advertisement
I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
GAS RANGE STATIC OVEN
G504
G528
For use in GB, IE & DK
230103-15
MANUFACTURED BY
Moffat Limited
Rolleston 7675
New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]
Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3838
1800
Spares: (tel):
Customer Service:
337
(tel): 1800
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]
Sales: (tel): 800 551 8795 (Toll Free)
(tel): 800 263 1455 (Toll Free) Service:
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
(tel): 0800 Main Office:
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [email protected]
Sales:
(fax):
Spares:
Service:
UNITED STATES
(tel): +44 121 327 5575
(tel): +44 121 322 6640
(fax): +44 121 327 9201
(tel): +44 121 322 6644
(fax): +44 121 327 6257
Moffat
Web:
Sales:
Service: www.moffat.com
(tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 9546
(tel): 800 858 4477 (Toll Free)
(tel): +1 336 661 1556
(fax): +1 336 661 1660
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. December 2014.
Contents
Blue Seal Gas Range Static Oven
G504
G528
Gas Range Static Oven - 600mm.
Gas Range Double Static Oven - 1200mm.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Dimensions ................................................................................................ 6
Installation ................................................................................................ 8
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Commissioning
Operation ................................................................................................. 11
Operation Guide
Description of Controls
Open Burners
Griddles
Oven Pilot Ignition
Oven - Main Burner / Thermostat
Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)
Oven ‘Shut Down’
Cleaning and Maintenance ...................................................................... 15
Before Commencing Cleaning
Open Burner Cleaning
Griddle Plate Cleaning
Oven Interior Cleaning
Stainless Steel Surfaces
Fault Finding ............................................................................................ 18
Gas Conversion and Specifications ......................................................... 19
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 25
Introduction
We are confident that you will be delighted with your BLUE SEAL GAS STATIC OVEN RANGE and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
Warning
I MPROPER INSTALLATION , ADJUSTMENT , ALTERATION , SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE , INJURY OR DEATH . R EAD THE INSTALLATION , OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE
.
Warning
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION . THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER .
G REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE
.
T
I
HE
T
APPLIANCE
IS
MUST
RECOMMENDED
NOT
THAT
BE
A
LEFT ON
Warning
UNATTENDED
REGULAR
.
INSPECTION IS MADE BY A COMPETENT
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED .
SERVICE PERSON TO
DO NOT STORE OR USE GASOLINE
THIS OR ANY OTHER APPLIANCE .
OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION .
VICINITY OF
Caution
This appliance is for professional use and is only to be used by qualified persons.
Only authorised service persons are to carry out installation, servicing or gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
2
Specifications
Model Numbers Covered in this Specification
G504D [1] Gas Static Oven + 4 Open Burners.
G504C [1] Gas Static Oven + 2 Open Burners + 300mm Griddle.
G504B Gas Static Oven + 600mm Griddle.
G528D [1] Double Gas Static Oven + 8 Open Burners.
G528C [1] Double Gas Static Oven + 6 Open Burners + 300mm Griddle.
G528B [1] Double Gas Static Oven + 4 Open Burners + 600mm Griddle.
G528A [1] Double Gas Static Oven + 2 Open Burners + 900mm Griddle.
[1] - Open Burner Options;
F - With Flame Failure Protection.
PF - With Pilot and Flame Failure Protection.
NOTE: The G528 consists of two ovens with a 1200mm wide Cook Top.
General
A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option
Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.
Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.
Open Burner and Griddle options are fitted with individual flame failure for each open burner.
Griddles are fitted with pilot, flame failure and piezo ignition as standard. Easy clean stainless steel external finish.
The oven has pilot and flame failure and is fitted with piezo ignition as standard.
3
Specifications
Gas Supply Requirements
- Australia
Input Rate (N.H.G.C.)
- each Open Burner
- each 300 mm Griddle Section
- Oven
Supply Pressure
Burner Operating Pressure (*)
Gas Connection
- New Zealand:
Input Rate (N.H.G.C.)
