Emerson FISHER 657 Instruction manual

Instruction Manual
EZ Valve
D100401X012
June 2014
Fisherr EZ easy-et Control Valve
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . . 9
Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lapping Metal Seats on Valves with Plain
and Extension Bonnets . . . . . . . . . . . . . . . . 15
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ENVIRO-SEALt Bellows Seal and Bonnet . . . . . . . 20
Replacing a Plain or Extension Bonnet
with an ENVIRO-SEAL Bellows Seal
(Stem/Bellows Assembly) and Bonnet . . . . 20
Replacing an Installed ENVIRO-SEAL
Bellows Seal (Stem/Bellows Assembly) . . . 22
Purging the ENVIRO-SEAL
Bellows Seal Bonnet . . . . . . . . . . . . . . . . . . . 23
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 1. Fisher EZ Valve with 657 Actuator and
DVC6000 Digital Valve Controller
W8120A-1
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for NPS 1/2 through 4 Fisher EZ
valves through CL600 ratings. Refer to separate manuals for instructions covering the actuator and accessories.
Do not install, operate, or maintain an EZ valve without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
EZ valves (figure 1) are globe-style with integral end connections, post guiding, and quick-change trim. These valves
are used in chemical or hydrocarbon processing applications or in applications that require control of nonlubricating,
viscous, or other hard-to-handle fluids.
www.Fisher.com
Instruction Manual
EZ Valve
D100401X012
June 2014
Table 1. Specifications
End Connection Styles
Cast Iron Valves
Flanged: CL125 flat-face or 250 raised-face flanges per
ASME B16.1
Steel and Stainless Steel Valves
Flanged: CL150, 300, and 600 raised-face or ring-type
joint flanges per ASME B16.5
Screwed or Socket Welding: Consistent with ASME
B16.11
Buttwelding: All available ASME B16.25 schedules that
are consistent with ASME B16.34
Maximum Inlet Pressure(1)
Cast Iron Valves
Flanged: Consistent with CL125B or 250B per ASME
B16.1
Steel and Stainless Steel Valves
Flanged: Consistent with CL150, 300, or 600 per ASME
B16.34
Screwed or Welding: Consistent with CL600 per ASME
B16.34
Shutoff Classifications per ANSI/FCI 70-2
and IEC 60534-4
Metal Seats: Class IV is standard, Class V is optional
PTFE Composition Seats: Class VI
Flow Characteristics
J Equal percentage, J quick opening, and J linear
Flow Direction
Up through the seat ring
Approximate Weights
NPS 1/2 and 3/4 Valves: 9.1 kg (20 pounds)
NPS 1 Valve: 11 kg (25 pounds)
NPS 1-1/2 Valve: 18 kg (40 pounds)
NPS 2 Valve: 36 kg (80 pounds)
NPS 3 Valve: 54 kg (120 pounds)
NPS 4 Valve: 75 kg (165 pounds)
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
Specifications
Typical specifications for these valves are shown in table 1.
Educational Services
For information on available courses for the Fisher EZ valve, as well as a variety of other products, contact:
Emerson Process Management
Educational Services - Registration
Phone: 1-641-754-3771 or 1-800-338-8158
E-mail: education@emerson.com
http://www.emersonprocess.com/education
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed
where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or
damage, provide a relief valve for overpressure protection as required by government or accepted industry codes and good
engineering practices.
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Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
Figure 2. Optional Packing Lubricator and Lubricator/Isolating Valve
LUBRICATOR
10A9421-A
AJ5428-D
A0832-2
LUBRICATOR/ISOLATING VALVE
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,
pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve
materials with process media rests solely with the purchaser and end-user. Since some body/trim material combinations
are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first
contacting your Emerson Process Management sales office.
1. Before installing the valve, inspect it and any associated equipment for damage and any foreign material. Make
certain the valve interior is clean, that pipelines are free of foreign material, and that the valve is oriented so that
pipeline flow is in the same direction as the arrow on the side of the valve.
2. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the
normal method is with the actuator vertical above the valve. Other positions may result in uneven valve plug and
seat ring retainer wear, and improper operation. With some valves, the actuator may also need to be supported
when it is not vertical. For more information, consult your Emerson Process Management sales office.
3. Use accepted piping and welding practices when installing the valve in the line. Internal elastomeric parts may stay
in place during the welding procedure. For flanged valves, use a suitable gasket between the valve body flange and
pipeline flanges.
CAUTION
Depending on valve body materials used, post weld heat treating may be required. If so, damage to internal elastomeric
and plastic parts, as well as internal metal parts is possible. Shrunk-fit pieces and threaded connections may also loosen. In
general, if post weld heat treating is to be performed, all trim parts should be removed. Contact your Emerson Process
Management sales office for additional information.
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D100401X012
4. With a leak-off bonnet construction, remove the pipe plugs (key 14) to hook up the leak-off piping. If continuous
operation is required during inspection or maintenance, install a three-valve bypass around the control valve
assembly.
5. If the actuator and valve are shipped separately, refer to the actuator mounting procedure in the appropriate
actuator instruction manual.
WARNING
Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing
might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any
additional measures that must be taken to protect against process media.
Valves with ENVIRO-SEAL live-loaded packing or HIGH-SEAL Heavy-Duty live-loaded packing will not require this initial
re-adjustment. See the Fisher instruction manuals titled ENVIRO-SEAL Packing System for Sliding-Stem Valves or
Heavy-Duty Live-Loaded Packing System (as appropriate) for packing instructions. If you wish to convert your present
packing arrangement to ENVIRO-SEAL packing, refer to the retrofit kits listed in the Parts Kits sub-section near the end
of this manual.
Maintenance
Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance
frequency depends on the severity of service conditions. This section includes instructions for packing lubrication,
packing maintenance, trim maintenance, and ENVIRO-SEAL bellows seal replacement. All maintenance operations
may be performed with the valve in the line.
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing
any maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket should be installed upon reassembly.
This is necessary to ensure a good gasket seal since the used gasket may not seal properly.
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Note
If the valve has ENVIRO-SEAL or HIGH-SEAL live-loaded packing installed, refer to instruction manuals ENVIRO-SEAL Packing
System for Sliding Stem Valves, D101642X012, or HIGH-SEAL Live Loaded Packing System, D101453X012, for packing
instructions. Figure 6 shows a typical HIGH-SEAL packing system. Figures 7 and 8 show typical ENVIRO-SEAL systems.
Figure 3. PTFE V-Ring Packing Arrangements for Plain and Extension Bonnets
UPPER WIPER
(KEY 12)
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER
(KEY 13)
FEMALE
ADAPTOR
PACKING RING
FEMALE
ADAPTOR
PACKING RING
MALE
ADAPTOR
WASHER
(KEY 10)
PACKING
FOLLOWER
(KEY 13)
MALE
ADAPTOR
SPACER (KEY 8)
SPRING
(KEY 8)
PACKING BOX
RING (KEY 11)
LOWER WIPER
FOR 316 SST
METAL PACKING BOX PARTS
PART OF PACKING SET
(KEY 6) (SEE PARTS LIST)
PACKING BOX
RING (KEY 11)
LOWER
WIPER
FOR N04400/N05500
PACKING BOX PART MATERIALS
SINGLE ARRANGEMENTS
12A37837-A
B1429-5*
UPPER WIPER
(KEY 12)
PACKING FOLLOWER
(KEY 13)
MALE ADAPTOR
(KEY 31)
PACKING RING
(KEY 7)
FEMALE ADAPTOR
(KEY 32)
LANTERN RING
(KEY 8)
PACKING BOX
RING (KEY 11)
ASSEMBLY 1
(POSITIVE
PRESSURES)
ASSEMBLY 2
(VACUUM)
ASSEMBLY 1 ASSEMBLY 2
ASSEMBLY 3
(POSITIVE
(POSITIVE
(VACUUM)
PRESSURES & PRESSURES)
VACUUM)
9.5 mm (3/8 INCH) STEM
B1428-5*
ASSEMBLY 3
(POSITIVE
PRESSURES &
VACUUM)
12.7 mm (1/2 INCH) STEM
ASSEMBLY 1
(POSITIVE
PRESSURES)
ASSEMBLY 2
(VACUUM)
ASSEMBLY 3
(POSITIVE
PRESSURES &
VACUUM)
LOWER WIPER
(KEY 30)
19.1 mm (3/4 INCH) STEM
DOUBLE ARRANGEMENTS
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EZ Valve
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Packing Lubrication
Note
ENVIRO-SEAL or HIGH-SEAL packing does not require lubrication.
If an optional lubricator or lubricator/isolating valve (figure 2) is provided for PTFE/composition or other packings that
require lubrication, it will be installed in an optional tapped hole in the bonnet. Use a good quality silicon-base
lubricant. Packing used in oxygen service or in processes with temperatures over 260_C (500_F) should not be
lubricated. To operate the lubricator, simply turn the cap screw clockwise to force the lubricant into the packing box.
The lubricator/isolating valve must first be opened and then closed after lubrication is completed.
Figure 4. PTFE/Composition Packing Arrangements for Plain and Extension Bonnets
UPPER WIPER
(KEY 12)
PACKING FOLLOWER
(KEY 13)
PACKING RING
(KEY 7)
LANTERN RING
(KEY 8)
PACKING BOX
RING (KEY 11)
12A8188-A
9.5 mm (3/8 INCH) STEM
B0968-1*
12A7815-A
12.7 mm (1/2 INCH) STEM
12A8173-A
19.1 mm (3/4 INCH) STEM
PTFE/COMPOSITION PACKING
Packing Maintenance
This section covers PTFE V-ring, PTFE/composition, and graphite/ribbon packing as used in plain and extension
bonnets. Unless otherwise indicated, key numbers refer to figure 3 for PTFE V-ring packing, figure 4 for
PTFE/composition packing, and figure 5 for graphite ribbon/filament packing.
For spring-loaded single PTFE V-ring packing, the spring (key 8, figure 3) maintains a sealing force on the packing. If
leakage is noted around the packing follower (key 13, figure 3), check to be sure the shoulder on the packing follower
is touching the bonnet. If the shoulder is not touching the bonnet, tighten the packing flange nuts (key 5, figure 11),
until the shoulder is against the bonnet. If leakage cannot be stopped in this manner, proceed to the Replacing
Packing procedure.
If there is unacceptable packing leakage with other than spring-loaded packing, first try to limit the leakage and
establish a stem seal by tightening the packing flange nuts.
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If the packing is relatively new and tight on the stem, and if tightening the packing flange nuts does not stop the
leakage, the valve stem may be worn or nicked so that a seal cannot be made. The surface finish of a valve stem is
critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, the leakage
may be caused by nicks or scratches around the packing box wall. If performing any of the following procedures,
inspect the valve stem and packing box wall for nicks and scratches.
An illustration of a HIGH-SEAL live-loaded packing system is shown in figure 6. Illustrations of ENVIRO-SEAL live-loaded
packing systems are shown in figures 7, 8, and 9.
Figure 5. Graphite Ribbon/Filament Packing Arrangements for Plain and Extension Bonnets
PACKING FOLLOWER
(KEY 13)
GRAPHITE
RIBBON
PACKING RING (KEY 7)
GRAPHITE
FILAMENT
PACKING RING (KEY 7)
LANTERN RING (KEY 8)
PACKING BOX
RING (KEY 11)
9.5 mm
(3/8 INCH)
STEM
A5513-2/IL
12.7 mm
(1/2 INCH)
STEM
19.1 mm
(3/4 INCH)
STEM
SINGLE ARRANGEMENTS
PACKING FOLLOWER
(KEY 13)
GRAPHITE
RIBBON
PACKING RING (KEY 7)
GRAPHITE
FILAMENT
PACKING RING (KEY 7)
LANTERN RING (KEY 8)
PACKING BOX
RING (KEY 11)
9.5 mm
(3/8 INCH)
STEM
12.7 mm
(1/2 INCH)
STEM
19.1 mm
(3/4 INCH)
STEM
DOUBLE ARRANGEMENTS
A5514-2
1
NOTE:
0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS:
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
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Table 2. Body-to-Bonnet Torque Guidelines
TORQUES(1, 3)
VALVE SIZE, NPS
Bolt Material
SA193-B8M(2)
SA193-B7
EZ
NSm
LbfSft
NSm
LbfSft
1 or smaller
129
95
64
47
1-1/2 or 2
96
71
45
33
3
169
125
88
65
4
271
200
156
115
1. Determined from laboratory tests.
2. SA193-B8M annealed.
3. For other materials, contact your Emerson Process Management sales office for torques.
Figure 6. Typical HIGH-SEAL Graphite ULF
Packing System
Figure 7. Typical ENVIRO-SEAL Packing System with
1
PTFE Packing
HEX NUT
(KEY 212)
PACKING
FLANGE
(KEY 201)
ANTIEXTRUSION
WASHERS
STUD
(KEY 200)
SPRING
PACK
ASSEMBLY
(KEY 217)
LANTERN
RINGS
(KEY 216)
PACKING
SET
(KEY 215)
LOWER WIPER
(KEY 218)
PACKING
BOX RING
(KEY 211)
A6297
39B4153-A
1. Find number 219 not required with 3/8-inch stem
8
Note:
1 For PTFE packing, tighten the packing box hex nuts until the top of the flange is even
with the top of the sleeve on the follower (spring pack assembly).
