Berkel 829A-PLUS Owner's/Operator's Manual

Owner/Operator Manual
MODEL 829A-PLUS
IMPORTANT NOTICE
This manual contains Important Safety Instructions which must be strictly followed when
using this equipment.
BEFORE USING THIS EQUIPMENT
Berkel’s slicers are designed to slice meat and other food products safely and
efficiently. However, unless the operator is properly trained and supervised,
there is the possibility of a serious injury. It is the responsibility of the owner to
ensure that this slicer is used properly and safely, strictly following the
instructions contained in this manual and any requirements of local law.
No one should use or service this slicer without proper training and
supervision. All operators should be thoroughly familiar with the procedures
contained in this manual. Even so, Berkel cannot anticipate every
circumstance or environment in which its slicers will be used. You, the owner
and operator, must remain alert to the hazards posed by the function of a
slicer—particularly the sharp rotating blade and moving table. No one under
18 years of age should operate this equipment. If you are uncertain about a
particular task, ask your supervisor.
This manual contains a number of safe practices in the General Safety
Instruction Section. Additional warnings are placed throughout this manual.
WARNINGS RELATED TO YOUR PERSONAL SAFETY ARE INDICATED
BY:
WARNING
If any warning label, wall chart or manual becomes misplaced, damaged or
illegible, please contact your nearest distributor or Berkel directly, for a free
replacement.
Remember, however, THIS MANUAL OR THE WARNING LABELS DO NOT
REPLACE THE NEED TO BE ALERT AND TO USE YOUR COMMON
SENSE WHEN USING THIS SLICER.
TABLE OF CONTENTS
1. GENERAL SAFETY INSTRUCTION....................................................................................................... 2
2. EQUIPMENT DESCRIPTION for: ........................................................................................................... 3
3. INSTALLATION...................................................................................................................................... 4
4. TESTING PRIOR TO OPERATION......................................................................................................... 4
5. OPERATING INSTRUCTION.................................................................................................................. 5
6. SHARPENER MAINTENANCE............................................................................................................... 5
7. CLEANING AND SANITIZING INSTRUCTION ....................................................................................... 5
7.1 GENERAL INFORMATION ...................................................................................................................5
7.2 DISASSEMBLING THE MACHINE FOR CLEANING...........................................................................7
7.3 PRODUCTS TO BE USED FOR CLEANING........................................................................................8
7.4 CLEANING SHARPENING STONES....................................................................................................9
7.5 CLEANING THE BLADE .....................................................................................................................10
7.6 CLEANING THE RING GUARD ..........................................................................................................11
7.7 CLEANING THE BODY OF THE MACHINE.......................................................................................11
7.8 CLEANING THE COMPONENTS IN THE BASE ...............................................................................11
7.9 REASSEMBLING THE SLICING MACHINE......................................................................................11
8. SHARPENING INSTRUCTIONS........................................................................................................... 13
9. GASKET INSPECTION ........................................................................................................................ 14
10. TROUBLESHOOTING........................................................................................................................ 15
11. REPAIR PARTS/REPAIR SERVICE ................................................................................................... 16
12. WARRANTY....................................................................................................................................... 17
Berkel Company · World’s Leading Manufacturer of Slicers and Food Processing Equipment
ITW Berkel Company
2006 Northwestern Parkway
Louisville, KY 40203
800-348-0251
www.berkelequipment.com
1 · Owner/Operator Manual BK45761 12-12
1. GENERAL SAFETY INSTRUCTION
WARNING
SHARP KNIFE BLADE
to avoid serious personal injury
follow all the instructions in this manual
and
1.
NEVER touch this machine without training and authorization by your supervisor.
2.
MACHINE MUST BE on solid level support.
3.
GUARDS MUST BE in place before plugging in and turning on machine.
4.
ALWAYS use three pronged plug provided.
5.
ALWAYS use food pusher not your hand.
6.
NEVER TOUCH ROTATING KNIFE.
7.
KEEP hands, arms, hair and loose clothing
clear of all moving parts.
8.
SHOULD MACHINE JAM, turn off and unplug
before removing obstruction.
