Carrier start-up and Instruction manual

TM
Water Source Heat Pump Units
50RHC,RVC,RHR,RVR,RHS,RVS,RDS
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• STORAGE
• PROTECTION
• INSPECT UNIT
Step 3 — Unit Location. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• FIELD CONVERSION OF DISCHARGE AIR
Step 4 — Mounting the Unit . . . . . . . . . . . . . . . . . . . . . 15
• HORIZONTAL UNITS
• VERTICAL AND DOWNFLOW UNITS
Step 5 — Duct System . . . . . . . . . . . . . . . . . . . . . . . . . . 15
• SOUND ATTENUATION
• EXISTING DUCT SYSTEM
Step 6 — Condensate Drain . . . . . . . . . . . . . . . . . . . . . 15
• HORIZONTAL UNITS
• VERTICAL UNITS
• VENTING
Step 7 — Piping Connections . . . . . . . . . . . . . . . . . . . 16
• WATER LOOP APPLICATIONS
• GROUND-WATER APPLICATIONS
• GROUND-LOOP APPLICATIONS
Step 8 — Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . 17
• POWER CONNECTION
• SUPPLY VOLTAGE
• 208-VOLT OPERATION
• PCS BLOWER SPEED SELECTION
Step 9 — Low Voltage Wiring. . . . . . . . . . . . . . . . . . . . 28
• THERMOSTAT CONNECTIONS
• WATER FREEZE PROTECTION
• AIR COIL FREEZE PROTECTION
• ACCESSORY CONNECTIONS
• WATER SOLENOID VALVES
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28,29
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .29,30
C Control Jumper Settings . . . . . . . . . . . . . . . . . . . . 29
C Control DIP Switches . . . . . . . . . . . . . . . . . . . . . . . 29
D Control Jumper Settings . . . . . . . . . . . . . . . . . . . . 29
D Control DIP Switches . . . . . . . . . . . . . . . . . . . . . . . 29
D Control Accessory Relay Configurations . . . . . 30
Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 30
Outside Air Damper (OAD) . . . . . . . . . . . . . . . . . . . . 30
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 31
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Page
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 33
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 33
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33,34
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Units with Aquazone™ Complete C Control . . . . . 33
Units with Aquazone Deluxe D Control . . . . . . . . . . 33
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34,35
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Aquazone Deluxe D Control LED Indicators . . . . . 35
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 36
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 36
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 36
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 37
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 37-39
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1, CL-2
IMPORTANT: Read the entire instruction manual before
starting installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when
installing.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 535-00057
Printed in U.S.A.
Form 50R-3SI
Pg 1
7-02
Replaces: 50R-1SI
Book 1 4
Tab 5a 5a
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC)
for special installation requirements.
Understand the signal words — DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING signifies hazards that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal injury or product and property
damage.
Recognize safety information. This is the safety-alert
symbol ( ). When you see this symbol on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
adequate space around the unit for servicing. See Fig. 1-3 for
overall unit dimensions. Refer to Fig. 4 for an illustration of a
typical horizontal installation.
VERTICAL AND DOWNFLOW UNITS (50RVC,RVR,
RVS,RDS) — Vertical units are designed for indoor installations. While vertical units are typically installed in a floor-level
closet or a small mechanical room, the unit access guidelines
for these units are very similar to those described for horizontal
units. See Fig. 5-8 for overall dimensions. Refer to Fig. 9 for an
example of a typical vertical installation. Refer to Fig. 10 for a
sample downflow installation.
Electrical shock can cause personal injury or death. Before
installing or servicing system, always turn off main power
to system. There may be more than one disconnect switch.
Turn off accessory heater power if applicable.
Step 2 — Check Unit — Upon receipt of shipment at
the jobsite, carefully check the shipment against the bill of
lading. Make sure all units have been received. Inspect the carton or crating of each unit, and inspect each unit for damage.
Ensure the shipping company makes proper notation of any
shortages or damage on all copies of the freight bill. Concealed
damage not discovered during unloading must be reported to
the shipping company within 15 days of receipt of shipment.
NOTE: It is the responsibility of the purchaser to file all
necessary claims with the shipping company.
1. Verify unit is correct model for entering water temperature of job.
2. Be sure that the location chosen for unit installation provides ambient temperatures maintained above freezing.
Well water applications are especially susceptible to
freezing.
3. Be sure the installation location is isolated from sleeping
areas, private offices and other acoustically sensitive
spaces.
NOTE: A sound control accessory package may be used
to help eliminate sound in sensitive spaces.
4. Check local codes to be sure a secondary drain pan is not
required under the unit.
5. Be sure unit is mounted at a height sufficient to provide
an adequate slope of the condensate lines. If an appropriate slope cannot be achieved, a field-supplied condensate
pump may be required.
6. Provide sufficient space for duct connection.
7. Provide adequate clearance for filter replacement and
drain pan cleaning. Do not allow piping, conduit, etc. to
block filter access.
8. Provide sufficient access to allow maintenance and
servicing of the fan and fan motor, compressor and coils.
Removal of the entire unit from the closet should not be
necessary.
9. Provide an unobstructed path to the unit within the closet
or mechanical room. Space should be sufficient to allow
removal of unit if necessary.
10. Provide ready access to water valves and fittings, and
screwdriver access to unit side panels, discharge collar,
and all electrical connections.
11. Where access to side panels is limited, pre-removal of the
control box side mounting screws may be necessary for
future servicing.
To avoid equipment damage, do not use these units as a
source of heating or cooling during the construction
process. The mechanical components and filters used in
these units quickly becomes clogged with construction
dirt and debris which may cause system damage.
GENERAL
This Installation and Start-Up Instructions literature is for
Aquazone™ Water Source Heat Pump systems.
Water Source Heat Pumps (WSHP) are single-package horizontally and vertically mounted units with electronic controls
designed for year-round cooling and heating. Aquazone
WSHP are available in the following unit configurations:
• RHC standard efficiency with horizontal airflow and
right, left or back discharge
• RHR high efficiency with horizontal airflow and right,
left or back discharge
• RHS premium efficiency with horizontal airflow and
right, left or back discharge
• RVC standard efficiency with vertical airflow and top
discharge
• RVR high efficiency with vertical airflow and top
discharge
• RVS premium efficiency with vertical airflow and top
discharge
• RDS premium efficiency with vertical airflow and bottom discharge (downflow)
IMPORTANT: The installation of water source heat pump
units and all associated components, parts, and accessories
which make up the installation shall be in accordance with
the regulations of ALL authorities having jurisdiction and
MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply
with ALL applicable codes and regulations.
INSTALLATION
Step 1 — Check Jobsite — Installation, operation and
maintenance instructions are provided with each unit. Before
unit start-up, read all manuals and become familiar with the
unit and its operation. Thoroughly check out the system before
operation. Complete the inspections and instructions listed
below to prepare a unit for installation. See Tables 1-3 for unit
physical data.
HORIZONTAL UNITS (50RHC,RHR,RHS) — Horizontal
units are designed for indoor installation only. Be sure to allow
2
Step 3 — Unit Location — The following guidelines
STORAGE — If the equipment is not needed immediately at
the jobsite, it should be left in its shipping carton and stored in a
clean, dry area of the building or in a warehouse. Units must be
stored in an upright position at all times. If carton stacking is
necessary, stack units a maximum of 3 high. Do not remove
any equipment from its shipping package until it is needed for
installation.
PROTECTION — Once the units are properly positioned on
the jobsite, cover them with either a shipping carton, vinyl film,
or an equivalent protective covering. Cap open ends of pipes
stored on the jobsite. This precaution is especially important in
areas where painting, plastering, or spraying of fireproof material, etc. is not yet complete. Foreign material that accumulates
within the units can prevent proper start-up and necessitate
costly clean-up operations.
Before installing any of the system components, be sure to
examine each pipe, fitting, and valve, and remove any dirt or
foreign material found in or on these components.
should be considered when choosing a location for WSHP:
• Units are for indoor use only
• Locate in areas where ambient temperatures are between
40 F and 100 F and relative humidity is no greater than
75%
• Provide sufficient space for water, electrical and duct
connections
• Locate unit in an area that allows easy access and
removal of filter and access panels
• Allow enough space for service personnel to perform
maintenance
• Return air must be able to freely enter the space if unit
needs to be installed in a confined area such as a closet
NOTE: Correct placement of the horizontal unit can play an
important part in minimizing sound problems. Since ductwork is normally applied to these units, the unit can be
placed so that the principal sound emission is outside the occupied space in sound-critical applications. A fire damper
may be required by the local code if a fire wall is penetrated.
FIELD CONVERSION OF DISCHARGE AIR — The discharge air of the 50RHC,RHR,RHS horizontal units can be
converted between side and back discharge in the field. The
conversion process is the same for right and left return configurations. See Fig. 11 and 12.
NOTE: It is not possible to convert return air between left or
right return models in the field due to refrigerant piping
changes.
Preparation — The unit should be on the ground in a well lit
area for conversion. Hung units should be taken down to
ground level before converting.
Side to Back Discharge Conversion
1. Remove screws to free the top and discharge panels. See
Fig. 11.
2. Remove the access panel and set aside.
3. Lift the discharge panel from side of unit and rotate it to
back using care not to damage blower wiring.
4. Check blower wire routing and connections for undo
tension or contact with sheet metal edges. Re-route if
necessary.
5. Check refrigerant tubing for contact with other components. Adjust if necessary.
6. Reinstall top panel using screws set aside in Step 1.
NOTE: Location for some screws at bottom of discharge panel
may have to be changed.
7. Manually spin fan wheel to check for obstructions.
Adjust for any obstruction found.
8. Replace access panel.
Back to Side Discharge Conversion — Follow instructions
above for Side to Back Discharge Conversion, noting the
panels would be reversed.
DO NOT store or install units in corrosive environments or
in locations subject to temperature or humidity extremes
(e.g., attics, garages, rooftops, etc.). Corrosive conditions
and high temperature or humidity can significantly reduce
performance, reliability, and service life. Always move
units in an upright position. Tilting units on their sides may
cause equipment damage.
INSPECT UNIT — To prepare the unit for installation, complete the procedures listed below:
1. Compare the electrical data on the unit nameplate with
ordering and shipping information to verify that the
correct unit has been shipped.
2. Verify that the unit is the correct model for the entering
water temperature of the job.
3. Do not remove the packaging until the unit is ready for
installation.
4. Verify that the refrigerant tubing is free of kinks or dents,
and that it does not touch other unit components.
5. Inspect all electrical connections. Be sure connections are
clean and tight at the terminals.
6. Compressors are internally isolated. Compressors
equipped with external spring vibration isolators must
have bolts loosened and shipping clamps removed.
7. Remove any blower support cardboard from inlet of the
blower.
8. Locate and verify any accessory kit located in compressor
section.
9. Remove any access panel screws that may be difficult to
remove once unit is installed.
3
Table 1 — Physical Data — Aquazone™ 50RHC,RVC018-060 Units
UNIT 50RHC,RVC
COMPRESSOR (1 each)
FACTORY REFRIGERANT CHARGE
VERTICAL (oz)
FACTORY REFRIGERANT CHARGE
HORIZONTAL (oz)
PSC FAN MOTOR AND BLOWER
Fan Motor Type/Speeds
Fan Motor (Hp)
Blower Wheel Size (D x W) (in.)
WATER CONNECTION SIZE (FPT)
VERTICAL
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
Weight (lbs)
Operating
Packaged
HORIZONTAL
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
018
024
030
26
38
37
25
38
PSC/3
1/
6
8x7
1/
2
041*
042
048
060
Scroll
42
50
51
66
74
37
41
50
51
66
74
PSC/3
1/
4
9x7
3/
4
PSC/3
3/
4
9x7
3/
4
PSC/3
1/
2
9x8
3/
4
PSC/3
3/
4
9x8
3/
4
PSC/3
3/
4
9x8
3/
4
PSC/3
3/
4
10 x 10
1
PSC/3
1
11 x 10
1
20 x 17.25
2.4
3/
8
12
2
20 x 17.25
2.4
3/
8
12
3
20 x 17.25
2.4
3/
8
12
3
24 x 21.25
3.62
3/
8
14
2
1 — 20 x 17.25
2.4
3/
8
11
4
24 x 21.25
3.62
3/
8
12
3
1 — 20 x 20
1 — 20 x 20
1 — 20 x 20
1 — 24 x 24
1 — 20 x 20
1 — 24 x 24
24 x 28.25
4.71
3/
8
12
3
1 — 14 x 24
1 — 18 x 24
20 x 28.25
4.71
3/
8
12
3
1 — 14 x 24
1 — 18 x 24
181
186
189
194
197
202
203
209
207
212
218
224
263
270
278
285
16 x 22
2.44
3/
8
12
2
1 — 16 x 25
16 x 22
2.44
3/
8
12
3
1 — 16 x 25
16 x 22
2.44
3/
8
12
3
1 — 16 x 25
20 x 25
3.47
3/
8
14
2
1 — 20 x 28
2 — 20 x 14
—
—
—
—
—
—
20 x 25
3.47
3/
8
12
3
1 — 20 x 28
2 — 20 x 14
20 x 35
4.86
3/
8
12
3
1 — 20 x 24
1 — 20 x 14
20 x 35
4.86
3/
8
12
3
1 — 20 x 24
1 — 20 x 14
181
186
189
194
197
202
203
209
—
—
218
224
263
270
278
285
Weight (lbs)
Operating
Packaged
036
Reciprocating
LEGEND
PSC — Permanent Split Capacitor
*RVC units only.
NOTES:
1. All units have grommet compressor mountings, and 1/2- and 3/4-in. electrical knockouts.
2. Check serial plate for refrigerant type (R-22 or R-407c).
3. All sizes available as high static units.
Table 2 — Physical Data — Aquazone 50RHR,RVR006-060 Units
UNIT 50RHR,RVR
COMPRESSOR (1 each)
FACTORY CHARGE R-22 (oz)
PSC FAN MOTOR AND BLOWER
Fan Motor Type/Speeds
Fan Motor (Hp)
Blower Wheel Size (D x W) (in.)
WATER CONNECTION SIZE (FPT)
VERTICAL
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
Weight (lbs)
Operating
Packaged
HORIZONTAL
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
Weight (lbs)
Operating
Packaged
006*
009
012
015
019
024
Rotary
12
15
15
30
30
30
PSC/3
1/
25
5x5
1/
2
PSC/3
1/
10
5x5
1/
2
PSC/3
1/
10
6x5
1/
2
PSC/3
1/
6
9x7
3/
4
PSC/3
1/
5
9x7
3/
4
PSC/3
1/
3
9x7
3/
4
10 x 16
1.1
3/
8
12
3
10 x 20
110
120
112
122
2
10 x 16
1.1
3/
8
12
2
16 x 16
1.8
3/
8
12
3
16 x 20
121
131
147
157
3
1 — 10 x 20
110
120
112
122
121
131
147
157
169
179
030
036
Reciprocating
41
44
PSC/3
1/
2
9x7
3/
4
PSC/3
3/
4
10 x 10
3/
4
20 x 20
2.8
3/
8
12
3
20 x 24
193
203
219
231
229
241
042
048
46
54
060
Scroll
80
PSC/3
3/
4
10 x 10
1
PSC/3
3/
4
10 x 10
1
PSC/3
1
11 x 10
1
28 x 20
3.9
3/
8
12
3
28 x 24
257
269
16 x 16
1.8
3/
8
12
3
18 x 22
2.8
3/
8
12
3
18 x 31
3.9
3/
8
12
3
1 — 16 x 20
1 — 18 x 24
2 — 18 x 18
169
179
193
203
219
231
229
241
257
269
LEGEND
PSC — Permanent Split Capacitor
*Size 006 available in 50RHR unit only.
NOTES:
1. All units have spring compressor mountings, TXV (thermostatic expansion valve) expansion devices, and 1/2- and 3/4-in. electrical knockouts.
2. Size 048 available as high-static unit.
4
267
279
267
279
28 x 25
4.9
3/
8
10
4
28 x 30
323
338
20 x 35
4.9
3/
8
10
4
1 — 12 x 20
1 — 25 x 20
323
338
Table 3 — Physical Data — Aquazone™ 50RHS,RVS,RDS015-070 Units
UNIT 50RHS,RVS,RDS
COMPRESSOR (1 each)
FACTORY CHARGE R-22 (oz)
PSC FAN MOTOR AND BLOWER
Fan Motor Type/Speeds
Fan Motor (Hp)
Blower Wheel Size (D x W) (in.)
WATER CONNECTION SIZE (FPT)
015
018
024
030
036
44
44
48
48
60
PSC/3
1/
6
9x7
3/
4
PSC/3
1/
6
9x7
3/
4
PSC/3
1/
5
9x7
3/
4
PSC/3
1/
3
9x7
3/
4
PSC/3
1/
2
9x7
3/
4
Rotary
VERTICAL/DOWNFLOW
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
Weight (lbs)
Operating
Packaged
HORIZONTAL
Air Coil
Dimensions (H x W) (in.)
Total Face Area (ft2)
Tube Size (in.)
Fin Spacing (FPI)
Number of Rows
Filter Standard — 1-in. Throwaway
Weight (lbs)
Operating
Packaged
042
Scroll
74
PSC/3
1/
2
10 x 10
1
048
060
070
74
102
104
PSC/3
3/
4
10 x 10
1
PSC/3
3/
4
11 x 10
1
PSC/3
1
11 x 10
1
20 x 20
2.8
3/
8
12
3
24 x 20
3.3
3/
8
12
3
28 x 20
3.9
3/
8
12
3
28 x 25
4.9
3/
8
10
4
1 — 20 x 24
1 — 24 x 24
2 — 14 x 24
2 — 14 x 30
174
184
184
194
18 x 22
2.8
3/
8
12
3
1 — 18 x 24
179
189
189
199
250
260
252
262
18 x 27
3.4
3/
8
12
3
2 — 18 x 18
250
260
252
262
266
276
323
333
32 x 25
36 x 25
5.6
6.3
3/
3/
8
8
10
10
4
4
2 — 10 x 30
3 — 12 x 30
1 — 12 x 30
327
337
443
453
18 x 31
20 x 35
20 x 40
20 x 45
3.9
4.9
5.6
6.3
3/
3/
3/
3/
8
8
8
8
12
10
10
10
3
4
4
4
2 — 18 x 18 2 — 12 x 20 1 — 20 x 25 1 — 18 x 20 2 — 24 x 20
1 — 24 x 20
266
276
323
333
327
337
LEGEND
PSC — Permanent Split Capacitor
NOTES:
1. All units have spring compressor mountings, TXV (thermostatic expansion valve) expansion devices, and 1/2- and 3/4-in. electrical knockouts.
2. Size 030 and 036 available as high-static units.
5
416
426
416
426
443
453
WATER CONNECTIONS
OVERALL CABINET
1 — In
50RHC
UNITS
018-030
036-042
048
060
in.
cm
in.
cm
in.
cm
in.
cm
2 — Out
1/
ELECTRICAL KNOCKOUTS (in.)
