Emerson Oxymitter 4000 Instruction manual

Instruction Manual
IM-106-340C, Rev 4.4
July 2008
Oxymitter 4000 Hazardous Area
Oxygen Transmitter
http://www.raihome.com
HIGHLIGHTS OF CHANGES
Effective January 2007 Rev 4.3
Page
Summary
General
Revised reference air specifications to read 0.25 l/min (0.5 scfh) throughout the manual.
Page 8-22
Added the paragraph and procedural steps after, Heater Not Open, but Unable to Reach
736°C Setpoint.
Page A-2 thru A-30
Added note 11 to the safety data section. Added new language translations.
Page B-1
Updated the return of materials address.
Back cover
Updated the address blocks.
Effective July 2008 Rev 4.4
Page
Summary
Page 6-4
Added note regarding cleaning the LOI screen before use.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table of Contents
Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
SECTION 1
Description and
Specifications
Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handling the Oxymitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
System Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Model 751 Remote Powered Loop LCD Display . . . . . . . . . . . . . . . 1-11
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Diffusion Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Abrasive Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
SECTION 2
Installation
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Selecting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Remote Electronics Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Electrical Installation with Integral Electronics . . . . . . . . . . . . . . . . . . 2-10
Connect Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical Installation with Remote Electronics . . . . . . . . . . . . . . . . . 2-13
Connect Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
4-20 mA Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Calibration Handshake Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Install Interconnecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Calibration Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
SECTION 3
Configuration of
Hazardous Area
Oxymitter 4000 with
Membrane Keypad
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Hazardous Area Oxymitter 4000 Configuration . . . . . . . . . . . . . . . 3-2
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
TOC-1
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
SECTION 4
Configuration of
Hazardous Area
Oxymitter 4000 with LOI
Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hazardous Area Oxymitter 4000 Configuration . . . . . . . . . . . . . . . 4-2
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
SECTION 5
Startup and Operation of
Hazardous Area
Oxymitter 4000 with
Membrane Keypad
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SECTION 6
Startup and Operation of
Hazardous Area
Oxymitter 4000 with LOI
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Navigating the Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . 6-3
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
LOI Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Hazardous Area Oxymitter 4000 Setup at the LOI . . . . . . . . . . . . . . . 6-6
LOI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Remote Powered Loop LCD Display (Optional) . . . . . . . . . . . . . . . . 6-10
SECTION 7
HART/AMS
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
HART Communicator Signal Line Connections. . . . . . . . . . . . . . . . . . 7-2
HART Communicator PC Connections . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Off-Line and On-Line Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
HART/AMS Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
HART Communicator O2 Cal Method . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Defining a Timed Calibration via HART . . . . . . . . . . . . . . . . . . . . . . . 7-10
D/A Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
SECTION 8
Troubleshooting
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Identifying And Correcting Alarm Indications. . . . . . . . . . . . . . . . . . . . 8-5
Heater Not Open, but Unable to Reach 736°C Setpoint . . . . . . . . . . 8-22
Calibration Passes, but Still Reads Incorrectly . . . . . . . . . . . . . . . . . 8-22
SECTION 9
Maintenance and Service
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Manual Calibration with Membrane Keypad. . . . . . . . . . . . . . . . . . 9-4
Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Hazardous Area Oxymitter 4000 Repair . . . . . . . . . . . . . . . . . . . . . . . 9-7
Removal and Replacement of Probe . . . . . . . . . . . . . . . . . . . . . . . 9-8
TOC-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Replacement of Entire Electronics (with Housing) . . . . . . . . . . . . . 9-8
Electronic Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Terminal Block Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Entire Probe Replacement (Excluding Electronics) . . . . . . . . . . . 9-15
Heater Strut Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Cell Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Ceramic Diffusion Element Replacement. . . . . . . . . . . . . . . . . . . 9-21
Contact and Thermocouple Assembly Replacement . . . . . . . . . . 9-23
SECTION 10
Replacement Parts
Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
SECTION 11
Optional Accessories
HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Asset Management Solutions (AMS). . . . . . . . . . . . . . . . . . . . . . . . . 11-2
By-Pass Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
IMPS 4000 Intelligent Multiprobe Test gas Sequencer . . . . . . . . . . . 11-3
SPS 4001B Single Probe Autocalibration sequencer . . . . . . . . . . . . 11-4
O2 Calibration Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
APPENDIX A
Safety Data
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . . . . . A-24
APPENDIX B
Return of Material
Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
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Instruction Manual
Hazardous Area Oxymitter 4000
TOC-4
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Oxymitter Oxygen Transmitters
READ THIS PAGE BEFORE PROCEEDING!
ESSENTIAL
INSTRUCTIONS
Emerson Process Management designs, manufactures and tests its products
to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly
install, use, and maintain them to ensure they continue to operate within
their normal specifications. The following instructions MUST be adhered to
and integrated into your safety program when installing, using, and
maintaining Emerson’s Rosemount Analytical products. Failure to follow the
proper instructions may cause any one of the following situations to occur:
Loss of life; personal injury; property damage; damage to this instrument; and
warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the
product.
• If you do not understand any of the instructions, contact your
Emerson Process Management representative for clarification.
• Follow all warnings, cautions, and instructions marked on and
supplied with the product.
• Inform and educate your personnel in the proper installation,
operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions
of the appropriate Instruction Manual and per applicable local and
national codes. Connect all products to the proper electrical and
pressure sources.
• To ensure proper performance, use qualified personnel to install,
operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use
replacement parts specified by Emerson Process Management.
Unauthorized parts and procedures can affect the product's
performance, place the safe operation of your process at risk, and
VOID YOUR WARRANTY. Look-alike substitutions may result in fire,
electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers
are in place, except when maintenance is being performed by
qualified persons, to prevent electrical shock and personal injury.
The information contained in this document is subject to change without
notice.
If a Model 275/375 Universal HART® Communicator is used with this unit, the software
within the Model 275/375 may require modification. If a software modification is required,
please contact your local Emerson Process Management Service Group or National
Response Center at 1-800-433-6076 or 1-888-433-6829.
http://www.raihome.com
Instruction Manual
Hazardous Area Oxymitter 4000
PREFACE
IM-106-340C, Rev. 4.4
July 2008
The purpose of this manual is to provide information concerning the
components, functions, installation and maintenance of the Oxymitter 4000
Hazardous Area Oxygen Transmitter.
Some sections may describe equipment not used in your configuration. The
user should become thoroughly familiar with the operation of this module
before operating it. Read this instruction manual completely.
DEFINITIONS
The following definitions apply to WARNINGS, CAUTIONS, and NOTES
found throughout this publication.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in damage to or destruction of equipment, or loss of
effectiveness.
NOTE
Highlights an essential operating procedure, condition, or statement.
SYMBOLS
: EARTH (GROUND) TERMINAL
: PROTECTIVE CONDUCT OR TERMINAL
: RISK OF ELECTRICAL SHOCK
: WARNING: REFER TO INSTRUCTION MANUAL
NOTE TO USERS
The number in the lower right corner of each illustration in this publication is a
manual illustration number. It is not a part number, and is not related to the
illustration in any technical manner.
ii
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 1
Hazardous Area Oxymitter 4000
Description and Specifications
Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11
SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11
Model 751 Remote Powered Loop LCD Display . . . . . . . page 1-11
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-15
COMPONENT
CHECKLIST
A typical Rosemount Analytical Hazardous Area Oxymitter 4000 Oxygen
Transmitter should contain the items shown in Figure 1-1. Record the part
number, serial number, and order number for each component of your system
in the table located on the first page of this manual.
The Oxymitter 4000 is offered in both hazardous area and general purpose configurations.
The hazardous area version has special markings on the approval label. The general
purpose does not. If you received the general purpose version, ensure you do not install it in
a potentially explosive atmosphere.
Also, use the product matrix in Table 1-1 at the end of this section to compare
your order number against your unit. The first part of the matrix defines the
model. The last part defines the various options and features of the
Hazardous Area Oxymitter 4000. Ensure the features and options specified
by your order number are on or included with the unit.
SYSTEM OVERVIEW
Scope
http://www.raihome.com
This Instruction Manual provides the information needed to install, start up,
operate, and maintain the Hazardous Area Oxymitter 4000. Signal
conditioning electronics outputs a 4-20 mA signal representing an O2 value
and provides a membrane keypad or full function Local Operator Interface
(LOI) for setup, calibration, and diagnostics. This same information, plus
additional details, can be accessed with the HART Model 275/375 handheld
communicator or Asset Management Solutions (AMS) software.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 1-1. Typical System
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Instruction Manual
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)
Hazardous Area Oxymitter 4000 with Integral Electronics
SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Safe area only)
HART® Communicator Package, Model 375 (Optional)
Mounting Plate with Mounting Hardware and Gasket
Hazardous Area Oxymitter 4000 with Remote Electronics (Optional)
Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 not supplied)
tic
al
38860067
An
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
System Description
Hazardous Area Oxymitter 4000
The Hazardous Area Oxymitter 4000 is designed to measure the net
concentration of oxygen in an industrial process; i.e., the oxygen remaining
after all fuels have been oxidized. The probe is permanently positioned within
an exhaust duct or stack and performs its task without the use of a sampling
system.
The equipment measures oxygen percentage by reading the voltage
developed across a heated electrochemical cell, which consists of a small
yttria-stabilized, zirconia disc. Both sides of the disc are coated with porous
metal electrodes. When operated at the proper temperature, the millivolt
output voltage of the cell is given by the following Nernst equation:
EMF = KT log10(P1/P2) + C
Where:
• P2 is the partial pressure of the oxygen in the measured gas on one
side of the cell.
• P1 is the partial pressure of the oxygen in the reference air on the
opposite side of the cell.
• T is the absolute temperature.
• C is the cell constant.
• K is an arithmetic constant.
NOTE
For best results, use clean, dry, instrument air (20.95% oxygen) as the
reference air.
When the cell is at operating temperature and there are unequal oxygen
concentrations across the cell, oxygen ions will travel from the high oxygen
partial pressure side to the low oxygen partial pressure side of the cell. The
resulting logarithmic output voltage is approximately 50 mV per decade. The
output is proportional to the inverse logarithm of the oxygen concentration.
Therefore, the output signal increases as the oxygen concentration of the
sample gas decreases. This characteristic enables the Hazardous Area
Oxymitter 4000 to provide exceptional sensitivity at low oxygen
concentrations.
The Hazardous Area Oxymitter 4000 measures net oxygen concentration in
the presence of all the products of combustion, including water vapor.
Therefore, it may be considered an analysis on a "wet" basis. In comparison
with older methods, such as the portable apparatus, which provides an
analysis on a "dry" gas basis, the "wet" analysis will, in general, indicate a
lower percentage of oxygen. The difference will be proportional to the water
content of the sampled gas stream.
1-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
System Configuration
Hazardous Area Oxymitter 4000 units are available in three length options,
giving the user the flexibility to use an in situ penetration appropriate to the
size of the stack or duct. The options on length are 457 mm (18 in.), 0.91 m (3
ft), and 1.83 m (6 ft).
The electronics control probe temperature and provide an isolated output,
4-20 mA, that is proportional to the measured oxygen concentration. The
power supply can accept voltages of 90-250 VAC and 48/62 Hz; no setup
procedures are required. The oxygen sensing cell is maintained at a constant
temperature by modulating the duty cycle of the probe heater portion of the
electronics. The electronics accepts millivolt signals generated by the sensing
cell and produces the outputs to be used by remotely connected devices. The
output is an isolated 4-20 mA linearized current.
The Oxymitter 4000 transmitter is available with an integral or remote
electronics package. Two calibration gas sequencers are available to the
Hazardous Area Oxymitter 4000, but they must be installed in a
nonhazardous, explosive-free environment: the IMPS 4000 and the SPS
4001B (Figure 1-2).
Systems with multiprobe applications may employ an optional IMPS 4000
Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides
automatic calibration gas sequencing for up to four Hazardous Area Oxymitter
4000 units and accommodates autocalibrations based on the CALIBRATION
RECOMMENDED signal from the Hazardous Area Oxymitter 4000, a timed
interval set up in HART or the IMPS 4000, or whenever a calibration request
is initiated.
1-4
HAZARDOUS AREA
OXYMITTER 4000
IMPS 4000
SPS 4001B
(1 to 4 Probes)
(Must be installed
in a safe area
or be X- or Z-purged
by the customer)
(1 Probe)
(Must be installed
in a safe area)
38860068
Figure 1-2. Hazardous Area
Oxymitter 4000 Autocalibration
System Options
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
For systems with one or two Hazardous Area Oxymitter 4000 units per
combustion process, an optional SPS 4001B Single Probe Autocalibration
Sequencer can be used with each Hazardous Area Oxymitter 4000 to provide
automatic calibration gas sequencing. The sequencer performs
autocalibrations based on the CALIBRATION RECOMMENDED signal from
the Hazardous Area Oxymitter 4000, a timed interval set up in HART, or
whenever a calibration request is initiated.
System Features
The CALIBRATION RECOMMENDED feature detects when the sensing cell
is likely out of limits. This may eliminate the need to calibrate on a "time since
last cal" basis.
The cell output voltage and sensitivity increase as the oxygen concentration
decreases.
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the hand-held communicator
Figure 1-3. Membrane Keypad
DIAGNOSTIC
ALARMS
HEATER T/C
HEATER
02 CELL
CALIBRATION
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
02 CELL mV +
02 CELL mv HEATER T/C +
HEATER T/C -
CAL
TEST GAS +
PROCESS % 02
38860027
TEST
POINTS
Membrane
Keypad
Membrane keypad Figure 1-3 and HART communication are standard. To use
the HART capability, you must have either:
• HART Model 275/375 Communicator.
• Asset Management Solutions (AMS) software for the PC.
1-5
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
38860028
Figure 1-4. Local Operator
Interface (LOI)
An optional Local Operator Interface Figure 1-4 allows continual O2 display
and full interface capability.
Field replaceable cell, heater, thermocouple, diffuser, and PC boards.
The Hazardous Area Oxymitter 4000 is constructed of rugged 316L stainless
steel for all wetted parts.
The electronics is adaptable for line voltages from 90-250 VAC; therefore, no
configuration is necessary.
The Hazardous Area Oxymitter 4000 membrane keypad is available in five
languages: English, French, German, Italian, and Spanish.
An operator can calibrate and communicate with the Hazardous Area
Oxymitter 4000 in one of three ways:
1-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Accessing the probe keypad requires opening the electronics housing. Opening the
electronics housing will cause the loss of ALL hazardous permits. Opening the electronics
housing in hazardous areas may cause an explosion resulting in loss of property, severe
personal injury, or death. It may be required to get a hot work permit from your company
safety officer before opening the electronic housing.
Membrane Keypad
The membrane keypad, housed within the right side of the electronics
housing, provides fault indication by way of flashing LEDs. Calibration can
be performed from the membrane keypad.
Local Operator Interface (LOI)
The optional LOI takes the place of the membrane keypad and allows local
communication with the electronics. Refer to Section 4, Configuration of
Hazardous Area Oxymitter 4000 with LOI for more information.
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the hand-held communicator.
Optional HART Interface.
The Hazardous Area Oxymitter 4000's 4-20 mA output line transmits an
analog signal proportional to the oxygen level. The HART output is
superimposed on the 4-20 mA output signal. This information can be
accessed through the following:
• Rosemount Analytical Model 275/375 Handheld Communicator - The
handheld communicator requires Device Description (DD) software
specific to the Hazardous Area Oxymitter 4000. The DD software will be
supplied with many Model 275/375 units but can also be programmed
into existing units at most Emerson Process Management service
offices. See Section 7, HART/AMS for additional information.
• Personal Computer (PC) - The use of a personal computer requires
AMS software available from Emerson Process Management.
• Selected Distributed Control Systems - The use of distributed control
systems requires input/output (I/O) hardware and AMS software which
permit HART communications.
Optional IMPS 4000
The Programmable Logic Controller (PLC) in the IMPS 4000 provides fault
indications using flashing LEDs and LCD display messages. Refer to the
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer manual for more
information.
The optional Rosemount Analytical 751 remote mounted LCD display panel is
loop driven by the 4-20 mA output signal representing the O2 percentage.
1-7
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Handling the Oxymitter
It is important that printed circuit boards and integrated circuits are handled only when
adequate antistatic precautions have been taken to prevent possible equipment damage.
The Hazardous Area Oxymitter 4000 is designed for industrial applications. Treat each
component of the system with care to avoid physical damage. Some probe components are
made from ceramics, which are susceptible to shock when mishandled.
System Considerations
Prior to installing your Hazardous Area Oxymitter 4000, make sure you have
all the components necessary to make the system installation. Ensure all the
components are properly integrated to make the system functional.
After verifying that you have all the components, select mounting locations
and determine how each component will be placed in terms of available line
voltage, ambient temperatures, environmental considerations, convenience,
and serviceability. Figure 1-5 shows a typical system wiring.
A typical system installation with integral electronics is illustrated in
Figure 1-6. A typical system installation with remote electronics is illustrated in
Figure 1-7.
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
Figure 1-5. Hazardous Area
Oxymitter 4000 HART
Connections and AMS
Application
HART
Model 275/375
Handheld
Interface
4-20 mA Output
(Twisted Pairs)
2 Calibration Gas Lines
by Customer
[90 m (300 ft) max]
Termination in
Control Room
Line Voltage
Asset Management Solutions
1-8
38860001
Hazardous Area
Oxymitter 4000
with Integral Electronics
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 1-6. Typical System
Installation – Oxymitter 4000
with Integral Electronics
Gases
STANDARD
Duct
Stack
Oxymitter
4000
Adapter
Plate
Line
Voltage
Instrument
Air Supply
(Reference Air)
Logic I/O
Flowmeter
4 to 20 mA
Signal
Pressure
Regulator
IMPS 4000*
MULTIPROBE
AUTOCALIBRATION
OPTION
Calibration
Gas
Gases
Duct
Stack
Adapter
Plate
SPS 4001B* SINGLE PROBE
AUTOCALIBRATION OPTION
(WITH REFERENCE AIR OPTION)
Calibration
Gas
Oxymitter
4000
C Inst
Caalibra . Air
lib tio S
rat n up
ion G ply
Gaas 2
s
1
Line
Voltage
Gases
4 to 20 mA
Signal
Duct
Logic I/O
Stack
Adapter Plate
Reference
Air
IMPS 4000
Calibration Gas
Line Voltage
4 to 20 mA
Signal
Logic I/O
C Ins
Caalibr t. Air
lib atio S
rat n up
ion G ply
Gaas 2
s
1
Reference
Air
SPS 4001B
38860069
*Note: The IMPS 4000 or SPS 4001B must
be installed in a non-hazardous,
explosive-free environment.
Oxymitter
4000
1-9
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 1-7. Typical System
Installation – Oxymitter 4000
with Remote Electronics
Gases
STANDARD
Duct
Stack
Oxymitter 4000
Adapter Plate
Flowmeter
Remote
Electronics
Instrument
Air Supply
(Reference Air)
Pressure
Regulator
Logic I/O
Calibration
Gas
4 to 20 mA
Signal
Line
Voltage
Gases
IMPS 4000*
MULTIPROBE
AUTOCALIBRATION
OPTION
Duct
Stack
Adapter Plate
Calibration Gas
Oxymitter 4000
SPS 4001B* SINGLE PROBE
AUTOCALIBRATION OPTION
(WITH REFERENCE AIR OPTION)
Reference Air
I
Ca nst.
Ca libra Air
libr tio Su
ati n G pp
on
a ly
Ga s 2
s
1
Remote
Electronics
Gases
Duct
Line Voltage
Stack
4 to 20 mA
Signal
Adapter Plate
Oxymitter
4000
Logic I/O
Line Voltage
IMPS 4000
Calibration Gas
Reference Air
Remote
Electronics
C Ins
Caalibr t. Air
libr atio S
ati n up
on Ga ply
Ga s 2
s
1
*Note: The IMPS 4000 or SPS 4001B must
be installed in a non-hazardous,
explosive-free environment.
Line Voltage
Logic I/O
Line Voltage
1-10
SPS 4001B
38860070
4 to 20 mA
Signal
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
A source of instrument air is optional at the Hazardous Area Oxymitter 4000
for reference air use. Since the unit can be equipped with an in-place
calibration feature, provisions can be made to permanently connect
calibration gas bottles to the Hazardous Area Oxymitter 4000.
If the calibration gas bottles will be permanently connected, a check valve is
required next to the calibration fittings on the integral electronics.
This check valve is to prevent breathing of the calibration gas line and
subsequent flue gas condensation and corrosion.
The check valve is in addition to the stop valve in the calibration gas kit and
solenoid valves in the IMPS 4000 or SPS 4001B.
NOTE
The integral electronics is rated NEMA 4X (IP66) and is capable of operation
at temperatures up to 85°C (185°F).
The optional LOI is also rated for operation at temperatures up to 85°C
(185°F). The infrared keypad functionality will deg rade at temperatures above
70°C (158°F).
Retain the original packaging for the Hazardous Area Oxymitter 4000, in case
the components are to be shipped to another site. This packaging is designed
to protect the product.
IMPS 4000 (OPTIONAL)
If using an IMPS 4000 with a Hazardous Area Oxymitter 4000, the IMPS 4000
sequencer must be installed in a non-hazardous, explosive-free environment.
For further IMPS 4000 information, refer to the IMPS 4000 Intelligent
Multiprobe Test Gas Sequencer Instruction Manual.
SPS 4001B (OPTIONAL)
If using an SPS 4001B with a Hazardous Area Oxymitter 4000, the SPS
4001B sequencer must be installed in a non-hazardous, explosive-free
environment.
For further SPS 4001B information, refer to the SPS 4001B Single Probe
Autocalibration Sequencer Instruction Manual.
MODEL 751 REMOTE
POWERED LOOP LCD
DISPLAY
The display, Figure 1-8, provides a simple, economical means to obtain
accurate, reliable, and remote indication of important process variables. This
display operates on the 4-20 mA line from the Hazardous Area Oxymitter
4000.
Refer to Model 751 remote powered loop LCD manual for calibration and
wiring.
1-11
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 1-8. Model 751 Remote
Powered Loop LCD Display
38860079
%
PROBE OPTIONS
Diffusion Elements
Flame Arrestor Ceramic Diffusion Assembly
The ceramic diffusion assembly, Figure 1-9, includes a set of baffles between
the cell and the stack gases. This keeps 816°C (150 0°F) cell temperatures
from igniting unburned fuel in the stack. The ceramic diffusion assembly is
also available with a dust seal for use with the abrasive shield assembly.
38860002
Figure 1-9. Flame Arrestor
Ceramic Diffusion Assembly
1-12
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
38860003
Figure 1-10. Flame Arrestor
Snubber Diffusion Assembly
Flame Arrestor Snubber Diffusion Assembly
The snubber diffusion assembly, Figure 1-10, is satisfactory for most
applications. This element is also available with a dust seal for use with an
abrasive shield.
Abrasive Shield
Assembly
The abrasive shield assembly, Figure 1-11, is a stainless-steel tube that
surrounds the probe assembly. The shield protects against particle abrasion
and condensations, provides a guide for ease of insertion, and acts as a
position support, especially for longer probes. The abrasive shield assembly
uses a modified diffusor and vee deflector assembly, fitted with dual dust seal
packing.
1-13
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 1-11. Abrasive Shield
Assembly
02
01
1
2
4.7 (0.187)
B
A
15o
91.0 (3.584)
90.3 (3.554)
90o
On inside break
for smooth
rounded edge on
both ends of
Chamfer.
A
11.4 (0.45) MIN
4.7 (0.187)
B
125
152.4 (6.00)
Skin cut face for 90o
VIEW B
VIEW A
22.5o
19 (0.75) thru 4 places,
equally spaced on
120.65 (4.75) B.C.
1 Weld on both sides with expanding
Chill Block.
2 Before welding, butt item 2 with
item 1 as shown.
Dimensions are in millimeters with
inches in parentheses.
18.9 (0.745) Dia on a 190.5 (7.50)
19.2 (0.755) Dia B.C. (Ref)
38860004
Notes:
NOTE
In highly abrasive applications, rotate the shield 90 degrees at normal service
intervals to present a new wear surface to the abrasive flow stream.
1-14
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SPECIFICATIONS
Hazardous Area Oxymitter Specifications
O2 Range
Standard
Accuracy
System Response to Calibration
Gas
Temperature Limits
Process
Fisher-Rosemount has
satisfied all obligations
coming from European
legislation to harmonize
the product requirements
in Europe
Electronics Housing
Electronics Package
Local Operator Interface
Probe Lengths
Mounting and Mounting Position
0 to 10% O2, 0 to 25% O2, 0 to 40% O2 (via HART )
±0.75% of reading or 0.05% O2, whichever is greater
Initial – less than 3 seconds, T90 – less than 8
seconds
0° to 704°C (32° to 1300°F) up to 1300°C (2400°F)
with optional accessories
-40° to 70°C (-40° to 158°F) amb ient
-40° to 85°C (-40° to 185°F) [Operating temperature
of electronics inside of instrument housing, as
measured by a HART communicator, Rosemount
Analytical Asset Management Solutions software.]
-40° to 70°C (-40° to 158° F), ambient
-40° to 85°C (-40° to 185°F), internal [At temperat ures
above 70°C (158°F) inside instrument housing, the
infrared keypad will cease to function, but the
Oxymitter 4000 will continue to operate properly.]
457 mm (18 in.), 0,91 m (3 ft), 1,83 m (6 ft)
Vertical or horizontal;
a spool piece, (P/N 3D39761G02), is available to
offset transmitter housing from hot ductwork.
Materials
Probe
Electronics Enclosure
Calibration
Calibration Gas Mixtures
Recommended
Calibration Gas Flow
Reference Air
Electronics
Line Voltage
Pollution Degree
Over Voltage Category
Relative Humidity
Wetted or welded parts - 316L stainless steel (SS)
Non-wetted parts - 304 SS, low-copper aluminum
Low-copper aluminum
Manual, semi-automatic, or automatic
0.4% O2, Balance N2
8% O2, Balance N2
2.5 l/min (5 scfh)
0.25 l/min (0.5 scfh), clean, dry, instrument-quality air
(20.95% O2), regulated to 34 kPa (5 psi)
NEMA 4X, IP66 with fitting and pipe on reference
exhaust port to clear dry atmosphere
90-250 VAC, 48/62 Hz; 3/4 in. - 14 NPT conduit port
2
II
5 to 95% (non-condensing)
Table continued on next page
1-15
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Hazardous Area Oxymitter Specifications
Signals
Analog Output/HART
Logic I/O
Power Requirments:
Probe Heater
Electronics
Maximum
4-20 mA isolated from power supply, 950 ohms
maxium load
Two-terminal logic contact configurable as either an
alarm output or as a bi-directional calibration
handshake signal to IMPS 4000 or SPS 4001B,
self-powered (+5 V) in series with 340 ohms
Conduit ports — 3/4 in.-14 NPT (for analog output and
logic I/O signal lines)
175 W nominal
10 W nominal
500 W
Hazardous Area Oxymitter Certifications
Hazardous Area Oxymitter 4000 with Integral Electronics
KEMA/ATEX
II 2 G EEx d IIB+H2 T6 (Elect Comp) / T2 (Probe)
Class I, Division 1, Groups B, C, D T2
CSA
Class I, Zone 1, Ex d IIB+H2 T2
Class I, Zone 1, AEx d IIB+H2 T2
Class I, Division 1, Groups B, C, D T2
FM
Class I, Zone 1, AEx d IIB+H2 T2
Hazardous Area Oxymitter with Remote Electronics
II 2 G EEx d IIB+H2 T2 (Remote Probe)
KEMA/ATEX
II 2 G EEx de IIB+H2 T6 (Remote Electronics)
Class I, Zone 1, Ex d IIB+H2 T2 (Remote Probe)
CSA
Class I, Zone 1, Ex de IIB+H2 T6 (Remote Electronics)
Class I, Zone 1, AEx d IIB+H2 T2 (Remote Probe)
Class I, Zone 1, AEx de IIB+H2 T6 (Remote
Electronics)
Class I, Zone 1, AEx d IIB+H2 T2 (Remote Probe)
FM
Class I, Zone 1, AEx de IIB+H2 T6 (Remote
Electronics)
1-16
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table 1-1. Product Matrix
OXT4C
Oxymitter 4000 Explosion Proof - In Situ Oxygen Transmitter
Explosion Proof Oxygen Transmitter - Instruction Book
Code
1
2
3
4
7
8
Sensing Probe Type with Flame Arrestor
Ceramic Diffusion Element Probe (ANSI 3 in. 150 lbs)
Snubber Diffusion Element (ANSI 3 in. 150 lbs)
Ceramic Diffusion Element Probe (DIN 2527) - 1/4 in. Tube Fittings
Snubber Diffusion Element (DIN 2527) - 1/4 in. Tube Fittings
Ceramic Diffusion Element (ANSI 3 in. 300 lbs)
Ceramic Diffusion Element (ANSI 4 in. 300 lbs)
Code
0
1
2
3
4
5
6
Probe Assembly
18 in. (457 mm) Probe
18 in. (457 mm) Probe with 3 ft. (0,91m) Bypass
18 in. (457 mm) Probe with Abrasive Shield (1)
3 ft (0,91 m) Probe
3 ft (0,91 m) Probe with Abrasive Shield (1)
6 ft (1,83 m) Probe
6 ft (1,83 m) Probe with Abrasive Shield (1)
Code
0
1
2
3
Mounting Adaptor- Stack Side
No Adaptor Plate ("0" must be chosen under "Mounting Adaptor - Probe Side" below)
New Installation - Square weld plate with studs
Model 218 Mounting Plate (with Model 218 Shield Removed)
Competitor’s Mount
Code
0
1
2
4
5
Mounting Adaptor- Probe Side
No Adaptor Plate
Probe Only (ANSI)
New Bypass or New Abrasive Shield (ANSI)
Probe Only (DIN)
New Bypass or New Abrasive Shield (DIN)
Code
11
12
13
14
21
22
23
24
OXT4C
3
3
1
1
11
Electronic Housing & Filtered Customer Termination - NEMA 4X, IP66
HART Integral Electronics, Standard Filtered Termination, ATEX Certification
HART Integral Electronics, Transient Protected Filtered Termination, ATEX
Certification
HART Remote Electronics (requires cable), Standard Filtered Termination,
ATEX Certification
HART Remote Electronics (requires cable), Transient Protected Termination,
ATEX Certification
HART Integral Electronics, Standard Filtered Termination, CSA/FM Certification
HART Integral Electronics, Transient Protected Termination, CSA/FM
Certification
HART Remote Electronics (requires cable), Standard Filtered Termination,
CSA/FM Certification
HART Remote Electronics (requires cable), Transient Protected Termination,
CSA/FM Certification
Example
1-17
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Cont’d
Code
1
2
3
Operator Interface(3)
Membrane Keypad - HART Capable
Membrane Keypad - HART Capable, Glass Window
LOI - HART Capable, Glass Window, English only
Code
1
2
3
4
5
Language
English
German
French
Spanish
Italian
Code
00
Termination Filtering
No Option - Specified as part of Electronic Housing
Code
00
01
02
03
Calibration Accessories
No Hardware
Cal/Ref Flowmeters and Ref Pressure Regulator
IMPS 4000 (Safe Area Only)
SPS 4001B Single Probe Autocalibration Gas Sequencer (Safe Area Only)
Code
00
Hazardous Area Approval
Specified as part of the electronics
Code
00
10
11
12
13
14
15
16
Cont’d
1
3
00
03
00
00
Electronics to Probe Cable
No Cable
20 ft (6 m) Cable
40 ft (12 m) Cable
60 ft (18 m) Cable
80 ft (24 m) Cable
100 ft (30 m) Cable
150 ft (45 m) Cable
200 ft (61 m) Cable
Example
NOTES:
(1)
Recommended uses: High velocity particulates in flue stream, installation within 11.5 ft (3.5 m) of soot blowers or heavy salt cake buildup. Applications:
Pulverized coal, recovery boilers, lime kiln.
(2)
Where possible, specify ANSI or DIN designation; otherwise, provide details of the existing mounting plate as follows:
Plate with studs
Plate without studs
(3)
1-18
Bolt circle diameter, number, and arrangement of studs; stud thread; and stud height above mounting plate.
Bolt circle diameter, number, and arrangement of holes; thread; and depth of stud mounting plate with accessories.
Startup, calibration, and operation can be implemented using the standard membrane keypad. Remote access and additional functionality available via HART
Communications [Model 275/375 Handheld Communicator with Hazardous Area Oxymitter 4000 device descriptor (DD)] required.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Table 1-2. Calibration
Components
Hazardous Area Oxymitter 4000
Part Number
1A99119G01
1A99119G02
1A99119G03
Description
Two disposable calibration gas bottles - 0.4% and 8% O2, balance
nitrogen - 550 liters each*
Two pressure regulators for calibration gas bottles
Bottle rack
Notes:
*Calibration gas bottles cannot be shipped via airfreight.
When the bottles are used with CALIBRATION RECOMMENDED features, the bottles should provide
2 to 3 years of calibrations in normal service.
Table 1-3. Intelligent Multiprobe
Test Gas Sequencer Versions
Part Number
3D39695G01
3D39695G02
3D39695G03
3D39695G04
3D39695G05
3D39695G06
3D39695G07
3D39695G08
3D39695G09
3D39695G10
3D39695G11
3D39695G12
Description
IMPS
IMPS
IMPS
IMPS
IMPS w/115 V Heater
IMPS w/115 V Heater
IMPS w/115 V Heater
IMPS w/115 V Heater
IMPS w/220V Heater
IMPS w/220V Heater
IMPS w/220V Heater
IMPS w/220V Heater
Number of Oxymitters
1
2
3
4
1
2
3
4
1
2
3
4
1-19
Instruction Manual
Hazardous Area Oxymitter 4000
1-20
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 2
Hazardous Area Oxymitter 4000
Installation
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Electrical Installation with Integral Electronics . . . . . . . . page 2-10
Electrical Installation with Remote Electronics . . . . . . . . page 2-13
4-20 mA Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-14
Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-18
IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-19
SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-19
The Hazardous Area Oxymitter 4000 and probe abrasive shield are heavy. Use proper
lifting and carrying procedures to avoid personal injury.
