Operator's Manual

12 iN. DUAL BEVEL SLiDiNG

COMPOUND MITER SAW WiTH

LASER TRAC ®

Model No. 137.186290

C US

CAUTION:

Before using this Miter Saw, read this manual and follow all its Safety Rules and

Operating Instructions

0 Safety Instructions

0 Installation

0 Operation

0 Maintenance

0 Parts List

Customer Help Line

For Technical

1-800-843-1682

Support

Sears Parts

Repair Center

1-800-488-1222

&

Sears Brands Management Corporation Hoffman Estates, IL 60179 USA

See the full line of Craftsman e products at craftsman.corn

Click on the Craftsman Club e link and join today!

Part No. 137186290001 Printed in Taiwan

SECTION

Warranty ...................................................................................................

Product Specifications ..............................................................................

Symbols .....................................................................................................

Power Tool Safety ....................................................................................

Compound Miter Saw Safety ....................................................................

Electrical Requirements and Safety ..........................................................

Accessories and Attachments ...................................................................

Tools Needed for Assembly ......................................................................

Carton Contents ........................................................................................

Know Your Compound Miter Saw .............................................................

Glossary of Terms .....................................................................................

Assembly .................................................................................................

Adjustments ..............................................................................................

Operation ..................................................................................................

Maintenance .............................................................................................

Troubleshooting Guide .............................................................................

Parts List ...................................................................................................

Repair Protection Agreements ..................................................................

PAGE

9

11

12

13

2

3

4

5

7

14

15

17

22

28

41

43

45

50

CRAFTSMAN PROFESSIONAL ONE YEAR FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship.

A defective product will receive free repair or replacement if repair is unavailable.

For warranty coverage details to obtain free repair or replacement, visit the web site: www.craftsman.com

This warranty does not cover the blade, which is an expendable part that can wear out from normal use within the warranty period.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

,_k WARNING]

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: o Lead from lead-based paints, o Crystalline silica from bricks and cement and other masonry products, and o Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as those

2012/05

Motor:

Power Source ...........................................

120V AC, 60 Hz, 15 Amp

Speed .......................................................

Brake ........................................................

4200 RPM (No load)

Electric

Double insulated .......................................

Yes

Motor Arbor Shaft Size ..............................

5/8 in.

Blade Size:

Diameter ....................................................

Arbor size .................................................

12 in.

1 in. w/a 5/8 in. reducer

Rotating Table:

Diameter ....................................................

12-15/16 in.

Miter Detent Stops ....................................

0, 15, 22.5, 31.6, 45 ° Right & Left,

60 ° Right

0, 33.9, 45 ° Right & Left Bevel Positive Stops .................................

Cutting Capacity:

Crosscut ...................................................

Miter 45 ° Left ...........................................

4 in. x 12-1/4 in.

4 in. x 8-3/4 in.

Miter 60 ° Right ...........................................

4 in. x 6-1/4 in.

Bevel 45 ° Left ............................................

2-3/16 in. x 12-1/4 in.

Bevel 45 ° Right ..........................................

1-9/16 in. x 12-1/4 in.

45 ° Miter and 45 ° Bevel Left .....................

2-3/16 in. x 8-3/4 in.

45 ° Miter and 45 ° Bevel Right ...................

1-9/16 in. x 8-3/4 in.

Crown Moulding Nested ............................

6-5/8 in.

Base Moulding Against Fence ................... 4-1/4 in.

i,i_ WARNING i

To avoid electrical hazards, fire hazards or damage to the tool, use proper

circuit protection. This tool is wired at the factory for 110-120 Volt operation.

It must be connected to a 110=120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn,

cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result

in serious injury to you or damage to the tool.

WARNING iCONS

Your power tool and its Operator's Manual may contain "WARNING iCONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid,

a potentially hazardous condition).

Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.

SAFETY ALERT: Precautions that involve your safety.

PROHiBiTiON

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.

WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.

READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand

Operator's manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

[,A DANGER

i

DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

i_ WARNING 1

WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

IA CAUTION]

if not avoided, may result in minor or moderate injury.

I CAUTION i

CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

GENERALSAFETYINSTRUCTIONS

BEFOREUSINGTHISPOWERTOOL

9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed.

ofcommon sense,stayingalertandknowinghow to useyourpowertool.

CAUTION

To avoid mistakes that could cause

serious injury, do not plug the tool in until you have read and understood the following.

1.

READ and become familiar with the entire Operator's

Manual. LEARN the tool's application, limitations and possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

10.USE PROPER EXTENSION

CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat.

The table on page 10 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

3. REMOVE ADJUSTING KEYS

AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents.

11 .WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.

Wear protective hair covering to contain long hair.

.

DO NOT USE IN DANGEROUS

ENVIRONMENTS.

Do not use power tools in damp locations, or

expose them to rain or snow. Keep work area well lit.

6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area.

7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

12. ,SP_L ALWAYS WEAR EYE

U

PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage.

ALWAYS wear Safety Goggles

(not glasses) that comply with ANSI

Safety standard Z87.1. Everyday eyeglasses have only impactresistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with

ANSI Z87.1 could seriously injure you when they break.

8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

5

13.

WEAR A FACE MASK

OR DUST MASK. Sawing operation produces dust.

14.

SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool.

1&DISCONNECT TOOLS FROM

POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters.

16.REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF position before plugging the tool in.

17.USE RECOMMENDED

ACCESSORIES.

Consult this

Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others.

18.NEVER STAND ON THE TOOL.

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19.CHECK FOR DAMAGED PARTS.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. NEVER LEAVE THE TOOL

RUNNING UNATTENDED.

TURN

THE POWER "OFF".

Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source.

21.

DO NOT OVERREACH.

Keep proper footing and balance at all times.

22.

NEVER reach your hand or arm across the path of the cutting blade.

23.

MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

24.

WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal.

25.

{_ DANGER

i

People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

SPECiFiCSAFETY iNSTRUCTiONS

FOR THiS COMPOUND MITER SAW

.

DO NOT operate the miter saw until it is completely assembled and installed according to these instructions.

.

iF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person.

.

ALWAYS hold the work firmly against the fence and table.

DO NOT perform any operation free hand (use clamp wherever possible).

.

KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hands to be within 8-3/4 in. of the saw blade, the workpiece should be clamped in place before making the cut.

.

BE SURE the blade is sharp, runs freely and is free of vibration.

.

ALLOW the motor to come up to full speed before starting a cut.

.

KEEP THE MOTOR AiR SLOTS

CLEAN and free of chips or dust.