Instruction Manual
EZ Valve
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Figure 8. Typical ENVIRO-SEAL Packing System with
Graphite ULF Packing
STUD
(KEY 200)
HEX NUT
(KEY 212)
PACKING
FLANGE
(KEY 201)
PACKING
RING
(KEY 209)
PACKING
RING
(KEY 210)
PACKING
BOX RING
(KEY 211)
Figure 9. Typical ENVIRO-SEAL Packing System with
Duplex Packing
200
SPRING
PACK
ASSEMBLY
(KEY 217)
212
201
GUIDE
BUSHING
(KEY 207)
PACKING
WASHERS
(KEY 214)
GUIDE
BUSHING
(KEY 208)
213
217
215
207
216
207
209
207
214
211
207
39B4612/A
24B9310
A6722/IL
Replacing Packing
WARNING
Observe the warning at the start of the Maintenance section.
This section covers replacing packing used in plain and extension bonnets. PTFE V-ring packing is shown in figure 3,
PTFE/composition packing is shown in figure 4, and graphite/ribbon packing is shown in figure 5.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. If using a power actuator, also shut off all pressure lines to the power
actuator, and release all pressure from the actuator. Use lock-out procedures to be sure that the above measures
stay in effect while you work on the equipment.
2. Disconnect the operating lines from the actuator and any leak-off piping from the bonnet. Disconnect the stem
connector and then remove the actuator from the valve by unscrewing the yoke locknut (key 15, figure 11).
WARNING
To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by
following the instructions in the next step. Do not remove a stuck bonnet by pulling on it with equipment that can stretch
or store energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.
If the seat ring retainer sticks to the bonnet, proceed carefully with bonnet removal.
Note
The following step also provides additional assurance that the valve body fluid pressure has been relieved.
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3. Hex nuts (key 16, figure 11) attach the bonnet to the valve. Loosen these nuts or cap screws approximately 3 mm
(1/8-inch). Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the
bonnet and valve body. Work the prying tool around the bonnet until the bonnet loosens.
4. Loosen the packing flange nuts (key 5, figure 11) so that the packing is not tight on the valve stem. Remove any
travel indicator parts and stem locknuts from the valve stem threads.
CAUTION
Avoid damaging the seating surface caused by the valve plug and stem assembly dropping from the bonnet after being
lifted part way out. When lifting the bonnet, temporarily install a valve stem locknut on the valve stem. This locknut will
prevent the valve plug and stem assembly from dropping out of the bonnet.
5. Completely remove the cap screws (not shown) or hex nuts (key 16, figure 12) that bolt the bonnet and valve body
together and carefully lift the bonnet off.
6. Remove the locknut and separate the valve plug and stem from the bonnet. Set the parts on a protective surface to
prevent damage to gasket or seating surfaces.
7. Remove the bonnet gasket (key 10, figure 12) and cover the opening in the valve to protect the gasket surface and
to prevent foreign material from getting into the valve body cavity.
8. Remove the packing flange nuts, packing flange, upper wiper, and packing follower (keys 5, 3, 12, and 13, figure
11). Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or
other tool that will not scratch the packing box wall. Clean the packing box and the metal packing parts.
9. Inspect the valve stem threads and the packing box surfaces for any sharp edges which might cut the packing.
Scratches or burrs could cause packing box leakage or damage to the new packing. If the surface condition cannot
be improved by light sanding, replace the damaged parts.
10. Remove the covering protecting the valve cavity and install a new bonnet gasket (key 10, figure 12), making sure
the gasket seating surfaces are clean and smooth. Then slide the bonnet over the stem and onto the stud bolts (key
15, figure 12), or onto the valve cavity if cap screws (not shown) are used instead.
Note
Proper performance of the tightening procedures in step 11 compresses the spiral wound gasket (key 12, figure 12) enough to
both load and seal the seat ring gasket (key 13, figure 12). The tightening procedures also compresses the outer edge of the
bonnet gasket (key 10, figure 12) enough to seal the body-to-bonnet joint.
The accepted bolting procedures referred to in step 11 include--but are not limited to--ensuring that bolting threads are clean, and
evenly tightening the cap screws, or the nuts onto the studs, in a crisscross pattern. Because of the boltup characteristics of spiral
wound gaskets, tightening one cap screw or nut may loosen an adjacent cap screw or nut. Repeat the crisscross tightening pattern
several times until each cap screw or nut is tight and the body-to-bonnet seal is made. When the operating temperature has been
reached, perform this torquing procedure once again.
Note
Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy
comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.
WARNING
Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or
assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the
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serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design
or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification
mark visible. Contact your Emerson Process Management representative immediately if a discrepancy between actual
parts and approved parts is suspected.
11. Install bolting, using accepted bolting procedures during tightening so that the body-to-bonnet joint can
withstand test pressures and application service conditions. The bolt torques in table 2 may be used as guidelines
unless accepted bolting procedures dictate otherwise.
12. Install new packing and the metal packing box parts according to the appropriate arrangement in figure 3, 4, or 5.
If split-ring packing is being added, alternate the position of the splits to avoid a leak path. Place a smooth-edged
pipe over the valve stem and gently tap each soft packing part into the packing box, being sure that air is not
trapped between adjacent soft parts.
Installation of graphite ribbon packing requires special care to avoid trapping air between the rings. Start with only one
ring at a time without forcing the top of the packing ring below the bottom of the entrance chamfer of the packing
box. Thus, when a ring is added, the stack should not be pushed into the cavity more than the thickness of the added
ring.
13. Slide the packing follower, upper wiper, and packing flange (keys 13, 12, and 3, figure 11) into position. Lubricate
the packing flange studs (key 4, figure 11) and the faces of the packing flange nuts (key 5, figure 11). Install the
packing flange nuts.
Note
The torque values discussed in step 14 and shown in table 3 are recommended guidelines only and are presented as a starting
point for this procedure. Tightening the packing flange nuts to a torque value that exceeds the table guidelines, in order to obtain
a seal, may indicate other problems.
14. For spring-loaded PTFE V-ring packing, tighten the packing flange nuts until the shoulder on the packing follower
(key 13, figure 11) contacts the bonnet.
For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 3. Then,
loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 3.
For other packing types, tighten the packing flange nuts alternately in small equal increments until one of the nuts
reaches the minimum recommended torque shown in table 3. Then, tighten the remaining flange nuts until the
packing flange is level and at a 90-degree angle to the valve stem.
For ENVIRO-SEAL or HIGH-SEAL live-loaded packing, refer to the note at the beginning of the Maintenance section on
page 5 of this manual.
15. Mount the actuator on the valve body and reconnect the actuator and valve stem according to the procedure in
the appropriate actuator instruction manual.
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Table 3. Recommended Torque for Packing Flange Nuts (Not for Spring-Loaded Packing)
VALVE STEM DIAMETER
mm
9.5
12.7
19.1
PRESSURE
RATING
Inches
3/8
CL125,
CL150
CL250
CL300
CL600
1/2
CL125,
CL150
CL250
CL300
CL600
3/4
CL125,
CL150
CL250
CL300
CL600
Minimum Torque
Maximum Torque
PTFE TYPE
PACKING
Minimum Torque
Maximum Torque
NSm
LbfSin
NSm
LbfSin
NSm
LbfSin
NSm
LbfSin
3
27
5
40
1
13
2
19
4
36
6
53
2
17
3
26
6
49
8
73
3
23
4
35
5
44
8
66
2
21
4
31
7
59
10
88
3
28
5
42
9
81
14
122
4
39
7
58
11
99
17
149
5
47
8
70
15
133
23
199
7
64
11
95
21
182
31
274
10
87
15
131
GRAPHITE TYPE PACKING
Trim Maintenance
WARNING
Observe the warning at the start of the Maintenance section.
This procedure describes how the valve trim can be completely disassembled. When inspection or repairs are required,
perform only those steps necessary to accomplish the task.
Disassembly
Except where indicated, key numbers referenced in the following steps are found in figure 12.
1. Remove the actuator and the bonnet according to steps 1 through 6 of the Replacing Packing procedure of the
Maintenance section.
WARNING
Avoid personal injury or property damage from valve or packing leakage.
Any damage to the gasket sealing surfaces could cause the valve to leak.
The surface finish of the valve stem (key 7) is critical for making a good packing seal. The inside surface of the seat ring
retainer is critical for smooth operation of the valve plug.
The seating surfaces of the valve plug and seat ring (keys 2 and 9) are critical for proper shutoff.
Protect these parts accordingly while disassembling the trim. Gasket selection criteria is provided on page 38 of this
instruction manual.
2. Packing parts can be removed if desired. Replace these parts as described in the Replacing Packing procedure.
Valves with Plain or Extension Bonnets
Perform the following steps to remove the valve trim.
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1. Lift the valve plug and stem assembly [or the plug guide, disk retainer, and disk (keys 27, 28, and 29, figure 13) if
used], out of the valve body and set it on a protective surface.
Note
With some valve plug sizes and configurations, the seat ring retainer and bushing assembly (keys 3 and 26, figures 12 and 13) will
come out of the valve body with the valve plug and stem assembly, and in other valve plug sizes and configurations, the valve plug
or tip will slide through the seat ring retainer and bushing assembly, leaving the retainer and bushing assembly in the valve body.
2. With the valve plug and stem assembly out of the valve, either slide the seat ring retainer and bushing assembly
(keys 3 and 26), and gaskets and shim (keys 10, 12, and 25) up over the valve plug and stem or lift the seat ring
retainer and bushing assembly and associated gaskets and shim out of the valve body. If the valve plug is to be
reused, protect the valve plug seating surface to prevent scratches.
3. For valves with metal seats, drive out the pin (key 8) and unscrew the valve stem (key 7) from the valve plug (key 2).
4. For valves with 0.25 and 0.375-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and
unscrew the valve stem (key 7) from the valve plug guide (key 27). Unscrew the disk retainer (key 28) from the valve
plug guide. Remove the disk (key 29) from the valve plug tip (key 30).
For valves with 0.5 through 2-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and
unscrew the valve stem (key 7) from the valve plug guide (key 27). Drive out pin (key 31) and unscrew the tip (key 30)
from the valve plug guide. Remove the disk (key 29) from the valve plug guide.
For valves with 3 and 4-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and unscrew the
valve stem from the valve plug guide (key 27). Remove the cap screw (key 32) to remove the tip (key 30) from the
valve plug guide. Remove the disk (key 29).
5. Remove the seat ring and seat ring gasket (keys 9 and 13).
6. Inspect parts for wear or damage that would prevent proper operation of the valve. Replace or repair trim parts
according to the following Lapping Metal Seats or Assembly procedure as appropriate.
Valves with Overtravel (EZ-OVT) Trim
Perform the following steps to remove the valve trim.
1. Lift the bonnet flat sheet gasket, gasket shim, and spiral wound gasket (keys 10, 25, and 12) from the valve body.
Discard the old gaskets.
2. Lift the valve plug and stem assembly (key 30, figure 13) out of the valve body and set it on a protective surface.
Note
The seat ring retainer and bushing assembly (keys 3 and 26) will come out of the valve body with the valve plug and stem
assembly.
3. Lift the seat ring (key 9) out of the valve body. There will be a flat sheet gasket located between the seat ring and
valve body shelf (key 13). If the gasket does not come out of the valve body with the seat ring, be sure to remove
the gasket from the valve body. Discard the gasket and tape or otherwise protect the seating surface of the seat
ring to prevent damage.
4. Inspect all parts for wear and damage which would prevent proper operation of the valve. All gasket surfaces on the
trim parts and in the valve body must be cleaned of any graphite residue and must be free from nicks and scratches.
