Bosch GREENSPRING CWi47 Operating instructions

INSTALLATION AND OPERATING INSTRUCTIONS
WALL HUNG RSF GAS CONDENSING INSTANTANEOUS WATER HEATER
GREENSPRING CWi47
FOR MAINS FED DOMESTIC HOT WATER
6 720 646 322 (2012/05) GB
6720646322-00.1V
TABLE OF CONTENTS
TABLE OF CONTENTS
1
KEY TO SYMBOLS AND SAFETY INSTRUCTIONS 3
1.1
Explanation of symbols . . . . . . . . . . . . . . . 3
1.2
Safety information . . . . . . . . . . . . . . . . . . . 3
2
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3
APPLIANCE INFORMATION . . . . . . . . . . . . . . . . 6
3.1
Intended use . . . . . . . . . . . . . . . . . . . . . . . 6
3.2
Declaration of conformity with relevant
EEC regulations . . . . . . . . . . . . . . . . . . . . . 6
3.3
Explanation of Model Code . . . . . . . . . . . . 6
3.4
Package contents . . . . . . . . . . . . . . . . . . . 6
3.5
Description of the heater . . . . . . . . . . . . . 6
3.6
Optional accessories . . . . . . . . . . . . . . . . . 6
3.7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 7
3.8
LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.9
CIRCUIT diagram . . . . . . . . . . . . . . . . . . . . 9
3.10 Technical data . . . . . . . . . . . . . . . . . . . . . 10
3.11 Operational instructions . . . . . . . . . . . . . 11
4
Installations examples . . . . . . . . . . . . . . . . . . .
4.1
Single unit without secondary return . . .
4.2
Single unit with secondary return . . . . . .
4.3
Multiple units without secondary return .
4.4
Multiple units with secondary return . . .
12
12
12
13
13
5
Operating instructions . . . . . . . . . . . . . . . . . . .
5.1
LCD Display . . . . . . . . . . . . . . . . . . . . . . .
5.2
Before operating the appliance . . . . . . . .
5.3
SWITCHING THE APPLIANCE ON OR OFF
5.4
Water temperature setting . . . . . . . . . . .
5.5
Operation . . . . . . . . . . . . . . . . . . . . . . . .
5.6
DRAINING DOWN the appliance . . . . . . .
5.7
Reset button . . . . . . . . . . . . . . . . . . . . . .
5.8
Locked condition . . . . . . . . . . . . . . . . . .
14
14
15
15
15
15
16
16
16
7
FLUE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1
FLUE accessories (diameter in mm) . . . . 31
8
Electrical connection . . . . . . . . . . . . . . . . . . . . . 32
8.1
ELECTRICAL SUPPLY . . . . . . . . . . . . . . . . 32
8.2
EQUIPOTENTIAL BONDING . . . . . . . . . . . 32
8.3
Connection . . . . . . . . . . . . . . . . . . . . . . . 32
8.4
Power cable . . . . . . . . . . . . . . . . . . . . . . . 32
8.5
Position of the fuses in control unit . . . . 33
8.6
Installation of Intelligent Cascading Kit . . 34
8.7
Functional requirements FOR CASCADE
SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . .35
9
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . .
9.1
Factory regulations . . . . . . . . . . . . . . . . .
9.2
Measuring gas pressure . . . . . . . . . . . . . .
9.3
Adjusting CO2 (carbon dioxide) . . . . . . .
9.4
Program values . . . . . . . . . . . . . . . . . . . .
9.5
Appliance cascading mode setting . . . . .
9.6
Control board diagnostics . . . . . . . . . . . .
9.7
Fan speed adjustment . . . . . . . . . . . . . . .
9.8
Registration of remote control . . . . . . . .
9.9
Remote control operation . . . . . . . . . . . .
9.10 Program button . . . . . . . . . . . . . . . . . . . .
9.11 "Priority" function . . . . . . . . . . . . . . . . . .
36
36
37
37
40
41
42
43
44
44
45
45
10 SERVICE AND SPARES . . . . . . . . . . . . . . . . . . .
10.1 Periodic maintenance tasks . . . . . . . . . . .
10.2 Check the fuses in the control board . . .
10.3 Condensing heat exchanger unit . . . . . . .
10.4 Startup after maintenance . . . . . . . . . . . .
46
46
47
48
50
11 FAULT FINDING AND DIAGNOSIS . . . . . . . . . . 51
11.1 FAULT FINDING . . . . . . . . . . . . . . . . . . . . 51
12 HOT WATER FUNCTION . . . . . . . . . . . . . . . . . . 55
6
2
Installation instructions . . . . . . . . . . . . . . . . . . 17
6.1
GAS SUPPLY . . . . . . . . . . . . . . . . . . . . . . 17
6.2
APPLIANCE LOCATION
AND CLEARANCES . . . . . . . . . . . . . . . . . . 17
6.3
Minimum CLEARANCES . . . . . . . . . . . . . 18
6.4
Installation of fixing bracket . . . . . . . . . . 18
6.5
Installation . . . . . . . . . . . . . . . . . . . . . . . 18
6.6
Water connection . . . . . . . . . . . . . . . . . . 20
6.7
CONDENSATE PIPE WORK . . . . . . . . . . . 20
6.8
Gas connection . . . . . . . . . . . . . . . . . . . . 24
6.9
FLUE OPTIONS . . . . . . . . . . . . . . . . . . . . 25
6.10 Flue installation . . . . . . . . . . . . . . . . . . . . 27
6.11 Filling the condensate trap . . . . . . . . . . . 30
13 Environmental protection . . . . . . . . . . . . . . . . . 56
14 Greenspring Water Heater GUARANTEE . . . . . 57
6 720 646 322 (2012/05)
KEY TO SYMBOLS AND SAFETY INSTRUCTIONS
1
KEY TO SYMBOLS AND SAFETY INSTRUCTIONS
1.1
EXPLANATION OF SYMBOLS
WARNING SYMBOLS
Safety instructions in this document are
framed and identified by a warning triangle
which is printed on a grey background.
Electrical hazards are identified by a
lightning symbol surrounded by a warning
triangle.
Signal words indicate the seriousness of the hazard in
terms of the consequences of not following the safety
instructions.
• NOTICE indicates possible damage to property or
equipment, but where there is no risk of injury.
• CAUTION indicates possible injury.
• WARNING indicates possible severe injury.
• DANGER indicates possible risk to life.
IMPORTANT INFORMATION
Notes contain important information in
cases where there is no risk of personal
injury or material losses and are identified
by the symbol shown on the left. They are
bordered by horizontal lines above and
below the text.
ADDITIONAL SYMBOLS
1.2
SAFETY INFORMATION
PLEASE READ THESE INSTRUCTIONS CAREFULLY
BEFORE STARTING INSTALLATION.
THESE INSTRUCTIONS ARE APPLICABLE TO THE
WORCESTER APPLIANCE MODEL(S) STATED ON THE
FRONT COVER OF THIS MANUAL ONLY AND MUST NOT
BE USED WITH ANY OTHER MAKE OR MODEL OF
APPLIANCE.
THE INSTRUCTIONS APPLY IN THE UK AND IRELAND
ONLY AND MUST BE FOLLOWED EXCEPT FOR ANY
STATUTORY OBLIGATION.
THIS APPLIANCE MUST BE INSTALLED BY A GAS SAFE
REGISTERED, COMPETENT PERSON. FAILURE TO
INSTALL CORRECTLY COULD LEAD TO PROSECUTION.
IF YOU ARE IN ANY DOUBT CONTACT THE WORCESTER
TECHNICAL HELPLINE (0844 693 3028).
DISTANCE LEARNING AND TRAINING COURSES ARE
AVAILABLE FROM WORCESTER.
PLEASE LEAVE THESE INSTRUCTIONS WITH THE
COMPLETED COMMISSIONING CHECKLIST, (OR A
CERTIFICATE CONFIRMING COMPLIANCE WITH EITHER
I.S.813 (Domestic Gas Installation) OR I.S.820 (NonDomestic Gas Installation) for, EIRE ONLY) AND THE
USER MANUAL WITH THE OWNER OR AT THE GAS
METER AFTER INSTALLATION OR SERVICING.
THE CHECKLIST CAN BE FOUND IN THE BACK PAGES
OF THE INSTALLATION MANUAL. ABBREVIATIONS USED
IN THIS MANUAL:
Symbol
Meaning
IF YOU SMELL GAS:
B
a step in an action sequence
Æ
a reference to a related part in the
document or to other related documents
B CALL NATIONAL GAS EMERGENCY SERVICE ON
0800 111 999 (UK only).
•
a list entry
–
a list entry (second level)
Tab. 1
B LPG WATER HEATERS CALL THE SUPPLIER‘S
NUMBER ON THE SIDE OF THE LPG TANK.
B TURN OFF THE ECV (EMERGENCY CONTROL VALVE)
AT THE METER/REGULATOR.
B DO NOT TURN ELECTRICAL SWITCHES ON OR OFF
B DO NOT STRIKE MATCHES OR SMOKE AND PUT OUT
NAKED FLAMES
B OPEN DOORS AND WINDOWS
B KEEP PEOPLE AWAY FROM THE AFFECTED AREA
WATER HEATER OPERATION:
This heater must only be operated by a responsible
adult who has been instructed in, understands, and is
aware of the heater's operating conditions and effects.
6 720 646 322 (2012/05)
3
KEY TO SYMBOLS AND SAFETY INSTRUCTIONS
HEALTH AND SAFETY
FITTING AND MODIFICATIONS
The appliance contains no asbestos and no substances
have been used in the construction process that
contravene the COSHH Regulations (Control of
Substances Hazardous to Health Regulations 1988).
Fitting the appliance and any controls to the appliance
may only be carried out by a competent engineer in
accordance with the current Gas Safety (Installation and
Use) Regulations.
Flue systems must not be modified in any way other than
as described in the fitting instructions. Any misuse or
unauthorised modifications to the appliance, flue or
associated components and systems could invalidate
the warranty. The manufacturer accepts no liability
arising from any such actions, excluding statutory rights.
COMBUSTION AND CORROSIVE MATERIALS
Do not store or use any combustible materials (paper,
thinners, paints, propellant, cleaning agents etc.) inside
or within the vicinity of the appliance or ventilation grill.
Chemically aggressive substances can corrode the
appliance and invalidate any warranty.
IMPORTANT INFORMATION
B Read installation manual prior to installation of this unit!
B Read user manual before putting this unit in operation!
B Observe the warnings in the manuals!
The installation room must fulfill the ventilation
requirements!
B Installation by an authorised person only!
SERVICING
Advise the user to have the system serviced annually by
a competent, qualified and registered Gas engineer.
Approved spares must be used to help maintain the
economy, safety and reliability of the appliance.
IMPORTANT
The service engineer must complete the Service Record
on the Service Checklist after each service.
INSTALLATION REGULATIONS
Current Gas Safety (Installation & Use) Regulations:
All gas appliances must be installed by a competent
person in accordance with the above regulations. Failure
to install appliances correctly could lead to prosecution.
The appliance must be installed in accordance with, and
comply to, the current: Gas Safety Regulations, IEE
Regulations, Building Regulations, Building Standards
(Scotland) (Consolidation), Building Regulations
(Northern Ireland), local water by-laws, Health & Safety
Document 635 (The Electricity at Work Regulations
1989) and any other local requirements.
4
6 720 646 322 (2012/05)
STANDARDS
2
STANDARDS
BRITISH STANDARDS:
IRISH STANDARDS
Where no specific instruction is given, reference should
be made to the relevant British Standard codes of
Practice.
BS7074:1 Code of practice for domestic and hot water
supply
BS6891 Installation of low pressure gas pipe work up to
28mm (R1)
BS5546 Installation of gas hot water supplies for
domestic purposes
EN12828 Central heating for domestic premises
BS5440:1 Flues and ventilation for gas appliances of
rated heating not exceeding 70kW (net):
Flues
BS5440:2 Flues and ventilation for gas appliances of
rated heating not exceeding 70 kW (net) : Air
Supply
BS6798 Installation of gas fired boilers of rated input up
to 70kW (net)
BS EN 13076:2003 Devices to prevent pollution by
backflow of potable water. Unrestricted air gap.
Family A. Type A
BS EN 13077:2008 Devices to prevent pollution by
backflow of potable water. Air gap with non-circular
overflow (unrestricted). Family A. Type B
BS EN 14623:2005 Devices to prevent pollution by
backflow of potable water. Air gaps with minimum
circular overflow (verified by test or measurement).
Family A, type G
BS6283-4:1991 Safety and control devices for use in hot
water systems. Specification for drop-tight pressure
reducing valves of nominal size up to and including DN
50 for supply pressures up to and including 12 bar.
CP342-2: 1974 Code of practice for centralised hot
water supply. Buildings other than individual dwellings.
The relevant Irish standards should be followed,
including:
• ECTI National rules for electrical installations
• IS 813:2002 for Domestic Gas Installations.
