Bosch GAS Professional 18 V-LI Operating instructions

OBJ_DOKU-12955-003.fm Page 1 Wednesday, September 24, 2008 7:58 AM
Robert Bosch GmbH
Geschäftsbereich Elektrowerkzeuge
D-70745 Leinfelden-Echterdingen
Germany
GSA 18 V-LI Professional
www.bosch-pt.com
2 609 932 638 (2008.08) O / 257 UNI
de
en
fr
es
pt
it
nl
Originalbetriebsanleitung
Original instructions
Notice originale
Manual original
Manual original
Istruzioni originali
Oorspronkelijke
gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet
el
tr
pl
cs
sk
hu
ru
Πρωτότυπο οδηγιών χρήσης
Orijinal işletme talimat
Instrukcją oryginalną
Původní návod k používání
Pôvodný návod na použitie
Eredeti használati utasítás
Оригинальное руководство по эксплуатации
uk Оригінальна інструкція з
експлуатації
ro Instrucţiuni originale
bg Оригинална инструкция
sr
sl
hr
et
lv
lt
Originalno uputstvo za rad
Izvirna navodila
Originalne upute za rad
Algupärane kasutusjuhend
Instrukcijas oriģinālvalodā
Originali instrukcija
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Polski . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strona 125
Česky . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strana 135
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Srpski . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strana 203
Slovensko . . . . . . . . . . . . . . . . . . . . . . . . . . . Stran 211
Hrvatski . . . . . . . . . . . . . . . . . . . . . . . . . Stranica 220
Eesti . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lehekülg 229
Latviešu . . . . . . . . . . . . . . . . . . . . . . . . . Lappuse 237
Lietuviškai . . . . . . . . . . . . . . . . . . . . . . . Puslapis 247
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GSA 18 V-LI
Professional
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General Power Tool Safety
Warnings
en
WARNING Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
2 609 932 638 | (4.7.08)
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use
of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
Bosch Power Tools
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g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Bosch Power Tools
5) Battery tool use and care
a) Recharge only with the charger specified
by the manufacturer. A charger that is
suitable for one type of battery pack may
create a risk of fire when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury
and fire.
c) When battery pack is not in use, keep it
away from other metal objects, like paper clips, coins, keys, nails, screws or
other small metal objects, that can make
a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
If contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from
the battery may cause irritation or burns.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Machine-specific
Safety Warnings
f Keep hands away from the sawing range.
Do not reach under the workpiece. Contact
with the saw blade can lead to injuries.
f Apply the machine to the workpiece only
when switched on. Otherwise there is danger of kickback when the cutting tool jams in
the workpiece.
f When sawing, the adjustable footplate 2
must always faces against the workpiece.
The saw blade can become wedged and lead
to loss of control over the machine.
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f When the cut is completed, switch off the
machine and then pull the saw blade out of
the cut only after it has come to a standstill.
In this manner you can avoid kickback and
can place down the machine securely.
f Use only sharp, flawless saw blades. Bent or
unsharp saw blades can break or cause kickback.
f Do not brake the saw blade to a stop by applying side pressure after switching off. The
saw blade can be damaged, break or cause
kickback.
f Clamp material well. Do not support the
workpiece with your hand or foot. Do not
touch objects or the floor with the the saw
running. Danger of kickback.
f Use appropriate detectors to determine if
utility lines are hidden in the work area or
call the local utility company for assistance.
Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line
causes property damage or may cause an
electric shock.
f Hold power tool by the insulated gripping
surfaces, when performing an operation
where the cutting tool may run into hidden
wiring. Contact with a “live” wire will make
exposed metal parts of the tool “live” and
shock the operator.
f Avoid unintentional switching on. Ensure
the On/Off switch is in the off position before inserting battery pack. Carrying the
power tool with your finger on the On/Off
switch or inserting the battery pack into
power tools that have the switch on invites
accidents.
f Do not open the battery. Danger of shortcircuiting.
Protect the battery against heat, e. g., also against continuous sun irradiation
and fire. There is danger of explosion.
f In case of damage and improper use of the
battery, vapours may be emitted. Provide
for fresh air and seek medical help in case
of complaints. The vapours can irritate the
respiratory system.
f When the battery is defective, liquid can escape and come into contact with adjacent
components. Check any parts concerned.