H
J
K
1/ conduit
3/ conduit
2 conduit
2
4
DISCHARGE CONNECTION
Duct Flange Installed (±
±0.10 in.)
A
Width
B
Depth
C
Height
D
E
F
G
Low
Voltage
Ext Pump
Power
Supply
L
20.1
51.1
20.1
51.1
24.1
61.2
24.1
61.2
43.1
109.5
47.1
119.6
54.1
137.4
54.1
137.4
17.1
43.4
21.1
53.6
21.1
53.6
21.1
53.6
15.3
38.9
18.8
47.6
19.4
49.2
19.4
49.2
2.4
6.1
2.2
5.5
5.9
14.9
5.9
14.9
1.9
4.9
4.7
11.9
4.3
11.0
4.3
11.0
2.1
5.3
1.2
3.0
2.3
5.8
2.3
5.8
12.1
30.8
16.1
41.0
16.1
41.0
16.1
41.0
9.1
23.2
13.1
33.3
13.1
33.3
13.1
33.3
6.1
15.6
10.1
25.7
10.1
25.7
10.1
25.7
2.6
6.6
2.5
6.3
3.7
9.5
1.7
4.4
NOTES:
1. Condensate is 3/4-in. FPT copper.
2. Horizontal unit shipped with filter bracket only. This bracket should be removed for return duct connection.
3. Hanger kit is factory installed.
4. Verify high static option discharge connection dimensions with Carrier.
Code
S
E
Z
B
AIRFLOW CONFIGURATION
Return
Discharge
Left
Right
Left
Back
Right
Left
Right
Back
Fig. 1 — 50RHC Dimensional Data
6
M
Supply
Height
13.3
33.8
16.1
40.9
16.1
41.0
18.1
46.0
N
Supply
Depth
9.9
25.1
11.0
27.9
13.7
34.8
13.7
34.8
O
P
4.1
10.5
3.0
7.7
4.1
10.3
4.1
10.3
1.3
3.3
2.5
6.4
1.3
3.2
1.3
3.2
RETURN CONNECTION
Using Air Coil Opening
Q
Return
Depth
23.0
58.4
25.9
65.8
35.9
91.2
35.9
91.2
R
Return
Height
15.0
38.1
19.0
48.3
19.0
48.3
19.0
48.3
S
T
1.1
2.8
1.1
2.8
1.1
2.8
1.1
2.8
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
WATER
CONNECTIONS
OVERALL
CABINET
50RHR
UNITS
006-012 in.
cm
015-024 in.
cm
in.
030
cm
in.
036
cm
042-048 in.
cm
in.
060
cm
1
2
3
F
Condensate
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
A
Width
B
Depth
C
Height
D
In
E
Out
22.4
56.8
22.4
56.8
22.4
56.8
22.4
56.8
22.4
56.8
25.4
64.5
43.1
109.5
43.1
109.5
53.2
135.1
53.2
135.1
62.2
158.0
71.2
180.8
11.3
28.7
17.3
43.9
19.3
49.0
19.3
49.0
19.3
49.0
21.3
54.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
5.4
13.7
4.9
12.4
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
ELECTRICAL KNOCKOUTS (in.)
1/
Loop
Water
FPT
2
G
conduit
1/
2
H
conduit
3/
4
DISCHARGE CONNECTION
Duct Flange Installed (±0.10 in.)
I
conduit
Low
Voltage
Ext
Pump
Power
Supply
J
K
3.5
8.9
3.5
8.9
5.7
14.5
5.7
14.5
5.7
14.5
8.1
20.6
5.5
14.0
7.5
19.1
9.7
24.6
9.7
24.6
9.7
24.6
11.7
29.7
8.2
20.8
10.2
25.9
12.2
31.0
12.2
31.0
12.2
31.0
14.2
36.1
5.8
14.7
5.0
12.7
5.0
12.7
2.9
7.4
2.9
7.4
5.8
14.7
4.0
10.2
5.6
14.2
6.8
17.3
3.8
9.7
3.8
9.7
5.0
12.7
1/
2
3/
4
3/
4
3/
4
1
1
L
Supply
Height
5.8
14.7
10.4
26.4
10.4
26.4
13.5
34.3
13.5
34.3
13.6
34.5
M
Supply
Depth
8.0
20.3
9.3
23.6
9.3
23.6
13.1
33.3
13.1
33.3
13.3
33.8
RETURN CONNECTION
Using Return Air Opening
N
O
5.8
14.7
5.0
12.7
5.0
12.7
2.9
7.4
2.9
7.4
5.8
14.7
1.5
3.8
1.5
3.8
2.1
5.3
1.9
4.8
1.9
4.8
2.9
7.4
P
Return
Depth
17.1
43.4
17.1
43.4
23.1
58.7
23.1
58.7
32.1
81.5
36.1
91.7
Q
Return
Height
9.3
23.6
15.3
38.9
17.3
43.9
17.3
43.9
17.3
43.9
19.3
49.0
NOTES:
1. Condensate is 3/4-in. FPT copper.
2. Horizontal unit shipped with filter bracket only. This bracket should be removed for return duct connection.
3. Hanger kit is factory installed. Isolation grommets are provided.
4. Right and left orientation is determined by looking at water connection side.
LEFT RETURN
3’ Service
Access
RIGHT RETURN
CSP
Front
Left Return
ASP
1.6
3.25
H
G
E
D
CAP
3
F
2
Condensate
3 / 4” FPT
A
Front-View
C
Y
X
43.1
53.1
62.1
71.1
Y
24.375
24.375
24.375
27.375
Z
20.375
20.375
20.375
23.375
Z
C
A
ASP
J
Blower
Outlet
L
BSP
BSP
N
P
3’
SERVICE
ACCESS
Air Coil
M
BSP
Blower
Outlet
3’
SERVICE
ACCESS
S Configuration - Left Return Right Discharge Air Coil Opening
Left
View
CSP
L
Front
J
Z Configuration - Right Return Left Discharge Air Coil Opening
Air Coil
1.1
P
CSP
C
ASP
R
S
Q Right
View
Front
Front
B
S Configuration - Left Return Right Discharge Air Coil Opening
Code
S
E
Z
B
L
B Configuration - Right Return Back Discharge
M
Front
Left C Q
View
O
A
X
K
R
M
Blower
Outlet
O
K
S
Back
Discharge
Unit Hanger Detail
Model
006-024
030-036
042-048
060
Front
Blower
Outlet
Air Coil Side
M
Condensate
3 / 4” FPT
E Configuration - Left Return Back Discharge
Right
View
Left
Discharge
3
1
BSP
3’
SERVICE
ACCESS
I
F
Back
Discharge
L
Right Return
CSP
1 / 2”
Knockout
Low Voltage
1 / 2” Knockout
Right
Discharge
3’ Service
Access
Front
Power Supply
3 / 4” Knockout
3.25
N
Water
Connection
CAP=Control Access Panel
CSP=Compressor Service Panel
BSP=Blower Service Panel
ASP=Alternate Service Panel
Air Coil Side
Water
Connection
B
Z Configuration - Right Return Left Discharge Air Coil Opening
AIRFLOW CONFIGURATION
Return
Discharge
Left
Right
Left
Back
Right
Left
Right
Back
Fig. 2 — 50RHR Dimensional Data
7
R
S
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
WATER CONNECTIONS
OVERALL CABINET
50RHS
UNITS
015-018
024-030
036
042-048
060
070
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
1
2
3
F
Condensate
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
0.6
1.5
A
Width
B
Depth
C
Height
D
In
E
Out
22.4
56.8
22.4
56.8
22.4
56.8
25.4
64.5
25.4
64.5
25.4
64.5
53.2
135.1
62.2
158.0
62.2
158.0
71.2
180.8
76.2
193.5
81.2
206.2
19.3
49.0
19.3
49.0
19.3
49.0
21.3
54.1
21.3
54.1
21.3
54.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
Loop
Water
FPT
1/
ELECTRICAL KNOCKOUTS (in.)
G
H
I
1
3
2 conduit /2 conduit /4 conduit
DISCHARGE CONNECTION
Duct Flange Installed (±
±0.10 in.)
Low
Voltage
Ext Pump
Power
Supply
J
K
5.7
14.5
5.7
14.5
5.7
14.5
8.1
20.6
8.1
20.6
8.1
20.6
9.7
24.6
9.7
24.6
9.7
24.6
11.7
29.7
11.7
29.7
11.7
29.7
12.2
31.0
12.2
31.0
12.2
31.0
14.2
36.1
14.2
36.1
14.2
36.1
5.0
12.7
5.0
12.7
5.0
12.7
5.8
14.7
5.8
14.7
5.8
14.7
6.8
17.3
6.8
17.3
6.8
17.3
5.0
12.7
5.0
12.7
5.0
12.7
3/
4
3/
4
3/
4
1
1
1
RETURN CONNECTION
Using Air Coil Opening
L
M
Supply Supply
N
Height Depth
10.4
9.3
5.0
26.4
23.6
12.7
10.4
9.3
5.0
26.4
23.6
12.7
10.4
9.3
5.0
26.4
23.6
12.7
13.6
13.3
5.8
34.5
33.8
14.7
13.6
13.3
5.8
34.5
33.8
14.7
13.6
13.3
5.8
34.5
33.8
14.7
O
2.1
5.3
2.1
5.3
2.1
5.3
2.9
7.4
2.9
7.4
2.9
7.4
P
Q
Return Return
Depth Height
23.1
17.3
58.7
43.9
28.1
17.3
71.4
43.9
32.1
17.3
81.5
43.9
36.1
19.3
91.7
49.0
41.1
19.3
104.4
49.0
46.1
19.3
117.1
49.0
NOTES:
1. Condensate is 3/4-in. FPT copper.
2. Horizontal unit shipped with filter bracket only. This bracket should be removed for return duct connection.
3. Hanger kit is factory installed. Isolation grommets are provided.
4. Right and left orientation is determined by looking at water connection side.
LEFT RETURN
3’ Service
Access
RIGHT RETURN
CSP
Front
Left Return
ASP
1.6
I
H
G
E
D
3
F
2
C
Y
O
A
X
53.1
62.1
71.1
76.1
81.1
Y
24.375
24.375
27.375
27.375
27.375
Z
20.375
20.375
23.375
23.375
23.375
Z
C
J
Blower
Outlet
L
BSP
Left C Q
View
Air Coil
BSP
N
3’
SERVICE
ACCESS
Left
View
CSP
L
Front
M
Z Configuration - Right Return Left Discharge Air Coil Opening
Air Coil
1.1
P
CSP
C
ASP
R
S
Q Right
View
Front
Front
B
S Configuration - Left Return Right Discharge Air Coil Opening
Code
S
E
Z
B
Blower
Outlet
3’
SERVICE
ACCESS
S Configuration - Left Return Right Discharge Air Coil Opening
P
L
M
BSP
K
R
O
B Configuration - Right Return Back Discharge
M
Front
S
M
Blower
Outlet
A
X
K
ASP
Back
Discharge
Unit Hanger Detail
Model
015-018
024-036
042-048
060
070
Front
Blower
Outlet
Air Coil Side
M
Condensate
3 / 4” FPT
A
Front-View
E Configuration - Left Return Back Discharge
Right
View
Left
Discharge
3
1
BSP
3’
SERVICE
ACCESS
3.25
CAP
F
Condensate
Back
3 / 4” FPT
Discharge
L
Right Return
CSP
1 / 2”
Knockout
Low Voltage
1 / 2” Knockout
Right
Discharge
3’ Service
Access
Front
Power Supply
3 / 4” Knockout
3.25
N
Water
Connection
CAP=Control Access Panel
CSP=Compressor Service Panel
BSP=Blower Service Panel
ASP=Alternate Service Panel
Air Coil Side
Water
Connection
B
Z Configuration - Right Return Left Discharge Air Coil Opening
AIRFLOW CONFIGURATION
Return
Discharge
Left
Right
Left
Back
Right
Left
Right
Back
Fig. 3 — 50RHS Dimensional Data
8
R
S
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
Return Loop
3/8” threaded rods
(by others)
Supply Loop
Water In
Filter Access
Water Out
Return Air
(Ductwork
not shown)
Field-supplied transition to
minimize pressure loss
Power Wiring
Supply Air
Thermostat
Wiring
Field-supplied
stainless steel
braid hose
with integral
“ J” swivel
Balancing Valve (field
installed and calibrated
accessory)
Low Pressure Drop Water
Control Valve (optional)
(field-installed accessory)
Unit Power
Flexible
Insulated supply duct with Connection
at least one 90 deg elbow
Field-Supplied
to reduce air noise
Electric Heat
(field supplied)
(if applicable)
Water Out
Water In
Unit Power
Disconnect
Ball Valve with optional
integral P/T plug (typical for supply and
return piping)
Unit Hanger
3/8" Threaded
Rod (by others)
Vibration Isolator
(white-compressor end and
red-blower end)
size 042-070
Washer
(by others)
Double Hex Nuts
(by others)
50RHR, RHS: Install screw as shown
Sizes 042-060
Optional on smaller sizes
50RHC: Screw must only be
1/2" long to
prevent damage
Integral hanger supportpre-attached in factory
UNIT HANGER ISOLATION DETAIL
Fig. 4 — Typical Installation — 50RHC,RHR,RHS Units
9
WATER CONNECTIONS
OVERALL CABINET
50RVC
UNITS
A
B
C
Width Depth Height
in.
cm
in.
036 & 042 cm
in.
041
cm
048-060 in.
cm
018-030
21.5
54.6
21.5
54.6
21.5
54.6
24.0
6.10
21.5
54.6
26.0
66.0
21.5
54.6
32.5
82.6
39.0
99.1
44.0
111.8
39.0
99.1
46.0
116.8
1
D
2
E
In
1.8 3.8
4.5 9.7
2.0 3.7
5.1 9.4
1.7 3.6
4.4 9.1
1.8 5.9
4.5 14.9
3
F
G
Out
15.2
38.6
16.2
41.1
16.4
41.7
16.7
42.4
3.6
9.1
2.6
6.6
2.6
6.6
2.3
5.8
H
I
Water
FPT
Size
Condensate
8.1
20.6
10.4
28.4
8.1
20.6
10.1
25.7
2.3
5.8
2.3
5.8
2.3
5.8
2.3
5.8
3/
4
1.9
3/
4
1.9
3/
4
1.9
1
2.5
1/
ELECTRICAL KNOCKOUTS (in.)
J
K
L
1/ conduit 3/ conduit
2 conduit
2
4
DISCHARGE CONNECTION
Duct Flange Installed (±
±0.10 in.)
Low
Voltage
Low
Voltage
Power
Supply
M
4.1
10.5
4.1
10.5
4.1
10.5
4.1
10.5
7.1
18.1
7.1
18.1
7.1
18.1
7.1
18.1
10.1
25.7
10.1
25.7
10.1
25.7
10.1
25.7
NOTES:
1. Condensate is 3/4-in. (19.1 mm) FPT.
2. Filter bracket extending from unit 2.5-in. (6.4 cm). This bracket should be removed when connecting return duct.
3. Discharge flange field installed.
Code
L
R
AIRFLOW CONFIGURATION
Return
Discharge
Left
Top
Right
Top
Fig. 5 — 50RVC Dimensional Data
10
N
6.4 3.8
16.1 9.5
6.4 3.8
16.1 9.5
6.4 3.8
16.1 9.5
6.9 7.3
17.4 18.4
RETURN CONNECTION
Using Air Coil Opening
O
P
S
T
Supply Supply Q
R Return Return U
Width Depth
Depth Height
14.0
14.0
5.3 2.3
18.3
20.2
0.7
35.6
35.6 13.6 5.8
46.5
51.3
1.9
14.0
14.0
5.1 2.3
22.8
24.2
0.7
35.6
35.6 13.1 5.8
57.9
61.4
1.9
14.0
14.0
5.3 2.3
18.3
20.2
0.7
35.6
35.6 13.6 5.8
46.5
51.3
1.9
16.0
18.0
5.1 2.3
29.3
24.2
0.7
40.6
45.7 13.1 5.8
74.4
61.4
1.9
WATER CONNECTIONS
OVERALL CABINET
50RVR
UNITS
009-012
015-024
030
036
042-048
060
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
1
2
3
F
Condensate
7.8
19.8
8.5
21.6
9.7
24.6
9.7
24.6
9.7
24.6
10.7
27.2
A
Width
B
Depth
C
Height
D
In
E
Out
22.4
56.8
22.4
56.8
22.4
56.8
22.4
56.8
22.4
56.8
25.4
64.5
21.6
54.9
21.6
54.9
25.6
65.1
25.6
65.1
25.6
65.1
30.6
77.8
22.6
57.4
34.6
87.9
40.6
103.1
40.6
103.1
48.6
123.4
50.6
128.5
2.6
6.6
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
5.4
13.7
4.8
12.2
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
Loop
Water
FPT
1/
2
3/
4
3/
4
3/
4
ELECTRICAL KNOCKOUTS (in.)
H
I
G
1/ conduit 1/ conduit 3/ conduit
2
2
4
DISCHARGE CONNECTION
Duct Flange Installed (±
±0.10 in.)
Low
Voltage
Ext Pump
Power
Supply
J
K
3.5
8.9
3.5
8.9
5.7
14.5
5.7
14.5
5.7
14.5
8.1
20.6
5.5
14.0
7.5
19.1
9.7
24.6
9.7
24.6
9.7
24.6
11.7
29.7
8.2
20.8
10.2
25.9
12.2
31.0
12.2
31.0
12.2
31.0
14.2
36.1
10.6
26.9
7.2
18.3
7.2
18.3
7.2
18.3
7.2
18.3
6.2
15.7
6.8
17.3
3.8
9.7
5.8
14.7
5.8
14.7
5.8
14.7
6.3
16.0
1
1
L
Supply
Height
5.8
14.7
14.0
35.6
14.0
35.6
14.0
35.6
14.0
35.6
18.0
45.7
M
Supply
Depth
8.0
20.3
14.0
35.6
14.0
35.6
14.0
35.6
14.0
35.6
18.0
45.7
RETURN CONNECTION
Using Air Coil Opening
N
O
6.0
15.2
4.3
10.9
4.3
10.9
4.3
10.9
4.3
10.9
5.1
13.0
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
P
Return
Depth
17.1
43.4
17.1
43.4
21.1
53.6
21.1
53.6
21.1
53.6
26.1
66.3
Q
Return
Height
9.3
23.6
15.3
38.9
19.2
48.8
19.2
48.8
27.2
69.1
27.2
69.1
R
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
NOTES:
1. Condensate is 3/4-in. FPT and is switchable from side to front.
2. Vertical unit shipped with filter bracket only extending from unit 2.5 inches. This bracket should be removed when connecting return duct.