Install all protective equipment covers and safety ground leads after installation. Failure to
install covers and ground leads could result in serious injury or death.
http://www.raihome.com
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
MECHANICAL
INSTALLATION
Selecting Location
1. The location of the Hazardous Area Oxymitter 4000 in the stack or flue
is most important for maximum accuracy in the oxygen analyzing
process. The Hazardous Area Oxymitter 4000 must be positioned so
the gas it measures is representative of the process. Best results are
normally obtained if the Hazardous Area Oxymitter 4000 is positioned
near the center of the duct (40 to 60% insertion). Longer ducts may
require several Hazardous Area Oxymitter 4000 units since the O2 can
vary due to stratification. A point too near the wall of the duct, or the
inside radius of a bend, may not provide a representative sample
because of the very low flow conditions. The sensing point should be
selected so the process gas temperature falls within a range of 0° to
704°C (32° to 1300°F). Figure 2-1 through Figure 2-5 provide
mechanical installation references.
The ambient temperature of the electronics housing must not exceed
70°C (150°F). For higher ambient temperatures, we r ecommend the
remote mounted electronics option.
NOTE
At temperatures up to 85°C (185°F) inside the housi ng, the infrared keypad
will cease to function, but the transmitter will continue to operate properly.
2. Check the flue or stack for holes and air leakage. The presence of this
condition will substantially affect the accuracy of the oxygen reading.
Therefore, either make the necessary repairs or install the Hazardous
Area Oxymitter 4000 upstream of any leakage.
3. Ensure the area is clear of internal and external obstructions that will
interfere with probe installation and access to the membrane keypad or
LOI. Allow adequate clearance for removal of the Hazardous Area
Oxymitter 4000 (Figure 2-1 or Figure 2-3).
Do not allow the temperature of the Hazardous Area Oxymitter 4000 electronics to exceed
85°C (185°F) or damage to the unit may result.
Probe Installation
1. Ensure all components are available to install the Hazardous Area
Oxymitter 4000. If equipped with a ceramic diffuser, make sure the
diffuser is not damaged.
2. The Hazardous Area Oxymitter 4000 probe may be installed intact, as it
is received.
NOTE
An abrasive shield is recomended for high velocity paticulates in the flu
stream (such as those in coal-fired boilers, kilns, and recovery boilers).
3. Weld or bolt mounting plate (Figure 2-5) onto the duct.
2-2
with
Snubber
Diffuser
18 (0.71)
19 (0.75)
152.4
(6.00)
Hole Dia
(4) Holes
Eq Sp
on BC
38860071
210
(8.25)
190
(7.5)
Flange
Dia
170
(6.69)
DIN
343 (13.5)
DIM "B”
Removal Envelope
Bottom View
CU
IT
305
(12)
R
500 VA
5 Amps
DIN
6.35 (1/4) Tube
IG
HT
WH E N
CI R
CU
VE ATM
OS I
O
PL WA RN I NG - SPH
EX -
REF.
GAS
External
Earth
6 ft
3 ft
18 in.
Probe
DIM "B"
803
(31.6)
1448
(57.0)
2174
(85.6)
DIM "A"
460
(18.1)
917
(36.1)
1831
(72.1)
Table 2. Installation / Removal
Internal
Earth
Elec Conn
3/4 NPT
IT
All dimensions are in millimeters
with inches in parentheses unless
otherwise noted.
Notes: These flat faced flanges are
manufactured to ANSI and DIN
patterns, and are not pressure rated.
Cover Removal & Access
73
(2.89)
SMART FAMILY
HART TM
Ref Air
CAL Gas
ANSI 6.35 (1/4) Tube
39
(1.55) 167
(6.58)
305
(12)
Rosemount Analytical Inc.
Solon, OH 44139
800-433-6076
T
ANSI
Vent
Ref. Air
CI R
R
TM
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC WATTS:
48-62 Hz
OUTPUT: 4-20 mALINE FUSE:
External
Earth
IM-106-340C, Rev. 4.4
July 2008
Table 1. Mounting Flange
(gasket included)
DIM "A"
P
95 (3.8)
66
(2.6)
WHE N
KEE
P
CAL.
GAS
T
-
Certification
Approved
Label
KEE
Add to DIM “A”
for Probe with
Ceramic Diffuser
76
(3.0)
IG
H
VE ATM
OS I
O
PL WA RN I NG - SPH
EX -
-
I VE
IN
Insulate if exposed to
ambient weather conditions
-
IN
-
I VE
0.062 in. thick Gasket
E
ER
AL
E
ER
AL
Process flow must be in
this direction with respect
to Deflector 3534B48G01
Instruction Manual
Hazardous Area Oxymitter 4000
Figure 2-1. Hazardous Area
Oxymitter 4000 Probe
Installation
T
2-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-2. Hazardous Area
Oxymitter 4000 Remote
Electronics Installation
REMOTE ELECTRONICS
WITH MEMBRANE KEYPAD AND BLIND COVER
62.0
(2.44)
DIA.
REMOTE ELECTRONICS
WITH LOI AND WINDOW COVER
Note:
All dimensions are in
millimeters with inches in
parentheses.
56.0
(2.21)
164.6
(6.48)
189.8
(7.47)
246.9 (9.72)
84.6
(3.33)
140.2
(5.52)
66.5
(2.62)
Pipe Mount
Configuration
2-4
Wall Mount
Configuration
38860029
93.5 (3.68)
38860072
DIM "B”
912
(35.9)
1367
(53.8)
2287
(90.0)
DIM "A”
387
(15.3)
843
(33.2)
1762
(69.4)
18 in.
3 ft
6 ft
Table 4. Abrasive Shield 3D39003
Flange
ANSI
DIN
229
235
Flange
(9.00)
(9.25)
Dia
24
19
Hole
(0.75)
Dia
(0.94)
(8) Holes
190
190
Eq Sp
(7.50)
(7.48)
On BC
WHE N
C
CI R
U
VE ATM
OS I
O
PL WARN I NG - SPH
EX -
IG
HT
IT
*Add Check Valve in CAL Gas Line
Ref Air CAL Gas*
ANSI 1/4 in. Tube
DIN 1/4 in. Tube
3/4 NPT Electrical Connection
T
Probe
CAL.
GAS
343
(13.50)
P
Table 3. Installation/Removal
Diffuser/Dust
Seal Assy
91 (3.6) Dia
Nominal
178
(7.00)
DIM "B”
Removal Envelope
KE E
Deflector Assy
5
(0.2)
Snubber/Dust Seal
Assembly
99
(3.9)
DIM "A"
IN
-
-
All dimensions are in millimeters with inches in parentheses.
E
ER
I VE
IM-106-340C, Rev. 4.4
July 2008
AL
Notes: These flat faced flanges are manufactured to ANSI and DIN
patterns, and are not pressure rated.
Instruction Manual
Hazardous Area Oxymitter 4000
Figure 2-3. Hazardous Area
Oxymitter 4000 Probe with
Abrasive Shield
2-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-4. Hazardous Area
Oxymitter 4000 Mounting Plate
Dimensions
MOUNTING PLATE OUTLINE
Table 5. Mounting Plate Dimensions for
Hazardous Area Oxymitter 4000
Dimensions
mm
(in.)
Dimensions
mm
(in.)
ANSI
DIN
"A"
229
(9.00)
235
(9.25)
M16 x 2
"B"
Dia
121
(4.75)
100
(3.94)
170.0
(6.69)
"C"
Thread
0.625-11
M20 x 2.5
"D"
Dia B.C.
191
(7.50)
190
(7.48)
ANSI
DIN
"A"
197
(7.75)
216
(8.50)
"B”
Stud Size
0.625-11
“C"
Dia B.C.
152.4
(6.00)
Crosshatched area in
4 corners may be used
to provide additional
holes for field bolting
of plate to outside
wall surface.
A
82.6
(3.25) Dia
Table 6. Mounting Plate Dimensions for Hazardous Area
Oxymitter 4000 with Abrasive Shield
22.5o
C
A
8 Threaded holes
equally spaced
on D Dia B.C.
4 Studs,
Lockwashers and
Nuts equally
spaced on C Dia
B.C.
MOUNTING PLATE FOR
HAZARDOUS AREA OXYMITTER 4000
B
Note: Dimensions are in millimeters
with inches in parentheses.
2-6
Abrasive Shield
Flange O.D.
A
C
MOUNTING PLATE FOR
HAZARDOUS AREA OXYMITTER 4000
WITH ABRASIVE SHIELD
38860073
B
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-5. Hazardous Area
Oxymitter 4000 Mounting Plate
Installation
INSTALLATION FOR METAL WALL
STACK OR DUCT CONSTRUCTION
INSTALLATION FOR MASONRY
WALL STACK CONSTRUCTION
ABRASIVE SHIELD MOUNTING
13 (0.50)
13 (0.50)
Bolt Mounting Plate to
Outside Wall Surface
Field Weld Pipe
to Mounting Plate
95 (3.75)
Minimum Dia
Hole in Wall
Mounting Holeso
Shown Rotated 45
out of True Position
Mounting holes o
shown rotated 45
out of true position
Stack or Duct
Metal Wall
Joint Must
be Air Tight
Weld or bolt mounting plate to metal wall
of stack or duct; Joint must be air tight.
114 (4.50)
O.D. Ref
Pipe 4.00 in. Sched 40 Pipe
Sleeve (Not by Emerson
Process Management)
length by Customer
Masonry
stack wall
Outside Wall
Surface
PROBE MOUNTING
Bolt Mounting Plate to
Outside Wall Surface
Field weld pipe
to Mounting Plate
102 (4.0)
O.D. Ref
82.5 (3.25)
Minimum Dia
Hole in Wall
Stack or Duct
Metal Wall
Joint Must
be Air Tight
Weld or bolt mounting plate to
metal wall of stack or duct.
Joint must be air tight.
Outside Wall
Surface
Pipe 3.5 in. Sched 40 Pipe
Sleeve (Not by Emerson
Process Management)
length by Customer
Masonry
stack wall
Dimensions are in millimeters with
inches in parentheses.
2. All masonry stack work and joints except adaptor
plate are not furnished by Emerson Process Management.
38860005
Notes: 1.
2-7
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
4. If using the optional ceramic diffusion element, the vee deflector must
be correctly oriented. Before inserting the Hazardous Area Oxymitter
4000, check the direction of flow of the gas in the duct. Orient the vee
deflector so the apex points upstream toward the flow (Figure 2-6). This
may be done by loosening the setscrews and rotating the vee deflector
to the desired position. Retighten the setscrews.
5. In vertical installations, ensure the system cable drops vertically from
the Hazardous Area Oxymitter 4000 and the conduit is routed below the
level of the electronics housing. This drip loop minimizes the possibility
that moisture will damage the electronics. See Figure 2-7.
6. If the system has an abrasive shield, check the dust seal gaskets. The
joints in the two gaskets must be staggered 180 degrees. Make sure the
gaskets are in the hub grooves as the Hazardous Area Oxymitter 4000
slides into the 15 degree forcing cone in the abrasive shield.
NOTE
If process temperatures will exceed 200°C (392°F), use anti-seize compound
on the stud threads to ease future removal of the Hazardous Area Oxymitter
4000.
7. Insert probe through the opening in the mounting plate and bolt the unit
to the plate.
NOTE
To maintain CE compliance, ensure a good connection exists between the
mounting plate studs or earthing screws on electronics housing and earth.
8. Ensure the Hazardous Area Oxymitter 4000 is properly earthed by way
of both internal and external points.
Uninsulated stacks or ducts may cause ambient temperatures around the electronics to
exceed 85°C (185°F), which may cause overheating da mage to the electronics.
9. If duct work insulation is removed for Hazardous Area Oxymitter 4000
probe mounting, make sure the insulation is replaced afterward. See
Figure 2-7.
NOTE
For probe temperatures that will exceed 85°C (185°F ), we recommend the
remote mounted electronics option.
10. Ensure the probe installation does not obscure the warnings on the
housing covers.
2-8
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-6. Orienting the
Optional Vee Deflector
Gas Flow
Direction
Vee
Deflector
Apex
Ceramic
Diffusion
Element
Filter
Setscrew
38860006
Vee
Deflector
Figure 2-7. Installation with Drip
Loop and Insulation Removal
-
IVE
-
KEE
IG
HT
WHE N
CI R
CU
VE ATM
O
OS I
PL WARN I NG - SPH
EX -
AL
E
ER
P
T
Drip
Loop
CAL.
GAS
IN
Replace Insulation after
Installing Hazardous
Area Oxymitter 4000
Logic I/O
4-20 mA Signal
IT
Line Votage
Mounting Plate
Stack or Duct
Metal Wall
38860007
Insulation
2-9
Instruction Manual
Hazardous Area Oxymitter 4000
Remote Electronics
Installation
IM-106-340C, Rev. 4.4
July 2008
For a Hazardous Area Oxymitter 4000 with the remote electronics option,
install the probe according to the instructions in “Probe Installation” on
page 2-2. Install the remote electronics unit on a wall, stand pipe, or similar
structure (Figure 2-2 and Figure 2-8).
38860008
Figure 2-8. Remote Electronics
Mounting
ELECTRICAL
INSTALLATION WITH
INTEGRAL
ELECTRONICS
All wiring must conform to local and national codes.
Disconnect and lock out power before connecting the unit to the power supply.
Install all protective equipment covers and safety ground leads after installation. Failure to
install covers and ground leads could result in serious injury or death.
To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation
of this equipment, connection to the main electrical power supply must be made through a
circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault
situation. This circuit breaker should also include a mechanically operated isolating switch.
If not, then another external means of disconnecting the supply from the equipment should
be located close by. Circuit breakers or switches must comply with a recognized standard
such as IEC 947.
The probe and probe abrasive shield are heavy. Use proper lifting and carrying procedures
to avoid personnel injury.
2-10
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
To maintain explosion-proof protection, all cable entry devices and blanking elements for
unused apertures must be certified flameproof, suitable for the conditions of use and be
properly installed.
NOTE
To maintain CE compliance, ensure a good connection exists between the
mounting flange bolts and earth.
Connect Line Voltage
1. Remove screw (18, Figure 9-3), cover lock (19), and captive washer
(20). Remove cover (17) from terminal block (15).
2. Connect the line, or L1, wire to the L1 terminal and the neutral, or L2
wire, to the N terminal. See Figure 2-9. The Hazardous Area Oxymitter
4000 automatically will configure itself for 90-250 VAC line voltage and
50/60 Hz. To avoid a shock hazard, the power terminal cover must be
installed.
3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads
(Figure 2-9).
a. 4-20 mA Signal. The 4-20 mA signal represents the O2 value and
can also operate the Model 751 Loop LCD Display or any other loop
powered display. Superimposed on the 4-20 mA signal is HART
information that is accessible through a Model 275/375 Handheld
Communicator or AMS software.
If using an IMPS 4000 or an SPS 4001B, install it in a non-hazardous, explosive-free
environment.
b. Calibration Handshake/Logic I/O. The output signal can be used to
trigger an alarm or to provide a calibration handshake signal to an
IMPS or SPS 4001B.
If autocalibration is not utilized, a common bi-directional logic contact
is provided for any of the equipment alarms listed in Table 8-1. The
assignment of alarms that will actuate this contact is modified by one
of seven additional configuration settings (mode 1 through mode 7)
listed in Table 4-1.
The logic contact is self-powered, +5 VDC, with a 340 ohm series
resistance. An interposing relay is required if the logic contact will
annunciate a higher voltage device, such as a light or horn. An
interposing relay may also be required for certain DCS input cards. A
Potter & Brumfield model R10S-E1Y1-J1.0K 3.2 mA DC (or equal)
interposing relay will be mounted where the contact wires terminate
in the control/relay room.
4. Install cover (17, Figure 9-3) and secure with captive washer (20), cover
lock (19), and screw (18).
2-11
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-9. Electrical Installation Hazardous Area Oxymitter
4000 with Integral Electronics
INTEGRAL ELECTRONICS
WITHOUT SPS 4001B
Calibration
Handshake/
Logic I/O
4-20 mA Signal
Line Voltage
-
AC
AC
N
L1
Logic I/O +
Logic I/O +
4-20 mA
Signal -
+
-
+
Calibration
Handshake
Ground
90-250 VAC, 50-60 Hz
Line Voltage Input
Terminal
Block
Line 1
Neutral
Ground
Ground
Lugs
INTEGRAL ELECTRONICS
WITH REMOTE SPS 4001B
Line 1
Neutral
Ground
90-250 VAC, 50-60 Hz
Line Voltage Input
4-20 mA +
Signal Ground
Calibration
Handshake
WALL-MOUNTED
SPS 4001B
90-250 VAC, 50-60 Hz
Line Voltage Input
Line 1
Neutral
Ground
INTEGRAL ELECTRONICS
WITH REMOTE IMPS 4000
Line 1
Neutral
Ground
Calibration Handshake
Refer to IMPS 4000
Instruction Manual
2-12
4-20 mA
- Signal
Ground
38860074
+
90-250 VAC, 50-60 Hz
Line Voltage Input
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
ELECTRICAL
INSTALLATION WITH
REMOTE ELECTRONICS
Hazardous Area Oxymitter 4000
All wiring must conform to local and national codes.
Disconnect and lock out power before connecting the unit to the power supply.
Install all protective equipment covers and safety ground leads after installation. Failure to
install covers and ground leads could result in serious injury or death.
To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation
of this equipment, connection to the main electrical power supply must be made through a
circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault
situation. This circuit breaker should also include a mechanically operated isolating switch.
If not, then another external means of disconnecting the supply from the equipment should
be located close by. Circuit breakers or switches must comply with a recognized standard
such as IEC 947.
The probe and probe abrasive shield are heavy. Use proper lifting and carrying procedures
to avoid personnel injury.
To maintain explosion-proof protection, all cable entry devices and blanking elements for
unused apertures must be certified flameproof, suitable for the conditions of use and be
properly installed.
NOTE
To maintain CE compliance, ensure a good connection exists between the
mounting flange bolts and earth.
2-13
Instruction Manual
Hazardous Area Oxymitter 4000
Connect Line Voltage
IM-106-340C, Rev. 4.4
July 2008
1. Remove screw (18, Figure 9-4), cover lock (19), captive washer (20),
and left side blind cover (17) from the remote electronics.
2. Connect the line, or L1, wire to the L1 terminal and the neutral, or L2
wire, to the N terminal (Figure 2-10). The Hazardous Area Oxymitter
4000 will automatically configure itself for 90-250 VAC line voltage and
50/60 Hz. To avoid a shock hazard, the power terminal cover must be
installed.
3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads
(Figure 2-10).
4-20 mA SIGNAL
2-14
The 4-20 mA signal represents the O2 value and can also operate the Model
751 Loop LCD Display or any other loop powered display. Superimposed on
the 4-20 mA signal is HART information that is accessible through a Model
275/375 Handheld Communicator or AMS software.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-10. Electrical
Installation - Hazardous Area
Oxymitter 4000 with Remote
Electronics (Sheet 1 of 2)
GRN
RED
BLU
WHT
BRN
-
+
+
-
BRN
Type K
Thermocouple
Signal
Heater Power
(Below Cover)
Oxygen Signal
PROBE
REMOTE
ELECTRONICS
Terminal
Block
GRN/YEL
or GRN
Note: Interconnecting cable is
wired to the probe at the
factory. Terminal
connections shown for
reference only.
Ground
Lugs
Calibration
Handshake/
Logic I/O
4-20 mA
Signal
Line Voltage
-
+
-
AC
AC
N
L1
WIRING DIAGRAM
TO ELECTRONICS
YEL
RED
2
3
4
6
7
8
T/C
HTR
Terminal
Block
Ground Lugs
BLK (BRN)
(HAZ.)
WHT (BLU)
G.P.
RED (GRN)
YEL (RED)
ORN (BRN)
BLU (WHT)
O2
CELL
5
BLK
ORN
1
BLK
GRN
FROM PROBE
To IMPS 4000 if used.
Refer to IMPS 4000
Instruction Manual.
Logic I/O +
Logic I/O
4-20 mA +
4-20 mA
Ground
90-250 VAC, 50-60 Hz
Line Voltage Input
Line 1
Neutral
Ground
38860009
General Purpose
Oxymitter
Hazardous Area
Oxymitter
+
Interconnecting
Cable
2-15
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-10. Electrical
Installation - Hazardous Area
Oxymitter 4000 with Remote
Electronics (Sheet 2 of 2)
GRN
RED
BLU
WHT
BRN
-
+
+
-
BRN
Type K
Thermocouple
Signal
Heater Power
(Below Cover)
Oxygen Signal
PROBE
REMOTE
ELECTRONICS
Terminal
Block
GRN/YEL
or GRN
Note: Interconnecting cable is
wired to the probe at the
factory. Terminal
connections shown for
reference only.
Ground
Lugs
Calibration
Handshake/
Logic I/O
4-20 mA
Signal
Line Voltage
-
+
-
AC
AC
N
L1
WIRING DIAGRAM
TO ELECTRONICS
YEL
RED
3
4
5
6
BLK
ORN
2
BLK
GRN
1
7
8
T/C
HTR
Terminal
Block
Ground Lugs
BLK (BRN)
(HAZ.)
WHT (BLU)
G.P.
RED (GRN)
YEL (RED)
ORN (BRN)
BLU (WHT)
O2
CELL
General Purpose
Oxymitter
Hazardous Area
Oxymitter
+
Interconnecting
Cable
FROM PROBE
To IMPS 4000 or
SPS 4001B if used.
Logic I/O +
Logic I/O
90-250 VAC, 50-60 Hz
Line Voltage Input
2-16
Line 1
Neutral
Ground
38860075
4-20 mA +
Signal
Ground
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
If using an IMPS 4000 or an SPS 4001B, install it in a non-hazardous, explosive-free
environment.
Calibration Handshake
Logic I/O
1. The output signal can be used to trigger an alarm or to provide a
calibration handshake signal to an IMPS or SPS 4001B.
a. If autocalibration is not utilized, a common bi-directional logic contact
is provided for any of the equipment alarms listed in Table 8-1. The
assignment of alarms that will actuate this contact is modified by one
of seven additional configuration settings (mode 1 through mode 7)
listed in Table 4-1.
b. The logic contact is self-powered, +5 VDC, with a 340 ohm series
resistance. An interposing relay is required if the logic contact will
annunciate a higher voltage device, such as a light or horn. An
interposing relay may also be required for certain DCS input cards. A
Potter & Brumfield model R10S-E1Y1-J1.0K 3.2 mA DC (or equal)
interposing relay will be mounted where the contact wires terminate
in the control/relay room.
2. Install cover (17, Figure 9-4) and secure with captive washer (20), cover
lock (19), and screw (18).
Install Interconnecting
Cable
NOTE
If interconnect cable was not purchased with the Hazardous Area Oxymitter
4000, consult the factory for the proper wire type and gauge.
1. Remove cover (17, Figure 9-4) from the junction box (24). Connect the
electronics end of the interconnecting cable (30) to the "FROM PROBE"
side of the terminal block (Figure 2-10).
If using an IMPS 4000 or an SPS 4001B, install it in a non-hazardous, explosive-free
environment.
2. Loosen screw (18, Figure 9-3), cover lock (19) and washer (20) at the
probe head. Remove cover (17).
3. See (Figure 2-10). Connect the heater power leads, the thermocouple
leads, and the oxygen signal leads of the interconnecting cable to the
terminal block. The cable leads are tagged for polarity. To avoid a shock
hazard, the heater power terminal cover must be installed.
4. Install covers (17, Figure 9-3 and Figure 9-4) and secure with captive
washers (20), cover locks (19), and screws (18).
2-17
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
PNEUMATIC
INSTALLATION
Reference Air Package
After the Hazardous Area Oxymitter 4000 is installed, connect the reference
air set to the Hazardous Area Oxymitter 4000. Refer to
Figure 2-11.
Instrument Air (Reference Air): 68.95 kPa gage (10 psig) minimum, 1551.38
kPa gage (225 psig) maximum at 0.25 l/min (0.5 scfh) maximum; less than 40
parts per million total hydrocarbons. Regulator outlet pressure should be set
at 35 kPa (5 psi).
Figure 2-11. Air Set, Plant Air
Connection
Note: Dimensions are in millimeters
with inches in parentheses. All
piping specified in U.S. Standards.
0.125-27 NPT
Outlet
1
SCHEMATIC HOOKUP FOR REFERENCE
AIR SUPPLY TO HAZARDOUS AREA
OXYMITTER 4000 PROBE HEAD
79.25 (3.12) Max
3
2
57.15 (2.250)
SMART FAMILY
HARTTM
Rosemount Analytical Inc.
Solon, OH 44139
800-433-6076
R
TM
Outlet
0.25-18
NPT
Inlet
122.17 (4.81)
30.22
(1.19)
Flow Set
Point Knob
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC 48-62 Hz
OUTPUT: 4-20 mA LINE FUSE:
38.10
(1.50)
254 Ref
(10.0)
500 VA
5 Amps
215.90
(8.50)
Max
50.80
(2.0)
Drain
Valve
WATTS:
0.250 in. or 6 mm O.D. Tubing
(Supplied by Customer)
Mounting
Holes
81.03
(3.19) Lg
for
7.92 (0.312)
Dia.
Through
Bolts
1
2
3
Instrument Air
69-1551 kPa Gage
(10-225 psig) Max.
Ref Air Set
263C152G01
2-18
1
Flowmeter
0.006-0.057 scmh (0.2-2.0 scfh)
2
Pressure Gage
0-103 kPa Gage (0-15 psig)
771B635H02
275431-006
3
Combination Filter-Reg.
0-207 kPa Gage (0-30 psig)
4505C21G01
38860030
Replacement Parts
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 2-12. Hazardous Area
Oxymitter 4000 Gas
Connections
800-433-6076
SMART FAMILY
HARTTM
R
TM
500 VA
5 Amps
38860031
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC WATTS:
48-62 Hz
OUTPUT: 4-20 mALINE FUSE:
Calibration Gas
Reference Air
Calibration Gas
Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero)
be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more
than 40 parts per million. Failure to use proper gases will result in erroneous readings.
Two calibration gas concentrations are used with the Hazardous Area
Oxymitter 4000, Low Gas - 0.4% O2 and High Gas - 8% O2. See Figure 2-12
for the Hazardous Area Oxymitter 4000 connections.
If using an IMPS 4000 or an SPS 4001B, install it in a non-hazardous, explosive-free
environment.
IMPS 4000
CONNECTIONS
Ensure the IMPS 4000 is installed in a safe (non-hazardous, explosive-free)
area and verify the wiring and pneumatic connections per the IMPS 4000
Intelligent Multi-probe Test Gas Sequencer Instruction Manual.
SPS 4001B
CONNECTIONS
Ensure the SPS 4001B is installed in a safe (non-hazardous, explosive-free)
area and verify the wiring and pneumatic connections per the SPS 4001B
Single Probe Autocalibration Sequencer Instruction Manual.
NOTE
Upon completing installation, make sure that the Hazardous Area Oxymitter
4000 is turned on and operating prior to firing up the combustion process.
Damage can result from having a cold Hazardous Area Oxymitter 4000
exposed to the process gases. During outages, and if possible, leave all
Hazardous Area Oxymitter 4000 units running to prevent condensation and
premature aging from thermal cycling.
If the ducts will be washed down during outage, MAKE SURE to power down the Hazardous
Area Oxymitter 4000 units and remove them from the wash area.
2-19
Instruction Manual
Hazardous Area Oxymitter 4000
2-20
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 3
Hazardous Area Oxymitter 4000
Configuration of Hazardous Area
Oxymitter 4000 with Membrane
Keypad
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-5
VERIFY INSTALLATION
Install all protective equipment covers and safety ground leads before equipment startup.
Failure to install covers and ground leads could result in serious injury or death.
Mechanical Installation
Ensure the Hazardous Area Oxymitter 4000 is installed correctly. See
Section 2: Installation.
Opening the electronics housing in hazardous areas may cause an explosion causing
severe injury, or death. It may be required to get a hot work permit from your company
safety officer before you open the housing.
Terminal Block Wiring
1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and
captive washer (20) that secure cover (17) on left side of housing (11).
Remove the cover.
2. Check the terminal block wiring (Figure 3-1). Be sure the power, the
4-20 mA signal, and the logic outputs are properly connected and
secure. To avoid a shock hazard, the power terminal cover must be
installed. For units with remote electronics, check the terminal block
wiring at the probe and at the remote electronics unit.
3. Install the cover (17, Figure 9-3 or Figure 9-4) over terminal block (15)
and secure with captive washer (20), cover lock (19), and screw (18).
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 3-1. Electronics Housing
Terminals and Membrane
Keypad
Hazardous Area
Oxymitter 4000
Electronics
Housing
Rosemount Analytical Inc.
Solon, OH 44139
800-433-6076
SMART FAMILY
HARTTM
R
TM
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC 48-62 Hz WATTS:
OUTPUT: 4-20 mA LINE FUSE:
500 VA
5 Amps
SW2
ON
AC
AC
L1
N
TEST
POINTS
4-20 mA
Signal
HEATER T/C
HEATER
02 CELL
CALIBRATION
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
J1
TP2
TP3
TP4
CAL
TEST GAS +
PROCESS % 02
TP5
TP6
38860032
Terminal
Block
02 CELL mV +
02 CELL mv HEATER T/C +
HEATER T/C -
RED
YEL
GRN
ORG
-
+
-
+
4-20
DIAGNOSTIC
ALARMS
CALIBRATION RECOMMENDED
Logic I/O
Ground Lugs
Hazardous Area
Oxymitter 4000
Configuration
Located on the microprocessor board, the top board, are two switches that
configure outputs for the Hazardous Area Oxymitter 4000 (Figure 3-2). SW1
determines if the 4-20 mA signal is internally or externally powered. SW2
determines:
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
• Hazardous Area Oxymitter 4000 status, HART or LOCAL.
• Oxygen range, 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also
configurable only through HART/AMS.)
• The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.
Remove power from the Hazardous Area Oxymitter 4000 before changing defaults. If
defaults are changed under power, damage to the electronics package may occur.
SW1 Setting
The two settings are internally or externally powering the 4-20 mA signal. The
factory setting is for the 4-20 mA signal to be internally powered.
3-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SW2 Setting
The factory sets this switch as follows:
1. Position 1 is HART/LOCAL. This switch setting controls the
configuration of the Hazardous Area Oxymitter 4000. The defaults
cannot be changed via HART/AMS unless the switch is in the HART
position. Placing SW2, position 1 in the LOCAL position forces the O2
range to the setting of position 2. The position 1 switch must be placed
in the LOCAL position or changes in SW2, position 2 will have no effect.
2. Position 2 determines the O2 range. This can be set to either 0 to 10%
O2 or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the
O2 range can be configured from 0 to 40% O2. To select values within
this range, set SW2, position 1 to HART and then enter the range via
HART/AMS. Do not change SW2, position 1 to LOCAL unless you want
to operate in the range specified by SW2, position 2.
Typically, the probe's sensing cell, in direct contact with the process gases, is heated to
approximately 736°C (1357°F). The external temperat ure of the probe body may exceed
450°C (842°F). If operating conditions also contain high oxygen levels and combustible
gases, the Hazardous Area Oxymitter 4000 may self-ignite.
3. Position 3 determines the output at startup or at an alarm. The settings
are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the
current at the analog output is 3.5 mA or 21.6 mA.
4. Position 4 can be used to set the heater for 115 or 220 Vac operation.
This switch is functional only when the software is set for manual
voltage selection (Auto Tune = No). Otherwise, the internal electronics
auto detect the input line voltage and sets the heater voltage
accordingly (Auto Tune = Yes).
Read O2 Concentration
Once the cell is up to operating temperature, the O2 percentage can be read:
1. Access TP5 and TP6 next to the membrane keypad. Attach a
multimeter across TP5 and TP6. The calibration and process gases can
now be monitored. Pressing the INC or DEC once will cause the output
to switch from the process gas to the calibration gas. Pressing INC or
DEC a second time will increase or decrease the calibration gas
parameter. If the keys have been inactive for one minute, the output
reverts to the process gas. When a calibration has been initiated, the
value at TP5 and TP6 is the %O2 seen by the cell. Oxygen levels, as
seen on the multimeter, are:
8.0% O2 = 8.0 VDC
0.4% O2 = 0.4 VDC
2. HART/AMS.
3. Model 751. The loop-driven LCD display.
3-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 3-2. Defaults - Hazardous
Area Oxymitter 4000 with
Membrane Keypad
HART: O2 Range set by HART/AMS
(From 0 to 40% O2)
Local: O2 Range set by Pos 2
0 to 10% O2 /
0 to 25% O2: O2 Range
3.5 mA/21.6 mA: When alarm exists, or on powerup, output current goes to this
value
ON
OFF
4-20 mA
is internally
powered (Default)
Local
HART
0 to 10% O2
0 to 25% O2
21.6 mA
3.5 mA
220 V
115 V
Default
position
(Ex-factory)
4-20 mA requires
external power
SW
1
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
Note:
ON
DIAGNOSTIC
ALARMS
1
2
3
4
CALIBRATION RECOMMENDED
INC
HIGH
GAS
LOW
GAS
DEC
DEC
J1
TP2
TP3
TP4
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
38860033
INC
TP1
RED
YEL
GRN
ORG
TEST
POINTS
O2 CELL mV +
O2 CELL mV HEATER T/C +
HEATER T/C -
The 115 V option at switch
SW2 position 4 is active only
when the heater voltage
option is set to manual in the
software
(auto tune = no).
3-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
LOGIC I/O
This two-terminal logic contact can be configured either as a solid-state
relay-activated alarm or as a bi-directional calibration handshake signal to an
IMPS 4000 or SPS 4001B. The configuration of this signal depends on the
setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different
modes available are explained in Table 3-1.
Alarm
When configured as an alarm, this signal alerts you to an out-of-spec
condition. The output is +5 Vdc in series with a 340 ohm resistor.
For optimum performance, Emerson Process Management recommends
connecting the output to a Potter & Brumfield 3.2 mA DC relay
(P/N R10S-E1Y1-J1.0K).
Of the ten modes in Table 3-1, modes 0 through 7 are the alarm modes.
The factory default is mode 5 for Hazardous Area Oxymitter 4000 units
without an IMPS 4000 or SPS 4001B. In this mode, the output will signal
when a unit alarm or a CALIBRATION RECOMMENDED indication
occurs.
Calibration Handshake Signal
If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be
configured for calibration handshaking. Of the ten modes in Table 3-1 only
modes 8 and 9 are configured for calibration handshaking. For a
Hazardous Area Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the
factory sets the default to mode 8. In this mode, the logic I/O will be used
to communicate between the Hazardous Area Oxymitter 4000 and the
sequencer and to signal the sequencer when a CALIBRATION
RECOMMENDED indication occurs.
3-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table 3-1. Logic I/O
Configuration (as set at
HART/AMS or LOI)
Mode
Configuration
0
1
2
3
4
The unit is not configured for any alarm condition.
The unit is configured for a Unit Alarm.
The unit is configured for Low O2.
