MOTO GUZZI V750 Ambassador Specifications

MOTO GUZZI
V750 Ambassador Rider’s Handbook
SEIMM
SOCIETA ESERCIZIO
INDUSTRIE
MOTOMECCAMICHE S.p.A
Capitale L. 2.000.000.000 int
eramente ersato
Sede legale: Milano
Dirzione e Stabilimenti: 22054 Manello del Lario (Co)
Telefoni: 71112 e 72512 (8 linee urbane)
Telegrammi: SEIMM MANDOLLOLARIO
Telex: 38095 SEIMM
C.C.I.A Milano n˚ 722044 - Como n˚ 117437
C.C. Postale Como n˚ 18/4226
Posizione Commercio Estero M 986753
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MOTO GUZZI
V750 Ambassador Rider’s Handbook
INTRODUCTION
This booklet is intended to provide owners with the necessary information on operating
and maintaining their machines for maximum efficiency.
The manual should be read very carefully as most troubles and failures arising from
neglect or poor maintenance will be avoided if all the instructions herein contained are
strictly followed.
Don't forget that all major overhaul jobs and repairs are best carried out by officially
appointed Moto Guzzi dealers who have the necessary facilities to quickly and
competently repair your Moto Guzzi.
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INDEX
INTRODUCTION.............................................................................................................................. 2
INDEX .............................................................................................................................................. 3
RUNNING IN.................................................................................................................................... 7
CONTROLS AND ACCESSORIES (See fig. 1)............................................................................... 8
Identification data (See fig. 4) ........................................................................................... 10
Tool kit (See fig. 5) ............................................................................................................ 11
MAIN FEATURES ENGINE ........................................................................................................... 12
Engine (See fig. 5/1) ......................................................................................................... 13
Valve gear ............................................................................................................ 14
Carburetion .......................................................................................................... 14
Standard carburetor setting ................................................................................. 14
Lubrication............................................................................................................ 14
Cooling ................................................................................................................. 15
Ignition.................................................................................................................. 15
Starting................................................................................................................. 15
Exhaust system.................................................................................................... 15
Transmission..................................................................................................................... 16
Clutch ................................................................................................................... 16
Gear box .............................................................................................................. 16
Secondary drive ................................................................................................... 16
Frame................................................................................................................................ 17
Suspension .......................................................................................................... 17
Wheels ................................................................................................................. 17
Tires ..................................................................................................................... 17
Tire pressure ........................................................................................................ 17
Brakes .................................................................................................................. 17
Overall dimensions and weight ............................................................................ 17
Performance......................................................................................................... 17
Fuel consumption................................................................................................. 18
Fuel and oil Capacities......................................................................................... 18
INSTRUMENTS AND CONTROLS ............................................................................................... 19
Instrument panel (See fig. 6)................................................................................ 19
Ignition key (See fig. 6/1) ..................................................................................... 20
Starting button (See fig. 6/2) ................................................................................ 20
Ignition switch keys .............................................................................................. 20
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Steering lock (See fig. 22/1)................................................................................. 20
Steering lock keys ................................................................................................ 21
Dimmer switch and horn button (See fig. 7) ........................................................ 21
Clutch lever .......................................................................................................... 21
Twist grip throttle control...................................................................................... 21
Air lever ................................................................................................................ 21
Gearshift lever...................................................................................................... 21
Front brake lever .................................................................................................. 21
Rear brake pedal.................................................................................................. 22
RIDING INSTRUCTIONS............................................................................................................... 23
Engine starting ..................................................................................................... 23
Caution................................................................................................................. 23
Starting a hot engine............................................................................................ 23
Getting under way and stopping of machine ....................................................... 23
On the way ........................................................................................................... 23
Stopping the machine .......................................................................................... 24
LUBRICATION AND GENERAL MAINTENANCE CHART (See fig. 8) ........................................ 25
Monthly................................................................................................................. 25
Periodically........................................................................................................... 25
After the first 300 miles ........................................................................................ 25
Every 600 miles.................................................................................................... 25
Every 1800 miles.................................................................................................. 25
Every 6000 miles.................................................................................................. 25
After the first 12000 miles .................................................................................... 25
SERVICING INSTRUCTIONS ....................................................................................................... 27
Lubrication of engine (See fig. 10) ....................................................................... 27
Oil pressure relief valve ....................................................................................... 27
Oil pressure gauge............................................................................................... 27
Lubrication of transmission (See fig. 9) ............................................................... 28
Lubrication of rear wheel drive (See fig. 11) ........................................................ 29
Lubrication of front fork and hydraulic dampers (See fig. 12).............................. 30
Lubrication of bevels in the steering .................................................................... 30
Lubrication of wheel bearings .............................................................................. 30
Lubrication of control cables ................................................................................ 30
Lubrication of rear fork bearings .......................................................................... 31
CARBURATION ............................................................................................................................. 32
Filter and fuel lines ............................................................................................... 32
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Carburetor ............................................................................................................ 32
Standard carburetor setting ................................................................................. 32
Adjusting the carburetion ..................................................................................... 32
Stripping of carburetor (See fig. 14)..................................................................... 34
Air filter (See fig. 15) ......................................................................................................... 35
Fuel tank (See fig. 16)....................................................................................................... 36
Fuel taps (See fig. 16/1).................................................................................................... 37
Mufflers ............................................................................................................................. 38
VALVE GEARING .......................................................................................................................... 39
Tappet clearance (See fig. 17)............................................................................. 39
Checking valve timing (See fig. 18) ..................................................................... 40
IGNITION ....................................................................................................................................... 41
Distributor (See fig. 19) ........................................................................................ 41
Spark plugs .......................................................................................................... 41
Checking of ignition timing ................................................................................... 41
Checking of ignition advance (fixed and automatic) by means of a stroboscope
lamp ..................................................................................................................... 42
ADJUSTMENTS............................................................................................................................. 44
Generator belt (See fig. 20) ................................................................................. 44
Clutch lever (See fig. 21) ..................................................................................... 45
Steering (See fig. 22) ........................................................................................... 46
Steering lock (See fig. 22/1)................................................................................. 47
Front brake lever (See fig. 23) ............................................................................. 48
Rear brake pedal (See fig. 24)............................................................................. 49
Rear suspension units (See fig. 25)..................................................................... 50
REMOVAL OF WHEELS ............................................................................................................... 51
Front wheel (See fig. 26)...................................................................................... 51
Rear wheel ( See fig. 27) ..................................................................................... 52
ELECTRICAL EQUIPMENT .......................................................................................................... 53
Battery.................................................................................................................. 53
Maintenance Instructions ..................................................................................... 53
Successive charges ............................................................................................. 53
Generator ............................................................................................................. 54
Regulator unit....................................................................................................... 54
Starter motor ........................................................................................................ 54
Horn ..................................................................................................................... 54
Light switch and horn button ................................................................................ 54
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Headlight European version................................................................................. 54
Headlamp:............................................................................................................ 54
Tail lamp:.............................................................................................................. 54
Instrument panel: ................................................................................................. 54
Headlight US version ........................................................................................... 55
Lamps .................................................................................................................. 55
Tail lamp............................................................................................................... 55
Fuses ................................................................................................................... 55
Cables .................................................................................................................. 55
Wiring diagram European model ...................................................................................... 56
Key to cable colors European model (See fig. 28) ........................................................... 57
Wiring diagram USA model............................................................................................... 58
Key to cable colors USA model (See fig. 29).................................................................... 59
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V750 Ambassador Rider’s Handbook
RUNNING IN
During the first 1600 kms. (1000 miles), a new or overhauled machine ought to be used
with some intelligence as the efficiency, performance, and life of the engine are largely
dependent on how it is run in.