3. Discharge flange field installed.
4. Right and left orientation is determined by looking at water connection side.
Water Connection
Field Installed
Discharge Flange
Access Panels
Standard Filter Bracket
CAP=Control Access Panel
CSP=Compressor Service Panel
BSP=Blower Service Panel
ASP=Alternate Service Panel
RIGHT RETURN
ASP
BSP
Front
L
K
Air Coil
Front
M
LEFT RETURN
B
M
K
3’ Service
Access
Left Return
L
A
ASP
CSP
(right
Opposite)
CAP
N
R Configuration - Top View-Right Return
P
J
Air Coil Side
Air Coil Side
L Configuration - Top View-Left Return
O
O
R
Front
Isometric
View
3’ Service
Access
P
Water
Connections
1.000
R
Air Coil
Air Coil
Q
Q
C
C
Condensate
3 / 4” FPT
Power Supply
3/4” HV Knockout
CAP
Power for
Condensate Pump
1 / 2” Knockout
ASP
Front
Back
R Configuration - Right Return Right View
- Air Coil Opening
Code
L
R
Low Voltage
1/2” LV Knockout
CSP
Front
Back
L Configuration - Left Return Left View
- Air Coil Opening
AIRFLOW CONFIGURATION
Return
Discharge
Left
Top
Right
Top
Fig. 6 — 50RVR Dimensional Data
11
I
H
CSP
G
3
1
Front View
F
2
DE
WATER CONNECTIONS
OVERALL CABINET
50RVS
UNITS
015-018
024-030
036
042-048
060
070
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
1
2
3
F
Condensate
9.7
24.6
9.7
24.6
9.7
24.6
10.7
27.2
10.7
27.2
10.7
27.2
A
Width
B
Depth
C
Height
D
In
E
Out
22.4
56.8
22.4
56.8
22.4
56.8
25.4
64.5
25.4
64.5
25.4
64.5
25.6
65.1
25.6
65.1
25.6
65.1
30.6
77.8
30.6
77.8
30.6
77.8
40.6
103.1
44.6
113.3
48.6
123.4
50.6
128.5
54.6
138.7
58.6
148.8
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
2.4
6.1
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
5.4
13.7
Loop
Water
FPT
3/
4
3/
4
3/
4
ELECTRICAL KNOCKOUTS (in.)
H
I
G
1/ conduit 1/ conduit 3/ conduit
2
2
4
DISCHARGE CONNECTION
Duct Flange Installed (±
±0.10 in.)
Low
Voltage
Ext Pump
Power
Supply
J
K
5.7
14.5
5.7
14.5
5.7
14.5
8.1
20.6
8.1
20.6
8.1
20.6
9.7
24.6
9.7
24.6
9.7
24.6
11.7
29.7
11.7
29.7
11.7
29.7
12.2
31.0
12.2
31.0
12.2
31.0
14.2
36.1
14.2
36.1
14.2
36.1
7.2
18.3
7.2
18.3
7.2
18.3
6.2
15.7
6.2
15.7
6.2
15.7
5.8
14.7
5.8
14.7
5.8
14.7
6.3
16.0
6.3
16.0
6.3
16.0
1
1
1
L
Supply
Height
14.0
35.6
14.0
35.6
14.0
35.6
18.0
45.7
18.0
45.7
18.0
45.7
M
Supply
Depth
14.0
35.6
14.0
35.6
14.0
35.6
18.0
45.7
18.0
45.7
18.0
45.7
RETURN CONNECTION
Using Air Coil Opening
N
O
4.3
10.9
4.3
10.9
4.3
10.9
5.1
13.0
5.1
13.0
5.1
13.0
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
2.2
5.6
P
Return
Depth
21.1
53.6
21.1
53.6
21.1
53.6
26.1
66.3
26.1
66.3
26.1
66.3
Q
Return
Height
19.2
48.8
23.2
58.9
27.2
69.1
27.2
69.1
31.2
79.2
35.2
89.4
R
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
1.0
2.5
NOTES:
1. Condensate is 3/4-in. FPT and is switchable from side to front.
2. Vertical unit shipped with filter bracket only extending from unit 2.5 inches. This bracket should be removed when connecting return duct.
3. Discharge flange field installed.
4. Right and left orientation is determined by looking at water connection side.
Water Connection
Field Installed
Discharge Flange
Access Panels
Standard Filter Bracket
CAP=Control Access Panel
CSP=Compressor Service Panel
BSP=Blower Service Panel
ASP=Alternate Service Panel
RIGHT RETURN
ASP
BSP
Front
L
K
Air Coil
Front
M
LEFT RETURN
B
M
K
3’ Service
Access
Left Return
L
A
ASP
CSP
(right
Opposite)
CAP
N
R Configuration - Top View-Right Return
P
J
Air Coil Side
Air Coil Side
L Configuration - Top View-Left Return
O
O
R
Front
Isometric
View
3’ Service
Access
P
Water
Connections
1.000
R
Air Coil
Air Coil
Q
Q
C
C
Condensate
3 / 4” FPT
Power Supply
3/4” HV Knockout
CAP
Power for
Condensate Pump
1 / 2” Knockout
ASP
Front
Back
R Configuration - Right Return Right View
- Air Coil Opening
Code
L
R
Low Voltage
1/2” LV Knockout
CSP
Front
Back
L Configuration - Left Return Left View
- Air Coil Opening
AIRFLOW CONFIGURATION
Return
Discharge
Left
Top
Right
Top
Fig. 7 — 50RVS Dimensional Data
12
I
H
CSP
G
3
1
Front View
F
2
DE
50RDS
UNITS
in.
015-018
cm
in.
024-030
cm
in.
036
cm
in.
042-048
cm
in.
060
cm
in.
070
cm
WATER CONNECTIONS (in.)
OVERALL CABINET
(in.)
1
2
3
4
5
D
In
E
Out
F
HWG
In
G
HWG
Out
H
Condensate
A
Width
B
Depth
C
Height
22.4
56.8
25.6
65.1
44.6
113.3
16.9 13.9
42.9 35.3
5.4
13.7
2.4
6.1
3.5
8.9
22.4
56.8
25.6
65.1
48.6
123.4
16.9 13.9
42.9 35.3
5.4
13.7
2.4
6.1
3.5
8.9
22.4
56.8
25.6
65.1
52.6
133.6
16.9 13.9
42.9 35.3
5.4
13.7
2.4
6.1
3.5
8.9
25.4
64.5
30.6
77.8
54.6
138.7
18.9 15.9
48.0 40.4
5.4
13.7
2.4
6.1
3.5
8.9
25.4
64.5
30.6
77.8
58.6
148.8
18.9 15.9
48.0 40.4
5.4
13.7
2.4
6.1
3.5
8.9
25.4
64.5
30.6
77.8
62.6
159.0
18.9 15.9
48.0 40.4
5.4
13.7
2.4
6.1
3.5
8.9
ELECTRICAL KNOCKOUTS (in.)
Loop
Water
FPT
(in.)
HWG
FPT
(in.)
3/4
1/
2
J
conduit
1/
2
K
conduit
3/
4
O
Supply
Width
P
Supply
Depth
6.1
8.2
15.4 20.8
10.4
26.4
9.3
23.5
6.1
8.2
15.4 20.8
10.4
26.4
9.3
23.5
7.2
18.3
6.1
8.2
15.4 20.8
10.4
26.4
7.2
18.3
7.2
8.7
18.3 22.1
13.6
34.4
9.7
24.6
7.2
18.3
7.2
8.7
18.3 22.1
13.6
34.4
9.7
24.6
7.2
18.3
7.2
8.7
18.3 22.1
13.6
34.4
Low
Voltage
Ext
Pump
Power
Supply
1/2
13.6
34.5
9.7
24.6
7.2
18.3
3/4
1/2
13.6
34.5
9.7
24.6
7.2
18.3
3/4
1/2
13.6
34.5
9.7
24.6
1
1/2
13.1
33.3
9.7
24.6
1
1/2
13.1
33.3
1/2
13.1
33.3
1
RETURN CONNECTION
Using Return Air Opening
(in.)
DISCHARGE CONNECTION
Outlet Opening Only (in.)
L
conduit
M
N
S
Return
Depth
T
Return
Height
U
11.0 2.2
27.9 5.6
21.1
53.6
20.2
51.3
20.4
51.8
11.0 2.2
27.9 5.6
21.1
53.6
24.2
61.5
20.4
51.8
9.3
23.5
11.0 2.2
27.9 5.6
21.1
53.6
28.2
71.6
20.4
51.8
13.3
33.7
10.5 2.2
26.7 5.6
26.1
66.3
28.2
71.6
22.4
56.9
13.3
33.7
10.5 2.2
26.7 5.6
26.1
66.3
32.2
81.8
22.4
56.9
13.3
33.7
10.5 2.2
26.7 5.6
26.1
66.3
36.2
91.9
22.4
56.9
Q
R
NOTES:
1. Condensate is 3/4-in. PVC FPT and is switchable from side to front.
2. Vertical unit shipped with filter bracket only extending from unit 2.5 inch. This bracket should be removed when connecting return duct.
Standard Filter Bracket
Legend
CAP=Control Access Panel
CSP=Compressor Service Panel
BSP=Blower Service Panel
ASP=Alternate Service Panel
P
CSP
ASP
N
N
P
O
Blower
Opening
O
A
Front
A
ASP
CAP
3’ Service
Access Left Rtn
BSP
(right opposite)
Blower
Opening
Front
Condensate 3/4”
FPT
Q
M
Air Coil Side
Air Coil Side
B
3’ Service
Access
B
Left Return/Bottom Discharge
Floor Foot Print
(Top View)
Right Return/Bottom Discharge
Floor Foot Print
(Top View)
1.1
Isometric View
Power Supply
3 / 4” HV Knockout
1.6
1.6
1 / 2” Knockout
L
Low Voltage
1 / 2” LV Knockout
U
ASP
K
4
J
E
2
CSP
T
Front
Back
S
Right ReturnAir Coil Opening
(Right Side View)
R
1
Air Coil
C
D
CAP
Air Coil
BSP
Condensate
3 / 4” FPT Right Return
T
Front
Back
R
Condensate
3 / 4” FPT Left Return
5
5
H
S
Left Return Air Coil Opening
(Left Side View)
Fig. 8 — 50RDS Dimensional Data
13
F
3
CSP
U
G
Front-View
Supply Air
Water
Connection End
Remove Screws
Building
Loop
Flexible
Connection
Return Air
Water
Out
Return
Air
Water
In
Field-supplied
stainless steel
braid hose
with integral
“ J” swivel
Power
Thermostat
Wiring
Balancing Valve
(field installed
and calibrated
accessory)
Side Discharge
Low Pressure
Drop Water
Control Valve
(optional)
(field-installed
accessory)
Water
Connection End
Rotate
Return Air
Compressor
Access Panel
Ball Valve with optional
integral P/T plug
(typical for supply and
return piping)
NOTE: Ball valve with integral pressure temperature plug recommended.
Fig. 9 — Typical Vertical Installation —
50RVC,RVR,RVS Units
Move to Side
Water
Connection End
Replace Screws
Return Air
Drain
Discharge Air
Back Discharge
Fig. 11 — Conversion Left Return,
Side Discharge to Back Discharge
Building
Loop
Flexible
Connection
Water
Connection End
Return Air
Water
Out
Return
Air
Power
Field-supplied
stainless steel
braid hose
with integral
“ J” swivel
Thermostat
Wiring
Water
In
Side Discharge
Low Pressure
Drop Water
Control Valve (optional)
(field-installed
accessory)
Ball Valve with optional
integral P/T plug
(typical for supply and
return piping)
Compressor
Access Panel
Supply
Duct
Balancing Valve
(field-installed
and calibrated
accessory)
Water
Connection End
Return Air
Drain
Flexible
Connection
Discharge Air
Back Discharge
Supply Air
Fig. 12 — Conversion Right Return,
Side Discharge to Back Discharge
NOTE: Ball valve with integral pressure temperature plug recommended.
Fig. 10 — Typical Downflow Installation —
50RDS Units
14
Step 4 — Mounting the Unit
To reduce air noise, at least one 90 degree elbow could be
included in the supply and return air ducts, provided system
performance is not adversely impacted. The blower speed can
also be changed in the field to reduce air noise or excessive airflow, provided system performance is not adversely impacted.
EXISTING DUCT SYSTEM — If the unit is connected to
existing ductwork, consider the following:
• Verify that the existing ducts have the proper capacity to
handle the unit airflow. If the ductwork is too small,
install larger ductwork.
• Check existing ductwork for leaks and repair as
necessary.
NOTE: Local codes may require ventilation air to enter the
space for proper indoor air quality. Hard-duct ventilation may
be required for the ventilating air supply. If hard ducted ventilation is not required, be sure that a proper air path is provided
for ventilation air to unit to meet ventilation requirement of the
space.
HORIZONTAL UNITS (50RHC,RHR,RHS) — Horizontal units
should be mounted using the factory-installed hangers. Proper
attachment of hanging rods to building structure is critical for
safety. See Fig. 4 and 13. Rod attachments must be able to support the weight of the unit. See Tables 1-3, for unit operating
weights.
VERTICAL UNITS (50RVC,RVR,RVS,RDS) — Vertical and
downflow units are available in left or right return air configurations. See Fig. 6-8. Mount the unit (except 50RDS) on a
vibration absorption pad slightly larger than the entire base to
minimize vibration transmission. It is not necessary to mount
the unit on the floor. See Fig. 14.
NOTE: Some codes require the use of a secondary drain pan
under vertical units. Check local codes for more information.
Step 5 — Duct System — Size the duct system to handle the design airflow quietly.
Step 6 — Condensate Drain
NOTE: Depending on the unit, the fan wheel may have a shipping support installed at the factory. This must be removed
before operating unit.
SOUND ATTENUATION — To eliminate the transfer of
vibration to the duct system, a flexible connector is recommended for both discharge and return air duct connections on
metal duct systems. The supply and return plenums should include internal duct liner of fiberglass or be made of duct board
construction to maximize sound attenuation of the blower.
Installing the WSHP unit to uninsulated ductwork in an unconditioned space is not recommended since it will sweat and
adversely affect the unit’s performance.
HORIZONTAL UNITS (50RHC,RHR,RHS) — Slope the
unit toward the drain at a 1/4 in. per foot pitch. See Fig. 15. If it
is not possible to meet the required pitch, install a condensate at
the unit to pump condensate to building drain.
Horizontal units are not internally trapped, therefore an external trap is necessary. Install each unit with its own individual
trap and means to flush or blowout the condensate drain line.
Do not install units with a common trap or vent. For typical
condensate connections see Fig. 16.
NOTE: Never use a pipe size smaller than the connection.
VERTICAL UNITS (50RVC,RVR,RVS) — Each unit uses a
condensate hose inside all cabinets as a trapping loop, therefore
an external trap is not necessary. See Fig. 17.
Each unit must be installed with its own individual vent and
means to flush or blowout the condensate drain line. Do not install units with a common trap or vent.
D
C A
Compressor
Section
Air Handler
Section
E
B
50RHC UNITS
A
18
18
22
018-030
036-042
048-060
50RHR UNITS
006-024
030,036
042,048
060
50RHS UNITS
015,018
024-036
042,048
060
070
DIMENSIONS (in.)
B
43.1
47.1
54.1
C
22.2
22.2
22.2
A
22.375
22.375
22.375
25.375
DIMENSIONS (in.)
B
C
D
43.1
24.375
43.1
52.1
24.375
52.1
61.1
24.375
61.1
71.1
27.375
71.1
E
20.375
20.375
20.375
23.375
A
22.375
22.375
25.375
25.375
25.375
DIMENSIONS (in.)
B
C
D
51
24.375
53
61
24.375
63
70
27.375
72
75
27.375
77
80
27.375
82
E
20.375
20.375
20.375
23.375
23.375
Vibration
Absorption
Pad
Fig. 14 — 50RVC,RVR,RVS Units Mounted With
Vibration Absorption Pad
Fig. 13 — Horizontal Hanger Bracket
(Factory Installed)
15
Step 7 — Piping Connections — Depending on the
application, there are 3 types of WSHP piping systems to
choose from: water loop, ground-water and ground loop. Refer
to Piping Section of Carrier System Design Manual for additional information.
All WSHP units use low temperature soldered female pipe
thread fittings for water connections to prevent annealing and
out-of-round leak problems which are typically associated with
high temperature brazed connections. Refer to Tables 1-3 for
connection sizes. When making piping connections, consider
the following:
• Use a backup wrench when making screw connections to
unit to prevent internal damage to piping.
• Insulation may be required on piping to avoid condensation in the case where fluid in loop piping operates at
temperatures below dew point of adjacent air.
• Piping systems that contain steel pipes or fittings may
be subject to galvanic corrosion. Dielectric fittings may
be used to isolate the steel parts of the system to avoid
galvanic corrosion.
WATER LOOP APPLICATIONS — Water loop applications
usually include a number of units plumbed to a common piping system. Maintenance to any of these units can introduce air
into the piping system. Therefore, air elimination equipment
comprises a major portion of the mechanical room plumbing.
The flow rate is usually set between 2.25 and 3 gpm per ton
of cooling capacity. For proper maintenance and servicing,
pressure-temperature (P/T) ports are necessary for temperature
and flow verification.
In addition to complying with any applicable codes, consider the following for system piping:
• Piping systems using water temperatures below 50 F
require 1/2-in. closed cell insulation on all piping surfaces to eliminate condensation.
• Avoid all plastic to metal threaded fittings due to the
potential to leak. Use a flange fitted substitute.
• Teflon tape thread sealant is recommended to minimize
internal fouling of the heat exchanger.
• Use backup wrench. Do not overtighten connections.
• Route piping to avoid service access areas to unit.
• Flush the piping system prior to operation to remove dirt
and foreign materials from the system.
GROUND-WATER APPLICATIONS (Not Applicable to
50RHC,RVC Units) — Typical ground-water piping is
shown in Fig. 18. In addition to complying with any applicable codes, consider the following for system piping:
• Install shut-off valves for servicing.
• Install pressure-temperature plugs to measure flow and
temperature.
• Connect boiler drains and other valves using a “T” connector to allow acid flushing for the heat exchanger.
• Do not overtighten connections.
• Route piping to avoid service access areas to unit.
• Use PVC SCH80 or copper piping material.
NOTE: PVC SCH40 should not be used due to system high
pressure and temperature extremes.
1/4” Pitch for
Drainage
Pitch Toward
Drain
Drain Connection
Fig. 15 — Horizontal Unit Pitch
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
Fig. 16 — Trap Condensate Drain
3/4” Copper FPT/PVC
3/4” PVC
Vent
1/2”
1/4” per foot
slope to drain
1/2”
Water
Connections
Alternate
Condensate
Location
NOTE: Unit does not need to be sloped toward drain.
Fig. 17 — Vertical Condensate Connection
VENTING — Install a vent in the condensate line of any
application that may allow dirt or air to collect in the line. Consider the following:
• Always install a vent where an application requires a
long horizontal run.
• Always install a vent where large units are working
against higher external static pressure and to allow
proper drainage for multiple units connected to the same
condensate main.
• Be sure to support the line where anticipated sagging from
the condensate or when “double trapping” may occur.
• If condensate pump is present on unit, be sure drain connections have a check valve to prevent back flow of condensate into other units.
16
Water
Control
Valve
Flow
Regulator
Pressure
Tank
Water Out
Water In
From Pump
Shut-Off
Valve
Boiler
Drains
Strainer – Field-Installed Accessory
(16 to 20 mesh recommended for
filter sediment)
PressureTemperature
Plugs
Fig. 18 — Typical Ground-Water Piping Installation
Water Supply and Quantity — Check water supply. Water
supply should be plentiful and of good quality. See Table 4 for
water quality guidelines.
Step 8 — Electrical Wiring
IMPORTANT: Failure to comply with the above required
water quality and quantity limitations and the closedsystem application design requirements may cause damage
to the tube-in-tube heat exchanger that is not the responsibility of the manufacturer.
To avoid possible injury or death due to electrical shock,
open the power supply disconnect switch and secure it in
an open position during installation.
In all applications, the quality of the water circulated
through the heat exchanger must fall within the ranges listed in
the Water Quality Guidelines table. Consult a local water treatment firm, independent testing facility, or local water authority
for specific recommendations to maintain water quality within
the published limits.
GROUND-LOOP APPLICATIONS (Not Applicable to
50RHC,RVC Units) — Temperatures between 25 to 110 F
and a cooling capacity of 2.25 to 3 gpm of flow per ton is recommended. In addition to complying with any applicable
codes, consider the following for system piping:
• Limit piping materials to only polyethylene fusion in the
buried sections of the loop.
• Do not use galvanized or steel fittings at any time due to
corrosion.
• Avoid all plastic to metal threaded fittings due to the
potential to leak. Use a flange fitted substitute.
• Do not overtighten connections.
• Route piping to avoid service access areas to unit.
• Use pressure-temperature (P/T) plugs to measure flow of
pressure drop.
Use only copper conductors for field-installed electrical
wiring. Unit terminals are not designed to accept other
types of conductors.
All field installed wiring, including the electrical ground,
MUST comply with the National Electrical Code (NEC) as
well as applicable local codes. In addition, all field wiring must
conform to the Class II temperature limitations described in the
NEC.
Refer to unit wiring diagrams Fig. 19 and 20 for a schematic
of the field connections, which must be made by the installing
(or electrical) contractor. Refer to Electrical Data for fuse sizes.
Consult the unit wiring diagram located on the inside of the
compressor access panel to ensure proper electrical hookup.
The installing (or electrical) contractor must make the field
connections when using field-supplied disconnect.
Operating voltage must be the same voltage and phase as
shown in Electrical Data shown in Tables 5-7.
Make all final electrical connections with a length of flexible conduit to minimize vibration and sound transmission to
the building.
17
Table 4 — Water Quality Guidelines
CONDITION
pH
Total Hardness
Iron Oxides
Iron Bacteria
Corrosion*
Brackish
ACCEPTABLE LEVEL
7 to 9 range for copper. Cupronickel may be used in the 5 to 9 range.
Calcium and magnesium carbonate should not exceed 20 grains per gallon (350 ppm).
Less than 1 ppm.
No level allowable.
Max Allowable Level
Coaxial Metal
Ammonia, Ammonium Hydroxide
0.5 ppm
Cu
Ammonium Chloride, Ammonium Nitrate
0.5 ppm
Cu
Ammonium Sulfate
0.5 ppm
Cu
Chlorine/Chlorides
0.5 ppm
CuNi
Hydrogen Sulfide†
None Allowable
—
Use Cupronickel heat exchanger when concentrations of calcium or sodium chloride are greater
than 125 ppm are present. (Seawater is approximately 25,000 ppm.)
*If the concentration of these corrosives exceeds the maximum allowable level, then the potential for serious corrosion
problems exists.
†Sulfides in the water quickly oxidize when exposed to air, requiring that no agitation occur as the sample is taken.
Unless tested immediately at the site, the sample will require stabilization with a few drops of one Molar zinc acetate
solution, allowing accurate sulfide determination up to 24 hours after sampling. A low pH and high alkalinity cause system problems, even when both values are within ranges shown. The term pH refers to the acidity, basicity, or neutrality
of the water supply. Below 7.0, the water is considered to be acidic. Above 7.0, water is considered to be basic. Neutral
water contains a pH of 7.0.
NOTE: To convert ppm to grains per gallon, divide by 17. Hardness in mg/l is equivalent to ppm.
This amount of phase imbalance is satisfactory as it is
below the maximum allowable 2%.
Operation on improper line voltage or excessive phase
imbalance constitutes abuse and may cause damage to electrical components.
NOTE: If more than 2% voltage imbalance is present, contact
local electric utility.
208-VOLT OPERATION — All 208-230 volt units are factory
wired for 208 volts. The transformers may be switched to
230-volt operation by switching the red (208 volt) wire with
the orange (230 volt) wire at the L1 terminal.
PSC (PERMANENT SPLIT CAPACITOR) BLOWER SPEED
SELECTION — All Water Source Heat Pumps are factory set
to deliver rated airflow at nominal static (0.15 in. wg) on
medium speed. Where higher static is needed, high speed
can be utilized (0.4 to 0.5 in. wg). Low speed will deliver
approximately 85% of rated airflow (0.10 in. wg). The PSC
blower fan speed can be changed on all units by swapping
wires connected to the relay contacts that control the fan. See
Tables 8-10.
For 50RHR,RVR,RHS,RVS and RDS Units — On the control, the black wire is connected to High, blue wire is connected
to Medium and red wire is connected to Low. See Fig. 19, 20
and 22.
NOTE: Available airflows for all units are shown in Tables 8-10.
For 50RHC,RVC Units — PSC blower fan speed can be
changed by moving the blue wire on the fan motor terminal
block to the desired speed as shown in Fig. 22. The
50RHC,RVC units are designed to deliver rated airflow at
nominal static (0.15 in. wg) on medium speed (factory setting)
and rated airflow at a higher static (0.4 to 0.5 in. wg) on high
speed for applications where higher static is required. Low
speed will deliver approximately 85% of rated airflow at
0.10 in. wg. An optional ‘High Static’ blower is available by
using the special option code in the model nomenclature.
POWER CONNECTION — Make line voltage connection
by connecting the incoming line voltage wires to the L side
of the CC terminal as shown in Fig. 21. See Tables 5-7 for
correct wire and maximum overcurrent protection sizing.
SUPPLY VOLTAGE — Operating voltage to unit must be
within voltage range indicated on unit nameplate.
On 3-phase units, voltages under load between phases must
be balanced within 2%. Use the following formula to determine the percentage voltage imbalance:
% Voltage Imbalance
= 100 x
max voltage deviation from average voltage
average voltage
Example: Supply voltage is 460-3-60.
AB = 452 volts
BC = 464 volts
AC = 455 volts
Average Voltage =
=
452 + 464 + 455
3
1371
3
= 457
Determine maximum deviation from average voltage:
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent voltage imbalance.
% Voltage Imbalance = 100 x
7
457
= 1.53%
18
PM
Stg 1/Stg 2
See Note 9
Aquazone
Thermostat
LEGEND
AL
BM
BMC
BR
CAP
CC
CO
FP1
FP2
HP
HWTS
—
—
—
—
—
—
—
—
—
—
—
Alarm Relay Contacts
Blower Motor
Blower Motor Capacitor
Blower Relay
Capacitor
Compressor Contactor
Sensor, Condensate Overflow
Sensor, Water Coil Freeze Protection
Sensor, Air Coil Freeze Protection
High-Pressure Switch
High (Leaving) Water
Temperature Switch
JW1
LOC
NEC
P1
PM
RVS
Trans
—
—
—
—
—
—
—
Jumper, Alarm
Loss of Charge Pressure Switch
National Electrical Code
Field Wiring Terminal Block
Performance Monitor
Reversing Valve Solenoid
Transformer
Field Line Voltage Wiring
Field Low Voltage Wiring
Printed Circuit Trace
Optional Wiring
Relay/Contactor Coil
Condensate Pan
Solenoid Coil
Temperature Switch
Thermistor
Ground
Wire Nut
*Optional wiring.
6. 24-v alarm signal shown. For dry alarm contact, cut JW1 jumper
and dry contact will be available between AL1 and AL2.
7. Transformer secondary ground via control board standoffs and
screws to control box. (Ground available from top two standoffs
as shown.)
8. For high or low speed remove BLU wire from BR ‘NO’
and replace with BLK or RED wire respectively. Tape off unused
terminal.
9. Both DIP switches need to be in the ON position.
NOTES:
1. Compressor and blower motor thermally protected internally.
2. All wiring to the unit must comply with NEC and local codes.
3. Transformer is wired to 265 v (BRN) lead for 265/1/60 units, or
208 v (RED) lead for 208/1/60. For 230/1/60 switch RED and
ORG leads at L1 and insulate RED lead. Transformer is energy
limiting or may have circuit breaker.
4. FP1 thermistor provides freeze protection for water. When using
antifreeze solutions, cut JW3 jumper.
5. Typical Aquazone thermostat wiring shown. Refer to thermostat
installation instructions for wiring to the unit. Thermostat wiring
must be Class 1 and voltage rating equal to or greater than unit
supply voltage.
Fig. 19 — Typical Aquazone™ Complete C Control Wiring
19
Aquazone
Thermostat
PM
LEGEND
AL
BM
BMC
CB
CC
CO
FP1
FP2
HP
JW1
—
—
—
—
—
—
—
—
—
—
Alarm Relay Contacts
Blower Motor
Blower Motor Capacitor
Circuit Breaker
Compressor Contactor
Sensor, Condensate Overflow
Sensor, Water Coil Freeze Protection
Sensor, Air Coil Freeze Protection
High-Pressure Switch
Jumper, Alarm
LOC
NEC
P1
PM
RVS
Tfrmr
—
—
—
—
—
—
Loss of Charge Pressure Switch
National Electrical Code
Field Wiring Terminal Block
Performance Monitor
Reversing Valve Solenoid
Transformer
Field Line Voltage Wiring
Field Low Voltage Wiring
Printed Circuit Trace
Relay/Contactor Coil
Condensate Pan
Solenoid Coil
Thermistor
Ground
Wire Nut
NOTES:
1. Compressor and blower motor thermally protected internally.
2. All wiring to the unit must comply with NEC and local codes.
3. Transformer is wired to 208 v (RED) lead for 208/3/60. For 230/3/60
switch RED and ORG leads at L1 and insulate RED lead.
4. FP1 thermistor provides freeze protection for water. When using antifreeze solutions, cut JW3 jumper.
5. Typical Aquazone thermostat wiring shown. Refer to thermostat installation instructions for wiring to the unit. Thermostat wiring must be Class 1
and voltage rating equal to or greater than unit supply voltage.
6. 24-v alarm signal shown. For dry alarm contact, cut AL2 dry
jumper and dry contact will be available between AL1 and
AL2.
7. Transformer secondary ground via control board standoffs
and screws to control box. (Ground available from top two
standoffs as shown.)
8. Blower motor is factory wired for medium and high speeds.
For any other combination of speeds, attach the lower speed
wire to fan speed relay N.O. wire.
Fig. 20 — Typical Aquazone™ Deluxe D Control Wiring
20
Fig. 21 — 50RHC,RVC,RHR,RVR,RHS,RVS,RDS Typical Single-Phase Line Voltage Power Connection
CONNECT THE BLUE WIRE TO:
H FOR HIGH SPEED FAN
M FOR MEDIUM SPEED FAN
L FOR LOW SPEED FAN
BLU
MEDIUM FACTORY SETTING
H
M
L
FAN MOTOR
Fig. 22 — 50RHC,RVC Blower Speed Selection
21
Table 5 — 50RHC,RVC Electrical Data
50RHC,RVC
UNITS
018
024
030
036
041*
042
048
060
FLA
HACR
LRA
RLA
—
—
—
—
COMPRESSOR
VOLTS-PHASE
60 Hz
VOLTAGE
MIN/MAX
RLA
LRA
208/230-1
265-1
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
197/254
239/292
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
8.6
8.1
9.8
9.1
6.7
3.5
11.2
10.0
6.9
3.6
15.4
14.4
9.6
4.9
16.2
10.3
4.3
4.3
17.1
10.7
5.3
3.7
18.3
12.6
5.7
4.7
25.6
14.7
7.4
5.9
49.0
44.0
56.0
55.0
51.0
25.0
61.0
58.0
55.0
28.0
82.0
83.0
70.0
33.0
96.0
75.0
40.0
34.0
105.0
85.0
42.0
31.0
102.0
91.0
42.0
39.0
170.0
124.0
59.6
49.4
LEGEND
Full Load Amps
Heating, Air Conditioning and Refrigeration
Locked Rotor Amps
Rated Load Amps
FAN
MOTOR
FLA
1.00
0.86
1.50
1.30
1.50
0.76
3.00
2.70
3.00
1.70
1.80
2.00
1.80
1.24
3.00
3.00
1.70
1.40
3.00
3.00
1.70
1.50
3.40
3.40
1.80
1.40
4.30
4.30
2.50
1.90
TOTAL
UNIT
FLA
9.6
8.9
11.3
10.4
8.2
4.2
14.2
12.7
9.9
5.3
17.2
16.4
11.4
6.1
19.2
13.3
6.0
5.7
20.1
13.7
7.0
5.2
21.7
16.0
7.5
6.1
29.9
19.0
9.9
7.8
MIN
CIRCUIT
AMP
11.7
11.0
13.8
12.7
9.9
5.1
16.9
15.2
11.7
6.2
21.1
20.0
13.8
7.4
23.2
15.8
7.1
6.8
24.3
16.4
8.3
6.1
26.3
19.2
8.9
7.2
36.4
22.7
11.8
9.3
*041 in vertical only.
NOTES:
1. HACR circuit breaker in U.S.A. only.
2. All fuses Class RK-5.
22
MAX
FUSE/HACR
20
15
20
20
15
15
25
25
15
15
35
30
20
15
35
25
15
15
40
25
15
15
40
30
15
15
60
35
15
15
Table 6 — 50RHR,RVR Electrical Data
50RHR,RVR
UNITS
006*
009
012
015
019
024
030
036
042
048
060
FLA
HACR
LRA
RLA
—
—
—
—
VOLTS-PHASE
60 Hz
VOLTAGE
MIN/MAX
208/230-1
265-1
208/230-1
265-1
208/230-1
265-1
208/230-1
265-1
208/230-1
265-1
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
197/254
239/292
197/254
239/292
197/254
239/292
197/254
239/292
197/254
239/292
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
COMPRESSOR
RLA
LRA
2.9
2.5
3.9
3.3
5.3
4.2
5.9
5.4
7.9
7.1
8.7
8.3
6.0
3.2
11.2
10.3
6.4
3.2
14.1
13.5
8.2
4.1
16.2
10.3
4.3
3.7
18.3
12.6
5.7
4.7
25.6
14.7
7.4
5.9
17.7
15.0
22.2
18.8
27.9
22.2
29.0
27.0
48.3
41.0
48.3
47.0
50.0
25.0
60.0
58.0
50.0
25.0
84.0
83.0
63.4
36.0
96.0
75.0
40.0
31.0
102.0
91.0
42.0
39.0
170.0
124.0
59.6
49.4
LEGEND
Full Load Amps
Heating, Air Conditioning and Refrigeration
Locked Rotor Amps
Rated Load Amps
*Size 006 is available in 50RHR units only.
23
FAN
MOTOR
FLA
0.40
0.35
0.80
0.90
0.80
0.90
1.00
0.86
1.10
0.90
1.30
1.58
1.30
0.85
1.90
1.66
1.90
1.00
3.00
2.70
3.00
1.70
3.00
3.00
1.70
1.50
3.40
3.40
1.80
1.60
4.30
4.30
2.50
2.20
TOTAL
UNIT
FLA
3.3
2.8
4.7
4.2
6.1
5.1
6.9
6.3
9.0
8.0
10.0
9.9
7.3
4.1
13.1
11.9
8.3
4.2
17.1
16.2
11.2
5.8
19.2
13.3
6.0
5.2
21.7
16.0
7.5
6.3
29.9
19.0
9.9
8.1
MIN
CIRCUIT
AMP
4.0
3.5
5.7
5.0
7.5
6.2
8.4
7.7
11.0
9.7
12.1
12.0
8.8
4.9
15.9
14.5
9.9
5.0
20.6
19.5
13.3
6.8
23.2
15.8
7.1
6.1
26.2
19.2
8.9
7.5
36.4
22.7
11.8
9.8
MAX
FUSE/HACR
15
15
15
15
15
15
15
15
15
15
20
20
15
15
25
20
15
15
30
30
20
15
35
25
15
15
40
30
15
15
60
35
15
15
Table 7 — 50RHS,RVS,RDS Electrical Data
50RHS,RVS,RDS
UNITS
015
018
024
030
036
042
048
060
070
FLA
HACR
LRA
RLA
—
—
—
—
VOLTS-PHASE
60 Hz
VOLTAGE
MIN/MAX
208/230-1
265-1
208/230-1
265-1
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
265-1
208/230-3
460-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
208/230-1
208/230-3
460-3
575-3
197/254
239/292
197/254
239/292
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
239/292
197/254
414/506
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
197/254
197/254
414/506
518/633
COMPRESSOR
RLA
LRA
4.9
4.4
7.1
5.5
10.3
8.7
7.1
3.5
12.2
10.9
7.7
3.8
13.5
12.8
9.6
4.5
16.5
10.3
5.1
4.2
18.3
12.4
6.4
4.8
25.0
17.3
6.7
5.8
28.8
17.3
9.0
6.6
26.0
28.0
38.0
32.0
56.0
47.0
45.0
22.4
67.0
56.0
55.0
27.0
73.0
71.0
63.0
31.0
95.0
77.0
39.0
31.0
109.0
88.0
44.0
34.0
169.0
123.0
49.5
40.0
169.0
137.0
62.0
49.0
LEGEND
Full Load Amps
Heating, Air Conditioning and Refrigeration
Locked Rotor Amps
Rated Load Amps
24
FAN
MOTOR
FLA
1.00
0.86
1.00
0.86
1.10
0.90
1.10
0.57
1.30
1.58
1.30
0.85
1.80
2.00
1.80
1.24
1.90
1.90
1.00
0.80
3.00
3.00
1.70
1.50
3.40
3.40
1.80
1.60
4.30
4.30
2.50
2.20
TOTAL
UNIT
FLA
5.9
5.2
8.1
6.4
11.4
9.6
8.2
4.1
13.5
12.5
9.0
4.7
15.3
14.8
11.4
5.7
18.4
12.2
6.1
5.0
21.3
15.4
8.1
6.3
28.4
20.7
8.5
7.4
33.1
21.6
11.5
8.8
MIN
CIRCUIT
AMP
7.2
6.3
9.8
7.8
13.9
11.7
9.9
5.0
16.5
15.2
10.9
5.7
18.6
18.0
13.8
6.8
22.6
14.7
7.4
6.1
25.9
18.5
9.7
7.5
34.6
25.0
10.2
8.8
40.4
25.9
13.7
10.5
MAX
FUSE/HACR
15
15
15
15
20
20
15
15
25
25
15
15
30
30
20
15
35
25
15
15
40
30
15
15
50
40
15
15
60
40
20
15
Table 8 — 50RHC,RVC Blower Performance
50RHC,RVC RATED MIN
FAN
UNITS
CFM CFM SPEED 0.00
HI
018
600
450 MED
700
LO
620
HI
018
600
450 MED
750
High Static
LO
670
HI
024
800
600 MED 1010
LO
820
HI
024
800
600 MED
High Static
LO
HI
030
1000
750 MED 1250
LO
1120
HI
030
1000
750 MED
High Static
LO
1050
HI
1520
036
1200
900 MED 1150
LO
1010
HI
036
1200
900 MED 1360
High Static
LO
1030
HI
1380
041
1325
950 MED 1230
LO
1040
HI
1640
042
1350 1050 MED 1490
LO
1140
HI
042
1350 1050 MED 1390
High Static
LO
HI
048
1600 1200 MED 1940
LO
1770
HI
048
1600 1200 MED 2050
High Static
LO
1850
HI
2240
060
2000 1500 MED 2050
LO
1850
HI
2400
060
2000 1500 MED 2160
High Static
LO
1930
EXTERNAL STATIC PRESSURE (in. wg)
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.80 0.90
760 740 720 710 700 680 650 600 550 460
690 680 670 660 650 630 620 600 560 520 430
610 600 590 580 570 560 540 520 490 460
790 780 770 760 750 730 710 690 650 530 430
740 720 710 700 690 670 670 660 650 630 600 490 390
660 640 630 620 610 600 590 580 580 570 530 420
1000 970 930 870 770 690
1000 990 980 960 940 920 900 880 860 830 770 700 600
810 800 790 780 770 760 750 730 720 700 650 600
1030 950 840 700
1040 1010 970 890 750 620
1030 1010 980 960 930 900 870 790 710
1160 1130 1100 1070 1030 950 840
1230 1200 1180 1150 1120 1090 1070 1040 1010 970 890 750
1100 1070 1050 1030 1010 980 960 930 900 870 790 710
1160 1040 920 800 750
1130 1080 1030 930 820 750
1040 1030 1010 990
980 960 940 910 880 840 750
1500 1480 1460 1430 1400 1370 1350 1320 1270 1210 1110 960 840
1150 1140 1140 1130 1130 1120 1110 1100 1070 1040 940
1010 1000 1000 990 990 980 980 970 950 930
1530 1500 1470 1400 1290 1170 960
1350 1340 1330 1320 1310 1300 1280 1260 1250 1230 1150 1070 910
1020 1010 1010 1000 1000 990 980 960 950 930
1370 1350 1330 1300 1260 1220 1170 1120 1080 1040 890
1220 1200 1190 1180 1150 1120 1080 1030 990 950
1030 1010 1000 990 970 950
1610 1580 1550 1520 1490 1450 1410 1370 1330 1290 1190 1100
1470 1440 1420 1390 1370 1340 1310 1270 1230 1190 1120 1010
1140 1130 1130 1120 1110 1100 1080 1060 1010
1550 1540 1520 1500 1470 1460 1450 1380 1240 1080
1380 1370 1360 1350 1340 1320 1310 1300 1280 1250 1180 1080
0.05
1980 1950 1910 1860 1800
1920 1900 1880 1860 1820 1770 1740 1710
1750 1730 1710 1690 1670 1650 1610 1570
2060
2050 2040 2020 1990 1970 1940 1920 1890
1850 1840 1830 1810 1800 1780 1760 1730
2240 2230 2220 2200 2160 2120 2090 2060
2050 2040 2020 1990 1970 1940 1920 1890
1850 1840 1830 1810 1800 1780 1760 1730
2400 2390 2380 2370 2360 2340 2320 2300
2160 2150 2150 2140 2110 2080 2060 2040
1930 1920 1920 1910 1900 1890 1890 1880
NOTES:
1. Gray areas denote ESP (external static pressure) where operation is not
recommended.
2. Units factory shipped on medium speed. Other speeds require field
selection.
3. All airflow is rated at lowest voltage if unit is dual voltage rated, i.e., 208 v
for 208-230 v units.
4. All units ARI/ISO/ASHRAE 13256-1 rated on high fan speed.
1740
1660
1510
2040
1860
1700
2040
1860
1700
2270
2030
1870
1680
1600
1450
2010
1830
1670
2010
1830
1670
2240
2020
1850
1490
1410
1330
1960
1780
1600
1960
1780
1600
2200
1980
1830
1.0
1.10
1.20
1.30
1280 1280
1000
1880
1710
1510
1880
1710
1510
2130
1930
1800
1790
1620
1380
1790
1620
1660 1510
1490 1320
1220
1660 1510
1490
2060 1980 1890 1790 1660 1500
1880 1490 1750 1660 1530
1750 1700 1620 1530
5. Only two speed fan (H & M) available on 575-v units.
6. For wet coil performance first calculate the face velocity of the air
coil (Face Velocity [fpm] = Airflow [cfm]/Face Area [sq ft]). Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by
0.08 in. wg, 400 fpm by 0.12 in. wg, and 500 fpm by 0.16 in. wg.
7. Airflow in cfm with dry coil and clean air filter.
25
Table 9 — 50RHR,RVR Blower Performance
50RHR,RVR
UNITS
RATED
CFM
MIN
CFM
006*
200
150
009
300
225
012
375
300
015
500
375
019
600
450
024
800
600
030
1000
750
036
1200
900
042
1400
1050
048
1600
1200
High Static
048
1600
1200
060
2000
1500
CFM
FAN
SPEED
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
HI
MED
LO
0.00
300
240
220
450
410
370
470
410
340
750
660
580
850
700
600
980
850
700
1330
1210
1050
1580
1400
1100
1790
1500
1110
1910
1830
1700
2180
2080
1990
2230
2040
1840
0.05
290
230
210
440
400
360
460
400
330
730
640
570
820
680
580
950
830
680
1300
1190
1030
1540
1370
1080
1760
1490
1100
1880
1790
1670
2140
2050
1950
2220
2020
1830
0.10
280
220
200
430
390
350
450
380
320
710
620
550
790
660
560
920
800
660
1260
1160
1010
1500
1340
1060
1730
1470
1090
1840
1740
1640
2090
2020
1910
2200
1990
1810
0.15
270
210
200
420
380
340
440
370
320
700
610
540
770
640
540
890
770
650
1230
1130
980
1470
1310
1040
1700
1450
1080
1800
1700
1600
2060
1970
1880
2160
1970
1800
0.20
260
200
190
400
360
320
430
360
310
680
590
520
740
620
510
860
740
630
1190
1100
950
1440
1280
1010
1660
1420
1060
1750
1660
1560
2030
1920
1840
2120
1940
1780
LEGEND
Shaded areas are below minimum CFM. This data is
— provided for troubleshooting information only.
— Cubic Feet Per Minute
AIRFLOW (Cfm)
External Static Pressure (in. wg)
0.25 0.30 0.35 0.40 0.45
250 240 230 210 190
190 180 160 140 130
180 160 150 130 130
390 370 350 320 310
350 340 330 310 290
320 310 300 280 260
420 400 390 380 370
360 350 340 330 320
310 300 300 290 290
660 630 600 570 540
570 550 530 500 470
500 480 460 430 400
710 670 640 600 560
590 560 530 500 470
490 460 460
830 790 760 720 680
720 690 660 620 580
610 590 560 530 500
1150 1100 1050 1000 960
1050 1000 970 930 880
920 890 850 810 770
1410 1370 1330 1280 1240
1250 1220 1190 1150 1100
980 950 920 890 890
1630 1590 1550 1510 1480
1400 1380 1350 1320 1300
1050 1040
1730 1700 1650 1600 1540
1620 1570 1540 1500 1450
1530 1490 1460 1430 1390
1990 1940 1870 1800 1750
1870 1820 1740 1650 1640
1810 1770 1710 1650 1620
2090 2060 2040 2010 1990
1920 1890 1860 1830 1810
1760 1730 1700 1670 1640
0.50 0.60 0.70
160 110
110
300
270
240
350
310
500
440
370
520
440
0.80
0.90
230
330
290
290
400
370
450
640 540
540 460
470
920 830
830 720
730
1200 1090
1050 920
940
1440 1370 1270 1120
1270 1180 1070
1480
1400
1340
1690
1620
1580
1960
1780
1600
1380
1320
1250
1580
1530
1460
1880
1710
1510
1300
1210
1170
1440
1320
1340
1790
1620
1180
1120
1270
1220
1180
1660
990
910
NOTES:
1. Units factory shipped on medium speed. Other speeds require
field selection.
2. All airflow is rated on 208 v operating with wet coil and clean air
filter.
3. All units ARI/ISO/ASHRAE 13256-1 rated on high fan speed.
4. Only two speed fan (H & M) available on 575-v units.
*Size 006 available in 50RHR units only.
26
Table 10 — 50RHS,RVS,RDS Blower Performance
50RHS,RVS,RDS
RATED
FAN
UNITS
AIRFLOW SPEED
015
500
018
600
024
800
030
1000
Hi Static
030
1000
036
1150
Hi Static
036
1150
042
1400
048
1600
060
2000
070
2300
Hi
Med
Low
Hi
Med
Low
Hi
Med
Low
Hi
Med
Low
HS Hi
HS Med
HS Low
Hi
Med
Low
HS Hi
HS Med
HS Low
Hi
Med
Low
Hi
Med
Low
Hi
Med
Low
Hi
Med
Low
0.00
880
770
670
870
770
670
1130
950
880
1240
1180
1040
1380
1260
1170
1390
1260
1170
1790
1510
1110
—
1610
1270
—
1940
1470
—
2260
2050
—
2530
2270
0.05
860
760
660
860
760
660
1110
940
870
1230
1150
1020
1360
1240
1150
1360
1240
1150
1760
1490
1100
—
1580
1260
—
1910
1460
—
2240
2030
—
2500
2260
0.10
840
750
660
840
750
660
1090
930
860
1200
1120
1000
1320
1220
1130
1320
1220
1130
1730
1470
1090
—
1550
1250
—
1870
1450
—
2220
2010
—
2470
2250
0.15
830
740
650
830
740
650
1060
920
840
1180
1090
980
1280
1190
1100
1280
1190
1100
1700
1450
1080
1670
1510
1240
2010
1820
1440
—
2190
1990
—
2450
2240
0.20
820
720
640
820
720
640
1040
910
830
1160
1070
960
1250
1170
1080
1250
1170
1080
1660
1420
1060
1630
1480
1220
2000
1780
1430
—
2170
1970
—
2420
2230
AIRFLOW (Cfm)
External Static Pressure (in. wg)
0.25 0.30 0.35 0.40 0.45 0.50
800 780 750 730 690 660
710 690 670 640 620 600
630 620 600 580 550 520
800 780 750 730 690 660
710 690 670 640 620 600
630 620 600 580 550 520
1010 980 950 920 880 840
880 860 820 790 760 730
810 800 770 730 700 660
1120 1090 1050 1000 970 930
1030 1000 970 950 910 870
930 910 870 840 820 790
1220 1200 1150 1110 1070 1020
1130 1100 1070 1040 990 950
1050 1020 990 960 930 900
1220 1200 1150 1110 1070 1020
1130 1100 1070 1040 990 950
1050 1020 990 960 930 900
1630 1590 1550 1510 1470 1440
1400 1380 1350 1320 1300 1270
1050 1040 —
—
—
—
1600 1570 1540 1510 1440 1380
1450 1420 1390 1360 1320 1270
1210 1190 1160 1120 1080 1030
1940 1880 1830 1780 1690 1610
1740 1700 1670 1630 1570 1520
1410 1380 1360 1330 1280 1220
2270 2230 2200 2170 2140 2110
2140 2110 2100 2080 2050 2020
1950 1930 1910 1880 1850 1830
2460 2430 2390 2340 2310 2280
2400 2370 2340 2310 2280 2260
2210 2180 2160 2140 2120 2100
LEGEND
— — Not Recommended
NOTES:
1. Includes allowance for wet coil and clean factory-installed filter.
2. Units factory shipped on medium speed (015 on Low). Other speeds require field selection.
3. All airflow is rated on 208 v operating with wet coil and clean air filter.
4. All units ARI/ISO/ASHRAE 13256-1 rated on high (015 rated on medium).
27
0.60
610
—
—
610
—
—
720
—
—
850
—
—
940
—
—
940
—
—
1370
1180
—
1290
—
—
1540
1410
1110
2040
1960
1780
2230
2200
2040
0.70
—
—
—
—
—
—
—
—
—
650
—
—
850
—
—
850
—
—
1270
1070
—
1130
—
—
1310
1310
1040
1970
1870
1700
2180
2100
1900
0.80
—
—
—
—
—
—
—
—
—
—
—
—
690
—
—
690
—
—
1120
—
—
—
—
—
1190
1170
—
1870
1760
1650
1990
1890
1790
0.90
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1720
1660
1570
1860
1740
1690
1.00
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1640
1550
1430
1740
1640
1570
Step 9 — Low Voltage Wiring
THERMOSTAT CONNECTIONS — The thermostat should
be wired directly to the Aquazone™ control board. See
Fig. 19, 20, and 22.
WATER FREEZE PROTECTION — The Aquazone control
allows the field selection of source fluid freeze protection
points through jumpers. The factory setting of jumper JW3
(FP1) is set for water at 30 F. In earth loop applications, jumper
JW3 should be clipped to change the setting to 13 F when
using antifreeze in colder earth loop applications. See Fig. 24.
AIR COIL FREEZE PROTECTION — The air coil freeze
protection jumper JW2 (FP2) is factory set for 30 F and should
not need adjusting.
ACCESSORY CONNECTIONS — Terminal A on the control
is provided to control accessory devices such as water valves,
electronic air cleaners, humidifiers, etc. This signal operates
with the compressor terminal. See Fig. 25. Refer to the specific
unit wiring schematic for details.
NOTE: The A terminal should only be used with 24 volt
signals — not line voltage signals.
WATER SOLENOID VALVES — Water solenoid valves may
be used on primary secondary pump and ground water installations. A typical well water control valve wiring, which can
limit waste water in a lockout condition is shown in Fig. 25. A
slow closing valve may be required to prevent water hammer.
When using a slow closing valve, consider special wiring conditions. The valve takes approximately 60 seconds to open
(very little water will flow before 45 seconds) and it activates
the compressor only after the valve is completely opened by
closing its end switch. When wired as shown, the valve will
have the following operating characteristics:
1. Remain open during a lockout
2. Draw approximately 25 to 35 VA through the “Y” signal
of the thermostat.
AQUAZONE CONTROL (C Control Shown)
Fig. 24 — Typical Aquazone Control Board
Jumper Locations
Terminal Strip P2
C
24 VAC
Typical
Water
Valve
A
Fig. 25 — Typical D Control Accessory Wiring
IMPORTANT: Connecting a water solenoid valve can
overheat the anticipators of electromechanical thermostats. Only use relay based electronic thermostats.
PRE-START-UP
System Checkout — When the installation is complete,
follow the System Checkout procedure outlined below before
starting up the system. Be sure:
1. Voltage is within the utilization range specifications of the
unit compressor and fan motor and voltage is balanced
for 3 phase units.
2. Fuses, breakers and wire are correct size.
3. Low voltage wiring is complete.
4. Piping and system flushing is complete.
5. Air is purged from closed loop system.
6. System is balanced as required. Monitor if necessary.
7. Isolation valves are open.
8. Water control valves or loop pumps are wired.
9. Condensate line is open and correctly pitched.
10. Transformer switched to lower voltage tap if necessary.
11. Blower rotates freely — shipping support is removed.
12. Blower speed is on correct setting.
13. Air filter is clean and in position.
14. Service/access panels are in place.
15. Return air temperature is between 40 to 80 F heating and
50 to 110 F cooling.
16. Air coil is clean.
17. Control field selected settings are correct.
NOTE: Low voltage connector may be removed for easy installation.
Fig. 23 — Low Voltage Field Wiring
28
DIP SWITCH BLOCK 1 (S1) — This set of switches offers
the following options for D Control configuration:
Performance Monitor (PM) — Set switch 1 to enable or disable performance monitor. To enable the PM, set the switch to
ON. To disable the PM, set the switch to OFF.
Compressor Relay Staging Operation — Switch 2 will enable or disable compressor relay staging operation. The compressor relay can be set to turn on with stage 1 or stage 2 call
from the thermostat. This setting is used with dual stage units
(units with 2 compressors and 2 D controls) or in master/slave
applications. In master/slave applications, each compressor and
fan will stage according to its switch 2 setting. If switch is set to
stage 2, the compressor will have a 3-second delay before energizing during stage 2 demand.
NOTE: If DIP switch is set for stage 2, the alarm relay will not
cycle during Test mode.
Heating/Cooling Thermostat Type — Switch 3 provides selection of thermostat type. Heat pump or heat/cool thermostats
can be selected. Select OFF for heat/cool thermostats. When in
heat/cool mode, Y1 is used for cooling stage 1, Y2 is used for
cooling stage 2, W1 is used for heating stage 1 and O/W2 is
used for heating stage 2. Select ON for heat pump applications.
In heat pump mode, Y1 used is for compressor stage 1, Y2 is
used for compressor stage 2, W1 is used for heating stage 3 or
emergency heat, and O/W2 is used for RV (heating or cooling)
depending upon switch 4 setting.
O/B Thermostat Type — Switch 4 provides selection for heat
pump O/B thermostats. O is cooling output. B is heating output. Select ON for heat pumps with O output. Select OFF for
heat pumps with B output.
Dehumidification Fan Mode — Switch 5 provides selection
of normal or dehumidification fan mode. Select OFF for dehumidification mode. The fan speed relay will remain OFF during cooling stage 2. Select ON for normal mode. The fan speed
relay will turn on during cooling stage 2 in normal mode.
Switch 6 — Not used.
Boilerless Operation — Switch 7 provides selection of boilerless operation and works in conjunction with switch 8. In
boilerless operation mode, only the compressor is used for
heating when FP1 is above the boilerless changeover temperature set by switch 8 below. Select ON for normal operation or
select OFF for boilerless operation.
Boilerless Changeover Temperature — Switch 8 on S1 provides selection of boilerless changeover temperature set point.
Select OFF for set point of 50 F or select ON for set point
of 40 F.
If switch 8 is set for 50 F, then the compressor will be used
for heating as long as the FP1 is above 50 F. The compressor
will not be used for heating when the FP1 is below 50 F and the
compressor will operates in emergency heat mode, staging on
EH1 and EH2 to provide heat. If a thermal switch is being used
instead of the FP1 thermistor, only the compressor will be used
for heating mode when the FP1 terminals are closed. If the FP1
terminals are open, the compressor is not used and the control
goes into emergency heat mode.
DIP SWITCH BLOCK 2 (S2) — This set of DIP switches is
used to configure accessory relay options. See Fig. 20.
Switches 1 to 3 — These DIP switches provide selection
of Accessory 1 relay options. See Table 8 for DIP switch
combinations.
Switches 4 to 6 — These DIP switches provide selection
of Accessory 2 relay options. See Table 9 for DIP switch
combinations.
AIR COIL — To obtain maximum performance, clean the air
coil before starting the unit. A ten percent solution of dishwasher detergent and water is recommended for both sides of
the coil. Rinse thoroughly with water.
FIELD SELECTABLE INPUTS
Jumpers and DIP (dual in-line package) switches on the
control board are used to customize unit operation and can be
configured in the field.
IMPORTANT: Jumpers and DIP switches should only
be clipped when power to control board has been turned
off.
C Control Jumper Settings (See Fig. 19)
WATER COIL FREEZE PROTECTION (FP1) LIMIT
SETTING — Select jumper 3, (JW3-FP1 Low Temp) to
choose FP1 limit of 10 F or 30 F. To select 30 F as the limit,
DO NOT clip the jumper. To select 10 F as the limit, clip the
jumper.
AIR COIL FREEZE PROTECTION (FP2) LIMIT SETTING — Select jumper 2 (JW2-FP2 Low Temp) to choose
FP2 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT
clip the jumper. To select 10 F as the limit, clip the jumper.
ALARM RELAY SETTING — Select jumper 1 (JW1-AL2
Dry) for connecting alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection). To connect AL2
to R, do not clip the jumper. To set as dry contact, clip the
jumper.
C Control DIP Switches — The C Control has 1 DIP
switch block with two switches. See Fig. 19.
PERFORMANCE MONITOR (PM) — DIP switch 1 will
enable or disable this feature. To enable the PM, set the switch
to ON. To disable the PM, set the switch to OFF.
STAGE 2 — DIP switch 2 will enable or disable compressor
delay. Set DIP switch to OFF for stage 2 in which the compressor will have a 3-second delay before energizing.
NOTE: The alarm relay will not cycle during Test mode if
switch is set to OFF, stage 2.
D Control Jumper Settings (See Fig. 20)
WATER COIL FREEZE PROTECTION (FP1) LIMIT
SETTING — Select jumper 3, (JW3-FP1 Low Temp) to
choose FP1 limit of 10 F or 30 F. To select 30 F as the limit,
DO NOT clip the jumper. To select 10 F as the limit, clip the
jumper.
AIR COIL FREEZE PROTECTION (FP2) LIMIT SETTING — Select jumper 2 (JW2-FP2 Low Temp) to choose
FP2 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT
clip the jumper. To select 10 F as the limit, clip the jumper.
ALARM RELAY SETTING — Select jumper 4 (JW4-AL2
Dry) for connecting alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection). To connect AL2
to R, do not clip the jumper. To set as dry contact, clip the
jumper.
LOW PRESSURE SETTING — The D Control can be configured for Low Pressure Setting (LP). Select jumper 1 (JW1LP Norm Open) for choosing between low pressure input normally opened or closed. To configure for normally closed operation, do not clip the jumper. To configure for normally open
operation, clip the jumper.
D Control DIP Switches — The D Control has 2 DIP
switch blocks. Each DIP switch block has 8 switches and is
labeled either S1 or S2 on the circuit board. See Fig. 20.
29
Table 11 — DIP Switch Block S2 —
Accessory 1 Relay Options
ACCESSORY 1
RELAY OPTIONS
Cycle with Fan
Digital NSB
Water Valve — Slow Opening
OAD
To avoid equipment damage, DO NOT leave system filled
in a building without heat during the winter unless antifreeze is added to system water. Condenser coils never
fully drain by themselves and will freeze unless winterized
with antifreeze.
DIP SWITCH POSITION
1
2
3
On
On
On
Off
On
On
On
Off
On
On
On
Off
START-UP
LEGEND
NSB — Night Setback
OAD — Outside Air Damper
Use the procedure outlined below to initiate proper unit
start-up.
NOTE: This equipment is designed for indoor installation only.
NOTE: All other DIP switch combinations are invalid.
Operating Limits
Table 12 — DIP Switch Block S2 —
Accessory 2 Relay Options
ACCESSORY 2
RELAY OPTIONS
Cycle with Fan
Digital NSB
Water Valve — Slow Opening
OAD
ENVIRONMENT — This equipment is designed for indoor
installation ONLY. Extreme variations in temperature, humidity and corrosive water or air will adversely affect the unit performance, reliability and service life.
POWER SUPPLY — A voltage variation of ± 10% of nameplate utilization voltage is acceptable.
UNIT STARTING CONDITIONS — Depending on the model, units start and operate in an ambient temperature of 45 F
with entering air temperature at 40 F or 50 F, entering water
temperature at 20 F or 50 F and with both air and water at the
flow rates used.
NOTE: These operating limits are not normal or continuous
operating conditions. Assume that such a start-up is for the
purpose of bringing the building space up to occupancy temperature. See Tables 13 and 14 for operating limits.
DIP SWITCH POSITION
4
5
6
On
On
On
Off
On
On
On
Off
On
On
On
Off
LEGEND
NSB — Night Setback
OAD — Outside Air Damper
NOTE: All other switch combinations are invalid.
Auto Dehumidification Mode or High Fan Mode — Switch 7
provides selection of auto dehumidification fan mode or high
fan mode. In auto dehumidification fan mode the fan speed
relay will remain off during cooling stage 2 if terminal H is
active. In high fan mode, the fan enable and fan speed relays
will turn on when terminal H is active. Set the switch to ON for
auto dehumidification fan mode or to OFF for high fan mode.
Switch 8— Not used.
When the disconnect switch is closed, high voltage is
present in some areas of the electrical panel. Exercise
caution when working with the energized equipment.
1.
2.
3.
4.
Restore power to system.
Turn thermostat fan position to ON. Blower should start.
Balance airflow at registers.
Adjust all valves to the full open position and turn on the
line power to all heat pump units.
5. Operate unit in the cooling cycle. Refer to Tables 13 and
14 for unit operating limits.
NOTE: Three factors determine the operating limits of a unit:
(1) entering air temperature, (2) water temperature and (3)
ambient temperature. Whenever any of these factors are at a
minimum or maximum level, the other two factors must be at a
normal level to ensure proper unit operation. See Tables 13
and 14.
D Control Accessory Relay Configurations —
The following accessory relay settings are applicable for both
D controls only:
CYCLE WITH FAN — In this configuration, the relay will be
ON any time the Fan Enable relay is on.
CYCLE WITH COMPRESSOR — In this configuration, the
relay will be ON any time the Compressor relay is on.
DIGITAL NIGHT SET BACK (NSB) — In this configuration, the relay will be ON if the NSB input is connected to
ground C.
NOTE: If there are no relays configured for digital NSB, then
the NSB and OVR inputs are automatically configured for
mechanical operation.
MECHANICAL NIGHT SET BACK — When NSB input is
connected to ground C, all thermostat inputs are ignored. A
thermostat set back heating call will then be connected to the
OVR input. If OVR input becomes active, then the D control
will enter Night Low Limit (NLL) staged heating mode. The
NLL staged heating mode will then provide heating during the
NSB period.
Table 13 — Operating Limits — 50RHC,RVC Units
AIR LIMITS
Min. Ambient Air – db
Rated Ambient Air – db
Max. Ambient Air – db
Min. Entering Air – db/wb
Rated Entering Air – db/wb
Max. Entering Air – db/wb
WATER LIMITS
Min. Entering Water
Normal Entering Water
Max. Entering Water
Normal Water Flow
Water Valve (Slow Opening) — If relay is configured for Water Valve (slow opening), the relay will start 60 seconds prior to starting compressor relay.
Outside Air Damper (OAD) — If relay is configured
for OAD, the relay will normally be ON any time the Fan
Enable relay is energized. The relay will not start for 30 minutes following a return to normal mode from NSB, when NSB
is no longer connected to ground C. After 30 minutes, the relay
will start if the Fan Enable is set to ON.
LEGEND
db — Dry Bulb
wb — Wet Bulb
30
50RHC,RVC
Cooling
Heating
45 F
45 F
80.6 F
68 F
110 F
85 F
70/61 F
50 F
80.6/66.2 F
68 F
95/76 F
80 F
50 F
50 F
60-90 F
60-70 F
110 F
90 F
2.5-3.0 gpm per ton
Table 14 — Operating Limits —
50RHR,RHS,RVR,RVS,RDS Units
AIR LIMITS
Min. Ambient Air
Rated Ambient Air
Max. Ambient Air
Min. Entering Air
Rated Entering Air db/wb
Max. Entering Air db/wb
WATER LIMITS
Min. Entering Water
Normal Entering Water
COOLING (F)
45
80
100
50
80/67
110/83
HEATING (F)
45
70
85
40
70
80
30
50-90
20
30-60
2. Check for cool air delivery at unit grille a few minutes
after the unit has begun to operate.
3. Verify that the compressor is on and that the water flow
rate is correct by measuring pressure drop through the
heat exchanger using P/T plugs. See Table 15. Check the
elevation and cleanliness of the condensate lines; any
dripping could be a sign of a blocked line. Be sure the
condensate trap includes a water seal.
4. Check the temperature of both supply and discharge water. Compare to Table 16. If temperature is within range,
proceed. If temperature is outside the range, check the
cooling refrigerant pressures in Table 16.
5. Check air temperature drop across the coil when compressor is operating. Air temperature drop should be
between 15 and 25 F.
LEGEND
db — Dry Bulb
wb — Wet Bulb
NOTE: Value in heating column is dry bulb only. Any wet bulb reading is
acceptable.
Table 15 — Water Temperature Change
Through Heat Exchanger
Scroll Compressor Rotation — It is important to be
certain compressor is rotating in the proper direction. To
determine whether or not compressor is rotating in the proper
direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge
pressure does not rise to normal levels:
1. Turn off power to the unit. Install disconnect tag.
2. Reverse any two of the unit power leads.
3. Reapply power to the unit and verify pressures are correct.
The suction and discharge pressure levels should now move
to their normal start-up levels.
When the compressor is rotating in the wrong direction, the
unit makes more noise and does not provide cooling.
After a few minutes of reverse operation, the scroll compressor internal overload protection will open, thus activating
the unit lockout. This requires a manual reset. To reset, turn the
thermostat on and then off.
NOTE: There is a 5-minute time delay before the compressor
will start.
COOLING
RISE (F)
Min
Max
WATER FLOW RATE (GPM)
For Closed Loop: Ground Source or
Cooling/Boiler Systems at 3 gpm/ton
For Open Loop: Ground Water Systems at
1.5 gpm/ton
HEATING
DROP (F)
Min
Max
9
12
4
8
20
26
10
17
Unit Start-Up Heating Mode
NOTE: Operate the unit in heating cycle after checking the
cooling cycle. Allow five minutes between tests for the pressure or reversing valve to equalize.
1. Turn thermostat to lowest setting and set thermostat
switch to HEAT position.
2. Slowly turn the thermostat to a higher temperature until
the compressor activates.
3. Check for warm air delivery at the unit grille within a few
minutes after the unit has begun to operate.
4. Check the temperature of both supply and discharge water. Compare to Table 16. If temperature is within range,
proceed. If temperature is outside the range, check the
heating refrigerant pressures in Table 16.
5. Once the unit has begun to run, check for warm air delivery at the unit grille.
6. Check air temperature rise across the coil when compressor is operating. Air temperature rise should be between
20 and 30 F after 15 minutes at load.
7. Check for vibration, noise and water leaks.
Unit Start-Up Cooling Mode
1. Adjust the unit thermostat to the warmest position.
Slowly reduce the thermostat position until the compressor activates.
Table 16 — Typical Unit Operating Pressures and Temperatures
ENTERING
WATER
TEMP (F)
(EWT)
30
50
70
90
110
DB
EAT
COOLING
GPM/
TON
Suction
Pressure
(PSIG)
Discharge
Pressure
(PSIG)
Superheat
(F)
Subcooling
(F)
1.5
2.3
3.0
1.5
2.3
3.0
1.5
2.3
3.0
1.5
2.3
3.0
1.5
2.3
3.0
75-85
74-84
73-83
75-85
74-84
73-83
75-85
74-84
73-83
75-85
74-84
73-83
77-87
76-86
75-85
90-105
80- 95
70- 85
125-155
120-142
115-138
179-198
168-186
158-175
229-251
218-241
208-230
280-320
270-310
260-300
25-40
25-40
25-40
12-20
12-20
12-20
9-16
9-16
9-16
9-17
9-17
9-17
8-15
8-15
8-15
12-20
11-18
10-16
10-18
9-16
8-14
8-15
8-14
8-12
8-15
8-14
8-12
10-25
10-24
10-22
HEATING
Water
Temp
Rise
(F)
21-24
13-16
6-11
20-23
12-15
8-12
19-22
12-17
7-12
18-21
10-14
6-11
17-20
9-13
5-10
Air
Temp
Drop (F)
DB
21-26
21-26
21-26
20-25
20-25
20-25
19-24
19-24
19-24
17-23
17-23
17-23
15-20
15-20
15-20
LEGEND
— Dry Bulb
— Entering Air Temperature
Suction
Pressure
(PSIG)
Discharge
Pressure
(PSIG)
Superheat (F)
Subcooling
(F)
34- 39
37- 43
40- 46
50- 60
53- 62
55- 65
71- 82
73- 85
76- 88
85- 95
90-100
95-105
167-186
172-191
177-196
180-210
185-215
190-220
205-230
210-238
215-242
220-260
225-265
230-270
12-16
12-16
12-16
10-17
10-17
10-17
14-19
14-19
14-19
18-28
18-28
18-28
1-4
1-4
1-4
1-5
1-5
1-5
1-5
1-5
1-5
2-5
2-5
2-5
Water
Temp
Drop (F)
DB
7.6- 8.4
4.8- 5.6
3.4- 4.2
10.8-11.9
6.7- 8.1
5.1- 5.9
14.0-15.2
9.0-10.2
6.7- 7.9
14.4-16.6
10.8-12.4
7.2- 8.3
Air
Temp
Rise (F)
14-20
16-22
16-22
23-29
24-30
25-31
28-34
30-37
31-38
32-39
33-41
35-42
NOTES:
1. Based on nominal 400 cfm per ton airflow, 70 F EAT heating and 80/67 F
EAT cooling.
2. Cooling air and water numbers can vary greatly with changes in humidity.
3. Subcooling is based upon the head pressure at compressor service port.
31
Flow Regulation — Flow regulation can be accomplished by two methods. Most water control valves have a flow
adjustment built into the valve. By measuring the pressure drop
through the unit heat exchanger, the flow rate can be determined. See Tables 17-19. Adjust the water control valve until
the flow of 1.5 to 2 gpm is achieved. Since the pressure constantly varies, two pressure gages may be needed in some
applications.
An alternative method is to install a flow control device.
These devices are typically an orifice of plastic material designed to allow a specified flow rate that are mounted on the
outlet of the water control valve. Occasionally these valves
produce a velocity noise that can be reduced by applying some
back pressure. To accomplish this, slightly close the leaving
isolation valve of the well water setup.
discharged and to ensure the motor housing has been flooded.
Be sure the loop flow center provides adequate flow through
the unit by checking pressure drop across the heat exchanger.
Compare the results to the data in Tables 17-19.
Table 17 — 50RHC,RVC Coaxial
Water Pressure Drop
UNIT
50RHC,RVC
2.3
3.4
4.5
3.0
4.5
6.0
3.8
5.6
7.5
4.5
6.8
9.0
5.3
7.9
10.5
5.3
8.0
11.0
6.0
9.0
12.0
7.8
11.3
18.0
018
024
030
To avoid possible injury or death due to electrical shock,
open the power supply disconnect switch and secure it in
an open position before flushing system.
036
Flushing — Once the piping is complete, units require final
041*
purging and loop charging. A flush cart pump of at least 1.5 hp
is needed to achieve adequate flow velocity in the loop to purge
air and dirt particles from the loop. Flush the loop in both directions with a high volume of water at a high velocity. Follow the
steps below to properly flush the loop:
1. Verify power is off.
2. Fill loop with water from hose through flush cart before
using flush cart pump to ensure an even fill. Do not allow
the water level in the flush cart tank to drop below the
pump inlet line to prevent air from filling the line.
3. Maintain a fluid level in the tank above the return tee to
avoid air entering back into the fluid.
4. Shutting off the return valve that connects into the flush
cart reservoir will allow 50 psi surges to help purge air
pockets. This maintains the pump at 50 psi.
5. To purge, keep the pump at 50 psi until maximum pumping pressure is reached.
6. Open the return valve to send a pressure surge through
the loop to purge any air pockets in the piping system.
7. A noticeable drop in fluid level will be seen in the flush
cart tank. This is the only indication of air in the loop.
NOTE: If air is purged from the system while using a 10 in.
PVC flush tank, the level drop will only be 1 to 2 in. since liquids are incompressible. If the level drops more than this,
flushing should continue since air is still being compressed in
the loop. If level is less than 1 to 2 in., reverse the flow.
8. Repeat this procedure until all air is purged.
9. Restore power.
Antifreeze may be added before, during or after the flushing
process. However, depending on when it is added in the
process, it can be wasted. Refer to the Antifreeze section for
more detail.
Loop static pressure will fluctuate with the seasons. Pressures will be higher in the winter months than during the warmer months. This fluctuation is normal and should be considered
when charging the system initially. Run the unit in either heating or cooling for several minutes to condition the loop to a
homogenous temperature.
When complete, perform a final flush and pressurize the
loop to a static pressure of 40 to 50 psi for winter months or 15
to 20 psi for summer months.
After pressurization, be sure to remove the plug from the
end of the loop pump motor(s) to allow trapped air to be
GPM
042
048
060
WATER TEMPERATURE (F)
60 F
80 F
90 F
Pressure Drop (psi)
2.1
1.9
1.9
3.0
2.8
2.7
4.3
4.0
3.9
2.0
1.9
1.8
3.8
3.6
3.5
6.4
6.0
5.9
1.6
1.5
1.4
2.8
2.6
2.6
4.4
4.1
4.0
1.8
1.7
1.6
3.2
3.0
2.9
5.1
4.8
4.6
1.0
0.9
0.9
2.2
2.1
2.0
4.0
3.8
3.7
1.0
1.0
0.9
2.7
2.8
2.8
5.8
8.2
5.0
1.2
1.2
1.1
2.9
2.7
2.7
5.3
5.0
4.8
4.4
4.1
4.0
7.6
7.1
6.9
11.5
10.8
10.5
*Vertical unit only.
Table 18 — 50RHR,RVR Coaxial
Water Pressure Drop
UNIT
50RHR,RVR
006*
009
012
015
019
024
030
036
042
048
060
GPM
0.8
1.1
1.5
1.1
1.7
2.2
1.5
2.3
3.0
1.8
2.6
3.5
2.3
3.4
4.5
3.0
4.5
6.0
3.8
5.5
7.5
4.5
6.8
9.0
5.3
7.9
10.5
6.0
9.0
12.0
7.5
11.3
15.0
WATER TEMPERATURE (F)
30 F
50 F
70 F
90 F
Pressure Drop (psi)
0.8
0.8
0.7
0.7
1.2
1.1
1.0
1.0
2.0
1.9
1.8
1.7
1.2
1.1
1.0
0.9
1.7
1.6
1.5
1.4
3.5
3.2
3.0
2.8
2.8
2.6
2.4
2.3
6.0
5.6
5.2
4.9
9.6
9.0
8.3
7.9
2.5
2.3
2.1
2.0
4.8
4.5
4.1
3.9
8.1
7.6
7.0
6.6
1.9
1.7
1.6
1.5
3.4
3.1
2.9
2.7
6.6
6.2
5.7
5.4
2.0
1.9
1.7
1.6
4.2
3.9
3.6
3.4
7.0
6.5
6.0
5.7
1.4
1.3
1.2
1.2
2.4
2.3
2.1
2.0
3.9
3.7
3.4
3.2
1.1
1.1
1.0
0.9
2.1
2.0
1.9
1.8
3.5
3.3
3.0
2.9
1.4
1.3
1.2
1.2
2.9
2.7
2.5
2.3
4.6
4.2
3.9
3.7
2.1
1.9
1.8
1.7
3.9
3.7
3.4
3.2
6.4
5.9
5.5
5.2
2.9
2.7
2.5
2.4
5.7
5.3
4.9
4.7
9.4
8.7
8.1
7.7
*Size 006 available in 50RHR units only.
32
Table 21 — Antifreeze Percentages by Volume
Table 19 — 50RHS,RVS,RDS Coaxial
Water Pressure Drop
UNIT
50RHS,RVS,RDS
015
018
024
030
036
042
048
060
070
GPM
1.8
2.8
3.8
2.2
3.5
4.5
3.0
4.5
6.0
3.7
5.5
7.5
4.5
7.0
9.0
5.2
8.0
10.5
6.0
9.0
12.0
7.5
11.3
15.0
9.0
13.5
18.0
ANTIFREEZE
WATER TEMPERATURE (F)
30 F
50 F
70 F
90 F
Pressure Drop (psi)
0.6
0.5
0.5
0.5
1.0
0.9
0.8
0.8
1.5
1.4
1.3
1.2
0.7
0.7
0.6
0.6
1.3
1.2
1.1
1.1
1.8
1.8
1.6
1.5
0.6
0.6
0.5
0.5
1.1
1.1
1.0
0.9
1.8
1.7
1.5
1.5
0.8
0.8
0.7
0.7
1.6
1.4
1.3
1.3
2.6
2.4
2.2
2.1
1.3
1.2
1.1
1.1
2.1
1.9
1.8
1.7
3.9
3.7
3.4
3.2
1.6
1.5
1.4
1.3
3.2
3.0
2.8
2.6
5.1
4.7
4.4
4.1
2.1
1.9
1.8
1.7
3.9
3.7
3.4
3.2
6.4
5.9
5.5
5.2
1.1
1.0
1.0
0.9
2.2
2.1
1.9
1.8
3.6
3.4
3.1
3.0
1.5
1.4
1.3
1.2
3.0
2.8
2.6
2.5
5.0
4.7
4.3
4.1
Methanol (%)
100% USP Food Grade
Propylene Glycol (%)
15
temperatures from 30 to 110 F. The external loop field is divided up into 2 in. polyethylene supply and return lines. Each line
has valves connected in such a way that upon system start-up,
each line can be isolated for flushing using only the system
pumps. Locate air separation in the piping system prior to the
fluid re-entering the loop field.
OPERATION
Power Up Mode — The unit will not operate until all the
inputs, terminals and safety controls are checked for normal
operation.
NOTE: The compressor will have a 5-minute anti-short cycle
upon power up.
Units with Aquazone™ Complete C Control
STANDBY — Y and W terminals are not active in standby
mode, however the O and G terminals may be active, depending on the application. The compressor will be off.
COOLING — Y and O terminals are active in Cooling mode.
After power up, the first call to the compressor will initiate a
5 to 80 second random start delay and a 5-minute anti-short
cycle protection time delay. After both delays are complete, the
compressor is energized.
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 1 — Terminal Y is active in heating
stage 1. After power up, the first call to the compressor will
initiate a 5 to 80 second random start delay and a 5-minute
anti-short cycle protection time delay. After both delays are
complete, the compressor is energized.
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 2 — To enter Stage 2 mode, terminal W
is active (Y is already active). Also, the G terminal must be
active or the W terminal is disregarded. The compressor relay
will remain on and EH1 is immediately turned on. EH2 will
turn on after 10 minutes of continual stage 2 demand.
NOTE: EH2 will not turn on (or if on, will turn off) if FP1 temperature is greater than 45 F and FP2 is greater than 110 F.
EMERGENCY HEAT — In emergency heat mode, terminal
W is active while terminal Y is not. Terminal G must be active
or the W terminal is disregarded. EH1 is immediately turned
on. EH2 will turn on after 5 minutes of continual emergency
heat demand.
Calculate the total volume of fluid in the piping system. See
Table 20. Use the percentage by volume in Table 21 to determine the amount of antifreeze to use. Antifreeze concentration
should be checked from a well mixed sample using a hydrometer to measure specific gravity.
FREEZE PROTECTION SELECTION — The 30 F FP1
factory setting (water) should be used to avoid freeze damage
to the unit.
Once antifreeze is selected, the JW3 jumper (FP1) should
be clipped on the control to select the low temperature (antifreeze 13 F) set point to avoid nuisance faults.
Table 20 — Approximate Fluid Volume (gal.)
per 100 Ft of Pipe
IPS
SCH
SDR
22
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems (50RHR,RVR,
RHS,RVS,RDS Only) — These systems allow water
IMPORTANT: All alcohols should be pre-mixed and
pumped from a reservoir outside of the building or
introduced under water level to prevent fuming.
Rubber Hose
Polyethylene
30
ically use a common loop temperature maintained at 60 to 90 F.
Carrier recommends using a closed circuit evaporative cooling
tower with a secondary heat exchanger between the tower and
the water loop. If an open type cooling tower is used continuously, chemical treatment and filtering will be necessary.
drop below 40 F or where piping will be routed through areas
subject to freezing, antifreeze is needed.
Alcohols and glycols are commonly used as antifreeze
agents. Freeze protection should be maintained to 15 F below
the lowest expected entering loop temperature. For example, if
the lowest expected entering loop temperature is 30 F, the leaving loop temperature would be 22 to 25 F. Therefore, the freeze
protection should be at 15 F (30 F – 15 F = 15 F).
DIAMETER (in.)
1
1.25
1.5
1
3/ IPS SDR11
4
1 IPS SDR11
11/4 IPS SDR11
1/ IPS SDR11
2
2 IPS SDR11
1
1 /4 IPS SCH40
11/2 IPS SCH40
2 IPS SCH40
38
Cooling Tower/Boiler Systems — These systems typ-
Antifreeze — In areas where entering loop temperatures
PIPE
Copper
MINIMUM TEMPERATURE FOR
FREEZE PROTECTION (F)
10
15
20
25
25
21
16
10
VOLUME (gal.)
4.1
6.4
9.2
3.9
2.8
4.5
8.0
10.9
18.0
8.3
10.9
17.0
Units with Aquazone Deluxe D Control
STANDBY/FAN ONLY — The compressor will be off. The
Fan Enable, Fan Speed, and reversing valve (RV) relays will be
on if inputs are present. If there is a Fan 1 demand, the Fan
LEGEND
— Internal Pipe Size
— Schedule
— Standard Dimensional Ratio
NOTE: Volume of heat exchanger is approximately 1.0 gallon.
33
Test Mode — To enter Test mode on C or D controls, cycle
Enable will immediately turn on. If there is a Fan 2 demand,
the Fan Enable and Fan Speed will immediately turn on.
NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1
and Fan 2 outputs.
HEATING STAGE 1 — In Heating Stage 1 mode, the Fan
Enable and Compressor relays are turned on immediately.
Once the demand is removed, the relays are turned off and the
control reverts to Standby mode. If there is a master/slave or
dual compressor application, all compressor relays and related
functions will operate per their associated DIP switch 2 setting
on S1.
HEATING STAGE 2 — In Heating Stage 2 mode, the Fan
Enable and Compressor relays are remain on. The Fan Speed
relay is turned on immediately and turned off immediately
once the demand is removed. The control reverts to Heating
Stage 1 mode. If there is a master/slave or dual compressor
application, all compressor relays and related functions will operate per their associated DIP switch 2 setting on S1.
HEATING STAGE 3 — In Heating Stage 3 mode, the Fan
Enable, Fan Speed and Compressor relays remain on. The EH1
output is turned on immediately. With continuing Heat Stage 3
demand, EH2 will turn on after 10 minutes. EH1 and EH2 are
turned off immediately when the Heating Stage 3 demand is removed. The control reverts to Heating Stage 2 mode.
Output EH2 will be off if FP1 is greater than 45 F AND
FP2 (when shorted) is greater than 110 F during Heating
Stage 3 mode. This condition will have a 30-second recognition time. Also, during Heating Stage 3 mode, EH1, EH2, Fan
Enable, and Fan Speed will be ON if G input is not active.
EMERGENCY HEAT — In Emergency Heat mode, the Fan
Enable and Fan Speed relays are turned on. The EH1 output is
turned on immediately. With continuing Emergency Heat demand, EH2 will turn on after 5 minutes. Fan Enable and Fan
Speed relays are turned off after a 60-second delay. The control
reverts to Standby mode.
Output EH1, EH2, Fan Enable, and Fan Speed will be ON if
the G input is not active during Emergency Heat mode.
COOLING STAGE 1 — In Cooling Stage 1 mode, the Fan
Enable, compressor and RV relays are turned on immediately.
If configured as stage 2 (DIP switch set to OFF) then the compressor and fan will not turn on until there is a stage 2 demand.
The fan Enable and compressor relays are turned off immediately when the Cooling Stage 1 demand is removed. The control reverts to Standby mode. The RV relay remains on until
there is a heating demand. If there is a master/slave or dual
compressor application, all compressor relays and related functions will track with their associated DIP switch 2 on S1.
COOLING STAGE 2 — In Cooling Stage 2 mode, the Fan
Enable, compressor and RV relays remain on. The Fan Speed
relay is turned on immediately and turned off immediately
once the Cooling Stage 2 demand is removed. The control reverts to Cooling Stage 1 mode. If there is a master/slave or dual
compressor application, all compressor relays and related functions will track with their associated DIP switch 2 on S1.
NIGHT LOW LIMIT (NLL) STAGED HEATING — In NLL
staged Heating mode, the override (OVR) input becomes active and is recognized as a call for heating and the control will
immediately go into a Heating Stage 1 mode. With an additional 30 minutes of NLL demand, the control will go into Heating
Stage 2 mode. With another additional 30 minutes of NLL
demand, the control will go into Heating Stage 3 mode.
the power 3 times within 60 seconds. The LED (light-emitting diode) will flash a code representing the last fault when entering the
Test mode. The alarm relay will also power on and off during Test
mode. See Tables 22 and 23. To exit Test mode, short the terminals for 3 seconds or cycle the power 3 times within 60 seconds.
NOTE: Deluxe D Control has a flashing code and alarm relay
cycling code that will both have the same numerical label.
For example, flashing code 1 will have an alarm relay cycling
code 1. Code 1 indicates the control has not faulted since the
last power off to power on sequence.
Table 22 — C Control Current LED Status
and Alarm Relay Operations
LED STATUS
DESCRIPTION OF OPERATION
Normal Mode
On
Normal Mode with
PM Warning
Off
Slow Flash
Fast Flash
C Control is non-functional
Fault Retry
Lockout
Slow Flash
Over/Under Voltage Shutdown
Flashing Code 1 Test Mode — No fault in memory
Flashing Code 2 Test Mode — HP Fault in memory
Flashing Code 3 Test Mode — LP Fault in memory
Flashing Code 4 Test Mode — FP1 Fault in memory
Flashing Code 5 Test Mode — FP2 Fault in memory
Flashing Code 6 Test Mode — CO Fault in memory
Test Mode — Over/Under
Flashing Code 7
shutdown in memory
Flashing Code 8
Test Mode — PM in memory
Test Mode — FP1/FP2
Flashing Code 9
Swapped Fault in memory
ALARM RELAY
Open
Cycle
(closed 5 sec.,
Open 25 sec.)
Open
Open
Closed
Open
(Closed after
15 minutes)
Cycling Code 1
Cycling Code 2
Cycling Code 3
Cycling Code 4
Cycling Code 5
Cycling Code 6
Cycling Code 7
Cycling Code 8
Cycling Code 9
LEGEND
CO — Condensate Overflow
FP — Freeze Protection
HP — High Pressure
LED — Light-Emitting Diode
LP — Low Pressure
PM — Performance Monitor
NOTES:
1. Slow flash is 1 flash every 2 seconds.
2. Fast flash is 2 flashes every 1 second.
3. EXAMPLE: “Flashing Code 2” is represented by 2 fast flashes followed by
a 10-second pause. This sequence will repeat continually until the fault is
cleared.
Table 23 — C Control LED Code and
Fault Descriptions
LED
CODE
1
FAULT
No fault in memory
2
3
High-Pressure Switch
Low-Pressure Switch
4
Freeze Protection Coax
— FP1
5
Freeze Protection Air Coil
— FP2
6
Condensate overflow
7
Over/Under Voltage
(Autoreset) Shutdown
8
PM Warning
9
SYSTEM TEST
System testing provides the ability to check the control
operation. The control enters a 20-minute Test mode by momentarily shorting the test pins. All time delays are increased
15 times. See Fig. 19.
CO
FP
HP
LED
LP
PM
34
—
—
—
—
—
—
FP1 and FP2 Thermistors
are swapped
LEGEND
Condensate Overflow
Freeze Protection
High Pressure
Light-Emitting Diode
Low Pressure
Performance Monitor
DESCRIPTION
There has been no fault since
the last power-down to power-up
sequence
HP Open Instantly
LP open for 30 continuous seconds before or during a call
(bypassed for first 60 seconds)
FP1 below Temp limit for 30 continuous seconds (bypassed for
first 60 seconds of operation)
FP2 below Temp limit for 30 continuous seconds (bypassed for
first 60 seconds of operation)
Sense overflow (grounded) for
30 continuous seconds
"R" power supply is <19VAC or
>30VAC
Performance Monitor Warning
has occurred.
FP1 temperature is higher than
FP2 in heating/test mode, or FP2
temperature is higher than FP1
in cooling/test mode.
Retry Mode — In Retry mode, the status LED will start to
flash slowly to signal that the control is trying to recover from
an input fault. The control will stage off the outputs and try to
again satisfy the thermostat used to terminal Y. Once the thermostat input calls are satisfied, the control will continue normal
operation.
NOTE: If 3 consecutive faults occur without satisfying the
thermostat input call to terminal Y, the control will go into
lockout mode. The last fault causing the lockout is stored in
memory and can be viewed by entering Test mode.
IMPORTANT: All refrigerant discharged from this unit
must be recovered without exception. Technicians must follow industry accepted guidelines and all local, state and federal statutes for the recovery and disposal of refrigerants.
IMPORTANT: To avoid the release of refrigerant into the
atmosphere, the refrigerant circuit of this unit must only be
serviced by technicians which meet local, state and federal
proficiency requirements.
Aquazone™ Deluxe D Control LED Indicators — There are 3 LED indicators on the D Control:
IMPORTANT: To prevent injury or death due to electrical
shock or contact with moving parts, open unit disconnect
switch before servicing unit.
STATUS LED — Status LED indicates the current status or
mode of the D control. The Status LED light is green.
TEST LED — Test LED will be activated any time the D
control is in test mode. The Test LED light is yellow.
FAULT LED — Fault LED light is red. The fault LED will
always flash a code representing the last fault in memory. If
there is no fault in memory, the fault LED will flash code 1 on
the and appear as 1 fast flash alternating with a 10-second
pause. See Table 24.
Filters — Filters must be clean for maximum performance.
Inspect filters every month under normal operating conditions.
replace when necessary.
IMPORTANT: Units should never be operated without a filter.
Water Coil — Keep all air out of the water coil. Check
open loop systems to be sure the well head is not allowing air
to infiltrate the water line. Always keep lines airtight.
Inspect heat exchangers regularly, and clean more frequently if the unit is located in a “dirty” environment. Keep the heat
exchanger full of water at all times. Open loop systems should
have an inverted P trap placed in the discharge line to keep water in the heat exchanger during off cycles. Closed loop systems must have a minimum of 15 PSI during the summer and
40 PSI during the winter.
Check P trap frequently for proper operation.
SERVICE
Perform the procedures outlined below periodically, as
indicated.
IMPORTANT: When a compressor is removed from this
unit, system refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, the refrigerant
lines of the compressor must be sealed after it is removed.
Table 24 — Aquazone D Control Current LED Status and Alarm Relay Operations
TEST LED
(Yellow)
Off
FAULT LED (Red)
ALARM RELAY
Normal Mode
STATUS LED
(Green)
On
Flash Last Fault Code in Memory
Normal Mode with PM
On
Off
Flashing Code 8
D Control is non-functional
Test Mode
Night Setback
ESD
Invalid T-stat Inputs
No Fault in Memory
HP Fault
LP Fault
FP1 Fault
FP2 Fault
CO Fault
Over/Under Voltage
HP Lockout
LP Lockout
FP1 Lockout
FP2 Lockout
CO Lockout
Off
—
Flashing Code 2
Flashing Code 3
Flashing Code 4
On
Slow Flash
Slow Flash
Slow Flash
Slow Flash
Slow Flash
Slow Flash
Fast Flash
Fast Flash
Fast Flash
Fast Flash
Fast Flash
Off
On
—
—
—
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Flash Last Fault Code in Memory
Flash Last Fault Code in Memory
Flash Last Fault Code in Memory
Flash Last Fault Code in Memory
Flashing Code 1
Flashing Code 2
Flashing Code 3
Flashing Code 4
Flashing Code 5
Flashing Code 6
Flashing Code 7
Flashing Code 2
Flashing Code 3
Flashing Code 4
Flashing Code 5
Flashing Code 6
Open
Cycle (closed 5 sec,
open 25 sec, …)
Open
Cycling Appropriate Code
—
—
—
Open
Open
Open
Open
Open
Open
Open (closed after 15 minutes)
Closed
Closed
Closed
Closed
Closed
DESCRIPTION
CO
ESD
FP
HP
LP
PM
—
—
—
—
—
—
LEGEND
Condensate Overflow
Emergency Shutdown
Freeze Protection
High Pressure
Low Pressure
Performance Monitor
NOTES:
1. If there is no fault in memory, the Fault LED will flash code 1.
2. Codes will be displayed with a 10-second Fault LED pause.
3. Slow flash is 1 flash every 2 seconds.
4. Fast flash is 2 flashes every 1 second.
5. EXAMPLE: “Flashing Code 2” is represented by 2 fast flashes
followed by a 10-second pause. This sequence will repeat continually until the fault is cleared.
