Emerson Liebert InteleCool 2 User manual

Liebert® InteleCool®2
User Manual - Outdoor Wall-Mount Air Conditioner, 2 - 5 Tons, 50 & 60 Hz
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3
Optional Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1
Refrigeration System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4
Ancillary Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.1
2.1.2
2.1.3
Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Equipment Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2
Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3
Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4
Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5.1
2.5.2
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6
Outside Air Damper—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7
Economizer - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.0
CHECKLIST FOR COMPLETE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.0
STARTUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.0
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.1
Compressorized Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2
Economizer Cooling—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2.1
5.2.2
Enthalpy Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3
Heating—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.4
Unit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
Remote Control Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Pressure (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigeration Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-Short Cycle Timer—Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Protection—With Optional Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lockout Relay—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Alarm—Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
15
16
16
16
16
6.0
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
i
6.2
Blower Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3
Economizer—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4
Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5.1
6.5.2
6.5.3
6.5.4
6.6
Refrigerant Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discharge Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostatic Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air-Cooled Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
18
18
18
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.6.1
Compressor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.0
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.1
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.0
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.0
MAINTENANCE INSPECTION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.0
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ii
FIGURES
Figure i
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Model number designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Unit mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Low-volt wiring terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting minimum position potentiometer on actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Refrigeration system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Enthalpy control setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Condenser/piping assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Evaporator blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Evaporator coil and expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Electric panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Heater assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Economizer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Common alarm assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Soft start device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
Table 21
Table 22
Table 23
Table 24
Table 25
Table 26
Table 27
Table 28
Table 29
Table 30
Mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating modes/contact closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended applications for control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Liebert InteleCool2 dimensions, in. (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Technical data, 60 Hz - Standard ambient condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Technical data, 60 Hz - Standard ambient condenser, continued . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical data, 50 Hz - Standard ambient condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical data, 50 Hz - Standard ambient condenser, continued . . . . . . . . . . . . . . . . . . . . . . . . . 26
Technical data, 60 Hz - High ambient condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical data, 60 Hz - High ambient condenser, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical data, 50 Hz - High ambient condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Technical data, 50 Hz - High ambient condenser, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Optional heater capacity, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Optional heater capacity, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electrical data, 60 Hz - amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical data, 50 Hz - amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Refrigeration system parts, 1.5 and 2 ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Refrigeration system parts, 3 ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Refrigeration system parts, 4-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Refrigeration system parts, 5-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electric panel, 1.5- and 2-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electric panel parts, 3-ton units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electric panel parts, 4-ton unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electric panel parts, 5-ton unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Motor parts, heater, Economizer, 1.5- and 2-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Motor parts, heater, Economizer, 3-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Motor parts, heater, Economizer, 4-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Motor parts, heater, Economizer, 5-ton units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
iii
Figure i
Model number designation
External Telecommunication
Nominal Btuhs (1000)
0=Standard Supply & Return
Openings
7 = Scroll Compressor
with POE oil, R-407C
R = Right Compressor
L = Left Compressor
P = 208/230V – 1 ph - 60 Hz
S = 220/240 – 1 ph - 50 Hz
A = 460V – 3 ph - 60 Hz
Y = 208/230V – 3 ph - 60 Hz
N = 200/230 – 3 ph - 50 Hz
M = 380/415V – 3 ph - 50 Hz
ET 0 36 7 R P F B T
0 = Standard
F = Fixed Outside Air Damper
E = Economizer
0 = No Heat
A = 5 kW Heat
B = 10 kW Heat
C = 15 kW Heat
T = Tan, Painted Steel Panels
C = Custom Color, Painted Steel Panels
A = Aluminum Panels
iv
Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation
and maintenance of the Liebert InteleCool2. Read this manual thoroughly before attempting to
install or operate this unit.
Only qualified personnel should move, install or service this equipment. Adhere to all warnings,
cautions and installation, operating and safety instructions on the unit and in this manual. Follow all
operating and user instructions.
! WARNING
Arc flash and electric shock hazard. Open all local and remote electric power disconnect
switches, verify that power is Off with a voltmeter and wear appropriate personal protective
equipment per NFPA 70E before working within the electrical control enclosure. Failure to
comply can cause injury or death.
Customer must provide earth ground to unit, per NEC, CEC and local codes as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The microprocessor control does not isolate power from the unit, even in the “Unit Off” mode.
Some internal components require and receive power even during the “Unit Off” mode of
control.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
Follow all national, state and local codes.
! WARNING
Risk of explosive discharge from high-pressure refrigerant. Can cause injury or death.
This unit contains fluids and gases under high pressure. Relieve pressure before working with
piping.
! WARNING
Risk of refrigerant system rupture or explosion. Can cause equipment damage, injury or
death.
Do not install a shutoff valve between the compressor and the field-installed pressure relief
valve.
For systems requiring EU CE compliance (50Hz), the system installer must provide and
install a discharge pressure relief valve rated for a maximum of 650psig (45bar) in the high
side refrigerant circuit. The pressure relief valve must be CE-certified to the EU Pressure
Equipment Directive by an EU “Notified Body.”
! WARNING
Risk of improper moving. Can cause equipment damage, injury or death.
Use only lifting equipment that is rated for the unit weight by an OSHA-certified rating
organization. Shipping weights and unit weights are listed in Tables 6-13.
! WARNING
Risk of contact with high-speed rotating fan blades. Can cause injury or death.
Disconnect all local and remote electric power supplies and verify that the fan blades have
stopped rotating before working in the unit.
Do not operate unit with any or all cabinet panels removed.
1
Liebert® InteleCool™2
Important Safety Instructions
! CAUTION
Risk of sharp edges, splinters, and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move the unit, lift it, remove packaging or prepare the
unit for installation.
! CAUTION
Risk of contact with hot surfaces. Can cause injury.
The compressors, fan motors, refrigerant discharge lines and reheats are extremely hot
during unit operation. Allow sufficient time for them to cool before working within the unit
cabinet. Use extreme caution and wear protective gloves and arm protection when working on
or near hot compressors, fan motors, discharge lines and reheats.
NOTICE
Risk of clogged or leaking drain lines. Can cause equipment and building damage.
This unit requires a water drain connection. Drain lines must be inspected regularly and
maintenance must be performed to ensure that drain water runs freely through the drain
system and that lines are clear and free of obstructions and in good condition with no visible
sign of damage or leaks. This unit may also require an external water supply to operate.
Improper installation, application and service practices can result in water leakage from the
unit. Water leakage can result in severe property damage and loss of critical data center
equipment.
Do not locate unit directly above any equipment that could sustain water damage.
Emerson recommends installing monitored leak detection equipment for the unit and supply
lines.
Liebert® InteleCool™2
2
Introduction
1.0
INTRODUCTION
1.1
General
The Liebert InteleCool2 Thermal Management unit was designed for convenience and dependability in
unmanned and remote locations typical of the telecommunications industry. Ease of installation,
operation and service coupled with the use of high quality, high reliability components make the
Liebert InteleCool2 ideally suited for maintaining an environment for sensitive electronic equipment.
Standard units are NRTL-C listed/certified to meet U.S. and Canadian safety standards, and MEA
listed for New York City applications. These agency listings ensure fast, hassle-free inspection and
building code approvals.
Self-Contained
The Liebert InteleCool2 product is completely self-contained. All components are enclosed in the
weatherproof cabinet.
Space Savings
The Liebert InteleCool2 does not use any of the valuable floor space inside the secure space. Instead,
it is mounted on the outside wall. No additional space is required outside or on a roof.
Easy to Install
The Liebert InteleCool2 is assembled, wired, piped, charged with refrigerant and factory-tested as a
system to ensure trouble-free installation and startup.
1.2
Standard Features
Scroll Compressor
The quiet and efficient scroll compressor features a suction gas cooled motor, internal centrifugal oil
pump, vibration isolating mountings and internal thermal overloads.
Refrigeration System
The refrigeration circuit includes a liquid line filter drier, an externally equalized expansion valve,
and a high-pressure switch. The system is charged with R-407C refrigerant at the factory.
Evaporator Coil
The evaporator coil is constructed of mechanically expanded copper tubes in enhanced surface
aluminum fins. A coated, galvanized steel condensate drain pan is provided.
Condenser Coil
The air-cooled condenser coil is constructed of mechanically expanded copper tubes in enhanced
surface aluminum fins. Components rated for up to 105°F (40.6°C) ambient.
Evaporator Blower
Evaporator air is supplied by a direct drive blower package. Fans are centrifugal, double width,
double inlet.
Filter
The filter is 2" deep, pleated, MERV 7 efficiency based on ASHRAE standard 52.2 (20% based on
ASHRAE standard 52.1). Located within the cabinet, the filter is serviceable from the front of the
unit.
Cabinet
The exterior cabinet is constructed of painted steel. Internal structural parts (including base) are hot
dipped galvanized steel. The evaporator compartment is insulated with 1/2" thick, 2 lb. density,
neoprene-faced, fiberglass insulation.
Control Interface
The unit is supplied with customary HVAC wiring designations (R, G, W, Y) inside the low-voltage
partition of the unit electric box. The control interface can be provided by sources ranging from a wall
mounted thermostat, a Liebert control and monitoring system or a third party building management
control.
3
Liebert® InteleCool™2
Introduction
1.3
Optional Features
Compressor Location
The standard compressor location is on the right when viewing the unit when it is mounted on the
wall. The optional compressor location is on the left, to improve serviceability of the compressor when
the unit is installed as one unit of a pair.
Compressor Crankcase Heater
An optional compressor crankcase heater is available for use with the scroll compressor, but it is not
required because the refrigerant charge of the Liebert InteleCool2 unit with scroll compressor is less
than the compressor critical charge.
High Ambient Condenser
This option is provided for applications where the ambient temperature exceeds the normal design
capabilities of the units. It consists of a condenser motor and fan blades that are sized to provide
additional airflow across the condenser coil. Designed for applications up to 110°F (43°C) ambient.
Heat
Heat is provided in a single stage from an open wire electric resistance element. Heating capacity
options available are 5kW, 10kW and 15kW depending on unit model size.
Economizer
The Economizer allows outside air to be introduced to the space through the evaporator filter when
conditions are favorable for Economizer cooling. It contains a modulating damper, spring return
direct drive actuator, enthalpy control for switchover, outside air hood and a mixed air controller set
at 55°F (12.8°C). Mechanical cooling and Economizer operation do not operate simultaneously.
Fresh Air Damper
Allows outside air to be brought in to meet indoor air requirements. Air is drawn in through the
evaporator filter. The amount of air to be introduced to the space is field-selectable.
Panel Colors
Optional color choices for the steel panels are almond (light tan, the color option for the original
Liebert InteleCool), desert brown, or bright white.
Lockout Relay
The lockout relay latches the detection of a high-pressure condition in the refrigeration circuit and
prohibits operation of the compressor until the abnormal pressure conditions are acknowledged. The
lockout relay is reset by cycling the unit main power or by changing the setpoint on the thermostat to
temporarily eliminate a call for cooling. A normally open set of contacts is provided to Terminals 2
and 3 of the customer terminal strip for monitoring the status of the lock-out relay when this option is
supplied without the Common Alarm option.
Common Alarm
The common alarm provides the necessary components to detect high pressure, low pressure, high
temperature or loss of indoor airflow, and to provide a customer signal via a contact closure. To detect
low pressure, the optional low pressure switch with bypass, T-pack1 or T-pack2, must also be
selected.
Soft Start
Provides a PTC resistor to assist the start of the compressor motor in low-voltage operation. Available
only on single-phase units.
Liebert® InteleCool™2
4
Introduction
1.3.1
Refrigeration System Options
Low-Pressure Switch and Low-Pressure Bypass Timer
Low-Pressure Switch: Used to protect the Liebert InteleCool2 if the evaporator blower fails, the air
filter becomes clogged, the refrigeration circuit malfunctions or if there is loss of refrigerant. The
low-pressure switch is activated when the suction pressure drops below its cutout setting. When
activated, the low-pressure switch inhibits operation of the compressor and condenser fan. The switch
will automatically reset once the system pressure rises above its cut-in setting.
Low-Pressure Bypass Timer: Also known as the Condenser Low Ambient Control or Winter Start
Option), the low-pressure switch is used to start the system when the outdoor temperature is low. A
few minutes after startup, the low-pressure switch resumes normal operation. This option can be
used for applications down to 50°F (10°C). For control down to -20°F (-28.9°C), use the T-pack1 or Tpack2.
T-pack1
This option provides a Low-Pressure Switch, a Low-Pressure Bypass Timer (described above), and a
Fan Cycle Control. This option package is one of the preferred control packages for
telecommunication industry applications.
The Fan Cycle Control, also known as the Condenser Fan Cycling Control, consists of a reverse-acting
pressure switch. When the outdoor temperature is low, the pressure switch cycles the condenser fan
to maintain discharge pressures that will allow the systems to function. It is to be used when the
outdoor ambient temperature is lower than 50°F (10°C) down to -20°F (-28.9°C).
T-pack2
This option includes a Low-Pressure Switch, a Low-Pressure Bypass Timer (described above), and an
adjustable Fan Cycle Control, which acts as described in the preceding paragraph, except that it is
adjustable. This option package is one of the preferred control packages for telecommunication
industry applications.
1.4
Ancillary Components
Wall-Mounted Thermostat
The thermostat provides for heating/cooling application with separate fan control. Supplied with a
thermostat sub-base.
Indoor Supply/Return Grilles
The supply grille is an aluminum louvered, double deflection type grille allowing user adjustment of
direction of air distribution. The return grille is an aluminum louvered, fixed, single-deflection style
grille.
Additional Spare Filters
Additional sets of the MERV 7 efficiency filters based on ASHRAE standard 52.2 (20% based on
ASHRAE standard 52.1) may be selected.