- each Open Burner
- each 300 mm Griddle Section
- Oven
Supply Pressure
Burner Operating Pressure (*)
Gas Connection
Natural Gas LP Gas (Propane)
28 MJ/hr 28 MJ/hr
21 MJ/hr
24 MJ/hr
21 MJ/hr
24 MJ/hr
1.13 - 3.40 kPa
0.95 kPa (*)
3 /
4
” B.S.P. Male
2.75 - 4.50 kPa
2.6 kPa (*)
Natural Gas LP Gas
28 MJ/hr 28 MJ/hr
21 MJ/hr 21 MJ/hr
24 MJ/hr
1.13 - 3.40 kPa
0.95 kPa (*)
3 /
4
” B.S.P. Male
24 MJ/hr
2.75 - 4.50 kPa
2.6 kPa (*)
- United Kingdom:
Category: II
Flue Type: A
1.
2H3P
(20, 37).
Heat Input
(nett)
Gas Rate
(nett)
Nominal
Reduced
Pilot
Nominal
Reduced
Pilot
Supply Pressure
Burner Operating
Pressure (*)
Gas Connection
Natural Gas (G20)
Open Burner
(each)
6.5 kW
1.75 kW
Griddle
(each 300mm section)
5.5 kW
1.85 kW
Oven
6.5 kW
1.1 kW
0.69 m 3
0.19 m 3
0.02 m 3
/hr 0.69 0.51 kg/hr
/hr 0.12 0.14 kg/hr
/hr 0.02 0.02 kg/hr
20 mbar
9.5 mbar (*)
3 /
4
” B.S.P. Male
Propane (G31)
Open Burner
(each)
6.5 kW
1.75 kW
Griddle
(each 300mm section)
5.5 kW
1.95 kW
0.43 kg/hr
0.15 kg/hr
0.01 kg/hr
30 / 37 mbar
26 mbar (*)
Oven
6.0 kW
1.05 kW
0.47 kg/hr
0.09 kg/hr
0.01 kg/hr
*
Measure burner operating pressure at manifold test point with two burners operating at full setting. Operating pressure is ex-factory set, through appliance regulator and is not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details).
4
Specifications
- All Other Markets
Input Rate (N.H.G.C.)
- each Open Burner
- each 300mm Griddle Section
- Oven
Supply Pressure
Burner Operating Pressure (*)
Gas Connection
Natural Gas
28 MJ/hr
Town Gas (**)
28 MJ/hr
21 MJ/hr
24 MJ/hr
1.13 - 3.40 kPa
21 MJ/hr
24 MJ/hr
0.75 - 1.50 kPa
0.95 kPa 0.63 kPa
See ‘Gas Connection’ information overleaf.
Input Rate (N.H.G.C.)
- each Open Burner
- each 300mm Griddle Section
- Oven
Supply Pressure
Burner Operating Pressure (*)
Gas Connection
LP Gas (Propane)
28 MJ/hr
Butane
28 MJ/hr
21 MJ/hr
24 MJ/hr
2.75 - 4.50 kPa
21 MJ/hr
24 MJ/hr
2.75 - 4.50 kPa
0.95 kPa 2.6 kPa
See ‘Gas Connection’ information overleaf.
NOTE:
(*) Measure Burner operating pressure at manifold test point with two burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.
Refer to ‘Gas Conversion and Specifications' section in this manual for further details.
Gas Connection
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to
‘Dimensions’ section).
Connection is ¾" BSP male thread.
5
Dimensions
G504
G504D G504C G504B
6
G528
G528D
G528B
7
G528C
G528A
Dimensions
Installation
Installation Requirements
NOTE:
It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Blue Seal Ovens are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.
Australia / New Zealand: - AS/NZS5601 - Gas Installations.
United Kingdom:
Ireland:
- Gas Safety (Installation & Use) Regulations 1998.
- BS6173
- BS5440 1 & 2 - Installation Flueing & Ventilation.
- IS 820
- Installation of Catering Appliances.
- Non - Domestic Gas Installations.
Installation must be carried out by authorised persons only. Failure to install equipment to relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
Remove all packaging and transit protection from appliance including all protective plastic coating from exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
Report any deficiencies to distributor who supplied the appliance.
Check that available gas and electrical supply is correct to that shown on rating plate located on front right hand corner of bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for combustion air supply.
