Emerson Liebert iCOM User manual

Precision Cooling
For Business-Critical Continuity™
Liebert® iCOM®
User Manual -Intelligent Communications & Monitoring for Liebert Challenger 3000™,
Liebert Challenger ITR™ , Liebert CW™, Liebert DS™ Liebert PeX™ with Software Version PA1.04.033.STD
TABLE OF CONTENTS
1.0
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0
LIEBERT ICOM DISPLAY COMPONENTS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.1
Navigating Through the Liebert iCOM Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1
2.1.2
2.1.3
2.1.4
Control Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering a Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing Multiple Units with a Networked Large Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
6
8
3.0
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.1
Single Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.2
Supply Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Liebert Smart Aisle Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.8.1
3.8.2
3.9
Temperature and Humidity Control Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Humidity Sensor Reading Control Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Supply Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7.1
3.8
Humidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.1
3.6.2
3.7
Electric, Hot Gas and Hot Water Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SCR Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Humidity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.1
3.5.2
3.6
Differential Temperatures / Controls (Comparator Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Temperature Control—Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.1
3.4.2
3.5
Temperature Proportional Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Compressor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chilled Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Temperature Control—Second Cooling Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1
3.4
12
15
16
17
17
17
18
Temperature Control—Single Source Cooling (No Extra Cooling Coil) . . . . . . . . . . . . . . . . 18
3.2.1
3.2.2
3.2.3
3.3
Unit/Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Compressor Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Timing—Short-Cycle Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Sequencing on Two-Compressor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motorized Ball Valve in Water-Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBV Operation After Compressor is Turned Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Offset—Changing System Pressure Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Event Types and Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.9.1
3.9.2
3.9.3
3.9.4
3.9.5
High- and Low-Temperature and Humidity Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Inputs—Liebert CW and Liebert DS Air-Cooled Units . . . . . . . . . . . . . . . . . . . . . . . .
Liebert iCOM-DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Possible Event Notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
36
36
37
38
39
3.10
Wellness—Next Maintenance Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.10.1 Calculating Next Maintenance and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.0
TEAMWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4.1
Teamwork Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
Application of Teamwork Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Teamwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Teamwork Mode 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Teamwork Mode 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby—Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
42
43
44
44
5.0
INSTALLING A LIEBERT ICOM UNIT-TO-UNIT NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.1
Placement of Cooling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.1.1
Balancing Operating and Standby Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.2
U2U Hardware: Cables and Network Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3
Wiring for Unit-to-Unit Communications—U2U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.1
Wiring a Liebert iCOM U2U Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.0
EXTERNAL COMMUNICATION—BUILDING MANAGEMENT SYSTEMS, LIEBERT
SITESCAN® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
7.0
USER MENU PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.0
SERVICE MENU PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Liebert iCOM components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Liebert iCOM display components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Status menu, large display, graphical view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Liebert iCOM default screen symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Menu tree—Small display, stand-alone or networked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Entering a password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Menu tree—Large display, stand-alone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Menu tree—Large display, networked. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
User menu icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service menu icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start-stop priority switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Temperature proportional band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
One single-step compressor without unloaders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Two single-step compressors without unloaders or one compressor with an unloader
(two-step) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Two compressors with unloaders (four-step) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Digital scroll capacity modulation, 10-100% variable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Single and dual digital scroll compressor activation points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DIP switch locations on Liebert iCOM control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chilled water valve control (example: cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Second cooling source and two-step compressorized cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Three-stage heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Two single-step compressors with SCR reheat set to Tight mode . . . . . . . . . . . . . . . . . . . . . . . . . 26
Two single-step compressors with SCR reheat set to Standard mode . . . . . . . . . . . . . . . . . . . . . . 27
Humidity proportional band. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ii
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
Figure 41
Figure 42
Figure 43
Figure 44
Figure 45
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
Figure 54
Figure 55
Figure 56
Figure 57
Figure 58
Figure 59
Figure 60
Figure 61
Figure 62
Figure 63
Figure 64
Figure 65
Figure 66
Figure 67
Figure 68
Figure 69
Figure 70
Figure 71
Figure 72
Figure 73
Figure 74
Placing temperature and temperature/humidity sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment layout for Liebert Smart Aisle Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog connection control board switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Teamwork Mode 1 with two cooling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby unit layout example—10 Precision Cooling units in room. . . . . . . . . . . . . . . . . . . . . . . .
Connecting two cooling units, each with a small display, using a crossover Ethernet cable . . . .
U2U network setup diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring a small display for stand-alone operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring a small display for U2U network operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring a large display for U2U network operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert vNSA with optional remote large display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User menu icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor data screen, page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor data screen, page 2 (return only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor data screen, page 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display setup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total run hours screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sleep mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Menu Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 1 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 2 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 3 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 4 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 5 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setpoints screen, page 6 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby settings / lead-lag screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Basic settings screen, page 1 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Motor settings screen, page 2 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Compressor 1 settings screen, page 3 of 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Compressor 2 settings screen, page 4 of 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Electric heater 1 settings screen, page 5 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Electric heater 2 settings screen, page 6 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Electric heater 3 settings screen, page 7 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wellness—Humidifier settings screen, page 8 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 1 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 2 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 3 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 4 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 5 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 6 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 7 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics/service mode screen, page 8 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 1 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 2 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 3 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 4 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 5 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
32
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Figure 75
Figure 76
Figure 77
Figure 78
Figure 79
Figure 80
Figure 81
Figure 82
Figure 83
Figure 84
Figure 85
Figure 86
Figure 87
Figure 88
Figure 89
Figure 90
Figure 91
Figure 92
Set alarms screen, page 6 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 7 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set alarms screen, page 8 of 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iCOM-DO overview and override screen, page 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iCOM-DO events setup screen, page 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iCOM-DO events setup screen, page 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor calibration setup screen, page 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor calibration/setup screen, page 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor calibration/setup screen, page 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System/network setup screen—System, page 1 of 2 (large display only) . . . . . . . . . . . . . . . . . . .
System/network setup screen—System, page 2 of 2 (large display only) . . . . . . . . . . . . . . . . . . .
System/network setup screen—Unit, page 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System/network setup screen—Unit, page 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options setup, page 1 of 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options setup, page 2 of 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options setup, page 3 of 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options setup, page 4 of 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options setup, page 5 of 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Keyboard icons and functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
User menu icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service menu icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Reheat configuration types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parameters for infrared humidifier control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dehumidification With Comp settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Possible event settings—some events not available in all units . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Customer inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Number of analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Analog connection control board switch position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alarm mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Event notifications—large or small display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sample Liebert iCOM network configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Ports available for connecting Liebert iCOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Liebert IntelliSlot card compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Unit diary parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Service contact information parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
iv
Introduction
1.0
INTRODUCTION
The Liebert iCOM offers the highest capabilities in unit control, communication and monitoring of
Liebert mission-critical cooling units.
Liebert iCOM may be used to combine multiple cooling units into a team that operates as a single
entity, enhancing the already-high performance and efficiency of Liebert’s units.
Liebert iCOM is available as a factory-installed assembly or may be retrofitted on existing products
with SM, AM or AG controls. Large graphic display wall-mount versions of the control are available
for remote operation and monitoring of cooling units.
1.1
Features
Large and Small Displays
The Liebert iCOM is available with either a large or small liquid crystal display.
• The Liebert iCOM with small display has a 128 x 64 dot matrix screen that simultaneously
shows two menu icons, along with descriptive text. This display is capable of controlling only the
unit it is directly connected to.
• The Liebert iCOM with large display has a 320 x 240 dot matrix screen that shows up to 16
menu icons at a time, as well as descriptive text. This display can be used to control a single
cooling unit or any cooling unit on a network, regardless of how it is connected—either integrated
into a cooling unit or simply connected to the network and mounted remotely.
Liebert iCOM’s menu-driven display is used for all programming functions on each connected cooling
unit. The Status menu shows the status of the conditioned space, such as room temperature and
humidity, temperature and humidity setpoints, alarm status and settings, event histories and the
current time.
Figure 1
Liebert iCOM components
Direct Panel Mount Large Display and Bezel
Wall Mount Large Display
Direct Panel Mount
Small Display and Bezel
Liebert iCOM Input/Output Board
1
Liebert iCOM Display Components and Functions
2.0
LIEBERT ICOM DISPLAY COMPONENTS AND FUNCTIONS
The small and the large display have a common key layout, as shown in Figure 2.
Figure 2
Liebert iCOM display components
Liquid Crystal Display
LED Status Indicators
(top LED is red or
flashing red; bottom
LED is green or amber)
?
ESC
Large Liebert iCOM Display
shown - Keypad and LEDs are
identical on all displays.
Keypad
Alarm Key
Up Arrow Key
?
On/Off Key
Help Key
Left Arrow Key
Enter Key
Right Arrow Key
ESC
Escape Key
Down Arrow Key
NOTE
The Help key may be pressed at any time for a brief explanation of what is being viewed.
2
Liebert iCOM Display Components and Functions
Table 1
Icon
?
ESC
Keyboard icons and functions
Key Name
Function
On/Off Key
Controls the operational state of the cooling unit.
Alarm Key
Silences/Resets an alarm.
Help Key
Accesses integrated help menus.
ESCape Key
Returns to the previous display view.
Enter Key
Confirms all selections and selects icons or text.
Increase Key
(Up Arrow)
Moves upward in a menu or increases the value of a selected parameter.
Decrease Key
(Down Arrow)
Moves downward in a menu or reduces the value of a selected parameter.
Left and Right
Arrow Keys
Navigates through text and sections of the display.
Blinking Red—Active, unacknowledged alarm exists
Upper LED
Solid Red—Active, acknowledged alarm exists
Amber—Power is available to the unit, unit is NOT operating
Lower LED
Green—Power is available to the unit, unit is operating
3
Liebert iCOM Display Components and Functions
Figure 3
Status menu, large display, graphical view
System or
Unit # view
Return Air
Temperature
Evaporator
Fan Speed
Percent Cooling
Free-Cooling
Percentage
Next Maintenance
Date and Time
Return Air
Humidity
Setpoint
Return Air
Temperature
Setpoint
Supply Air
Setpoint
UNIT 1
73.4°F
50%
72.9
°F
50.9°F
48
100%
14%
0%
12/2011
SET
51.1
°F
%
ACT
0%
0%
0%
0%
11/11/2009 09 :18:07
11/11/2009 8 :31 MSG UNIT ON
11/11/2009 8 :30 MSG UNIT ON
Supply Air
Temperature
(optional)
Percent Hot Water
Heating
Percent Electric
Heating
Percent Dehumidifying
Percent Humidifying
System (or Unit) On/Off
UNIT ON
for system view
? for help
for next/previous unit
ESC
for previous screen
for menu
Figure 4
Return Air
Humidity
Most Recent Log
Events (Date, Time,
Unit, Description)
Liebert iCOM default screen symbols
fan
cooling
hot water
electric heat
freecooling
dehumidification
4
maintenance
humidification
Liebert iCOM Display Components and Functions
2.1
Navigating Through the Liebert iCOM Menus
Liebert iCOM shows icons and text for monitoring and controlling your Liebert cooling units or
network of cooling units. The number of icons and amount of text shown depends on the display size.
2.1.1
Control Interface
When the buttons on the Liebert iCOM have not been pressed for a short period, the display backlight
turns off. Pressing any key will turn the backlight on (wake up the screen) and display the Status
menu of the last cooling unit viewed. The Status menu will show the cooling unit’s operational
mode(s), return air temperature and humidity readings, temperature and humidity setpoints and any
active alarm conditions.
If the cooling unit has a large display and is not on a network, or if the unit has a small display,
whether it is networked or stand-alone, the Status menu will display only that cooling unit’s
information. Any large display that is connected to a network can be used to view any cooling unit on
the network or show an average view of the entire system of cooling units.
The Liebert iCOM has three main menus; User, Service and Advanced.
The User menu contains the most frequently used features, settings and status information. The
Service menu contains settings and features used to set up unit communications and for unit
maintenance. The Advanced menu contains settings used to set up the unit at the factory.
NOTE
Menu settings may be viewed without a password, but changing settings requires a password.
The password for the User menu is 1490. The password for Service menu is 5010. For details
on entering a password, see Entering a Password on page 6
2.1.2
Accessing Submenus
While the display is at unit status screen, press either the Enter or down arrow key to display the
User menu. To access the Service menu, press the right arrow key. Pressing the right arrow key again
will display the Advanced menu. For navigating to the sub-menus from each main menu, press Enter
key and then the appropriate arrow key. Pressing the Enter key again to access the menu items.
Figure 5
Menu tree—Small display, stand-alone or networked
Status Menu
Unit 1 View
User Menu
Service Menu
Advanced Menu
Password
Setpoints
Event Log
Graphics
Set Alarms
Sensor Data
Active Alarms
Display Setup
Total Run Hours
Sleep Mode
Service Info
Password
Setpoints
Standby Settings/Lead-Lag
Maintenance/Wellness Settings
Diagnostics/Service Mode
Set Alarms
Sensor Calibration/Setup
Options Setup
Service Contact Info
Password
Factory Settings
Access Passwords
5
Liebert iCOM Display Components and Functions
Accessing Submenus on Small Displays
For navigating to submenus while at the main menu (User, Service or Advanced), use the up and
down arrow keys to scroll through the icons page-by-page. To scroll through the icons one-by-one,
press the enter key and then use the up and down arrow keys. With the desired icon highlighted,
press the enter key to enter that submenu. Once in a Submenu, a list of menu items, each with its
associated parameter, is displayed.
Press the enter key and use the up and down arrow keys to navigate through the parameters one-byone. Pressing the Esc key will go back a level. Figure 5 shows the Liebert iCOM menus for a small
display.
Accessing Submenus on Large Displays
Press the enter key from the main iCOM display to access the User, Service and Advanced menus.
Then use the left / right arrows to move among the User, Service and Advanced menus. Press the
enter key to highlight the first icon. Use the arrow keys to navigate through the icons. With the
desired icon highlighted, press the enter key to enter that submenu. Once in a Submenu, a list of
parameters will be displayed.
The up and down arrow keys may be used to scroll through the parameters page-by-page if the
submenu has multiple pages. To scroll item-by-item, press the Enter key and then use the up and
down arrow keys. Using the right or left arrow keys on large displays attached to a network will
change the unit being viewed. Pressing the Esc key will go back a level. Figures 7 and 8 show the
Liebert iCOM menus for a stand-alone large display and for a networked large display, respectively.
NOTE
Settings are readable without a password, but changing settings requires a password.
2.1.3
Entering a Password
The password must be entered before any value of the menu item parameter can be changed. There
are three levels of password for preventing unauthorized changes. Entering the User menu password
allows the operator the ability to change the parameters in the User menu. The Service menu
password enables the operator to changes parameters in both Service and User. The Advanced menu
password allows the changes to be made in all parameters.
The User menu password is 1490; the Service menu password is 5010.
NOTE
Entering the Service menu password permits access to both the User and Service menus.
To enter a password:
1. Navigate to the menu that contains the parameter to be changed.
2. Select Password in the submenu by pressing the Enter key
3. Press the Enter key to move your cursor to the right side of the screen to select the question
marks.
4. Use the arrow keys to enter the numeral for the password’s first digit (the up arrow key moves
from 1 to the next digit).
5. Use the right arrow key to move to the next question mark and repeat Step 4 to enter all digits in
the password.
6. After entering the password, press enter.
If the password is correct, the Actual Level shown to the right of Password will change
from 0 to 1 or 2. The menu will remain locked if the password was incorrect.
NOTE
Returning to the Status menu will require re-entering a password to make changes.
6
Liebert iCOM Display Components and Functions
Figure 6
Entering a password
UNIT 01
SETPOINTS
U101
U102
U103
U104
U105
U106
U107
U108
U109
U110
U111
to select parameter
to confirm
for next/previous unit
then
to change parameter
Figure 7
????
73°F
50.0%
Relative
Control
50°F
73°F
PASSWORD (Actual Level 0)
Temperature Setpoint
Humidity Setpoint
Humidity Control Type
Supply Sensor
Supply Setpoint
Backup Temperature Setpoint
Menu tree—Large display, stand-alone
Unit 1 will be displayed
in the top left corner of
the screen.
Status Menu – System View
Status Menu
Unit 1 View
User Menu
Unit 1
Service Menu
Unit 1
Advanced Menu
Unit 1
Password
Setpoints
Spare Part List
Event Log
Graphics
View Network
Set Alarms
Sensor Data
Active Alarms
Display Setup
Total Run Hours
Sleep Mode
Service Contact Info
Password
Setpoints
Unit Diary
Standby Settings/Lead-Lag
Maintenance/Wellness Settings
Diagnostics / Service Mode
Set Alarms
Sensor Calibration/Setup
System/Network Setup
Options Setup
iCOM-DO
Service Contact Info
Password
Factory Settings
Compressor Info
Access Passwords
7
Liebert iCOM Display Components and Functions
2.1.4
Viewing Multiple Units with a Networked Large Display
When you first wake up the control, press the Esc key to return to the System view Status menu. This
view shows an average of all the units on the network and any alarms present. To view a specific unit
on the network, press either the enter key or down arrow key. When you do this, you will see the word
System in the top left of the screen change to a unit number. Using the left and right arrow keys you
can toggle through the various units on the network. To go back to the System view, or back one level
from any menu in the control, press the Esc key.
Figure 8
Menu tree—Large display, networked
Unit # or System will be
displayed in the top left
corner of the screen .
Status Menu – System View
(Networked Large Display Only)
Status Menu
Unit 1 View
Status Menu
Unit 2, 3, 4...
User Menu
Unit #
Service Menu
Unit #
Advanced Menu
Unit #
Password
Setpoints
Spare Part List
Event Log
Graphics
View Network
Set Alarms
Sensor Data
Active Alarms
Display Setup
Total Run Hours
Sleep Mode
Service Contact Info
Password
Setpoints
Unit Diary
Standby Settings/Lead-Lag
Maintenance/Wellness Settings
Diagnostics / Service Mode
Set Alarms
Sensor Calibration/Setup
System/Network Setup
Options Setup
iCOM-DO
Service Contact Info
Password
Factory Settings
Compressor Info
Access Passwords
8
Liebert iCOM Display Components and Functions
Figure 9
User menu icons
UNIT 1
°C / °F
% RH
SET
EVENT
LOG
!
ACTIVE
ALARMS
Table 2
SET
ALARMS
12
12
9
SET
User Menu password: 1490
3
6
1234
h
9
3
6
User menu icons
Icon
Name
°C / °F
% RH
SET
EVENT
LOG
SET
ALARMS
!
Description
Available
On Display
Setpoints
View and change temperature and humidity setpoints
Small & Large
Spare Part List
Displays the various part numbers of the
components/parts in the cooling unit
Large
Event Log
Contains last 400 events
Small & Large
Graphics
Displays temperature and humidity graphs
Small & Large
View Network
Shows status of all connected units
Large
Set Alarms
Allows enable, disable and settings for alarms
Small & Large
Sensor Data
Shows readings of standard and optional sensors
Small & Large
Active Alarms
Allows the user to view all current active alarms
Small & Large
Display Setup
Change settings for display: language, time, simple or
graphic view
Small & Large
ACTIVE
ALARMS
12
9
SET
3
6
9
Liebert iCOM Display Components and Functions
Table 2
User menu icons (continued)
Icon
Name
1234h
Available
On Display
Description
Total Run Hours
Records the run time of all components and allows
setting of limits on run time
Small & Large
Sleep Mode
Allows setback settings for non-peak operation
Small & Large
Service Contact Info
Contains key contact information for local service,
including names and phone numbers
Small & Large
12
9
3
6
Figure 10 Service menu icons
SERVICE MENUS
°C / °F
% RH
SET
WELLNESS
NETWORK
+/-
Table 3
SERVICE
SET
ALARMS
DO
Service Menu password: 5010
SET
UP
Service menu icons
Icon
°C / °F
% RH
SET
Description
Available On
Display
Setpoints
To view and change temperature and humidity setpoints
Small & large
Unit Diary
Shows all entered program changes and maintenance
performed on the unit
Large
Standby Settings/
Lead-Lag
Allows lead/lag setup when multiple units are connected
Small & large
Maintenance/
Wellness Settings
Allows setting maintenance interval reminder,
maintenance message, number of unit starts and stops,
and time since last maintenance
Small & large
Diagnostics/
Service Mode
Allows troubleshooting, manual mode, read analog and
digital inputs
Small & large
Set Alarms
Allows enable, disable and settings for alarms
Small & large
Name
WELLNESS
SERVICE
SET
ALARMS
10
Liebert iCOM Display Components and Functions
Table 3
Icon
+/-
Service menu icons (continued)
Description
Available On
Display
Sensor
Calibration/Setup
Allows calibration of sensors
Small & large
System/Network
Setup
Allows setup and U2U communication for multiple units
Large
Options Setup
Allows setup of component operation
Small & large
Service Contact
Info
Contains key contact information for local service,
including names and phone numbers
Small & large
iCOM-DO
Change settings for Liebert iCOM Discrete Output card
Large
Name
NETWORK
DO
11
Operation
3.0
OPERATION
The Liebert iCOM display provides viewing, trending and configuration capability for Liebert cooling
units. All unit settings and parameters can be viewed and adjusted through three menus: User,
Service and Advanced. All active alarms are displayed on the LCD and annunciated.
The control is shipped from the factory with default selections for all necessary settings. Adjustments
can be made if the defaults do not meet your requirements.
References to menu items in this manual are followed by the main menu and the submenu where they
can be found.
For example:
• Temperature Setpoint (User Menu, Setpoints) - The Temperature Setpoint parameter is
located in the User menu under the Setpoints submenu.
• High Return Humidity (Service Menu, Set Alarms) - The High Return Humidity alarm is
located in the Service menu under the Set Alarms submenu.
3.1
Single Unit Functions
3.1.1
Unit/Fan Control
Start - Stop
The fan output is first activated when the unit is switched On. The unit can be switched On and Off
from two inputs:
• Remote Off - Remote shutdown terminals will turn off the connected unit thus displaying remote
off on the front display. This command can also be invoked from a BMS.
• Display Off - When a unit is turned off from the System Screen of a large display, Display OFF is
shown for unit status.
• Local OFF - When a unit is turned Off from the Unit Status Screen or small display, Local OFF is
shown for unit status.
Pressing the On/Off key on a small display will affect only the cooling unit it is mounted on,
regardless of whether the cooling unit is a stand-alone unit or part of a network. The small Liebert
iCOM display does not have access to the Unit-to-Unit network.
NOTE
Pressing the On/Off key on a large display of a stand-alone cooling unit will control
only that unit.
The effect of pressing the On/Off key on a large display connected to a network depends on the view:
System or Unit.
• In System view, pressing the On/Off key shows a warning asking for confirmation to shut down
the entire system.
• In Unit view, pressing the On/Off key affects only the unit being viewed, without a confirmation
request.
Each time a unit is powered on or off, an event is added to the Event Log in the User menu.
NOTE
Customer switches: remote On/Off (if used) and display On/Off switches are in series. A
cooling unit will start only if both switches are On; if one of these switches is Off, the unit will
stop. Safety devices within the unit are also in series and will shut the unit down if applicable.
Figure 11 Start-stop priority switches
Remote On / Off
Display On / Off
NOTE
If Remote On/Off is not used, a jumper is inserted to bypass the switch.
12
Operation
Autorestart
When input power returns after a power failure, the unit will return to its previous operating status:
On if it was On before the power failure, Off if it was Off.
When power returns, the autorestart time—time-selectable: Single Unit Auto Restart (Service Menu,
Options Setup)—will determine how quickly the unit restarts. If the units are on the same network,
the autorestart time runs in a loop, starting each unit in sequence, beginning with Unit # 1.
Loss of Power Alarm
A Loss of Power Alarm is activated when power is restored after an interruption. If acknowledged, the
alarm resets automatically after 30 minutes. This alarm can be set to different event types (Message,
Alarm or Warning) and can be disabled under menu item Loss of Power (Service Menu, Set Alarms).
