PZI250.2 | PZI325.1 | PZI550.5 | PZI1500.1 | PZI2000.1D | PZI1000.1 | PZI175.4 | PZI3000.1D | PZI125.4 | PZI100.4 | Crunch PZi 550.5 Specifications

POWERZONE PZi AMPLIFIERS

Crunch is proud to introduce the finest high end car audio products available and would like to thank you for your continued support.

The PowerZone Series range of products have been designed to a very high level of performance, with features unavailable in any other products.

All of the amplifiers have variable crossovers built in, with added touches such as subsonic filter, bass equalization and a bass remote control module option that allows bass control from with in reach of the drivers seat.

To insure years of listening pleasure, all amplifiers have a built in diagnostic mode that will detect shorted speaker leads, low impedance, dangerous high temperatures, DC shorts and will shut down the amp to help prevent serious damage.

INDEX PAGE

General Installation Procedure.........................................................................................................................................................1

Amplifier Feature Descriptions..........................................................................................................................................................2

PZi100.2 / PZi250.2 / PZi325.1 / 2-CHANNEL AMPLIFIER APPLICATIONS.............................................................................3-4

Full range stereo / Full range mono / 2 way active with mono bass using two 2 channel models

PZi100.4 / PZi125.4/ PZi175.4 / 4-CHANNEL AMPLIFIER APPLICATIONS..............................................................................5-6

4, 3 and 2 channel full range / 2 way active, with mono bass / front/rear high pass using a 2 channel model for mono sub bass

PZi1000.1 / PZi1500.1 / PZi2000.1D / PZi3000.1D/ 1-CHANNEL AMPLIFIERS APPLICATIONS...................................................7

Basic mono amplifier application

PZi550.5 / 5 CHANNEL AMPLIFIER FEATURE DESCRIPTION AND APPLICATIONS.....................................................................8

Features and Specifications..............................................................................................................................................................9

Setting Up Systems After Installation For Best Performance............................................................................................................10

Troubleshooting and Diagnostics....................................................................................................................................................11

Product Warranty............................................................................................................................................................................12

The contents of this manual may not be reproduced or copied with out the written consent of MAXXSONICS USA, Inc.

GENERAL INSTALLATION PROCEDURE

System Design

The success of any car stereo system relies on several factors, such as the system design, execution of the installation, and system setup. Please remember that any system is only as good as its weakest link.

Please remember that higher power systems are not necessarily useful purely for high sound pressure levels, but also to establish a headroom capability, to reproduce musical peaks cleanly without distortion. Lower power amplifiers will clip earlier than their more powerful cousins, and cause loudspeaker failure when overdriven, due to the harmonics generated by a clipped signal, thus overheating voice coils.

Amplifiers should be mounted with the fins running horizontally for best convection cooling, to minimize overheating. Purchase the best quality RCA cables you can afford, for reliability and less engine noise interference in the audio system.

Installation

WOOD

It is highly recommended that the amplifier be mounted to a board of MDF or other solid structure using the 4 mounting screws provided. Avoid mounting the amplifier to metal as this can introduce noise and other unwanted issues. When mounting the amplifier, ensure that it is mounted HORIZONTALLY, as shown in the diagram above, for optimal heat dissipation. Mounting amplifiers to speaker enclosures is not recommended as this can cause damage to the amplifier components. When choosing a location for mounting the amplifier, ensure that you check for clearance from wires, gas tank, electrical devices and brake lines etc.

General:

Run the wiring so that RCA cables are at least 18“ away from power and speaker cables. Keep RCA cables away from electrical devices in the vehicle that can cause electrical noise, such as electric fuel pumps, emission control modules and other on-board electronic modules.

Power and ground connections(see the features matrix on page 9 for proper gauge cables per amplifier):

Use a sufficient gauge power cable and ground cable using the chart below as reference to what size wire you require. PZi series amplifiers require 4 gauge power wire. In a multi amplifier system, add the total value of the manufacture recommended fusing to get your total system amperage. Some applications may require multiple runs of power wire to meet the system requirements. In multi amplifier systems it is advisable to mount a large enough fuse right at the battery, and run one or multiple +12 volt power cables to a fused distribution block near the amplifiers. It is then a simple matter to connect the +12 volt terminal of each amplifier to the distribution block. During this process, please ensure that the main power fuse is removed to avoid shorting the electrical system. The main fuse must be within 12” of the vehicles battery.

Ground each amplifier with as short a ground lead as possible directly to the vehicle chassis using 4 gauge wire or equivalent to the size of the amplifiers’ power wire.

Use a ground distribution block, if you wish, but it is extremely important to keep the main ground lead from this distribution block to the chassis as short as possible , not more than 12“. The ground connection integrity to the chassis is very important, and the best way to achieve a good, solid electrical and mechanical contact is to use a large round crimp lug, crimped and soldered to the ground cable. The next step is to scrape the paint off the vehicle chassis , slightly larger than the ground lug, at the connection point. Drill a clearance hole in the chassis, the same size as the lug hole, and use a bolt, spring washer and nut to securely fasten the ground lug. Use petroleum jelly to coat the bolt/lug connection, to prevent oxidization with time.