The engine should never be allowed to reach a high number of revolutions before it has
had a chance to warm up sufficiently. Never ride the machine at the highest permissible
speeds for each gear before the machine has been well broken in.
Should the engine speed drop off considerably on an uphill grade, a lower gear should be
immediately engaged. In case of overheating, it is best to stop and allow the engine to
cool down.
Under no circumstances whatever should the following speeds be exceeded in the
running in period.
Maximum permissible speeds:
Distance: Up to 800 kms. (500 miles):
in low gear
45 kms. (28 miles)
in second gear
65 kms. (40.5 miles)
in third gear
85 kms. (53 miles)
in high gear
110 kms. (68 miles)
From 800 to 1600 kms. (500 to 1000 miles):
in low gear
55 kms. (34.5 miles)
in second gear
80 kms. (50 miles)
in third gear
105 kms. (65 miles)
in high gear
135 kms. (84 miles)
From 1600 to 3000 kms. (1000 to 1800 miles)
The speed can be gradually increased up to the maximum permissible
limits.
After the first 500 kms. (300 miles)
Change the engine oil. Tighten all nuts and bolts. Check valve clearance.
Check distributor points.
Every 500 kms. (300 miles)
Check oil level. Correct level is in between the minimum and maximum
mark on the filler cap dipstick.
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CONTROLS AND ACCESSORIES (See fig. 1)
1. Front brake lever
2. Air control lever
3. Throttle control grip
4. Starter button
5. Filler cap
6. Gearshift lever
7. Pillion footrest
8. Pillion handgrip
9. Headlight
10. Speedometer
11. Ignition key
12. Rev-counter
13. Clutch lever
14. Light switch and horn
button
15. Side stand
16. Rear brake pedal
17. Footrests
18. Center stand
19. Tail light
Fig. 1
The machine can also be supplied with gearshift lever on the left and rear brake pedal on
the right.
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Fig. 2 - Left view
Fig. 3 - Right view
N.B. - The terms << right >> and << left >> in the text are used in the sense they
would appear to one sitting in the saddle.
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Identification data (See fig. 4)
Every machine is identified with a serial number which is stamped on the frame down
tube and on the left hand crankcase cover.
Fig. 4
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Tool kit (See fig. 5)
1. Box wrench, B9-21-22 mm.
2. Open ended wrench, 17-19 mm
3. Open ended wrench, 10-11 mm
4. Tappet adjusting wrench
5. Box wrench, 8-9 mm.
6. Allen key (5 hex)
7. Box wrench, 10-14 mm.
8. Universal pliers
9. Adjustable wrench
10. Screwdriver
11. Ring wrench, 27 mm.
12. Rear damper adjusting wrench
13. Tool bag
Fig. 5
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MAIN FEATURES ENGINE
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Engine (See fig. 5/1)
Cycle:
4 strokes
Number of cylinders:
2
Cylinder disposition:
<< V >> 90˚
Bore:
83 mm. (3.26")
Stroke:
70 mm. (2.75")
Displacement:
757.486 cc. (46.21 cu. in.)
Fig. 5/1
Compression ratio:
9 to 1
Revs at maximum engine speed:
6500 r.p.m.
Output at maximum engine speed:
60 HP SAE
Crankcase:
in light alloy
Cylinders:
in light alloy with hard chromed barrels
Cylinder heads:
in light alloy, hemispherical, with special
cast iron inserted seats.
Crankshaft:
steel construction
Crankshaft supports:
in anti-friction material pressed in 2
suitable housings (as used in all F1 race
cars)
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Connecting rods:
steel construction with AL-TIN alloy thin
wall bearings
Pistons:
in light alloy
Valve gear
O.H.V., push rod operated via the camshaft in the crankcase and gear driven by the
crankshaft.
Inlet:
opens 24° before TDC
closes 58° after BDC
Exhaust:
opens 58° after BDC
closes 22° after TDC
Rocker clearance for valve timing:
0.5 mm. (.0196")
Normal rocker clearance (cold engine):
inlet - 0.15 mm. (.0059")
exhaust - 0.25 mm. (.0098")
Carburetion
2 Dell'Orto carburetors type VHB 29 CD (right) and VHB 29 CS (left) both gravity fed from
the tank.
Standard carburetor setting
Choke:
29 mm.
Throttle slide:
60
Atomizer:
265
Main jet:
145
Pilot jet:
45
Starter atomizer:
80
With needle SV9 set at second notch from top: idling screw open 1 and ½ turns for the
left carburetor and 1 and ¾ - 2 turns for the right carburetor.
With needle SV5 third notch from top: idling screw open 1 ½ to 2 turns for the left
carburetor and 2 – 2 ½ turns for the right carburetor.
Air intake provided with dry filter.
Lubrication
Pressure, by gear pump driven by the crankshaft.
Oil strainer in crankcase.
Normal lubrication pressure 3.8 - 4.2 kgs/sq. cm. (54 to 60 lbs sq. in.) controlled by relief
valve.
Electrically controlled oil pressure gauge.
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Cooling
By air. Cylinder and cylinder head deeply finned.
Ignition
By battery with automatic advance distributor.
Initial advance: 10°.
Automatic advance: 28°.
Ignition timing 38° full advance.
Contact breaker gap: 0.42-0.48 mm. (.016" .018").
Spark plug: n. 225 in Bosch-Marelli scale or equivalent.
Plugs point gap: 0.6 mm. (.023")
Ignition coil.
Starting
Electric starter with electromagnetic ratchet control.
