D2 Turbo Pocket mechanical installation guide

TM

DOMESTIC

SLIDING GATE

OPERATOR

This guide is designed specifically for installers who are familiar with the installation of standard sliding gate motors, but do not know the specifics of the D2 Turbo.

Please do not proceed with the installation until you have read and fully understand the Safety instructions included in your product packaging. The Safety instructions are also available on www.centsys.co.za, and may also be obtained by contacting Centurion Systems on +27 860 236 887

(SA only).

This icon indicates tips and other information that could be useful during the installation.

This icon denotes variations and other aspects that should be considered during installation.

This icon indicates a warning, caution or attention!

Please take special note of critical aspects that MUST be adhered to in order to prevent injury.

The D2 Turbo domestic sliding gate operator has been designed solely to open and close domestic sliding gates. It must not be installed or used to automate the entrances of townhouse complexes, housing estates, industrial sites, etc.

It is a 12V DC battery operated unit with the following limitations:

Gate mass maximum:

Starting pull force:

Rated running force:

Maximum speed:

Maximum gate length:

Design life:

250kg

< 18kgf

< 9kgf

24 metres/minute

10 metres

Ten years at ten cycles per day

1

2

3

4

5

10

11

Which bit is what?

1. Motor fuse

2. Motor enclosure unit

3. Camlock cover

4. Release thumbwheel

5. Foundation plate

6. D2 Turbo controller

7. 12V 7.2Ah or 5Ah battery

8. Battery strap

9. Pulley guard

10. Gate mounted origin marker

11. Origin marker bracket

6

7

8

9

8

7

6

8

3

1

2

5

4

Legend

1. 10V - 24V AC or 10V - 28V DC supply cable via step-down transformer (mounted in house/dwelling) (2 core cabtyre or twinflex, thickness depending on distance of cable run and transformer output voltage. Refer to Cable Thickness Table in the User Guide

Optional wiring (all cable is multi-stranded):

5. TRG: Access control device (3 core 0.5mm )

6. PED: Optional pedestrian keyswitch (a)

2

7. TRG:

or keypad (b) (3 core 0.5mm )

Optional external radio receiver (3 core 0.5mm )

8. LIGHT: Optional pillar lights (3 core LNE SWA, size according to power requirements) n1 = number of cores required by intercom n2 = number of cores required by intercom

Possibly increase cable thickness if pillar lights are installed

Allows for all features such as pedestrian opening, status LED, etc., to be operated from the intercom handset inside the dwelling.

Number of cores and type of cable could vary depending on brand of access control system being used

For optimum range, an external receiver can be mounted on the wall

Ensure that all the standard considerations for a quality gate installation are adhered to as specified in Centurion

Systems’ comprehensive installation manuals. If you are unfamiliar with these, then you may find them on

www.CentSys.com. However, as a minimum please ensure that:

 There is unobstructed access in and out of the premises

 The operator must not protrude into the driveway

 Endstops are mandatory and must be capable of stopping the gate at rated speed

 Guide-rollers and anti-lift brackets are correctly fitted

 The specified gate mass, starting- and rated-pull-force limitations are not exceeded

 All relevant safety instructions are adhered to

Mount the operator

8A. Selecting Manual Mode

8A.1. Insert the camlock key and rotate it 90°

clockwise. This will allow for the removal of the cover, as well as for the rotation of the Manual

Release thumbwheel.

8A.2. The motor pinion can be put into ‘Manual Mode’

(unlocked) by rotating the

Manual Release thumbwheel counter-

clockwise through approximately 90°.

Using the camlock, it is possible to lock the operator cover in place with the Manual Release thumbwheel in either the ‘locked’ or ‘unlocked’ position

When locked, the Manual Release thumbwheel cannot be moved from ‘locked’ to ‘unlocked’ or vice versa

8B. Locate entry points for conduits/cables

8B.1. Cable entry is allowed for on the far left hand side corner of the gearbox.

Cable entry points

Mounting studs

8B.2. Fit the mounting studs to the foundation plate and secure in place with the stud locknuts.

Foundation plate

Level this end of the rack, and fix

Stud locknut

(M10 half-height nut)

8B.3. Position the foundation plate to allow for the pinion to be unmeshed from the rack when the gearbox has to be removed.