9.
TURN OFF AND UNPLUG machine from power source before cleaning, sanitizing
or servicing.
10.
USE ONLY the attachments provided by the manufacturer
11.
SHOULD any warning label on a machine come off or become unreadable contact
the manufacturer or your designated Berkel service location for a free replacement.
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2. EQUIPMENT DESCRIPTION for:
829A-PLUS
WARNING
To avoid serious personal injury, properly
install slicer in adequate work area
•
•
•
•
•
•
ALWAYS use a qualified technician for installation.
ALWAYS install slicer in work area with adequate light and space.
ONLY operate slicer on a solid, level support.
NEVER bypass or alter switches or circuits.
NEVER operate slicer without all guards installed.
NEVER operate slicer without all warning stickers and wall charts posted.
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3. INSTALLATION
UNPACKING AND ASSEMBLY
1.
When the slicer has been unpacked and removed from its shipping carton, it should
be checked carefully for any damage that may have occurred during shipment. Do
not plug in the power cord or attempt to operate the slicer prior to this examination.
2.
Carefully check all slicer components such as the product table, pusher, sharpener,
thickness control knob, etc., to make certain they move freely and that there are no
obstructions. Turn the thickness control knob as far right as possible. Lubricate the
pusher slide bar (on the product table) and the square and round table support rails
(underside of slicer) with Berkel Food Machine Oil.
WARNING
Use only USDA-authorized oil on this slicer. Non USDA-authorized oil may contaminate this slicer and
cause food poisoning and personal injury. Berkel Food Machine Oil is an USDA-authorized oil for food
processing equipment. Berkel Food Machine Oil can be purchased in 2 oz. bottles (Part #4675-0182), 16
oz. bottles (Part #4675-0183) or gallons (Part #4675-0184).
4. TESTING PRIOR TO OPERATION
1.
Make sure that the ON/OFF switch is on the "O" position and the thickness control
knob is turned as far to the right as possible. This positions the gauge plate so the
knife is not exposed during testing.
2.
Plug the power cord into a grounded 120V AC electrical outlet.
3.
Slide the product table back and forth holding on to the Product Table Handle. If there
is any rough operation or obstruction, shut off, unplug power cord and call your
Berkel serviceman.
4.
Turn the slicer on by clicking on the "I" position and check for smooth knife rotation.
Turn the slicer OFF.
WARNING
WHEN MOVING THE PRODUCT TABLE, GRASP
ONLY THE PRODUCT TABLE HANDLE.
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5. OPERATING INSTRUCTION
1.
Rotate the pusher out of the way of the product table and place in the stop at the
bottom of the table. Place product to be sliced on the product table. Position the
pusher at the end of product. If the product you’re slicing is long, place the pusher on
top of the product. The pusher will feed the product toward the knife after each slice.
2.
Turn the slicer ON.
3.
The thickness control knob allows you to vary the thickness of the slices from paper
thin to approximately 3/4” thick. To make thinner slices, turn the thickness control
knob to the right. For thicker slices, turn the knob to the left.
A handle is provided on the product table to move it back and forth.
4.
6. SHARPENER MAINTENANCE
1.
Turn OFF the slicer, turn index knob fully to the right and unplug the power cord from
the receptacle.
2.
Rotate the sharpener cover back as far as it will go
3.
Clean the cover with water and detergent. Carefully clean the sharpener assembly
and around the stones. Oil the spindle and bearing assemblies with Berkel Food
Machine Oil.
4.
Check the stones. If they do not turn freely, are greasy or are full of metallic build-up,
they must be cleaned. (See “Cleaning the Sharpening Stones,” page 7). If the stones
are cracked or chipped they must be replaced.
5.
Rotate the cover down and in place covering the sharpener assembly.
7. CLEANING AND SANITIZING INSTRUCTION
7.1 GENERAL INFORMATION
This machine shall be cleaned and sanitized at intervals to comply with national, state and/or local
health codes.
We recommend that the machines should be properly cleaned at least once a day; if necessary even more.
If the machines have not been used for a while they must be cleaned before use as well.
