Emerson 250-400kVA Installation manual

AC Power
For Business-Critical Continuity™
Liebert® NXL™ Ship-Ahead Input/Output Cabinet
Installation Manual – 250-400kVA, 60Hz
CONTACTING LIEBERT FOR SUPPORT
To contact Liebert Services for information or repair service in the United States, call
1-800-LIEBERT (1-800-543-2378). Liebert Services offers a complete range of start-up services, repair
services, preventive maintenance plans and service contracts.
For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services,
if available in your area. For areas not covered by Emerson Network Power Liebert Services, the
authorized distributor is responsible for providing qualified, factory-authorized service.
For LGS to assist you promptly, please have the following information available:
Part numbers: _________________________________________________________________
Serial numbers:________________________________________________________________
Rating: _______________________________________________________________________
Date purchased: _______________________________________________________________
Date installed:_________________________________________________________________
Location: ______________________________________________________________________
Input voltage/frequency: ________________________________________________________
Output voltage/frequency: ______________________________________________________
Battery reserve time:___________________________________________________________
Product Warranty Registration
To register for warranty protection, visit the Service and Support section of our Web site at:
www.liebert.com
Click on Product Registration and fill out the form.
TABLE OF CONTENTS
1.0
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0
ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.1
External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3
Configuring Neutral and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0
INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Input/output conduit detail drawing, 250-300kVA Liebert NXL UPS . . . . . . . . . . . . . . . . . . . . .
Input/output conduit detail drawing, 400kVA Liebert NXL UPS . . . . . . . . . . . . . . . . . . . . . . . . .
Top cable entry routing and installation order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bottom cable entry routing and installation order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor mount brackets—standard and optional layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
12
13
14
TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended conduit and cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lug torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
6
6
6
7
8
9
9
ii
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation of your
Liebert NXL Input/Output Cabinet. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by
installing personnel.
! WARNING
Risk of electrical shock. Can cause personal injury or death.
Check for voltage with both AC and DC voltmeters before working within the cabinet. Check
for voltage with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation.
Special safety precautions are required for procedures involving handling, installation of the
UPS system. Observe all safety precautions in this manual before handling or installing the
cabinet. Observe all precautions in the Operation and Maintenance Manual, SL-25425, before
as well as during performance of all maintenance procedures. Observe all DC safety
precautions before working on or near the DC system.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling the cabinet to avoid equipment damage or injury to
personnel.
Locate center of gravity symbols and determine unit weight before handling each cabinet.
Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at
all times.
Slots at the base of the modules cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, remove packaging from
or preparing unit for installation.
! WARNING
Risk of electrical shock and fire. Can cause equipment damage, personal injury or death.
The area around the cabinet should be kept free of puddles of water, excess moisture and
debris.
Only test equipment designed for troubleshooting should be used. This is particularly true for
oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making
contact or using tools. Even when the power is turned Off, dangerously high potential electric
charges may exist at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment. A
second person should be standing by to assist and to summon help in case of an accident.
1
Liebert® NXL™
Mechanical Installation
1.0
MECHANICAL INSTALLATION
1.1
Introduction
This following section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert NXL Input/Output Cabinet.
This chapter is a guide to general procedures and practices that should be observed by the installing
personnel. The particular conditions of each site will determine the applicability of such procedures.
NOTICE
All equipment not referred to in this manual is shipped with details of its own mechanical and
electrical installation.
NOTICE
Three-phase input supply required.
The standard Liebert NXL UPS is suitable for connection to three-phase, four-wire (+ Earth)
TN-C, TN-S, IT-G, IT-IG or, three-phase, three-wire plus ground, IT-UG.
If using with IT Power system, a 4-pole disconnect device must be included as part of building
installation.
1.2
Preliminary Checks
Before installing the cabinet, please carry out the following preliminary checks:
• Visually examine the cabinet for transit damage, both internally and externally. Report any damage to the shipper immediately.
