Moffat G505C Oven Range Operation Manual

I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L

GAS RANGE STATIC OVEN

G505

G506

G508

For use in GB, IE & DK

230104-12

MANUFACTURED BY

Moffat Limited

Rolleston 7675

New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited

Web: www.moffat.com.au

E.Mail: [email protected]

Main Office: (tel) +61 (03) 9518 3888

(fax) +61 (03) 9518 3838

1800

Spares: (tel):

Customer Service:

337

(tel): 1800

CANADA

Serve Canada

Web: www.servecanada.com


Sales: (tel): 800 551 8795 (Toll Free)

(tel): 800 263 1455 (Toll Free) Service:

NEW ZEALAND

Moffat Limited

Web: www.moffat.co.nz


(tel): 0800 Main Office:

UNITED KINGDOM

Blue Seal

Web: www.blue-seal.co.uk


Sales:

(fax):

Spares:

Service:

UNITED STATES

(tel): +44 121 327 5575

(tel): +44 121 322 6640

(fax): +44 121 327 9201

(tel): +44 121 322 6644

(fax): +44 121 327 6257

Moffat

Web:

Sales:

Service: www.moffat.com

(tel): 800 551 8795 (Toll Free)

(tel): +1 336 661 1556

(fax): +1 336 661 9546

(tel): 800 858 4477 (Toll Free)

(tel): +1 336 661 1556

(fax): +1 336 661 1660

REST OF WORLD

Moffat Limited

Web: www.moffat.co.nz


The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.

© Copyright Moffat Ltd. December 2014.

Contents List

Blue Seal Gas Static Oven Range

G505

G506

G508

Gas Range Static Oven - 750mm wide.



Introduction .............................................................................................. 2

Specification .............................................................................................. 3

Model Numbers Covered in this Specification

General

Gas Supply Requirements

Gas Connection

Dimensions ................................................................................................ 6

Installation ................................................................................................ 9

Installation Requirements

Unpacking

Location

Clearances

Assembly

Gas Connection

Commissioning

Operation ................................................................................................. 12

Operation Guide

Description of Controls

Open Burners

Griddle

Lighting the Oven Pilot Burner

Lighting the Oven Main Burner

Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)

Oven ‘Shut Down’

Cleaning and Maintenance ...................................................................... 16

Before Commencing Cleaning

Open Burner Cleaning

Griddle Plate Cleaning

Oven Interior Cleaning

Stainless Steel Surfaces

Fault Finding ............................................................................................ 19

Gas Conversion and Specifications ......................................................... 20

Conversion Procedure

Gas Specifications

Replacement Parts List ........................................................................... 27

Introduction

We are confident that you will be delighted with your BLUE SEAL GAS RANGE STATIC OVEN and it will become a most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do.

Firstly:

Please read the instruction book carefully and follow directions given. The time taken will be well spent.

Secondly:

If you are unsure of any aspect of installation, instructions or performance of your appliance, contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If code does not appear on appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country.

Warning

I MPROPER INSTALLATION , ADJUSTMENT , ALTERATION , SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE , INJURY OR DEATH . R EAD THE INSTALLATION , OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE

.

Warning

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

LOCATION . THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER .

G REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF

FIRE

.





T

I

HE

T

APPLIANCE

IS

MUST

RECOMMENDED

NOT

THAT

BE

A

LEFT ON

Warning

UNATTENDED

REGULAR

.

INSPECTION IS MADE BY A COMPETENT

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED .

SERVICE PERSON TO





DO NOT STORE OR USE GASOLINE

THIS OR ANY OTHER APPLIANCE .

OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION .

VICINITY OF

Caution

 This appliance is for professional use and is only to be used by qualified persons.

 Only authorised service persons are to carry out installation, servicing or gas conversion operations.

 Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

 DO NOT operate the appliance without the legs supplied fitted.

2

Specifications

Model Numbers Covered in this Specification

G505D[1]

G505C[1]

G506D[1]

Gas Static Oven + 4 Open Burners.

Gas Static Oven + 2 Open Burners + 300mm Griddle.

G506C[1]

G506B[1]

G506A

G508D[1]

G508C[1]

G508B[1]

G508A[1]

Gas Static Oven + 6 Open Burners.



Gas Static Oven + 900 mm Griddle.

Gas Static Oven + 8 Open Burners + Storage Cabinet.

Gas Static Oven + 6 Open Burners + 300mm Griddle + Storage Cabinet.



