PDS 1603E

1603E

1/16 DIN

Temperature

Controller

Features

• Built-in Programming Port for Saving and Downloading

Set-Up Parameters

• Programming w/o Internal

Hardware Switch

• SMART Self-Tuning with

Fuzzy Logic

• Heat, Cool or Heat/Cool

Control Capability

• Up to 3 Outputs

• Universal Inputs TC, RTD

NEW

!

• Built-In Timer

• Logic Input for Timing

Function or SP1/SP2

Selection

• Soft Start Power Limiting on

Power-Up

• 3-Year Warranty

Description

The fully field configurable Chromalox model 1603E 1/16 DIN controller combines advanced hardware design and sophisticated electronic control technology into a compact, reliable 1/16

DIN package.

Applications

• Rubber Production,

Polymerization and Synthetic

Fibers Plants

• Packaging and Packing

Equipment

• Extrusion Lines, Coextrusion

Lines, Plastic Films and Injection

Presses

• Fermentation Equipment,

Reactors for Chemical and

Pharmaceutical Industries

• Food Industries

• Environmental Chambers and

Refrigeration

Easy to Install and Operate

The 1603E plug-in design requires only panel cutout, instrument mounting, setpoint adjustment to set up.

Additional parameters are programmed via the front pushbuttons or via the Configuration Port.

Configuration Port

Each 1603E has a Configuration Port for remote set up of the controller. This feature allows the 1603E to be programmed from a PC without any connections for power.

Special Control Features

• Heat/Cool Control Features

Selection of Cooling Medium and

Overlap

• Soft Start-Timed Output Power

Limit on Start-Up. Allows a “warm up period” to protect the process and avoid thermal shock on start up

• Control Output “Turn Off” Via

Pushbuttons if used during setup or controller becomes a monitor

• Programmable offset of Process

Temperature

Timing Functions:

Using the digital input on the 1603E, one of several timing functions can be selected: These functions can either select between 2 set points or turn the output off after a selected time period.

Applications: energy saving, cooking, cooking with end of cycle indication, paint mode and power off mode.

Telephone: 888-996-9258 • Fax: 615-793-3563 www.chromalox.com

© 2003 Chromalox®, Inc.

1603E Temperature Controller

Quality Construction and Reliability

Manufactured with SMT and verified with long burn-in times and temperature cycling, the

1603E is guaranteed for reliability and long, maintenance-free service.

NEMA 4X, IP65 Splashproof

Front Faceplate

Indicators Red LEDs

OUT 1 Load 1 ouput is on

OUT 2 Load 2 output is on

Upper Display

(4 Green 7-Segment LEDs)

For process temperature, setpoint, timer. During configuration, shows the programmed value of selected parameter and the code.

Indicators Red LEDs

SMT SMART tuning is active

Programming Security Levels

Access to programmed parameters is protected by 4 security levels:

Large Target Pushbuttons Simplify Operator Adjustments

Level 1 Set point and SMART self-tuning

Level 2 All control parameters and alarm setpoint

Level 3 Main configuration level

Level 4 Special functions configuration

SM

T

Enables SMART selfturning. During configuration, scrolls back parameters without storing them.

Decrease/Increase

Parameter Values

FU

NC

Scrolls parameter display forward and stores previous parameter value

SMART Self-Tuning

The model 1603E meets the application needs of operators with or without skills in temperature processes and PID control. SMART self-tuning automatically adjusts the controller to rapidly respond to all process changes. Sophisticated control features include:

• Start-up and continuous in-process tuning

• Continuous self-tuning without artificial upset

• Proven maximum suppression of overshoot

2

Measure

Set Point

Start Up Process Time

During Start-Up the SMART self-tuning function calculates the control parameters to optimize the rise to setpoint.

During Process SMART updates the control parameters as needed to respond to setpoint changes or a log change.

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

1603E Temperature Controller

TIMER FUNCTIONS

Four timer functions are provided in the new version of the 1601E/1603E. The timer selects between working and standby SP1 and SP2 setpoints or selects between SP and control power off.

Timer - Mode 1

"Energy saving" Mode

Functional overview:

When the machine is not used for a predefined time, the instrument automatically switches to a standby temperature setting.