Ring gear bolted on flywheel. Operated by starter button.
Exhaust system
Dual exhaust pipes and mufflers.
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Transmission
Clutch
Twin driven plates, dry type, located on the flywheel. Controlled by lever on left
handlebar.
Gear box
Four speeds, frontal engagement. Constant mesh gears. Cush drive incorporated.
Separate case bolted on crankcase, operated by rocker pedal on the right side of the
machine.
Engine gear-box ratio: 1 to 1.375 (16-22)
Internal gear ratios :
•
Low gear
1 to 2.230 (13-29)
•
Second gear
1 to 1.333 (18-24)
•
Third gear
1 to 0.954 (22-21)
•
High gear
1 to 0.750 (24-1)
Secondary drive
By constant speed double joint cardan shaft Layshaft - bevel gear ratio:
1 : 4.375 (8-35) Overall gear ratios:
•
Low gear
1 to 13.413
•
Second gear
1 to 8.015
•
Third gear
1 to 5.735
•
High gear
1 to 4.510
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Frame
Duplex cradle, tubular structure.
Suspension
Telescopic front fork incorporating hydraulic dampers.
Rear swinging fork with externally adjustable springs.
Wheels
18x3 rims, front and rear.
Tires
4.00x18 front and rear, block type (high speed).
Tire pressure
Front tire:
solo
1.5 kgs/sq. cm. = 21 p.s.i.
with passenger
1.5 kgs/sq. cm. = 21 p.s.i.
Rear tire:
solo
1.8 kgs/sq. cm. = 25 p.s.i.
with passenger
2.0 kgs/sq. cm. = 28 p.s.i.
N.B. - The above recommendation is for normal riding (cruising speed). If using the
machine at constant high speed or on motorways, the above pressures should be
increased by 0.2 kgs/sq. cm. (2.8 p.s.i.).
Brakes
Twin leading shoes front brake operated by hand lever on the right handlebar,
Large rear brake operated on left hand side of machine.
Overall dimensions and weight
Wheelbase
1.470 mts. (about 57.8")
Length
2.245 mts. (about 88.3")
Width
0.830 mts. (about 32.6")
Height (dry)
1.070 mts. (about 42")
Minimum ground clearance
0.150 mts. (about 5.9")
Curb weight
228 kgs. (about 502 lbs.)
Performance
Maximum permissible speeds and gradients climbable in each gear, solo riding.
Low gear: 62 kms/h (38.5 m.p.h..)
climbing ability: 60%
Second gear: 104.250 kms/h (64.6 m.p.h.)
climbing ability: 40%
Third gear: 145.250 kms/h (89.2 m.p.h.)
climbing ability: 20%
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High gear: 185.276 kms/h (115 m.p.h.)
climbing ability: 8%
Fuel consumption
Measured according to CUNA standards 37 m.p.g. (US).
Fuel and oil Capacities
•
Fuel tank: 22.5 liters (5.84 US gls.) including about 4 liters reserve (about 1 US gl.).
Petrol 98 NO (Regular octane)
•
Sump 3 liters (3 ¼ quarts) Shell Super Motor Oil 100
•
Transmission 0.750 liter ( 1 ¾ pints) Shell Spirax 90 E.P.
•
Rear wheel drive 0.300 liters (.518 pints) Shell Spirax 90 E.P.
•
Front fork dampers 0.160 liters = 5.4 oz Shell Tellux 33.
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INSTRUMENTS AND CONTROLS
Instrument panel (See fig. 6)
1. Speedometer.
2. Town driving light (green).
3. Red warning light indicating insufficient flow of current from generator for battery
charge. Should go out when the engine has reached a certain number of
revolutions.
4. Orange. This is the neutral indicator light. Is not lighted when any gear is
engaged.
5. Red warning light. Oil pressure gauge. Will go out when oil pressure for normal
engine operation is sufficient.
6. Revolution counter.
Fig. 6
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Ignition key (See fig. 6/1)
This key has 3 positions:
<< 0 >> Machine at standstill, key removable, all electrics switched off.
<< 1 >> Machine standing, key removable, parking lights on.
<< 2 >> Running position or machine ready to set out. All controls on. For daylight driving
no other position necessary. For night driving levers A and B on the left handlebar must
be switched on (See fig. 7).
Fig. 6/1
Starting button (See fig. 6/2)
On right handlebar with the ignition key in position 2 the machine is ready to be started.
Fig. 6/2
Ignition switch keys
Every machine is supplied with an ignition key and a duplicate. Key number should be
recorded and reported to your dealer in case of loss.
Steering lock (See fig. 22/1)
It is located on the left hand side of the steering column and it is key operated.
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Steering lock keys
Every machine is supplied with a key and a duplicate. Key number should be recorded
and reported to your dealer in case of loss.
Dimmer switch and horn button (See fig. 7)
It is located on the left handlebar.
A) position << 0 >>:
position << 1 >>:
position << 2 >>:
lights off
parking light (town driving light)
low beam
B) position << 3 >>:
position << 4 >>:
low beam dimmer
high beam switch
C) horn button
Fig. 7
Clutch lever
Is on left handlebar and should be used for starting and gear shifting only.
Twist grip throttle control
It is located on the right handlebar. Throttle is opened by turning toward the rider.
Air lever
Is located on the right hand side of the handlebar. It is opened by pulling toward the rider
and vice versa.
Gearshift lever
On right hand side of machine or on left if required.
Front brake lever
On right hand side of machine.
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Rear brake pedal
On left hand side of machine or on right if required.
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RIDING INSTRUCTIONS
Engine starting
Ensure there is sufficient fuel in the tank and that the crankcase oil is at correct level.
Insert the ignition key and switch it on to position 2 (see fig. 6/1), ensuring that the red oil
pressure light and the orange neutral indicator light are on. If the engine is started from
cold, ensure that the easy starting air control is opened and then push the starter button
on the right hand side of the handlebar.
When the engine has started, release the starting button and allow the engine to idle for a
short time in the cold season to give a chance to the oil to warm up and reach all the
lubricating points. Then close the easy starting air control. If this is left open, there, will be
excessive petrol consumption and irregular carburetion.
Caution
Attempting to start the engine in gear can be very dangerous unless the clutch lever is
kept fully disengaged as with the firing of the engine the machine itself may start off.
Even at very low temperatures, the engine should always start easily, provided there is
sufficient thrust from the starter motor and everything is in good running order.
If the engine does not start easily, do not persist in many attempts, but check carburetion,
ignition, battery charge, and that the oil is not too heavy.