[1] - Open Burner Options;

F - With Flame Failure Protection.

PF - With Pilot and Flame Failure Protection.

General

A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option

Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.

Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.

Open Burner and Griddle options are fitted with individual flame failure for each open burner.

Griddles are fitted with pilot, flame failure and piezo ignition as standard. Easy clean stainless steel external finish.

The oven is fitted with pilot and flame failure with piezo ignition and a 30MJ oven burner.

3

Specifications

Gas Supply Requirements

- Australia:

Input Rate (N.H.G.C.)

- each Open Burner

- each 300mm Griddle Section

- Oven

Supply Pressure

Burner Operating Pressure (*)

Gas Connection

- New Zealand:


- each Open Burner


- Oven

Supply Pressure


Gas Connection

Natural Gas LP Gas (Propane)

28 MJ/hr 28 MJ/hr

21 MJ/hr 21 MJ/hr

30 MJ/hr

1.13 - 3.40 kPa

0.95 kPa

3 /

4

” B.S.P. Male

30 MJ/hr

2.75 - 4.50 kPa

2.6 kPa

Natural Gas LP Gas

28 MJ/hr 28 MJ/hr

21 MJ/hr

30 MJ/hr

21 MJ/hr

30 MJ/hr

1.13 - 3.40 kPa

0.95 kPa

2.75 - 4.50 kPa

3 /

4

” B.S.P. Male

2.6 kPa

- UK Only:

Category: II

Flue Type: A

2H3P

(20, 37).

1.

Heat Input

(nett)

Gas Rate

(nett)

Natural Gas (G20)

Open Burner

(each)

6.5 kW

Griddle

(each 300mm section)

5.5 kW 7.8 kW Nominal

Reduced

Nominal

1.75 kW

0.69 m 3

Reduced 0.19 m 3

1.85 kW ---

---

(each)

6.5 kW

1.75 kW

/hr 0.83 0.51 kg/hr

0.14 kg/hr

Propane (G31)

Griddle

(each 300mm section)

5.5 kW

1.95 kW

0.43 kg/hr

0.15 kg/hr

20 mbar 37 mbar Supply Pressure

Burner Operating

Pressure (*)

Gas Connection

9.9 mbar

3 /

4

” B.S.P. Male

26 mbar

Oven

7.8 kW

---

0.61 kg/hr

---

*

Measure burner operating pressure at manifold test point with 2 burners operating at full setting. Operating pressure is ex-factory set through the appliance regulator and is not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas

Conversion’ section for details).

4

Specifications

- All Other Markets:


- each Open Burner


- Oven

Supply Pressure


Gas Connection

Natural Gas Town Gas (**)

28MJ/hr 28MJ/hr

21MJ/hr

30 MJ/hr

1.13 - 3.40kPa

21MJ/hr

30 MJ/hr

0.75 - 1.50kPa

See ‘Gas Connection’ information overleaf


- each Open Burner


- Oven

Supply Pressure


Gas Connection

LP Gas (Propane) Butane

28MJ/hr 28MJ/hr

21MJ/hr

30 MJ/hr

21MJ/hr

30 MJ/hr

2.75 - 4.50kPa 2.75 - 4.50kPa

2.6kPa 2.6kPa

See ‘Gas Connection’ information overleaf

NOTE:

 (*) Measure Burner operating pressure at manifold test point with 2 burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.

 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.

 Refer to ‘Gas Conversion and Specifications' section in this manual for further details.

Gas Connection

Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to

‘Dimensions’ section).

Connection is ¾" BSP male thread.

Electrical Supply Requirements

230-240 V a.c, 50 Hz, 1.6A, 1P+N+E.

0.4kW.

Oven Fan Motor - 100W.

5

Dimensions

G505

Cook Top Options

G505D G505C

6

G506


G506D G506C

G506B

7

G506A

Dimensions

Dimensions

G508


G508D G508C

G508B G508A

8

Installation

Installation Requirements

NOTE:

 It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements.

 This appliance shall be installed with sufficient ventilation to prevent occurrence of unacceptable concentrations of health harmful substances in room, appliance is installed in.

Blue Seal Gas Range Static Ovens are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.

AUSTRALIA:

NEW ZEALAND:

UNITED KINGDOM:

- AS 5601

- NZS 5261

- Gas Installations.

- Gas Installation.

- Gas Safety (Installation & Use) Regulations 1998.