TIP: Use the same approach when installing head units, equalizers or any audio equipment for that matter - run short individual grounds from each piece directly to the vehicle chassis, to minimize ground loops and system noise. All power, ground and speaker connections should be crimped and soldered for reliability. Make sure that none of the cable insulation can chafe against exposed metal in the vehicle, causing short circuits to the chassis.

NOTE: This Matrix is a general rule

of thumb. Please refer to the

manufacturers specific requirements. PZi specifications can be found on page 9.

Safe connection sequence:

After all cables are run, connect speaker wires to the speakers and amplifiers, then run and plug in RCA cables. Next, connect all power, ground, and remote turn on leads. Now connect all +12 volt cables to the amplifier/s and distribution blocks and fuse holders. Finally, connect the main +12 volt cable to the battery, with the main fuse removed, and we are almost ready to power up the system.

Power up the system:

The following procedure may seem like overkill, but there is nothing more frustrating when turning on a system for the first time, and it does not work properly immediately.

First, make sure the head unit is off, and turn all level controls to minimum (counterclockwise), including the head unit volume control. Set all equalizers to 0 dB (no boost), and all crossover frequency controls at approximate frequencies, as recommended by the loudspeaker manufacturer. Set all input selector and crossover switches as required for the application. Remove all amplifier fuses, and insert the main fuse at the battery. If the fuse does not blow, you can insert the fuse in one of the amplifiers, and we are ready to turn on the system. Turn the head unit on, insert a CD, or select a radio station, and increase the head unit volume control. If the system sounds fine, turn off the head unit, and install fuses in the remaining amplifiers, one by one, till the complete system is powered up and functioning properly.

1

2

AMPLIFIER FEATURE DESCRIPTIONS

POWERZONE AMPLIFIERS:

!

Each model is capable of 4 & 2-Ohms stereo per channel, or 4-Ohms mono bridged operation except the mono amps which are capable of 4, 2 and 1-Ohm loads.

! Tri-Mode operation with any stereo pair of amplifier channels is possible, as with all bridgeable amplifiers.

! The input sensitivities for rated output powers are variable from 0.2 volt to 5 volt.

! All crossovers are fully variable in their respective ranges.

! Crossover filters are 12dB/Octave.

!

A POWER LED indicates the powered up and turned on condition.

!

All Crunch amplifiers feature a comprehensive diagnostic system, with speaker lead short circuit, and amplifier DC faults indicated by the red “PROTECT” LED.

!

CAUTION: DO NOT OPERATE ANY AMPLIFIER BELOW THE INTENDED IMPEDANCE.. YOU

WILL CAUSE DAMAGE TO THE AMPLIFIER THAT WILL NOT BE COVERED UNDER THE

WARRANTY PRINTED IN THE BACK OF THE MANUAL. 2 & 4 Channel amps are capable of 4 and 2-Ohms wired stereo and 4-Ohms wired mono bridged. The mono amps are capable of 4, 2

PZi100.2 / PZi250.2 / PZi325.2 2-CHANNEL AMPLIFIERS

The X-OVER slide switch selects the internal crossover functions:

-The input signal is routed directly to the LINE OUT RCA jacks, regardless of the X-OVER setting simplifying daisy chaining of amplifiers.

-HPF: Selects the built in HIGH PASS filter, variable from 60 Hz to 1.2kHz.

-FULL: Bypasses all crossovers for full frequency range operation.

-LPF: Selects the built in LOW PASS , variable from 30 Hz to 250Hz.

MODE: The mode switch allows you to choose Stereo for full range 2 channel operation or MONO for bridging operation

HIGH INPUT: If your radio/CD player does not have unbalanced (RCA) outputs, you can use the

HIGH level (wire) inputs.

LINE INPUT: The line input accepts unbalanced (RCA) inputs from 0.2V to 5V.

LINE OUTPUT: The line output passes through signal from the line inputs which allows you to daisy chain multiple amplifiers from one signal.

The 4 channel amps have the same features as the 2 channel models accept that there are 2 sets of controls.

1 set for channels 1 & 2 and 1 set for channels 3 & 4.

In addition, the 4 channel models have a Mode switch which allows you to select 2, 3 or 4 channel operation.



-HPF: Selects the built in HIGH PASS filter, variable from 60 Hz to 1.2kHz.


-LPF: Selects the built in LOW PASS , variable from 30 Hz to 250Hz.


HIGH INPUT: If your radio/CD player does not have unbalanced (RCA) outputs, you can use the

HIGH level (wire) inputs.



L L

LEVEL BASS EQ HPF LPF X-OVER MODE

+ - gnd - +

HI INPUT

5V 0.2V 0dB 12dB 60Hz 1.2KHz 30Hz 250Hz FULL LPF HPF MONO STEREO

R R

LINE OUT LINE INPUT

Note that the LOW PASS signal is MONO.

-In the LPF position, the HIGH PASS filter acts as a subsonic filter.

-When the LPF mode is selected, a 0 to +12dB, at 45Hz, BASS

-EQ is also switched in.