Combustion Air Requirements:
G504 G528
Town Gas 32 m 3 /hr
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. Minimum installation clearances shown overleaf are to be adhered to.
4. Position appliance in its approximate working position.
5. All air for burner combustion is supplied from beneath the appliance. Legs must always be fitted and no obstructions placed on underside or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.
NOTE: Do not obstruct or block appliance flue. Never directly connect a ventilation system to appliance flue outlet.
8
Installation
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
Left / Right hand side
Rear
Combustible Surface
250mm (*)
100mm
Non Combustible Surface
0mm
0mm
* Side clearances can be 50mm when adjacent surface is at least 100mm below cooking surface.
Assembly
Caution
This appliance is for professional use and is only to be used by qualified persons.
Only authorised service persons are to carry out installation, servicing or gas conversion operations.
NOTE:
All Models are delivered completely assembled. No further assembly is required.
This appliance is fitted with adjustable feet to enable appliance to be positioned securely and level. This should be carried out on completion of gas connection. Refer to ‘Gas
Connection’ section.
Optional Accessories (Refer to Replacement Parts List)
Plinth Kit. For installation details, refer to instructions supplied with each kit.
1. Check that all feet (or castors) are securely fitted.
2. Adjust feet to make oven range steady and level.
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
1. Blue Seal Ranges do not require an electrical connection, as they function totally on gas supply only.
2. It is essential that gas supply is correct for appliance being installed and that adequate supply pressure and volume are available. The following checks should be made before installation:- a. Gas Type the appliance has been supplied for is shown on coloured stickers located above gas connection and on rating plate. Check that this is correct for gas supply appliance is being installed for. Gas conversion procedure is detailed in this manual. b. Supply Pressure required for this appliance is shown in
‘Specifications’ section of this manual. Check gas supply to ensure adequate supply pressure exists.
Rating Plate
Location c. Input Rate of this appliance is shown on Rating Plate and in
‘Specifications’ section of this manual. Input rate should be checked against available gas supply line capacity. Particular note should be taken if appliance is being added to an existing
installation.
Fig 1
NOTE: It is important that adequately sized piping runs directly to connection joint on appliance with as few tees and elbows as possible to give maximum supply volume.
3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.
9
Installation
NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and
LPG as shown in ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it is NOT to be adjusted.
Regulator connections are 3 /
4
" BSP female.
Connection to the appliance is 3 /
4
" BSP male.
(Refer to ‘Specifications’ section for gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
4. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that appliance is level and at correct height.
5. Connect gas supply to the appliance. A suitable joining compound which resists breakdown action of
LPG must be used on every gas line connection, unless compression fittings are used.
6. Check all gas connections for leakages using soapy water or other gas detecting equipment.
Warning
D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .
7. Check gas operating pressure is as shown in the ‘Specifications’ section.
NOTE: Measure burner operating pressure at manifold test point with two burners operating at ‘Full’ setting.
8. Turn ‘Off’ mains gas supply and bleed gas out of appliance gas lines.
9. Turn ‘On’ gas supply and appliance.
10. Verify operating pressure remains correct.
Commissioning
Manifold
Pressure Test
Point
Fig 2
1. Before leaving a new installation; a. Check the following functions in accordance with operating instructions specified in ‘Operation’ section of this manual.
Lighting the Griddle.
Light the Open Burners. (F - Flame Failure Option).
Light the Open Burners. (PF - Pilot and Flame Failure Option).
Check the Low Fire burner operation.
Oven Pilot Ignition.
Oven Main Burner / Thermostat.
Turning the Oven to ‘Stand-By’ Mode.
Oven ‘Shut Down’. b. Ensure operator has been instructed in areas of correct lighting, operation, and shutdown procedure for appliance.
2. This manual must be kept by owner for future reference, and a record of Date of Purchase, Date
of Installation and Serial Number of Unit recorded and kept with this manual. (These details can be found on Rating Plate attached to bottom right hand corner of bottom sill. Refer
to ‘Gas Connection’ section).
NOTE: If it is not possible to get appliance to operate correctly, shut off gas supply and contact supplier of this appliance.
