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Powerware Series
®
Eaton 9170
+
Battery Charger Module
Models ASY-0652 and ASY-0675
User's Guide
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. All other trademarks are property of their respective companies.
ECopyright 2002–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Table of Contents
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2
3
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TABLE OF CONTENTS ii
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164201399 Rev E
Chapter 1
Introduction
The optional Battery Charger Module is designed to provide additional current for faster recharging of uninterruptible power system (UPS) battery modules in systems with many batteries.
NOTE To realize maximum module functionality, install Battery Charger Modules in the
UPS cabinet.
For systems with especially long runtime requirements, DIP switches on the rear panel of the Battery Charger Module make it possible to install the module in a specially designed external battery cabinet (ASY-0739).
The Battery Charger Module is capable of providing up to 20 amperes of current for optimum charging, based upon the condition and number of batteries in the system.
Examples of improved system recharge times are shown in Table 1.
Note that larger systems require at least one (or more) Battery Charger
Modules to be able to recharge the larger number of battery modules.
Table 1. Recharge Times Using Battery Charger Modules
Designed
Runtime
(Minutes)
58
120
240
360
480
Number of
Battery
Charger
Modules
0
1
2
1
1
1
2
3
2
1
6 kVA Capacity
Battery
Modules
16
28
54
78
102
Recharge
Time (Hours)
6
14
7
18
5
9
20
3
10
7
Battery
Modules
32
56
12 kVA Capacity
110
160
200
Recharge
Time (Hours)
9
N/A
14
N/A
20
4
8
17
18
13
48
82
18 kVA Capacity
Battery
Modules
160
234
308
Recharge
Time (Hours)
13
N/A
19
N/A
20
6
11
N/A
26
18
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1
INTRODUCTION
Physical Features
The Battery Charger Module is similar in appearance to a power module.
The two primary differences are the front label color (light-purple for the
ASY-0652 and orange for the ASY-0675) and the current-limit DIP switch
on the rear panel of the module as shown in Figure 1. See “Setting DIP
Switches” on page 6 for more information on DIP switch functions.
The module may be installed in either the UPS cabinet (6-, 9-, and 12-slot sizes) or a special 12-slot external battery cabinet.
DIP Switch Detail
On
Off
1 2 3 4
Current
Limit
5A
10A
15A
20A
1
Off
On
Off
On
* Factory default setting
2
Off*
Off
On
On
Figure 1. Battery Charger Module (Rear View)
The external battery cabinet may have input power hardwired through
rigid or flexible conduit, as shown in Figure 2, or input power may be
supplied through a plug-terminated line cord (requires the purchase of a line cord kit). Besides input power, the external battery cabinet has a cable or conduit connection to the UPS cabinet. It may also have a cable or conduit to additional external battery cabinets.
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INTRODUCTION
DC Disconnect Switch
Button
To UPS or Previous External
Battery Cabinet
AC Line In
To Next External Battery Cabinet
Figure 2. External Battery Cabinet for Charger Modules
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INTRODUCTION
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Chapter 2
Installation
The Battery Charger Module can be plugged into any UPS cabinet slot above the battery modules. Battery Charger Modules may be installed in any of the top three slots of the ASY-0739 12-slot external battery cabinet.
NOTE Do not block the cabinet's ventilation holes on the sides or the back.
Cabinet Preparation
Follow the procedures in the UPS user's guide for:
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Equipment clearances
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Installing the UPS cabinet and optional external battery cabinets
If additional external battery cabinets are to be used for Battery Charger
Modules, install input power wiring to each additional cabinet (see
Figure 3). Table 2 shows required wire sizes based upon the number of
Battery Charger Modules.
For each 12-slot external battery cabinet, stabilizer brackets must be installed. If required, also install a floor anchor kit as described in the
UPS user's guide.
NOTE The ASY-0739 12-slot external battery cabinet must be wired for input power from the utility AC power supply.
