
b. For Custom labels
1. Press Custom to unique labels.
2. Click on Input Contact XX button. A keyboard is displayed to allow naming alarms.
3. Enter the name of the alarm set for that input. For example, a fan problem could be
indicated by naming the button FAN.
4. Press OK on the keyboard to keep your label.
4. Press DELAY.
a. A keypad is displayed prompting you for a delay time, in seconds, for a condition to exist
before the alarm is triggered.
b. Enter the delay value. The range for the values are from 0 (zero) to 99.9 seconds.
c. Press OK on the keypad to keep your setting. The value you entered is displayed in the field
adjacent to the corresponding input contact.
5. Repeat Steps 3 and 4 for each input contact.
24
Liebert® NXL™
Optional Equipment
6. Press SAVE after you have configured all input contacts.
Be sure to press Save even if you have accessed this dialog only to change a setting.
7. This information is not saved if control power is removed.
Table 10 Input Contact Isolator Board pre-assigned values
Channel
Number
ICI #1
Pre-Assigned Label
ICI #2
Pre-Assigned Label
1
2
3
4
5
6
7
8
Reduced Rect ILimit
Reduced Batt ILimit
Stop Battery Charge
Inhibit Rect Restrt
Inhibit Byp Restrt
Inhibit Inv Restrt
Input Trap Filter Disconnect
Suspend ECO Mode
Stop Battery Charge
Stop Battery Charge
Stop Battery Charge
Stop Battery Charge
Stop Battery Charge
Stop Battery Charge
Inhibit IP Standby
Figure 17 Optional Input Contact Isolator Board
Table 11
No Customer Connection
Input Contact Isolator Board
control wiring connections
Input Contact
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J51
2
3
4
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 16 (see
Table 11).
Customer provided normally open dry contacts for user alarm messages.
All control wiring (by others) must be run separate from power wiring.
Control wiring runs should not be combined in the same conduit.
Signal voltage: 100mA @ 12VDC.
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded
cable.
All wiring must be in accordance with national and local electrical codes.
Liebert® NXL™
25
5
6
7
8
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Installation Drawings
4.0
INSTALLATION DRAWINGS
Figure 18 Main components, 500kVA Liebert NXL SMS and 1+N multi-module unit with static bypass
Liebert IntelliSlot
Housings
Inter-Module Communication
Board, Behind HMI Screen
HMI Screen
Keylock or EMO Button
(Optional)
Backfeed Circuit
Breaker (BFB)
Main Input
Circuit Breaker
(CB1)
Module Output
Circuit Breaker (CB2)
Front Doors Removed
Option Box
(6 Slots)
DC (-) Input
Output Ground
DC (+) Input
Input Busbars
Bypass Busbars
Input Ground
Output Busbars
Doors and Inner Skins Removed
26
Liebert® NXL™
Installation Drawings
Figure 19 Outline drawing, Liebert NXL 500kVA UPS SMS and 1+N multi-module unit with static bypass
Control Cable
Entry/Exit
Bypass/Output
Cable Entry/Exit
Rectifier / DC
Cable Entry
15.6"
[396mm]
25.8"
[654mm]
10.6
[269mm]
2.92" [74mm]
1.25"
[31.9mm]
10.8" [275mm]
14.6"
10.8"
[370mm] [274mm]
10.8"
[273mm]
96.8" [2458mm]
69.8"
[1773mm]
Cable
Entry
TOP VIEW
Bypass/Output
Cable Entry/Exit
SECTION A-A
BOTTOM VIEW
39.6"
[1005mm]
111.6" [2835mm]
Inverter
Center
of Gravity
Rectifier
Center
of Gravity
76.8"
[1950mm]
35.7"
[906mm]
32.3"
[820mm]
A
LEFT SIDE VIEW
A
49.2" [1250mm]
25.5"
[647mm]
Rectifier Split (Part A)
0.6" [15mm]
Panel Width
Outer Edge
Corner Post
.0
Front-Most
Edge of Frame
Liebert® NXL™
.0
DETAIL B
62.4" [1585mm]
Inverter Split (Part B)
FRONT VIEW
14.9"
[379mm]
RIGHT SIDE VIEW
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust
and maintenance.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. All wiring is to be in accordance with national and local electrical codes.
7. Depth dimension includes front door and rear panel.
8. Width dimensions include side panels. Subtract 1.4" (35mm) when
removing both side panels.
27
Installation Drawings
Figure 20 Input terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with static
bypass
Ø 0.50
(13) Typ.
1.75
(44)
Typ.
1.75
(44)
Typ.
1.75
(44)
Typ.
Ø 0.50
(13) Typ.
3.0
(76)
INPUT PHASES
3.0
(76)
1.75
(44)
Typ.
DC INPUTS
1.75
(44)
Typ.
Ø 0.50
(13) Typ.
76.8
(1950)
3.0
(76)
1.75
(44)
Typ.
DC (-)
Input
DC (+)
Input
GROUND
Lugs
59.2 (1504)
54.6 (1387)
Bolt
Busbar
48.8 (1240)
45.6 (1158)
42.4 (1077)
Input
Phases
A
B
C
DUAL LUG CONNECTION DETAIL
29.5 (749)
CB1-3
CB1-3
Do not double-stack lugs
(two lugs on same side of busbar).
This is to prevent the cables
from coming into contact with
other busbars.
Ground
Bus
DC Input
.0
LEFT SIDE (PART A)
LEFT FRONT (PART A)
NOTES
3. Unless otherwise noted, use copper or aluminum
1. All dimensions are in inches (mm).
conductors suitable for at least 75°C.
2. Control wiring and power wiring must
4.
All
wiring is to be in accordance with national
be run in separate conduit.
and local electrical codes.
28
Liebert® NXL™
Installation Drawings
Figure 21 Output terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with static
bypass
2.36
(60)
TYP
1.75
(44)
TYP
13.8
(350)
2.56
(65) 8.7
TYP (220)
OUTPUT, BYPASS & NEUTRAL
CB1-3
2.56
(65)
TYP
Ø0.50
(13) TYP
Ø0.50
(13) TYP
2.36
(60)
TYP
CB1-3
1.75
(44)
TYP
Do not double-stack lugs (two lugs
on same side of busbar).
This is to prevent the cables from
coming into contact with other busbars.