10
Operation
Operation Guide
Caution
This appliance is for professional use and is only to be used by qualified persons.
Only authorised service persons are to carry out installation, servicing or gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
1. Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection.
2. Improper operation is almost impossible, however bad operating practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please read the following sections carefully:-
Lighting the Open Burners (F - Flame Failure Option).
Lighting the Open Burners (PF - Pilot and Flame Failure Option).
Lighting the Griddle.
Oven Pilot Ignition.
Oven Main Burner / Thermostat.
Turning Oven to ‘Stand-By’ (Pilot 'ON' Only).
Oven ‘Shut-Down’.
Description of Controls
Gas Control Knobs
(When Fitted with
Griddle Option Only)
OFF Position
PILOT Burner
HIGH Flame
LOW Flame
Griddle Piezo
Igniter (When Fitted with Griddle Option
Only)
Gas Control Knobs
(Open Burner
Option)
OFF Position
HIGH Flame
LOW Flame
Fig 3
11
Gas Control Knob
(Oven)
OFF Position
PILOT Burner
Temperature
Graduations 130°C to 270°C
Oven Piezo
Igniter (One per
Oven)
Operation
Open Burners ('F' - Flame Failure Option)
Lighting the Open Burners
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position. b. Hold gas control knob depressed and manually light main burner. c. Release after approximately 10-20 seconds after lighting burner. d. Burner should stay alight - if not, repeat Steps (a. to (c. above. e. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners a. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position. 'MAIN' burner will extinguish.
Open Burners ('PF' - Pilot and Flame Failure Option)
Lighting the Open Burners
These hobs are fitted with individual standing pilots for each open burner which allows main burners to be turned 'ON' - 'OFF' without having to manually re-light burner each time that it is turned 'ON', as burner will automatically light itself off the pilot burner.
Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed and manually light pilot burner. c. Release after approximately 10-20 seconds after lighting pilot burner. d. Pilot burner should stay alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to first stop 'HIGH' flame position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘LOW' flame position. g. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and
‘LOW’ positions.
Turning 'OFF' the Open Burners / Pilots a. To turn 'OFF' main burner, but keep pilot burner alight, rotate gas control knob to 'PILOT' position. Main burner will extinguish and pilot will remain alight. b. To turn 'OFF' the 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position.
'PILOT' burner will extinguish.
12
Operation
Griddle
Lighting the Griddle a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items
1 to 2 until pilot is lit. c. Release gas control knob approximately 10-20 seconds after lighting pilot. d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘Low Flame’ position. g. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position.
Turning 'OFF' the Griddle Burner / Pilot a. To turn 'OFF' griddle, but keep pilot burner alight, rotate gas control knob to 'PILOT' position.
Griddle burner will extinguish and pilot will remain alight. b. To turn 'OFF' 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position. 'PILOT' burner will extinguish.
13
Operation
Oven Pilot Ignition
! IMPORTANT
DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s).
NEVER block or cover the openings on each side of the sole plate(s).
1. Open oven door. Depress thermostat control knob and rotate anti-clockwise to ‘PILOT’ position.
2. With gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items 1 to 2 until pilot is lit.
3. Release gas control knob approximately 10-20 seconds after lighting pilot, until pilot thermocouple is heated up by pilot flame.
4. Pilot should now remain alight. If pilot does not light, repeat Items 1 to 3 above.
5. View pilot burner through holes in front of burner box with oven door open. See Fig 4.
Oven - Main Burner / Thermostat
Pilot Burner viewing holes
Fig 4
1. With pilot burner alight, rotate thermostat control knob anti-clockwise to desired oven temperature setting required, this will regulate gas supply to burner.
2. To turn main burner ‘OFF’, simply turn thermostat control knob clockwise to ‘OFF’ position.
Turning the Oven to ‘Standby’ (Pilot ‘ON’ Only)
1. To turn off oven burner / heating, set oven thermostat to ‘PILOT’ position, this will turn oven ‘OFF’, but leave oven pilot burner ‘ON’.
2. In this position pilot burner will remain alight, but main burner will not operate until thermostat control knob is set to a temperature.
3. If pre-heating of oven is required, set thermostat control knob to temperature 190°C and allow 20 minutes before cooking in oven to allow oven to warm up.
