Victory Victory Judge Instruction manual

®
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
www.fi2000r.com
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Page 1 of 5
92-1052-AT
®
Read all instructions carefully and completely before installing your new Fi2000AT module. It is
recommended that a qualified mechanic or technician install this product.
1. Remove seat which is retained by three bolts in rear of pad on some models, the plastic seat cover may
need to be removed on some models to access the socket head shoulder screws. On the Judge model,
both side number plate covers must be removed, and two M8 bolts removed from under the seat. Four
remaining seat bolts must also be removed, by removing the left and right rear fender rails from the bike.
2. On most models, remove the single bolt retaining rear of fuel tank along with the bolts and covers securing
front of fuel tank to frame. The Judge model will need to have two bolts removed from the rear of the tank,
along with the front tank mount covers and bolts.
3. Prop rear of fuel tank up and disconnect quick release fuel coupling on bottom of tank, by pressing in
green tabs on each side of coupler and pulling fuel coupling downward from tank. Disconnect the fuel tank
electrical connector along bottom of fuel tank also, see Figure 1. Be sure to disconnect two vacuum lines
from rear lower left corner of fuel tank, for tank removal, see Figure 2.
4. Assistance is recommend to carefully pull fuel tank upward and rearward at the same time to remove it.
Set fuel tank in a secure location to prevent it from being damaged, while it is removed.
5. Remove left and right side covers on the engine between the front and rear cylinders for additional engine
access. Note the Judge models, must have the covers unscrewed, all other models, snap off.
6. Locate the rear fuel injector connector between engine heads, from right side of motorcycle, see Figure 3.
Pull the "RED" pull tab up towards the top portion of the connector, assistance will be needed to prevent the
injector from rotating during this procedure, see Figure 4. Once the Red tab is pulled upward, push in on
the black tab below it, see Figure 4 & 5. While pushing in on black tab, pull entire connector upward and
remove from injector. It may be necessary to snip the zip tie from the injector wires to the fuel rail, to allow
adequate wire length to free connector from injector. Pull injector connector outward towards right side of
motorcycle, for installation of Powrpro Tuner™ (PPT) connectors later in instructions.
7. Repeat injector connector removal procedures for front connector, noting that "RED" pull tab is accessed
from left side of motorcycle, see Figure 4 & 5. Once connector is removed from front injector, be sure to
pull it outward towards right side of motorcycle.
8. Place Powrpro Tuner™ (PPT) module on top of motorcycle frame in under seat area, Figure 6.
9. Route Fuel injector connectors along right upper frame rail. The longer of the two connector pairs will go to
the front injector. The shorter pair to the rear injector. Mate the shorter female PPT connector to the rear
injector and the corresponding male PPT connector to the original rear Victory female connector, see
Figure 7. Be sure all connectors are snapped into place and the "RED" lock tab on the Victory female is
secured into original position, as it was prior to disassembly, Figure 7.
* Cobra ® recommends you always wear a helmet while riding. Please never operate your motorcycle while under
the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.
DOCUMENT NO. 0017
06/12
REV. A
1
®
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
www.fi2000r.com
Instruction Manual >
92-1052-AT
Page 2 of 5
10. Route the remaining injector connector harness over the throttle linkage along the upper right frame rail
and mate the remaining female PPT connector to the front injector. Plug the Victory female connector into
the mating male PPT connector, Figure 7.
11. Be sure all connectors are securely installed on injectors and snapped together and "RED" lock tabs are
seated in place. Carefully tuck the connectors back towards cylinder heads and under frame rail. If space
allows on your application install (2) 4" zip ties to connector harnesses and fuel rail, as prior to install.
12. Allow a small amount of slack at each injector connector location and secure injector harness to right
upper frame rail in 3 locations with supplied 8 inch zip ties, Figure 8. Be sure harness is above and free
from throttle linkage.
13. Route the longer harness with single pin connectors from the PPT up the left upper frame rail, route it
over the engine and down the left front frame rail. Locate the front oxygen sensor connector and
disconnect it from the O2 sensor, it may be necessary to open up wire retaining ring for proper slack to
work on connectors. Mate corresponding PPT female O2 connector with the original male O2 connector.
Connect PPT male O2 connector to original O2 female connector on Victory harness, see Figure 9. Be
sure to secure O2 sensor connectors to wire loop retainer and secure PPT connectors to existing
harnesses utilizing a supplied 8 inch zip tie. Install (2) 8 inch zip ties along the upper frame rail to secure
harness to frame, and (1) along left front frame rail, Figures 10 and 11.
14. Route the shorter rear O2 sensor wires from the Powrpro Tuner to the area in front of the battery.
Disconnect the connector from the rear O2 sensor and, connect the corresponding male and female
connectors to the rear O2 sensor harness, see Figure 12.
15. Locate the hex bolt mounting the upper rear portion of the battery tray and remove it. Insert the hex bolt
through the PPT ground terminal and reinstall securely, see Figure 6.
16. Set fuel tank back onto front portion of frame and reinstall quick connect fuel line securely, 4 pin electrical
connector and two vent lines at left rear of tank. Lower fuel tank back into position and install front and
rear tank bolts and tighten securely. Reinstall rubber covers over front fuel tank mount bolts.