1.5
Accessories
Liebert Dual Unit Control
The hinged-cover, dual unit control has a two-stage heat/cool thermostat with individual heating and
cooling setpoints, adjustable interstage differentials and bimetal elements. The control features a
solid state timer with 1-2-4-8 day sequence. Unit lead selector, Unit 1 and 2 power-on LEDs, Unit 1 or
2 lead unit LEDs, 48 hour program save on loss of power, industry-standard connections and 24V
power from each unit. The DUC provides auto sequencing and displays on-status and
operating-status parameters.
5
Liebert® InteleCool™2
Installation
2.0
INSTALLATION
2.1
Preparation
2.1.1
Room Preparation
The room should be well-insulated and sealed to reduce airborne contaminants from penetrating the
site. Outside air may be introduced through the damper option or be used for economized cooling by
using the Economizer option. However, uncontrolled outside air should be kept to a minimum.
Outside air adds to the cooling, heating and filtration loads of the site. Doors should be properly
sealed to minimize leaks and should not contain grilles.
2.1.2
Location Considerations
The Liebert InteleCool2 unit is field-mounted on an outside wall. Additional framing in the wall may
be required to ensure adequate structural support.
The outdoor area near the condenser supply and discharge must also be considered. To ensure
adequate air supply, the unit should be mounted in a clean area, away from loose dirt and foreign
matter that may clog the condenser coil. The unit should not be located near steam, hot air or fume
exhausts. Also, the unit should not be mounted closer than 12 feet (3.7 m) from an opposing wall,
obstruction or unit. For service clearance, provide 36" (914mm) in front of the unit, and 30" (762mm)
on each side. When mounting units side-by-side, provide a minimum of 36" (914mm) between adjacent
units unless the adjacent units will not be run at the same time. In this case, the units may be placed
as close as 18" (457mm) apart. However, this will make the units more difficult to service. In such
situations, consider the compressor location option for improved serviceability. Before mounting units,
check local codes for applicable clearances.
2.1.3
Equipment Inspection
Upon delivery of the unit, inspect all items for visible damage. Concealed damage may be discovered
later during installation. Report any damage to the shipper immediately and file a damage claim.
Also, forward a copy of the damage claim to your Emerson® supplier.
2.2
Unit Installation
The Liebert InteleCool2 is designed to be installed against, and through, an outside wall. Two
openings in the wall are required for the evaporator supply and return. Provide 1/2" (12.7mm)
clearance on wall openings for supply and return air. Install the unit in a level position to ensure
proper refrigerant flow, oil return and condensate drain. To install the unit, follow the instructions
below.
! WARNING
Risk of inadequate wall strength or improper unit mounting. Can cause wall collapse or unit
to fall off the wall resulting in building and equipment damage, serious injury or death.
Installer must verify that the wall and the mounting fasteners are structurally adequate to
support the weight of the unit during all phases of operation.
1. Verify that the mounting wall is structurally adequate to support the weight of the unit during
start, stop and operation cycles. Emerson recommends that the installer have a professional
structural engineer evaluate the wall strength and determine the correct fastener type and size.
See Tables 6-13 for static unit weights. Note that some vibration will occur during start, stop and
operation cycles. The wall may need to be reinforced to support the maximum load of the unit.
2. Using a chalk line, mark the outside wall with a level horizontal line where the bottom of the unit
is to rest.
3. Prepare supply and return openings in an outside wall, measuring from the chalk line.
4. Prepare the wall mounting holes. The mounting holes may be pilot holes for lag screws or
clearance holes for bolts that will extend through the wall as determined by the structural
engineer. Refer to Figure 1 for the location of these holes.
5. Fasten the unit mounting base angle to the outside wall with the mounting fasteners as specified
by the structural engineer.
Liebert® InteleCool™2
6
Installation
! WARNING
Risk of improper handling of heavy unit—330-490 lb. (150-222kg). Can cause injury or death.
Use caution, OSHA recommended safe lifting practices and lifting equipment that is rated for
the unit weight to place the unit on the base angle. See Tables 6-13 for unit weights.
6. With the unit front panel removed, lift the unit onto the base angle, making certain that the rear
unit angle falls behind the turned-up front edge of the mounting angle. Insert top and side unit
fasteners in holes and tighten, drawing the unit into place.
7. Verify that all mounting fasteners are properly installed and tightened according to the
structural engineer’s recommendation.
Do not attach ducts to unit prior to installing unit.
8. Caulk and flash the top and sides as required to form a watertight seal. Emerson recommends
using top flashing (field-supplied) to ensure that water does not run behind unit. All unit tops are
sloped to allow water to run off.
Figure 1
Unit mounting dimensions
11"
(279mm)
11"
(279mm)
11"
(279mm)
P
J
E
K
C
A
F
K
K
G
B
K
D
H
See Table 1 below for
keys to dimensions.
K
L
M ref.
Table 1
N
Wf
Mounting dimensions
Liebert InteleCool2 dimensional data in. (mm)
Model Size
Wf
A
B
2 Ton
38-3/4
(984)
38-3/4
(984)
42-3/4
(1086)
20
(508)
28
(711)
30-1/4
(768)
20
(508)
28
(711)
29-7/8
(759)
3 Ton
4-5 Ton
C
D
E
F
G
H
J
K
L
M
N
P
9-3/8 9-13/32 8 20-3/4 12
25-1/16 5-15/32 12 3-25/32 4-1/2 37-7/8 2-15/32
(238) (239) (203) (527) (305)
(638)
(139) (305)
(96)
(114) (962)
(63)
5-3/8 5-3/8
8
18
14
26
5-15/32 12 3-25/32 4-1/2 37-7/8 2-15/32
(137) (137) (203) (457) (356)
(660)
(139) (305)
(96)
(114) (962)
(63)
6-1/4 6-7/16 9-7/8 30 15-7/8 25-25/64 1-45/64 16
61/64 6-1/2 41-3/4 4-3/8
(159) (164) (251) (762) (403)
(645)
(43) (406)
(24)
(165) (1060) (111)
7
Liebert® InteleCool™2
Installation
2.3
Piping Connections
The Liebert InteleCool2 is a self-contained, packaged unit. All refrigerant piping connections are
made at the factory, so no external condenser is required. The evaporator coil condensate drain is
factory-supplied and drains outdoors through the unit base pan. The condensate drain tubing should
be checked to be certain that it is placed through the hole provided in the base pan.
2.4
Ducting
Field-supplied ducting can be attached to the unit duct connection once the unit has been mounted on
the outside wall. The total external static pressure for the duct, including grille, must not exceed the
values shown in Table 5 and Table 6. Indoor discharge air rates are also given in the same tables.
2.5
Electrical Connections
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches before working within the
electrical connection enclosures.
Use voltmeter to make sure power is turned Off before making any electrical connections.
NOTE
Refer to electrical schematic when making connections.
Each unit is shipped from the factory with all internal wiring completed. Refer to the electrical
schematic when making connections. Electrical connections to be made at the installation site are:
line voltage power supply to the power input and control wiring to remote control (customer-supplied
or Emerson option).
NOTE
Do not run control wiring with high-voltage wiring. High-voltage can interfere with control
signals and cause poor or erratic equipment performance.
2.5.1
Power Connections
All power and control wiring and ground connections must be in accordance with the National
Electrical Code and local codes.
Use copper wiring only. Make sure that all connections are tight.
Make sure that the voltage supplied agrees with the voltage specified on the unit nameplate. The
Liebert InteleCool2 comes standard with a factory-installed circuit breaker, accessible through an
external access panel. An external, wall-mounted power disconnect switch (field-supplied) may be
required for local codes. If necessary, this switch should be wired according to those codes.
For access to the electrical enclosure:
• Remove the screws securing the middle panel and pull the panel down and forward to remove.
• Remove the screws securing the electric box cover and remove cover.
• Verify that the unit wiring is correct for the actual input power. Some units are built with
multi-voltage serial tags. The transformer may need to be re-tapped if the actual input voltage is
different (see serial tag and electrical schematic).
Route the supply power to the customer-supplied disconnect switch (if required) and then to the unit
circuit breaker inside the unit. Route the conduit to the hole provided in the cabinet. Connect the
earth ground to the lug provided near the circuit breaker. Refer to the unit wiring diagram supplied
on the inside of the electrical enclosure cover.
NOTE
The optional three-phase scroll compressor must rotate in the correct direction to ensure proper
system operation. Wiring must be phased and connected as shown:
• PHASE “A” to T1 or L1
• PHASE “B” to T2 or L2
• PHASE “C” to T3 or L3
Liebert® InteleCool™2
8
Installation
2.5.2
Control Connections
Control wiring will be required for the remote control device. This remote device may be a factory- or
field-supplied wall thermostat or similar device. Connections to the unit are made using customary
HVAC low-volt wiring terminals R, G, W, and Y. For detailed locations of the low-volt wiring
terminals, refer to the Figure 10 - Electric panels.
Figure 2
Low-volt wiring terminals
Liebert Thermostat
See 2.5.2 Control Connections for further information; refer to the detailed instructions that ship
with the thermostat.
NOTE
If this control is replacing a control that contains mercury in a sealed tube, do not place the old
control in the trash. Contact the local waste management authority for instructions regarding
recycling and the proper disposal of an old control containing mercury in a sealed tube.
If you have questions, contact the thermostat manufacturer.
Liebert Dual Unit Control
The Liebert Dual Unit Control is designed to control two Liebert InteleCool2 units in a “lead/lag”
fashion. The control contains an electronic timer for switching the operating sequence of two units on
a one-, two-, four-, or eight-day basis. It also contains a two-stage heat/two-stage cool thermostat with
individual heat and cool set points. Light emitting diodes (LEDs) indicate Lead Unit 1 or 2 and power
from Unit 1 or 2. The schedule for lead/lag switchover is adjustable by moving jumpers on the printed
circuit board. A jumper is also used to change lead and lag unit before a scheduled changeover (if
necessary for servicing).
NOTICE
Risk of improper installation. Can cause equipment damage.
The original Dual Unit Control (part # 153054G1, produced through March 2002), is phase
sensitive. The latest version Dual Unit Control (Part # 171170G1) is not. Refer to specific
installation instructions supplied with each control. Failure to follow specific instructions may
damage the control and/or the unit and void the warranty.
NOTE
If this control is replacing a control that contains mercury in a sealed tube, do not place the old
control in the trash.
Contact the local waste management authority for instructions regarding recycling and the
proper disposal of an old control containing mercury in a sealed tube.
If you have questions, contact the thermostat manufacturer.
9
Liebert® InteleCool™2
Installation
2.6
Outside Air Damper—Optional
Units supplied with a fixed (non-modulating) outdoor air damper can be adjusted as follows:
1.
2.
3.
4.
2.7
Remove the screws from the middle panel and remove panel.
Loosen the damper plate screws on the backside of the middle panel.
Adjust the damper plate to the desired position and tighten damper plate screws.
Replace panels.
Economizer - Optional
Installation
Insert the top flanged edge of the Economizer hood into the Economizer opening on the unit front
panel. Next, attach the bottom left and right corner of the hood with screws (supplied).
Adjustment
Units supplied with Economizer requiring outside air can be adjusted as follows:
1. Run motor to fully closed position and disconnect 24 VAC from terminals TR and TR1.
2. Connect minimum position potentiometer to terminals P and P1. (See Figure 3. T and T1 are
disconnected.)
3. Reconnect 24VAC to terminals TR and TR1 and adjust potentiometer for desired minimum
position by turning Q709 adjustment screw clockwise to increase minimum position;
counterclockwise to decrease minimum position.
Figure 3
Mounting minimum position potentiometer on actuator
Push onto
actuator
Liebert® InteleCool™2
10
Checklist for Complete Installation
3.0
CHECKLIST FOR COMPLETE INSTALLATION
___ 1. Proper clearance for service access has been maintained.
___ 2. Equipment is level and mounting fasteners are tight.
___ 3. Ducting completed, if required.
___ 4. Line voltage to power wiring matches equipment nameplate.
___ 5. Power wiring connections completed to disconnect switches, including earth ground. Proper
phase rotation has been observed so that scroll compressor will rotate in the correct direction.
___ 6. Power line circuit breakers or fuses have proper ratings for equipment installed.
___ 7. Control wiring connections completed to optional controls.
___ 8. All wiring connections are tight.
___ 9. Foreign materials have been removed from in and around all equipment installed (shipping
materials, construction materials, tools, etc.).
___ 10. Fans and blowers rotate freely without unusual noise.
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches and verify with a
voltmeter that power is Off before working within the electrical connection enclosures.
Potentially lethal voltages exist within this equipment during operation. Observe all cautions
and warnings in this manual. Only qualified service and maintenance personnel should work
with this equipment.
11
Liebert® InteleCool™2
Startup Procedure
4.0
STARTUP PROCEDURE
Verify that installation is complete by using the Checklist for Complete Installation.
1. Disconnect all power to the Liebert InteleCool2 unit.
2. Adjust remote control to prevent compressor, heat and fan operation.
3. Turn on main breaker and check line voltage on main unit disconnect switch. Line voltage must
be within ± 10 volts of nameplate voltage.
4. Turn ON main unit disconnect switch and check secondary voltage at transformer T1. Voltage at
T1 must be 24 VAC ±2.5V.
5. From the remote control, verify proper operation in all modes.
6. Make sure all blowers, fans, and the scroll compressor are rotating in the correct direction.
7. Check the current draw on all line voltage components and compare with unit nameplate.
8. Check adjustment of the optional outside air damper for the desired balance between the flow of
room air and outdoor air. Use a gauge or non-polluting airflow indicator.
NOTE
If the unit is supplied with crankcase heaters, Emerson recommends that the high voltage be
applied between four and six hours before startup.
Liebert® InteleCool™2
12
Operation
5.0
OPERATION
5.1
Compressorized Cooling
Compressorized cooling is provided by a high-efficiency system consisting of a compressor,
thermostatic expansion valve, evaporator, and condenser coil.
