Issued Jan. 2008 • Index No. ED/2.7

Renegade

™

180

Gas Engine-Driven Welder

AC Generator Wire Feeder and Gun Package

Quick

Specs

Light Industrial Applications

Farm/Home

Light Fabrication

Maintenance and Repair

Stand-alone Generator

Hobbyist

Processes

Flux Cored (FCAW)

MIG (GMAW)

AC Generator

Dual Power

230 V, 19.5 A, 60 Hz, Single-Phase or 10 HP Engine @ 3600 RPM

Amperage Range

30 –180 A

Generator Output Rated at 104˚ F (40˚ C)

5000 Watts Peak, 4500 Watts Continuous

Weight

275 lb (125 kg)

The Power of Blue .

®

Exclusive!

NEW! Industry-first integrated wire welder/generator!

Comes Complete With:

Power source/generator

Running gear

Power cord and plug

12 ft (3.7 m), M-15 MIG gun and cable assembly

10 ft (3 m) work cable and clamp

1 lb spool of .035 in (0.9 mm) flux cored wire

Contact tips

Dual groove drive roll

Factory-installed contactor and gas solenoid valve

Information/settings chart

Note: Shielding gas and safety equipment not included.

NEW! Integrated wire welder features:

• Durable cast aluminum feedhead

• Plastic hub with retaining ring for 8 in spools of wire (shaft also accepts 4 in spools).

• Polarity changeover terminals make it easy to setup from flux cored to solid wires.

• Spring-loaded tension arm holds wire tight to the drive roll without damaging it.

• Calibrated tension knob sets tension to feed flux-cored and solid wires.

Premium gas engine drive with air-cooled, overhead valve features designed for reliability. Available in recoil or electric start.

Compact and portable, its small footprint uses little truck or shop space. Standard running gear makes the Renegade 180 one-man portable.

Wire welding package is capable of welding mild steel

24 gauge – 5/16 in (0.8 – 7.9 mm) with wall power and

24 gauge – 1/4 in (0.8 – 6.4 mm) with generator power.

Dual power (patented) provides

flexibility. Weld from 230 volt shop power to eliminate fuel costs, noise and engine wear, or weld off engine power when out of the shop for maximum portability.

Generator has Accu-Rated ™ , not inflated, 5000 watts peak power.

Provides both 120 V and 240 V power.

Infinite voltage control is easily set for different material thicknesses.

Wire feed speed control tracks voltage control making setup easy.

Over-temperature light and circuit protect the machine from over use.

Welder/generator is warranted by Miller for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Engine is warranted 2 years by engine manufacturer.

Gun warranted for 90 days, parts and labor.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Web Site www.MillerWelds.com

Specifications

(Subject to change without notice.)

Rated Output

135 A,

22.5 VDC at

30% Duty Cycle

Amperage

Range

30 – 180 A

Max.

Open-Circuit

Voltage

35

Amps Input at Rated Output, 60 Hz

230 V

19.5

KVA

4.5

KW

3.8

Wire Feed Speed

20 – 700 IPM

(0.5 – 17.8 m/min);

40 – 720 IPM at no load

(1.0 – 18.3 m/min)

Single Phase

Generator Power

5000 Watts Peak

4500 Watts Continuous

34 A at 120 V,

17 A at 240 V

Dimensions

(with running gear)

H: 31 in (787 mm)

W: 32 in (813 mm)

D: 41 in (1041 mm)

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Net Weight

(without fuel)

275 lb

(125 kg)

Engine Specifications

(Subject to change without notice.)

Engine

Kohler CS10

2 year warranty

HP

10 HP at 3600 RPM

Type

1-cylinder, 4-cycle, air-cooled, OHV

Engine Speeds

3750 RPM

Fuel Capacity

1.8 gal (6.8 L)

Oil Capacity

1.1 qt (1.04 L)