NOTE
Loss of Power alarm will be activated only on units that had the fan switched On before power
was lost.
Fan Alarm / Fan Protection Settings
The fan operation is protected by two digital devices: motor protection (optional) and a differential
pressure switch. The motor protection monitors for main fan overload (Main Fan Overload alarm) or
EC fan fault and the differential pressure switch detects a loss of airflow. If either protection device is
activated after an adjustable time delay, an audible alarm occurs, an alarm relay activates and an
event is recorded in the event log (Main Fan Overload and Loss of Airflow in Service Menu, Set
Alarms).
The fan delay at the unit start is always five seconds shorter than the control delay (to avoid shortcycling components when the fan is not working).
There are two selection possibilities for both, Loss of Airflow and Main Fan Overload:
• Shutdown—stops the unit (intended for DX models).
• Disable—disables humidifying, heating and dehumidifying outputs; allows cooling and
free-cooling only (intended for chilled water models / external cooling).
NOTE
When the Main Fan Overload alarm is active, the Loss of Airflow alarm is masked out.
13
Operation
Chilled Water Units with Variable Fan Speed—EC or Variable Frequency Drives
Parameters related to VSD fan speed setting can be found in the Service Menu / Setpoints submenu
on page 5 of 6. This menu allows the cooling unit's fan motor speed to be configured and adjusted for a
variety of applications.
• Auto Operation: When set to Auto, the speed of the fan motor follows the position of the chilled
water valve based on predetermined logic for cooling and dehumidification operation. Auto
operation can be set with either return or supply air control. An exception is when the supply
sensor is set to Cooling Only. During this operation with the VSD Fanspeed set to Auto, the
chilled water valve is controlled by the supply sensor and the fanspeed is controlled by the return
sensor and its associated control mode settings.
• Manual Operation: When set to Manual, the speed of the fan motor follows user input as set
either locally at the Liebert iCOM display or remotely via Modbus communication, which works
in conjunction with an optional Liebert IntelliSlot® 485 card.
• Economy Operation (free-cool or dual-cool units only): When set to Economy, the speed of the
fan motor follows the Free Cooling or Dual Cool water valve. The fan speed output latches to
percentage value set at STD setpoint (Service Menu, Setpoints) when a compressor activates to
prevent the DX system from operating at low evaporating pressure, which might cause the coil to
freeze.
• Delta Operation: When set to Delta, the fan speed modulates in relation to two temperatures
that are read from a sensor board, which is optional. The sensor temperature readings will be
compared and a delta between the two sensors will be determined. The delta of the two sensors
will be compared to the fan speed delta setpoint and will determine the correct fan speed. This
control can be adjusted using the Fan Speed P-Band and the Fan Speed Integration to determine
the rate of change based on the sensor delta. Delta operation enhances air flow control when a
containment solution is being utilized. This is accomplished by maintaining the correct airflow
based on the inner and outer containment temperatures.
Additional fan speed configuration parameters include a fan speed filter and fan speed reposition
delay timer. These parameters allow fine tuning of the fan speed control and, except for setting to
Manual, are applicable to any other operation mode set in the VSD fan speed setting.
• The fan speed filter allows the fan to respond at a different rate depending on the location of the
control point within the proportional band.
Example: When the controlled temperature is near the setpoint or at conditions where the proportional band output is decreasing and approaching 0%, the fan speed change rates are proportionally decreased to avoid overshooting the controlled temperature. However, when the
temperature rises above the setpoint or at conditions where the proportional band output is
increasing, the fan speed change rates are proportionally increased.
• The fan speed reposition delay timer setting in the Liebert iCOM menu can be changed to
improve the fan operation stability if it is oscillating. The delay timer holds back the fan output
change until each delay period is reached if fan speed is decreasing. If fan speed is increasing,
then the delay timer has no effect.
NOTE
• The fan speed lower and upper limit settings are normally set at the factory.
• The standard fan speed control will be overridden during a call for Dehumidification. When
there is a call for Dehumidification, the fan speed will change to the VSD Setpoint Dehum
parameter found in the Service Menu, Setpoints.
• The standard fan speed control will be overridden during a call for Humidification or
Reheat. During a call for Humidification or Reheat, the fan speed will change to a higher
speed, which is set at the factory to eliminate the possibility of condensation or damage to the
unit.
14
Operation
VSD Setpoint (VSD Fan Speed Setting)
If the VSD Fan Speed Control (Service Menu, Setpoints) is set for Manual, the VSD Fan Speed
Setpoint (Service Menu, Setpoints) may be set for the desired speed of the variable speed motor.
Depending on the product control design, there may be an internal minimum speed, as defined by
that specific product operation, while the customer input may be set for 0-100%:
• Fan speed may be set locally at the unit using the Liebert iCOM display.
• Fan speed may be set remotely via a BMS signal (sent via Modbus using an optional Liebert
IntelliSlot 485 card), which then transmits to the unit local control.
3.1.2
General Compressor Requirements
Low-Pressure Time Delay
When the compressor starts, the low-pressure input is ignored for a selected period of time based on
the setting of the Low Pressure Alarm Delay (Service Menu, Options Setup). This time is usually set
to 3 minutes on air-cooled units, and to 0 or 1 minute on water cooled units. When this time is
expired, a second timer starts to operate if the low-pressure input is active. This second timer is active
during normal compressor operation to avoid compressor trips due to bubbles in the refrigerant or
other influences creating short trips of the low-pressure switch. The low-pressure device input is
ignored if the compressor is not operating. Exception: Pump Down (see Pump Down).
NOTE
Low-pressure condition could be read through contacts or through pressure transducers with
threshold setting.
Pump Down
Pump Down is applicable to compressorized systems if equipped for pump-down operation, which is
set at the factory. This operation prevents the compressor oil from being diluted with liquid
refrigerant to ensure that the compressor is properly lubricated for the next startup.
The Pump Down operation operates in the following manner:
Whenever the control determines that no more cooling is required and a compressor needs to be shut
off, the liquid line solenoid valve (LLSV) is closed (de-energized). The compressor will continue to
operate until the low suction pressure device (LPS or LPT) opens, which shuts off the compressor. If
the LP device does not open within a specified time, the LLSV is turned On, then back Off (the
assumption is that the LLSV is stuck). If, after three times, the LP device does not open, the
compressor and LLSV are locked off and an alarm “Pump Down not completed” will appear.
There is a re-pump down if the LP device opens again after the compressor has been already
stopped—a maximum of six re-pump-down cycles per hour are allowed. At the seventh request of repump down the alarm “Comp 1 Pumpdown Fail” or “Comp 2 Pumpdown Fail” will appear and the
compressor will be locked out.
Pump down is always performed loaded (for compressors with unloaders: unloaders off, digital scroll:
control solenoid valve disabled).
For digital scroll only: when pump down has finished successfully (LP device opened), pump down will
be continued for another half-second with the control solenoid valve energized.
15
Operation
High Pressure Alarm
When the compressor is initially activated, the system will be monitored for a high pressure situation.
When a high pressure situation is detected during the first 10 minutes of operation, the unit will
attempt to correct the problem several times without notification. If the unit is unsuccessful in
correcting the problem, an alarm will occur and the affected compressor will be locked off. If high head
pressure alarm trips three times in a rolling 12 hour period, the affected compressor will be locked off.
After the compressor has been running for 10 minutes, if a high head pressure situation is detected,
an alarm will occur and the affected compressor will be immediately locked off without the unit trying
to correct the problem.
Once the compressor is locked off, it will not come back on until main power is reset, or until the
HP Alarm Counters (Service Menu, Diagnostics) are reset to 0. Setting the counter to 0 will auto-reset
the alarm without the need of pressing the reset button on the display. Even if the pressure in the
system drops below the alarm point, the compressor will remain off until the system is reset.
NOTE
If the unit is equipped with manual reset high head pressure switches, or if the auto reset high
head pressure switches don’t reset, the compressor will not be turned back on, but there will be
a 30-second delay from when the high head pressure situation occurs and when the alarm is
annunciated.
Digital Scroll High Temperature
A protective maximum operating compressor temperature limit is imposed on units with digital scroll
compressor(s) with thermistor. If the digital scroll temperature reaches the maximum temperature
threshold, the compressor will be locked out for at least 30 minutes and an alarm will be annunciated.
If after 30 minutes the temperature has cooled to a safe operating temperature, the compressor will
resume operation.
Each time a high-temperature alarm occurs, HT 1 Alarm Counter (Service Menu, Diagnostics) or
HT 2 Alarm Counter (Service Menu, Diagnostics) is increased by one. Once these counters reach five
occurrences in a rolling four-hour period, the compressor will be locked out. The alarm can be reset
once the temperature returns to a safe level by:
1. Setting the counter back to 0 from the display and pressing the alarm reset button.
2. Shutting off power to the control board by turning the cooling unit's main power disconnect switch
Off and On.
3.1.3
Compressor Timing—Short-Cycle Protection
To help maximize the life of your compressor(s), there is a start-to-next start delay for each single
compressor.
NOTE
This delay may cause a short cycle if there is a very light room load. A short cycle means that
the compressor has cycled On and Off 10 times in the past hour. Should this occur, contact
your local Emerson representative to adjust the minimum compressor off delay.
16
Operation
3.1.4
Compressor Sequencing on Two-Compressor Units
Compressor Sequencing parameter (Service Menu, Options Setup) is intended to maintain equal run
times between compressors. This setting has three selection possibilities:
• Always use Compressor 1 as lead compressor
• Always use Compressor 2 as lead compressor
• Auto:
• First priority: if the safety timings are acceptable for only one compressor, then it is the next
to be started/stopped.
• If both compressors are off: the one with fewer working hours is the next to start.
• If both compressors are in operation: the one that has been operating longer since the last
start is the next to be stopped.
NOTE
The Auto setting attempts to maintain equal run times between compressors.
3.1.5
Motorized Ball Valve in Water-Cooled Units
On water/glycol-cooled units, discharge pressure is controlled by a motorized ball valve (MBV).
During unloaded operation, pressure changes during each digital cycle could cause a pressurecontrolled water regulating valve to open and close an excessive number of times. The motorized ball
valve is designed to maintain a consistent peak discharge pressure.
The control algorithm for the motorized ball valve uses an intelligent sampling rate and adjustable
pressure thresholds to reduce the number of times the valve opens and closes. The valve assembly
consists of the brass valve, linkage and actuator.
Each compressor has one motorized ball valve that is driven by the analog output of the Liebert iCOM
based on discharge pressure. If there is a call for cooling, the compressor start is delayed by a 30second timer. During this delay, the motorized ball valve is set to 50% open to allow fluid flow through
the unit condenser. The compressor will start after the 30-second timer elapses.
Motorized Ball Valve Manual Mode: (Service/Service) Manual operation can be selected to allow
service personnel to control the motorized ball valve from the Liebert iCOM.
When Auto BV Control is selected, the motorized ball valve functions as it would be during normal
system operation.
NOTE
Compressor operation will be delayed 30 seconds to allow the motorized ball valve to position
itself for initial startup.
When Manual BV Control is selected, the user must be careful in setting the MBV position because
the ball valves will remain in the position set in the Service menu until the control is switched back to
Auto or until a technician changes the valves to another manual position (the motorized ball valve in
manual mode can be set in 1% increments from fully closed to fully open). Low- or high-discharge
pressure may occur during this mode, depending on environmental conditions and the position of the
motorized ball valve.
The motorized ball valve is driven by a 2-10VDC proportional control signal: the valve is closed at
2VDC, 50% open at 6VDC and fully open at 10 VDC.
3.1.6
MBV Operation After Compressor is Turned Off
Once a compressor has stopped, the MBV control will continue to change the MBV position to
maintain system pressures for a maximum time of 10 minutes by following the Auto BV control
algorithm. When the 10-minute delay has expired or the discharge pressure is below its minimum
threshold the motorized ball valve will close until the next compressor activation.
17
Operation
3.1.7
Service Offset—Changing System Pressure Settings
The MBV control is set to maintain a system pressure specific to the particular type of cooling unit. A
properly trained and qualified technician can increase or decrease the pressure through the Ball
Valve Setpoint Offset found in the Service/Options Setup menu. The range is 0 to 50 PSI; the default
is 30 PSI.
NOTE
Adjusting this parameter will increase or decrease the operating compressor discharge
pressure by changing the targeted range of control. The discharge pressure is the peak pressure
of the digital cycle.
3.2
Temperature Control—Single Source Cooling (No Extra Cooling Coil)
3.2.1
Temperature Proportional Band
The control uses the temperature proportional band to determine which operation to perform
(cooling/heating) and how much capacity to provide. The Temperature Proportional Band is a userdefined range that is divided into two equal parts for cooling and heating. The Temperature Setpoint
is between these two equal parts.
An optional Temperature Deadband range can be defined, which is equally divided on either side of
the setpoint and separates the two halves of the proportional band. Figure 12 illustrates how the
temperature proportional band is evenly divided on either side of the temperature setpoint, with and
without a deadband.
Figure 12 Temperature proportional band
Without Deadband
Heating
- Temp
- 100 %
Heating
Cooling
½ Proportional Band
0%
Setpoint
½ Proportional Band
+ Temp
+ 100%
Cooling
With Deadband
- Temp
Heating
- 100%
Heating
½ Proportional Band
Deadband
0% 0%
Setpoint
Cooling
+ Temp
½ Proportional Band
+ 100%
Cooling
The control works the same for both supply or return air control. When air temperature deviates from
the setpoint, the control will bring on cooling or heating. If the actual air temperature increases, the
control calls for 0% (none) to 100% (full) cooling capacity based on how much the temperature exceeds
the setpoint. If the return air temperature decreases, the control calls for 0% to -100% (none to full)
heating capacity based on how far the temperature is below the setpoint.
When the return air temperature reaches the end of the proportional band, either 100% or -100%, full
cooling or full heating capacity is provided. No operation is performed when a 0% call is calculated or
the temperature is within the deadband. The control varies the call for cooling and heating in 1%
increments as the air temperature moves through the proportional band halves.
The deadband range is used to widen the setpoint. When the air temperature falls within the
deadband, the control operates the same as if the temperature equaled the setpoint exactly. This
setting helps maximize component life by preventing excessive component cycling.
NOTE
The temperature deadband prevents small temperature changes from activating compressors
and valves.
18
Operation
The Temperature Proportional Band and Temperature Deadband parameters are in the Service
menu under the Setpoints submenu. The Temperature Setpoint parameter is in both the User Menu
and Service Menu under Setpoints.
There is a parameter AutoSet Enable (Service Menu, Setpoints), which automatically sets the
proportional bands for temperature and humidity, and both the integration time factors according to
the type of unit (chilled water, single or dual compressor).
NOTE
Before the proportional or integral setpoints can be changed, the Auto Set Enable must be
changed to NO.
3.2.2
Compressor Control
Depending on its type, a Liebert Precision Cooling unit may have one or two compressors with or
without unloaders or variable capacity.
Compressor Proportional Bands
One Single-Step Compressor Without Unloaders—One-Step
One single-step compressor, Cool 1, is started at 100% call for cooling from the temperature
proportional band and stopped at 0% (see Figure 13).
Figure 13 One single-step compressor without unloaders
Temp Setpoint : 70°F
Proportional Band : 8°F
Deadband : 2°F
Cool 1
On
Cool 1
Off
½ Deadband
70
0%
Cooling
71
72
73
74
½ Proportional Band
75
+ 100 %
Cooling
Increasing Temperature
19
Operation
Two Single-Step Compressors Without Unloaders—Two-Step
First single-step compressor, Cool 1, is started at 50% calculated output from the temperature
proportional band, and stopped at 0%. The second compressor, Cool 2, starts at 100% and stops at
50% (see Figure 14).
One Compressor With an Unloader—Two-Step
The two-step compressor is started unloaded at 50%, Cool 1, calculated output from the temperature
proportional band and stopped at 0%. At 100% the compressor starts fully loaded, Cool 2, and returns
to unload operation at 50% (see Figure 14).
Figure 14 Two single-step compressors without unloaders or one compressor with an unloader (two-step)
Cool 2
On
Temp Setpoint : 70°F
Proportional Band: 8°F
Deadband : 2°F
Cool 1
On
1/2 Deadband
70
71
72
0%
Cooling
Cool 1
Off
73
74
75
Cool 2
Off
+ 100%
Cooling
1/2 Proportional Band
Increasing Temperature
Two Compressors With Unloaders—Four-Step
The first two-step compressor is started unloaded at 33% calculated output from the temperature
proportional band and stopped at 17%. At 80% Compressor 1 will be loaded, at 70% unloaded.
The second compressor starts unloaded at 63% and stops at 47%. At 100%, Compressor 2 will be
loaded, at 90% unloaded (see Figure 15).
The four stages of cooling are accomplished in the following manner:
• 1 stage: One compressor, unloaded - Cool 1
• 2 stages: Both compressors, unloaded - Cool 2
• 3 stages: One compressor, loaded and one compressor, unloaded - Cool 3
• 4 stages: Both compressors, loaded - Cool 4
Figure 15 Two compressors with unloaders (four-step)
Temp Setpoint : 70°F
Proportional Band: 8°F
Deadband : 2°F
Cool 1
On
½ Deadband
70
0%
Cooling
71
72
Cool 1
Off
Cool 3
On
Cool 2
On
73
Cool 2
Off
74
Cool 3
Off
Cool 4
On
75
Cool 4
Off
+ 100 %
Cooling
½ Proportional Band
Increasing Temperature
20
Operation
Digital Scroll Compressors
A digital scroll compressor can modulate its capacity anywhere between 10-100%. This variable
capacity modulation allows cooling units to control an environment more precisely.
Digital scroll capacity modulation is achieved by energizing and de-energizing a solenoid valve on the
compressor. When the solenoid valve is de-energized, the compressor capacity is 100%. When the
solenoid valve is energized, the compressor capacity is zero. Therefore, the capacity of the compressor
depends on how long the solenoid is de-energized for. If the solenoid is de-energized for 10-seconds,
then energized for 5 seconds during a 15-second cycle, the resulting capacity will be 66% as shown in
Figure 16.
Figure 16 Digital scroll capacity modulation, 10-100% variable
Call for Cooling: 66%
100% Loaded
Solenoid
Energized
Solenoid
De-energized
Solenoid
De-energized
Solenoid
Energized
0% Loaded
0
5
10
15
20
15-Second Capacity
Modulation Cycle
25
30
15-Second Capacity
Modulation Cycle
On single and dual digital scroll compressor systems, the first compressor is started at 25% calculated
output from the temperature proportional band and stopped at 10%. On dual digital scroll compressor
systems, the second compressor is started at 35% and stopped at 20%, see Figure 17. When a
compressor is started, the solenoid is energized longer than it is de-energized to match the call for
cooling. When the call for cooling increases to 100%, the solenoid is de-energized for the entire 15
second cycle.
Figure 17 Single and dual digital scroll compressor activation points
Temp Setpoint : 70°F
Proportional Band : 8°F
Deadband : 2°F
Comp 1 On Partially
Loaded
½ Deadband
70
0%
Cooling
Comp 2 On Partially
Loaded
Comp 1 & 2 On
Fully Loaded
71
72
73
74
75
+ 100 %
Cooling
Comp 1
Off
Comp 2
Off
½ Proportional Band
Increasing Temperature
21
Operation
3.2.3
Chilled Water Control
The chilled water control valve is adjusted proportionally as the temperature control varies the
requirement for cooling from 0% to 100%. A three-point actuator or motorized ball valve is used for
chilled water cooling, as well as free-cooling hot water or heating.
The three-point actuator is driven through two digital outputs: Open and Close. The control
determines the valve position by timing how long the open or closed signals have been active based on
the valve travel time set in the Service menu / Setup submenu. To determine the initial position of the
valve, the unit must perform a 3P Reset. The 3P Reset closes the valve for a time of 110% of the 3P
Actuator run time. This calibrates the valve with the controller and ensures that it is closed. A 3P
Reset is also performed if the fan is switched off for any reason (timer off, unit off, etc.). Once the reset
is performed.
The three-point actuator can be configured to utilize the pre-wired feedback signal provided from the
factory. Enabling the feedback signal is required when supply air control is being used with the 3P
valve to increase the valve’s position accuracy. Enabling the feedback signal will eliminate the need to
drive the valve closed after a loss of power or Unit Off command, decreasing the unit’s restart time.
Authorized Emerson personnel should use the following steps to enable the feedback signal:
1. The feedback on the control valve uses Analog Input 1.
2. Nothing can be connected to Analog Input 1 P11 pins 1 through 4.
3. Control board DIP switch SW2 Switch 1 must be ON, Switch 2 must be OFF.
Figure 18 DIP switch locations on Liebert iCOM control board
4. P68 must have a jumper placed between the top and bottom two pins on the left side and one
placed between the top and bottom pins on the right side, the two middle pins should be left
unconnected.
5. Go to Service/Diagnostics Service Menu and find S379. Set this option to Feedback and note that
S380 will go to Yes and S381 will go to Ongoing. If Feedback is already selected then go to line
S380 and manually select Yes. This means that the Liebert iCOM is doing auto calibration on the
valve using the feedback now available through the potentiometer. Wait for S381 to say Idle and
then the process is complete.
22
Operation
Chilled water units that contain a motorized ball valve(s) are connected to the control by an analog
output. The analog output is driven proportionally to the call for cooling as shown in Figure 19.
Larger chill water units may contain two motorized ball valves in which both valves are controlled in
parallel for cooling. The two valves may be set to Cascade mode for dehumidifying to minimize the
overcooling effect during dehumidification.
NOTE
Depending on the valve specifications, the voltage output may be a 0-10VDC or a 2-10VDC that
is scaled automatically within the control.
Figure 19 Chilled water valve control (example: cooling)
100% Fully Open
Requested Position
Cooling
+ Temp
0% - Closed
½ Proportional Band
+ 100%
Cooling
0%
Setpoint
3.3
Temperature Control—Second Cooling Source
Certain cooling units are available with a second source of cooling within the unit. These typically are
compressorized models with an additional chilled water or free-cooling coil.
3.3.1
Differential Temperatures / Controls (Comparator Circuit)
Delta T (Temperature Difference) Between Room and Glycol
The comparator circuit determines if the glycol / chilled water temperature of the second cooling
source is low enough to provide at least partial cooling capacity. The comparator circuit has three
settings (DT Between Room / FC Type, [Service Menu, Setpoints]):
• Disabled
• Contact
• Value
The Disabled setting is for standard compressorized and chilled water units that do not have a second
cooling source. The Disabled setting can also be used to disable the second source of cooling.
The Contact setting is used when an external input is being used to determine when the second
cooling source is to be activated. The external control communicates to the Liebert unit via contact
closure.
• Closed = activate second cooling source control
• Open = deactivate second cooling source control
The Value setting is the factory default setting (8°F [4.4°C]) on free-cooling and dual cooling units. If
the temperature difference between the second source cooling fluid parameter, Freecooling Fluid
Temperature (User Menu, Sensor Data) and room air is equal to or greater than the adjustable DT
Between Room Air / FC Fluid (Service Menu, Setpoints) value, then the second source cooling fluid
will be used to provide at least partial cooling.
Sensors used for this delta T are: room/local sensor or the return air sensor; and the glycol sensor.
If this delta T is true, the following actions will be performed:
1. The Free-Cooling Status indication will show “On” instead of “Off”.
2. The compressor band will be shifted to the right by 100%, and within the first 100% the freecooling valve band will take place (see Figure 20).
The cooling portion of the proportional band is doubled, with the first half of the band controlling
the free-cooling valve and the second half controlling the compressors.