Lugs
OUTPUT
GROUND
76.8
(1950)
Bolt
DUAL LUG
CONNECTION DETAIL
59.2 Output
(1504) Ground
FRONT
44.7 Bypass &
(1135) Neutral
A B C N
31.1 Output &
(790) Neutral
A B C N
Bypass
Phases &
Neutral
Bus
Output
Phases &
Neutral
Bus
.0
( 0)
RIGHT FRONT (PART B)
RIGHT SIDE (PART B)
NOTES:
1.All dimensions are in inches (mm).
2. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
3. All wiring is to be in accordance with national and local electrical codes.
Liebert® NXL™
Busbar
29
Installation Drawings
Figure 22 Base drawing, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with static bypass
REAR
2.4
[61]
21.0
[535]
21.0
[535]
1.7
[42]
4.8
[122]
12.1
[307]
SEE
A
13.9
[354]
1.7
[42]
13.9
[354]
1.7
[42]
12.1
[307]
2.2
[56]
33.3
[845]
RIGHT SIDE
1.7
[42]
FRONT VIEW
BRACKET MOUNTING LOCATIONS
(M10 HEXSERTS)
RECTIFIER SECTION
(PART A)
.75
[19]
TYP.
INVERTER SECTION
(PART B)
DETAIL A
FRONT
3.9
[99]
61.8
[1570]
48.6
[1234]
FORKLIFT OPENINGS
3.9
[99]
27.2
[691]
FORKLIFT OPENINGS
FRONT VIEW
RIGHT SIDE
SHIPPING SPLIT
LIFT CLEARANCE
18.0
[457]
18.0
[457]
9.0
[229]
10.9
[276]
10.9
[276]
9.0
[229]
36.7
[931]
Foot
Spacing
3.9
[100]
37.2
[945]
PILLAR
SPACING
3.9 [100]
TYP.
4.7 [120]
TYP.
RECTIFIER SECTION
(PART A)
7.9 [200] BOTTOM VIEW
TYP.
FOOTPRINT SPACING
8.0 [202]
BOTTOM INPUT
(PART A)
INVERTER SECTION
(PART B)
BOTTOM CABLE
ENTRY PANELS
PILLARS REMOVED
FOR CLARITY
NOTES:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate for
forklift handling.
8.0 [202]
BOTTOM OUTPUT
(PART B)
30
Liebert® NXL™
Installation Drawings
Figure 23 Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with static bypass,
Page 1
DETAIL A
604325G1
604309G1
604309G2
604309G3
02-806704-PHASE C
02-806704-PHASE B
02-806704-PHASE A
PART A - WIRE STARTING POINT
PART B - WIRE FINISHING POINT
(+)DC BUSBAR
M10 NUT HEX
M10 RIBBED WASHER(x2)
M10 FLAT WASHER
(-)DC BUSBAR
M10 HEX HEAD BOLT
DETAIL A
DC POWER CONNECTION BETWEEN PART A AND B.
HARDWARE PROVIDED WITH PART B.
(4) BOLTS TOTAL.
TORQUE CONNECTION TO 27 N-M, 240 IN-LBS.
WH P/N
START
(Part B- Inverter Cabinet)
FINISH
(Part A- Rectifier Cabinet)
Label
604309G1
02-806704 Inverter Gate Drive A
UPSC
To: 02-806701
ID: P0400A
604309G2
02-806704 Inverter Gate Drive B
UPSC
To: 02-806701
ID: P0400B
604309G3
02-806704 Inverter Gate Drive C
UPSC
To: 02-806701
ID: P0400C
604325G1
DCFAN_2 & DCFAP_1 DC Fuseblock
02-806708
External Interface Board
To: 02-806708
ID: P0814
Liebert® NXL™
31
Installation Drawings
Figure 24 Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with static bypass,
Page 2
DETAIL B
604308G1
604313G1
604313G2
604307G1
604348G1
604348G1
604349G1
604348G1
604348G1
604352G1
604348G1
PART A - WIRE FINISHING POINT
PART B - WIRE STARTING POINT
M10 NUT HEX
(+) DC BUSBAR
M10 RIBBED
WASHER(x2)
LOOSEN HARDWARE TO ALLOW
BUSBAR TO MOVE TO JOIN TO
PART B BUSBAR.
RETIGHTEN AND TORQUE TO
27 Nm(240 in-lb)
M10 FLAT WASHER
(-) DC BUSBAR
M10 HEX HEAD BOLT
DETAIL B
HARDWARE PROVIDED WITH PART A.
(4) BOLTS TOTAL.
TORQUE CONNECTION TO 27 N-M, 240 IN-LB.
DC POWER CONNECTION BETWEEN PART B AND A.