The unit is configured for both a Unit Alarm and Low O2.
The unit is configured for a High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for both a Unit Alarm and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for a Unit Alarm, a Low O2, and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.
CALIBRATION RECOMMENDED will initiate the calibration cycle.
The unit is configured for a calibration handshake. CALIBRATION
RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS
4001B.
5*
6
7
8**
9
*The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or
SPS 4001B.
**The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4001B.
Recommended
Configuration
4-20 mA Signal Upon Critical Alarm
Emerson Process Management recommends that the factory default be
utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm
which will cause the O2 reading to be unusable. Customer can also select
21.6 mA as the failure setting if normal operations cause O2 readings to go
below the zero % O2 (3.5 mA) level.
If the O2 measurement is being utilized as part of an automatic control loop,
the loop should be placed into manual upon this failure event or other
appropriate action should be taken.
Calibration
Emerson Process Management recommends utilizing an autocalibration
system, actuated by the "calibration recommended" diagnostic. New O2 cells
may operate for more than a year, but older cells may require recalibration
every few weeks as they near the end of their life. This strategy ensures that
the O2 reading is always accurate, and eliminates many unnecessary
calibrations based on calendar days or weeks since previous calibration.
When utilizing the SPS 4001B or IMPS 4000, consider wiring some or all
associated alarm contacts.
1. CALIBRATION INITIATE. Contact from the control room to an SPS
4001B or IMPS 4000 (one per probe) provides the ability to manually
initiate a calibration at any time from the control room. Note that
calibrations can also be initiated from a HART handheld communicator,
from Asset Management Solutions software, or from the keypad on the
Hazardos Area Oxymitter 4000.
3-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
2. IN CALIBRATION. One contact per probe provides notification to the
control room that the "calibration recommended" diagnostic has initiated
an automatic calibration through the SPS 4001B or IMPS 4000. If the O2
signal is being utilized in an automatic control loop, this contact should
be utilized to place the control loop into manual during calibration.
3. CALIBRATION FAILED. One contact per probe from an SPS 4001B or
IMPS 4000 to the control room for notification that the calibration
procedure failed. Grouped with this alarm is an output from a pressure
switch which indicates when the calibration gas bottles are empty.
4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be
configured to respond normally during any calibration, or it can be
configured to hold the last O2 value upon the initiation of calibration. The
factory default is for the 4-20 mA signal to track (operate normally)
throughout calibration. Holding the last O2 value may be useful if
several probes are being averaged for the purpose of automatic control.
Unless several probes are being averaged, always place control loops
that are using the O2 signal into the manual mode prior to starting the
calibration.
3-7
Instruction Manual
Hazardous Area Oxymitter 4000
3-8
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 4
Hazardous Area Oxymitter 4000
Configuration of Hazardous Area
Oxymitter 4000 with LOI
Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4
VERIFY INSTALLATION
Install all protective equipment covers and safety ground leads before equipment startup.
Failure to install covers and ground leads could result in serious injury or death.
Mechanical Installation
Ensure the Hazardous Area Oxymitter 4000 is installed correctly. See
Section 2: Installation.
Opening the electronics housing in hazardous areas may cause an explosion causing
severe injury, or death. It may be required to get a hot work permit from your company
safety officer before you open the housing.
Terminal Block Wiring
1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and
captive washer (20) that secure cover (17) on left side of housing (11).
Remove the cover to expose the terminal block (15).
2. Check the terminal block wiring (Figure 4-1). Be sure the power, the
4-20 mA signal, and the logic outputs are properly connected and
secure. To avoid a shock hazard, the power terminal cover must be
installed. For units with remote electronics, check the terminal block
wiring at the probe and at the remote electronics unit.
3. Install the cover (17, Figure 9-3 or Figure 9-4) over terminal block (15)
and secure with captive washer (20), cover lock (19), and screw (18).
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 4-1. Electronics Housing
Terminals with LOI
Hazardous Area
Oxymitter 4000
Electronics
Housing
Rosemount Analytical Inc.
Solon, OH 44139
800-433-6076
SMART FAMILY
HARTTM
R
TM
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC 48-62 Hz WATTS:
OUTPUT: 4-20 mA LINE FUSE:
500 VA
5 Amps
-
+
-
+
4-20
AC
AC
N
L1
4-20 mA
Signal
Logic I/O
LOI
38860034
Terminal
Block
Ground Lugs
Hazardous Area
Oxymitter 4000
Configuration
Located on the microprocessor board are two switches that configure
Hazardous Area Oxymitter 4000 outputs (Figure 4-2). To access these
switches, the LOI module must be removed. SW1 determines if the 4-20 mA
signal is internally or externally powered. SW2 determines:
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
• Hazardous Area Oxymitter 4000 status, HART or LOCAL.
• Oxygen range, 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also
configurable only through HART/AMS.)
• The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.
Remove power from the Hazardous Area Oxymitter 4000 before changing defaults. If
defaults are changed under power, damage to the electronics package may occur.
SW1 Setting
The two settings are internally or externally powering the 4-20 mA signal. The
factory setting is for the 4-20 mA signal to be internally powered.
4-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SW2
The factory sets this switch as follows:
1. Position 1 is HART/LOCAL. This switch setting controls the
configuration of the Hazardous Area Oxymitter 4000. The defaults
cannot be changed via HART/AMS or the LOI unless the switch is in the
HART position. Placing SW2, position 1 in the LOCAL position forces
the O2 range to the setting of position 2. The position 1 switch must be
in the LOCAL position or changes in SW2, position 2 will have no effect.
2. Position 2 determines the O2 range. This can be set to either 0 to 10%
O2 or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the
O2 range can be configured from 0 to 40% O2. To select values within
this range, set SW2, position 1 to HART and then enter the range via
HART/AMS or the LOI. Do not change SW2, position 1 to LOCAL
unless you want to operate in the range specified by SW2, position 2.
Typically, the probe's sensing cell, in direct contact with the process gases, is heated to
approximately 736°C (1357°F). The external temperat ure of the probe body may exceed
450°C (842°F). If operating conditions also contain high oxygen levels and combustible
gases, the Hazardous Area Oxymitter 4000 may self-ignite.
3. Position 3 determines the output at startup or at an alarm. The settings
are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the
current at the analog output is 3.5 mA or 21.6 mA.
4. Position 4 can be used to set the heater for 115 or 220 Vac operation.
This switch is functional only when the software is set for manual
voltage selection (Auto Tune = No). Otherwise, the internal electronics
auto detect the input line voltage and sets the heater voltage
accordingly (Auto Tune = Yes).
Read O2 Concentration
Once the cell is up to operating temperature, the O2 percentage can be read:
1. To access TP5 and TP6 under the LOI module (Figure 4-2), power
down the Oxymitter 4000 and remove the LOI module. Attach alligator
leads from a multimeter across TP5 and TP6. Install the LOI module
and power up the Oxymitter 4000. Allow time for the cell to reach
operating temperature. The calibration and process gases can now be
monitored. When a calibration has been initiated, the value at TP5 and
TP6 is the % O2 seen by the cell. Oxygen levels, as seen on the
multimeter, are:
8.0% O2 = 8.0 VDC
0.4% O2 = 0.4 VDC
2. HART/AMS.
3. Model 751. The loop-driven LCD display.
4-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 4-2. Defaults - Hazardous
Area Oxymitter 4000 with LOI
HART: O2 Range set by HART/AMS
(From 0 to 40% O2)
Local: O2 Range set by Pos 2
0 to 10% O2/
0 to 25% O2: O2 Range
3.5 mA/21.6 mA When alarm exists, or
on power up, current
output goes to this value
ON
OFF
4-20 mA
is internally
powered
(Default)
Local
HART
0 to 10% O2
0 to 25% O2
21.6 mA
3.5 mA
220 V
115 V
Default
position
(Ex-factory)
4-20 mA requires
external power
SW
1
SW2
Note:
1
2
3
4
TP1
J1
TP2
The 115 V option
at switch SW2
position 4 is active
only when the
heater voltage
option is set to
manual in the
software.
TP4
RED
YEL
GRN
ORG
TP3
TP5
38860035
TP6
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
LOGIC I/O
4-4
This two-terminal logic contact can be configured either as a solid-state
relay-activated alarm or as a bi-directional calibration handshake signal to an
IMPS 4000 or SPS 4001B. The configuration of this signal depends on the
setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different
modes available are explained in Table 4-1.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Alarm
When configured as an alarm, this signal alerts you to an out-of-spec
condition. The output is +5 Vdc in series with a 340 ohm resistor.
For optimum performance, Emerson Process Management recommends
connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N
R10S-E1Y1-J1.0K).
Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes.
The factory default is mode 5 for Hazardous Area Oxymitter 4000 units
without an IMPS 4000 or SPS 4001B. In this mode, the output will signal
when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.
Calibration Handshake Signal
If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be
configured for calibration handshaking. Of the ten modes in Table 4-1, only
modes 8 and 9 are configured for calibration handshaking. For a Hazardous
Area Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets
the default to mode 8. In this mode, the logic I/O will be used to communicate
between the Hazardous Area Oxymitter 4000 and the sequencer and to signal
the sequencer when a CALIBRATION RECOMMENDED indication occurs.
Table 4-1. Logic I/O
Configuration (as set at
HART/AMS or LOI)
Mode
Configuration
0
1
2
3
4
The unit is not configured for any alarm condition.
The unit is configured for a Unit Alarm.
The unit is configured for Low O2.
The unit is configured for both a Unit Alarm and Low O2.
The unit is configured for a High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for both a Unit Alarm and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for a Unit Alarm, a Low O2, and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.
CALIBRATION RECOMMENDED will initiate the calibration cycle.
The unit is configured for a calibration handshake. CALIBRATION
RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS
4001B.
5*
6
7
8**
9
*The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or
SPS 4001B.
**The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4001B.
4-5
Instruction Manual
Hazardous Area Oxymitter 4000
Recommended
Configuration
IM-106-340C, Rev. 4.4
July 2008
4-20 mA Signal Upon Critical Alarm
Emerson Process Management recommends that the factory default be
utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm
which will cause the O2 reading to be unusable. Customer can also select
21.6 mA as the failure setting if normal operations cause O2 readings to go
below the zero % O2 (3.5 mA) level.
If the O2 measurement is being utilized as part of an automatic control loop,
the loop should be placed into manual upon this failure event or other
appropriate action should be taken.
Calibration
Emerson Process Management recommends utilizing an autocalibration
system, actuated by the "calibration recommended" diagnostic. New O2 cells
may operate for more than a year, but older cells may require recalibration
every few weeks as they near the end of their life. This strategy ensures that
the O2 reading is always accurate, and eliminates many unnecessary
calibrations based on calendar days or weeks since previous calibration.
When utilizing the SPS 4001B or IMPS 4000, consider wiring some or all
associated alarm contacts.
1. CALIBRATION INITIATE. Contact from the control room to an SPS
4001B or IMPS 4000 (one per probe) provides the ability to manually
initiate a calibration at any time from the control room. Note that
calibrations can also be initiated from a HART handheld communicator,
from Asset Management Solutions software, or from the keypad on the
Oxymitter 4000.
2. IN CALIBRATION. One contact per probe provides notification to the
control room that the "calibration recommended" diagnostic has initiated
an automatic calibration through the SPS 4001B or IMPS 4000. If the O2
signal is being utilized in an automatic control loop, this contact should
be utilized to place the control loop into manual during calibration.
3. CALIBRATION FAILED. One contact per probe from an SPS 4001B or
IMPS 4000 to the control room for notification that the calibration
procedure failed. Grouped with this alarm is an output from a pressure
switch which indicates when the calibration gas bottles are empty.
4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be
configured to respond normally during any calibration, or it can be
configured to hold the last O2 value upon the initiation of calibration. The
factory default is for the 4-20 mA signal to track (operate normally)
throughout calibration. Holding the last O2 value may be useful if
several probes are being averaged for the purpose of automatic control.
Unless several probes are being averaged, always place control loops
that are using the O2 signal into the manual mode prior to starting the
calibration.
4-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Section 5
Startup and Operation of
Hazardous Area Oxymitter 4000
with Membrane Keypad
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2
POWER UP
Startup Display
When power is applied to the probe, the cell heater turns on. It takes
approximately one half hour for the cell to heat to operating temperature. This
condition is indicated by the top four LEDs (DIAGNOSTIC ALARMS) on the
membrane keypad (Figure 5-1). Starting with the CALIBRATION LED, the
LEDs light in ascending order until all four LEDs are on. At this point, all four
turn off and the cycle starts again. This ramp cycle continues until the cell is
up to operating temperature.
Operating Display
The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence
from the top to the bottom, one at a time. After the bottom LED turns on, the
sequence starts again at the top with the HEATER T/C LED (Figure 5-1).
Figure 5-1. Startup and Normal Operation
HEATER T/C
HEATER
HEATER T/C
HEATER
O2 CELL
CALIBRATION
O2 CELL
SW2
CALIBRATION
ON
DIAGNOSTIC
ALARMS
CALIBRATION RECOMMENDED
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
1
J1
TP3
TP4
2
3
4
1
2
3
4
Lighting sequence during warm-up
(Startup display)
TP2
HEATER T/C
CAL
HEATER
TEST GAS +
PROCESS % O2
TP5
O2 CELL
TP6
CALIBRATION
1
2
3
4
1
2
3
4
Lighting sequence during normal operation
(Operating display)
http://www.raihome.com
38860036
INC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
RED
YEL
GRN
ORG
TEST
POINTS
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
Error
If there is an error condition at startup, one of the diagnostics LEDs will be
blinking. Refer to Section 8: Troubleshooting, to determine the cause of the
error. Clear the error, cycle power, and the operating display should return.
Keypad
The five membrane keys on the membrane keypad are only used during
calibration to adjust the high and low gas and to initiate the calibration
sequence (Figure 5-2).
Reference Air
Ensure reference air, if used, is set to 0.25 l/min (0.5 scfh).
OPERATION
Overview
Ensure the Hazardous Area Oxymitter 4000 is at normal operation. The
diagnostic LEDs will display the operating cycle. All other LEDs should be off
(See Figure 5-3).
DIAGNOSTIC ALARM LEDs
If there is an error in the system, one of these LEDs will flash various blink
codes (See Section 8: Troubleshooting). In the case of multiple errors, only
one will be displayed based on a priority system. Correct the problem and
cycle power. The operating display will return or the next error will be
displayed. The alarms are:
HEATER T/C
HEATER
O2 CELL
CALIBRATION
CALIBRATION RECOMMENDED LED
Turns on when the system determines that a calibration is recommended.
Further information is available in Section 9: Maintenance and Service.
5-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 5-2. Calibration Keys
Diagnostic
LEDs
Membrane
Keys
DIAGNOSTIC
ALARMS
HEATER T/C
HEATER
02 CELL
CALIBRATION
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
02 CELL mV +
02 CELL mv HEATER T/C +
HEATER T/C -
CAL
TEST GAS +
PROCESS % 02
Membrane
Key
Membrane
Keys
38860037
TEST
POINTS
Figure 5-3. Normal Operation
HEATER T/C
HEATER
SW2
ON
O2 CELL
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
CALIBRATION
TP1
J1
TP2
TP3
TP4
1
RED
YEL
GRN
ORG
TEST
POINTS
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
2
3
4
1
2
3
4
Lighting sequence during normal operation
CAL
CAL LED
TEST GAS +
PROCESS % O2
TP5
TP6
38860038
DIAGNOSTIC
ALARMS
HEATER T/C
HEATER
O2 CELL
CALIBRATION
5-3
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
TEST POINTS
Test points 1 through 6 allow you to monitor with a multimeter: the heater
thermocouple, the O2 cell millivolt value, and the process O2.
• TP1 and TP2 monitor the oxygen cell millivolt output, which equates to
the percentage of oxygen present.
• TP3 and TP4 monitor the heater thermocouple.
• TP5 and TP6 monitor the process gas or the calibration gas parameter.
CAL LED
The CAL LED is on steady or flashing during calibration. Further information
is available in Section 9: Maintenance and Service.
Keys
INC and DEC. The INC and DEC keys are used to set the values of the
calibration gases. Attach a multimeter across TP5 and TP6. The calibration
and process gases can now be monitored. Pressing the INC or DEC once will
cause the output to switch from the process gas to the calibration gas.
Pressing INC or DEC a second time will increase or decrease the calibration
gas parameter. If the keys have been inactive for one minute, the output
reverts to the process gas. When a calibration has been initiated, the value at
TP5 and TP6 is the % O2 seen by the cell.
Oxygen levels, as seen on the multimeter, are:
8.0% O2 = 8.0 volts DC
0.4% O2 = 0.4 volts DC
CAL
The CAL key can:
• Initiate a calibration.
• Sequence through calibration.
• Abort the calibration.
NOTE
Refer to Section 9: Maintenance and Service, for calibration instructions.
Model 751 Remote Powered Loop LCD Display (Optional)
Refer to Remote Powered Loop LCD manual for calibration and operation.
5-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 6
Hazardous Area Oxymitter 4000
Startup and Operation of
Hazardous Area Oxymitter 4000
with LOI
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1
Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . page 6-3
Navigating the Local Operator Interface . . . . . . . . . . . . . page 6-3
LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4
LOI Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4
Hazardous Area Oxymitter 4000 Setup at the LOI . . . . . . page 6-6
LOI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-9
Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . page 6-10
Remote Powered Loop LCD Display (Optional) . . . . . . . . page 6-10
POWER UP
Startup Display
When power is applied to the probe, the cell heater turns on. It takes
approximately one half hour for the cell to heat to operating temperature. This
condition is indicated by a "warm up" display on the LOI (Figure 6-1). This
message will continue to display until the cell is up to operating temperature.
Operating Display
The normal operating display is the % O2 concentration. The "normal" display
is shown in Figure 6-2.
Error
If there is an error condition at startup, an alarm message will be displayed.
Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear
the error, cycle power, and the % O2 display should return.
LOI
The Local Operator Interface can be used to change the software and alarm
settings, to adjust the high and low gas settings, and to initiate the calibration
sequence. Refer to the LOI menu (Figure 6-4).
Reference Air
Ensure the reference air, if used, is set to 0.25 l/min (0.5 scfh).
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 6-1. Startup Display
38860039
O2:
Ø.ØØ%
LK
warm up
367dgC
Figure 6-2. Normal Display
LK
38860040
O2:
2.59%
normal
6-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 6-3. LOI Features
Selection
Arrow
Touch
Confirmation
LED
Selection
Arrow
Selection
Arrows
START UP OXYMITTER
4000 CALIBRATION
38860041
LCD
Display
Window
Refer to Section 9: Maintenance and Service, for calibration instructions.
NAVIGATING THE
LOCAL OPERATOR
INTERFACE
Overview
The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue
gas-fluorescent display. Intensity is adjustable. There is an Infrared LED
source and a detector for each key. The detectors can detect a finger placed
above the button through the glass window. There is no need to open the
instrument in bad weather or in hazardous areas in order to access the
electronics.
It should be noted that the Hazardous Area Oxymitter 4000 also utilizes
HART communications, permitting access to all instrument functionality
anywhere the 4-20 mA signal terminates via a HART model 275/375
handheld communicator.
Lockout
The Local Operator Interface (LOI) has a lockout feature that prevents
nuisance actuation by someone brushing against the glass window,
raindrops, dirt, insects, etc. This lockout mode is automatically established
when no buttons are pushed for 30 seconds (default). This countdown to
lockout is configurable.
6-3
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
In order to unlock the display, input a "Z" pattern. First, push the top left (gray)
arrow, then the top right, followed by the bottom left and finally the bottom
right. The "LK" notation in the upper right corner of the display will now
disappear. Push the gray arrow at the top left hand corner once more to enter
into the menu structure. Once one moves deeper into the menu structure,
additional time is provided to the user so that the lockout initiation does not
become a nuisance. This additional "revert" time is defaulted at one hour and
is also user configurable.
NOTE
Always clean dust and soil away from the LOI screen each time the LOI is
used. Excessive dust can prevent the LOI from entering lockout. This
condition can cause uncommanded operations to occur.
LOI KEY
DESIGNATIONS
The gray key (top left) key will move one level higher in the menu structure.
When entering numbers, this key will move the cursor to the left. This key also
doubles as an "Enter" key, once numbers are entered, and when the cursor is
moved to it's left-most position. The new data entry value will appear in the
top line of the LOI display once it is accepted.
The blue key (bottom left) acts as a selector when choosing from among a
number of menu items. This key also will move the cursor to the right when
entering numbers.
Up/Down keys (to the left side of the keypad) are used to increment up and
down when selecting from a series of menu picks. They are also used for
incrementing values up and down for data input.
LOI MENU TREE
This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree
is specific to the Oxymitter 4000. The menu tree will assist in navigating the
LOI.
Menu items in normal text display information, only. Menu Items in italics
permit data entry. Menu items in bold text are procedures.
6-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 6-4. Local Operator
Interface Menu Tree
(Sheet 1 of 2)
O2 Temp
O2 Temp-MAX
Board Temp
Board Temp-MAX
Temperatures
SENSOR
DATA
_____dgC
_____dgC
_____dgC
_____dgC
Voltages
O2 Sensor
O2 Sensor T/C
Board Temp IC
_____mV
_____mV
_____mV
Output Values
O2 Analog %
O2 Analog mA
_____%
____mA
O2 Slope
O2 Constant
O2 Cell Imped
____ mV/D
____ mV
____ ohm
Pre O2 Slope
Pre O2 Constant
_____mV/D
_______mV
O2% 2.59% LK
Normal
Start Calib
NOTE:
Use Z pattern
touch command
to unlock menu.
Current Calib
Previous
CALIBRATION
Cal Constants
Failed Calib
Cal Status
(CONTINUED ON
SHEET 2)
Bad O2 Slope
Bad O2 Constant
Calib Step
Calib Time
Next O2 Cal
_____mV/D
_______mV
_______
___Sec.
___H
NOTE:
For this menu column, the
selections in Italics are
user configurable. All other
parameters are display only.
Idle
Recommend Cal
Apply Gas 1
Flow Gas 1
Read Gas 1
Done Gas 1
Apply Gas 2
Flow Gas 2
Read Gas 2
Done Gas 2
Cal Abort
Stop Gas
Purge
38860010
Abort Calib
6-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 6-4. Local Operator
Interface Menu Tree
(Sheet 2 of 2)
O2 Gas 1
O2 Gas 2
O2-Reset Vals
O2 Out Tracks
O2 Cal Intervl
O2-Next Cal
Gas Time
Purge Time
Auto Calib?
Calib Setup
Analog
Input/Output
Digital
SYSTEM
Parameters
Software
Status
O2 Type
O2 Range
O2 Alarm Level
Do O2 Trim
_______
______%
_____mA
Logic IO Mode See Table 4-1
Low O2 Alarm See para. 9-3b
Input State
_______
Force Output
_______
O2 Slope
O2 Constant
O2 T90 Time
Auto Tune?
Lockout Time
Revert Time
Luminance
____ mV/D
____ mV
0:00
Yes/No
0:00
0:00
______
Version
Checksum
Build Number
Build Date
Test Code
SW Err File
SW Err Line
xxx
xxx
xxx
xxxxxx
xx
xx
xx
Alarms
__________
PID Parameters
115/220
Reset Device?
Yes/No
(Cal. required after reset)
NOTE
In column four of this menu, the selections in Italics are user configurable. Bold text selections are
procedures; related instructions are displayed on the LOI. All other parameters are display only.
HAZARDOUS AREA
OXYMITTER 4000
SETUP AT THE LOI
_____%
_____%
Yes/No
Yes/No
____H
____H
___Sec.
___Sec.
Yes/No
38860011
(CONTINUED FROM
SHEET 1)
In setting up the Hazardous Area Oxymitter 4000 from the LOI, it's best to
start at the SYSTEM/Calibration Setup menu, Figure 6-4.
SYSTEM/Calibration Setup
O2 Gas #1 - Enter the high or low cal gas value (the order is not important).
O2 Gas #2 - Enter the second cal gas value.
NOTE
Refer to Section 9: Maintenance and Service, for calibration instructions.
6-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
NOTE
Emerson Process Management recommends 0.4% O2 and 8% O2 for
calibration gases.
O2 Reset Values - Resets factory default values.
O2 Output Tracks - 4 to 20 mA signal can be held at the last value during
calibration, or the signal can be left to track the cal gases.
O2 Cal Interval - If automatic calibration is selected, this selects the interval
between calibrations.
O2 Next Cal - If automatic calibration is selected, this selects the time until
the first initial calibration takes place.
Gas Time - How long should each cal gas flow. Factory default is 300
seconds, but the user may want to vary this depending upon the length of
calibration gas tubing runs.
Purge Time - Used if the O2 output is selected to hold the last value during
calibration. After the second cal gas is removed, how long until the sensor
comes back to the normal process reading, and the 4-20 mA signal can be
released.
Auto Calib? - Select "Yes" if an SPS or IMPS autocalibration system is part of
the system.
SYSTEM/Input/Output
Analog
Pertaining to the analog 4-20 mA signal representing O2.
O2 Type - 4-20 mA signal may be configured to increase with increasing
O2 or the reverse.
O2 Range - Upper O2 range is user selectable.
O2 Alarm Level - User can configure the digital output to alarm at a given
O2 level.
Do O2 Trim - Procedure for calibrating the 4-20 mA signal to a precision
mA source. Procedure is intuitive.
Digital
A bi-directional logic signal may be configured as an alarm, or as a calibration
handshake signal.
Logic I/O Mode - One of 9 different sets of conditions can be set for the
digital signal. See Table 8-2.
Low O2 Alarm - If any of the conditions noted above include a low O2
process alarm, set the value here.
Input State - Notes the current condition of the bi-directional digital signal.
Force Output - Forces the output state of the signal to either open or
closed. This is used primarily when diagnosing potential problems with this
signal.
6-7
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
SYSTEM/Parameters
O2 Slope - O2 slope is data regarding the strength of the sensing cell output.
This information is automatically calculated after a calibration, and the user
does not normally input this data.
O2 Constant - O2 constant is the amount of voltage a cell generates with
ambient air as the calibration gas. Again, this is normally calculated as a
result of calibration, and is not normally input by the user.
O2 T90 Time - Some users may feel that the O2 reading is too active for
certain processes. This feature permits the user to dampen the O2 signal. The
default value is zero seconds dampening.
Auto Tune - The electronics detects the line voltage powering the instrument
automatically, and picks proper algorithms for heater control. User can force a
high voltage algorithm, or a low, but Auto Tune is the default, and is
recommended.
Lockout Time - Keypad lockout time default is 30 sec., but it is user
configurable. A "Z" keypad pattern will unlock the keypad.
Revert Time - Once a user goes one level deep into the menu structure, an
additional "revert time" is provided to prevent nuisance lockouts. One hour is
the default, and it is user configurable.
Luminance - Gas fluorescence brightness is user adjustable.
SYSTEM/Status
Alarms - Diagnostic alarms. Section 8: Troubleshooting.
PID Parameter - Displays the line voltage, powering the Oxymitter, and infers
the temperature control algorithm being used to control heater temperature.
Reset Device - Device can be reset here as opposed to re-powering.
Calibration parameters will be lost.
SYSTEM/Software
This is data regarding the Oxymitter 4000 software version, and errors that
may have occurred.
SENSOR DATA
Displays information about the O2 cell and thermocouple.
6-8
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Temperatures
O2 Temp - Indicates the thermocouple temperature at the sensing cell;
this should always be 736°C.
O2 Temp Max - Maximum temperature the cell has seen. (Some process
temperatures can exceed the 736°C setpoint temperat ure, and this will
indicate this condition.)
Board Temp - The temperature inside the Oxymitter electronics housing
(85°C is the max.).
Board Temp Max - This is the maximum temperature that the electronics
has experienced over time.
LOI INSTALLATION
The LOI connects to the top of the electronic assembly in the electronics
housing. There are four matching connectors on the back of the LOI module,
Figure 6-5, that allow the LOI to be oriented as desired by the user.
Figure 6-5. LOI Module
Connectors
LOI Module
Rear View
38860012
Connector
Receptacles
6-9
Instruction Manual
Hazardous Area Oxymitter 4000
OXYMITTER 4000 TEST
POINTS
IM-106-340C, Rev. 4.4
July 2008
Refer to Figure 6-6. System test points are located on the board below the
LOI module. Test points 1 through 6 allow you to monitor with a multimeter:
the heater thermocouple, the O2 cell millivolt, and the process O2.
• TP1 and TP2 monitor the oxygen cell millivolt output which equates to
the percentage of oxygen present.
• TP3 and TP4 monitor the heater thermocouple.
• TP5 and TP6 monitor the process gas or the calibration gas parameter.
REMOTE POWERED
LOOP LCD DISPLAY
(OPTIONAL)
Refer to Remote Powered Loop LCD manual for calibration and operation.
Figure 6-6. Test Points
TP1
J1
TP2
TP4
RED
YEL
GRN
ORG
TP3
TP5
38860042
TP6
6-10
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 7
Hazardous Area Oxymitter 4000
HART/AMS
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1
HART Communicator Signal Line Connections . . . . . . . page 7-2
HART Communicator PC Connections . . . . . . . . . . . . . . . page 7-4
Off-Line and On-Line Operations . . . . . . . . . . . . . . . . . . . page 7-4
Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-5
HART/AMS Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-5
HART Communicator O2 Cal Method . . . . . . . . . . . . . . . . page 7-9
Defining a Timed Calibration via HART . . . . . . . . . . . . . . page 7-10
D/A Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-11
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator
OVERVIEW
The HART Communicator is a handheld communications interface device. It
provides a common communications link to all microprocessor-based
instruments that are HART compatible. The handheld communicator contains
an 8 x 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized
manual, included with the HART Communicator, details the specific functions
of all the keys.
To interface with the Hazardous Area Oxymitter 4000, the HART
Communicator requires a termination point along the 4-20 mA current loop
and a minimum load resistance of 250 ohms between the communicator and
the power supply.
The HART Communicator accomplishes its task using a frequency shift
keying (FSK) technique. With the use of FSK, high-frequency digital
communication signals are superimposed on the Hazardous Area Oxymitter
4000's 4-20 mA current loop. The HART communicator does not disturb the
4-20 mA signal, since no net energy is added to the loop.
The HART Communicator may be interfaced with a personal computer (PC),
providing that special software has been installed. To connect the HART
Communicator to a PC, an interface adapter is required. Refer to the proper
HART Communicator documentation in regard to the PC interface option.
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
HART COMMUNICATOR
SIGNAL LINE
CONNECTIONS
The HART Communicator can connect to the Hazardous Area Oxymitter
4000's analog output signal line at any wiring termination in the 4-20 mA
current loop. There are two methods of connecting the HART Communicator
to the signal line. For applications in which the signal line has a load
resistance of 250 ohms or more, refer to method 1. For applications in which
the signal line load resistance is < 250 ohms, refer to method 2.
Method 1, For Load Resistance
≥ 250 Ohms
Refer to Figure 7-1 and the following steps to connect the HART
Communicator to a signal line < 250 ohms or more of load resistance.
Explosions can result in death or serious injury. Do not make connections to the HART
Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive
atmosphere.
Using the supplied lead set, connect the HART Communicator in parallel with
to the Hazardous Area Oxymitter 4000. Use any wiring termination points in
the analog out-put 4-20 mA signal line.
Method 2, For Load Resistance < 250 ohms
Refer to Figure 7-2 and the following steps to connect the HART
Communicator to a signal line with < 250 ohms load resistance.
Explosions can result in death or serious injury. Do not make connections to the HART
Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive
atmosphere.
1. At a convenient point, break the analog output 4-20 mA signal line and
install the optional 250 ohm load resistor.
2. Plug the load resistor into the loop connectors (located on the rear panel
of the HART Communicator).
7-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 7-1. Signal Line
Connections, ≥ 250 Ohms Load
Resistance
AC
L1
AC
N
RL ≥ 250Ω
+
-
4-20 mA Signal Line
+
4-20
-
Terminal Block
Analog Output Device
Loop Connectors
SERIAL PORT & BATTERY
CHARGER MUST
NOT BE USED IN
LOOP CONNECTORS
USE INTERFACE
00275 0013 ONLY
SERIAL PORT
HAZARDOUS AREAS
Lead Set
HART Communicator
Rear Panel
38860080
HART
Communicator
7-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 7-2. Signal Line
Connections, < 250 Ohms Load
Resistance
AC
L1
AC
N
RL < 250Ω
+
-
4-20 mA Signal Line
+
4-20
-
Terminal Block
Analog Output Device
Loop Connectors
SERIAL PORT & BATTERY
LOOP CONNECTORS
CHARGER MUST
250 Ohm Load
Resistor
(Note)
USE INTERFACE
00275 0013 ONLY
SERIAL PORT
NOT BE USED IN
HAZARDOUS AREAS
HART Communicator
Rear Panel
HART COMMUNICATOR
PC CONNECTIONS
Note: The signal loop must be broken
to insert the optional 250 Ohm
load resistor.
38860081
HART
Communicator
There is an option to interface the HART Communicator with a personal
computer. Load the designated AMS software into the PC. Then link the
HART Communicator to the PC using the interface PC adapter that connects
to the serial port (on the communicator rear panel).
Refer to the proper HART Communicator documentation in regard to the PC
interface option.
OFF-LINE AND ON-LINE
OPERATIONS
The HART Communicator can be operated both off-line and on-line.
Off-line operations are those in which the communicator is not connected to
the Hazardous Area Oxymitter 4000. Off-line operations can include
interfacing the HART Communicator with a PC (refer to applicable HART
documentation regarding HART/PC applications.
In the on-line mode, the communicator is connected to the 4-20 mA analog
output signal line. The communicator is connected in parallel to the
Hazardous Area Oxymitter 4000 or in parallel to the 250 ohm load resistor.
NOTE
If the HART Communicator is turned on while connected to the 4-20 mA
analog output signal line, an undefined status indication appears while the
communicator warms up. Wait until the warmup period ends to continue.
7-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
The opening menu displayed on the LCD is different for on-line and off-line
operations. When powering up a disconnected (off-line) communicator, the
LCD will display the Main Menu. When powering up a connected (on-line)
communicator, the LCD will display the On-line Menu. Refer to the HART
Communicator manual for detailed menu information.
LOGIC I/O
CONFIGURATIONS
The Hazardous Area Oxymitter 4000 logic I/O output can be configured for
ten different modes through HART/AMS. The factory default condition is
Mode 5. A list of possible configurations appear in Table 7-1.
The Unit Alarm configuration available for Modes 1, 3, 5, and 7 refers to the
diagnostic alarm faults in Table 8-1.