• Verify that the correct equipment is being installed.
• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.
1.3
Environmental Considerations
1.3.1
UPS Room
The cabinet intended for indoor installation and should be located in a cool, dry, clean-air environment.
When bottom entry is used, the conduit plate must be installed.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
1.4
Positioning
The Liebert NXL Input/Output Cabinet is structurally designed to withstand lifting from the base.
! CAUTION
Risk of unit tipping over. Can cause equipment damage and personal injury.
Floor mount brackets must remain attached to the frame until the unit is being placed in its
final, installed position. (The final installation will always require the unit to be bolted to
another Liebert NXL product.) Failure to comply with these instructions could result in
equipment damage and/or injury to personnel.
NOTE
The UPS must be placed a solid floor. There must be no openings in floor except those required
for conduit landing areas. All provided floor skirts must be installed.
Liebert® NXL™
2
Mechanical Installation
1.4.1
Moving the Cabinets
The Liebert NXL Input/Output Cabinet can be handled with a forklift or similar equipment.
When moving the unit by forklift, care must be taken to protect the panels. Do not exceed a 15-degree
tilt with the forklift. Bottom structure will support the unit only if the forks are completely beneath
the unit.
Handling the cabinet with straps is not authorized.
1.4.2
Clearances
Clearance around the front of the equipment should be sufficient to enable free passage of personnel
with the doors fully open. Installation must leave a distance of 24" (610mm) between the top of the
cabinet and any overhead obstacles to permit adequate circulation of air coming out of the unit.
Space must be reserved on the left side of the I/O cabinet. The UPS Rectifier/Inverter cabinet can be
mounted only on the left side of the I/O cabinet.
1.4.3
Floor Installation/Anchoring
If the equipment is to be located on a raised floor, it should be mounted on a pedestal designed to
accept the equipment point loading. Refer to the base view to design this pedestal.
3
Liebert® NXL™
Electrical Installation
2.0
ELECTRICAL INSTALLATION
This chapter provides guidelines for qualified installers who must have knowledge of local wiring
practices pertaining to the equipment to be installed.
! WARNING
Risk of electrical shock. Can cause injury or death.
Check for voltage with both AC and DC voltmeters before working within the cabinet.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the cabinet or preparing the cabinet for
installation.
2.1
External Protective Devices
For safety, circuit breakers must be installed in the input AC supply and external battery system.
Given that every installation has its own characteristics, this section provides guidelines for qualified
installation personnel with knowledge of operating practices, regulatory standards and the equipment to be installed.
External overcurrent protection must be provided. See Tables 1 through 4 for overload capacity.
Dual Input
When wiring the cabinet with a separate rectifier and bypass input, each input must be protected separately.
Size the breakers according to the input currents shown in Tables 1 and 2.
2.2
Power Cables
The UPS will require both power and control cabling. All control cables, whether shielded or not,
should be run separate from the power cables in metal conduits or metal ducts which are electrically
bonded to the metalwork of the cabinets to which they are connected
The cable design must comply with the voltages and currents in Tables 1 through 4, follow local wiring practices and take into consideration the environmental conditions (temperature and physical
support equipment and methods), room temperature and conditions of installation of the cable and
system’s overload capacity.
For cable entry terminal, refer to Figure 1.
! WARNING
Risk of electrical shock. Can cause injury or death.
Before cabling the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the input/bypass supply to the power distribution panel.
Check that these supplies are electrically isolated, and post any necessary warning signs to
prevent their inadvertent operation.
NOTICE
For dual input operation, ensure that any busbars between the bypass and the rectifier input
are removed.
When sizing battery cables, a maximum volt drop of 2VDC is permissible at the current ratings given
in Table 4.
Liebert® NXL™
4
Electrical Installation
The following are guidelines only and are superseded by local regulations and codes of practice where
applicable:
• Take special care when determining the size of the neutral cable (grounded conductor), because
current circulating on the neutral cable may be greater than nominal current in the case of nonlinear loads. Refer to the values in Tables 2 and 3.
