OBJ_DOKU-19198-002.fm Page 1 Thursday, November 25, 2010 8:03 AM
Robert Bosch GmbH
Power Tools Division
70745 Leinfelden-Echterdingen
Germany
www.bosch-pt.com
1 619 X05 390 (2010.11) O / 15 XXX
PKS
184 | 1500
en Original instructions
OBJ_BUCH-1089-002.book Page 2 Thursday, November 25, 2010 8:04 AM
2|
1
2
3
PKS 1500
14
4
13
12
5
15
4
6
7
11
8
9
10
PKS 184
A
21
17
21
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20
19
16
18
Bosch Power Tools
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|3
B
C
10
22
D
23
Bosch Power Tools
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Safety Notes
en
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
1 619 X05 390 | (25.11.10)
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use
of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
Bosch Power Tools
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g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Bosch Power Tools
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Safety Warnings for Circular Saws
Cutting procedures
f DANGER: Keep hands away from cutting area and the blade. Keep your second hand on
auxiliary handle, or motor housing. If both
hands are holding the saw, they cannot be
cut by the blade.
f Do not reach underneath the workpiece.
The guard cannot protect you from the blade
below the workpiece.
f Adjust the cutting depth to the thickness of
the workpiece. Less than a full tooth of the
blade teeth should be visible below the workpiece.
f Never hold piece being cut in your hands or
across your leg. Secure the workpiece to a
stable platform. It is important to support
the work properly to minimize body exposure, blade binding, or loss of control.
f Hold the power tool by the insulated gripping surfaces only, when performing an operation where the cutting tool may contact
hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal
parts of the power tool “live” and could give
the operator an electric shock.
f When ripping always use a rip fence or
straight edge guide. This improves the accuracy of cut and reduces the chance of blade
binding.
f Always use blades with correct size and
shape (diamond versus round) of arbour
holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
f Never use damaged or incorrect blade
washers or bolt. The blade washers and bolt
were specially designed for your saw, for optimum performance and safety of operation.
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f Kickback causes and related warnings
– Kickback is a sudden reaction to a
pinched, bound or misaligned saw blade,
causing an uncontrolled saw to lift up and
out of the workpiece toward the operator;
– When the blade is pinched or bound tightly
by the kerf closing down, the blade stalls and
the motor reaction drives the unit rapidly
back toward the operator;
– If the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the
wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper precautions as given below.
f Maintain a firm grip with both hands on the
saw and position your arms to resist kickback
forces. Position your body to either side of
the blade, but not in line with the blade. Kickback could cause the saw to jump backwards,
but kickback forces can be controlled by the
operator, if proper precautions are taken.
f When blade is binding, or when interrupting
a cut for any reason, release the trigger and
hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the
work or pull the saw backward while the
blade is in motion or kickback may occur.
Investigate and take corrective actions to
eliminate the cause of blade binding.
f When restarting a saw in the workpiece, centre the saw blade in the kerf and check that
saw teeth are not engaged into the material. If
saw blade is binding, it may walk up or kickback
from the workpiece as the saw is restarted.
f Support large panels to minimise the risk of
blade pinching and kickback. Large panels
tend to sag under their own weight. Supports must be placed under the panel on
both sides, near the line of cut and near the
edge of the panel.
f Do not use dull or damaged blades. Unsharpened or improperly set blades produce
narrow kerf causing excessive friction, blade
binding and kickback.
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f Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
f Use extra caution when sawing into existing
walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
Lower guard function
f Check lower guard for proper closing before each use. Do not operate the saw if
lower guard does not move freely and close
instantly. Never clamp or tie the lower
guard into the open position. If saw is accidentally dropped, lower guard may be bent.
Raise the lower guard with the retracting
handle and make sure it moves freely and
does not touch the blade or any other part, in
all angles and depths of cut.
f Check the operation of the lower guard
spring. If the guard and the spring are not
operating properly, they must be serviced
before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
f Lower guard may be retracted manually only for special cuts such as “plunge cuts” and
“compound cuts”. Raise lower guard by retracting handle and as soon as blade enters
the material, the lower guard must be released. For all other sawing, the lower guard
should operate automatically.
f Always observe that the lower guard is covering the blade before placing saw down on
bench or floor. An unprotected, coasting
blade will cause the saw to walk backwards,
cutting whatever is in its path. Be aware of
the time it takes for the blade to stop after
switch is released.
