PRODUCT GUIDE

MODEL 463269011

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your grill, please visit us at www.charbroil.com

If you have questions or need assistance during assembly,

Please call 1-888-430-7870.

Estimated assembly time: 30-40 minutes

Conversion to Natural Gas requires

Conversion Kit #5729581

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

® ®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

© 2010 Char-Broil, LLC Columbus, GA 31902 Printed in China Assembly instructions © 2010 12/03/10 • G354-001-010801

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

If you smell gas:

DANGER

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial cooking.

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

2

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of

California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of

California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,

Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

CAUTION

Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf, resulting in failure of grill cart components.

WARNING

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

3

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

LP Cylinder

•The LP cylinder used with your grill must meet the following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

•LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

•LP cylinder valve must have:

•Type 1 outlet compatible with regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

Device (OPD). This OPD safety

OPD Hand Wheel feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

4

•A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed (as shown).

Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.

Safety

Cap

Retainer Strap

•Do not store an LP cylinder in an area where children play.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

•LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

•A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

train components can result.

Connecting Regulator to the LP Cylinder

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a

full stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

Safety Relief Valve

O f f C l o ck w is e

Strap and Cap

OPD Hand Wheel

Type 1 outlet with thread on outside

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

WARNING

If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Nipple has to be centered into the LP cylinder valve.

5

Straight

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

6

DANGER

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

• Outdoor gas appliance is not intended to be installed in or on a boat.

• Outdoor gas appliance is not intended to be installed in or on an RV.

• Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire department.

• If you cannot stop a gas leak, immediately close

LPcylinder valve and call LP gas supplier or your fire department!

NOTE: Sideburner shelf fascia not shown for clarity.

NOTE: Your grill may NOT be equipped with a sideburner.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

WARNING

For Safe Use of Your Grill and to Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.

(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP cylinder out of correct position specified in assembly instructions.

• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

Safety Tips

 Before opening LP cylinder valve, check the coupling nut for tightness.

 When grill is not in use, turn off all control knobs and LP cylinder valve.

 Never move grill while in operation or still hot.

 Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.

 Maximum load for sideburner and side shelf is 10 lbs.

 The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.

brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

 If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once.

Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

 Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

 Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

 The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

 If you have a grill problem see the "Troubleshooting Section".

 If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Main Burner Ignitor Lighting

 Do not lean over grill while lighting.

1. Turn OFF all Gas Burner Control Valves.

2. Turn ON gas at LP cylinder.

3.Open lid during Lighting.

4. To ignite turn burner control valve to the HI position.

5. Once burner has ignited (use flame viewing ports on front of control panel to verify ignition), turn knob to desired setting.

6. If Ignition does not occur in 5 seconds, turn the burner controls OFF, wait 5 minutes, and repeat the lighting procedure.

7. Ignite remaining burners by repeating steps 4 through 6 for each burner.

Lighting instructions continued on next page.

7

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Main Burner Match-Lighting

 Do not lean over grill while lighting.

1. Turn OFF all gas burner control valves.

2. Turn ON gas at LP cylinder.

3.Open lid during lighting.

4.Place match into match holder (hanging from side of cart).

Light match, place into lighting hole on right or left side of firebox.

5.Push in and turn far right or far left knob to HI position. Be sure burner lights and stays lit.

6.If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat the lighting procedure.

7. Light other burners by pushing knob in and turning to HI position. If your grill has two cooking zones, repeat steps 4 through 6 for the remaining section of the grill.

Warning:

Top cover must be open when side burner(s) is in operation.

Sideburner Ignitor Lighting

 Do not lean over grill while lighting.

1. Turn OFF all gas burner control valves.

2. Turn ON gas at LP cylinder.

3. To ignite SIDEBURNER, open sideburner cover.

4. Turn sideburner knob to the HI position to ignite burner.

5. Once burner has ignited, turn knob to desired setting.

6. If sideburner does not light, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

 Do not lean over grill while lighting.

1.Open lid during lighting. Turn

ON gas at LP cylinder.

2.Place lit match near burner.

3.Turn sideburner knob to the HI position.

8

Burner Flame Check

• Remove cooking grates and troughs. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in

the LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

HI

LOW

Turning Grill Off

• Turn all knobs to the OFF position. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to

OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

 Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER TUBE

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and troughs.

3. Remove cotter pins and carryover tubes from front of burners.

4. Remove cotter pin and lift burner to disengage from bracket on firebox.

5. Use flat blade screwdriver to pry off electrode from burner.

Electrode should remain in firebox.

6. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

CONTROL PANEL

VALVE

SPIDER WEBS

INSIDE VENTURI

BURNER

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

•Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

•When removing grill from storage, follow “Cleaning the Burner

Assembly” instructions before starting grill.

(B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times.

(C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open paper clip.

9.

Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right.

10. Attach electrode to burner.

11. Carefully replace burners.

12. Attach burners to brackets on firebox.

Correct burner-to-valve engagement

13. Reposition carryover tubes and attach to burners. Replace troughs and cooking grates.

Firebox

Carryover tube

Firebox burner bracket

Electrode

Pry off electrode with a flat blade screwdriver

9

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

Stainless Burner

Firebox and Lid

All Other Parts

PERIOD OF COVERAGE

Limited Lifetime

2 years from date of purchase*

1 year from date of purchase*

TYPE OF FAILURE COVERAGE

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Consumer Relations

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

P. O. Box 1240

Columbus, GA 31902-1240

10

PARTS LIST

AA

BB

CC

DD

EE

FF

GG

HH

II

P

Q

R

S

T

U

F

G

H

I

J

Key Qty Description

A 2 LOCKING CASTER

B

C

D

E

2

1

1

1

FIXED CASTER

BOTTOM SHELF

DOOR MAGNET ASSEMBLY

LEFT SIDE PANEL

K

1

1

1

RIGHT SIDE PANEL

FIREBOX

HEAT SHIELD, F/ CONTROL PANEL

1 MATCH HOLDER

2 MAIN BURNER

2

ELECTRODE, F/MAIN BURNER,

600MM WIRE

1 FLAME CARRYOVER TUBE L

M

N

O

1 IGNITER SWITCH MODULE

1 HOSE VALVE REGULATOR

1 CONTROL PANEL

2 PIN, F/ DOOR

2 BEZEL, F/ CONTROL KNOB

V

W

X

Y

2 CONTROL KNOB

1 TOP LID

1 TOP LID HANDLE

1 INNER INSERT, F/ TOP LID

2

RUBBER BUMPER,

RECTANGULAR, F/ LID

2 RUBBER BUMPER, ROUND, F/ LID

1 LOGO PLATE

2

TEMPERATURE GAUGE, UFC

MOUNTED

Z 1 HARDWARE F/ TOP LID ASSEMBLY

JJ

KK

1 FRONT BRACE

2 SIDE SHELF, FIXED

2 SIDE SHELF, FOLDING

1 FASCIA, F/ LEFT SIDE SHELF

1 FASCIA, F/ RIGHT SIDE SHELF

1 LEFT RAIL, F/ GREASE TRAY

1 RIGHT RAIL, F/ GREASE TRAY

1 UPPER BACK PANEL, CART

1 ELECTRONIC IGNITION MODULE

1

CAP, F/ ELECTRONIC IGNITION

MODULE

1 DOOR, NO HANDLE

Key Qty Description

LL 1 DOOR HANDLE

MM 2 FLAME TAMER

NN 2 COOKING GRATE, MAIN

OO 1 WARMING RACK

PP 1

CYLINDER SCREW F/ TANK

SECURE

QQ 1 GREASE TRAY

RR 2 EMITTER TRAY,F/COOKING GRATE

NOT Pictured

Key Qty Description

… 1 CASTER PIN

…

…

…

…

1

1

1

1

HARDWARE PACK

ASSEMBLY MANUAL, ENGLISH

ASSEMBLY MANUAL, SPANISH

CLEANING TOOL

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

11

12

PARTS DIAGRAM

Z

E

NN

RR

MM

J

K

RR

MM

J

K

CC

FF

BB

GG

DD

Y

R

Q

Y

R

Q

HH

I

NN

D

QQ

A

B

S

L

OO

H

G

T

AA

BB

M

CC

V

W

X

LL

EE

U

N

P

C

O

PP

II

B

A

JJ

KK

F

ASSEMBLY

1

Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.

Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.

After all 4 casters are secure remove the Bent U Pin and save for future maintenance.

A

Non-lock caster

Bent U pin

Front

Locking caster

Bottom shelf

Rear

2

Attach side panels to bottom shelf using three

1/4-20x1/2” screws, 7mm lock washers, and

7mm flat washers per panel.

IMPORTANT: Panel with magnet must be on left side of bottom shelf.

1/4-20x1/2” screw

7mm lock washer

7mm flat washer

Left side panel

Magnet

Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws.

Right side panel

(with a hole)

Front

13

14

3 This step requires two people to lift and position grill head onto cart.

Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.

Make sure the regulator hose is hanging inside the cart.

Regulator hose

Left side panel

Grill head

.

Right side panel

4 Insert front brace under control panel and between cart side panels.

Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side.

NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN

ASSEMBLED TO CART.

Control panel

Front brace

7mm flat washer

7mm lock washer

1/4-20x1½” screw

5 Attach left side fascia to left side shelf using two #10x3/8” screws, 5mm lock washers and 5mm flat washers.

Only left side shelf shown for assembly, install right side shelf with fascia in the same way.

5mm flat washer

5mm lock washer

#10x3/8” screw

Left side shelf

Left side fascia

15

16

6 Attach foldable side shelf brackets to the tracks under left side shelf using one shoulder screw, 7mm flat washer, 7mm lock washer and 1/4” nut each side, shown A/B.

Pull foldable side shelf outward and press it down, shown C.

Push foldable side shelf toward left side shelf untill they gather up, shown D.

Only left side shelf shown for assembly, repeat above steps to Install right side shelf with foldable side shelf.

A

Track

Bracket

Left side shelf

B

Foldable side shelf

1/4” Nut

7mm lock washer

7mm flat washer

Shoulder screw

C

Foldable side shelf

D

Foldable side shelf

Left side shelf

7 Remove the two screws and washers which were attached on left side of firebox front, shown A.

Insert flange on left side shelf into side shelf brackets on side of firebox, shown B .

Attach left side shelf using two 1/4-20X1/2” small head screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown C.

Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown D.

Attach left side shelf front using the two screws and washers which were removed from left side of fire box, shown D.

Only left side shelf shown for assembly, repeat above steps to install right side shelf.

B

Left side shelf

A

Side shelf bracket remove

1/4”nut

7mm lock washer

7mm flat washer

1/4-20x1/2” small head screw

D

Screw

Washers

C

Large flat washer

*Screws and washers removed

from left side of firebox front.

17

8 On back of grill, place upper back panel between side panels, using two 1/4-20x1½” screws, 7mm lock washers and 7mm

flat washers on each side.

7mm flat washer

7mm lock washer

1/4-20x1½” screw

18

A

9

Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.

Attach right and left rails under front brace with two #8x3/8” self-tapping screws, shown B.

Grease tray opening

Front Brace

B

Right rail

Left rail

#8x3/8” self-tapping screw

Left rail

Right rail

10

On back of grill, slide grease tray into opening in upper back panel.

CAUTION

Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.

Grease tray

11 Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut and cap, shown A.

Connect each of the wires from the main burner electrodes into the back of the Electronic Ignition Module.

T otal (2) connections.

Connect the two wires [(A) and (B)] from the switch wiring harness into the back of the Electronic Ignition Module.

Total (2) connections.

NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (A),(B).

A

Electronic ignition module

Right side panel

Nut Cap

1

2

Wire

(B)

(A)

19

12

Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door.

20

PRESS

Top of door

Door

Hinge pin on bottom of door

13 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.

Flame tamers

Front of firebox

Back of firebox

Pin

14 Place cooking grates and stainless steel emitters into the firebox, shown A. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.

A

Cooking grate

Stainless steel emitter

Assembled warming rack

IMPORTANT: Stainless steel emitters must be placed keeping both flat walls overlapped to prevent any flare-up.

Warming rack

15 Unscrew electronic ignition cap on cart right side panel. Insert AA battery into ignitor, negative (—) end first.

Replace the cap.

.

+

AA Battery

Electronic Ignition Cap

21

16 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &

Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder

valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.

See Use & Care section of this manual to perform the “Burner Flame Check” and for important safety

instructions before using.

Cylinder screw at rear of cart

Cylinder screw

Always keep LP cylinders in upright position during use, transport, and storage.

22

Regulator

LP Cylinder

(not included)

CAUTION

Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Gas leaking from cracked/cut/burned hose.

Possible Cause

• Damaged hose.

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made.

• Replace LP cylinder.

Gas leaking from LP cylinder.

Gas leaking from LP cylinder valve.

Gas leaking between

LP cylinder and regulator connection.

Fire coming through control panel.

Grease fire or continuous excessive flames above cooking surface.

• Mechanical failure due to rusting or mishandling.

• Failure of cylinder valve from mishandling or mechanical failure.

• Improper installation, connection not tight, failure of rubber seal.

• Fire in burner tube section of burner due to blockage.

• Too much grease buildup in burner area.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and visually inspect rubber seal for damage. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside firebox area, grease tray, and other surfaces.

Troubleshooting

Problem

Burner(s) will not light using ignitor.

(See Electronic Ignition

Troubleshooting also)

Continued on next page.

Possible Cause

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at crack.”

• Electrode tip not in proper position.

Prevention/Solution

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to “Sudden drop in gas flow.”

• For a grill equipped with the AUTO-CLEAN™ feature, make sure

the AUTO-CLEAN™ valve is set to “Grill”

• Turn off knobs and disconnect coupling nut from LP cylinder.

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only - do not use tools.

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening on burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port opening on burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Wire and/or electrode covered with cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between ignitor and electrode.

• Dead battery.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new alkaline battery.

23

Troubleshooting (continued)

Problem

Burner(s) will not light using ignitor.

(See Electronic Ignition

Troubleshooting also)

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full strength.

Burner(s) will not match light.

Sudden drop in gas flow or low flame.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

Flames blow out.

Flare-up.

Persistent grease fire.

• Vapor lock at coupling nut/LP cylinder connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around burner system.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator.

Reconnect regulator and leak-test. Turn on LP cylinder valve, wait

30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position and let fire burn out. After grill cools, remove and clean all parts.

Flashback...

(fire in burner tube(s)).

Unable to fill LP cylinder.

One burner does not light from other burner(s).

AUTO-CLEAN™

(If Equipped)

Timer does not work

(Green light does not flash)

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles with worn threads.

• Grease buildup or food particles in end(s) of carryover tube(s).

Possible Cause

Cycle

No LED’s will illuminate

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try a second LP dealer.

• Clean carry-over tube(s) with wire brush.

Prevention/Solution flash)

Red LED next to battery symbol is illuminated a weak battery.

24

Troubleshooting - Electronic Ignition

Problem (Ignition) Possible Cause

SECTION I

No sparks appear at any electrodes when

Electronic Ignition Button is pressed; no noise can

be heard from spark module.

• Battery not installed properly.

• Dead battery.

• Button assembly not installed properly.

• Faulty spark module.

Check Procedure Prevention/Solution

• Check battery orientation.

• Has battery been used previously?

• Check to insure threads are properly engaged. Button should travel up and down without binding.

• If no sparks are generated with new battery and good wire connections, module is faulty.

• Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.)

• Replace battery with new alkaline battery.

• Unscrew button cap assembly and reinstall, making sure threads are aligned and engaged fully.

• Replace spark module assembly.

SECTION II

No sparks appear at any electrodes when

Electronic Ignition Button is pressed; noise can

be heard from spark module.

• Output lead connections not connected.

• Are output connections on and tight?

• Remove and reconnect all output connections at module and electrodes.

SECTION III

Sparks are present but not at all electrodes and/or not at full strength

• Output lead connections not connected.

• Arcing to grill away from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or broken “sparks at crack”.

• Are output connections on and tight?

• Remove and reconnect all output connections at module and electrodes.

• If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame.

• All sparks present but weak or at slow rate.

• If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.

• Replace battery with a new alkaline battery.

• Has moisture accumulated on electrode and/or in burner ports?

• Inspect electrodes for cracks.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

25

26

NOTES

Warranty Registration Department

P.O. Box 1240

Columbus, GA 31902-1240

27