IRELAND:

- BS 6173 - Installation of Catering Appliances.

- BS 5440 1 & 2 - Installation Flueing & Ventilation.

- IS 820 - Non - Domestic Gas Installations.

Installations must be carried out by authorised persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty.

Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.

Unpacking

 Remove all packaging and transit protection from appliance including all protective plastic coating from exterior stainless steel panels.

 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.

 Report any deficiencies to distributor who supplied the appliance.

 Check available gas and electrical supply is correct to that shown on rating plate located on front right hand corner of bottom sill.

Location

1. Installation must allow for sufficient flow of fresh air for combustion air supply.

Natural Gas

LPG / Butane

Town Gas

Combustion Air Requirements:

G505 G506

33 m

34 m

33 m

3

3

3

/hr 45

/hr 47

3

G508

2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.

3. Never directly connect a ventilation system to appliance flue outlet.

4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. Minimum installation clearances shown overleaf are to be adhered to.

5. Position appliance in its approximate working position.

6. All air for burner combustion is supplied from beneath appliance. Legs must always be fitted and no obstructions placed on underside or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.

NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to appliance flue outlet.

9

Installation

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

Combustible Surface Non Combustible Surface

Left / Right hand side 250mm (*) 0mm

Rear 100mm 0mm

* Side clearances can be 50mm when adjacent surface is at least 100mm below cooking surface.

Assembly

Caution



NOTE:

 All Models are delivered completely assembled. No further assembly is required.

 This appliance is fitted with adjustable feet to enable appliance to be positioned securely and level. This should be carried out on completion of gas connection. Refer to ‘Gas

Connection’ section.

Optional Accessories (Refer to Replacement Parts List)

 Plinth Kit. For installation details, refer to the instructions supplied with each kit.

1. Check all feet (or castors) are securely fitted.

2. Adjust feet to make Range steady and level.

Gas Connection

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.

1. Blue Seal Ranges do not require an electrical connection, as they function totally on the gas supply only.

2. It is essential that gas supply is correct for appliance being installed and that adequate supply pressure and volume are available. The following checks should be made before installation:- a. Gas Type the appliance has been supplied for, is shown on coloured stickers located above gas connection point and on rating plate. Check this is correct for gas supply appliance is being installed for. Gas conversion procedure is shown in this manual. b. Supply Pressure required for this appliance is shown in

‘Specifications’ section of this manual. Check gas supply to ensure adequate supply pressure exists. c. Input Rate of this appliance is stated on Rating Plate and in ‘Specifications’ section of this manual. Input rate should be checked against available gas supply line capacity.

Particular note should be taken if appliance is being

added to an existing installation.

Rating Plate will be located in this Area

Fig 1

NOTE: It is important that adequately sized piping runs directly to connection joint on appliance with as few tees and elbows as possible to give maximum supply volume.

3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.

10

Installation

NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and

LPG as per ‘Gas Conversion Section’ in this manual.

Ensure regulator is converted to correct gas type that appliance will operate on.

Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it is NOT to be adjusted.

Regulator connections are 3 /

4

" BSP female.

Connection to the appliance is 3 /

4

" BSP male.

(Refer to ‘Specifications’ section for gas supply location dimensions).

NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.

4. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that appliance is level and at correct height.

5. Connect gas supply to appliance. A suitable joining compound which resists breakdown action of

LPG must be used on every gas line connection, unless compression fittings are used.

6. Check all gas connections for leakages using soapy water or other gas detecting equipment.

Warning

D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .

7. Check gas operating pressure is as shown in ‘Specifications’ section.

NOTE: Operating pressure is to be measured at manifold test point and with 2 burners operating at ‘High Flame’ setting.

8. Verify operating pressure remains correct.

Commissioning

M a n i f o l d

Test Point

Fig 2

1. Before leaving new installation; a. Check following functions in accordance with operating instructions specified in ‘Operation’ section of this manual.

 Lighting the Griddle.

 Lighting the Open Burners (F - Flame Failure Option).

 Lighting the Open Burners (PF - Pilot and Flame Failure Option).

 Check the Low Fire burner operation.

 Light the Oven Pilot and Main Burners.

 Check the Oven Main Burner Thermostat operation.

 Turning the Oven to ‘Stand-By’ Mode.

 Oven ‘Shut Down’. b. Ensure operator has been instructed in areas of correct lighting, operation, and shutdown procedure for appliance.