The Liebert InteleCool2 uses R-407C refrigerant in a conventional vapor-compression refrigeration
cycle. Heat is removed from the air in the space by blowing the air across the evaporator coil. As heat
is transferred to the refrigerant in the evaporator, the refrigerant boils and turns to a warm vapor.
The refrigerant vapor enters the compressor and is compressed, resulting in high pressure and
temperature. After entering the condenser, the hot vapor is condensed to a liquid by the air blown
across the condenser coil. Liquid refrigerant then passes through the thermal expansion valve and
into the evaporator. The expansion reduces the pressure and temperature to complete the cycle.
Figure 4
Refrigeration system
Thermal expansion
valve (not shown)
Evaporator
Liquid line
Liquid line
Filter drier
Scroll Compressor
(Optional compressor location
available on opposite side of unit)
Condenser
Note: System is factory-piped and charged.
13
Liebert® InteleCool™2
Operation
5.2
Economizer Cooling—Optional
The Economizer mode uses outside air to cool the room when the outside air temperature is cool
enough to allow for economical cooling. Components include the damper, spring return direct drive
actuator, enthalpy sensor and actuator control board with an integral mixed air sensor. Economizer
operation is enabled when the outside conditions meet required temperature and humidity as set on
the enthalpy sensor. If outdoor conditions are favorable on a call for cooling, the damper actuator will
open the Economizer damper. The damper position will be controlled based on the mixed air
temperature in the evaporator section. The factory-set mixed air temperature target is 50-56°F
(10-13°C).
The amount of damper opening depends on the cooling capacity of the outside air; the cooler the
outside air, the less that is needed to cool the room, and so a smaller damper opening is required. As
the outside air temperature rises, the damper will open wider since more of that air is required to
keep the room at the same temperature.
The Economizer and compressorized cooling will never operate at the same time. If outdoor conditions
meet the required enthalpy sensor setpoint during a cooling cycle, the unit will automatically shut
down the compressor and begin using outside air.
5.2.1
Enthalpy Sensor
The enthalpy sensor responds to the total heat content of the outdoor air to provide changeover from
compressorized cooling to free-cooling operation. The changeover point is factory set (at the “D”
position). This setting will ensure rated capacity when the outdoor conditions allow for Economizer
cooling.
Figure 5
Enthalpy control setting
70
Temperature (DB°F)
65
60
Enthalpy Control
Operating Range
55
50
45
40
10
20
30
40
50
60
70
80
90
Outdoor Relative Humidity (%RH)
5.2.2
Actuator
The Economizer actuator is mounted in the lower part of the Economizer section below the electric
box. It is accessible by opening the lower front panel. The actuator is a 24VAC, spring return device
that will fully close the Economizer damper. The actuator has internal controls that allow it to
operate based on signals from the enthalpy control and mixed air sensor.
5.3
Heating—Optional
On units supplied with optional resistance heating, a call for heating closes the heat relay and
energizes the evaporator fan and resistive elements.
Liebert® InteleCool™2
14
Operation
5.4
Unit Controls
5.4.1
Remote Control Interface
Control connections to the Liebert InteleCool2 unit use customary HVAC terminal designations R, G,
W and Y. Contact closures between the 24VAC (R) and different control connections supply control
voltage to the electric panel components responsible for the desired function. Operating modes are
controlled by contact closures as follows:
Table 2
Operating modes/contact closures
Connection
Operating Mode
R
24VAC
G
Evaporator Fan
W
Heating
Y
Cooling (compressorized or Economizer)
Wall-mounted thermostats are to be low-voltage, snap action or mercury type. Unmanned sites should
use a HEAT/COOL/AUTO type sub-base to provide automatic switchover during climate changes.
5.4.2
High Pressure (Standard)
The high-pressure switch is mounted in the liquid line. Electrically, it is connected in series with the
compressor start circuit, which will shut down the compressor and condenser fan if the liquid
pressure exceeds 400 PSIG (2758 kPa). This protects the Liebert InteleCool2 in the event of condenser
motor failure or condenser coil blockage.
The pressure switch is an auto reset device. When the system pressure drops below 300 PSIG
(2069 kPa), the switch will reset. (An optional lockout relay is available which allows the switch to be
used as a manual reset safety.) If the call for cooling is present, the compressor start circuit will be
energized and the compressor will start after the 3 minute anti-short cycle time.
5.4.3
Refrigeration Control Options
Please review the following table for the recommended control options based on the site ambient and
your need for year-round operation.
Table 3
Recommended applications for control options
Application
Unit
Options
Min ambient
Max ambient
General
Standard
None
50°F (10°C)
105°F (40.6°C)
General
Standard
50°F (10°C)
105°F (40.6°C)
General
Standard T-pack1 or T-pack2
-20°F (-28.9°C) 105°F (40.6°C)
Telecom/365-Day Operation Standard T-pack1 or T-pack2
-20°F (-28.9°C) 105°F (40.6°C)
Low pressure with low-pressure bypass
timer
General
Standard High ambient
50°F (10°C)
110°F (43°C)
General
High ambient, low pressure with
Standard
low-pressure bypass timer
50°F (10°C)
110°F (43°C)
-20°F (-28.9°C)
110°F (43°C)
Telecom/365-day operation Standard High ambient with T-pack1 or T-pack2
Low-Pressure Switch and Low Pressure Bypass Timer (Winter Start)
Low-Pressure Switch—The low-pressure switch is mounted in the compressor suction line.
Electrically, it is connected in series with the compressor start circuit, which will shut down the
compressor and condenser fan if the suction pressure drops below 35 PSIG (241 kPa). The switch will
automatically reset once the system pressure rises above its cut-in setting (60 psig, ±5 psig [414 kPa,
±34 kPa]). This protects the Liebert InteleCool2 in the event the evaporator fan fails, the filter
becomes clogged or there is a loss of refrigerant. If the call for cooling is present, the compressor will
start after the 3 minute anti-short cycle time.
Low-Pressure Bypass Timer—A low ambient temperature start relay is included with the
low-pressure option. This relay locks out (ignores) the low-pressure switch on startup until the system
pressure stabilizes. This bypass relay is adjustable and should be set for 3 minutes greater than the
anti-short cycle timer setting. This option can be used for applications down to 50°F (10°C). For
control down to -20°F (-28.9°C), use the T-pack1 and T-pack2 options, which include fan cycle control.
15
Liebert® InteleCool™2
Operation
T-Pack1 Package
Includes a low-pressure switch, low-pressure bypass timer (described above) and fan cycle control.
Fan Cycle Control—Condenser Fan Cycling Control; allows the Liebert InteleCool2 unit to provide
cooling to the space when the outdoor ambient temperature is lower than 50°F (10°C) and down to
-20°F (-28.9°C). The control uses a reverse acting pressure switch mounted on the discharge line that
cycles the condenser fan in response to the discharge pressure. On a call for cooling, when the
discharge pressure increases to 250 PSIG (1723 kPa), the switch will close and start the condenser
fan. When the pressure drops below 170 PSIG (1172 kPa), the switch will open and stop the condenser
fan. During low outdoor temperatures, the pressure switch cycles the condenser fan to maintain
discharge pressure that will allow the system to function.
NOTE
During normal operation in low ambient conditions, the condenser fan will cycle frequently.
T-Pack2 Package
Includes a low-pressure switch, low-pressure bypass timer and an adjustable fan cycle control. See
descriptions above.
5.4.4
Anti-Short Cycle Timer—Standard
The anti-short cycle timer protects the compressor from continuous On-Off operation and restarts
after momentary power failures. The timer used is adjustable and is set to a minimum of 3 minutes.
The compressor will start immediately on startup and on any call for cooling after an Off cycle of more
than 3 minutes.
5.4.5
Heater Protection—With Optional Heat
On units supplied with resistance heating, an auto reset heater safety and a one time (replaceable)
thermal link protect the unit wiring and prevents excessive heat conditions caused by a dirty air filter
or fan failure.
5.4.6
Lockout Relay—Optional
The lockout relay latches the detection of a high-pressure condition in the refrigeration circuit and
prohibits operation of the compressor until the abnormal pressure conditions are acknowledged. The
lockout relay is reset by cycling the unit main power or by changing the setpoint on the thermostat to
temporarily eliminate a call for cooling. A normally open set of contacts is provided to Terminals 2
and 3 of the customer terminal strip for monitoring the status of the lockout relay when this option is
supplied without the Common Alarm option.
5.4.7
Common Alarm—Optional
Alarm components are an evaporator air sail switch, evaporator high-temperature switch, control
relays and an adjustable time delay relay with two normally open and two normally closed alarm
contacts. The alarm contacts will activate in the event of a loss of airflow across the evaporator
blower, high evaporator temperature or in the event that the compressor is not functioning due to an
abnormal pressure condition. The adjustable time delay relay can be adjusted for a delay of up to 90
seconds to eliminate nuisance tripping of the alarm contacts. To detect low pressure, the optional
low-pressure switch with bypass, T-pack1 or T-pack2 must also be selected.
Liebert® InteleCool™2
16
Maintenance
6.0
MAINTENANCE
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches and verify with a
voltmeter that power is Off before working within the electrical connection enclosures.
Potentially lethal voltages exist within this equipment during operation. Observe all cautions
and warnings in this manual. Only qualified service and maintenance personnel should work
with this equipment.
6.1
Filters
Replaceable evaporator air filter(s) are supplied with the unit. The filter(s) are easily serviceable from
the outside, through the top front access panel.
Filters are usually the most-neglected item in a Thermal Management system. To maintain efficient
operation, they should be checked monthly and changed as required. Units supplied with
Economizers may require replacement filters more frequently because of airborne dust and organic
materials.
Filters can be replaced from the front by opening the lower front access panel.
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches and verify with a
voltmeter that power is Off before replacing filters.
6.2
Blower Package
Periodic checks of the blower package include: blower wheels, housings, motor and motor mounting
bracket. With the power off, inspect and remove any debris from the wheels and housings. Also check
to see that they are tightly mounted on the motor shaft and rotate freely without rubbing against the
housing.
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches and verify with a
voltmeter that power is Off before inspecting the blower equipment.
6.3
Economizer—Optional
Each month, the Economizer should be inspected and any debris removed from the intake hood,
damper blade and enthalpy sensor.
6.4
Heat
Heaters can be serviced and/or removed from inside through the discharge opening or from outside by
removing the top.
! WARNING
Risk of electric shock. Can cause injury and death.
Open all local and remote electric power supply disconnect switches and verify with a
voltmeter that power is Off before working on the heaters.
6.5
Refrigeration System
Each month, the components of the refrigeration system should be inspected for proper function and
signs of wear. Since, in most cases, evidence of malfunction is present prior to component failure,
periodic inspections can be a major factor in the prevention of most system failures.
17
Liebert® InteleCool™2
Maintenance
6.5.1
Refrigerant Lines
Check all refrigerant lines and capillaries for vibration isolation, and support as necessary. Visually
inspect all refrigerant lines for leaks.
6.5.2
Discharge Pressure
Discharge pressure can be increased or decreased by load conditions or condenser efficiency. The
high-pressure switch will shut the compressor/contactor at its cut-out setting of 400 PSIG (2758 kPa).
See 5.4.2 High Pressure (Standard).
6.5.3
Thermostatic Expansion Valve
The thermostatic expansion valve (TEV) keeps the evaporator supplied with enough refrigerant to
satisfy load conditions. It does not turn the compressor On or Off, but maintains proper refrigerant
superheat in the suction gas to the compressor.
Determine TEV operation by measuring superheat. If too little refrigerant is being fed to the
evaporator, the superheat will be high; if too much refrigerant is being supplied, the superheat will be
low. The correct superheat setting is between 10° and 20°F (5.5° and 11.1°C) under normal load
conditions and “steady-state” operation. Some models of the Liebert InteleCool2 will be supplied with
a non-adjustable expansion valve, so no adjustments are possible.
To adjust the superheat setting when an adjustable valve is used:
1. Remove the valve cap from the base of the valve.
2. Turn the adjustment stem counterclockwise to lower the superheat.
3. Turn the adjustment stem clockwise to increase the superheat.
NOTE
Make no more than 1/4 turn of the stem at a time. As long as 30 minutes may be required for
the new balance to take place.
To determine superheat:
1.
2.
3.
4.
5.
6.5.4
Measure the temperature of the suction line at the point where the TEV bulb is clamped.
Obtain the gauge pressure at the compressor suction valve.
Add the estimated pressure drop between bulb location and the suction valve.
Convert the sum of the two pressures to the saturated temperature.
Subtract this temperature from the actual suction line temperature. The difference is superheat.
Air-Cooled Condenser
Restricted airflow through the condenser coil will reduce the operating efficiency of the unit and can
result in high compressor head pressure and loss of cooling.
Clean the condenser coil each time the evaporator filters are replaced. Check for bent or damaged coil
fins and repair as needed. Check all refrigerant lines for leaks. Clean the condenser coil of all debris
that will inhibit airflow. This can be done with compressed air or commercial coil cleaner.
6.6
Compressor
Infrequently, a fault in the motor insulation may result in a motor burn. However, in a properly
installed system, burnouts rarely occur. Of those that do, most are the result of mechanical or
lubrication failures, resulting in the burnout as a secondary consequence.
If the problems that can cause compressor failures are detected and corrected early, a large
percentage can be prevented. Periodic maintenance inspections by alert service personnel on the
lookout for abnormal operation can be a major factor in reducing maintenance costs. It is easier and
far less costly to take the steps necessary to ensure proper system operation than it is to allow a
compressor to fail and require replacement.
When troubleshooting a compressor, check all electrical components for proper operation, including
all fuses and circuit breakers and pressure switch operation.
If a compressor failure has occurred, determine whether it is an electrical or mechanical failure.
Liebert® InteleCool™2
18
Maintenance
Mechanical Failure
A mechanical compressor failure will not be indicated by a burned odor. The motor will attempt to
run. If you have determined that a mechanical failure has occurred, the compressor must be replaced.
