Afikim | SE | User manual | FT00163a - Sheet1

I:\RD\SE\SE-ASSY(SW)\DRAWING,PART,ASSY.WIRING\ASSY\

217 ( )

470

1470

1590

1720

440

440

740

Do not scale from drawing.

Approved only with stamp e

20-7-05

Date.

5229

Conf.

d c b a

Update.

Production:

Confirme:

0.3

Michael

Drawing no.

FT00163a

Angular

1

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

DRAWING SE SING.SEAT

20-7-05

Page:

Of:

1

5

Cat. No.

FT00163

9

8

7

13

12

11

10

6

5

4

16

15

14

20

19

18

17

23

22

21

27

26

25

24

32

31

30

35

34

33

29

28

40

39

38

37

36

46

45

44

43

42

41

3

2

1

ITEM

Page:

Of:

2

5

2

1

1

QTY.

1

1

1

1

2

1

2

2

1

1

1

1

1

1

1

1

2

2

2

2

1

4

2

1

2

4

1

4

1

1

2

2

4

2

6

1

2

2

2

4

2

2

4

DATE

NUT NYLOCK M6

WASHER 1/4 1MM

SCREW HEX.M6*16 GALV.

SCREW PLASTIC HEAD M6*16

COVER GR.SE ASSY (FOR ISRAEL)

REAR BASKET SUPPORT SE

FENDER REAR+FLASH SE

NUT NYLOCK M5

SCREW HEX. M5x16. GALV

ANTITIP SE-ASSY.

WASHER SPRING 5/16" GALV.

SCREW HEX. M8x30

SCREW ELLEN M6x20 GALV.

WASHER SPRING M6 BN760

BUMPER REAR SE BLACK

REAR BASKET F/SPORT. BLACK

BASKET CLAMPING PLATE SE

SCREW CONE.M6*20 ELLEN GALV.

CONTROLLER TUNE 125A-SE

SCREW SOCKET HEAD CAP M4*25

PLUG SEALED FOR PROGR.

REAR BOARD SE ASSY.

SCREW-SOCK. HE. CAP M4*16

SEAT F/SPORTSTER ASSY

HANDLE BAR . RIGHT SE+BL

HANDLE BAR LEFT SE+BRAKE

HOLDER RUBBER (IN AS00576)

CHINESE CAP

CLAMP FOR HANDLBAR 28

RING RET F/SHAFT 34

NUT UPPER SET 8

SCREW PHIL. M4x8 (IN AS00439)

BATTERY INDIC-ASSY.(IN AS00439)

CONTROL BOX SE

BOARD FRONT SE COATED

SPANISH LIGHT SE ASSY.

WASHER FLAT FIBRE 5*9.5*1.2

SCREW PAN HEAD TAPPING. 3.5*19

SCREW ALLEN R/H M5x12 GLVA.

SPRING ABSORB UNIT

BALL BEARING SET 8

CONNECTOR

STRAP DIAG BATT.SEAG. BATT. SE

RUBBER NAIL

HANDLE BAR TURN LIMIT

Fork SB Assy.

NAME

20-7-05

Scale

X

9010181

9010086

9010397

SC00114

AS00478 (SEE F/CA. NO. FOR OTHER)

MP00451 MP00451*

AS00406 AS00406*

9010317

9010315

AS00467 AS00467*

9010072

SC00030

SC00006

9010381

MP00625 MP00625*

MP00216 MP00216*

MP00452 MP00452*

9010117

PC00086

SC00109

AS00359 AS00359*

AS00408 AS00408*

SC00092

1000432 K5*40000

AS00424 AS00424*

AS00763 AS00763*

1000375 K4*10170

VP00082 VP00082*

1000454

MP00053 SB10301*

BE00007

SC00007

AS00428 AS00428*

AS00439 AS00439*

PC00107

AS00445 AS00445*

WA00058

9010318

9010396

SP00011 SP00011*

1000455

CO00043

AC00114 AC00114*

1000070 K5*90400

1000286 K4*10400

AS00091 AS00091*

PART/NO DRAW/NO tolerance holes dia.

linear angular

0.3

0.1

1

Drawing no.

FT00163a

1

1

1

1

4

4

1

10

10

2

1

1

2

3

1

7

1

2

1

1

1

4

1

4

0.03m

1

1

3

1

2

1

2

2

2

1

1

1

1

1

1

4

7

2

1

6

QTY.