Automatic Engine Shutdown

Standard

2

Control Panel

Control Panel Feeder Assembly

1

2

7

8

9 11

12

13

14

15

16

3

4

5

6

Dual Power Wire Welder • 5,000 Watt Generator

Patent Pending

1. Dual Power Switch

2. Wire Feed Speed Control

3. Over Temperature Light

4. Infinite Voltage Control

5. Shielding Gas Input (standard)

6. Trigger Lead Switch Connection

7. 20 Amp Supplemental

Protection/Circuit Breaker

8. 240 V Receptacle

9. 120 V Receptacle

10. 25 Amp Supplemental

Protection/Circuit Breaker

10

Performance Data

DUTY CYCLE CHART

300

250

200

150

135

105

80

60

50

10 15 20 25 30 40 50 60 70 80100

% DUTY CYCLE

VOLT/AMP CURVES

25

20

15

10

40

35

30

5

0

0

Wall Maximum

Wall Minimum

Generator

Maximum

20 40 60 80 100 120 140 160 180 200

AMPERAGE

17

11. Plastic Hub with Retaining Ring for 8 in spools of Wire (shaft also accepts 4 in spools)

12. Toggle Switch for use with Spoolmate 100

13. Calibrated Tension Knob

14. Springloaded Tension Arm

15. Dual Groove Quick-Change Drive Roll

16. T-Knob

17. Polarity Changeover Terminals

1.00

FUEL CONSUMPTION

0.80

0.60

0.40

0.20

0.00

0 1 2 3 4 5 6

AUXILIARY POWER KW AT 100% DUTY CYCLE

Fuel Consumption Data

• 1.8 gallon fuel capacity

• Under a continuous load of 3000 watts of generator power, the Renegade would run for 3 hours.

Genuine Miller Accessories

Spoolmate ™ 3035

Spool Gun #195 016

Spool gun for aluminum and other wires. 4 in spools;

.030 –.035 in

(0.8 – 0.9 mm) aluminum, steel and stainless steel. Rated at 150 amps, 60% duty cycle with 20 ft (6 m) cable assembly.

Requires SGA 100 #043 856.

Spoolmate

™

3035 25 ft Extension Cable Kit

#194 996

Extends Spoolmate 3035 an additional

25 ft (7.6 m) from power source.

SGA 100 #043 856

Miller’s exclusive spool gun adapter is dedicated to the

Spoolmate 3035 spool gun and is rated at 150 A at 60% duty cycle.

Comes with 10 ft (3 m), 115 VAC power cable and plug, 6 ft (1.8 m) inter connecting cable and 5 ft (1.5 m) gas hose.

Spoolmate

™ 100 Spool Gun #300 371

Direct connection spool gun. Handles

.030 –.035 in (0.8 – 0.9 mm) aluminum and

.023 –.035 in (0.6 – 0.9 mm) steel/stainless steel wires. Rated at 135 amps, 30% duty cycle. Includes 12 ft (3.7 m) cable assembly and custom carrying case.

M-10 Replacement Gun #195 605

10 ft (3 m). Shipped with liner #194 011.

M-15 Replacement Gun

#169 591 12 ft (3.7 m)

#169 593 15 ft (4.6 m)

Shipped with liner #194 011.

Gas Cylinder Mounting Kit #300 237

Kit includes mounting brackets, retaining strap, regulator and gas hose.

Consumables

(Order from Miller Service Parts.)

For M-10/M-15 Guns

Contact Tips

#087 299 .023/.025 in (0.6 mm)

#000 067 .030 in (0.8 mm)

#000 068 .035 in (0.9 mm)

#000 069 .045 in (1.2 mm)

Contact Tip Adapter #169 716

Spot Nozzles

#176 237 Flat

#176 239 Inside corner

#176 241 Outside corner

Gun Convenience Kit #193 973

Contains:

3 – .025 in (0.6 mm) contact tips (#087 299)

5 – .030 in (0.8 mm) contact tips (#000 067)

5 – .035 in (0.9 mm) contact tips (#000 068)

2 – Tip adapters (#169 716)

3 – O-rings (#170 471)

2 – Shock washers (#169 717)

1 – 1/2 in (13 mm) diameter orifice nozzle

(#169 715)

Replacement Liners

#194 010 .023/.025 in

#194 011 .030 –.035 in (standard)

#194 012 .035 –.045 in

Nozzle #169 715

1/2 in (13 mm) diameter orifice. Nozzle flush with contact tip (standard).

Drive Rolls — Quick Change

Dual Groove, V-Smooth #220 179

For .023/.025, .030 and .035 in (0.6,

0.8 and 0.9 mm) wire.

Dual Groove, V-Knurled #202 926

For .030/.035 in (0.8/0.9 mm) or .045 in

(1.2 mm) flux cored wire.

Lifting Eye

#195 353

Secure lift point when picking up machine.

Remote Oil Drain Kit #224 831

Quick connect for easy engine maintenance.