32
Liebert® NXL™
Installation Drawings
WH P/N
START
(Part A- Rectifier Cabinet)
FINISH
(Part B- Inverter Cabinet)
604308G1
UPSC
02-806705
Bypass Control Board
TO: 02-806705
ID: P0500
604313G1
UPSC
02-806705
Bypass Control Board
To: 02-806705
ID: P0501
604313G2
UPSC
02-806707
Load VI
To: 02-806707
ID: P0700
604307G1
UPSC
02-806707
Load VI
To: 02-806707
ID: P0701
604348G1
UPSC
Power Supply
To: Power Supply
ID: P66A
604348G1
02-806708
External Interface Board
Power Supply
To: Power Supply
ID: P66B
604348G1
HMI
Power Supply
To: Power Supply
ID: P99A
604348G1
02-806710
Fan Interface Board#1
Power Supply
To: Power Supply
ID: P99B
604348G1
UPSC
Power Supply
To: Power Supply
ID: P1300
604348G1
UPSC
Power Supply
To: Power Supply
ID: P1302
604349G1
F48-2&F49-2
Bypass PS Fuseblock
Power Supply
To: Power Supply
ID: P1303
604349G1
F46-2&F47-2
Bypass PS Fuseblock
Power Supply
To: Power Supply
ID: P1304
604348G1
02-806708
External Interface Board
Power Supply
To: Power Supply
ID: P55
604352G1
02-806710
Fan Interface Board#1
02-806716
AC Power Distribution Board
To: 02-806716 ID:
P1011A
604348G1
02-806710
Fan Interface Board#1
02-806710
FAN Interface Board#2
Liebert® NXL™
33
LABEL
To: 02-806710
ID: P99
Installation Drawings
Figure 25 Main components, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass
Liebert
IntelliSlot
Housings
Module Output
Circuit Breaker
(CB2)
HMI Screen
Inter-Module
Communication Board
(IMC) (behind door)
EMO Button
(Optional)
Main Input
Circuit Breaker
(CB1)
FRONT DOORS REMOVED
CB2/IOB Circuit
Breaker Board
Option Box
(6 Slots)
DC Input
Output
Busbars
External
Interface
Board (EIB)
Input
Busbars
Neutral
Input
Ground
Output
Ground
CB1/RIB Circuit
Breaker Board
DOORS AND INNER SKINS REMOVED
34
Liebert® NXL™
Installation Drawings
Figure 26 Main components, 625/750kVA Liebert NXL UPS, SMS and 1+N multi-module unit with static
bypass
LIEBERT
INTELLISLOT
HOUSINGS
INTER-MODULE
COMMUNICATION
BOARD (LOCATED
BEHIND HMI SCREEN)
MODULE OUTPUT
CIRCUIT BREAKER
(CB2)
HMI SCREEN
KEYLOCK OR
EMO BUTTON
(OPTIONAL)
BACKFEED
CIRCUIT BREAKER
(BFB)
MAIN INPUT
CIRCUIT BREAKER
(CB1)
FRONT DOORS REMOVED
OPTION BOX
(6 SLOTS)
CB2/IOB
CIRCUIT BREAKER
INTERFACE BOARD
OUTPUT
BUSBARS
DC INPUT
BYPASS
BUSBARS
EXTERNAL
INTERFACE
BOARD (EIB
INPUT
BUSBARS
INPUT
GROUND
CB1/RIB
CIRCUIT BREAKER
INTERFACE BOARD
DOORS AND INNER SKINS REMOVED
Liebert® NXL™
35
Installation Drawings
Figure 27 Outline drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass
Control Cable
Entry / Exit
Rectifier / DC
Cable Entry
Bypass \ Output
Cable Exit.
12.3
[312]
17.7
[449]
14.8
[376]
.0
(0)
2.1
[53]
B
19.1
[486]
3.3
[85]
24.6
[626]
.0
(0)
1.6
[40]
15.2
[385]
109.9 (2791)
Outer Edge
Corner Post
Section A-A
Bottom View
.0
(0)
14.4
[367]
Front Most
Edge Of Frame
17.6
[447]
Rectifier / DC
Cable Entry
.6
[15]
Panel Width
10.6
[269]
4.1
[105]
11.6
[294]
71.6
[1819]
23.6
[600]
0
15.8
[402]
16.6
[423]
3.7
[94]
Bypass \ Output
Cable Exit
Control Cable
Entry \ Exit
Top View
125 (3175)
39.4 (1000)
Rectifier
Center of
Gravity
Inverter
Center of
Gravity
76.8
[1950]
31.5
[800]
24.6
[625]
Left Side View
Detail B
31.5
[800]
A
36.3
[922] 62.4
[1585]
Rectifier Split (Part A)
26.0
[660]
62.4
[1585]
Inverter Split (Part B)
A
23.8
[605]
Right Side View
Front View
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust
and maintenance.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable
access plates.
Remove, punch to suit conduit size and replace.
36
5. Unit bottom is structurally adequate for forklift handling.
6. Depth dimension includes front door and rear panel.
7. Width dimensions include side panels. Subtract 1.4" (35mm) when
removing both side panels.
Liebert® NXL™
Liebert® NXL™
37
LEFT SIDE VIEW
24.6
[625]
31.5
[800]
A
RECTIFIER
CENTER OF
GRAVITY
RECTIFIER / DC
CABLE ENTRY
71.6
[1819]
17.6
[447]
3.7
[94]
FRONT VIEW
29.1
[739]
140.5
[3568]
.0
(0)
11.9
[302]
34.3
[871]
2.1
[53]
14.8
[376]
3.3
[85]
A
39.4
[1000]
126.8
[3220]
34.1
[866]
76.8
[1950]
FRONT MOST
EDGE OF FRAME
.0
(0)
DETAIL B
.0
(0)
9.2
[233]
1.6
[40]
34.3
[872]
.6
[15]
PANEL WIDTH
BYPASS \ OUTPUT
CABLE EXIT.
OUTER EDGE
CORNER POST
SECTION A-A
BOTTOM VIEW
4.1
[105]
15.2
[385]
RIGHT SIDE VIEW
23.8
[605]
24.6
[626]
B
19.1
[486]
CONTROL CABLE
ENTRY / EXIT
.0
(0)
INVERTER
CENTER OF
GRAVITY
BYPASS \ OUTPUT
CABLE EXIT
78.0
[1981]
INVERTER SPLIT (PART B)
CONTROL CABLE
ENTRY \ EXIT
TOP VIEW
36.3
[922] 62.5
[1587]
RECTIFIER SPLIT (PART A)
16.6
[423]
15.8
[402]
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust and maintenance..
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. Depth dimension includes front door and rear panel.
7. Width dimensions include side panels. subtract 1.4" (35mm) when removing both side panels.
RECTIFIER / DC
CABLE ENTRY
Installation Drawings
Figure 28 Outline Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Installation Drawings
Figure 29 Base detail drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass
Front
2.4
[61]
27.7 [403]
27.7 [403]
27.7 [403]
1.7 [42]
4.8
[122]
1.7 [42]
27.7 [403]
2.1 [53]
33.3 [845]
Right Side
Front View
Bracket Mounting Locations (M10 Hexserts)
Rectifier Section
(Part A)
3.9
[100]
Inverter Section
(Part B)
61.8 [1570]
Forklift Openings
3.9
[99]
27.2 [691]
61.8 [1570]
Forklift Openings
Right Side
Lift Clearance
Front View
Shipping Split
Front
Of Unit
24.6
[625]
10.9
[276]
9.0
[229]
9.0
[229]
10.9
[276]
10.9
[276]
9.0
[229]
37.2
[945]
3.9
[100]
Typ
4.7
[120]
Typ
7.9
[200]
Typ
Rectifier Section
(Part A)
Bottom View
Footprint Spacing
Inverter Section
(Part B)
Notes:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate for
forklift handling.