.

ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the positive stops.

9. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely.

7

10.USE only blade collars specified for your saw.

11 .NEVER use blades larger in diameter than 12 inches.

12.NEVER apply lubricants to the blade when it is running.

13.ALWAYS

check the blade for cracks or damage before operation.

Replace a cracked or damaged blade immediately.

14.NEVER use blades recommended for operation at less than 4200 RPM.

15.ALWAYS

keep the blade guards in place and use at all times.

16.NEVER reach around the saw blade.

17.MAKE SURE the blade is not contacting the workpiece before the switch is turned ON.

1&iMPORTANT: After completing the cut, release the trigger and wait for the blade to stop before returning the saw to the raised position.

1&MAKE SURE the blade has come to a complete stop before removing or securing the workpiece, changing the workpiece angle or changing the angle of the blade.

20.NEVER cut metals or masonry products with this tool. This miter saw is designed for use on wood and wood-like products.

21 .NEVER cut small pieces. If the workpiece being cut would cause your hand or fingers to be within

8-3/4 in. of the saw blade the workpiece is too small.

22.PROVIDE

adequate support to the sides of the saw table for long work pieces.

23.NEVER use the miter saw in an area with flammable liquids or gases.

24.NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material.

25.SHUT OFF the power before servicing or adjusting the tool.

26.DISCONNECT

the saw from the power source and clean the machine when finished using.

27.MAKE SURE the work area is clean before leaving the machine.

28.SHOULD

any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation.

29.Because

of the downward cutting motion, your safety requires that you stay very alert to keeping hands and fingers away from the path that the blade travels.

30.Be sure all guards are in place and working. If a guard seems slow to return to its normal position or "hangs-up", adjust or repair it immediately.

Be alert at all times

- especially during repetitive, monotonous operations. Don't be lulled into carelessness due to a false sense of security. Blades are extremely unforgiving. Clean the lower guard frequently to help visibility and movement. Unplug before adjustment or cleaning.

31 .Abrasive cut-off wheels should not be used on miter saws. Miter saw guards are not appropriate for abrasive cut-off wheels.

32.To avoid loss of control or placing hands in the path of the blade, hold or clamp all material securely against the fence when cutting. Do not perform operations freehand.

33.Support long material at the same height as the saw table.

34.After completing a cut, release the trigger switch and allow the blade to come to a complete stop, then raise the saw blade from the workpiece

35.Lock the miter saw head in the down position during transport or when not in use.

36.DRY RUN - It is important to know where the blade will intersect with the workpiece during cutting operations.

Always perform a simulated cutting sequence with the power tool switched

OFF to gain an understanding of the projected path of the saw blade. At some extreme angles, the right or left side fence might have to be removed to ensure proper clearance prior to making a cut.

SPECiFiCATiONS

The AC motor used in this saw is a universal, nonreversible type.

See "MOTOR" in the "PRODUCT

SPECIFICATIONS" section on page 3.

will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

[,,d_ WARNING]

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection.

Your saw is wired at the factory for 120V operation.

Connect to a 120V, 15A

circuit and use a 15A time delay fuse or circuit breaker.

To avoid

shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately.

[,_k WARNING]

Double insulation does not take the place of normal safety precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be performed by a qualified technician.

2. Do not use power tools in wet or damp locations or expose them to rain or snow.

DOUBLE iNSULATED []

The power tool is double insulated to provide a double thickness of insulation between you and tool's electrical system. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.

Replacement parts - When servicing, use only identical replacement parts.

Polarized plugs - This saw has a plug that looks like the one shown below:

To reduce the risk of electrical shock, this saw has a polarized plug (one blade is wider than the other). This plug

9

MOTOR SAFETY PROTECTION iMPORTANT

To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust from interfering with the motor ventilation.

1. Connect this saw to a 120V circuit.

This circuit must not be less than a

#12 wire with a 20A time lag fuse or a #14 wire with a 15A time lag fuse.

NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length.

2. If the motor will not start, release the trigger switch immediately.

UNPLUG THE SAW. Check the saw blade to make sure it turns freely. If the blade is free, try to start the saw again. If the motor still does not start, refer to the

TROUBLESHOOTING GUIDE.

_,

3. If the tool suddenly stalls while cutting wood, release the trigger switch, unplug the tool and free the blade from the wood. The saw may now be started and the cut finished.

4. FUSES may "blow" or circuit breakers may trip frequently if: a. MOTOR is overloaded overloading can occur if you feed too rapidly or make too many start/stops in a short time.

b. LINE VOLTAGE is more than 10% above or below the nameplate voltage rating. For heavy loads, the voltage at motor terminals must equal the voltage specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage or inadequate power supply wiring. Always check the connections, the load and supply circuit if the motor doesn't run well. Check minimum gauge for the length of cord you are using on the chart below.

GUIDELINES FOR EXTENSION

CORDS

Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating.

The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Be sure your extension cord is

properly wired and in good condition.

Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire with a 20A time lag fuse or a #14 wire with a 15A time lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. Before connecting the tool to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, running at a lower voltage will damage the motor.

MoreThan

0

!

6

10

Ampere

(When using 120 volts only)

Rating Total length of Cord

Not More Than 25ft.

50ft.

100ft.

150ft.

6 18 16 16 14

10 j_

!18

16 14 12

[_6 _6 !4

!2

CAUTION: In all cases make certain the receptacle in question is

properly grounded.

If you are not sure, have a certified electrician check the receptacle.

i_ WARNING]

e Use only accessories

recommended for this miter saw.

Follow instructions that accompany accessories. Use of improper

accessories may cause hazards.

o The use of any cutting tool except 12 in. saw blades which meet the requirements under recommended accessories

is prohibited.

Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited.

• Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could

result in a hazardous condition

leading to possible serious injury.

WAFININGI

Read warnings and conditions on your CARBIDE TIPPED SAW BLADE.

Do not operate the saw without the

proper saw blade guard in place.

Carbide is a very hard but brittle material.

Care should be taken while mounting, using, and storing carbide tipped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade. Foreign

objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using,

always visually examine the blade

and tips for bent blade, cracks, breakage, missing or loose tips, or

other damage. Do not use if damage

is suspected.

Failure to heed safety

instructions and warnings can result

in serious bodily injury.

ACCESSORIES

Visit a Craftsman Hardware

Department or see the Craftsman

Power and Hand Tool Catalog to purchase recommended accessories for this power tool.