Oven ‘Shut-Down’
1. To turn oven to ‘PILOT’ position only, rotate thermostat control knob clockwise until pilot position is reached. In this position only pilot burner will remain on.
2. To ‘Shut Down’ oven, depress and turn thermostat control knob to ‘OFF’ position. This will turn
‘OFF’ oven and extinguish pilot burner. To re-light pilot burner, refer to ‘Oven Pilot Ignition’ in this section.
IMPORTANT:
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, appliance requires IMMEDIATE service by a qualified service person and should not be used until a service is carried out.
14
Cleaning and Maintenance
Before Commencing Cleaning
Caution
Always turn off the gas / electrical supply before cleaning the appliance.
This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance.
NOTE:
Allow appliance to cool before commencing cleaning.
DO NOT use abrasive or strong caustic detergents as they could corrode or damage the
Cooktop.
Ensure that any detergent or cleaning material has been completely removed after each cleaning.
To keep your Cooktop clean and operating at peak efficiency, follow the procedures shown overleaf:-
Griddle Plate
Grease Tray
Spill Tray
Pot Stand
Burner Cap
Burner Body
Burner Mounting Rail
15
Cleaning and Maintenance
Open Burner Cleaning
1. Remove pot stands, burner caps, burner bowls and pot stand supports from top of cooktop.
Wash with hot soapy water, using a soft bristled brush. Dry thoroughly with a dry cloth.
Any baked-on deposits can be scraped off using a scraper tool.
NOTE: Pot stands, burner bowls and pot stand supports can be washed in a dish washer. Do Not wash burner caps in dishwasher.
Burner Cap
Griddle Plate Cleaning
It is recommended that a flat blade scraper is used to clean the griddle surface, these are not supplied with griddle but may be purchased separately.
Refer to 'Replacement Parts List' at rear of this manual.
Warning
T
HE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP
AND ARE TO BE USED WITH CARE .
Caution
Always ensure that even pressure is applied over whole surface of scraper tool when using on flat surface of griddle, to prevent scoring of griddle surface.
NEVER bang sharp edge of scraper tool on flat surface of griddle as this will damage the griddle and invalidate the warranty.
Burner Body
2. Burner mounting rails should not be removed.
Clean in situ with hot soapy water.
Burner Mounting
Rail
3. Clean burner venturi with a bottle brush and hot soapy water, as required.
Burner Venturi
Pot Stand
Support
Bottle Brush
4. Empty spill tray and wash with warm soapy water.
5. Dry all components thoroughly and re-assemble.
1. Clean griddle plate surface thoroughly with a scraper tool and brush off any deposits with a soft bristled brush.
2. Stubborn or accumulated carbon deposits can be removed with a griddle stone or a scotch bright pad.
3. Wipe down griddle surface with a cloth and then clean with hot soapy water and a soft bristled brush. Dry thoroughly with a dry cloth.
4. Occasionally bleach griddle plate with vinegar when plate is cold.
5. Empty grease tray and wash with warm soapy water. Dry thoroughly with a dry cloth. Refit grease tray.
6. Briefly turn ‘On’ griddle until griddle plate is dry.
7. Spread a thin smear of cooking oil over griddle plate to form a protective film.
16
Oven Interior Cleaning
1. Do not use wire brushes, steel wool or other abrasive materials to clean oven interior.
2. Clean oven regularly with a good quality domestic oven cleaner.
3. Weekly - Remove and clean any built up of grease etc. from oven racks and bottom spill cover.
4. Dry oven thoroughly with a dry cloth and polish with a soft dry cloth.
Stainless Steel Surfaces
1. Clean stainless steel surfaces with hot soapy water and a soft bristled brush.
2. Baked on deposits or discolouration, use a good quality stainless steel cleaner or stainless steel wool. Always rub in direction of grain.
Cleaning and Maintenance
17
Fault Finding
This section provides an easy reference guide to the more common problems that may occur during operation of your equipment. This fault finding guide is intended to help you accurately diagnose and correct problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-
Model Code and Serial Number of appliance. (Both can be found on the Rating Plate located on the appliance).