(b) Universal Power Modules
(2-wire plus ground input)
200, 208, 220, 230, and 240 Vac
(a) Split-Phase Power Modules
(3-wire plus ground input) (2 PEN)
100/200, 110/220, 120/208, 120/240, 127/220 Vac
L2
L1
N
GND
3 2 1
L1
L2/N
GND
3 2 1
Figure 3. Input Power Wiring to ASY-0739 External Battery Cabinet
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INSTALLATION
Table 2. Required Input Wiring for ASY-0739 External Battery Cabinet
Number of Charger Modules Input Circuit Breaker Rating 75°C Copper Wire Size
1
2
3
15A
30A
45A
14/12 AWG
10 AWG
8 AWG
Conductor Screw Torque
2.3 Nm (20 lb in)
2.3 Nm (20 lb in)
2.8 Nm (25 lb in)
DC Cabling Between Cabinets
Refer to “Battery Cabinet Installation” in the UPS user's guide for the procedure to connect the cable assembly between the external battery cabinet and the UPS cabinet, or to additional external battery cabinets.
NOTE See Figure 2 on page 3 for the proper location of cabinet-to-cabinet wiring, which
must be in the second cabinet section.
Setting DIP Switches
The DIP switches on the rear panel of the Battery Charger Module are functional only when the module is installed in an external battery cabinet. The DIP switches control two functions: the output current limit and a periodic float charging to equalize all battery capacities.
NOTE Set the DIP switches ONLY if the Battery Charger Module is placed in the ASY-0739
12-slot external battery cabinet. When the module is placed in the UPS cabinet, do not set the DIP switches.
Output Current Limit
The Battery Charger Module is capable of producing up to 5A, 10A, 15A, or 20A when installed in an external battery cabinet. Discharged batteries must be recharged at an optimum rate, neither too quickly nor too slowly. For optimum charging of batteries, you must set DIP switches 1 and 2.
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INSTALLATION
Table 3. Output Current Limit Settings
Output Current Limit Minimum Requirement
5A
10A
2 battery strings (7.2 Ah)
4 battery strings (14.4 Ah)
15A 6 battery strings (21.6 Ah)
20A 8 battery strings (28.8 Ah)
NOTE A battery string is made up of two battery modules.
* Factory-default setting
DIP Switch 1 DIP Switch 2
Off
On
Off
On
Off*
Off
On
On
On
Off
1 2 3 4
Figure 4. DIP Switches
Periodic Float Charge
To enable automatic float (or equalize) charging of the battery modules every 30 days, set DIP switch 3 to ON.
NOTE Enable only one Battery Charger Module in external battery cabinets.
Reserved Switch
The function of DIP switch 4 is reserved; it should remain in the OFF position.
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INSTALLATION
Battery Charger Module Installation
To install the Battery Charger Modules into the UPS or external battery cabinet:
C A U T I O N
A maximum, total combination of seven (7) power modules and Battery Charger Modules are allowed in a 12-slot cabinet.
1.
Remove the front cover(s) of the cabinet.
The covers have spring latches on the left and right sides that hold them in place.
NOTE Place Battery Charger Modules above the battery modules in the UPS cabinet, or in any of the top three slots of the ASY-0739 12-slot external battery cabinet.
2.
Insert the Battery Charger Modules into the cabinet. To insert a
Battery Charger Module:
Lower the front slightly and lift the rear edge over the safety stop on the center support rail. Keep the module handle extended until the module is fully inserted.
Raise the Battery Charger Module handle to secure the module into the cabinet. Be sure the handle latch snaps into place. Tighten the thumbscrew on the handle.
3.
Reinstall the front cover(s).
4.
Turn on the UPS according to the UPS user's guide.
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Chapter 3
Operation
The Battery Charger Module operates in two automatic modes:
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As a charger module within the UPS cabinet under control of the UPS power modules
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As an independent charger module located in an external battery cabinet containing battery modules for the UPS system
UPS Cabinet Operation
When the Battery Charger Module is installed in the UPS cabinet, it communicates through a controller area network (CAN) bus with the power modules. The power modules monitor and control the battery charger. Alarm conditions detected by the Battery Charger Module are logged and announced by the UPS system (refer to the UPS user's guide). Normal output voltage is 133 Vdc.