HART/AMS MENU TREE
Table 7-1. Logic I/O
Configuration (as set at
HART/AMS or LOI)
This section consists of a menu tree for the HART Communicator. This menu
is specific to Hazardous Area Oxymitter 4000 applications.
Mode
Configuration
0
1
2
3
4
The unit is not configured for any alarm condition.
The unit is configured for a Unit Alarm.
The unit is configured for Low O2.
The unit is configured for both a Unit Alarm and Low O2.
The unit is configured for a High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for both a Unit Alarm and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION
RECOMMENDED.
The unit is configured for a Unit Alarm, a Low O2, and a High AC
Impedance/CALIBRATION RECOMMENDED.
The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.
CALIBRATION RECOMMENDED will initiate the calibration cycle.
The unit is configured for a calibration handshake. CALIBRATION
RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS
4001B.
5*
6
7
8**
9
*The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or SPS
4001B.
**The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4001B.
7-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 7-3. HART/AMS Menu
Tree (Sheet 1 of 3)
VIEW FLD
DEV VARS
PROCESS
VARIABLES
VIEW OUTPUT
VARS
VIEW FLD
DEV mV
O2 value
O2 cell temp
CJ temp
VIEW PV-Aout
PV is
PV O2 value
PV % rnge
PV AO
VIEW SV
SV is Cold Junct
SV __ mV
VIEW TV
TV is Cell
TV __ mV
VIEW 4V
4V is Cell TC
4V __ mV
Cell mV
Cell TC mV
CJ mV
Status Group 1
DEVIVE SETUP
PV
PV AO
PV LRV
PV URV
STATUS
Status Group 2
Cell Temp Low
Cell Temp High
Cell Open
High Cell Imp.
CK.ER - EEPROM
Cal Error Slope
Cal Recommended
Status Group 3
Cal. Error Const.
Last Cal. Failed
Operate Model
Ao Saturated
DIAG/SERVICE
Open T/C
Shorted T/C
Reversed T/C
Heater Open
Cell Temp Very HI
High Case Temp
AO1 Out Rnge Lim
Ao Fixed
Max Case Temp
Loop Test
Method...
O2 CALIBRATE
PERFORM O2
CAL
O2 Cal
Optrak TG?
CalState
O2 CAL
STATUS
CalState
TimeRemain
Present O2
LAST
CALCONSTANTS
Cal slope
Cal const
Cell Imp
RESET
CALCONSTANTS
Reset
CalConstants
method...
(CONTINUED ON
SHEET 2)
D/A TRIM
7-6
D/A trim method
O2 Cal method...
Refer to para. 7-7
for the complete O2
calibration method
using the HART
Communicator.
38860013
LOOP TEST
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 7-3. HART/AMS Menu
Tree (Sheet 2 of 3)
(CONTINUED FROM
SHEET 1)
Tag
ASSIGN
PV & SV
BASIC SETUP
PV Is
SV Is
TV Is
4V Is
Oxygen
Cold junct
Cell
Cell Tc
SELECT O2
RANGE
URV ____%
LRV ____%
DEVICE
INFORMATION
Dev Id
Descriptor
Message
Date
Final asmbly num
Snsr s/n
S/W VERSION
INFO
Ver
Chk Sum
Bld Num
Bld Date
SENSORS
SIGNAL
CONDITION
O2
O2 CELLTEMP
COLDJUNCTEMP
O2 CELL MV
O2 CELLTCMV
COLD JUNC MV
LIMITS DISPLAYED
PV URV
PV LRV
PV % rnge
PV AO ____ mA
PV AO Alrm typ
DEVICE SETUP
PV
PV AO
PV LRV
PV URV
OUTPUT
CONDITION
DETAILED
SETUP
ANALOG
OUTPUT
HART OUTPUT
ALARM
OUTPUT
O2
Loop Test
Loop Test
Method...
D/A Trim
D/A Trim Method...
Poll addr
Num req preams
Logic I/O Pin State
Logic I/O Pin Mode
SLOPE
No Alarm
Unit Alarm
Low O2 Alarm
Low O2/Unit Alarm
Cal Rec
Cal Rec/Unit Alarm
Low O2/Cal Rec
Low O2/Unit/Cal Rec
Cal Rec/Handshake
Handshake
CONSTANT
O2
CALIBRATION
O2 ALARMS
HighTG
LowTG
Optrak TG?
TGtime
Purgetime
Cal Mode
Cal Intrvl H
Next CalTime H
LoAlarmSP
OP Locks
OP Tracks
Manual
Auto
38860014
(CONTINUED ON
SHEET 3)
7-7
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 7-3. HART/AMS Menu
Tree (Sheet 3 of 3)
(CONTINUED FROM
SHEET 2)
DEVICE
INFORMATION
Manufacturer
Model
Dev Id
Tag
Descriptor
Message
Date
Final asmbly num
Snsr s/n
Fld Dev Rev
Hardware Rev
Software Rev
Universal Rev
CAL INFO
Optrak TG?
TGtime
Purgetime
LowTG
HighTG
Cal Slope
Cal Const
Cellimp
Imp Delta
DEVICE CONFIG
Slope
Constant
REVIEW
DEVICE SETUP
PV
PV AO
PV LRV
PV URV
38860015
OUTPUTS
CONFIG
URV
LRV
LoAlarmSP
I/o Pin Mode
Poll Addr
Num Req Preams
7-8
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
HART COMMUNICATOR
O2 CAL METHOD
Hazardous Area Oxymitter 4000
Use the following procedure to perform a calibration using the HART
Communicator. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for
reference.
NOTE
To select a menu item, either use the up and down arrow keys to scroll to the
menu item and press the right arrow key or use the number keypad to select
the menu item number. To return to a preceding menu, press the left arrow
key.
1. From the PERFORM O2 CAL screen, select menu item 1, O2 CAL, to
access the O2 calibration procedure.
Failure to remove the Hazardous Area Oxymitter 4000 from automatic control loops prior to
performing this procedure may result in a dangerous operating condition.
2. In the first O2 CAL screen, a "Loop should be removed from automatic
control" warning appears. Remove the Hazardous Area Oxymitter 4000
from any automatic control loops to avoid a potentially dangerous
operating condition and press OK.
3. The next several screens indicate the calibration status. At each of the
following status prompts, select menu item 2, NEXT CAL STEP:
COMPLETE
CAL RECOMMENDED
APPLY GAS 1
GAS 1 FLOW
4. At this point, select menu item 4, EXIT, to leave the O2 CAL procedure.
5. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to
monitor the calibration status as it updates. Or, access the O2
CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view
menu item 1, CAL-STATE; menu item 2, TIMERE-MAIN; and menu item
3, PRESENT O2, as the calibration status updates.
6. When CALSTATE displays APPLY GAS 2, return to the O2 CAL
procedure.
7. When the "Loop should be removed from automatic control" warning
appears, press OK.
8. At the APPLY GAS 2 status prompt, select menu item 2, NEXT CAL
STEP. When the status displays GAS 2 FLOW, select menu item 4,
EXIT, to leave the O2 CAL procedure.
7-9
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
9. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to
monitor the calibration status as it updates. Or, access the O2
CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view
menu item 1, CAL-STATE; menu item 2, TIMERE-MAIN; and menu item
3, PRESENT O2, as the calibration status updates.
10. When CALSTATE displays STOP GAS, return to the O2 CAL procedure.
11. When the "Loop should be returned to automatic control" message
appears, return the Hazardous Area Oxymitter 4000 to the automatic
control loops previously removed and press OK.
12. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP.
When the status displays PURGING, select menu item 4, EXIT, to leave
the O2 CAL procedure.
13. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to
monitor the calibration status as it updates. Or, access the O2
CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view
menu item 1, CAL-STATE; menu item 2, TIMERE-MAIN; and menu item
3, PRESENT O2, as the calibration status updates.
14. When CALSTATE displays COMPLETE, the calibration is finished.
DEFINING A TIMED
CALIBRATION VIA HART
Use the following procedure to specify a time interval (in hours) at which the
Hazardous Area Oxymitter 4000 will be automatically calibrated. If necessary,
use the menu tree in Figure 7-3 (sheet 2 of 3) for reference.
NOTE
To select a menu item, either use the up and down arrow keys to scroll to the
menu item and press the right arrow key or use the number keypad to select
the menu item number. To return to a preceding menu, press the left arrow
key.
1. From the DEVICE SETUP screen, select DETAILED SETUP.
2. From the DETAILED SETUP screen, select O2 CALIBRATION.
3. From the O2 CALIBRATION screen, select menu item 6, CAL MODE.
Set the CAL MODE to AUTO.
4. Return to the O2 CALIBRATION screen and select menu item 7, CAL
INTRVL.
5. At the prompt, input a time interval (in hours) at which an automatic
calibration will occur; then press ENTER.
7-10
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
D/A TRIM PROCEDURE
Hazardous Area Oxymitter 4000
The D/A trim procedure is used to calibrate the 4-20 mA output signal to a
precision mA measurement device (calibrated digital ammeter, etc.). The
procedure is interactive and stored in the Oxymitter software.
Use one of the following communication methods to access the D/A trim
procedure:
LOI Menu
1. Use the "Z" pattern key entry to access the LOI menu.
2. Press the down key two times to access the SYSTEM menu.
3. Press the down key once to access the Input/Output menu.
4. From the Analog selection, press the right-pointing key to display the
Analog submenu listing.
5. Press the down key as needed to access Trim O2 Out.
6. Press the Enter key to start the trim procedure. Follow the LOI display
prompts to perform the trim procedure.
7-11
Instruction Manual
Hazardous Area Oxymitter 4000
7-12
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 8
Hazardous Area Oxymitter 4000
Troubleshooting
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3
Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-4
Identifying And Correcting Alarm Indications . . . . . . . . . page 8-5
Heater Not Open, but Unable to Reach 736°C Setpoint . page 8-22
Calibration Passes, but Still Reads Incorrectly . . . . . . . . page 8-22
OVERVIEW
While the Hazardous Area Oxymitter 4000 electronics provides a significant
number of diagnostic alarms to assist in troubleshooting potential problems, it
is good to place these alarms in perspective with respect to the instrument's
operating principles:
When the Zirconium Oxide sensing cell is heated to its setpoint [736°C
(1357°F)], the cell will generate a voltage that re presents the difference
between the process O2% and the reference O2% inside the probe (20.95%
O2 ambient air).
Test points, Figure 8-1, are provided to read the raw millivolt value generated
by the thermocouple that controls both the cell temperature and the raw cell
signal.
The cell temperature at test points 3 and 4 should always be stable at
approximately 29 to 30 millivolts, which represents the 736°C setpoint
temperature.
When flowing calibration gasses, the raw cell millivolt value at test points 1
and 2 should represent the levels on the chart in Figure 8-1. Note that the raw
cell millivolt value increases logarithmically as the O2 concentration
decreases.
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-1. O2 Sensor mV
Reading vs. % O2 at 736°C
(Reference Air, 20.9% O2)
200
O
O2 Sensor Performance at 736 C
EMF (mV)
150
100
0
0
0.01
0.1
1
100
10
Concentration O2 (%)
O2 %
100
20
15
10
9
8
7
6
5
4
EMF(mV)
-34
1.0
7.25
16.1
18.4
21.1
23.8
27.2
31.2
36.0
3
2
1
0.8
0.6
0.5
0.4
0.2
0.1
0.01
42.3
51.1
66.1
71.0
77.5
81.5
86.3
101.4
116.6
166.8
O2 %
EMF(mV)
8-2
38860016
50
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Install all protective equipment covers and safety ground leads after troubleshooting. Failure
to install covers and ground leads could result in serious injury or death.
GENERAL
The troubleshooting section describes how to identify and isolate faults that
may develop in the Hazardous Area Oxymitter 4000. When troubleshooting,
reference the following.
Grounding
It is essential that adequate grounding precautions are taken when installing
the system. Thoroughly check both the probe and electronics to ensure the
grounding quality has not degraded during fault finding. The system provides
facilities for 100% effective grounding and the total elimination of ground
loops.
Electrical Noise
The Hazardous Area Oxymitter 4000 has been designed to operate in the
type of environment normally found in a boiler room or control room. Noise
suppression circuits are employed on all field terminations and main inputs.
When fault finding, evaluate the electrical noise being generated in the
immediate circuitry of a faulty system. Ensure all cable shields are connected
to earth.
Loose Integrated Circuits
The Hazardous Area Oxymitter 4000 uses a microprocessor and supporting
integrated circuits (IC). If the electronics are handled roughly during
installation or located where subjected to severe vibration, the ICs could work
loose. Before troubleshooting the system, ensure all ICs are fully seated.
Electrostatic Discharge
Electrostatic discharge can damage the ICs used in the electronics. Before
removing or handling the processor board or the ICs, ensure you are at
ground potential.
ALARM INDICATIONS
The majority of the fault conditions for the Hazardous Area Oxymitter 4000
will be indicated by one of the four LEDs referred to as diagnostic, or unit
alarms on the operator's keypad (Figure 8-2). An LED will flash a code that
will correspond to an error message. Only one LED will blink at a time. An
alarm code guide is provided inside the screw-on cover for the electronics.
Alarm indications will be also available via the optional LOI or the HART
Model 275/375 hand-held communicator and Rosemount Analytical's Asset
Management software. When the error is corrected and/or power is cycled,
the diagnostic alarms will clear or the next error on the priority list will appear.
8-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-2. Diagnostic LEDs
Diagnostic
LEDs
DIAGNOSTIC
ALARMS
HEATER T/C
HEATER
02 CELL
CALIBRATION
CALIBRATION RECOMMENDED
TEST
POINTS
INC
LOW
GAS
DEC
DEC
CAL
TEST GAS +
PROCESS % 02
38860043
INC
HIGH
GAS
02 CELL mV +
02 CELL mv HEATER T/C +
HEATER T/C -
ALARM CONTACTS
If autocalibration is not utilized, a common bi-directional logic contact is
provided for any of the diagnostic alarms listed in Table 8-1. The assignment
of alarms which can actuate this contact can be modified to one of seven
additional groupings (mode 0 through mode 7) listed in Table 7-1.
The logic contact is self-powered, +5 VDC, with a 340 ohm series resistance.
An interposing relay will be required if this contact is to be utilized to
annunciate a higher voltage device, such as a light or horn. An interposing
relay may also be required for certain DCS input cards.
A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing
relay will be mounted where the contact wires terminate in the control/relay
room.
If autocalibration systems are utilized, the bi-directional logic contact is
utilized as a "hand-shake" signal between the autocalibration system (SPS
4001B or IMPS 4000) and is unavailable for alarming purposes. The following
additional contacts are provided through the autocalibration systems:
8-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SPS 4001B and IMPS 4000, 1-4 probes
• One contact closure per probe from the control room to the SPS 4001B
or IMPS 4000 for "calibration initiate".
• One contact output per probe from the SPS 4001B or IMPS 4000 to the
control room for "in calibration" notification.
• One contact output per probe from the SPS 4001B or IMPS 4000 to the
control room for "calibration failed" notification. (Includes output from
pressure switch indicating "cal gas bottles empty").
Additional IMPS 4000 Alarm Contacts
• One contact per IMPS 4000 for "low calibration gas flowing".
• One contact per IMPS 4000 for "high calibration gas flowing".
NOTE
The 4-20 mA signal can be configured to respond normally during any
calibration, or can be configured to hold the last O2 value upon the initiation of
calibration. Factory default is for the 4-20 mA signal to operate normally
throughout calibration.
NOTE
Holding the last O2 value may be useful if several probes are being averaged
for the purpose of automatic control. Unless several probes are being
averaged, always place any control loops using the O2 signal into manual
prior to calibrating.
IDENTIFYING AND
CORRECTING ALARM
INDICATIONS
For a Hazardous Area Oxymitter 4000 with a membrane keypad, faults are
indicated by four diagnostic, or unit, alarm LEDs. A pattern of repeating blinks
define the problem. A condensed table of the errors and the corresponding
blink codes can be found on the inside right cover of the electronics housing.
Table 8-1 also identifies the blink code and fault status of each LED as well as
the output of the 4-20 mA signal line and a fault number that corresponds to
the troubleshooting instructions provided in this section.
For a Hazardous Area Oxymitter 4000 with the optional LOI, alarm messages
are displayed on the LOI display window when the alarm status display is
accessed via the LOI menu. A listing of the alarm/fault messages and the
related fault status descriptions and fault numbers are shown in Table 8-2.
8-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table 8-1. Diagnostic/Unit
Alarm Fault Definitions Membrane Keypad Only
LED
HEATER T/C
HEATER
O2 CELL
CALIBRATION
Flashes
1
2
3
4
1
2
3
4
5
1
3
4
1
2
3
**
Status
Open
Shorted
Reversed
A/D Comm Error
Open
High High Temp
High Case Temp
Low Temp
High Temp
High mV
Bad
EEprom Corrupt
Invalid Slope
Invalid Constant
Last Calibration Failed
Calibration Recommended
4-20 mA Line
Fault
Recoverable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Dependent on position 3 of SW2*
Track O2
Dependent on position 3 of SW2*
Track O2
Track O2
Track O2
Track O2
*Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the 4-20 mA signal to go to a
user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms which are not self-clearing
(Self-Clearing = NO) will require a reset. Perfom the Reset Procedure in Section 3: Configuration of Hazardous Area Oxymitter 4000 with
Membrane Keypad to continue operation.
**The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended LED on the operator's keypad.
Table 8-2. Diagnostic/Unit
Alarm Fault Definitions - LOI
Message
Status
O2 T/C OPEN
O2 T/C SHORTED
O2 T/C REVERSED
ADC ERROR
O2 HEATER OPEN
VERY HI O2 TEMP
BOARD TEMP HI
O2 TEMP LOW
O2 TEMP HI
O2 CELL OPEN
O2 CELL BAD
EEPROM CORRUPT
CALIB FAILED
LINE FREQ ERROR
Heater T/C Open
Heater T/CShorted
Heater T/C Polarity Reversed
A/D Comm Error
O2 Heater Open
Very High Process Temperature
Electronics Overheated
Low Process Temperature
High Process Temperature
O2 Cell Open
O2 Cell Failed
EEprom Failed
Last Calibration Failed
Incorrect Input Line Frequency Detected on Power Up
8-6
Fault Number
Self Clearing
1
2
3
4
5
6
7
8
9
10
11, 13, 14
12
15
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-3. Fault 1, Open Thermocouple
Fault 1, Open Thermocouple
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-3 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view). The upper view also shows J1 and
test points TP1 through TP6, located on the
microprocessor board, below the membrane
keypad or the LOI module.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
Membrane Keypad
J1
TP2
When Fault 1 is detected, the HEATER T/C LED
flashes once, pauses for three seconds, and
repeats.
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
1. Check connector J1. Ensure the connector
is properly seated.
CAL
TEST GAS +
PROCESS % O2
TP5
2. Using a multimeter, measure the voltage
from TP3+ to TP4-. If the reading is 1.2
VDC ±0.1 VDC, the thermocouple is open.
TP6
3. Remove power. Disconnect J1. Measure
the resistance across the red and yellow
thermocouple leads. The resistance should
be approximately 1 ohm.
KEYPAD
4. If the thermocouple is open, see "Heater
Strut Replacement" in Section 9:
Maintenance and Service.
LOI
When Fault 1 is detected, the LOI displays the
"O2 T/C Open" message.
1. Remove power. Unscrew and remove the
LOI module from the electronic assembly.
2. Reconnect power to the Oxymitter 4000.
3. Perform the diagnostic steps 1 through 4
shown for the membrane keypad.
LOI
38860044
Alarms
O2 T/C Open
8-7
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-4. Fault 2, Shorted Thermocouple
Fault 2, Shorted Thermocouple
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-4 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view). The upper view also shows J1 and
test points TP1 through TP6, located on the
microprocessor board, below the membrane
keypad or the LOI module.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
Membrane Keypad
J1
TP2
When Fault 2 is detected, the HEATER T/C LED
flashes twice, pauses for three seconds, and
repeats.
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
1. Using a multimeter, measure the volt-age
from TP3+ to TP4-. If the reading is 0 ±0.5
mV, then a shorted thermocouple is likely.
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
2. Remove power and disconnect J1.
3. Measure the resistance from TP3+ to TP4-.
The reading should be approximately 20K
ohms.
4. If so, the short is not on the PC board. The
thermocouple wiring or the thermocouple is
shorted. See "Heater Strut Replacement" in
Section 9: Maintenance and Service.
KEYPAD
LOI
When Fault 2 is detected, the LOI displays the
"O2 T/C Shorted" message.
1. Remove power. Unscrew and remove the
LOI module from the electronic assembly.
2. Reconnect power to the Oxymitter 4000.
3. Perform the diagnostic steps 1 through 4
shown for the membrane keypad.
LOI
8-8
38860045
Alarms
O2 T/C Shorted
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-5. Fault 3, Reversed Thermocouple
Fault 3, Reversed Thermocouple Wiring or
Faulty PC Board
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-5 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view). The upper view also shows J1 and
test points TP1 through TP6, located on the
microprocessor board, below the membrane
keypad or the LOI module.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
J1
TP2
TP3
Membrane Keypad
TP4
When Fault 3 is detected, the HEATER T/C LED
flashes three times, pauses for three seconds,
and repeats.
RED
YEL
GRN
ORG
TEST
POINTS
CAL
TEST GAS +
PROCESS % O2
1. Using a multimeter, measure the voltage
from TP3+ to TP4-. If the reading is
negative, the thermocouple wiring is
reversed.
TP5
TP6
2. Check red and yellow wires in the J1
connector for the proper placement.
3. If the wiring is correct, the fault is in the PC
board. See "Electronic Assembly
Replacement" in Section 9: Maintenance
and Service.
KEYPAD
LOI
When Fault 3 is detected, the LOI displays the
"O2 T/C Reversed" message.
1. Remove power. Unscrew and remove the
LOI module from the electronic assembly.
2. Reconnect power to the Oxymitter 4000.
3. Perform the diagnostic steps 1 through 3
shown for the membrane keypad.
LOI
38860046
Alarms
O2 T/C Reversed
8-9
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-6. Fault 4, A/D Comm Error
Fault 4, A/D Comm Error
Membrane Keypad
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
1. Call the factory for assistance.
ON
DIAGNOSTIC
ALARMS
When Fault 4 is detected, the HEATER T/C LED
flashes four times, pauses for three seconds,
and repeats (Figure 8-6).
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mV HEATER T/C +
HEATER T/C -
TP1
J1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
KEYPAD
LOI
When Fault 4 is detected, the LOI displays the
"ADC Error" message.
1. Call the factory for assistance.
LOI
8-10
38860047
Alarms
ADC Error
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-7. Fault 5, Open Heater
Fault 5, Open Heater
Figure 8-7 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Membrane Keypad
When Fault 5 is detected, the HEATER LED
flashes once, pauses for three seconds, and
repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
TP2
TP3
TP4
1. Remove power.
RED
YEL
GRN
ORG
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
2. Remove the electronic assembly per
"Electronic Assembly Replacement" in
Section 9: Maintenance and Service.
3. Using a multimeter, measure the resistance
across the terminals of heater connector,
J8.
TP5
TP6
4. The measurement should be approximately 72 ohms. If the heater is open, see
"Heater Strut Replacement" in Section 9:
Maintenance and Service.
KEYPAD
LOI
When Fault 5 is detected, the LOI displays the
"O2 Heater Open" message.
1. Remove power. Unscrew and remove the
LOI module from the electronic assembly.
2. Perform the diagnostic steps 2 through 4
shown for the membrane keypad.
LOI
38860048
Alarms
O2 Heater Open
8-11
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-8. Fault 6, High High Heater Temp
Fault 6, High High Heater Temp
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-8 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 6 is detected, the HEATER LED
flashes twice, pauses for three seconds, and
repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
DEC
1. The high high heater temp alarm will
activate when the thermocouple produces
a voltage of 37.1 mV [900°C (1652°F)].
2. The triac and the temperature control may
be at fault.
TP5
TP6
3. Remove power. Allow Hazardous Area
Oxymitter 4000 to cool for five minutes.
Restore power.
4. If the condition repeats, replace the
electronic assembly per "Electronic
Assembly Replacement" in Section 9:
Maintenance and Service.
KEYPAD
LOI
When Fault 6 is detected, the LOI displays the
"Very Hi O2 Temp" message.
1. The very high O2 temperature alarm will
activate when the thermocouple produces
a voltage of 37.1 mV [900°C (1652°F)].
2. The triac and the temperature control may
be at fault.
Alarms
Very Hi O2 Temp
8-12
4. If the condition repeats, replace the
electronic assembly per "Electronic
Assembly Replacement" in Section 9:
Maintenance and Service.
38860049
LOI
3. Remove power. Allow the Oxymitter 4000
to cool for five minutes. Restore power.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-9. Fault 7, High Case Temp
Fault 7, High Case Temp
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-9 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 7 is detected, The HEATER LED
flashes three times, pauses for three seconds,
and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
1. If the case temperature exceeds 85°C
(185°F), the temperature control will shut
off and the 4-20 mA signal output will go to
the default value.
2. This signifies that the environment where
the Hazardous Area Oxymitter 4000 is
installed exceeds the ambient temperature
requirements or that heat due to convection is causing case temperature to rise
above the limit.
TP5
TP6
3. Placing a spool piece between the stack
flange and the Hazardous Area Oxymitter
4000 flange may eliminate this problem.
KEYPAD
4. If a spool piece does not solve the problem,
relocation is the only solution.
LOI
When Fault 7 is detected, the LOI displays the
"Board Temp Hi" message. Refer to the
comments in paragraphs 1 through 4 above.
LOI
38860050
Alarms
Board Temp Hi
8-13
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-10. Fault 8, Low Heater Temp
Fault 8, Low Heater Temp
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-10 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 8 is detected, the HEATER LED
flashes four times, pauses for three seconds,
and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
DEC
1. The low heater temperature alarm is active
when the thermocouple reading has
dropped below 28.6 mV.
2. If the thermocouple reading continues to
ramp downward for one minute and does
not return to the temperature set point of
approximately 29.3 mV, then an Open
Heater fault will be displayed.
TP5
TP6
3. Power down the electronics. Remove the
electronic assembly per "Electronic
Assembly Replacement" in Section 9:
Maintenance and Service. Using a
multimeter, measure the resistance across
the terminals of heater connector, J8.
KEYPAD
4. If the heater is good, the reading will be
approximately 70 ohms. If the heater is
open, see "Heater Strut Replacement" in
Section 9: Maintenance and Service.
LOI
When Fault 8 is detected, the LOI displays the
"O2 Temp Low" message. Refer to the
comments and procedures in paragraphs 1
through 4 above.
LOI
8-14
38860051
Alarms
O2 Temp Low
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-11. Fault 9, High Heater Temp
Fault 9, High Heater Temp
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-11 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 9 is detected, the HEATER LED
flashes five times, pauses for three seconds, and
repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
DEC
1. If the thermocouple produces a voltage in
excess of approximately 30.7 mV, the high
heater temp alarm activates.
2. The 4-20 mA signal returns to the default
value (4 or 20 mA).
TP5
TP6
3. This alarm is self-clearing. When
temperature control is restored and the
thermocouple voltage returns to the normal
range, the alarm clears.
4. If the temperature continues to rise, the
next alarm will be the high high heater
temp alarm.
KEYPAD
LOI
When Fault 9 is detected, the LOI displays the
"O2 Temp Hi" message. Refer to the comments
and procedures in paragraphs 1 through 4
above.
LOI
38860052
Alarms
O2 Temp Hi
8-15
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-12. Fault 10, High Cell mV
Fault 10, High Cell mV
SW2
ON
HEATER T/C
HEATER
O2 CELL
CALIBRATION
DIAGNOSTIC
ALARMS
Figure 8-12 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view). The upper view also shows J1 and
test points TP1 through TP6, located on the
microprocessor board, below the membrane
keypad or the LOI module.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
J1
Membrane Keypad
TP2
TP3
TP4
RED
YEL
GRN
ORG
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TEST
POINTS
1. Using a multimeter, measure across TP1+
to TP2-. If you measure 204 mV to 1 volt
DC, the cell reading is due to high combustibles. This is a self-clearing alarm,
once the combustible conditions go away.
If you measure 1.2 VDC, the cell wires,
either orange or green, have become
detached from the input.
CAL
TEST GAS +
PROCESS % O2
When Fault 10 is detected, the O2 CELL flashes
once, pauses for three seconds, and repeats.
TP5
TP6
2. One possible cause is connector J1. The
orange or green wire has come loose from
the crimped connection.
KEYPAD
3. The platinum pad could also be at fault.
The pad could have broken free from the
back of the cell.
4. Replace heater strut per "Heater Strut
Replacement" in Section 9: Maintenance
and Service. If necessary, replace the cell
and flange assembly per "Cell Replacement" in Section 9: Maintenance and Service.
LOI
Alarms
O2 Cell Open
When Fault 10 is detected, the LOI displays the
"O2 Cell Open" message.
1. Remove power. Unscrew and remove the
LOI module from the electronic assembly.
2. Reconnect power to the Oxymitter 4000.
LOI
8-16
38860053
3. Perform the diagnostic steps 1 through 4
shown for the membrane keypad.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-13. Fault 11, Bad Cell
Fault 11, Bad Cell
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-13 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 11 is detected, the O2 CELL flashes
three times, pauses for three seconds, and
repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
2. The cell should be replaced. See "Cell
Replacement" in Section 9: Maintenance
and Service, for cell replacement
instructions.
CAL
TEST GAS +
PROCESS % O2
1. The bad cell alarm activates when the cell
exceeds the maximum resistance value.
TP5
TP6
KEYPAD
LOI
When Fault 11 is detected, the LOI displays the
"O2 Cell Bad" message. Refer to the comments
and procedures in paragraphs 1 and 2 above.
LOI
38860054
Alarms
O2 Cell Bad
8-17
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-14. Fault 12, EEprom Corrupt
Fault 12, EEprom Corrupt
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
Figure 8-14 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 12 is detected, the O2 CELL LED
flashes four times, pauses for three seconds,
and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
DEC
1. This alarm can occur if the EEprom is
changed for a later version. At power up,
the EEprom is not updated.
2. To correct this problem, power down and
then restore power. The alarm should clear.
TP5
TP6
3. If the alarm occurs while the unit is running,
there is a hardware problem on the
microprocessor board.
4. If cycling the power does not clear the
alarm, see "Electronic Assembly
Replacement" in Section 9: Maintenance
and Service.
KEYPAD
LOI
When Fault 12 is detected, the LOI displays the
"EEprom Corrupt" message. Refer to the
comments and procedures in paragraphs 1
through 4 above.
LOI
8-18
38860055
Alarms
O2 Cell Bad
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-15. Fault 13, Invalid Slope
Fault 13, Invalid Slope
SW2
ON
HEATER T/C
HEATER
O2 CELL
CALIBRATION
DIAGNOSTIC
ALARMS
Figure 8-15 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 13 is detected, the CALIBRATION
LED flashes once, pauses for three seconds,
and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
1. During a calibration, the electronics
calculates a slope value. If the value of the
slope is less than 35 mV/dec or more than
52 mV/dec, the slope alarm will be active
until the end of the purge cycle.
2. See "Calibration with Keypad" in Section 9:
Maintenance and Service. Verify the
calibration by carefully repeating it. Ensure
the calibration gases match the calibration
gas parameters. If you attach a multimeter
to TP1+ and TP2-, sample gas
measurements are:
KEYPAD
8% O2 . 23 mV
0.4% O2 . 85 mV
1. Power down the Hazardous Area Oxymitter
4000 and remove it from the stack.
2. Replace the cell per "Cell Replacement" in
Section 9: Maintenance and Service.
LOI
When Fault 13 is detected, the LOI displays the
"O2 Cell Bad" message. Refer to the comments
and procedures in paragraphs 1 through 4
above.
LOI
38860056
Alarms
O2 Cell Bad
8-19
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-16. Fault 14, Invalid Constant
Fault 14, Invalid Constant
SW2
ON
HEATER T/C
HEATER
O2 CELL
CALIBRATION
DIAGNOSTIC
ALARMS
Figure 8-16 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 14 is detected, the CALIBRATION
LED flashes twice, pauses for three seconds,
and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TEST
POINTS
J1
2. If the cell constant value is outside of the
range, -4 mV to 10 mV, the alarm will
activate. See "Calibration with Keypad" in
Section 9: Maintenance and Service, and
verify the last calibration was performed
correctly.
CAL
TEST GAS +
PROCESS % O2
1. After a calibration has been performed, the
electronics calculates a cell constant value.
TP5
TP6
3. Power down the Hazardous Area Oxymitter
4000 and remove it from the stack.
KEYPAD
4. Replace the cell per "Cell Replacement" in
Section 9: Maintenance and Service.
LOI
When Fault 14 is detected, the LOI displays the
"O2 Cell Bad" message. Refer to the comments
and procedures in paragraphs 1 through 4
above.
LOI
8-20
38860057
Alarms
O2 Cell Bad
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 8-17. Fault 15, Last Calibration Failed
Fault 15, Last Calibration Failed
SW2
ON
HEATER T/C
HEATER
O2 CELL
CALIBRATION
DIAGNOSTIC
ALARMS
Figure 8-17 shows the electronic assembly for a
Hazardous Area Oxymitter 4000 with a
membrane keypad (upper view) and a
Hazardous Area Oxymitter 4000 with an LOI
(lower view).
Membrane Keypad
When Fault 15 is detected, the CALIBRATION
LED flashes three times, pauses for three
seconds, and repeats.
CALIBRATION RECOMMENDED
INC
INC
HIGH
GAS
LOW
GAS
DEC
DEC
TP1
TP2
TP3
TP4
RED
YEL
GRN
ORG
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
TEST
POINTS
J1
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
1. The last calibration failed alarm activates
when the slope and constant values
calculated are out of range and the unit
reverts to using the previous calibration
values.
2. The cell should be replaced. See "Cell
Replacement" in Section 9: Maintenance
and Service, for cell replacement
instructions.
KEYPAD
LOI
When Fault 15 is detected, the LOI displays the
"Calib Failed" message. Refer to the comments
in paragraphs 1 and 2 above.
LOI
38860058
Alarms
Calib Failed
8-21
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
HEATER NOT OPEN,
BUT UNABLE TO REACH
736°C SETPOINT
The temperature setpoint of 736°C can not be reache d because the Oxymitter
5000 has an "autotune" function for establishing heater control parameters.
Probes mounted into processes that operate at above 600°C may have a
hard time controlling the temperature with the "autotune" function enabled.
To disable the autotune function, conduct the following procedure with the
LOI.