Starting a hot engine
When starting a hot engine there is no need to close the air lever as this would richen the
mixture and make starting difficult. If starting a hot engine gives some difficulty,
Getting under way and stopping of machine
It is well to open the throttle completely before pushing in the starter button.
Pull the clutch lever completely, engage low gear, release the clutch slowly, and at the
same time turn the gas on.
As soon as the engine has picked up some speed, close the gas, pull the clutch and by
downward toe pressure engage second gear. Then release the clutch rapidly (but not
with a jerk) and turn on the gas once more. Third and high gear are likewise engaged by
toe pressure.
On the way
In normal riding conditions, all the tell-tale lights should be off, except naturally the green
light when night driving in towns. If any one of them light up, this means there is some
fault in the system or oil pressure is insufficient.
The maximum speeds in each gear should never be exceeded, not even on steep
downhill grades. Do not forget that by toe pressure you pass to a higher gear and by heel
pressure to a lower gear (See fig. 9). Before any gear is engaged, make sure the clutch is
completely disengaged. it is necessary to fully close the gas when you change up but it
can only be closed partially when changing down. To obtain fast and effortless gear
shifts, always depress the pedal firmly but gently without stamping or jabbing vigorously
on it.
The free position (neutral) is in between first and second gear. To locate this position it is
necessary to shift to low gear and then by slight (toe) pressure (half stroke) to feel for
neutral position.
With the machine standing still and the engine running, the transmission should always
be kept in neutral. Do not keep the clutch lever depressed, even during the briefest stops.
Always change to a higher gear rather than let the engine race.
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Stopping the machine
As soon as the machine stops, close the throttle, shift to neutral, turn the key to the << 0
>> position and take it off (See fig. 6/1).
Fig. 9
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LUBRICATION AND GENERAL MAINTENANCE
CHART (See fig. 8)
Monthly
1. Check electrolyte level in battery (every 15 days in summer) See << Battery >>
Periodically
2. Check tire pressure with a gauge.
After the first 300 miles
3. Replace the crankcase oil. See << Engine lubrication >>
4. Tighten all nuts and bolts.
5. Check and adjust tappet play, if necessary. << See Tappet adjustment >>
6. Check and if necessary top up oil level in crankcase. Correct oil level is in
between the minimum and maximum marks on the dipstick. (See . Engine
lubrication).
Every 600 miles
7. Lubricate cable ends. See << Lubrication of clutch, front brake and air cables >>
Every 1800 miles
8. Replace oil in crankcase. See << Engine lubrication >>.
9. Check tappet clearance. See << Tappet clearance >>.
10. Check and clean spark plugs. See << Spark plugs >>.
11. Check oil level in gear box and if necessary top up. See << Lubrication of gear
box >>.
12. Check oil level in transmission box for lubricating bevel gears. If necessary, top
up.
Every 6000 miles
13. Clean petrol taps and filters, carburetor filters and fuel line to carburetors. See <<
Carburetion >>
14. Strip carburetor and check all parts. Use an air jet to clean out all ducts. See <<
Carburetion >>
15. Change gear box oil. See << Lubrication of transmission >>
16. Change rear drive box oil. See << Lubrication of rear drive box >>
17. Check cleanliness and tightness of all battery connections and smear them with
vaseline. See << Battery >>
18. Clean commutator of generator using a clean cloth slightly moistened in petrol.
See << Generator >>
After the first 12000 miles
19. Check condition of wheel bearings and if still efficient pack them with grease.
See << Lubrication of wheel bearings >>.
20. Check condition of steering bearings and if still good pack with grease,
21. Replace all in Inner tubes. See << Lubrication of fork >>.
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22. Clean starter motor commutator using a clean rag slightly moistened with petrol.
Fig. 8 Lubrication Chart
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SERVICING INSTRUCTIONS
Lubrication of engine (See fig. 10)
Using the oil filler dipstick (A), check the sump level every 500 kms. (300 miles). Correct
oil level is in between the minimum and maximum marks. Make this check on a warm
engine with the filler cap screwed on one turn.
Every 3000 kms. (1800 miles) change the engine oil (on a new or overhauled machine
this change should be made after the first 500 kms. (300 miles). The oil should be
replaced when the engine is warm by unscrewing filler cap (a) and drain plug (B). Allow
all the old oil to drain, re-fit plug B, and introduce fresh oil. Quantity required: about 3
liters (3 ¼ quarts). Oil recommended: Shell Super Motor Oil 100.
Fig. 10
Oil pressure relief valve
Under no circumstances should this valve be tampered with as it has already been
calibrated at the factory for a pressure operation of 3.8 - 4.2 kgs/sq. cm. (54 - 60 lbs. sq.
in.).
Oil pressure gauge
The indicator light goes out when the pressure is sufficient to open the contact of the
pressure operated solenoid.
If this light stays lit, then the oil pressure is incorrect. In such cases, stop the engine and
inspect all passages and oil lines to determine the cause and correct it before restarting.
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Lubrication of transmission (See fig. 9)
The oil in this box must be checked every 3000 kms. ( 1800 miles). The level is correct
when the oil is flush with plug hole (A). Change this oil every 10.000 kms. (6000 miles).
This operation should be carried out a short time after a ride when the oil is warm and
easily drained.
To change the oil proceed as follows: unscrew filler cap B, level plug A and drain plug e
under the box. When the old oil has drained and plug C re-fitted, introduce fresh oil
through B until it starts to leak out from level hole A, when both plugs can be put back.
Oil quantity required: about 0.750 liter (1 ¾ pints).
Oil recommendation: Shell Spirax 90 E.P.
Fig. 9
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Lubrication of rear wheel drive (See fig. 11)
The oil level of this box should be checked every 3000 kms. (B800 miles).
The oil should just skim hole A. Change the oil every 10.000 kms. (6000 miles) and do
this operation on a hot engine. Unscrew filler plug B, level plug A, and drain plug C.
When the old oil has drained, refit plug C and introduce new oil until it starts seeping
through hole A, finally screwing on plug A. Quantity required: about 0.230 liters (1 ½ pint).
Oil recommendation: Shell Spirax 90 E.P.
Fig. 11
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Lubrication of front fork and hydraulic dampers (See fig. 12)
Every 20.000 kms. ( 12.000 miles) or earlier, if necessary, change the oil in the fork
tubes. Proceed as follows : remove the drain plugs and washer (A) and plugs (B). When
the oil has drained, and drain plug A screwed on, introduce fresh oil through B.
Quantity of oil required for each fork tube: about 0.160 liters (5,4 oz.). Oil
recommendation: Shell Tellux 33.
Fig. 12
Lubrication of bevels in the steering
Every 20.000 kms. (12.000 miles) check condition of these bearings and pack them with
Shell Retinax A grease.