External Battery Cabinet Operation
When the Battery Charger Module is installed in an external battery cabinet, it has no communication path with the UPS power modules.
Therefore, it controls its own operation, independent of any system information within the power modules.
The module output current limit is set by the rear panel DIP switches.
An audible alarm signals module status and alarm conditions (see
“Troubleshooting” on page 21). Normal output voltage is 133 Vdc.
Output Foldback
If the Battery Charger Module senses a charged-battery condition, it folds back its output voltage to prevent overcharging system batteries.
Output current is controlled by power modules on the UPS CAN bus or by the rear panel DIP switches.
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OPERATION
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Chapter 4
Specifications
Table 4. Model Specifications for Universal Power Modules (ASY-0528 and ASY-0674)
Three-Slot Cabinet
Optional
Chargers
UPS kVA/Watts
Input Current for
200/208/220/230/240V
Output Current for
200/208/220/230/240V
Recommended
Input Service
Heat
Dissipation
NA
Optional
Chargers
3/2100 14/13.5/13/12.5/12A 15/14.5/14/13/12.5A
25A 285W
(0.98 kBTU/hr)
Six-Slot Cabinet
CAUTION Do NOT install more than three power and/or battery charger modules in a 6-slot cabinet.
UPS kVA/Watts
Input Current for
200/208/220/230/240V
Output Current for
200/208/220/230/240V
Recommended
Input Service
Heat
Dissipation
0
1
2
0
1
0
3/2100
3/2100
3/2100
6/4200
6/4200
9/6300
14/13.5/13/12.5/12A
30/29.5/29/28.5/28A
46/45.5/45/44.5/44A
28/27/26/25/24A
44/43/42/41/40A
42/40.5/39/37.5/36A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
30/29/28/26/25A
30/29/28/26/25A
45/43.5/42/39/37.5A
25A
40A
60A
40A
60A
60A
285W
(0.98 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
860W
(2.93 kBTU/hr)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current for
200/208/220/230/240V
Output Current for
200/208/220/230/240V
Recommended
Input Service
Heat
Dissipation
0
1
3/2100
3/2100
14/13.5/13/12.5/12A
30/29.5/29/28.5/28A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
25A
40A
285W
(0.98 kBTU/hr)
570W
(1.95 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 4. Model Specifications for Universal Power Modules (ASY-0528 and ASY-0674) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current for
200/208/220/230/240V
Output Current for
200/208/220/230/240V
Recommended
Input Service
Heat
Dissipation
2
3
4
5
0
1
2
3
4
3/2100
3/2100
3/2100
3/2100
6/4200
6/4200
6/4200
6/4200
6/4200
46/45.5/45/44.5/44A
62/61.5/61/60.5/60A
78/77.5/77/76.5/76A
94/93.5/93/92.5/92A
28/27/26/25/24A
44/43/42/41/40A
60/59/58/57/56A
76/75/74/73/72A
92/91/90/89/88A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
15/14.5/14/13/12.5A
30/29/28/26/25A
30/29/28/26/25A
30/29/28/26/25A
30/29/28/26/25A
30/29/28/26/25A
60A
80A
100A
125A
40A
60A
80A
100A
125A
5
0
1
2
6/4200
9/6300
9/6300
9/6300
102A*
42/40.5/39/37.5/36A
58/56.5/55/53.5/52A
74/72.5/71/69.5/68A
30/29/28/26/25A
45/43.5/42/39/37.5A
45/43.5/42/39/37.5A
45/43.5/42/39/37.5A
125A
60A
80A
100A
1995W
(6.75 kBTU/hr)
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
3
4
9/6300
9/6300
90/88.5/87/85.5/84A
102A*
45/43.5/42/39/37.5A
45/43.5/42/39/37.5A
125A
125A
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
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SPECIFICATIONS
Table 4. Model Specifications for Universal Power Modules (ASY-0528 and ASY-0674) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current for
200/208/220/230/240V
Output Current for
200/208/220/230/240V
Recommended
Input Service