2. This manual must be kept by the owner for future reference, and a record of Date of Purchase,

Date of Installation and Serial Number of Appliance recorded and kept with this manual.

(These details can be found on Rating Plate attached to bottom right hand corner of

bottom sill. Refer to ‘Gas Connection’ section).

NOTE: If it is not possible to get appliance to operate correctly, shut off gas supply and contact supplier of this appliance.

11

Operation

Operation Guide

Caution



 Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

1. Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection.

2. Improper operation is almost impossible, however bad operating practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please read the following sections carefully:-

 Lighting the Open Burners (F - Flame Failure Option).

 Lighting the Open Burners (PF - Pilot and Flame Failure Option).

 Lighting the Griddle.

 Oven Pilot Ignition.

 Oven Main Burner / Thermostat.

 Turning the Oven to ‘Stand-By’ Mode.

 Oven ‘Shut-Down’.

Description of Controls

Gas Control Knobs

Griddle Option

Burner Control

OFF Position

PILOT Burner

HIGH Flame

LOW Flame

Piezo Igniter

(Griddles Only)

Open Burner Option

OFF Position

Fig 3

HIGH Flame

LOW Flame

Rear Burner

Front Burner

(Indicators are located above the Gas Control

Knobs).

Oven Option

OFF Position

PILOT Burner

Temperature

Graduations 100°C to

290°C

Piezo Igniter (Oven)

12

Operation

NOTE: Pan Size - The maximum pan size to be used is 38cm and the minimum size is 12cm, to ensure satisfactory combustion and pan stability.

Open Burners ('F' - Flame Failure Option)

Lighting the Open Burners

Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position. b. Hold gas control knob depressed and manually light main burner. c. Release after approximately 10-20 seconds after lighting burner. d. Burner should stay alight - if not, repeat Steps (a. to (c. above. e. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and

‘LOW’ positions.

Turning 'OFF' the Open Burners a. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position. 'MAIN' burner will extinguish.

Open Burners ('PF' - Pilot and Flame Failure Option)

Lighting the Open Burners

These hobs are fitted with individual standing pilots for each open burner which allows main burners to be turned 'ON' - 'OFF' without having to manually re-light burner each time that it is turned 'ON', as burner will automatically light itself off the pilot burner.

Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed and manually light pilot burner. c. Release after approximately 10-20 seconds after lighting pilot burner. d. Pilot burner should stay alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to first stop 'HIGH' flame position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘LOW' flame position. g. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and

‘LOW’ positions.

Turning 'OFF' the Open Burners / Pilots a. To turn 'OFF' main burner, but keep pilot burner alight, rotate gas control knob to 'PILOT' position. Main burner will extinguish and pilot will remain alight. b. To turn 'OFF' the 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position.

'PILOT' burner will extinguish.

13

Operation

Griddle

Lighting the Griddle a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items

1 to 2 until pilot is lit. c. Release gas control knob approximately 10-20 seconds after lighting pilot. d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘Low Flame’ position. g. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position.

Turning 'OFF' the Griddle Burner / Pilot a. To turn 'OFF' griddle, but keep pilot burner alight, rotate gas control knob to 'PILOT' position.

Griddle burner will extinguish and pilot will remain alight. b. To turn 'OFF' 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position. 'PILOT' burner will extinguish.

Lighting the Oven Pilot Burner

! IMPORTANT

DO NOT USE aluminium foil or trays directly on cast iron sole plate(s). NEVER block or cover openings on each side of sole plate(s).

This oven is fitted with a pilot as a standard option and flame failure protection, which is incorporated by way of a thermo-electric system for the main burner. Flame failure protection will shut off gas supply to burner in the event that pilot burner goes out, so that un-burnt gas is not expelled.

This is an important safety feature which is slowly

becoming law throughout the world.

1. Open the oven door. Partially depress the thermostat control knob whilst turning anti-clockwise to the ‘Pilot’ position. DO NOT fully depress Control Knob whilst trying to rotate anti-clockwise as Knob and Gas

Valve will be damaged.

2. With thermostat control knob in ‘Pilot’ position, keep knob depressed whilst pressing piezo igniter button. (Each press of piezo igniter button will generate a single spark).

3. Hold in thermostat control knob for approx. 10-20 seconds, then release. Pilot burner should remain alight. (If pilot does not light, repeat Items 1 to 3 above).