Additional safety warnings
f Do not reach into the saw dust ejector with
your hands. They could be injured by rotating parts.
f Do not work overhead with the saw. In this
manner you do not have sufficient control
over the power tool.
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f Use suitable detectors to determine if utility lines are hidden in the work area or call
the local utility company for assistance.
Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line
causes property damage or may cause an
electric shock.
f Do not operate the power tool stationary. It
is not designed for operation with a saw table.
f Do not use high speed steel (HSS) saw
blades. Such saw blades can easily break.
f Do not saw ferrous metals. Red hot chips
can ignite the dust extraction.
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
f Always wait until the machine has come to
a complete stop before placing it down. The
tool insert can jam and lead to loss of control
over the power tool.
Products sold in GB only: Your product is fitted
with an BS 1363/A approved electric plug with
internal fuse (ASTA approved to BS 1362).
If the plug is not suitable for your socket outlets,
it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the
same fuse rating as the original plug.
The severed plug must be disposed of to avoid a
possible shock hazard and should never be inserted into a mains socket elsewhere.
Products sold in AUS and NZ only: Use a residual current device (RCD) with a rated residual
current of 30 mA or less.
Functional Description
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Bosch Power Tools
Intended Use
The machine is intended for lengthways and
crossways cutting of wood with straight cutting
lines as well as mitre cuts in wood while resting
firmly on the workpiece. With suitable saw
blades, thin-walled non-ferrous metals, e. g.,
profiles, can also be sawed.
Working ferrous metals is not permitted.
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1 On/Off switch
2 Lock-off button for On/Off switch
3 Spindle lock button (PKS 1500)
4 Auxiliary handle (insulated gripping surface)
5 Scale for mitre angle
6 Wing bolt for parallel guide*
7 Wing bolt for bevel-angle preselection
8 Cutting mark, 45°
9 Cutting mark, 0°
10 Parallel guide*
11 Retracting blade guard
12 Base plate
13 Lever for retracting blade guard
14 Blade guard
15 Handle (insulated gripping surface)
16 Saw spindle
17 Mounting flange
18 Saw blade*
19 Clamping flange
20 Clamping bolt with washer
21 Ring spanner
22 Clamping lever for cutting-depth preselection
23 Set of screw clamps*
*Accessories shown or described are not part of the
standard delivery scope of the product. A complete
overview of accessories can be found in our accessories program.
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Technical Data
Circular Saw
PKS 184
PKS 1500
3 603 C2A 040
3 603 C2A 140
W
1500
1500
-1
5300
5300
mm
mm
62
49
62
49
–
z
Base plate dimensions
mm
152 x 271
152 x 271
Saw blade diameter, max.
mm
184
184
Saw blade diameter, min.
mm
184
184
Blade thickness, max.
mm
1.8
1.8
Mounting bore
mm
20
20
kg
4.4
4.4
/ II
/ II
Article number
Rated power input
No-load speed
Cutting depth, max.
– for 0° bevel angle
– for 45° bevel angle
min
Spindle lock
Weight according to EPTA-Procedure 01/2003
Protection class
The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries,
these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the individual machines
may vary.
Assembly
Mounting/Replacing the Saw Blade
f Before any work on the machine itself, pull
the mains plug.
f When mounting the saw blade, wear protective gloves. Danger of injury when touching
the saw blade.
f Only use saw blades that correspond with
the characteristic data given in the operating instructions.
f Do not under any circumstances use grinding discs as the cutting tool.
Selecting a Saw Blade
An overview of recommended saw blades can
be found at the end of this manual.
1 619 X05 390 | (25.11.10)
Removal of the Saw Blade (PKS 184)
(see figure A)
– Tilt back the retracting blade guard 11 and
hold firmly.