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The seating surfaces of the valve plug post and seat ring must be free from nicks, scratches, or any other damage
which could affect the proper shutoff. Replace or repair trim parts as appropriate.
Note
If the soft seat disk is damaged, the entire plug assembly must be replaced.
Valves with ENVIRO-SEAL Bellows Seal Bonnets
Perform the following steps to remove the valve trim.
1. Lift the stem/bellows assembly with valve plug attached [or the plug guide, disk retainer, and disk (keys 27, 28, and
29, figure 13) if used], seat ring retainer and gaskets out of the valve body and set them on a protective surface.
Note
With some valve plug sizes and configurations, the seat ring retainer and bushing assembly (keys 3 and 26, figures 12 and 13) will
come out of the valve body with the stem/bellows, and in other valve plug sizes and configurations, the valve plug or tip will slide
through the seat ring retainer and bushing assembly, leaving the retainer and bushing assembly in the valve body.
2. If the seat ring retainer and bushing assembly (keys 3 and 26) stayed in the valve, lift them out along with gaskets
and shim (keys 10, 12, and 25).
3. If the seat ring retainer and bushing assembly (keys 3 and 26) came out of the valve with the stem/bellows
assembly, move the seat ring retainer and bushing assembly against the shoulder of the valve plug (key 2) or valve
plug guide (key 27, figure 13) to provide access to the pin (key 36, figure 11).
VALVE STEM
BOLT TORQUE
D DIMENSION
mm
Inch
NSm
LbfSft
DRILL SIZE,
INCH
mm
Inch
9.5
12.7
19.0
3/8
1/2
3/4
40-47
81-115
237-339
25-35
60-85
175-250
3/32
1/8
3/16
16
19
25
0.625
0.75
1
Figure 10. Bolt Torque for Plug/Stem Connection and Plug/Adaptor Connection and Pin Replacement
D
D
GROOVE PIN
CU8376-C
35A5717-C
A2415-2
MICRO-FLUTE
FULL SIZE AND RESTRICTED
4. Place the stem/bellows assembly and valve plug or valve plug guide in a soft-jaw chuck or other type of vise so that
the jaws grip a portion of the valve plug or valve plug guide that is not a seating or guiding surface. Drive out the pin
(key 36, figure 11).
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5. Remove the stem/bellows assembly from the soft-jaw chuck or vise. Place a wrench on the flat areas on the valve
stem just below the threads for the actuator/stem connection to keep the stem from turning. Then, unscrew the
adaptor (key 24, figure 11), which also includes the valve plug (key 2) or valve plug guide (key 27, figure 13), from
the stem/bellows assembly (key 20, figure 11).
6. Remove the seat ring retainer and bushing assembly (keys 3 and 26) by sliding it over the adaptor. If the valve plug
is to be reused, protect the valve plug seating surface to prevent scratches.
7. For valves with metal seats, drive out the pin (key 8) and unscrew the adaptor (key 24, figure 11) from the valve
plug (key 2).
8. For valves with 0.25 and 0.375-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and
unscrew the adaptor (key 24, figure 11) from the valve plug guide (key 27). Unscrew the disk retainer (key 28) from
the valve plug guide. Remove the disk (key 29) from the valve plug tip (key 30).
For valves with 0.5 through 2-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and
unscrew the adaptor (key 24, figure 11) from the valve plug guide (key 27). Drive out the pin (key 31) and unscrew the
tip (key 30) from the valve plug guide. Remove the disk (key 29) from the valve plug guide.
For valves with 3 and 4-inch ports and composition seats, refer to figure 13. Drive out the pin (key 8) and unscrew the
adaptor (key 24, figure 11) from the valve plug guide (key 27). Remove the cap screw (key 32) to remove the tip (key
30) from the valve plug guide. Remove the disk (key 29).
9. Remove the seat ring and seat ring gasket (keys 9 and 13).
10. Inspect parts for wear or damage that would prevent proper operation of the valve. Replace or repair trim parts
according to the following Assembly procedure as appropriate.
Lapping Metal Seats on Valves with Plain and Extension Bonnets
CAUTION
To avoid damaging the ENVIRO-SEAL Bellows Seal Bonnet assembly, do not attempt to lap the metal seating surfaces on
valves with ENVIRO-SEAL bellows seal bonnets. The design of the bonnet assembly prevents rotation of the stem and any
forced lapping rotation will damage internal components of the ENVIRO-SEAL Bellows Seal bonnet.
With metal-seat constructions, seating surfaces of the valve plug and seat ring (key 2, figure 12) can be lapped for
improved shutoff. (Deep nicks should be machined out rather than ground out.) Use a good quality lapping compound
of a mixture of 280 to 600-grit. Apply the compound to the bottom of the valve plug.
Assemble the valve to the extent that the seat ring retainer is in place and the bonnet is bolted to the valve body. A
simple handle can be made from a piece of strap iron locked to the valve plug stem with nuts. Rotate the handle
alternately in each direction to lap the seats. After lapping, remove the bonnet and clean the seat surfaces. Completely
assemble as described in the assembly portion of the Trim Maintenance procedure and test the valve for shutoff.
Repeat the lapping procedure if leakage is still excessive.
Note
EZ valves with Overtravel (EZ-OVT) trim should not be lapped.
Assembly
This procedure assumes that all the trim and associated gaskets were removed from the valve body. If these parts were
not all removed, start the assembly procedure at the appropriate step. Except where indicated, key numbers
referenced in the following steps are found in figure 12.
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Valves with Plain or Extension Bonnets
Perform the following steps to assemble and install the trim.
CAUTION
To avoid weakening the stem that may cause failure in service, never reuse an old stem with a new valve plug. Using an old
stem with a new plug requires drilling a new pin hole in the stem,which will weaken the stem. However, a used valve plug
may be reused with a new stem.
1. For valves with metal seats, screw the valve stem (key 7) into the valve plug (key 2). Tighten to the torque value
given in figure 10. Refer to figure 10 to select the proper drill size. Drill through the stem using the hole in the valve
plug as a guide. Remove any chips or burrs and drive in a new pin (key 8) to lock the assembly.
2. For valves with 0.25 and 0.375-inch ports and composition seats, refer to figure 13. Place the disk (key 29) on the
valve plug tip (key 30). Place the disk retainer (key 28) over the disk, and then thread the disk retainer onto the valve
plug guide (key 27).
CAUTION
To avoid failure in service for valves with 0.5 through 1-inch ports and composition seats, never reuse an old valve plug
guide with a new valve plug tip. Using an old valve plug guide with a new plug tip requires drilling a new pin hole in the
valve plug guide, which will weaken the guide. However, a used valve plug tip may be reused with a new valve plug guide.
For valves with 0.5 through 1-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve
plug guide (key 27). Screw the tip (key 30) onto the valve plug guide to clamp the disk in place. Using a 3/32-inch bit,
drill through the valve plug guide using the hole in the tip as a drilling guide. Remove any chips or burrs and drive in a
new pin (key 31).
CAUTION
To avoid failure in service for valves with 1.5 and 2-inch ports and composition seats, never reuse an old valve plug tip with
a new valve plug guide. Using an old valve plug tip with a new valve plug guide requires drilling a new pin hole in the valve
plug tip which will weaken the tip. However, a used valve plug guide may be reused with a new valve plug tip.
For valves with 1.5 and 2-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve plug
guide (key 27). Screw the tip (key 30) into the valve plug guide to clamp the disk in place. Using a 3/32-inch bit, drill
through the valve plug tip using the hole in the valve plug guide as a drilling guide. Remove any chips or burrs and
drive in a new pin (key 31).
For valves with 3 and 4-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve plug
guide (key 27). Place the tip (key 30) against the valve plug guide to clamp the disk in place. Insert the cap screw (key
32) through the tip and thread it into valve plug guide to secure the tip to the valve plug guide.
CAUTION
To avoid failure in service, never reuse an old stem with a new valve plug guide. Using an old stem with a new valve plug
guide requires drilling a new pin hole in the stem, which will weaken the stem. However, a used valve plug guide may be
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reused with a new stem except for valves with 0.5 through 1-inch ports and composition seats (see to figure 13). For these
constructions, a used valve plug guide should only be used if the tip is reused.
3. For all valves with composition seats, screw the valve stem (key 7) into the valve plug guide (key 27, figure 13).
Tighten to the torque value given in figure 10. Refer to figure 10 to select the proper drill size. Drill through the
stem, using the hole in the valve plug guide as a drilling guide. Remove any chips or burrs and drive in a new pin (key
8) to lock the assembly.
4. Install the seat ring gasket (key 13), and replace the seat ring (key 9).
Note
With some valve plug sizes and configurations, the valve plug or tip will slide through the seat ring retainer and bushing assembly
(keys 3 and 26), and in other configurations it won't.
5. If the valve plug (key 2) or valve plug tip (key 30, figure 13) will not slide through the seat ring retainer and bushing
assembly (keys 3 and 26), proceed as follows:
a. Place the seat ring retainer and bushing assembly (keys 3 and 26) over the stem of valve plug and stem assembly
or over the stem of the valve plug guide and stem assembly.
b. Install the seat ring retainer and bushing assembly, which also includes the valve plug and stem assembly or
valve plug guide and stem assembly, on the top of the seat ring, ensuring that the seat ring retainer slips onto
the seat ring properly. Any rotation orientation of the seat ring retainer with respect to the valve body is
acceptable.
c. Place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, and 10) on the shoulder of the seat ring
retainer.
6. If the valve plug (key 2) or the valve plug tip (key 30, figure 13) will slide through the seat ring retainer and bushing
assembly (keys 3 and 26), proceed as follows:
a. Install the seat ring retainer and bushing assembly on the top of the seat ring, ensuring that the seat ring retainer
slips onto the seat ring properly. Any rotation orientation of the seat ring retainer with respect to the valve body
is acceptable.
b. Place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, and 10) on the shoulder of the seat ring
retainer.
c. Slide the valve plug and stem assembly or the valve plug guide and stem assembly into the seat ring retainer and
bushing assembly (keys 3 and 26).
7. Mount the bonnet on the valve body and complete the assembly according to steps 10 through 15 of the Replacing
Packing procedure, omitting steps 12 and 13 if new packing is not being installed, and being sure to observe the
note prior to step 11.
Valves with Overtravel (EZ-OVT) Trim
Perform the following steps to assemble and install the trim
1. Install the seat ring gasket (key 13) and replace the seat ring (key 9).
2. Place the seat ring retainer and bushing assembly (key 3) over the stem of the valve plug and stem assembly (key
30, figure 13).
3. Install the seat ring retainer and bushing assembly, which also includes the valve plug and stem assembly, on top of
the seat ring. Ensure that the seat ring retainer slips onto the seat ring properly. Any rotation orientation of the seat
ring retainer with respect to the valve body is acceptable.
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4. Place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, 10) on the shoulder of the seat ring retainer.
5. Mount the bonnet on the valve body and complete the assembly according to steps 10 through 15 of the Replacing
Packing procedure, omitting steps 12 and 13 if new packing is not being installed. Be sure to observe the note prior
to step 11.
Note
When connecting the valve stem to the stem connecting block on the actuator, extra stem force is required on the valve plug to
ensure proper seating of the plug to the seat ring. This is required to deform the soft seat disk ensuring a backup metal­to­metal
mating surface between the valve plug guide post and the seat ring.
Valves with ENVIRO-SEAL Bellows Seal Bonnets
Perform the following steps to assemble and install the trim.
1. For valves with 0.25 and 0.375-inch ports and composition seats, refer to figure 13. Place the disk (key 29) on the
valve plug tip (key 30). Place the disk retainer (key 28) over the disk, and then thread the disk retainer onto the valve
plug guide (key 27).
CAUTION
To avoid failure in service of valves with 0.5 through 1-inch ports and composition seats, never reuse an old valve plug
guide with a new valve plug tip. Using an old valve plug guide with a new plug tip requires drilling a new pin hole in the
valve plug guide, which will weaken the guide. However, a used valve plug tip may be reused with a new valve plug guide.
For valves with 0.5 through 1-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve
plug guide (key 27). Screw the tip (key 30) onto the valve plug guide to clamp the disk in place. Using a 3/32-inch bit,
drill through the valve plug guide using the hole in the tip as a drilling guide. Remove any chips or burrs and drive in a
new pin (key 31).
CAUTION
To avoid failure in service of valves with 1.5 and 2-inch ports and composition seats, never reuse an old valve plug tip with a
new valve plug guide. Using an old valve plug tip with a new valve plug guide requires drilling a new pin hole in the valve
plug tip, which will weaken the tip. However, a used valve plug guide may be reused with a new valve plug tip.