Clean such parts or replace them, if required.
f Use the battery only in conjunction with
your Bosch power tool. This measure alone
protects the battery against dangerous overload.
Functional Description
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
While reading the operating instructions, unfold
the graphics page for the machine and leave it
open.
f Keep your workplace clean. Blends of materials are particularly dangerous. Dust from
light alloys can burn or explode.
Intended Use
f Always wait until the machine has come to
a complete stop before placing it down. The
tool insert can jam and lead to loss of control
over the power tool.
2 609 932 638 | (4.7.08)
The machine is intended for sawing wood, plastic, metal and building materials while resting
firmly on the workpiece. It is suitable for
straight and curved cuts. When using the appropriate bimetal saw blades, it is possible to cut
flush to the workpiece surface. The saw blade
recommendations must be observed.
Bosch Power Tools
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Product Features
Noise/Vibration Information
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
Measured values determined according to
EN 60745.
1 Saw blade*
2 Adjustable footplate
3 Saw blade holder
4 Locking sleeve for saw blade
Vibration total values (triax vector sum) determined according to EN 60745:
Cutting wood: Vibration emission value
ah =20 m/s2, Uncertainty K=2.5 m/s2.
5 Stroke rod
6 Stroke speed selector switch
7 On/Off switch
8 Battery unlocking button
9 Battery*
*The accessories illustrated or described are not included as standard delivery.
Technical Data
Sabre saw
GSA 18 V-LI
Professional
3 601 F4J 0..
Article number
Rated voltage
Stroke rate at no load n0
– 1st gear
– 2nd gear
V=
18
spm
spm
0 – 2400
0 – 2700
SDS
Tool holder
Stroke rate control
z
Stroke
mm
28
Cutting capacity, max.
– in wood
– in non-alloy steel
– Pipe diameter
mm
mm
mm
250
20
130
Weight according to
EPTA-Procedure
01/2003
Typically the A-weighted noise levels of the
product are: Sound pressure level 77 dB(A);
Sound power level 88 dB(A). Uncertainty
K =3 dB.
Wear hearing protection!
The vibration emission level given in this information sheet has been measured in accordance
with a standardised test given in EN 60745 and
may be used to compare one tool with another.
It may be used for a preliminary assessment of
exposure.
The declared vibration emission level represents the main applications of the tool. However
if the tool is used for different applications, with
different accessories or poorly maintained, the
vibration emission may differ. This may significantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibration should also take into account the times
when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect
the operator from the effects of vibration such
as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.
Declaration of Conformity
kg
3.4
Please observe the article number on the type plate of
your machine. The trade names of the individual machines may vary.
We declare under our sole responsibility that
the product described under “Technical Data” is
in conformity with the following standards or
standardization documents: EN 60745 according to the provisions of the directives
2004/108/EC, 98/37/EC (until 28 Dec 2009),
2006/42/EC (from 29 Dec 2009).
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
Bosch Power Tools
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Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
11.04.2008, Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Assembly
Battery Charging
f Use only the battery chargers listed on the
accessories page. Only these battery chargers are matched to the lithium ion battery of
your power tool.
Note: The battery is supplied partially charged.
To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time.
The lithium ion battery can be charged at any
time without reducing its service life. Interrupting the charging procedure does not damage the
battery.
The Li-ion battery is protected against deep discharging by the “Electronic Cell Protection
(ECP)”. When the battery is empty, the machine
is switched off by means of a protective circuit:
The inserted tool no longer rotates.
Do not continue to press the
On/Off switch after the machine has been automatically switched off. The
battery can be damaged.
WARNING
The battery is equipped with a NTC temperature
control which allows charging only within a temperature range of between 0 °C and 45 °C. A
long battery service life is achieved in this manner.
Observe the notes for disposal.
Removing the Battery
The battery 9 is equipped with two locking levels that should prevent the battery from falling
out when pushing the battery unlocking button
8 unintentionally. As long as the battery is inserted in the power tool, it is held in position by
means of a spring.
To remove the battery 9, press the battery unlocking button 8 and pull the battery out of the
power tool toward the rear. Do not exert any
force.