Lubrication of wheel bearings
Every 20.000 kms. (12.000 miles) check the condition of these bearings and pack with
Shell Retinax A grease.
Lubrication of control cables
Every 8000 kms. (600 miles) clean the cable ends and lubricate with Shell Retinax A
grease. Actuate the levers several times to allow some of the grease to enter into the
casings.
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Lubrication of rear fork bearings
At the time of a general overhaul it is well to inspect these bearings to ensure that they
are still efficient and, if necessary, pack them with grease. Recommended lubricant: Shell
Retinax A.
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CARBURATION
Filter and fuel lines
Every 10.000 kms. (6000 miles) or any time when fuel flow is irregular, the fuel lines,
taps, 4-way adapter, and the carburetor connections as well as the filters in the taps and
in the carburetors should be inspected and cleaned.
The filters are best cleaned in a petrol bath and dried off with compressed air. Ensure
that the lines have not hardened too much at their connecting ends. If too hard, they
should be replaced with original equipment.
Carburetor
This model is fitted with 2 dual control Dell'Orto carburetors type VHB 29 CD on the right
and VHB 29 CS on the left.
Both controls are on the right handlebar: one is the air lever for easy starting, and the
other is the throttle twist grip control. Every 10.000 kms. (6000 M1103) the carburetor
bowl should be cleared out thoroughly and all carburetor ducts blown through with
compressed air. Air should also be used to clean the jets as the use of wires or needles
may alter the size of the jet and so upset carburetion.
Standard carburetor setting
Choke
29 mm.
Throttle slide
60
Atomizer
265
Main jet
145
Pilot jet
45
Needle
SV5 second notch from top
Air control atomizer
80
Adjusting the carburetion
This adjustment must be made on a warm engine with the Inlet and exhaust tappets at
correct distance.
Proceed as follows:
1. Ensure that the air control in its fully closed position has about 4 mm. (.16") and
play. If the cable is too stretched, engine vibration may cause the valves to open
and a resulting irregular carburetion.
2. Check synchronization of both gas valves with the filter box and the Inlet sleeve
disconnected. Turn the throttle grip keeping at the some time your fingers on the
carburetor slides to feel if both valves open by the same amount and
simultaneously. Should one valve open before the other, this can be corrected by
setting screw A (See fig. 13) in the position where by turning the throttle both
valves open simultaneously.
3. Adjust the idling speed by acting on screw C (See fig. 13). Tighten the screw to
decrease the flow and vice versa to increase it. To adjust, tighten and then turn
screw out 11/2 turns for the L/H carburetor and 1 3/4 to 2 turns for the R/H
carburetor.
With the engine running at about 1000-1200 r.p.m., disconnect one of the leads
and turn screw C in or out to the position which will give the best idling speed i.e.
when the revs are slightly increasing.
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The same operation should be repeated on the opposite carburetor. This will give
correct idling speed and prevent popping and spit backs.
Engine revolutions: Due to the characteristics of this engine, the idling
adjustment should never be made with the engine running at less than 800-900
r.p.m.
A good idling speed is obtained as follows:
4. Disconnect the R/H cylinder plug lead and after starting the engine, ensure that
the engine stops after firing 4 or 5 times. If it dies out sooner or later, it is
necessary to adjust idling screw B (See fig. 13) setting it a the point where the
engine will stop after it has fired 4 or 5 times.
The same operation should be repeated on the right hand cylinder, with the left
hand plug lead disconnected. If the R/H cylinder is normal, the engine should
stop after firing 4-5 times. If not, screw B (See fig. 13) should be adjusted to the
position where it does so. Finally, the left cylinder plug lead should be reconnected.
Fig. 13
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Stripping of carburetor (See fig. 14)
Remove:
1. Mixture chamber cover (1) complete
with cable adjusting nut and spring
(2), after loosening screws (3).
2. Throttle slide (4) with taper needle
(5).
3. Throttle slide stop screw and spring
(6).
4. Plug and washer (7).
5. Bowl (8).
6. Pilot jet (19).
7. Accelerator pump (10) with main jet
(11) and atomizer (13).
8. Atomizer (13).
9. Float (14) with securing pin (15).
10. Needle (16).
11. Pilot air screw (17) with spring.
12. Adaptor screw (18) with washer.
13. Adaptor (19).
14. Adaptor filter (20).
15. Air control plug (21) with screw and
nut.
16. Plug securing screw (22).
17. Spring (23) with air control plug (24).
Fig. 14
After the carburetor has been stripped and all parts cleaned with an air jet, it is a good
practice to inspect and clean the fuel filters and line from the tank.
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Air filter (See fig. 15)
The dry type filter is located in a suitable box secured to the frame. Air to the carburetor is
taken directly through a rubber sleeve from the air filter box. When the filter is too dirty,
replace it with original equipment.
Fig. 15
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Fuel tank (See fig. 16)
When stripping the carburetors, the fuel tank, tap filters, tap ducts (A), adaptor filters (B),
fuel lines (C), and the four-way adaptor should also be thoroughly cleaned. The tank is
best cleaned when removed from the tank, pouring some petrol in it and shaking
vigorously. Drain from the top opening to carry away any sludge or scaling which may
have deposited at the bottom of the tank. The filters are best cleaned with petrol and
compressed air.
Fig. 16
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Fuel taps (See fig. 16/1)
Are located under the fuel tank. When turned downwards (A) the taps are open, and vice
versa when In the horizontal position (B). It is suggested to ride with only one tap open
and to use the other as a reserve to be opened in an emergency.
It is a good practice to occasionally check if the fuel reserve tap is still efficient. Clean it, if
obstructed.
Fig. 16/1
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Mufflers
Internal cleaning of the mufflers is carried out as follows: fill the mufflers with a solution of
boiling water and caustic soda (20%) and allow thorn to stand for about an hour when
they can be emptied and rinsed out with boiling water while shaking vigorously.
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VALVE GEARING
Tappet clearance (See fig. 17)
Every 3000 kms. (1800 miles) or any time valve operation is too noisy, check tappet
clearance.
This adjustment is made on a cold engine with the piston at TDC and both valves closed
while the piston is on its compression stroke.
Using the wrench supplied in the tool kit undo nut A and screw in or out screw D.
Correct clearance is:
Inlet valve
0.15 mm. (.0059")
Exhaust valve
0.25 mm. (.0098")
Use a feeler gauge (C) to check this clearance. When this is excessive, there will be
noisy valve operation.
If is less, the valves may not close fully causing compression loss, overheating of the
engine, etc.