1. Select System.
2. Select Parameters.
3. Select Auto Tune?
4. Select No to disable the Auto Tune function.
CALIBRATION PASSES,
BUT STILL READS
INCORRECTLY
There are a few fault conditions where no alarm indication is present and the
probe passes calibration but the O2 reading may still be incorrect:
Probe passes calibration, but still appears to read high
There may be a leak that is permitting ambient air to mix with the process
gases. Since many combustion processes are slightly negative in pressure,
ambient air can be sucked into the cell area, biasing the O2 reading upward.
1. Make sure that the calibration gas line is capped tightly between
calibrations. If autocal is used make sure the check valve is seating
properly.
2. If an abrasive shield is installed to protect the entire probe from
particulate erosion, a leak in the probe flange gasket can allow ambient
air to migrate down the annular space between the probe and shield,
and then into the cell. Always install a new probe flange gasket when
re-installing a probe.
There may be a leak inside the probe itself, permitting the reference air
(20.95% O2) to mix with the process gases at the cell. To confirm this leak
condition instrument air will need to be connected for reference. Pressurize
the inside (reference side) of the probe by plugging the reference air exhaust
port with your finger for 1 minute. The O2 reading should decrease slightly. If
the O2 reading increases during this test there is a leak inside the probe.
1. Acid condensation inside the probe can degrade the red silicon tube
(item 38, Figure 9-3) that carries the cal gas to the cell. Remove the
housing (11) to inspect this hose. (See Section 9: Maintenance and
Service).
Corrugated
Seal
Probe
Flange
Gasket
8-22
Reference Air
Exhaust Port
Bottom View
Probe Head
38860017
Figure 8-18. Probe Leakage
Paths
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
2. The sensing cell is bolted to the end of the probe and uses a corrugated
metallicseal (item 25, Figure 9-3) to separate the process gases from
the ambient reference air. This seal can be used only one time so
always replace this seal when a cell is replaced. Always apply anti-seize
compound on both sides of the corrugations.
Probe passes calibration, but still appears to read low
The diffusion element at the end of the probe is a passive filter. It plugs very
slowly since there is no active flow being drawn across it. In applications that
have a heavy particulate loading (coal or wood fired boilers, cement and lime
kilns, catalyst regeneration, recovery boilers, etc.), this diffusion element will
eventually plug.
It is important not to pressurize the sensing cell during calibrations by flowing
excessive cal gas against a plugged diffuser. Calibration flow rates should be
set only when a new diffuser is installed. As the diffuser plugs do not adjust
the flow rates upward.
How do I detect a plugged diffuser?
The O2 signal's speed of response will degrade. The O2 trend in the control
room will become smoother.
When calibrating, the calibration gas flow rate will be noted to be lower. Never
readjust this flow upwards. Adjust this flow only when a new diffuser is
installed.
Always note the time it takes for the cell to recover to the normal process
value after the cal gas is removed. As the diffuser plugs this recovery time will
get longer and longer. Use the Calibration Record form provided in this
manual.
Can I calibrate a badly plugged diffuser?
It may not be possible to immediately replace a plugged diffuser while the
process is on line.
One can calibrate the probe without pressurizing the cell by adjusting the
calibration gas flow rate downward before calibration. For instance, say the
process is at 3% and the first calibration gas is 8%. Adjust the flow of cal gas
downward until the reading begins to migrate from 8% to lower values
indicating that process gases are now mixing in with the calibration gases.
Adjust the flow rate back up until this mixing is just eliminated. Calibrate at this
flow rate. Replace the diffuser at the first opportunity.
Install all protective equipment covers and safety ground leads after troubleshooting. Failure
to install covers and ground leads could result in serious injury or death.
8-23
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Calibration Record
For
Rosemount Analytical In-Situ O2 Probe
Probe Serial Number:
Probe Tag Number:
Probe Location:
Date Placed Into Service:
Slope
Notes: Responseinitial
Responsefinal
9-0
Constant
Impedance
Responseinitial
Responsefinal
When the second calibration gas is turned off, note the number of
seconds required for the O 2 value to begin migrating back to the process
value.
When the second calibration gas is turned off, note the number of
seconds required for the O 2 value to settle out at the process value.
38860078
Date
ate
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 9
Hazardous Area Oxymitter 4000
Maintenance and Service
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1
Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1
Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-6
Hazardous Area Oxymitter 4000 Repair . . . . . . . . . . . . . . page 9-7
OVERVIEW
This section identifies the calibration methods available and provides the
procedures to maintain and service the Hazardous Area Oxymitter 4000.
When working on this equipment on the laboratory bench, be aware that the Hazardous
Area Oxymitter 4000, probe tube, and flame arrestor hub can be hot [up to 300°C (572°F)]
in the region of the probe heater.
Install all protective equipment covers and safety ground leads after equipment repair or
service. Failure to install covers and ground leads could result in serious injury or death.
CALIBRATION WITH
KEYPAD
During a calibration, two calibration gases with known O2 concentrations are
applied to the Hazardous Area Oxymitter 4000. Slope and constant values
calculated from the two calibration gases determine if the Hazardous Area
Oxymitter 4000 is correctly measuring the net concentration of O2 in the
industrial process. A calibration record sheet is provided on the previous
page. Use photocopies of the calibration record sheet to track transmitter
performance.
Before calibrating the Hazardous Area Oxymitter 4000, verify that the
calibration gas parameters are correct by setting the gas concentrations
("Keys" in Section 5: Startup and Operation of Hazardous Area Oxymitter
4000 with Membrane Keypad or "LOI Menu Tree" in Section 6: Startup and
Operation of Hazardous Area Oxymitter 4000 with LOI) used when calibrating
the unit and by setting the calibration gas flowmeter.
The calibration gas flowmeter regulates the calibration gas flow and must be
set to 5 scfh. However, only adjust the flowmeter to 5 scfh after placing a new
diffuser on the end of the probe. Adjusting the flowmeter at any other time can
pressurize the cell and bias the calibration.
http://www.raihome.com
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
In applications with a heavy dust loading, the O2 probe diffusion element may
become plugged over time, causing a slower speed of response. The best
way to detect a plugged diffusion element is to note the time it takes the
Hazardous Area Oxymitter 4000 to return to the normal process reading after
the last calibration gas is removed and the calibration gas line is blocked off.
A plugged diffusion element also can be indicated by a slightly lower reading
on the flowmeter.
Change the diffusion element when the calibration gas flowmeter reads
slightly lower during calibration or when response to the process flue gases
becomes very slow. Each time the diffusion element is changed, reset the
calibration gas flowmeter to 5 scfh and calibrate the Hazardous Area
Oxymitter 4000. To change the diffusion element, refer to "Ceramic Diffusion
Element Replacement".
Three types of calibration methods are available: automatic, semi-automatic,
and manual.
NOTE
A calibration can be aborted any time during the process. Press the CAL key
(Figure 9-1) on the Hazardous Area Oxymitter 4000 keypad three times within
three seconds, or abort via the LOI, HART/AMS, or an IMPS 4000. An
aborted calibration will retain the values of the previous good calibration.
The HART option is not protected by energy limiting barriers. It must not be interfaced from
within the hazardous area. The 4-20 mA cables should be routed and the connections made
outside the hazardous area. Note that this is the case even when using the intrinsically safe
version of the handheld communicator.
Do not install an IMPS 4000 or SPS 4001B within the hazardous area. Installing the unit in a
potentially explosive environment could cause serious injury or death and equipment
damage. Ensure the sequencer is installed in a safe area.
Automatic Calibration
Automatic calibrations require no operator action. However, the calibration
gases must be permanently piped to the Hazardous Area Oxymitter 4000, an
SPS 4001B or IMPS 4000 must be installed to sequence the gases, and the
logic I/O must be set to mode 8 via HART/AMS so the sequencer and
Hazardous Area Oxymitter 4000 can communicate.
Depending on your system setup, an automatic calibration can be initiated by
the following methods:
• The Hazardous Area Oxymitter 4000's CALIBRATION
RECOMMENDED alarm signals that a calibration is required.
• Use the HART/AMS or the LOI to enter a "time since last cal" (CAL
INTRVL) parameter that will initiate an automatic calibration at a
scheduled time interval (in hours). To configure the CAL INTRVL
parameter, refer to "Defining a Timed Calibration via HART" in
Section 7: HART/AMS for the HART/AMS, or "Hazardous Area
Oxymitter 4000 Setup at the LOI" in Section 6: Startup and Operation of
Hazardous Area Oxymitter 4000 with LOI for the LOI.
9-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-1. Membrane Keypad
DIAGNOSTIC
ALARMS
HEATER T/C
HEATER
O2 CELL
CALIBRATION
CALIBRATION RECOMMENDED
TEST
POINTS
INC
LOW
GAS
DEC
DEC
CAL
TEST GAS +
PROCESS % O2
38860059
INC
HIGH
GAS
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
• If using an IMPS 4000, enter a time interval via the IMPS 4000 keypad
that will initiate an automatic calibration at a scheduled time interval (in
hours). To set the CalIntvX parameter of the CHANGE PRESETS
display mode, refer to the IMPS 4000 Intelligent Multiprobe Test Gas
Sequencer Instruction Bulletin for more information.
Once an automatic calibration is initiated, by any of the methods previously
described, the Hazardous Area Oxymitter 4000's CALIBRATION
RECOMMENDED alarm signals an IMPS 4000 or SPS 4001B to initiate a
calibration. The sequencer sends an "in cal" signal to the control room so that
any automatic control loops can be placed in manual. Then, the sequencer
begins to sequence the calibration gases.
Semi-Automatic
Calibration
Semi-automatic calibrations only require operator initiation. However, the
calibration gases must be permanently piped to the Hazardous Area
Oxymitter 4000, an SPS 4001B or IMPS 4000 must be installed to sequence
the gases, and the logic I/O must be set to mode 8 or 9 via HART/AMS to
allow the sequencer and the Hazardous Area Oxymitter 4000 to
communicate.
Depending on your system setup, a semi-automatic calibration can be
initiated by the following methods:
• Hazardous Area Oxymitter 4000 with membrane keypad. Press the
CAL key on the Hazardous Area Oxymitter 4000 keypad.
• Hazardous Area Oxymitter 4000 with LOI. Select "Start Calib" from the
CALIBRATION menu.
• IMPS 4000. Use the IMPS 4000 keypad to change the InitCalX
parameter of the CHANGE PRESETS display mode from 0000 to 0001.
Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer
Instruction Bulletin for more information.
9-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
• HART. Use the HART Communicator to access the O2 CALIBRATE
menu and perform the O2 CAL method. Refer to "HART Communicator
O2 Cal Method" in Section 7: HART/AMS for the complete calibration
procedure.
• AMS. Refer to AMS documentation for more information.
• Remote Contact. Initiate a calibration from a remote location via the
remote contact input connection provided by an IMPS 4000 or SPS
4001B. Refer to the documentation available for the control system in
use for more information.
Once a semi-automatic calibration is initiated by any of the methods
previously described, the Hazardous Area Oxymitter 4000's CALIBRATION
RECOMMENDED alarm signals an IMPS 4000 or SPS 4000 to initiate a
calibration. The sequencer sends an "in cal" signal to the control room so that
any automatic control loops can be placed in manual. Then, the sequencer
begins to sequence the calibration gases.
Manual Calibration with
Membrane Keypad
Manual calibrations must be performed at the Hazardous Area Oxymitter
4000 site and will require operator intervention throughout the process.
Manual calibration instructions, in condensed form, can also be found on the
inside of the right electronics housing cover. See Figure 9-2.
Use the following procedure to perform a manual calibration:
1. Place control loop in manual.
2. Verify the calibration gas parameters are correct per "Calibration with
Keypad".
Figure 9-2. Inside Right Cover
MANUAL
CALIBRATION
ALARMS
LED
FLASHES
1
HEATER T/C
SHORTED
3
REVERSED
A/D COMM
ERROR
OPEN
HIGH HIGH
TEMP
HIGH CASE
TEMP
LOW TEMP
1
2
3
4
5
O2 CELL
1
3
4
1
CALIBRATION
OPEN
2
4
HEATER
STATUS
2
3
HIGH TEMP
OPEN
BAD
EPROM
CORRUPT
INVALID SLOPE
INVALID
CONSTANT
LAST CAL
FAILED
CONTROL LOOP
* PLACE
IN MANUAL
IF CAL LED ON
* GO TO STEP 2
1 PUSH CAL
CAL LED ON
2 PUSH CAL
CAL LED FLASH
3 APPLY TG1
PUSH CAL
CAL LED ON SOLID
WAIT FOR FLASH
5 REMOVE TG1 & APPLY TG2
4
PUSH CAL
CAL LED ON SOLID
WAIT FOR FLASH
2 FLASH-VALID CAL
3 FLASH-INVALID CAL
7 REMOVE TG2
PUSH CAL
CAL LED ON FOR
8
PURGE TIME
CAL LED OFF
6
HART
0-10%
4mA
NOT USED
9-4
LOCAL
0-25%
20mA
NOT USED
38860018
SW2 DIP SWITCH
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
3. If performing a manual calibration with the CALIBRATION
RECOMMENDED LED off and the CAL LED off, start at step a.
4. If performing a manual calibration with the CALIBRATION
RECOMMENDED LED on and the CAL LED on, start at step b.
a. Push the CAL key. The CALIBRATION RECOMMENDED LED will
come on and the CAL LED will be on solid. If a multimeter is
attached across TP5 and TP6, the reading will display the
percentage of oxygen seen by the cell.
b. Push the CAL key. The CALIBRATION RECOMMENDED LED will
turn off and the CAL LED will flash continuously. The Hazardous
Area Oxymitter 4000 can be configured so that the 4-20 mA signal
will hold the last value. The default condition is for the output to track.
A flashing LED indicates that the Hazardous Area Oxymitter 4000 is
ready to accept the first calibration gas.
c. Apply the first calibration gas. (Electronics will abort the calibration if
step 4 is not done within 30 minutes).
d. Push the CAL key; the CAL LED will be on solid. A timer is activated
to allow the calibration gas adequate time to flow (default time of five
minutes). When the timer times out, the Hazardous Area Oxymitter
4000 has taken the readings using the first calibration gas and the
CAL LED will flash continuously. The flashing indicates the
Hazardous Area Oxymitter 4000 is ready to take readings using the
second calibration gas.
e. Remove the first calibration gas and apply the second calibration
gas. (Electronics will abort the calibration if step 6 is not done within
30 minutes).
f. Push the CAL key; the CAL LED will be on solid. The timer is
activated for the second calibration gas flow. When the timer times
out, the CAL LED will flash a 2 pattern flash or a 3 pattern flash (2
pattern flash equals a valid calibration, 3 pattern flash equals an
invalid calibration). If the slope or the constant is out of specification,
a diagnostic alarm LED will be flashing. The diagnostic alarm will
remain active until the purge cycle is over. If the three pattern flash
occurs without a diagnostic alarm, the calibration gases could be the
same or the calibration gas was not turned on.
A flashing CAL LED indicates the calibration is done. (See Section 8:
Troubleshooting, for an explanation of the 2 pattern and 3 pattern
flashes).
g. Remove the second calibration gas and cap off the calibration gas
port.
h. Push the CAL key; the CAL LED will be on solid as the unit purges.
(Default purge time is three minutes). When the purge is complete,
the CAL LED will turn off and the Hazardous Area Oxymitter 4000
output unlocks from its held value and begins to read the process
O 2.
9-5
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
If the calibration was valid, the DIAGNOSTIC ALARMS LEDs will
indicate normal operation. If either new calibration value (slope or
constant) is not within parameters, the DIAGNOSTIC ALARMS LED
will indicate an alarm. (See Section 8: Troubleshooting, for alarm
codes). If the calibration was invalid, the Hazardous Area Oxymitter
4000 will return to normal operation, as it was before a calibration
was initiated, and the parameters will not be updated.
i. Place control loop in automatic.
CALIBRATION WITH LOI
Refer to Figure 6-4 for a view of the LOI menu tree. To calibrate the
Hazardous Area Oxymitter 4000 from the LOI, access the CALIBRATION/
Start Calibration menu.
CALIBRATION/Start Calibration
This is the starting point for calibrations. The LOI will instruct the user through
this entire procedure. You can select "Abort Calib" at any time to abort the
calibration.
1. The LOI displays the following:
Apply Gas 1
Hit E when ready
The Oxymitter 4000 is ready to accept the first calibration gas. Apply the
first calibration gas. (Electronics will abort the calibration if this step is
not done within 30 minutes).
2. Touch the Enter key to start the Gas 1 flow. A timer is activated to allow
the calibration gas adequate time to flow (default time of five minutes).
The LOI displays:
Flow Gas 1 xxxxs
Read Gas 1 xxxxs
Done Gas 1
The display counts down the seconds remaining to flow Gas 1, then the
time remaining for sensing the O2 concentration of Gas 1. Done Gas 1
indicates completion.
3. Remove the first calibration gas and apply the second calibration gas.
(Electronics will abort the calibration if this step is not done within 30
minutes). The LOI displays the following:
Apply Gas 2
Hit E when ready
4. Touch the Enter arrow to start the Gas 2 flow. The timer is activated and
the LOI displays:
Flow Gas 2 xxxxs
Read Gas 2 xxxxs
Done Gas 2
Stop Gas
Hit E when ready
9-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
5. Remove the second calibration gas and cap off the calibration gas port.
Then, touch the Enter arrow to indicate completion. The timer is
activated and the LOI displays:
Purge xxxxs
The default purge time is three minutes. When the gas purge timer
times out, the Oxymitter 4000 begins to read the process O2.
Abort Calibration
Exits the calibration. After calibration gases are removed, and the purge times
out, the instrument goes back to normal operational mode.
Cal Constants - Results of the Calibration
Current calibration
If the calibration passed these values will be updated. Log these values
onto the calibration log sheet supplied. If the process has high levels of
particulate, the response back to the process after cal gas is also
removed.
Previous Calibration
Values from the prior good calibration.
Failed Calibration
Bad calibration values are not loaded into the electronics.
Calibration Status
Calibration Step
The current step in an active calibration procedure.
Calibration Time
Time until the next scheduled calibration.
Next O2 Cal
Time until the next O2 calibration, if different than the next scheduled
calibration.
HAZARDOUS AREA
OXYMITTER 4000
REPAIR
Each of the following procedures details how to remove and replace a specific
component of the Hazardous Area Oxymitter 4000.
It is recommended that the Hazardous Area Oxymitter 4000 be removed from the stack for
all service activities. The unit should be allowed to cool and be taken to a clean work area.
Failure to comply may cause severe burns.
Disconnect and lock out power before working on any electrical components. There is
voltage up to 115 VAC.
9-7
Instruction Manual
Hazardous Area Oxymitter 4000
Removal and
Replacement of Probe
IM-106-340C, Rev. 4.4
July 2008
1. Remove.
a. Turn off power to the system.
b. Shut off the calibration gases at the cylinders and the instrument air.
c. Disconnect the calibration gas and instrument air lines from the
Hazardous Area Oxymitter 4000.
d. While facing the Hazardous Area Oxymitter 4000 and looking at the
Rosemount label, remove screw (18, Figure 9-3 or Figure 9-4), cover
lock (19), and captive washer (20) securing cover (17) on left side of
housing (11). Remove the cover to expose the terminal block (15).
e. Remove all signal and power wiring to the probe.
f. Remove insulation to access the mounting bolts.
g. Unbolt the Hazardous Area Oxymitter 4000 from the stack and take it
to a clean work area.
h. Allow the unit to cool to a comfortable working temperature.
2. Replace.
a. Bolt the Hazardous Area Oxymitter 4000 to the stack and install the
insulation.
b. Connect all signal and power leads at the probe. Refer to Section 2:
Installation, for detailed wiring instructions.
c. Install left side cover (17, Figure 9-3 or Figure 9-4) and ensure it is
tight. Secure the cover using captive washer (20), cover lock (19),
and screw (18).
d. Connect the calibration gas and instrument air lines to probe.
e. Turn on the calibration gases at the cylinders and turn on instrument
air.
f. Restore power to the system; refer to "Power Up" in Section 5:
Startup and Operation of Hazardous Area Oxymitter 4000 with
Membrane Keypad or "Power Up" in Section 6: Startup and
Operation of Hazardous Area Oxymitter 4000 with LOI. When the
probe is at operating temperature, calibrate the probe per
"Calibration with Keypad".
NOTE
Recalibration is required whenever electronic cards or sensing cell is
replaced.
Replacement of Entire
Electronics (with
Housing)
1. Follow the instructions in "Removal and Replacement of Probe" to
remove the Hazardous Area Oxymitter 4000 probe from the stack or
duct.
Do not force the probe housing when installing or removing from the integral electrical
barrier/feedthrough (Figure 9-3). Damage to the aluminum probe housing can occur.
2. Remove four screws (22, Figure 9-3) and washers (21) from the probe
tube assembly (23). Remove the probe tube assembly from the housing
(11).
9-8
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
3. Disconnect the heater and signal wire connectors from the mating
connectors on the heater strut assembly (32).
NOTE
The integral electrical barrier/feed-through is thread-locked into the electrical
housing and cannot be removed.
4. Make sure the O-ring (31) is in good condition. Replace O-ring if
damaged.
5. Make sure that the conduit port of the electronic housing is on the same
side as the CAL and REF gas ports. Install four washers (21) and
screws (22). Tighten screws.
9-9
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-3. Hazardous Area Oxymitter 4000 with Integral Electronics - Exploded View
16
15
12
13
17
14
Note: The Electronic Assembly, item 2,
consists of items 3 through 10.
11
1.
1A.
2.
17A 3.
4.
18 4A.
19
5.
20
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
17A.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Blind Cover
Window Cover
Electronic Assembly
Screw
Membrane Keypad
LOI Module
Microprocessor Board
Analog Board
Fuse Cap
Fuse
Power Supply Board
Captive Screw
Housing
Screw
Lock Washer
Cable Clamp
Terminal Block
Captive Screw
Blind Cover
O-Ring
Screw
Cover Lock
Captive Washer
Washer
Screw
Probe Tube Assembly
Gasket
Corrugated Seal
Cell and Flange
Assembly
27. Retainer Screw
28. Flame Arrester with
Snubber Diffuser
2
9
7 8
6
5
3
1
4
17A
19
DIAG
NO
AL STIC
HE
AR
AT
MS
ER
LIBR
HE T/C
AT
CA 02 ATER
IO
N RE LIBR CELL
AT
CO
IO
N
MM
TE
EN
PO ST
DE
INTS
02
D
CE
02 LL
HE CELL mV
+
AT
INC
HE ER mv
AT T/ ER C +
HIGH INC
T/C
GA
-
18
CA
S
DE
C
LO
W
GA
S
DE
C
Integral
Electrical
20 Barrier/
Feedthrough
21
CA
L
TE
ST
PR GAS
OCE
+
% SS
02 -
22
10
23
31
4A
29
29
25
1A
26
27
28
35
29
34
30
24
32
33
29. Flame
Arrestor Fitting
30. Cap
31. O-Ring
32. Heater Strut Assembly
33. Tube Clamp
34. Silicon Tube
35. Strut Pressure Clamp
38860060
Note: Not all parts shown.
9-10
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-4. Hazardous Area Oxymitter 4000 with Remote Electronics - Exploded View
12
16
REMOTE
ELECTRONICS
13
15
14
11
4A
17
23
9
17A
1A
18
6
7
19
8
20
5
3
4
21
17A
22
26
DIA
GN
O
AL STIC
HEA
AR
MS
TE
CAL
R T/
HEA
IBR
C
AT
CAL 02 TE
IO
IBR CELR
NR
AT L
EC
IO
OM
N
TE
MEN
PO ST
DED
INTS
02
C
02 ELL
HEACEL mV
+
L
INC
HEATER mv
TE T/C HIGH INC
R T/ +
CGA
S
LO
W
DEC GAS
CAL
DEC
TE
ST
PR GAS
OC
ES +
%
02 S -
28
25
2
10
27
19 20
26
18
24
Note: The electronic assembly, item 2,
consists of items 3 through 10.
1
17A
16
31
12
17
32
13
17
14
34
PROBE
HEAD
17A
30
17A
20
1
1.
1A.
2.
3.
4.
4A.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Blind Cover
Window Cover
Electronic Assembly
Screw
Membrane Keypad
LOI Module
Microprocessor Board
Analog Board
Fuse Cap
Fuse
Power Supply Board
Captive Screw
Housing
Screw
Lock Washer
Cable Clamp
29
15.
16.
17.
17A.
18.
19.
20.
21.
22.
23.
Terminal Block
Captive Screw
Blind Cover
O-Ring
Screw
Cover Lock
Captive Washer
Lock Washer
Screw
Mounting Kit
19
18
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
18
19
21
22
Integral
Electrical
Barrier/
20 Feedthrough 26
Junction Box
Adapter Plug
O-Ring
Harness Assembly
Spacer Block
Connecting Cable, Signal
Connecting Cable, Heater
Interconnecting Cable
Terminal Block, Remote Probe Head
Probe
Housing
33
PROBE
Refer to Figure 9-3 for
component parts of probe.
38860061
INTERCONNECTING
CABLE
9-11
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
6. Follow the instructions in "Probe Installation" in Section 2: Installation to
install the Hazardous Area Oxymitter 4000 into the stack or duct.
Opening the electronic housing will cause the loss of ALL hazardous permits. Opening the
electronics housing in hazardous areas may cause an explosion resulting in loss of
property, severe personal injury, or death. It may be required to get a hot work permit from
your company safety officer before opening the electronic housing.
Electronic Assembly
Replacement
Remove and replace the electronic assembly according to the following
procedure.
1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and
captive washer (20) securing cover (1). Remove the cover.
2. See Figure 9-5. Depress and remove the J1 (cell and T/C) connector
from the J1 socket.
3. Loosen the three captive screws (9, Figure 9-3 or Figure 9-4). Slide
electronic assembly (2) partially out of housing (11).
Figure 9-5. Electronic Assembly
Mounting
Screw
HEATER T/C
HEATER
O2 CELL
CALIBRATION
SW2
ON
DIAGNOSTIC
ALARMS
J1
CALIBRATION RECOMMENDED
INC
LOW
GAS
DEC
DEC
J1
TP2
TP3
TP4
CAL
TEST GAS +
PROCESS % O2
TP5
TP6
38860062
INC
HIGH
GAS
TP1
RED
YEL
GRN
ORG
TEST
POINTS
O2 CELL mV +
O2 CELL mv HEATER T/C +
HEATER T/C -
9-12
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-6. J8 Connector
Power
Supply
Board
38860019
J8
4. See Figure 9-6. Squeeze the sides of the J8 connector, and carefully
remove the J8 connector (heater leads) from the power supply board.
5. Remove the electronic assembly (2, Figure 9-3 or Figure 9-4) from the
housing(11).
6. Slide the new electronic assembly (2) partially into the housing (11).
7. Reconnect the J8 connector to the power supply board. Make sure the
connector is secure.
8. Holding the J1 connector leads, slide the electronic assembly the rest of
the way into the housing. Seat the electronic assembly on the mating
connector pins.
9. Gently try to rotate the electronic assembly to check for full seating. If
the electronic assembly rotates, remove the assembly and repeat
step 8.
10. Reconnect the J1 connector to the microprocessor board (Figure 9-5).
Ensure the connector is secure.
11. Tighten the three captive screws (9, Figure 9-3 or Figure 9-4) in the top
of the microprocessor board (5).
12. Install and tighten cover (1); make sure it is tight. Secure the cover using
captive washer (20), cover lock (19), and screw (18).
9-13
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
Opening the electronic housing will cause the loss of ALL hazardous permits. Opening the
electronics housing in hazardous areas may cause an explosion resulting in loss of
property, severe personal injury, or death. It may be required to get a hot work permit from
your company safety officer before opening the electronic housing.
Terminal Block
Replacement
See Figure 9-3 or Figure 9-4.
1. Remove the left side cover (17) from the housing (11).
2. Loosen the three captive screws (16) in the terminal block (15).
Carefully lift the terminal block out of the housing.
3. Carefully align the new terminal block on the pins so that it sits flat in the
housing. The round end of the terminal block should be on the opposite
side of the housing conduit ports and should not be able to rotate.
4. Tighten the three mounting screws and ensure the terminal block is
secure in the housing.
Opening the electronic housing will cause the loss of ALL hazardous permits. Opening the
electronics housing in hazardous areas may cause an explosion resulting in loss of
property, severe personal injury, or death. It may be required to get a hot work permit from
your company safety officer before opening the electronic housing.
Fuse Replacement
See Figure 9-7.
1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and
captive washer (20) securing cover (1). Remove the cover.
2. See Figure 9-5. Depress and remove the J1 (cell and T/C) connector
from the J1 socket.
3. Loosen the three captive screws (10, Figure 9-3 or Figure 9-4). Slide
electronic assembly (2) partially out of housing (11).
4. See Figure 9-6. Squeeze the sides of the J8 connector, and carefully
remove the J8 connector (heater leads) from the power supply board.
5. Remove the electronic assembly (2, Figure 9-3 or Figure 9-4) from the
housing (11).
6. Turn the electronic assembly over so that you are looking at the bottom
of the power supply board (Figure 9-7).
7. Gently depress the two white posts one at a time. Carefully separate the
power supply board from the analog board.
8. Remove the fuse and replace it with a new one.
9. Align the white posts with the post holes on the power supply board and
the pin connector on the power supply board with the connector port on
the back of the analog board. Gently push the boards together until the
white posts snap in place. Ensure the assembly is secure by gently
trying to separate the boards.
9-14
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-7. Fuse Location
Power
Supply
Board
38860020
Fuse
10. Reconnect the J8 connector to the power supply board. Make sure the
connector is secure.
11. Holding the J1 connector leads, slide the electronic assembly the rest of
the way into the housing. Seat the electronic assembly on the mating
connector pins.
12. Gently try to rotate the electronic assembly to check for full seating. If
the electronic assembly rotates, remove the assembly and repeat step
11.
13. Reconnect the J1 connector to the microprocessor board (Figure 9-5).
Ensure the connector is secure.
14. Tighten the three captive screws (10, Figure 9-3 or Figure 9-4) in the top
of the microprocessor board (5).
15. Replace right housing cover (1, Figure 9-3); make sure it is tight. Secure
the cover using captive washer (20), cover lock (19), and screw (18).
16. Install and tighten cover (1); make sure it is tight. Secure the cover using
captive washer (20), cover lock (19), and screw (18).
When working on this equipment on the laboratory bench, be aware that the Hazardous
Area Oxymitter 4000, probe tube, and flame arrestor hub can be hot [up to 300°C (572°F)]
in the region of the probe heater.
Entire Probe
Replacement (Excluding
Electronics)
Do not attempt to replace the probe until all other possibilities for poor
performance have been considered. If probe replacement is needed, see
Table 10-1 for part numbers.
9-15
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
1. Follow the instructions in "Removal and Replacement of Probe" to
remove the Hazardous Area Oxymitter 4000 from the stack or duct.
2. Separate the probe and the electronics housing per "Replacement of
Entire Electronics (with Housing)", step 2.
3. Reinstall electronics on the new probe per "Replacement of Entire
Electronics (with Housing)", steps 4 and 5.
4. Follow the instructions in "Probe Installation" in Section 2: Installation to
install the Hazardous Area Oxymitter 4000 into the stack or duct.
When working on this equipment on the laboratory bench, be aware that the Hazardous
Area Oxymitter 4000, probe tube, and flame arrestor hub can be hot [up to 300°C (572°F)]
in the region of the probe heater.
Heater Strut
Replacement
This paragraph covers heater strut replacement. Do not attempt to replace the
heater strut until all other possibilities for poor performance have been
considered. If heater strut replacement is needed, order a replacement heater
strut. See Table 10-1.
Use heat resistant gloves and clothing when removing probe. Do not attempt to work on the
probe until it has cooled to room temperature. The probe can be as hot as 300°C (572°F).
This can cause severe burns.
1. Follow the instructions in "Removal and Replacement of Probe" to
remove the Hazardous Area Oxymitter 4000 from the stack or duct.
2. Remove oxygen sensing cell per "Cell Replacement", steps 1 through 5.
Do not force the probe housing when installing or removing from the integral electrical
barrier/feedthrough (Figure 9-3). Damage to the aluminum probe housing can occur.
3. Remove four screws (22, Figure 9-3) and washers (21) from the probe
tube assembly (23). Remove the probe tube assembly from the housing
(11).
4. Once the probe and housing are separated, spring tension releases,
and the heater strut assembly (32) moves up. Remove strut pressure
clamp (35).
5. Disconnect the heater and signal wire connectors from the mating
connectors on the heater strut assembly (32).
6. Remove tube clamps (33). Carefully pull the CAL and REF gas silicon
tubes (34) from the CAL and REF gas ports.
7. Remove gas port fittings (29) from the CAL, REF, and VENT ports.
9-16
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-8. Heater Strut
Assembly
Wire
Loop
V-Deflector
Cell Flange
Heater
38860021
Ceramic
Diffuser
Assembly
Ceramic Support Rod
8. See Figure 9-8. Grasp the wire loop and carefully slide the heater strut
assembly (32, Figure 9-3) out of the probe tube.
9. When replacing the strut, orient the probe so that the small calibration
gas tube lays at the 6 o'clock position of the probe tube. Align the slot on
the heater plate with the calibration gas line in the probe tube. Slide the
strut into the probe tube. It will turn to align the hole on the back plate of
the strut with the calibration gas line. When the hole and the calibration
gas line are aligned correctly, the strut will slide in the rest of the way.
10. As the strut installation nears completion, install the guide rod into the
calibration gas tube to assist in guiding the calibration gas tube through
the hole in the end of the strut.
11. Push down on the back plate of the strut to make sure you have spring
tension and then install the strut pressure clamp (34) on the back plate.
12. Install gas port fittings (29) in the CAL, REF, and VENT ports.
13. Replace the CAL and REF gas silicon tubes (34) and tube clamps (33).
14. Install the entire electronics per "Replacement of Entire Electronics (with
Housing)", steps 4 and 5.
15. Follow the instructions in "Probe Installation" in Section 2: Installation to
install the Hazardous Area Oxymitter 4000 into the stack or duct.
9-17
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
When working on this equipment on the laboratory bench, be aware that the Hazardous
Area Oxymitter 4000, probe tube, and flame arrestor hub can be hot [up to 300°C (572°F)]
in the region of the probe heater.
Cell Replacement
This paragraph covers O2 cell replacement. Do not attempt to replace the cell
until all other possibilities for poor performance have been considered. If cell
replacement is needed, order the cell replacement kit. Table 10-1.