23
Operation
Figure 20 Second cooling source and two-step compressorized cooling
Temp Setpoint: 70°F
Proportional Band: 8°F
Deadband: 2°F
Valve
Closed
Valve 100%
Open
0%
Cooling
71
Cool 2
On
+ 100 %
Cooling
½ Deadband
70
Cool 1
On
2nd
Source
72
73
74
Comp
75
76
77
78
½ Proportional Band
½ Proportional Band
nd
Band 2: Compressors
Band1: 2
Source
79
+ 200%
Cooling
Increasing Temperature
Minimum Chilled Water Temperature—This feature permits the user to select the minimum
chilled water temperature that allows simultaneous operation of the second cooling source
(chilled-water valve control) and compressor control. This feature is enabled in the Service menu
under Setpoints, parameter Minimum CW Temp.
If the water temperature is below this minimum chilled water setpoint, parameter Minimum CW
Temp Value, (Service Menu, Setpoints), the control will operate ONLY the second cooling source
control, i.e., the compressor is locked out. Above the minimum chilled water setpoint, assuming the
fluid temperature is below the return room air temperature (delta T between room and glycol = true),
the control will operate the second cooling source control and compressor control simultaneously if
needed.
If the Minimum CW Temp is disabled, the second cooling source temperature is ignored, the control
will always operate the second cooling source and compressors simultaneously when the load requires
it.
GLYCOOL™ Cooling—Free-Cooling
When GLYCOOL cooling is available, the temperature control will calculate a total cooling
requirement of 200% rather than 100%. Assuming that full GLYCOOL capacity is available, the
GLYCOOL valve opens proportionally as the requirement for cooling rises from 0 to 100%. If more
than 100% cooling is required, then the compressors are activated their normal activation settings
within the 100-200% proportional band, 150% and 200%, respectively, on two-step systems (133%,
163%, 180% and 200% for a four-step system). If full GLYCOOL capacity is not available, then the
GLYCOOL valve will be opened proportionally over a cooling requirement band equal to the available
GLYCOOL capacity. The compressors would be activated when the GLYCOOL capacity is exceeded.
For example, if the GLYCOOL capacity is 60%, then the GLYCOOL valve would be fully open at 60%
cooling requirement. The compressors would continue to activate or deactivate based on shifting the
activation points from 0-100% to 100-200% in relation to the cooling output band within the 100-200%
proportional band. To reduce compressor cycling and prevent hunting, GLYCOOL capacity first
becomes available when the entering glycol temperature is at least 8°F (4.4°C) (22% capacity) below
the return air temperature, or 3°F (1.7°C) below the return air temperature for two hours. GLYCOOL
capacity is 100% when the glycol temperature is 25°F (13.9°C) below the return air temperature. The
system will continue to operate in Econ-O-Cool mode as necessary as long as the entering glycol
temperature remains at least 3°F (1.7°C) (0% capacity) below the return air temperature. If
GLYCOOL is not available, the compressors’ activation and deactivation points are not shifted as
explained above.
24
Operation
Dual Cooling Source
If dual cooling is available, the system operates in the same manner as a GLYCOOL system, except
that it is assumed that 100% chilled water capacity is available any time the chilled water
temperature is 3°F (1.7°C) below the return air temperature.
3.4
Temperature Control—Reheat
If the room air temperature becomes too cold, the control will call for heating. Heating mode is
controlled by the Temperature Proportional Band, explained in 3.2.1 - Temperature Proportional
Band.
3.4.1
Electric, Hot Gas and Hot Water Reheat
Different types of cooling units feature different types of standard electrical heating. Not all types
offer hot gas or hot water reheat. The number of electrical heating stages also varies—some types of
cooling units have single-stage electrical heating as standard and offer two-stage electrical heating as
an option. Other types feature three-stage heating as standard.
The Reheat Proportional Band is divided into three equal parts, each representing one reheat stage.
As the Temperature Proportional Band increases the call for heating from 0% to -100%, stages 1
through 3 are switched On, as shown in Figure 21. Your unit will have one of the nine reheat
configuration types shown in Table 4.
Table 4
Reheat configuration types
Type
A
B
C
D
E
F
G
H
I
Stage 1
Electric 1
Electric 1
Electric 1
Hot Gas
Stage 2
-
Electric 2
Electric 2
-
Hot Gas
Hot Gas
Hot Water
Hot Water
Hot Water
Electric 1
Electric 1
-
Electric 1
Electric 1
Stage 3
-
-
Electric 3
-
-
Electric 2
-
-
Electric 2
NOTE
1. Hot gas / hot water are not influenced by the setting of electric reheat during
dehumidification.
2. Hot gas output will be set only if the selected compressor is in operation.
Figure 21 Three-stage heating
Temp Setpoint: 70°F
Proportional Band: 8°F
Deadband: 2°F
Heat 3
On
Heat 2
On
65
-100 %
Heating
66
Heat 1
On
67
Heat 3
Off
68
Heat 2
Off
½ Proportional Band
Decreasing Temperature
25
½ Deadband
69
Heat 1
Off
70
0%
Heating
Operation
3.4.2
SCR Reheat
SCR reheat is a type of electric reheat that provides tighter temperature control than staged electric
reheat. SCR reheat capacity modulation is achieved by pulsing the reheat On and Off. Full capacity is
achieved by constantly energizing the reheat. Units equipped with SCR reheat can operate in Tight or
Standard mode. By default, cooling units with SCR reheat are factory-set to operate in Tight mode.
The mode of operation can be set by adjusting the SCR Control Type parameter (Service Menu,
Setpoints).
Tight Mode
In Tight mode, the compressors and reheats are operated at the same time to provide maximum
temperature control. The temperature deadband is set to zero at the factory. In a cooling unit with
SCR reheat and two single-step compressors, the first single-step compressor is started and full
reheat capacity is provided at 0% calculated output from the Temperature Proportional Band. As the
call for cooling increases from 0% to 100%, the reheat capacity is slowly reduced by pulsing the
reheat. At 100% call for cooling, the reheat is deactivated and the second single-step compressor is
started. As the call for cooling is reduced, the reheat capacity is slowly increased. When the call for
cooling returns to 0%, the second single-step compressor is deactivated.
If the Temperature Proportional Band calculates a call for heating from 0% to -200%, the first
single-step compressor remains activated and full reheat capacity is provided. Based on the factory
default settings, the first single-step compressor is deactivated when the control reaches -200% call
for heating. The compressor remains deactivated until the control calls for 0% heating. The
compressor activation and deactivation points can be adjusted in the Service menu under Setpoints.
Figure 22 illustrates how a cooling unit with two single-step compressors and SCR reheat operates
when the SCR Control Type is set to Tight mode.
NOTE
Some cooling units are not suited for a strict NO LOAD application. These cooling units
require a minimal load in the space. Consult factory for verification.
Figure 22 Two single-step compressors with SCR reheat set to Tight mode
Temp Setpoint: 70°F
Proportional Band: 8°F
Deadband: 0°F
Cool 2
On
SCR On
Cool 1 On
62
-200%
Heating
63
Cool 1
Off
64
65
66
67
68
70
71
72
73
74
100%
Cooling
0%
-100 %
Heating
½ Proportional Band
69
Cool 2
Off
½ Proportional Band
SCR
Off
½ Proportional Band
SCR Reheat On
Cooling 1 On
Cooling 2 On
Standard Mode
In Standard mode, the SCR reheat operates only when the Temperature Proportional Band calls for
heating. SCR reheat output is adjusted proportionally as the Temperature Proportional Band varies
the requirement for heating from 0% to -100%. Compressors operate only when there is a call for
cooling as described in 3.2.2 - Compressor Control.
Figure 23 illustrates how SCR reheat operates when SCR Control Type is set to Standard mode.
26
Operation
Figure 23 Two single-step compressors with SCR reheat set to Standard mode
Temp Setpoint : 70°F
Proportional Band : 8°F
Deadband : 0°F
SCR
On
66
67
68
-100%
Heating
69
Cool 2
On
Cool 1
On
70
71
72
73
74
100 %
Cooling
0%
Cool 1 Off
SCR Off
½ Proportional Band
Cool 2
Off
½ Proportional Band
Cooling 1 On
SCR On
Cooling 2 On
NOTE
Using SCR in Standard mode in conjunction with variable cooling capacity (e.g., chilled water
valve or digital compressor) provides ultimate capacity control and energy-efficiency gains.
3.5
Humidity Control
The control uses the humidity proportional band to determine which operation to perform
(dehumidification/humidification) and how much capacity to provide. The Humidity Proportional
Band is a user defined range that is divided into two equal parts for dehumidifying and humidifying.
The Humidity Setpoint is located between these two equal parts.
An optional Humidity Deadband range can be defined, which is equally divided on either side of the
setpoint and separates the two halves of the proportional band. Figure 24 illustrates how the humidity
proportional band is evenly divided on either side of the humidity setpoint, with and without a deadband.
Figure 24 Humidity proportional band
Without Deadband
- Hum
Humidification
- 100%
humidification
½ Proportional Band
Dehumidification
0%
Setpoint
+ Hum
½ Proportional Band
+ 100%
Dehumidification
With Deadband
- Hum
Humidification
½ Proportional Band
- 100%
Humidification
Deadband
0% 0%
Setpoint
Dehumidification
+ Hum
½ Proportional Band
+ 100%
Dehumidification
When the return air humidity deviates from the setpoint, either dehumidification or humidification is
activated. If the return air humidity increases, the control calls for 0% (none) to 100% (full)
dehumidifying capacity, based on how far the humidity penetrates the dehumidification portion of the
proportional band. If the return air humidity decreases, the control calls for 0% (none) to -100% (full)
humidifying capacity based on how far the humidity penetrates the humidification portion of the
proportional band.
27
Operation
When the return air humidity reaches the end of the proportional band, either 100% or -100%, full
dehumidification or full humidification capacity is provided. No operation is performed when a 0%
call is calculated. The control varies the call for dehumidifying and humidifying in 1% increments as
the return air humidity moves through the proportional band halves.
The deadband range is used to widen the setpoint. When the return air humidity falls within the
deadband, the control operates the same as if the humidity equaled the setpoint exactly. This setting
helps maximize component life by preventing excessive component cycling. The Humidity
Proportional Band and Humidity Deadband parameters are in the Service menu under the Setpoints
submenu. The Humidity Setpoint parameter is in both the User menu and Service menu under
Setpoints.
3.5.1
Humidification
Infrared Humidifier
There are two types of infrared humidifiers: small pan (IFS) and large pan (IFL). The operating mode
of each is similar, however, some of the variables or timings differ. The Liebert Challenger has
different fill times because of the size of the pan.
Infrared humidifiers are started at 100% humidification request, and stopped at 0%. Infrared
humidifiers cannot be driven in proportional mode.
Table 5
Parameters for infrared humidifier control
Parameter
Humidity in Last xx Hours
IFS Default
IFL Default
Liebert
Challenger
15 hours
15 hours
15 hours
Fill Time
33 seconds
56 seconds
27 seconds
Humidifier On Time
440 seconds
576 seconds
568 seconds
150%
150%
150%
Flush Rate
An autoflush system automatically controls a water makeup valve to maintain proper levels in the
infrared humidifier water pan during humidifier operation. If humidification is needed and 15 hours
have elapsed since the last time the humidifier was on, then the humidifier is not turned on until the
valve completes an initial fill of the humidifier pan. This pre-fill is about 30 seconds for a small pan
and 60 seconds for a large pan. The valve continues to fill and flush the pan for about 4-1/2 minutes
for a small pan or 7-1/2 minutes for a large pan. Pan size is selected based on unit specifications and
is preset at the factory.
During humidifier operation, with the flush rate set at the default of 150%, the valve is opened
periodically to add water to the pan (about 45 seconds every 7 minutes of humidifier operation for a
small pan, or 80 seconds every 10 minutes of operation for a large pan). This adds enough water to the
pan to cause about a third of the total water used to be flushed out of the overflow standpipe located
in the humidifier pan. This action helps to remove solids from the pan. The flush rate is adjustable
from 110% to 500% in 10% intervals. Default is 150%. If the water quality is poor, it may be desirable
to increase the water flushing action above the normal 150% rate. Also, if the supply water pressure
is low, the flush rate adjustment can be increased so that sufficient water level is maintained during
humidification. The flush rate parameter, Infrared Flush Rate (Service Menu, Options Setup), is
adjustable from 110%-500%.
External Humidifier Control—Optional
A factory-supplied option may be provided to allow a start-stop command to be sent to the control of a
remote-mounted humidifier.
Steam Generating Canister Humidifier
The Steam Generating Humidifier has its own separate control board that manages the canister and
steam rate. Liebert iCOM sends an On-Off command to relay a call for humidification.
28
Operation
3.5.2
Dehumidification
The Dehumidification Enable parameter (Service Menu, Options Setup) allows for enabling/disabling
the dehumidification function.
A call for dehumidification is calculated in the same way as a cooling request. The components
(valves, compressors) will follow this dehumidification request as soon as it is higher than the request
for cooling.
Dehumidification Low Limit
Low Limit 1 and Low Limit 2 are used to avoid overcooling a room during dehumidification. When a
low limit is reached, a compressor or the liquid cooling source that is used for dehumidification is
disabled. It is re-enabled when the return air temperature rises. The Low Limit 1 and 2 settings are
in the Service menu under Setpoints.
Low Limit 1: Low Limit 1 will disable one of two compressors for dehumidification. If only one
compressor is set for dehumidification, or if the dehumidification source is chilled water, this limit
will not be visible and will be inactive.
Low Limit 2: Low Limit 2 will disable both compressors for dehumidification. This limit will also
stop dehumidification in single compressor units and in chilled water units.
The limits become active when the return air temperature drops below a temperature value equal to
the sum of the temperature setpoint plus the value set on Low Limit 1 and 2 (the Low Limit settings
are negative values).
A dehumidification source is deactivated if the return air temperature drops below the Deactivation
Temperature, as in this example:
Temperature Setpoint:
70°F (21.1°C)
Low Limit Value:
-7°F (-3.8°C)
Deactivation Temperature:
63°F (17.2°C)
NOTE
If a cooling unit is equipped with SCR reheat and the SCR Control Type parameter is set to
Tight mode, then Low Limit 2 will be ignored, see 3.4 - Temperature Control—Reheat.
Dehumidification Compressor Quantity
Under Factory Settings in the Advanced menu there is an item called Dehumidification With Comp.
This will be set to either 1, 2, 1 or 2, or BOTH. This setting determines which compressors are used
for dehumidification. It also determines if Low Limit 1 will be available and impacts how the reheats
will operate during dehumidification. The Dehumidification With Comp field is set when the cooling
unit is built and should not be adjusted without first consulting the factory. Table 6 outlines which
Low Limit settings will be available, based on the Dehumidification With Comp selection.
Table 6
Dehumidification With Comp settings
Available to Set Value
Low Limit 2 only
Low Limit 1 & 2
Dehumidification With Comp Setting
Default Setting On
[blank] (units without compressors)
All Chilled Water Units
1 or 2 (Compressor 1 and 2 alternate)
Liebert DS
Both (both compressors dehumidify)
—
Low Limit 1 & 2 will be available only on cooling units with two compressors when Dehumidification
With Comp is set to BOTH (see WARNING on page 30).
29
Operation
Reheat During Dehumidification
Hot gas reheat or hot water reheat will start as described in 3.4 - Temperature Control—Reheat,
when the temperature decreases during the dehumidification process.
The parameter Electric Reheat Operation defines how the heaters react in case the temperature
decreases during the dehumidification process. This parameter does not impact SCR reheat
operation. The Electric Reheat Operation parameter is in the Advanced menu under Factory Settings
and should not be adjusted without factory approval.
No—No electric reheat allowed during dehumidification process.
Delayed—This setting applies only to two-compressor units with BOTH compressors selected for
dehumidification. The electric reheats are prevented from turning on until Low Limit 1 is reached. At
this condition, one stage of dehumidification is disabled and the reheats are activated. At Low
Limit 2, both stages of dehumidification are disabled. When Delayed is selected on units with a single
compressor selected for dehumidification (Dehumidification With Comp Setting: 1, 2, and 1 or 2), the
reheats will operate in the same manner as they do for Staged as described below. Delayed is the
default setting for Liebert DS units.
Staged—This setting applies to one or two compressor units. Electric heaters will stage as described
in 3.4.1 - Electric, Hot Gas and Hot Water Reheat. Staged is the default setting for Challenger
3000 units. On two compressor units with staged reheat selected and Dehumidification With Comp
set to BOTH, the control allows for operating two compressors and reheats simultaneously. It is
important that electrical service to the unit be sized and wired for this option if selected.
!
WARNING
If the electrical service to the unit is not properly sized, it could trip the building circuit
breakers (or fuses) or, in extreme cases, damage the building wiring. This Warning applies
only when the Dehumidification With Comp is set to BOTH and the Electric Reheat
Operation is set to Staged. Consult factory before making any changes to the default settings.
3.6
Control Types
3.6.1
Temperature and Humidity Control Types
The Liebert iCOM has three Temperature and Humidity Control Types:
• Proportional
• PI
• Intelligent
Each control type affects the timing and intensity of the cooling/heating and
humidifying/dehumidifying operations. The Control Type parameter is in the Service menu under
Setpoints.
Proportional—If Proportional Control is selected, the percent cooling/heating requirement is
determined by the difference between the air temperature sensor reading and the temperature
setpoint. As the air temperature rises above the temperature setpoint, the percent cooling required
increases proportionally (from 0 to 100%) over half the programmable temperature proportional band
(See 3.2.1 - Temperature Proportional Band). The percent heating requirement (0 to -100%) is
determined the same way when the air temperature falls below the setpoint. The
humidifying/dehumidifying operations are controlled in the same manner as the cooling/heating
operations; however, the humidity sensors, setpoints and proportional bands are utilized. The
Proportional control type is commonly selected on compressorized units.
PI—If PI Control is selected, the percent cooling/heating requirement is calculated by adding
together two individual terms, proportional and integral. The proportional term is calculated in a
manner similar to the previously described Proportional control. The integral term (sometimes called
“reset action”) is calculated by measuring how much and for how long the air temperature/humidity
has been above or below the setpoint. If the actual air temperature/humidity is above the setpoint, the
percent requirement is slowly but continuously increased until the total is sufficient to bring the
return room air back to the setpoint. This control type is commonly selected on free-cooling and dualcool units.
30
Operation
Intelligent—If Intelligent Control is selected, the air temperature/humidity is controlled at or near
the setpoint. The percent temperature/humidity adjustment required is calculated based on logic that
is programmed into the control. This logic simulates the actions that a human operator would take if
manually controlling the system. This control type is commonly selected on chilled water units.
NOTE
The actual air temperature sensor reading is always displayed on the Status menu. The value
displayed for the return air humidity sensor reading depends on the Humidity Sensor Control
Type (see 3.6.2 - Humidity Sensor Reading Control Types).
3.6.2
Humidity Sensor Reading Control Types
The Liebert iCOM has three humidity sensor control types: Relative, Compensated and Predictive.
The humidity sensor control adjusts how the Temperature and Humidity Control determines the
percent requirement for humidification/dehumidification. The humidity sensor control type
parameter, Humidity Control Type, is in both the User and Service menus under Setpoints.
Relative—The actual return air humidity sensor reading is sent to the Temperature and Humidity
Control to determine if and how much humidification/dehumidification is required. The actual return
air humidity reading is displayed on the Status menu. Unnecessary dehumidification can result when
overcooling occurs during a dehumidification cycle. This is because a higher than normal relative
humidity (RH) reading is caused by overcooling the room. This extends the dehumidification cycle.
Later, when the dehumidification ends and the return air temperature rises to the setpoint, the RH
reading falls. The final RH reading will then be lower than actually desired. If significant overcooling
occurred, the RH could be low enough to activate the humidifier.
Compensated—The actual return air humidity sensor reading is sent to the Temperature and
Humidity Control where the Humidity Setpoint is adjusted based on how much the return room air
temperature deviates from the desired temperature setpoint. The adjusted humidity setpoint is used
for humidification percent requirement determination. For every 1°C deviation from the temperature
setpoint the humidity setpoint is changed by 3% RH, inversely proportional: if the temperature
increases, the humidity setpoint is decreased, and vice versa. The recalculated humidity setpoint is
shown as the Actual Humidity Setpoint (User Menu, Sensor Data). As the humidity setpoint is
automatically adjusted, the high and low humidity setpoints (User Menu, Set Alarms) are adjusted
accordingly. The unadjusted humidity sensor reading is displayed on the Status menu.
Predictive—The actual return air humidity sensor reading is adjusted before it is sent to the
Temperature and Humidity Control. The humidity sensor reading is adjusted based on how much the
return room air temperature deviates from the desired temperature setpoint. For every 1°C deviation
from the temperature setpoint, the humidity sensor reading is changed by 3% RH, directly
proportional: if the temperature increases, the humidity reading is increased and vice versa. The
adjusted humidity sensor reading is displayed on the Status menu. Units are shipped from the factory
with Predictive humidity control set as default.
If Compensated or Predictive humidity sensor control is selected, overdehumidification is avoided.
When overcooling occurs, causing an increase in the relative humidity sensor reading, the humidity
control program predicts what the RH will be when the dehumidification cycle ends and return air
temperature returns to the setpoint. This allows the dehumidification cycle to end at the proper time.
The Compensated and Predictive humidity sensor control can reduce energy consumption by
minimizing compressor and reheat operation, and eliminating unnecessary humidifier operation.
NOTE
The historical humidity sensor graphs will display the real (unadjusted) sensor readings, no
matter which Humidity Control Sensor Type is selected. The graphical sensor data is in the
User menu under Graphics.
31
Operation
Figure 25 Placing temperature and temperature/humidity sensors
Internal Temperature
and Humidity Sensor
Return
Air
5 to 15feet
(1.5 to 4.5m)
Supply Air
Liebert Precision
Cooling Unit
3.7
Supply Control
3.7.1
Supply Air
Temperature
Sensor
The Supply Air sensor can be used to control, limit or reference the discharge air temperature of the
cooling unit. The desired supply sensor operation can be selected in the Service, Setpoints menu. The
optional supply air temperature sensor allows use of either the Supply Air control or the Supply Limit
control. This sensor can be added to existing Liebert iCOMs by purchasing the supply sensor and
wiring harness. The supply air sensor must be connected to P13 pins 1 & 2. Contact your local
Emerson representative for pricing and installation.
• Supply Control: When the supply sensor is set to Control, the unit will control the amount of
cooling / heating being provided based on maintaining the discharge air temperature. The return
air sensor will still control the humidity of the room.
NOTE
If unit is equipped with a 3P actuator type valve then the valve must be changed to utilize the
feedback signal. See 3.2.3 - Chilled Water Control.
• Supply Limit: Chilled water units may be set up with the supply air sensor to maintain a
minimum air temperature under a raised floor to help prevent condensation. In order to avoid
supply temperatures that are too low, the Supply Limit can influence the opening of three-point
or analog actuators or the output of analog valves. The control compares the deviation from the
return air setpoint and the supply limit setpoint, and calculates the output to the actuator from
the smaller deviation.
• Cooling Only: When Cooling Only is selected, the cooling capacity of the system (valve or
compressor) is modulated based on the supply temperature, but allows the fan speed to be
controlled by a different sensor.
• Disable: Setting the supply sensor to Disable will allow the supply sensor to be monitored but
will not affect the control output of the unit.
NOTE
Supply control and limit are calculated on each unit, independent of the other sensor readings
on the network.
When the supply air sensor is set up for Supply control, additional Supply Air configuration
parameters (valve pulse, cooling filters and return compensation) can be used to further enhance
the supply air control.
32
Operation
• The valve pulse and cooling filter timer can be adjusted to prevent oscillating around the supply
setpoint and still allow for rapid valve adjustments to compensate for heat load changes. Contact
your local Liebert service personnel for adjustments.
• Return Compensation begins to increase the supply air setpoint when the return air decreases
below the return air setpoint.
Example
Setting the return compensation value in the Service, Setpoints menu to 5°F (2.7°C) will
increase the supply setpoint from 50°F to 55°F (10°C to12.8°C) when the return temperature is
at the low limit of the proportional band.