4. View oven pilot burner through holes in front of sole plate with oven door open.

Pilot Burner viewing holes

Fig 4

Piezo Igniter

Button

Control Knob in

Pilot Position

Depress and Rotate Knob

Anti-Clockwise to Pilot Position

14

Operation

Lighting the Oven Main Burner

1. Ensure that pilot burner is alight.

2. Rotate thermostat control knob anti-clockwise to desired temperature marked on knob.

3. Main burner will now ignite automatically, from pilot burner.

Turning the Oven to ‘Stand-by’ (Pilot ‘ON’ Only)

NOTE: DO NOT attempt to rotate T hermostat Control Knob anti-clockwise back to ‘Pilot’ position as Knob and

Gas Valve will be damaged.

1. Rotate thermostat control knob clockwise to ‘Pilot’ position. Main burner will extinguish and pilot burner will remain alight.

Oven ‘Shut-Down’

NOTE: DO NOT attempt to rotate T hermostat Control Knob anti-clockwise back to ‘O’ Off position as Knob and


1. To turn oven 'Off' completely, partially depress thermostat control knob whilst turning clockwise to 'O'

Off position, pilot burner will extinguish. DO NOT fully depress Thermostat Control Knob whilst trying to rotate clockwise to ‘O’ Off position as Knob and


Rotate Knob Anti-Clockwise to Operating Temperature

Piezo Igniter

Button

Control Knob in Main

Burner Operating Position

Control Knob in

Pilot Position

Rotate Knob Clockwise to Pilot Position

Control Knob in

’Off’ Position

Partially Depress and Rotate

Knob to ‘O’ Off Position.

IMPORTANT:

Should any abnormal operation like;

- ignition problems,

- abnormal burner flame,

- burner control problems,

- partial or full loss of burner flame in normal operation, appliance requires IMMEDIATE service by a qualified service person and should not be used until a service is carried out.

15

Cleaning and Maintenance

Before Commencing Cleaning

Caution

Always turn off the gas / electrical supply before cleaning the appliance.

This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance.

NOTE:

 Allow appliance to cool before commencing cleaning.

 DO NOT use abrasive or strong caustic detergents as they could corrode or damage the

Cooktop.

 Ensure that any detergent or cleaning material has been completely removed after each cleaning.

To keep your Cooktop clean and operating at peak efficiency, follow the procedures shown overleaf:-

Griddle Plate

Grease Tray

Spill Tray

Pot Stand

Burner Cap

Burner Body

Burner Mounting Rail

16


Open Burner Cleaning

1. Remove pot stands, burner caps, burner bowls and pot stand supports from top of cooktop.

Wash with hot soapy water, using a soft bristled brush. Dry thoroughly with a dry cloth.

Any baked-on deposits can be scraped off using a scraper tool.

NOTE: Pot stands, burner bowls and pot stand supports can be washed in a dish washer. Do Not wash burner caps in dishwasher.

Burner Cap

Griddle Plate Cleaning

It is recommended that a flat blade scraper is used to clean the griddle surface, these are not supplied with griddle but may be purchased separately.

Refer to 'Replacement Parts List' at rear of this manual.

Warning

T

HE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP

AND ARE TO BE USED WITH CARE .

Caution

Always ensure that even pressure is applied over whole surface of scraper tool when using on flat surface of griddle, to prevent scoring of griddle surface.

NEVER bang sharp edge of scraper tool on flat surface of griddle as this will damage the griddle and invalidate the warranty.

Burner Body

2. Burner mounting rails should not be removed.

Clean in situ with hot soapy water.

Burner Mounting

Rail

Pot Stand

Support

3. Clean burner venturi with a bottle brush and hot soapy water, as required.

Bottle Brush

Burner Venturi

4. Empty spill tray and wash with warm soapy water.

5. Dry all components thoroughly and re-assemble.

1. Clean griddle plate surface thoroughly with a scraper tool and brush off any deposits with a soft bristled brush.

2. Stubborn or accumulated carbon deposits can be removed with a griddle stone or a scotch bright pad.

3. Wipe down griddle surface with a cloth and then clean with hot soapy water and a soft bristled brush. Dry thoroughly with a dry cloth.