Replacing/Inserting the Saw Blade
f Before any work on the power tool, remove
the battery.
f When mounting the saw blade, wear protective gloves. Danger of injury when touching
the saw blade.
f When changing the saw blade, take care
that the saw blade holder is free of material
residue, e. g. wood or metal shavings.
Selecting a Saw Blade
Use only saw blades suitable for the material being worked.
An overview of recommended saw blades can
be found at the beginning of these operating instructions. Use only saw blades with single-nose
shank. The saw blade should not be longer than
required for the intended cut.
Use a thin saw blade for narrow curve cuts.
Inserting the Saw Blade (see figure A)
Press the saw blade 1 firmly into the saw blade
holder 3 until it can clearly be heard to engage.
This causes the locking sleeve 4 to turn by approx. 90° and locks the saw blade.
If the saw blade 1 is not locked, turn the locking
sleeve 4 approx. 90° in the direction of the arrow until it locks in the open position and a
“click” can be heard. Then press the saw blade
1 into the saw blade holder 3 again.
f Check the tight seating of the saw blade. A
loose saw blade can fall out and lead to injuries.
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For certain work, the saw blade 1 can also be
turned through 180° (with the teeth pointed upwards) and re-inserted again.
Ejecting the Saw Blade (see figure B)
f When ejecting the saw blade, hold the machine in such a manner that no persons or
animals can be injured by the ejected saw
blade.
Turn the locking sleeve 4 approx. 90° in the direction of the arrow. The saw blade 1 is ejected.
Dust/Chip Extraction
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filterclass respirator.
Observe the relevant regulations in your
country for the materials to be worked.
Operation
Starting Operation
Inserting the Battery
f Use only original Bosch lithium ion batteries with the voltage listed on the nameplate
of your power tool. Using other batteries can
lead to injuries and pose a fire hazard.
Bosch Power Tools
To protect the machine against unintentional
starting, set the stroke speed selector switch 6
to the centre position. Insert the charged battery 9 from the front into the handle of the power tool. Push the battery completely into the
handle until the red stripe can no longer be seen
and the battery is securely locked.
Changing the Stroke Speed Setting
The stroke speed setting of the power tool can
be changed with the stroke speed selector
switch 6. However, this is not possible when the
On/Off switch 7 is pressed.
Stroke speed selector switch 6 – central position:
The safety lock is activated.
The On/Off switch 7 is blocked and
the machine is secured against being
switched on unintentionally.
Stroke speed selector switch 6 – left:
1. Gear, low stroke speed.
The low stroke speed is suitable for
sawing hard materials such as steel,
non-ferrous metal, hard plastics or for
precision cuts in wood and plunge
cutting.
The low stroke speed enables sawing
with less vibrations.
Stroke speed selector switch 6 – right:
2. Gear, high stroke speed.
The high stroke speed is suitable for
sawing soft materials.
The high stroke speed enables quicker operational progress, e. g., for
coarse cuts in wood.
Switching On and Off
To start the machine, press the On/Off switch 7
and keep it pressed.
To switch off the machine, release the On/Off
switch 7.
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Controling the Stroke Rate
Use only short saw blades for plunge cutting.
Increasing or reducing the pressure on the
On/Off switch 7 enables stepless stroke-rate
control of the switched-on machine.
The required stroke rate is dependent on the
material and the working conditions and can be
determined by a practical trial.
Place the machine with the edge of the footplate
2 onto the workpiece and switch on. For power
tools with stroke speed control, set the maximum stroke speed. Press the power tool firmly
against the workpiece and allow the saw blade
to slowly plunge into the workpiece.
Reducing the stroke rate is recommended when
the saw blade engages in the material as well as
when sawing plastic and aluminium.
As soon as the footplate 2 fully lays on the surface of the workpiece, continue sawing alongside the desired cutting line.
Protection Against Deep Discharging
The Li-ion battery is protected against deep discharging by the “Electronic Cell Protection
(ECP)”. When the battery is empty, the machine
is switched off by means of a protective circuit:
The inserted tool no longer rotates.