8.0 (203.2)
6.0 (152.4)
Bottom Input (Part A)
Bottom Output (Part B)
Bottom Cable Entry Panels
Pillars Removed For Clarity
38
Liebert® NXL™
Liebert® NXL™
36.7
[931]
FOOT
SPACING
3.900
2.4
[61]
1.7
[42]
27.7
[703]
4.8
[122]
39
4.7
[120]
TYP
RECTIFIER SECTION
(PART A)
3.9
[100]
TYP
24.6
[625]
10.9
[276]
FORKLIFT OPENINGS
61.8
[1570]
9.0
[229]
RECTIFIER SECTION
(PART A)
27.7
[703]
1.7
[42]
27.7
[703]
7.9
[200]
TYP
9.0
[229]
REAR
FOOTPRINT SPACING
BOTTOM VIEW
10.9
[276]
INVERTER SECTION
(PART B)
10.9
[276]
SHIPPING SPLIT
FRONT VIEW
9.0
[229]
4.8
[122]
FORKLIFT OPENINGS
77.3
[1963]
INVERTER SECTION
(PART B)
BRACKET MOUNTING LOCATIONS
(M10 HEXSERTS)
FRONT VIEW
27.7
[703]
7.6
[193]
2.2
[56]
6.0 (152.4)
LIFT CLEARANCE
RIGHT SIDE
27.2
[691]
DETAIL A
0.75
[19]
3.9
[99]
RIGHT SIDE
33.3
[845]
6.0 (152.4)
NOTES:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate
for forklift handling.
REAR
PILLARS REMOVED FOR CLARITY
BOTTOM CABLE ENTRY PANELS
BOTTOM INPUT (PART A) BOTTOM OUTPUT (PART B)
37.2
[945]
PILLAR
SPACING
3.9
[100]
FRONT
OF UNIT
10.7
[271]
A
Installation Drawings
Figure 30 Base Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Installation Drawings
Figure 31 Input terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass
O .56
2.00
O .56
O .56
(14)
( 51)
(14)
2.0 (51)
1.26 (32)
(14)
Typ.)
TYP
Typ.)
Typ.)
Typ.)
Typ.)
1.75
DC
(44) Typ.
Inputs
1.75
Input
(44) Typ.
1.75
(44) Typ.
Phases
Input Ground
76.8
(1950)
DC (-)
Input
DC (+)
Input
51.3 (1303)
A
B
Input
Phases
3.5
(90)
40.0 (1016)
36.2 (920)
C
3.5
(90)
32.4
(824)
23.5 (598)
Input
Ground
0
LEFT FRONT
LEFT SIDE (INPUT)
Lugs
Bolt
Busbar
CB1-3
CB1-3
Notes
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run
in separate conduits.
3. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national
and local electrical codes.
DUAL LUG CONNECTION DETAIL
Do not double-stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.
40
Liebert® NXL™
Installation Drawings
Figure 32
Input terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
DIA. Ø.56
[Ø14]
TYP
1.75
[44]
TYP
2.00
[51]
TYP
DC INPUTS
1.75
[44]
TYP
1.26
[32]
TYP
DIA. Ø.56
[Ø14]
TYP
2.00
[51]
TYP
DIA. Ø.56
[Ø14]
TYP
1.75
[44]
TYP
INPUT PHASES
INPUT GROUND
76.8
( 1950 )
DC (-)
INPUT
DC (+)
INPUT
51.3
( 1303 )
A
INPUT
PHASES
B
C
3.5
[90] 3.5
[90]
40.0
( 1016 )
36.2
( 920 )
32.4
( 824 )
23.5
( 598 )
INPUT
GROUND
LEFT FRONT (PART A)
LEFT SIDE (PART A)
.0
(0)
LUGS
CB1-3
CB1-3
BOLT
BUSBAR
Do not double stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.
DUAL LUG CONNECTION DETAIL
NOTES:
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes
Liebert® NXL™
41
Installation Drawings
Figure 33
Output terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without static bypass, cont’d
76.8
(1950)
A
1.75
(44) Typ.
(Top Entry)
C
B
53.2
(1352)
1.38 x .5
Slot 5
Places Each
Busbar
Output
Phases
39.4
(1002)
32.0
(813)
OUTPUT
PHASES
Neutral
O .56 (14)
Typ. 5
Places
1.75 (44)
Typ. (Bottom
Entry)
Output
Ground
0
RIGHT SIDE (OUTPUT)
RIGHT FRONT
O .56 (14)
Typ. 20
Places
1.75 (44)
Typ. (Top
Entry)
NEUTRAL
O .56 (14)
Typ. 5
Places
1.38 X .56 Slot
10 Places
1.75 (44)
Typ. (Bottom
Entry)
1.75 (44)
Typ.
1.57 (40) Typ.
OUTPUT GROUND
CB1-3
CB1-3
NOTES:
1. All dimensions are in inches (mm)
DO NOT DOUBLE-STACK LUGS 2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
4. All wiring is to be in accordance with national and local electrical
codes.
42
Liebert® NXL™
Installation Drawings
Figure 34 Output terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass, cont’d
NOTES
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for
1.75
(44)
TYP
at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes.
76.8
(1950)
.56 DIA.
(14)
TYP
OUTPUT
GROUND
(TOP ENTRY)
1.38 X .56 SLOT
6 PLACES
EACH BUSBAR
1.75
(44)
TYP
C
B
A
OUTPUT
PHASES,
APPROX.
3.0" SPACING
BETWEEN
BUSBARS
1.75
(44)
TYP
1.49
(37.7)
TYP
30.4
(772)
33.9
(860)
.56 DIA.
(14)
TYP
20 PLACES
BYPASS
NEUTRAL
BUS
.0
(0)
BREAKERS AND FRONT
POST REMOVED
FOR CLARITY
RIGHT SIDE (PART B)
1.30
(33)
TYP
CB1-3
OUTPUT GROUND
CB1-3
Liebert® NXL™
A
BYPASS
NEUTRAL
RIGHT FRONT (PART B)
1.75
(44)
TYP
B
OUTPUT
GROUND
(BOTTOM
ENTRY)
BYPASS / OUTPUT NEUTRAL
.56 DIA.
(14)
TYP
28 PLACES
C
BYPASS
PHASES,
APPROX.
3.0" SPACING
BETWEEN
BUSBARS
BYPASS / OUTPUT PHASES
OUTPUT
NEUTRAL
BUS
N
OUTPUT
NEUTRAL
56.4
(1432)
DO NOT DOUBLE-STACK LUGS
43
44
Detail A
Low-Voltage Wire Connections
Between Part A and Part B
02-806716-
Hardware
for Detail A
Included
in This Box
02-806707-
Loosen hardware to allow
busbar to move to join
to Part B Busbar.