The cell replacement kit (Figure 9-9) contains a cell and flange assembly,
corrugated seal, setscrews, socket head cap screws, and anti-seize
compound. The items are carefully packaged to preserve precise surface
finishes. Do not remove items from the packaging until they are ready to be
used. Spanner and hex wrenches needed for this procedure are part of an
available special tools kit. Table 10-1.
Figure 9-9. Cell Replacement Kit
Probe Tube
(Not Included
in Kit)
Calibration Gas
Passage
Corrugated
Seal
Socket Head
Cap Screws
38860022
Cell and
Flange
Assembly
Use heat-resistant gloves and clothing when removing the probe. Do not attempt to work on
these components until they have cooled to room temperature. Probe components can be
as hot as 300°C (572°F). This can cause severe burn s.
Disconnect and lock out power before working on any electrical components. There is
voltage of up to 115 VAC.
9-18
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Do not remove the cell unless certain it needs to be replaced. Removal may damage the
cell and platinum pad. Go through the complete troubleshooting procedure to make sure the
cell needs to be replaced before removing it.
1. Follow the instructions in "Removal and Replacement of Probe" to
remove the Hazardous Area Oxymitter 4000 from the stack or duct.
The flame arrestor and flame arrestor hub are among the critical components of this type of
protection. See Safety Data Sheet 1A99078.
2. If the probe uses a snubber diffuser, use a spanner wrench to remove
the flame arrestor/snubber diffuser assembly.
NOTE
To determine if the diffuser needs to be replaced, refer to "Calibration with
Keypad".
3. Remove the locking set screw from the flame arrestor. Use spanner
wrenches from the probe disassembly kit (Table 10-1) to turn the flame
arrestor hub free from the probe flange. If equipped with the flame
arrestor with ceramic diffuser, remove and discard the setscrews and
remove the vee deflector (Figure 9-10). Inspect the ceramic diffuser. If
damaged, replace using "Ceramic Diffusion Element Replacement".
4. Loosen the four socket head cap screws from the cell and flange
assembly. Remove the assembly and the corrugated seal. The cell
flange has a notch that may be used to gently pry the flange away from
the probe. Note that the contact pad inside of the probe will sometimes
fuse to the oxygen sensing cell. If the cell is fused to the contact pad,
push the cell assembly back into the probe (against spring pressure)
and quickly twist the cell assembly. The cell and contact pad should
separate. If the contact pad stays fused to the cell, a new
contact/thermocouple assembly must be installed. Disconnect the
orange cell wire at the probe electronics end of the strut by cutting the
wire. Withdraw the cell with the wire still attached.
5. Remove entire electronics per "Replacement of Entire Electronics (with
Housing)", steps 2 and 3.
6. If the contact and thermocouple assembly is damaged, replace the
assembly or the contact pad. Refer to "Contact and Thermocouple
Assembly Replacement" to replace the contact and thermocouple
assembly. Instructions for replacing the contact pad are in the cell
replacement kit.
7. Remove and discard the corrugated seal. Clean the mating faces of the
probe tube and cell. Remove burrs and raised surfaces with a block of
wood and crocus cloth. Clean the threads on the probe flange and flame
arrestor hub.
9-19
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Figure 9-10. Ceramic Diffuser
Element Replacement
M5-0.8 X 5 mm
Locking Set Screw
(Use 2.5 mm Hex Key)
Threaded
Probe Flange
Spanner
Wrench
Ceramic
Diffusion
Element
M6-1 X 6 mm
Setscrew
(Use 3 mm
Hex Key)
Flame
Arrester
Hub
Cement
Fillet
Vee
Deflector
38860023
Cement
Port
8. Apply a light coating of anti-seize compound to both sides of the new
corrugated seal.
9. Assemble the cell and flange assembly and corrugated seal to the
probe tube. Make sure the calibration tube lines up with the calibration
gas passage in each component. Apply a small amount of anti-seize
compound to the screw threads and use the screws to secure the
assembly. Torque to 4 N·m (35 in-lbs).
10. Apply anti-seize compound to the probe threads, flame arrestor hub,
and setscrews. Reinstall the flame arrestor on the probe. Using pin
spanner wrenches, torque to 14 N·m (10 ft-lbs). Secure the flame
arrestor with the locking setscrew. Torque to 2.8 N·m (25 in-lbs). If
applicable, reinstall the vee deflector, orienting apex toward gas flow.
Secure with the setscrew and anti-seize compound. Torque to 2.8 N·m
(25 in-lbs).
11. On systems equipped with an abrasive shield, install the dust seal
gaskets, with joints 180° apart.
12. If previously removed, install the entire electronics per "Replacement of
Entire Electronics (with Housing)", steps 4 and 5.
13. Follow the instructions in "Probe Installation" in Section 2: Installation to
install the Hazardous Area Oxymitter 4000 into the stack or duct. If there
is an abrasive shield in the stack, make sure the dust seal gaskets are in
place as they enter the 15° reducing cone.
9-20
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Ceramic Diffusion
Element Replacement
Hazardous Area Oxymitter 4000
NOTE
This procedure applies to the ceramic diffuser element only.
General
The diffusion element protects the O2 cell from particles in process gases.
The element does not normally need to be replaced, because the vee
deflector protects it from particulate erosion. In severe environments, the filter
may be broken or subject to excessive erosion. Examine the ceramic diffusion
element whenever removing the probe for any purpose. Replace if damaged.
Damage to the diffusion element may become apparent during calibration.
Compare probe response with previous response. A broken diffusion element
will cause a slower response to calibration gas.
Hex wrenches needed to remove set-screws and socket head screws in the
following procedure are available as part of a Probe Disassembly Kit,
Table 10-1.
Replacement Procedure
1. Follow the instructions given in "Removal and Replacement of Probe" to
remove the Hazardous Area Oxymitter 4000 from the stack or duct.
2. Loosen setscrews, Figure 9-10, using hex wrench from Probe
Disassembly Kit, Table 10-1 and remove vee deflector. Inspect
set-screws. If damaged, replace with stainless setscrews coated with
anti-seize compound.
3. On systems equipped with abrasive shield, remove dual dust seal
gaskets.
4. Use spanner wrenches from the Probe Disassembly Kit, Table 10-1, to
turn hub free from retainer.
5. Put the hub in vise. Break out old ceramic diffusion element with chisel
along cement line and 9.5 mm (3/8 in.) pin punch through cement port.
6. Break out remaining ceramic diffusion element by tapping lightly around
hub with hammer. Clean grooves with pointed tool if necessary.
7. Replace ceramic diffusion element using the ceramic diffusion element
replacement kit in Table 10-1. This consists of a diffusion element,
cement, setscrews, anti-seize compound and instructions.
8. Test fit replacement ceramic diffusion element to be sure seat is clean.
9-21
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
Do not get cement on ceramic diffusion element except where it touches the hub. Any
cement on ceramic diffusion element blocks airflow through element. Wiping wet cement off
of the ceramic only forces cement into pores. Also do not get any cement onto the flame
arrestor element.
9. Thoroughly mix cement and insert tip of squeeze bottle into cement
port. Tilt bottle and squeeze while simultaneously turning ceramic
diffusion element into seat. Do not get any cement on upper part of
ceramic diffusion element. Ensure complete penetration of cement
around 3 grooves in hub. Cement should extrude from opposite hole.
Wipe excess material back into holes and wipe top fillet of cement to
form a uniform fillet. (A Q-Tip is useful for this.) Clean any excess
cement from hub with water.
10. Allow filter to dry at room tempera-ture overnight or 1 to 2 hours at 93°C
(200°F).
11. Wipe a heavy layer of anti-seize compound onto the threads and mating
surfaces of the flame arrestor, diffusion hub, and probe tube.
12. Assemble flame arrestor and diffusion hub with two pin spanner
wrenches. Torque to 14 N·m (10 ft-lbs). Secure with hub retaining
setscrew.
13. On systems equipped with abrasive shield, install dust seal gaskets with
joints 180° apart.
14. Reinstall vee deflector, orienting apex toward gas flow. Apply anti-seize
compound to setscrews and tighten with hex wrench.
15. Reinstall probe on stack flange.
9-22
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Contact and
Thermocouple Assembly
Replacement
Hazardous Area Oxymitter 4000
See Figure 9-11.
1. Remove the cell per "Cell Replacement", steps 1 through 5.
2. Remove the heater strut assembly per "Heater Strut Replacement",
steps 3 through 8.
3. Use a pencil to mark locations of the spring clips on the ceramic rod of
the contact and thermocouple assembly.
4. Squeeze the tabs on the spring clips and pull the contact and
thermocouple assembly out of the heater strut. Retain the spring clips
and spring; replace if damaged.
5. While very carefully handling the new contact and thermocouple
assembly, lay the old assembly next to the new one. Transfer the pencil
marks to the new rod. Throw away the old contact and thermocouple
assembly.
6. Carefully guide the new contact and thermocouple assembly through
the spring, spring clips (held open by squeezing the tabs), tube
supports, and heater support of the heater strut assembly until the
spring clip reaches the pencil mark.
7. Install the cell per the instructions in "Cell Replacement", steps 7
through 12.
8. Slide the heater strut assembly into the probe per the instructions in
"Heater Strut Replacement", steps 9 through 14.
9. On systems equipped with an abrasive shield, install the dust seal
gaskets, with joints 180° apart.
10. Follow instructions in "Probe Installation" in Section 2: Installation to
install the Hazardous Area Oxymitter 4000 into the stack or duct. If there
is an abrasive shield in the stack, make sure the dust seal gaskets are in
place as they enter the 15° reducing cone.
Strut
Contact And
Thermocouple
Assembly
Tube
Supports
Spring
Clip
Spring
38860024
Figure 9-11. Contact and
Thermocouple Assembly
Replacement
9-23
Instruction Manual
Hazardous Area Oxymitter 4000
9-24
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Section 10
Replacement Parts
Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . page 10-1
Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . page 10-4
PROBE REPLACEMENT
PARTS
Table 10-1. Replacement Parts
for Probe
Part Number
Figure and
Index Number
Dust Seal
No Dust Seal
9-4, 33
9-4, 33
9-4, 33
9-4, 33
9-4, 33
9-4, 33
3D39746G01
3D39746G02
3D39746G03
3D39746G07
3D39746G08
3D39746G09
3D39745G01
3D39745G02
3D39745G03
3D39745G07
3D39745G08
3D39745G09
18" ANSI Flame Arrestor with Ceramic Diffuser Probe
3’ ANSI Flame Arrestor with Ceramic Diffuser Probe
6’ ANSI Flame Arrestor with Ceramic Diffuser Probe
18" DIN Flame Arrestor with Ceramic Diffuser Probe
3’ DIN Flame Arrestor with Ceramic Diffuser Probe
6’ DIN Flame Arrestor with Ceramic Diffuser Probe
9-4, 33
9-4, 33
9-4, 33
9-4, 33
9-4, 33
9-4, 33
3D39746G10
3D39746G11
3D39746G12
3D39746G16
3D39746G17
3D39746G18
3D39745G10
3D39745G11
3D39745G12
3D39745G16
3D39745G17
3D39745G18
18" ANSI Flame Arrestor with SnubberDiffuser Probe
3’ ANSI Flame Arrestor with Snubber Diffuser Probe
6’ ANSI Flame Arrestor with Snubber Diffuser Probe
18" DIN Flame Arrestor with Snubber Diffuser Probe
3’ DIN Flame Arrestor with Snubber Diffuser Probe
18" DIN Flame Arrestor with Snubber Diffuser Probe
Description
9-3, 32
9-3, 32
9-3, 32
3D39744G01
3D39744G02
3D39744G03
18" Heater Strut Assembly
3’ Heater Strut Assembly
6’ Heater Strut Assembly
11-1
11-1
11-1
11-1
11-1
11-1
4847B61G20
4847B61G21
4847B61G25
4847B61G26
4847B61G27
4847B61G28
DIN 3’ Cell Replacement Kit*
DIN 6’ Cell Replacement Kit*
DIN 18" Cell Replacement Kit*
ANSI 18" Cell Replacement Kit*
ANSI 3’ Cell Replacement Kit*
ANSI 6’ Cell Replacement Kit*
11-1
11-1
11-1
4849B94G01
4849B94G02
4849B94G03
4849B94G04
ANSI High Sulfur/HCI Resistant Cell Only
ANSI 18" Cell Replacement Kit, High Sulfur/HCI Resistance*
ANSI 3’ Cell Replacement Kit, High Sulfur/HCI Resistance*
ANSI 6’ Cell Replacement Kit, High Sulfur/HCI Resistance*
* Includes pad and wire
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table 10-1. Replacement Parts
for Probe (Continued)
Figure and
Index Number
Part Number
11-1
11-1
4849B94G13
4849B94G15
4849B94G16
DIN High Sulfur/HCI Resistant Cell Only
DIN 3’ Cell Replacement Kit, High Sulfur/HCI Resistant*
DIN 6’ Cell Replacement Kit, High Sulfur/HCI Resistant*
1-11
1-11
1-11
1-11
1-11
1-11
3D39003G16
3D39003G17
3D39003G18
3D39003G19
3D39003G20
3D39003G21
ANSI 18" Abrasive Shield Assembly
ANSI 3’ Abrasive Shield Assembly
ANSI 6’ Abrasive Shield Assembly
DIN 18" Abrasive Shield Assembly
DIN 3’ Abrasive Shield Assembly
DIN 6’ Abrasive Shield Assembly
4513C61G03
4513C61G04
4513C61G05
18" Contact and Thermocouple Assembly
3’ Contact and Thermocouple Assembly
6’ Contact and Thermocouple Assembly
Description
* Includes pad and wire
Figure 10-1. Cell Replacement
Kit
ANSI
Gasket
Wire and
Pad Assembly
Anti-Seize
Compound
Probe Tube
(Not Included
in Kit)
22 Ga.
Wire
Closed End
Connector
Calibration Gas
Passage
Cell and
Flange
Assembly
10-2
Teflon
Tubing
38860025
Corrugated
Seal
M6-1 X 6 mm
Socket Head
Cap Screws
Set Screws
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Table 10-1. Replacement Parts
for Probe (Continued)
2-1
2-2
2-2
2-1
2-2
2-2
9-10
2-8
11-2
9-3, 35
9-10
Part Number
Description
4507C26G07
4507C26G08
4507C26G09
Bypass Gas Pickup Tube (3’)
Bypass Gas Pickup Tube (6’)
Bypass Gas Pickup Tube (9’)
1U05677G01
1U05677G02
1U05677G03
1U05677G04
1U05677G05
1U05677G06
1L03650H01
263C152G01
771B635H01
3535B42G03
5R10130H01
6292A74G02
Flame Arrestor with Ceramic Diffuser
Flame Arrestor with Ceramic Diffuser and Dust Seal
Flame Arrestor with Ceramic Diffuser and Spare Dust Seal
Flame Arrestor with Snubber Diffuser
Flame Arrestor with Snubber Diffuser and Dust Seal
Flame Arrestor with Snubber Diffuser and Spare Dust Seal
Flame Arrestor Diffusion Hub Setscrew (M5-0.5 x 5mm)
Reference Gas Air Set
Calibration Gas Flowmeter
Probe Disassembly Kit
Strut Pressure Clamp
Ceramic Diffusion Element Replacement Kit
Figure 10-2. Probe Disassembly
Kit
Hex Keys
Spanner
Wrench
Anti-Seize
Compound
Philips
Screwdriver
Tube Insertion
Tube
38860026
Figure and
Index Number
10-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
ELECTRONICS
REPLACEMENT PARTS
Table 10-2. Replacement Parts
for Electronics
Figure and
Index Number
10-4
Part Number
Description
9-3, 1, 17
9-3, 1A
9-3, 2
9-3, 4
9-3, 4
9-3, 4
9-3, 4
9-3, 4
9-3, 4A
9-3, 11
9-3, 15
9-3, 15
9-3, 17A
9-3, 31
5R10145G01
08732-0007-0002
3D39861G01
4849B72H01
4849B72H02
4849B72H03
4849B72H04
4849B72H05
6A00115G01
4850B86G01
08732-0002-0001
08732-0002-0001
120039078
120039076
Cover, Blind
Cover, with Window
Electronic Assembly
Membrane Keypad English
Membrane Keypad German
Membrane Keypad French
Membrane Keypad Spanish
Membrane Keypad Italian
LOI Module (Local Operator Interface)
Housing
Termination Block Standard
Termination Block Transient Protected
O-Ring
O-Ring
9-4, 2
9-4, 4
9-4, 4
9-4, 4
9-4, 4
9-4, 4
9-4, 4A
9-4, 11
9-4, 15
9-4, 15
9-4, 17A
9-4, 24
9-4, 26
9-4, 29
9-4, 30
9-4, 31
9-4, 31
9-4, 31
9-4, 31
9-4, 31
9-4, 31
9-4, 31
9-4, 32
9-4, 32
9-4, 34
3D39861G01
4849B72H01
4849B72H02
4849B72H03
4849B72H04
4849B72H05
6A00115G01
5R10146G04
08732-0002-0001
08732-0002-0002
120039078
6A00091G02
120039076
4849B92G20
4849B92G21
6A00122G01
6A00122G02
6A00122G03
6A00122G04
6A00122G05
6A00122G06
6A00122G07
3D39866G01
3D39866G02
4850B86G01
Electronic Assembly
Membrane Keypad English
Membrane Keypad German
Membrane Keypad French
Membrane Keypad Spanish
Membrane Keypad Italian
LOI Module (Local Operator Interface)
Housing
Termination Block Standard
Termination Block Transient Protected
O-Ring
Junction Box
O-Ring
Connecting Cable, Signal
Connecting Cable, Heater
Cable Assembly, 20 ft (6 m)
Cable Assembly, 40 ft (12 m)
Cable Assembly, 60 ft (18 m)
Cable Assembly, 80 ft (24 m)
Cable Assembly, 100 ft (30m)
Cable Assembly, 150 ft (46 m)
Cable Assembly, 200 ft (61 m)
Termination Block, Standard, Remote Probe Head
Termination Block, Transient Protected, Remote Probe Head
Housing
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Section 11
Hazardous Area Oxymitter 4000
Optional Accessories
HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . page 11-1
Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . page 11-2
By-Pass Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11-2
IMPS 4000 Intelligent Multiprobe Test gas Sequencer . . page 11-3
SPS 4001B Single Probe Autocalibration sequencer . . . page 11-4
O2 Calibration Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11-5
HART HANDHELD 375
COMMUNICATOR
Figure 11-1. HART Model 375
Handheld Communicator
MAN 4275A00
English
October 1994
HART Communicator
o
TM
38860063
FISHER-ROSEMOUNT
The HART Handheld 375 Communicator is an interface device that provides a
common communication link to HART-compatible instruments, such as the
Oxymitter 4000. HART Communications Protocol permits all the information
available from the Oxymitter 4000's electronics to be transmitted over
standard 4-20 mA signal wires. By attaching the HART handheld
communicator at a termination point along the 4-20 mA signal line, a
technician can diagnose problems and configure and calibrate the Hazardous
Area Oxymitter 4000 as if he or she were standing in front of the instrument.
For more information, call Emerson Process Management at 1-800-433-6076.
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
ASSET MANAGEMENT
SOLUTIONS (AMS)
Asset Management Solutions (AMS) software works in conjunction with the
HART Communication Protocol and offers the capability to communicate with
all HART plant devices from a single computer terminal.
E
TH
E
Y
O
MANAGEMENT
NT
PL A
ASSET
UR
CHANG
IN
G
For more information, call Emerson Process Management at 1-800-433-6076.
YOU S
E
WAY
SH
T
UN
ER-R
OS E M O
38860064
SOLUTIONS
FI
BY-PASS PACKAGES
I VE
IG
H
T
WHE N
CI R
CU
VE ATM
OS I
O
PL WA RN I NG - SPH
EX -
AL
-
E
ER
IT
Figure 11-2. By-Pass Mounting
P
T
IN
38860065
CAL.
GAS
EE
The specially designed Rosemount Analytical By-Pass Package for oxygen
analyzers has proven to withstand the high temperatures in process heaters
while providing the same advantages offered by the in situ sensor. Inconel or
Kanthal steel tubes provide effective resistance to corrosion, and the package
uses no moving parts, air pumps, or other components common to other
sampling systems.
For more information, call Emerson Process Management at 1-800-433-6076.
11-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
IMPS 4000 INTELLIGENT
MULTIPROBE TEST GAS
SEQUENCER
38860076
Figure 11-3. IMPS 4000
The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within
an IP56 (NEMA 4X) enclosure and has the intelligence to provide calibration
gas sequencing of up to four Hazardous Area Oxymitter 4000 units to
accommodate automatic and semiautomatic calibration routines.
This sequencer works in conjunction with the Hazardous Area Oxymitter 4000
CALIBRATION RECOMMENDED feature, eliminating out-of-calibration
occurrences and the need to send a technician to the installation site. In
addition, the SPS 4001B provides a remote contact input to initiate a
calibration from a remote location and relay outputs to alert when a calibration
is in progress, when a Hazardous Area Oxymitter 4000 is out of calibration,
calibration gases are on, or calibration gas pressure is low.
For more information, call Emerson Process Management at 1-800-433-6076.
11-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SPS 4001B SINGLE
PROBE
AUTOCALIBRATION
SEQUENCER
Figure 11-4. SPS 4001B
HAZARDOUS AREA
OXYMITTER 4000
38860077
SPS 4001B
(in a safe area)
Emerson Process Management specifically designed the SPS 4001B Single
Probe Autocalibration Sequencer to provide the capability to perform
automatic or on-demand Oxymitter 4000 calibrations. The SPS 4001B system
must be installed in a remote, safe area if the Hazardous Area Oxymitter 4000
probe is installed in a hazardous area.
The SPS 4001B works in conjunction with the Oxymitter 4000's
CALIBRATION RECOMMENDED feature, eliminating out-of-calibration
occurrences and the need to send a technician to the installation site. In
addition, the SPS 4001B provides a remote contact input to initiate a
calibration from a remote location and relay outputs to indicate when a
calibration is in progress or the Hazardous Area Oxymitter 4000 is out of
calibration.
For more information, call Emerson Process Management at 1-800-433-6076.
11-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
O2 CALIBRATION GAS
38860066
Figure 11-5. Calibration Gas
Bottles
Rosemount Analytical's O2 Calibration Gas and Service Kits have been
carefully designed to provide a more convenient and fully portable means of
testing, calibrating, and servicing Rosemount Analytical's oxygen analyzers.
These lightweight, disposable gas cylinders eliminate the need to rent gas
bottles.
For more information, call Emerson Process Management at 1-800-433-6076.
11-5
Instruction Manual
Hazardous Area Oxymitter 4000
11-6
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Appendix A
Hazardous Area Oxymitter 4000
Safety Data
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2
Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . page A-24
http://www.raihome.com
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SAFETY INSTRUCTIONS
IMPORTANT
SAFETY INSTRUCTIONS FOR THE WIRING
AND INSTALLATION OF THIS APPARATUS
The following safety instructions apply specifically to all EU member
states. They should be strictly adhered to in order to assure compliance
with the Low Voltage Directive. Non-EU states should also comply with
the following unless superseded by local or National Standards.
1. Adequate earth connections should be made to all earthing points,
internal and external, where provided.
2. After installation or troubleshooting, all safety covers and safety grounds
must be replaced. The integrity of all earth terminals must be maintained
at all times.
3. Mains supply cords should comply with the requirements of IEC227 or
IEC245.
4. All wiring shall be suitable for use in an ambient temperature of greater
than 75°C.
5. All cable glands used should be of such internal dimensions as to
provide adequate cable anchorage.
6. To ensure safe operation of this equipment, connection to the mains
supply should only be made through a circuit breaker which will
disconnect all circuits carrying conductors during a fault situation. The
circuit breaker may also include a mechanically operated isolating
switch. If not, then another means of disconnecting the equipment from
the supply must be provided and clearly marked as such. Circuit
breakers or switches must comply with a recognized standard such as
IEC947. All wiring must conform with any local standards.
7. Where equipment or covers are marked with the symbol
to the right, hazardous voltages are likely to be present
beneath. These covers should only be removed when
power is removed from the equipment - and then only
by trained service personnel.
8. Where equipment or covers are marked with the symbol
to the right, there is a danger from hot surfaces beneath.
These covers should only be removed by trained
service personnel when power is removed from the
equipment. Certain surfaces may remain hot to the
touch.
9. Where equipment or covers are marked with the symbol
to the right, refer to the Operator Manual for instructions.
10. All graphical symbols used in this product are from one
or more of the following standards: EN61010-1, IEC417,
and ISO3864.
11. Where equipment or labels are marked "Do Not Open While Energized"
or similar, there is a danger of ignition in areas where an explosive
atmosphere is present. This equipment should only be opened when
power is removed and adequate time as specified on the label or in the
instruction manual has been allowed for the equipment to cool down and then only by trained service personnel.
A-2
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
DŮLEŽITÉ
Bezpečnostní pokyny pro zapojení a instalaci zařízení
Následující bezpečnostní pokyny se speciálně vztahují na všechny
členské státy EU. Pokyny by měly být přísně dodržovány, aby se
zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny
nahrazeny místními či národními normami, měly by je dodržovat i
nečlenské státy EU.
1. U všech zemnicích bodů, interních a externích, by mělo být vytvořeno
odpovídající uzemnění.
2. Po instalaci nebo odstranění problémů musí být vyměněny všechny
bezpečnostní kryty a uzemnění. Vždy musí být zajištěna integrita všech
zemnicích svorek.
3. Sí˙ové kabely by měly odpovídat požadavkům normy IEC227 nebo
IEC245.
4. Všechna zapojení by měla být vhodná pro použití při vnějších teplotách
nad 75 °C.
5. Všechna použitá kabelová hrdla by měla mít takové vnitřní rozměry, aby
zajistila odpovídající zakotvení kabelu.
6. Správnou činnost zařízení zajistíte, vytvoříte-li připojení k napájecímu
zdroji pouze přes jistič, který v případě poruchy odpojí všechny obvody
s konduktory. Jistič může také obsahovat mechanický odpojovač.
Pokud ho neobsahuje, musí být zajištěn a jasně označen jiný způsob
odpojení zařízení od zdroje. Jističe nebo přepínače musí odpovídat
uznávaným normám, např. IEC947. Všechna zapojení musí odpovídat
místním normám.
7. Je-li zařízení nebo kryt označen symbolem na pravé
straně, pravděpodobně se uvnitř nachází nebezpečné
napětí. Tyto kryty by měly být sejmuty pouze po
odpojení zařízení od zdroje - a to pouze kvalifikovaným
zaměstnancem.
8. Je-li zařízení nebo kryt označen symbolem na pravé
straně, povrch zařízení může být velmi horký. Tyto kryty
by měly být sejmuty pouze kvalifikovaným
zaměstnancem po odpojení zařízení od zdroje. Některé
povrchy mohou být stále horké.
9. Je-li zařízení nebo kryt označen symbolem na pravé
straně, přečtěte si nejprve instrukce v návodu k obsluze.
10. Všechny grafické symboly používané u výrobku
pocházejí z následujících norem: EN61010-1, IEC417 a
ISO3864.
11. Pokud je zařízení nebo štítky označeno varováním „Je-li zařízení pod
napětím, neotvírejte jej“ či podobným, může dojít ve výbušném prostředí
ke vznícení. Zařízení lze otevřít pouze po jeho odpojení od zdroje a
ponechání dostatečného času na vychladnutí, jak je uvedeno na štítku
nebo v návodu k obsluze - a to pouze kvalifikovaným zaměstnancem.
A-3
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
VIGTIGT
Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.
Følgende sikkerhedsinstruktioner gælder specifikt i alle
EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af
Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre
andet er specificeret af lokale eller nationale standarder.
1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og
eksterne, hvor disse forefindes.
2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og
jordforbindelser reetableres.
3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.
4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur
højere end 75°C.
5. Alle benyttede kabelforskruninger skal have en intern dimension, så
passende kabelaflastning kan etableres.
6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse
mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle
kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde
en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder
mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere
eller kontakter skal overholde en kendt standard som IEC947.
7. Hvor udstyr eller dæksler er mærket med dette symbol,
er farlige spændinger normalt forekom-mende bagved.
Disse dæksler bør kun afmonteres, når
forsyningsspændingen er frakoblet - og da kun af
instrueret servicepersonale.
8. Hvor udstyr eller dæksler er mærket med dette symbol,
forefindes meget varme overflader bagved. Disse
dæksler bør kun afmonteres af instrueret
servicepersonale, når forsyningsspænding er frakoblet.
Visse overflader vil stadig være for varme at berøre i op
til 45 minutter efter frakobling.
9. Hvor udstyr eller dæksler er mærket med dette symbol,
se da i betjeningsmanual for instruktion.
10. Alle benyttede grafiske symboler i dette udstyr findes i
én eller flere af følgende standarder:- EN61010-1,
IEC417 & ISO3864.
11. Når udstyr eller etiketter er mærket "Må ikke åbnes, mens udstyret
tilføres strøm” eller lignende, er der fare for antændelse i områder, hvor
der er en eksplosiv atmosfære. Dette udstyr må kun åbnes, når
strømkilden er fjernet, og der er gået tilstrækkelig tid til, at udstyret er
kølet ned. Den nødvendige tid hertil er angivet på etiketten eller i
brugervejledningen. Udstyret må kun åbnes af en faglært person.
A-4
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
BELANGRIJK
Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.
De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de
EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid
aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren.
Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds
achterhaald zouden zijn door plaatselijke of nationale voorschriften.
1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle
voorziene aardpunten, intern en extern.
2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen
terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de
aarding behouden blijven.
3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245
voorschriften.
4. Alle bekabeling moet geschikt zijn voor het gebruik in
omgevingstemperaturen, hoger dan 75°C.
5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel
bevestiging verzekerd is.
6. Om de veilige werking van dit toestel te verzekeren, moet de voeding
door een stroomonderbreker gevoerd worden (min 10A) welke alle
draden van de voeding moet onderbreken. De stroomonderbreker mag
een mechanische schakelaar bevatten. Zoniet moet een andere
mogelijkheid bestaan om de voedingsspanning van het toestel te halen
en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of
schakelaars moeten onderworpen zijn aan een erkende standaard
zoals IEC947.
7. Waar toestellen of deksels aangegeven staan met het
symbool is er meestal hoogspanning aanwezig. Deze
deksels mogen enkel verwijderd worden nadat de
voedingsspanning werd afgelegd en enkel door getraind
onderhoudspersoneel.
8. Waar toestellen of deksels aangegeven staan met het
symbool is er gevaar voor hete oppervlakken. Deze
deksels mogen enkel verwijderd worden door getraind
onderhoudspersoneel nadat de voedingsspanning
verwijderd werd. Sommige oppper-vlakken kunnen 45
minuten later nog steeds heet aanvoelen.
9. Waar toestellen of deksels aangegeven staan met het
symbool gelieve het handboek te raadplegen.
10. Alle grafische symbolen gebruikt in dit produkt, zijn
afkomstig uit een of meer van devolgende standaards:
EN61010-1, IEC417 en ISO3864.
11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding
als "Niet openen bij aanwezigheid van spanning" bestaat er
brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig
is. Deze uitrusting mag uitsluitend worden geopend wanneer het niet
meer onder spanning staat en de uitrusting gedurende de
voorgeschreven tijd op het etiket of in de handleiding is afgekoeld - en
dan uitsluitend door voldoende opgeleid onderhoudspersoneel.
A-5
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
BELANGRIJK
Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.
Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van
toepassing. Om aan de geldende richtlijnen voor laagspanning te
voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten
dienen zich aan het volgende te houden, tenzij de lokale wetgeving
anders voorschrijft.
1. Alle voorziene interne- en externe aardaansluitingen dienen op
adequate wijze aangesloten te worden.
2. Na installatie, onderhouds- of reparatie werkzaamheden dienen alle
beschermdeksels /kappen en aardingen om reden van veiligheid weer
aangebracht te worden.
3. Voedingskabels dienen te voldoen aan de vereisten van de normen
IEC 227 of IEC 245.
4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings
temperatuur boven 75°C.
5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te
hebben dat een adequate verankering van de kabel wordt verkregen.
6. Om een veilige werking van de apparatuur te waarborgen dient de
voeding uitsluitend plaats te vinden via een meerpolige automatische
zekering (min.10A) die alle spanningvoerende geleiders verbreekt
indien een foutconditie optreedt. Deze automatische zekering mag ook
voorzien zijn van een mechanisch bediende schakelaar. Bij het
ontbreken van deze voorziening dient een andere als zodanig duidelijk
aangegeven mogelijkheid aanwezig te zijn om de spanning van de
apparatuur af te schakelen. Zekeringen en schakelaars dienen te
voldoen aan een erkende standaard zoals IEC 947.
7. Waar de apparatuur of de beschermdeksels/kappen
gemarkeerd zijn met het volgende symbool, kunnen
zich hieronder spanning voerende delen bevinden die
gevaar op kunnen leveren. Deze beschermdeksels/
kappen mogen uitsluitend verwijderd worden door
getraind personeel als de spanning is afgeschakeld.
8. Waar de apparatuur of de beschermdeksels/kappen
gemarkeerd zijn met het volgende symbool, kunnen
zich hieronder hete oppervlakken of onderdelen
bevinden. Bepaalde delen kunnen mogelijk na 45 min.
nog te heet zijn om aan te raken.
9. Waar de apparatuur of de beschermdeksels/kappen
gemarkeerd zijn met het volgende symbool, dient men
de bedieningshandleiding te raadplegen.
10. Alle grafische symbolen gebruikt bij dit produkt zijn
volgens een of meer van de volgende standaarden:
EN 61010-1, IEC 417 & ISO 3864.
11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als
"Niet openen bij aanwezigheid van spanning" bestaat er brandgevaar in
omgevingen waar een explosieve atmosfeer aanwezig is. Deze uitrusting
mag uitsluitend worden geopend wanneer het niet meer onder spanning
staat en de uitrusting gedurende de voorgeschreven tijd op het etiket of in
de handleiding is afgekoeld - en dan uitsluitend door voldoende opgeleid
onderhoudspersoneel.
A-6
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
WICHTIG
Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.
Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der
europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten
werden, um der Niederspannungsrichtlinie zu genügen.
Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die
national gültigen Normen und Richtlinien einhalten.
1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen
ausgeführt werden.
2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen
alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die
Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.
3. Die Netzspannungsversorgung muß den Anforderungen der IEC227
oder IEC245 genügen.
4. Alle Verdrahtungen sollten mindestens bis 75°C ih re Funktion dauerhaft
erfüllen.
5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer
Dimensionierung so gewählt werden, daß diese eine sichere
Verkabelung des Gerätes ermöglichen.