Electrical Failure
An electrical failure will be indicated by a distinct, pungent odor. If a severe burnout has occurred,
the oil will be black and acidic. If a burnout does occur, correct the problem that caused the burnout
and clean the system thoroughly using the proper procedure. It is important to note that successive
burnouts of the same system are usually caused by improper cleaning.
NOTICE
Risk of contaminated system. Can cause equipment damage.
Damage to a replacement compressor caused by improper system cleaning constitutes abuse
under the terms of the warranty and the WARRANTY WILL BE VOIDED.
There are two kits that can be used with a complete compressor burnout: Sporlan System Cleaner and
Alco Dri-Kleener. Whichever kit is used, follow the manufacturer’s procedure.
! CAUTION
Risk of contact with caustic material. Can cause personal injury.
Avoid skin contact with the refrigerant and oils. Severe burns will result. Wear long rubber
gloves when handling contaminated parts.
19
Liebert® InteleCool™2
Maintenance
6.6.1
Compressor Replacement
Replacement compressors are available from your Emerson® supplier. They will be shipped in a
reusable crate to the job site as required by the service contractor.
Upon shipping a replacement compressor, the service contractor will be billed in full for the
compressor until the failed compressor has been returned to the factory.
The compressor should be returned in the same container used for shipping to the job. The possible
damage causes or conditions that were found should be recorded by marking the compressor return
tag.
1. Disconnect power.
2. Attach suction and discharge gauges to access fittings.
3. Recover refrigerant using standard recovery procedures and equipment. Use a filter drier when
charging the system with recovered refrigerant.
! CAUTION
Risk of explosive discharge of high-pressure refrigerant. Can cause personal injury or
equipment damage.
Do not loosen any refrigeration connections before relieving system pressure from both sides
of the compressor.
NOTE
Release of refrigerant to the atmosphere is harmful to the environment and is unlawful.
Refrigerant must be recycled or discarded in accordance with federal, state, and local
regulations.
4. Disconnect all electrical connections.
5. Remove failed compressor.
NOTE
The optional three-phase scroll compressor must rotate in the correct direction to ensure proper
system operation. Wiring must be phased and connected as shown:
• PHASE “A” to T1 or Ll
• PHASE “B” to T2 or L2
• PHASE “C” to T3 or L3
6.
7.
8.
9.
Install replacement compressor and make all connections.
Pressurize and leak test the system at approximately 150 PSIG (1034 kPa) pressure.
Follow manufacturer’s instructions for cleanout kits.
Connect a vacuum pump to both the high and low sides of the system through properly sized
connections. Evacuate the system twice to 1500 microns, and the third time to 500 microns. Break
the vacuum each time with dry nitrogen to 2 PSIG (13.8 kPa).
10. Charge the system with refrigerant. Refer to unit serial tag for refrigerant charge amount.
11. Apply power and operate system.
12. Check for proper operation. Suction and discharge pressures will vary with load conditions and
coil efficiency. The low-pressure switch will shut the compressor down if the suction pressure falls
below the cutout setting. Conversely, the high-pressure switch will shut down the compressor if
the discharge pressure exceeds the cutout setting. High suction pressure reduces the ability of the
refrigerant to cool compressor components and can result in compressor damage. Refer to
Table 4.
NOTE
High-side gauge port is a liquid line connection. Proper procedures should be followed when
installing and removing gauges. A 6-foot (1.8 m) hose can hold up to 3 oz (0.1 l) of refrigerant.
Be sure to purge high side to low prior to removal.
Liebert® InteleCool™2
20
Maintenance
Table 4
Pressure information
Design
Pressures
psig (kPA)
Suction
Minimum
psig (kPa)
R-407C
35 (241)
Liquid (Approx.)
95°F (35°C) Ambient
Maximum
High-Pressure Cutout
Maximum
psig (kPa)
R-407C
90 (620)
PSIG (kPa)
250-290 (1723-2000)
360-380 (2480-2618)
400 (2756)
Based on indoor conditions of 80°F (26.7°C), 50% RH, with clean filter(s).
21
Liebert® InteleCool™2
Specifications
7.0
SPECIFICATIONS
7.1
Dimensional Data
Figure 6
Dimensional data
Ws
2-1/4"
(58mm)
J
Entrance for high
volt connections
4"
(102mm)
Wu
A
supply
E
F
K
1-11/16"
(43mm)
C
Entrance
for low volt
connections
G
B
return
H
L
Shaded areas indicate a recommended clearance
of 34" (864mm) in front and 30" (762mm) each side,
or 36" (914mm) when mounted adjacent to another
unit, for component access. For recommended
minimum clearances, refer to 2.1.2 Location
Considerations.
Wf
2-1/4"
(58mm)
D
See Table 5 below for dimensions.
Table 5
Liebert InteleCool2 dimensions, in. (mm)
Dimensions, in. (mm)
Model
Wu
Ws
Wf
A
B
C
D
E
F
G
H
J
K
L
2 Ton
37-1/8 17-3/4 38-3/4
(943) (451) (984)
20
(508)
20
(508)
9-3/8 9-13/32
8
20-3/4
(238) (239) (203) (527)
12
(305)
25-1/16
(638)
69-3/4 36-3/16 31-5/8
(1772) (919)
(803)
3 Ton
37-1/8 17-3/4 38-3/4
(943) (451) (984)
28
(711)
28
(711)
5-3/8
(137)
5-3/8
(137)
8
(203)
18
(457)
14
(356)
26
(660)
69-3/4 36-3/16 31-5/8
(1772) (919)
(803)
41
22-1/2 42-3/4 30-1/4 29-7/8 6-1/4
(1041) (572) (1086) (768) (759) (159)
6-7/16
(164)
9-7/8
(251)
30
(762)
15-7/8 25-25/64
83
(403)
(645)
(2108)
4/5 Ton
Liebert® InteleCool™2
22
44
(1118)
39-1/2
(1003)
Specifications
7.2
Technical Data
Table 6
Technical data, 60 Hz - Standard ambient condenser
Model
ET024
ET036
Compressor type
Scroll
Scroll
Net capacity data based on 80°F (26.6°C) DB/67°F (19.4°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C) **
Total
22300 (6.5)
34400 (10.1)
Sensible
17200 (5.0)
24300 (7.1)
Total
21400 (6.3)
32900 (9.6)
Sensible
16900 (5.0)
23800 (6.9)
Total
20400 (6.0)
31300 (9.1)
Sensible
16600 (4.9)
23100 (6.8)
Net capacity data based on 75°F (23.9°C) DB/62.5°F (16.9°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
85°F (29.4°C)
95°F (35.0°C)
Total
20700 (6.1)
32100 (9.4)
Sensible
16700 (4.9)
23800 (7.0)
Total
19900 (5.8)
30700 (9.0)
Sensible
16400 (4.8)
23100 (6.8)
Total
18900 (5.5)
29300 (8.6)
Sensible
16000 (4.7)
22500 (6.6)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
930 (1580)
1300 (2210)
0.1 - IN WG (25 Pa)
880 (1500)
1220 (2070)
0.2 - IN WG (50 Pa)
840 (1430)
1130 (1920)
105°F (40.6°C) **
Evaporator Air Flow - Dry Coil
0.3 - IN WG (75 Pa)
800 (1360)
1030 (1750)
0.4 - IN WG (100 Pa)
730 (1240)
920 (1560)
0.5 - IN WG (125 Pa)
650 (1100)
820 (1390)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
910 (1550)
1200 (2040)
0.1 - IN WG (25 Pa)
860 (1460)
1120 (1900)
0.2 - IN WG (50 Pa)
820 (1390)
1030 (1750)
Evaporator Air Flow - Wet Coil
0.3 - IN WG (75 Pa)
780 (1320)
940 (1600)
0.4 - IN WG (100 Pa)
710 (1210)
850 (1440)
0.5 - IN WG (125 Pa)
620 (1050)
750 (1270)
Evaporator
Motor hp (kW)
0.25 (0.19)
0.25 (0.19)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
3/4
3/4
Weight w/o Economizer, Ib (kg)
330 (150)
330 (150)
Weight w/ Economizer, Ib (kg)
350 (159)
350 (159)
Filter Sizes - Quantity in. (cm)
Drain Connection - ID in.
* Based on rated airflow at 0.2 IN WG (50 Pa) external static and no outside air.
** Use high ambient option for high ambients.
23
Liebert® InteleCool™2
Specifications
Table 7
Technical data, 60 Hz - Standard ambient condenser, continued
Model
ET048
ET060
Compressor Type
Scroll
Scroll
Net capacity data based on 80°F (26.6°C) DB/67°F (19.4°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C) **
Total
47900 (14.0)
56900 (16.7)
Sensible
35400 (10.4)
38800 (11.4)
Total
45600 (13.4)
53800 (15.8)
Sensible
34600 (10.2)
37700 (11.1)
Total
43100 (12.6)
50700 (14.9)
Sensible
33800 (9.9)
36800 (10.8)
Net capacity data based on 75°F (23.9°C) DB/62.5°F (16.9°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
Total
44500 (13.0)
52200 (15.3)
Sensible
35000 (10.3)
38200 (11.2)
Total
42300 (12.4)
49800 (14.6)
Sensible
34100 (10.0)
36900 (10.8)
Total
39900 (11.7)
47300 (13.9)
Sensible
33100 (9.7)
35700 (10.4)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
2030 (3450)
2030 (3450)
0.1 - IN WG (25 Pa)
1910 (3240)
1910 (3240)
0.2 - IN WG (50 Pa)
1770 (3010)
1770 (3010)
0.3 - IN WG (75 Pa)
1650 (2800)
1650 (2800)
0.4 - IN WG (100 Pa)
1520 (2580)
1520 (2580)
0.5 - IN WG (125 Pa)
1390 (2360)
1390 (2360)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
1800 (3060)
1800 (3060)
0.1 - IN WG (25 Pa)
1680 (2850)
1680 (2850)
0.2 - IN WG (50 Pa)
1580 (2680)
1580 (2680)
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C) **
Evaporator Air Flow - Dry Coil
Evaporator Air Flow
0.3 - IN WG (75 Pa)
1470 (2500)
1470 (2500)
0.4 - IN WG (100 Pa)
1360 (2310)
1360 (2310)
0.5 - IN WG (125 Pa)
1250 (2120)
1250 (2120)
Evaporator
Motor hp (kW)
Filter Sizes - Quantity, in. (cm)
0.50 (0.37)
0.50 (0.37)
21 x 36.25 x 2 - one
(53.3 x 92 x 5)
21 x 36.25 x 2 - one
(53.3 x 92 x 5)
Drain Connection - ID, in.
Weight - w/o Economizer, Ib/kg
Weight - with Economizer, Ib (kg)
3/4
3/4
470 (213)
470 (213)
490 (222)
490 (222)
* Based on rated airflow at 0.2 IN WG (50 Pa) external static and no outside air.
** Use high ambient option for high ambients.
Liebert® InteleCool™2
24
Specifications
Table 8
Technical data, 50 Hz - Standard ambient condenser
Model
ET035
Compressor type
Scroll
Net capacity data based on 26.6°C (80°F) DB/19.4°C (67°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F) **
Total
8.3 (28200)
Sensible
6.2 (21300)
Total
7.8 (26600)
Sensible
6.1 (20700)
Total
7.3 (24900)
Sensible
5.9 (20000)
Net capacity data based on 23.9°C (75°F) DB 16.9°C (62.5°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F) **
Total
7.7 (26200)
Sensible
6.2 (21000)
Total
7.2 (24700)
Sensible
6.0 (20400)
Total
6.8 (23300)
Sensible
5.8 (19700)
Evaporator Air Flow - Dry Coil
External Static Pressure
CFM (m3/hr)
0.0 Pa (0.0 - IN WG)
1080m (1840)
25 Pa (0.1 - IN WG)
1020 (1730)
50 Pa (0.2 - IN WG)
940 (1600)
75 Pa (0.3 - IN WG)
860 (1460)
100 Pa (0.4 - IN WG)
—
125 Pa (0.5 - IN WG)
—
Evaporator Air Flow - Wet Coil
External Static Pressure
CFM (m3/hr)
0.0 Pa (0.0 - IN WG)
1000 (1700)
25 Pa (0.1 - IN WG)
930 (1590)
50 Pa (0.2 - IN WG)
860 (1460)
75 Pa (0.3 - IN WG)
780 (1330)
100 Pa (0.4 - IN WG)
—
125 Pa (0.5 - IN WG)
—
Evaporator
Motor kW (hp)
0.19 (0.25)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
Filter Sizes - Quantity, cm (in.)
Drain Connection - ID, in.
3/4 (1.9)
Weight - w/o Economizer, kg (Ib)
150 (330)
Weight - with Economizer, kg (Ib)
159 (350)
* Based on rated airflow at 50 Pa (0.2 IN WG) external static and no outside air.