• The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the
most direct route possible.
• Consideration should be given to the use of smaller, paralleled cables for heavy currents, as this
can ease installation considerably.
2.2.1
Power Cable Connection Procedure
Equipment Ground
The equipment ground busbar is located as shown in Figure 1. The grounding conductor must be
connected to the ground busbar and bonded to each cabinet in the system.
All cabinets and cabling should be grounded in accordance with local regulations.
NOTICE
Proper grounding reduces problems in systems caused by electromagnetic interference.
!
WARNING
Risk of fire and electrical shock. Can cause equipment damage, personal injury or death.
Failure to follow adequate grounding procedures can result in electric shock hazard to
personnel, or the risk of fire, should a ground fault occur.
All operations described in this section must be performed by properly trained and qualified
electricians or technical personnel. If any difficulties are encountered, contact Liebert
Services. See the back page of this manual for contact information.
The grounding and neutral bonding arrangement must be in accordance with local and
national codes of practice.
Once the equipment has been positioned and secured, connect the power cables as described in the following procedure.
Refer to the appropriate cable connection drawing in Figure 3 or 4.
1. Verify that the equipment is isolated from its external power source. Check that these supplies
are electrically isolated and post any necessary warning signs to prevent their inadvertent
operation.
2. Open exterior and interior panels on the front of the I/O.
3. Connect the ground and any necessary main bonding jumper to the equipment ground busbar
located in the I/O section.
a. If the UPS is used in a four-wire system, the neutral ground jumper must be removed.
b. The I/O is shipped as a single-input configuration. If the bypass and rectifier input are
supplied by different sources, remove the linking bars between the bypass and rectifier
terminal.
4. Make power connections and tighten the connections to the proper torque according to one of the
two procedures below, depending on the type of installation:
NOTE
Ensure correct phase rotation.
• Top Cable Entry (see Figure 3)
• Bottom Cable Entry (see Figure 4)
5
Liebert® NXL™
Electrical Installation
Top Cable Entry
When making the power connections, the recommended order of pulling and installing cables
is to start from the top connections to the bottom connections. The cables must be routed
around the fault braces (see Detail in Figure 3). This is to prevent the cables from contacting
other busbars. The recommended conduit layout is shown in Figure 1.
Bottom Cable Entry
When making the power connections, the recommended order of pulling and installing cables
is to start from the bottom connections to the top connections. The cables must be routed
around the fault braces (see Detail in Figure 3. This is to prevent the cables from contacting
other busbars. The recommended conduit layout is shown in Figure 1.
NOTE
For a dual-input configuration, linking busbars between the bypass and the rectifier input
must be removed.
! WARNING
Risk of electrical shock. Can cause injury or death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their termination.
! WARNING
Risk of electrical shock. Can cause injury or death.
When connecting the cables between the battery extremities to the circuit breaker always
connect the circuit breaker end of the cable first.
NOTE
If fault bracing brackets were removed during installation, they MUST be replaced.