6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die
Spannungsversorgung über mindestens 10 A abgesichert sein. Im
Fehlerfall muß dadurch gewährleistet sein, daß die
Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen
wird. Ein mechanischer Schutzschalter kann in dieses System integriert
werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine
andere Möglichkeit zur Unterbrechung der Spannungszufuhr
gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden.
Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den
Normen und Richtlinien für die allgemeine Installation von
Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.
7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine
gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen
nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde.
Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.
8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in
bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen
nur entfernt werden, wenn die Versorgungsspannung unterbrochen
wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten
ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr
können derartig Teile noch über eine erhöhte Temperatur verfügen.
9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei
denen vor dem Eingriff die entsprechenden Kapitel im Handbuch
sorgfältig durchgelesen werden müssen.
10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen
einem oder mehreren der nachfolgend aufgeführten Standards:
EN61010-1, IEC417 & ISO3864.
11. Wenn Geräte oder Etiketten mit dem Hinweis "Nicht unter Spannung
öffnen" oder ähnlichen Hinweisen versehen sind, besteht in
explosionsgefährdeten Umgebungen Entzündungsgefahr. Das Gerät
darf nur geöffnet werden, wenn es nicht ans Stromnetz angeschlossen
und entsprechend der Zeitangaben auf dem Etikett bzw. in der
Betriebsanleitung ausreichend abgekühlt ist. Das Gerät darf nur von
geschultem Service-Personal geöffnet werden.
A-7
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
ΣΗΜΑΝΤΙΚΟ
Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ
Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες
µέλη της Ευρωπαϊκής Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά
ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση.
Χώρες που δεν είναι µέλη της Ευρωπαϊκής Κοινότητας θα πρέπει επίσης
να ακολουθούν τις οδηγίες, εκτός εάν αυτές αντικαθίστανται από τα
Τοπικά ή Εθνικά πρότυπα.
1. Επαρκείς συνδέσεις γείωσης θα πρέπει να γίνονται σε όλα τα σηµεία
γείωσης, εσωτερικά και εξωτερικά, όπου υπάρχουν.
2. Μετά την εγκατάσταση ή την αντιµετώπιση σφαλµάτων, όλα τα καλύµµατα
ασφαλείας και οι γειώσεις ασφαλείας πρέπει να επανεγκαθίστανται. Η καλή
κατάσταση όλων των ακροδεκτών γείωσης πρέπει να συντηρείται διαρκώς.
3. Τα καλώδια τροφοδοσίας πρέπει να πληρούν τις απαιτήσεις των IEC227
ή IEC245.
4. Όλες οι καλωδιώσεις θα πρέπει να είναι κατάλληλες για χρήση σε
θερµοκρασία χώρου υψηλότερη από 75°C.
5. Όλοι οι στυπιοθλίπτες θα πρέπει να είναι τέτοιων εσωτερικών
διαστάσεων, ώστε να παρέχουν επαρκή στερέωση των καλωδίων.
6. Για τη διασφάλιση ασφαλούς λειτουργίας αυτής της συσκευής, η σύνδεση
τροφοδοσίας θα πρέπει να γίνεται µόνο µέσω ασφαλειοδιακόπτη, ο
οποίος θα αποσυνδέει όλους τους ηλεκτροφόρους αγωγούς των
κυκλωµάτων, στη διάρκεια κατάστασης σφάλµατος. Ο ασφαλειοδιακόπτης
µπορεί επίσης να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης. Εάν δεν
περιλαµβάνει, τότε άλλα µέσα αποσύνδεσης της συσκευής από την
τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια.
Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει να συµµορφώνονται µε
αναγνωρισµένα πρότυπα όπως το IEC947. Όλες οι καλωδιώσεις πρέπει
να συµµορφώνονται µε τα τοπικά πρότυπα.
7. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το
σύµβολο που εικονίζεται δεξιά, επικίνδυνες τάσεις
ενυπάρχουν κάτω από αυτά. Αυτά τα καλύµµατα θα
πρέπει να αφαιρούνται µόνο όταν έχει αφαιρεθεί η
τροφοδοσία από τη συσκευή - και στην περίπτωση αυτή,
µόνο από ειδικευµένο τεχνικό προσωπικό.
8. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το
σύµβολο που εικονίζεται δεξιά, υπάρχει κίνδυνος από
καυτές επιφάνειες κάτω από αυτά. Τέτοια καλύµµατα θα
πρέπει να αφαιρούνται µόνο από ειδικευµένο τεχνικό
προσωπικό, όταν έχει αφαιρεθεί η τροφοδοσία από τη
συσκευή. Κάποιες επιφάνειες µπορούν να παραµένουν ζεστές στην αφή.
9. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το
σύµβολο που εικονίζεται δεξιά, ανατρέξτε στις οδηγίες
χρήσης της συσκευής.
10. Όλα τα γραφικά σύµβολα που χρησιµοποιούνται σε αυτό
το προϊόν είναι από ένα ή περισσότερα από τα εξής
πρότυπα: EN61010-1, IEC417 και ISO3864.
11. Όπου συσκευή ή ετικέτα είναι σηµασµένη µε την ένδειξη "Μην ανοίγετε ενώ
βρίσκεται σε λειτουργία" ή άλλη παρόµοια, υπάρχει κίνδυνος ανάφλεξης σε
περιοχές µε εκρηκτική ατµόσφαιρα. Ο παρών εξοπλισµός πρέπει να
ανοίγεται µόνο όταν είναι εκτός ρεύµατος και αφού παρέλθει ο κατάλληλος
χρόνος που αναγράφεται στην ετικέτα ή στο εγχειρίδιο οδηγιών ώστε να
ψυχθεί και µόνο από εκπαιδευµένο προσωπικό συντήρησης.
A-8
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
OLULINE TEAVE
Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised
Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu
liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada
vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid
peavad samuti alljärgnevaid juhiseid järgima, va juhul, kui on olemas
vastavad kohalikud riiklikud standardid.
1. Ettenähtud maanduspunktide, nii sisemiste kui väliste jaoks tuleb
tagada nõuetekohased maaühendused.
2. Pärast paigaldamist või rikketuvastust tuleb kõik turvaümbrised ja
turvamaandused uuesti oma kohale seada. Kõigis olukordades tuleb
säilitada kõigi maandusklemmide terviklikkus.
3. Toitejuhtmed peavad vastama IEC227 või IEC245 nõuetele.
4. Kogu juhtmestik peab sobima kasutamiseks üle 75°C õhutemperatuuri
juures.
5. Kõik juhtmetihendid peavad sisemõõtmete poolest tagama
nõuetekohased kaabliühendused.
6. Seadme ohutu töötamise tagamiseks peab ühendus toiteallikaga
toimuma vaid läbi automaatkorgi, mis veaolukorras lülitab välja kõik
voolukandjad. Automaatkorgil võib olla ka mehhaaniliselt reguleeritav
lahklüliti. Vastasel juhul peab seadme toiteallikast lahtiühendamiseks
olema teine ja selgelt osutatud moodus. Automaatkorgid või -lülitid
peavad vastama tunnustatud standarditele nagu nt IEC947. Kogu
juhtmestik peab vastama kohalikele standarditele.
7. Seadmel või ümbristel asuv paremale osutav sümbol
tähistab selle all leiduvat ohtlikku pinget. Selliste
sümbolitega ümbriseid võib eemaldada vaid juhul, kui
seade on toiteallikast lahti ühendatud ning ka siis ainult
vastavate oskustega spetsialisti poolt.
8. Seadmele või ümbristele märgitud paremale osutava
sümboli all valitseb kuumadest pindadest tulenev oht.
Nimetatud sümbolitega ümbriseid võib eemaldada vaid
vastavate oskustega spetsialist, kui seade on
toiteallikast lahti ühendatud. Teatud pinnad võivad
puudutamise jaoks liiga kuumad olla.
9. Seadmel või ümbristel leiduva paremale osutava
sümboli korral vt juhiste jaoks Toimimisjuhendit.
10. Kõik selle toote juures kasutatavad graafilised sümbolid
lähtuvad ühest või enamast järgmistest standarditest:
EN61010-1, IEC417 ja ISO3864.
11. Kui seadmele või siltidele on kirjutatud "Ärge avage voolutarbimine
korral" vms, valitseb plahvatusohtlikus keskkonnas süttimise oht.
Seadet võib avada ainult siis, kui toide on lahti ühendatud ning seadmel
on võimaldatud sildil või kasutusjuhendis osutatud aja jooksul maha
jahtuda -- ning ka sellisel juhul ainult vastavate oskustega spetsialisti
poolt.
A-9
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
TÄRKEÄÄ
Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja
kaapeloinnissa.
Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy
ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin
(Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien
valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit
estä sitä.
1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin,
sisäisiin ja ulkoisiin.
2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat
asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen
toiminta täytyy aina ylläpitää.
3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.
4. Kaikkien johdotuksien tulee toimia >75°C lämpötil oissa.
5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että
kaapeli lukkiutuu kun-nolla kiinni.
6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa
turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet
vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin.
Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja
merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai
kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset
näkyvyydestä.
7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä
on merkinnän takana tai alla hengenvaarallisen
suuruinen jännite. Suojaa ei saa poistaa jänniteen
ollessa kytkettynä laitteeseen ja poistamisen saa
suorittaa vain alan asian-tuntija.
8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä
on merkinnän takana tai alla kuuma pinta. Suojan saa
poistaa vain alan asiantuntija kun jännite-syöttö on
katkaistu. Tällainen pinta voi säilyä kosketuskuumana
jopa 45 mi-nuuttia.
9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä
katso lisäohjeita käyt-töohjekirjasta.
10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat
yhdestä tai useammasta seuraavis-ta standardeista:
EN61010-1, IEC417 & ISO3864.
11. Jos laitteessa tai tarrassa on merkintä "Älä avaa, kun virta on kytketty"
tai vastaava, räjähdysvaarallisissa tiloissa on syttymisen vaara. Nämä
laitteet voidaan avata vain silloin, kun virta ei ole kytkettynä ja laitteen
on annettu jäähtyä tarrassa tai oppaassa määritetyn ajan. Tällöinkin
laitteet saa avata vain koulutettu huoltohenkilökunta.
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Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
IMPORTANT
Consignes de sécurité concernant le raccordement et l'installation de
cet appareil.
Les consignes de sécurité ci-dessous s'adressent particulièrement à
tous les états membres de la communauté européenne. Elles doivent
être strictement appliquées afin de satisfaire aux directives concernant
la basse tension. Les états non membres de la communauté européenne
doivent également appliquer ces consignes sauf si elles sont en
contradiction avec les standards locaux ou nationaux.
1. Un raccordement adéquat à la terre doit être effectuée à chaque borne
de mise à la terre, interne et externe.
2. Après installation ou dépannage, tous les capots de protection et toutes
les prises de terre doivent être remis en place, toutes les prises de terre
doivent être respectées en permanence.
3. Les câbles d'alimentation électrique doivent être conformes aux normes
IEC227 ou IEC245.
4. Tous les raccordements doivent pouvoir supporter une température
ambiante supérieure à 75°C.
5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en
rapport avec les câbles afin d'assurer un serrage correct sur ces derniers.
6. Afin de garantir la sécurité du fonctionnement de cet appareil, le
raccordement à l'alimentation électrique doit être réalisé exclusivement
au travers d'un disjoncteur (minimum 10A.) isolant tous les conducteurs
en cas d'anomalie. Ce disjoncteur doit également pouvoir être actionné
manuellement, de façon mécanique. Dans le cas contraire, un autre
système doit être mis en place afin de pouvoir isoler l'appareil et doit
être signalisé comme tel. Disjoncteurs et interrupteurs doivent être
conformes à une norme reconnue telle IEC947.
7. Lorsque les équipements ou les capots affichent le
symbole suivant, cela signifie que des tensions
dangereuses sont présentes. Ces capots ne doivent
être démontés que lorsque l'alimentation est coupée, et
uniquement par un personnel compétent.
8. Lorsque les équipements ou les capots affichent le
symbole suivant, cela signifie que des surfaces
dangereusement chaudes sont présentes. Ces capots ne
doivent être démontés que lorsque l'alimentation est
coupée, et uniquement par un personnel compétent.
Certaines surfaces peuvent rester chaudes jusqu'à
45 mn.
9. Lorsque les équipements ou les capots affichent le
symbole suivant, se reporter au manuel d'instructions.
10. Tous les symboles graphiques utilisés dans ce produit
sont conformes à un ou plusieurs des standards
suivants: EN61010-1, IEC417 & ISO3864.
11. Les équipements comportant une étiquette avec la mention " Ne pas
ouvrir sous tension " ou toute autre mention similaire peuvent créer un
risque d'incendie dans les environnements explosifs. Ces équipements
ne doivent être ouverts que lorsqu'ils sont hors tension et que la durée de
refroidissement requise indiquée sur l'étiquette ou dans le manuel
d'instructions s'est écoulée. En outre ils ne doivent être ouverts que par
un personnel qualifié.
A-11
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
FONTOS
Biztonsági elıírások a készülék vezetékeléséhez és üzembeállításához
A következı biztonsági elıírások kifejezetten vonatkoznak az összes
EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültségő
irányelvnek való megfelelés biztosításához. A nem EU-tagállamok
szintén tartsák be a következıket, kivéve ha a helyi és nemzeti
szabványok azt másként nem írják elı.
1. A megfelelı földelést biztosítani kell az összes rendelkezésre álló
földelési ponton, legyen az belsı vagy külsı.
2. Az üzembeállítás vagy hibaelhárítás után az összes biztonsági
burkolatot és biztonsági földvezetéket ki kell cserélni. A földelıkapcsok
sértetlenségét mindig biztosítani kell.
3. A tápvezetékeknek eleget kell tenniük az IEC227 vagy IEC245
szabványokban megfogalmazott követelményeknek.
4. Az összes vezetéknek alkalmasnak kell lennie a 75 °C-nál magasabb
környezeti hımérséklet melletti használatra.
5. Az összes használt kábelvezetı tömszelencének olyan belsı
méretőnek kell lennie, hogy biztosítsák a kábelek megfelelı lekötését.
6. A berendezés biztonságos mőködésének biztosításához az elektromos
hálózathoz való csatlakozást csak megszakítón keresztül szabad
megvalósítani, amely az összes áramot szállító vezetéket bontja
hibahelyzet esetén. A megszakító magában foglalhat egy mechanikusan
mőködtethetı áramtalanító kapcsolót is. Ellenkezı esetben biztosítani kell
a berendezés elektromos hálózatról történı lekapcsolásának más módját,
és ezt világosan jelezni kell. A megszakítóknak vagy kapcsolóknak meg
kell felelniük egy elismert szabványnak, például az IEC947 szabványnak.
Az összes vezetéknek meg kell felelnie az összes helyi szabványnak.
7. Ha a berendezés vagy a burkolata a jobb oldalon
látható szimbólummal jelzett, alatta valószínőleg
veszélyes feszültség van jelen. Az ilyen burkolat csak a
berendezés áramtalanítása után távolítható el - és csak
képzett szervizszakember végezheti el.
8. Ha a berendezés vagy a burkolata a jobb oldalon
látható szimbólummal jelzett, fenn áll a veszélye, hogy
alatta forró felületek találhatóak. Az ilyen burkolatot
csak képzett szervizszakember távolíthatja el a
berendezés áramtalanítása után. Bizonyos felületek
érintésre forróak maradhatnak.
9. Ha a berendezés vagy a burkolata a jobb oldalon
látható szimbólummal jelzett, tekintse meg az
Üzemeltetési útmutató arra vonatkozó utasításait.
10. A terméken használt grafikus szimbólumok a következı
szabványok legalább egyikébıl származnak:
EN61010-1, IEC417 és ISO3864.
11. Ha a berendezésen vagy a címkéken a „Ne nyissa ki bekapcsolt
állapotban” vagy hasonló felhívás szerepel, robbanásveszélyes
környezetben fennáll a gyulladás veszélye. Ez a berendezés csak
áramtalanítás után nyitható ki, a címkén vagy a kezelési útmutatóban
szereplı, a berendezés lehőlését biztosító megfelelı idıi ráhagyás után és csak képzett szervizszakember végezheti el.
A-12
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
IMPORTANTE
Norme di sicurezza per il cablaggio e l'installazione dello strumento.
Le seguenti norme di sicurezza si applicano specificatamente agli stati
membri dell'Unione Europea, la cui stretta osservanza è richiesta per
garantire conformità alla Direttiva del Basso Voltaggio. Esse si
applicano anche agli stati non appartenenti all'Unione Europea, salvo
quanto disposto dalle vigenti normative locali o nazionali.
1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di
messa a terra interni ed esterni, dove previsti.
2. Dopo l'installazione o la localizzazione dei guasti, assicurarsi che tutti i
coperchi di protezione siano stati collocati e le messa a terra siano
collegate. L'integrità di ciscun morsetto di terra deve essere
costantemente garantita.
3. I cavi di alimentazione della rete devono essere secondo disposizioni
IEC227 o IEC245.
4. L'intero impianto elettrico deve essere adatto per uso in ambiente con
temperature superiore a 75°C.
5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da
consentire un adeguato ancoraggio al cavo.
6. Per garantire un sicuro funzionamento dello strumento il collegamento alla
rete di alimentazione principale dovrà essere eseguita tramite interruttore
automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in
caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore
manuale o altro dispositivo di interruzione dell'alimentazione, chiaramente
identificabile. Gli interruttori dovranno essere conformi agli standard
riconosciuti, quali IEC947.
7. Il simbolo riportato sullo strumento o sui coperchi di
protezione indica probabile presenza di elevati voltaggi.
Tali coperchi di protezione devono essere rimossi
esclusivamente da personale qualificato, dopo aver
tolto alimentazione allo strumento.
8. Il simbolo riportato sullo strumento o sui coperchi di
protezione indica rischio di contatto con superfici ad alta
temperatura. Tali coperchi di protezione devono essere
rimossi esclusivamente da personale qualificato, dopo
aver tolto alimentazione allo strumento. Alcune superfici
possono mantenere temperature elevate per oltre 45 minuti.
9. Se lo strumento o il coperchio di protezione riportano il
simbolo, fare riferimento alle istruzioni del manuale
Operatore.
10. Tutti i simboli grafici utilizzati in questo prodotto sono
previsti da uno o più dei seguenti standard: EN61010-1,
IEC417 e ISO3864.
11. L'indicazione "Non aprire sotto tensione" o simili sull'apparecchiatura o
sulle etichette segnala il pericolo di accensione nelle aree in cui è
presente un'atmosfera esplosiva. L'apparecchiatura può essere aperta
solo quando l'alimentazione è scollegata ed è trascorso il tempo
indicato sull'etichetta o nel manuale delle istruzioni per consentirne il
raffreddamento. L'operazione può essere effettuata esclusivamente da
personale dell'assistenza qualificato.
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Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SVARBU
šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos
Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES
šalims nar÷ms. Jų turi būti griežtai paisoma, kad būtų užtikrintai
laikomasi Žemos įtampos direktyvos. Ne ES nar÷s taip pat turi laikytis
toliau pateikiamų reikalavimų nebent juos pakeičia vietiniai ar
Nacionaliniai standartai.
1. Turi būti atliktas tinkamas įžeminimas visuose įžeminimo taškuose,
vidiniuose ir išoriniuose, kur numatyta.
2. Visos apsaugin÷s dangos ir įžemikliai po instaliacijos ar remonto turi
būti pakeisti. Visų įžeminimo terminalų vientisumo priežiūra turi būti
atliekama nuolat.
3. Matinimo tinklo laidai turi atitikti IEC227 ar IEC245 reikalavimus.
4. Visi laidai turi būti tinkami naudojimui aplinkos temperatūtoje,
aukštesn÷je nei 75°C.
5. Visi naudojamų kabelių riebokšliai turi būti tokių vidinių matmenų, kad
būtų galimas tinkamas kabelio pritvirtinimas.
6. Saugaus šio prietaiso veikimo užtikrinimui, prijungimas prie maitinimo
tinklo turi būti atliekamas tik per automatinį pertraukiklį, kuris atjungs
visas grandines nešančius konduktorius linijos gedimo metu.
Automatinis pertraukiklis taip pat gali tur÷ti mechaniškai veikiantį
įzoliavimo jungiklį. Jeigu ne, tuomet turi būti nurodytos kitos įrenginio
atjungimo priemon÷s, ir aiškai pažym÷tos, kad jos tokios yra.
Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus,
tokius kaip IEC947. Visi laidai turi atitikti visus vietinius standartus.
7. Kur įrenginys ar dangos yra pažym÷ti simboliu dešin÷je,
žemiau turi būti pavojinga įtampa. Šios dangos turi būti
nuimamos tik tada, kai srov÷ yra pašalinta iš įrenginio ir tik tuomet tai turi atlikti apmokytas personalas.
8. Ten kur įrenginys ar dangos yra pažym÷ti simboliu
dešin÷je, ten yra pavojus nuo karštų paviršių apačioje.
Šios dangos gali būti nuimamos tik apmokyto
personalo, kai srov÷ yra pašalinta iš įrenginio. Tam tikri
paviršiai gali išlikti karšti liečiant.
9. Ten kur įrenginys ar dangos yra pažym÷ti simboliu
d÷šin÷je, žr. nurodymus Valdymo instrukcijose.
10. Visi grafiniai simboliai naudojami šiam produktui yra iš
vieno ar daugiau toliau išvardintų standartų:
EN61010-1, IEC417, ir ISO3864.
11. Ten, kur įrenginys ar etiket÷s yra pažym÷ti "Neatidaryti esant srov÷s
tiekimui" ar panašiai, yra užsidegimo pavojus tose vietose, kur yra
sprogstamoji atmosfera. Šis įrenginys gali būti atidarytas tuomet, kai yra
pašalinta srov÷, ir pra÷jęs atitinkamas laikas, nurodytas etiket÷je ar
valdymo instrukcijoje, pakankamas įrenginio ataušimui - ir tai tik
apmokyto personalo.
A-14
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
SVARĪGI
Droš ības norādījumi š īs iekārtas pievienoš anai un uzstādīš anai
Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir
stingri jāievēro, lai nodrošinātu atbilstību Zemsprieguma direktīvai.
Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien
šos norādījumus neaizstāj vietējie vai valsts standarti.
1. Visi pieejamie iekšējie un ārējie zemējuma punkti ir atbilstoši jāiezemē.
2. Pēc uzstādīšanas vai problēmu risināšanas visi drošības pārsegi un
drošības zemējuma savienojumi ir jāpievieno atpakaĜ. Visiem zemējuma
savienojumiem vienmēr jābūt iezemētiem.
3. Elektropadeves vadiem jāatbilst IEC227 vai IEC245 prasībām.
4. Visai elektroinstalācijai jābūt piemērotai lietošanai apkārtējā
temperatūrā, kas pārsniedz 75°C.
5. Visu izmantoto kabeĜu blīvju iekšējiem izmēriem jābūt tādiem, lai
atbilstoši nostiprinātu kabeli.
6. Lai nodrošinātu šīs iekārtas drošu darbību, savienojums ar
elektropadeves tīklu jāizveido, izmantojot slēdzi, kas kĜūmes gadījumā
atvienos visas ėēdes, kurās ir vadītāji. Slēdzī var būt iestrādāts arī
mehānisks pārtraucējslēdzis. Ja tāda nav, tad ir jāuzstāda cita veida
ierīce iekārtas atvienošanai no strāvas padeves un tā atbilstoši un skaidri
jāmarėē. Slēdžiem jāatbilst kādam vispāratzītam standartam, piemēram,
IEC947. Visai elektroinstalācijai jāatbilst vietējiem standartiem.
7. Vietās, kur iekārta vai tās pārsegi ir marėēti ar labajā
pusē norādīto simbolu, visticamāk, zem tiem ir bīstams
spriegums. Šos pārsegus drīkst noĦemt tikai tad, ja
iekārta ir atvienota no strāvas padeves, – un šos darbus
drīkst veikt tikai atbilstoši apmācīti remontdarbu
darbinieki.
8. Vietās, kur iekārta vai tās pārsegi ir marėēti ar labajā
pusē norādīto simbolu, apdraudējumu izraisa zem tiem
esošās karstās virsmas. Šos pārsegus drīkst noĦemt tikai
atbilstoši apmācīti remontdarbu darbinieki, kad iekārta ir
atvienota no strāvas padeves. Iespējams, dažas virsmas
arī pēc iekārtas atvienošanas paliks karstas.
9. Ja iekārta vai pārsegi ir marėēti ar labajā pusē esošo
simbolu, skatiet operatora rokasgrāmatā ietvertos
norādījumus.
10. Visi šajā izstrādājumā izmantotie grafiskie simboli atbilst
vienam vai vairākiem no šiem standartiem: EN61010-1,
IEC417 un ISO3864.
11. Ja iekārtai vai uzlīmēm ir marėējums "Neatvērt, kamēr pieslēgta strāvai"
vai tamlīdzīga norāde, tas nozīmē, ka sprādzienbīstamā vidē ir
uzliesmošanas bīstamība. Šo iekārtu drīkst atvērt tikai tad, ja ir atvienota
strāva un ir nogaidīts iekārtas atdzišanai nepieciešamais laiks, kas
norādīts uzlīmē vai ekspluatācijas rokasgrāmatā, – un šos darbus drīkst
veikt tikai atbilstoši apmācīti remontdarbu darbinieki.
A-15
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
IMPORTANTI
STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U
L-INSTALLAZZJONI TAT-TAGĦMIR
L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta'
l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata lkonformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta'
l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu
sostituti mill-Istandards lokali jew Nazzjonali.
A-16
1.
Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta'
l-ert, interni u esterni, fejn ikun ipprovdut.
2.
Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien
kollha tas-sigurtà u l-erts tas-sigurtà għandhom jitpoġġew lura f'posthom.
L-integrità tat-terminali kollha ta' l-ert għandha tinżamm f'kull ħin.
3.
Il-wajers tal-provvista tad-dawl għandhom ikunu konformi ml-ħtiġijiet ta'
IEC227 jew IEC245.
4.
Il-wiring kollu għandu jkun adattat għall-użu f'temperatura ta' l-ambjent ta'
iktar minn 75°C.
5.
Il-glands tal-kejbils kollha li jintużw iridu jkunu ta' daqs intern tali li
jipprovdu ankoraġġ adegwat lill-kejbil.
6.
Biex tiżgura t-tħaddim sigur ta' dan it-tagħmir, il-konnessjoni mal-provvista
tad-dawl għandha ssir biss permezz ta' circuit breaker li jiskonnetta
l-kondutturi kollha li jkunu jġorru ċ-ċirkuwiti f'sitwazzjoni meta jkun hemm
il-ħsara. Is-circuit breaker jista wkoll jinkludi swiċċ li jiżola li jaħdem b'mod
mekkaniku. Jekk dan ma jkunx il-każ, mezz ieħor ta' kif it-tagħmir jiġi
skonnettjat minn mal-provvista tad-dawl għandu jkun ipprovdut, u jkun
immrkat b'mod ċar li hu hekk. Is-circuit breakers jew swiċċijiet iridu jkunu
konformi ma' standard rikonoxxut bħal IEC947. Il-wiring kollu jrid ikun
konformi ma' l-istandards lokali, jekk ikun hemm.
7.
Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin,
x'aktarx li jkun hemm vultaġġi perikolużi taħthom. Dawn l-għatjien
għandhom jitneħħew biss meta titneħħa l-provvista tad-dawl
mit-tagħmir - u minn ħaddiema tal-manutenzjoni mħarrġa biss.
8.
Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin,
ikun hemm periklu mill-uċuħ jaħarqu li jkun hemm taħthom. Dawn
l-għatjien għandhom jitneħħew biss minn ħaddiema tal-manutenzjoni
mħarrġa meta titneħħa l-provvista tad-dawl mit-tagħmir. Ċerti wċuħ
jistgħu jibqgħu jaħarqu meta tmisshom.
9.
Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin,
irreferi għall-Manwal ta' l-Operatur għall-istruzzjonijiet.
10.
Is-simboli grafiċi kollha użati f'dan il-prodott huma minn wieħed jew
iktar mill-istandards li ġejjin: EN61010-1, IEC417, u ISO3864.
11.
Fejn it-tagħmir u t-tikketti huma mmarkati bil-kliem “Tiftaħx Meta
Jkun Enerġizzat” jew kliem simili, hemm periklu ta' nar f'żoni fejn
atmosfera esplossiva hi preżenti. It-tagħmir għandu jinfetaħ biss meta
l-provvista tad-dawl tkun mitfija u jkun għadda ħin biżżejjed, kif speċifikat
fuq it-tikketta jew fil-manwal ta' l-istruzzjonijiet, biex it-tagħmir ikun kesaħ
– u t-tagħmir għandu jinfetaħ biss minn staff li jkun imħarreġ.
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
VIKTIG
Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.
Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland
og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at
installasjonen blir i henhold til lavspenningsdirektivet. Den bør også
følges i andre land, med mindre annet er spesifisert av lokale- eller
nasjonale standarder.
1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og
eksterne hvor disse forefinnes.
2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og
jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i
god stand.
3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227
eller IEC245.
4. Alle ledningsforbindelser skal være konstruert for en
omgivelsestemperatur høyere en 750°C.
5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at
tilstrekkelig avlastning oppnåes.
6. For å oppnå sikker drift og betjening skal forbindelsen til
spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A)
som vil bryte spenningsforsyningen til alle elektriske kretser ved en
feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert
bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det
ikke er en mekanisk operert bryter installert, må det være en annen måte
å isolere utstyret fra spenningsforsyningen, og denne måten må være
tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en
annerkjent standard av typen IEC947 eller tilsvarende.
7. Der hvor utstyr eller deksler er merket med symbol for
farlig spenning, er det sannsynlig at disse er tilstede bak
dekslet. Disse dekslene må bare fjærnes når
spenningsforsyning er frakoblet utstyret, og da bare av
trenet servicepersonell.
8. Der hvor utstyr eller deksler er merket med symbol for
meget varm overflate, er det sannsynlig at disse er
tilstede bak dekslet. Disse dekslene må bare fjærnes
når spenningsforsyning er frakoblet utstyret, og da bare
av trenet servicepersonell. Noen overflater kan være for
varme til å berøres i opp til 45 minutter etter
spenningsforsyning frakoblet.
9. Der hvor utstyret eller deksler er merket med symbol,
vennligst referer til instruksjonsmanualen for instrukser.
10. Alle grafiske symboler brukt i dette produktet er fra en
eller flere av følgende standarder: EN61010-1, IEC417
& ISO3864.
11. Når utstyr eller merkelapper bærer advarselen "Må ikke åpnes under
spenning" eller lignende, innbærer det fare for eksplosjon i områder
med en eksplosiv atmosfære. Utstyret skal bare åpnes når det ikke er
noen strømtilførsel, og etter at det har hatt tilstrekkelig tid til å kjøle ned,
som spesifisert på merkelappen eller i håndboken. Selv da skal utstyret
bare åpnes av erfarne serviceteknikere.
A-17
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
WAśNE!
Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji
tego urządzenia
Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we
wszystkich krajach Unii Europejskiej. NaleŜy się ściśle do nich
stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową.
W przypadku instalacji urządzenia w krajach nienaleŜących do Unii
Europejskiej naleŜy równieŜ przestrzegać poniŜszych zaleceń, chyba Ŝe
są one zastąpione lokalnymi lub ogólnokrajowymi standardami.
1. Urządzenie naleŜy podłączyć kablem uziemiającym do wszystkich
punktów uziemienia (wewnętrznych i zewnętrznych).
2. Po instalacji lub czynnościach serwisowych naleŜy zamknąć wszystkie
pokrywy zabezpieczające i ponownie podłączyć uziemienie. NaleŜy
pilnować, by nie doszło do przerwania uziemienia.
3. Przewody zasilające powinny być zgodne z wymaganiami normy
IEC227 lub IEC245.
4. Wszystkie przewody powinny być odpowiednie do uŜytku w środowisku
o temperaturze wyŜszej niŜ 75°C.
5. Wszystkie dławnice powinny mieć wymiary wewnętrzne zapewniające
pewne umocowanie przewodów.
6. W celu zapewnienia bezpiecznej pracy urządzenie naleŜy podłączyć do
sieci tylko za pośrednictwem wyłącznika automatycznego, który w razie
awarii odłączy wszystkie obwody, w których przepływa prąd. Wyłącznik
automatyczny moŜe być równieŜ wyposaŜony w mechaniczny odłącznik
napięcia. W przeciwnym razie naleŜy zapewnić i jasno oznaczyć inną
moŜliwość odłączenia urządzenia od zasilania. Wyłączniki automatyczne
oraz odłączniki powinny być zgodne z uznawanymi standardami, takimi
jak norma IEC947. Wszystkie przewody muszą być zgodne z lokalnymi
przepisami.
7. Pod pokrywami lub elementami urządzenia oznaczonymi
symbolem pokazanym na rysunku po prawej stronie
moŜe występować niebezpieczne napięcie elektryczne.
Te pokrywy mogą być zdejmowane tylko po odłączeniu
zasilania, wyłącznie przez odpowiednio przeszkolonych
pracowników serwisu.
8. Pod pokrywami lub elementami urządzenia
oznaczonymi symbolem pokazanym na rysunku po
prawej stronie znajdują się gorące powierzchnie. Te
pokrywy mogą być zdejmowane tylko po odłączeniu
zasilania, wyłącznie przez odpowiednio przeszkolonych
pracowników serwisu. Niektóre powierzchnie mogą
pozostać nagrzane przez pewien czas po odłączeniu zasilania.
9. W przypadku sprzętu oraz pokryw oznaczonych
symbolem pokazanym na rysunku po prawej stronie
naleŜy zapoznać się ze wskazówkami w Instrukcji
operatora i stosować się do nich.
10. Wszystkie symbole graficzne zastosowane do
oznaczenia produktu pochodzą z następujących norm: EN61010-1,
IEC417 lub ISO3864.
11. Oznaczenie „Nie otwierać, gdy urządzenie jest pod napięciem” lub
podobne oznaczenia informują o ryzyku zapłonu w miejscach, gdzie
występuje zagroŜenie wybuchem. Urządzenie naleŜy otwierać tylko po
odłączeniu zasilania i po upływie czasu na ostygnięcie urządzenia
oznaczonego na etykiecie lub w instrukcji obsługi. Urządzenie mogą
otwierać wyłącznie odpowiednio przeszkoleni pracownicy serwisu.
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Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
IMPORTANTE
Instruções de segurança para ligação e instalação deste aparelho.
As seguintes instruções de segurança aplicam-se especificamente a
todos os estados membros da UE. Devem ser observadas rigidamente
por forma a garantir o cumprimento da Directiva sobre Baixa Tensão.