4. Occasionally bleach griddle plate with vinegar when plate is cold.

5. Empty grease tray and wash with warm soapy water. Dry thoroughly with a dry cloth. Refit grease tray.

6. Briefly turn ‘On’ griddle until griddle plate is dry.

7. Spread a thin smear of cooking oil over griddle plate to form a protective film.

17


Oven Interior Cleaning

1. Do not use wire brushes, steel wool or other abrasive materials to clean oven interior.

2. Clean oven regularly with a good quality domestic oven cleaner.

3. Weekly - Remove and clean any built up of grease etc. from oven racks and bottom spill cover.

4. Dry oven thoroughly with a dry cloth and polish with a soft dry cloth.

Stainless Steel Surfaces

1. Clean stainless steel surfaces with hot soapy water and a soft bristled brush.

2. Baked on deposits or discolouration, use a good quality stainless steel cleaner or stainless steel wool. Always rub in direction of grain.

18

Fault Finding

This section provides an easy reference guide to more common problems that may occur during operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.

Although this section covers most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-

 Model Code and Serial Number of appliance. (Both can be found on the Rating Plate located on the appliance).

Fault

Pilot won’t light.

Possible Cause

No gas supply.

Blocked pilot injector.

Pilot goes out when gas control knob released.

Releasing knob before thermocouple has heated.

Pilot flame too small.

- Gas pressure too low.

- Partially blocked pilot injector.

Thermocouple connection to gas control is loose or faulty.

Thermocouple faulty.

Electromagnet in rear of gas control unit is faulty.

Remedy

Ensure gas isolation valve is turned on, and bottles are not empty.

Call service provider.

Hold knob in for at least 20 seconds following ignition of pilot.

Clean or replace pilot injector.

Tighten thermocouple connection.

Check that thermocouple is producing between 20-30mV.

Inspect and replace if not in good working order.


Main burner will not light.

Piezo Ignition spark is being generated but not sparking from ignition electrode to pilot burner hood. (Griddle Option

Only)

Incorrect supply pressure.

Faulty gas control.

HT lead damaged or broken.

Check that the ignition electrode is not cracked and is correctly positioned.

Piezo igniter faulty.



Repair or replace HT lead.

Re-position or replace ignition electrode.

Replace piezo igniter.


NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only to be adjusted by an authorised service agent. They are not to be adjusted by an unauthorised service person.

19

Gas Conversion and Specifications

Conversion Procedure

Caution

Ensure that the Appliance is isolated from the gas supply before commencing servicing.

NOTE:



These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance.



Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be adjusted in accordance with the following instructions and shall be re-sealed before re-commissioning this appliance.



For relevant gas specifications refer to ‘Gas Specifications Tables’ at end of this section.

Open Burners.

1. Remove the pot stands, burner caps and burner bodies and the pot stand supports.

2. Remove injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at end of this section.

For F Options Only,

Unscrew and remove Main Injectors.

For PF Options Only,

Unscrew and remove Main and

Pilot Injectors.

3. Refit the pot stand supports, pot stands, burner caps and burner bodies.

4. Re-light main burners and check flame size on simmer (LOW) position.



Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.

NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.

20

Low Fire Screw


Griddle Piezo Igniter

Pilot Supply

Tube

1. Carry out the following:-

 Remove griddle plate section and heat shield.

 Remove main burner.

 Disconnect piezo igniter from mounting bracket. (For access purposes).

 Disconnect pilot supply tube from pilot burner to access pilot injector.

Pilot Burner

2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications Tables’ at rear of this section.

3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at rear of this section.

4. Refit the following:-

 Re-connect pilot supply tube to pilot burner.

 Re-connect piezo igniter to mounting bracket.

 Refit main burner, gas control heat shield and griddle plate to cooktop.

5. Re-light main burners and check flame size on ‘Low’ flame position.

Main Burner Injector

Burner Adjustment Screw

Aeration Slide



Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.

NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment. Low Fire Screw

21


Static Oven

Pilot Burner

1. Carry out the following:-

 Remove lower lintel at front of oven.

Piezo Igniter

Thermocouple

 Open oven door and remove sole plate(s).

 Remove main burner.

Main Burner

 Remove thermocouple and piezo igniter from mounting bracket. (For access purposes).

 Disconnect pilot supply tube from pilot burner to access pilot injector.

Main Burner Injector

2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications Tables’ at rear of this section.

3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at rear of this section.

Aeration Slide

Burner Adjustment Screw

4. Refit the following:-

 Re-connect pilot supply tube to pilot burner.

 Re-connect piezo igniter and thermocouple to mounting bracket.

 Refit main burner and sole plate(s).

5. To Replace the low fire screw in the gas valve:-

 Remove the oven control panel.