Typical applications: Glue and laminating machines

Advantages:

1) Energy saving

2) Waste reduction

3) Extended maintainence interval

Timer - Mode 2

"Cooking" mode

Typical applications: Ovens, Bakeries, Thermostatic baths,

Incubators

NOTE: When timer is running the lower display indicates time remaining. The input is a momentary contact closure from a pushbutton, PLC or other device.

Variants:

• "Guaranteed soak" timer operates when process is within defined temperature limits

• "Output power off" function instead of maintenance temperature

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

3

1603E Temperature Controller

Timer - Mode 3

Similar to "Cooking" mode but with indication for "End of

cycle". Output two turns on after the process times out.

Typical applications:

Laboratory apparatus:

• Stirrer with hot plate

• Thermostatic baths

• Ultrasonic cleaning baths- Incubators

NOTE: a special version with internal audible alarm is available

Variants:

• "Guaranteed soak", timer operates when process is within defined temperature limits

• Maintenance temperature instead of "output power off" function

Timer - Mode 4

"Paint" mode.

Typical applications: - Paint drying ovens

Functional overview:

The timer starts when the set point 2 is selected. If the guaranteed soak function is selected, the timer starts when SP 2 is reached.

OP2 may be used to control air recirculation during the drying preiod as well as indicating the dryer is operating. OP2 is energized during th timing function.

NOTE: During the dry phase the lower display shows the remaining time.

Variants:

• "Guaranteed soak", timer operates when process is within defined temperature limits

• "Output power off" function instead of "painting" temperature .

4

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

1603E Temperature Controller

CONFIGURATION PORT & KIT

1

4

2

3

5

The 1603E can be connected to the remote Configuration Kit, CNFG-10000. This method of configuration is ideal for OEM’s for quick setup and for resellers to easily program a controller for the specific needs of a customer.

Setup is simple:

1. Remove the 1603E from the shipping box or from the case.

2. Snap the push pin connector into the side of the 1603E.

3. Connect the 9 pin connector to the PC’s RS232 port.

4. Connect the power Supply.

5. Download the Setup.

The controller doesn’t need power. WIRING is Not required. The configuration software can download all the parameter. Special setups can be saved for future downloads.

The Configuration Kit CNFG-10000 consists of the following:

• Configuration Software Windows Based CDROM

• Hardware Connection Assembly

• Power Supply with Standard Wall Plug

The Hardware Connection Assembly has a 9 Pin RS232 connector for hook up to a PC COM Port, a specially designed connector for connection to the 1603E Configuration Port and a connection for the power supply.

5

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

1603E Temperature Controller

GENERAL SPECIFICATIONS

Front protection: IP 65 and NEMA 4X for indoor locations (when panel gasket is installed)

Installation: Panel mounting by means of mounting bracket. Instrument removable from case.

Rear terminal block: 10 screw terminals (screw M3, for cables from f 0.25 to f 2.5 mm2 or from AWG

22 to AWG 14) with connection diagrams and safety rear cover.

Dimensions: 1.9” (48mm) x 1.9” (48mm) x 4.13” (105mm) (DIN 43700)

Weight: 0.55 lbs. (250g) max

Power supply: -100V to 240V AC 50/60Hz (-15% to + 10% of the nominal value)

-24V AC/DC ( +10% of the nominal value)

Power consumption: 6 VA max

Insulating voltage: 2300 V RMS according to EN 61010-1

Display updating time: 500 ms

Sampling time: 500 ms

Resolution: 30000 counts

Accuracy:

Common mode rejection ratio: 120 dB at 50/60Hz

Normal mode rejection ratio: 60 dB at 50/60Hz

Electromagnetic compatibility: CE directives 89/336/EEC, EN-50081-2 and EN-50082-2 directives 73/23/EEC and and safety requirements 93/68/EEC EN61010-1

Temperature drift: < 400 ppm/˚C for RTD or TC type T

Cold junction compensation error: 0.1˚C/˚C change in ambient

Temperature: from 0 to 50˚C

Storage temperature: from -20 to +85˚C

Humidity: from 20% to 85% RH, non condensing

Timer: 10 seconds to 90 minutes

DIMENSIONS

Dimensions in inches (mm in parenthesis)

4.13

(105)

3.0

(75)