5. Close and secure the interior and exterior doors.
2.3
Configuring Neutral and Ground Connections
Table 1
Current ratings—rectifier input
UPS Rating
Voltage, VAC
kVA
kW
Input
Bypass
Output
Nominal
Current
Maximum
Current
External 100%
Breaker Trip, Amps
External 80%
Breaker Trip, Amps
250
225
480
480
480
311
389
400
500
300
270
480
480
480
373
466
500
600
400
360
480
480
480
495
618
700
800
Table 2
Current ratings—bypass input
UPS Rating
Voltage, VAC
kVA
kW
Input
Bypass
Output
Nominal
Current
10 Minute
Overload
External Breaker
Trip, Amps
250
225
480
480
480
301
376
400
300
270
480
480
480
361
451
500
400
360
480
480
480
481
601
700
Table 3
Current ratings—output
UPS Rating
Voltage, VAC
kVA
kW
Input
Bypass
Output
Nominal
Current
10 Minute
Overload
External Breaker
Trip, Amps
250
225
480
480
480
301
376
400
300
270
480
480
480
361
451
500
400
360
480
480
480
481
601
700
Liebert® NXL™
6
Electrical Installation
Table 4
Current ratings—battery
UPS Rating
kVA
kW
Nominal VDC
250
300
400
225
270
360
480
480
480
Maximum Battery External Breaker
Current at EOD
Trip, Amps
618
730
980
700
800
1000
Notes on Tables
1. Nominal input current (considered continuous) is based on full-rated output load. Maximum
current includes nominal input current and maximum battery recharge current (considered
noncontinuous). Continuous and noncontinuous current are defined in NEC 100. Maximum input
current is controlled by the current limit setting which is adjustable. Values shown are for
maximum setting of 125%. Standard factory setting is 125%.
2. Recommended bypass external overcurrent protection is based on 125% overload capacity for 10
minutes.
3. All recommended external overcurrent protections are based on 80% rated breakers.
4. Nominal battery voltage is shown at 2.0 volts / cell.
7
Liebert® NXL™
Electrical Installation
Table 5
Recommended conduit and cable sizes
Rectifier Input
UPS Rating Voltage
kVA
kW
(VAC)
250
225
250
225
250
225
300
270
300
270
300
270
400
360
Bypass Input
480
575
600
480
575
600
480
UPS Rating Voltage
kVA
kW
(VAC)
250
250
250
300
300
300
400
Output
225
225
225
270
270
270
360
480
575
600
480
575
600
480
UPS Rating Voltage
kVA
kW
(VAC)
250
225
250
225
250
225
300
270
300
270
300
270
400
360
Battery
UPS Rating
kVA
kW
250
225
300
270
400
360
Bonding
UPS Rating
480
575
600
480
575
600
480
(# of conduits); size of conduits; # -size of phase cables per conduit; size of cable
for ground per conduit
Copper Conductors
Aluminum Conductors
(2) 2C 3-250kcmil, #3AWG
(2) 1.5C 3-#4/0AWG, #3AWG
(2) 1.5C 3-#4/0AWG, #3AWG
(2) 2C 3-350kcmil, #2AWG
(2) 2C 3-250kcmil, #3AWG
(2) 1.5C 3-#4/0AWG, #3AWG
(2) 2.5C, 3-500kcmil, #1/0AWG
(2) 2C 3-350kcmil, #1AWG
(2) 1.5C 3-250kcmil, #1AWG
(2) 1.5C 3-250kcmil, #1AWG
(2) 2.5C 3-500kcmil, #1/0AWG
(2) 2.0C 3-350kcmil, #1AWG
(2) 2.0C 3-300kcmil, #1AWG
(2) 2.5C 3-700kcmil, #3/0AWG
(# of conduits); size of conduits; # -size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