3.8
Liebert Smart Aisle Control
Liebert Smart Aisle Control allows the Liebert iCOM to manage airflow and cooling capacity
independently. This control mode allows the unit to adjust the airflow based on the cold aisle
temperature and the cooling output based on the discharge air temperature.
The Liebert Smart Aisle Control focuses on the inlet temperature to the racks. The Liebert Smart
Aisle Control also manages each component independently to manage the energy usage to provide the
correct amount of cooling. As the environment changes, the Liebert iCOM will adjust the airflow and
heat rejection based on the sensor readings at the discharge air temperature of the unit and the cold
aisle temperature.
The Liebert Smart Aisle Control also will automatically adjust cooling based on the configuration of
the cold aisle. The control can automatically adjust fan speed and cooling capacity when the cold aisle
configuration is changed. This includes no containment, end containment and total containment of
the cold aisle.
Currently, the Liebert Smart Aisle Control is limited to chilled water units with variable speed fans
and one cold aisle sensor per unit.
Figure 26 Equipment layout for Liebert Smart Aisle Control
Temp/Hum Sensor
(Fanspeed Control)
iCOM
CRAC Unit
iCOM
CANbus
CANbus
Opening
Water Valve
Speed Control
Server Rack
M1
M1
Supply Sensor (Cooling Capacity)
Supply Sensor (Cooling Capacity)
3.8.1
Speed Control
Water Valve
Opening
Server Rack
CRAC Unit
Hardware Setup
The Liebert Smart Aisle Control requires:
• A temperature/humidity sensor in the cold aisle and connected to the Liebert iCOM via CAN bus.
This can be done by:
• Moving the return temperature sensor from the cooling unit to the cold aisle with a longer
CAN Bus cable
OR BY
• Obtaining a remote temperature sensor and addressing it to operate as the return
temperature sensor.
• An additional supply temperature sensor placed under the raised floor.
33
Operation
3.8.2
Software Setup
To prepare the Liebert iCOM for Liebert Smart Aisle Control:
1. Set Service Menu parameter S146 (VSD fan speed) to Auto. This sets the cold aisle sensor to
control the fan speed.
The cold aisle temperature setpoint can be set on parameter S102 (Temperature Setpoint).
2. Set Service Menu parameter S124 (supply sensor) to Cooling Only. This sets the supply sensor to
control the chilled water valve.
The discharge temperature setpoint can be set on parameter Service Menu S125 (Supply
Setpoint).
3.9
Event Types and Properties
Liebert iCOM events are used to inform the user of cooling unit operational status. All events are
recorded in the Event Log, which is in the User Menu. The user can change the type (alarm, warn,
message) and time delay of some events and can also enable or disable some events. These event
settings are in the Service Menu under Set Alarms, pages 3 to 7. If an event has a safety function
(high pressure, low pressure, main fan overload, etc.) the safety function will be executed in any case,
independent of the selected event type or if enabled or disabled. The timing will function as set.
NOTE
Not all critical event properties can be adjusted.
Event Types
• Message: If this event occurs, it will only be entered into the event log.
• Warning: If this event occurs, a warning will be generated and entered into the event log. The
general alarm relay will be activated only if parameter Warning Activates Alarm Relay located in
the Service menu under Alarm Setup is set to Yes (Yes is the default setting from the factory)
• Alarm: If this event occurs, an alarm will be generated and entered into the event log. An alarm
does not necessarily switch off the whole cooling unit; it depends on which alarm occurs. If a
standby unit is set, any alarm will stop the faulty unit and ask the standby unit to start. Standby
activation is achieved on alarms ONLY; messages or warnings will not start the standby unit. For
more on standby units, see 4.0 - Teamwork.
Time Delay
Delays the event reaction once it is triggered. The time delay applies to safety functions and is
entered in seconds.
Enable or Disable
Disabled events do not show up in the event log, on the display or on monitoring devices. Also, the
common alarm relay will not be activated if a disabled alarm occurs. Safety functions, such as lockout
compressor in case of high pressure are still performed.
NOTE
Once an event, either Warn or Alarm type, has been set to Disable, the associated alarm
condition will not be annunciated. Disabled events may be reset only through the menu item
Reset Disabled Alarms.
NOTE
The value of the external delay includes the internal delay if it is greater than the internal
delay.
The minimum setting of the external delay is the value of the internal delay. This is valid only
for values marked with *.
34
Operation
Table 7
Possible event settings—some events not available in all units
Event
MAIN FAN OVERLOAD
LOSS OF AIRFLOW
CLOGGED FILTERS
HIGH ROOM TEMP
LOW ROOM TEMP
HIGH ROOM HUM
LOW ROOM HUM
HIGH TEMP SENSOR A
LOW TEMP SENSOR A
HIGH HUM SENSOR A
LOW HUM SENSOR A
COMP 1 OVERLOAD
COMP 2 OVERLOAD
COMP 1 HIGH PRESSURE
COMP 2 HIGH PRESSURE
COMP 1 LOW PRESSURE
COMP 2 LOW PRESSURE
COMP 1 PUMPDOWN FAIL
COMP 2 PUMPDOWN FAIL
DIG SCROLL1 HIGH TEMP
DIG SCROLL2 HIGH TEMP
EL HEAT HIGH TEMP
WORKING HRS EXCEEDED
SMOKE DETECTED
WATER UNDER FLOOR
COND PUMP-HIGH WATER
LOSS OF FLOW
STBY GLYCOL PUMP ON
STANDBY UNIT ON
HUMIDIFIER PROBLEM
NO CONNECTION w/Unit1
UNIT X DISCONNECTED
LOSS OF POWER
CUSTOMER INPUT 1
CUSTOMER INPUT 2
CUSTOMER INPUT 3
CUSTOMER INPUT 4
CALL SERVICE
HIGH TEMPERATURE
LOSS OF AIR BLOWER 1
REHEAT LOCKOUT
HUMIDIFIER LOCKOUT
FC LOCKOUT
COMPRESSOR(S) LOCKOUT
COMP 1 SHORT CYCLE
COMP 2 SHORT CYCLE
Internal Delay
(Before Action Occurs)
Default Delay / Selectable
(Before Action Occurs)
Type
(default)
2 seconds
3 seconds
2 seconds
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
1 Min After Fan On
Internal Calc.
Internal Calc.
Internal Calc.
5 seconds / 0 – 9999 *
3 seconds / 0 – 9999 *
2 seconds / 0 – 9999 *
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
30 seconds / 0 – 9999
no
no
no
ALM
ALM
WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
Fixed to WRN
ALM
ALM
ALM
Internal Calc.
Internal Calc.
Internal Calc.
Internal Calc.
Internal Calc.
Internal Calc.
Internal Calc.
5 Sec
0 Sec
2 Sec
2 Sec
2 Sec
5 Sec
Reset Delay: 10 Sec
2 Sec
2 Sec
2 Sec
Internal Calc.
Internal Calc.
0 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
2 Sec
0 Sec
0 Sec
no
no
no
no
no
no
no
0 sec / 0 – 9999
0 sec / 0 – 9999
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
ALM
ALM
ALM
ALM
ALM
ALM
ALM
WRN
Fixed to WRN
ALM
ALM
ALM
2 sec / 0 – 9999 *
ALM
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
No
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
2 sec / 0 – 9999 *
0 - 9999
0 - 9999
ALM
ALM
ALM
WRN
WRN
ALM
ALM
ALM
ALM
ALM
MSG
MSG
ALM
WRN
WRN
WRN
WRN
MSG
MSG
35
Operation
3.9.1
High- and Low-Temperature and Humidity Events
High- and low-temperature and humidity alarms can be set for both the internal and optional
external sensors. If a sensor reading exceeds a preset threshold, a warning will appear. These
warnings are ignored after unit startup for a minimum of 1 minute. To increase the delay to warn, see
3.9 - Event Types and Properties. The threshold settings are located in both the User and Service
menus under Set Alarms.
To apply threshold limits on the internal cooling unit sensors, the Return Sensor Alarms must be
enabled. The high and low temperature and humidity internal sensor thresholds can then be set. To
apply threshold limits on the optional external sensors, the Sensor A alarms must be enabled. The
high and low temperature and humidity external sensor thresholds can then be set. If no external
sensors are connected to the unit, it is recommended that the Sensor A Alarms be disabled.
NOTE
The event messages will automatically reset if the temperature/humidity stays 1.8°F
(1°C)/ 2% RH below or above the threshold for one minute.
3.9.2
User Inputs
The user can connect and specify up to four inputs depending on unit configuration. The user inputs
are digital inputs that can provide information about an event associated with the unit or space. The
customer input configuration settings are in the Service menu under Set Alarms, Screen 2 of 7. The
choices for the customer inputs are shown in Table 8 along with their associated reaction. A terminal
strip is provided in the cooling unit to connect your contact closure to. You have the ability to set the
control to react on an open or closed contact.
NOTE
To enabled/disabled, delay activation and set event type (alarm, warn, message) see Event
Types on page 34.
Table 8
Customer inputs
Setting
Smoke
Water Alarm
C PMP Alarm
Flow Alarm
Stdby G Pmp
Stdby Unit
C-Input 1
C-Input 2
C-Input 3
C-Input 4
Rht Lockout
Hum Lockout
Rht+Hum Lock
Comp Lockout
Call Service
High Temp
Air Loss
FC Lockout
Heater Alarm
Flow AL SD
Flow AL LC
Comp Lock PD
Enable FC
HTRJ VFD
HTRJ TVSS
Reaction
Event Only
Event Only
Event Only
Event Only
Event Only
Event Only
Event Only
Event Only
Event Only
Event Only
Event + Electrical Heaters Disabled
Event + Humidifier Disabled
Event + Electrical Heaters and Humidifier Disabled
Event + Compressor(s) Disabled w/o Pump Down
Event Only
Event Only
Event Only
Event + Free Cooling Disabled
Event + Heaters Off (Liebert PeX Only)
Event + Shut Down the Unit
Event + Lockout Compressors, No Pump Down (enabled only if at
least one compressor is on; auto-reset depends on input status)
Event + Compressor(s) Disabled w/ Pump Down
Forces Free Cooling to On
Activates the HEAT REJ VFD ALARM; no other function
Activates the HEAT REJ TVSS ALARM; no other function
36
Operation
3.9.3
Analog Inputs—Liebert CW and Liebert DS Air-Cooled Units
The Liebert iCOM allows an external sensor or analog device to be connected, scaled and viewed on
the Liebert iCOM large display for Liebert CW and Liebert DS air-cooled units only. These external
devices require optional analog input connections that can be installed on new units at the factory or
added to existing units in the field. The option provides the electrical connection from the Liebert
iCOM control board to the cooling unit’s field-wiring connection area. If a Liebert CW or Liebert DS
air-cooled unit is equipped with this option, then a 0-10VDC, 0-5VDC or a 4-20mA device can be
connected to terminals 41 and 42, 43 and 44, 45 and 46 or 47 and 48. See Table 9 for analog input
availability.
Table 9
Number of analog inputs
Unit Type
Number of Analog Inputs
Liebert CW with MBV
4
Liebert CW with 3P (Stem Valve)
3; one used for valve feedback
Liebert DS Air-Cooled (DX)
2; two used for suction pressure management
NOTE
This option is not available on fluid-cooled units. Fluid-cooled units use all four analog inputs
for low and high refrigerant pressure management.
Follow the settings illustrated in Figure 27 and Table 10 to set the input type based on the sensor
output being used. The default analog input is 0-5VDC. Only properly trained and qualified service
technicians should change the analog input type.
Figure 27 Analog connection control board switch
On
Switch Position
Switches #9 and #10 not
applicable to Liebert CW
or to Liebert DS
Off
Table 10
Analog connection control board switch position
Analog Input #
Input #1
Input #2
Input #3
Input #4
1
2
3
4
5
6
7
8
0 to 10VDC
Off
Off
Off
Off
Off
Off
Off
Off
0 to 5VDC
On
Off
On
Off
On
Off
On
Off
4 to 20mA
On
On
On
On
On
On
On
On
Control Board Switch Number
Analog Input Device Value
Switches #9 and #10 not applicable to Liebert CW or to Liebert DS.
37
Operation
3.9.4
Liebert iCOM-DO
The Liebert iCOM-DO is an optional discrete output relay card that can be connected to the Liebert
iCOMs for providing dry alarm contact outputs for monitoring systems. The Liebert iCOM-DO is a
direct replacement of the Liebert ENV-DO card that was supported on previous Liebert control
systems. The Liebert iCOM-DO allows simultaneous use of the Liebert Intellislot cards as the Liebert
iCOM-DO communicates over the CANbus network instead of the IGMnet interface.
Liebert iCOM-DO card provides up to 15 configurable alarms through relay outputs. For the ratings
and additional data, refer to the Liebert iCOM-DO manual, SL-28096. Each alarm output has 3
terminals: N/C, N/O and common. The Liebert iCOM-DO setup can be found in the Service, Liebert
iCOM-DO menu (large display only). The Liebert iCOM-DO is pre-configured and its present is
automatically detected by the Liebert iCOM once it is connected to the CANbus line. The default
alarm configuration matches the original Liebert ENV-DO card alarm mapping.
Table 11
Alarm mapping
#
Alarm
Notes
01
Cooling Status
The output is active when cooling is on.
02
Heating Status
The output is active when heating is on.
03
Humidifying Status
The output is active when humidification is on.
04
Dehumidifying Status
The output is active when dehumidification is on.
05
High Temperature
The output is active when high temperature alarm is active.
06
High Humidity
The output is active when the high humidity alarm is active.
07
Low Temperature
The output is active when the low temperature alarm is active.
08
Low Humidity
The output is active when the low humidity alarm is active.
09a High Head Pressure C1
The output is active when the compressor 1 high head pressure alarm is active.
09b High Head Pressure C2
The output is active when the compressor 2 high head pressure alarm is active.
10
Loss of Airflow
The output is active when a loss of air flow alarm is active.
11
Change Filters
The output is active when a change filter alarm is active.
12
Water Alarm
The output is active when a water alarm is active.
13
Condensing Pump Alarm The output is active when the condensing pump alarm is active.
14
Glycool Status
The output is active when is free-cooling active.
15
Unit On
The output is active the unit is turned on.
An event is active as long as it is not acknowledged. Once acknowledged, an alarm remains active until the event
situation is not true anymore and the event is reset by the board, which switches off the red LED and the general
alarm relay.
38
Operation
3.9.5
Possible Event Notifications
Table 12 lists examples of alarms and warnings that can be configured for a cooling unit. When any
of these occur, they will appear on the Liebert iCOM Status menu and will be recorded in the Liebert
iCOM Event log.
Table 12
Event notifications—large or small display
Event
Type
COMP 1 HRS EXCEEDED
WRN
COMP 2 HRS EXCEEDED
WRN
EL HEAT1 HRS EXCEEDED
WRN
EL HEAT2 HRS EXCEEDED
WRN
EL HEAT3 HRS EXCEEDED
WRN
FC HRS EXCEEDED
WRN
GENERAL ALARM
ALM
GLYCOL TEMP SENSOR
WRN
HIGH CW TEMP
WRN
HUM HRS EXCEEDED
WRN
HUMIDIFIER PROBLEM
—
HW/HG HRS EXCEEDED
WRN
LOSS OF CW FLOW
ALM
NETWORK FAILURE
WRN
ON-OFF KEY DISABLED
WRN
POWER ON
MSG
POWER OFF
MSG
ROOM SENSOR FAILURE
ALM
UNIT DISABLED
MSG
UNIT HRS EXCEEDED
WRN
UNIT ON
MSG
UNIT OFF
MSG
UNIT DISABLED
MSG
UNIT SHUTDOWN
MSG
UNIT SYNCHRONIZATION
MSG
SENSOR A FAILURE
WRN
SLEEP MODE
MSG
STANDBY MODE
MSG
SUPPLY SENSOR FAILURE
WRN
39
Operation
3.10
Wellness—Next Maintenance Calculation
The next maintenance calculation, as well as the diagnostics feature, will help keep the cooling unit
running at peak performance to ensure minimum component stress and maximum reliability. The
diagnostics will help the service engineer evaluate the unit’s operation since the last maintenance.
3.10.1 Calculating Next Maintenance and Diagnostics
If the unit includes any of the following components, they are included in the calculation:
•
•
•
•
•
Fan(s)
Compressor 1
Compressor 2
Electric Heaters
Humidifier
For each component, the next maintenance will be calculated from the following parameters:
•
•
•
•
•
•
•
•
Standard service interval (1, 2 or 4 times a year) (to be set)
Working hours (counted)
Number of starts (counted)
Average running time (calculated)
Optimum number of starts per hour (to be set)
Maximum number of starts per hour (to be set)
Maximum bonus to enlarge time to next maintenance (to be set)
Maximum penalty to reduce time to next maintenance (to be set)
Calculating Unit Wellness
Liebert iCOM keeps tabs on the condition of a cooling unit, determining its wellness and projecting
when service will be needed, for the entire unit as well as for individual components. This assists in
scheduling maintenance calls and helps pinpoint components likely to require service.
Liebert iCOM displays a graphic for needed maintenance. It begins with the standard maintenance
interval—12 months, six months or three months—and adjusts that based on its calculation of
components’ wellness.
To calculate wellness, Liebert iCOM keeps a running total of component working hours and the
number of times it has been started. Liebert iCOM relates that data to the optimum/maximum starts
per hour. Accordingly, Liebert iCOM will increase or decrease the time before the next service call.
The more frequently a component starts, the sooner it is likely to need maintenance. If, for example, a
unit’s fan runs continuously, but it’s compressor starts and stops often, Liebert iCOM records that
and calls for maintenance based on the compressor’s wellness factor.
Alarms and warnings, such as clogged filters or high or low pressure, reduce the time till the next
maintenance to zero. If the alarm is cleared and reset, Liebert iCOM recalculates wellness. It begins
with the pre-alarm maintenance time and factors in the alarm.
Parameters for Next Maintenance Calculation
General Maintenance Settings
• Maintenance Frequency—can be set as one to 12 months or to zero, which disables
maintenance calculation
• Max. Bonus—increases the time to next maintenance with the set value, if all components run
optimally (number of starts, average running time)
• Max. Penalty value—decreases the time to next maintenance with the set value, if some
components run in non-optimum way (number of starts, average running time)
• Last Maintenance—date can be set from service-engineer; informational
• Service-Engineer—name of the service engineer; editable
• Reset—puts all counters of all components, such as (motor, compressors, heaters and humidifier),
at zero and starts a new maintenance calculation (reset to be done after maintenance)
40
Operation
Fans / Heaters / Humidifier Settings and Diagnostics
• Number of starts and Working hours are counted separately since the last maintenance. Total
working hours can be read in the standard working hours window (customer window).
• Average Working Hours is the calculation, resulting from starts and working hours.
• Starts per Day Optimum is the number of starts considered as optimum.
• Starts per Day Worst is the number of starts considered as hunting (worst case).
• Number of Alarms counts the alarms, happened between two service intervals.
• Actual Bonus is calculated from number of starts and average working time. Can be positive
(bonus) or negative (penalty). This value influences the time remaining to the next maintenance.
Compressor 1 / 2 Settings and Diagnostics
• Number of starts and Working hours are individually counted since the last maintenance. Total
working hours can be read in the standard working hours window (customer window).
• Average Working Hours is the calculation, resulting from starts and working hours.
• Starts per Day Optimum is the number of starts considered as optimum.
• Starts per Day Worst is the number of starts considered as hunting (worst case).
• Number of HP Alarms counts the high-pressure alarms, happened between 2 service intervals.
• Number of LP Alarms counts the low-pressure alarms, happened between 2 service intervals.
• Number of TH Alarms counts the thermal protection alarms, happened between 2 service
intervals.
• Actual Bonus is calculated from number of starts and average working time. Can be positive
(bonus) or negative (penalty). This value influences the time remaining to the next maintenance.
41
Teamwork
4.0
TEAMWORK
Unit-2-Unit (U2U) communications via a private network will allow the following functions to be
placed into operation when the requirement exists. The user must install the correct hardware
(see 5.0 - Installing a Liebert iCOM Unit-to-Unit Network) and properly program the units for
the selected functionality.
The Liebert iCOM network can perform the following functions:
The Teamwork Mode functions allow for multiple stages of cooling/heating and
humidification/dehumidification. Teamwork Mode can be used to prevent environmental units from
“fighting,” where one environmental unit might be cooling while another unit is heating.
The Standby (Lead/Lag) function allows one or more units to be set as “Running” and “Standby” for
activation in case of an alarm. This function also allows the units to be programmed in a rotation to
help ensure “Standby” unit operation.
The Cascade Operation function allows additional units to be staged-on based on the temperature
or humidity requirement.
4.1
Teamwork Modes
Groups of cooling units connected to a network can be set up to work together in any of three
teamwork modes:
• No Teamwork
• Teamwork Mode 1
• Teamwork Mode 2
All Liebert iCOM-controlled cooling units on a network must be set to run in the same teamwork
mode.
4.1.1
Application of Teamwork Modes
• No Teamwork: Multiple zones in one room
• Teamwork Mode 1: Balanced load (small groups of units inside the same environment)
• Teamwork Mode 2: Unbalanced load (large rooms, not all units will have the same load) (work
well for most applications)
All units in a network will run in the same Teamwork Mode.
4.1.2
No Teamwork
All cooling units work independently, responding to their own sensors.
Standby function and unit rotation are possible, but cascading is not (see Standby and Cascade on
page 44). Autoset will not adjust the proportional band in this mode.
42
Teamwork
4.1.3
Teamwork Mode 1
Teamwork Mode 1 works best in small rooms with balanced heat loads. The return temperature and
humidity sensor readings of all units in operation (fan on) are averaged by the master unit, Unit #1,
and used for control. The master unit will send the operating requirements to all operating units
according to unit numbers, rotated by one unit every 24 hours.
In this teamwork mode, most of the parameters are shared; if set in any one of the units, all other
units will follow with the same settings. AutoSet will adjust the proportional band in Teamwork
Mode 1, see 3.2.1 - Temperature Proportional Band.
The master unit evenly divides the system proportional band among the number of available units.
Each unit will receive instruction on how to operate from the master unit based on how far the system
deviates from the setpoints.
The number of available units is calculated like:
• In non-standby configuration: all units with fan on
• In typical standby function (no cascade): all units with fan on
• In cascade mode: all units that could operate (no alarm, which forces the unit to switch off, unit
not switched off, etc.)
NOTE
1. Proportional actuators (chilled water valve, free-cooling actuator) are driven in parallel in
all units.
2. Changeover to second cooling source, low limit during dehumidification and low supply
limit control air local functions, managed from each unit independently.
Figure 28 shows how two cooling units work together in Teamwork Mode 1. Since Unit 1 and Unit 2
are available to operate, the master unit, Unit 1, averages the temperature and humidity sensor
readings from each unit.
The master unit determines that a 60% call for cooling is required for the system. Since there are two
available cooling units, each unit makes up half of the system proportional band; Unit 1 handles 050% system call for cooling and Unit 2 handles 51-100%. For every 1% system call for cooling, each
unit provides 2% of its total cooling capacity.
The 60% system call for cooling exceeds the 50% Unit 1 can provide, so Unit 1 operates at full
capacity. The remaining 10% system call for cooling (60% - 50% = 10%) is handled by Unit 2. Unit 2
responds by operating at 20% cooling capacity (50% ÷ 10% = 20%).
Figure 28 Teamwork Mode 1 with two cooling units
System Deviation : 60%
System proportional band
100 %
60%
heating
0%
- temp.
+temp.
-100 %
1/2 Proportional Band
0%
Setpoint
Unit 2 Deviation : 20%
Unit 1 Deviation : 100%
C1
+100%
1/2 Proportional Band
C2
C1
cooling
C2
cooling
+temp.
0%
Setpoint
1/2 Proportional Band
+100%
0%
Setpoint
43
1/2 Proportional Band
+temp.