On a new engine, this adjustment must be made after the first 500 kms. (300 miles).
Fig. 17
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Checking valve timing (See fig. 18)
The engine is timed when the gears are set as shown at A and B in (See fig. 18). A
proper check of valve timing is always done better in any officially appointed Moto Guzzi
dealer shop.
Fig. 18
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IGNITION
Distributor (See fig. 19)
Every 3000 kms. (about 1800 miles) the cam felt pad should be lubricated with a few
drops of oil and the contact points inspected to ensure they are clean. If dirty or greasy,
clean them with a petrol soaked cloth. Correct gap is 0.42 - 0.48 mm. (.016-.018"). If they
need adjusting, loosen screw B which secures the fixed contact plate and move this to
the position which. will give the correct gap. However, the contact points should be
changed whenever it is necessary.
Fig. 19
Spark plugs
Every 3000 kms, (1800 miles) check the gap which should be 0.6 mm. (.023"). Check
also the high tension leads and replace. If necessary. The spark plugs are best cleaned
with petrol, a wire brush, and a noodle for the inner part.
In fitting the plugs, make sure they are started by hand for a few turns and to complete
the operation by means of the plug wrench in the tool kit. Do not over tighten to prevent
stripping of the thread.
Checking of ignition timing
Remove generator belt cover. Check that the distributor contact points are 0.42-0.48 mm.
(.016"-.018") apart. Ensure the left cylinder (2) is on its compression stroke i.e. with both
valves closed. Rotate the generator pulley on the crankshaft till the slot (fig. 19/1) is
opposite mark A traced on the timing cover.
In this position the points should start to open and to ensure that they do so use a timing
light which will light up at the exact time the points start opening.
If the points start to open before or after the mentioned point, slacken distributor securing
bolt C (fig. 19) and turn the distributor to the right or left to the position where the points
start opening at the proper time.
The cylinder number is marked on the distributor cap as follows:
n. 1 (right cylinder),
n. 2 (left cylinder),
<< bobina >> = coil. (See D in fig. 19).
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Checking of ignition advance (fixed and automatic) by means of a stroboscope lamp
For checking the ignition advance, the crankshaft driven generator pulley of the V-7
engines has been provided now with 3 additional timing marks. When in coincidence with
arrow << A >> already stamped on the timing cover, these marks will serve to determine
if the ignition is correctly timed.
The new reference marks on the pulley (See fig. 19/1 and diagram 19/2) can be defined
as follows:
<< B >> (first on the left) is the TDC position mark for the 2nd cylinder
(on the left, as seen astride the saddle).
<< C >> is the 10° fixed advance position to the TDC.
<< D >> in the 30° automatic advance position to the TDC.
<< E >> is the 38° maximum advance position (fixed + automatic) to the
TDC.
With the engine assembled on the machine, this control is made as follows:
Remove generator belt cover by unscrewing its 3 retaining bolts.
Connect the timing device cable to the plug of cylinder 2 (left sitting in the saddle).
Connect the 2 stroboscope cables with clamps to a battery, ensuring that clamp ( +) is
secured to battery pole ( +) and the other to pole (-).
After these connections to the plug and battery have been made, start the engine and
direct the stroboscope light on to arrow << A >> on the timing cover.
Check that this arrow coincides with the generator pulley marks << C-D-E >> at the
following engine speeds:
•
Mark << C >> at 1200 ± 100 r.p.m.
•
Mark << D >> at 2200 ± 100 r.p.m.
•
Mark << E >> at 3600 ± 100 r.p.m.
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Fig. 19/1
If this check shows that arrow << A >> is in coincidence with pulley marks << C-D-E >> at
the above engine speeds, then the fixed and automatic advance are quite normal.
Fig. 19/2
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ADJUSTMENTS
Generator belt (See fig. 20)
After long service the belt may slacken and in such that it should be tensioned, Normal
belt slack A is 1 cm. per 10 kgs. (.039” / 21 lbs.). The belt is tightened as follow:
•
Unscrew bolts B which secure the outer half-pulley to the hub,
•
remove the external half pulley,
•
remove one or more spacing collars to reduce the width of the race,
•
If it is necessary to remove more than one spacer, they should be placed at the front
and rear of the pulley.
Finally, re-fit the outer half-pulley, tightening its 3 securing bolt (B).
Fig. 20
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Clutch lever (See fig. 21)
This lever should be adjusted when the free play at the handlebar is more or less than 4
mm. (1/8"). Slacken thumb screw B and screw in or out adjuster A to obtain the correct
distance. Don't forget to re-lock thumb screw B.
If the distance is less, the clutch may slip causing the plates to wear out. If it is more,
there may be incomplete disengagement of the clutch and consequent noisy gear
shifting. This adjustment can also be carried out by slackening nut D and acting on
adjuster C bolted on the battery bracket.
Fig. 21
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Steering (See fig. 22)
Looseness of the steering is remedied as follows:
Slacken locknut A and using a suitable wrench, adjust lockring B to the position which will
take up excessive play and then re-lock nut A by keeping a hold on lockring B. Do not
forget that loose steering may cause wear of the taper bearings.
Fig. 22
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Steering lock (See fig. 22/1)
It is located on the L/H side of the steering column (See A) and it is key operated.
To lock: turn the handlebar completely to the right end Insert the key turning it forward
(toward the front wheal). Push it in, release it and pull it out.
To open: Insert key in the lock turn it forward and release it.
Fig. 22/1
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Front brake lever (See fig. 23)
Play at the handlebar lever should be checked periodically. The lever is adjusted when
there is about 20-25 mm (3/4 to 1") play at the handlebar before the linings contact the
drums.
Excessive play is corrected by acting on thumb screw B and adjuster A or on adjuster C
and nut D on the hub cover.
Fig. 23
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Rear brake pedal (See fig. 24)
Adjustment of this lover is made by means of the thumb screw fitted on the threaded
portion of the brake rod.
Excessive play is corrected by screwing in thumb screw A on the rod until there is a play
of about 20-25 mm (3/4 to 11") at pedal B before the linings contact the drums. Generally,
when the screw is fully screwed on it means that the lining is completely worn out and
has to be changed.
Fig. 24
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Rear suspension units (See fig. 25)
The rear suspension unit has a 3-position adjustment:
I for normal load.
II medium load
III heavy load.
Change over to any required position is made by turning knob B using the special wrench
(A) in the tool kit. This knob is turned anticlockwise until << II >> or << III >> coincides
with reference C.
Fig. 25
In case of faulty damper operation it is recommended to have them checked by your
dealer or in a shop officially appointed by the makers.