(2) 2.5C 3-250kcmil, 2-#4/0AWG, #3AWG
(2) 2C 3-#4/0AWG, 2-#2/0AWG, #4AWG
(2) 2C 3-#4/0AWG, 2-#2/0AWG, #4AWG
(2) 2.5C 3-350kcmil, 2-#4/0AWG, #3AWG
(2) 2.5C 3-250kcmil, 2-#4/0AWG, #3AWG
(2) 2C 3-#4/0AWG, 2-#4/0AWG, #4AWG
(3) 3.5C, 3-600kcmil, 2-500kcmil, #1/0AWG
(2) 2.5C 3-350kcmil, 2-#250kcmil, #1AWG
(2) 2.0C 3-250kcmil, 2-#4/0AWG, #2AWG
(2) 2.0C 3-250kcmil, 2-#4/0AWG, #2AWG
(2) 2.5C 3-500kcmil, 2-300kcmil, #1AWG
(2) 2.5C 3-350kcmil, 2-250kcmil, #1AWG
(2) 2.5C 3-300kcmil, 2-250kcmil, #2AWG
(2) 3.5C 3-750kcmil, 2-500kcmil, #1/0AWG
(# of conduits); size of conduits; # -size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
(2) 2.5C 2-250kcmil, 2-#4/0AWG, #3AWG
(2) 2C 3-#4/0AWG, 2-#2/0AWG, #4AWG
(2) 2C 3-#4/0AWG, 2-#2/0AWG, #4AWG
(2) 2.5C 3-350kcmil, 2-#4/0AWG, #3AWG
(2) 2.5C 3-250kcmil, 2-#4/0AWG, #3AWG
(2) 2C 3-#4/0AWG, 2-#4/0AWG, #4AWG
(3) 3.5C, 3-600kcmil, 2-500kcmil, #1/0AWG
(2) 2.5C 3-350kcmil, 2-#250kcmil, #1AWG
(2) 2.0C 3-250kcmil, 2-#4/0AWG, #2AWG
(2) 2.0C 3-250kcmil, 2-#4/0AWG, #2AWG
(2) 2.5C 3-500kcmil, 2-300kcmil, #1AWG
(2) 2.5C 3-350kcmil, 2-250kcmil, #1AWG
(2) 2.5C 3-300kcmil, 2-250kcmil, #2AWG
(2) 3.5C 3-750kcmil, 2-500kcmil, #1/0AWG
(# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground
per conduit
Copper Conductors
Aluminum Conductors
(2) 2C 2-600kcmil, #1/0AWG
(2) 2.5C 2-750kcmil, #1/0AWG
(3) 2C, 2-500kcmil, #2/0AWG
(2) 2.5C 2-750kcmil, #3/0AWG
(3) 2.0C 2-500kcmil, #3/0AWG
(3) 2.0C 2-600kcmil, #4/0AWG
Main Bonding Jumper/GroundingElectrode Conductor
kVA
kW
Copper Conductors
Aluminum Conductors
250
300
400
225
270
360
(1) #1/0AWG/ (1) #1/0AWG
(1) #2/0AWG/ (1) #2/0AWG
(1) #2/0AWG/ (1) #2/0AWG
(1) #1/0AWG/ (1) #1/0AWG
(1) #2/0AWG/ (1) #2/0AWG
(1) #2/0AWG/ (1) #2/0AWG
1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
2. For continuous operations not at 86°F (30°C), recommend that the site planner choose the appropriate cable type based on the particular
installation requirements.
3. Conduit size is based on FMC type conduit with two neutral conductors rated at 200% of phase.
Liebert® NXL™
8
Electrical Installation
Table 6
Recommended lug sizes
Cable Size
T&B Copper
One Hole
T&B Copper
Two Hole
T&B Aluminum
One Hole
T&B Aluminum
Two Hole
#8 AWG
54930BE
54850BE
60104-TB
—
#6 AWG
54905BE
256-30695-868
60109-TB
—
#4 AWG
54906BE
256-30695-733
60114-TB
—
#2-3 AWG
54942BE
54811BE
60120
—
#1 AWG
54947BE
54857BE
60126
—
#1/0 AWG
54950BE
256-30695-593
60132
—
#2/0 AWG
54951BE
54862BE
60138
60238
#3/0 AWG
54965BE
54864BE
60144
60244
#4/0 AWG
54970BE
54866BE
60150
60250
250kcmil
54913BE
54868BE
60156
60256
300kcmil
54914BE
54870BE
60162
60262
350kcmil
54915BE
54872BE
60165
60267
400kcmil
54916BE
54874BE
60168
60269
500kcmil
54918BE
54876BE
60171
60273
600kcmil
54920BE
54878BE
60176
60275
750kcmil
54922BE
54880BE
60178
60277
Table 7
Lug torque values
Grade 5 Steel - Unified Thread System Torque Units, lbf.*in.