5 · Owner/Operator Manual BK45761 12-12
Parts that must be removed for cleaning
Other parts that must be cleaned
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7.2 DISASSEMBLING THE MACHINE FOR CLEANING
1. Disconnect the plug from the electric
mains supply;
2. Turn the regulating knob of the
thickness plate to ‘0’;
3. Remove the various components as
described in the following paragraphs
Disassembling the Meat Pusher
1. Unscrew the knob in order to extract the
rod from the tray;
2. Remove the meat pusher.
Disassembling the product table
1. Turn the locking knob counter clockwise all
the way, removing the knob itself;
2. Take out the whole group by pulling it
upwards.
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Disassembling the Center Plate
1.
2.
3.
Unscrew the center plate locking knob.
Push on the knob to move the center
plate off the knife.
Remove both the center plate and the
locking knob.
Disassembling the Slice Deflector
1.
Remove the slice deflector which is
attached to the main slicer body, as
shown in the picture.
7.3 PRODUCTS TO BE USED FOR CLEANING
Only use hot water and a biodegradable detergent for dishes with a 7-8 PH, at a
temperature of no lower than 30°C using a soft, spongy cloth and a semi-rigid nylon brush
for the plate and the sharp food press.
The sanitizer concentration shall comply with Section 4-501.114, Manual and Mechanical
Warewashing Equipment, Chemical Sanitization – Temperature, pH, Concentration, and
Hardness of the FDA Food Code.
Berkel recommends using USDA approved sanitizer, Berkel part number 4975-00400
8 · Owner/Operator Manual BK45761 12-12
If a chemical sanitizer other than chlorine, iodine or quaternary ammonium is used, it shall
be applied in accordance with the EPA-registered label use instructions.
WARNING: For cleaning the sharp areas of the plates, the food press and the blade, we
recommend using protective gloves.
Rinse well with a lot of hot clean water and dry with a soft cloth or a spongy material. Do
not clean the slicer with water or stream jets or similar methods.
Clean all the removed parts using a cloth and a cleaning solution. Rinse with hot water.
Sanitize and let air dry.
Clean the sharpener cover with water and detergent. Carefully clean the sharpener
assembly and around the stones. DO NOT submerge the sharpener assembly
7.4 CLEANING SHARPENING STONES
CAUTION
Dirty Stones Cannot Sharpen!
IF THE SHARPENING STONES HAVE BECOME COATED WITH FOOD FATS
OR METALLIC BUILD-UP, THEY WILL NOT SHARPEN EFFECTIVELY.
Each time the sharpener is used, the sharpening stones should be examined for
cleanliness. Turn off the slicer, close the gauge plate, unplug power cord and open the
sharpener cover.
If there is evidence of fatty or metallic build-up in the stones, they must be cleaned.
Otherwise, they will not have the abrasive quality necessary to sharpen.
Clean as follows:
1.
Remove the screw from the deburring stone and the 8mm nut from the sharpening
stone.
2.
Soak the stones in a solution of dish soap (i.e. Joy, Dawn, etc.) and water for one
hour.
3.
Scrub the stones with a stiff bristle brush (Berkel Part # 4975-9237). Rinse thoroughly
at a sink.
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4.
Rinse thoroughly at a sink.
5.
Shake excess water out and pat partially dry with paper toweling or a clean cloth
towel. Set aside to air dry.
6.
Once the stones are dry (after 24 hours), oil the shafts with Berkel Food Machine Oil.
7.
Reassemble.
Berkel recommends that a spare set of stones (Berkel Part #829-00408 - Sharpening
stone and 829-00409 - Deburring stone) be kept available for thorough cleaning
procedures, and in case of breakage, so you will not lose your sharpening capabilities.
7.5 CLEANING THE BLADE
WARNING
Use protective gloves and concentrate on the job at hand.
DANGER!
Make sure thickness control knob is fully to the right, so the gauge plate covers the knife.
1.
2.
3.
4.
Press a damp cloth on the surface of the
blade and move it slowly from the center to
the edge, as shown in the picture, on the
side of the blade cover and on the other
side;
Sanitize and dry in the same way using a
dry cloth.
