Whirlpool WFD195 Product specifications

WFD195
DOWNFLOW 95% AFUE GAS
FURNACE, MULTI-SPEED BLOWER
(93% AFUE 115K MODEL)
PRODUCT SPECIFICATIONS
The Whirlpool® WFD195 95% AFUE (93% AFUE for 115K
Model) Downflow, Multi-Speed, furnace features a patented
aluminized-steel tubular heat exchanger and durable Silicon
Nitride Hot Surface Ignition system.
Standard Features
•
•
•
•
•
•
•
•
•
95% AFUE
Patented heavy duty dual-diameter tubular heat exchanger
with lifetime limited warranty plus 10-year limited furnace
replacement warranty
Two-stage gas valve with revolutionary new convertible
technology that allows installer to activate the two-stage valve
with the flip of a dipswitch
Silicon Nitride igniter with patented adaptive learning
control for maximum igniter life
Furnace control board with self-diagnostics, color-coded lowvoltage terminals, and provisions for electronic air cleaner
and 24-volt humidifiers
Control board stores the last five diagnostic codes in memory; simple push-button activation outputs the fault history to
a flashing red LED
Low constant fan allows homeowner to activate the low heat
speed to efficiently circulate air throughout the home.
Self-adjusting feature automatically adjusts to high or low
stage based on outside temperature without an outdoor
temperature sensor
Dual-certified for sealed combustion direct vent
(2-pipe) or non-direct vent (1-pipe) applications
All models comply with California NOx emissions standards
Cabinet Features
•
93% AFUE 115K MODEL
•
•
HEATING INPUT:
•
•
46,000–115,000 BTU/H
Fully insulated, heavy-gauge steel cabinet with durable bakedenamel finish
Foil-faced insulation lines the heat exchanger
Designed for multi-position installation: downflow,
horizontal left or right
Convenient left or right connection for gas & electric service
Coil and furnace fit flush for most installations
Contents
Nomenclature ............................................................... 2
Accessories ................................................................... 2
Product Specifications .................................................. 3
Dimensions ................................................................... 4
Blower Performance Specifications .............................. 5
Dual$aver Configuration & Operation ...........................7
Wiring Diagrams ........................................................... 8
* To receive the 10-Year Parts Limited Warranty, or the Lifetime Heat Exchanger Warranty,
online registration must be completed within 60 days of installation. Online registration is not
required in California or Québec. Full warranty details available at www.whirlpoolhvac.com.
WFD195.02
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4/11
PRODUCT SPECIFICATIONS
NOMENCLATURE
W
F
D
1
95
045
S
3
A
X
1
2
3
4
5,6
7,8,9
10
11
12
13
Brand
W Whirlpool
A
NOx
N Natural Gas
X Low NOx
Product
Furnace
Cabinet Width
A 14”
B 17½”
C 21”
D 24”
Airflow Direction
M Multiposition
D Downflow
Nominal Tons (Blower)
2
3
4
5
Description
1 1 Stage Heat
2 2 Stage Heat
M Modulating
Blower Motor
AFUE
8
9
93
95
A
E EEM Multispeed
S PSC Multispeed
V ECM Variable Speed
80%
90%+
93%
95%
BTUH Capacity (Input)
045: 45,000
115: 115,000
070: 70,000
140: 140,000
090: 90,000
ACCESSORIES
Accessory
LPLP01
EFR01
0170K00000S
¹
²
√
1
2
3
Description
WFD195
045S3BX
WFD195
070S3BX
WFD195
070S4CX
WFD195
090S4CX
WFD195
090S5DX
WFD195
115S5DX
√
√
√
√
√
√
√
√
√
√
√
√
LP Gas Low-Pressure Kit
External Filter Rack
Flush-mount Vent Kit
√
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
√
√
√
√
√
√
√
√
---
---
---
---
√
√
√
√
√
√
√
√
√
√
√
√
White-Rodgers valves only
White-Rodgers and Honeywell valves
Indicates accessories available for this model
Indicat
Indicat
Indicat
Notes
• All installa
•
CFB21 and CFB24.