For valves with 1.5 and 2-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve plug
guide (key 27). Screw the tip (key 30) into the valve plug guide to clamp the disk in place. Using a 3/32-inch bit, drill
through the valve plug tip using the hole in the valve plug guide as a drilling guide. Remove any chips or burrs and
drive in a new pin (key 31).
For valves with 3 and 4-inch ports and composition seats, refer to figure 13. Insert the disk (key 29) in the valve plug
guide (key 27). Place the tip (key 30) against the valve plug guide to clamp the disk in place. Insert the cap screw (key
32) through the tip and thread it into valve plug guide to secure the tip to the valve plug guide.
CAUTION
To avoid weakening the adaptor that may cause failure in service, never reuse an old adaptor with a new valve plug or valve
plug guide. Using an old adaptor with a new valve plug or valve plug guide requires drilling a new pin hole in the adaptor,
which will weaken the adaptor. However, a used valve plug or valve plug guide may be reused with a new adaptor.
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2. Thread the valve plug (key 2) or, the valve plug guide (key 27, figure 13) if the valve has composition seats, onto the
adaptor (key 24, figure 11). Tighten to the torque valve given in figure 10.
Note
Valve plugs may not be pre-drilled. Follow the procedure in the following step.
3. If the valve plug is not pre-drilled, drill a hole according to figure 10. Otherwise, select the proper drill size (figure
10) and drill through the adaptor using the hole in the valve plug as a guide. Remove any chips or burrs and drive in
a new pin (key 8) to lock the assembly.
Note
With some valve plug sizes and configurations, the valve plug or tip will slide through the seat ring retainer and bushing assembly,
and in other configurations it won't.
4. If the valve plug (key 2) or valve plug tip (key 30, figure 13) will not slide through the seat ring retainer and bushing
assembly (keys 3 and 26), proceed as follows:
a. Slide the seat ring retainer and bushing assembly (keys 3 and 26) over the adaptor (key 24, figure 11) so that the
bushing rests on the shoulder of the valve plug or valve plug guide.
b. Place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, and 10) on the shoulder of the seat ring
retainer.
c. Place a wrench on the flat areas of the stem just below the threads for the actuator/stem connection to keep the
stem from turning.
d. Screw the adaptor (key 24, figure 11), which also includes the valve plug or valve plug guide and seat ring
retainer and bushing assembly and gaskets, onto the stem/bellows assembly (key 20, figure 11). Tighten the
adaptor until it is snug. Then, turn the adaptor until the valve stem hole lines up with the next adaptor pin hole.
Drive in a new pin (key 36) to lock the assembly.
e. Install the seat ring gasket (key 13), and replace the seat ring (key 9).
f. Install the seat ring retainer and bushing assembly, which also contains the valve plug/adaptor assembly or valve
plug guide/adaptor assembly, on the top of the seat ring, ensuring that the seat ring retainer slips onto the seat
ring properly. Any rotation orientation of the seat ring retainer with respect to the valve body is acceptable.
g. Place a new gasket (key 22, figure 11) over the stem and bellows assembly.
5. If the valve plug (key 2) or the valve plug tip (key 30, figure 13) will slide through the seat ring retainer and bushing
assembly (keys 3 and 26), proceed as follows:
a. Place a wrench on the flat areas of the stem just below the threads for the actuator/stem connection to keep the
stem from turning.
b. Screw the adaptor (key 24, figure 11), which also includes the valve plug or valve plug guide onto the
stem/bellows assembly (key 20, figure 11). Tighten the adaptor until it is snug. Then, turn the adaptor until the
valve stem hole lines up with the next adaptor pin hole. Drive in a new pin (key 36) to lock the assembly.
c. Install the seat ring gasket (key 13), and replace the seat ring (key 9).
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d. Install the seat ring retainer and bushing assembly on the top of the seat ring, ensuring that the seat ring retainer
slips onto the seat ring properly. Any rotation orientation of the seat ring retainer with respect to the valve body
is acceptable.
e. Place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, and 10) on the shoulder of the seat ring
retainer.
f. Slide the valve plug/adaptor assembly or the valve plug guide/adaptor assembly and the connected stem and
bellows assembly into the seat ring retainer and bushing assembly (keys 3 and 26).
g. Place a new gasket (key 22, figure 11) over the stem and bellows assembly.
6. Mount the bonnet on the valve body and complete the assembly according to steps 10 through 15 of the Replacing
Packing procedure, omitting steps 12 and 13 if new packing is not being installed, and being sure to observe the
note prior to step 11.
ENVIRO-SEAL Bellows Seal and Bonnet
Replacing a Plain or Extension Bonnet with an ENVIRO-SEAL Bellows Seal (Stem/Bellows
Assembly) and Bonnet
Instructions are provided for replacing a plain or extension bonnet with an ENVIRO-SEAL bellows seal bonnet when the
existing valve has a metal seat. If the valve has a composition seat, refer to figure 13 and to composition seat
information in the Valves with ENVIRO-SEAL Bellows Seal Bonnet procedure of the Trim Maintenance section.
1. Remove the actuator and bonnet according to steps 1 through 6 of the Replacing Packing procedure of the
Maintenance section.
Note
With some valve plug sizes and configurations, the valve plug will slide through the seat ring retainer and bushing assembly, and in
other configurations it won't. If the valve plug will not slide through the seat ring retainer and bushing assembly, then the valve
plug and stem assembly and the seat ring retainer and bushing assembly must be removed together.
2. Using care, remove the valve plug and stem assembly, and, if necessary, the seat ring retainer and bushing
assembly from the valve body.
3. Remove and discard the existing bonnet gasket (key 10, figure 12). Cover the valve body opening to protect sealing
surfaces and to prevent foreign material from entering the valve body cavity.
Note
The ENVIRO-SEAL stem/bellows assembly for easy-e valves is available only with a threaded and drilled plug/adaptor connection.
The existing valve plug can be reused with the new stem/bellows assembly or a new plug can be installed.
4. Inspect the existing valve plug. If the plug is in good condition, it can be reused with the new ENVIRO-SEAL
stem/bellows assembly. To remove the existing valve plug from the stem, first, place the existing plug stem
assembly in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a
seating surface. Drive out or drill out the pin (key 8, figure 12).
5. Place a wrench on the flat areas on the existing valve stem just below the threads for the actuator/stem connection.
Then, unscrew the stem from the valve plug (key 2, figure 12).
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CAUTION
When installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated. Damage to
the bellows may result.
Do not grip the bellows shroud or other parts of the stem/bellows assembly. Grip only the flat areas on the stem where it
extends out of the top of the bellows shroud.
Note
The ENVIRO-SEAL stem/bellows assembly has a one-piece stem.
Table 4. Recommended Torque for ENVIRO-SEAL Bellows Seal Packing Flange Nuts
MINIMUM TORQUE
MAXIMUM TORQUE
VALVE SIZE, NPS
VALVE STEM DIAMETER
THROUGH PACKING
NSm
LbfSin
NSm
LbfSin
1/2 - 2
1/2
2
22
4
33
3 -4
1
5
44
8
67
6. To attach the valve plug to the stem of the new ENVIRO-SEAL stem/bellows assembly, it is necessary to first attach
the valve plug to the adaptor (key 24, figure 11). Locate the adaptor. Notice that a hole has not been drilled in the
adaptor threads where the valve plug screws onto the adaptor.
Secure the valve plug in a soft-jaw chuck or other type of vise. Do not grip the plug on any seating surface. Position the
plug in the chuck or vise for easy threading of the adaptor. Thread the adaptor into the valve plug and tighten to the
torque value given in figure 10.
Note
Valve plugs may not be pre-drilled. Follow the procedure in the following step.
7. If the valve plug is not pre-drilled, drill a hole according to figure 10. Otherwise, select the proper size of drill bit
(figure 10) and drill through the adaptor using the hole in the valve plug as a guide. Remove any metal chips or burrs
and drive in a new pin (key 8, figure 12) to lock the valve plug/adaptor assembly together.
Note
For some valve plug configurations, you must place the valve plug/adaptor assembly inside the seat ring retainer and bushing
assembly before attaching the adaptor to the stem extending from the bottom of the ENVIRO-SEAL stem/bellows assembly. If this
task is necessary, then place the spiral wound gasket, shim, and bonnet gasket (keys 12, 25, and 10, figure 12) on the shoulder of
the seat ring retainer. Check the existing seat ring retainer and bushing assembly for clearances. If necessary, use appropriate
procedures to support the seat ring retainer while screwing the valve plug/adaptor assembly onto the valve stem extending from
the ENVIRO-SEAL stem/bellows assembly.
8. Place a wrench on the flat areas of the valve stem just below the threads for the actuator/stem connection to keep
the stem from turning.
9. Screw the adaptor (key 24, figure 11), which also includes the valve plug or valve plug guide and may include the
seat ring retainer and bushing assembly and gaskets, onto the valve stem. Tighten the adaptor until it is
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finger-tight. Then, tighten the adaptor with a wrench until the valve stem hole lines up with the next adaptor pin
hole. Drive in a new pin (key 36, figure 11) to lock the assembly. Make certain the spiral wound gasket, shim, and
bonnet gasket (keys 12, 25, and 10, figure 12) are located on the shoulder of the seat ring retainer.
10. Inspect the seat ring. Replace, if necessary.
11. Install the new stem/bellows assembly with valve plug/adaptor by placing it into the valve body.
12. Place a new gasket (key 22, figure 11) over the stem/bellows assembly. Place the new ENVIRO-SEAL bonnet over
the stem/bellows assembly.
Note
Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy
comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.
WARNING
Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or
assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the
serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design
or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification
mark visible. Contact your Emerson Process Management representative immediately if a discrepancy between actual
parts and approved parts is suspected.
13. Properly lubricate the bonnet stud bolts. Install and tighten the bonnet hex nuts to the proper torque.
14. Install new packing and the metal packing box parts according to the appropriate arrangement in figure 14 or 15.
15. Install the packing flange. Properly lubricate the packing flange stud bolts and the faces of the packing flange nuts.
For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 4. Then,
loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 4.
For other packing types, tighten the packing flange nuts alternately in small equal increments until one of the nuts
reaches the minimum recommended torque shown in table 4. Then, tighten the remaining flange nuts until the
packing flange is level and at a 90-degree angle to the valve stem.
16. Install travel indicator parts, stem locknuts, and mount the actuator on the valve body according to the procedure
in the appropriate actuator instruction manual.
Replacing an Installed ENVIRO-SEAL Bellows Seal (Stem/Bellows Assembly)
Instructions are provided for replacing an ENVIRO-SEAL bellows seal (stem/bellows assembly) when the existing valve
has a metal seat. If the valve has a composition seat, refer to figure 13 and to composition seat information in the
Valves with ENVIRO-SEAL Bellows Seal Bonnet procedure of the Trim Maintenance section.
1. Remove the actuator and bonnet according to steps 1 through 5 of the Replacing Packing procedure of the
Maintenance section.
Note
With some valve plug sizes and configurations, the valve plug will slide through the seat ring retainer and bushing assembly, and in
other configurations it won't. If the valve plug will not slide through the seat ring retainer and bushing assembly, then the valve
plug and stem assembly and the seat ring retainer and bushing assembly must be removed together.
22
Instruction Manual
D100401X012
EZ Valve
June 2014
2. Using care, remove the valve plug and stem assembly, and, if necessary, the seat ring retainer and bushing
assembly from the valve body. Remove and discard the existing bonnet gasket (key 10, figure 12) and gasket (key
22, figure 11). Cover the valve body opening to protect sealing surfaces and to prevent foreign material from
entering the valve body cavity.
CAUTION
The ENVIRO-SEAL stem/bellows assembly for easy-e valves is available only with a threaded and pinned adaptor/stem
connection. The existing valve plug can be reused with the new stem/bellows assembly or a new plug can be installed. If
the existing valve plug is reused, and the adaptor is in good condition, it may be reused also. However, to avoid weakening
the adaptor that may cause failure in service, never reuse an old adaptor with a new valve plug. Using an old adaptor with a
new plug requires drilling a new pin hole in the adaptor, which will weaken the adaptor. However, a used valve plug may
be reused with a new adaptor.
3. Inspect the existing valve plug and adaptor. If they are in good condition, they can be reused with the new
stem/bellows assembly, and they do not need to be separated.
CAUTION
When removing/installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated.
Damage to the bellows may result.
Do not grip the bellows shroud or other parts of the stem/bellows assembly. Grip only the flat areas on the stem where it
extends out of the top of the bellows shroud.