AkWARNINGI

To avoid the risk of personal injury, do not modify this power tool or use accessories that are not Craftsman recommended.

Supplied

Blade Wrench

Not supplied

Adjustable Wrench Phillips Screwdriver

5 mm Hex Wrench

Slotted Screwdriver

Combination Square

COMBINATION SQUARE MUST BE TRUE

Should not gap or overlap when square is flipped over (see dotted figure).

Draw light line on board along this edge.

Straight edge or a 3/4 in. board, this edge must be perfectly straight.

Should not gap or overlap when square flipped over (see dotted figure).

{,A WARNING j

To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source

of power during unpacking and assembly.

This cord must remain unplugged whenever you are working on the saw.

1. Remove the miter saw from the carton.

IMPORTANT: Do not lift miter saw by the trigger switch handle. It may cause misalignment.

Lift machine by the built-in carry handle.

2. Place the saw on a secure stationary work surface.

3. Separate all parts from the packing material. Check each one with the illustration to make certain all items are accounted for, before discarding any packing material.

l_ WARNING 1

If any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is

correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Call 1-800=4-MY-HOME e for replacement parts.

Operator's Manual

Dust Port Elbow Hold-down Clamp

Lock Knobs

Hold-down Clamp Dust Bag Blade Wrench Miter Handle

Built-inCarryHandle

(Liftunithere)_

Motor Built-inCarryHandle

(Liftunithere)

ON/OFF

TriggerSwitch

SlidingFence 4>

TriggerSwitch

Handle

Guard

Blade

MiterHandle

Stop

LeftTableExtension

SafetyLock-offButton

Table Up-frontBevel

LockHandle

PositiveStop

LockingLever

BeltCover

LockStopLatch

LaserTracGuide

Blade........

SlideCarriage

LockKnob

_Bevel

BevelScale

DetentPin

Mounting

Base

TableInse

Quick-cam

PositiveMiter

MiterLock Detents

,;

RightExtension

Table

Table

LockKnob

oftheflowofelectriccurrent.Higher

ratingsgenerallymeansthetoolis suitedforheavieruse.

ARBORLOCK- Allowstheuserto keepthebladefromrotatingwhile

FACESHIELD- An impactresistant shieldthathelpstoprotectyourface fromchips,sparks,smalldebris.

BASE- Supportsthetable,holds andallowsforworkbench or legsetmounting.

FENCE- Helpsto keeptheworkpiece frommovingwhensawing.Scaledto

assistwithaccuratecutting.

themitersawat a desiredbevelangle.

bevelangleofthesawblade0° to45° leftandright.

steelpieceswithsharpcuttingedges fastenedtocuttingtoolssuchassaw blades.

COVERPLATESCREW- Loosenthis screwandrotatetheplateforaccessto thebladearborbolt.

protectagainstelectricalshock.

usedbetweenpowertoolsandoutletsto extendtherangeofthetools.Themore

amerageyourtooluses,thelongerthe suchasa blade,wheelor cutterand theoperator.

LOCKSTOPLATCH- Locksthemiter sawintheloweredpositionforcompact storageandtransportation.

INSTRUCTION OR OPERATOR'S

MANUAL - Booklet accompanying your power tool that describes the hazards and safe operation procedures, outlines basic tool operation, care and maintenance.

MITER HANDLE - Used to rotate the table, and to rotate the saw to a right or left cutting position.

MITER SCALE - Measures the miter angle of the saw blade. Positive stop index points have been provided at

0°, 15° , 22.5 °, 31.6 ° and 45 ° right and left, and 60 ° right.

MOUNTING HOLES - To mount the miter saw to a stable surface.

EYE PROTECTION - Googles or spectacles intended to protect your eyes. Eye protection should meet the

thetool,squeezethetrigger.Release

thetriggertoturnoffthemitersaw.

Locksthemitersawata presetpositive stopforthedesiredmiterangle.

KERF- Thewidthofa sawcut, determined theblade.

handlecontainsthetriggerswitchand thelaseron/offswitch.Thebladeis

bypushing downonthehandle.Thesawwill

returnto itsuprightpositionwhenthe handleis released.

typicallycausedby bindingorpinching oftheworkpiece.

MITERCUT- A miteris a typeofjoint wherethetwopartsto bejoinedarecut atanangle,andtypicallythefinished surealllabelsarepresentonmachine andlegible.

WRENCH STORAGE - Convenient storage to prevent misplacing the blade wrench.

REVOLUTIONS

MINUTE (RPM)

- The number of turns completed by a spinning object in one minute.

SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut.

WOODWORKING TERMS

ARBOR - The shaft on which a blade is mounted.

SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set.

BEVEL CUT - An angle cut made through the face of the workpiece.

COMPOUND CUT - An angled cut to both the edge and face of a board, most common use is with crown molding.

CROSS CUT - A cut which runs across the board perpendicular to the grain.

THIN-KERF BLADE - Thinner than normal blades, remove less material, smaller kerfs (between .065 in. and

.070 in.). Blade thinness also may increase the heat generated while cutting.

FREEHAND - Performing a cut without using a fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation.

WORKPIECE - The wood being cut. The surfaces of a workpiece are commonly referred to as faces, ends and edges.

{_ WARNING]

To avoid injury, do not connect this miter saw to the power source until it is completely assembled and

adjusted and you have read and

understood this Operator's Manual.

UNLOCKING THE SLIDE CARRIAGE

(FIG. A)

After removing the saw from the carton, by the two carry handles, loosen the slide carriage lock knob (1). When transporting or storing the miter saw, the slide carriage should always be locked in position. The slide carriage lock knob (1) is located on the right side of the slide carriage.

Fig. A

2. Pull out the lock stop latch (2).

3. Allow the cutting head to rise to the uppermost position.

When transporting or storing the miter saw, the cutting head should always be locked in the down position:

1. Push the cutting head (1) down to the collapsed position.

2. Push the lock stop latch (2) into the locking hole (3).

iMPORTANT: To avoid damage, never carry the miter saw by the switch handle, the cutting arm, or the miter table handle. ALWAYS use the designated carrying handles located on the top of the machine.

Fig. B

1

3

2

LOCKING THE CUTTING HEAD (FIG. B)

{_ WARNING]

To avoid injury and damage to the saw, transport or store the miter saw with the cutting head in the down position.

NEVER use the lock stop latch to hold the cutting head in a down position for cutting operations.

To unlock the cutting head from the collapsed position:

1. Push down slightly on the cutting head (1).

17

iNSTALLiNG THE MITER HANDLE

(FIG. C)

1. Thread the miter handle (1) into the hole located at the front of the miter saw (2).

Fig. C

2

INSTALLING THE DUST BAG (FIG. D)

1. Install the dust port elbow (3) on the dust port located in the back of the saw head, behind the motor.

2. Place the dust bag neck opening around the dust port elbow (3), and release the metal collar.

Fig. D 3

Fig. F

2 ,_o_,_

_7_ o-

....

SAW BLADE WRENCH (FIG. G)

For convenient storage and prevention of loss, there is a clip (1) located at the rear of the base for storing the blade wrench (2).

To empty the dust bag (2), squeeze the metal collar (1) and remove from dust port elbow. Open the zipper on underside of the bag and empty into waste container.

NOTE: Check frequently and empty bag before it gets full.

NOTE: A vacuum hose can be attached to the saw dust port instead of the dust bag and elbow.

Fig. G

INSTALLING THE SAFETY HOLD-

DOWN CLAMP (FIG. E, F)

1. Place the hold-down clamp assembly

(1) into one of the mounting holes (2) located behind the fence.

2. Thread the hold-down clamp knob

(3) into the hole (2) located at the rear of the saw base.

3. Tighten the hold-down clamp knob (3).

Fig. E

REMOVING AND INSTALLING THE

TABLE INSERT (FIG. H)

[_ WARNING]

TO AVOID INJURY: o Always unplug the saw to avoid accidental starting. Remove all small pieces of material from the table cavity underlying the table insert before performing any cuts. The table insert may be removed for this purpose, but always re=attach the table

insert prior to performing a cutting operation.

o Do

not start the sliding compound miter saw without

checking for interference between the blade and table

insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the cutting operation.

1. To remove, loosen and remove the six screws (1) on the table inserts

(2) with a Phillips screwdriver and remove the table insert.

2. To install, reposition the table insert, install the six screws and tighten.

3. Check for blade clearance by moving the slide carriage through the full motion of the blade in the table slot.

o To avoid back injury, lift the saw by using the designated carrying

handles located on the top of the machine.

When lifting, bend at your knees, not from your back.

o Never carry the miter saw by the power cord or by the switch handle.

Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire.

o To avoid injury from flying debris, do not allow visitors to stand near the saw during any cutting operation.

o Support the saw on a level work surface.

o Bolt or clamp the saw to its support.

Mounting instructions

1. For stationary use, place the saw in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has

eight mounting holes, four 1/4 in.

holes and four 3/8 in. holes. Select the proper mounting holes based on the size of bolts used. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shown in Fig I.

MOUNTING THE MITER SAW

(FIG. H, I)

i_ WARNING]

To avoid injury from unexpected saw movement: o Disconnect the power cord from the outlet, and lock the cutting head in the lower position using the stop latch. o Lock the slide carriage in place by tightening the slide carriage

lock knob.

Fig. I Removing Blade

1. Unplug the saw from the outlet.

1Mtersaw ase

3. Rubber washer

4. Flat washer 1-

_ ,, i[ position.

[ 3. Loosen the lower cover plate screw

5. Work surface

6. Flat washer

5 -mL-

|

6

: ',

,,

8. Hex nut

(1) and the upper cover plate screw

(2) using a Phillips screwdriver.

NOTE: Do not remove the two screws.

7

_ 8

NOTE: Mounting hardware is not included with this tool. Bolts, nuts, washers and screws must be purchased separately.

4. Rotate the cover plate (3) and blade guard (4) to expose the arbor bolt

(6-Fig M).

5. Place the blade wrench over the arbor bolt.

Fig. K

.

For portable use, place the saw on a 3/4 in. thick piece of plywood. Bolt the base of the miter saw securely to the plywood using the mounting holes on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. (Fig. J)

Fig. J

8.

.

Locate the arbor lock button (5) on the motor, below the belt cover. (Fig. L)

Press the arbor lock, holding it in firmly while turning the blade clockwise. The arbor lock will engage after turning the wrench.

Continue to hold the arbor lock while turning the wrench clockwise to loosen the arbor bolt.

REMOVING AND INSTALLING THE

BLADE (FIG. K, L, M)

WARNING I

Do not use a blade larger than 12 in.

in diameter.

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

Fig. L

5

collar(7),andtheblade(8).Donot

removethe innerbladecollar.

(Fig.M) guard(4)totheuprightpositionto removetheblade.(Fig.K)

NOTE:Payattentiontothepieces directiontheyface.Wipetheblade

collarscleanofanysawdustbefore a newblade.Also,the 12in.

bladehasa 1 in.arborholewitha 5/8in.

reducer(9)tomountontothesaw.

Fig.M

9

Installing Blade (Fig. K, L, M)

i_lk WARNING]

Un=plug the miter saw before changing/installing the blade.

1. Install a 12 in. blade with a 5/8 in.

arbor (or a 1 in. arbor blade with a 5/8 in. reducer) making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth are pointing downward.

2. Place the blade collar (7) against the blade and on the arbor. Thread the arbor bolt (6) on the arbor in a counterclockwise direction. (Fig. M) iMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat-side of the arbor collar must be placed against the blade.

3. Place the blade wrench on the arbor bolt (6).

4. Press the arbor lock button (5), holding it in firmly while turning the blade counterclockwise.

When it engages, continue to press the arbor lock button in, while tightening the arbor bolt securely. (Fig. L)

5. Rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the upper cover plate screw (1) and lower cover plate screw (2). While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. K)

NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw.

6. Lower the clear retractable blade guard (4) and verify the operation of the guard does not bind or stick

(Fig. K).

7. Be sure the arbor lock is released so the blade turns freely by spinning the blade until the arbor lock disengages.

I WARNINGI

o To avoid injury, never use the saw without the cover plate

secure in place. It keeps the arbor bolt from falling out if it accidentally loosens, and helps prevent the spinning blade from

coming off the saw. o Make sure the collars are clean and properly arranged.

Lower the blade into the table and check for any contact with the metal base or the saw table.

BEVEL

STOP ADJUSTMENT

{,A WARNING j

To avoid injury from an accidental

start, make sure the switch is in the

OFF position and the plug is not

connected to the power source outlet.

.

screws (1) using a #2 Phillips screwdriver.

Adjust bevel indicators (2) to the

"0" mark on the bevel scale and retighten the screws.

Fig. O

900(0 °) Bevel Adjustment (Fig. N, O)

1. Loosen bevel lock handle (1) and tilt the cutting arm while pushing in the bevel detent pin (2) in against the

0 ° bevel stop. Tighten the bevel lock handle.

2. Place a combination square (3) on the miter table (4) with the rule against the table and heel of the square against the saw blade.

3. If the blade is not 0 ° to the miter table, loosen the four adjustment bolts (5) at the rear of the unit with a 5 mm hex wrench. Unlock the bevel lock handle (1) and adjust the cutting arm zero degrees to the table. Tighten the bevel lock handle and the four adjustment bolts after alignment is achieved.

Fig. N

Bevel Scale Indicators (Fig. O)

1. When the blade is exactly 900(0 °) to the table, loosen the bevel indicator

45 ° Left Bevel Positive Stop

Adjustment (Fig. P)

1. Set the miter angle to zero degrees.

Fully extend the sliding fence completely to the left then pull the bevel detent pin (2) toward the front of the machine.

NOTE: When retracting the bevel detent pin, it may be required to shift the miter saw upper arm assembly to the left/right.

2. Loosen the bevel lock handle (1) and tilt the cutting arm completely to the left.

3. Using a combination square, check to see if the blade is 45 ° to the table.

4. To adjust, tilt the cutting arm to zero degrees, loosen the Iocknut (3) and turn the bolt (4) in or out accordingly.

5. Tilt the cutting arm back to the left and recheck alignment.

6. Repeat steps until the blade is

45 ° to the table. Once alignment is achieved, tighten the Iocknut (3) to secure the positive stop bolt.

4

Fig.P

2

Fig. Q

3

45°

Right Bevel Positive Stop

Adjustment (Fig. Q)

1. Set the miter angle to zero degrees.

Fully extend the sliding fence completely to the right then pull the bevel detent pin (1) toward the front of the machine. NOTE: When retracting the bevel detent pin, it may be required to shift the miter saw upper arm assembly to the left/right.

2. Loosen the bevel lock handle (2) and tilt the cutting arm completely to the right.

3. Using a combination square, check to see if the blade is 45 ° to the table.

4. To adjust, tilt the cutting arm to

zero degrees, loosen the Iocknut

(3) and turn the bolt (4) in or out accordingly.

5. Tilt the cutting arm back to the right and recheck alignment.

6. Repeat steps until the blade is

45 ° to the table. Once alignment is achieved, tighten the Iocknut (3) to secure the positive stop bolt.

33.9 ° Left & Right Bevel Adjustment

(Fig. R, S)

1. Set the miter angle to zero degrees.

Fully extend both sliding fences.

2. Loosen the bevel lock handle and tilt cutting arm to the 33.9 ° left bevel positive stop by pushing in on the bevel detent pin toward the rear of the machine.

3. Using a combination square, check to see if the blade is 33.9° to the table.

4. To adjust, turn the screw in or out with a wrench (from the locations shown below) until the blade is

33.9 ° to the table.

5. Repeat steps for the right bevel

33.9 ° bevel adjustment.

Fig.

R bevel positive stop adjustment, insert wrench here

Fig.S

\ ,J\ ,, • j, ......

_ djq_'_For33.9

right

_ <..:,__,.,%.':,

--.

_',

_.,7_x,1..

' -<,',k_>,,

,,,_, beve pos t ve sto

P J

...._']_../,'_,j insert wrench

_J here.

,

NOTE: View from rear of machine

MITER ANGLE ADJUSTMENT

(FIG. T)

The sliding compound miter saw scale can be easily read, showing miter angles from 0 ° to 45 ° to the left, and 0 ° to 60 ° to the right. The miter saw table has ten of the most common angle settings with positive stops at 0°, 15 °,

22.5 °, 31.6 °, 45 ° left and right, and

60 to the right. These positive stops position the blade at the desired angle quickly and accurately.

Follow the process below for quickest and most accurate adjustments.

1. Lift up on the quick-cam miter lock

(1) to unlock the table.

2. Move the turntable while lifting up on the positive stop locking lever

(2) to align the indicator (3) to the desired degree measurement.

3. Lock the table into position by pressing down on the quick-cam miter lock (1).

MITER SCALE INDICATOR

ADJUSTMENT (FIG. T)

1. Move the table to the 0° positive stop.

2. Loosen the screw (4) that holds the indicator with a Phillips screwdriver.

3. Adjust the indicator (3) to the 0 ° mark and retighten screw (4).

ADJUSTING FENCE SQUARENESS

(FIG.U)

1. Loosen the four fence locking bolts (1).

2. Lower the cutting arm and lock in position.

3. Using a square (3), lay the heel of the square against the blade and the ruler against the fence (2) as shown.

4. Adjust the fence 90 ° to the blade and tighten the four fence locking bolts.

CAUTION: if the saw has not been used recently, recheck blade squareness to the fence

and readjust if needed.

5. After fence has been aligned, using a scrap piece of wood, make a cut at 90 ° then check squareness on the piece. Readjust if necessary.

Fig. U

Fig. T

4

3

ADJUSTMENT (FIG. V)

1. Unlock the miter table by lifting up on the quick-cam miter table lock (1).

2. While raising the positive stop locking lever (2) up, grasp the miter handle and rotate the miter table left or right to the desired angle.

3. Release the positive stop locking lever and set the miter at the desired angle making sure the lever

snaps into place. NOTE: The lever will only lock into place at one of the ten positive stops.

4. Once angle is achieved, press down on the quick-cam miter table lock (1).

Adjustment (Fig. V)

1. Press down and lock the miter quickcam table lock (1).

2. Using a 13 mm wrench, turn the stop nut (4) to the left as shown to extend the locking arm against the base of the miter saw.

3. Test the quick cam miter lock (1) to verify it locks the table into position securely.

4. Turn the lock nut (3) to the right as shown to lock the miter locking mechanism into place.

Fig. V

1

3 4

QUICK-CAM MITER TABLE LOCK

OPERATION (FIG. V)

If miter angles required are NOT one of the ten positive stops noted above, the miter table can be locked at any angle between these positive stops by using the quick-cam miter table lock.

1. Unlock the miter table by lifting up on the quick-cam miter table lock (1).

2. While holding the positive stop locking lever (2) up, grasp the miter handle and move the miter table left or right to the desired angle.

3. Release the positive stop locking lever (2).

4. Press down on the quick-cam miter table lock (1) until it locks the miter table in place.

NOTE: The quick-cam miter table lock should lock the table and prevent it from moving. If adjustment is needed, see next step.

2

SETTING CUTTING DEPTH (FIG. W)

The depth of cut can be preset for even and repetitive shallow cuts.

1. Adjust the cutting head down (See

CUTTING HEAD section) until the teeth of the blade are at the desired depth.

2. While holding the upper arm in that position, turn the stop knob (1) until it touches the stop plate (2).

3. Recheck the blade depth by moving the cutting head front to back through the full motion of a typical cut along the control arm.

AdjustingCuttingDepth(Fig.W) headwassetatthefactory.Checkto

seethatthebladedoesnot

extend more than 1/4 in. below the table insert, and does not touch the control arm throat or any part of the base or table. If the maximum depth needs readjusting:

1. Loosen the stop knob (1) while moving the cutting head down until the blade extends just 1/4 in. below the table insert.

2. Adjust the stop knob (1) to touch the stop plate (2).

3. Recheck the blade depth by moving the cutting head front to back through the full motion of a cut along the control arm. If the blade touches the inside of the control arm, readjust the setting.

Fig. W the Laser Trac®cutting guide using Class

Ilia laser beam. The laser beam will enable you to preview the saw blade path on the stock to be cut before starting the miter saw. This laser guide is powered by the transformed alternating current supply directly through the power lead.

The saw must be connected to the power source and the laser on/off switch must be turned on for the laser line to show.

Turning Laser Guide On (Fig. X)

1. To turn laser on, press on/off rocker switch (1) to "ON" position.

2. To turn laser off, press on/off rocker switch to "OFF" position.

Fig. X

2

THE LASER BEAM

(FIG. X, Y)

[,,_k WARNING]

For your own safety, never connect the plug to power source outlet until all the adjustment steps

are complete and you have read

and understood the safety and operational instructions.

The laser beam must always be correctly aligned with the blade to ensure straight,

even cutting. Your tool is equipped with

i,_ WARNING j

AVOID DIRECT EYE CONTACT o Laser radiated when laser guide is turned on. Avoid direct eye

contact. Always un-plug the miter saw from power source before making any adjustments.

o Laser Warning Label: Max. Output

< 5 mW Wavelength: 630-660 nm,

Complies with 21CFR 1040.10

and 1040. 11. Class Ilia Laser

Product.

(Fig. Y)

=_

DIRECT EYE EXPOSURE

_x,0utput<SrnW Wavelength:

and104031

L_!_od._

Laser Aperture Label: AVOID

EXPOSURE: Laser radiation is emitted from this aperture. (Fig. Y)

AVOID EXPOSURE

Laser radiation A

is emittedfrom/_.\ this aperture _V

|

JL

Fig. Z blade laser be'_am "workpiece / _k,,,_, cutting line top view

Fig. Y

Laser Aperture

Label

Laser Warning Label

SLIDING THE REAR EXTENSION

[_, WARNING]

To avoid possible personal injury or damage to the miter saw due to tipping, do not operate the saw without the Rear Extension Support Bar.

o NOTE: All the adjustments for the operation of this machine have been completed at the factory. The laser guide is calibrated and set up to project to the left of the blade.

(Fig.

Z) o CAUTION-Use of controls or adjustments or performance of

procedures other than those specified herein may result in hazardous radiation exposure.

o CAUTION=The use of optical

instruments with this product will

increase eye hazard.

o Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious

injury may result. Any repair required on this laser product should be performed by authorized service center personnel.

27

Loosen the two screws (1) and extend the rear extension support bar (2) by sliding it out to match position, tighten the two screws.

Fig. AA

SAFETY iNSTRUCTiONS FOR BASIC

SAW OPERATION

BEFORE USING THE MITER SAW

i,_k WARNING]

To avoid mistakes that could cause

serious, permanent injury, do not

plug the tool in until the following

steps are completed:

e Completely assemble and adjust the saw, following the instructions. (ASSEMBLY AND

ADJUSTMENTS) o Learn the use and function of the

ON/OFF trigger switch, on/off switch for laser, upper and lower blade guards, stop latch, bevel lock handle, and cover plate screw.

o Review and understand all safety instructions and operating procedures in this

Operator's Manual. (SAFETY &

OPERATIONS) o Review the MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter saw.

o To avoid injury or possible death from electrical shock:

Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging your miter saw. (ELECTRICAL

REQUIREMENTS AND SAFETY)

BEFORE EACH USE iNSPECT YOUR

SAW.

o Disconnect the miter saw.

To avoid injury from accidental starting, unplug the saw before any adjustments, including set-up and blade changes.

o Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw.

o Tighten the arbor bolt.

o Tighten the cover plate screw.

o Check for damaged parts.

Check for: o Alignment of moving parts o Damaged electric cords o Binding of moving parts o Mounting holes o Function of arm return spring and lower guard: Push the cutting arm all the way down, then let it rise until it stops.

The lower guard should fully close. Follow instructions in

TROUBLESHOOTING GUIDE for adjustment if necessary.

o Other conditions that may affect the way the miter saw works.

o Keep all guards in place, in working order and proper adjustment.

If any part of this miter saw is missing, bent, damaged or broken in any way, or any electrical parts don't work, turn the saw off and unplug it.

o Replace bent, damaged, missing or defective parts before using the saw again.

o Maintain tools with care. Keep the miter saw clean for best and safest performance.

Follow instructions for lubricating. Do not put lubricants on the blade while it is spinning.

o Remove adjusting wrench from the tool before turning it on.

o To avoid injury from jams, slips, or thrown pieces, use only recommended accessories.

causeriskofinjurytopersons.

o Choosethecorrect12in.diameter

bladeforthematerialandthetype ofcuttingyouplantodo.

o Makesurethebladeissharp, thecuttingarmallthewaydown.

Manuallyspinthebladeandcheck a 45° bevelandrepeatthetest.

o Makesurethebladeandarbor collarsareclean.

o Makesureallclampsandlocksare in anyparts.

KEEPYOURWORKAREACLEAN

Clutteredareasandbenchesinvite accidents.

i,_ WARNING]

To avoid burns or other fire damage, never use the miter saw near flammable liquids, vapors, or gases.

o Plan ahead to protect your eyes, hands, face and ears.

o Know your miter saw. Read and understand the Operator's Manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, do not do layout, assembly, or setup work on the miter saw while any parts are moving.

Avoid accidental starting, make sure the trigger switch is disengaged before plugging the miter saw into a power outlet.

PLAN YOUR WORK o Use the right tool. Don't force a tool or attachment to do a job it was not designed to do. Use a different tool for any workpiece that can't be held in a solidly braced, fixed position.

CAUTION: This machine is not designed for cutting masonry, masonry products, ferrous metals

(steel, iron, and iron-based metals.)

Use this miter saw to cut only wood, wood-like products, or nonferrous metals. Other material may shatter, bind the blade, or create other dangers.

Remove all nails that may be in the workpiece to prevent sparking that could cause a fire.

Remove dust bag when cutting nonferrous metals.

DRESS

0

FOR SAFETY

Any power tool can throw foreign objects into the eyes.

This can result in permanent eye damage. Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or goggles not in compliance with

ANSI Z87.1 could seriously injure you when they break.

o Donotwearlooseclothing,gloves, necktiesorjewelry(rings,watches).

Theycangetcaughtanddrawyou intomovingparts.

o Wearnon-slipfootwear.

o Tiebacklonghair.

o Rolllongsleevesabovetheelbow.

o Noiselevelsvarywidely.Toavoid

possiblehearingdamage,wearear plugswhenusinganymitersaw.

o Keepthecutoffpiecefreetomove itcouldgetwedgedagainstthe bladeandthrownviolently.

thesawstable.

o Securework.Useclampsor aviseto helpholdtheworkwhenit'spractical.

maskalongwithsafetygoggles.

o Makesuretherearenonailsor foreignobjectsinthepartofthe o Planyourworktoavoidsmallpieces thatmaybind,orthataretoosmall toclampandgeta solidgraspon.

o Planthewayyouwillgraspthe yourfingersor handto moveinto theblade.

DONOTOVER-REACH

Keepgoodfootingandbalance.Keep

yourfaceandbodytooneside,outof thelineofa possiblekickback.

standinthelineoftheblade.

Never cut freehand: o Brace your workpiece firmly against the fence and table stop so it will not rock or twist during the cut.

o Make sure there is no debris between the workpiece and the table or fence.

o Make sure there are no gaps between the workpiece, fence and table that will let the workpiece shift after it is cut.

ORODDSHAPEDWORKPIECES o Use

extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip.

o Never use another person as a substitute for a table extension, or as an additional support for a workpiece that is longer or wider than the basic miter saw table, or to help feed, support, or pull the workpiece.

o Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 8-3/4 inches of the saw blade the workpiece is too small.

Keep hands and fingers out of the

"no hands zone" area marked on the saws table.

o When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury. Molding, for example, must lie flat or be held by a fixture or jig that will not let it move when cut.

Properly support round material such as dowel rods, or tubing, which have a tendency to roll when cut, causing the blade to "bite".

,_, WARNING i

To avoid injury, follow all applicable safety instructions, when cutting non=ferrous metals: o Use only saw blades specifically recommended for non-ferrous metal cutting.

o Do not cut metal workpieces that must be hand held. Clamp workpieces securely.

o Cut non-ferrous metals only if you are under the supervision of an

experienced person and the dust bag has been removed from the saw.

WHEN SAW iS RUNNING

[,_ WARNING]

Do not allow familiarity from frequent use of your miter saw to result in a careless mistake.

A careless fraction of a second is enough to cause a severe injury.

Before cutting, if the saw makes an unfamiliar noise or vibrates, stop

immediately. Turn the saw OFF.

Unplug the saw. Do not restart until finding and correcting the problem.

BODY AND HAND POSiTiON (FIG. BB)

i,A_ WARNING]

Starting a cut: o Place hands at least 8-3/4 in. away from the path of the blade - out of the "no-hands zone". (Fig. BB) o Hold workpiece firmly against the fence to prevent movement toward the blade.

o With the power switch OFF, bring the saw blade down to the workpiece to see the cutting path of the blade.

o Squeeze trigger switch to start saw.

o Lower blade into workpiece with a firm downward motion.

Finishing a cut: o Hold the cutting arm in the down position.

o Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm.

o If the blade doesn't stop within 6 seconds, unplug the saw and follow the instructions in TROUBLESHOOTING

GUIDE section.

Before freeing jammed material: o Release trigger switch.

o Wait for all moving parts to stop.

o Unplug the miter saw.

Fig. BB the cutting area. Proper

and hands when operating the miter saw will make cutting

easier and safer.

Keep children

away. Keep all visitors at a safe distance from the miter saw. Make sure bystanders are clear of the saw

and workpiece.

Don't force the saw.

it will do the job better and safer at

its designed rate.

No-Hand Zone

8-3/4 in.

I

8-3/4 in.

BASIC SAW OPERATIONS

[,,A WARNING]

For your convenience, your saw has a blade brake. The brake is not a safety device. Never rely on

it to replace the proper use of the

guard on your saw. if the blade doesn't stop within approximately 6

seconds, wait for the blade to stop, unplug the saw and contact Sears or another qualified service dealer.

SLiDiNG FENCE (FIG. DD)

[,_ WARNING]

The sliding fence must be extended to the left when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut.

Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result

in serious injury. At extreme miter or bevel angles the saw blade may also contact the fence.

TURNING THE SAW ON (FIG. CC)

Using your right thumb, press in the safety lock-off button (1). While holding the lock-off button in, depress the main

On/Off trigger switch (2).

NOTE: To make the ON/OFF switch childproof, insert a padlock (not provided), or chain with padlock, through the hole (3) in the trigger switch, locking the tool's switch, preventing children and other unqualified users from turning the machine on.

The miter saw is equipped with an automatic blade brake. When the trigger switch is released, the electric blade brake will stop the blade within approximately 6 seconds.

.

Unlock the fence cam locking lever

(1) by pushing it toward the rear of the machine.

.

Extend the fence (2) by sliding it out to match the degree of the bevel cut. Lock the fence cam locking lever by pushing it IN toward the fence. NOTE: When transporting the saw, always secure the sliding fence in the collapsed position

(toward the saw blade).

Fig. DD

1

Fig. CC

1

REMOVING OR iNSTALLiNG THE Fig. EE jf

I,A WARNING l

DRY RUN =it is important to know

where the blade will intersect with the

workpiece during cutting operations.

Always perform a simulated cutting

sequence with the power tool switched

OFF to gain an understanding of the projected path of the saw blade. At some extreme angles, the right or left side fence might have to be removed to ensure proper clearance prior to making the cut.

The right side and left side sliding fence must be removed when making any right or left bevel angle cuts greater than 33.9 ° in combination with any right or left miter angle.

This fence must also be removed whenever a 45 ° bevel angle is desired with a miter angle greater than 31.6 °.