Relativamente aos estados que não pertençam à UE, deverão cumprir
igualmente a referida directiva, exceptuando os casos em que a
legislação local a tiver substituído.
1. Devem ser feitas ligações de terra apropriadas a todos os pontos de
terra, internos ou externos.
2. Após a instalação ou eventual reparação, devem ser recolocadas todas
as tampas de segurança e terras de protecção. Deve manter-se sempre
a integridade de todos os terminais de terra.
3. Os cabos de alimentação eléctrica devem obedecer às exigências das
normas IEC227 ou IEC245.
4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados
para utilização a uma temperatura ambiente até 75ºC.
5. As dimensões internas dos bucins dos cabos devem ser adequadas a
uma boa fixação dos cabos.
6. Para assegurar um funcionamento seguro deste equipamento, a
ligação ao cabo de alimentação eléctrica deve ser feita através de um
disjuntor (min. 10A) que desligará todos os condutores de circuitos
durante uma avaria. O disjuntor poderá também conter um interruptor
de isolamento accionado manualmente. Caso contrário, deverá ser
instalado qualquer outro meio para desligar o equipamento da energia
eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou
interruptores devem obedecer a uma norma reconhecida, tipo IEC947.
7. Sempre que o equipamento ou as tampas contiverem o
símbolo, é provável a existência de tensões perigosas.
Estas tampas só devem ser retiradas quando a energia
eléctrica tiver sido desligada e por Pessoal da
Assistência devidamente treinado.
8. Sempre que o equipamento ou as tampas contiverem o
símbolo, há perigo de existência de superfícies quentes.
Estas tampas só devem ser retiradas por Pessoal da
Assistência devidamente treinado e depois de a energia
eléctrica ter sido desligada. Algumas superfícies
permanecem quentes até 45 minutos depois.
9. Sempre que o equipamento ou as tampas contiverem o
símbolo, o Manual de Funcionamento deve ser
consultado para obtenção das necessárias instruções.
10. Todos os símbolos gráficos utilizados neste produto
baseiam-se em uma ou mais das seguintes normas:
EN61010-1, IEC417 e ISO3864.
11. Sempre que o equipamento ou as etiquetas apresentarem o aviso "Não
abrir quando ligado à corrente" ou semelhante, existe um risco de ignição
em atmosferas explosivas. Este equipamento só deve ser aberto depois
de desligado da corrente eléctrica e o tempo de arrefecimento adequado
especificado na etiqueta ou no manual de instruções ter decorrido.
O equipamento só pode ser aberto por técnicos qualificados.
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DÔLEŽITÉ
Bezpečnostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja
Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky
členské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so
Smernicou o nízkom napätí. Štáty, ktoré nie sú členskými štátmi EÚ by
mali nasledovné pokyny taktiež dodržiavat’, pokiaľ nie sú nahradené
miestnymi alebo národnými normami.
1. Adekvátne uzemnenia musia byt’ vykonané na všetkých bodoch
uzemnenia, interných aj externých, tam, kde sú poskytnuté.
2. Po inštalácii alebo riešení problémov musia byt’ všetky bezpečnostné
kryty a bezpečnostné uzemnenia vymenené. Integrita všetkých
uzemňovacích terminálov musí byt’ vždy zachovaná.
3. Káble siet’ového napájania musia byt’ v zhode s požiadavkami IEC227
alebo IEC245.
4. Všetky káblové pripojenia by mali byt’ vhodné pre používanie v teplote
okolia vyššej, ako 75°C.
5. Všetky použité káblové priechodky musia mat’ také vnútorné rozmery,
aby poskytovali adekvátne uchopenie kábla.
6. Pre zaistenie bezpečnej prevádzky tohto zariadenia musí byt’ pripojenie
k siet’ovému napájaniu zapojené len cez prerušovač obvodu, ktorý
počas poruchovej situácie odpojí všetky obvody elektrických vodičov.
Prerušovač obvodu by mal obsahovat’ aj mechanicky ovládaný úsekový
vypínač. Ak nie, musí byt’ poskytnutý iný spôsob odpojenia zariadenia
od siet’ového napájania a tento spôsob musí byt’ zreteľne označený.
Prerušovače obvodu alebo spínače musia byt’ v zhode s uznanou
normou, ako napr. IEC947. Všetky káblové pripojenia musia vyhovovat’
akýmkoľvek miestnym normám.
7. Tam, kde je zariadenie alebo kryty označené symbolom
na pravej strane, sa pravdepodobne nachádza
nebezpečné napätie. Tieto kryty by sa mali odoberat’
len vtedy, keď je zariadenie odpojené od elektrickej
energie a len vyškoleným servisným personálom.
8. Tam, kde je zariadenie alebo kryty označené symbolom
na pravej strane, existuje nebezpečenstvo horúcich
povrchov. Tieto kryty by mali byt’ odstraňované len
vyškoleným servisným personálom, pričom je
zariadenie odpojené od elektrickej energie. Určité
povrchy môžu ostat’ horúce na dotyk.
9. V miestach, kde je zariadenie alebo kryty označené
symbolom na pravej strane, si kvôli pokynom pozrite
Operátorskú príručku.
10. Všetky obrázkové symboly použité pri tomto produkte
zodpovedajú jednej alebo viacerým nasledujúcim
normám: EN61010-1, IEC417 a ISO3864.
11. V miestach, kde je zariadenie alebo značky označené nápisom
"Neotvárat’ pod elektrickým prúdom" alebo podobné, existuje
nebezpečenstvo vznietenia v oblastiach s prítomnost’ou výbušného
ovzdušia. Toto zariadenie sa smie otvárat’ len v prípade odpojenia od
elektrického napájania a ponechania zariadenia vychladnút’ po dobu
uplynutia dostatočného času tak, ako je to uvedené na štítku alebo
v návode na použitie - a len vyškoleným servisným personálom.
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POMEMBNO
Varnostna navodila za povezavo in vgradnjo naprave
Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi
zagotovitve skladnosti z nizkonapetostno direktivo morate navodila
strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi
naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi
standardi.
1. Do vseh ozemljitvenih točk, notranjih in zunanjih, ki so na voljo, morajo
biti speljane ustrezne ozemljitvene povezave.
2. Po vgradnji ali odpravljanju težav je treba namestiti vse varnostne
pokrove in zaščitne ozemljitve. Brezhibnost vseh ozemljitvenih
priključkov je treba nenehno preverjati.
3. Omrežni napajalni kabli morajo biti skladni z zahtevami standarda
IEC227 ali IEC245.
4. Vsa napeljava mora biti primerna za uporabi pri temperaturi okolja, višji
od 75 °C.
5. Notranje dimenzije kabelskih tesnilk morajo zagotavljati ustrezno
pritrditev kablov.
6. Za zagotovitev varnega delovanja opreme mora biti povezava z omrežnim
napajanjem vzpostavljena prek odklopnega stikala, ki v primeru napake
izklopi vse tokokroge s prevodniki. Odklopno stikalo lahko vključuje tudi
mehansko izolacijsko stikalo. V nasprotnem primeru morajo biti
zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja.
Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi,
kot je IEC947. Vsa napeljava mora biti skladna z lokalnimi standardi.
7. V opremi ali pod pokrovi, ki so označeni s simbolom na
desni, je prisotna nevarna napetost. Te pokrove je
dovoljeno odstraniti samo, če je napajanje opreme
izklopljeno. To lahko izvaja samo usposobljeno servisno
osebje.
8. Pri opremi ali pod pokrovi, ki so označeni s simbolom na
desni, so prisotne nevarne vroče površine. Te pokrove
lahko odstranjuje samo usposobljeno servisno osebje.
Napajanje opreme mora biti izklopljeno. Določene
površine so lahko vroče.
9. Pri opremi ali pokrovih, ki so označeni s simbolom na
desni, si za navodila oglejte priročnik za upravljanje.
10. Vsi uporabljeni grafični simboli so iz enega ali več
naslednjih standardov: EN61010-1, IEC417 in ISO3864.
11. Če je na opremi ali oznakah navedeno "Ne odpirajte, če je pod
napetostjo" ali podobno opozorilo, je na območjih z eksplozivnim
ozračjem prisotna nevarnost vžiga. To opremo je dovoljeno odpirati
samo, če je napajanje izklopljeno in je poteklo dovolj časa, da se
oprema ohladi, kot je navedeno na oznaki ali v priročniku z navodili.
Opremo lahko odpira samo usposobljeno servisno osebje.
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IMPORTANTE
Instrucciones de seguridad para el montaje y cableado de este aparato.
Las siguientes instrucciones de seguridad, son de aplicacion especifica
a todos los miembros de la UE y se adjuntaran para cumplir la normativa
europea de baja tension.
1. Se deben preveer conexiones a tierra del equipo, tanto externa como
internamente, en aquellos terminales previstos al efecto.
2. Una vez finalizada las operaciones de mantenimiento del equipo, se
deben volver a colocar las cubiertas de seguridad aasi como los
terminales de tierra. Se debe comprobar la integridad de cada terminal.
3. Los cables de alimentacion electrica cumpliran con las normas IEC 227
o IEC 245.
4. Todo el cableado sera adecuado para una temperatura ambiental de
75ºC.
5. Todos los prensaestopas seran adecuados para una fijacion adecuada
de los cables.
6. Para un manejo seguro del equipo, la alimentacion electrica se realizara
a traves de un interruptor magnetotermico ( min 10 A ), el cual
desconectara la alimentacion electrica al equipo en todas sus fases
durante un fallo. Los interruptores estaran de acuerdo a la norma IEC
947 u otra de reconocido prestigio.
7. Cuando las tapas o el equipo lleve impreso el simbolo
de tension electrica peligrosa, dicho alojamiento
solamente se abrira una vez que se haya interrumpido
la alimentacion electrica al equipo asimismo la
intervencion sera llevada a cabo por personal
entrenado para estas labores.
8. Cuando las tapas o el equipo lleve impreso el simbolo,
hay superficies con alta temperatura, por tanto se abrira
una vez que se haya interrumpido la alimentacion
electrica al equipo por personal entrenado para estas
labores, y al menos se esperara unos 45 minutos para
enfriar las superficies calientes.
9. Cuando el equipo o la tapa lleve impreso el simbolo, se
consultara el manual de instrucciones.
10. Todos los simbolos graficos usados en esta hoja, estan
de acuerdo a las siguientes normas EN61010-1,
IEC417 & ISO 3864.
11. Cuando el equipo o las etiquetas tienen la indicación " No abrir mientras
reciba energía" u otra similar, existe el peligro de ignición en zonas
donde haya un ambiente explosivo. Este equipo sólo debe ser abierto
por personal de servicio cualificado después de apagarlo y dejar pasar
el intervalo de tiempo correspondiente indicado en la etiqueta o el
manual de instrucciones para que el equipo se enfríe.
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VIKTIGT
Säkerhetsföreskrifter för kablage och installation av denna apparat.
Följande säkerhetsföreskrifter är tillämpliga för samtliga
EU-medlemsländer. De skall följas i varje avseende för att
överensstämma med Lågspännings direktivet. Icke EU medlemsländer
skall också följa nedanstående punkter, såvida de inte övergrips av
lokala eller nationella föreskrifter.
1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt
som externt där så erfordras.
2. Efter installation eller felsökning skall samtliga säkerhetshöljen och
säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas
obrutna hela tiden.
3. Matningsspänningens kabel måste överensstämma med föreskrifterna i
IEC227 eller IEC245.
4. Allt kablage skall vara lämpligt för användning i en
omgivningstemperatur högre än 75ºC.
5. Alla kabelförskruvningar som används skall ha inre dimensioner som
motsvarar adekvat kabelförankring.
6. För att säkerställa säker drift av denna utrustning skall anslutning till
huvudströmmen endast göras genom en säkring (min 10A) som skall
frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen
kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett
annat förfarande för att frånskilja utrustningen från strömförsörjning
tillhandahållas och klart framgå genom markering. Säkring eller
omkopplare måste överensstämma med en gällande standard såsom t
ex IEC947.
7. Där utrustning eller hölje är markerad med vidstående
symbol föreliggerisk för livsfarlig spänning i närheten.
Dessa höljen får endast avlägsnas när strömmen ej är
ansluten till utrustningen - och då endast av utbildad
servicepersonal.
8. När utrustning eller hölje är markerad med vidstående
symbol föreligger risk för brännskada vid kontakt med
uppvärmd yta. Dessa höljen får endast avlägsnas av
utbildad servicepersonal, när strömmen kopplats från
utrustningen. Vissa ytor kan vara mycket varma att
vidröra även upp till 45 minuter efter avstängning av
strömmen.
9. När utrustning eller hölje markerats med vidstående
symbol bör instruktionsmanualen studeras för
information.
10. Samtliga grafiska symboler som förekommer i denna
produkt finns angivna i en eller flera av följande
föreskrifter:- EN61010-1, IEC417 & ISO3864.
11. För utrustning som markerats med föreskrifter som "Öppna inte när
strömmen är på", eller liknande, råder explosionsrisk när det
förekommer explosiva ångor. Utrustningen får endast öppnas efter att
strömmen stängts av och efter att utrustningen fått svalna under så lång
tid som anges i instruktionsboken. Öppnandet får endast utföras av
utbildad servicepersonal.
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SAFETY DATA SHEET
FOR CERAMIC FIBER
PRODUCTS
IM-106-340C, Rev. 4.4
July 2008
JULY 1, 1996
SECTION I. IDENTIFICATION
PRODUCT NAME
Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber
Radiant Heater Panels.
CHEMICAL FAMILY
Vitreous Aluminosilicate Fibers with Silicon Dioxide.
CHEMICAL NAME
N.A.
CHEMICAL FORMULA
N.A.
MANUFACTURER'S NAME AND ADDRESS
Watlow Columbia
2101 Pennsylvania Drive
Columbia, MO 65202
573-814-1300, ext. 5170
573-474-9402
HEALTH HAZARD SUMMARY WARNING
•
Possible cancer hazard based on tests with laboratory animals.
•
May be irritating to skin, eyes and respiratory tract.
•
May be harmful if inhaled.
•
Cristobalite (crystalline silica) formed at high temperatures (above
1800ºF) can cause severe respiratory disease.
SECTION II. PHYSICAL DATA
APPEARANCE AND ODOR
Cream to white colored fiber shapes. With or without optional white to
gray granular surface coating and/or optional black surface coating.
SPECIFIC WEIGHT: 12-25 LB./CUBIC FOOT
BOILING POINT: N.A.
VOLATILES (% BY WT.): N.A.
WATER SOLUBILITY: N.A.
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SECTION III. HAZARDOUS INGREDIENTS
MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES
Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA
CAS. No. 142844-00-0610 fibers/cc CL
Zirconium Silicate0-10% 5 mg/cubic meter (TLV)
Black Surface Coating**0 - 1% 5 mg/cubic meter (TLV)
Armorphous Silica/Silicon Dioxide0-10% 20 mppcf (6 mg/cubic meter)
PEL (OSHA 1978) 3 gm cubic meter
(Respirable dust): 10 mg/cubic meter,
Intended TLV (ACGIH 1984-85)
**Composition is a trade secret.
SECTION IV. FIRE AND EXPLOSION DATA
FLASH POINT: None
FLAMMABILITY LIMITS: N.A.
EXTINGUISHING MEDIA
Use extinguishing agent suitable for type of surrounding fire.
UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE
FIGHTING PROCEDURES
N.A.
SECTION V. HEALTH HAZARD DATA
THRESHOLD LIMIT VALUE
(See Section III)
EFFECTS OF OVER EXPOSURE
•
EYE - Avoid contact with eyes. Slightly to moderately irritating.
Abrasive action may cause damage to outer surface of eye.
•
INHALATION - May cause respiratory tract irritation. Repeated or
prolonged breathing of particles of respirable size may cause
inflammation of the lung leading to chest pain, difficult breathing,
coughing and possible fibrotic change in the lung (Pneumoconiosis).
Pre-existing medical conditions may be aggravated by exposure:
specifically, bronchial hyper-reactivity and chronic bronchial or lung
disease.
•
INGESTION - May cause gastrointestinal disturbances. Symptoms
may include irritation and nausea, vomiting and diarrhea.
•
SKIN - Slightly to moderate irritating. May cause irritation and
inflammation due to mechanical reaction to sharp, broken ends of
fibers.
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EXPOSURE TO USED CERAMIC FIBER PRODUCT
Product which has been in service at elevated temperatures (greater
than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a
form of crystalline silica which can cause severe respiratory disease
(Pneumoconiosis). The amount of cristobalite present will depend on
the temperature and length of time in service. (See Section IX for
permissible exposure levels).
SPECIAL TOXIC EFFECTS
The existing toxicology and epidemiology data bases for RCF's are still
preliminary. Information will be updated as studies are completed and
reviewed. The following is a review of the results to date:
EPIDEMIOLOGY
At this time there are no known published reports demonstrating
negative health outcomes of workers exposed to refractory ceramic
fiber (RCF). Epidemiologic investigations of RCF production workers
are ongoing.
1. There is no evidence of any fibrotic lung disease (interstitial fibrosis)
whatsoever on x-ray.
2. There is no evidence of any lung disease among those employees
exposed to RCF that had never smoked.
3. A statistical "trend" was observed in the exposed population between
the duration of exposure to RCF and a decrease in some measures
of pulmonary function. These observations are clinically insignificant.
In other words, if these observations were made on an individual
employee, the results would be interpreted as being within the
normal range.
4. Pleural plaques (thickening along the chest wall) have been
observed in a small number of employees who had a long duration of
employment. There are several occupational and non-occupational
causes for pleural plaque. It should be noted that plaques are not
"pre-cancer" nor are they associated with any measurable effect on
lung function.
TOXICOLOGY
A number of studies on the health effects of inhalation exposure of rats
and hamsters are available. Rats were exposed to RCF in a series of
life-time nose-only inhalation studies. The animals were exposed to 30,
16, 9, and 3 mg/m3, which corresponds with approximately 200, 150,
75, and 25 fibers/cc.
Animals exposed to 30 and 16 mg/m3 were observed to have
developed a pleural and parenchymal fibroses; animals exposed to 9
mg/m3 had developed a mild parenchymal fibrosis; animals exposed to
the lowest dose were found to have the response typically observed any
time a material is inhaled into the deep lung. While a statistically
significant increase in lung tumors was observed following exposure to
the highest dose, there was no excess lung cancers at the other doses.
Two rats exposed to 30 mg/m3 and one rat exposed to 9 mg/m3
developed masotheliomas.
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The International Agency for Research on Cancer (IARC) reviewed the
carcinogenicity data on man-made vitreous fibers (including ceramic
fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified
ceramic fiber, fibrous glasswool and mineral wool (rockwool and
slagwool) as possible human carcinogens (Group 2B).
EMERGENCY FIRST AID PROCEDURES
•
EYE CONTACT - Flush eyes immediately with large amounts of
water for approximately 15 minutes. Eye lids should be held away
from the eyeball to insure thorough rinsing. Do not rub eyes. Get
medical attention if irritation persists.
•
INHALATION - Remove person from source of exposure and move
to fresh air. Some people may be sensitive to fiber induced irritation
of the respiratory tract. If symptoms such as shortness of breath,
coughing, wheezing or chest pain develop, seek medical attention. If
person experiences continued breathing difficulties, administer
oxygen until medical assistance can be rendered.
•
INGESTION - Do not induce vomiting. Get medical attention if
irritation persists.
•
SKIN CONTACT - Do not rub or scratch exposed skin. Wash area of
contact thoroughly with soap and water. Using a skin cream or lotion
after washing may be helpful. Get medical attention if irritation
persists.
SECTION VI. REACTIVITY DATA
STABILITY/CONDITIONS TO AVOID
Stable under normal conditions of use.
HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID
N.A.
INCOMPATIBILITY/MATERIALS TO AVOID
Incompatible with hydrofluoric acid and concentrated alkali.
HAZARDOUS DECOMPOSITION PRODUCTS
N.A.
SECTION VII. SPILL OR LEAK PROCEDURES
STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED
Where possible, use vacuum suction with HEPA filters to clean up
spilled material. Use dust suppressant where sweeping if necessary.
Avoid clean up procedure which may result in water pollution. (Observe
Special Protection Information Section VIII.)
WASTE DISPOSAL METHODS
The transportation, treatment, and disposal of this waste material must
be conducted in compliance with all applicable Federal, State, and Local
regulations.
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SECTION VIII. SPECIAL PROTECTION INFORMATION
RESPIRATORY PROTECTION
Use NIOSH or MSHA approved equipment when airborne exposure
limits may be exceeded. NIOSH/MSHA approved breathing equipment
may be required for non-routine and emergency use. (See Section IX
for suitable equipment).
Pending the results of long term health effects studies, engineering
control of airborne fibers to the lowest levels attainable is advised.
VENTILATION
Ventilation should be used whenever possible to control or reduce
airborne concentrations of fiber and dust. Carbon monoxide, carbon
dioxide, oxides of nitrogen, reactive hydrocarbons and a small amount
of formaldehyde may accompany binder burn off during first heat. Use
adequate ventilation or other precautions to eliminate vapors resulting
from binder burn off. Exposure to burn off fumes may cause respiratory
tract irritation, bronchial hyper-reactivity and asthmatic response.
SKIN PROTECTION
Wear gloves, hats and full body clothing to prevent skin contact. Use
separate lockers for work clothes to prevent fiber transfer to street
clothes. Wash work clothes separately from other clothing and rinse
washing machine thoroughly after use.
EYE PROTECTION
Wear safety glasses or chemical worker's goggles to prevent eye
contact. Do not wear contact lenses when working with this substance.
Have eye baths readily available where eye contact can occur.
SECTION IX. SPECIAL PRECAUTIONS
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
General cleanliness should be followed.
The Toxicology data indicate that ceramic fiber should be handled with
caution. The handling practices described in this MSDS must be strictly
followed. In particular, when handling refractory ceramic fiber in any
application, special caution should be taken to avoid unnecessary
cutting and tearing of the material to minimize generation of airborne
dust.
It is recommended that full body clothing be worn to reduce the potential
for skin irritation. Washable or disposable clothing may be used. Do not
take unwashed work clothing home. Work clothes should be washed
separately from other clothing. Rinse washing machine thoroughly after
use. If clothing is to be laundered by someone else, inform launderer of
proper procedure. Work clothes and street clothes should be kept
separate to prevent contamination.
Product which has been in service at elevated temperatures (greater
than 1800°F/982°C) may undergo partial conversion t o cristobalite, a
form of crystalline silica. This reaction occurs at the furnace lining hot
face. As a consequence, this material becomes more friable; special
caution must be taken to minimize generation of air-borne dust. The
amount of cristobalite present will depend on the temperature and
length in service.
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IARC has recently reviewed the animal, human, and other relevant
experimental data on silica in order to critically evaluate and classify the
cancer causing potential. Based on its review, IARC classified
crystalline silica as a group 2A carcinogen (probable human
carcinogen).
The OSHA permissible exposure limit (PEL for cristobalite is 0.05
mg/m3 (respirable dust). The ACGIH threshold limit value (TLV) for
cristobalite is 0.05 mg/m3 (respirable dust) (ACGIH 1991-92). Use
NIOSH or MSHA approved equipment when airborne exposure limits
may be exceeded. The minimum respiratory protection recommended
for given airborne fiber or cristobalite concentrations are:
CONCENTRATION
Concentration
Personal Protective Equipment
0-1 fiber/cc or 0-0.05 mg/m3
cristobalite (the OSHA PEL)
Up to 5 fibers/cc or up to 10 times
the OSHA PEL for cristobalite
Optional disposable dust respirator (e.g. 3M
9970 or equivalent).
Half face, air purifying respirator equipped
with high efficiency particulate air (HEPA)
filter cartridges (e.g. 3M 6000 series with
2040 filter or equivalent).
Full face, air purifying respirator with high
efficiency particulate air (HEPA) filter
cartridges (e.g. 3M 7800S with 7255 filters
or equivalent) or powered air purifying
respirator (PARR) equipped with HEPA filter
cartridges (e.g. 3M W3265S with W3267
filters or equivalent).
Full face, positive pressure supplied air
respirator (e.g. 3M 7800S with W9435 hose
& W3196 low pressure regulator kit
connected to clean air supply or equivalent).
Up to 25 fibers/cc or 50 times the
OSHA PEL for cristobalite (2.5
mg/m3)
Greater than 25 fibers/cc or 50
times the OSHA PEL for
cristobalite (2.5 mg/m3)
If airborne fiber or cristobalite concentrations are not known, as
minimum protection, use NIOSH/MSHA approved half face, air purifying
respirator with HEPA filter cartridges.
Insulation surface should be lightly sprayed with water before removal to
suppress airborne dust. As water evaporates during removal, additional
water should be sprayed on surfaces as needed. Only enough water
should be sprayed to suppress dust so that water does not run onto the
floor of the work area. To aid the wetting process, a surfactant can be
used.
After RCF removal is completed, dust suppressing cleaning methods,
such as wet sweeping or vacuuming, should be used to clean the work
area. If dry vacuuming is used, the vacuum must be equipped with
HEPA filter. Air blowing or dry sweeping should not be used. Dust
suppressing components can be used to clean up light dust.
Product packaging may contain product residue. Do not reuse except to
reship or return Ceramic Fiber products to the factory.
A-29
Instruction Manual
Hazardous Area Oxymitter 4000
IM-106-340C, Rev. 4.4
July 2008
GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH
PRESSURE GAS CYLINDERS
Edited from selected paragraphs of the Compressed
Gas Association's "Handbook of Compressed Gases"
published in 1981
Compressed Gas Association
1235 Jefferson Davis Highway
Arlington, Virginia 22202
Used by Permission
1. Never drop cylinders or permit them to strike each other violently.
2. Cylinders may be stored in the open, but in such cases, should be
protected against extremes of weather and, to prevent rusting, from
the dampness of the ground. Cylinders should be stored in the
shade when located in areas where extreme temperatures are
prevalent.
3. The valve protection cap should be left on each cylinder until it has
been secured against a wall or bench, or placed in a cylinder stand,
and is ready to be used.
4. Avoid dragging, rolling, or sliding cylinders, even for short distance;
they should be moved by using a suitable handtruck.
5. Never tamper with safety devices in valves or cylinders.
6. Do not store full and empty cylinders together. Serious suckback can
occur when an empty cylinder is attached to a pressurized system.
7. No part of cylinder should be subjected to a temperature higher than
52°C (125°F). A flame should never be permitted to come in contact
with any part of a compressed gas cylinder.
8. Do not place cylinders where they may become part of an electric
circuit. When electric arc welding, precautions must be taken to
prevent striking an arc against the cylinder.
A-30
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Appendix B
Return of Material
RETURNING MATERIAL
If factory repair of defective equipment is required, proceed as follows:
1. Secure a return authorization number from a Emerson Process
Management Sales Office or representative before returning the
equipment. Equipment must be returned with complete identification in
accordance with Emerson Process Management instructions or it will
not be accepted.
In no event will Emerson Process Management be responsible for
equipment returned without proper authorization and identification.
2. Carefully pack defective unit in a sturdy box with sufficient shock
absorbing material to ensure that no additional damage will occur during
shipping.
3. In a cover letter, describe completely:
a. The symptoms from which it was determined that the equipment is
faulty.
b. The environment in which the equipment has been operating
(housing, weather, vibration, dust, etc.)
c. Site from which equipment was removed.
d. Whether warranty or nonwarranty service is requested.
e. Complete shipping instructions for return of equipment.
f. Reference the return authorization number.
4. Enclose a cover letter and purchase order and ship the defective
equipment according to instructions provided in Emerson Process
Management Return Authorization, prepaid, to:
Emerson Process Management
RMR Department
Daniel Headquarters
11100 Britmore Park Drive
Houston, TX 77041
If warranty service is requested, the defective unit will be carefully
inspected and tested at the factory. If failure was due to conditions listed
in the standard Rosemount Analytical warranty, the defective unit will be
repaired or replaced at Emerson Process Management's option, and an
operating unit will be returned to the customer in accordance with
shipping instructions furnished in the cover letter.
For equipment no longer under warranty, the equipment will be repaired
at the factory and returned as directed by the purchase order and
shipping instructions.
http://www.raihome.com
Instruction Manual
Hazardous Area Oxymitter 4000
B-2
IM-106-340C, Rev. 4.4
July 2008
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Index
A
Abrasive Shield Assembly . . .
Alarm Contacts . . . . . . . . . .
Alarm Indications . . . . . . . . .
Alarms, Corrective Actions . .
Autocalibration . . . . . . . . . . .
1-13
. 8-4
. 8-3
. 8-5
. 1-4
F
P
Factory Repair . . . . . . . . . . . B-1
Fuse . . . . . . . . . . . . . . . . . 9-14
Parts, Replacement
Power Up . . . . . . . .
Probe Options . . . .
Product Matrix . . . .
H
HART Communications . . . . . 7-1
HART Handheld Communicator 11-1
B
By-Pass Packages . . . . . . . . 11-2
C
Calibration . . . . . . . . 3-6, 4-6, 6-3
Calibration Gas Bottles 1-19, 11-5
Calibration Handshake . . . . . . 4-5
Cell Replacement Kit . . . . . . 10-2
Ceramic Diffusor . . . . . . . . . 1-12
Configuration . . . . . . . . . . . . . 3-2
HART . . . . . . . . . . . 3-2, 4-2
Recommended . . . . 3-6, 4-6
Critical Alarm
HART . . . . . . . . . . . . . . . 4-6
IMPS 4000 . . . . . . . . . 1-11, 11-3
Installation
Electrical . . . . . . . . . . . 2-10
Mechanical . . . . . . . . . . . 2-2
Pneumatic . . . . . . . . . . 2-18
Remote Electronics .2-4, 2-13
K
. . . . . . . 7-11
. . . . 5-2, 6-1
. . . . 5-1, 6-1
. . . . 5-1, 6-1
E
Electrical Noise . . . . . . . . . . . 8-3
Electrostatic Discharge . . . . . . 8-3
Essential Instructions . . . . . . . . . i
http://www.raihome.com
R
Reference Air . . . . . . . . . . . . .5-2
Replace
Cell . . . . . . . . . . . . . . . .9-18
Ceramic Diffusion Element 9-21
Contact and Thermocouple 9-23
Electronic Assembly . . . .9-12
Fuse . . . . . . . . . . . . . . .9-14
Heater Strut . . . . . . . . . .9-16
Terminal Block . . . . . . . .9-14
Replacement Parts . . . . . . . .10-1
Returning Material . . . . . . . . B-1
Kit
Cell Replacement . . . . . 10-2
Probe Disassembly . . . . 10-3
L
D
D/A Trim Procedure
Display, Error . . . .
Display, Operating .
Display, Startup . . .
I
. . . . . . .10-1
. . . . . . . .5-1
. . . . . . .1-12
. . . . . . .1-17
Local Operator Interface
Logic I/O Mode . . . . . .
LOI Menu Tree . . . . . .
LOI, Lockout . . . . . . . .
....
. .3-5,
.....
.....
6-1
4-5
6-4
6-3
S
Service . . . . . . . . . . .
Snubber Diffusor . . . .
Specifications . . . . . . .
SPS 4001B . . . . . . . .
System Configuration .
System Considerations
System Description . . .
System Features . . . .
. . . . . .9-1
. . . . .1-13
. . . . .1-15
1-11, 11-4
. . . . . .1-4
. . . . . .1-8
. . . . . .1-3
. . . . . .1-5
M
Maintenance . . . . . . . . . .
Material Safety Data Sheet
Membrane Keypad . . . . .
Menu Tree
HART . . . . . . . . . . .
LOI . . . . . . . . . . . . .
Menu Tree, LOI . . . . . . . .
. . . 9-1
. . A-15
. . . 5-2
. . . 7-6
. . . 6-4
. . . 6-4
T
Trim, D/A . . . . . . . . . . . . . . . 7-11
Troubleshooting . . . . . . . . . . .8-1
Instruction Manual
Hazardous Area Oxymitter 4000
Index-2
IM-106-340C, Rev. 4.4
July 2008
WARRANTY
Rosemount Analytical warrants that the equipment manufactured and sold by it
will, upon shipment, be free of defects in workmanship or material. Should any
failure to conform to this warranty become apparent during a period of one year
after the date of shipment, Rosemount Analytical shall, upon prompt written notice
from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
factory of the defective part or parts. Correction in the manner provided above
shall constitute a fulfillment of all liabilities of Rosemount Analytical with respect to
the quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED
(INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR
PURPOSE).
The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any
failure of Rosemount Analytical to comply with the warranty provisions, whether
claims by the purchaser are based in contract or in tort (including negligence).
Rosemount Analytical does not warrant equipment against normal deterioration
due to environment. Factors such as corrosive gases and solid particulates can
be detrimental and can create the need for repair or replacement as part of normal
wear and tear during the warranty period.
Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will
be subject to the same warranty as is extended to Rosemount Analytical by the
original manufacturer.
At the time of installation it is important that the required services are supplied to
the system and that the electronic controller is set up at least to the point where it
is controlling the sensor heater. This will ensure, that should there be a delay
between installation and full commissioning that the sensor being supplied with ac
power and reference air will not be subjected to component deterioration.
3949
7/08
Instruction Manual
IM-106-340C, Rev. 4.4
July 2008
Hazardous Area Oxymitter 4000
Hazardous Area Oxymitter 4000
Part no.____________
Serial no.____________
Order no.____________
Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc.
HART is a registered trademark of the HART Communications Foundation.
All other marks are the property of their respective owners.
WORLD HEADQUARTERS
Emerson Process Management
Rosemount Analytical Inc.
6565P Davis Industrial Parkway
Solon, OH 44139
T 440 914 1261
T 800 433 6076
F 440 914 1262
E gas.csc@emersonprocess.com
EUROPE, MIDDLE EAST, AFRICA
Emerson Process Management
Shared Services Limited
Heath Place
Bognor Regis
West Sussex PO22 9SH
England
T 44 1243 863121
F 44 1243 845354
ROSEMOUNT ANALYTICAL EUROPE
Emerson Process Management
Gmbh & co. OHG
Industriestrasse 1
63594 Hasselroth
Germany
T 49 6055 884 0
F 49 6055 884 209
GAS CHROMATOGRAPHY
CENTER AND LATIN AMERICA
Emerson Process Management
Rosemount Analytical Inc.
11100 Brittmoore Park Drive
Houston, TX 77041
T 713 467 6000
F 713 827 3329
http://www.raihome.com
© 2008 Emerson Process Management. All rights reserved.
ASIA-PACIFIC
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
Republic of Singapore
T 65 6 777 8211
F 65 6 777 0947
E analytical@
ap.emersonprocess.com