Fastener Finish Þ
Size
1/4
5/16
3/8
7/16
1/2
9/16
Threads/
Inch, Tpi
20
Plain Steel
Zinc Plating
Class 8.8 Steel - Metric Thread System Torque Units, N*m
Fastener Finish Þ
No Washer/ Lock No Washer/ Lock
Flat Washer Washer Flat Washer Washer
101
—
91
Size
-
28
116
—
104
-
18
209
224
188
203
24
231
246
208
223
16
370
392
333
355
24
420
442
378
400
14
593
—
534
—
20
662
—
596
—
13
904
934
814
844
20
1,020
1,050
918
948
12
1,305
—
1,175
—
18
1,456
—
1,310
—
M5
M6
M8
M10
M12
M14
9
Thread
Pitch, Tp
Zinc Plating
Plain Steel
No Washer/ Lock No Washer/ Lock
Flat Washer Washer Flat Washer Washer
0.8
6.1
—
5.5
0.5
1
—
6.9
—
6.2
—
10
—
9
—
0.75
11
—
10
—
1.25
25
—
23
—
1
27
—
24
—
1.5
50
64
45
59
1.25
53
67
47
61
1.75
87
128
78
119
1.25
95
136
86
127
2
139
—
125
—
1.5
151
—
136
—
Liebert® NXL™
Installation Drawings
3.0
INSTALLATION DRAWINGS
Figure 1
Input/output conduit detail drawing, 250-300kVA Liebert NXL UPS
O .56
Output
(14)
(2) 3.5" Conduit
Typ
DC
(2) 3" Conduit
Bypass
(2) 3.5" Conduit
Input
(2) 3" Conduit
Output
(2) 3.5" Conduit
Input
(2) 3" Conduit
Bypass
(2) 3.5" Conduit
1.75
DC
(44) ( .87
(2) 3" Conduit
22)
Typ
.87 ( 22)
.98
( 25)
DETAIL A
Low Voltage
1.5" Conduit
TOP VIEW
Low Voltage
(14) 1" Conduit
BOTTOM VIEW
1.10
(28)
1.75 (Bottom
Typ Entry)
( 44 )
Low Voltage
1.5" Conduit
Shown In Extended
Position
1.75
( 44 )
Typ
(Top
Entry)
76.8
( 1950 )
Bypass
Neutral
DC Positive
Ground Bus
(Top Entry)
DC Negative
B
See Note 6
Bypass Input
Rectifier Input
D
Output
Inner Panel
Removed
For Clarity
A
FRONT
Ground Bus
(Bottom Entry)
Output
Neutral
Notes:
1. All dimensions are in inches (mm).
2. 24" minimum clearance above unit required
for air exhaust.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through
removable access plates. Remove, punch to suit
conduit size and replace.
Liebert® NXL™
O .56
59.4 (1509)
DETAIL B
56.4 (1432)
52.9 (1343)
1.75
49.4 (1255) ( 44)
Typ
46.4 (1178)
43.4 (1102)
40.4 (1026)
O ( .56
37.4 (950)
14)
34.4 (874)
Typ
31.4 (797)
28.4 (721)
25.4 (645)
21.9 (556)
1.75
( 44 )
Typ
DETAIL C
1.75
( 44 )
TYP
(BOTTOM
ENTRY)
C
RIGHT SIDE VIEW
(14)
Typ
.0
.88 X .56 SLOT
6 PLACES
EACH BAR
DETAIL D
5. Unit bottom is structurally adequate for forklift handling.
6. These brackets can be removed during installation but must be
replaced after installation.
7. Control wiring and power wiring must be run in separate conduits.
8. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
9. All wiring is to be in accordance with national and local
electrical codes.
10
1.75
( 44 )
TYP
(TOP
ENTRY)
O ( .56
14 )
TYP
Installation Drawings
Figure 2
Input/output conduit detail drawing, 400kVA Liebert NXL UPS
DC
(2) 3" CONDUIT
OUTPUT
(2) 3.5" CONDUIT
BYPASS
(2) 3.5" CONDUIT
INPUT
(2) 3" CONDUIT
INPUT
(2) 3" CONDUIT
BYPASS
(2) 3.5" CONDUIT
OUTPUT
(2) 3.5" CONDUIT
DC
(2) 3" CONDUIT
LOW VOLTAGE
1.5" CONDUIT
LOW VOLTAGE
(14) 1" CONDUIT
BOTTOM VIEW
TOP VIEW
LOW VOLTAGE
1.5" CONDUIT
76.8
( 1950)
BYPASS
NEUTRAL
DC POSITIVE
DC NEGATIVE
GROUND BUS
LOCATION
(TOP ENTRY)
59.4
( 1509)
B
52.9
(1343)
SEE NOTE 6
46.4
(1178 )
BYPASS INPUT
D
RECTIFIER INPUT
OUTPUT
A
INNER PANEL
REMOVED
FOR CLARITY
21.9
( 556)
1.75
(44 )
TYP
1.75
( 44 ) (BOTTOM
TYP ENTRY)
.87
( 22 )
.98 ( 25 )
.87
(22)
43.4
(1102 )
37.4
(950)
31.4
(797)
25.4
(645)
(TOP
ENTRY)
.56
O ( 14
)
TYP
NOTES:
DETAIL B
1. All dimensions are in inches (mm).
2. 24" minimum clearance above unit required for air exhaust.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access
plates. Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. These brackets can be removed during installation but must be
replaced after installation.
7. Control wiring and power wiring must be run in separate conduits.
8. Unless otherwise noted, use copper or aluminum conductors
suitable for at least 75°C.
9. All wiring is to be in accordance with national and local electrical codes.
11
.0
(0)
RIGHT SIDE VIEW
1.75
( 44 )
TYP
1.10
( 28 )
DETAIL A
49.4
(1255)
C
OUTPUT
NEUTRAL
O .56
(14 )
TYP
34.4
( 874)
28.4
( 721)
GROUND BUS
(BOTTOM ENTRY)
FRONT
40.4
(1026)
56.4
(1432)
1.75
( 44 )
TYP
1.75
( 44 )
TYP
Ø.56
( 14 )
TYP
DETAIL C
1.75
( 44 )
TYP
1.75
( 44 )
TYP
(BOTTOM
ENTRY)
.88 X .56 SLOT
6 PLACES
EACH BAR
(TOP
ENTRY)
DETAIL D
O ( .56
14 )
TYP
Liebert® NXL™
Installation Drawings
Figure 3
Top cable entry routing and installation order
OUTPUT CONDUIT
INPUT CONDUIT
BYPASS CONDUIT
DC CONDUIT
DC (POSITIVE)
DC (NEGATIVE)
DC (POSITIVE)
DC (NEGATIVE)
GROUND (TOP ENTRY)
BYPASS NEUTRAL
BYPASS NEUTRAL
FAULT BRACE
BYPASS INPUT
FAULT BRACE
RECTIFIER INPUT
FAULT BRACE
OUTPUT
BYPASS INPUT
RECTIFIER INPUT
OUTPUT
BYPASS INPUT
(PHASE C)
FAULT BRACE
BYPASS INPUT
RECTIFIER INPUT
(PHASE C)
FAULT BRACE
RECTIFIER INPUT
OUTPUT (PHASE C)
FAULT BRACE
OUTPUT
GROUND
(BOTTOM ENTRY)
OUTPUT NEUTRAL
OUTPUT NEUTRAL
FRONT VIEW
SIDE VIEW
Recommended order of installation for cables:
1. DC Power
2. Bypass Neutral
3. Bypass Input Power (Phases A-B-C)
4. Rectifier Input Power (Phases A-B-C)
5. Output Power (Phases A-B-C)
6. Output Neutral
7. Ground
The cables must be routed
around the fault braces. This is
to prevent the cables from
coming in contact with
other busbars.