+100 %
Teamwork
4.1.4
Teamwork Mode 2
Teamwork Mode 2 is designed to prevent units within a group from working against each other or
“fighting.” It is best applied in large rooms with unbalanced heat loads. In Teamwork Mode 2, all
parameters are shared equal to Mode 1, and Unit #1 averages all of the available unit sensor readings
on the network to define whether there is a cooling, heating, dehumidification or humidification
request.
If there is a cooling request, all units are released to start cooling resources according to their own
temperature readings; heating is disabled for all units and vice versa. Same for humidity control.
If the network average would ask for 0% proportional band, the most demanding request (highest or
lowest temperature of all units, highest or lowest humidity of all units) would be used to define the
operation to be performed.
Teamwork Mode 2 does not rotate; unevenly distributed working hours to be expected. Autoset will
not adjust the proportional band in this mode.
NOTE
In Teamwork Mode 2, all units must have the same setpoints. The units’ proportional band,
deadband and related settings may differ.
4.1.5
Standby—Rotation
Typical Standby (Lead/Lag) Function
This function can be performed in any teamwork mode, including NO Teamwork.
One or more units can be defined to be Standby; the normal status of standby units is Standby Off
(fan off).
In case one regular unit has an alarm that is defined (to be defined in the alarm configuration), to
switch on a standby unit, the faulty unit will switch off and the standby unit will switch on.
If the next unit has an alarm, the next standby unit will be started. If no more standby units are
available, the unit with a non-critical alarm that permits unit operation will be switched on again
(water detection, fan alarm, fire alarm etc. will not permit unit restarting).
The standby function can be rotated daily (setting the time), weekly (setting the day of the week and
time) or monthly (setting the first weekday of the month and time).
The rotation is performed with a selectable number of units: if 1 is selected, to standby rotates from
1-2 to 2-3 in a 4 units configuration with two standby units, and rotates from 1-2 to 3-4 in the same
configuration, when the rotation parameter is set to 2.
NOTE
Before entering standby mode, units will operate the fan only for 3 minutes to cool the electrical
heaters, remove steam from the unit, etc.
Standby and Cascade
Cascade is possible in Teamwork Mode 1 only.
Standby units will start if an alarm occurs in one of the operational units. If the standby units are
cascaded, they will also start and work with the regular operational units if the temperature or
humidity cannot be controlled by the operational units; before a high or low temperature / humidity
condition occurs. Cascaded units are switched off again as soon as the temperature / humidity returns
back to normal.
The master unit defines its proportional band according to the number of available units (see 4.1.3 Teamwork Mode 1).
When a standby unit receives a request for full heating or cooling from the master unit (see 3.2.1 Temperature Proportional Band), it will respond to the request after its control delay.
NOTE
Cascaded units are not included in the calculation of the average temperature / humidity.
44
Installing a Liebert iCOM Unit-to-Unit Network
5.0
INSTALLING A LIEBERT ICOM UNIT-TO-UNIT NETWORK
Connecting multiple Liebert iCOM-controlled cooling units in an Ethernet Unit-to-Unit (U2U)
network enables the units to work together to achieve efficient cooling and humidity control of the
conditioned space. Networking enables setting up the cooling units to exchange data for various
modes of operation:
•
•
•
•
Teamwork
Lead/Lag-Standby
Rotation
Cascade
However the cooling units are set up, a large display may be used to control and view the operational
status of individual units or of the entire system.
NOTE
The maximum number of cooling units that may be interconnected is 32.
5.1
Placement of Cooling Units
Refer to the cooling unit product manuals for details on installation. Also consider these factors when
planning for installation of cooling units with Liebert iCOM controls:
•
•
•
•
5.1.1
heat load in the conditioned space
cooling air distribution
number of operating units versus number of standby cooling units
location of the network switch—An Ethernet cable cannot exceed 328 feet (100m)
Balancing Operating and Standby Units
Assign identification to the units in a manner that balances the operating units and standby units
according to room layout and heat-load requirements. For example, identify the operating units with
numbers 1 through 5 and the standby units 6 through 10. Refer to Figure 29.
Figure 29 Standby unit layout example—10 Precision Cooling units in room
6
2
7
3
1
8
10
5
9
4
Precision Cooling units 1 through 5 are on Teamwork Rotation #1
Precision Cooling units 6 through 10 are on Teamwork Rotation #2
Communication Cables , Teamwork Rotation #1
Communication Cables , Teamwork Rotation #2
45
Installing a Liebert iCOM Unit-to-Unit Network
5.2
U2U Hardware: Cables and Network Switch
Plan wiring runs for U2U communication when designing the layout of your conditioned space. In
addition to general good wiring practices, take into account:
•
•
•
•
•
•
•
•
•
•
Ethernet CAT5 or greater cable is required for interconnecting the units.
Maximum distance must not exceed 328 feet (100m).
A device to boost the Ethernet signal may be used to exceed the 328 feet (100m) length limitation.
Ethernet network should be private—set up only for management and control of the cooling units.
Keep control and communication cables away from power cables to prevent electromagnetic
interference.
Do not bend cables to less than four times the diameter of the cable.
Do not deform cables when securing in bundles or when hanging them.
Keep cables away from devices that can introduce noise into them, such as machines, fluorescent
lights, and electronics.
Avoid stretching Ethernet cables—tension when pulling cables should not exceed 25 pounds
(11kg).
Do not secure Ethernet cables with any method that might damage them; use approved hangers,
such as telephone wire/RG-6 coaxial wire hangers, available at most hardware stores.
Minimum Network Switch Requirements
• IEEE 802.3; IEEE 802.3u
• 10/100 Mbps speed
• Multiple 10/100 RJ-45 ports—one shared; RJ-45 Uplink port
The Liebert vNSA™ is an approved powered network switch designed to support Liebert iCOM U2U
networks. See Liebert vNSA on page 53 for details.
46
Installing a Liebert iCOM Unit-to-Unit Network
5.3
Wiring for Unit-to-Unit Communications—U2U
Cooling units come from the factory-wired for stand-alone operation.
Liebert iCOM U2U Ethernet Network
The Liebert iCOM U2U network must be isolated from other network traffic. The network switch(es)
that connect Liebert iCOMs need to be dedicated to supporting only Liebert iCOM communication.
The U2U network cannot be connected to the building or IT network. If network communication is
ever lost (failed network switch, etc.), all Liebert iCOM-controlled cooling units will continue to
operate as independent units.
The Liebert iCOM can support up to 64 nodes on one network. An input/output board, large display,
and large wall-mount display are each considered one node. Of the 64 nodes that may be connected,
no more than 32 may be input/output boards (32 cooling units). A small display is not considered a
node. Small displays connect directly to input/output boards that do not have large displays attached
to them. The following table illustrates how a network can be configured.
Table 13
Sample Liebert iCOM network configurations
Sample
Configuration
Input/Output
Boards
Large
Displays
Small
Displays
Wall Mount
Large
Displays
Private
Switch
Required
1
2
3
4
5
6
7
8
2
2
3
2
8
32
32
32
0
0
0
1
4
32
27
0
2
2
3
1
4
0
5
32
0
1
0
0
1
0
5
32
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Network communication can be configured during system startup by a Liebert-trained technician. For
technical issues contact:
Liebert Technical Service
1050 Dearborn Drive
Columbus, Ohio 43235
Telephone: 1-800-LIEBSRV (1-800-543-2778)
E-Mail: [email protected]
47
Installing a Liebert iCOM Unit-to-Unit Network
5.3.1
Wiring a Liebert iCOM U2U Network
Small Displays
Two cooling units, each with a small display: To network two cooling units, each with a small
display, connect a crossover CAT5 cable between the P64 connectors on each cooling unit’s Liebert
iCOM input/output board. A network switch is not needed (see Figure 30).
Figure 30 Connecting two cooling units, each with a small display, using a crossover Ethernet cable
Three or more units with small displays: To network three or more cooling units, each equipped
with a small display. Figure 33 shows that one plug of the CAT5 cable is connected to P64A
connector and the other to the network switch. The P64A, which is connected to port P64 on the
control board, is located near it on each cooling unit’s Liebert iCOM input/output board to a common
network switch. The P64A connector is a crossover coupler that on DS, CW and Challenger units.
NOTE
If P64A is not available on a unit, connect directly to the Liebert iCOM board on P64.
Large Displays
A network switch is required to enable Ethernet communication on one or more cooling units with
large displays. Each cooling unit with a large display requires two straight-through Ethernet cables
from a network switch. One cable connects to port P64 on the Liebert iCOM input/output board and
the other straight-through cable connects to the female-female coupler, if the female-to-female
coupler is provided with the unit. Connect the red crossover cable, which is provided with the cooling
unit, between the coupler and the P64 port on the back of the large display (see Figure 34). If the
female-to-female coupler is not provided, connect the straight-through cable to Port P64 on the large
display.
NOTE
A female-to-female coupler is factory-supplied on some cooling units equipped with a large
display.
48
Installing a Liebert iCOM Unit-to-Unit Network
Figure 31 U2U network setup diagram
Display Service /Network
Liebert iCom Display Menu
IP Address: 192.168.001.001
U2U Address: 33
Group #: 1
---------------------------------------
Display Service /Network
Liebert Cooling Unit
Control Board Menu
IP Address: 192.168.001.002
U2U Address: 1
Group #: 1
Display Service /Network
Liebert Cooling Unit
Control Board Menu
IP Address: 192.168.001.003
U2U Address: 2
Group #: 1
Liebert Cooling Unit
with Small Liebert
iCOM Display
Liebert Cooling Unit
with Large Liebert
iCOM Display
Network
Switch
Display Service /Network
Liebert Cooling Unit
Control Board Menu
IP Address: 192.168.001.004
U2U Address: 3
Group #: 1
49
Liebert Cooling Unit
with Small Liebert
iCOM Display
Installing a Liebert iCOM Unit-to-Unit Network
Wall-Mount Large Display
Only large displays can be used for remotely monitoring and controlling cooling units connected on
the same network. Each wall-mount large display requires 120VAC or 230VAC input power; Liebert
provides an AC adapter wall plug. A straight-through Ethernet cable must be connected between the
network switch and the P64 port on the back of the display. This will enable control and monitoring
capabilities to any cooling unit connected to the network.
Combining Large and Small Displays on a U2U Network
Setting up a network of cooling units equipped with large and small displays requires a network
switch. The controls are to be connected to the switch as described above.
Figure 32 Wiring a small display for stand-alone operation
Small Graphics Display
P66 P67
CAN CAN
CANbus Cable
P63
E5
P64
P18
P65
P67
P61
P40
P32
P66
P7 P13
P12
P11
P8
P33
Liebert iCOM
Control Board
P34
P38
P39
P53
P51
P52
TB1
P4
Unit Electronics Compartment
50
E1 E2 E3 E4
P43
P35
P36
P54
P22
Installing a Liebert iCOM Unit-to-Unit Network
Figure 33 Wiring a small display for U2U network operation
CAN
Cable
P64A Connection
(if provided)
Near I/O Board
Not
Used
Standard Small
Graphics Display
(Rear View)
U2U Networking Switch
(Field-Supplied)
Liebert iCOM
I/O Board
Straight-Through
To / From Other
Ethernet Cable
Networked Units
(If the coupler is not
provided in the unit,
connect the other end plug
straight into Port P64 of the
Liebert iCOM I/O board)
51
Installing a Liebert iCOM Unit-to-Unit Network
Figure 34 Wiring a large display for U2U network operation
CAN
Cable
Ethernet Cable
Crossover
Coupler
(if provided)
See Note 4
P64A Connection
(if provided)
Near I/O Board
Optional Large
Graphics Display
(Rear View)
Not
Used
Customer Connection Point
(if provided)
U2U Networking Switch
(Field-Supplied)
Liebert iCOM
I/O Board
To / From Other
Networked Units
Straight-Through
Ethernet Cables
(If coupler is not provided, connect
one end plug to P64 of large graphics
display and the other end to the
Liebert iCOM I/O board)
52
Installing a Liebert iCOM Unit-to-Unit Network
Liebert vNSA
The Liebert vNSA is designed to connect multiple Liebert iCOMs. The Liebert vNSA contains either
one or two powered industrial rail switches. An optional remote large display can be attached to the
front door as well. All models have a power supply that requires connection to a single phase 120VAC
or 230VAC power source. The enclosure features a key lock for security.
The Liebert vNSA supports autonegotiation, autopolarity and autocrossing, allowing for the use of
standard network cables for connection to each port, rather than special crossover cables. The switch
detects and makes adjustments for the network's speed and transmission mode, polarity and
transmit-and-receive pins. See the Liebert vNSA user manual, SL-18840, for more details.
The number of ports available for connecting Liebert iCOMs varies by model as shown in Table 14.
Models with a remote large display attached to the front door utilize one of the available Ethernet
ports in the Liebert vNSA. Models with two switches utilize two ports to connect the switches.
Table 14
Ports available for connecting Liebert iCOMs
Liebert
vNSA With
Number of Ports Number of Ports
Number of Ports
Remote
Used to Connect
Used to
Available to
Large
Total Number Remote Large
Interconnect
Connect Liebert iCOM
Display
of Ports
Display
Switches
Control Devices
Model
Liebert vNSA8-Liebert iCOM
Liebert vNSA16-Liebert iCOM
Liebert vNSA8
Yes
No
Liebert vNSA16
8
1
-
7
16
1
2
13
8
-
-
8
16
-
2
14
Figure 35 Liebert vNSA with optional remote large display
3.298"
(84mm)
12"
(305mm)
14.25"
(362mm)
DPN001136
Rev. 0
53
External Communication—Building Management Systems, Liebert SiteScan®
6.0
EXTERNAL COMMUNICATION—BUILDING MANAGEMENT SYSTEMS, LIEBERT
SITESCAN®
Liebert iCOM is capable of communicating with external monitoring systems, such as Building
Management Systems (BMS), Network Monitoring Systems (NMS), Liebert's SiteScan® Web system
and others.
Each Liebert iCOM-controlled cooling unit is equipped with Liebert IntelliSlot plug-in slots for use
with optional communication cards:
• Ethernet Web/SNMP Card
• RS-485 Modbus Card
The hot-swappable plug-in cards provide interfaces supporting open protocols, including Modbus,
HTTP (Web) and SNMP. See the Liebert Web site for the latest supported protocols, Modbus
reference information and SNMP MIBs: www.liebert.com
An alternate, limited method of communicating with an existing Liebert SiteScan Web monitoring
system is via twisted-pair cables connected to terminals 77 and 78 on the cooling unit terminal strip.
To use this method, the Liebert IntelliSlot power supply connection to P65 on the Liebert iCOM I/O
board must be unplugged, and the factory-supplied 77-78 cable must be connected to P65 (follow
Liebert SiteScan instructions for further connections). The appropriate Liebert iCOM control
parameters must be configured to utilize the terminals.
Liebert iCOM software versions PA1.04.022.STD and older, which shipped before to November 2010,
will support Velocity V3.
The older Velocity V3 cards will become obsolete with the advent of the Velocity V4 protocol and the
newer Liebert IntelliSlot cards that communicate with this protocol. The newer cards are compatible
with the older Liebert IntelliSlot cards’ Modbus mapping and data.
NOTE
Liebert SiteScan will be limited to legacy parameters when communicating via
Terminals 77 and 78.
Table 15
Liebert IntelliSlot card compatibility
Software Version
Card
Compatibility
IS-485L
PA1.04.033.STD—Velocity V4
Modbus RTU 485
IS-WEBL
SMTP, SNMP, SMS, HTTP
IS-485EXI
Liebert SiteLink-E communication card
(supports enhanced data set for Liebert iCOM)
IS-IPBML
Modbus IP
—
PA1.04.022.STD and Older—Velocity V3
Protocol Supported
* BacNet available soon
OC485-LBDS
Modbus RTU 485 / IGMNet Extended
ISWEB-LBDS
SNMP , HTTP
The newer communication cards support the latest information available through Liebert iCOM. Previous Liebert IntelliSlot cards
should be used for legacy information.
54
User Menu Parameters
7.0
USER MENU PARAMETERS
User menus report general cooling unit operations and status. The user menu password is 1490.
The User menu parameter tables in this manual may differ from the display on your cooling unit. The
Liebert iCOM functions with several Liebert Precision Cooling units, each with its own set of control
commands. In addition, the Liebert iCOM firmware is being updated constantly. As a result, the User
menu parameter tables in this manual may differ from the display on your cooling unit. Check
www.liebert.com for the latest Liebert iCOM user manual updates.
Figure 36 User menu icons
User Menu password: 1490
Figure 37 Setpoints screen
UNIT 01
SETPOINTS
U101
U102
U103
U104
U105
U106
U107
U108
U109
U110
U111
PASSWORD (Actual Level 0)
Temperature Setpoint
Humidity Setpoint
Humidity Control Type
Supply Sensor
Supply Setpoint
Backup Temperature Setpoint
????
73°F
50.0%
Relative
Control
50°F
73°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Temperature Setpoint—Selects a temperature that the cooling unit will maintain by applying
cooling and or reheats.
Humidity Setpoint—Selects a humidity that the cooling unit will maintain by removing or adding
moisture to the air.
Humidity Control Type—Selects the humidity control calculation. Setting this parameter to
“Relative” will control the humidity without considering any temperature deviations. “Predictive” and
“Absolute” control consider the temperature deviation from temperature setpoint so that a constant
level of moisture is kept in the area based on the humidity sensor reading and the temperature
deviation from setpoint.
Supply Sensor—Enables or disables the supply air temperature sensor. This sensor is an optional
sensor that can be ordered from the factory (see 3.7 - Supply Control).
Supply Setpoint Temp Value—Selects the discharge air setpoint (see 3.7 - Supply Control).
Backup Temperature Setpoint—Selects a temperature setpoint that will be activated in the event
of a BMS time-out or a customer input signal. The BMS timer and/or the customer input must be
configured for this parameter to activate.
55
User Menu Parameters
Spare Part List
Spare Parts—The spare parts lists contains a detailed description and part number that can be used
to order parts for the unit. These part numbers are specific to each model and option installed on the
unit.
Event Log
Event Log—The event log displays all events and actions that have been generated by the unit.
When multiple units are networked you will see the event log of the whole system. Each event shows
the unit that generated the alarm, time and date stamp, a description and the event type
View Network
View Network—The view network screen provides an overview of the Liebert iCOM network and a
status of each unit. This screen will provide the unique unit name given to the unit. If no name is
given, then only the unit number will be displayed.
Figure 38 Set alarms screen, page 1
UNIT 01
SET ALARMS (page 1 of 2)
U201
U202
U203
U204
U205
U206
U207
U208
U209
U210
U211
PASSWORD (Actual Level 0)
Return Sensor Alarms
High Return Temperature
Low Return Temperature
High Return Humidity
Low Return Humidity
Sensor A Alarms
High Temperature Sensor A
Low Temperature Sensor A
High Humidity Sensor A
Low Humidity Sensor A
????
Enabled
80°F
65°F
60.0%
40.0%
Disabled
°F
°F
%
%
to select parameter
to confirm
for next/previous unit
then
to change parameter
Return Sensor Alarms—Enables or disables the return sensor alarms. When enabled the return
temperature and humidity values will be compared to a high and low setting.
High Return Temperature—When the return sensor alarm is enabled, the high temperature
alarm allows a user to adjust the point at which the actual return temperature activates a High
Temperature Alarm.
Low Return Temperature—When the return sensor alarm is enabled, the low temperature alarm
allows a user to adjust the point at which the actual return temperature activates a Low Temperature
Alarm.
High Return Humidity—When the return sensor alarm is enabled, the high humidity alarm allows
a user to adjust the point at which the actual return humidity activates a High Humidity Alarm.
Low Return Humidity—When the return sensor alarm is enabled, the low humidity alarm allows a
user to adjust the point at which the actual return humidity activates a Low Humidity Alarm.
Sensor A Alarms—Enables or disables the alarms for reference Sensor A. When enabled, the Sensor
A temperature and humidity values will be compared to a high and low settings.
High Temperature Sensor A—When the Sensor A alarm is enabled, the high temperature alarm
allows a user to adjust the point at which the actual Sensor A temperature activates a High
Temperature Alarm.
56
User Menu Parameters
Low Temperature Sensor A—When the Sensor A alarm is enabled, the low temperature alarm
allows a user to adjust the point at which the actual sensor A temperature activates a Low
Temperature Alarm
High Humidity Sensor A—When the Sensor A alarm is enabled, the high humidity alarm allows a
user to adjust the point at which the actual Sensor A humidity activates a High Humidity Alarm
Low Humidity Sensor A—When the Sensor A alarm is enabled. the low humidity alarm allows a
user to adjust the point at which the actual Sensor A humidity activates a Low Humidity Alarm
Figure 39 Set alarms screen, page 2
UNIT 01
SET ALARMS (page 2 of 2)
U212
U213
U214
U215
U216
U217
U218
U219
U220
U221
U222
PASSWORD (Actual Level 0)
Supply Sensor Alarms
High Supply Temperature
Low Supply Temperature
????
Disabled
°F
°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Supply Sensor Alarms—Enables or disables the supply sensor alarms. When enabled, the supply
temperature and humidity values will be compared to a high and low setting.
High Supply Temperature—Sets the temperature at which the High Supply Temperature Alarm
is activated.
Low Supply Temperature—Sets the temperature at which the Low Supply Temperature Alarm is
activated.
57
User Menu Parameters
Figure 40 Sensor data screen, page 1
UNIT 01
SENSOR DATA (page 1 of 3)
U301
U302
U303
U304
U305
U306
U307
U308
U309
U310
U311
U312
Optional Sensor A 1
Optional Sensor A 2
Optional Sensor B 1
Optional Sensor B 2
Optional Sensor C 1
Optional Sensor C 2
Freecooling Fluid Temperature
Outdoor Temperature
Freecooling Status
DigiScroll 1 Temperature
DigiScroll 2 Temperature
72°F
49.5%
°F
°F
°F
°F
°F
°F
°F
°F
°F
to select parameter
This window is READ ONLY
Optional Sensor A1—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus, the Sensor A temperature value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Optional Sensor A2—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus, the Sensor A humidity value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Optional Sensor B1—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus the Sensor B temperature value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Optional Sensor B2—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus, the Sensor B humidity value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Optional Sensor C1—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus, the Sensor C temperature value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Optional Sensor C2—When an optional reference sensor is connected to the Liebert iCOM
controller area network (CAN) bus, the Sensor C humidity value will be shown. A reference sensor
can be connected to any type of Liebert iCOM unit.
Freecooling Fluid Temperature—Displays the temperature of the incoming water on units
equipped with a free-cooling coil.
Outdoor Temperature—Reads the outdoor temperature for free-cooling and dual cool units to
determine if cooling can be provided without compressor operation. Available only on Liebert HPM
units.
Freecooling Status—Displays if free-cooling is available for use based on the return air
temperature and the incoming fluid temperature.
Digital Scroll 1 Temperature—Shows the actual digital scroll number 1 discharge temperature on
units with digital scroll compressors.
Digital Scroll 2 Temperature—Shows the actual digital scroll number 2 discharge temperature on
units with digital scroll compressors.
58
User Menu Parameters
Figure 41 Sensor data screen, page 2 (return only)
UNIT 01
SENSOR DATA (page 2 of 3)
U313
U314
U315
U316
U317
U318
U319
U320
U321
U322
U323
U324
Daily
Daily
Daily
Daily
High Temperature
Low Temperature
High Humidity
Low Humidity
13:59:31
08:04:38
08:16:11
08:03:47
73°F
66°F
48.5%
48.3%
to select parameter
This window is READ ONLY
Daily High Temperature—The highest recorded temperature from 12:00 a.m. to 11:59 p.m.
Daily Low Temperature—The lowest recorded temperature from 12:00 a.m. to 11:59 p.m.
Daily High Humidity—The highest recorded humidity from 12:00 a.m. to 11:59 p.m.
Daily Low Humidity—The lowest recorded humidity in the last 24 hour period.