35
Regulate flow to condenser with a supply line valve. If
pump is a nonoverloading type, the valve may be fully closed
while pump is running.
For average scale deposit, allow solution to remain in condenser overnight. For heavy scale deposit, allow 24 hours.
Drain condenser and flush with clean water. Follow acid manufacturer’s instructions.
To avoid fouled machinery and extensive unit clean-up,
DO NOT operate units without filters in place. DO NOT
use equipment as a temporary heat source during
construction.
Checking System Charge — Units are shipped with
full operating charge. If recharging is necessary:
1. Insert thermometer bulb in insulating rubber sleeve on
liquid line near filter drier. Use a digital thermometer for
all temperature measurements. DO NOT use a mercury
or dial-type thermometer.
2. Connect pressure gage to discharge line near compressor.
3. After unit conditions have stabilized, read head pressure
on discharge line gage.
NOTE: Operate unit a minimum of 15 minutes before
checking charge.
4. From standard field-supplied Pressure-Temperature chart
for R-22, find equivalent saturated condensing
temperature.
Condensate Drain Pans — Check condensate drain
pans for algae growth twice a year. If algae growth is apparent,
consult a water treatment specialist for proper chemical treatment. Applying an algaecide every three months will typically
eliminate algae problems in most locations.
Refrigerant System — Verify air and water flow rates
are at proper levels before servicing. To maintain sealed circuitry integrity, do not install service gauges unless unit operation
appears abnormal.
Check to see that unit is within the superheat and subcooling temperature ranges shown in Table 16. If the unit is not
within these ranges, recover and reweigh in refrigerant charge.
Condensate Drain Cleaning — Clean the drain line
and unit drain pan at the start of each cooling season. Check
flow by pouring water into drain. Be sure trap is filled to maintain an air seal.
FILL CONDENSER WITH
CLEANING SOLUTION. DO
NOT ADD SOLUTION
MORE RAPIDLY THAN
VENT CAN EXHAUST
GASES CAUSED BY
CHEMICAL ACTION.
Air Coil Cleaning — Remove dirt and debris from evaporator coil as required by condition of the coil. Clean coil with
a stiff brush, vacuum cleaner, or compressed air. Use a fin
comb of the correct tooth spacing when straightening mashed
or bent coil fins.
Condenser Cleaning — Water-cooled condensers may
require cleaning of scale (water deposits) due to improperly
maintained closed-loop water systems. Sludge build-up may
need to be cleaned in an open water tower system due to
induced contaminants.
Local water conditions may cause excessive fouling or
pitting of tubes. Condenser tubes should therefore be cleaned at
least once a year, or more often if the water is contaminated.
Proper water treatment can minimize tube fouling and
pitting. If such conditions are anticipated, water treatment
analysis is recommended. Refer to the Carrier System Design
Manual, Part 5, for general water conditioning information.
PAIL
FUNNEL
1”
PIPE
VENT
PIPE
5’ APPROX
3’ TO 4’
CONDENSER
PAIL
Follow all safety codes. Wear safety glasses and rubber
gloves when using inhibited hydrochloric acid solution.
Observe and follow acid manufacturer’s instructions.
Fig. 26 — Gravity Flow Method
Clean condensers with an inhibited hydrochloric acid solution. The acid can stain hands and clothing, damage concrete,
and, without inhibitor, damage steel. Cover surroundings to
guard against splashing. Vapors from vent pipe are not harmful,
but take care to prevent liquid from being carried over by the
gases.
Warm solution acts faster, but cold solution is just as effective if applied for a longer period.
GRAVITY FLOW METHOD — Do not add solution faster
than vent can exhaust the generated gases.
When condenser is full, allow solution to remain overnight,
then drain condenser and flush with clean water. Follow acid
manufacturer’s instructions. See Fig. 26.
FORCED CIRCULATION METHOD — Fully open vent
pipe when filling condenser. The vent may be closed when
condenser is full and pump is operating. See Fig. 27.
PUMP
PRIMING
CONN.
GAS VENT
GLOBE
VALVES
SUCTION
SUPPLY
PUMP
SUPPORT
1” PIPE
CONDENSER
TANK
REMOVE WATER
REGULATING VALVE
FINE MESH
SCREEN
RETURN
Fig. 27 — Forced Circulation Method
36
motor on a high platform such as a step ladder. Do not
allow motor to hang by its power wires.
5. Read liquid line temperature on thermometer; then
subtract from saturated condensing temperature. The difference equals subcooling temperature.
6. Compare the subcooling temperature with the normal
temperature listed in Table 16. If the measured liquid line
temperature does not agree with the required liquid line
temperature, ADD refrigerant to raise the temperature or
REMOVE refrigerant (using standard practices) to lower
the temperature (allow a tolerance of ± 3° F).
TROUBLESHOOTING
(Fig. 28 and 29, and Table 25)
When troubleshooting problems with a WSHP, consider the
following.
Thermistor — A thermistor may be required for singlephase units where starting the unit is a problem due to low
voltage. See Fig. 28 for thermistor nominal resistance.
Refrigerant Charging
Control Sensors — The control system employs 2 nominal 10,000 ohm thermistors (FP1 and FP2) that are used for
freeze protection. Be sure FP1 is located in the discharge fluid
and FP2 is located in the air discharge. See Fig. 29.
To prevent personal injury, wear safety glasses and gloves
when handling refrigerant. Do not overcharge system —
this can cause compressor flooding.
NOTE: Do not vent or depressurize unit refrigerant to atmosphere. Remove and reclaim refrigerant following accepted
practices.
90.0
80.0
Air Coil Fan Motor Removal
Resistance (kOhm)
70.0
Before attempting to remove fan motors or motor mounts,
place a piece of plywood over evaporator coils to prevent
coil damage.
Disconnect motor power wires from motor terminals before
motor is removed from unit.
1. Shut off unit main power supply.
2. Loosen bolts on mounting bracket so that fan belt can be
removed.
3. Loosen and remove the 2 motor mounting bracket bolts
on left side of bracket.
4. Slide motor/bracket assembly to extreme right and lift out
through space between fan scroll and side frame. Rest
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.0
20.0
40.0
60.0
80.0
100.0
120.0
Fig. 28 — Thermistor Nominal Resistance
AIR
COIL
SUCTION
°F
°F
COMPRESSOR
THERMISTOR
EXPANSION
VALVE
FP2
COAX
DISCHARGE
FP1
CONDENSATE
OVERFLOW
(CO)
LIQUID
LINE
AIR COIL
FREEZE
PROTECTION
140.0
Temperature (F)
WATER IN
WATER
COIL
PROTECTION
WATER OUT
LEGEND
COAX — Coaxial Heat Exchanger
Airflow
Refrigerant Liquid Line Flow
Fig. 29 — FP1 and FP2 Thermistor Location
37
Table 25 — Troubleshooting
FAULT
Main Power Problems
HEATING COOLING
POSSIBLE CAUSE
X
X
Green Status LED Off
X
HP Fault — Code 2
High Pressure
X
X
X
LP/LOC Fault — Code 3
Low Pressure/Loss of
Charge
FP1 Fault — Code 4
Water Freeze Protection
X
X
X
X
X
X
X
X
X
X
X
X
FP2 Fault — Code 5
Air Coil Freeze
Protection
X
X
X
X
Condensate Fault —
Code 6
Over/Under Voltage —
Code 7
(Auto Resetting)
X
X
X
X
X
X
X
X
Performance Monitor —
Code 8
X
FP1 and FP2
Thermistors —
Code 9
X
No Fault Code Shown
X
X
X
X
X
X
X
X
X
X
X
Unit Short Cycles
Only Fan Runs
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
SOLUTION
Check line voltage circuit breaker and disconnect.
Check for line voltage between L1 and L2 on the contactor.
Check for 24 VAC between R and C on controller.
Check primary/secondary voltage on transformer.
Reduced or no water flow in Check pump operation or valve operation/setting.
cooling
Check water flow adjust to proper flow rate.
Water temperature out of
Bring water temperature within design parameters.
range in cooling
Reduced or no airflow in
Check for dirty air filter and clean or replace.
heating
Check fan motor operation and airflow restrictions.
Dirty air coil — construction dust etc.
External static too high. Check Tables 9 and 10.
Air temperature out of range Bring return air temperature within design parameters.
in heating
Overcharged with refrigerant Check superheat/subcooling vs typical operating condition Table 16.
Bad HP switch
Check switch continuity and operation. Replace.
Insufficient charge
Check for refrigerant leaks.
Compressor pump down at Check charge and start-up water flow.
start-up
Reduced or no water flow in Check pump operation or water valve operation/setting.
heating
Plugged strainer or filter. Clean or replace.
Check water flow adjust to proper flow rate.
Inadequate antifreeze level Check antifreeze density with hydrometer.
Improper freeze protect set- Clip JW2 jumper for antifreeze (10 F) use.
ting (30 F vs 10 F)
Water temperature out of
Bring water temperature within design parameters.
range
Bad thermistor
Check temperature and impedance correlation.
Reduced or no airflow in
Check for dirty air filter and clean or replace.
cooling
Check fan motor operation and airflow restrictions.
External static too high. Check Tables 9 and 10.
Air temperature out of range Too much cold vent air. Bring entering air temperature within design
parameters.
Improper freeze protect set- Normal airside applications will require 30°F only.
ting (30 F vs 10 F)
Bad thermistor
Check temperature and impedance correlation.
Blocked drain
Check for blockage and clean drain.
Improper trap
Check trap dimensions and location ahead of vent.
Poor drainage
Check for piping slope away from unit.
Check slope of unit toward outlet.
Poor venting. Check vent location.
Moisture on sensor
Check for moisture shorting to air coil.
Under voltage
Check power supply and 24 VAC voltage before and during operation.
Check power supply wire size.
Check compressor starting.
Check 24 VAC and unit transformer tap for correct power supply voltage.
Over voltage
Check power supply voltage and 24 VAC before and during operation.
Check 24 VAC and unit transformer tap for correct power supply voltage.
Heating mode FP2>125 F
Check for poor airflow or overcharged unit.
Cooling mode FP1>125 F
Check for poor water flow or airflow.
OR FP2< 40 F
FP1 temperature is higher
Swap FP1 and FP2 thermistors.
than FP2 temperature.
FP2 temperature is higher
Swap FP1 and FP2 thermistors.
than FP1 temperature.
No compressor operation
See scroll compressor rotation section.
Compressor overload
Check and replace if necessary.
Control board
Reset power and check operation.
Dirty air filter
Check and clean air filter.
Unit in 'Test Mode'
Reset power or wait 20 minutes for auto exit.
Unit selection
Unit may be oversized for space. Check sizing for actual load of space.
Compressor overload
Check and replace if necessary.
Thermostat position
Ensure thermostat set for heating or cooling operation.
Unit locked out
Check for lockout codes. Reset power.
Compressor overload
Check compressor overload. Replace if necessary.
Thermostat wiring
Check Y and W wiring at heat pump. Jumper Y and R for compressor
operation in Test mode.
LEGEND
RV — Reversing Valve
38
Table 25 — Troubleshooting (cont)
FAULT
Only Compressor Runs
HEATING COOLING
POSSIBLE CAUSE
X
X
Thermostat wiring
X
X
Fan motor relay
X
X
X
X
Fan motor
Thermostat wiring
X
Reversing valve
X
X
X
Thermostat setup
Thermostat wiring
Dirty filter
Reduced or no airflow in
heating
X
Reduced or no airflow in
cooling
X
X
Leaky ductwork
X
X
X
X
X
X
X
X
X
Low refrigerant charge
Restricted metering device
Defective reversing valve
Thermostat improperly
located
Unit undersized
X
X
X
X
X
Unit Does Not Operate in
Cooling
Insufficient capacity/
Not cooling or heating
properly
High Head Pressure
X
X
X
X
X
X
Low Suction Pressure
X
X
X
X
X
X
X
X
X
X
Low discharge air
temperature in heating
High humidity
X
X
X
X
X
X
Scaling in water heat
exchanger
Inlet water too hot or cold
Reduced or no airflow in
heating
SOLUTION
Check G wiring at heat pump. Jumper G and R for fan operation.
Jumper G and R for fan operation. Check for line voltage across BR
contacts.
Check fan power enable relay operation (if present).
Check for line voltage at motor. Check capacitor.
Check Y and W wiring at heat pump. Jumper Y and R for compressor
operation in test mode.
Set for cooling demand and check 24 VAC on RV coil and at control.
If RV is stuck, run high pressure up by reducing water flow and while
operating engage and disengage RV coil voltage to push valve.
Check for 'O' RV setup not 'B'.
Check O wiring at heat pump. Jumper O and R for RV coil 'Click'.
Replace or clean.
Check for dirty air filter and clean or replace.
Check fan motor operation and airflow restrictions.
External static too high. Check blower Tables 9 and 10.
Check for dirty air filter and clean or replace.
Check fan motor operation and airflow restrictions.
External static too high. Check blower Tables 9 and 10.
Check supply and return air temperatures at the unit and at distant duct
registers if significantly different, duct leaks are present.
Check superheat and subcooling Table 16.
Check superheat and subcooling Table 16. Replace.
Perform RV touch test.
Check location and for air drafts behind thermostat.
Recheck loads and sizing check sensible cooling load and heat pump
capacity.
Perform Scaling check and clean if necessary.
Check load, loop sizing, loop backfill, ground moisture.
Check for dirty air filter and clean or replace.
Check fan motor operation and airflow restrictions.
External static too high. Check blower Tables 9 and 10.
Reduced or no water flow in Check pump operation or valve operation/setting.
cooling
Check water flow adjust to proper flow rate. See Table 15.
Inlet water too hot
Check load, loop sizing, loop backfill, ground moisture.
Air temperature out of range Bring return air temperature within design parameters.
in heating
Scaling in water heat
Perform Scaling check and clean if necessary.
exchanger
Unit overcharged
Check superheat and subcooling. Reweigh in charge.
Non-condensables in
Vacuum system and reweigh in charge.
system
Restricted metering device Check superheat and subcooling per Table 16. Replace.
Reduced water flow in
Check pump operation or water valve operation/setting.
heating
Plugged strainer or filter. Clean or replace.
Check water flow adjust to proper flow rate.
Water temperature out of
Bring water temperature within design parameters.
range
Reduced airflow in cooling Check for dirty air filter and clean or replace.
Check fan motor operation and airflow restrictions.
External static too high. Check blower Tables 9 and 10.
Air temperature out of range Too much cold vent air. Bring entering air temperature within design
parameters.
Insufficient charge
Check for refrigerant leaks.
Too high airflow
Check blower Tables 9 and 10.
Poor performance
See 'Insufficient Capacity'.
Too high airflow
Check blower Tables 9 and 10.
Unit oversized
Recheck loads and sizing check sensible cooling load and heat pump
capacity.
LEGEND
RV — Reversing Valve
39
Copyright 2002 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 535-00057
Printed in U.S.A.
Form 50R-3SI
Pg 42
7-02
Replaces: 50R-1SI
Book 1 4
Tab 5a 5a
50RHC,RVC,RHR,RHS,RVR,RVS,RDS
START-UP CHECKLIST
CUSTOMER:___________________________
JOB NAME: _______________________________________
MODEL NO.:___________________________
SERIAL NO.:____________________
DATE:_________
I. PRE-START-UP
DOES THE UNIT VOLTAGE CORRESPOND WITH THE SUPPLY VOLTAGE AVAILABLE? (Y/N)
HAVE THE POWER AND CONTROL WIRING CONNECTIONS BEEN MADE AND TERMINALS
TIGHT? (Y/N)
HAVE WATER CONNECTIONS BEEN MADE AND IS FLUID AVAILABLE AT HEAT EXCHANGER?
(Y/N)
HAS PUMP BEEN TURNED ON AND ARE ISOLATION VALVES OPEN? (Y/N)
HAS CONDENSATE CONNECTION BEEN MADE AND IS A TRAP INSTALLED? (Y/N)
IS AN AIR FILTER INSTALLED? (Y/N)
II. START-UP
IS FAN OPERATING WHEN COMPRESSOR OPERATES? (Y/N)
IF 3-PHASE SCROLL COMPRESSOR IS PRESENT, VERIFY PROPER ROTATION PER INSTRUCTIONS.
(Y/N)
UNIT VOLTAGE — COOLING OPERATION
PHASE AB VOLTS
PHASE BC VOLTS
(if 3 phase)
PHASE CA VOLTS
(if 3 phase)
PHASE AB AMPS
PHASE BC AMPS
(if 3 phase)
PHASE CA AMPS
(if 3 phase)
CONTROL VOLTAGE
IS CONTROL VOLTAGE ABOVE 21.6 VOLTS? (Y/N)
.
IF NOT, CHECK FOR PROPER TRANSFORMER CONNECTION.
TEMPERATURES
FILL IN THE ANALYSIS CHART ATTACHED.
COAXIAL HEAT COOLING CYCLE:
EXCHANGER
FLUID IN
F
FLUID OUT
F
PSI
FLOW
HEATING CYCLE:
FLUID IN
F
FLUID OUT
F
PSI
FLOW
COOLING CYCLE:
AIR IN
F
AIR OUT
F
HEATING CYCLE:
AIR IN
F
AIR OUT
F
AIR COIL
CL-1
PSI
SAT
°F
AIR
COIL
SUCTION
°F
°F
COMPRESSOR
EXPANSION
VALVE
COAX
DISCHARGE
°F
LIQUID LINE
°F
°F
PSI
WATER IN
PSI
WATER OUT
LOOK UP PRESSURE DROP IN TABLES 17-19
TO DETERMINE FLOW RATE
COOLING CYCLE ANALYSIS
PSI
SAT
°F
AIR
COIL
°F
SUCTION
°F
COMPRESSOR
EXPANSION
VALVE
COAX
DISCHARGE
°F
LIQUID LINE
°F
PSI
WATER IN
°F
PSI
WATER OUT
LOOK UP PRESSURE DROP IN TABLES 17-19
TO DETERMINE FLOW RATE
HEAT OF EXTRACTION (ABSORPTION) OR HEAT OF REJECTION =
FLOW RATE (GPM) x
TEMP. DIFF. (DEG. F) x
FLUID FACTOR* =
(Btu/hr)
SUPERHEAT = SUCTION TEMPERATURE – SUCTION SATURATION TEMPERATURE
(DEG F)
=
SUBCOOLING = DISCHARGE SATURATION TEMPERATURE – LIQUID LINE TEMPERATURE
=
(DEG F)
*Use 500 for water, 485 for antifreeze.
Copyright 2002 Carrier Corporation
Book
Tab
*97B0001N06*
97B0001N06
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
1 4
PC 111
Catalog No. 535-00057
Printed in U.S.A.
Form 50R-3SI
Pg CL-2
7-02
Replaces: 50R-1SI
5a 5a
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE
CUT ALONG DOTTED LINE
HEATING CYCLE ANALYSIS