Cat. No.

91

90

89

88

53

52

51

56

55

54

50

49

48

60

59

58

57

63

62

61

66

65

64

70

69

68

67

75

74

73

72

71

79

78

77

76

82

81

80

87

86

85

84

83

47

ITEM

FT00163

USER MANUAL HEBREW/ENGLISH

SPORTSTER PACK ASSY. (NOT FOR ISRAEL)

GUARANTEE PACKG-only for israel

STICKER FOR SERIAL NO. SE

(ONLY FOR ISRAEL)

STRAP 08432 4" BLACK

STRAP 08470 8" BLACK

CABLE BATTERY SE

CABLE CONTROLLER SE

CHARG.H.P.8204-24V-6A +SUPPLY CABLE

PIPE PL.F/BAT.SPOR.AS.

FOOTREST PLST.SE SING.(NOT FOR ISRAEL)

LABEL LED SERVICE SE(IN AS00439)

PLATE ALUM.F/SPOR.SE(IN AS00439)

COVER BATTERY SPORT. (NOT FOR ISAREL)

PAIR OF TIES (-) AND (+)

BATTERY 70AH,12V (ONLY FOR ISRAEL)

[+] TERMINAL F/BATTERY

[-] TREMINAL F/BATTERY

BRAKE CABLE - LONG

PIPE P.E.3/16" BLACK

HARNESS MAIN SE ASSY.

MUDGUARD RUBBER

FLAT WASHER NO5

FUSES ASSY. SE 2x40A

SCREW SOCKET BUTTON-H M10*30

SCREW HEX. M8*50 GALV.

NUT NYLOCK M10 GALV.

COLUMN SEAT SE NEW

NUT HEX M8 GALV

TRAY F/LEAD ACID BATT.

PIN F/NEW COLUMN SE

NIT 4/10

STRAP-BAT.+CLASP SE

RUBBER GROMET 13-25

BOW FOR GRAY COVER

GROMET CABLE 18/10

POWER UNIT SE ASSY. 10, 12, 15 KM/H

WHEEL 14" ASSY.

SPRING WASHER 5/16" GALV.

SCREW HEX. M8x25 GALV

POWER UNIT CLAMP (IN AS00585)

SPRING WASHER M10 GALV

SCREW HEX.M10x30 GALV.

FRAME SE ASS +PAINT

NUT NYLOCK M4 GALVE

NAME

Part name:

DRAWING SE SING.SEAT

I:\RD\SE\SE-ASSY(SW)\DRAWING,PART,ASSY.WIRING\ASSY\

PR00055 / PR00056

AS00095 AS00095*

AC00085 /86/93/94

ST00099

9000404

9000402

AS00411 AS00411*

AS00409 AS00409*

FT00182 FT00182*

IP00102 IP00102*

VP00088 VP00088*

ST00060 ST00060*

ST00080 ST00080*

VP00100 VP00100*

AS00682

9000602 SB91000*

1000574

1000575

ACBR003 ACBR003*

IP00059

AS00699 AS00699*

1000268 K5*90300

9010080

AS00571 AS00571*

SC00103

9010398

SC00104

MP00628 MP00628*

9010442

1000379 K4*30570

AS00576 AS00576*

9010089

AC00113 AC00113*

3000026 SB96440*

MP00330 MP00330*

HW00066 HW00066*

AS00584/5/6 AS00584*

AS00683/763 AS00683*

9010072

SC00030

MP00329 MP00329*

SC00110

9010374

MP00314 MP00314*

SC00032

PART/NO DRAW/NO

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

23

22

21

16

15

14

13

12

11

10

9

8

6

7

5

20

19

18

17

2

1

4

3

24 25

26 27

28

29

30

47

I:\RD\SE\SE-ASSY(SW)\DRAWING,PART,ASSY.WIRING\ASSY\

31 32 33

13

80

79

34

35

88

36

37

38

77

39

40

41

82

(-)

42

(+)

74

-

+

-

+

83

78

75

76

61

Page:

Of:

73

3

5

72

71

DATE

70

60

Scale

X

24

47

58

69

68 67 66 tolerance holes dia.

linear

65 64 angular

63

0.3

0.1

1

62 61 60 59 58 57 56 55

Drawing no.