• IS 820:2000 for Non-Domestic Gas Installations.
LPG INSTALLATIONS
An appliance using L.P.G. must not be installed a room
or internal space below ground level unless one side of
the building is open to the ground.
BS5482 Code of practice for domestic butane and
propane gas burning installations. Installations at
permanent dwellings, residential park homes and
commercial premises, with installation pipework sizes
not exceeding DN 25 for steel and DN 28 for corrugated
stainless steel or copper.
TIMBER FRAMED BUILDING:
Where the heater is to be fitted to a timber framed
building the guidelines laid down in BS5440: Part 1 and
IGE/UP/7 should be adhered to.
POTABLE WATER:
All seals, joints and compounds (including flux and
solder) and components used as part of the secondary
domestic water system must be approved by WRAS.
INSTALLATIONS OF A RATED INPUT GREATER THAN
70 KW:
BS6644 Specification for Installation of gas-fired hot
water boilers of rated inputs between 70 kW (net) and
1.8 MW (net) (2nd and 3rd family gases).
BSEN15417:2006 Gas-fired central heating boilers.
specific requirements for condensing boilers with a
nominal heat input greater than 70 kW but not exceeding
1000 kW.
BSEN15420 Gas-fired central heating boilers. Type C
boilers of nominal heat input exceeding 70 kW, but not
exceeding 1000 kW.
IGE/UP/2 Gas installation pipework and compressors on
industrial and commercial premises.
IGE/UP/10 Installation of gas appliances in industrial
and commercial premises, part 1: flued appliances.
6 720 646 322 (2012/05)
5
APPLIANCE INFORMATION
3
APPLIANCE INFORMATION
3.1
INTENDED USE
• Modulating fan with constant gas:air ratio control
The device should only be used to produce hot water for
domestic or commercial uses.
• LCD panel with back light
• Real time fault diagnostics
• Fault codes for easy diagnostics and repair
3.2
DECLARATION OF CONFORMITY
WITH RELEVANT EEC REGULATIONS
This appliance fulfills European directive requirements
90/396/EEC, 92/42/EEC, 73/23/EEC, 89/336/EEC and
corresponds to the specifications described in the
corresponding EEC certificate of proof.
• Electronic ignition
• Modulating water valve:
– Cold water temperature sensor
– Water flow sensor
• Hot water temperature sensor
• Built in frost protection
• Safety devices:
– Flame failure device (ionization flame sensor)
Models
WTD 27 AM E23 S0505
WTD 27 AM E31 S0505
– Flue gas recirculation temperature sensor
– Inlet temperature sensor
– Outlet temperature sensor
Category
II2H3P
Type
B23, C13, C33, C43, C53, C83
– Flue gas overheat sensor
– Heat exchanger overheat sensor
• Power supply: 230 V, 50 Hz
Tab. 2
3.3
EXPLANATION OF MODEL CODE
• IP X4 (protection against water drops)
3.6
WTD 27
A
M
E
23
31
S..
Tab. 3
W
T
D
27
A
M
E
23
31
S
3.4
OPTIONAL ACCESSORIES
• Cascading kit
– Part number: 7 736 500 272
• Wireless remote control (Master)
– Part number: 7 736 500 569
Gas water heater
Thermostatic
LCD
Capacity (Liter per minute)
Room sealed box
Fan assisted
Electric ignition
Appliance adjusted for natural gas
Appliance adjusted for LPG
Country code (S0505 - UK/IE)
• Wireless remote control (Additional)
– Part number: 7 736 500 699
PACKAGE CONTENTS
• Instantaneous Water Heater
• Fixing kit
• Documentation
• Gas Isolation Valve
• Water Inlet Isolation Valve with in-line filter
• Water connection pipes (2 off)
• Flue gasket
3.5
DESCRIPTION OF THE HEATER
• Water heater for wall-mounting
• High output pre-mix compact burner with low NOx
emissions
6
6 720 646 322 (2012/05)
APPLIANCE INFORMATION
160
DIMENSIONS
70
3.7
166 52
131
285,8
131
452
6
406
1
705
775
230
2
5
4
3
140
131
140
7
6720608917-01.2Av
Fig. 1
1
2
3
4
5
6
7
Front cover
Controller
Cold water inlet: Ø 3/4" (supplied loose with 22mm copper
pipe with 3/4" connection nut and a 22mm isolation valve
incorporating filter)
Gas connection: Ø 3/4 “ (isolating valve supplied loose)
Hot water outlet: Ø 3/4" (supplied loose with 22mm copper
pipe with 3/4" connection nut)
Wall mounting bracket
Condensate outlet Ø 32mm
6 720 646 322 (2012/05)
7
APPLIANCE INFORMATION
3.8
LAYOUT
6
7
1
8
9
2
10
11
12
13
3
14
15
16
17
4
5
18
6720646322-04.1V
Fig. 2
1
2
3
4
5
6
7
8
9
10
11
12
8
Condensing heat exchanger
Heat exchanger
Primary fan
Hot water temperature sensor
Control unit
Flue gas overheat sensor
Flue gas temperature sensor
Heat exchanger overheat thermostat
Frost protection
Sight glass
Ignition electrodes
Flue recirculation temperature sensor
13
14
15
16
17
18
Ionization sensor
Secondary fan
Pressure test point gas valve
Gas valve
Water valve with flow sensor and cold water temperature
sensor
Controller with LCD display
6 720 646 322 (2012/05)
APPLIANCE INFORMATION
3.9
CIRCUIT DIAGRAM
16
L N
15
13
M
M
12
M
E
T=90°C
11
PS
20
10
T=104°C
19
9
T=110°C
8
FS
18
7
6
5
4
3
2
1
17
16
21
14
...
1 20
...
JP2
JP7
JP5
1
JP8
JP6
22
6720608917-02.1AL
Fig. 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Electrical scheme
Intlet water temperature sensor
Outlet water temperature sensor
Flue gas recirculation temperature sensor
Cascade kit output connection
Cascade kit input connection
Ionization sensor
Water flow sensor
Flue gas overheat sensor
Heat exchanger overheat thermostat (104°C)
Gas valve
Flue gas temperature sensor
Water valve
Primary fan
ON/OFF switch
Secondary fan
Power supply cable
Mains power connection terminal
Ignition electrodes
Earth bonding
Frost protection connection
Fuse (2,5A)
Fuse (1,6A)
6 720 646 322 (2012/05)
9
APPLIANCE INFORMATION
3.10 TECHNICAL DATA
Technical characteristics
Symbol
Units
CWi47
Nominal output
Pn
kW
50.3
Minimum output
Pmin
kW
6
Power and flow
Output (adjustment range)
6 - 50.3
Nominal input
Qn
kW
48.4
Minimum input
Qmin
kW
6
Natural gas
G20
mbar
20
LPG (propane)
G31
mbar
37
Natural gas (Hi = 9,5 kWh/m3)
G20
m3/h
5.09
LPG (propane) (Hi = 12,8 kWh/kg)
G31
kg/h
3.8
pw
bar
12
pwmin
bar
0.3
Minimum activation flow
l/min
1.9
Maximum water flow with temperature rise of 35°C
l/min
20.6
bar
2.5
Natural gas
kg/h
81.8
LPG - Propane
kg/h
79.3
Flue gas temperature at maximum output
°C
60 - 70
Flue gas temperature at minimum output
°C
29
Efficiency at nominal input
%
104
Voltage
V
230
Frequency
Hz
50
Maximum electrical power consumption
W
116
Type of protection
IP
X4D
Ambient temperature permited
°C
0 - 50
NET efficiency
%
104
Weight (excluding packaging)
kg
34
Gas data
Supply pressure
Gas consumption
Water data
Maximum permissible pressure
Minimum operating pressure
Minimum water pressure for maximum water flow
Combustion products
Flue gas flow
Temperature of combustion gases
General Data
Tab. 4
10
6 720 646 322 (2012/05)
APPLIANCE INFORMATION
3.11 OPERATIONAL INSTRUCTIONS
HOT WATER
Open the gas and water valves and ensure that all joints
are tight.
Place the on-off switch (Fig. 8, pos. 1) in the operating
position (chapter 5.3), so that the appliance is ready for
use.
When a hot water tap is opened, the water flow sensor
will send a signal to the control unit. This signal initiates
the following:
• The fan starts.
• Spark generator provides a spark at the burner and
then the gas valve opens.
• The burner ignites.
• The ionisation electrode ensures the flame is present.
• The water temperature is controlled automatically by
the sensors/controllers according to the temperature
selected.
SAFETY CUT-OFF WHEN SAFETY PERIOD IS
SURPASSED
The appliance attempts three starts before it safety
circuit locks out. A single start attempt lasts 5 seconds
followed by a 5 second break before having a new
attempt. The start up cycle will last a maximum of 35
seconds before the appliance locks out on flame failure.
In this case, if the attempts to ignite go on too long, the
security mechanisms prevent operation.
SAFETY CUT-OFF DUE TO EXCESSIVE WATER
HEATING
The control unit detects the water temperature via a NTC
sensor located in the hot water flow pipe and the
temperature sensor located in the heat exchanger. If it
detects an excessive temperature it provokes a safety
cut-off.
RESTARTING AFTER SAFETY CUT-OFF
To restart the appliance following a safety cut-off:
B Press the reset key (Fig. 8, pos. 2).
6 720 646 322 (2012/05)
11
INSTALLATIONS EXAMPLES
4
INSTALLATIONS EXAMPLES
4.1
SINGLE UNIT WITHOUT SECONDARY RETURN
5
6
1
2
4
6720646322-16.1V
3
10
Fig. 4
1
2
3
4
Gas supply
Cold mains inlet
Water isolation valve (supplied with appliance)
DHW flow
4.2
5
6
10
Gas isolation valve (supplied with appliance)
DHW outlets
Non return valve
SINGLE UNIT WITH SECONDARY RETURN
6
5
1
9
2
12
4
3
10
11
10
8
7
6720646322-17.1V
Fig. 5
1
2
3
4
5
6
7
8
12
Gas supply
Cold mains inlet
Water isolation valve (supplied with appliance)
DHW flow
Gas isolation valve (supplied with appliance)
DHW outlets
Strainer
Pressure reducing valve
9
10
11
12
Expansion vessel
Non return valve
Pressure relief valve
Secondary circulation pump
6 720 646 322 (2012/05)
INSTALLATIONS EXAMPLES
4.3
MULTIPLE UNITS WITHOUT SECONDARY RETURN
5
5
13
6
1
2
3
3
4
6720646322-18.1V
10
Fig. 6
1
2
3
4
Gas supply
Cold mains inlet
Water isolation valve (supplied with appliance)
DHW flow
4.4
5
6
10
13
Gas isolation valve (supplied with appliance)
DHW outlets
Non return valve
Cascading kit (part number 7 736 500 272)
MULTIPLE UNITS WITH SECONDARY RETURN
5
6
5
13
1
3
12
9
2
4
10
3
11
10
8
7
6720646322-19.1V
Fig. 7
1
2
3
4
5
6
7
8
9
10
Gas supply
Cold mains inlet
Water isolation valve (supplied with appliance)
DHW flow
Gas isolation valve (supplied with appliance)
DHW outlets
Strainer
Pressure reducing valve
Expansion vessel
Non return valve
6 720 646 322 (2012/05)
11
12
13
Pressure relief valve
Secondary circulation pump
Cascading kit (part number 7 736 500 272)
13
OPERATING INSTRUCTIONS
5
OPERATING INSTRUCTIONS
4
1
5
6
7
2
3
6720608920-10.1AL
Fig. 8
1
2
3
4
5
6
7
Main ON/OFF button
Reset button
Program button
LCD display
Temperature increase key/ programming button
Temperature decrease key / programming button
LED
5.1
LCD DISPLAY
Do not use any aggressive cleaning agents to
clean the display.
Fig. 12 Locked condition indicator (only with remote
control)
Fig. 13 Flame indicator
Fig. 9
Power bar indicator (input)
Fig. 14 Solar mode indicator
6720608920-31.1AL
Fig. 10 Temperature indicator
Fig. 15 Remote control indicator
Fig. 11 Error indicator
14
6 720 646 322 (2012/05)
OPERATING INSTRUCTIONS
5.2
BEFORE OPERATING THE APPLIANCE
5.4
The temperature value indicated on the LCD
panel corresponds to the temperature
taken as the water leaves the appliance.
CAUTION:
B The initial startup of the water heater
must be carried out by a qualified and
registered gas installer, who will provide
the client with all the information
necessary for its correct operation.
B Confirm that the gas type of the heater matches the
gas supply you will be connecting the water heater.
WATER TEMPERATURE SETTING
Factory default temperature set point: 42 °C.
To regulate the water temperature:
B Press the +
is set.
or
buttons until the desired value
B Open gas isolating valve.
Check all joints for gas leaks.