** Use high ambient option for high ambients.
25
Liebert® InteleCool™2
Specifications
Table 9
Technical data, 50 Hz - Standard ambient condenser, continued
Model
ET047
ET059
Compressor type
Scroll
Scroll
Net capacity data based on 26.6°C (80°F) DB/19.4°C (67°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F) **
Total
11.8 (40400)
14.2 (48500)
Sensible
8.7 (29900)
9.6 (33100)
Total
11.2 (38300)
13.6 (46600)
Sensible
8.6 (29300)
9.5 (32400)
Total
10.6 (36200)
12.9 (44400)
Sensible
8.4 (28600)
9.2 (31600)
Net capacity data based on 23.9°C (75°F) DB/16.9°C (62.5°F) WB indoor ambient - kW (BTUH)*
Outdoor Ambient
Total
10.9 (37400)
13.3 (45500)
Sensible
8.6 (29200)
9.5 (32400)
Total
10.4 (35500)
12.7 (43600)
Sensible
8.4 (28400)
9.2 (31600)
Total
9.9 (33600)
12.2 (41600)
Sensible
8.1 (27700)
9.0 (30900)
External Static Pressure
m3/hr (CFM)
m3/hr (CFM)
0.0 Pa (0.0 - IN WG)
2870 (1690)
2870 (1690)
25 Pa (0.1 - IN WG)
2700 (1590)
2700 (1590)
50 Pa (0.2 - IN WG)
2500 (1470)
2500 (1470)
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F)**
Evaporator Air Flow - Dry Coil
75 Pa (0.3 - IN WG)
2330 (1370)
2330 (1370)
100 Pa (0.4 - IN WG)
—
—
125 Pa (0.5 - IN WG)
—
—
External Static Pressure
m3/hr (CFM)
m3/hr (CFM)
0.0 Pa (0.0 - IN WG)
2550 (1500)
2550 (1500)
25 Pa (0.1 - IN WG)
2380 (1400)
2380 (1400)
50 Pa (0.2 - IN WG)
2240 (1320)
2240 (1320)
Evaporator Air Flow - Wet Coil
75 Pa (0.3 - IN WG)
2070 (1220)
2070 (1220)
100 Pa (0.4 - IN WG)
—
—
125 Pa (0.5 - IN WG)
—
—
Evaporator
Motor kW (hp)
Filter Sizes - Quantity, cm (in.)
0.37 (0.5)
0.37 (0.5)
53.3 x 92 x 5 - one
(21 x 36.25 x 2)
53.3 x 92 x 5 - one
(21 x 36.25 x 2)
Drain Connection - ID, in.
3/4
3/4
Weight - w/o Economizer, kg (lb)
213 (470)
213 (470)
Weight - with Economizer, kg (lb)
222 (490)
222 (490)
* Based on rated airflow at 50 Pa (0.2 IN WG) external static and no outside air.
** Use high ambient option for high ambients.
Liebert® InteleCool™2
26
Specifications
Table 10
Technical data, 60 Hz - High ambient condenser
Model
ET024
ET036
Compressor type
Scroll
Scroll
Net capacity data based on 80°F (26.6°C) DB/67°F (19.4°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C)
Total
22600 (6.6)
34400 (10.1)
Sensible
17200 (5.0)
24400 (7.2)
Total
21700 (6.4)
32900 (9.6)
Sensible
16900 (5.0)
23800 (6.9)
Total
20700 (6.1)
31300 (9.1)
Sensible
16600 (4.9)
23100 (6.8)
Net capacity data based on 75°F (23.9°C) DB/62.5°F (16.9°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
Total
20800 (6.1)
32100 (9.4)
Sensible
16800 (4.9)
24100 (7.1)
Total
20000 (5.9)
30700 (9.0)
Sensible
16500 (4.8)
23400 (6.9)
Total
19000 (5.6)
29300 (8.6)
Sensible
16100 (4.7)
22600 (6.6)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
930 (1580)
1300 (2210)
0.1 - IN WG (25 Pa)
880 (1500)
1220 (2070)
0.2 - IN WG (50 Pa)
840 (1430)
1130 (1920)
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C)
Evaporator Air Flow - Dry Coil
0.3 - IN WG (75 Pa)
800 (1360)
1030 (1750)
0.4 - IN WG (100 Pa)
730 (1240)
920 (1560)
0.5 - IN WG (125 Pa)
650 (1100)
820 (1390)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
910 (1550)
1200 (2040)
0.1 - IN WG (25 Pa)
860 (1460)
1120 (1900)
0.2 - IN WG (50 Pa)
820 (1390)
1030 (1750)
Evaporator Air Flow - Wet Coil
0.3 - IN WG (75 Pa)
780 (1320)
940 (1600)
0.4 - IN WG (100 Pa)
710 (1210)
850 (1440)
0.5 - IN WG (125 Pa)
620 (1050)
750 (1270)
Evaporator
Motor, hp (kW)
Filter Sizes - Quantity, in. (cm)
0.25 (0.19)
0.25 (0.19)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
Drain Connection - ID, in.
3/4
3/4
Weight w/o Economizer, Ib (kg)
330 (150)
330 (150)
Weight w/ Economizer, Ib (kg)
350 (159)
350 (159)
* Based on rated airflow at 0.2 IN WG (50 Pa) external static and no outside air.
27
Liebert® InteleCool™2
Specifications
Table 11
Technical data, 60 Hz - High ambient condenser, continued
Model
ET048
ET060
Compressor Type
Scroll
Scroll
Net capacity data based on 80°F (26.6°C) DB/67°F (19.4°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C)
Total
49200 (14.4)
59000 (17.3)
Sensible
35800 (10.5)
39600 (11.6)
Total
46900 (13.8)
55900 (16.4)
Sensible
35000 (10.3)
38400 (11.3)
Total
44400 (13.0)
52700 (15.5)
Sensible
34100 (10.0)
37100 (10.9)
Net capacity data based on 75°F (23.9°C) DB/62.5°F (16.9°C) WB indoor ambient - BTUH (kW)*
Outdoor ambient
Total
45500 (13.3)
54000 (15.8)
Sensible
35400 (10.4)
38900 (11.4)
Total
43400 (12.7)
51200 (15.0)
Sensible
34500 (10.1)
37700 (11.1)
Total
41100 (12.1)
48100 (14.1)
Sensible
33600 (9.9)
36500 (10.7)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
2030 (3450)
2030 (3450)
0.1 - IN WG (25 Pa)
1910 (3240)
1910 (3240)
0.2 - IN WG (50 Pa)
1770 (3010)
1770 (3010)
85°F (29.4°C)
95°F (35.0°C)
105°F (40.6°C)
Evaporator Air Flow - Dry Coil
0.3 - IN WG (75 Pa)
1650 (2800)
1650 (2800)
0.4 - IN WG (100 Pa)
1520 (2580)
1520 (2580)
0.5 - IN WG (125 Pa)
1390 (2360)
1390 (2360)
External Static Pressure
CFM (m3/hr)
CFM (m3/hr)
0.0 - IN WG (0.0 Pa)
1800 (3060)
1800 (3060)
0.1 - IN WG (25 Pa)
1680 (2850)
1680 (2850)
0.2 - IN WG (50 Pa)
1580 (2680)
1580 (2680)
Evaporator Air Flow - Wet Coil
0.3 - IN WG (75 Pa)
1470 (2500)
1470 (2500)
0.4 - IN WG (100 Pa)
1360 (2310)
1360 (2310)
0.5 - IN WG (125 Pa)
1250 (2120)
1250 (2120)
Evaporator
Motor, hp (kW)
Filter Sizes - Quantity, in. (cm)
0.50 (0.37)
0.50 (0.37)
21 x 36.25 x 2 - one
(53.3 x 92 x 5)
21 x 36.25 x 2 - one
(53.3 x 92 x 5)
Drain Connection - ID, in.
Weight - w/o Economizer, Ib/kg
Weight - with Economizer, Ib/kg
3/4
3/4
470 (213)
470 (213)
490 (222)
490 (222)
* Based on rated airflow at 0.2 IN WG (50 Pa) external static and no outside air.
Liebert® InteleCool™2
28
Specifications
Table 12
Technical data, 50 Hz - High ambient condenser
Model
ET035
Compressor type
Scroll
Net capacity data based on 26.6°C (80°F) DB/19.4°C (67°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F)
Total
8.6 (29200)
Sensible
6.3 (21600)
Total
8.1 (27700)
Sensible
6.2 (21100)
Total
7.6 (26000)
Sensible
6.0 (20500)
Net capacity data based on 23.9°C (75°F) DB 16.9°C (62.5°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F)
Total
7.9 (27100)
Sensible
6.3 (21400)
Total
7.5 (25600)
Sensible
6.1 (20800)
Total
7.1 (24100)
Sensible
5.9 (20200)
Evaporator Air Flow - Dry Coil
External Static Pressure
m3/H (CFM)
0.0 Pa (0.0 - IN WG)
1840 (1080)
25 Pa (0.1 - IN WG)
1730 (1020)
50 Pa (0.2 - IN WG)
1600 (940)
75 Pa (0.3 - IN WG)
1460 (860)
100 Pa (0.4 - IN WG)
—
125 Pa (0.5 - IN WG)
—
Evaporator Air Flow - Wet Coil
External Static Pressure
m3/H (CFM)
0.0 Pa (0.0 - IN WG)
1700 (1000)
25 Pa (0.1 - IN WG)
1590 (930)
50 Pa (0.2 - IN WG)
1460 (860)
75 Pa (0.3 - IN WG)
1330 (780)
100 Pa (0.4 - IN WG)
—
125 Pa (0.5 - IN WG)
—
Evaporator
Motor, kW (hp)
0.19 (0.25)
16 x 32.5 x 2 - one
(40.6 x 82.5 x 5)
Filter Sizes - Quantity, cm (in.)
Drain Connection - ID, in.
3/4 (1.9)
Weight - w/o Economizer, kg (Ib)
150 (330)
Weight - with Economizer, kg (Ib)
159 (350)
* Based on rated airflow at 50 Pa (0.2 IN WG) external static and no outside air.
29
Liebert® InteleCool™2
Specifications
Table 13
Technical data, 50 Hz - High ambient condenser, continued
Model
ET0477
ET059
Compressor type
Scroll
Scroll
Net capacity data based on 26.6°C (80°F) DB/19.4°C (67°F) WB indoor ambient - kW (BTUH)*
Outdoor ambient
29.4°C (85°F)
35.0°C (95°F)
40.6°C (105°F)
Total
12.1 (41400)
14.6 (50000)
Sensible
8.8 (30000)
9.7 (33200)
Total
11.5 (39500)
13.8 (47400)
Sensible
8.6 (29300)
9.5 (32400)
Total
10.9 (37400)
13.1 (44700)
Sensible
8.4 (28600)
9.2 (31600)
Net capacity data based on 23.9°C (75°F) DB/16.9°C (62.5°F) WB indoor ambient - kW (BTUH)*
Outdoor Ambient
29.4°C (85°F)
35.0°C (95°F)
Total
11.2 (38400)
13.4 (45800)
Sensible
8.7 (29600)
9.6 (32700)
Total
10.7 (36500)
12.7 (43600)
Sensible
8.4 (28800)
9.3 (31700)
Total
10.1 (34600)
12.2 (41600)
Sensible
8.2 (28100)
9.0 (30900)
External Static Pressure
m3/hr (CFM)
m3/hr (CFM)
0.0 Pa (0.0 - IN WG)
2870 (1690)
2870 (1690)
25 Pa (0.1 - IN WG)
2700 (1590)
2700 (1590)
50 Pa (0.2 - IN WG)
2500 (1470)
2500 (1470)
75 Pa (0.3 - IN WG)
2330 (1370)
2330 (1370)
100 Pa (0.4 - IN WG)
—
—
125 Pa (0.5 - IN WG)
—
—
External Static Pressure
m3/hr (CFM)
m3/hr (CFM)
0.0 Pa (0.0 - IN WG)
2550 (1500)
2550 (1500)
25 Pa (0.1 - IN WG)
2380 (1400)
2380 (1400)
50 Pa (0.2 - IN WG)
2240 (1320)
2240 (1320)
40.6°C (105°F)
Evaporator Air Flow - Dry Coil
Evaporator Air Flow - Wet Coil
75 Pa (0.3 - IN WG)
2070 (1220)
2070 (1220)
100 Pa (0.4 - IN WG)
—
—
125 Pa (0.5 - IN WG)
—
—
Evaporator
Motor kW (hp)
Filter Sizes - Quantity cm (in.)
0.37 (0.50)
0.37 (0.50)
53.3 x 92 x 5 - one
(21 x 36.25 x 2)
53.3 x 92 x 5 - one
(21 x 36.25 x 2)
Drain Connection - ID, in.
3/4
3/4
Weight - w/o Economizer, kg (lb)
213 (470)
213 (470)
Weight - with Economizer, kg (lb)
222 (490)
222 (490)
* Based on rated airflow at 50 Pa (0.2 IN WG) external static and no outside air.