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REMOVAL OF WHEELS
Front wheel (See fig. 26)
To remove the front wheel disconnect the front brake cable from the operating lever on
hub cover and unscrew cable adjuster B. Undo nut << C >> which secures the wheel
spindle to the right fork member and bolt B which secures the left hand member, taking
out the wheel spindle. Now push the wheel down just sufficiently to free the brake block
from its anchoring lug on the left fork member and back it out.
N.B. - When reassembling don't forget to insert the brake block in its anchorage on
the left fork member.
Fig. 26
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Rear wheel ( See fig. 27)
Unscrew nut A which secures the wheel spindle to the rear drive box and the nut which
secures the stay to the brake block. Undo the rear brake adjusting thumb screw (B) and
bolt C which locks the spindle to the rear fork and withdraw the spindle.
Pushing the wheel to the left will free the wheel from the sleeve in the drive box thus
allowing the wheel to be removed by leaning the machine sideways.
N.B. - When reassembling don't forget to secure the anchoring brace to the brake
block.
Fig. 27
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ELECTRICAL EQUIPMENT
Battery
The 12 V battery is centrally mounted and has a capacity of 32 Ah. It is charged directly
by the generator.
Every 3000 kms. (1800 miles) check the electrolyte level in each cell and If necessary top
up with distilled water, using a glass or plastic funnel. The level is correct when the acid
tops the plate separator by about 6 mm. (¼") Always top up with distilled water and not
with sulphuric acid.
Add distilled water to a cold battery and after it has not been in use for at least 6 hours.
Make sure that no electrolyte flows over the top of the battery which must always be in a
perfectly dry condition. If the level In any one cell is lower than in others, this may be due
to either cracks or other faults and in such case the battery should be immediately
replaced.
Every 6000 miles check that all battery connections are in a perfectly clean condition and
smear them with vaseline to prevent oxidation.
The battery is charged when the hydrometer reading shows about 1.28 sp.g. for normal
service and about 1.23 sp.g. for service in tropical conditions. An almost discharged
battery shows a reading of about 1.16 sp.g. for normal service and about 1.1 sp.g. for
tropical conditions.
Putting the dry charged battery in service
1. Break off the seal and unscrew the plug.
2. Introduce pure sulphuric acid of 1275 sp.g. - temperature 15˚ (31˚ Baume).
This operation has to be carried out very carefully and particular attention should
be paid to the specific gravity of the recommended liquid.
The correct electrolyte level is 6 mm. over the plate separators (.23").
3. Let the battery at rest for about 2 hours and then top up with electrolyte to the
recommended level.
4. The battery can now be charged for 8-15 hours at a current intensity equal to
1/10th of its normal amperage (in 10 hours discharge).
5. The battery is now ready to be put in service.
Maintenance Instructions
During the period that the battery is left at rest before use, ensure the electrolyte level is
about 6 mm (.23") over the top of the plate separators. Ensure that this level is
maintained at all times with the addition of distilled water. Never add sulphuric acid. If the
battery is not used immediately it is best to have it charged for a short period every month
or every time before it is used.
Successive charges
Before re-charging make absolutely certain that the battery is in a perfectly clean
condition
Connect to the charging medium and use preferably an amperage equal to but not
exceeding 1/10th of the rated battery capacity over a period of 10 hours.
If during the charge the electrolytic temperature (measured with a thermometer immerged
in the electrolyte) should get up to 50° C (122° F), it will be necessary to reduce or
interrupt the charge until the temperature has dropped to under 40° C (104° F).
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Never add sulphuric acid but top up only with chemically pure distilled water.
Generator
Every 10.000 kms. (6000 miles), the commutator should be cleaned with a clean cloth
slightly moistened in petrol.
Copper or carbon dust which may have deposited in between the rotor blades can be
removed by compressed air.
When cleaning the commutator check also the condition of the brushes and if chipped or
worn, replace them ensuring that they make good contact and are flush with the
commutator, or else this may get damaged.
N.B. - Replacement of brushes must be made with original parts and preferably
fully qualified electricians.
Regulator unit
The regulator is sealed to prevent it from being tampered with. In case of failures or
incorrect operation, it should be sent for inspection to the makers or their agents.
Replacements must be made with original parts bearing the same number.
Starter motor
Clean its commutator every 20.000 kms or so (12,000 miles). To clean it use a petrol
moistened cloth.
Carbon or copper dust between the rotor blades can easily be removed by compressed
air. Check condition of the brushes and if any are worn or chipped, replace them. To
avoid damage to the commutator, the brushes should be in perfect even contact with it.
Use only original parts and have this job done preferably by qualified electricians.
Horn
The 12 V horn does not require any maintenance. In case of irregular operation have it
seen to by competent electricians or replace it.
Light switch and horn button
Does not require any adjustment but in case of faulty operation, remove its cover and
check all contacts, screwing down tightly all wires.
Headlight European version
The headlamp is perfectly watertight and this makes internal inspection practically
unnecessary. The reflector should never be polished as it is extremely delicate and might
easily lose its luster.
In case of replacements, always use lamps of same size and specifications as originally
fitted:
Headlamp:
•
main bulb:
45/40 W (round)
•
pilot bulb:
5 W (tubular)
Tail lamp:
•
5/20 W double filament lamp (round)
Instrument panel:
•
panel illumination:
•
pilot light indicator:
3 W (round)
•
ammeter:
3W
3 W (round)
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•
neutral indicator:
3W
•
oil pressure:
3W
Headlight US version
of sealed beam type.
Lamps
•
Headlight:
sealed beam insert, 168 mm. (6.6") 45/40 W
•
Tail light:
two filament, round 20/5 W
•
Speedometer:
round 3 W
•
Dimmer indicator:
round 3 W
•
Ammeter:
round 3 W
•
Neutral indicator:
round 3 W
•
Oil pressure:
round 3 W
Tail lamp
Of approved type on both US and European versions.
Fuses
4 fuses of 25 Amp. protect all the battery fed electrics i.e. ignition switch, speedometer,
warning lights, stop light, and horn. If a fuse blows, trace and correct the cause, and
replace with a similar fuse.
Cables
Check them over occasionally and ensure their perfect condition. Replace as necessary.
N.B. - If any extra accessories are added, ensure they are connected to the
terminals which can stand the load and not going beyond the capacity of the
terminal itself and/or the H.T. leads, thus preventing possible damage to the
electric system.