B Open water isolating valve.
Check all joints for water leaks.
6720608920-12.1AL
5.3
SWITCHING THE APPLIANCE ON OR
OFF
CONNECT
Fig. 17
B Once the desired temperature is set, open the hot
water tap.
B To start the appliance press the On/Off button.
This appliance has an electronically
controlled gas valve that modulates the
burner input in response to both varying
hot water flow rates and/or changes in
any incoming and outgoing water
temperatures.
5.5
OPERATION
Turn ON the main switch and the appliance is ready to
work.
B When a hot water tap is opened, main burner ignites
and LCD displays indication .
6720608920-11.1AL
Fig. 16
SWITCHING OFF
B To switch off the appliance press the On/Off button
again.
6720608920-22.1AL
Fig. 18
LCD flashes until selected temperature is
reached.
6 720 646 322 (2012/05)
15
OPERATING INSTRUCTIONS
5.6
DRAINING DOWN THE APPLIANCE
If there is a risk of freezing, proceed as follows:
B Press reset button firmly in order to return the water
heater to normal operation.
B Close the cold water valve of the water heater(s).
B Open hot water taps to drain the water heater(s).
B Remove all the water contained inside of the
appliance.
CAUTION:
To avoid damage to the appliance care
should be taken not to install the water
heater where there is a risk of freezing
conditions.
6720608920-15.1AL
Fig. 20 Reset button
The internal frost protection is designed to
provide protection for the water heater
down to approximately -10 °C for short term
conditions only. It will not protect the
appliance in areas where the temperature is
frequently expected to be below freezing.
- The frost protection will not protect the
installation outside the appliance from
freezing. Suitable measures should be taken
to protect the installation against frost
damage.
5.7
If the fault remains and cannot be cleared by pressing
the reset button, contact Worcester, Bosch Group for
assistance.
5.8
LOCKED CONDITION
This condition is only valid for appliances with one or
more remote controls installed.
RESET BUTTON
This appliance has an error code system.
These codes are shown on the LCD display.
(Fig. 8, pos. 4).
If the LCD shows the error symbol
do not shut off
power or unplug the water heater. Follow instructions
below to reset the error first.
Record the error code on LCD and consult chapter 11 to
identify the error.
6720608920-21.1AL
Fig. 21 Locked condition
Whenever LCD shows
the temperature setting
cannot be adjusted. In this case, the appliance is being
operated by the remote control which has already set an
output temperature. Appliance will be unlocked
automatically, 5 minutes after closing hot water tap.
6720608920-14.1AL
Fig. 19 Error code
After following instructions indicated in
“Troubleshooting”. Æ chapter 11.
16
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
6
INSTALLATION INSTRUCTIONS
6.2
DANGER:
B ISOLATE THE MAINS GAS SUPPLY
BEFORE STARTING ANY WORK AND
OBSERVE ALL RELEVANT SAFETY
PRECAUTIONS.
CAUTION:
B Do not install the appliance where the
inlet water temperature exceeds 60°C. In
such cases we recommended the
installation of a thermostatic mixing valve
on the water supply to the appliance.
6.1
GAS SUPPLY
APPLIANCE LOCATION AND
CLEARANCES
CONSIDERATIONS RELEVANT TO LOCATION
B This appliance must be installed at a suitable location
onto a fixed, rigid vertical surface at least the same
size as the appliance and capable of supporting the
appliance weight.
B The heater must not installed above a source of heat.
B Observe the minimum installation measurements
indicated in Fig. 22.
B The appliance must not be installed in sites where the
ambient temperature is expected to drop below 0°C.
Where there is a risk of freezing, disconnect and drain
the appliance (Æ chapter 5.6).
Appliances using Natural Gas (NG) must be connected
to a governed meter.
B Ensure that a fused spur exists at the place were the
appliance will be installed.
B Liquid Petroleum Gas (LPG) must be connected to a
regulator.
B Ensure that condensate can be drained.
B Installation and connection of the gas supply to the
water heater must be in accordance with the relevant
gas regulations (page 5).
B Under no circumstance should be size of the gas
supply pipe be less than 22 mm.
B The meter or regulator and pipe work to the meter
must be checked, preferably by the gas supplier.
This is to ensure that the equipment is in good
working order and can meet the gas flow and
pressure requirements, in addition to the demand
from any other appliance being served.
B Ensure that the flow and pressures for the regulator
installed are those indicated for the consumption of
the appliance (see technical data in table 4).
6 720 646 322 (2012/05)
VENTILATION
B Ventilation needs to comply with the current
standards.
B Do not store or use any combustible materials (paper,
thinners, paints, propellant, cleaning agents etc.)
inside or within the vicinity of the appliance.
Where these requirements are impossible to fulfill, an
alternative site must be selected.
SURFACE TEMPERATURE
NOTICE:
B No surface protection is required against
heat transfer from the appliance.
17
INSTALLATION INSTRUCTIONS
6.3
MINIMUM CLEARANCES
B Fix the fixing bracket to the wall using the screws and
plugs provided.
Choose the installation site with the following
limitations in mind:
B Ensure adequate access for maintenance work,
observing the minimum distances indicated in Fig. 22.
A
6720646322-06.1V
B
Fig. 22 Minimum distances
A
B
6.4
B
Front > 20 mm (to a removable surface)
Side > 10 mm
INSTALLATION OF FIXING BRACKET
WARNING: Damage caused by drilling!
B Before drilling ensure that there are no
pipes, electrical cables, damp proof
courses or other hazards.
Before installing the fixing bracket, ensure
that it is possible to install the water/gas/
flue connections in line with building
regulations and the guidance given in this
manual.
B Position the fixing bracket at the point of installation.
B Mark the position of the holes for the fixing bracket,
make sure that the fixing bracket is level, only then
drill the holes.
18
6720608920-05.1AL
Fig. 23 Install the fixing bracket
6.5
INSTALLATION
NOTICE: Debris from the system can
damage the appliance and reduce
efficiency!
B Failure to comply with the guidelines for
water quality will invalidate the warranty.
BEFORE CLEANING THE SYSTEM:
Ensure that the system and pipe work is in good working
order.
Water quality can have an impact on appliance longevity
and may void the manufacturer's warranty.
For water analysis data call your local water supplier, or
if on a well, have well water analyzed periodically. If
water quality exceeds one or more of the values
specified below, Bosch recommends installing a water
conditioner or softener. If the water heater is operating
in applications where the outlet temperature exceeds
60°C, a water softening system is strongly
recommended. The higher the set temperature is on the
appliance, the greater the risk for scale/mineral
deposits. Damage from scale/mineral deposits is not
covered under warranty. Refer to manufacturer’s limited
warranty.
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
Description
B Lift front cover panel upward and remove.
Max. Levels
pH
pH
6.5 - 8.5
TDS (total
Dissolved Solids)
mg/l or ppm
500
Total hardness
mg/l or ppm
100
Aluminum
mg/l or ppm
2.0
Chlorides
mg/l or ppm
250
Copper
mg/l or ppm
1.0
Iron
mg/l or ppm
0.3
Manganese
mg/l or ppm
0.05
Zinc
mg/l or ppm
5.0
Tab. 5
B Remove appliance from the packaging.
2
2
1
6720608913-06.1AL
1
Fig. 25
B Hang the appliance in a vertical position from the
fixing bracket, taking care to correctly locate the
appliance on the central lug of the bracket.
B Ensure that all indicated parts are included.
B Remove the plastic caps from the gas and water
connections.
B Loosen the two Philips head screws located on the
bottom rear of cover (Æ Fig. 24).
CAUTION:
B Never rest the heater on the gas or water
connections.
For ease of installation it is recommended
that the water connections are installed
first, followed by the remaining of the
connections.
6720608917-03.1AL
Fig. 24 Loosen the two screws
6 720 646 322 (2012/05)
19
INSTALLATION INSTRUCTIONS
6.6
WATER CONNECTION
6.7
CONDENSATE PIPE WORK
CAUTION:
B Isolate the mains supplies before starting
any work and observe all relevant safety
precautions.
B Mark the hot and cold water pipes in order to avoid
confusion.
B Join the hot and cold pipework onto the connections
provided.
1
2
6720646322-24.1V
Fig. 27
1
2
Condensate trap cover
Condensate drain connection
4
NOTICE:
B Where a new or replacement water
heater is being installed, access to an
internal “gravity discharge” point should
be one of the factors considered in
determining water heater location.
4
B The condensate pipe must be nominally
32mm Ø plastic pipe.
1
2
3
B The condensate pipe work must fall at
least 50mm per metre towards the outlet
and should take the shortest practicable
route.
B Ensure there are no blockages in the pipe
run.
6720646322-23.1V
Fig. 26
1
2
3
4
Hot water outlet pipe
Cold water inlet pipe
Water valve with filter
Water sealing washer
B Make the cold (inlet) water connection using the
sealing washer, short 22mm diameter (with attached
nut) connection pipe and water isolation valve
supplied with the appliance.
B Make the hot (outlet) water connection using the
sealing washer and short 22mm diameter pipe (with
attached nut) supplied with the appliance.
B In order to prevent problems caused by water
hammer, it is advisable to install a non-return valve.
Key to condensate illustrations
1
Condensate discharge from water heater
2
Soil and vent stack
3
Minimum 450mm and up to three storeys
4
Visible air break at plug hole
5
Sink or basin with integrated overflow
6
75mm sink waste trap
7
Condensate pump
8
Condensate trap
Tab. 6
Make sure that connections doesn’t
obstruct access to the condensate trap
cover (Æ Fig. 27, pos. 1).
6.7.1
INTERNAL CONNECTIONS
In order to minimise risk of freezing during prolonged
cold spells, the following methods of installing
condensate drainage pipe should be adopted, in order of
priority.
Wherever possible, the condensate drainage pipe should
be routed and terminated so that the condensate drains
away from the water heater under gravity to a suitable
20
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
internal foul water discharge point such as an internal
soil and vent stack. A suitable permanent connection to
the foul waste pipe should be used.
8
32mm
8
6720646322-11.1V
6720646322-09.1V
32mm
Fig. 30 Condensate pump disposal
6.7.2
EXTERNAL CONNECTIONS
Fig. 28 Disposal to soil vent stack
NOTICE: Freezing conditions
Alternatively if the first option is not possible an internal
kitchen or bathroom waste pipe, washing machine
waste pipe etc. can be used.
Ensure that the condensate drain pipe is connected
“down stream” of the waste trap.
B Pipe work length should be kept to a
minimum and the route as vertical as
possible.
B Weather proof insulation must be used.
NOTICE: Condensate waste
B Care should be taken when siting a soakaway to avoid obstructing existing
services.
6720646322-30.1V
Continued - Key to condensate illustrations
Fig. 29 Disposal to a waste pipe
CONDENSATE PUMP
8
Condensate trap
9
100mm Ø minimum plastic pipe
10
Drainage holes
11
Limestone chippings
12
Bottom of sealed tube
13
Insulate and increase pipe size
14
Pipe work transition
15
External air break
16
Air gap
17
External rain water pipe into foul water
18
43mm 90° male/female bend
19
PVCu strap on fitting
*
Condensate trap of 75mm already
incorporated into the water heater
Where “gravity discharge” to an internal termination is
not physically possible, or where very long internal runs
would be required to reach a suitable discharge point,
condensate should be removed using a proprietary
condensate pump, of a specification recommended by
the water heater or condensate pump manufacturer.
Tab. 7
The pump outlet pipe should discharge to a suitable
internal foul water discharge point such as an internal
soil and vent stack, internal kitchen or bathroom waste
pipe, washing machine waste pipe etc. A suitable
permanent connection to the foul waste pipe should be
used.
If no other discharge method is possible then the use of
an externally run condensate drainage pipe terminating
at a suitable foul water discharge point, or purposedesigned soak away, may be considered. If this method
is chosen then the following measures should be
adopted:
6 720 646 322 (2012/05)
21
INSTALLATION INSTRUCTIONS
B The external run be kept as short as possible and not
exceed three metres.
Pipe drainage will be improved if the end is cut at 45° as
opposed to a straight cut.
B The pipe should be run internally as far as possible
before going externally and the pipe diameter should
be at least 32mm before it passes through the wall to
the exterior. The pipe should be insulated using
suitable waterproof and weather resistant insulation.
B The external pipe should take the shortest and least
exposed route to the discharge point, and should
"fall" as steeply as possible away from the water
heater, with no horizontal runs in which condensate
might stand.
B The use of fittings, elbows etc. should be kept to a
minimum and any internal “burrs” on cut pipe work
should be removed so that the internal pipe section is
as smooth as possible.
8
6720646322-13.1V
FITTING AN EXTERNAL AIR BREAK
Fig. 32 External disposal
• Refer to figure 31 when a rain water down pipe is
used to dispose of condensate.
CONDENSATE SOAK AWAY
• An air break must be installed in the 43mm pipe work,
between the water heater condensate outlet and the
drainpipe, outside the property, to avoid flooding
during adverse weather conditions.