2
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WFD195.02
PRODUCT SPECIFICATIONS
SPECIFICATIONS
WFD19
045S3BX
WFD19
070S3BX
WFD19
070S4CX
WFD19
090S4CX
WFD19
090S5DX
WFD19
115S5DX
Natural Gas Input¹
46,000
69,000
69,000
92,000
92,000
115,000
Natural Gas Output¹
42,800
64,400
64,400
86,000
86,000
106,500
LP Gas Output¹
38,502
57,753
57,753
77,004
77,004
96,255
93
93
93
93
93.0
93
Heating Capacity
AFUE²
Available AC @ 0.5” ESP
Temperature Rise Range (°F)
3
3
4
4
5
5
35 - 65
35 - 65
35 - 65
40 - 70
35-65
40 - 70
10” x 8”
10” x 8”
10” x 10”
10” x 10”
11” x 10”
11” x 10”
Circulator Blower
Size (D x W)
Horsepower @ 1075 RPM
¹⁄₃
¹⁄₃
½
½
¾
¾
Speed
4
4
4
4
4
4
Vent Diameter³
2”
2”
2”
2”
2”
2”
No. of Burners
2
3
3
4
4
5
Permanent4
288
282
260
376
376
470
Disposable
576
564
564
752
752
940
9.4
9.4
13.8
13.8
12.2
13.2
15
15
15
15
15
15
132
135
135
156
173
175
Filter Size (in2)
Electrical Data
Min. Circuit Ampacity 5
6
Max. Overcurrent Device (amps)
Ship Weight (lbs)
1– Natural Gas BTU/h. For altitudes above 2,000’, reduce input rating 4% for each 1,000’ above sea level.
2– DOE AFUE based upon Isolated Combustion System (ICS)
3– Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2” or 3” in
diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on
installation/code requirements and must be 2” or 3” diameter PVC.
4– Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical
Codes. Extensive wire runs will require larger wire sizes.
5– Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the
same size as noted.
Notes:
• All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply.
• Gas Service Connection ½” FPT
• Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes.
WFD195.02
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3
PRODUCT SPECIFICATIONS
DIMENSIONS
AIR
Model
A
B
C
D
E
WFD19045S3BX
17½”
16”
12³⁄₈”
14½”
16”
WFD19070S3BX
17½”
16”
12³⁄₈”
14½”
16”
WFD19070S4CX
21”
19½”
16³⁄₈”
18”
19½”
WFD19090S4CX
21”
19½”
16³⁄₈”
18”
19½”
WFD19090S5DX
WFD19115S5DX
24½”
23”
20³⁄₈”
21½”
23”
24½”
23”
20³⁄₈”
21½”
23”
Notes:
• Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2” or
3” in diameter, depending upon furnace input, number of elbows, length of run, and installation (1 or 2 pipes). The optional combustion air pipe is
dependent on installation/code requirements and must be 2” or 3” diameter PVC.
• Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace.
• Conversion kits for high-altitude natural gas operation are available. Contact your Goodman distributor or dealer for details.
• Installer must supply the following gas line fittings, according to which entrance is used:
• Left: One 90º street elbow; one 2½” pipe nipple; one 90º elbow; straight pipe; one ground joint union
Right: Straight pipe to reach gas valve
• Installations using a bottom return: Failure to unfold duct flanges will reduce airflow area by approximately 18%. This could result in performance
and noise issues.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
Position
Downflow
Horizontal
Sides
Rear
Front
Bottom
Flue
Top
0”
6”
0”
0”
1”
1”
NC
C
0”
0”
1”
4”
C = Combustible: If placed on combustible floor, the floor MUST be wood ONLY.
NC = Non-Combustible: A combustible floor sub-base must be used for installation on combustible flooring
Notes:
• For servicing or cleaning, a 24” front clearance is recommended.
• Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed below.
• In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater.