Repeat cleaning both front and back of
knife with clear water.
Always move from the center outward.
NEVER MOVE YOUR HAND TOWARDS
THE EDGE OF THE KNIFE. Sanitize and
allow to dry.
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7.6 CLEANING THE RING GUARD
1.
Fold a cloth wipe that has been submerged in fresh detergent solution and work it
between the ring guard and the knife, starting at the base of the ring guard. Carefully
work the cloth around the knife, cleaning the edge of the ring guard and edge of the
gauge plate. USE EXTREME CAUTION.
2.
Sanitize and allow to dry.
7.7 CLEANING THE BODY OF THE MACHINE
3.
4.
Clean the machine body with a damp cloth
or a sponge rinsing frequently with hot
water and cleaning solution. Rinse with hot
water. Sanitize and let air dry.
Clean also the gauge plate and the
indexing knob. While doing this operation
pay attention to the knife. Don’t open the
gauge plate or you risk to be cut!
7.8 CLEANING THE COMPONENTS IN THE BASE
The components contained in the base do not need any special cleaning; occasionally
remove the dust that can accumulate in the end area of the carriage and of the thickness
plate regulation.
7.9 REASSEMBLING THE SLICING MACHINE
Reassembling the slice deflector
1. Place the slice deflector carefully in its place
as shown in the picture.
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Reassembling the Center Plate
1. Replace the center plate as shown in the picture making sure the section joint is in its
proper place;
2. Insert the tension rod for locking and screw completely. Reassemble carefully and do
not strip the rod threads or center plate bushing threads
Reassembling the product table
1. Insert the entire group on the carriage
as shown in the picture;
2. Tighten the locking knob.
Reassembling the meat pusher
1. Insert the rod in the meat pusher and in
the hole of the extension;
2. Tighten the locking knob.
12 · Owner/Operator Manual BK45761 12-12
8. SHARPENING INSTRUCTIONS
CAUTION
THE KNIFE SHOULD BE SHARPENED AT A MINIMUM ON A DAILY BASIS.
DO NOT SHARPEN A KNIFE THAT IS NOT CLEAN. YOU WILL DAMAGE THE
SHARPENING STONES AND BE UNABLE TO SHARPEN THE KNIFE.
1. Switch OFF the power.
2. Unplug the slicer.
3. Turn the thickness control knob fully to the right to place the gauge plate in the fully
closed position.
4. Clean the knife completely. Always clean from the center towards the outside edge of
the knife. Never move your hand towards the edge of the knife.
5. Loosen the sharpener locking knob, raise and rotate the sharpener until the stones sit
with one on each side of the knife. Retighten the knob to hold the sharpener in its
sharpening position.
6. Plug in the slicer and switch on the power.
7. Press the sharpening stone push-button to bring the stone against the knife and hold it
for 5 to 10 seconds and release. When the sharpener is the in the sharpening position, the
sharpening stone push-button is on the left side of the knife.
8. Press the deburring stone push-button to bring the stone against the knife and hold it for
2 to 3 seconds and release. When the sharpener is the in the sharpening position, the
sharpening stone push-button is on the right side of the knife.
9. Switch OFF the power.
10. Return the sharpener to its stored position and lock in place.
11. Clean slicer before slicing product. (See “Cleaning and Sanitizing instruction”).
Your slicer is now sharpened, cleaned and sanitized—ready to use.
13 · Owner/Operator Manual BK45761 12-12
9. GASKET INSPECTION
The recommended interval between inspections shall not exceed six months for
components that are detached for cleaning and sanitizing (all the gaskets in the images).
The inspections must be made by the manufacturer or its authorized service agent.
WARNING
The slicer must be removed from service until repaired by the manufacturer
or its authorized service agent if any gasket or seal is found to be damaged,
or missing.
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10. TROUBLESHOOTING
Should your slicer fail to function properly, here are a few things you can check before
calling a Berkel Serviceman.
Product not slicing properly; thick and thin or irregular slices
1. Is the knife sharp? If not, sharpen according to instructions (page 13). Remember, only
sharpen a clean knife.