 Remove low fire screw from gas valve and replace with correct size low fire screw as shown in ‘Gas Specifications Tables’ at end of this section.

NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.

 Refit the oven control panel.

Low Fire Screw

22


Gas Regulator

- NAT Gas / LPG / Butane Only. NOTE, Pin rotated for Natural Gas convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted.

- Town Gas Only.

1. Remove slotted cap from regulator.

2. Turn ‘On’ gas supply and appliance.

3. Adjust pressure adjusting screw to achieve correct burner operating pressure.

NOTE: Measure operating pressure at manifold test point with two burners operating at 'High Flame' setting.

4. Verify operating pressure remains correct (Re-adjust regulator if required).

5. Screw cap nut back onto regulator.

Gas Type Identification Label

NOTE, Pin rotated for LPG

On completion of gas conversion, replace gas type identification label located at:-

- Rear of appliance, above gas connection.

- Beside the rating plate.

Commissioning

Cap Nut

Pressure Adjusting

Screw

Before leaving the installation;

1. Check all gas connections for leakage using soapy water or other gas detecting equipment.

Warning

D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .

2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.

3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be re-sealed.

23


Gas Specifications

- Australia:

Open Burner

Griddle

Oven

Main Burner Injectors

Pilot Burner ('PF' Option Only)

Main Burner

Pilot Burner

Burner Aeration Setting

Main Burner

Pilot Burner

Low Fire


Supply Pressure


Natural Gas LP Gas (Propane)

Ø 2.45mm Ø 1.50mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23

Fully Open Fully Open

Ø 2.60mm Ø 1.60mm

0.35 0.23

Ø 1.5mm Ø 0.95mm

Fully Open

1.13 - 3.40 kPa

0.95 kPa

Fully Open

2.75 - 4.50 kPa

2.6 kPa

Gas Regulator Cap Screw

- New Zealand):

Open Burner

Griddle

Oven



Main Burner

Pilot Burner


Main Burner

Pilot Burner

Low Fire


Supply Pressure



Natural Gas LP Gas

Ø 2.45mm Ø 1.50mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23


Ø 2.60mm Ø 1.60mm

0.35 0.23

Ø 1.5mm Ø 0.95mm

Fully Open

1.13 - 3.40 kPa

0.95 kPa

Fully Open

2.75 - 4.50 kPa

2.6 kPa

- (*) Measure burner operating pressure at manifold test point with two burners operating at full setting.

Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from when carrying out Gas Conversion, if required. (Refer to information in this section for details).

24


- UK Only:

Category: II

2H3P

(20, 37).

Flue Type: A

1.


Open Burner


Main Burner

Griddle Pilot Burner


Main Burner

Pilot Burner

Oven

Low Fire


Supply Pressure


Natural Gas (G20) Propane (G31)

Ø 2.30mm Ø 1.40mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23


Ø 2.60mm Ø 1.60mm

0.35 0.23

Ø 1.5mm

Fully Open

20 mbar

9.9 mbar

Ø 0.95mm

Fully Open

37 mbar

26 mbar


- (*) Measure burner operating pressure at manifold test point with 2 burners operating at full setting.

Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from when carrying out Gas Conversion, if required. (Refer to information in this section for details).

25


- All Other Markets:

Open Burner

Griddle

Main Burner


Main Burner

Pilot Burner


Oven

Main Burner

Pilot Burner

Low Fire


Supply Pressure



Natural Gas

Ø 2.45mm

Town Gas (**)

Ø 4.50mm

0.30 0.60

Ø 2.10mm Ø 3.40mm

0.35 0.60

Fully open Fully open

Ø 2.6mm Ø 5.0mm

0.35 0.60

Ø 1.5mm

Fully Open

Ø 2.50mm

Fully Open

1.13 - 3-4 kPa

0.95 kPa

0.75 - 1.50 kPa

0.63 kPa

Adjustable Regulator

(Adjust to Burner Operating

Pressure specified).

Open Burner

Griddle

Main Burner


Main Burner

Pilot Burner


Main Burner

Pilot Burner

Oven

Low Fire


Supply Pressure


LP Gas (Propane) Butane

Ø 1.50mm Ø 1.40mm

0.20 0.20

Ø 1.30mm Ø 1.20mm

0.23 0.23

Fully open

Ø 1.60mm Ø 1.45mm

0.23

Ø 0.95mm

Fully Open

2.75 - 4.50 kPa

2.6 kPa


NOTE:

 (*) Measure Burner operating pressure at manifold test point with two burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.