4
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WFD195.02
PRODUCT SPECIFICATIONS
BLOWER PERFORMANCE
(CFM & Temperature Rise vs. External Static Pressure)
Model
WFD19
045S3BX
WFD19
070S3BX
WFD19
070S4CX
WFD19
090S4CX
WFD19
090S5CX
WFD19
115S5DX
External Static Pressure, (Inches Water Column)
Tons
AC at
0.5”
ESP
CFM
Rise
CFM
Rise
CFM
Rise
CFM
Rise
CFM
High
3
1,352
29
1,318
30
1,260
31
1,202
33
Med
2.5
1,214
32
1,172
34
1,123
35
1,064
Med-Lo
2
997
40
994
40
960
41
Low
1.5
757
52
753
52
734
High
3
1,449
41
1,409
42
Med
2.5
1,192
50
1,172
Med-Lo
2
981
61
Low
1.5
750
High
4
Med
Motor
Speed
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Rise
CFM
CFM
CFM
1,128
35
1,044
955
853
37
1,012
39
938
859
741
923
43
884
45
817
741
611
54
704
56
674
59
620
524
438
1,326
45
1,273
47
1,201
49
51
1,141
52
1,094
54
1,046
57
973
904
793
962
62
943
63
917
65
888
67
830
764
665
79
730
81
714
83
692
86
657
90
620
570
502
2,069
29
1,965
30
1,871
32
1,756
34
1,661
36
1,549 1,415 1,275
3.5
1,752
34
1,724
34
1,667
36
1,603
37
1,488
40
1,402 1,290 1,082
Med-Lo
3
1,437
41
1,437
41
1,417
42
1,369
43
1,320
45
1,256 1,140
984
Low
2.5
1,184
50
1,177
50
1,161
51
1,132
52
1,095
54
1,047
837
High
4
1,970
40
1,874
42
1,757
45
1,667
48
1,566
51
1,431 1,334 1,182
Med
3.5
1,713
46
1,650
48
1,572
50
1,510
52
1,418
56
1,313 1,211 1,079
Med-Lo
3
1,439
55
1,412
56
1,370
58
1,327
60
1,260
63
1,166 1,078
956
Low
2.5
1,183
67
1,155
69
1,122
71
1,108
72
1,062
75
1,011
816
High
5
2,147
37
2,114
37
2,057
39
2,030
39
1,978
40
1,889 1,784 1,713
Med
4
1,675
47
1,686
47
1,640
48
1,623
49
1,557
51
1,501 1,455 1,360
Med-Lo
3.5
1,489
53
1,470
54
1,436
55
1,409
56
1,361
58
1,318 1,243 1,130
Low
3
1,307
61
1,265
63
1,234
64
1,203
66
1,168
68
1,096 1,053
High
5
2,134
46
2,103
47
2,029
48
1,941
51
1,906
51
1,818 1,733 1,625
Med
4
1,678
58
1,643
60
1,643
60
1,577
62
1,527
64
1,489 1,423 1,339
Med-Lo
3.5
1,453
68
1,440
68
1,426
69
1,363
72
1,349
73
1,314 1,253 1,205
Low
3
1,259
78
1,239
79
1,220
80
1,181
83
1,159
85
1,118 1,082 1,015
1,194 1,136 1,018
928
931
991
Notes:
• CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this
chart assumes both filters are installed.
• All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed.
• For most jobs, about 400 CFM per ton when cooling is desirable.
• INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE.
• The chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area
indicates ranges in excess of the recommended maximum heating static pressure.
• The above chart is for U.S. furnaces installed at 0-2000 feet. At higher altitudes, a properly de-rated unit will have approximately the same temperature rise
at a particular CFM, while ESP at the CFM will be lower.
WFD195.02
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5
6
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10
20
30
40
50
60
70
30
80
90
100
40
50
60
700
600 CFM
90
100
2000
2200
2400 CFM
1800
1600
1400
OUTPUT BTU/HR x 1000
80
1200
1100
1000
900
70
800
FORMULAS
110
120
130
140
BTU OUTPUT = CFM x 1.08 x RISE
BTU OUTPUT
÷ CFM
RISE =
1.08
BTU OUTPUT vs TEMPERATURE RISE CHART
150
PRODUCT SPECIFICATIONS
BLOWER PERFORMANCE (CONT.)