FT00163a

Cat. No.

FT00163

54 53

Part name:

52

51

50

48

49

47

46

45

44

DRAWING SE SING.SEAT

43 81

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

I:\RD\SE\SE-ASSY(SW)\DRAWING,PART,ASSY.WIRING\ASSY\

160+10mm

5

8

14

15

A

13

71

11

Page:

Of:

4

5

DATE

20-7-05

Scale

X tolerance holes dia.

linear angular

0.3

0.1

1

DETAIL A

SCALE 1 : 2.5

Drawing no.

FT00163a

Cat. No.

FT00163

Part name:

DRAWING SE SING.SEAT

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

5

71

DETAIL D

SCALE 1 : 8

55 40

I:\RD\SE\SE-ASSY(SW)\DRAWING,PART,ASSY.WIRING\ASSY\

84

28

13

(+)

(-)

75

74

-

77

BLACK

RED

BLA

CK

RE

D 68

Page:

Of:

5

5

DATE

20-7-05

Scale

X

DETAIL C

SCALE 1 : 3.5

tolerance holes dia.

linear angular

0.3

0.1

1

74

Drawing no.

FT00163a

+

(-)

(+)

86

77

D

87

75

Cat. No.

FT00163

76

Part name:

DRAWING SE SING.SEAT

40

85

48

C

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

I:\RD\SE\SOLIDWORKS\

15 12

13

14

11

POWER UNIT STICKER

LOCATION

1

FO shaft rotation driving forward- counter clockwise

R

W

A

R

D

13 m m m m

80 80

12

11

80 mm

M1

CONTROLLER CURTIS

M2

CONTROLLER CURTIS d

5

4

7

6

3

2

1

ITEM

11

10

9

8

15

14

13

12

1

2

COVER PLAST F/ EMB HANDLE

NUT NYLOCK M6

2

2

2

PLASTIC DISK F/HUB

ALLEN SCREW W/SCHOULDER M6 8X40

HUBFOR AMT POWER UNIT

L=80mm SHRINK TUBE 30mm

1

4

1

4

FERITE

TERM.FEMALE TAB.6.35 WIRE 6

CONNECTOR MINI FIT 5557-4R

TERMINAL 5556-TL

L=270(x2) BLACK WIRES 0.5 sq.mm

L=270(x2) WHITE WIRES 0.5 sq.mm

L=400(x2) BLACK WIRES 6 sq.mm

L=400(x2) RED WIRES 6 sq.mm

1 POWER UNIT AMT

QTY.

NAME

14

9

W

H

ITE

B

L

A

C

K

HW00115

9010181

WA00016 WA00016*

SC00124

MP00661 MP00661*

HW00108

SC00074

9000520

2000503

2000513

9030512

9000315

9010456

9010337

SEE THE TABLE

PART NO. DRAW NO.

7 b

Change the tolarance of the shaft diameter

Do not scale from drawing.

Michael

Approved only with stamp e

Production:

Confirme:

14-7-04 5024

14-5-04 5003

4-09-03 4864

1-5-03 4787

Date.

Conf.

d c b a

Update.

0.1

Angular

1

Change the diameter of the power unit shaft change dimensions according the new gear box

Drawing no.

AS00578d

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

Part name:

POWER UNIT AMT F/SE

14-1-03

Page:

Of:

1

2

Cat. No.

SEE TABLE

I:\RD\SE\SOLIDWORKS\

15

14

2

7

ON

ON

C

ON

ON

ON

FF

O ON blue orange brown

6 5 4 gr ee n

3 llo ye w b ro w n p ur p le gr ay w hi te bla ora

1 ck ng e blu e

2 red

4

1

3 white green red black gray ye llow pu rpl e

13

12

11

10

9

8

7

18

17

16

15

14

4

3

6

5

2

1

ITEM NO.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

QUNT.

LABEL QC WHITE

GRIP F/ HANDLEBAR

CABLE ASSY F/H-B K5

BUTTON YELLOW F/HAZARD-COMFORT

NUT FOR SWITCH

BUTTON PUSH FOR HORN F/SE

RUBBER COVER SMALL TOGGLE

SWITCH F/DIRECTIONAL IND.