Active Alarms
Active Alarms—Permits viewing all current, active alarms.
Figure 42 Sensor data screen, page 3
UNIT 01
SENSOR DATA (page 3 of 3)
U325
U326
U327
U328
U329
U330
U331
U332
U333
U334
U335
U336
Analog Input
Analog Input
Analog Input
Analog Input
1:
2:
3:
4:
Not
Not
Not
Not
Config
Config
Config
Config
to select parameter
This window is READ ONLY
These parameters show the analog input configured device and the value from the device that is
connected. Refer to the Figures 88 through 92 for a list of analog input devices.
59
User Menu Parameters
Figure 43 Display setup screen
SYSTEM
DISPLAY SETUP
U401
U402
U403
U404
U405
U406
U407
U408
U409
U410
U411
Language
Date
Time
Temperature Indication
Display Contrast
Buzzer Frequency
Backlite Off after
Screen
Display Shows
Display Colors
Date Format
ENGLISH
7/3/2010
14:01:49
°F
45
Off/ 0
12h
Graphical Comma
ACT+SET
Normal
mm/dd/yyy
to select parameter
to confirm
for next/previous unit
then
to change parameter
Language—Sets the language on the display. Changing this parameter changes all menu
parameters to the selected language.
Date—Sets the internal date of the unit. If this unit is connected to other units with the unit to unit
network connection, all units will reflect the last date set.
Time—This parameter sets the internal time of the unit. If this unit is connected to other units with
the unit to unit network connection. All units will reflect the last time set.
Temperature Indication—Selects the actual and set point temperature indication. Selecting C will
set the unit to display in Celsius and F will set the unit to display in Fahrenheit.
Display Contrast—Changes the contrast of the display to adjust for different viewing angles, low
light and bright light conditions. As the display ages, the contrast may need to be adjusted.
Buzzer Frequency—Changes the audible noise frequency of the built in buzzer. When adjusting the
buzzer frequency the buzzer will sound allowing selection of a frequency that is easily detected when
an alarm occurs.
Backlite Off After X Hours—Controls the length of time that the back-light remains active when
the display is unused. When the buttons on the front display have not been pressed for the time
selected in this parameter, the back-light will turn Off, extending the life of the display and saving
energy.
Display Shows—Selects if the main display shows the temperature and humidity actual values
only, setpoint values only or both actual and setpoint.
Display Colors—Selects the background color. Inverted sets the display to show white font with
blue background; Normal sets a white background with blue font.
Date Format—Changes the month, day and year arrangement shown on the front display and event
time stamps.
60
User Menu Parameters
Figure 44 Total run hours screen
SYSTEM
TOTAL RUN HOURS
U501
U502
U503
U504
U505
U506
U507
U508
U509
U510
U511
Limit
0
0
0
0
0
0
0
0
0
0
Actual Hours
28
Fan Motor (s)
9
Compressor 1
9
Compressor 2
0
Chilled Water/Free Cool
0
Hot Gas / HotWater
1
Electric Heater1
0
Electric Heater 2
0
Electric Heater 3
0
Humidifier
1
Dehumidification
to select parameter
to confirm
for next/previous unit
then
to change parameter
Displays the cumulative hours a particular component has been operating and the limit placed on the
hours the component may operate.
Figure 45 Sleep mode screen
SLEEP MODE
U601
U602
U603
U604
U605
U606
U607
U608
U609
U610
U611
UNIT 01
PASSWORD
Sleep On :
(Actual Level 0)
MON TUE WED
No
No No
Sleep Every day (1)
00:00
From :
Sleep Every day (2)
00:00
From :
????
THU FRI SAT SUN
No No No No
to
00:00
to
00:00
Yes
SYSTEM OFF
°F
Timer Mode
Timer Mode Type
Dead Band
to select parameter
to confirm
for next/previous unit
then
to change parameter
Displays the periods a unit is in sleep mode each day of the week.
61
Service Menu Parameters
8.0
SERVICE MENU PARAMETERS
Service menus allow customized settings for site operations. The password for service menu
parameters is 5010.
The Liebert iCOM firmware is being updated constantly. As a result, the Service menu parameter
tables shown in this manual may be slightly different than what is shown on your cooling unit's
display. Please check www.liebert.com for the latest Liebert iCOM User manual updates.
Figure 46 Service Menu Main Screen
UNIT 01
SERVICE MENUS
°C / °F
% RH
SET
+
WELLNESS
NETWORK
+/-
SERVICE
SET
ALARMS
DO
SET
UP
to select parameter
to navigate
to change level
to open requested menu
ESC
62
to unselect
Service Menu Parameters
Figure 47 Setpoints screen, page 1 of 6
UNIT 01
SETPOINTS (pg 1 of 6)
S101
S102
S103
S104
S105
S106
S107
S108
S109
S110
S111
PASSWORD (Actual Level 0)
Temperature Setpoint
Control Type
Temperature Proportional Band
Temperature Integration Time
????
73°F
Proportional
5°F
min
AutoSet Enable
Temperature DeadBand
Second Setpoint
Backup Temperature Setpoint
Heaters DeadBand
No
0°F
73°F
73°F
°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Temperature Setpoint—Selects a return temperature that the cooling unit will maintain by
applying cooling and or reheats. This is adjustable from 41-104°F (5-40°C); the factory default is
73°F (22.7°C).
Control Type—Selects the type of control the system will use to activate cooling or heating. A
detailed description of each control type can be found in 3.6 - Control Types.
Temperature Proportional Band—Adjusts the activation points of compressors or rate of change
based on the actual sensor values deviation from setpoint. The smaller this number the faster the
compressors and valve(s) will increase capacity. Too small of a number may cause the unit to short
cycle the compressors or excessively reposition the valve.
Temperature Integration Time—Adjusts the capacity of the unit based on time away from
setpoint so that accurate temperature control can be maintained. This parameter is active when
Control Type is set to “PI”.
AutoSet Enable—Sets the temperature and humidity proportional bands automatically based on
the type of unit when this parameter is set to “YES” and if teamwork modes are selected. To change
the proportional bands, this parameter must be set to “NO”.
Temperature Deadband—Avoids overshooting of the setpoint and cycling between the reheats and
cooling. The value entered in this field will be split in half by the temperature setpoint. Example—If
the temperature setpoint is 70°F (21.1°C) and a 4°F (2.2°C) deadband is set, then no cooling will be
activated until 72°F (22.2°C) and no heating will be activated until 68°F (20°C) is reached.
Second Setpoint—Selects a temperature setpoint that will be activated in the event of a customer
input signal configured as the 2nd Setpoint. The customer input must be configured for this
parameter to activate. This parameter is adjustable from 41-104°F (5-40°C). The factory default
setting is 73°F (22.7°C).
Backup Temperature Setpoint—Selects a temperature setpoint that will be activated in the event
of a BMS Timeout. The BMS timer must be configured for this parameter to activate. This parameter
is adjustable from 41-104°F (5-40°C). The factory default setting is 73°F (22.7°C).
Heaters Deadband—Changes the amount of deviation below the temperature setpoint that the
heaters will cycle On and Off on Liebert HPM units. This value is added to the heating side of the
normal temperature deadband.
63
Service Menu Parameters
Figure 48 Setpoints screen, page 2 of 6
UNIT 01
SETPOINTS (pg 2 of 6)
S112
S113
S114
S115
S116
S117
S118
S119
S120
S121
S122
PASSWORD (Actual Level 0)
Humidity Setpoint
Humidity Control Type
Humidity Proportional Band
Humidity Integration Time
Humidity DeadBand
Dehum/Heat Low Limit 1
Dehum/Heat Low Limit 2
????
50%
Relative
10.0%
0min
0.0%
-3°F
-7°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Humidity Setpoint—Selects a humidity that the cooling unit will maintain by removing or adding
moisture to the air. This parameter is adjustable from 20-80%. The factory default setting is 50%.
Humidity Control Type—Selects the humidity control calculation. Setting this parameter to
“Relative” will control the humidity without considering any temperature deviations. “Predictive” and
“Absolute” control consider the temperature deviation from temperature setpoint so that a constant
level of moisture is kept in the area based on the humidity sensor reading and the temperature
deviation from setpoint. The factory default setting is “Predictive” (see 3.6.2 - Humidity Sensor
Reading Control Types).
Humidity Proportional Band—Adjusts the activation points of the humidifier and compressors
based on the actual sensor values deviation from setpoint. The smaller this number the faster the
compressors and humidifier will increase capacity, too small of a number may cause the unit to short
cycle or overshoot setpoint.
Humidity Integration Time—Adjusts the capacity of the unit based on time away from setpoint so
that accurate humidity control can be maintained. If the integration time is set to 0, the humidity
control operates as a “proportional only” control. When an integration time is set the control mode
changes to “PI” control.
Humidity Deadband—Prevents overshooting of the setpoint and cycling between humidification
and dehumidification. The value entered in this field will be split in half by the temperature setpoint.
Example: If the humidity setpoint is 50% and a 4% deadband is set, then the dehumidification
proportional range will be from 52 to 57% and the humidification proportional range will be from 48
to 43%.
Dehum/Heat Low Limit 1—Sets the temperature at which one of two compressors will be
deactivated for dehumidification control. Unit must be set for two-compressor dehumidification for
this value to be settable. Example—If Low Limit 1 is set to 4°F (2.2°C) and the temperature setpoint
is 70°F (21.1°C) then one of the two compressors will turn off at 66°F (18.8°C).
Dehum/Heat Low Limit 2—Sets the temperature at which dehumidification is stopped.
Example—If Low Limit 2 is set to 8°F (4.4°C) and the temperature setpoint is 70°F (21.1°C) then all
dehumidification will be deactivated at 62°F (16.6°C).
64
Service Menu Parameters
Figure 49 Setpoints screen, page 3 of 6
UNIT 01
SETPOINTS (pg 3 of 6)
S123
S124
S125
S126
S127
S128
S129
S130
S131
S132
S133
PASSWORD (Actual Level 0)
Supply Sensor
Supply Setpoint
Supply Control Type
Supply Proportional Band
Supply Integration
????
Control
50°F
Proportional
12°F
min
Supply DeadBand
Valve Pulse
Cooling Filter at
0% / 100% /
Return Compensation
0°F
3%
100.00 / 100%/s
5°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Supply Sensor—Selects how the supply sensor will be used by the control. The choices are Disabled,
Cooling Only, Control and Limit. See 3.7 - Supply Control for a detailed description. The supply
sensor can only be set to Cooling Only and Control on chilled water units. The chilled water unit must
have the valve feedback if the valve type is a 3P valve (actuator). Proportional control actuators used
on motorized ball valves do not require the feedback feature.
Supply Setpoint—Sets the temperature setpoint for the supply sensor when it is set to Cooling
Only, Control or Limit.
Supply Control Type—Selects the type of control the system will use to activate cooling. A detailed
description of each control type can be found in 3.6 - Control Types.
Supply Proportional Band—Adjusts the valve’s rate of change based on the actual sensor values
deviation from setpoint when the supply sensor is set to Cooling Only or Control. The smaller this
number, the faster the valve(s) will increase cooling capacity. Too small of a number may cause the
unit to excessively reposition the valve.
Supply Integration—Adjusts the capacity of the unit based on time away from setpoint so that
accurate temperature control can be maintained. This parameter is active only when Control Type is
set to “PI.”
Supply Deadband—Prevents overshooting of the setpoint and cycling between the reheats and
cooling. The value entered into this field will be split in half by the temperature setpoint. Example: If
the temperature setpoint is 60°F (15.5°C) and a 4°F (2.2°C) deadband is set then no cooling will be
activated until 62°F (16.6°C) and no heating will be activated until 58°F (14.4°C) is reached.
Valve Pulse—Defines the minimum change in the cooling requirement before the valve will
reposition. A greater number decreases the amount of repositions and a smaller number will increase
the response of the valve.
Cooling Filter at 0% / 100%—Controls the rate of change during a valve position adjustment to
avoid overshoots. The filter value depends on the current control deviation from the setpoint. On the
setpoint (at 0%), it’s typically set lower (slow), and at the end of the P-band (at 100%), it’s typically set
higher (faster). The value is given in % control output change per second.
Return Compensation—For supply control only. Defines the maximum increase allowed to the
supply temperature setting to maintain a minimum return temperature setpoint. When the return
air temperature is above its setpoint, the supply air setpoint remains unchanged. As the return air
temperature drops below the setpoint, the supply air setpoint will be proportionally increased to
maintain the return temperature setpoint. The maximum increase is defined with the return
compensation parameter.
65
Service Menu Parameters
Figure 50 Setpoints screen, page 4 of 6
UNIT 01
SETPOINTS (pg 4 of 6)
S134
S135
S136
S137
S138
S139
S140
S141
S142
S143
S144
PASSWORD (Actual Level 0)
DT between Room / Outdoor Type
DT between Room Air / Outdoor
DT between Room / FC Type
DT between Room Air FC Fluid
Minimum CW Temp
Minimum CW Temp Value
Lockout FC at FC Fluid below
Transition Change
????
Disable
°F
Disable
°F
Disable
°F
48°F
100 .0%
to select parameter
to confirm
for next/previous unit
then
to change parameter
DT between Room / Outdoor Type—This feature is used only on Liebert HPM products.
DT between Room Air / Outdoor—This feature is used only on Liebert HPM products.
DT between Room / FC Type—Determines the method to activate the water circuit on Dual-Cool
and free-cool units. When this parameter is set to “Contact,” a dry contact closure can be used to
activate the free cooling circuit. When this parameter is set to “Value,” the delta between the water
temperature of the free-cool circuit and the actual room temperature are compared.
DT between Room Air / FC Fluid—Sets the delta between the actual room temperature and the
free-cooling fluid temperature to determine if cooling can be provided.
Minimum CW Temp—Enables the temperature at which free-cooling can operate independently
without assistance of the compressor circuit.
Minimum CW Temp Value—Sets the water temperature at which 100% free-cooling can be
provided to handle the full room load. When the fluid temperature is below this setting then the
compressors will no longer turn on until the water temperature is above the minimum CW Temp.
Lockout FC at FC Fluid below—The temperature that turns off the free-cooling circuit when the
water temperature is too low. This setting prevents frost from building up on the free-cooling pipes
when the outdoor ambient is extremely low.
Transition Change—Applied over the “Cooling Filter at 0% / 100%” when the cooling signal makes
the transition between cooling and dehumidification. This will smooth the cooling capacity changes
between dehumidification and cooling.
66
Service Menu Parameters
Figure 51 Setpoints screen, page 5 of 6
UNIT 01
SETPOINTS (pg 5 of 6)
S145 PASSWORD (Actual Level 0)
S146 VSD Fanspeed
S147 Airflow Calibration
S148 VSD Setpoint MIN/STD
S149 VSD Setpoint Dehum/No Power
S150
S151 Fanspeed Change
S152 Fanspeed Reposition Delay
S153 Fanspeed Delta
S154 Fanspeed P -Band
S155 Fanspeed Integration
85/
100%
????
Auto
10.0V
100%
100%
0.20 / 1.00%/s
0sec
2°F
11°F
5min
to select parameter
to confirm
for next/previous unit
then
to change parameter
VSD Fanspeed—Sets the control type for a Variable Fanspeed device, which includes Variable
Frequency Drives and EC fans. Selection options are Auto, Manual, Economy, Delta, Return and
Supply control. See 3.1.1 - Unit/Fan Control for details of each control.
Airflow Calibration—Allows the front display to be scaled to show the actual percentage of airflow
independent of the voltage operating the fan speed. This value cannot be set above the Analog Output
High Limit or below the Analog Low Limit for the fan set in the Advanced Menu.
VSD Setpoint MIN/STD—Sets the fanspeed for the VSD. “MIN” sets the minimum speed that the
fan will operate at. Fan speed is modulated between the “VSD Setpoint MIN” and “VSD Setpoint
STD” based on either the call for cooling (Auto Control) or other fanspeed control settings determined
by the VSD Fanspeed. When VSD Fanspeed is set to Auto, Economy or Delta control, the “STD”
setting on this parameter is the high limit for the fan speed output. If VSD Fanspeed is set to Manual,
this parameter is the actual running speed of the fan. The VSD Setpoint MIN and STD settings are
expressed as a percentage of the Airflow Calibration setting.
VSD Setpoint Dehum/No Power—Sets the fixed fan speed the fan will operate at when there is a
call for dehumidification. The factory default setting for chilled water units is 60% which helps to
keep the coil in a latent or dehumidification mode. When set to “No Power,” this parameter sets the
fan speed applied when a Customer Input set to “No Power” is activated. These settings are expressed
as a percentage of the Airflow Calibration setting.
NOTE
Fixed fan speeds are also set during Heating and Humidification modes. These settings are
determined by the manufacturer to prevent excessive heater temperatures and condensation
and are typically set at 100% fanspeed.
Fanspeed Change at 0% / 100%—Controls the rate of change during a fan speed adjustment to
avoid overshoots. The filter value depends on the current control deviation from the setpoint. On the
setpoint (at 0%), it’s typically set lower (slow), and at the end of the P-band (at 100%), it’s typically set
higher (faster). The value is given in % control output change per second.
Fanspeed Reposition Delay—Sets the reposition delay that is applied only for changes to decrease
fanspeed; increases in fanspeed are controlled only by the fanspeed change speed filter. After
fanspeed is increased, the timer will prevent the speed from being reduced for the delay duration.
Fanspeed Delta—Sets the temperature delta between the two cold aisle containment sensors. This
delta is maintained to ensure that there is sufficient airflow inside the containment area.
Fanspeed P-Band—Sets the proportional band when fanspeed is in Delta control mode.
Fanspeed Integration—Sets the integration time when fanspeed is in Delta control mode.
67
Service Menu Parameters
Figure 52 Setpoints screen, page 6 of 6
UNIT 01
SETPOINTS (pg 6 of 6)
S156
S157
S158
S159
S160
S161
S162
S163
S164
S165
S166
PASSWORD (Actual Level 0)
SCR Control Type
Start Compressor 1 At
Stop Compressor 1 At
Compressor 1 Stop Delay
Start Compressor 2 At
Stop Compressor 2 At
Compressor 2 Stop Delay
Cycle Time
SCR Factor
Actual SCR Request
????
%
%
min
%
%
min
sec
%
to select parameter
to confirm
for next/previous unit
then
to change parameter
SCR Control Type—Sets the control type for the SCR reheats. If set to “Standard,” then the reheats
will modulate when the temperature is below setpoint based on the control settings. If this parameter
is set to “Tight” control then one compressor will be locked on and the reheats will modulate to offset
the cooling capacity.
Start Compressor 1 / 2 at—Sets the activation point of the compressor. This parameter can be used
when set to “Tight” control.
Stop Compressor 1 / 2 at—Sets the deactivation point of the compressor. This parameter can be
used when set to “Tight” control.
Compressor 1 / 2 stop delay—Sets the delay when the stop compressor setpoint is met.
Cycle time—Set at the factory and should be changed only by an authorized Liebert representative.
SCR Factor—Set at the factory and should be changed only by an authorized Liebert representative.
Unit Diary—Large Display Only
Shows all entered program changes and maintenance performed on the unit.
Table 16
Unit diary parameters
Function
Large Display
Small Display
Range
Imperial (metric)
N/A
-
Page 1 of 1
Text entered with iST
(Liebert iCOM Service Tool)
68
Service Menu Parameters
Figure 53 Standby settings / lead-lag screen
STANDBY SETTINGS / LEAD-LAG
S501
S502
S503
S504
S505
S506
S507
S508
S509
S510
S511
SYSTEM
PASSWORD (Actual Level 0)
Number of Standby Units
Rotation Frequency
Rotate at (hour)
Rotate at (minute)
Rotate by
Perform one Rotation
Cascade Units
Start all Standby Units by HT
????
0
No
00
00
1
No
No
No
to select parameter
to confirm
for next/previous unit
then
to change parameter
Number of Standby Units—Selects the number of units that will be in Standby mode. When a unit
is in standby mode, the fan will be Off and no cooling will be provided.
Rotation Frequency—Controls when a rotation will occur between the standby units and the
operating units within a network.
Rotate at (hour)—Sets the hour of the rotation
Rotate at (minute)—Sets the minute of the rotation.
Rotate by—Determines the number of positions to rotate by. Example: If there are 6 units in a
unit-to-unit network and units 1, 3 and 5 are in standby and this parameter is set to “1,” then at the
next rotation units 2, 4 and 6 will be placed in standby and units 1, 3 and 5 will become operational.
Cascade Units—Allows units to activate in Standby mode if the room temperature cannot be
maintained by the non-standby units. If “Yes” is selected, the cascade units can perform all functions
when activated from standby. This parameter can also be set for Cooling Only or Cool / Heat only.
Start all Standby Units by HT—Activates all units to cool when a High Temperature Alarm occurs.
See 3.10.1 - Calculating Next Maintenance and Diagnostics for details on these menus.
69
Service Menu Parameters
Figure 54 Wellness—Basic settings screen, page 1 of 8
WELLNESS basic settings (page 1 of 8)
S001
S002
S003
S004
S005
S006
S007
S008
S009
S010
S011
SYSTEM
PASSWORD (Actual Level 0)
Maintenance Frequency Per Year
Max Bonus
Max Penalty
Last Maintenance
Service Engineer
Confirm PM
Calculated Next Maintenance
????
1
0
0
08/17/2010
NOBODY
No
08/2011
to select parameter
to confirm
for next/previous unit
then
to change parameter
Maximum Frequency Per year—Sets the number of expected maintenance visits in a one year
time span.
Max Bonus—Increase the time to the next maintenance cycle. Service personnel should assign a
bonus when a service visit finds that all components are working optimally.
Max Penalty—Decrease the time to the next maintenance cycle. Service personnel should assign a
penalty when a service visit finds excessive wear on components.
Last Maintenance—Indicates to service personnel the date of the last visit. This parameter is set
during the service call.
Service Engineer—Provides a label for the service representative to list either the company name
or representative’s name.
Confirm PM—Confirms that the service representative has completed the preventive maintenance
and resets the next maintenance date.
Calculated Next Maintenance—Provides a date to when the next expected maintenance should
take place based on the last confirmed PM, component starts, run hours and the penalty / bonus
currently set in the Liebert iCOM.
Figure 55 Wellness—Motor settings screen, page 2 of 8
WELLNESS motor settings (page 2 of 8)
S012
S013
S014
S015
S016
S017
S018
S019
S020
S021
S022
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of Alarms
Actual Bonus
UNIT 1
????
7
22hrs
188min
1
24
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
70
Service Menu Parameters
Figure 56 Wellness—Compressor 1 settings screen, page 3 of 8
WELLNESS compressor1 settings (page 3 of 8)
S023
S024
S025
S026
S027
S028
S029
S030
S031
S032
S033
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of HP Alarms
Number of LP Alarms
Number of OL Alarms
Number of DS HT Alarms
Actual Bonus
UNIT 1
????
3
7hrs
140min
12
240
0
0
0
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
Figure 57 Wellness—Compressor 2 settings screen, page 4 of 8
WELLNESS compressor2 settings (page 4 of 8)
S034
S035
S036
S037
S038
S039
S040
S041
S042
S043
S044
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of HP Alarms
Number of LP Alarms
Number of OL Alarms
Number of DS HT Alarms
Actual Bonus
UNIT 1
????
3
7hrs
140min
12
240
0
0
0
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
71
Service Menu Parameters
Figure 58 Wellness—Electric heater 1 settings screen, page 5 of 8
WELLNESS el heater 1 settings (page 5 of 8)
S045
S046
S047
S048
S049
S050
S051
S052
S053
S054
S055
UNIT 1
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of HP Alarms
Actual Bonus
????
0
0hrs
0min
24
240
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
Figure 59 Wellness—Electric heater 2 settings screen, page 6 of 8
WELLNESS el heater 2 settings (page 6 of 8)
S056
S057
S058
S059
S060
S061
S062
S063
S064
S065
S066
UNIT 1
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of HP Alarms
Actual Bonus
????