Working Advice
Pivoting Footplate (see figure C)
Due to its movability, the adjustable footplate 2
adapts to the required angular position of the
surface.
Tips
f When sawing light building materials, observe the statutory provisions and the recommendations of the material suppliers.
Check wood, press boards, building materials,
etc. for foreign objects such as nails, screws or
similar, and remove them, if required.
Switch the machine on and guide it toward the
workpiece. Position the footplate 2 onto the surface of the work and saw through the material
applying uniform contact pressure and feed. After completing the working procedure, switch
the machine off.
If the saw blade should jam, switch the machine
off immediately. Widen the gap somewhat with
a suitable tool and pull out the machine.
Plunge Cutting (see figure D)
f The plunge cutting procedure is only suitable for treating soft materials such as wood,
plaster board or similar! Do not work metal
materials with the plunge cutting procedure!
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For certain work, the saw blade 1 can also be inserted turned through by 180° and the sabre
saw can be guided accordingly in a reversed
manner.
Flush Cuts (see figure E)
Using elastic bimetal saw blades, items still attached to a wall (e. g. projecting building elements such as water pipes, etc.) can be sawn off
flush at the wall.
f Pay attention that the saw blade always extends beyond the diameter of the material
being worked. There is danger of kickback.
Position the saw blade directly against the wall
and apply some lateral pressure via the tool until
the footplate faces against the wall. Switch the
power tool on and saw through the workpiece,
applying constant lateral pressure.
Coolant/Lubricant
When sawing metal, coolant/lubricant should be
applied alongside cutting line because of the
material heating up.
Recommendations for Optimal Handling of the
Battery
Protect the battery against moisture and water.
Store the battery only within a temperature
range between 0 °C and 45 °C. As an example,
do not leave the battery in the car in summer.
Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
A significantly reduced working period after
charging indicates that the battery is used and
must be replaced.
Observe the notes for disposal.
Bosch Power Tools
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English | 23
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself (e. g.
maintenance, tool change, etc.) as well as
during transport and storage, remove the
battery from the power tool. There is danger
of injury when unintentionally actuating the
On/Off switch.
f For safe and proper working, always keep
the machine and ventilation slots clean.
Clean the saw blade holder preferably with compressed air or a soft brush. Remove the saw
blade from the power tool for this. Ensure proper operation of the saw blade holder by applying
a suitable lubricant.
Heavy contamination of the machine can lead to
malfunctions. Therefore, do not saw materials
that produce a lot of dust from below or overhead.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be
found under:
www.bosch-pt.com
Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.
Bosch Power Tools
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: SPT-Technical.de@de.bosch.com
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Transport
The battery is tested according to UN document
ST/SG/AC.10/11/Rev.3 Part III, subsection 38.3.
It has effective protection against internal overpressure and short circuiting as well as devices
for the prevention of violent rupture and dangerous reverse current flow.
The lithium-equivalent content in the battery is
below applicable limit values. Therefore, the
battery is not subject to national or international
regulations pertaining to dangerous mediums,
neither as an individual component nor when in2 609 932 638 | (4.7.08)
OBJ_BUCH-760-002.book Page 24 Friday, July 4, 2008 11:32 AM
24 | English
serted into a machine. However, the regulations
governing dangerous goods may be relevant
when transporting several batteries. In this
case, it can be necessary to comply with special
conditions (e.g., concerning the packaging). For
more information, please refer to the instruction
sheet (in English) under the following Internet
address:
http://purchasing.bosch.com/en/start/
Allgemeines/Download/index.htm.
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: SPT-Technical.de@de.bosch.com
Subject to change without notice.
Only for EC countries:
Do not dispose of power tools into household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no longer usable
must be collected separately and disposed of in
an environmentally correct manner.
Battery packs/batteries:
Li-ion:
Please observe the instructions in section “Transport”,
page 23.
Do not dispose of battery packs/batteries into
household waste, fire or water. Battery
packs/batteries should be collected, recycled or
disposed of in an environmental-friendly manner.
Only for EC countries:
Defective or dead out battery packs/batteries
must be recycled according the guideline
91/157/EEC.
Batteries no longer suitable for use can be
directly returned at:
2 609 932 638 | (4.7.08)
Bosch Power Tools