POTENTIOMETER 5K,50DEG+MARK

SWITCH FOR./BACK. COMPLT

R.COV.POT.HANDL+PRINT

COVER FR.HA.POTEN.SE

SCREW W/O HEAD ELLEN M5*12

NUT SQUARE M5 GALV.

SPRING OP.POT.RIGHT

LEVER F/POTENT.RED

HOLDER RUBBER F/HANDL

HANDLEBAR RIGHT.OP.SE.

NAME

11

5

17

4

9

12 13 8 10

6 3

1

16

9000760 SB09024*

1000561

1000833 K5*80130

SW00023

1000473

SW00025

SW00012

1000233

1000529

1000244

VP00061 K4*10160

VP00144 VP00144*

9010370

9010349

SP00008 SP00008*

1000366 K4*10120

1000375 K4*10170

MP00328 MP00328*

PART/NO. DRAW/NO.

f change drawing to solidworks format

Do not scale from drawing.

Approved only with stamp j

29-11-05

Date.

5305

Conf.

i h g f

Update.

Production:

Confirme:

0.3

Michael

Drawing no.

AS00424f

Angular

1

HANDLBR. RIGHT SE+BL.

27-1-99

AFIKIM ELECTRIC MOBILIZERS

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

Page:

Of:

1

1

Cat. No.

AS00424

I:\SE\SOLIDWORKS\

4

1

2

3

4

3

2

1

ITEM KTY.

1

1

1

1

SEAT ROODIN FOR BREEZE ASSY.

SEAT PIN BRZ. F/SPORTSTER

PLASTIC SLEEVE "GARMOSHKA"

"CHINEESE CAP" F/GRAY COVER+CUT

NAME

ASBR019 ASBR019*

MPBR040 MPBR040*

HWBR013 HWBR013*

VP00083 VP00083*

PART NO. DRAW.NO

Do not scale from drawing.

Approved only with stamp e

14/4/03

Date.

4782

Conf.

d c b a

Update.

Production:

Confirme:

Michael

Drawing no.

AS00747a

Part name:

KIBUTZ AFIKIM 15148 ISRAEL

TEL:972-4-6754814 FAX:972-4-6751456

E-mail: [email protected]

Website: www.afiscooters.com

ROODIN SEAT KIT

FOR SPORTSTER SE

Angular

8/24/2005

Page: 1

Of: 2

Cat. No.

AS00747

Release 6

Parameters listing for 1225 controller

01.08.05

Afikim setting for

AMT only

AFIKIM ELECTRIC VEHICLES

Efraim bachar

PARAMETER NAME SE MODEL

Speed: 10km/h

Curtis 1225-2702

SE MODEL

Speed: 12km/h

Curtis 1225-2702

SE MODEL

Speed: 15km/h

Curtis 1225-2702

Stop distance for Single SE

THRL AUTOCAL

M1 ACCEL RATE

M2 ACCEL RATE

M1 DECEL

M2 DECEL

M1 REV DECEL

M2 REV DECEL

M1 MAX SPEED

M2 MAX SPEED

M1 MIN SPEED

1.2 1.1 1.1

1.1 / 1.3 1.1 / 1.3 1.1

1.2 1.2 1.2

Stop distance for SE

M2 MIN SPEED

M1 MAIN C/L

M2 MAIN C/L

M1 IR COEFF

M2 IR COEFF

REVERSE SPEED

RAMP SHAPE

CREEP SPEED

BRAKE DELAY

60 60 60

125 125 125

125 125 125

20 20 20

25 25 25

50 50 40

50 50 50

0 0 0

0.3 0.3 0.3

THROTTLE TYPE

DIRECTION

THRTL GAIN

THRTL DEADBAND

HIGH PEDAL DISABLE

PROGRAM #1

2 2 2

1 1 1

60* 60* 60*

5 5 5

OFF OFF OFF

0 0 0

PROGRAM #4

CALIBRATION 5

CALIBRATION 4

100 100 100

20 20 20

0 0 0

*The range for the parameter THRTL GAIN (throttle gain) is restricted for 48 to 60 .The value should match the full electric span of potentiometer and the

desired full speed dead-band.

For dual seat and Porter the M2 deceleration will be 1.3 (in yellow)

I:\SE\word files\afikim_settings REV 6 (for AMT only).doc