Note
The ENVIRO-SEAL stem/bellows assembly has a one-piece stem.
4. If the existing valve plug and adaptor are not in good condition and must be replaced, first, place the existing
stem/bellows assembly and valve plug and adaptor assembly in a soft-jaw chuck or other type of vise so that the
jaws grip a portion of the valve plug that is not a seating surface. Drive out or drill out pin (key 8, figure 12). Drive
out pin (key 36, figure 11).
5. Use a wrench on the flat areas on the valve stem just below the threads for the actuator/stem connection in a
soft-jaw chuck or vice to keep the stem from turning. Then, unscrew the valve plug from the adaptor and the
adaptor from the stem/bellows assembly.
6. To attach either the existing valve plug or a new one to the stem of the new ENVIRO-SEAL stem/bellows assembly, it
is necessary to first attach the valve plug to the adaptor (key 24, figure 11), if the valve plug was removed from the
adaptor. Locate the adaptor. Notice that a hole has not been drilled in the new adaptor threads where the valve plug
screws onto the adaptor.
If installing either a new valve plug and/or a new adaptor, secure the valve plug in a soft-jaw chuck or other type of vise.
Do not grip the plug on any seating surface. Position the plug in the chuck or vise for easy threading of the adaptor.
Thread the adaptor into the valve plug and tighten to the torque values given in figure 10.
7. Complete the installation by following steps 7 through 16 of the Replacing a Plain or Extension Bonnet with an
ENVIRO-SEAL Bellows Seal and Bonnet procedure provided in the previous section.
Purging the ENVIRO-SEAL Bellows Seal Bonnet
The ENVIRO-SEAL bellows seal bonnet has been designed so that it can be purged or leak tested. Refer to figure 11 for
an illustration of an ENVIRO-SEAL bellows seal bonnet, and perform the following steps for purging or leak testing.
23
Instruction Manual
EZ Valve
D100401X012
June 2014
1. Remove the two diametrically opposed pipe plugs (key 16).
2. Connect a purging fluid to one of the pipe plug connections.
3. Install appropriate piping or tubing in the other pipe plug connection to pipe away the purging fluid or to make a
connection to an analyzer for leak testing.
4. When purging or leak testing has been completed, remove the piping or tubing and reinstall the pipe plugs (key
16).
Parts Ordering
Each valve is assigned a serial number which can be found on the valve body. This same number also appears on the
actuator nameplate when the valve is shipped from the factory as part of a control valve assembly. Refer to the serial
number when contacting your Emerson Process Management sales office for technical assistance. When ordering
replacement parts, refer to the serial number and to the 11-character part number for each part required from the
following parts list.
Parts Kits
Gasket parts kits are in key 10 table.
Packing Kits (non-live-loaded)
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
9.5 (3/8)
54 (2-1/8)
12.7 (1/2)
71 (2-13/16)
19.1 (3/4)
90 (3-9/16)
PTFE (Contains keys 6, 8, 10, 11, and 12)
RPACKX00012
RPACKX00022
RPACKX00032
Double PTFE (Contains keys 6, 8, 11, and 12)
RPACKX00042(1)(2)
RPACKX00052(1)
RPACKX00062(1)
PTFE/Composition (Contains keys 7, 8, 11, and 12)
RPACKX00072
RPACKX00082
RPACKX00092
Single Graphite Ribbon/Filament
(Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11)
RPACKX00102
RPACKX00112
RPACKX00122
Double Graphite Ribbon/Filament
(Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11)
RPACKX00162
RPACKX00172
RPACKX00182
1. These parts kits contain one extra lower wiper (key 30). Discard this extra part upon assembly.
2. This parts kit contains one extra packing ring (key 7). Discard this extra part upon assembly.
Packing Kits (ENVIRO-SEAL) Repair
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
9.5 (3/8)
54 (2-1/8)
12.7 (1/2)
71 (2-13/16)
19.1 (3/4)
90 (3-9/16)
Double PTFE (Contains keys 214, 215, and 218)
RPACKX00192
RPACKX00202
RPACKX00212
Graphite ULF (Contains keys 207, 208, 209, 210, and 214)
RPACKX00592
RPACKX00602
RPACKX00612
Duplex (Contains keys 207, 209, 214, and 215)
RPACKX00292
RPACKX00302
RPACKX00312
Packing Kits (ENVIRO-SEAL) Retrofit
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
9.5 (3/8)
54 (2-1/8)
12.7 (1/2)
71 (2-13/16)
19.1 (3/4)
90 (3-9/16)
Double PTFE (Contains keys 200, 201, 211, 212, 214, 215, 216, 217, and 218)
RPACKXRT012
RPACKXRT022
RPACKXRT032
Graphite ULF (Contains keys 200, 201, 207, 208, 209, 210, 211, 212, 214, and 217)
RPACKXRT262
RPACKXRT272
RPACKXRT282
Duplex (Contains keys 200, 201, 207, 209, 211, 212, 214, 215, 216, and 217)
RPACKXRT212
RPACKXRT222
RPACKXRT232
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
24
Instruction Manual
EZ Valve
D100401X012
June 2014
Parts List
Key
7*
Bonnet
Note
Part numbers are shown for recommended spares only. For part
numbers not shown, contact your Emerson Process Management sales
office.
Key
1
2
3
3
4
4
5
5
6*
6*
7*
7*
7*
Description
Part Number
Bonnet/ENVIRO-SEAL bellows seal bonnet
If you need a bonnet or an ENVIRO-SEAL bellows seal
bonnet as a replacement part, order by valve size and stem
diameter, serial number, and desired material.
Baffle,(for extension bonnets only)
Packing Flange, S31600 (316 SST)
ENVIRO-SEAL Bellows Seal Packing Flange
Packing Flange Stud, S31600 (2 req'd)
ENVIRO-SEAL Bellows Seal Stud Bolt
Packing Flange Nut, S31600 (2 req'd)
ENVIRO-SEAL Bellows Seal Hex Nut
Packing Set, PTFE (2 req'd for double packing)
9.5 mm (3/8-inch) stem
1R290001012
12.7 mm (1/2-inch) stem
1R290201012
19.1 mm (3/4-inch) stem
1R290401012
ENVIRO-SEAL Bellows Seal Packing Set
PTFE for 9.5 mm (3/8-inch) stem (1 req'd
for single packing, 2 req'd for double
packing)
12A9016X012
PTFE for size 2 with 12.7 mm (1/2 inch)
stem (2 req'd for double packing)
12A9016X012
PTFE for size 3 and 4 with 12.7 mm
(1/2 inch) stem (2 req'd for double
packing)
12A8832X012
Packing Ring, PTFE/comp (for
double packing)
9.5 mm (3/8-inch) stem
PTFE/comp (7 req'd)
1F3370X0012
12.7 mm (1/2-inch) stem
PTFE/comp (10 req'd)
1E319001042
19.1 mm (3/4-inch) stem
PTFE/comp (8 req'd)
1E319101042
Packing Ring, graphite ribbon ring (2 req'd
for single packing, 3 req'd for double
packing)
9.5 mm (3/8-inch) stem
1V3160X0022
12.7 mm (1/2-inch) stem
1V3802X0022
19.1 mm (3/4-inch) stem
1V2396X0022
Packing Ring, graphite filament ring
9.5 mm (3/8-inch) stem (2 req'd for single
packing, 4 req'd for double packing)
1F3370X0322
12.7 mm (1/2-inch) stem (3 req'd for
single packing, 5 req'd for double
packing)
1E3190X0222
19.1 mm (3/4-inch) stem (2 req'd for
single packing, 4 req'd for double
packing)
1E3191X0282
*Recommended spare parts
8
8
8
8
8
10
11*
12*
12*
13
Description
ENVIRO-SEAL Bellows Seal Packing Ring
for low chloride graphite ribbon/filament
packing arrangement
Ribbon packing ring for 9.5 mm (3/8 inch)
and size 2 with 12.7 mm (1/2 inch) stem
(4 req'd)
Filament packing ring for 9.5 mm
(3/8 inch) and size 2 with 12.7 mm
(1/2 inch) stem (4 req'd)
Ribbon packing ring for size 3 and 4
with 12.7 mm (1/2 inch) stem (4 req'd)
Filament packing ring for size 3 and 4
with 12.7 mm (1/2 inch) stem (4 req'd)
Spring, S31600 (for single PTFE packing only)
Spacer, N04400 (for single PTFE packing only)
Lantern Ring (for double PTFE packing)
ENVIRO-SEAL Bellows Seal Spring
ENVIRO-SEAL Bellows Seal Spacer
Special Washer, S31600 (for single PTFE packing)
Packing Box Ring
Single PTFE packing
9.5 mm (3/8-inch) stem
S31600 (std for S31600 and S41600 trims)
N05500 (std for N05500 trim)
12.7 mm (1/2-inch) stem
S31600 (std for S31600 and S41600 trims)
N05500 (std for N05500 trim)
19.1 mm (3/4-inch) stem
S31600 (std for S31600 and S41600 trims)
N05500 (std for N05500 trim)
Double PTFE packing
9.5 mm (3/8-inch) stem
S31600 (std for S31600 and S41600 trims)
Glass-filled PTFE (std for N05500 trim)
12.7 mm (1/2-inch) stem
S31600 (std for S31600 and S41600 trims)
Glass-filled PTFE (std for N05500 trim)
Double PTFE packing (cont'd)
19.1 mm (3/4-inch) stem
S31600 (std for S31600 and S41600 trims)
Glass-filled PTFE (std for N05500 trim)
PTFE/composition packing
9.5 mm (3/8-inch) stem
S31600 (std for S31600 and S41600 trims)
Glass-filled PTFE (std for N05500 trim)
12.7 mm (1/2-inch) stem
S31600 (std for S31600 and S41600 trims)
N05500 (std for N05500 trim)
19.1 mm (3/4-inch) stem
S31600 (std for S31600 and S41600 trims)
Glass-filled PTFE (std for N05500 trim)
Upper Wiper, felt
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
ENVIRO-SEAL Bellows Seal Upper Wiper
For 9.5 mm (3/8 inch) and size 2 with 12.7 mm
(1/2 inch) stem
For size 3 & 4 with 12.7 mm (1/2 inch) stem
Packing Follower
Part Number
18A0908X012
1P3905X0172
18A0918X012
14A0915X042
1J873135072
1J873146222
1J873235072
1J873246222
1J873335072
1J873346222
1J873135072
17A6872X012
1J873235072
17A6873X012
1J873335072
17A6874X012
1J873135072
17A6872X012
1J873235072
1J873246222
1J873335072
17A6874X012
1J872606332
1J872706332
1J872806332
18A0868X012
18A0870X012
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Instruction Manual
EZ Valve
D100401X012
June 2014
Figure 11. Typical Bonnets
AU3910-A
PLAIN BONNET
APPLY LUB
42B3947-A
CU3911-D
EXTENSION BONNET
26
ENVIRO-SEAL BELLOWS SEAL BONNET
Instruction Manual
EZ Valve
D100401X012
Key
13*
13*
14
14
14
15
15
16
16
20*
22*
Description
June 2014
Part Number
ENVIRO-SEAL Bellows Seal Bushing
For 9.5 mm (3/8 inch) stem (1 req'd),
for size 2 with 12.7 mm (1/2 inch) stem, (2 req'd)
S31600/PTFE
18A0820X012
R30006
18A0819X012
S31600/Cr Ct
11B1155X012
For size 3 and 4 with 12.7 mm (1/2 inch)
stem (1 req'd)
S31600/PTFE
18A0824X012
R30006
18A0823X012
S31600/Cr Ct
11B1157X012
ENVIRO-SEAL Bellows Seal Bushing/Liner
For 9.5 mm (3/8 inch) stem (1 req'd),
for size 2 with 12.7 mm (1/2 inch) stem (2 req'd)
N10276 bushing, PTFE/glass liner
12B2713X012
N10276 bushing, PTFE/carbon liner
12B2713X042
For size 3 and 4 with 12.7 mm (1/2 inch)
stem (1 req'd)
N10276 bushing, PTFE/glass liner
12B2715X012
N10276 bushing, PTFE/carbon liner
12B2715X042
Pipe Plug (not shown)
Lubricator
Lubricator/Isolating Valve
Yoke Locknut
ENVIRO-SEAL Bellows Seal Yoke Locknut
Pipe Plug (not shown)
ENVIRO-SEAL Bellows Seal Pipe Plug (2 req'd)
ENVIRO-SEAL Bellows Seal Stem/Bellows
Assembly
1 Ply Bellows
S31603 trim mat'l, N06625 bellows mat'l
Size 1 w/ 9.5 mm (3/8 inch) stem
32B4224X012
Size 1-1/2 w/ 9.5 mm (0.375 inch) stem
32B4225X012
Size 2 w/ 12.7 mm (1/2 inch) stem
32B4226X012
Size 3 w/ 12.7 mm (1/2 inch) stem
32B4227X012
Size 4 w/ 12.7 mm (1/2 inch) stem
32B4228X012
N06022 trim mat'l, N06022 bellows mat'l
Size 1 w/ 9.5 mm (3/8 inch) stem
32B4224X022
Size 1-1/2 w/ 9.5 mm (3/8 inch) stem
32B4225X022
Size 2 w/ 12.7 mm (1/2 inch) stem
32B4226X022
Size 3 w/ 12.7 mm (1/2 inch) stem
32B4227X022
Size 4 w/ 12.7 mm (1/2 inch) stem
32B4228X022
2 Ply Bellows
S31603 trim mat'l, N06625 bellows mat'l
Size 1 w/ 9.5 mm (3/8 inch) stem
32B4224X032
Size 1-1/2 w/ 9.5 mm (3/8 inch) stem
32B4225X032
Size 2 w/ 12.7 mm (1/2 inch) stem
32B4226X032
Size 3 w/ 12.7 mm (1/2 inch) stem
32B4227X032
Size 4 w/ 12.7 mm (1/2 inch) stem
32B4228X032
N06022 trim mat'l, N06022 bellows mat'l
Size 1 w/ 9.5 mm (3/8 inch) stem
32B4224X042
Size 1-1/2 w/ 9.5 mm (3/8 inch) stem
32B4225X042
Size 2 w/ 12.7 mm (1/2 inch) stem
32B4226X042
Size 3 w/ 12.7 mm (1/2 inch) stem
32B4227X042
Size 4 w/ 12.7 mm (1/2 inch) stem
32B4228X042
ENVIRO-SEAL Bellows Seal Bonnet Gasket
(graphite/S31600)