17. Verify the wire connections; turn on the ignition and watch the C over V LED logo, confirm that the LED
blinks until the engine starts and then remains ON. If you do not see any blinking, it may be necessary to
wait for the alarm to reset (if applicable) and try again. Also confirm the side stand is up, bike is in neutral,
clutch is in and handle bar engine switch is set to run (where applicable). Start the bike and the logo
should remain solid red, which confirm the unit is fully functioning. If it flashes while the bike is running, turn
off the bike and recheck that all harness connections (injectors, ground wire, and O2 sensors when
applicable) have been properly made. Re-verify by turning ignition on while watching for flashing LED, prior
to starting. Start and confirm LED remains ON solid red. NOTE: Make sure ignition is turned off before
attempting to change any PPT harness connections.
18. Remove the backing from the Velcro and place the PPT case between rear frame rail and large ECU wire
harness in center of bike, Figure 6.
19. Re-install the left and right engine covers as well as left and right side covers behind engine.
20. Place seat back in place and secure with 3 socket head shoulder bolts, tighten any other loose fasteners.
Reinstall seat cover over passenger seat if removed earlier. Be sure to tighten any other fasteners
loosened during installation process to factory specifications. On Judge models install all six M8 seat
screws securely as well as the side fender rails and bolts securing each side securely.
TROUBLE SHOOTING: If you have any problems refer to Step 17 in the main body of the instructions.
DOCUMENT NO. 0018
06/12
REV. A
2
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
®
www.fi2000r.com
Instruction Manual >
Page 3 of 5
92-1052-AT
FUEL TANK
ELECTRICAL
CONNECTOR
FUEL LINE
QUICK
DISCONNECT
FITTING
FUEL TANK
VACUUM
LINES
FIGURE 1
REAR CYLINDER
FUEL INJECTOR /
CONNECTOR
FIGURE 2
FRONT CYLINDER
FUEL INJECTOR /
CONNECTOR
PULL RED LOCK
TAB UP
PRESS BLACK
TAB IN TO
REMOVE
CONNECTOR
FROM INJECTOR
PULL
CONNECTOR IN
THIS DIRECTION
TO REMOVE
FROM INJECTOR
FIGURE 3
FIGURE 4
(Note, Air box not shown for clarity)
(Rear Injector shown, Front similar)
STOCK FUEL
INJECTOR
CONNECTOR
DEPRESS TAB AND
PULL APART
STOCK FUEL
INJECTOR
CONNECTION
STOCK FUEL
INJECTOR
FRONT
FUEL RAIL ONLY SHOWN
OTHER COMPONENTS OMITTED FOR
CLARITY
STOCK FUEL
INJECTOR
REAR
FIGURE 5
(APPLIES TO FRONT AND REAR INJECTOR
CONNECTORS)
DOCUMENT NO. 0018
06/12
REV. A
3
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
®
www.fi2000r.com
Instruction Manual >
92-1052-AT
Page 4 of 5
POWRPRO
INSTALLATION
LOCATION
HARNESSES
TO OXYGEN
SENSORS
REAR FENDER
GROUND WIRE
CONNECTED TO
BATTERY
MOUNT BOX
BOLT
STOCK ECU
HARNESS
FIGURE 6
P.P.T. REAR
FEMALE INJECTOR
CONNECTOR
STOCK REAR
FEMALE
INJECTOR
CONNECTOR
P.P.T. FRONT FEMALE
INJECTOR CONNECTOR
FRONT CYLINDER
INJECTOR
STOCK FRONT
FEMALE
INJECTOR
CONNECTOR
P.P.T. REAR MALE
HARNESS
CONNECTOR
REAR CYLINDER
INJECTOR
P.P.T. FRONT
MALE HARNESS
CONNECTOR
FIGURE 7
(APPLIES TO FRONT AND REAR INJECTOR CONNECTORS)
ZIP TIE LOCATIONS
FOR P.P.T.
INJECTOR
CONNECTOR
HARNESS
PPT, INJECTOR
HARNESS ROUTING TO
FUEL INJECTORS
FIGURE 8
DOCUMENT NO. 0018
06/12
REV. A
4
®
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016
www.fi2000r.com
Instruction Manual >
Page 5 of 5
92-1052-AT
LEFT FRONT
FRAME RAIL
FRONT O2 SENSOR
HARNESS FROM
PPT
STOCK FRONT
MALE O2
CONNECTOR
STOCK FRONT MALE
O2 CONNECTOR
PPT FEMALE
FRONT O2
CONNECTOR
FRONT
PPT MALE
O2
CONNECTOR
FIGURE 9
LEFT SIDE ZIP
TIE LOCATION
LEFT FRONT
FRAMERAIL ZIPTIE
LOCATION
ROUTING FOR FRONT O2
SENSOR HARNESS
FIGURE 10
FIGURE 11
STOCK FEMALE
REAR O2
HARNESS
CONNECTOR
PPT MALE REAR O2
CONNECTOR
O2 SENSOR MALE
CONNNECTOR
FI2000
HARNESS
WITH O2
SENSOR
PPT
FEMALE REAR O2
CONNECTO
CONNECTOR
R
FIGURE 12
STOCK
HARNESS
WITH FI2000
FEMALE
HARNESS
CONNECTOR
NOTE: For California riders we currently do not offer a fuel enhancement product for use in this state on these models
DOCUMENT NO. 0018
06/12
REV. A
5