WFD195.02
TEMPERATURE RISE
PRODUCT SPECIFICATIONS
CONVERTIBLE CONFIGURATION & OPERATION
WFD195.02
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7
PRODUCT SPECIFICATIONS
WFD195 / WFD193 WIRING DIAGRAM (HONEYWELL GAS VALVE)
BLOWER
COMPARTMENT
DOOR SWITCH
(OPEN WHEN
DOOR OPEN)
OR
24 VAC
HUMIDIFIER
GY
24 VAC
115 VAC
MVH (12) AUXILIARY LIMIT CONTROLS
5
4
8
7
11
12
HEAT
OFF
DELAY
FS
COOL-H
W H
FS
HOT SURFACE
IGNITER
IGN
HE LO
AT
-H
COOL-H
BR
GY
PU
CIRCULATOR
BLWR
HI -H
AT
HE
BLO W ER CO M PARTM ENT
EAC-H
BURNER COM PARTM ENT
ELECTRONIC
AIR CLEANER
LINE-H
JUNCTION BOX
GND
DOOR
SWITCH
BK
WH
WH
WARNING:
DISCONNECT POWER
BEFORE SERVICING.
WIRING TO UNIT
MUST BE
PROPERLY
POLARIZED
AND GROUNDED.
IN D U C E D D R A F T
BLO W ER
WH
AUTO RESET
PRIMARY LIMIT
CONTROL
PU
BL
C
PK
HOT
SURFACE
IGNITER
0
MANUAL RESET ROLLOUT LIMIT CONTROL(S)
( SINGLE CONTROL ON 45K BTU )
24 VAC
HUMIDIFIER
FRONT COVER
PRESSURE SWITCH
N
C
O
PM 1
GY
GY
GND
C
2
HI
3
JUNCTION
BOX
GND
(H O N E Y W E L L )
FLAME
SENSOR
DISCONNECT
LOW VOLTAGE (24V)
= CONTROL FAILURE
1
1 FLASH
= SYSTEM LOCKOUT (RETRIES EXCEEDED)
2
2 FLASHES = PRESSURE SWITCH STUCK CLOSED
HI VOLTAGE (115V)
HI VOLTAGE FIELD
3
3 FLASHES = PRESSURE SWITCH STUCK OPEN
4
4 FLASHES = OPEN HIGH LIMIT
5
5 FLASHES = FLAME SENSE WITHOUT GAS VALVE
6
6 FLASHES = OPEN ROLLOUT OR OPEN FUSE
LOW VOLTAGE FIELD
EQUIPMENT GND
FIELD GND
FIELD SPLICE
SWITCH (TEMP.)
7
7 FLASHES = LOW FLAME SIGNAL
8
8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING
CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY
0140F00647 REV. B
L
BK
BR
PK PINK
BR BROWN
WH WHITE
BL BLUE
GY GRAY
RD RED
N
WH
OR
GAS VALVE
STEADY ON = NORMAL OPERATION
COLOR CODES:
YL YELLOW
OR ORANGE
PU PURPLE
GN GREEN
BK BLACK
WARNING:DISCONNECT POWER BEFORE
SERVICING.WIRING TO UNIT MUST BE
PROPERLY POLARIZED AND GROUNDED.
GR
OFF
C
8
BL
TO 115 VAC / 1Ø / 60HZ
POWER SUPPLY WITH
OVERCURRENT PROTECTION
DEVICE
2 CIRCUIT
CONNECTOR
N
RD
WH
ID B L O W E R
PRESSURE
S W IT C H
GND
TO 115VAC/ 1 Ø /60 HZ POWER SUPPLY WITH
OVERCURRENT PROTECTION DEVICE
OR
OR
N
O
DISCONNECT
L
YL
RD
INTEGRATED CONTROL MODULE
OR
C A P A C IT O R
LINE NEUTRALS
INTEGRATED CONTROL MODULE
GR
ID
BLWR
IND
OR
WH
YL
OR
BL
BK
RD
WH
YL
PK
RD
CIRCULATOR
BLOWER
BR
115 VAC
FLAME SENSOR
GY
BR
MANUAL RESET ROLLOUT
LIMIT CONTROL(S)
(SINGLE CONTROL ON 45K BTU)
24 VAC
XFMR-H
WH
B K ( H I)
BL (MED)
OR (MED LOW)
RD (LOW)
RO1 (5)
BK
LINE-H
SEE
NOTE 4
WH
1
HEAT-H
GND
ID BLOWER
PRESSURE
SWITCH
RO2 (11)
GY
2
115 VAC HOT AND PARK TERMINALS
NO
C
AUTO RESET PRIMARY
LIMIT CONTROL
R
TH (3)
PU
XFMR-H
SEE
NOTE 6
HLO (1)
40 VA
TRANSFORMER
FACTORY SETTINGS
SHOWN
DIAGNOSTIC
LED
HLI (7)
W
BR
RD
GY
OR
*
OR
OR
GY
GR
YL
115 VAC NEUTRAL
TERMINALS
*
*
*
BL
10
2ND
STAGE
DELAY
MODE
OR
PSO (4)
TO
MICRO
Y
JUNCTION
TERMINAL
INTERNAL TO
INTEGRATED CONTROL
PLUG CONNECTION
Multiple power sources may be present.