1
0hrs
0min
24
240
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
72
Service Menu Parameters
Figure 60 Wellness—Electric heater 3 settings screen, page 7 of 8
WELLNESS el heater 3 settings (page 7 of 8)
S067
S068
S069
S070
S071
S072
S073
S074
S075
S076
S077
UNIT 1
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of HP Alarms
Actual Bonus
????
1
0hrs
0min
24
240
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
Figure 61 Wellness—Humidifier settings screen, page 8 of 8
WELLNESS humidifier settings (page 8 of 8)
S078
S079
S080
S081
S082
S083
S084
S085
S086
S087
S088
UNIT 1
PASSWORD (Actual Level 0)
Number of Starts
Run Hours
Average Run Time
Starts per Day Best
Starts per Day Worst
Number of Alarms
Actual Bonus
????
1
0hrs
0min
24
240
0
0
to select parameter
to confirm
for next/previous unit
then
to change parameter
73
Service Menu Parameters
Figure 62 Diagnostics/service mode screen, page 1 of 8
DIAGNOSTICS / SERVICE MODE (page 1 of 8)
S301
S302
S303
S304
S305
S306
S307
S308
S309
S310
S311
UNIT 01
PASSWORD (Actual Level 0)
HP 1 Alarm Code
HP 2 Alarm Code
HT 1 Alarm Counter
HT 2 Alarm Counter
LP 1 Alarm Code
LP 1 Alarm Code
Actual LP 1 Pressure
Actual LP 2 Pressure
Actual HP1 Pressure
Actual HP2 Pressure
????
0
0
0
0
0
0
psia
psia
psia
psia
to select parameter
to confirm
for next/previous unit
then
to change parameter
HP 1 Alarm Code—Compressor 1 high pressure alarm code: 0 = no alarm; 2 = high-pressure alarm
active.
HP 2 Alarm Code—Compressor 2 high pressure alarm code: 0 = no alarm; 2 = high-pressure alarm
active.
HT 1 Alarm Counter—Compressor 1 high temperature event alarm counter. If more than five
events in a rolling 4 hour period occur then the compressor will be locked out.
HT 2 Alarm Counter—Compressor 2 high temperature event alarm counter. If more than five
events in a rolling 4 hour period occur then the compressor will be locked out.
LP 1 Alarm Code—Compressor 1 low-pressure alarm code: 0 = no alarm; 2 = low-pressure alarm
active.
LP 2 Alarm Code—Compressor 2 low-pressure alarm code: 0 = no alarm; 2 = low-pressure alarm
active.
Actual LP1 Pressure—Current refrigerant low pressure side reading in atmosphere for
Compressor 1.
Actual LP2 Pressure—Current refrigerant low pressure side reading in atmosphere for
Compressor 2.
Actual HP1 Pressure—Current refrigerant high pressure side liquid reading in atmosphere for
Compressor 1. (This is available only on water cooled units equipped with motorized ball valves.)
Actual HP2 Pressure—Current refrigerant high pressure side liquid reading in atmosphere for
Compressor 2. (This is available only on water-cooled units equipped with motorized ball valves.)
74
Service Menu Parameters
Figure 63 Diagnostics/service mode screen, page 2 of 8
DIAGNOSTICS / SERVICE MODE (page 2 of 8)
UNIT 01
S312
S313
S314
S315
S316
S317
S318
S319
S320
S321
S322
????
No
On
Run
Off
Off
0%
Off
PASSWORD (Actual Level 0)
Manual Mode
Motors
Compressor 1
Compressor 1 Capacity
Compressor 1 Cycle Ramp
Compressor 1 LLSV
Compressor 2
Compressor 2 Capacity
Compressor 2 Cycle Ramp
Compressor 2 LLSV
%
to select parameter
to confirm
for next/previous unit
then
to change parameter
Manual Mode—Places the Liebert iCOM in manual mode. This is the initial setting necessary to
activate any of the following items.
Motor(s)—Starts the unit’s main fan. The main fan must be On before any of the following overrides
can be activated.
Compressor 1—Turns on Compressor 1 and selects the mode of compressor operation. The choices
are RUN, EVACUATE and CHARGE.
Compressor 1 Capacity—Enable Compressor 1 Cycle Ramp.
Compressor 1 Cycle Ramp—Select the capacity the compressor should run at. The range is
0 to 100%.
Compressor 1 LLSV—Control the liquid line solenoid valve for Compressor 1.
Compressor 2—Turns on Compressor 2 and selects the mode of compressor operation. The choices
are RUN, EVACUATE and CHARGE
Compressor 2 Capacity—Enables Compressor 2 Cycle Ramp.
Compressor 2 Cycle Ramp—Selects the capacity the compressor should run at. The range is
0 to 100%.
Compressor 2 LLSV—Controls the liquid line solenoid valve for Compressor 2.
75
Service Menu Parameters
Figure 64 Diagnostics/service mode screen, page 3 of 8
DIAGNOSTICS / SERVICE MODE (page 3 of 8)
S323
S324
S325
S326
S327
S328
S329
S330
S331
S332
S333
UNIT 01
PASSWORD (Actual Level 0)
Electric Heat 1 (or HG/HW)
Electric Heat 2 (or E .Heat 1)
Electric Heat 3 (or E .Heat 2)
SCR Heat
Dehumidification Output
Humidifier Fill
Humidifier
Humidifier Drain
Humidifier Current
????
Off
Off
Off
%
Off
Off
Off
0.00A
to select parameter
to confirm
for next/previous unit
then
to change parameter
Electric Heat 1 (or HG/HW)—Activates Stage 1 of the unit’s reheat system.
Electric Heat 2 (or HG/HW)—Activates Stage 2 of the unit’s reheat system.
Electric Heat 3 (or HG/HW)—Activates Stage 3 of the unit’s reheat system.
SCR Heat—Specifies the pulse width the heating system should run at on units using silicon
controlled rectifier type reheat.
Dehumidification Output—Activates the dehumidification cycle.
Humidifier Fill—Activates the humidifier water source solenoid valve, which fills the humidifier
pan or canister with water.
Humidifier—Activates the humidifier system in its entirety.
Humidifier Drain—Activates the humidifier drain solenoid, allowing water to drain from the
canister if the unit is equipped with an optional the steam generating humidifier.
Humidifier Current—Shows the amount of AC amperes the humidifier is consuming if the unit is
equipped with an optional the steam generating humidifier.
76
Service Menu Parameters
Figure 65 Diagnostics/service mode screen, page 4 of 8
DIAGNOSTICS / SERVICE MODE (page 4 of 8)
S334
S335
S336
S337
S338
S339
S340
S341
S342
S343
S344
PASSWORD (Actual Level 0)
Alarm Relay
K11 Relay
3P 1/2 Actuator Open
3P 1/2 Actuator Close
BV Control
MBV Position
Analog Out 1
Analog Out 2
Analog Out 3
Analog Out 4
UNIT 01
????
Off
Off
On Off
Off Off
0 0%
0%
8%
100%
0%
to select parameter
to confirm
for next/previous unit
then
to change parameter
Alarm Relay—Activates the Liebert iCOM’s common alarm relay output.
K11 Relay—Activates the Liebert iCOM’s free-cooling relay output.
3P 1/2 Actuator Open—Energizes the open circuit of the 3P type chilled or free-cooling control
valve.
3P 1/2 Actuator Close—Energizes the close circuit of the 3P type chilled or free-cooling control
valve.
BV Control—Activates the following two items allowing the motorized ball valve to be manually
opened or shut.
MBV1 Position—Specifies the percentage valve 1 should be open. Range is 0 to 100%.
MBV2 Position—Specifies the percentage valve 2 should be open. Range is 0 to 100%.
NOTE
When BV control is set to Auto, the MBV position will be adjusted to the set value, but the
pressure control algorithm will immediately begin adjusting the valve to control the condenser
pressure. When BV control is set to manual, the MBV position will be maintained as set.
Emerson recommends against manually setting the MBVs during compressor operation
because it might cause the compressor to trip on its high- or low-pressure protection controls.
Analog Out 1, 2, 3 & 4—Specifies the analog output percentage subsequently controlling the device
connected to that output. Range is 0 to 100% but also depends on the output’s assignment in factory
settings.
77
Service Menu Parameters
Figure 66 Diagnostics/service mode screen, page 5 of 8
DIAGNOSTICS / SERVICE MODE (page 5 of 8)
S345
S346
S347
S348
S349
S350
S351
S352
S353
S354
S355
Status
Status
Status
Status
Status
Status
Status
Status
Remote Shutdown
Airflow Loss
Motor Overload / EC Fan Fault
Filter
Customer Input 1
Customer Input 2
Customer Input 3
Customer Input 4
UNIT 01
0–0
0/0
0–0
0/0
0/0
0/0
0/0
0/0
On
Ok
On
Ok
Ok
Ok
Ok
Ok
to select parameter
to confirm
for next/previous unit
then
to change parameter
Status Remote Shutdown—Shows the status of the unit’s remote shut down input.
Status Airflow Loss—Shows the status of the unit’s air proof switch.
Status Motor Overload / EC Fan Fault—Shows the status of the unit’s main fan overload or EC
fan fault input.
Status Filter—Shows the status of the unit’s filter clog switch input.
Status Customer Input 1, 2, 3 & 4—Shows the status of the unit’s customer inputs.
Status Heaters Safety (Liebert HPM and Liebert PeX only)—Shows the status of the unit’s reheat
safety switch.
Loss of Airflow at (Liebert HPM only)—Sets the percent of unit airflow to activate the “Loss of
Airflow” event on units with optional analog airflow sensor.
Actual Airflow (Liebert HPM only)—Displays the percent of unit airflow from 0-100% on units with
optional analog airflow sensor.
78
Service Menu Parameters
Figure 67 Diagnostics/service mode screen, page 6 of 8
DIAGNOSTICS / SERVICE MODE (page 6 of 8)
S356
S357
S358
S359
S360
S361
S362
S363
S364
S365
S366
Status
Status
Status
Status
Status
Status
HP1
LP1
C1 OL
HP2
LP2
C2 OL
UNIT 01
0/0
0–0
0–0
0/0
0–0
0–0
On
Ok
On
Ok
Ok
Ok
to select parameter
to confirm
for next/previous unit
then
to change parameter
Status HP1—Shows the status of the unit’s compressor 1 high pressure switch input.
Status LP1—Shows the status of the unit’s compressor 1 low pressure switch input.
Status C1 OL—Shows the status of the unit’s compressor 1 overload input.
Status HP2—Shows the status of the unit’s Compressor 2 high pressure switch input.
Status LP2—Shows the status of the unit’s Compressor 2 low pressure switch input.
Status C2 OL—Shows the status of the unit’s Compressor 2 overload input.
79
Service Menu Parameters
Figure 68 Diagnostics/service mode screen, page 7 of 8
DIAGNOSTICS / SERVICE MODE (page 7 of 8)
S367
S368
S369
S370
S371
S372
S373
S374
S375
S376
S377
UNIT 01
Status Humidifier Problem
0–0
Ok
Status DT2 (Glycol/Room)
Status DT3 (Room/Setpoint)
Status Min CW
0/0
0–0
0/0
Act
Off
Act
LWD Valve
to select parameter
to confirm
for next/previous unit
then
to change parameter
Status Humidifier Problem—Shows the status of the high water level indicator on an infrared
humidifier.
Status DT1 (Outdoor/Glycol)—Indicates if the delta T between outdoor air ambient temperature
and glycol fluid temperature has been met.
Status DT2 (Glycol/Room)—Indicates if the delta T between glycol and room return air
temperature has been met.
Status DT3 (Room/Setpoint)—Indicates if the delta T between room return air temperature and
unit air temperature setpoint has been met.
Status Min CW—Indicates if the free-cooling or chilled water temperature is below the minimum
chilled water setpoint.
LWD Value (Liebert HPM only)—Displays percent leakage from 0-100% on units with the optional
analog Leakage Water Detector.
Status LSI (Liebert HPM and Liebert PeX only)—Shows the status of the high water level indicator
on units with variable capacity steam bottle humidifiers.
Status Condenser 2 Failure (Liebert HPM only)—Shows the status of the Condenser 2 failure
indicator.
80
Service Menu Parameters
Figure 69 Diagnostics/service mode screen, page 8 of 8
DIAGNOSTICS / SERVICE MODE (page 8 of 8)
S378
S379
S380
S381
S382
S383
S384
S385
S386
S387
S388
UNIT 01
PASSWORD (Actual Level 0)
Valve Control
Start Valve Calibration
Calibration Status
V1: 0% open =
V1: 100% open =
Current V 1 Feedback
V2: 0% open =
V2: 100% open =
Current V 2 Feedback
????
Time
No
Idle
3.90V
0.10V
6.79V
3.90V
0.10V
3.66V
to select parameter
to confirm
for next/previous unit
then
to change parameter
Valve Control—Controls the 3P valve(s). Control can be by either of two methods:
• A time-driven signal that uses a 3P valve’s travel time and the time that an open or closed output
is provided to a 3P valve to estimate its current position.
• A feedback signal from the valve that is required for Supply Air Control. The feedback signal
constantly provides the Liebert iCOM with the valve’s position, eliminating the need to reset the
valve(s) on a loss of power and provides a valve failure detection.
Start Valve Calibration—Changing this value to “Yes” starts the valve calibration procedure.
During this procedure the valve is positioned to a fully closed and fully opened state while the
feedback signal is monitored. The control then automatically saves the feedback signal voltage at the
two end points as its calibration reference during normal operation.
Calibration Status—Shows whether the calibration has been started: idle indicates calibration has
not begun; ongoing indicates calibration has begun. When calibration has been completed the status
will return to idle.
V1: 0% open = —Feedback voltage recorded when the valve is positioned at 0% during the
calibration.
V1: 100% open = —Feedback voltage recorded when the valve is positioned at 100% during the
calibration.
Current V1 Feedback—The valve’s current feedback voltage. This value changes as the valve
strokes to different open positions.
V2: 0% open = —For an optional secondary valve; operates the same as the V1
V2: 100% open = —For an optional secondary valve; operates the same as the V1.
Current V2 Feedback—For an optional secondary valve; operates the same as the V1.
81
Service Menu Parameters
Figure 70 Set alarms screen, page 1 of 8
SET ALARMS (page 1 of 8)
S201
S202
S203
S204
S205
S206
S207
S208
S209
S210
S211
UNIT 01
PASSWORD (Actual Level 0)
Return Sensor Alarms
High Return Temperature
Low Return Temperature
High Return Humidity
Low Return Humidity
Sensor A Alarms
High Temperature Sensor A
Low Temperature Sensor A
High Humidity Sensor A
Low Humidity Sensor A
????
Enable
80°F
65°F
60%
40%
Disable
°F
°F
%
%
to select parameter
to confirm
for next/previous unit
then
to change parameter
Return Sensor Alarms—Enables and disables the return temperature and humidity sensor alarms.
Factory default is set to enable.
High Return Temperature—Sets the threshold temperature when a return high temperature
alarm will occur.
Low Return Temperature—Sets the threshold temperature when a return low temperature alarm
will occur.
High Return Humidity—Sets the threshold humidity when a return high humidity alarm will
occur.
Low Return Humidity—Sets the threshold humidity when a return low humidity alarm will occur.
Sensor A Alarms—Enables or disables the alarms associated with Sensor A if the unit is equipped
with the optional temperature / humidity sensor.
High Temperature Sensor A—Sets the threshold temperature when a Sensor A high temperature
alarm will occur.
Low Temperature Sensor A—Sets the threshold temperature when a Sensor A low temperature
alarm will occur.
High Humidity Sensor A—Sets the threshold humidity when a Sensor A humidity alarm will
occur.
Low Humidity Sensor A—Sets the threshold humidity when a Sensor A low humidity alarm will
occur.
82
Service Menu Parameters
Figure 71 Set alarms screen, page 2 of 8
SET ALARMS (page 2 of 8)
UNIT 01
S212
S213
S214
S215
S216
S217
S218
S219
S220
S221
S222
????
Disabled
%F
%F
PASSWORD (Actual Level 0)
Supply Sensor Alarms
High Supply Temperature
Low Supply Temperature
to select parameter
to confirm
for next/previous unit
then
to change parameter
Supply Sensor Alarms—Enables or disables the supply sensor alarms. If the unit is not equipped
with a supply temperature sensor then this parameter will show Disabled.
High Supply Temperature—Sets the high supply temperature threshold that will trigger a High
Supply Temperature alarm.
Low Supply Temperature—Sets the low supply temperature threshold that will trigger a Low
Supply Temperature alarm.
83
Service Menu Parameters
Figure 72 Set alarms screen, page 3 of 8
SET ALARMS (page 3 of 8)
S223
S224
S225
S226
S227
S228
S229
S230
S231
S232
S233
UNIT 01
PASSWORD (Actual Level 0)
Customer Input 1
Customer Input 1 active when
????
Water Alarm
Closed
WARNING ACTIVATES ALARM RELAY
Water Alarm Shuts Unit Down
Reset Disabled Alarms
for next/previous unit
to change parameter
then
Yes
Yes
No
to select parameter
to confirm
Customer Input 1, 2, 3 & 4—Select the device and operation of the customer inputs. Each event
reflects a different alarm and possible action to the unit. Refer to Table 7 for a description of
selectable options.
Customer Input 1, 2, 3 & 4 active when—Select whether the input is a normally closed or
normally closed input.
WARNING ACTIVATES ALARM RELAY—Sets the alarm relay (K3) to activate when a warning
occurs.
Water Alarm Shuts Unit Down—Turn the unit Off if a water alarm occurs.
Set Alarm Screens, Pages 4-8
The Set Alarm Screens, pages 4 through 8 (Figures 73 through 77) permit setting the operation of an
active alarm. Each event can be enabled or disabled and can be set to operate as an alarm, warning or
message. The delay is the time the control waits before reporting the event.
Alarm: Annunciates the buzzer, triggers a monitoring event, triggers the alarm relay and flashes
the red LED on the display
Warning: Annunciates the buzzer, triggers a monitoring event, shows the event in the event
viewer / front display and flashes the red LED on the display.
Message: Shows the event in the event viewer and on the front display.
Delay—The delay selection for each alarm.
EN-DIS—The enable / disable selection for each alarm provides the ability to individually select the
alarms that will or will not activate when the alarm condition occurs.
Type—Sets the type of action for each event listed. There are three different types of events: Alarm,
Warning and Message. When an event is triggered and the type is set to “Alarm,” then the light and
buzzer on the display will activate, an event will be written to the event log and the (K3) alarm relay
will close. If the type is set to “Warning,” then the light and buzzer on the display will activate, an
event will be written to the event log and the (K3) alarm relay can be configured to close or provide no
reaction. If the type is set to “Message,” then the event is only written to the event log.
84
Service Menu Parameters
Figure 73 Set alarms screen, page 4 of 8
SET ALARMS (page 4 of 8)
S234
S235
S236
S237
S238
S239
S240
S241
S242
S243
S244
S245
S246
UNIT 01
PASSWORD (Actual Level 0)
DELAY
MAIN FAN OVERLOAD
5
LOSS OF AIRFLOW
30
CLOGGED FILTERS
2
HIGH ROOM TEMP
30
LOW ROOM TEMP
30
HIGH ROOM HUM
30
LOW ROOM HUM
30
HIGH TEMP SENSOR A
30
LOW TEMP SENSOR A
30
HIGH HUM SENSOR A
30
LOW HUM SENSOR A
30
EN-DIS
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
DISAB
DISAB
DISAB
DISAB
????
TYPE
ALM
ALM
WRN
WRN
WRN
WRN
WRN
WRN
WRN
WRN
WRN
Figure 74 Set alarms screen, page 5 of 8
SET ALARMS (page 5 of 8)
S247
S248
S249
S250
S251
S252
S253
S254
S255
S256
S257
S258
S259
UNIT 01
PASSWORD (Actual Level 0)
DELAY
COMP 1 OVERLOAD
COMP 2 OVERLOAD
COMP 1 HIGH PRESSURE
COMP 2 HIGH PRESSURE
COMP 1 LOW PRESSURE
COMP 2 LOW PRESSURE
COMP 1 PUMPDOWN FAIL
COMP 2 PUMPDOWN FAIL
DIGI SCROLL1 HIGH TEMP
DIGI SCROLL2 HIGH TEMP
EL HEAT HIGH TEMP
5
85
EN-DIS
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
????
TYPE
ALM
ALM
ALM
ALM
ALM
ALM
ALM
ALM
ALM
ALM
WRN
Service Menu Parameters
Figure 75 Set alarms screen, page 6 of 8
SET ALARMS (page 6 of 8)
S260
S261
S262
S263
S264
S265
S266
S267
S268
S269
S270
S271
S272
UNIT 01
PASSWORD (Actual Level 0)
DELAY
WORKING HRS EXCEEDED
0
SMOKE DETECTED
2
WATER UNDER FLOOR
2
COND PUMP-HIGH WATER
2
LOSS OF FLOW
5
STBY PUMP ON
2
STANDBY UNIT ON
2
HUMIDIFIER PROBLEM
2
NO CONNECTION w/Unit1
UNIT X DISCONNECTED
LOSS OF POWER
EN-DIS
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
DISAB
????
TYPE
WRN
ALM
ALM
ALM
ALM
ALM
ALM
ALM
WRN
WRN
WRN
Figure 76 Set alarms screen, page 7 of 8
SET ALARMS (page 7 of 8)
S273
S274
S275
S276
S277
S278
S279
S280
S281
S282
S283
S284
S285
UNIT 01
PASSWORD (Actual Level 0)
DELAY
CUSTOMER INPUT 1
2
CUSTOMER INPUT 2
2
CUSTOMER INPUT 3
2
CUSTOMER INPUT 4
2
CALL SERVICE
2
HIGH TEMPERATURE
2
LOSS OF AIR BLOWER 1
2
REHEAT LOCKOUT
2
HUMIDIFIER LOCKOUT
2
FC LOCKOUT
2
COMPRESSOR LOCKOUT
2
86
EN-DIS
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
ENABLE
????
TYPE
ALM
ALM
ALM
ALM
ALM
ALM
ALM
WRN
WRN
WRN
WRN
Service Menu Parameters
Figure 77 Set alarms screen, page 8 of 8
SET ALARMS (page 8 of 8)
S286
S287
S288
S289
S290
S291
S292
S293
S294
S295
S296
S297
S298
UNIT 01
PASSWORD (Actual Level 0)
DELAY
COMP 1 SHORT CYCLE
0
COMP 2 SHORT CYCLE
0
NO POWER
0
CONDENSER 1 FAILURE
0
CONDENSER 2 FAILURE
0
EC FAN FAULT
5
HIGH SUP TEMP
30
LOW SUP TEMP
30
EN-DIS
ENABLE
ENABLE
DISAB
ENABLE
ENABLE
ENABLE
DISAB
DISAB
????
TYPE
WRN
WRN
WRN
WRN
WRN
ALM
WRN
WRN
Figure 78 iCOM-DO overview and override screen, page 1 of 3
iCOM-DO Overview and Override (pg 1 of 3)
S720 PASSWORD (Actual Level 3)
S721 iCOM-DO #0
S722
S723
S724
S725 Override #0
S726
S727
S728
S729
S730
UNIT 01
????
connected
no
to select parameter
to confirm
for next/previous unit
then
to change parameter
Liebert iCOM-DO—Shows the connection status of a Liebert iCOM-DO card. It displays “connected”
when a Liebert iCOM-DO card has been set up and connected to the Liebert iCOM via the CAN bus.
Override—Permits manual testing the Liebert iCOM-DO by activating each output on the following
screen.
87
Service Menu Parameters
Figure 79 iCOM-DO events setup screen, page 2 of 3
iCOM-DO Events Setup (pg 2 of 3)
S731
S732
S733
S734
S735
S736
S737
S738
S739
S740
S741
PASSWORD (Actual Level 3)
Event Description
Cooling Status
Heating Status
Humidifying Status
Dehumidifying Status
High Temperature
High Humidity
Low Temperature
Low Humidity
UNIT 01
????