Heat
Dissipation
0
1
2
3
0
1
2
12/8400
12/8400
12/8400
12/8400
15/10500
15/10500
15/10500
56/54/52/50/48A
72/70/68/66/64A
88/86/84/82/80A
102/102/100/98/96A*
70/67.5/65/62.5/60A
86/83.5/81/78.5/76A
102/99.5/97/94.5/92A*
60/58/56/52/50A
60/58/56/52/50A
60/58/56/52/50A
60/58/56/52/50A
75/72.5/70/65/62.5A
75/72.5/70/65/62.5A
75/72.5/70/65/62.5A
80A
100A
125A
125A
100A
125A
125A
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
0
1
18/12600
18/12600
84/81/78/75/72A
100/97/94/91/88A*
90/87/84/78/75A
90/87/84/78/75A
125A
125A
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 5. Model Specifications for Split-Phase Power Modules (ASY-0673)
Three-Slot Cabinet
Optional
Chargers
NA
UPS kVA/Watts
3/2500
Input Current
(200V)
16A*
Output Current
(100/200V, 110/220V, 120/240V)
15A, 14A, 12.5A
Recommended
Input Service
25A
Heat
Dissipation
285W
(0.98 kBTU/hr)
Optional
Chargers
Six-Slot Cabinet
CAUTION Do NOT install more than three power and/or battery charger modules in a 6-slot cabinet.
UPS kVA/Watts
Input Current
(200V)
Output Current
(100/200V, 110/220V, 120/240V)
Recommended
Input Service
Heat
Dissipation
0
1
2
0
1
0
3/2500
3/2500
3/2500
6/5000
6/5000
9/7500
16A
32A
48A*
32A
48A*
48A*
15A, 14A, 12.5A
15A, 14A, 12.5A
15A, 14A, 12.5A
30A, 28A, 25A
30A, 28A, 25A
45A, 42A, 37.5A
25A
40A
60A
40A
60A
60A
285W
(0.98 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
860W
(2.93 kBTU/hr)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(100/200V, 110/220V, 120/240V)
Recommended
Input Service
Heat
Dissipation
0
1
3/2500
3/2500
16A
32A
15A, 14A, 12.5A
15A, 14A, 12.5A
25A
40A
285W
(0.98 kBTU/hr)
570W
(1.95 kBTU/hr)
2 3/2500 48A 15A, 14A, 12.5A
60A 860W
(2.93 kBTU/hr)
3 3/2500 64A 15A, 14A, 12.5A
80A 1145W
(3.90 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 5. Model Specifications for Split-Phase Power Modules (ASY-0673) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(100/200V, 110/220V, 120/240V)
Recommended
Input Service
Heat
Dissipation
4
5
0
1
2
3
4
5
0
3/2500
3/2500
6/5000
6/5000
6/5000
6/5000
6/5000
6/5000
9/7500
80A
96A
32A
48A
64A
80A
96A
102A*
48A
15A, 14A, 12.5A
15A, 14A, 12.5A
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
45A, 42A, 37.5A
100A
125A
40A
60A
80A
100A
125A
125A
60A
1
2
3
4
9/7500
9/7500
9/7500
9/7500
64A
80A
96A
102A*
45A, 42A, 37.5A
45A, 42A, 37.5A
45A, 42A, 37.5A
45A, 42A, 37.5A
80A
100A
125A
125A
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
0
1
12/10000
12/10000
64A
80A
60A, 56A, 50A
60A, 56A, 50A
80A
100A
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
860W
(2.93 kBTU/hr)
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SPECIFICATIONS
Table 5. Model Specifications for Split-Phase Power Modules (ASY-0673) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(100/200V, 110/220V, 120/240V)
Recommended
Input Service
Heat
Dissipation
2
3
0
12/10000
12/10000
15/12500
96A
102A*
80A
60A, 56A, 50A
60A, 56A, 50A
75A, 70A, 62.5A
125A
125A
100A
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
1430W
(4.88 kBTU/hr)
1
2
0
1
15/12500
15/12500
18/15000
18/15000
96A
102A*
96A
102A*
75A, 70A, 62.5A
75A, 70A, 62.5A
90A, 84A, 75A
90A, 84A, 75A
125A
125A
125A
125A
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
Table 6. Model Specifications for Split-Phase Power Modules (ASY-0567)
Three-Slot Cabinet
Optional
Chargers
NA
UPS kVA/Watts
3/2100
Input Current
(200V)
14A
Output Current
(200V, 220V, 240V)
15A, 14A, 12.5A
Recommended
Input Service
25A
Heat
Dissipation
285W
(0.98 kBTU/hr)
Optional
Chargers
Six-Slot Cabinet
CAUTION Do NOT install more than three power and/or battery charger modules in a 6-slot cabinet.