Protective Cover #195 193

Blue with logo. Attractive, mildew-resistant, odor-free, water-resistant cover protects your machine’s finish and includes easy-off handles.

Receptacle Kit

#088 297 6 ft cord with NEMA 6-50P plug to adapt to any 240 V application.

#300 404 4-wire, 30 A Twistlock provides neutral wire required for 120/240 V backup power systems.

240 V Electrical Plug #213 380

For use with 240 V receptacle.

Spectrum ® 375 #903 891

115/230 V with 20 ft torch. Cuts up to

3/8 in mild steel. See Lit. Index No. PC/9.1.

For Spoolmate

™

100/3035 Gun

Contact Tips (5 per package)

#199 730 For .023 in (0.6 mm) wire.

#186 419 For .030 in (0.8 mm) wire.

#186 409 For .035 in (0.9 mm) wire.

Nozzle #186 405

Drive Roll (1)

#199 731

For .023 in

(0.6 mm) wire

#186 413

For .030/.035 in

(0.8/0.9 mm) wire.

Push Roll (1)

#199 732

For .023 in

(0.6 mm) wire

#186 414

For .030/.035 in

(0.8/0.9 mm) wire.

3

Typical Installations

Flux Cored (FCAW)

No accessories needed

MIG (GMAW) Solid Wire

Requires Gas Cylinder Mounting Kit

#300 237

Shielding Gas Cylinder

MIG with Spool Gun

(Aluminum, Steel, and Stainless Steel)

Requires Spoolmate 3035 #195 016 and SGA 100 #043 856

(SGA 100 Mounting Kit #300 354 is recommended)

SGA-100

MIG with Spool Gun

(Aluminum, Steel, and Stainless Steel)

Requires Spoolmate 100 #300 371

Gun (10–15 ft)

Gun (10–12 ft)

Gun (20 – 45 ft) Gun (12 ft)

Work Work Work

Work

5,000 Watt Generator

No accessories needed

Ordering Information

Equipment and Options

Renegade ™ 180 Recoil

Renegade ™ 180 Recoil with GFCI

Renegade ™ 180 Electric Start

Renegade ™ 180 Electric Start with GFCI

Renegade ™ 180 Electric Start (no battery)

Guns

M-10 Gun

M-15 Gun (standard)

M-15 Gun

Spoolmate ™ 100

Spoolmate ™ 3035

Spoolmate ™ 3035 25 ft Extension Kit

SGA 100

SGA 100 Mounting Kit

Accessories

Gas Cylinder Mounting Kit

Lifting Eye

Remote Oil Drain Kit

Protective Cover

Receptacle Kit

Receptacle Kit

240 V Electrical Plug

Plasma Accessories

Spectrum ® 375

Consumables (Order from Miller Service Parts.)

Contact Tips and Adapter

Replacement Liners

Nozzles

Gun Convenience Kit

Drive and Push

Date:

Stock No.

Description

#907 345 Standard 120 V receptacles

#907 345-01-1 GFCI 120 V receptacles

#907 395 Standard 120 V receptacles

#907 395-01-1 GFCI 120 V receptacles

#907 395-01-2 Does not include battery (international)

#195 605

#169 591

#169 593

#300 371

#195 016

#194 996

#043 856

#300 354

#300 237

#195 353

#224 831

#195 193

#088 297

#300 404

#213 380

#903 891

#193 973

10 ft (3 m), .030 –.035 in (0.8 – 0.9 mm)

12 ft (3.7 m), .030–.035 in (0.8–0.9 mm)

15 ft (4.6 m), .030–.035 in (0.8–0.9 mm)

12 ft Spool gun for aluminum, steel, and stainless steel

20 ft Spool gun for aluminum, steel, and stainless steel

Spool gun adapter for Spoolmate 3035

Secures SGA 100 to frame (recoil model only)

Kit includes mounting brackets, retaining strap, regulator and gas hose

Provides safe and secure lifting of machine

Quick connect for easy engine maintenance (Purchase from Miller Service Parts)

Blue with logo

6 ft (1.8 m) cord with 240 V plug (Purchase from Miller Service Parts)

4 wire 30 A twist lock receptacle (NEMA L14-30)

For use with 240 V receptacle (Purchase from Miller Service Parts)

115/230 V, 20 ft torch. See Lit. Index No. PC/9.1

Total Quoted Price:

Qty. Price

Distributed by:

Litho in USA