– Press the machine via the saw blade 18
against a piece of wood in order to lock the
saw spindle 16 in place.
– Unscrew clamping bolt 20 with ring spanner
21 in rotation direction n. Should the saw
spindle 16 also turn, try to loosen the clamping bolt 20 by applying a sudden back and
forth motion with the ring spanner 21.
– Remove the clamping flange 19 and the saw
blade 18 from the saw spindle 16.
Removal of the Saw Blade (PKS 1500)
(see figure A)
For changing the cutting tool, it is best to place
the machine on the face side of the motor housing.
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– Press the spindle lock button 3 and keep it
pressed.
f The spindle lock button 3 may be actuated
only when the saw spindle is at a standstill.
Otherwise, the power tool can be damaged.
– Unscrew clamping bolt 20 with ring spanner
21 in rotation direction n.
– Tilt back the retracting blade guard 11 and
hold firmly.
– Remove the clamping flange 19 and the saw
blade 18 from the saw spindle 16.
Mounting the Saw Blade (PKS 184)
(see figure A)
– Clean the saw blade 18 and all clamping
parts to be assembled.
– Tilt back the retracting blade guard 11 and
hold firmly.
– Place the saw blade 18 on to the mounting
flange 17. The cutting direction of the teeth
(direction or arrow on saw blade) and the direction-of-rotation arrow on the blade guard
14 must correspond.
– Mount the clamping flange 19 and screw in
the clamping bolt 20 turning in rotation direction o. Observe correct mounting position of mounting flange 17 and clamping
flange 19.
– Press the machine via the saw blade 18
against a piece of wood in order to lock the
saw spindle 16 in place.
– Tighten the clamping bolt 20 with ring spanner 21 in rotation direction o. The tightening
torque is 6–9 Nm, which corresponds with
hand-tight plus ¼ turn. When the clamping
bolt 20 is tightened to tightly, the saw blade
can no longer be removed.
Mounting the Saw Blade (PKS 1500)
(see figure A)
For changing the cutting tool, it is best to place
the machine on the face side of the motor housing.
– Place the saw blade 18 on to the mounting
flange 17. The cutting direction of the teeth
(direction or arrow on saw blade) and the direction-of-rotation arrow on the blade guard
14 must correspond.
– Mount the clamping flange 19 and screw in
the clamping bolt 20 turning in rotation direction o. Observe correct mounting position of mounting flange 17 and clamping
flange 19.
– Press the spindle lock button 3 and keep it
pressed.
– Tighten the clamping bolt 20 with ring spanner 21 in rotation direction o. The tightening
torque is 6–9 Nm, which corresponds with
hand-tight plus ¼ turn. When the clamping
bolt 20 is tightened to tightly, the saw blade
can no longer be removed.
Dust/Chip Extraction
f Before any work on the machine itself, pull
the mains plug.
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filterclass respirator.
Observe the relevant regulations in your
country for the materials to be worked.
– Clean the saw blade 18 and all clamping
parts to be assembled.
– Tilt back the retracting blade guard 11 and
hold firmly.
Bosch Power Tools
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Operation
Starting Operation
Operating Modes
f Before any work on the machine itself, pull
the mains plug.
Adjusting the Cutting Depth (see figure B)
f Adjust the cutting depth to the thickness of
the workpiece. Less than a full tooth of the
blade teeth should be visible below the workpiece.
Loosen the clamping lever 22. For a smaller cutting depth, pull the saw away from the base
plate 12; for a larger cutting depth, push the
saw toward the base plate 12. Adjust the desired cutting depth at the cutting-depth scale.
Tighten the clamping lever 22 again.
Switching On and Off
To start the machine, first push the lock-off button for the On/Off switch 2 and then press the
On/Off switch 1 and keep it pressed.
To switch off the machine, release the On/Off
switch 1.
Note: For safety reasons, the On/Off switch 1
cannot be locked; it must remain pressed during
the entire operation.
Working Advice
Adjusting the Cutting Angle
It is best to place the machine on the face side
of the blade guard 14.