Fault
Pilot won’t light.
Possible Cause
No gas supply.
Blocked pilot injector.
Remedy
Ensure gas isolation valve is turned on, and bottles are not empty.
Call service provider.
Pilot goes out when gas control knob released.
Releasing knob before thermocouple has heated.
Pilot flame too small.
- Gas pressure too low.
- Partially blocked pilot injector.
Thermocouple connection to gas control is loose or faulty.
Thermocouple faulty.
Electromagnet in rear of gas control unit is faulty.
Hold knob in for at least 20 seconds following ignition of pilot.
Clean or replace pilot injector.
Tighten thermocouple connection.
Check that thermocouple is producing between 20-30mV.
Inspect and replace if not in good working order.
Call service provider.
Main burner will not light.
Piezo Ignition spark is being generated but not sparking from ignition electrode to pilot burner hood. (Griddle Option
Only)
Incorrect supply pressure.
Faulty gas control.
HT lead damaged or broken.
Check that the ignition electrode is not cracked and is correctly positioned.
Piezo igniter faulty.
Call service provider.
Call service provider.
Repair or replace HT lead.
Re-position or replace ignition electrode.
Replace piezo igniter.
Call service provider.
NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only to be adjusted by an authorised service agent. They are not to be adjusted by an unauthorised service person.
18
Gas Conversion and Specifications
Conversion Procedure
Caution
Ensure that the Appliance is isolated from the gas supply before commencing servicing.
NOTE:
These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance.
Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be adjusted in accordance with the following instructions and shall be re-sealed before re-commissioning this appliance.
For relevant gas specifications refer to ‘Gas Specifications Tables’ at end of this section.
Open Burners.
1. Remove the pot stands, burner caps and burner bodies and the pot stand supports.
2. Remove injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at end of this section.
For F Options Only,
Unscrew and remove Main Injectors.
For PF Options Only,
Unscrew and remove Main and
Pilot Injectors.
3. Refit the pot stand supports, pot stands, burner caps and burner bodies.
4. Re-light main burners and check flame size on simmer (LOW) position.
Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.
19
Low Fire Screw
Gas Conversion and Specifications
Griddle Piezo Igniter
Pilot Supply
Tube
1. Carry out the following:-
Remove griddle plate section and heat shield.
Remove main burner.
Disconnect piezo igniter from mounting bracket. (For access purposes).
Disconnect pilot supply tube from pilot burner to access pilot injector.
Pilot Burner
2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications
Tables’ at rear of this section.
3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at rear of this section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Re-connect piezo igniter to mounting bracket.
Refit main burner, gas control heat shield and griddle plate to cooktop.
5. Re-light main burners and check flame size on ‘Low’ flame position.
Main Burner Injector
Burner Adjustment Screw
Aeration Slide
Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.
Static Oven
Main Burner
1. Carry out the following:-
Remove lower lintel at front of oven.
Open oven door and remove sole plate(s).
Remove main burner.
Thermocouple
Low Fire Screw
Pilot Burner
Disconnect pilot supply tube from pilot burner to access pilot injector.
2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications
Tables’ at rear of this section.
Main Burner Injector
Burner Adjustment Screw
Aeration Slide
20
Gas Conversion and Specifications
3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas
Specifications Tables’ at rear of this section.
4. Refit the following:-
Re-connect pilot supply tube to pilot burner.
Refit main burner and sole plate(s).
Refit lower lintel.
5. To replace the low fire screw in the static oven gas valve:-
Remove the oven control panel.
Remove low fire screw from gas valve and replace with correct size low fire screw as shown in ‘Gas Specifications Tables’ at end of this section.
NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.
Refit the oven control panel.
Low Fire Adjustment Screw
Gas Regulator
NAT Gas / LPG / Butane Only.
NOTE, Pin rotated for Natural Gas
NOTE, Pin rotated for LPG
NOTE: The gas regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted.
- Town Gas Only.
1. Remove slotted cap from regulator.
2. Turn ‘On’ gas supply and appliance.
3. Adjust pressure adjusting screw to achieve correct burner operating pressure.
NOTE: Operating pressure to be measured at manifold test point with two burners operating at 'High Flame' setting.