6
9
PU
Disconnect all power before servicing or installing this unit.
OFF
1
HIGH VOLTAGE!
IN T E G R A T E D
CONTROL
M O DULE
2
C
NO
FRONT COVER
PRESSURE SWITCH
PS (10)
WARNING
BK
GY
3
24V THERMOSTAT CONNECTIONS
BK
OR
FUSE
G
Failure to do so may cause property damage, personal injury, or death.
MVL(2)
WH
BK
ON
PM
C
W Y
R
G
GAS
HI VALVE
MVC (9)
IGNITER
SWITCH (PRESS.)
OVERCURRENT
PROT. DEVICE
NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL
HAVING A TEMPERATURE RATING OF AT LEAST 105 °C. USE COPPER CONDUCTORS ONLY.
4. IF HEATING AND COOLING BLOWER SPEEDS ARE NOT THE SAME, DISCARD JUMPER BEFORE CONNECTING BLOWER LEADS. UNUSED
Wiring is subject to change. Always refer to the wiring
diagram on the unit for the most up-to-date wiring.
C
C
GND
GND (8)
40 VA
TRANSFORMER
24V THERMOSTAT
CONNECTIONS
INTEGRATED
CONTROL MODULE
HUMIDIFIER
TR (6)
BLOWER LEADS MUST BE PLACED ON "PARK" TERMINALS OF INTEGRATED CONTROL OR TAPED.
5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.
6. TO RECALL THE LAST 5 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN
STANDBY (NO THERMOSTAT INPUTS)
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WFD195.02
PRODUCT SPECIFICATIONS
WFD193 WIRING DIAGRAM (WHITE-RODGERS GAS VALVE)
BLOWER
COMPARTMENT
DOOR SWITCH
(OPEN WHEN
DOOR OPEN)
OR
24 VAC
HUMIDIFIER
GY
24 VAC
PM
8
7
11
10
2ND
STAGE
DELAY
MODE
HEAT
OFF
DELAY
*
*
OR
WH
MANUAL RESET ROLLOUT
LIMIT CONTROL(S)
(SINGLE CONTROL ON 45K BTU)
24 VAC
XFMR-H
115 VAC
FLAME SENSOR
PK
W H
FS
HOT SURFACE
IGNITER
IGN
HE LO
AT
-H
COOL-H
BR
PU
BLO W ER CO M PARTM ENT
EAC-H
MANUAL RESET
AUXILIARY LIMITS
(1) IN UPFLOW
BLOWER DECK
(2) IN C'FLOW
BLOWER HOUSING
BURNER COM PARTM ENT
GND
BK
LINE-H
JUNCTION BOX
DOOR
SWITCH
WARNING:
DISCONNECT POWER
BEFORE SERVICING.
WIRING TO UNIT
MUST BE
PROPERLY
POLARIZED
AND GROUNDED.