UPS kVA/Watts
Input Current
(200V)
Output Current
(200V, 220V, 240V)
Recommended
Input Service
Heat
Dissipation
0 3/2100 14A 15A, 14A, 12.5A
25A 285W
(0.98 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 6. Model Specifications for Split-Phase Power Modules (ASY-0567) (continued)
Optional
Chargers
1
2
0
1
0
Six-Slot Cabinet
CAUTION Do NOT install more than three power and/or battery charger modules in a 6-slot cabinet.
UPS kVA/Watts
3/2100
3/2100
6/4200
6/4200
9/6300
Input Current
(200V)
30A
46A
28A
44A
44A
Output Current
(200V, 220V, 240V)
15A, 14A, 12.5A
15A, 14A, 12.5A
30A, 28A, 25A
30A, 28A, 25A
45A, 42A, 37.5A
Recommended
Input Service
40A
60A
40A
60A
60A
Heat
Dissipation
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
860W
(2.93 kBTU/hr)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(200V, 220V, 240V)
Recommended
Input Service
Heat
Dissipation
0
1
2
3
3/2100
3/2100
3/2100
3/2100
14A
30A
46A
62A
15A, 14A, 12.5A
15A, 14A, 12.5A
15A, 14A, 12.5A
15A, 14A, 12.5A
25A
40A
60A
80A
285W
(0.98 kBTU/hr)
570W
(1.95 kBTU/hr)
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
4
5
3/2100
3/2100
78A
94A
15A, 14A, 12.5A
15A, 14A, 12.5A
100A
125A
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
0 6/4200 28A 30A, 28A, 25A 40A 570W
(1.95 kBTU/hr)
1 6/4200 44A 30A, 28A, 25A 60A 860W
(2.93 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 6. Model Specifications for Split-Phase Power Modules (ASY-0567) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(200V, 220V, 240V)
Recommended
Input Service
Heat
Dissipation
2
3
4
5
0
1
2
3
4
6/4200
6/4200
6/4200
6/4200
9/6300
9/6300
9/6300
9/6300
9/6300
60A
76A
92A
102A*
42A
58A
74A
90A
102A*
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
30A, 28A, 25A
45A, 42A, 37.5A
45A, 42A, 37.5A
45A, 42A, 37.5A
45A, 42A, 37.5A
45A, 42A, 37.5A
80A
100A
125A
125A
60A
80A
100A
125A
125A
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
860W
(2.93 kBTU/hr)
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
0
1
2
3
12/8400
12/8400
12/8400
12/8400
56A
72A
88A
102A*
60A, 56A, 50A
60A, 56A, 50A
60A, 56A, 50A
60A, 56A, 50A
80A
100A
125A
125A
1145W
(3.90 kBTU/hr)
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
0
1
15/10500
15/10500
70A
86A
75A, 70A, 62A
75A, 70A, 62A
100A
125A
1430W
(4.88 kBTU/hr)
1720W
(5.85 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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SPECIFICATIONS
Table 6. Model Specifications for Split-Phase Power Modules (ASY-0567) (continued)
Nine- and Twelve-Slot Cabinet
CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet.