Retighten and torque
to 27 N-m (240 in-lb)
M10 Hex Head Bolt
(+) DC Busbar
DC Power Connection Between Part A and Part B
Wires are coiled and tied in Part A.
Hardware Provided With Part B: 4 Bolts Total
Uncoil, route and connect wires in finish part as shown.
Torque Connection To 27 N-m (240 In-lbs)
Use wire label as guide for "to" component, connection
ID and wire part number. Tie wires away from sharp
edges, busbar and electronic components.
M10 Flat Washer
(-) DC Busbar
M10 Ribbed Washer (2x)
Part B (Inverter) - Wire Finishing Point
02-806704Phase C
532061G1
531985G3
02-806704Phase B
531985G2
02-806704Phase A
531985GI
531988G2
531983G1
Part A (Rectifier) - Wire Starting Point
A
Installation Drawings
Figure 35 Shipping split 625/750kVA Liebert NXL without static bypass
Liebert® NXL™
Installation Drawings
WH P/N
START
(Part A - Rectifier Cabinet)
FINISH
(Part B - Inverter Cabinet)
LABEL
531985G1
UPSC (Control Door)
02-806704 - Inverter Gate Drive A
To: 02-806704- Phase A
ID: P0400A
531988G2
UPSC (Control Door)
02-806707 - Load VI
To: 02-806707ID: P0700
531983G1
UPSC (Control Door)
02-806707- Load VI
To: 02-806707ID: P0701
531985G2
UPSC (Control Door)
02-806704 - Inverter Gate Drive B
To: 02-806704- Phase B
ID: P0400B
531985G3
UPSC (Control Door)
02-806704 - Inverter Gate Drive C
To: 02-806704Phase C
ID: P0400C
532061G1
Power Supply
02-806716 - AC Distribution Board
To: 02-806716-__
Connection ID: P1305
WH P/N: 532061G1
Liebert® NXL™
45
46
Part B (Inverter) - Wire Starting Point
Wires are coiled and tied in Part B.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for "to" component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Part B and Part A
Part A (Rectifier) - Wire Finishing Point
02-806708-
532063G1
532065G1
02-806710-
532049G1
532065G1
Installation Drawings
Figure 36 Shipping split 625/750kVA Liebert NXL without static bypass (continued)
Liebert® NXL™
Installation Drawings
WH P/N
START
(Part B - Inverter Cabinet)
532049G1
02-806716- AC Distribution Board
02-806710- Fan Interface Board 1
To: 02-806710-__
Connection ID: P1011
WH P/N: 532049G1
532065G1
02-806710- Fan Interface Board 2
02-806710- Fan Interface Board 1
To: 02-806710-__
Connection ID: P66
WH P/N: 532065G1
532063G1
DC Fuse
02-806708- External Interface Board
To: 02-806708-__
Connection ID: P0814
WH P/N: 532063G1
532065G1
02-806710- Fan Interface Board 3
02-806708- External Interface Board
TO: 02-806708-__
Connection ID: P99B
WH P/N: 532065G1
Liebert® NXL™
FINISH
(Part A - Rectifier Cabinet)
47
LABEL
48
02-806704PHASE C
531985G3
531984G1
531988G1
532061G1
532062G1
02-806704PHASE B
531985G2
02-806704PHASE A
531985G1
531988G2
531983G1
M10 FLAT WASHER
LOOSEN HARDWARE TO ALLOW
BUSBAR TO MOVE TO JOIN TO
PART B BUSBAR.
RETIGHTEN AND TORQUE TO
27 N-m (240 in-lb)
M10 HEX HEAD BOLT
M10 RIBBED WASHER (x2)
Wires are coiled and tied in Part A.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for “TO” component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Parts A and B
PART A - WIRE STARTING POINT
Detail A
Hardware Provided With Part B.
(4) Bolts Total.
Torque Connection to 27 N-m (240 in-lb).
DC Power Connection Between Parts A and B
DETAIL A
PART B - WIRE FINISHING POINT
(+) DC BUSBAR
(-) DC BUSBAR
F42 & F43
02-806716-
02-806705-
02-806707-
Installation Drawings
Figure 37 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Liebert® NXL™
Installation Drawings
WH P/N
START
(Part A - Rectifier Cabinet)
FINISH
(Part B - Inverter Cabinet)
LABEL
531985G1
UPSC (Control Door)
02-806704-Inverter Gate Drive A
To: 02-806704- Phase A ID: P0400A
531988G2
UPSC (Control Door)
02-806707-Load Vi
To: 02-806707-ID: P0700
531983G1
UPSC (Control Door)
02-806707-Load Vi
To: 02-806707- ID: P0701
531985G2
UPSC (Control Door)
02-806704-inverter Gate Drive B
To: 02-806704-Phase B ID: P0400B
531985G3
UPSC (Control Door)
02-806704-Inverter Gate Drive C
To: 02-806704-Phase C ID: P0400C
531984G1
UPSC (Control Door)
02-806705-Bypass Control Board
To: 02-806705-ID: P0500
531988G1
UPSC (Control Door)
02-806705-Bypass Control Board
To: 02-806705-ID: P0501
532061G1
Power Supply
02-806716-AC Distribution Board
To: 02-806716-__
Connection ID: P1305
WH P/N: 532061G1
532062G1
Power Supply
02-806705- Bypass Control Board
To: 02-806705-__
Connection ID: P44
WH P/N: 532062G1
532062G1
Power Supply
F42-2 & F43-2 Bypass PS Fuseblock
To: F42-2 and F43-2
WH P/N: 532062G1
Liebert® NXL™
49
50
Fig12A-ShippingSplit750kVANXLwStaticBypass-SMS1plusNcontd
PART B - WIRE STARTING POINT.
Wires are coiled and tied in Part B.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for “TO” component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Parts B and A
PART A - WIRE FINISHING POINT.
02-806708-532065G1
532063G1
02-806710-
532049G1
532065G1
Installation Drawings
Figure 38 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass,
continued
Liebert® NXL™
Installation Drawings
WH P/N
Start
(Part B - Inverter Cabinet)
532049G1
02-806716-AC Distribution Board
02-806710- Fan Interface Board 1
To: 02-806710-__
Connection ID: P1011
WH P/N: 532049G1
532065G1
02-806710-Fan Interface Board 2
02-806710- Fan Interface Board 1
To: 02-806710-__
Connection ID: P66
WH P/N: 532065G1
532063G1
DC Fuse
02-806708- External Interface Board
To: 02-806708-__
Connection ID: P0814
WH P/N: 532063G1
532065G1
02-806710-Fan Interface Board 3
02-806708- External Interface Board
To: 02-806708-__
Connection ID: P99B
WH P/N: 532065G1
Liebert® NXL™
Finish
(Part A - Rectifier Cabinet)
51
Label
Installation Drawings
Figure 39 Single-input wire cabinet
Reference of Rectifier
Corner Post
See Detail A
Remove upper and lower
internal panels before attaching
wire cabinet to UPS
ec
of R
Side
Left abinet
m
o
Fr
eC
nels e of Wir
e Pa
id
e Sid n Left S
v
o
Rem stall o
In
and
Reference of
Wire Cabinet
Corner Post
See Detail A
tifier
Cab
inet
Re
fi
cti
er
(N
ot
C
All
om
po
ne
B
Wi
re
Ca
t
Sh
ow
n)
Rectifier
Cabinet
Corner Posts
Wire Cabinet
Corner Posts
e
bin
nts
M10 Hardware
Provided in
Shipped-Loose
Bag Inside
Wire Cabinet
Kickplate is provided as a
shipped-loose item
inside the Wire Cabinet
on inverter-side the UPS
DETAIL A
Cabinet-to-Cabinet
Connection Hardware
1 Ground Plate
This hardware provided
on Rectifer Cabinet.
Reuse hardware
to mount ground plate
Bolt and Washer
DETAIL B
M6 hardware for Ground Plate
provided in shipped-loose bag
inside Wire Cabinet
Bolt
and
Washer
COMPLETE ASSEMBLY
Bolt and Washer
52
Liebert® NXL™
Installation Drawings
Figure 40 Alternate Liebert NXL 500kVA bottom cable entry
Phase C Busbar
Phase B Busbar
Phase A Busbar
See Detail A
for Torque
Specifications
Liebert NXL
500kVA Rectifier
Front View with Busbars
and Breaker
Liebert NXL
500kVA Rectifier
Front View without Phase A
and Phase B Busbars
Glastic to
Bus Torque
240 in-lb,
Typical
Bolt-Nut to
Bus Torque
240 in-lb, Typical
DETAIL A
Torque Specifications
Phase A and Phase B busbars can be removed to ease bottom cable entry on the Liebert NXL 500kVA.
The cables can be pulled and lugged.
1.
2.
3.
4.
5.
6.
Install Phase C cables.
Install Phase B busbar as shown in Figure 40.
Install Phase B cables.
Install Phase A busbar as shown in Figure 40.
Install Phase A cables.
Verify that all busbar bolt connections are torque properly.
Liebert® NXL™
53
Installation Drawings
4.1
Programmable Relay Board
The Programmable Relay Board (PRB) provides a means to trigger an external device when an event
occurs in the Liebert NXL. Each PRB has eight channels. Each channel has Form-C dry contacts
rated at 1A @ 30VDC or 125VAC @ 0.45A.
Any alarm/event can be programmed to any channel or channels. Up to four (4) events can be
programmed to a relay. If multiple events are grouped to one relay, group the events logically to
simplify troubleshooting when an event is triggered. The same alarm/event can be programmed to
more than one channel. Up to two Programmable Relay Boards can be installed in the Liebert NXL
for a total of 16 channels. Programming is performed through the HMI touchscreen display.
NOTE
Up to two (2) PRB’s can be installed in the Liebert NXL.
Figure 41 Control wiring, Programmable Relay Board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J72
1 2 3
1 2 3 4 5 6 7 8 9 10111213141516
J73
J74
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and
J73.)
Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per
channel (see Table 12).
All control wiring (by others) must be run separate from power wiring. Control wiring runs should not be
combined in the same conduit.
Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable.
All wiring must be in accordance with national and local electrical codes.
Table 12
Terminal
Block
Programmable Relay Board pinout
CH1
J71
CH2
CH3
J72
CH4
CH5
CH6
TB3
J74
Pin No.
Common
Normally
Closed
Normally
Open
A
1-3
1
2
3
B
4-6
4
5
6
Channel
CH7
CH8
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
A
4-6
4
5
6
B
7-9
7
8
9
A
10-12
10
11
12
B
13-15
13
14
15
A
1-3
1
2
3
B
4-6
4
5
6
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
Note: Pin 16 not used on J71, J72, and J73.
54
Liebert® NXL™
Specifications
5.0
SPECIFICATIONS
Table 13
Liebert NXL UPS specifications
Model Size
500kVA
625kVA
750kVA
Input Voltage to Rectifier, VAC
480V 3-phase,
3-wire
480V 3-phase,
3-wire
480V 3-phase, 3-wire
575V 3-phase, 3-wire
600V 3-phase, 3-wire
Input Voltage to Bypass, VAC
480V 3-phase,
3-wire or 4-wire
480V 3-phase,
3-wire or 4-wire
480V 3-phase, 3-wire or 4-wire
575V 3-phase, 3-wire or 4-wire
600V 3-phase, 3-wire or 4-wire
Input Parameters
Input Voltage Range, VAC
+10% to -15; -15% to -20%*; -20% to -30%**; <-30%***
Input Frequency, Hz
60
Permissible Input Frequency Range, Hz
55 to 65
Reflected Input THDi, Nominal Voltage, Full Load, %
<5%
Power Walk-In, sec
1 to 30 (selectable) in 1 sec. Increment
Bypass Neutral Current
up to 1.7 times full-phase current
Battery & DC Parameters
Battery Type
VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid)
Nominal Battery Bus, VDC
480V
Battery Float Voltage, VDC
540V
Minimum End of Discharge Voltage, VDC
384V (for VRLA / Flooded Lead Acid)
DC Ripple Voltage in Float & Const V Ch. Mode, %
<1 (RMS value) < 3,4% Vpp
Temperature Compensated Battery Charging
Optional (with temperature probe)
Output Parameters
Inverter Type
Output Power for 0.9 PF Rating, kW
Output Voltage, VAC
IGBT-based Sine-Sine PWM Controlled
450
480V 3-ph,
4-wire
562.5
675
480V 3-ph,
4-wire
480V 3-ph, 4-wire
575V 3-ph, 4-wire
600V 3-ph, 4-wire
Output Voltage Regulation, %
< 1% (3-phase RMS average)
Output Voltage Regulation (100% Unb. Load)
< 2% (3-phase RMS average)
Output Frequency, Hz
60
Output Frequency Regulation, %
± 0.1
Output THDv Linear Load at Nominal Voltage, %
<2%
Output THDv at Nominal Voltage
Including a 100kVA Non Linear Load per EN 62040-3, %
2.5% (max)
Capacity to Handle High Crest Factor Load
3:1
Capacity to handle Step Load, %
0-100 or 100-0
Step Load Transient Recovery (linear loads), %
Within 5% peak-to-peak in one line cycle.