Size 1/2 through 1-1/4
12B6316X022
Size 1-1/2
12B6317X022
Size 2
12B6318X022
Size 3
12B6319X022
Size 4
12B6320X022
*Recommended spare parts
1. Part number is stamped on part.
Key
Description
24
27
28
29
34
36*
37
38
39
200
201
202
203
204
205
206
207*
ENVIRO-SEAL Bellows Seal Adaptor
Pipe Nipple, for lub/isolating valve,steel
ENVIRO-SEAL Bellows Seal Nameplate, Warning
ENVIRO-SEAL Bellows Seal Drive Screw (2 req'd)
Lubricant, anti-seize (not furnished with valve)
ENVIRO-SEAL Bellows Seal Pin
ENVIRO-SEAL Bellows Seal Warning Tag
ENVIRO-SEAL Bellows Seal Tie
ENVIRO-SEAL Bellows Seal Thrust Ring
Stud (2 req'd)
Packing Flange
Spring, (2 req'd)
Spring guide packing follower
Screw, 18-8 SST (4 req'd)
Load Scale, 18-8 SST (2 req'd)
Indicator Disk, 18-8 SST
Guide Bushing, white (2 req'd)
For ENVIRO-SEAL and HIGH-SEAL
packing
Carbon-graphite
for graphite packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Guide Bushing, no color
For ENVIRO-SEAL and HIGH-SEAL packing
Carbon-Graphite for graphite packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Packing Ring(1) (3 req'd)
For ENVIRO-SEAL and HIGH-SEAL
packing
Graphite Composite
for graphite packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Packing Ring (2 req'd)
For ENVIRO-SEAL and HIGH-SEAL
packing
Graphite Ribbon
for graphite packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Packing Box Ring
For ENVIRO-SEAL packing
S31600
For PTFE Packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
For ENVIRO-SEAL and HIGH-SEAL
packing
S31600
For Graphite packing and Duplex packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Hex Nut (2 req'd)
208*
209*
210*
211*
212
Part Number
12B3951X012
12B5780X012
12B5782X012
12B5784X012
12B5781X012
12B5783X012
12B5785X012
12B5798X012
12B5799X012
12B5800X012
1V3160X0022
1V3802X0022
1V2396X0022
1J873135072
1J873235072
1J873335072
12B5774X012
12B5775X012
12B5776X012
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Instruction Manual
EZ Valve
D100401X012
June 2014
Key
Description
213
Lubricant, anti-seize
214* Anti-Extrusion washer (4 req'd)
For ENVIRO-SEAL packing
PTFE filled (off-white)
For PTFE packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
214* Packing Washer (5 req'd)
For ENVIRO-SEAL packing
PTFE
For Graphite packing and Duplex packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
215* Packing Set (2 req'd)
For ENVIRO-SEAL packing
PTFE-carbon/PTFE
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
216
Lantern Ring
217
Spring Pack Assembly
218* Lower wiper
For ENVIRO-SEAL packing
PTFE
For PTFE packing
9.5 mm (3/8-inch) stem
12.7 mm (1/2-inch) stem
19.1 mm (3/4-inch) stem
Part Number
12B6336X022
12B6335X022
12B6660X012
12B6936X012
12B6937X012
12B6938X012
Key
7*
8*
9*
10*
12*
13*
15
16
17
18
19
25*
26*
27*
12B6663X012
12B6667X012
12B6671X012
28*
1J872106992
1J872206992
1J872306992
29*
Valve Body
1
2*
3*
28
Valve Body
If you need a valve body as a replacement part, order by
valve size, serial number, and desired material.
Valve Plug
See following table
Seat Ring Retainer (part numbers for the seat ring
retainer/bushing assy are provided in a following table)
NPS 1/2, 3/4, & 1 valve
CB7Cu-1 (17-4PH SST)
25A6683X012
CF8M (316 SST)
25A6683X022
M35-1
25A6683X052
NPS 1-1/2 valve
CB7Cu-1
25A6685X012
NPS 1-1/2 valve
CF8M
25A6685X022
M35-1
25A6685X052
NPS 2 valve
CB7Cu-1
25A6687X012
CF8M
25A6687X022
M35-1
25A6687X052
NPS 3 valve
CB7Cu-1
25A6689X012
CF8M
25A6689X022
M35-1
25A6689X052
NPS 4 valve
CB7Cu-1
35A6691X012
CF8M
35A6691X022
M35-1
35A6691X052
30*
31*
32
33
34
Description
Part Number
Stem
See following table
Pin
See following table
Seat Ring
See following table
Bonnet Gasket
See following table
Spiral Wound Gasket
See following table
Seat Ring Gasket
See following table
Cap Screw or Stud Bolt
Nut
Pipe Plug, for use in valve bodies with drain tapping only
Flow Arrow, SST
Drive Screw, SST (4 req'd)
Shim
See following table
Bushing
See following table
(See additional table for part numbers of
assemblies that include both the seat ring
retainer and the bushing)
Valve Plug Guide (for composition seats
only)
See following table
Disk Retainer, (composition seats only)
6.4 mm (0.25-inch) port diameter
S31600
16A3441X012
N05500
16A3441X042
S41600
16A3441X052
9.5 mm (0.375-inch) port diameter
S31600
16A5706X012
N05500
16A5706X042
S41600
16A5706X052
Disk, PTFE (composition seats only)
6.4 mm (0.25-inch) port diameter
13A1226X062
9.5 mm (0.375-inch) port diameter
13A5125X042
12.7 mm (0.5-inch) port diameter
1P696806242
19.1 mm (0.75-inch) port diameter
1P696106242
25.4 mm (1-inch) port diameter
1P696906242
38.1 mm (1.5 inch) port diameter
1U279606242
50.8 mm (2-inch) port diameter
1U279906242
76.2 mm (3-inch) port diameter
1F5653X0012
101.6 mm (4-inch) port diameter
16A3462X012
Tip (composition seats only)
See following table
Pin (composition seats only)
12.7 mm (0.5-inch) port diameter
S31600 and S41600
1B599038992
N05500
1B5990X0032
19.1 mm (0.75-inch) port diameter
S31600 and S41600
1P730438992
N05500
1P7304X0032
25.4 mm (1-inch) and 38.1 mm (1.5 inch)
port diameter
S31600 and S41600
1B599335072
N05500
1B5993X00B2
50.8 mm (2-inch) port diameter
S31600 and S41600
1B599538992
N05500
1B599540032
Cap Screw (composition seat only)
Nameplate, stainless steel
Wire, lead
*Recommended spare parts
Instruction Manual
EZ Valve
D100401X012
June 2014
Figure 12. Fisher EZ Valve with Optional Drain Plug
16A1943- A
GASKET DETAIL
E0994
29
Instruction Manual
EZ Valve
D100401X012
June 2014
Figure 13. Composition Seats for Fisher EZ Valve
MICRO-FLUTE VALVE PLUG
6.4 mm (0.25 INCH) PORT DIAMETER
MICRO-FORM VALVE PLUG
12.7 mm THROUGH 25.4 mm (0.5 INCH THROUGH
1 INCH) PORT DIAMETER
MICRO-FORM VALVE PLUG
6.4 AND 9.5 mm (0.25 AND 0.375 INCH) PORT DIAMETERS
EQUAL PERCENTAGE VALVE PLUG
38.1 mm AND 50.8 mm (1.5 INCH AND 2 INCH)
PORT DIAMETER
EQUAL PERCENTAGE VALVE PLUG
76.2 mm AND 101.6 mm (3 INCH AND 4 INCH)
PORT DIAMETER
46A1842-B
30
GE70358-A
OVERTRAVEL (EZ-OVT) TRIM
VALVE PLUG
ALL SIZES
Instruction Manual
EZ Valve
D100401X012
June 2014
Figure 14. PTFE Packing Arrangements for ENVIRO-SEAL Bellows Seal Bonnets
UPPER WIPER
(KEY 12)
BUSHING
(KEY 13)
FEMALE ADAPTOR
PACKING RING
MALE ADAPTOR
PACKING SET
(KEY 6)
SPACER (KEY 8)
SPACER (KEY 8)
THRUST RING
(KEY 39)
SPRING
(KEY 8)
SPACER
(KEY 8)
THRUST RING
(KEY 39)
12.7 mm
(1/2 INCH)
STEM, NPS 2
VALVES
9.5 mm
(3/8 INCH)
STEM
A5885
12.7 mm
(1/2 INCH)
STEM, NPS 2
VALVES
9.5 mm
(3/8 INCH)
STEM
FOR ALL PACKING BOX
MATERIALS EXCEPT S31603
FOR S31603 (316 SST)
PACKING BOX PARTS
SINGLE ARRANGEMENTS
UPPER WIPER
(KEY 12)
BUSHING
(KEY 13)
BUSHING
(KEY 13)
BUSHING
(KEY 13)
FEMALE ADAPTOR
PACKING RING
SPACER
(KEY 8)
PACKING SET
(KEY 6)
MALE ADAPTOR
SPACER (KEY 8)
THRUST RING
(KEY 39)
9.5 mm
(3/8 INCH)
STEM
A5886-1
12.7 mm
(1/2 INCH)
STEM, NPS 2
VALVES
12.7 mm
(1/2 INCH)
STEM, NPS 3
AND 4 VALVES
DOUBLE ARRANGEMENTS
31
Instruction Manual
EZ Valve
D100401X012
June 2014
Figure 15. Double Graphite Ribbon/Filament Arrangements for ENVIRO-SEAL Bellows Seal Bonnets
BUSHING (KEY 13)
GRAPHITE FILAMENT
PACKING RING (KEY 7)
GRAPHITE RIBBON
PACKING RING (KEY 7)
SPACER (KEY 8)
A5887-1
12.7 mm
(1/2 INCH)
STEM, NPS 3
AND 4 VALVES
12.7 mm
(1/2 INCH)
STEM, NPS 2
VALVES
9.5 mm
(3/8 INCH)
STEM
Note:
1 0.102 mm (0.004 inch) thick sacrificial zinc washers: Use only one below each graphite ribbon ring.