Liebert® InteleCool™2
30
Specifications
Table 14
Optional heater capacity, 60 Hz
Heater Capacity - kW
Nominal Heater Rating
2 Ton
3 Ton
4 Ton
5 Ton
Capacity @ 208V-1ph
3.756
3.756
3.756
3.756
Capacity @ 230V-1ph
4.592
4.592
4.592
4.592
Capacity @ 240V-1ph
5.000
5.000
5.000
5.000
Capacity @ 208V-3ph
3.756
3.756
3.756
3.756
Capacity @ 230V-3ph
4.592
4.592
4.592
4.592
Capacity @ 240V-3ph
5.000
5.000
5.000
5.000
Capacity @ 460V-3ph
4.592
4.592
4.592
4.592
Capacity @ 480V-3ph
5.000
5.000
5.000
5.000
Capacity @ 208V-1ph
7.511
7.511
7.511
7.511
Capacity @ 230V-1ph
9.184
9.184
9.184
9.184
Capacity @ 240V-1ph
10.000
10.000
10.000
10.000
Capacity @ 208V-3ph
7.511
7.511
7.511
7.511
Capacity @ 230V-3ph
9.184
9.184
9.184
9.184
Capacity @ 240V-3ph
10.000
10.000
10.000
10.000
5 kW
10 kW
Capacity @ 460V-3ph
9.184
9.184
9.184
9.184
Capacity @ 480V-3ph
10.000
10.000
10.000
10.000
Capacity @ 208V-1ph
n/a
11.267
11267
11267
Capacity @ 230V-1ph
n/a
13.776
13776
13776
Capacity @ 240V-1ph
n/a
15.000
15.000
15.000
Capacity @ 208V-3ph
n/a
11.267
11.267
11.267
Capacity @ 230V-3ph
n/a
13.776
13.776
13.776
Capacity @ 240V-3ph
n/a
15.000
15.000
15.000
Capacity @ 460V-3ph
n/a
13.776
13.776
13.776
Capacity @ 480V-3ph
n/a
15.000
15.000
15.000
15 kW
31
Liebert® InteleCool™2
Specifications
Table 15
Optional heater capacity, 50 Hz
Heater Capacity - kW
Nominal Heater Rating
3 Ton
4 Ton
5 Ton
Capacity @ 220V-1ph
4.201
4.201
4.201
Capacity @ 240V-1ph
5.000
5.000
5.000
Capacity @ 200V-3ph
3.472
3.472
3.472
Capacity @ 230V-3ph
4.592
4.592
4.592
Capacity @ 240V-3ph
5.000
5.000
5.000
Capacity @ 380V-3ph
4.192
4.192
4.192
Capacity @ 415V-3ph
5.000
5.000
5.000
Capacity @ 220V-1ph
8.403
8.403
8.403
Capacity @ 240V-1ph
10.000
10.000
10.000
Capacity @ 200V-3ph
6.944
6.944
6.944
5 kW
10 kW
Capacity @ 230V-3ph
9.184
9.184
9.184
Capacity @ 240V-3ph
10.000
10.000
10.000
Capacity @ 380V-3ph
8.384
8.384
8.384
Capacity @ 415V-3ph
10.000
10.000
10.000
Capacity @ 220V-1ph
12.604
12.604
12.604
Capacity @ 240V-1ph
15.000
15.000
15.000
Capacity @ 200V-3ph
10.417
10.417
10.417
Capacity @ 230V-3ph
13.776
13.776
13.776
Capacity @ 240V-3ph
15.000
15.000
15.000
Capacity @ 380V-3ph
12.577
12.577
12.577
Capacity @ 415V-3ph
15.000
15.000
15.000
15 kW
Liebert® InteleCool™2
32
Specifications
Table 16
Electrical data, 60 Hz - amps
15 kW Heat*
No Heat
Model
Volts
5 kW Heat
10 kW Heat
Circ1
Circ2
Phase FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD
ET0187 208/230
1
14.5 17.2
25
23.4 29.3
30
44.4 55.5
60
NA
—
—
—
—
—
ET0247 208/230
1
15.2 18.1
30
23.4 29.3
30
44.4 55.5
60
NA
—
—
—
—
—
ET0247 208/230
3
12.4 14.6
20
14.4
18
20
26.4
35
NA
—
—
—
—
—
—
ET0247
460
33
3
5.9
6.9
15
7.3
9.1
15
13.3 16.6
20
NA
—
—
—
—
ET0367 208/230
1
20.9 25.2
40
23.4 29.3
40
44.4 55.5
60
44.4 55.5
60
21
26.3
30
ET0367 208/230
3
15.8 18.8
30
15.8 18.8
30
26.4
35
38.4
50
—
—
—
ET0367
3
8.4
10
15
8.4
10
15
13.3 16.6
20
19.3 24.1
25
—
—
—
ET0487 208/230
1
31.9
38
50
31.9
38
50
46.2 57.8
60
46.2 57.8
60
21
26.3
30
ET0487 208/230
3
24.7
29
35
24.7
29
35
28.2 35.3
35
40.2 50.3
60
—
—
—
ET0487
3
11.7 13.7
20
11.7 13.7
20
14.1 17.6
20
20.1 25.1
30
—
—
—
ET0607 208/230
1
37.7 45.2
60
37.7 45.2
60
46.2 57.8
60
46.2 57.8
60
21
26.3
30
ET0607 208/230
3
28.3 33.5
50
28.3 33.5
50
28.3 35.3
50
40.2 50.3
50
—
—
—
ET0607
3
13.8 16.3
25
13.8 16.3
25
14.1 17.6
25
20.1 25.1
30
—
—
—
460
460
460
33
48
* 15 kW heat option @ 208/230 - 1 phase requires two electrical feeds.
Circuit 1 supplies the compressor, condenser, 10 kW heat and the evaporator motor.
Circuit 2 supplies the remaining 5 kW heat.
Table 17
Electrical data, 50 Hz - amps
15 kW Heat*
No Heat
Model
Volts
5 kW Heat
10 kW Heat
Circ1
Circ2
Phase FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD
ET0357 220/240
1
18.1 21.7
35
23.4 29.3
35
44.4 55.5
60
44.4 55.5
60
21
26.3
30
ET0357 200/230
3
15.8 18.8
25
15.8 18.8
25
26.4
35
38.4
50
—
—
—
ET0357 380/415
3
8.4
10.0
15
8.4
10.0
15
15.3 19.1
20
22.3 27.9
30
—
—
—
ET0477 200/230
3
23.3 27.2
35
23.3 27.2
35
28.2 35.3
35
40.2 50.3
60
—
—
—
ET0477 380/415
3
11.7 13.7
20
11.7 13.7
20
16.1 20.1
25
23.1 28.9
30
—
—
—
EF0597 200/230
3
28.3 33.5
50
28.3 33.5
50
28.3 35.3
50
40.2 50.3
50
—
—
—
ET0597 380/415
3
13.8 16.3
25
13.8 16.3
25
16.1 20.1
25
23.1 28.9
30
—
—
—
33
48
* 15 kW heat option @ 220/240 - 1 phase requires two electrical feeds.
Circuit 1 supplies the compressor, condenser, 10 kW heat and the evaporator motor.
Circuit 2 supplies the remaining 5 kW heat.
33
Liebert® InteleCool™2
Troubleshooting
8.0
TROUBLESHOOTING
Table 18
Troubleshooting guide
Problem
Unit will not start
No cooling
Unit cycles on
high pressure switch
Heat does not operate
Liebert® InteleCool™2
Probable Cause
Remedy
No power to unit
Check voltage to input circuit breaker.
Control voltage circuit
breaker open
Locate short and reset breaker.
Shut off by external
thermostat or stat is
defective
Check operation of thermostat.
Low refrigerant
charge
Check with gauges.
Compressor contactor
not pulling in
Check voltage at contactor. If not present refer to print and
determine voltage loss. Check enthalpy sensor for full CCW or D
setting.
No output from
thermostat
Check operation of stat. Should have voltage output to Y
terminal during cooling.
Loss or restriction of
airflow
Check condenser blower assembly for proper operation. Check
for dirty coil or inlet grille restriction.
Defective fan cycling
control
Switch should make @ 240 PSIG ±10 (1655 kPa ±68.9). (Check
settings on adjustable switch when supplied.)
No voltage output
from thermostat
Check stat for proper output to W terminal.
Fusible link blown
Check for open and replace.
Bad contactor
Check for open and replace.
34
Maintenance Inspection Checklist
9.0
MAINTENANCE INSPECTION CHECKLIST
Date:__________________________
Prepared by:___________________________________
Model #:________________________
Serial #: ______________________________________
Monthly
Filters
___ 1. Unrestricted air flow
___ 2. Check filter
___ 3. Wipe section clean
Fan Section
___ 1. Impellers free of debris
___ 2. Bearings free
Economizer
___ 1. Check damper for tightness and wear
Semiannually
Compressor Section
___ 1. Check for leaks
___ 2. Vibration isolation
Air Cooled Condenser
___ 1. Condenser coil clean
___ 2. Motor mount tight
___ 3. Bearings free
___ 4. Refrigerant lines properly supported
Refrigeration Cycle
___ 1. Check suction pressure
___ 2. Check head pressure
___ 3. Check superheat
___ 4. Evaporator coil clean
___ 5. Insulation intact
Electric Panel
___ 1. Check electrical connections
___ 2. Check operational sequences
Drain Piping
___ 1. Check for obstructions.
___ 2. Check for leaks and damage.
Notes:
Signature _________________________________________________________
Make photocopies of this form for your records
35
Liebert® InteleCool™2
Parts
10.0 PARTS
Table 19
Refrigeration system parts, 1.5 and 2 ton units
1.5 Ton
ET017S
Figure
No.
Part Name/
Description
Part #
2 Ton
ET018P
ET023S
ET023M
ET024P
ET024Y
ET024A
220-240V 208-230V 220-240V 380-415V 208-230V 208-230V
460V
1 Ph 50 Hz 1 Ph 60 Hz 1 Ph 50 Hz 3 Ph 50 Hz 1 Ph 60 Hz 3 Ph 60 Hz 3 Ph 60 Hz
Run capacitor, scroll compressor
7-7
Cap. 30μF, 370V
1A19537P1
1
7-7
Cap. 40μF, 370V
1A19538P1
1
1
N/A
1
N/A
1
N/A
N/A
N/A
N/A
Compressors, scroll
7-6
Comp. 220/240-1
156204P1
7-6
Comp. 200/230-1
159146P1
7-6
Comp. 220/240-1
138493P2
7-6
Comp. 380/460-3
148324P2
7-6
Comp. 200/230-1
159145P1
7-6
Comp. 208/230-3
159148P1
7-6
Comp. 380/460-3
159148P2
1
1
1
1
1
1
Pressure switches
High pressure - 400 psi
159482P1
Fan cycle switch - 170 psi
159483P1
1
1
Optional feature - quantity 1 (as required)
1
1
1
Low pressure - 35 psi
159484P1
Optional feature - quantity 1 (as required)
1
1
Adj Pr Sw for Adj FCC
P67-0110
Filter drier
127185P1
1
1
Optional feature - quantity 1 (as required)
1
1
1
1
1
7-10 Condenser coil-1.5/3T
159118P1
1
1
1
1
1
1
1
9-1
Evaporator coil-1.5/2T
159200P1
1
1
1
1
1
1
1
9-1
Thermal expansion valve-1.5T 1C19507P3
1
1
9-1
Thermal expansion valve-2T
1
1
1
1
1
1
1
1
1
1C19507P1
Crankcase heaters
7-9
Strap style 240V recips
7-9
Strap style 480V recips
159202P2
Retainer plug
159136P1
14-1 Soft start kit
Liebert® InteleCool™2
159202P1
1
1
1
1
1
1
1
1C19540P1
1
1
Optional feature - quantity 1 (as required)
36
1
Parts
Table 20
Refrigeration system parts, 3 ton units
3 Ton
ET035S
Figure
No.
Part Name /
Description
Part #
ET035N
ET035M
ET036P
220-240V 200-240V 380-415V 208-230V
1 Ph 50 Hz 3 Ph 50 Hz 3 Ph 50 Hz 1 Ph 60 Hz
ET036Y
ET036A
208-230V
3 Ph 60 Hz
460V
3 Ph 60 Hz
Compressors, scroll
7-6
Comp. 220/240-1
148221P2
7-6
Comp. 208/230-3
148325P1
7-6
Comp. 380/460-3
148325P2
7-6
Comp. 200/230-1
159149P1
1
1
1
1
1
1
Pressure switches
High pressure - 400 psi
159482P1
1
1
1
1
1
Fan cycle switch - 170 psi
159483P1
Optional feature—quantity 1 (as required)
Low pressure - 35 psi
159484P1
Optional feature—quantity 1 (as required)
Adj Pr Sw for Adj FCC
P67-0110
Optional feature—quantity 1 (as required)
1
Filter drier
127185P1
1
1
1
1
1
1
7-10
Condenser coil - 1.5/3T
159118P1
1
1
1
1
1
1
9-1
Evaporator coil - 3T
159180P1
1
1
1
1
1
1
9-1
Thermal expansion valve - 3T
1C19507P2
1
1
1
1
1
1
1
1
1
1
Crankcase Heaters
7-9
Strap style 240V scrolls
132102P1
7-9
Strap style 480V scrolls
132102P2
Retainer plug
159136P1
Soft start kit
1C19540P1
14-1
1
1
1
1
1
1
1
1
Optional feature—quantity 1 (as required)
37
Liebert® InteleCool™2
Parts
Table 21
Refrigeration system parts, 4-ton units
4 Ton
Figure
No.
Part Name/
Description
Part #
ET047N
ET347N
ET047M
ET347M
ET048P
ET348P
ET048Y
ET348Y
ET048A
ET348A
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60 Hz
460V
3 Ph 60 Hz
N/A
N/A
1
N/A
N/A
Run capacitor, scroll compressor
7-7
Cap. 40μF, 370V
1A19538P1
Compressors, scroll
7-6
Comp. 208/230-3
159153P1
7-6
Comp. 380/460-3
159153P2
7-6
Comp. 200/230-1
159152P1
1
1
1
1
1
Pressure switches
High pressure - 400 psi
159482P1
Fan cycle switch - 170 psi
159483P1
1
Optional feature - quantity 1 (as required)
1
1
1
1
Low Pressure - 35 psi
159484P1
Optional feature - quantity 1 (as required)
Adj Pr Sw for Adj FCC
P67-0110
Filter drier
128177P1
1
1
1
1
1
7-10
Condenser coil - 4/5T
159235P1
1
1
1
1
1
9-1
Evaporator coil - 4/5T
159237P1
1
1
1
1
1
9-1
Thermal expansion valve - 4T
159264P1
1
1
1
1
1
1
1
1
Optional feature - quantity 1 (as required)
Crankcase heaters
7-9
Strap style 240V scrolls
132102P1
7-9
Strap style 480V scrolls
132102P2
14-1
Soft start kit
1C19540P1
Liebert® InteleCool™2
1
Optional feature - quantity 1 (as required)
38
1
Parts
Table 22
Refrigeration system parts, 5-ton units
5 Ton
Figure
No.