IN D U C E D D R A F T
BLO W ER
WH
AUTO RESET
PRIMARY LIMIT
CONTROL
PU
BL
C
PK
0
MANUAL RESET ROLLOUT LIMIT CONTROL(S)
( SINGLE CONTROL ON 45K BTU )
24 VAC
HUMIDIFIER
FRONT COVER
PRESSURE SWITCH
N
C
O
PM 1
GY
GY
GND
C
2
HI
3
BL
JUNCTION
BOX
GND
BR
FLAME
SENSOR
DISCONNECT
LOW VOLTAGE (24V)
= CONTROL FAILURE
1
1 FLASH
= SYSTEM LOCKOUT (RETRIES EXCEEDED)
2
2 FLASHES = PRESSURE SWITCH STUCK CLOSED
HI VOLTAGE (115V)
HI VOLTAGE FIELD
3
3 FLASHES = PRESSURE SWITCH STUCK OPEN
4
4 FLASHES = OPEN HIGH LIMIT
5
5 FLASHES = FLAME SENSE WITHOUT GAS VALVE
6
6 FLASHES = OPEN ROLLOUT OR OPEN FUSE
7
7 FLASHES = LOW FLAME SIGNAL
8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING
CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY
0140F00592 REV. B
WFD195.02
LOW VOLTAGE FIELD
EQUIPMENT GND
FIELD GND
FIELD SPLICE
SWITCH (TEMP.)
8
PK PINK
BR BROWN
WH WHITE
BL BLUE
GY GRAY
RD RED
L
BK
OR
GAS VALVE
STEADY ON = NORMAL OPERATION
COLOR CODES:
YL YELLOW
OR ORANGE
PU PURPLE
GN GREEN
BK BLACK
N
WH
GR
OFF
C
WARNING:DISCONNECT POWER BEFORE
SERVICING.WIRING TO UNIT MUST BE
PROPERLY POLARIZED AND GROUNDED.
TO 115 VAC / 1Ø / 60HZ
POWER SUPPLY WITH
OVERCURRENT PROTECTION
DEVICE
HOT
SURFACE
IGNITER
N
RD
WH
2 CIRCUIT
CONNECTOR
GND
TO 115VAC/ 1 Ø /60 HZ POWER SUPPLY WITH
OVERCURRENT PROTECTION DEVICE
OR
OR
ID B L O W E R
PRESSURE
S W IT C H
DISCONNECT
L
YL
N
O
ELECTRONIC
AIR CLEANER
WH
WH
RD
CIRCULATOR
BLWR
HI -H
AT
HE
INTEGRATED CONTROL MODULE
OR
C A P A C IT O R
LINE NEUTRALS
INTEGRATED CONTROL MODULE
ID
BLWR
IND
OR
WH
YL
GY
OR
BL
BK
GR
RD
WH
YL
PK
RD
CIRCULATOR
BLOWER
BR
RO1 (5)
TH (3)
WH
B K (H I)
BL (MED)
OR (MED LOW)
RD (LOW)
AUTO RESET
PRIMARY
LIMIT
CONTROL
RO2 (11)
BK
LINE-H
SEE
NOTE 4
MANUAL RESET AUXILIARY
LIMIT CONTROLS
R
1
HEAT-H
GND
HLO (1)
BR
115 VAC NEUTRAL
TERMINALS
XFMR-H
2
115 VAC HOT AND PARK TERMINALS
COOL-H
HLI (7)
W
40 VA
TRANSFORMER
FS
SEE
NOTE 6
GR
OR
RD
GY
FACTORY SETTINGS
SHOWN
DIAGNOSTIC
LED
YL
OR
GY
*
BL
NO
C
PSO (4)
JUNCTION
TERMINAL
INTERNAL TO
INTEGRATED CONTROL
PLUG CONNECTION
Failure to do so may cause property damage, personal injury, or death.
9
12
PK
OR
PS (10)
TO
MICRO
Y
Multiple power sources may be present.
1
4
G
Disconnect all power before servicing or installing this unit.
OFF
2
5
ID BLOWER
PRESSURE
SWITCH
HIGH VOLTAGE!
BK
GY
3
24V THERMOSTAT CONNECTIONS
OR
6
C
NO
FRONT COVER
PRESSURE SWITCH
BK
WH
IN T E G R A T E D
CONTROL
M O DULE
ON
MVL(2)
C
W Y
WARNING
R
G
FUSE
BR
GAS
HI VALVE
MVH (12)
BK
*
C
MVC (9)
IGNITER
SWITCH (PRESS.)