ID Output # Status
No
9
0
No
9
0
No
10
0
No
11
0
No
12
0
No
13
0
No
14
1
No
15
1
to select parameter
to confirm
for next/previous unit
then
to change parameter
Status—Shows whether an output is in a normally closed or normally open state.
Output #—Shows which output is tied to a particular alarm. The default values are set to be the
same output as the Liebert ENV-DO card, the predecessor to the Liebert iCOM-DO.
ID—Displays the number of the Liebert iCOM-DO. Currently only one Liebert iCOM-DO card is
supported.
Figure 80 iCOM-DO events setup screen, page 3 of 3
iCOM-DO Events Setup (pg 3 of 3)
S742
S743
S744
S745
S746
S747
S748
S749
S750
S751
S752
UNIT 01
PASSWORD (Actual Level 3) ????
Event Description
ID Output # Status
High Head Pressure C 1
No
9
0
High Head Pressure C 2
No
9
0
Loss of Airflow
No
10
0
Change Filters
No
11
0
Water Alarm
No
12
0
Condensing Pump Alarm
No
13
0
Glycool Status
No
14
0
Unit On
No
15
1
to select parameter
to confirm
for next/previous unit
then
to change parameter
88
Service Menu Parameters
Figure 81 Sensor calibration setup screen, page 1 of 3
SENSOR CALIBRATION/SETUP (page 1 of 3)
S601
S602
S603
S604
S605
S606
S607
S608
S609
S610
S611
PASSWORD (Actual Level 3)
Return Temperature
Calibrated Return Temperature
Return Humidity
Calibrated Return Humidity
Digiscroll 1 NTC
Calibrated Digiscroll 1 NTC
Digiscroll 2 NTC
Calibrated Digiscroll 2 NTC
UNIT 01
????
+0.0°F
73.0°F
+0.0°F
48.4%
0°F
84°F
0°F
98°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Return Temperature—Adjusts the return temperature reading from the actual sensor to
compensate for any error of the sensor or to match other sensors in the room.
Calibrated Return Temperature—Shows the adjusted temperature value of the return sensor.
This value is the actual sensor reading (+ or -) the offset “Return Temperature”.
Return Humidity—Adjusts the return humidity reading from the actual sensor to compensate for
any error of the sensor or to match other sensors in the room.
Calibrated Return Humidity—Shows the adjusted humidity value of the return sensor. This value
is the actual sensor reading (+ or -) the offset “Return Humidity”.
Digital Scroll 1 NTC—Adjusts the digital scroll 1 NTC reading from the actual sensor to
compensate for any error or drift of the sensor.
Calibrated Digital Scroll 1 NTC—Shows the adjusted Digital Scroll 1 NTC sensor value. This
value is the actual sensor reading (+ or -) the offset “Digital Scroll 1 NTC”.
Digital Scroll 2 NTC—Adjusts the digital scroll 1 NTC reading from the actual sensor to
compensate for any error or drift of the sensor.
Calibrated Digital Scroll 2 NTC—Shows the adjusted Digital Scroll 1 NTC sensor value. This
value is the actual sensor reading (+ or -) the offset “Digital Scroll 1 NTC.”
89
Service Menu Parameters
Figure 82 Sensor calibration/setup screen, page 2 of 3
SENSOR CALIBRATION/SETUP (page 2 of 3)
S612
S613
S614
S615
S616
S617
S618
S619
S620
S621
S622
PASSWORD (Actual Level 3)
Optional Sensor A 1
Calibrated Optional Sensor A 1
Optional Sensor A 2
Calibrated Optional Sensor A 2
Optional Sensor B Type
Optional Sensor B 1
Calibrated Optional Sensor B 1
Optional Sensor B 2
Calibrated Optional Sensor B 2
Optional Sensor C Type
UNIT 01
????
+0°F
72°F
+0.0 %
49.5 %
TT
+0°F
°F
+0.0°F
°F
TT
to select parameter
to confirm
for next/previous unit
then
to change parameter
Optional Sensor A, B and C—Adjusts the reading from the actual sensor to compensate for any
error of the sensor or to match other sensors in the room.
Calibrated Optional Sensor A, B and C—Shows the adjusted value of the sensor. This value is the
actual sensor reading (+ or -) the offset.
Optional Sensor B and C Type—Currently supports only the “TH” Temperature/Humidity sensor
type.
Figure 83 Sensor calibration/setup screen, page 3 of 3
SENSOR CALIBRATION/SETUP (page 3 of 3)
S623
S624
S625
S626
S627
S628
S629
S630
S631
S632
S633
PASSWORD (Actual Level 3)
Freecool Sensor PTC or NTC
Freecool Sensor
Calibrated Freecool Sensor
Supply Sensor PTC or NTC
Supply Sensor
Calibrated Supply Sensor
Optional Sensor C 1
Calibrated Optional Sensor C 1
Optional Sensor C 2
Calibrated Optional Sensor C 2
UNIT 01
????
NTC
+0°F
°F
NTC
+0.0°F
51.2°F
+0°F
°F
+0.0°F
°F
to select parameter
to confirm
for next/previous unit
then
to change parameter
Freecool Sensor PTC or NTC—Currently supports only the NTC selection.
Freecool Sensor—Adjusts the free-cooling temperature reading from the actual sensor to
compensate for any sensor error or to match other sensors in the room.
Calibrated Freecool Sensor—Shows the adjusted temperature value of the free-cooling sensor.
This value is the actual sensor reading (+ or -) the offset “Freecool Sensor”.
Supply Sensor—Adjusts the supply temperature reading from the actual sensor to compensate for
any error of the sensor or to match other sensors in the room.
Calibrated Supply Sensor—Shows the adjusted temperature value of the supply sensor. This value
is the actual sensor reading (+ or -) the offset “Supply Sensor”.
90
Service Menu Parameters
Figure 84 System/network setup screen—System, page 1 of 2 (large display only)
SYSTEM/NETWORK SETUP (pg 1 of 2)
S801
S802
S803
S804
S805
S806
S807
S808
S809
S810
S811
SYSTEM
PASSWORD (Actual Level 3)
Number of Connected Units
Teamwork Mode
Configuration Safe
Network Safe
SW Version
????
1
No
OK
No
OK
No
PAB 1.04.010 .T14
to select parameter
to confirm
for next/previous unit
to change parameter
then
Number of Connected Units—Sets the number of units that will be viewable from the large display
and will participate on the unit to unit network.
Teamwork Mode—Selects which teamwork mode to use within a selected group. Teamwork modes
are described in section 4.0 of this manual.
Configuration Safe—Saves or loads configuration settings for the display that have been modified
from the factory defaults to an internal file that can be downloaded / uploaded using the Liebert
iCOM Service Tool. Selecting “Save” will write the settings to the internal storage file and selecting
“Load” will write the settings from the internal storage file to the application software. The internal
file is updated every 12 hours automatically.
Network Safe—Saves or loads network settings for the display that have been modified from the
factory defaults to an internal file that can be downloaded/uploaded using the Liebert iCOM Service
Tool. Selecting “Save” will write the settings to the internal storage file. Selecting “Load” will write
the settings from the internal storage file to the application software.
SW Version—Contains the application software version loaded onto the Liebert iCOM display.
91
Service Menu Parameters
Figure 85 System/network setup screen—System, page 2 of 2 (large display only)
SYSTEM/NETWORK SETUP (page 2 of 2)
S812
S813
S814
S815
S816
S817
S818
S819
S820
S821
S822
PASSWORD (Actual Level 3)
IP Address
Netmask
Gateway
MAC
U2U Protocol
U2U Address
U2U Group
Bootloader Variables
SYSTEM
????
192 .168.254.003
255 .255.255.000
0:000:000:000
00:00:68:1E:4A:A5
GBP
33
1
Changed
No
Attention: any changes done on these parameters
must be followed by a 'Save+Reboot' command.
IP Address—Contains the network address of the display. This address must be unique on the
network.
Netmask—Not currently used.
Gateway—Not currently used.
MAC—Unique hardware identifier of the Ethernet device.
U2U Protocol—Always set to GBP.
U2U Address—Unique identifier for each unit on the network. Display addresses range from 33 to
64. Each display on the U2U network must have a different U2U address.
U2U Group—Used to create zones or groups within a U2U network. Once a group number is selected
the display will see only devices with the same group number. The group number can be changed to
view other devices in different groups.
Bootloader Variables—Indicates if there has been a change to the bootloader since it was last
loaded. This parameter should only be activated by an authorized service person.
92
Service Menu Parameters
Figure 86 System/network setup screen—Unit, page 1 of 2
UNIT 01
SYSTEM/NETWORK SETUP (pg 1 of 2)
S823
S824
S825
S826
S827
S828
S829
S830
S831
S832
S833
PASSWORD (Actual Level 3)
Monitoring Address
Monitoring Timeout /Handshake
No/
Unit Name
????
3
0
Unit
Configuration Safe
Network Safe
SW Version
Changed
No
OK
No
PAL 1.04.010 .T14
to select parameter
to confirm
for next/previous unit
then
to change parameter
Monitoring Address—Sets the address used by the Liebert Intellislot® cards. This is set to 3 at the
factory and should not be changed.
Monitoring Timeout / Handshake—Used with a building management system to verify
communication between the Liebert iCOM and the BMS has not been lost. If the amount of time
specified in this parameter elapses before the BMS writes a new value, then an alarm will occur “BMS
TIMEOUT” and the temperature setpoint will revert to the backup setpoint and the fan speed “if
equipped” will change to 100%. To disable this feature, write a zero to this parameter when it is active.
Unit Name—A label to identify the unit from the local or remote display. This label will show at the
top right of every screen that has monitoring or configuration of that unit.
Configuration Safe—Saves or loads configuration settings for the control board that have been
modified from the factory defaults to an internal file that can be downloaded / uploaded using the
Liebert iCOM Service Tool. Selecting “Save” will write the settings to the internal storage file and
selecting “Load” will write the settings from the internal storage file to the application software. The
internal file is updated every 12 hours automatically.
Network Safe—Saves or loads network settings for the control board that have been modified from
the factory defaults to an internal file that can be downloaded / uploaded using the Liebert iCOM
Service Tool. Selecting “Save” will write the settings to the internal storage file and selecting “Load”
will write the settings from the internal storage file to the application software.
SW Version—Contains the application software version loaded onto the Liebert iCOM control board.
93
Service Menu Parameters
Figure 87 System/network setup screen—Unit, page 2 of 2
SYSTEM/NETWORK SETUP (page 2 of 2)
S834
S835
S836
S837
S838
S839
S840
S841
S842
S843
S844
UNIT 01
PASSWORD (Actual Level 3)
????
Monitoring Protocol
Velocity
IP Address
192 .168.254.001
Netmask
255 .255.255.000
Gateway
0:000:000:000
MAC
00:00:68:1E:8E:92
U2U Protocol
GBP
U2U Address
1
U2U Group
1
Bootloader Variables
Changed
No
Static RAM
OK
No
Attention: any changes done on these parameters
must be followed by a 'Save+Reboot' command.
Monitoring Protocol—Selects the monitoring protocol. Velocity V4 is the factory default that will
provide communication to the Liebert IntelliSlot housing. IGMNet will activate the 77/78 terminals
for communication to the Liebert SiteLink(-E). Liebert Hironet is only used on Liebert HPM units.
IP Address—Contains the network address of the display. This address must be unique on the
network.
Netmask—Not currently used.
Gateway—Not currently used.
MAC—Unique hardware identifier of the Ethernet device.
U2U Protocol—This parameter is always set to GBP.
U2U Address—Unique identifier for each unit on the network. Display addresses range from 33 to
64. Each display on the U2U network must have a different U2U address.
U2U Group—Creates zones or groups within a U2U network. Once a group number is selected, the
display will see only devices with the same group number. The group number can be changed to view
other devices in different groups.
Bootloader Variables—Indicates if there has been a change to the boot loader since it was last
loaded. This parameter should only be activated by an authorized service person.
94
Service Menu Parameters
Figure 88 Options setup, page 1 of 5
OPTIONS SETUP (page 1 of 5)
S401
S402
S403
S404
S405
S406
S407
S408
S409
S410
S411
PASSWORD (Actual Level 3)
Compressor Sequence
Low Pressure Alarm Delay
Electric Stages
Electrical Heaters Capacity
Hot Water Heat On/Off
Total Heat Stages
LWD Connected
Valve Control
2P Actuator Runtime
3P Actuator Direction
UNIT 01
????
min
3
No
3
No
Feedback
165sec
Direct
to select parameter
to confirm
for next/previous unit
then
to change parameter
Compressor Sequence—Changes the lead compressor when cooling is activated. This parameter
can also be set to “AUTO” mode, which will activate the compressor with the lowest run hours first.
Low Pressure Alarm Delay—Sets how long the unit will ignore a low-pressure condition during
compressor startup. This parameter has previously been referred to as a Winter Start Time. This
parameter can be set between 0 to 5 minutes.
Electric Stages—Shows the number of electric stages that can be activated during a call for reheat.
This parameter is set at the factory based on the unit’s model number.
Electrical Heater Capacity (Liebert HPM only)—Shows the electrical heater capacity for units
with both electric and hot water or hot gas reheat. Reduced capacity indicates HW/HG Stage 1,
electric Stage 2; full capacity indicates HW/HG plus low capacity electric Stage 1, high capacity
electric Stage 2.
Hot Water Heat On/Off—This parameter is selectable between “Yes and No”. If “Yes” is selected the
unit is equipped with a hot water heater.
LWD Connected—This parameter is set to “Yes” if a liquid detection device is connected to the
Liebert iCOM.
Valve Control—Selects between two different methods to keep track of valve position when a
stem/3P valve is installed in the unit. This setting does not affect motorized ball valves. If “Time” is
selected then the valve position is tracked by an internal timer in the control to determine the
position or opening of the valve. If “Feedback” is selected then analog input #1 interprets the signal
from the valve to determine its position. Using the “Feedback” setting requires the setup procedure in
3.2.3 - Chilled Water Control.
3P Actuator Runtime—Sets the travel time of the valve to determine the full open and closed
position of the valve. This is set at the factory based on the valve manufacturer’s specifications.
3P Actuator Direction—Selects if the valve is a “Direct” or “Reverse” acting valve.
95
Service Menu Parameters
Figure 89 Options setup, page 2 of 5
UNIT 01
OPTIONS SETUP (page 2 of 5)
S412
S413
S414
S415
S416
S417
S418
S419
S420
S421
S422
PASSWORD (Actual Level 3)
Humidification Enabled
Infrared Flush Rate
Humidifier Steam Rate
Humidifier Control
Humidifier Bottle Flush Time
Humidifier Bottle Manual Flush
Dehum Enabled / Dehum Fan Cntl
Auto Restart Enabled
Single Unit Auto Restart
On-Off Enabled
????
Yes
150%
%
sec
No
Yes
5sec
Yes
to select parameter
to confirm
for next/previous unit
then
to change parameter
Humidification Enabled—Enables or disables humidification.
Infrared Flush Rate—Shows the amount of makeup water supplied to an infrared humidifier as a
percentage of the humidifier capacity. This value can be set from 110-500% (default is 150%). Higher
flush rates reduce mineral deposit buildup in the humidifier pan.
Humidifier Steam Rate (Liebert HPM and Liebert PeX only)—Reduces humidifier capacity to be a
percentage of nominal humidifier capacity on units with variable capacity steam bottle humidifiers.
Humidifier Control—Used for Liebert HPM and Liebert PeX units only.
Humidifier Bottle Flush Time—Used for Liebert HPM and Liebert PeX units only.
Humidifier Bottle Manual Flush—Used for Liebert HPM and Liebert PeX units only.
Dehumidification Enabled—Selects whether the compressor and / or valve will be used to
dehumidify when the humidity is above setpoint.
Auto Restart Enabled—Restarts the unit after a power cycle when set to “Yes.” When this
parameter is set to “No,” the unit will not restart (Turn On) after a power cycle.
Single Unit Auto Restart—Sets a time delay for the unit to restart when the Auto Restart Enabled
is set to “Yes”. The delay begins once the boot process has completed. This parameter allows units to
be staggered On to reduce the amount of simultaneous power consumption after a loss of power.
On-Off Enabled—Disables the power button on the front of the display. The default configuration is
“On”.
96
Service Menu Parameters
Figure 90 Options setup, page 3 of 5
OPTIONS SETUP (page 3 of 5)
S423
S424
S425
S426
S427
S428
S429
S430
S431
S432
S433
PASSWORD (Actual Level 3)
CW Flush
Freecooling Flush
Hot Water Flush
Ball Valve Setpoint Offset
Heaters Outputs as
CW Valve Control
Main Valve
Auto Valve Rotation
Valve Rotation Hour
Dehum Operation
UNIT 01
????
24hrs
24hrs
0hrs
+30psi
Single
Single
to select parameter
to confirm
for next/previous unit
then
to change parameter
CW Flush—Selects the number of hours between each chill water coil flush cycle. The default is
every 24 hours. Reducing this number will increase the number of coil flushes.
Freecooling Flush—Selects how many hours between each free-cooling coil flush cycle. The default
is every 24 hours. Reducing this number will increase the number of coil flushes.
Hot Water Flush—Selects how many hours between each hot water coil flush cycle. The default is
every 24 hours. Reducing this number will increase the number of coil flushes.
Ball Valve Setpoint Offset—Adjusts the operating compressor discharge pressure by changing the
targeted range of control for units with motorized ball valves.
Heaters Outputs as (Liebert HPM only)—Activates the heater digital output based on the selected
event on units with no heaters.
CW Valve Control—For units equipped with dual motorized ball valves controlling flow to the
chilled water coil, this parameter allows the valves to be set to operate in parallel, alternate or
cascade. Parallel is the default selection and operates the valves at the same opening based on the call
for cooling.
Main Valve—Selects which valve is the lead valve if CW Valve Control is set for “Alternate or
Cascade.”
Auto Valve Rotation—Allows the valves to be rotated based on the Valve Rotation Hour if CW
Valve Control is set for “Alternate or Cascade.”
Valve Rotation Hour—Determines the time between the valve rotations if Auto Valve Rotation is
enabled.
Dehum Operation—Selects the dehumidification operation of the valves for units equipped with
dual motorized ball valves controlling flow to the chilled water coil.
97
Service Menu Parameters
Figure 91 Options setup, page 4 of 5
OPTIONS SETUP (page 4 of 5)
S434
S435
S436
S437
S438
S439
S440
S441
S442
S443
S444
PASSWORD (Actual Level 0)
Measure Type
Analog Input 1:
Not Config
Analog Input 2:
Not Config
Analog Input 3:
Not Config
Analog Input 4:
Not Config
Units System for Custom Inputs
UNIT 01
????
Precision
Metric
to select parameter
to confirm
for next/previous unit
then
to change parameter
Measure Type—Determines the measurement units and allowable range for each analog input.
Factory Std measurement type means the input is being used by the PA program for unit control
and cannot be set to any other measurement type.
Not Config measurement type means the input is available for custom sensor use, but has not
been configured. After unit code execution, all analog inputs that are available will be set to “Not
Config,” and can then be set to any of the following choices by the user:
• Air Pres 1, 2, 3 or 4
• Pressure 1, 2, 3 or 4
• Temp 1, 2, 3 or 4
• Percent 1, 2, 3 or 4
It is not necessary to match a measurement type number to the analog input number (i.e., “Air
Pres 2” does not have to be connected to Analog Input 2). The numeric designation on each
measurement type is just to allow the user to differentiate between readouts if multiple
measurements of the same type are required.
Precision—Parameters in the Precision column must match the DIP switch settings for each analog
input being used. There are two choices for these parameters: 0-5V and 0-10V. This setting will also
regulate the range of an analog input’s linear characteristic on Page 5 of the Options Setup screen of
the Service Menu (see Figure 92).
Line S441—Determines the unit type (English or SI) that will be used for the setup and readout of
custom sensors. This parameter affects only analog inputs. All lines in other menus involving
pressures or temperatures will have their readout type determined by line U404 of the User Selection menu. The table below shows the English and SI units for each measurement type.
Measurement
Type
Units
English
SI
Air Pres
inWC
Pa
Pressure
PSI
Bar
Temp
°F
°C
Percent
%
%
When the unit type is changed on line S441, the linear characteristics for all of the inputs on Page 5 of
the Options Setup screen of the Service Menu will be converted to match the new units system, and
the readout in the Sensor Data in the User Menu will also change to reflect the new units.
98
Service Menu Parameters
Figure 92 Options setup, page 5 of 5
UNIT 01
OPTIONS SETUP (page 5 of 5)
S445
S446
S447
S448
S449
S450
S451
S452
S453
S454
S455
PASSWORD (Actual Level 0)
Analog Input 1 Start Point
Analog Input 1 End Point
Analog Input 2 Start Point
Analog Input 2 End Point
Analog Input 3 Start Point
Analog Input 3 End Point
Analog Input 4 Start Point
Analog Input 4 End Point
=
=
=
=
=
=
=
=
????
V
V
V
V
V
V
V
V
to select parameter
to confirm
for next/previous unit
then
to change parameter
Only characteristics for analog inputs used for custom sensors are visible in this menu.
Start Points, Lines S446, S448, S450 and S452)—Represent the starting point of each analog input’s
linear characteristic. The column on the left indicates the desired readout at the lowest allowable
sensor voltage, and the column on the right indicates the lowest sensor voltage.
End Points, Lines S447, S449, S451 and S453—Represent the finish point of each analog input’s
linear characteristic. The column on the left indicates the desired readout at the highest allowable
sensor voltage, and the column on the right indicates the highest sensor voltage.
The range of allowable voltages is dictated by the Precision selection for that analog output on Page 4
of the Options Setup screen of the Service Menu (see Figure 91). If the precision of Analog Input 1 is
set to 0-5V on line S436, the voltage selection on line S447 will not be allowed to go above 5.0V.
The range of the readout start/finish points is dictated by the units system selection on line S441. The
range for each is shown in the table below.
Measurement
Type
Units
English
SI
Air Pres
-1.25 to 1.25 inWC
-320.00 to 320.00 Pa
Pressure
-320.00 to 320.00 PSI
-22.00 to 22.00 Bar
Temp
-320.00 to 320.00 °F
-160.00 to 160.00 °C
Percent
-320.00 to 320.00%
-320.00 to 320.00%
99
Service Menu Parameters
Table 17
Service contact information parameters
Function
Large Display
Small Display
Range
Imperial (metric)
Page 1 of 1
Password
PASSWORD
None
Austria
Switzerland D
Switzerland F
Benelux D
Benelux FL
Germany
France
UK
Hungary
Italy
Poland
Spain
United States
Australia
New Zealand
Indonesia
Malaysia
Singapore
Country
Country
Address line 1
Address line 1
text-string
Address line 2
Address line 2
text-string
Address line 3
Address line 3
text-string
Address line 4
Address line 4
text-string
100
Ensuring The High Availability
Of Mission-Critical Data And Applications.
Emerson Network Power, a business of Emerson (NYSE:EMR),
is the global leader in enabling Business-Critical Continuity™
from grid to chip for telecommunication networks, data centers,
health care and industrial facilities. Emerson Network Power
provides innovative solutions and expertise in areas including
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computing and power, integrated racks and enclosures,
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and connectivity. All solutions are supported globally by local
Emerson Network Power service technicians. Liebert AC power,
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from Emerson Network Power deliver Efficiency Without
Compromise™ by helping customers optimize their data center
infrastructure to reduce costs and deliver high availability.
Technical Support / Service
Web Site
www.liebert.com
Monitoring
[email protected]
800-222-5877
Outside North America: +00800 1155 4499
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[email protected]
800-222-5877
Outside North America: +00800 1155 4499
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800-543-2378
Outside North America: 614-841-6598
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800-543-2778
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Locations
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this information or for any errors or omissions.
© 2006 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
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