Part Name/
Description
ET059N
ET359N
ET059M
ET359M
ET060P
ET360P
ET060Y
ET360Y
ET060A
ET360Y
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60
460V
3 Ph 60 Hz
E13-2430
N/A
N/A
1
N/A
N/A
1
Part #
Run capacitor, scroll compressor
7-7
Cap. 60μF, 370V
Compressors, scroll
7-6
Comp. 200/240-3
132101P2
7-6
Comp. 380/460-3
132101P3
7-6
Comp. 200/230-1
132101P1
1
1
1
1
Pressure switches
High pressure - 400 psi
159482P1
Fan cycle switch - 170 psi
159483P1
1
Optional feature - quantity 1 (as required)
1
1
1
Low Pressure - 35 psi
159484P1
Optional feature - quantity 1 (as required)
1
Adj Pr Sw for Adj FCC
P67-0110
Filter drier
128177P1
1
Optional feature - quantity 1 (as required)
1
1
1
1
7-10
Condenser coil - 4/5T
159235P1
1
1
1
1
1
9-1
Evaporator coil - 4/5T
159237P1
1
1
1
1
1
9-1
Thermal expansion valve - 5T
159264P2
1
1
1
1
1
1
1
1
Crankcase heaters
7-9
Strap style 240V scrolls
132102P1
7-9
Strap style 480V scrolls
132102P2
14-1
Soft start kit
1C19540P1
1
1
Optional feature - quantity 1 (as required)
39
Liebert® InteleCool™2
Parts
Table 23
Electric panel, 1.5- and 2-ton units
1.5 Ton
ET017S
Figure
No.
Part Name /
Description
Part #
10-3 Transformer 208/230V
159463P1
10-3 Transformer 360/460V
159463P2
2 Ton
ET018P
ET023S
ET023M
ET024P
ET024Y
ET024A
220-240V 208-230V 220-240V 380-415V 208-230V 208-230V
460V
1 Ph 50 Hz 1 Ph 60 Hz 1 Ph 50 Hz 3 Ph 50 Hz 1 Ph 60 Hz 3 Ph 60 Hz 3 Ph 60 Hz
1
1
1
1
1
1
1
Circuit breakers
10-1 No heat
138457P7 138457P3 138457P3 147957P8 138457P3 147957P7
10-1 5 kW heat
138457P5 138457P5 138457P5 147957P8 138457P5 147957P7 147957P8
10-1 10 kW heat
138457P2 138457P2 138457P2 147957P1 138457P2 147957P10 147957P1
10-1 15 kW heat
10-1A Heater breaker
147957P8
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Circuit breakers - scrolls
10-1 No heat
138457P3 138457P3 138457P5 147957P8 138457P5 147957P7 147957P8
10-1 5 kW heat
138457P5 138457P5 138457P5 147957P8 138457P5 147957P7 147957P8
10-1 10 kW heat
138457P2 138457P2 138457P2 147957P1 138457P2 147957P10 147957P1
10-1 15 kW heat
10-1A Heater breaker
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1
1
1
1
1
1
1
Contactor, compressor
10-4 2 pole
E-013A
10-4 3 pole
124501P1
1
1
Contactor, heater, 5 kW
10-9 2 pole
E-013A
10-9 3 pole
124501P1
1
1
1
1
1
Contactor, heater, 10 kW
10-9 2 pole
E-011C
10-9 3 pole
124501P1
10-9 3 pole
E-0110
10-6 Contactor evaporator fan
E-0130
1
1
1
1
1
1
1
1
1
1
1
1
10-6 Contactor evaporator fan
E-013A
1
1
10-7 Contactor, condenser fan
E-013A
1
1
10-8 Time delay relay, anticycle
148089P1
10-16 Heater interlock relay
E03-0170
10-10 Terminal strip, 10 position
1
1
1
159468P1
1
1
1
Wall thermostat, 1 stage
138968P1
1
1
Thermostat base
138940P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Optional features
10-13 Time delay relay, LP bypass 138491P1
Optional feature - quantity 1 (as required)
10-12 Economizer relay
E03-0170
Optional feature - quantity 1 (as required)
10-11 Lockout relay
E-0130
Optional feature - quantity 1 (as required)
13-1 Airflow switch
B02-0190
Optional feature - quantity 1 (as required)
13-2 T/D relay
E-3530
Optional feature - quantity 1 (as required)
13-3 Relay R1
E03-0170
Optional feature - quantity 1 (as required)
13-4 Relay R2
E03-0170
Optional feature - quantity 1 (as required)
13-5 Thermostat
E-0230
Optional feature - quantity 1 (as required)
Common alarm assembly
Liebert® InteleCool™2
40
1
Parts
Table 24
Electric panel parts, 3-ton units
3 Ton
Figure
No.
Part Name /
Description
ET035S
ET035N
ET035M
ET036P
ET036Y
ET036A
Part #
220-240V
1 Ph 50 Hz
200-240V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60 Hz 3
460V
3 Ph 60 Hz
1
1
1
1
10-3
Transformer 208/230V
159463P1
10-3
Transformer 360/460V
159463P2
1
1
Circuit breakers
10-1
No heat
138457P1
147957P5
147957P8
138457P8
147957P5
147957P8
10-1
5 kW heat
138457P1
147957P5
147957P8
138457P8
147957P5
147957P8
10-1
10 kW heat
138457P2
147957P10
147957P1
138457P2
147957P10
147957P1
10-1
15 kW heat
138457P2
147957P3
147957P2
138457P2
147957P3
147957P11
Heater breaker
138457P5
N/A
N/A
138457P5
N/A
N/A
138457P9
147957P9
147957P8
138457P1
147957P5
147957P8
147957P8
10-1A
Circuit breakers - scrolls
10-1
No heat
10-1
5 kW heat
138457P9
147957P9
147957P8
138457P1
147957P5
10-1
10 kW heat
138457P2
147957P10
147957P1
138457P2
147957P10
147957P1
10-1
15 kW heat
138457P2
147957P3
147957P2
138457P2
147957P3
147957P11
Heater breaker
138457P5
N/A
N/A
138457P5
N/A
N/A
10-1A
Contactor, compressor
10-4
2 pole
E-011B
10-4
3 pole
124501P1
10-4
3 pole
E-0110
1
1
1
1
1
1
Contactor, heater, 5 kW
10-9
2 pole
E-013A
10-9
3 pole
124501P1
1
1
1
1
1
1
Contactor, heater, 10 kW
10-9
2 pole
E-011C
10-9
3 pole
124501P1
10-9
3 pole
E-0110
1
1
1
1
1
1
Contactor, heater, 15 kW
10-15
2 pole
E-013A
1
1
10-9
2 pole
E-011C
1
1
10-9
3 pole
E-0110
10-9
3 pole
E-009F
10-6
Contactor evaporator fan
E-0130
10-6
Contactor evaporator fan
E-013A
10-7
Contactor, condenser fan
E-013A
10-8
Time delay relay, anticycle
148089P1
10-16
Heater interlock relay
E03-0170
10-10
Terminal strip, 10 position
1
1
1
1
1
1
1
1
1
1
1
1
1
159468P1
1
1
Wall thermostat, 1 stage
138968P1
1
Thermostat base
138940P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Optional features
10-13
Time delay relay, LP bypass
138491P1
10-12
Economizer relay
E03-0170
Optional feature - quantity 1 (as required)
Optional feature - quantity 1 (as required)
10-11
Lockout relay
E-0130
Optional feature - quantity 1 (as required)
Common alarm assembly
13-1
Air flow switch
B02-0190
Optional feature - quantity 1 (as required)
13-2
T/D relay
E-3530
Optional feature - quantity 1 (as required)
13-3
Relay R1
E03-0170
Optional feature - quantity 1 (as required)
13-4
Relay R2
E03-0170
Optional feature - quantity 1 (as required)
13-5
Thermostat
E-0230
Optional feature - quantity 1 (as required)
41
Liebert® InteleCool™2
Parts
Table 25
Electric panel parts, 4-ton unit
4 Ton
Figure
No.
Part Name /
Description
Part #
10-3
Transformer 208/230V
159463P1
10-3
Transformer 360/460V
159463P2
ET047N
ET347N
ET047M
ET347M
ET048P
ET348P
ET048Y
ET348Y
ET048A
ET348A
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60 Hz
460V
3 Ph 60 Hz
1
1
1
1
1
Circuit breakers - scrolls
10-1
No heat
147957P10
147957P1
138457P4
147957P10
147957P1
10-1
5 kW heat
147957P10
147957P1
138457P4
147957P10
147957P1
10-1
10 kW heat
147957P10
147957P11
138457P2
147957P10
147957P1
10-1
15 kW heat
147957P6
147957P2
138457P2
147957P6
147957P2
N/A
N/A
138457P5
N/A
N/A
10-1A
Heater breaker
Contactor, compressor
10-4
2 pole
E-011C
1
10-4
3 pole
124501P1
10-4
3 pole
E-0110
1
1
1
1
1
Contactor, heater, 5 kW
10-9
2 pole
E-013A
10-9
3 pole
124501P1
1
1
1
1
Contactor, heater, 10 kW
10-9
2 pole
E-011C
10-9
3 pole
124501P1
10-9
3 pole
E-0110
1
1
1
1
1
Contactor, heater, 15 kW
10-15
2 pole
E-013A
1
10-9
2 pole
E-011C
10-9
3 pole
E-0110
1
10-9
3 pole
E-009F
1
10-6
Contactor evaporator fan
E-0130
1
10-6
Contactor evaporator fan
E-013A
10-7
Contactor, condenser fan
E-013A
10-8
Time delay relay, anticycle
148089P1
10-16
Heater interlock relay
E03-0170
10-10
Terminal strip, 10 position
159468P1
1
Wall thermostat, 1 stage
138968P1
Thermostat base
138940P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Optional features
10-13
Time delay relay, LP bypass
138491P1
Optional feature - quantity 1 (as required)
10-12
Economizer relay
E03-0170
Optional feature - quantity 1 (as required)
10-11
Lockout relay
E-0130
Optional feature - quantity 1 (as required)
Common alarm assembly
13-1
Air flow switch
B02-0190
Optional feature - quantity 1 (as required)
13-2
T/D relay
E-3530
Optional feature - quantity 1 (as required)
13-3
Relay R1
E03-0170
Optional feature - quantity 1 (as required)
13-4
Relay R2
E03-0170
Optional feature - quantity 1 (as required)
13-5
Thermostat
E-0230
Optional feature - quantity 1 (as required)
Liebert® InteleCool™2
42
1
Parts
Table 26
Electric panel parts, 5-ton unit
5 Ton
Figure
No.
Part Name /
Description
Part #
10-3
Transformer 208/230V
159463P1
10-3
Transformer 360/460V
159463P2
ET059N
ET359N
ET059M
ET359M
ET060P
ET360P
ET060Y
ET360Y
ET060A
ET360Y
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60 Hz
460V
3 Ph 60 Hz
1
1
1
1
1
Circuit breakers - scrolls
10-1
No heat
147957P3
147957P11
138457P2
147957P3
147957P11
10-1
5 kW heat
147957P3
147957P11
138457P2
147957P3
147957P11
10-1
10 kW heat
147957P3
147957P11
138457P2
147957P3
147957P11
10-1
15 kW heat
147957P3
147957P2
138457P2
147957P3
147957P2
N/A
N/A
138457P5
N/A
N/A
10-1A
Heater breaker
Contactor, compressor
10-4
2 pole
E-011C
10-4
3 pole
124501P1
10-4
3 pole
E-0110
1
1
1
1
1
Contactor, heater, 5 kW
10-9
2 pole
E-013A
10-9
3 pole
124501P1
1
1
1
1
1
Contactor, heater, 10 kW
10-9
2 pole
E-011C
10-9
3 pole
124501P1
10-9
3 pole
E-0110
1
1
1
1
1
Contactor, heater, 15 kW
10-15
2 pole
E-013A
1
10-9
2 pole
E-011C
10-9
3 pole
E-0110
1
10-9
3 pole
E-009F
1
10-6
Contactor evaporator fan
E-0130
1
10-6
Contactor evaporator fan
E-013A
10-7
Contactor, condenser fan
E-013A
10-8
Time delay relay, anticycle
148089P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-16
Heater interlock relay
E-0130
10-10
Terminal strip, 10 position
159468P1
1
1
1
1
1
1
1
Wall thermostat, 1 stage
138968P1
1
1
1
1
1
Thermostat base
138940P1
1
1
1
1
1
Optional features
10-13
Time delay relay, LP bypass
138491P1
Optional feature - quantity 1 (as required)
10-12
Economizer relay
E03-0170
Optional feature - quantity 1 (as required)
10-11
Lockout relay
E-0130
Optional feature - quantity 1 (as required)
Common alarm assembly
13-1
Air flow switch
B02-0190
Optional feature - quantity 1 (as required)
13-2
T/D relay
E-3530
Optional feature - quantity 1 (as required)
13-3
Relay R1
E03-0170
Optional feature - quantity 1 (as required)
13-4
Relay R2
E03-0170
Optional feature - quantity 1 (as required)
13-5
Thermostat
E-0230
Optional feature - quantity 1 (as required)
43
Liebert® InteleCool™2
Parts
Table 27
Motor parts, heater, Economizer, 1.5- and 2-ton units
1.5 Ton
ET017S
Figure
No.