PZi100.4 / PZi125.4 / PZi175.4 4-CHANNEL AMPLIFIERS

LINE INPUT

CH3 CH4

R

L

CH3/4 CH1/2

+ - gnd - +

HI INPUT

+ - gnd - +

CH1 CH2

CHANNEL 3 / 4

LEVEL BASS EQ HPF LPF

5V 0.2V 0dB 12dB 60Hz 1.2KHz 30Hz 250Hz

LEVEL BASS EQ HPF LPF

5V 0.2V 0dB 12dB 60Hz 1.2KHz 30Hz 250Hz

CHANNEL 1 / 2

FULL LPF HPF

2 3 4

CHANNEL

X-OVER

FULL LPF HPF

R

L

LINE OUTPUT

Note that the LOW PASS signal is MONO.

-In the LPF position, the HIGH PASS filter acts as a subsonic filter.

-When the LPF mode is selected, a 0 to +12dB, at 45Hz, BASS

-EQ is also switched in.

-The LINE INPUT signal is routed directly to the LINE OUT RCA jacks, regardless of the X-OVER setting simplifying daisy chaining of amplifiers.

-SUBSONIC: Allows you to adjust the crossover filter from 15Hz to 55Hz.

-LPF: Allows yo to adjust the LOW PASS crossover filter from 40Hz to 150Hz.


LEVEL: Adjusts the input sensitivity from 0.2 volts to 5 volts.

BASS EQ: The Bass EQ is adjustable from 0db to 12dB.

REMOTE: This is the input jack for the under-dash bass remote module.



PZi1000.1 / PZi1500.1 1-CHANNEL MONO BLOCK AMPLIFIERS

POWER

PROTECT

REMOTE

CONTROL

BASS EQ

SUB

SONIC LPF LEVEL L

OUTPUT INPUT

L

0dB 12dB 15Hz 55Hz 40Hz 150Hz 6V 0.2V R R

The mono amps are capable of 4, 2 & 1-Ohm loads.

Operating the amp below 1-Ohm can cause damage to the amp not covered in the warranty.

PZi2000.1D / PZi3000.1D 1-CHANNEL D-CLASS MONO AMPLIFIERS LINE INPUT: Accepts unbalanced RCA inputs from 0.2 volts to 9 volts.

LINE OUTPUT: The unbalanced RCA outputs are set the same as the CROSSOVER switch on the side mount control.

BALANCED INPUT: Accepts balanced line inputs from 0.4 volts to 12 volts for the optional MMBLD-

1 balanced line driver.

LEVEL: The input level control allows you to match the amplifier input sensitivity to the output level of the RADIO/CD source from 0.2 volts to 9 volts when using unbalanced (RCA) and 0.2 volts to 18 volts with the balanced input.

PHASE: The Phase shift is fully adjustable from 0 to 180 degrees.

REMOTE: The RJ45 Remote jack accepts the Bass Remote Module.

BASS EQ: The Bass Boost is fully adjustable from 0 to 10db at 45Hz.

SUBSONIC: The variable Subsonic filter is fully adjustable from 15Hz to 35Hz.

LOWPASS: The built-in low pass frequencies are fully variable from 35 to 250Hz.

POWER: Indicates that the amp has power, ground and remote turn-on input via a green L.E.D.

PROTECT: Indicates that the amplifier has detected a fault and will not operate. There are several possible problems that can cause the amplifier to go into the protect mode. See the trouble

shooting guide in the back of the manual for details.

L

INPUT OUTPUT BALANCED LEVEL PHASE REMOTE BASS EQ SUBSONIC LOW PASS PWR

INPUT

L

9V 0.2V 0 180 0dB 10dB 15 35Hz 35 250Hz PRO

R R

The mono amps are capable of 4, 2 & 1-Ohm loads.

Operating the amp below 1-Ohm can cause damage to the amp not covered in the warranty.

PZi100.2 / PZi250.2 / PZi325.2 / 2 CHANNEL AMPLIFIER APPLICATIONS

FULL RANGE STEREO

This is the most basic application for the POWERZONE Series 2 channel amplifiers.

1. Interconnect cable checklist:

Connect the LINE INPUTS to the Radio/CD with good quality RCA cables.

2. Crossover Switch:

The X-OVER switch must be in the FULL position.

3. Crossover frequency control checklist:

N/A for full range operation.

4. Line Level:

Refer to the section “Setting up systems after installation for best performance”.

NOTE: Minimum final loudspeaker impedances:

4 &-2-Ohms stereo mode or 4-Ohms mono mode

SPEAKERS

FULL RANGE

STEREO LINE INPUT

TO BATTERY + 12 volts VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND

FULL RANGE MONO

This application illustrates the basic mono bridging method for all

POWERZONE 2 channel amplifiers.

Interconnect cable checklist:

A MONO signal source is required, such as would be available from the mono sub bass output of an active crossover, whether stand alone, or built into a head unit or equalizer. Important: Do not be tempted to connect the hot, or positive outputs, from any source together to obtain a mono signal, as this could very well damage the output stage of that source.