Group 1 Actuators
54, 71, & 90 mm
(2-1/8, 2-13/16, & 3-9/16 Inch) Yoke Boss
472 & 473
585C & 585CR
1B
644 & 645
655
657 & 667--76 mm (3-inch) max travel
1008--except 90 mm (3-9/16 inch) yoke boss
with 51 mm (2-inch) travel
Key 2* Micro-Flow and Micro-Flute Valve Plug
VALVE
SIZE,
NPS
VALVE
PLUG
1/2, 3/4, 1,
1-1/2, 2
Micro-Flow
Micro-Flute (1 flute)
Micro-Flute (3 flutes)
32
PORT
DIAMETER
VALVE STEM
CONNECTION
mm
Inch
mm
Inch
4.8
6.4
6.4
0.1875
0.25
0.25
9.5
3/8
VALVE PLUG MATERIAL
S31600 (316 SST)
w/R30006 (Alloy 6)
Seat & Tip
2V926950332
2U868246422
2U868446422
*Recommended spare parts
N05500
S41600
(416 SST)
1V108146222
1U844546222
1U844746222
1V108146172
1U844546172
1U844746172
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 2* Equal Percentage (Including Micro-Form), Linear, and Quick-Opening Valve Plugs
VALVE
SIZE,
NPS
VALVE
PLUG
3
4
mm
Inch
S31600
(316 SST)
S31600 w/
CoCr-A
(Alloy 6)
Seat
S31600 w/
CoCr-A Seat
& Guide
N05500(2)
S41600
(416 SST)
15A6663X012
16A5713X012
15A6659X012
16A3337X012
15A6664X012
16A5711X012
15A6660X012
16A3339X012
15A6500X042
16A5708X042
15A6502X042
16A3335X042
15A6500X052
16A5708X052
15A6502X052
16A3335X052
Inch
6.4
9.5
12.7
19.1
0.25
0.375
0.5
0.75
9.5
3/8
15A6500X012
16A5708X012
15A6502X012
16A3335X012
6.4
9.5
12.7
19.1
0.25
0.375
0.5
0.75
12.7
1/2
15A6501X012
16A5709X012
15A6503X012
16A3336X012
--16A5714X012
15A6661X012
16A3338X012
--16A5712X012
15A6662X012
16A3340X012
15A6501X042
16A5709X042
15A6503X042
16A3336X042
15A6501X052
16A5709X052
15A6503X052
16A3336X052
Quick Opening
25.4
1
9.5
12.7
3/8
1/2
15A6490X012
15A6491X012
15A6516X012
15A6518X012
15A6517X012
15A6519X012
15A6490X042
15A6491X042
15A6490X052
15A6491X052
Linear
25.4
1
9.5
12.7
3/8
1/2
15A6470X012
15A6471X012
15A6614X012
15A6616X012
15A6615X012
15A6617X012
15A6470X042
15A6471X042
15A6470X052
15A6471X052
Equal Percentage
25.4
1
9.5
12.7
3/8
1/2
15A6480X012
15A6481X012
15A6634X012
15A6636X012
15A6635X012
15A6637X012
15A6480X042
15A6481X042
15A6480X052
15A6481X052
Quick Opening
38.1
1.5
9.5
12.7
3/8
1/2
15A6492X012
15A6493X012
15A6520X012
15A6522X012
15A6521X012
15A6523X012
15A6492X042
15A6493X042
15A6492X052
15A6493X052
Linear
38.1
1.5
9.5
12.7
3/8
1/2
15A6472X012
15A6473X012
15A6618X012
15A6620X012
15A6619X012
15A6621X012
15A6472X042
15A6473X042
15A6472X052
15A6473X052
Equal Percentage
38.1
1.5
9.5
12.7
3/8
1/2
15A6482X012
15A6483X012
15A6638X012
15A6640X012
15A6639X012
15A6641X012
15A6482X042
15A6483X042
15A6482X052
15A6483X052
Quick Opening
50.8
2
12.7
19.1
1/2
3/4
15A6494X012
15A6495X012
15A6524X012
15A6526X012
15A6525X012
15A6527X012
15A6494X042
15A6495X042
15A6494X052
15A6495X052
Linear
50.8
2
12.7
19.1
1/2
3/4
15A6474X012
15A6475X012
15A6622X012
15A6624X012
15A6623X012
15A6625X012
15A6474X042
15A6475X042
15A6474X052
15A6475X052
Equal Percentage
50.8
2
12.7
19.1
1/2
3/4
15A6484X012
15A6485X012
15A6642X012
15A6644X012
15A6643X012
15A6645X012
15A6484X042
15A6485X042
15A6484X052
15A6485X052
Quick Opening
76.2
3
12.7
19.1
1/2
3/4
15A6496X012
15A6497X012
15A6528X012
15A6530X012
15A6529X012
15A6531X012
15A6496X042
15A6497X042
15A6496X052
15A6497X052
Linear
76.2
3
12.7
19.1
1/2
3/4
15A6476X012
15A6477X012
15A6626X012
15A6628X012
15A6627X012
15A6629X012
15A6476X042
15A6477X042
15A6476X052
15A6477X052
Equal Percentage
76.2
3
12.7
19.1
1/2
3/4
15A6486X012
15A6487X012
15A6646X012
15A6648X012
15A6647X012
15A6649X012
15A6486X042
15A6487X042
15A6486X052
15A6487X052
Quick Opening
101.6
4
12.7
19.1
1/2
3/4
15A6498X012
15A6499X012
15A6532X012
15A6534X012
15A6533X012
15A6535X012
15A6498X042
15A6499X042
15A6498X052
15A6499X052
Linear
101.6
4
12.7
19.1
1/2
3/4
15A6478X012
15A6479X012
15A6630X012
15A6632X012
15A6631X012
15A6633X012
15A6478X042
15A6479X042
15A6478X052
15A6479X052
Equal Percentage
101.6
4
12.7
19.1
1/2
3/4
15A6488X012
15A6489X012
15A6650X012
15A6652X012
15A6651X012
15A6653X012
15A6488X042
15A6489X042
15A6488X052
15A6489X052
1/2, 3/4, 1,
1-1/2 & 2
2, 3, 4
PLUG MATERIAL
VSC(1)
mm
Micro-Form
1-1/2
PORT
DIAMETER
1. Valve stem connection.
2. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
*Recommended spare parts
33
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 2*, 7*, and 8* Valve Plug/Stem Assembly for Plain Bonnet
VALVE
SIZE,
NPS
VALVE
PLUG
1-1/2
2
3
4
PLUG MATERIAL
VSC(1)
S31600 w/
CoCr-A (Alloy 6)
Seat
mm
Inch
mm
Inch
S31600
(316 SST)
4.8
6.4
6.4
0.1875
0.25
0.25
9.5
3/8
---
---
6.4
9.5
12.7
19.1
0.25
0.375
0.5
0.75
9.5
3/8
15A6500X082
16A5708X092
15A6502X072
16A3335X112
15A6663X022
16A5713X032
15A6659X022
16A3337X042
6.4
9.5
12.7
19.1
0.25
0.375
0.5
0.75
12.7
1/2 x 3/8
----15A6502X162
16A3335X142
Quick Opening
25.4
1
9.5
12.7
3/8
1/2 x 3/8
Linear
25.4
1
9.5
12.7
Equal Percentage
25.4
1
Quick Opening
38.1
Linear
38.1
Equal Percentage
S31600 w/
CoCr-A Seat
& Guide
2V9269X00A2
2U8682X0032
2U8684X0032
N05500(2)
S41600
(416 SST)
---
1V1081X0142
1U8445X0032
1U8447X00E2
15A6664X042
16A5711X022
15A6660X042
16A3339X022
15A6500X152
16A5708X182
15A6502X102
16A3335X212
15A6500X092
16A5708X112
15A6502X112
16A3335X132
----15A6659X082
16A3337X032
15A6664X022
16A5711X042
15A6660X082
16A3339X092
---
15A6500X252
16A5708X132
15A6502X152
16A3335X182
-----
15A6516X022
---
15A6517X022
---
-----
15A6490X092
15A6490X072
3/8
1/2 x 3/8
15A6470X092
15A6470X072
-----
15A6615X022
15A6615X032
-----
15A6470X102
15A6470X122
9.5
12.7
3/8
1/2 x 3/8
15A6480X102
15A6480X202
15A6634X042
15A6634X072
15A6635X022
15A6635X042
15A6480X152
---
15A6480X112
15A6480X172
1.5
9.5
3/8
15A6492X102
15A6520X032
15A6521X022
---
15A6492X082
1.5
9.5
3/8
15A6472X132
---
15A6619X022
---
15A6472X072
38.1
1.5
9.5
3/8
15A6482X102
15A6638X032
15A6639X022
---
15A6482X112
Quick Opening
50.8
2
12.7
1/2
15A6494X082
---
15A6525X022
---
15A6494X072
Linear
50.8
2
12.7
1/2
15A6474X132
---
15A6623X022
---
15A6474X072
Equal Percentage
50.8
2
12.7
1/2
15A6484X072
15A6642X042
15A6643X032
15A6484X102
15A6484X112
Quick Opening
50.8
2
12.7
1/2
---
---
---
---
15A6494X092
Linear
50.8
2
12.7
1/2
15A6474X172
---
---
---
15A6474X152
Equal Percentage
50.8
2
12.7
1/2
15A6484X152
---
15A6643X062
---
15A6484X172
Quick Opening
76.2
3
12.7
1/2
15A6496X082
---
15A6529X022
---
15A6496X072
Linear
76.2
3
12.7
1/2
15A6476X092
---
15A6627X022
---
15A6476X082
Equal Percentage
76.2
3
12.7
1/2
15A6486X082
15A6646X022
15A6647X032
---
15A6486X062
Equal Percentage
50.8
2
12.7
1/2
---
15A6642X082
---
---
15A6484X182
Quick Opening
101.6
4
12.7
1/2
---
---
---
---
15A6498X072
Linear
101.6
4
12.7
1/2
15A6478X072
---
---
---
15A6478X062
Equal Percentage
101.6
4
12.7
1/2
15A6488X112
15A6650X022
15A6651X022
---
15A6488X072
Micro-Flow
Micro-Flute (1 flute)
Micro-Flute (3 flutes)
1/2, 3/4,
1, 1-1/2, &
2
PORT
DIA
Micro-Form
1. Valve stem connection.
2. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
34
*Recommended spare parts
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 3*, 26* Seat Ring Retainer and Bushing Assembly(1) (2)
SEAT RING RETAINER/BUSHING MATERIAL
VALVE
SIZE,
NPS
CB7Cu-1/S17400
(17-4PH SST)
CF8M/R30006
(316 SST/Alloy 6)
M35-1/N05500(3)
1/2, 3/4, & 1
25A6683X062
25A6683X072
25A6683X172
1-1/2
25A6685X072
25A6685X082
25A6685X142
Full
25A6687X062
25A6687X112
25A6687X192
Restricted
25A6687X092
25A6687X132
25A6687X182
25A6689X152
25A6689X132
25A6689X142
Full
35A6691X062
35A6691X082
35A6691X092
Restricted
35A6691X102
17A4161X082
35A6691X112
2
3
4
1. Seat ring retainer (only) part numbers are listed in the parts list on page 28.
2. Micro-Flow and Micro-Flute constructions do not use bushings.
3. M35-1/N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
Key 7* Stem (for use with Group 1 Actuators)
VALVE SIZE,
NPS
1/2, 3/4, 1, 1-1/2
2
3
4 (restricted capacity
trim)
4 (full capacity trim)
*Recommended spare parts
STEM DIAMETER
STEM MATERIAL
mm
Inch
S31600
N05500
S20910 (NACE)
9.5
3/8
1U388835162
10A8823XA22
1U3888X0222
12.7
1/2
1U388935162
1U3889X0012
1U3889X0042
12.7 x 9.5
1/2 x 3/8
1U530935162
1U530946222
1U5309X0082
12.7
1/2
1U388935162
1U3889X0012
1U3889X0042
12.7 X 9.5
1/2 X 3/8
1U530935162
1U530946222
1U5309X0082
19.1
3/4
1U226535162
1U226550192
1U2265X0042
12.7
1/2
1K586935162
10A8840XH32
1K5869X0102
19.1
3/4
10A9265XJ62
1U226550192
1U2265X0042
12.7
1/2
1J320535162
1J3205X0062
1J3205X0072
19.1
3/4
1U230835162
1U230847492
1U2308X0072
12.7
1/2
1K586935162
10A8840XH32
1K5869X0102
19.1
3/4
1U226535162
1U226550192
1U2265X0042
35
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 8* Pin
VALVE SIZE,
NPS
VALVE PLUG STYLE
1/2 thru 2
Micro-Flow & Micro-Flute w/
metal seats
Micro-Flute w/comp seats &
Micro-Form
1/2 thru 1-1/2
VSC(1)
PIN MATERIAL
mm
Inch
S31600 (316 SST)
N04400(2)
9.5
3/8
1B599235072
1B599240032
9.5
12.7
3/8
1/2
1B599335072
1D5423X00B2
1B5993X00B2
1D5423X0012
Linear, Equal Percentage &
Quick Opening
9.5
12.7
3/8
1/2
1B599335072
1D5423X00B2
1B5993X00B2
1D5423X0012
2
Linear, Equal Percentage &
Quick Opening (full cap)
Linear, Equal Percentage &
Quick Opening (restricted port)