4. Verify operating pressure remains correct (Re-adjust regulator if required).
5. Screw cap nut back onto regulator.
Cap Nut
Pressure Adjusting
Screw
21
Gas Conversion and Specifications
Gas Type Identification Label
On completion of gas conversion, replace gas type identification label located at:-
- Rear of appliance, above gas connection.
- Beside the rating plate.
Commissioning
Before leaving the installation;
1. Check all gas connections for leakage using soapy water or other gas detecting equipment.
Warning
D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .
2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.
3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be re-sealed.
22
Gas Conversion and Specifications
Gas Specifications
- Australia:
Open Burners
Griddle
Oven
Main Burner Injectors
Pilot Burner ('PF' Option Only)
Main Burner
Pilot Burner
Main Burner
Pilot Burner
Low Fire
Burner Aeration Setting
Supply Pressure
Burner Operating Pressure (*)
Natural Gas LP Gas (Propane)
Ø 2.45mm Ø 1.50mm
0.30 0.20
Ø 2.10mm Ø 1.30mm
0.35 0.23
Ø 2.40mm Ø 1.40mm
0.35 0.23
0.90mm 0.55mm
Fully Open 10mm
1.13 - 3.40 kPa
0.95 kPa
2.75 - 4.50 kPa
2.6 kPa
Gas Regulator Cap Screw
- New Zealand:
Open Burners
Main Burner Injectors
Pilot Burner ('PF' Option Only)
Main Burner
Griddle
Pilot Burner
Main Burner
Oven
Pilot Burner
Low Fire
Burner Aeration Setting
Supply Pressure
Burner Operating Pressure (*)
Gas Regulator Cap Screw
Natural Gas LP Gas
Ø 2.45mm Ø 1.50mm
0.30 0.20
Ø 2.10mm Ø 1.30mm
0.35 0.23
Ø 2.40mm Ø 1.40mm
0.35 0.23
0.90mm 0.55mm
Fully Open
1.13 - 3.40 kPa
10mm
2.75 - 4.50 kPa
0.95 kPa 2.6 kPa
- UK Only:
Category: II
2H3P
(20, 37).
Flue Type: A
1.
Open Burner
Griddle
Main Burner Injectors
Pilot Burner ('PF' Models Only)
Main Burner
Pilot Burner
Main Burner
Oven
Pilot Burner
Low Fire
Supply Pressure
Burner Aeration Setting
Burner Operating Pressure (*)
Natural Gas (G20) Propane (G31)
Ø 2.30mm Ø 1.40mm
0.30 0.20
Ø 2.10mm Ø 1.30mm
0.35 0.23
Ø 2.40mm Ø 1.40mm
0.35 0.23
Ø 0.90mm Ø 0.55mm
Fully open
20 mbar
9.5 mbar
10mm
37 mbar
26 mbar
Gas Regulator Cap Screw
* - Measure burner operating pressure at manifold test point with two burners operating at full setting.
Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from when carrying out Gas Conversion, if required. (Refer to ‘details in this section for information).
23
Gas Conversion and Specifications
- All Other Markets:
Open Burner
Main Burner Injectors
Pilot Burner ('PF' Models only)
Griddle
Oven
Main Burner
Pilot Burner
Burner Aeration Setting
Main Burner
Pilot Burner
Low Fire
Burner Aeration Setting
Supply Pressure
Burner Operating Pressure (*)
Gas Regulator Cap Screw
Natural Gas Town Gas (**)
Ø 2.45mm Ø 4.50mm
0.30 0.60
Ø 2.10mm Ø 3.40mm
0.35 0.60
Fully open Fully open
Ø 2.40mm Ø 4.50mm
0.35 0.60
Ø 0.90mm Ø 1.60mm
Fully open Fully open
1.13 - 3.40 kPa
0.95 kPa
0.75 - 1.50 kPa
0.63 kPa
Adjustable Regulator
(Adjust to Burner Operating
Pressure specified).