Unbalance Loads Current Capacity
100% of nominal phase current
Capacity to Handle Leading PF Load
0.9 lag to Nom
Subject to Max. kW rating
at 0.95 Lead
Subject to Max. kW rating
at 0.9 Lead
Subject to 12.5% kW derate or same Rating and 10°C Temp. Derate
Voltage Displacement, ° el
120° ±1° el (with 100% unbalanced load)
Compliance to FCC Class-A
Standard
Overload Conditions, % FL
105% for 85 minutes
110% for 60 minutes
125% for 10 minutes
150% for 1 minute
* The UPS will operate at full load, but the battery charge will either be reduced or Off (depending on input current).
** The UPS will operate at full load, but UPS may source share with the batteries (depending on input current).
*** UPS will be in Battery mode
Liebert® NXL™
55
Specifications
Table 13
Liebert NXL UPS specifications (continued)
Model Size
500kVA
625kVA
750kVA
Physical Parameters and Standards, in (mm)
Width, With Static Bypass
111.6 (2835)
140.5 (3568)
Width, without Static Bypass
111.6 (2835)
125 (3175)
Depth
39.4 (1000)
39.4 (1000)
Height
76.8 (1950)
76.8 (1950)
Weight, Unpackaged, lb. (kg) approx.,
with Static Bypass (SMS)
10,310 (4676)
13,650 (6192)
Weight, Unpackaged, lb. (kg) approx.,
with Static Bypass (1+N)
10,410 (4721)
13,800 (6260)
Weight, Unpackaged, lb. (kg) approx.,
without Static Bypass (N+1)
10,210 (4631)
13,100 (5950)
Max heat Dissipation, Full Load, BTU/hr
Cooling Air CFM
124,805
167,265
480V: 213,587
575V: 215,790
600V: 200,173
8113
15,760
15,760
Color
Black (ZP-7021)
Front Door Opening (for serviceability)
More than 180°
Degree of Protection for UPS Enclosure
IP 20 (with and without front door open)
Minimum Clearance, Top, in (mm)
24 (610)
Minimum Clearance, Back, in (mm)
0
Minimum Clearance, Sides, in (mm)
0
Location of Cable Entrance
Top or Bottom
Standards and Conformities
UL 1778, 4th Ed.
CSA 22.2 107.3
FCC Part 15, Class A
IEC62040-2, Level 4, Criteria A
EN61000-4-3, Level 3, Criteria A
EN61000-4-6, Level 4, Criteria A
EN61000-2-2, Criteria A
EN61000-4-4, Level 4, Criteria A
ANSI C62.41, Category A3 &B3
ISTA Procedure 1H
IBC 2012/CBC 2010
WEEE
Environmental Parameters
Storage Temperature Range, °F (°C)
-13 to 158 (-25 to 70)
Operating Temperature Range, °F (°C)
32 to 104 (0 to 40) (UPS)
95% or less
Non-Condensing (Operating and Non-Operating)
Relative Humidity
Maximum Altitude Above MSL, ft (m)
4920 (1500) (as per IEC 62040/3) - 1% Maximum kW derate / 328 rise
between 4921-9842 (100m rise between 1500-3000m)
Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels.
Depth dimensions include the front door and rear panel.
56
Liebert® NXL™
Specifications
Table 14
Current ratings—rectifier input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
Maximum
Current
500
450
480
643
804
625
562.5
480
799
999
750
675
480
975
1219
750
675
575
815
1018
750
675
600
759
949
Table 15
Current ratings—bypass input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
500
450
480
601
625
562.5
480
752
750
675
480
902
750
675
575
753
750
675
600
722
Table 16
Current ratings—output
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
500
450
480
601
625
562.5
480
752
750
675
480
902
750
675
575
753
750
675
600
722
Table 17
Current ratings—battery
UPS Rating
kVA
kW
Voltage
VAC
Nominal
VDC
Maximum Battery
Current at EOD
500
450
480
480
1241
625
562.5
480
480
1530
750
675
480
480
1845
750
675
575
480
1851
750
675
600
480
1845
Notes on Tables
1. Nominal input current (considered continuous) is based on full-rated output load. Maximum
current includes nominal input current and maximum battery recharge current (considered
noncontinuous). Continuous and noncontinuous current are defined in NEC 100.
2. Maximum input current is controlled by the current limit setting, which is adjustable. Values
shown are for maximum current limit. If a smaller input feed breaker is used, the input current
limit can be adjusted. Contact your Emerson representative for more information.
3. The Rectifier Input Feed Breaker must be set to handle the ®NXL transformer inrush of up to
eight times the nominal current.
4. For breaker coordination while the module is overloaded, see the current-versus-time values on
the overload curves in Figures 42 and 43.