It is necessary to feed the SAME signal to both left and right inputs via a Yadapter RCA cable. Connect the mono speaker positive terminal to the LEFT

+, and its negative terminal to RIGHT -.

Switch setting checklist:

- The AMPLIFIER X-OVER switch must be in the FULL position.

Crossover frequency control setting checklist:

N/A for full range operation.

TIP: If you are using the mono sub bass output of an active crossover, there is nothing wrong with switching in the low pass filter in these amplifiers for a steeper low pass roll-off.

Minimum final loudspeaker impedance:

- 4-Ohms mono.

FULL RANGE

MONO SPEAKER

FULL RANGE

MONO LINE INPUT

VIA Y-ADAPTER

FROM MONO SOURCE

TO BATTERY + 12 volts VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND

The HIGH LEVEL inputs are used when the radio/CD player does not have RCA cable outputs. You can connect the radio/CD player speaker wires directly to the amplifier via the high Level Inputs.

Use this connector for 2 CH amplifiers

GRAY: CH 1 Speaker Input +

BROWN: CH 1 Speaker input -

Black: Chassis Ground

GREEN: CH 2 Speaker Input -

White: CH 2 Speaker Input +

Use both connectors for 4 CH amplifiers

ORANGE: CH 3 Speaker Input +

PINK: CH 3 Speaker input -

Black: Chassis Ground

BLUE: CH 4 Speaker Input -

YELLOW: CH 4 Speaker Input +

3

4

PZi100.2 / PZi250.2 / PZi325.2 / 2-CHANNEL AMPLIFIER APPLICATIONS

Stereo high pass with mono low-pass in a 2 way active, or bi-amplified system

In this application we will use a 2 channel amplifier for the high frequencies, and a second one for the low frequencies, or mono sub bass. Please consult the speaker specifications to determine maximum amplifier power requirements.

Lows amplifier:

- HI PASS (Subsonic filter): 10 Hz to 40 Hz

- LOW PASS: 100 Hz


Connect the inputs of the HIGHS amplifier to a Radio/CD with good quality RCA cables. Connect the LINE OUT of the HIGHS amplifier to the inputs of the BASS amplifier with a stereo RCA to RCA cable.

Please note that these frequency points are suggestions only. Refer to the loudspeaker manufacturer specifications and the section “Setting up systems after installation for best performance”

Mono bass woofer wiring:

Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT -.


- Highs amplifier: X-OVER switch in the HPF position.

- Lows amplifier: X-OVER switch in the LPF position.

Crossover frequency control checklist:

Highs amplifier:

- HI PASS: 100 Hz

- LOW PASS: N/A

Level control checklist:

- Refer to the section “Setting up systems after installation for best performance”

Minimum final loudspeaker impedances:

- 2-Ohms per channel stereo.

- 4-Ohms mono bridged.

STEREO

HIGHS

SPEAKERS

FULL RANGE


2 CHANNEL

HIGHS AMPLIFIER

STEREO

INTERCONNECT

RCA CABLE

TO BATTERY +12 Volts VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND

MONO BASS

SPEAKER

2 CHANNEL

SUB BASS AMPLIFIER

TO BATTERY +12 Volts VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND


4 CHANNEL FULL RANGE SYSTEM

Here we show how to use the 4 channel amplifiers as straightforward discrete 4 channel full range units.

Channels 3/4:

- HI PASS: N/A

- LOW PASS: N/A


- Connect the four inputs of the amplifier to a Radio/CD with quality RCA cables.




- 1/2CH X-OVER: FULL



- 2-Ohms per channel.

FULL RANGE

SPEAKERS


Channels 1/2:

- HI PASS: N/A

- LOW PASS: N/A

FULL RANGE

STEREO LINE

INPUTS

TO BATTERY + 12 Volts VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND

2 or 3 CHANNEL FULL RANGE SYSTEM

Here we show how to use the 4 channel amplifiers as full range 2 or 3 channel units by taking advantage of the mono bridging capability of all Crunch amplifiers.

The following example shows how to create a 3 channel system by mono bridging channel pair 3 / 4. In order to create a 2 channel system, simply follow the example to also mono bridge channel pair 1 / 2.


- Connect the inputs of channel pair 1/2 to a suitable stereo source, e.g. a head unit with good quality RCA cables.

- A MONO signal source is required to bridge channel pair 3/4, such as would be available from the mono sub bass output of an active crossover, whether standalone, or built into a head unit or equalizer.

Important: Do not be tempted to connect the hot, or positive outputs, from any source together to obtain a mono signal, as this could very well damage the output stage of that source.

- It is necessary to feed the SAME signal to both left and right inputs via a Y-adapter

RCA cable.

- Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT - as shown.





MONO

OR SUB BASS

SPEAKER

Channels 1/2:

- HI PASS: N/A

- LOW PASS: N/A

Channels 3/4:

- HI PASS: N/A

- LOW PASS: N/A

TIP: If you are using the mono sub bass output of an active crossover, there is nothing wrong with switching in the low pass filter in these amplifiers for a steeper low pass rolloff.