12.7
19.1
9.5
12.7
1/2
3/4
3/8
1/2
1B599835072
1B813635072
1B599335072
1D5423X00B2
1B599840032
1B8136X0102
1B5993X00B2
1D5423X0012
3
All
12.7
19.1
1/2
3/4
1B599835072
1B813635072
1B599840032
1B8136X0102
12.7
19.1
12.7
19.1
1/2
3/4
1/2
3/4
1B599835072
1B813635072
1B599335072
1F723635072
1B5998X00C2
1B8136X0102
1B5993X00B2
1B813640032
Full Capacity
4
Restricted
1. Valve stem connection.
2. N04400 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
Key 9* Seat Ring (non-vaned) for Metal Seats
VALVE
SIZE,
NPS
1/2,
3/4,
and
1
1-1/2
2
3
4
mm
Inch
S31600
(316 SST)
4.8
6.4
9.5
12.7
0.1875
0.25
0.375
0.5
1V108335072
1U285235072
1U285335072
1U285435072
S31600 w/
CoCr-A (ALLOY 6)
SEAT
2V626250332
2U855946052
2U856046052
2U856146052
19.1
0.75
1U285535072
2U856246052
---
1U2855X0092
1U285546172
25.4
1
1U285635072
2U856346052
---
1U285646222
1U285646172
4.8
6.4
9.5
12.7
19.1
25.4
0.1875
0.25
0.375
0.5
0.75
1
15A6512X012
15A6513X012
17A6075X012
15A6514X012
16A3350X012
15A6515X012
25A8564X012
15A6537X012
27A6076X012
15A6538X012
26A3351X012
15A6654X012
25A6536X012
25A6539X012
27A6079X012
26A0653X012
26A3352X012
---
15A6512X042
15A6513X042
17A6075X042
15A6514X042
16A3350X042
15A6515X042
15A6512X052
15A6513X052
17A6075X052
15A6514X052
16A3350X052
15A6515X052
38.1
1.5
15A6504X012
15A6655X012
---
15A6504X042
15A6504X052
4.8
6.4
9.5
12.7
19.1
25.4
0.1875
0.25
0.375
0.5
0.75
1
15A6692X012
15A6693X012
17A4091X022
15A6694X012
16A3353X012
15A6695X012
25A8565X012
25A6698X012
27A6080X012
25A6699X012
26A3354X012
25A1085X012
25A6696X012
25A6697X012
27A6081X012
26A0656X012
26A3355X012
---
15A6692X042
15A6693X042
17A4091X052
15A6694X042
16A3353X042
15A6695X042
15A6692X052
15A6693X052
17A4091X012
15A6694X052
16A3353X052
15A6695X052
50.8
2
15A6505X012
15A6656X012
---
15A6505X042
15A6505X052
50.8
2
25A5713X012
25A5714X012
---
25A5713X042
25A5713X052
76.2
3
15A6506X012
15A6657X012
---
15A6506X042
15A6506X052
50.8
2
25A5715X012
25A5716X012
---
25A5715X042
25A5715X052
101.6
4
15A6507X012
15A6658X012
---
15A6507X042
15A6507X052
PORT DIA
S31600 w/
CoCr-A SEAT
& BORE
25A5710X012
25A5711X012
1U2853X0012
26A0651X012
N05500(1)
S41600
(416 SST)
1V108346222
1U285246222
1U285346222
1U825446222
1V108346172
1U285246172
1U285346172
1U285446172
1. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
36
*Recommended spare parts
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 9* Seat Ring (vaned) for Metal Seats(1)
VALVE
SIZE,
NPS
1/2,
3/4,
and
1
PORT DIA
1-1/2
2
3
4
CF8M w/
CoCr-A (ALLOY 6)
SEAT
CA15
(410 SST)(2)
mm
Inch
CF8M
(316 SST)
19.1
0.75
37B8773X012
38B0600X012
37B8773X022
25.4
1
37B8771X012
38B0601X012
37B8771X022
25.4
1
37B9001X012
38B0602X012
37B9001X022
38.1
1.5
37B8999X012
38B0603X012
37B8999X022
25.4
1
37B8765X012
38B0604X012
37B8765X022
50.8
2
37B8763X012
38B0605X012
37B8763X022
50.8
2
37B9009X012
38B0606X012
37B9009X022
76.2
3
37B9007X012
38B0607X012
37B9007X022
50.8
2
37B8781X012
38B0608X012
37B8781X022
101.6
4
37B8779X012
38B0609X012
37B8779X022
1. Emerson Process Management recommends that the Performance+ vaned seat ring be used for non-viscous, flow-up, liquid applications.
2. Vaned seat ring material is CA15 (410 SST) which is cast equivalent of S41600 (416 SST).
Key 9* Seat Ring (non-vaned) for Composition Seats
VALVE
SIZE,
NPS
PORT
DIAMETER
S31600
(316 SST)
N05500(1)
S41600
(416 SST)
0.25
0.375
13A5872X012
13A5873X012
13A5872X062
13A5873X062
13A5872X022
13A5873X032
6.4
9.5
0.25
0.375
16A3467X012
17A6078X012
16A3467X042
17A6078X042
16A3467X052
17A6078X052
6.4
9.5
0.25
0.375
16A3468X012
17A6077X012
16A3468X042
17A6077X042
16A3468X052
17A6077X052
mm
Inch
1/2, 3/4, & 1
6.4
9.5
1-1/2
2
1. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
*Recommended spare parts
37
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 10* Bonnet Gasket
Key 12* Spiral Wound Gasket
Key 13* Seat Ring Gasket
Key 25* Shim
Valve Size,
NPS
1/2 - 3/4 & 1
1-1/2
2
3
4
Key
Number
Gasket
Set 2(1)
Gasket
Set 3(1)
Set
RGASKETX162
10A8170X042
10
1R2859X0042
10A8163X012
12
1R286099442
10A8184X012
13
1R2862X0062
10A8177X012
25
16A1936X012
16A1936X022
Set
RGASKETX172
10A8171X032
10
1R3101X0032
10A8164X012
12
1R309999442
10A8185X012
13
1R3098X0052
10A8178X012
25
16A1937X012
16A1937X022
Set
RGASKETX182
10A8172X032
10
1R3299X0042
10A8165X012
12
1R329799442
10A8186X012
13
1R3296X0042
10A8179X042
25
16A1938X012
16A1938X022
Set
RGASKETX202
10A8174X032
10
1R3484X0042
10A8167X012
12
1R348299442
10A8188X012
13
1R3481X0052
10A8181X032
25
16A1940X012
16A1940X022
Set
RGASKETX212
- - -(2)
10
1R3724X0042
10A8168X012
12
1R372299442
10A8189X012
13
1J5047X0062
10A8182X032
25
16A1941X012
16A1941X022
1. See table below for description of gasket sets.
2. Consult your Emerson Process Management sales office for gasket set part number.
Gasket Selection Criteria
Gasket Set
Seat Ring Gasket
Bonnet Gasket
Spiral
Wound Gasket
Shim
Temperature
Capabilities
2(1)
316 SST/graphite
flat sheet
316 SST/graphite
flat sheet
N06600 /
graphite
S31600
-198 to 593_C
(-325 to 1100_F)
3
PTFE-coated N04400
PTFE-coated N04400
N04400/PTFE
N04400
-73 to 149_C
(-100 to 300_F)
1. FGM gasket set.
Key 26* Bushing
Valve Size, NPS
1/2, 3/4, & 1
1-1/2
2 (rest. port)
2 (full port)
3
4 (rest. port)
4 (full port)
S17400 (17-4PH SST)
R30006 (Alloy 6)
N05500(1)
15A6508X012
15A7511X012
15A6509X012
15A6510X012
15A7491X012
15A5712X012
15A6511X012
15A6508X022
15A7511X022
15A6509X022
15A6510X022
15A7491X022
15A5712X022
15A6511X022
15A6508X052
15A7511X052
15A6509X052
15A6510X052
15A7491X052
15A5712X052
15A6511X052
1. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
38
*Recommended spare parts
Instruction Manual
EZ Valve
D100401X012
June 2014
Key 27* Valve Plug Guide (composition seat only)
VALVE STEM
CONNECTION
mm
Inch
VALVE
PLUG
Micro-Flute
9.5
PORT DIA
3/8
9.5
3/8
12.7
1/2
9.5
12.7
9.5
12.7
12.7
19.1
12.7
19.1
3/8
1/2
3/8
1/2
1/2
3/4
1/2
3/4
Micro-Form
Equal Percentage
MATERIAL
mm
Inch
S31600 (316 SST)
N05500(1)
S41600 (416 SST)
S31600 w/CoCr-A (Alloy 6)
6.4
0.25
16A3440X012
16A3440X042
---
19A5814X012
6.4
9.5
12.7
19.1
0.25
0.37
5
0.5
0.75
16A3440X012
16A5703X012
16A3445X012
26A3449X012
16A3440X042
16A5703X042
16A3445X042
26A3449X042
16A3440X052
16A5703X052
16A3445X052
26A3449X052
19A5814X012
19A5815X012
17A7250X012
28A8115X012
16A5707X012
16A3446X012
26A3450X012
26A3453X012
26A3454X012
26A3457X012
26A3460X012
26A3470X012
26A3471X012
26A3463X012
26A3464X012
16A5707X042
16A3446X042
26A3450X042
26A3453X042
26A3454X042
26A3457X042
26A3460X042
26A3470X042
26A3471X042
26A3463X042
26A3464X042
16A5707X052
16A3446X052
26A3450X052
26A3453X052
26A3454X052
26A3457X052
26A3460X052
26A3470X052
26A3471X052
26A3463X052
26A3464X052
19A5815X012
19A5817X012
29A5812X012
29A5806X012
29A5807X012
28A1253X012
29A5813X012
29A5811X012
29A5810X012
29A5808X012
29A5809X012
9.5
12.7
19.1
25.4
25.4
38.1
50.8
76.2
76.2
102
102
0.375
0.5
0.75
1
1
1.5
2
3
3
4
4
1. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
Key 30* Tip
VALVE
SIZE,
NPS
PORT DIA
VALVE PLUG
Micro-Flute (1 flute)
Micro-Flute (3 flutes)
1/2,3/4
1, 1-1/2,
&2
Micro-Form
Alloy 6
N05500(1)
13A5863X032
13A5865X032
---------
13A5863X042
13A5865X022
13A6160X062
16A5704X042
1R9537X0062
1R9540X0072
S41600
(416 SST)
----13A6160X012
16A5704X052
1R9537X0012
1R9540X0042
3/8 & 1/2
3/8
1/2
1/2 & 3/4
16A5704X012
1R9537X0022
1R9540X0012
1R953835072
16A3458X012
12A3889X012
16A3469X012
---------------
16A5704X042
1R9537X0062
1R9540X0072
1R9538X0032
16A3458X042
12A3889X042
16A3469X042
16A5704X052
1R9537X0012
1R9540X0042
1R9538X0012
16A3458X052
12A3889X052
16A3469X052
1/2 & 3/4
12A3760X022
---
12A3760X012
12A3760X052
Inch
mm
Inch
6.4
0.25
9.5
3/8
6.4
9.5
12.7
19.1
0.25
0.375
0.5
0.75
9.5
3/8
0.375
0.5
0.75
1
1.5
2
3
12.7
1/2
9.5 & 12.7
9.5
12.7
12.7 & 19.1
4
12.7 & 19.1
3
Equal Percentage
4
Equal Percentage
101.6
MATERIAL
S31600
(316 SST)
----13A6160X022
16A5704X012
1R9537X0022
1R9540X0012
mm
9.5
12.7
19.1
25.4
38.1
50.8
76.2
Equal Percentage
VALVE STEM
CONNECTION
1. N05500 materials in hydrofluoric acid service require special options. Contact your Emerson Process Management sales office for assistance.
*Recommended spare parts
39
EZ Valve
June 2014
Instruction Manual
D100401X012
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, easy-e, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property
of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
40
E 1979, 2014 Fisher Controls International LLC. All rights reserved.