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Wiring diagram European model
Fig. 28
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Key to cable colors European model (See fig. 28)
1 – Black
2 – Red
3 – Red
4 – Grey-red
5 – White
6 – Black
7 – Yellow
8 – Green
9 – Brown
10 – Blue-black
11 – Grey
12 – Red
13 – Black
14 – Red
15 – White
16 – Yellow-black
17 – Brown
18 – White-black
19 – Green
20 – Green-black
21 – Grey-red
22 – Brown
22 – Black
24 – Black
25 – Blue
26 – Black
27 – Black
28 – Black
29 – Black
30 – Black
31 – Black
32 – Black
33 – Black
34 – Green
35 – Green-black
36 – Black
37 – Black
38 – Blue-black
39 – Blue-black
40 – Black
41 – Black
42 – Black
Battery (+) to starter motor
Battery to regulator 51 B +
Ignition switch 30/30 to battery +
Regulator to generator D +
Regulator DF to generator DF
Headlight to stop cutout
Headlight terminal to tail light
Warning light F to neutral indicator
cutout
Starter button to starter motor
solenoid
Headlight terminal to H.T. coil
Warning light F to oil pressure cutout
Warning light A to generator
Distributing block to horn
Ignition key 15/54 to headlight
terminal
Speedometer AA to distributing block
Warning light CC to distributing block
Ignition switch INT to headlight
terminal
Warning light FF to headlight terminal
Light switch to distributing block
Light switch to distributing block
Light switch to distributing block
Light switch to headlight terminal
Horn button to distributing block
Horn T+ to headlight terminal
Parking light to distributing block
Stop light cutout to tail bulb
Regulator to ground
Battery to ground
H.T. coil to contact breaker
H.T. coil to distributor
Distributor to spark plug
Distributor to spark plug
Headlamp to ground
Distributing block to low beam light
Distributing block to high beam light
Headlight bulb to ground
Parking light to ground
Headlight terminal to button horn
H.T. coil + to rev-counter
H.T. coil - to rev-counter 1
Rev-counter BB to ground
Starter motor to group
A
B
C
D
E
F
G
H
HEADLIGHT
MAIN LIGHT BULB
TERMINAL BLOCK WITH FUSES
DISTRIBUTING BLOCK
LIGHT SWITCH AND HORN BUTTON
SPARK PLUG
DISTRIBUTOR
CONTACT BREAKER
I
H.T. COIL
L
M
N
O
P
STARTER BUTTON
HORN
NEUTRAL INDICATOR CUTOUT
STOP LIGHT
OIL PRESSURE CUTOUT
Q
R
S
IGNITION SWITCH
NUMBER PLATE AND TAIL LIGHT
PLATE ILLUMINATION
T
U
V
Z
X
AA
BB
CC
DD
EE
FF
GG
GENERATOR
REGULATOR
BATTERY
STARTER MOTOR SOLENOID
STARTER MOTOR
SPEEDOMETER WITH ILLUMINATION BULB
REV-COUNTER
LIGHTS INDICATOR (RED)
NEUTRAL INDCATOR (AMBER)
CHARGE INDICATOR (RED)
OIL PRESSURE INDICATOR (RED)
PARKING LIGHT
-0-130/30 - ING
-230/30 - INT 15/54
-330/30 - INT 15/54 - 50
NB Position <<3>> does not serve on machines with
starter button
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Wiring diagram USA model
Fig. 29
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Key to cable colors USA model (See fig. 29)
1 – Black
2 – Red
3 – Red
4 – Gray-red
5 – White
6 – Black
7 – Yellow
8 – Green
9 – Green
9/7 – Blue-black
10 – Blue-black
10/1 – Blue-black
11 – Grey
12 – Red
13 – Black
14 – Red
15 – White
16 – Yellow-black
17 – Brown
19 – White-black
19 – Green
20 – Green-black
21 – Gray-red
22 – Brown
23 – Black
25 – Black
26 – Black
27 – Black
28 – Black
29 – Black
20/A – Black
30 – Black
31 – Block
37 – Black
37/A. – Black
37/B. – Black
41. – Green-black
42 – Green
43 – Black
Battery V to starter motor solenoid Z
Regulator U 51 B + to battery V
Battery V to ignition switch Q
Generator T to regulator U (D+)
Generator T to regulator U (DF)
Terminal with fuses C to stop cutout
0
Distributing block D to tail light bulb R
Neutral cutout N to warning light DD
Starter button L to starter solenoid Z
Terminal block C to starter button L
Terminal block C to H.T. coil I
Rev-counter BB (+) to H.T. coil I
Oil pressure cutout P to oil pressure
indicator FF
Generator T to warning light EE
Distributing block D to horn M (T-)
Terminal block C to ignition switch Q
(15-54)
Distributing block D to speedometer
AA
Distributing block D to warning light
CC
Terminal block C to ignition switch Q
( Int.)
Terminal block C to warning light EE
Distributing block D to light switch E
Distributing block D to light switch E
Distributing block D to light switch E
Terminal block C to light switch E
Distributing block D to light switch E
Stop light cutout 0 to tail light bulbs
Regulator U to ground
Battery V to ground
H.T. coil I to contact breaker H
H.T. coil 1 to distributor G
H.T. coil I to rev counter BB
Distributor G to spark plug F
Distributor G to spark plug F
Headlight B to ground
Rev-counter BB to ground
Starter motor solenoid Z to neutral
indicator N
Distributing block D to high beam
filament B
Distributing block to low 6eam
filament B
Headlight bulb B to ground on
distributing block
A
B
C
D
E
F
HEADLIGHT
MAIN DIRIVING LIGHTS
TERMINAL BLOCK WITH FUSES
DISTRIBUTING BLOCK
LIGHT SWITCH AND HORN BUTTON
SPARK PLUGS
G
H
I
L
M
N
O
DISTRIBUTOR
CONTACT BREAKER
H.T. COIL
STARTER BUTTON
HORN
NEUTRAL INDICATOR CUTOUT
STOP LIGHT CUTOUT
P
Q
R
OIL PRESSURE CUTOUT
IGNITION SWITCH
NUMBER PLATE AND TAIL LIGHT
Q
PLATE ILLUMINATION
T
GENERATOR
U
REGULATOR
V
Z
X
AA
BB
CC
DD
EE
FF
BATTERY
STARTER MOTOR SOLENOID
STARTER MOTOR
SPEEDOMETER (with illumination bulb)
REV-COUNTER (with illumination bulb)
LIGHTS INDICATOR (GREEN)
NEUTRAL INDCATOR (AMBER)
CHARGE INDICATOR (RED)
OIL PRESSURE INDICATOR (RED)
-0-1-
30/30 - ING
-2-
30/30 - INT 15/54
-3-
30/30 - INT 15/54 - 50
NB Position <<3>> does not serve on machines with
starter button
59