2. Does the product size exceed the capacity of the slicer? Too large a product may rub
against the sharpener assembly causing interference to normal slicing.
3. Is the product positioned correctly and held securely on the product table? If not,
product may move or rotate during slicing operation resulting in partial or thick and thin
slices.
4. Are all components held securely in place? A loose product table or pusher can cause
inconsistent slices.
Knife not sharpening
1. Are sharpening procedures being followed exactly as explained in this manual (page
13).
2. Are sharpening stones clean? If not, clean according to instructions given in “Sharpener
Maintenance” section (page 6).
3. Is the knife clean? If coated with food fats, sharpener stones cannot sharpen. Clean per
instructions (page 10).
4. Are sharpening stones making solid contact with the knife? If not, have your Berkel
serviceman adjust them.
5. Are sharpening stones severely worn and not making contact with the knife? Are the
sharpening stones cracked or chipped? If so, have your Berkel serviceman replace and
adjust the new stones to the proper position for best sharpening results.
Electrical failure
1. Is slicer fully plugged into a properly grounded 115V AC outlet? If properly connected,
the white power ON light should be illuminated when the slicer is on.
2. Inspect power cord. Has it been damaged, cutting off electrical flow? If so, call your
Berkel serviceman to replace the power cord.
3. Are you getting electricity from the wall outlet? Check by plugging in another piece of
equipment with the same electrical requirements. Also, check circuit breaker or fuse.
4. If you are getting electrical power and your slicer is still not operating, contact your
Berkel serviceman.
15 · Owner/Operator Manual BK45761 12-12
Thickness control knob not operating gauge plate
1. If the thickness control knob is not opening and closing the gauge plate properly, it is a
sign that the internal mechanism has suffered some loss of adjustment. Do not try to
adjust the mechanism yourself. Call your Hobart or Berkel Serviceman.
If correction of any of the above conditions does not result in a functional slicer, call your
Designated Hobart or Berkel Service Location
11. REPAIR PARTS/REPAIR SERVICE
Please contact a local Hobart Service branch or Authorized Berkel Service Contractor for
any repair parts and/or repair service required on your Berkel slicer. Authorized locations
can be found at www.berkelequipment.com or www.hobartservice.com. Then click on the
SERVICE TAB and enter your ZIP CODE to find all of the Authorized Service Providers for
your area. For warranty service only use a Hobart Service Branch or Authorized Berkel
Warranty Contractor. Only use genuine Berkel parts.
Additional information may be obtained from:
ITW Berkel Company
2006 Northwestern Parkway
Louisville, KY 40203
800-348-0251
16 · Owner/Operator Manual BK45761 12-12
12. WARRANTY
Berkel Company (“Berkel”) warrants to the Buyer of new equipment that said equipment,
when installed in accordance with our instructions and subjected to normal use, is free
from defects in material or workmanship for a period of one (1) year from the date of sale1.
BERKEL
SPECIFICALLY
DISCLAIMS
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY OR EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
Berkel’s obligation and liability under this warranty is expressly limited to repairing or
replacing equipment that proves to be defective in material or workmanship within the
applicable warranty period. Berkel or a Designated Berkel Service Location will perform all
repairs pursuant to this warranty. Berkel expressly excludes responsibility for incidental or
consequential damages to buyer or any third party, including, without limitation, damages
arising from personal injuries, lost profits, loss of business opportunity, loss of property,
economic losses, or statutory or exemplary damages, whether in negligence, warranty,
strict liability or otherwise.
This warranty does not apply to: periodic maintenance of equipment including but not
limited to lubrication, replacement of worn blades, knives, stones, knobs, accessories, and
miscellaneous expendable supply items, and other adjustments required due to installation
set-up or normal wear.
These warranties are given only to the first purchaser from a Berkel Authorized Channel of
Distribution. No warranty is given to subsequent transferees.
The foregoing warranty provisions are a complete and exclusive statement of the warranty
between the buyer and seller. Berkel neither assumes nor authorizes any persons to
assume any other obligation or liability connection with said equipment.
This warranty supersedes any and all prior warranties to the subject hereof.
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