Liebert® NXL™
12
Installation Drawings
Figure 4
Bottom cable entry routing and installation order
DC (POSITIVE)
DC (NEGATIVE)
DC (POSITIVE)
GROUND (TOP ENTRY)
DC (NEGATIVE)
BYPASS NEUTRAL
BYPASS NEUTRAL
FAULT BRACE
BYPASS INPUT
FAULT BRACE
RECTIFIER INPUT
FAULT BRACE
OUTPUT
FAULT BRACE
BYPASS INPUT
BYPASS INPUT
BYPASS INPUT
(PHASE C)
FAULT BRACE
RECTIFIER INPUT
RECTIFIER
INPUT
RECTIFIER INPUT
(PHASE C)
FAULT BRACE
OUTPUT
OUTPUT (PHASE C)
OUTPUT
GROUND (BOTTOM ENTRY)
OUTPUT NEUTRAL
OUTPUT NEUTRAL
OUTPUT CONDUIT
INPUT CONDUIT
BYPASS CONDUIT
DC CONDUIT
FRONT VIEW
SIDE VIEW
Recommended order of installation for cables:
1.) Output Neutral
2.) Output Power (Phases A-B-C)
3.) Rectifier Input Power (Phases A-B-C)
4.) Bypass Input Power (Phases A-B-C)
5.) Bypass Neutral
6.) DC Power
7.) Ground
The cables must be routed
around the fault braces. This is
to prevent the cables from
coming in contact with
other busbars.
13
Liebert® NXL™
Installation Drawings
Figure 5
Floor mount brackets—standard and optional layout
20.7
(525mm)
27.4"
(695mm)
27.4"
(695mm)
BOTTOM VIEW (Standard)
7.7"
(197mm)
4.7"
(120mm)
DETAIL AREA
FLOOR MOUNTS
36.8"
(935mm)
27.4"
(695mm)
KEEP BRACKETS ATTACHED
WARNING
BOTTOM VIEW (Optional)
NOTES:
Brackets MUST remain attached to the frame until the
unit is being placed in its final installed position. (The final
installation will always require the unit to be bolted
to another Liebert NXL product.) Failure to comply with
these instructions could result in equipment
damage and/or injury to personnel.
1. All dimensions are in inches (mm).
2. 24" minimum clearance above unit required.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. Control wiring and power wiring must be run in separate conduits.
7. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
8. All wiring is to be in accordance with national and local electrical codes.
9. Optional bottom view can be used to bolt input / output cabinet to floor
and allow the UPS to be positioned. This option requires the
cabinet to be bolted to the floor.
10. Brackets can be removed after the ups has been bolted to the
input / output cabinet.
Liebert® NXL™
14
Ensuring The High Availability
Of Mission-Critical Data And Applications.
Emerson Network Power, a business of Emerson (NYSE:EMR),
is the global leader in enabling Business-Critical Continuity™
from grid to chip for telecommunication networks, data centers,
health care and industrial facilities. Emerson Network Power
provides innovative solutions and expertise in areas including
AC and DC power and precision cooling systems, embedded
computing and power, integrated racks and enclosures,
power switching and controls, infrastructure management,
and connectivity. All solutions are supported globally by local
Emerson Network Power service technicians. Liebert AC power,
precision cooling and monitoring products and services
from Emerson Network Power deliver Efficiency Without
Compromise™ by helping customers optimize their data center
infrastructure to reduce costs and deliver high availability.
Technical Support / Service
Web Site
www.liebert.com
Monitoring
liebert.monitoring@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2010 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
SL-25440_REV3_09-13
Emerson Network Power.
The global leader in enabling Business-Critical Continuity™
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