Loosen wing bolt 7. Tilt the saw sidewards. Adjust the desired setting at the scale 5. Tighten
wing bolt 7 again.
Protect saw blades against impact and shock.
Guide the machine evenly and with light feed in
the cutting direction. Excessive feed significantly reduces the service life of the saw blade and
can cause damage to the power tool.
Sawing performance and cutting quality depend
essentially on the condition and the tooth form
of the saw blade. Therefore, use only sharp saw
blades that are suited for the material to be
worked.
Cutting Marks
45
f Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the nameplate of the
machine. Power tools marked with 230 V
can also be operated with 220 V.
0
45
0
Sawing Wood
The correct selection of the saw blade depends
on the type and quality of the wood and whether
lengthway or crossway cuts are required.
The 0° cutting mark (9) indicates the position of
the saw blade for right-angled cuts. The 45° cutting mark (8) indicates the position of the saw
blade for 45° cuts.
For precise cuts, position the circular saw
against the workpiece as shown in the figure. It
is best to carry out a trial cut.
When cutting spruce lengthways, long spiral
chips are formed.
Beech and oak dusts are especially detrimental
to health. Therefore, work only with dust extraction.
Sawing Non-ferrous Metals
Note: Use only a sharp saw blade that is suitable
for non-ferrous metals. This ensures a clean cut
and prevents blade binding.
Guide the switched on power tool against the
workpiece and carefully start the cut. Continue
the cut with low feed and without interruption.
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When sawing profiles, always begin the cut from
the narrow side; when sawing U-profiles, never
start the cut from the open side. Support long
profiles in order to avoid blade binding and kickback of the power tool.
Sawing with Parallel Guide (see figure C)
The parallel guide 10 enables exact cuts along a
workpiece edge and cutting strips of the same
dimension.
Loosen wing bolt 6 and slide the scale of the
parallel guide 10 through the guide in the base
plate 12. Adjust the desired cutting width as the
scale setting at the respective cutting mark 9 or
8; see Section “Cutting Marks”. Tighten wing
bolt 6 again.
Sawing with Auxiliary Guide (see figure D)
For sawing large workpieces or straight edges, a
board or strip can clamped to the workpiece as
an auxiliary guide; the base plate of the circular
saw can be guided alongside the auxiliary guide.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself, pull
the mains plug.
f For safe and proper working, always keep
the machine and ventilation slots clean.
The retracting blade guard must always be able
to move freely and retract automatically. Therefore, always keep the area around the retracting
blade guard clean. Remove dust and chips by
blowing out with compressed air or with a
brush.
Saw blades that are not coated can be protected against corrosion with a thin coat of acid-free
oil. Before use, the oil must be removed again,
otherwise the wood will become soiled.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be
found under:
www.bosch-pt.com
Our customer service representatives can answer your questions concerning possible applications and adjustment of products and accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: boschservicecentre@bosch.com
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Resin and glue residue on the saw blade produces poor cuts. Therefore, clean the saw blade immediately after use.
Bosch Power Tools
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Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Republic of South Africa
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Do not dispose of power tools into household
waste!
Only for EC countries:
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no
longer usable must be collected
separately and disposed of in an environmentally correct manner.
Subject to change without notice.
Customer service
Hotline: +27 (011) 6 51 96 00
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: +27 (011) 4 93 93 75
Fax: +27 (011) 4 93 01 26
E-Mail: bsctools@icon.co.za
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: +27 (031) 7 01 21 20
Fax: +27 (031) 7 01 24 46
E-Mail: bsc.dur@za.bosch.com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: +27 (021) 5 51 25 77
Fax: +27 (021) 5 51 32 23
E-Mail: bsc@zsd.co.za
Bosch Headquarters
Midrand, Gauteng
Tel.: +27 (011) 6 51 96 00
Fax: +27 (011) 6 51 98 80
E-Mail: rbsa-hq.pts@za.bosch.com
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| 13
1 619 X05 789
1 619 X05 823
Bosch Power Tools
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CORIAN
VARIOCOR
1 619 X05 390 | (25.11.10)
Bosch Power Tools