 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.

 Refer to information in this section for further details.

26

Replacement Parts

Replacement Parts List

IMPORTANT:

Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components.

For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual).

When ordering replacement parts, please quote part number and description as listed below. If part required is not listed below, request part by description and quote model number and serial number which is shown on rating plate.

Cook Top

Open Burners

Body.

227017 Burner

030245 Injector

030230

030150

030140

030450

Injector

Injector

Injector

Injector

Gas)

(Natural Gas - G20)

(LP Gas / Propane)

(LP Gas / Butane)

(Town Gas)

026134 Pilot

026136

232309

Pilot Injector

Pilot Injector

(Nat

(LP Gas / Butane)

(Town Gas)

229442

229444 Pilot

227405

227379

228167

228166

Pilot Bracket Assembly.

Gas Control

Knob - Open Burner.

Thermocouple - Front.

Thermocouple - Rear.

(with Flame Failure).

Ø 2.30mm (UK Only).

Ø 1.50mm.

Ø 1.40mm.

Ø 4.50mm.

0.30.

0.20.

0.60.

Griddle

014105 Burner.

032210 Injector

032130 Injector

032120 Injector

032340 Injector

Gas)

(Butane)

(Town Gas) Ø 3.40mm.

227403

019217

Gas Control

227378 Knob

019215 Pilot

026488 Pilot

Pilot Injector

(with Flame Failure and Pilot).

(Nat.

(LP Gas / Butane)

0.35.

0.23.

018067 Pilot Injector (Town Gas) 0.60.

019428 Thermocouple.

227508 Piezo

228047

018744

228288

Piezo H.T. Lead.

Piezo Ignition Electrode.

Grease Tray (Griddle Plates).

27

Replacement Parts

Oven

Burner.

Pilot.

032260

032160

032145

032500

Thermocouple.

018743 Thermocouple

Oven Burner Injector

018067




026488 Pilot

019217

Injector

Pilot Injector

Pilot Injector

(Nat Gas)

(LPG)

(Butane)

(Town Gas)

(LPG / Butane)

(Town Gas)

228703

228836

022408

022407

232312

Thermostat / Gas Control Kit.

Max Rate Screw

Low Fire Screw

Low Fire Screw

Low Fire Screw

(Town Gas)

(Nat. Gas)

(LPG / Butane)

(Town Gas)

Ignitor.

018744 Electrode.

019407 H.T

230363 Knob Oven - (100 - 275°C).

Door Spring Kit (Includes 2 Springs). 228704

General

Stand.

228884 Spill

Tray

228882 Spill

227892

227893

227850

Oven Side Rack LH.

Oven Side Rack RH.

227896 Oven

Adjustable Leg - 150mm.

229674 Rear

Accessories

228566

228567

228568

Griddle Scraper Tool.

Smooth Plate Scraper Blades (Pack of 5 blades).

Ribbed Plate Scraper Blade (Individual Blade).

228797 750mm Kit.

228800 900mm Kit.

228804 1200mm Kit.

Ø 2.60mm.

Ø 1.60mm.

Ø 1.45mm.

Ø 5.00mm.

0.35.

0.23.

0.60.

Ø 1.50mm.

Ø 0.95mm.

Ø 2.50mm.

28


Gas Regulators

Gas Type

Part No.

Nat. Gas

LPG

Butane

Town Gas

228531

230185

Gas Regulators

Description

¾” BSP F/F Convertible.

¾” BSP F/F Adjustable.

Gas Conversion Kits

Models

G505

G506

G508

G505

G506

G508

Nat. Gas LPG

Gas Type to Convert to

Butane Town Gas Nat. Gas (UK) Propane (UK)

231885 231884 231886 231887

231889 231888 231890 231891

231893 231892 231894 231895

231897 231896 231898 231899

231901 231900 231902 231903

231905 231904 231906 231907

231909

231911

231913

231915

231917

231919

231908

231910

231912

231914

231916

231918

NOTE: Each gas conversion kit is universal for all hob open burners and griddle variations possible within the model specified.

29

Moffat G505C Oven Range Operation Manual

GAS RANGE STATIC OVEN

Replacement Parts List

Cook Top

Open Burners

Griddle

Oven

General

Accessories

Gas Regulators

Gas Conversion Kits

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