5. Nominal battery voltage is shown at 2V/cell.
Liebert® NXL™
57
Specifications
Table 18
Recommended conduit and cable sizes
Rectifier Input
UPS Rating
kVA
kW
Voltage
(VAC)
500
450
625
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 3.5C, 3-500kcmil, #2/0AWG
(3) 2.5C 3-500kcmil, #4/0AWG
562.5
480
(3) 3.5C 3-600kcmil, #4/0AWG
(4) 3.0C 3-700kcmil, 350kcmil
750
675
480
(4) 3.5C, 3-600kcmil, #4/0AWG
(4) 3.0C 3-700kcmil, 350kcmil
750
675
575
(3) 3.5C, 3-600kcmil, #4/0AWG
(4) 2.5C 3-500kcmil, 250kcmil
750
675
600
(3) 3.5C, 3-600kcmil, #4/0AWG
(3) 2.5C 3-600kcmil, #4/0AWG
Bypass Input
UPS Rating
kVA
kW
Voltage
(VAC)
500
450
625
(# of conduits); size of conduits; #-size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 4C, 3-500kcmil, 2-250kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil, #3/0AWG
562.5
480
(4) 3.5C 3-500kcmil, 2-250kcmil, #2/0AWG
(4) 3.0C 3-500kcmil, 2-500kcmil, #4/0AWG
750
675
480
(4) 4C, 3-500kcmil, 2-350kcmil, #4/0AWG
(4) 3.0C 3-500kcmil, 2-500kcmil, #4/0AWG
750
675
575
(4) 4C, 3-500kcmil, 2-250kcmil, #2/0AWG
(4) 3.0C 3-500kcmil, 2-350kcmil, #3/0AWG
750
675
600
(4) 4C, 3-500kcmil, 2-250kcmil, #2/0AWG
(3) 3.5C 3-750kcmil, 2-500kcmil, #3/0AWG
Output
UPS Rating
kVA
kW
Voltage
(VAC)
500
450
625
(# of conduits); size of conduits; #-size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 4C, 3-500kcmil, 2-250kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil, #3/0AWG
562.5
480
(4) 3.5C 3-500kcmil, 2-250kcmil, #2/0AWG
(4) 3.0C 3-500kcmil, 2-500kcmil, #4/0AWG
750
675
480
(4) 4C, 3-500kcmil, 2-350kcmil, #4/0AWG
(4) 3.0C 3-500kcmil, 2-500kcmil, #4/0AWG
750
675
575
(4) 4C, 3-500kcmil, 2-250kcmil, #2/0AWG
(4) 3.0C 3-500kcmil, 2-350kcmil, #3/0AWG
750
675
600
(4) 4C, 3-500kcmil, 2-250kcmil, #2/0AWG
(3) 3.5C 3-750kcmil, 2-500kcmil, #3/0AWG
Battery
UPS Rating
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
kVA
kW
Copper Conductors
Aluminum Conductors
500
450
(4) 3C, 2-600kcmil, #4/0AWG
(4) 2.5C 2-700kcmil, 350kcmil
625
562.5
(4) 3C 2-600kcmil, #4/0AWG
(6) 2.5C 2-600kcmil, 400kcmil
750
675
(5) 3C, 2-600kcmil, 250kcmil
(6) 2.5C 2-600kcmil, 400kcmil
Bonding
UPS Rating
Main Bonding Jumper/Grounding Electrode Conductor
kVA
kW
Copper Conductors
Aluminum Conductors
500
450
(1) #4/0AWG/ (1) #4/0AWG
(1) #4/0AWG/ (1) #4/0AWG
625
562.5
(1) 250kcmil/ (1) 250kcmil
(1) 250kcmil/ (1) 250kcmil
750
675
(1) 250kcmil/ (1) 250kcmil
(1) 250kcmil/ (1) 250kcmil
1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
2. For continuous operations not at 86°F (30°C), recommend that the site planner choose the appropriate cable type based on the
particular installation requirements.
3. Conduit size is based on FMC type conduit with 2 neutral conductors rated at 200% of phase.
58
Liebert® NXL™
Liebert® NXL™
Continuous
5000
3748
1363
937
600
394
250
59
60
40
Load, Percent
159 100
25
15
6
Time, seconds
10
4
2
1
0.5
Specifications
Figure 42 Inverter overload data
Time, seconds
Time, Seconds
60
Continuous
110
120
3000
600
130
394
110% Load - 15,000 Seconds
0
100
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
250
140
159
150
60
40
25
160
Load, Percent
100
15
6
180
4
2
Time, Seconds
170
10
190
1
0.5
200
Specifications
Figure 43 Bypass overload data
Liebert® NXL™
Specifications
Table 19
Recommended lug sizes
Cable Size
T&B Copper
One Hole
T&B Copper
Two Hole
T&B Aluminum
One Hole
T&B Aluminum
Two Hole
#8 AWG
54930BE
54850BE
60104-TB
—
#6 AWG
54905BE
256-30695-868
60109-TB
—
#4 AWG
54906BE
256-30695-733
60114-TB
—
#2-3 AWG
54942BE
54811BE
60120
—
#1 AWG
54947BE
54857BE
60126
—
#1/0 AWG
54950BE
256-30695-593
60132
—
#2/0 AWG
54951BE
54862BE
60138
60238
#3/0 AWG
54965BE
54864BE
60144
60244
#4/0 AWG
54970BE
54866BE
60150
60250
250kcmil
54913BE
54868BE
60156
60256
300kcmil
54914BE
54870BE
60162
60262
350kcmil
54915BE
54872BE
60165
60267
400kcmil
54916BE
54874BE
60168
60269
500kcmil
54918BE
54876BE
60171
60273
600kcmil
54920BE
54878BE
60176
60275
750kcmil
54922BE
54880BE
60178
60277
Table 20
Recommended torque values
Grade 5 Steel: Unified Thread System Torque, lbf.*in.
Class 8.8 Steel: Metric Thread System Torque, Nm*
Fastener Finish 
Size
Plain Steel
Zinc Plating
Fastener Finish 
Threads/
Inch, Tpi
No Washer/
Flat Washer
No Washer/
Flat Washer
Size
20
101
91
28
116
104
18
209
188
24
231
208
16
370
333
24
420
378
14
593
534
20
662
596
13
904
814
20
1,020
918
12
1,305
1,175
18
1,456
1,310
1/4
5/16
3/8
7/16
1/2
9/16
Liebert® NXL™
M5
M6
M8
M10
M12
M14
61
Thread
Pitch, Tp
Plain Steel
Zinc Plating
No Washer/
Flat Washer
No Washer/
Flat Washer
0.8
6.1
5.5
0.5
6.9
6.2
1
10
9
0.75
11
10
1.25
25
23
1
27
24
1.5
50
45
1.25
53
47
1.75
87
78
1.25
95
86
2
139
125
1.5
151
136
Technical Support / Service
Web Site
www.liebert.com
Monitoring
liebert.monitoring@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2013 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572
SL-25434_REV13_09-13
Emerson Network Power
Division: Liebert
Web: www.emerson.com
www.EmersonNetworkPower.com