2.4

(60)

1.77

(45)

Chromalox

1.9

(48) O

U

T

1

2

SM

T

1.9

(48)

˚C

˚F

SMT

FU

NC

1603E

1.77

(45)

6

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

1603E Temperature Controller

INPUT SPECIFICATIONS

Thermocouples

Burn out:

Cold junction:

Cold junction compensation error: upscale on open input circuit detection (wires or sensor) automatic compensation from 0 and 50 ˚C ambient

0.1 ˚C/˚C change in ambient

TC ˚C

1603E

L

J

0 / 900

0 / 999

K

N

T

0 / 999

0 / 999

0 / 400

R TD

Type:

Line resistance:

Engineering unit:

Burn out:

STANDARD RANGES TABLE:

˚F

1603E

0 / 999

0 / 999

0 / 999

0 / 999

0 / 752

100 Ω RTD, 3 wire automatic compensation up to 20

Ω/wire with:

_ 0.1% of the input span for range - 19.9 a 99.9 ˚C

- not measurable error for the other ranges programmable ˚C or ˚F detection of the sensor and of one or more wires open circuit. It shows the short circuit whenever the sensor resistance is lower than 15 Ω.

RTD type ˚C ˚F

PT 100

3 wire

1603E

-199 / 800

-19.9 / 99.9

1603E

-199 / 999

——

LOGIC INPUT

Type:

Sampling Time:

Contact rating:

Non Isolated external dry contact

300 ms

8mA, 8 Vdc

CONTROL ACTION

Algorithm:

Types:

Output types:

Output action:

PID + SMART one control output (heating); two control outputs (heating and cooling) relay or SSR time proportional or on/off

Proportional band:

Hysteresis (dead band): from 1.0% (heating) or 1.5% (heating and cooling) to 100% of the input span

(in On/Off control): from 0.1% to 10.0% of the input span

Integral time: from 1 second to 20 minutes

Derivative time: from 0 to 10 minutes

Integral preload: - one control output, from 0 to 100% of the output range

- two control outputs, from -100% to 100% of the output range

Heating cycle time:

Cooling cycle time:

Relative cooling gain:

Overlap/dead band: from 1 to 200 seconds from 1 to 200 seconds from 0.20 to 1.00

from - 20% to 50% of PB

OUTPUT 1 AND 2

Output 1 - Relay

Output 1 - SSR Drive

Output 2 & 3 - Relay

Relay:

Type:

Relay:

SPDT 3A @ 250VAC on resistive load nonisolated, 14VDC @ 20mA max. 24VDC @ 1mA

SPST 2A @ 250VAC on resistive load

ALARM

Action:

Alarm function:

Reset:

Inhibit:

Hysteresis: direct or reverse (normally de-energized or normally energized) field selectable; Process - High or Low, input range, Band Alarm - Inside or Outside,

0-500 units, Deviation Alarm - High or Low, -199 to 500 units

Automatic or Manual, Non-Latching or Latching

Enable or Disable, Inhibits on Power Up and Set Point changes

0.1 to 10.0% of input span

7

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563

1603E Temperature Controller

ORDERING INFORMATION

Model 1/16 DIN Temperature Controller

1603E 1/16 DIN Temperature Controller

Code Output 1 - Heat or Cool

1

6

Relay SPDT, 3A, 250Vac, resistive load

SSR drive, 14Vdc at 20mA

Code Output 2 - Cool or Alarm

0

1

None

Relay SPST, 2A, 250Vac, resistive load

Code Options

0

1

2

None

Alarm 2 relay, SPST, 2A, 250Vac, restrictive

Logic input for timer function or for switching SP1/SP2

Code Power Supply

3

5

100 - 240Vac

24 Vac or Vdc

Code

0 Add to complete part number

1603E - 1

In Stock

Part Number

1603E-11030

1603E-61030

1603E-11050

1603E-61050

1603E-11130

1603E-61130

1603E-11230

1603E-61230

Accessories

Part Number

CNFG-10000

0149-01305

1 0 3 0 Typical Model Number

PCN

317577

317585

317593

317606

305947

305955

305963

305971

PCN

317614

314448

Description

Remote Configuration Kit

Snubber

8

PDS 1603E

November 2003

Chromalox ® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563