Part Name/
Description
Part #
2 Ton
ET018P
ET023S
ET023M
ET024P
ET024Y
ET024A
220-240V 208-230V 220-240V 380-415V 208-230V 208-230V
460V
1 Ph 50 Hz 1 Ph 60 Hz 1 Ph 50 Hz 3 Ph 50 Hz 1 Ph 60 Hz 3 Ph 60 Hz 3 Ph 60 Hz
Condenser fan motors
Standard
7-1
Motor 1/8 hp, 208/230V (std)
159206P1
7-1
Motor 1/8 hp, 380/460V (std)
159206P2
1
1
1
7-2
Fan prop, 2 blade, 20", 28-deg
159189P2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
High ambient option
7-1
1/5 hp, 208/230V (high amb)
159205P1
7-1
1/5 hp, 380/460V (high amb)
159205P2
7-2
Fan prop, 4 blade, 20", 22-deg
159112P1
1
1
1
1
1
1
1
7-8
Capacitor, run 5μF, 370V
B-1220
1
1
1
1
1
1
1
7-4
Motor mount
159175P1
1
1
1
1
1
1
1
8-11 Motor 1/4 hp dual 206/230V
159207P1
1
1
1
1
1
8-11 Motor 1/4 hp dual 380/460V
159207P2
8-2
Blower, CW
159201P2
1
1
1
1
1
1
1
8-1
Blower, CCW
159201P1
1
1
1
1
1
1
1
8-3
Capacitor, run 5μF, 370V
8-8
Motor mount
8-9
1
1
Evaporator fan motors
1
1
B-1220
1
1
1
1
1
1
1
159174P1
1
1
1
1
1
1
1
Mount bolt
100061
1
1
1
1
1
1
1
8-10 Mount nut
S-3380
1
1
1
1
1
1
1
8-4
Grommet washer
127843P1
4
4
4
4
4
4
4
8-5
Screw
147993P1
4
4
4
4
4
4
4
8-6
Grommet tube
127843P2
4
4
4
4
4
4
4
8-7
Spacing sleeve
127843P3
4
4
4
4
4
4
4
159170P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Heaters - optional
11-1 Heater element, 5kW, 240V
11-1 Heater element, 5kW, 277V
159170P2
11-1 Heater element, 10kW, 240V
159170P3
1
11-1 Heater element, 10kW, 277V
159170P4
11-1 Heater element, 15kW, 240V
159170P5
11-1 Heater element, 15kW, 277V
159170P6
11-1 Fuse link, safety
147896P1
3
3
3
3
3
3
3
11-1 Therm switch, safety (5kW)
R-013A
1
1
1
1
1
1
1
11-1 Thermswitch, safety (10, 15kW)
R-013B
1
1
1
1
1
1
1
146807G1
4
4
4
2
4
3
2
1
1
11-1 Jumper wire
1
1
Economizer - optional
12-1 Actuator motor, spring return
159115P1
Optional feature - quantity 1 (as required)
12-2 Min position potentiometer
159471P1
Optional feature - quantity 1 (as required)
12-3 Enthalpy control
138401P1
Optional feature - quantity 1 (as required)
12-4 Mixed air sensor
159204P1
Optional feature - quantity 1 (as required)
12-5 Push rod
159137P1
Optional feature - quantity 1 (as required)
12-6 Linkage, ball type
129645P1
Optional feature - quantity 1 (as required)
12-7 Filter, 2" x 16" x 32.5"
138447P2
Liebert® InteleCool™2
1
1
44
1
1
1
Parts
Table 28
Motor parts, heater, Economizer, 3-ton units
3 Ton
ET035S
Figure
No.
Part Name/
Description
Part #
ET035N
ET035M
ET036P
ET036Y
ET036A
220-240V 200-240V 380-415V 208-230V
208-230V
460V
1 Ph 50 Hz 3 Ph 50 Hz 3 Ph 50 Hz 1 Ph 60 Hz 3 Ph 60 Hz 3 3 Ph 60 Hz
Condenser fan motors
Standard
7-1
Motor 1/8 hp, 208/230V (std)
159206P1
7-1
Motor 1/8 hp, 380/460V (std)
159206P2
1
1
7-2
Fan prop, 4 blade, 20", 26-deg
159112P2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
High ambient option
7-1
1/5 hp, 208/230V (high amb)
159205P1
7-1
1/5 hp, 380/460V (high amb)
159205P2
7-2
Fan prop, 4 blade, 20", 22-deg
159112P1
1
1
1
1
1
1
7-8
Capacitor, run 5μF, 370V
B-1220
1
1
1
1
1
1
7-4
Motor mount
159175P1
1
1
1
1
1
1
1
1
1
1
1
1
Evaporator fan motors
8-11
Motor 1/4 hp dual 206/230V
159207P1
8-11
Motor 1/4 hp dual 380/460V
159207P2
8-2
Blower, CW
159201P2
1
1
1
1
1
1
8-1
Blower, CCW
159201P1
1
1
1
1
1
1
8-3
Capacitor, run 5μF, 370V
8-8
Motor mount
1
1
B-1220
1
1
1
1
1
1
159174P1
1
1
1
1
1
1
8-9
Mount bolt
100061
1
1
1
1
1
1
8-10
Mount nut
S-3380
1
1
1
1
1
1
8-4
Grommet washer
127843P1
4
4
4
4
4
4
8-5
Screw
147993P1
4
4
4
4
4
4
8-6
Grommet tube
127843P2
4
4
4
4
4
4
8-7
Spacing sleeve
127843P3
4
4
4
4
4
4
159170P1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Heaters - optional
11-1
Heater element, 5kW, 240V
11-1
Heater element, 5kW, 277V
159170P2
11-1
Heater element, 10kW, 240V
159170P3
11-1
Heater element, 10kW, 277V
159170P4
11-1
Heater element, 15kW, 240V
159170P5
11-1
Heater element, 15kW, 277V
159170P6
11-1
Fuse link, safety
147896P1
3
3
3
3
3
3
11-1
Therm switch, safety (5kW)
R-013A
1
1
1
1
1
1
11-1
Thermswitch, safety (10,15kW)
R-013B
1
1
1
1
1
1
11-1
Jumper wire
146807G1
4
3
2
4
3
2
1
1
1
Economizer - optional
12-1
Actuator motor, spring return
159115P1
Optional feature - quantity 1 (as required)
12-2
Min position potentiometer
159471P1
Optional feature - quantity 1 (as required)
12-3
Enthalpy control
138401P1
Optional feature - quantity 1 (as required)
12-4
Mixed air sensor
159204P1
Optional feature - quantity 1 (as required)
12-5
Push rod
159137P1
Optional feature - quantity 1 (as required)
12-6
Linkage, ball type
129645P1
Optional feature - quantity 1 (as required)
12-7
Filter, 2" x 16" x 32.5"
138447P2
1
1
45
1
1
1
1
Liebert® InteleCool™2
Parts
Table 29
Motor parts, heater, Economizer, 4-ton units
4 Ton
Figure
No.
Part Name/
Description
ET047N
ET347N
ET047M
ET347M
ET048P
ET348P
ET048Y
ET348Y
ET048A
ET348A
Part #
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60 Hz
460V
3 Ph 60 Hz
1
1
1
Condenser fan motors
Standard
7-1
Motor 1/3 hp, 200/240V (std)
159266P1
7-1
Motor 1/3 hp, 380/460V (std)
159266P2
7-2
Fan prop, 4 blade, 24", 28-deg
159241P2
1
1
1
1
1
1
1
1
1
1
High ambient option
7-1
1/2 hp, 200/240V (high amb)
159265P1
7-1
1/2 hp, 380/460V (high amb)
159265P2
7-2
Fan prop, 4 blade, 24", 24-deg
159241P1
1
1
1
1
1
7-8
Capacitor, run 10μF, 370V
B03-0030
1
1
1
1
1
7-4
Motor mount
159175P1
1
1
1
1
1
1
1
1
1
1
Evaporator fan motors
8-11
Motor 1/2 hp dual 200/230V
159267P1
8-11
Motor 1/2 hp dual 380/460V
159267P2
8-2
Blower, CW
159254P2
1
1
1
1
1
8-1
Blower, CW
159254P1
1
1
1
1
1
8-3
Capacitor, run 10μF, 370V
B03-0030
1
1
1
1
1
8-8
Motor mount
159263P1
1
1
1
1
1
8-9
Mount bolt
100061
1
1
1
1
1
8-10
Mount nut
S-3380
1
1
1
1
1
1
1
8-4
Grommet washer
127843P1
6
6
6
6
6
8-5
Screw
147993P1
6
6
6
6
6
8-6
Grommet tube
127843P2
6
6
6
6
6
8-7
Spacing sleeve
127843P3
6
6
6
6
6
159170P1
1
1
1
1
1
1
1
1
1
1
1
1
Heaters - optional
11-1
Heater element, 5kW, 240V
11-1
Heater element, 5kW, 277V
159170P2
11-1
Heater element, 10kW, 240V
159170P3
11-1
Heater element, 10kW, 277V
159170P4
11-1
Heater element, 15kW, 240V
159170P5
11-1
Heater element, 15kW, 277V
159170P6
11-1
Fuse link, safety
147896P1
3
3
3
3
3
11-1
Therm switch, safety (5kW)
R-013A
1
1
1
1
1
11-1
Therm switch, safety (10,15kW)
R-013B
1
1
1
1
1
11-1
Jumper wire
146807G1
3
2
4
3
2
1
1
1
Economizer - optional
12-1
Actuator motor, spring return
159115P1
Optional feature - quantity 1 (as required)
12-2
Min position potentiometer
159471P1
Optional feature - quantity 1 (as required)
12-3
Enthalpy control
138401P1
Optional feature - quantity 1 (as required)
12-4
Mixed air sensor
159204P1
Optional feature - quantity 1 (as required)
12-5
Push rod
159137P1
Optional feature - quantity 1 (as required)
12-6
Linkage, ball type
129645P1
Optional feature - quantity 1 (as required)
12-7
Filter, 2" x 21" x 36.25"
138447P3
Liebert® InteleCool™2
1
46
1
1
1
1
Parts
Table 30
Motor parts, heater, Economizer, 5-ton units
5 Ton
Figure
No.
Part Name/
Description
ET059N
ET359N
ET059M
ET359M
ET060P
ET360P
ET060Y
ET360Y
ET060A
ET360Y
Part #
200-230V
3 Ph 50 Hz
380-415V
3 Ph 50 Hz
208-230V
1 Ph 60 Hz
208-230V
3 Ph 60
460V
3 Ph 60 Hz
1
1
1
Condenser fan motors
Standard
7-1
Motor 1/3 hp, 200/240V (std)
159266P1
7-1
Motor 1/3 hp, 380/460V (std)
159266P2
7-2
Fan prop, 4 blade, 24", 28-deg
159241P2
1
1
1
1
1
1
1
1
1
1
High ambient option
7-1
1/2 hp, 200/240V (high amb)
159265P1
7-1
1/2 hp, 380/460V (high amb)
159265P2
7-2
Fan prop, 4 blade, 24", 24-deg
159241P1
1
1
1
1
1
7-8
Capacitor, run 10μF, 370V
B03-0030
1
1
1
1
1
7-4
Motor mount
159175P1
1
1
1
1
1
1
1
1
1
1
Evaporator fan motors
8-11
Motor 1/2 hp dual 200/230V
159267P1
8-11
Motor 1/2 hp dual 380/460V
159267P2
8-2
Blower, CW
159254P2
1
1
1
1
1
8-1
Blower, CW
159254P1
1
1
1
1
1
8-3
Capacitor, run 10μF, 370V
B03-0030
1
1
1
1
1
8-8
Motor mount
159263P1
1
1
1
1
1
8-9
Mount bolt
100061
1
1
1
1
1
8-10
Mount nut
S-3380
1
1
1
1
1
1
1
8-4
Grommet washer
127843P1
6
6
6
6
6
8-5
Screw
147993P1
6
6
6
6
6
8-6
Grommet tube
127843P2
6
6
6
6
6
8-7
Spacing sleeve
127843P3
6
6
6
6
6
159170P1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
Heaters - optional
11-1
Heater element, 5kW, 240V
11-1
Heater element, 5kW, 277V
159170P2
11-1
Heater element, 10kW, 240V
159170P3
11-1
Heater element, 10kW, 277V
159170P4
11-1
Heater element, 15kW, 240V
159170P5
11-1
Heater element, 15kW, 277V
159170P6
11-1
Fuse link, safety
147896P1
11-1
Therm switch, safety (5kW)
R-013A
1
1
1
1
1
11-1
Therm switch, safety (10,15kW)
R-013B
1
1
1
1
1
11-1
Jumper wire
146807G1
3
2
4
3
2
1
1
1
3
Economizer - optional
12-1
Actuator motor, spring return
159115P1
Optional feature - quantity 1 (as required)
12-2
Min position potentiometer
159471P1
Optional feature - quantity 1 (as required)
12-3
Enthalpy control
138401P1
Optional feature - quantity 1 (as required)
12-4
Mixed air sensor
159204P1
Optional feature - quantity 1 (as required)
12-5
Push rod
159137P1
Optional feature - quantity 1 (as required)
12-6
Linkage, ball type
129645P1
Optional feature - quantity 1 (as required)
12-7
Filter, 2" x 21" x 36.25"
138447P3
1
47
1
1
1
1
Liebert® InteleCool™2
Parts
Figure 7
Condenser/piping assembly
Soft start
device
10
7
8
2
4
1
9
6
Liebert® InteleCool™2
48
Parts
Figure 8
Evaporator blower
12
3
2
Figure 9
4
7
5 6
11
8 9 10
1
Evaporator coil and expansion valve
1
2
TEV systems
49
Liebert® InteleCool™2
Parts
Figure 10 Electric panels
11
31
3
8
12
15
380/460V, 3 phase
4
1
13
31
3
6
Evaporator “MF”
10
11
7
16
13
8
12
6
200/240V, 3 phase
4
1
10
11
3
13
31
8
12
6
9
15
200/240V, 1 phase
1A
1
10
Liebert® InteleCool™2
4
50
Parts
Figure 11
Heater assembly
5kW &10kW
208/230V, 1 phase
(Parallel)
Connection
15kW
208/230V, 1 phase
(Parallel)
Connection
5kW, 10kW & 15kW
208/230V, 3 phase
(Delta)
Connection
159171G1 & G2,
G13 & G14
159171G3 & G15
159171G4, G5 &G6
G16, G17 & G18
5kW, 10kW & 15kW
380/460V, 3 phase
(Wye)
Connection
159171G7, G8, G10, G11& G12
G19, G20, G21, G22, G23& G24
1
51
Liebert® InteleCool™2
Parts
Figure 12 Economizer assembly
4
7
1 2
6
5
3
Figure 13 Common alarm assembly
2
3
5
4
Liebert® InteleCool™2
1
52
Parts
Figure 14 Soft start device
To compressor
capacitor
1
53
Liebert® InteleCool™2
Technical Support / Service
Web Site
www.liebert.com
Monitoring
liebert.monitoring@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2014 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
SL-19530_REV8_10-14
Emerson Network Power
Liebert
www.emerson.com
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
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Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572