- 2-Ohms per channel in stereo mode.


STEREO

FULL RANGE

OR HIGHS

SPEAKERS

1 STEREO

1 MONO

FULL RANGE

LINE INPUTS


REMOTE TURN-ON

CHASSIS GROUND

5

6


2 way active, or bi-amplified system with mono bass

This application shows how easily a 2 way active system can be implemented using a 4 channel amplifier. Channels 1 and 2 will be used for highs, and channels 3 and 4 for mono bass.

Channels 3/4:

- HI PASS (subsonic): 20 Hz

- LOW PASS: 100 Hz


- We need to feed the same signal to both sets of channels, so must use 2 Yadapters, one to feed the LEFT signal to channels 1 and 3, and the right signal to channels 2 and 4, as shown.

Please note that these frequency points are suggestions only. Refer to the loudspeaker manufacturer specifications and the section “Setting up systems after installation for best performance”

Mono bass woofer wiring:

- Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT -.


- 1/2CH X-OVER: HP

- 3/4CH X-OVER: LP


Refer to the section “Setting up systems after installation for best performance”


- 2-Ohms per channel in stereo mode.



Channels 1/2:

- HI PASS: 100 Hz

- LOW PASS: N/A

MONO

BASS

SPEAKER

STEREO

HIGHS

SPEAKERS

LEFT TO

CHANNELS

1 AND 3


REMOTE TURN-ON

CHASSIS GROUND

RIGHT TO

CHANNELS

3 AND 4

2 way active, or bi-amplified system with mono bass, and faded highs/lows

Here we present a variation of the previous system. Since this is a 2 way system, we can use the front outputs from a head unit to drive the highs, and the rear output to drive the bass This method allows the listener to easily adjust the relative levels of bass to highs, with the front to rear fade on the head unit.

Channels 1 and 2 will be used for highs, and channels 3 and 4 for mono bass.

- Follow the instructions as per the previous system for switch and crossover settings.


- Use good quality RCA leads to connect the inputs of the amplifier to the source as shown.

MONO

BASS

SPEAKER

STEREO

HIGHS

SPEAKERS

FULL RANGE

STEREO LINE

INPUTS


REMOTE TURN-ON

CHASSIS GROUND

PZi1000.1 / PZi1500.1 / MONO AMPLIFIER APPLICATIONS

Basic application

These sub bass amplifiers can be used any of the bi-amplification systems described in this manual, replacing the 2 channel amplifiers as per the illustrations.


Connect the inputs to a suitable source, e.g. a head unit with good quality RCA cables. Connect the LINE OUT to the inputs of the system highs amplifier.


LOW PASS: 40Hz to 150Hz

SUBSONIC:15 Hz to 55 Hz

BASS EQ: 0 to +12dB

PHASE: 0 to 180 degrees

Use at least #12 gauge speaker wiring. The amps have dual speaker terminals, simplifying the hookup of multiple speakers



Minimum final loudspeaker impedance: 1-Ohm.

FULL RANGE


MONO

SUBWOOFER

Y-ADAPTOR

0dB 18dB

PZiR-1

NOT USED

Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

DESIGNATED MONO

OUTPUT FROM HEAD UNIT

TO BATTERY +12 Volts

REMOTE TURN-ON

CHASSIS GROUND

PARALLEL MONO

SUBWOOFERS

2-OHMS EACH MINIMUM

PZi2000.1D / PZi3000.1D / D-CLASS MONO AMPLIFIER APPLICATIONS

Basic application

These sub bass amplifiers can be used any of the bi-amplification systems described in this manual, replacing the 2 channel amplifiers as per the illustrations.


Connect the inputs to a suitable source, e.g. a head unit with good quality RCA cables. Connect the LINE OUT to the inputs of the system highs amplifier.

Use at least #12 gauge speaker wiring. The amps have dual speaker terminals, simplifying the hookup of multiple speakers


LOW PASS: 35Hz to 250Hz

SUBSONIC:15 Hz to 35 Hz

BASS EQ: 0 to +10dB

PHASE: 0 to 180 degrees



Minimum final loudspeaker impedance: 1-Ohm.

FULL RANGE


MONO

SUBWOOFER

Y-ADAPTOR

DESIGNATED MONO

OUTPUT FROM HEAD UNIT

NOT USED

Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

0dB

PZiR-1

10dB

TO BATTERY +12 Volts

REMOTE TURN-ON

CHASSIS GROUND

PARALLEL MONO

SUBWOOFERS

2-OHMS EACH MINIMUM

7

8

PZi 550.5 / 5 CHANNEL AMPLIFIER FEATURE DESCRIPTION

The 5 channel amp have the same features as the 4 channel models accept that there is an additional set of controls for channel 5



-HPF: Selects the built in HIGH PASS filter, variable from 10 Hz to 150Hz.


-LPF: Selects the built in LOW PASS , variable from 30 Hz to 150Hz for channel 5 only.

MODE: The mode switch allows you to choose 4 or 5 channel operation.


SUBSONIC: Is adjustable from 15Hz to 55Hz for the channel 5 only.

BASS EQ: Is adjustable from 0dB to 12dB for channel 5 only.

REMOTE: this is used for the PZiR-1 Bass Remote module.

L

CH5 CH4 CH2

3/4 CH CONTROLS

LEVEL HPF

MODE

1/2 CH CONTROLS

LEVEL HPF REMOTE

HPF

10Hz 150Hz

X-OVER

4CH 5CH

5V 0.2V

FULL

X-OVER

R

CH5 CH3 CH1

5V 0.2V

LEVEL

15Hz 55Hz

SUBSONIC

5 CH CONTROLS

0dB 12dB

BASS EQ

30Hz 150Hz

LPF

POWER

PROTECT

AMPLIFIER APPLICATIONS

5 CHANNEL FULL RANGE SYSTEM

Here we show how to use the channel amplifier as straightforward discrete 5 channel full range units.


- Connect the four inputs of the amplifier to a Radio/CD with quality RCA cables.





Channels 1/2:

- HI PASS: N/A

- LOW PASS: N/A

DESIGNATED MONO

CHANNEL 5 INPUTS

INPUT

Channels 3/4:

- HI PASS: N/A

- LOW PASS: N/A




- 2-Ohms per channel.

FULL RANGE

STEREO LINE

INPUTS

CHASSIS GROUND

REMOTE TURN-ON


FULL RANGE

SPEAKERS

SUBWOOFER

SETTING UP SYSTEMS AFTER INSTALLATION FOR BEST PERFORMANCE

PZi100.2 / PZi250.2 / PZi325.2 / PZi100.4 / PZi124.4 / PZi550.5

General:

At this point you are ready to get more specific on the settings for your amplifier.

High Pass:

-When in Hi Pass operation, this setting acts as a low frequency cut off for your system reproduction. The point that you set it at cuts off any frequencies from reproduction beyond this point. The 12 o’clock position is a great starting point. EXAMPLE: If you adjust the High Pass to 100Hz, the amplifier will not play frequencies below 100Hz but will play frequencies from

100Hz to the chosen Low Pass frequency.

-When in Low Pass/Bandpass operation, this setting acts as a low frequency cut off for your system reproduction aka Subsonic Filter. The point that you set it at cuts off any frequencies from reproduction beyond this point. The 12 o’clock position is a great starting point. EXAMPLE: If you adjust the High Pass to 25Hz, the amplifier will not play frequencies below 25Hz but will play frequencies from 25Hz to the chosen Low Pass frequency.

-When in Flat/Full operation, the High Pass crossover is bypassed.

Bass EQ:

This setting is a fixed bass boost at 45Hz that is variable from 0-12dB. This feature provides impact to your bass, but if not adjusted correctly, it can be over used and cause damage to your speakers and amplifiers. It is best to slowly turn this setting clockwise until the desired punch is felt. It is not recommended to exceed the 12 o’clock position unless listening at a low volume or a low recording quality as this can result in high distortion and possibly clipping.

Low Pass:

The Low Pass control acts as a ceiling and doesn’t allow frequencies to the right of the desired setting to be reproduced. Turning the potentiometer all the way to the right is a great starting point. EXAMPLE: If you adjust the Low Pass to 120Hz, the amplifier will not play frequencies above 120Hz but will play frequencies from 120Hz to the chosen Hi Pass or

Subsonic frequency.

-When in Hi Pass operation, this setting is bypassed.

Level Control Setup:

Ensure that the Level is turned completely to the left prior to turning the system on. Next you should insert a CD or cassette that you are familiar with to use as a reference, and turn the head unit volume control to about 80% of its full setting. The system sound level will of course be very low, and the following procedures will help you to match the amplifier input sensitivities properly to the head unit output signal level.

It is important to match the amplifier LEVEL input sensitivity to the Radio/CD output sensitivity. This can be located in the Radio/CD manual.

If the Radio/CD output sensitivity is 2 volts, then adjust the amplifier LEVEL input to 2 volts.

If you are not sure what the Radio output sensitivity is, follow these general guide lines:

Turn the level control up slowly, till you hear distortion, then back off a few degrees on the control. If at any point your amplifier goes into protection, you will need to turn the Level to the left a bit and then try again. If you reach a point where the output does not increase, stop turning the Level control to the right as the amplifier/speaker combo has reached its maxx output in this application.

2 or 3 way active systems (all):

Always start with the bass, or low frequency amplifier as a reference, by turning its control up to the point where distortion is audible, and back it off some.

Now adjust the level control for the highs or tweeter channels in a 2 way active system, to balance the highs to lows.

In a 3 way active system, match the midrange level to the bass, and then the highs to the midrange and bass. It may be necessary to perform a few iterations of the midrange and highs level

PZi1000.1 / PZi1500.1 / PZi2000.1D / PZi3000.1D

General:

At this point you are ready to get more specific on the settings for your amplifier.

Subsonic:

This setting acts as a low frequency cut off for your system bass reproduction. The point that you set it at cuts off any frequencies from reproduction beyond this point. The 12 o’clock position is a great starting point. EXAMPLE: If you adjust the Subsonic to 25Hz, the amplifier will not play frequencies below 25Hz but will play frequencies from 25Hz to the chosen Low

Pass frequency.

Bass EQ:

This setting is a fixed bass boost at 45Hz that is variable from 0-10dB. This feature provides impact to your bass, but if not adjusted correctly, it can be over used and cause damage to your subwoofers and amplifiers. It is best to slowly turn this setting clockwise until the desired punch is felt. It is not recommended to exceed the 12 o’clock position unless listening at a low volume or a low recording quality as this can result in high distortion and possibly clipping.

Low Pass:

The Low Pass control acts as a ceiling and doesn’t allow frequencies to the right of the desired setting to be reproduced. The 12 o’clock position is a great starting point. EXAMPLE: If you adjust the Low Pass to 80Hz, the amplifier will not play frequencies above 80Hz but will play frequencies from 80Hz to the chosen Subsonic frequency.

Phase:

The variable Phase adjustment allows you to change the relative time that the waveform meets your ear. With standard subwoofer installations where the subwoofer is behind you, the

Phase should generally be at 0. When subwoofers or woofers are in the kick panels or door panels, the Phase adjustment is useful in delaying the timing of the wave meeting your ear by adjusting the potentiometer to 180 degrees.

Level Control Setup:

Ensure that the Level is turned completely to the left prior to turning the system on. Next you should insert a CD or cassette that you are familiar with to use as a reference, and turn the head unit volume control to about 80% of its full setting. The system sound level will of course be very low, and the following procedures will help you to match the amplifier input sensitivities properly to the head unit output signal level.

It is important to match the amplifier LEVEL input sensitivity to the Radio/CD output sensitivity. This can be located in the Radio/CD manual.

If the Radio/CD output sensitivity is 2 volts, then adjust the amplifier LEVEL input to 2 volts.

10

If you are not sure what the Radio output sensitivity is, follow these general guide lines:

Turn the level control up slowly, till you hear distortion, then back off a few degrees on the control. If at any point your amplifier goes into protection, you will need to turn the Level to the left a bit and then try again. If you reach a point where the output does not increase, stop turning the Level control to the right as the amplifier/subwoofer combo has reached its maxx output in this application.

Sit back and enjoy the music!

TROUBLESHOOTING A SYSTEM

The key to finding the problem in a misbehaving sound system is to isolate parts of that system in a logical fashion to track down the fault.

Description of the PROTECT system built into all PowerZone amplifiers

The diagnostic system will shut down the amplifier, until reset by turning the head unit off, and back on. This state of affairs will be indicated by the front panel PROTECT

LED lighting up under the following conditions:

1 - A sort circuit on the loudspeaker leads.

2 - An internal amplifier fault that causes a DC offset on the loudspeaker output.

Should the amplifier go into protect mode, simply disconnect all RCA and speaker leads, while keeping +12 volt, power ground and remote leads connected.

1. Now turn the amplifier back on, and if the diagnostic LED lights, the amplifier has an internal fault.

2. If not, plug the RCA cables back, and reset the amplifier. If it goes into diagnostic now, the fault lies in the input, either with bad cables or source unit.

3. If the amplifier seems fine with RCA cables plugged in, connect the speakers, one at a time, and if one of the speakers or its wiring is faulty, it will activate the diagnostic system.

Amplifier heatsink overheating

The amplifiers will shut down when the heatsink temperature reaches 80 degrees centigrade, and turn back on once the unit has cooled down below that point.

Causes of overheating:

1 - Inadequate cooling - relocate or remount to provide better natural airflow over the fins.

2 - Driving high power levels into low impedances - back off on the volume control, and/or make sure you are not loading the amplifier with less than the recommended loudspeaker impedance.

Low output power

1 - Check that level controls have been set up properly.

2 - Make sure that the battery voltage, as measured at the amplifier’s +12 volt and ground terminals, is 11 volts or more.

3 - Check all +12 volt and ground connections.

Fuses blowing

1 - The use of loudspeaker impedances below the recommended minimums will draw more current - check.

2 - A short on the main +12 volt cable from the battery to the vehicle chassis will cause the main fuse to blow.

3 - If an amplifier fuse blows continually, with only +12 volt, ground and remote leads connected, the amplifier may be faulty.

System does not turn on

1 - Check all fuses.

2 - Check all connections.

3 - Measure the +12 volt and remote turn on voltages at the amplifier terminals. If these are non existent or low, take voltage measurements at fuse holders, distribution blocks, the head unit’s +12 volt and remote leads to localize the problem.

Noise problems

System noise can be divided into two categories, hiss, and electrical interference.

Hiss, or white noise

1 - High levels of white noise usually occurs when amplifier level controls are turned up too high - readjust according to the procedures in section ”Setting up systems after installation for best performance”

2 - Another major problem that can cause excessive hiss, is a noisy head unit - unplug the amplifier input RCA cables, and if the hiss level reduces, the source unit is at fault.

Electrical interference

The inside of an automobile is a very hostile electrical environment. The multitude of electrical systems, such as the ignition system, alternator, fuel pumps, air conditioners, to mention just a few, create radiated electrical fields, as well as noise on the +12 volt supply and ground. Remember to isolate the problem - first unplug amplifier input RCA cables, if the noise is still present, check the speaker leads, if not, plug the RCA’s back, and investigate the source driving the amplifier, one component at a time.

A ticking or whine that changes with engine RPM:

1 - This problem could be caused by radiation pickup of RCA cables too near to a fuel pump or a distributor, for instance, - relocate cables.

2 - Check that the head unit ground is connected straight to the vehicle chassis, and does not use factory wiring for ground.

3 - Try to supply the head unit with a clean +12 volt supply directly from the battery +, instead of using a supply from the in dash wiring/fusebox.

A constant whine:

This type of noise can be more difficult to pinpoint, but is usually caused by some kind of instability, causing oscillations in the system.

1 - Check all connections, especially for good grounds.

2 - Make sure that no speaker leads are shorting to exposed metal on the vehicle chassis.

3 -RCA cables are notorious for their problematic nature, so check that these are good, in particular the shield connections.

11

12

CRUNCH

SERIES

Maxxsonics Limited Warranty

As the manufacturer of Maxxsonics, Autotek, Crunch, MB Quart and Hifonics car audio products,

Maxxsonics USA Inc. Warrants to the original consumer purchaser the amplifier to be free from defects in material and workmanship for one (1) Year from date of purchase.

All other parts and accessories of the system are warrantied to be free from defects in material and workmanship for one (1) year from date of purchase. Maxxsonics will repair or replace at it’s option and free of charge during the warranty period, any system component that proves defective in materials and workmanship under normal installation, use and service provided that the product is returned to the authorized Maxxsonics dealer from where it was purchased. A photo copy of the original receipt must accompany the product being returned.

Valid purchase receipts will contain the name and address of the authorized reseller.

Any damage to the product as a result of misuse, abuse, accident, incorrect wiring, improper installation, alteration of date code or bar code labels, revolution, natural disaster, or any sneaky stuff because someone messed up, repair or alteration out side of our factory or authorized service centers and any thing else you have done that you should not have done is not covered.

This warranty is limited to defective parts and specifically excludes any incidental or consequential damages connected therewith. This warranty is not to be construed as an insurance policy.

Warranty on installation labor, removal, re-installation and freight charges are not the responsibility of Maxxsonics USA Inc.

Warranty products damaged as a result of insufficient or improper packing materials are not covered by this limited warranty and such damaged product will be returned

“as is” at the expense of the owner.

PZI250.2 | PZI325.1 | PZI550.5 | PZI1500.1 | PZI2000.1D | PZI1000.1 | PZI175.4 | PZI3000.1D | PZI125.4 | PZI100.4 | Crunch PZi 550.5 Specifications

POWERZONE PZi AMPLIFIERS

The contents of this manual may not be reproduced or copied with out the written consent of MAXXSONICS USA, Inc.

GENERAL INSTALLATION PROCEDURE

System Design

Installation

NOTE: This Matrix is a general rule

of thumb. Please refer to the

manufacturers specific requirements. PZi specifications can be found on page 9.

1

POWERZONE AMPLIFIERS:

FULL RANGE STEREO

FULL RANGE MONO

3

4

Stereo high pass with mono low-pass in a 2 way active, or bi-amplified system

2 CHANNEL

HIGHS AMPLIFIER

2 CHANNEL

SUB BASS AMPLIFIER

4 CHANNEL FULL RANGE SYSTEM

2 or 3 CHANNEL FULL RANGE SYSTEM

5

6

2 way active, or bi-amplified system with mono bass

2 way active, or bi-amplified system with mono bass, and faded highs/lows

Basic application

Basic application

7

8

5 CHANNEL FULL RANGE SYSTEM

SETTING UP SYSTEMS AFTER INSTALLATION FOR BEST PERFORMANCE

10

11

12

CRUNCH

SERIES

Maxxsonics Limited Warranty

As the manufacturer of Maxxsonics, Autotek, Crunch, MB Quart and Hifonics car audio products,

Maxxsonics USA Inc. Warrants to the original consumer purchaser the amplifier to be free from defects in material and workmanship for one (1) Year from date of purchase.

Valid purchase receipts will contain the name and address of the authorized reseller.

This warranty is limited to defective parts and specifically excludes any incidental or consequential damages connected therewith. This warranty is not to be construed as an insurance policy.

Warranty on installation labor, removal, re-installation and freight charges are not the responsibility of Maxxsonics USA Inc.

Warranty products damaged as a result of insufficient or improper packing materials are not covered by this limited warranty and such damaged product will be returned

“as is” at the expense of the owner.

Related manuals

POWERZONE

Crunch PZI 2000.10

Crunch

PowerZone PZA

Crunch

PowerZone

Autotek

ATX1600.2

Autotek

ATX1000.2

Maxxsonics

SS1000.1D

Crunch

PowerZone PZT

Maxxsonics

Hifonics TXi6408

Autotek

AXL1450.4

Autotek

SM1600.2

MB QUART

AT2000.1

Autotek

ATA2000.1

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