OVERCURRENT
PROT. DEVICE
NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL
HAVING A TEMPERATURE RATING OF AT LEAST 105 °C. USE COPPER CONDUCTORS ONLY.
4. IF HEATING AND COOLING BLOWER SPEEDS ARE NOT THE SAME, DISCARD JUMPER BEFORE CONNECTING BLOWER LEADS. UNUSED
Wiring is subject to change. Always refer to the wiring
diagram on the unit for the most up-to-date wiring.
C
GND
GND (8)
40 VA
TRANSFORMER
115 VAC
24V THERMOSTAT
CONNECTIONS
INTEGRATED
CONTROL MODULE
HUMIDIFIER
TR (6)
BLOWER LEADS MUST BE PLACED ON "PARK" TERMINALS OF INTEGRATED CONTROL OR TAPED.
5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.
6. TO RECALL THE LAST 5 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN
STANDBY (NO THERMOSTAT INPUTS)
www.whirlpoolcomfort.com
9
PRODUCT SPECIFICATIONS
WFD195 (WHITE-RODGERS GAS VALVE)
BLOWER
COMPARTMENT
DOOR SWITCH
(OPEN WHEN
DOOR OPEN)
OR
24 VAC
HUMIDIFIER
GY
24 VAC
115 VAC
MVH (12) AUXILIARY LIMIT CONTROLS
BL
12
11
10
YL
HEAT
OFF
DELAY
OR
GY
OR
*
FS
COOL-H
XFMR-H
FLAME SENSOR
W H
FS
HOT SURFACE
IGNITER
IGN
OR
OR
BR
YL
HE LO
AT
-H
COOL-H
CIRCULATOR
BLWR
HI -H
AT
HE
OR
WH
C A P A C IT O R
PU
RD
BL
CIRCULATOR
BLOWER
BR
YL
WH
BR
BK
ID
BLWR
IND
GY
BLO W ER CO M PARTM ENT
EAC-H
BURNER COM PARTM ENT
ELECTRONIC
AIR CLEANER
LINE-H
JUNCTION BOX
GND
DOOR
SWITCH
BK
WH
WH
WARNING:
DISCONNECT POWER
BEFORE SERVICING.
WIRING TO UNIT
MUST BE
PROPERLY
POLARIZED
AND GROUNDED.
IN D U C E D D R A F T
BLO W ER
WH
AUTO RESET
PRIMARY LIMIT
CONTROL
PU
BL
C
PK
HOT
SURFACE
IGNITER
0
MANUAL RESET ROLLOUT LIMIT CONTROL(S)
( SINGLE CONTROL ON 45K BTU )
24 VAC
HUMIDIFIER
FRONT COVER
PRESSURE SWITCH
N
C
O
PM 1
GY
GY
GND
C
2
HI
3
BL
JUNCTION
BOX
GND
BR
FLAME
SENSOR
DISCONNECT
LOW VOLTAGE (24V)
= CONTROL FAILURE
1
1 FLASH
= SYSTEM LOCKOUT (RETRIES EXCEEDED)
2
2 FLASHES = PRESSURE SWITCH STUCK CLOSED
HI VOLTAGE (115V)
HI VOLTAGE FIELD
3
3 FLASHES = PRESSURE SWITCH STUCK OPEN
4
4 FLASHES = OPEN HIGH LIMIT
5
5 FLASHES = FLAME SENSE WITHOUT GAS VALVE
6
6 FLASHES = OPEN ROLLOUT OR OPEN FUSE
7
7 FLASHES = LOW FLAME SIGNAL
8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING
CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY
0140F00674 REV. A
10
LOW VOLTAGE FIELD
EQUIPMENT GND
FIELD GND
FIELD SPLICE
SWITCH (TEMP.)