• The condensate drainage pipe may be run above or
below the ground to the soak away. The examples
shown on this page run above ground.
• The soak away must use a 100mm Ø plastic tube with
two rows of three 12mm holes on 25mm centres and
50mm from the bottom of the tube. The holes must
face away from the house.
• The tube must be surrounded by at least 100mm of
limestone chippings to a depth of 400mm.
Minimum hole size for the condensate soak
away must be 400mm deep by 300mmØ .
In situations where there are likely to be extremes of
temperature or exposure, the use of a proprietary traceheating system for external pipe work, incorporating an
external frost thermostat, should be considered.
However, all other guidance above and the instructions
for the trace heating system, should be closely followed.
8
6720646322-12.1V
Fig. 31 Disposal into a rainwater down pipe
NOTICE: Unheated internal areas.
B Internal pipe runs in unheated areas such
as lofts, basements and garages should
be treated as external runs.
Condensate drainage pipe can be run above
or below ground.
Where the pipe terminates over an open drain or gully,
the pipe should terminate below the grating level, but
above water level, in order to minimise “wind chill” at
the open end.
The use of a drain cover (such as those used to prevent
blockage by leaves) may offer further protection from
wind chill.
22
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
8
6720646322-14.1V
Fig. 33 Soak away
8
6720646322-15.1V
Fig. 34 Condensate pump to external disposal
6 720 646 322 (2012/05)
23
INSTALLATION INSTRUCTIONS
6.8
GAS CONNECTION
DANGER:
B TURN OFF THE GAS SUPPLY AND
ISOLATE THE MAINS SUPPLIES BEFORE
STARTING ANY WORK AND OBSERVE ALL
RELEVANT SAFETY PRECAUTIONS.
Only use accessories recommended in this
manual.
The gas connection must comply with current building
requirements.
• Ensure that the inlet pipe is clean.
• Use a pipe support and an appropriate clamp to make
the gas inlet connections to the appliance.
• Install a gas shut-off tap as near to the appliance as
possible.
– The gas isolating valve provided must be used to
connect the water heater to the gas main.
– Tighten the threaded head on the gas inlet (Æ Fig.
35, pos. 1) and make connection to the gas supply
pipe (Æ Fig. 35, pos. 2).
1
2
6720646322-25.1V
Fig. 35
1
2
24
Gas isolation valve (supplied with appliance)
Gas supply pipe
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
6.9
FLUE OPTIONS
6.9.1
FLUE TERMINAL POSITIONS
All measurements in millimetres
300
6
Dormer
Window
500
25
5
7
14
1,500
Velux Window
400
25
8
10
9
11
200
Drainpipe
25
4
3
500
600
500
300
1,200
300
12
13
1,500
300
2
Boundary
Window
300
15
600
1 300
6720643895-13.2Wo
Fig. 36 Flue terminal positions
NOTICE:
B All measurements are the minimum clearances required.
B Terminals must be positioned so to avoid combustion products entering the building.
B Support the flue at approximately one metre intervals and at a change of direction,
use suitable brackets and fittings (Flue bracket 125mm part number :7 716 191 174).
Key to illustration
1. Flue clearance must be at least 300mm from the
ground. Terminal guards must be fitted if the flue is
less than 2 metres from the ground or if a person
could come into contact with the flue terminal.
2. 600mm distance to a boundary, unless it will cause a
nuisance. BS 5440: Part 1 recommends that care is
taken when siting terminals in relation to boundaries.
3. 600mm minimum clearance from a skylight to a
vertical flue.
4. Vertical flue clearance, 500mm to non-combustible
building material, and 1,500mm clearance to
combustible building material.
5. The dimension below eaves, gutters, pipes and drains
can be reduced to 25mm, as long as the flue terminal
is extended to clear any overhang. Any external flue
joints must be sealed with a suitable silicon sealant.
8. 400mm from a pitched roof or in regions with heavy
snow fall 500mm.
9. The flue cannot be lower than 1,000mm from the top
of a light well due to the build up of combustion
products.
10. 2,000mm below a Velux window, 600mm above or to
either side of the Velux window.
11. 200mm below eaves and 75 mm below gutters, pipes
and drains.
12. 1,200mm between terminals facing each other.
13.300mm to an internal or external corner.
Installations in car ports are not
recommended.
6. 500mm clearance to any vertical structure on a roof,
600mm to room sealed flue or 1,500mm to an open
flue.
14. The dimension below eaves, balconies and car ports
can be reduced to 25 mm, as long as the flue terminal
is extended to clear any overhang.
Any external flue joints must be sealed with suitable
silicon sealant.
7. 1,500mm between a vertical flue terminal and a
window or dormer window.
15. 300mm above, below and either side of an opening
door, air vent or opening window.
6 720 646 322 (2012/05)
25
INSTALLATION INSTRUCTIONS
EXAMPLE TABLE:
CAUTION:
Concentric conduts
B Where a flue system is not going to be
accessible, provision must be made for
service and inspection.
B Voids containing concealed flues must
have at least one inspection hatch no less
than 300mm square.
B Flue joints within the void must not be
more than 1.5M from the edge of the
inspection hatch.
1
Straight section length
5x1=
5
2
90° elbow (qty)
_1_ x 2 =
2
3
45° elbow (qty)
_0_ x 1.5 =
0
4
Sub-total:
Tab. 9
Note: Do not count terminal and first elbow.
B Inspection hatches should be located at
changes of direction.
Total maximum length for concentric flue
pipes must not exceed 8 meters.
B If this is not possible, bends should be
viewable from both directions.
6.9.2
CALCULATION OF THE MAXIMUM FLUE PIPE
LENGTH Ø80/125 MM
7
6.9.3
CONCENTRIC FLUE KITS - Ø80/125 MM
To install the concentric accessory, proceed as follow;
How to calculate the total length of the concentric flue
pipes:
B Put the blue gasket provided with the appliance
between the appliance and the accessory.
B Determine the total length of the concentric flue
pipes and enter in table 8, line 1.
B Tighten the 3 screws supplied with the flue kit.
B Count the number of 90° elbows used, multiply by
2m, and enter that value in table 8, line 2.
B Count the number of 45° elbows used, multiply by
1.5m, and enter that value in table 8, line 3.
Do not count terminals and first elbow.
Concentric flues
1
Straight section length
___ x 1 =
________
2
90° elbows (qty)
___x 2 =
________
3
45° elbows (qty)
___x 1.5 =
________
4
Total equivalent flue length=
________
Tab. 8
EXAMPLE
6720646322-21.1V
Concentric conduct:
Fig. 37 Concentric accessory + gasket
• 4 units of 1m straight sections
1
Flue gasket (supplied with the appliance)
• 1 unit of 1m straight section
– Total length = 5 meters
• 2 - 90° elbows
26
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
6.10 FLUE INSTALLATION
3
HORIZONTAL FLUE (80/125mm diameter)
For 80/125 mm vertical flues and 80/125mm horizontal
flues, please refer to separate instructions supplied with
the flue kit.
To ease assembly of flue components, apply
silicone lubricant to sealing surfaces.
6.10.1 MEASURING THE FLUE (STANDARD FLUE):
B Measure from the outside of the wall to the centre line
of the flue turret to determine length L.
B Subtract 50mm from the length L to give the correct
dimension to the flue elbow connection.
B If the length L falls within the telescopic range of 350
to 570mm or 570 to 790mm using the longer
telescopic flue, then no cutting will be required.
B If the required length is less than 350mm the standard
telescopic flue can be modified, refer to fig. 39.
B If the required length is greater than 570mm, then the
longer telescopic flue, giving a range of 570 - 790mm,
can be used.
B If the required length is greater than 790mm, then flue
extensions will have to be used. Refer to the 80/125
Horizontal Flue Instruction manual provided in the
telescopic flue kit.
B Refer to section 7.1 for flue options.
1
2
6720643895-31.1Wo
Fig. 39 Reducing the standard terminal
B Remove securing screws (3) to detach the terminal
assembly from the turret.
B Slide terminal section (2) from the terminal assembly
and discard.
B To use terminal (1) without cutting remove the
location lug (4) on the inner flue tube (5) and remove
any burrs.
To reduce the flue length further:
265 mm
1
Adjusting the telescopic flue length:
4
L
6
5
570 mm
130 mm
MIN
6720643895-32.2Wo
Fig. 40 Further reduction
350 mm
B Mark the length required for the terminal as shown
(min. 130mm) and cut square, taking care not to
damage the tubes.
2
1
6720643895-30.1Wo
B Remove any burrs and chamfer the outer edge of the
tubes to assist ease of connection and prevent seal
damage.
Fig. 38 Standard telescopic flue
Extend tube (1) by withdrawing from tube (2) to achieve
the flue length required, between 350 - 570mm.
The aluminium tape is not required when
reducing the terminal.
Secure with screw provided and seal joint with the
aluminium tape supplied.
6.10.2 REDUCING THE TELESCOPIC FLUE LENGTH:
Ensure that the “TOP” label is facing up
before securing the flue section to the
turret.
The flue terminal MUST be fitted with the 'TOP' label
uppermost to allow the correct fit and use of the plume
management system.
6 720 646 322 (2012/05)
27
INSTALLATION INSTRUCTIONS
6.10.3 INSTALLING THE TELESCOPIC FLUE:
Refer to figure 41.
6.10.4 FLUE TERMINAL PLUME RE-DIRECTION
1. Set the flue length to the distance required, secure
with screws provided.
The flue discharge can be re-directed allowing some
plume redirection control, alternatively, a complete
plume management system can be fitted to the flue
terminal.
2. Seal the joint with the aluminium tape provided.
3. Slide the inner wall seal onto the terminal.
4. If fitting from inside the building; slide the outer wall
seal onto the terminal.
3.
2.
TOP
1.
RE-DIRECTING THE FLUE DISCHARGE
1. Using a suitable tool, unclip (1 & 2) the terminal end
and rotate through 180°.
NOTICE:
B DO NOT rotate the complete terminal
assembly.
1. Refit to the terminal, ensuring that the clips (1 & 2) in
Fig. 43 are engaged and secure.
1.
4.
2. Loosen screws (3) and rotate the entire outlet
assembly to redirect the plume. Tighten screws (3) to
secure in the required position.
6720644842-08.1Wo
Fig. 41 Telescopic flue
The turret securing screws are from the
water heater and are not in flue kit.
The flue terminal outlet has built-in stops to
limit rotation for horizontal flue to allow
condensate to run back into the water
heater for safe disposal. Do not attempt to
force beyond the limit stops.
ADDITIONAL NOTES AND REMINDERS:
• Ensure that all cut lengths are square and free from
burrs.
• The flue is sealed when assembled correctly and the
components are pushed fully home.
1.
• The flue is set at an angle of 3° or 52mm per metre
length.
• Support the flue at approximately one metre intervals
and at a change of direction, use suitable brackets
and fittings.
Flue bracket 125mm part number :7 716 191 174)
1
2
2m
2.
1m
180°
52mm
104mm
±80°
6720644842-10.1Wo
Fig. 42 Slope for condensate disposal
3.
3 1
6720643895-34.1Wo
Fig. 43 Plume redirection
28
6 720 646 322 (2012/05)
INSTALLATION INSTRUCTIONS
NOTICE: Outlet position
B The flue terminal outlet position must
follow those stated in the relevant
appliance instruction manual.
When redirecting the flue discharge the
outlet terminal must be at least 1500mm
from any opening in the direction of the
discharge to prevent combustion
products from entering the building.
1
4
2
3
6720643895-119.1Wo
Fig. 44 Plume distance to opening
1
Opening in building
2
Flue discharge
3
Plume deflector
4
Minimum 1500mm from an opening in the
building
Tab. 10 Key to figure 44
6 720 646 322 (2012/05)
29
INSTALLATION INSTRUCTIONS
6.11 FILLING THE CONDENSATE TRAP
CAUTION:
B Remove the clip and disconnect the drain pipe (Æ Fig.
46).
Before the first start up of the appliance,
after a long period of inactivity or whenever
it follows the cleaning of the condensate
trap;
B Fill the condensate trap with water, to
prevent flue gases entering the room
where the appliance is installed in.
The condensate trap can be filled before or
after connecting the flue gas pipe.
6.11.1 FILLING THE CONDENSATE TRAP BEFORE
FLUE GAS PIPE INSTALLATION
6720608948-05.1AL
Fig. 46
B Fill the condensate trap by pouring approximately
400ml of water into the top of the drain pipe. To avoid
damage to the appliance use a funnel (Æ Fig. 47).
B Fill the condensate trap by pouring approximately
400ml of water into the flue gas connector on the top
of the appliance (Æ Fig. 45).