Leave clearance under the gearbox to allow for the gearbox to be lowered if the rack and pinion mesh is too tight.

Check that the rack is just resting on the pinion

Level this end and fix

3mm tooth gap

A gap of 3mm between the rack and the pinion must be maintained.

3mm

Lower

8B.4. Fit RAZ/Nylon/Steel angle rack as recommended by Centurion

Systems. Use height-adjustment nuts to obtain correct rack and pinion mesh. Rack can be mounted above or below the pinion to suit site conditions. Refer to illustration A1, A2, A3, B1, B2 and B2.

A1: Above pinion - RAZ rack A2: Below pinion - RAZ rack

148 - 158

Foundation plate

Flat bar welded to foundation plate and rail

* Includes 3mm clearance required between rack and pinion

B1: Above pinion - Nylon rack

Raised foundation

148 - 158

Foundation plate

B2: Below pinion - Nylon rack

148 - 158

Foundation plate

Flat bar welded to foundation plate and rail

* Includes 3mm clearance required between rack and pinion

C1: Above pinion - Steel rack

Raised foundation

148 - 158

Foundation plate

C2: Below pinion - Steel rack

146

Foundation plate

Flat bar welded to foundation plate and rail

* Includes 3mm clearance required between rack and pinion

Raised foundation

146

Foundation plate

The pinion guard is easily removed and rotated allowing the rack to be fitted above or below the pinion.

8B.5. Use the orange heightadjustment nuts provided to level the gearbox.

8B.6. Tighten the hold-down nuts when the gearbox is in the correct position.

Holddown nuts

(M10

nuts)

Orange heightadjustment nuts

Washer

Stud locknut (M10 half-height nut)

Theft-resistant

nut and Discus

padlock are available from

CENTURION for sites requiring additional security.

Discus padlock

C: Isometric view

Theftresistant nut

8B.7. Mount gate origin marker to rack as per illustration C, D and E, with the gate in the closed position.

Greater than 500mm

D: Plan view

Greater than 500mm

Origin marker

Gate in closed

position

E: Plan view

Take care with the orientation of the arrow on the origin marker. This arrow must face the operator.

10-17mm

Origin sensor inside motor enclosure

Origin marker

Gate

Rack

Unclip orange battery clip

8B.8. Battery is fitted between the motor enclosure

unit and the D2 Turbo controller.

8B.9. Unclip the orange clips holding the controller onto the motor enclosure unit.

8B.10. Fit the 7.2Ah/5Ah battery and clip the orange clips down to secure the battery in place.

Fit the

7Ah/5Ah battery

Clip orange battery clip to secure

9.1. Always check that the circuit breaker in the electrical panel is in the OFF position, and that all high voltage circuits (more than 42.4V) are completely isolated from the mains supply before doing any work.

9.2. Ensure that all low voltage systems (less than 42.4V) are suitably protected from damage, by disconnecting all sources of power such as chargers and batteries before doing any work.

9.3. All electrical work must be carried out according to the requirements of all applicable local electrical codes. (It is recommended that a licensed electrical contractor perform such work.)

Connect all wiring

Wire the controller to the required input and output devices as per the wiring diagrams on the right hand side.

Refer to the illustration of the D2 Turbo controller, which shows the position of the Function and Setting Dials, the status LED, and the

select/toggle Pushbutton.

All programming is done by means of two rotary Dials, a Pushbutton, and the bi-colour (red and green) status LED.

The rotary Function Dial selects the required function you wish to set. This is selected first.

Secondly, the rotary Setting Dial dials in the actual setting for the function selected.

10A. Using the Pushbutton and status LEDs

 To select a particular setting, press the pushbutton

 The status LED indicates the status of the setting

 A green status LED indicates that particular setting is selected

 A red status LED indicates it is off or not selected

If the setting is a single fixed value, e.g. 15 second autoclose time, then the pushbutton acts as a select.

If the setting has an option such as On/Off, or Hi/Low then the pushbutton will act as a toggle.

 If the status LED is green, then the first option is selected

 If the status LED is red, then the second option is selected

10B. Using the Function Dial

The Function Dial has six different settings that may be selected:

 RUN: Fully anti-clockwise. The unit must be left in this position for “Normal run” operation

 A - LIMITS: Sets up the gate open and closed positions automatically.

 B - REMOTES: Allows for NOVA remotes to be added or deleted

 C - AUTOCLOSE: Allows for different Autoclose times to be set

 D - MODE: Allows for different modes of operation to be set

 E - PROFILE: Allows for specific gate profiles to be toggled

On/Off or Hi/Low

10C. Using the Setting Dial

The Setting Dial has six different positions, which allow the function required, to be selected.

Function dial

A - LIMITS

B - REMOTES

C - AUTOCLOSE

D - MODE

E - PROFILE

Setting dial (Ring position-Dial position)

A-1 Automatic; Start with gate closed

B-1 Learn a transmitter button to Trg

B-2 Learn a transmitter button to Ped

B-3 Learn a transmitter button to Lck

B-4 Delete a transmitter

B-5 Delete all transmitters

C-1 Autoclose off

C-2 Autoclose after 5 seconds

C-3 Autoclose after 10 seconds

C-4 Autoclose after 15 seconds

C-5 Autoclose after 30 seconds

C-6 Autoclose after 45 seconds

D-1 Standard Mode

D-2 Open Only Mode

D-3 Reversing Mode

D-4 PIRAC Mode On Off

D-5 Pre-Flash Mode A On Off

D-6 Pre-Flash Mode B On Off

E-1 Positive Close Mode

E-2 Speed

E-3 Sensitivity

Hi

Hi

Low

Low

E-4 Backup to Backup Memory Module

E-5 Restore from Backup Memory Module

Use toggle pushbutton to select preference.

For D - MODE, green status LED=On; red status LED=Off

For E - PROFILE, green status LED=High; red status LED=Low

PFA: The Pillar Light relay will activate for two seconds before gate movement occurs, as well as during gate movement.

This means gate movement will be delayed for a period of two seconds after a trigger has been received

PFB: The Pillar Light relay will only activate during gate movement

High Speed: Gate will operate at its maximum speed – typically 24 metres per minute

Low Speed: Gate will operate at 16 metres per minute

 If Backup to Backup Memory Module or Restore from Backup Memory Module are required, remove ENCODER/ORIGIN connector and fit CP108 (Backup Memory Module)





Any controllers not marked with ‘BACKUP’ and ‘RESTORE’ do not support this function

E-4 and E-5 text is not screened on the BETA versions

110 - 220V

Mains in

E

N

L

Waterproof isolator enclosure within two metres of motor

CP106

Relay Card optional

To alarm panel, etc

Relay card

CP106

i5 Infrared safety beam (opening) optional, but recommended

Connection type: Normally closed

Rx

IRB Receiver

Tx

IRB Tx - Open

Pillar Light/

Courtesy Light optional

E

N

L

LIGHT

30A

ENCODER

ORIGIN

SETUP:

Step 1: Select FUNCTION

Step 2: Select SETTING

Step 3: Press

Step 4: When finished

select RUN

L

MI

TI

S

A

R

E

M

O T E S

B

AUTOCL

C

OSE

M

D

O

D

E

E

FUNCTION

Status LED

Aux 12V

Safe Com

Com

Safe OPN

Safe CLS

LCK/STP

TRG

PED

Aux I/O

Com

LED

A B C D E SETTING

OR

Improved lightning protection

POLOphone entry panel optional

Connection type: Normally open

1

2

-

NO

COM

POLOphone handset status LED optional

Connection type: Normally closed

For enhanced security, connect the entry panel to a POLOswitch at the operator

Holiday Lockout keyswich optional

Connection type: Normally closed; latching contact

Optional

Recommended

IRB Receiver

Rx

12V+

12V-

TRG

PED

NC

COM

6

7

4

5

8

9

1

2

3

Tx

IRB Tx - Close

Sharecall 0860-CENTURION (0860 236 887)

Head Office: +27 11 699 2400

Sharecall Technical Support 0861 003 123 or

+27 11 699 2481 from 07h00 to 18h00 (GMT+2)

(Sharecall numbers applicable when dialed from within South Africa only)

0.07.A.0095_05022014

www.centsys.com