8
PK PINK
BR BROWN
WH WHITE
BL BLUE
GY GRAY
RD RED
L
BK
OR
GAS VALVE
STEADY ON = NORMAL OPERATION
COLOR CODES:
YL YELLOW
OR ORANGE
PU PURPLE
GN GREEN
BK BLACK
N
WH
GR
OFF
C
WARNING:DISCONNECT POWER BEFORE
SERVICING.WIRING TO UNIT MUST BE
PROPERLY POLARIZED AND GROUNDED.
TO 115 VAC / 1Ø / 60HZ
POWER SUPPLY WITH
OVERCURRENT PROTECTION
DEVICE
2 CIRCUIT
CONNECTOR
N
RD
WH
ID B L O W E R
PRESSURE
S W IT C H
GND
TO 115VAC/ 1 Ø /60 HZ POWER SUPPLY WITH
OVERCURRENT PROTECTION DEVICE
OR
OR
N
O
DISCONNECT
L
YL
RD
INTEGRATED CONTROL MODULE
GR
GY
PK
RD
LINE NEUTRALS
INTEGRATED CONTROL MODULE
WH
B K ( H I)
BL (MED)
OR (MED LOW)
RD (LOW)
115 VAC
BK
LINE-H
SEE
NOTE 4
WH
1
HEAT-H
GND
MANUAL RESET ROLLOUT
LIMIT CONTROL(S)
(SINGLE CONTROL ON 45K BTU)
24 VAC
GY
2
115 VAC HOT AND PARK TERMINALS
RO2 (11)
RO1 (5)
TH (3)
PU
XFMR-H
SEE
NOTE 6
ID BLOWER
PRESSURE
SWITCH
40 VA
TRANSFORMER
FACTORY SETTINGS
SHOWN
DIAGNOSTIC
LED
NO
C
AUTO RESET PRIMARY
LIMIT CONTROL
R
BR
RD
GY
115 VAC NEUTRAL
TERMINALS
*
*
*
GR
OR
HLO (1)
JUNCTION
TERMINAL
INTERNAL TO
INTEGRATED CONTROL
PLUG CONNECTION
IGNITER
SWITCH (PRESS.)
OVERCURRENT
PROT. DEVICE
NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL
HAVING A TEMPERATURE RATING OF AT LEAST 105 °C. USE COPPER CONDUCTORS ONLY.
Multiple power sources may be present.
4
7
HLI (7)
W
Disconnect all power before servicing or installing this unit.
5
8
2ND
STAGE
DELAY
MODE
OR
6
9
PSO (4)
TO
MICRO
Y
HIGH VOLTAGE!
OFF
PU
FRONT COVER
PRESSURE SWITCH
PS (10)
WARNING
BK
IN T E G R A T E D
CONTROL
M O DULE
1
2
24V THERMOSTAT CONNECTIONS
GY
3
C
NO
BK
OR
FUSE
G
Failure to do so may cause property damage, personal injury, or death.
MVL(2)
WH
BK
ON
PM
C
W Y
R
G
GAS
HI VALVE
MVC (9)
Wiring is subject to change. Always refer to the wiring
diagram on the unit for the most up-to-date wiring.
C
C
GND
GND (8)
40 VA
TRANSFORMER
24V THERMOSTAT
CONNECTIONS
INTEGRATED
CONTROL MODULE
HUMIDIFIER
TR (6)
4. IF HEATING AND COOLING BLOWER SPEEDS ARE NOT THE SAME, DISCARD JUMPER BEFORE CONNECTING BLOWER LEADS. UNUSED
BLOWER LEADS MUST BE PLACED ON "PARK" TERMINALS OF INTEGRATED CONTROL OR TAPED.
5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.
6. TO RECALL THE LAST 5 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN
STANDBY (NO THERMOSTAT INPUTS)
www.whirlpoolcomfort.com
WFD195.02
PRODUCT SPECIFICATIONS
NOTES
WFD195.02
www.whirlpoolcomfort.com
11
PRODUCT SPECIFICATIONS
Whirlpool® is a trademark of Whirlpool Corporation and used under license to Tradewinds Distributing Co. LLC. All rights reserved. Our continuing commitment
to quality products may mean a change in specifications without notice. © 2009 • Tradewinds Distributing Co. LLC. • Jacksonville, FL • Printed in the USA.
12
www.whirlpoolcomfort.com
WFD195.02