Optional
Chargers
UPS kVA/Watts
Input Current
(200V)
Output Current
(200V, 220V, 240V)
Recommended
Input Service
Heat
Dissipation
2
0
1
15/10500
18/12600
18/12600
102A*
84A
100A
75A, 70A, 62A
90A, 84A, 75A
90A, 84A, 75A
125A
125A
125A
1995W
(6.75 kBTU/hr)
1720W
(5.85 kBTU/hr)
1995W
(6.75 kBTU/hr)
* Maximum current rating for the cabinet size. If an additional charger is desired, it must be installed in external battery cabinet ASY-0739.
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Battery Charger Module User's Guide
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SPECIFICATIONS
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Chapter 5
Troubleshooting
Alarm Messages
When the Battery Charger Module is located in a UPS cabinet, the UPS displays alarm messages which involve the Battery Charger Module.
Refer to “Troubleshooting” in the UPS user's guide.
Audible Alarms and UPS Conditions
When the Battery Charger Module is located in an external battery cabinet, the Battery Charger Module uses an audible alarm feature to alert you of potential power problems. When the alarm is activated, the
Battery Charger Module beeps in different intervals according to a
particular condition. Use Table 7 to determine and resolve the alarms
and conditions.
Table 7. Battery Charger Module Audible Alarms
Audible Alarm Condition
1 short (0.5 sec)
1 short, pause, 2 short
1 short, pause, 3 short
1 short, pause, 4 short
Startup
Shorted output error
Battery overvoltage error
Charger failure
Action
Nothing. Module is operating normally.
Call your service representative.
Call your service representative.
Call your service representative.
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TROUBLESHOOTING
Battery Charger Module Replacement
The Battery Charger Module may be hot-swapped in a manner similar to replacing power modules or battery modules. This feature enables you to replace the module without disconnecting the load or damaging the
UPS.
Use care in removing and installing Battery Charger Modules. To replace a Battery Charger Module:
1.
Remove the front cover(s) of the cabinet.
The covers have spring latches on the left and right sides that hold them in place.
2.
Loosen the thumbscrew on the module handle. Press down on the latch release at the center of the module handle and pull the handle down.
As the module handle fully extends, the module disconnects. Slide the module slowly out of the cabinet.
3.
Use two hands to support the module. When the module is fully extended, lower the front slightly and lift the rear edge over the safety stop on the center support rail.
4.
Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry. Label the original module with masking tape or some other identifier. Record the serial number of the replacement module for your warranty.
5.
If replacing a Battery Charger Module in an external battery cabinet, verify that the DIP switches on the replacement are set to the same positions as the original.
6.
Insert the replacement module by sliding it carefully into the cabinet. Lower the front slightly and lift the rear edge over the safety stop on the center support rail. Keep the module handle extended until the module is fully inserted.
7.
Raise the Battery Charger Module handle to secure the module into the cabinet. Be sure the handle latch snaps into place. Tighten the thumbscrew on the handle.
8.
Reinstall the front cover(s).
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TROUBLESHOOTING
Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor or the Eaton Customer Support Center at one of the following telephone numbers.
Available Support Services:
S
Onsite Service Technician scheduling
S
Technical product information or troubleshooting
S
RMA or parts request processing
S
Purchase of replacement batteries or service contracts
Eaton Customer Support Center
United States:
1-800-356-5737
or
1-919-845-3683
Canada:
All other countries:
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call the Help
Desk:
S
Model number
S
Serial number
S
Version number (if available)
S
Date of failure or problem
S
Symptoms of failure or problem
S
Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization
(RMA) Number. This number must appear on the outside of the package and on the Bill Of Lading (if applicable). Use the original packaging or request packaging from the Eaton Customer Support Center or distributor. Units damaged in shipment as a result of improper packaging are not covered under warranty. A replacement or repair unit will be shipped, freight prepaid for all warrantied units.
NOTE For critical applications, immediate replacement may be available. Call the Eaton
Customer Support Center
for the dealer or distributor nearest you.
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TROUBLESHOOTING
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*164201399E*
164201399 E
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