400ml
6720608917-07.1AL
6720646322-22.1V
Fig. 45 Filling the condensate trap at start up
6.11.2 FILLING THE CONDENSATE TRAP AFTER FLUE
GAS PIPE INSTALLATION
Please proceed as follows;
B Remove front cover (Æ Fig. 25).
Fig. 47 Filling the condensate trap after installation
After appliance has been out of use for a
long time or after cleaning the siphon, refill
the condensate trap with water.
B Open the four clips and remove the combustion
cover.
30
6 720 646 322 (2012/05)
FLUE OPTIONS
7
FLUE OPTIONS
7.1
FLUE ACCESSORIES (DIAMETER IN
MM)
DANGER: Make sure that all flue
connections are properly sealed.
B Failure to follow this requirement may
cause dangerous exhaust gases to enter
living space which may result causing
personal injury or loss of life.
7.1.1
CONCENTRIC PIPE ADMISSION / EXHAUSTION Ø80/125 MM
Description
Part number
Standard telescopic flue & terminal (405 - 600mm)
7-719-003-702
Vertical 1,365mm BF kit (inc. adaptor)
7-719-002-431
Extension flue kit (960mm)
7-719-003-666
90° flue bend
7-719-003-664
45° flue bend
7-719-003-665
High level horizontal flue adaptor
7-719-002-433
Support bracket kit
7-716-191-174
Flashing - flat roof
7-716-191-090
Flashing - pitched roof
7-716-191-091
Tab. 11 Flue accessories Ø 80/125mm
NOTICE:
Support the flue at approximately one
metre intervals and at a change of direction,
use suitable brackets and fittings.
CAUTION:
Non accessible flue systems:
B Where a flue system is not going to be
accessible, provision must be made for
service and inspection.
B Voids containing concealed flues must
have at least one inspection hatch no less
than 300mm square.
B Flue joints within the void must not be
more than 1.5M from the edge of the
inspection hatch.
B Inspection hatches should be located at
changes of direction.
B If this is not possible, bends should be
viewable from both directions.
6 720 646 322 (2012/05)
31
ELECTRICAL CONNECTION
8
ELECTRICAL CONNECTION
DANGER: RISK OF ELECTRIC SHOCK!
8.3
The mains supply to the appliance must be
either:
B ISOLATE THE MAINS ELECTRIC SUPPLY
BEFORE STARTING ANY WORK AND
OBSERVE ALL RELEVANT SAFETY
PRECAUTIONS.
B The mains electrical supply to the water
heater and system wiring centre must be
common and through either a common
fused double pole isolator or a fused
three pin plug and unswitched socket.
All regulation, verification and safety mechanisms have
been rigorously tested in the factory and are ready for
use.
8.1
B The isolator shall be situated next to the
water heater for new systems and, where
practicable, replacement heaters.
ELECTRICAL SUPPLY
• Supply: 230V - 50 Hz, 140 Watts.
B The isolator must have a contact
separation of 3mm minimum between all
poles. Any system connected to the
heater must not have a separate
electrical supply.
• Cable: PVC insulated 0.75 mm2 (24 x 0.2 mm)
temperature rated to 90 °C.
• External 3A fuse to BS1362.
• The appliance must be earthed.
• This appliance must not be connected to a three
phase supply.
• IP20.
• Wiring must comply with the latest IEE wiring
regulations.
8.2
EQUIPOTENTIAL BONDING
8.2.1
MAIN EQUIPOTENTIAL BONDING
Main equipotential bonding is carried at the origin of the
electrical installation and connected to the main
electrical earthing terminal. Metal pipes can be used as
bonding conductors if joints are metal to metal and
electrically continuous. The IEE Wiring Regulations (BS
7671:2008) require that extraneous conductive parts
must be connected to the main electrical earth. The
main bonding of incoming metallic services must be as
close as practical to their entry point, before any branch
pipe work and a maximum of 600mm from an internal
meter. Bonding conductors must be copper and the
same size as other bonding conductors and not less than
10mm2. The bonding conductors must be permanently
fixed to the metal pipes with clamps and labels (to BS
951) in a visible position to allow for inspection.
8.2.2
SUPPLEMENTARY BONDING
Supplementary bonding is normally carried out in an
area of increased shock risk e.g. bathrooms. Consult a
qualified electrician for them to determine if the
installation requires supplementary bonding as
specified in the 17th edition of the IEE Wiring
regulations (BS 7671:2008).
32
CONNECTION
B Connect the mains electrical cable to an earthed
power point.
8.4
POWER CABLE
The appliance is provided with a labeled power cord and
earthed main plug.
If the power cable gets damaged it must
be replaced with a genuine spare part.
6720608913-09.1AL
Fig. 48 Mains power cable connections
6 720 646 322 (2012/05)
ELECTRICAL CONNECTION
8.5
POSITION OF THE FUSES IN
CONTROL UNIT
To check fuses, proceed as follows;
B Remove the front cover (Æ Fig. 24).
B Remove the three screws from the control unit (ÆFig.
49 and Æ Fig. 50, pos. 1).
6720608920-09.1AL
Fig. 49
B Remove the six screws from the back cover of the
control unit (Æ Fig. 50, pos. 2).
B Check the fuses in the printed circuit board (Æ Fig.
50, pos. 3)
1
2
3
6720608158-78.1AL
Fig. 50 Fuses position
B After checking the fuses, reinstall all parts in reverse
order (Æ Fig. 50, pos. 3).
6 720 646 322 (2012/05)
33
ELECTRICAL CONNECTION
8.6
INSTALLATION OF INTELLIGENT
CASCADING KIT
Each appliance comes equipped with two connectors
inside for the installation of the intelligent cascading kit.
The connectors are labeled 'cascading input' and
'cascading output'. To access connectors, remove front
cover ( 8.5 POSITION OF THE FUSES IN CONTROL
UNIT).
Although intelligent cascading will rotate the primary
appliance, it is essential to install the kit starting with
the appliance that is furthest from the cold water main.
B Feed the cascading cable to the left from the primary
appliance through the hole at the bottom of the
adjacent secondary appliance.
B Connect to the 'cascading input' connector of the
secondary appliance (Æ Fig. 51).
B Repeat this procedure for all the secondary
appliances.
B Complete the circuit by connecting a cascading cable
from the "cascading output' connector on the last
secondary appliance to the "cascading input"
connector on the primary appliance.
Cascading cables may be connected in
series if one cable is not long enough.
B Starting with the appliance furthest from the cold
water main, connect the male end of the cascading
cable to the connector inside labeled 'cascading
output'.
2
3
4
ING
CAD
CAS PUT
OUT
2
CA
SC
IN AD
PU IN
T G
2
CA
SC
OU AD
TP ING
UT
CA
SC
IN AD
PU IN
T G
3
1
4
6720646273-02.1V
Fig. 51 Example of installation
1
2
3
4
34
Primary appliance
Secondary appliance
Cascading Input
Cascading Output
6 720 646 322 (2012/05)
ELECTRICAL CONNECTION
8.7
FUNCTIONAL REQUIREMENTS FOR
CASCADE SYSTEMS
8.7.1
HOT WATER REQUESTS
When a water heater reaches 80% of its capacity, it
passes on hot water requests to the next secondary
water heater in the system. Secondary acts like a
primary to the next secondary. When primary reach 30%
of his capacity it will remove the request sent to the
secondary.
8.7.2
WATER DEMAND FROM SOLAR
When the primary reads flow higher than 30 L/min and
inlet temperature is higher than set point, water will flow
through the appliance working with the solar function
and the primary will send a hot water request to the next
Secondary in the system. This way, when the appliances
are in solar mode, the water flow of the cascading
system will not be restricted.
This function is reset when inlet temperature reaches
set point - 4ºC. Appliances will get out of solar mode and
restart normal operation.
8.7.3
ERROR HANDLING
When one appliance in the cascading system is locked,
due to an error code, all actions are passed to the next
appliance. If the appliance is a primary, it will request to
the next appliance to be the primary.
Lead/lag changeover is not possible if the
water heater electronics are damaged or
connection is lost between the appliances.
The system will stop working if the
electronics in the primary are damaged.
Disconnect the damaged appliance and
select a new primary unit.
Operating hours
Number in H0
________+
Number in H1
______ (X100)
________+
Number in H2
______ (X10000)
________+
Total of hours (H0+H1+H2)=
_________
Tab. 12
8.7.5
NUMBER OF HOURS TO ROTATE PRIMARY
The primary appliance will rotate after 100 operating
hours. The rotation will take place when there is no flow
through the water heater.
NOTE: In systems where a re-circulation pump is
installed: ensure the pump is connected to a timer and
turned off for at least 1 hour every day. This will stop
flow through the water heater and allow rotation of the
primary water heater.
8.7.6
TEMPERATURE SET POINT CHANGE
The set point temperature limits are the same in a
cascade as in a stand alone appliance. The temperature
set point is transferred from the primary appliance onto
the secondary units.
8.7.7
REMOTE CONTROL USAGE
In this cascading configuration (Intelligent cascading)
only one remote control is needed to change the
temperature set point in the system. If the set point is
changed in appliance the set point will be updated in all
appliances within 2 seconds.
The error code for the remote control is only displayed
in the appliance where the base unit is installed.
The base unit can be installed in any appliance,
regardless whether it is primary or secondary.
In this case the damaged appliance must be turn OFF
and the cascading cables must be disconnect from the
appliance. The two connector ends must be connected,
in order to close the cascading circuit.
If the damaged appliance is the primary, another
appliance must be programmed to be the primary.
8.7.4
OPERATING HOURS
The operating hours of each appliance are visible in P4
mode in menus H0, H1 and H2.
The formula to calculate the total amount of working
hours is:
H0 + (H1x100) + (H2x10000)= Total working hours.
6 720 646 322 (2012/05)
35
COMMISSIONING
9
COMMISSIONING
9.1
FACTORY REGULATIONS
Sealed components must not be opened.
B Check the gas supply working pressures in the system
conform to the readings shown in the table below:
Natural gas
Allowed mbar pressure drop
DANGER: Serious personal injury!
meter /
regulator
across
pipework
heater
inlet
across
heater
B The following operations must be carried
out by a qualified and registered Gas
engineer.
gas
isolation
valve
gas
control
valve
19 - 23
1
0.5
18 22
2
16 - 20
NATURAL GAS
Tab. 13
The water heaters are designed for use with natural gas
(G20) and are pre-commissioned for operation with that
gas type.
Ensure that the inlet pressure is satisfactory
with all other gas appliances working.
Natural Gas
< 3mbar
difference
valve
19 - 23 mbar
Heater inlet
16 - 20 mbar
LPG
The water heaters are designed for use with LPG (G31)
and are pre-commissioned for operation with that gas
type.
NOTICE:
B Ensure that the gas inlet pressure is
satisfactory with all other gas appliances
working.
B Do not continue with the other checks if
the correct gas inlet pressure can not be
achieved.
2 mbar
drop
1 mbar
drop
18 - 22 mbar
6720646322-26.1V
Fig. 52
L.P.G.
Allowed mbar pressure drop
meter /
regulator
across
pipework
gas isolation
valve
heater
inlet
across
heater
gas
control
valve
32 - 45
2.5
0.5
29.5 42.5
2
27.5 40.5
Tab. 14
L.P.G.
< 4.5mbar
difference
valve
32 - 45 mbar
Heater inlet
2 mbar
drop
2.5 mbar
drop
29.5 - 42.5 mbar
Fig. 53
36
27.5 - 40.5 mbar
6 720 646 322 (2012/05)
6720646322-27.1V
COMMISSIONING
9.2
MEASURING GAS PRESSURE
B Press and hold "Program" button and press ON/OFF
button to turn appliance ON (Æ Fig. 55).
Confirm gas pressure after installation.
CONNECTING GAS PRESSURE GAUGE
B Shut off gas supply.
B Remove the front cover (Æ Fig. 24).
B Loosen screw inside left test point fitting (do not
remove) and connect gas pressure gauge tube to test
point.
6720608920-17.1AL
Fig. 55 Gas setup mode
B As soon as '188' is displayed, release "Program"
button
, and the display reads P2.
B Press + or
until P1 appears.
NOTE: While in this mode, the appliance will
run constantly at maximum output and allow
maximum water flow.
For inlet gas pressure adjustment see values in table 16:
6720608920-16.1AL
Fig. 54 Gas pressure test point (left test point)
Gas type
NG
Propane
STATIC PRESSURE TEST
mbar
20
37
B Turn gas supply back on.
B Record static gas pressure reading in table 15.
Static Gas Pressure Reading
Pressure: ___________________ Date: ___________
Operating Gas Pressure Reading
Pressure: ___________________ Date: ___________
Tab. 15
OPERATING PRESSURE TEST
B Press ON/OFF button to turn off the appliance.
Tab. 16
B Turn on high volume of hot water flow (at least 15 l/
m) and burner will light. If heater display reverts to
P2, open more hot water draw off points to allow
sufficient flow. Press + until P1 reappears on the
display.
B Operate all other gas appliances on same gas supply
at maximum output.
B Record lowest operating gas pressure reading in
table 15.
Gas pressures lower than 20 mbar for Natural Gas or
27-30/37 mbar for LPG will result in reduced
temperature rise to the hot water being used,
reduced hot water volume, possible error code faults
and must be corrected.
Check gas pipes dimensions.
9.3
ADJUSTING CO2 (CARBON DIOXIDE)
The CO2 shall only be adjusted by a Gas Safe
registered installer with a calibrated CO2
analyzer.
6 720 646 322 (2012/05)
37
COMMISSIONING
May affect CO2 levels.
B Record the CO2 reading in P1 in the table 17.
Analyzer reading may take several minutes to
stabilize.
B Check and adjust gas pressure
(Æchapter 9.2).
B Press + button until P2 appears. Unit will ramp
down to low fire and the water flow should decrease.
CAUTION: Insufficient gas pressure
WHEN THE GAS PRESSURE IS CORRECT:
B Press ON/OFF button to turn off the appliance.
B Remove brass flat head screw on the flue gas
connector (Æ Fig. 56).
Program
CO2 values
P1
__________%
P2
__________%
Tab. 17
ADJUSTING CO2
Note: P1 adjustment will change the P2
reading. Confirm the P1 value BEFORE
adjusting the P2 level.
If P1 CO2 level is out of range:
CO2
B Loosen yellow painted philips screw (Æ Fig. 58,pos.
1) and cover should rotate down (Æ Fig. 58, pos. 2)
revealing a recessed brass slotted screw. (Æ Fig. 58,
pos. 3).
O2
6720646322-02.1V
Fig. 56 Measuring port
B Insert CO2 analyzer probe into the test point. The tip
of the probe should be in the center of the flue pipe
(inserted approximately 60mm). Avoid air gaps
between probe and measuring port as they can alter
readings.
B While holding the Program (P) button, press the ON/
OFF button to turn ON the heater (Æ Fig. 57).
B Turning the slotted screw counter clockwise.
P1 CO2 levels, will increase.
B Turning the slotted screw clockwise.
P1 CO2 levels, will decrease.
Adjustments to the slotted screw (P1) will
also change P2 CO2 levels.
B After bringing the P1 CO2 readings in proper range,
press the + button to enter the P2 mode.
B Verify CO2 readings in P2 mode.
6720608920-19.1AL
Fig. 57
B While holding the Program
button, press the ON/
OFF button to turn ON the heater. As soon as ‘188’
flashes on the display, release the Program button.
The display should now read P2.
B Press + or
button until “P1” appears on display.
MEASURING CO2 (COMBUSTION COVER INSTALLED):
B Open all hot water taps to achieve a flow rate of at
least 15 l/m (1 tub and 2 sinks are usually sufficient).
If heater display reverts back to P2, open more hot
water fixtures to allow sufficient flow.
Fig. 58 Adjusting P1 CO2 level
If P2 CO2 level is out of range:
B Remove yellow painted #40 Torx cover from the front
of the gas valve (Æ Fig. 58). A plastic #40 Torx screw
will be revealed.
B Turning the plastic #40 Torx screw counter clockwise.
P2 CO2 levels will decrease.
B Press + until P1 reappears on the display.
38
6 720 646 322 (2012/05)
COMMISSIONING
B Turning the plastic #40 Torx screw clockwise.
P2 CO2 levels will increase.
Note: This screw adjustment is very
sensitive and should be made in small
increments. It may take several minutes for
readings to stabilize.
Program
CO2 values measured
P1
______________ %
P2
______________ %
Date
Tab. 19
Reassemble all parts in reverse order:
B Return slotted screw cover to original position and
tighten the philips screw (Æ Fig. 58).
B Reinstall Torx protection cover (Æ Fig. 59).
B Remove CO2 analyzer probe and reinstall flathead
screw with gasket in exhaust collar.
B Press ON/OFF button to turn OFF the heater.
B Press ON/OFF button to turn ON the heater.
Heater is ready for normal operation.
Fig. 59 Adjusting P2 CO2 level
B Verify both P1 and P2 CO2 readings are within the
ranges specified in table 18.
B Repeat steps 1 and 2 as necesssary until CO2 values
are within the specified ranges.
As soon as the levels of CO2 are correct, verify the
values of CO corresponds to the limits of the table 18.
If the values exceed the limits, it is necessary to verify
the ventilation system and heat exchanger.
CO2 range (%)
Max. CO level
(measured)
Natural gas
Max.
P1
8.1% - 8.9%
< 200 ppm
Min.
P2
2.0% - 2.6%
< 30 ppm
Max.
P1
9.2% - 10%
< 250 ppm
Min.
P2
2.0% - 2.6%
< 30 ppm
Propane
Note: Values above are for controlled climate
conditions.
Inputs such as gas pressure, heating value of the gas,
humidity and temperature of combustion air impact
CO and CO2 values. Changes in these inputs can
result in different CO and CO2 values on the same
appliance.
Tab. 18 CO2 & CO target numbers
END OF ADJUSTMENTS
B Record the final values in table 19.
6 720 646 322 (2012/05)
39
COMMISSIONING
9.4
PROGRAM VALUES
CAUTION: Misadjusted program values can
lead to appliance malfunction, errors, and
service calls.
This section describes details on programming the
appliance. For most applications the factory default
values will provide robust and stable operation.
Program
Description
Factory default
Min
Max
Comment
P1
Maximum Power
N. Gas: 45
Propane: 42
21
N. Gas: 45
Propane: 42
See chapter 9.2.
Note: reducing P1 values
below maximum will
reduce maximum power of
the appliance.
P2
Minimum Power
12
12
20
See chapter 9.2.
P3
Remote
Controls
installed
_0
_0
6
See chapter 9.8.
P4
Access to
Diagnostic Mode
E
0d
10f
See chapter 9.6.
P5
Cascade Mode
NO
NO
CC
To activate the cascade
mode it's necessary to
install the “kit cascade”
(part number 7 736 500
272)
P6
Temperature Unit
ºC
ºF
ºC
See chapter 9.6.
P7
Appliance Type
Cd
Cd
nC
(Condensing)
(Condensing)
Condensing /
Non-condensing
Note: incorrect setting will
cause errors.
dE
dE
ON
dE : turns back light off
after 60 seconds from last
button pushed.
P8
Back light
ON: turns backlight on
permanently.
P9
Fan Purge
PH
Cascading type
PC
Master/Slave
mode
Runs secondary fan and
primary fan when P9 is
selected by depressing the
“P” - button
IC (Intelligent
Cascade)
IC (Intelligent
cascade)
SC (Simple
cascade)
CS
CS
CM
This menu is only available
when cascade mode
(Program P5) is selected
CC.
Tab. 20
40
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COMMISSIONING
9.5
APPLIANCE CASCADING MODE
SETTING
Perform this procedure on all appliances in
the cascading set up.
All appliances in the installation must be
adjusted to the same outlet water
temperature. By selecting on any appliance
all the others will update the set
temperature accordingly.
B Push ON/OFF switch to the OFF position.
B Press and hold the program button
and then
press the ON/OFF button to the ON position. As soon
as '188' flashes on the display, release the
button.
– The display should now read P2.
B Press the +
button until P5 appears.
B Press Program button
.
– The display should now read NC (normal mode).
B Press +
button until CC (cascading mode) appears.
B Press and hold Program button
on the display.
B To enter in the main menu, press
until CC blinks
button.
– After the “CC” is selected, two new menus will
become available in the main menu, PH and PC.
To acess PH and PC menu,
B Press the +
button until PH or PC appears.
PC - PRIMARY AND SECONDARY SELECTION
• CM - Primary
– Only one appliance in the cascading system should
be selected as “Primary”.
• CS - Secondary (default)
– The others appliances in the cascading system
must be “Secondary”.
PH - CASCADING MODE SELECTION
• IC - Intelligent Cascading (default)
– The primary will rotate after 100h/work.
• SC - Simple Cascading
– There will not be any primary rotation when this
appliance is selected as primary.
Selection is done pressing the button
until the display starts flashing.
The appliance is now programmed to operate in the
cascading mode.
6 720 646 322 (2012/05)
41
COMMISSIONING
9.6
CONTROL BOARD DIAGNOSTICS
To access the diagnostic menu, proceed as follows:
Diagnostic menu
1F
Most recent error/failure
2F
2nd most recent error
3F
3rd most recent error
B Release the
button when '188' appears on the
display. The display should read 'P2' when the
program button is released. If not, repeat process.
4F
4th most recent error
5F
5th most recent error
B Press and release the + button on the control panel
until the display reads 'P4'. You are now in the
diagnostic mode of the control board.
6F
6th most recent error
7F
7th most recent error
B When the display reads 'P4', press and release the
button once again and the display should read 'E.
8F
8th most recent error
9F
9th most recent error
10F
10th most recent error
H0
Numbers of hours - mode 0
H1
Numbers of hours - mode 1
H2
Numbers of hours - mode 2
B Press ON/OFF button to turn off the appliance.
B Press and hold "Program"
button and press ON/
OFF button to turn appliance ON.
B Use the + or
button on the control board to
cycle through different diagnostic modes available.
B Once in the selected diagnostic mode of your choice,
press and release the
button to display the
diagnostic information.
Example: to read the flow rate in litres per minute while
there is a flow of water through the appliance, cycle to
the '3d' mode and press the
button. A reading of 15
on the display would indicate the heater is reading a flow
rate of 15 litres/minute.
Once the information is obtained,
B Press the
button again to return to the diagnostic
mode menu.
B Press + or
buttons until the letter “E” appears
on the display, to leave the diagnostic menu.
B Press
button and in the display appear ‘P4’.
B Press ON/OFF button to turn off the appliance.
B Press ON/OFF button to turn ON the appliance.
Water Heater is ready for normal operation.
Diagnostic menu
E
Entry/Exit into sub-modes
0d
Set-point temperature (ºC)
1d
Inlet water temperature (ºC)
2d
Outlet water temperature (ºC)
3d
Water flow (l/min) (gallons/min)
4d
Gas type (LP or NG)
5d
Fan speed (Hz)
6d
Burner power (%)
7d
Maximum power (kW)
8d
Back flow temperature (ºC)
9d
Flue gas temperature (ºC)
Tab. 21
When 'OO' appears on the display, this
means that 'no error' has occurred.
9.6.1
WORKING HOURS
To see how many hours the appliance has worked,
please enter the “Diagnostic menu”;
B Select the sub-mode “H0”.
Write the number that shows in the display.
B Select the sub-mode “H1”.
Write the number that shows in the display.
B Select the sub-mode “H2”.
Write the number that shows in the display.
After checking the sub-modes H0, H1 and H2, introduce
the values in the table below;
Working hours
Number in H0
________
_______ +
Number in H1
______ (X 100) =
_______ +
Number in H2
______ (X 10 000) =
_______ +
(H0 + H1 + H2) = Total of hours
Tab. 22
Tab. 21
42
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__________
COMMISSIONING
9.7
FAN SPEED ADJUSTMENT
The maximum flue length when using the condensfit 80/
125 flue gas system is 8 metres.
In all cases, the equivalent flue length calculation and fan
speed adjustment must be carried out.
After installing the appliance, the minimum
power fan speed must be adjusted to
compensate for variation in flue pipe length.
Before adjusting the fan speed it is necessary to verify
the flue gas system, calculating the total length of the
flue pipes and quantity of elbows.
Pressure drop equivalence of the flue pipes and flue
accessories.
Concentric flues
1
Straight section length
___ x 1 =
________
2
90° elbows (qty)
___x 2 =
________
3
45° elbows (qty)
___x 1.5 =
________
4
Total equivalent flue length=
________
Tab. 24
EXAMPLE
Concentric conduct:
• 4 units of 1m straight sections
• 1 unit of 1m straight section
– Total length = 5 meters
• 2 - 90° elbows
Equivalence in meters Ø80/125mm
Description
Ø80/125mm
45°
1.5
90°
2.0
7-719-003-665
7-719-003-664
Length (m)
0.4 to 0.6
(dependent on
actual length)
7-719-003-702
7-719-003-666
EXAMPLE TABLE:
Concentric conduts
1
Straight section length
5x1=
5
2
90° elbow (qty)
_1_ x 2 =
2
3
45° elbow (qty)
_0_ x 1.5 =
0
4
Sub-total:
Tab. 25
Note: Do not count terminal and first elbow.
Total maximum length for concentric flue
pipes must not exceed 8 meters.
1.0
9.7.2
7-719-002-431
1.4
7
ADJUSTING FAN SPEED
After obtaining the total sum of the flue pipes, proceed
as follow:
B Press ON/OFF button into OFF.
Tab. 23 Equivalent length
9.7.1
CALCULATION OF THE CONCENTRIC FLUE
PIPE LENGTH Ø80/125 MM
B Press and hold "Program" button and press ON/OFF
button to turn appliance ON (Æ Fig. 60).
How to calculate the total length of the concentric flue
pipes:
B Determine the total length of the concentric flue
pipes and enter in table 24, line 1.
B Count the number of 90° elbows used, multiply by
2m, and enter that value in table 24, line 2.
6720608920-19.1AL
B Count the number of 45° elbows used, multiply by
1.5m, and enter that value in table 24, line 3.
Do not count terminals and first elbow.
Fig. 60
B As soon as '188' is displayed, release "Program"
button
, and the display should read P2.
6 720 646 322 (2012/05)
43
COMMISSIONING
B Press one time
to access the program P2. In the
LCD display is visible the attributed value (factory
value: 12).
NOTE: up to 6 remote controls can be
connected to a single water heater, each
with a range distance of 30m.
B Press + or
to choose the fan speed suitable
with your installation, see tab. 26 for concentric
conducts Ø 80/125 mm.
B Press and hold (± 5 sec.) “Program” button
the display flashes.
Selected value is memorized.
until
FAN SPEED FOR CONCENTRIC FLUE Ø80/125 MM
Mode
Flue length1)
Fan speed
P2
From 1 m until 3 m
12
from 3.1 m until 7 m
13
from 7.1m until 8 m
14
Tab. 26
1) Total flue lengths of table 24 do not count with the first
elbow and the horizontal flue kit.
Do not set P2 to greater then 14.
9.8
Fig. 61 Activate new control
B Press both buttons on the remote control until the
LCD panel stops flashing and shows the indication
“00”.
B Press ON/OFF button (Æ Fig. 8, pos. 1) to disconnect
the appliance.
Remote control is now activated.
REGISTRATION OF REMOTE
CONTROL
Only a qualified technician is allowed to install the
additional PCB that is supplied with the remote (part
number: 7709 003 736). Registration can only be made
after installation on the PCB.
The registration of the remote control must be done near
the appliance.
Turn off the hot water tap.
Press the ON/OFF button to turn ON the
remote control and it’s ready to work.
9.9
REMOTE CONTROL OPERATION
This appliance fulfills European directive requirements
1999/5/CEE (R&TTE) and corresponds to the
specifications described in the corresponding CE
certificate of proof.
Turn OFF the appliance (Fig. 8, pos.1).
B Press and hold the programming button (Fig. 8,
pos.3), press ON/OFF button (Fig. 8, pos. 1) to
connect the appliance.
Release programming button only when LCD displays
“188”.
The LCD displays the signal "P2".
B Press button
B Press buttons
and
requested temperature.
in order to reach
, until it displays the signal "P3".
B Press programming button again for about 1 second.
LCD panel displays one number and one rotating
digit.
The number represents the remote control which is to
be registered, the first remote control will be
registered with number “0”, the second with number
“1” and so on.
Fig. 62 Remote control (temperature selection)
B Test the remote control in front of the electronic box
by simultaneously pressing the
and
control
buttons.
44
6 720 646 322 (2012/05)
COMMISSIONING
CAUTION:
This remote control must only be operated
by a responsible adult who has been
instructed in, understands, and is aware of
the water heater's operating conditions.
B Press "Program" button for 3 seconds to save
temperature.
The temperature is saved on "Program" when the LCD
panel stops blinking.
USING "PROGRAM" FUNCTION
In order to select memorized temperature:
BATTERIES REPLACEMENT
B Remove the 2 screw from the remote control back.
B Open the cover.
B Remove the old batteries and replace with new ones.
B Close the remote control assuring that both screws
are tighten screwed.
CAUTION:
Remote control damage!
B The remote control can be used in a
shower
, however do not submerged
the remote control in water
.
PRECAUTIONS WHEN USING THE BATTERIES
• Do not dispose of batteries as domestic waste. Take
them to appropriate collecting places for recycling.
• Do not insert flat batteries.
• Only use the type of batteries indicated.
B Press "Program" button.
LCD shows pre-memorized temperature, which is
now the selected hot water temperature.
9.11 "PRIORITY" FUNCTION
PRIORITY is a function to prevents the user
from accidentally altering the water
temperature selected by another user.
The appliance does not have a default priority.
Priority is given when the first user selects a
temperature (Æ chapter 5.4).
The following symbol appears for other users
.
The priority user may change the initial selection at any
time.
Non-priority users cannot change the selection made by
the priority user.
The system resets priority function 5 minutes after last
water demand, returning to the initial state.
9.10 PROGRAM BUTTON
TO SELECT PRIORITY
Program button can be used in the appliance and in the
remote control.
Any user may select temperature selection priority in the
following manner:
"PROGRAM" FUNCTION
B Press one of the selection buttons
5 seconds.
Each remote control program button can be
programed with different temperature
values according with the user needs. A
temperature value can be programmed in
the remote control and another value in the
appliance.
or
for
Priority cannot be selected when the
appliance is working.
Program
6720608920-32.1AL
Fig. 63 "Program" key
B Press buttons
to be memorized.
and
to select temperature
6 720 646 322 (2012/05)
45
SERVICE AND SPARES
10
SERVICE AND SPARES
To ensure the appliance correct functioning we
recommend an annual inspection or if necessary
maintenance.
– Dismantle the combustion chamber and remove
the heat exchanger overheat thermostat (Æ Fig. 2
[8]).
– Clean the chamber with a pressurized water jet.
Your appliance must only be serviced by a
qualified service engineer.
DANGER:
B ISOLATE THE MAINS GAS SUPPLY
BEFORE STARTING ANY WORK AND
OBSERVE ALL RELEVANT SAFETY
PRECAUTIONS.
B If the dirt resists: soak soiled parts in hot water with
detergent and clean carefully.
B If necessary: de-scale the interior of the heat
exchanger and connection tubes.
B Reassemble the heat exchanger using new gaskets
and o-rings.
B Remount the heat exchanger overheat thermostat on
its support.
BURNER
NOTICE: COMPONENTS
B After replacement of any components
always check for gas tightness. Where
relevant carry out functional checks as
described in the commissioning section.
Damaged O-rings or gaskets must be
replaced.
NOTICE:
B Service work must be carried out by a
competent registered engineer.
NOTICE:
B SERVICE MUST NOT BE ATTEMPTED IF A
CO/CO2 ANALYSER IS NOT AVAILABLE.
B Use only genuine spare parts.
B Order accessories according to the list of spare parts
provided with the appliance.
B Substitute dismantled joints and o-rings with new
ones.
WARNING: Burner damage!
The burner surface is very fragile.
B Do not touch the burner surface, take
extra caution during the maintenance
operations!
B Inspect the burner annually and clean if necessary.
B If it is very dirty (grease, soot): Dismantle the burner
and soak it in hot water with detergent and clean it
carefully.
B Verify if the flame is stable and blue without signs of
yellow flames.
Yellow burner flames are an indication of
improper combustion. Check flue
termination and ventilation in line with the
manufacturer's instructions.
B Verify CO2 levels (Æ chapter 9.3) and adjust if
necessary.
B Only the following lubricants must be used:
– On hydraulic parts: Unisilikon L 641
(part number 8 709 918 413)
– Threaded joints: HFt 1 v 5
(part number 8 709 918 010)
10.1 PERIODIC MAINTENANCE TASKS
FUNCTIONAL CHECKS
B Ensure that all safety, regulatory and checking
components are in good working order.
HEAT EXCHANGER
B Inspect the heat exchanger.
B If it is dirty:
46
6 720 646 322 (2012/05)
SERVICE AND SPARES
B Close the water inlet valve.
10.2 CHECK THE FUSES IN THE CONTROL
BOARD
B Dismantle the cold water inlet pipe (Æ Fig. 64).
To check fuses, proceed as follows;
WATER FILTER
B Remove the front cover (Æ Fig. 24).
B Remove the three screws from the control unit (Æ Fig.
66 and Fig. 67, pos. 1).
6720608920-09.1AL
Fig. 66
B Remove the six screws from the back cover of the
control unit (Æ Fig. 67, pos.2).
1
Fig. 64
1
2
Motorized water valve
Water filter
B Clean the water filter.
INLET WATER VALVE FILTER
B Close the water inlet valve.
B Remove the water valve filter (Æ Fig. 65).
2
3
6720608158-78.1AL
Fig. 67 Location of the fuses inside the control board
1.
22
B After checking the fuses, reinstall all parts in reverse
order.
2.
3.
6720646322-31.1V
Fig. 65
B Clean the water filter.
6 720 646 322 (2012/05)
47
SERVICE AND SPARES
10.3 CONDENSING HEAT EXCHANGER
UNIT
The condensing heat exchanger unit must
be checked once a year. Only a qualified
engineer should inspection and maintain the
condensing heat exchanger.
B Flush, clean and inspect condensing heat exchanger.
If deterioration is detected or dirt can not be
removed, dismantle all parts of the heat exchanger for
detailed inspection and cleaning.
Fig. 70 Condensing heat exchanger
6720801916-04.1V
Fig. 68 Condensing heat exchanger unit
B Check the condensing heat exchanger for any
obstruction.
CONDENSING HEAT EXCHANGER UNIT
MAINTENANCE;
B Flush the condensing heat exchanger unit with water.
B Replace all gasket and o-rings.
B Shut off power. Disconnect power cord.
B Close cold water supply inlet isolation valve and open
a hot water tap to release pressure and drain.
B Disconnect the condensate tube (Æ Fig. 69, pos.1)
and all inlet, outlet pipes (Æ Fig. 69, pos.2) from the
condensing heat exchanger unit.
B Remove two hex screws (Æ Fig. 69, pos. 3) and two
Philips screws (Æ Fig. 69, pos. 4).
If the heat exchanger is dismantled, it is
manditory to replace the gaskets and o-rings
(use part number 8-704-701-116-0).
B Assemble the condensate unit and all other parts in
reverse order of disassembly.
10.3.1 CLEANING THE CONDENSATE TRAP
WARNING: Material damage!
2
4
B Place a suitable container underneath
the appliance before unscrewing the
condensate trap cover.
4
5
3
To clean the condensate trap proceed as follow;
3
1
2
6720646322-01.1V
Fig. 69 Removing the condensing heat exchanger
B Remove the condensing heat exchanger unit from the
appliance by pulling it towards you.
48
6 720 646 322 (2012/05)
SERVICE AND SPARES
B Open the condensate trap cover.
B Fill the condensate trap by pouring approx. 400ml of
water into the top of the drain tube. To avoid damage
to the appliance use a funnel in this operation (Æ Fig.
73).
6720680174-05.1Av
Fig. 71
B Check and clean the condensate trap with clean
water.
B Screw the condensate trap cover back on.
10.3.2 FILLING THE CONDENSATE TRAP AFTER THE
MAINTENANCE WORKS
After the condensate trap maintenance, it’s necessary to
fill it with water.
Proceed as follow;
B Remove the clip and disconnect the drain tube (Æ Fig.
72).
6720646322-28.1V
Fig. 73 Filling the condensate trap after installation.
B Loosen the three screws of the control unit (Æ Fig.
66).
6720801916-05.1V
Fig. 72
6 720 646 322 (2012/05)
B Put the control unit in service position by engaging its
tabs with the holes in the bottom horizontal sheet
metal (Æ Fig. 74).
49
SERVICE AND SPARES
B Check water level in the condensate trap (Æ Fig. 74).
6720646322-29.1V
Fig. 74
B After filling reassemble all parts in reverse order.
10.4 STARTUP AFTER MAINTENANCE
B Check all water and gas joints.
B Read chapter 5 "Operating instructions" and/or
chapter 9 "Installation instructions".
B Check gas pressure (burner pressure).
B Make sure combustion cover is securely fastened.
B Ensure the exhaust vent adaptor is properly sealed.
B Check for gas tightness.
B Check for water tightness.
50
6 720 646 322 (2012/05)
FAULT FINDING AND DIAGNOSIS
11
FAULT FINDING AND DIAGNOSIS
11.1 FAULT FINDING
To remove error code from the display,
press the reset button.
Display
Cause
Solution
Fault in the flue temperature
sensor.
Temperature above 110 °C
inside the cabinet.
1. Check continuity of the flue temperature sensor (normaly
closed).*
2. Check for flue gas tightness around the top and bottom
seals of heat exchanger, use mirror to check around the rear as
well as the viewing window.
3. Check flue requirements are met. Long flue lengths, flueing
with more than three elbows, blocked flue gas pipe or cross
ventilation may cause this fault.
4. Check that flue temperature sensor connector and spade
connections are secure.*
5. Disconnect water heater from electrical supply and check
the wiring harness connections on the control board.
Flue gas temperature sensor Fault occurs if sensor is
disconnected or in short
circuit or appliance selection
in “P7” mode is not correct.
1. Check flue gas temperature sensor connection (Æ Fig. 2,
pos. 9).
2. Check sensor (< 100 ohm = short circuit).*
3. Check “P7” mode: The correct selection is “Cd”.*
Burner backflow temperature
sensor defect - fault occurs if
sensor is disconnected or in
short circuit.
1. Check burner backflow temperature sensor connection (Æ
Fig. 2, pos. 13).
2. Replace flue gas temperature sensor.*
Outlet temperature sensor
fault (Temperature below 0°C
or above 98°C).
1. Check red wire connections at hot water temperature
sensor. Clean terminals. If badly corroded, replace sensor and
wire harness.*
2. Sensor may trip if water temperature drops below 0°C to
protect heater from freezing conditions. Any damage caused by
freezing conditions is not covered by the warranty.
3. Clean the water filter, and any dirt in the taps and also the
water filters in the installation.
4. In areas where water has a high mineral content, periodic
descaling may be necessary.*
5. Check sensor.
Tab. 27
* By qualified registered gas engineer only.
6 720 646 322 (2012/05)
51
FAULT FINDING AND DIAGNOSIS
Display
Cause
Solution
(Flashing)
Hot water outlet temperature
sensor not sensing expected
output temperature. (Status
message, not a fault code).
1. Check that the sensor is firmly attached to the vertical
section of the hot water pipe.*
2. Clean the water filter, and any dirt in the taps and also the
water filters of the installation.
3. Check flue requirements are met. Long flue lengths, fluing
with more than three elbows, blocked flue gas pipes or cross
ventilation may cause this fault.
4. Check inlet gas pressure. Low gas pressure may prevent the
heater from reaching its required output temperature.*
5. Check supply voltage.
6. Possible defective control unit, call Technical Support.
7. Ensure the hot water sensor is not fitted on any bends in the
hot water pipe or incorrect redings causing an incorrect
reading.
Primary fan rotation too slow
in operation.
1. Disconnect power supply and check wiring connections on
back of the fan and the two connectors on the control board.
2. Check supply voltage.
3. Check flue requirements are met. Long flue lengths, flueing
with more than three elbows, blocked flue pipes or cross
ventilation may cause this fault.
4. Ensure flue gas terminals maintain the required clearances
stated in this manual.
5. Check inlet gas pressure. Low gas pressure may cause the
fan to change its speed to meet its required temperature.*
6. Possible defective control unit, call Technical Support*.
No rotation sensor signal from
primary fan.
1. Disconnect power supply and check wiring connections on
back of the fan and the two connectors on the control board.*
2. Check supply voltage.
3. Possible defective component in fan or defective control
unit, call the Technical Support*.
Water flow signal exceeds
specified maximum value.
Water flow > 37 l/min.
1. Disconnect power supply and check wiring connections on
the water valve and the two connectors on the control board.
2. Excessive water pressure and flow. Ensure water pressure is
less than 10 bar and flow rate is below 37 litres per minute.*
Software/hardware failure.
1. Disconnect power supply cord and check the live, neutral
and earth connections on control board as well as earth
connection on heater chassis.
2. Incorrect setting of control parameters can cause problems
with the water heater controller. Turn off the water heater.
Turn water heater back on and try resetting error code. Use the
reset button (
) to reset any error codes.
3. Possible defective control unit, call the Technical support.
(Flashing)
Tab. 27
* By qualified registered gas engineer only.
52
6 720 646 322 (2012/05)
FAULT FINDING AND DIAGNOSIS
Display
Cause
Solution
Hot water temperature sensor
(NTC) on the hot water outlet
of the appliance detect a high
temperature of the hot water.
Temperature > 85°C
1. Check the sensor is located and fixed correctly.
2. Check the electrical connections and connectors of the hot
water temperature sensor. Clean terminals. If the terminals are
corroded, replace the sensor and cables. Check electrical
resistance (Æ Fig. 3, pos. 2).*
3. Clean the water filter, any dirt in the taps and also the water
filters of the installation.
4. In areas where water has a high mineral content, periodic
descaling may be necessary.*
Cold water inlet temperature
sensor fault.
1. Check connector on wires coming from top of water valve
for a secure connection.
2. Sensor may trip if water temperature drops below 2°C.
Protect heater from freezing conditions as any damage caused
by freezing conditions is not covered by the warranty.
3. Check temperature sensor for any visible damage.
Flue gas temperature sensor the burner will be locked if the
reading gets over 90°C.
1. Check and clean the primary heat exchanger.
2. Check and clean the condensing heat exchanger.
3. Reduce maximum output.
4. Reduce water temperature setpoint.
Burner backflow temperature
sensor over 130°C.
The appliance will lock out the
burner.
1. Check flue gas system.
2. Check if secondary fan connections are connected.
3. Check if flue requirements are met. Long flue lengths,
flueing with more than three elbows, blocked flue pipes or
cross ventilation may cause this fault.
4. Call Technical Support.
High temperature sensor
(ECO) open circuit (resets
when lower temperatures than
104 °C are detected ).
1. Disconnect power supply and check wiring connections on
the overheat sensor and the two connectors on the control
board. (Æ Fig. 2, pos. 7).
2. Check white wiring connections at the overheat sensor.
Clean the terminals. If badly corroded, replace sensor and
wiring harness.*
3. Check that flue requirements are met. Long flue lengths,
flueing with more than three elbows, blocked flue pipes or
cross ventilation may cause this fault.
4. Clean the water filter, any dirt in the faucets and also the
water filters in the installation.
5. In areas where water has a high mineral content, periodic
descaling may necessary.*
6. Disconnect power supply to the water heater. Open a hot
water tap for several minutes to allow cold water to pass
through heat exchanger. Close hot water tap and disconnect
lead wires to overheat sensor. Using a multimeter, check
continuity through the overheat sensor contacts. Replace
sensor if continuity shows up.
Tab. 27
* By qualified registered gas engineer only.
6 720 646 322 (2012/05)
53
FAULT FINDING AND DIAGNOSIS
Display
Cause
Solution
No flame ionization detected
when water flowing.
1. Verify that all manual gas isolation valves are open.
2. Check gas type.
3. Check inlet gas pressure.*
4. Reset fault code and open a hot water tap to cycle the
heater in an effort to release air from the hot water system.
Cycling hot water tap on and off multiple times may be
necessary. If heater still shows fault code EA, have a Gas Safe
registered engineer properly purge the gas line leading to the
water heater.
5. Check three wiring connections on the lower front of the
heat exchanger are secure.
6. Check flue requirements are met. Improper flueing may
cause premature failure of the flame sensor rod.
7. Check the minimum power fan speed has been adjusted to
the proper value. (Æ chapter 9.7).
8. Inspect the inside of the combustion through the sight glass.
Sparking should be followed by a steady blue flame. If flame is
unstable/yellow with sufficient gas pressure, check CO2
readings.*
Ionization failure during
operation.
1. Check gas type.
2. Check inlet gas pressure.*
3. Check three wiring connections to ignition group on the
lower front of the heat exchanger are secure.
4. Verify that flue requirements are met. Improper flueing may
cause premature failure of the flame sensor rod.
5. Check the minimum power fan speed has been adjusted to
the correct value. (Æ chapter 9.7).*
6. Check CO2 readings.
Ionization fault at standby.
1. Undo connection to the flame ionization sensor. Verify that
the thinner wire leading from the control unit is securely
connected to the electrodes located on the lower front of the
heat exchanger.
2. Flame ionization sensor or control unit may be damaged.
Call Technical Support.
Gas leakage error, gas valve
circuit not closing properly.
1. Disconnect power supply and check wiring connections on
gas valve and the two connectors on the control board.
2. Draw water from a hot water tap above the minimum
activation point (1.9 l/m). Measure voltage at the gas valve
wiring connection. The voltage should measure 24VDC
between the left pair of wires and 24VDC between the right
pair of wires when the unit is in operation. If voltage is not
insufficient, call the Technical Assistance.*
3. Gas valve may be defective, call Technical Support.
Tab. 27
* By qualified registered gas engineer only.
54
6 720 646 322 (2012/05)
HOT WATER FUNCTION
12
HOT WATER FUNCTION
IDLE
Water flow
> 1.9 l/min
(see WF calc.)
water tap
open?
See error code table
NO
YES
Fan speed = correct
Ionization = off
Temp. limiter = closed
Temp. sensors = ok
Over heat protection = ok
Appliance
ready to start?
NO
YES
NO
Fan speed
OK?
NO
waiting
time of 10s
passed?
YES
YES
Start sparking
Open the gas
valve
INPUTS:
- FANSPEED
- WATER TEMP.
- WATERFLOW
Ionization
detected?
OUTPUTS:
- FANSPEED
- WATERFLOW
NO
NO
NO
1st
Safety time
of 5s passed?
NO
2nd
Safety time of
5s passed?
YES
YES
3rd
Safety time
of 5s passed?
YES
YES
Hot water
delivered at
selected temp.
YES
safety
devices
OK?
See error
code table
NO
YES
water tap
closed
<1.9 l/m?
Post purge of
fan for 10 sec.
NO
YES
close one gas
valve
flame off?
Stay blocked
till RESET
NO
waiting
time of
1s passed?
YES
close second
gas valve
Water flow
Calculus
NO
YES
Post purge of
fan for 10 sec.
6720646322-20.1V
WF =
Minimum Power
(Set point - Inlet)
NO
2 l/min < WF <6 l/min
NO
WF > 6 l/min
YES
YES
Burner ON
Burner ON
Burner shutdown at:
Set point +9°F (5°C)
WF < 1.7 l/min ± 0.2 l/min
Burner shutdown at:
Set point +14°F (8°C)
WF < 1.7 l/min ± 0.2 l/min
Water flow procedure
Fig. 75
6 720 646 322 (2012/05)
55
ENVIRONMENTAL PROTECTION
13
ENVIRONMENTAL PROTECTION
Environmental protection is a fundamental corporate
strategy of the Bosch Group.
The quality of our products, their economy and
environmental safety are all of equal importance to us
and all environmental protection legislation and
regulations are strictly observed.
We use the best possible technology and materials for
protecting the environment taking account of economic
considerations.
PACKAGING
We participate in the recycling programmes of the
countries in which our products are sold to ensure
optimum recycling. All of our packaging materials are
environmentally compatible and can be recycled.
OLD APPLIANCES
Old appliances contain valuable materials that should be
recycled.
The assemblies can be easily detached and synthetic
materials are marked accordingly. The assemblies can
therefore be sorted out and passed on for recycling or
disposal.
56
6 720 646 322 (2012/05)
GREENSPRING WATER HEATER GUARANTEE
14
GREENSPRING WATER HEATER GUARANTEE
The Greenspring water heater has a guarantee against
faulty materials or workmanship for a period of two
years from the date of installation subject to the
following terms and conditions:
• During the period of this guarantee any components
of the Greenspring water heater which are proven to
be faulty or defective in manufacture will be
exchanged or repaired free of charge by Bosch
Thermotechnology Ltd.
• The user may be asked to prove the date of
installation, that the Greenspring water heater was
correctly commissioned and, where appropriate, the
first year's service has been carried out to the
satisfaction of Bosch Thermotechnology Ltd., when
requested. These should be documented as a part of
the Benchmark Checklist.
• The Greenspring water heater has been used only for
the purposes for which it was designed.
This guarantee does not affect your statutory rights.
GUARANTEE REGISTRATION
The Greenspring water heater carries a two year
guarantee against faulty material or manufacture subject
to Terms and Conditions.
To read the full Terms & Conditions please visit us online at www.worcester-bosch.co.uk/guarantee.
The Guarantee Registration form is available on this
same page and can be completed and submitted
electronically.
Alternatively please telephone one of our Guarantee
Registration advisors on 0844 892 2552.
Your statutory rights are not affected by the
manufacturers guarantee.
6 720 646 322 (2012/05)
57
Service Record
It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed.
Service Provider
Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the
manufacturer’s instructions.
Always use the manufacturer’s specified spare part when replacing controls.
Service 1
Date:
Service 2
Date:
Engineer Name:
Engineer Name:
Company Name:
Company Name:
Telephone No.
Telephone No.
Gas Safe Register No.
Gas Safe Register No.
Comments:
Comments:
Signature:
Signature:
Service 3
Date:
Service 4
Date:
Engineer Name:
Engineer Name:
Company Name:
Company Name:
Telephone No.
Telephone No.
Gas Safe Register No.
Gas Safe Register No.
Comments:
Comments:
Signature:
Signature:
Service 5
Date:
Service 6
Date:
Engineer Name:
Engineer Name:
Company Name:
Company Name:
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6720646322
WORCESTER, BOSCH GROUP:
TECHNICAL SUPPORT: 0844 892 3366
APPOINTMENTS:
Worcester, Bosch Group
Cotswold Way, Warndon, Worcester WR4 9SW.
Tel. 0844 892 9900
Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd.
worcester-bosch.co.uk
6 720 646 322
0844 892 3000
SPARES:
01905 752571
LITERATURE:
0844 892 9800
TRAINING:
01905 752526
SALES:
01905 752640