Open Burner
Main Burner Injectors
Pilot Burner ('PF' Models only)
Griddle
Main Burner
Pilot Burner
Burner Aeration Setting
Main Burner
Oven
Pilot Burner
Low Fire
Burner Aeration Setting
Supply Pressure
Burner Operating Pressure (*)
LP Gas (Propane)
Ø 1.50mm
Ø 1.30mm
Ø 1.40mm
Butane
Ø 1.40mm
0.20
Ø 1.20mm
0.23
Fully open
0.23
Ø 0.55mm
10mm
2.75 - 4.50 kPa
Ø 1.30mm
2.6 kPa
Gas Regulator Cap Screw
NOTE:
(*) Measure Burner operating pressure at manifold test point with two burners operating at
'High Flame' setting.
NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.
(**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.
Refer to information in this section for further details.
24
Replacement Parts List
Replacement Parts List
IMPORTANT:
Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components.
For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual).
When ordering replacement parts, please quote part number and description as listed below. If part required is not listed below, request part by description and quote model number and serial number which is shown on rating plate.
Cook Top
Open Burners
Body.
Cap.
030245 Injector
030150 Injector
030140
030450
Injector
Injector
026134 Pilot
026136
232309
Pilot Injector
Pilot Injector
229442
229444 Pilot
227405
Pilot Bracket Assembly.
Burner
Gas Control
227378
227379
228167
228166
Knob - Open Burner
Knob - Open Burner
Thermocouple - Front.
Thermocouple - Rear.
(LPG (Propane))
(LPG (Butane))
(Town Gas)
(LP Gas / Butane)
(Town Gas)
(with Flame Failure).
(PF Option).
(F Option).
Ø 1.50mm.
Ø 1.40mm.
Ø 4.50mm.
0.30.
0.20.
0.60.
Griddle
014105 Burner.
032210 Injector
032130 Injector
032120 Injector
032340 Injector
227403 Gas Control
Griddle.
Burner.
026488 Pilot
019217
018067
Pilot Injector
Pilot Injector
019428 Thermocouple.
227508 Piezo
228047
018744
228288
Piezo H.T. Lead.
Piezo Ignition Electrode.
Grease Tray
(Butane)
(Town Gas) Ø 3.40mm.
(with Flame Failure and Pilot).
(LP Gas / Butane)
(Towns Gas)
(Griddle Plates).
0.35.
0.23.
0.60.
25
Replacement Parts List
Oven
022446 Oven
018691K Oven Pilot Burner Kit.
Thermocouple (1500mm).
018743 Thermocouple
018744 Electrode.
032240
032140
032130
032450
Oven Burner Injector
Oven Burner Injector
Oven Burner Injector
Oven Burner Injector
019217
018067
228705
230118
228963
232313
Pilot Injector
Pilot Injector
Pintossi Gas Control Kit.
Low Fire Screw
Low Fire Screw
Low Fire Screw
227508 Piezo
230363 Knob Oven - (130 - 270°C).
General
(Nat Gas)
(LPG)
(Butane)
(Town Gas)
Ø 2.40mm.
Ø 1.40mm.
Ø 1.30mm.
Ø 4.50mm.
(Nat. 0.35.
(LPG / Butane)
(Town Gas)
0.23.
0.60.
(Nat. Gas)
(LPG / Butane)
(Town Gas)
Ø 0.90mm.
Ø 0.55mm.
Ø 1.60mm.
230277
227850
Spill Tray
Adjustable Leg - 150mm.
229674 Rear Assy.
Gas Regulators
(G504 / G528 Series).
Gas Type
Part No.
Gas Regulators
Description
Nat. Gas
LPG
Butane
Town Gas
228531
230185
¾” BSP F/F Convertible.
¾” BSP F/F Adjustable.
Gas Conversion Kits
Models
Nat. Gas LPG
Gas Type to Convert to
Butane Town Gas Nat. Gas (UK) Propane (UK)
G504xF
G528xF
231939 231938
231941 231940
231924
231928
G504xPF 231943 231942 231932
G528xPF 231945 231944 231936
231925
231929
231933
231937
231923
231927
231931
231935
231922
231926
231930
231934
Accessories
228566
228567
Griddle Scraper Tool.
Smooth Plate Scraper Blades
228796 600mm Kit.
228804 1200mm Kit.
(Pack of 5 blades).
26
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement