Bosch GDS Professional Operating instructions

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Bosch GDS Professional Operating instructions | Manualzz
OBJ_DOKU-14451-001.fm Page 1 Thursday, October 23, 2008 7:50 AM
Robert Bosch GmbH
Power Tools Division
70745 Leinfelden-Echterdingen
Germany
www.bosch-pt.com
2 609 140 600 (2008.10) O / 268 UNI
GDR | GDS Professional
14,4 V-LI | 18 V-LI
de
en
fr
es
pt
it
nl
Originalbetriebsanleitung
Original instructions
Notice originale
Manual original
Manual original
Istruzioni originali
Oorspronkelijke
gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet
el
tr
pl
cs
sk
hu
ru
Πρωτότυπο οδηγιών χρήσης
Orijinal işletme talimat
Instrukcją oryginalną
Původní návod k používání
Pôvodný návod na použitie
Eredeti használati utasítás
Оригинальное руководство по эксплуатации
uk Оригінальна інструкція з
експлуатації
ro Instrucţiuni originale
bg Оригинална инструкция
sr
sl
hr
et
lv
lt
Originalno uputstvo za rad
Izvirna navodila
Originalne upute za rad
Algupärane kasutusjuhend
Instrukcijas oriģinālvalodā
Originali instrukcija
OBJ_BUCH-832-001.book Page 4 Thursday, October 23, 2008 10:23 AM
4|
1 2
3
9
8
7
6
4
GDR 18 V-LI
Professional
A
GDR ...
5
1 2
GDS ...
1
10
11
12
2 609 140 600 | (23.10.08)
12
Bosch Power Tools
OBJ_BUCH-832-001.book Page 5 Thursday, October 23, 2008 10:23 AM
5|
B
7
7
C
13
14
2 609 140 600 | (23.10.08)
Bosch Power Tools
OBJ_BUCH-832-001.book Page 16 Thursday, October 23, 2008 10:23 AM
16 | English
Safety Notes
en
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
2 609 140 600 | (23.10.08)
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use
of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
Bosch Power Tools
OBJ_BUCH-832-001.book Page 17 Thursday, October 23, 2008 10:23 AM
English | 17
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
5) Battery tool use and care
a) Recharge only with the charger specified
by the manufacturer. A charger that is
suitable for one type of battery pack may
create a risk of fire when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury
and fire.
c) When battery pack is not in use, keep it
away from other metal objects, like paper clips, coins, keys, nails, screws or
other small metal objects, that can make
a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
If contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from
the battery may cause irritation or burns.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
6) Service
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
Safety Warnings for Screwdriver
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Bosch Power Tools
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
f Hold power tool by insulated gripping surfaces, when performing an operation where
the fastener may contact hidden wiring.
Fasteners contacting a “live” wire may make
exposed metal parts of the power tool “live”
and could give the operator an electric
shock.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
f Always wait until the machine has come to
a complete stop before placing it down. The
tool insert can jam and lead to loss of control
over the power tool.
2 609 140 600 | (23.10.08)
OBJ_BUCH-832-001.book Page 18 Thursday, October 23, 2008 10:23 AM
18 | English
f Avoid unintentional switching on. Ensure
the On/Off switch is in the off position before inserting battery pack. Carrying the
power tool with your finger on the On/Off
switch or inserting the battery pack into
power tools that have the switch on invites
accidents.
f Do not open the battery. Danger of shortcircuiting.
Protect the battery against heat, e. g.,
also against continuous sun irradiation and fire. There is danger of explosion.
f In case of damage and improper use of the
battery, vapours may be emitted. Provide
for fresh air and seek medical help in case
of complaints. The vapours can irritate the
respiratory system.
f When the battery is defective, liquid can escape and come into contact with adjacent
components. Check any parts concerned.
Clean such parts or replace them, if required.
f Use the battery only in conjunction with
your Bosch power tool. This measure alone
protects the battery against dangerous overload.
Functional Description
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
While reading the operating instructions, unfold
the graphics page for the machine and leave it
open.
Intended Use
The machine is intended for driving in and loosening screws and bolts as well as for tightening
and loosening nuts within the respective range
of dimension.
2 609 140 600 | (23.10.08)
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1 Tool holder
2 Locking sleeve
3 Carrying strap
4 Belt clip*
5 Battery*
6 Battery unlocking button*
7 Rotational direction switch
8 On/Off switch
9 “Power Light”
10 Screwdriver bit with ball catch*
11 Universal bit holder*
12 Screwdriver bit*
13 Carbon brushes
14 Cover lid
*Accessories shown or described are not part of the
standard delivery scope of the product. A complete
overview of accessories can be found in our accessories program.
Declaration of Conformity
We declare under our sole responsibility that
the product described under “Technical Data” is
in conformity with the following standards or
standardization documents: EN 60745 according to the provisions of the directives
2004/108/EC, 98/37/EC (until 28 Dec 2009),
2006/42/EC (from 29 Dec 2009).
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
27.08.2008
Bosch Power Tools
OBJ_BUCH-832-001.book Page 19 Thursday, October 23, 2008 10:23 AM
English | 19
Noise/Vibration Information
Measured values determined according to
EN 60745.
Typically the A-weighted noise levels of the
product are: Sound pressure level 96 dB(A);
Sound power level 107 dB(A). Uncertainty
K =3 dB.
Wear hearing protection!
Vibration total values (triax vector sum) determined according to EN 60745:
Impact tightening of fasteners of the maximum
capacity of the tool: Vibration emission value
ah =12 m/s2, Uncertainty K=1.5 m/s2.
The vibration emission level given in this information sheet has been measured in accordance
with a standardised test given in EN 60745 and
may be used to compare one tool with another.
It may be used for a preliminary assessment of
exposure.
The declared vibration emission level represents the main applications of the tool. However
if the tool is used for different applications, with
different accessories or poorly maintained, the
vibration emission may differ. This may significantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibration should also take into account the times
when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect
the operator from the effects of vibration such
as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.
Technical Data
Cordless Impact Screwdriver
GDR 14,4 V-LI
Professional
Article number
with battery
GDR 18 V-LI
Professional
3 601 JA1 4..
3 601 JA1 4..
3 601 JA1 3..
3 601 JA1 3..
“premium”
“compact”
“premium”
“compact”
V=
14.4
14.4
18
18
No-load speed
min-1
0 –2800
0 –2800
0 –2800
0 –2800
Impact rate
min-1
0 –3200
0 –3200
0 –3200
0 –3200
Rated voltage
Maximum torque, hard
screwdriving application
according to ISO 5393
Nm
150
150
160
160
Bolt size
mm
M6 – M14
M6 – M14
M6 – M14
M6 – M14
¼" hexagon
socket
¼" hexagon
socket
¼" hexagon
socket
¼" hexagon
socket
1.6
1.4
1.7
1.5
Tool holder
Weight according to
EPTA-Procedure 01/2003
Bosch Power Tools
kg
2 609 140 600 | (23.10.08)
OBJ_BUCH-832-001.book Page 20 Thursday, October 23, 2008 10:23 AM
20 | English
Cordless Impact Screwdriver
GDS 14,4 V-LI
Professional
Article number
GDS 18 V-LI
Professional
3 601 JA1 T..
3 601 JA1 T..
3 601 JA1 S..
3 601 JA1 S..
“premium”
“compact”
“premium”
“compact”
V=
14.4
14.4
18
18
No-load speed
min
-1
0 –2800
0 –2800
0 –2800
0 –2800
Impact rate
min-1
0 –3200
0 –3200
0 –3200
0 –3200
with battery
Rated voltage
Maximum torque, hard
screwdriving application
according to ISO 5393
Nm
170
170
180
180
Bolt size
mm
M6 – M16
M6 – M16
M6 – M16
M6 – M16
„ ½"
„ ½"
„ ½"
„ ½"
1.6
1.4
1.7
1.5
Tool holder
Weight according to
EPTA-Procedure 01/2003
kg
Please observe the article number on the type plate of your machine. The trade names of the individual machines
may vary.
Assembly
Battery Charging
f Use only the battery chargers listed on the
accessories page. Only these battery chargers are matched to the lithium ion battery of
your power tool.
Note: The battery is supplied partially charged.
To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time.
The lithium ion battery can be charged at any
time without reducing its service life. Interrupting the charging procedure does not damage the
battery.
The battery is equipped with a NTC temperature
control which allows charging only within a temperature range of between 0 °C and 45 °C. A
long battery service life is achieved in this manner.
Observe the notes for disposal.
Removing the Battery
The battery 5 is equipped with two locking levels that should prevent the battery from falling
out when pushing the battery unlocking button
6 unintentionally. As long as the battery is inserted in the power tool, it is held in position by
means of a spring.
The Li-ion battery is protected against deep discharging by the “Electronic Cell Protection
(ECP)”. When the battery is empty, the machine
is switched off by means of a protective circuit:
The inserted tool no longer rotates.
Do not continue to press the
On/Off switch after the machine has been automatically switched off. The
battery can be damaged.
WARNING
2 609 140 600 | (23.10.08)
To remove the battery 5, press the unlocking
button 6 and pull out the battery toward the
front. Do not exert any force.
Bosch Power Tools
OBJ_BUCH-832-001.book Page 21 Thursday, October 23, 2008 10:23 AM
English | 21
Changing the Tool (see figure A)
f Before any work on the machine (e. g.,
maintenance, tool change, etc.) as well as
during transport and storage, set the rotational direction switch to the centre position. Unintentional actuation of the On/Off
switch can lead to injuries.
GDR 14,4 V-LI/GDR 18 V-LI:
Inserting
Pull the locking sleeve 2 forward, push the insert tool to the stop into the tool holder 1 and
release the locking sleeve 2 to lock the insert
tool.
Use only screwdriver bits with ball catch 10
(DIN 3126-E6.3). Other screwdriver bits 12 can
be used with a universal bit holder with ball
catch 11.
Removing
Pull the locking sleeve 2 forward and remove the
insert tool.
GDS 14,4 V-LI/GDS 18 V-LI:
f When working with an application tool, pay
attention that the application tool is firmly
seated on the tool holder. When the application tool is not firmly connected with the tool
holder, it can come loose again and not be
controlled.
Slide the application tool onto the square drive
of the tool holder 1.
Operation
Method of Operation
The tool holder 1 with the tool is driven by an
electric motor via a gear and impact mechanism.
The working procedure is divided into two phases:
Screwing in and tightening (impact mechanism
in action).
The impact mechanism is activated as soon as
the screwed connection runs tight and thus load
is put on the motor. In this instance, the impact
mechanism converts the power of the motor to
steady rotary impacts. When loosening screws
or nuts, the process is reversed.
Bosch Power Tools
Starting Operation
Inserting the Battery
f Use only original Bosch lithium ion batteries with the voltage listed on the nameplate
of your power tool. Using other batteries can
lead to injuries and pose a fire hazard.
Set the rotational direction switch 7 to the centre position to protect the power tool against
accidental starting.
Insert the charged battery 5 from the front into
the base of the power tool until the battery is securely locked.
Reversing the Rotational Direction
(see figure B)
The rotational direction switch 7 is used to reverse the rotational direction of the machine.
However, this is not possible with the On/Off
switch 8 actuated.
Right rotation: For driving in screws and tightening nuts, press the rotational direction switch
7 through to the left stop.
Left Rotation: For loosening and unscrewing
screws and nuts, press the rotational direction
switch 7 through to the right stop.
Switching On and Off
To start the machine, press the On/Off switch 8
and keep it pressed.
The light 9 is lit when the On/Off switch 8 is
slightly or completely pressed in and permits to
light the work area when the lighting conditions
are bad.
To switch off the machine, release the On/Off
switch 8.
Adjusting the Speed
The speed of the switched on power tool can be
variably adjusted, depending on how far the
On/Off switch 8 is pressed.
Light pressure on the On/Off switch 8 results in
a low rotational speed. Further pressure on the
switch results in an increase in speed.
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22 | English
Working Advice
f Apply the power tool to the screw/nut only
when it is switched off. Rotating tool inserts
can slip off.
The torque depends on the impact duration. The
maximum achieved torque results from the sum
of all individual torques achieved through impact. The maximum torque is achieved after an
impact duration of 6–10 seconds. After this duration, the tightening torque is increased only
minimally.
The impact duration is to be determined for
each required tightening torque. The actually
achieved tightening torque is always to be
checked with a torque wrench.
Screw Applications with Hard, Spring-loaded
or Soft Seat
When in a test, the achieved torques in an impact series are measured and transferred into a
diagram, resulting in the curve of a torque characteristic. The height of the curve corresponds
with the maximum reachable torque, and the
steepness indicates the duration in which this is
achieved.
A torque gradient depends on the following factors:
– Strength properties of the screws/nuts
– Type of backing (washer, disc spring, seal)
– Strength properties of the material being
screwed/bolted together
– Lubrication conditions at the screw/bolt connection
The following application cases result accordingly:
– A hard seat is given for metal-to-metal screw
applications with the use of washers. After a
relatively short impact duration, the maximum torque is reached (steep characteristic
curve). Unnecessary long impact duration
only causes damage to the machine.
– A spring-loaded seat is given for metal-tometal screw applications, however with the
use of spring washers, disc springs, studs or
screws/nuts with conical seat as well as
when using extensions.
– A soft seat is given for screw applications,
e. g., metal on wood or when using lead
washers or fibre washers as backing.
For a spring-loaded seat as well as for a soft
seat, the maximum tightening torque is lower
than for a hard seat. Also, a clearly longer impact duration is required.
Reference Values for Maximum Screw/Bolt Tightening Torques
Calculated from the tensional cross-section; utilization of the yield point 90 % (with friction coefficient μtotal = 0.12). As a control measure, always check the tightening torque with a torque wrench.
Property Classes ac- Standard Screws/Bolts
cording to DIN 267
High-strength
Bolts
3.6
4.6
5.6
4.8
6.6
5.8
6.8
6.9
8.8
10.9
12.9
M6
2.71
3.61
4.52
4.8
5.42
6.02
7.22
8.13
9.7
13.6
16.2
M8
6.57
8.7
11
11.6
13.1
14.6
17.5
19.7
23
33
39
M 10
13
17.5
22
23
26
29
35
39
47
65
78
M 12
22.6
30
37.6
40
45
50
60
67
80
113
135
M 14
36
48
60
65
72
79
95
107
130
180
215
M 16
55
73
92
98
110
122
147
165
196
275
330
2 609 140 600 | (23.10.08)
Bosch Power Tools
OBJ_BUCH-832-001.book Page 23 Thursday, October 23, 2008 10:23 AM
English | 23
Tips
Before screwing larger, longer screws into hard
materials, it is advisable to predrill a pilot hole
with the core diameter of the thread to approx.
2
/3 of the screw length.
Belt Clip
With the belt clip 4, the machine can be hung
onto a belt. The user has both hands free and
the machine is always at hand.
Recommendations for Optimal Handling of the
Battery
Protect the battery against moisture and water.
Store the battery only within a temperature
range between 0 °C and 45 °C. As an example,
do not leave the battery in the car in summer.
Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
A significantly reduced working period after
charging indicates that the battery is used and
must be replaced.
Observe the notes for disposal.
– Unscrew the caps 14 using a suitable screwdriver.
– Replace the spring-loaded carbon brushes
13 and screw the caps back on again.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
After-sales Service and Customer
Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be
found under:
www.bosch-pt.com
Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.
Great Britain
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine (e. g.,
maintenance, tool change, etc.) as well as
during transport and storage, set the rotational direction switch to the centre position. Unintentional actuation of the On/Off
switch can lead to injuries.
f For safe and proper working, always keep
the machine and ventilation slots clean.
Replacing the Carbon Brushes (see figure C)
Check the length of the carbon brushes approx.
every 2–3 months and replace the carbon
brushes if required.
Never replace only a single carbon brush!
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: [email protected]
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Note: Use only carbon brushes supplied by
Bosch and intended specifically for your product.
Bosch Power Tools
2 609 140 600 | (23.10.08)
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24 | English
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools into household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no longer usable
must be collected separately and disposed of in
an environmentally correct manner.
Battery packs/batteries:
Li-ion:
Please observe the instructions in section “Transport”,
page 24.
Transport
The battery is tested according to UN document
ST/SG/AC.10/11/Rev.3 Part III, subsection 38.3.
It has effective protection against internal overpressure and short circuiting as well as devices
for the prevention of violent rupture and dangerous reverse current flow.
The lithium-equivalent content in the battery is
below applicable limit values. Therefore, the
battery is not subject to national or international
regulations pertaining to dangerous mediums,
neither as an individual component nor when inserted into a machine. However, the regulations
governing dangerous goods may be relevant
when transporting several batteries. In this
case, it can be necessary to comply with special
conditions (e.g., concerning the packaging). For
more information, please refer to the instruction
sheet (in English) under the following Internet
address:
http://purchasing.bosch.com/en/start/
Allgemeines/Download/index.htm.
Do not dispose of battery packs/batteries into
household waste, fire or water. Battery
packs/batteries should be collected, recycled or
disposed of in an environmental-friendly manner.
Only for EC countries:
Defective or dead out battery packs/batteries
must be recycled according the guideline
91/157/EEC.
Batteries no longer suitable for use can be
directly returned at:
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: [email protected]
Subject to change without notice.
2 609 140 600 | (23.10.08)
Bosch Power Tools

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