Removing

1. Unlock the fence cam locking lever by pushing it out toward the rear of the machine.

2. Lift up on the sliding fence to remove it from the saw.

installing

1. Place the sliding fence onto the miter saw fence.

2. Align the nut (1) with the slot (3), slot (2) with bolt (4) in the rear of the fence.

3. To lock the sliding fence, push the cam locking lever in toward the front of the machine.

SLiDiNG CARRIAGE SYSTEM

(FIG. FF)

[_, WARNING]

To reduce the risk of injury, return carriage to the full rear position after each crosscut operation.

1. For chop cutting operations on small workpieces, slide the cutting head assembly completely toward the rear of the unit and tighten the carriage lock knob (1).

2. To cut wide boards up to 12-1/4 in., the carriage lock knob must be loosened to allow the cutting head to slide freely.

Fig. FF

1

e Never leave tool running unattended. Turn power OFF. Wait for all moving parts to stop.

e Make workshop childproof. Lock the shop. Disconnect master switches.

Store tool away from children and other unqualified users.

i_, WARNING]

To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting, and remove small pieces of material from the table cavity. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation.

.

If the miter angle desired is NOT one of the ten positive stops noted above, simply lock the table at the desired angle by pressing down on the quick-cam miter table lock (2).

Fig. GG

I

3

MITER CUT (FIG. GG)

The sliding compound miter saw is

equipped with ten positive miter detents

(1) on the saw base. The locations are at 0, 15, 22.5, 31.6 and 45 degrees left and right, and 60 ° right. These locations represent the most common angles for cutting operation. To make a miter cut:

1. Unlock the miter table by lifting up on the miter quick-cam table lock (2).

2. While raising the positive stop locking lever (3) up, grasp the miter handle (4) and rotate the miter table left or right to the desired angle.

3. Release the positive stop locking lever (3) and set the miter at the desired angle making sure the lever snaps into place. NOTE: The lever will only lock into place at one of the ten positive stops.

4. Once the desired miter angle is achieved, press down on the quick cam miter table lock to secure the table into position.

BEVEL CUT (FIG. HH)

[,A, WARNING]

e The sliding fence must be extended to the left when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut. Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result

in serious injury. At extreme miter

or bevel angles the saw blade may also contact the fence.

e The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination with any right hand miter angle. This fence must also be removed whenever

a 45 ° bevel angle is desired with a miter angle greater than 22.5 ° .

Tiltthecuttingheadtothedesired angleasshownonthebevelscale(1).

angle,froma 90° straightcut(0° on thescale)to a 45° leftandrightbevel.

Tightenthebevellockhandle(2)by pushingdowntolockthecuttinghead inposition.Bevelpositivestopsare

providedat 0°, 33.9° and45°.

Fig.HH

2. Setthedesiredbevelangleusing thebevellockhandle(1).

3. Setthedesiredmiterangleandlock intoposition.See"MITERCUT".

Fig.I!

therearoftheunitandtightenthe carriagelockknob(1).

NOTE:Thesawcomeswitha 33.9° crownmoldingstop.

33.9° BEVELSTOPFORCROWN

1. Pushthebeveldetentstoppin(3)in towardthefrontofthemachine.

2. Loosenthebevellockhandle(2).

3. Rotatethecuttingheaduntilthe beveldetentpinstopsthebevel angleat33.9° onthebevelscale.

4. Tightenthebevellockhandlebefore makinga cut.

andagainstthefence.Usea hold downclamp(4)attachedtothe

5. Pullthetrigger(5),turningonthe saw.Lowerthebladebypushingthe

handle(6)downintotheworkpiece withslowand

even pressure.

6. When the cut is complete, release the switch and allow the blade to stop before raising the cutting head assembly.

itouttotherequiredlocationor removethe rightslidingfenceif

See"SLIDINGFENCE

SLIDINGFENCE".

0° bevelpositionandlockthebevel lockhandle(2).

thetabletothe0° miter angleandlockthequickcammiter tablelock(3).

Fig. JJ

SLIDE CUTTING WiDE BOARDS UP

TO 12=1/4 iN. WiDE (FIG. KK)

i_ WARNING]

To avoid injury: o Never pull the cutting head assembly and spinning blade toward you during the cut. The blade may try to climb up on the top of the workpiece, causing the cutting assembly and spinning blade to kick back, forcefully.

The cutting head assembly should be drawn back completely then

pushed forward when sawing.

o Let the blade reach full speed before cutting. This will help

reduce the risk of a thrown workpiece.

o Extending the fence by sliding

it out to the required location or

remove the right sliding fence if

necessary. See "SLiDiNG FENCE or REMOVING SLiDiNG FENCE".

2. Set both the desired bevel angle and/or the miter angle and lock into position.

3. If bevel cutting, set both the left and right sliding fences (2) to their proper location.

4. Use a hold down clamp to secure the workpiece.

5. Grasp the switch handle (3) and pull the carrying handle (4) forward until the center of the saw blade is over the front of the workpiece (5).

6. Using your right thumb, press in the safety lock-off button (6).

While holding the lock-off button in, depress the main On/Off trigger switch (7).

7. When the saw reaches full speed, push the saw handle down, slowly, cutting through the leading edge of the workpiece.

8. Slowly move the saw handle toward the fence, completing the cut.

9. Release the trigger and allow the blade to stop spinning before allowing the cutting head to raise.

Fig. KK

4

6

To Slide Cut Wide Boards (Fig. KK)

1. Unlock the carriage lock knob (1) and allow the cutting head assembly to move freely.

i_ WARNING]

To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting and

remove small pieces of material from the table cavity underlying the table insert.

The table insert may be removed for this purpose, but always reattach table insert prior to performing a cutting operation. A bowed workpiece must be positioned against the fence and secured with a clamping device as shown before cutting. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause the blade to bind and could result in personal injury.

2. Lower the cutting head to the depth marked on the workpiece, holding the upper arm, and adjust the stop knob (1) until it touches the stop plate (2). (SEE "SETTING

CUTTING DEPTH" on page 25).

3. Cut two parallel grooves as shown.

Fig. MM

Cut these grooves with saw

Fig. LL o.

ROUGH CUTTING A DADO (FIG. MM)

1. Mark lines identifying the width and depth of the desired cut on the workpiece and position it on the table so that the outside edge of the blade will contact the inside edge of the line. Use a clamp to secure the workpiece beside the blade.

Use a chisel to cut out the middle

TELESCOPING WORKPIECE

SUPPORT & REPETITIVE CUTTING

USING THE STOP PLATE (FIG. NN)

Long pieces need extension table support.

1. Loosen the knob (1) then slide the extension table to desired position and tighten the knob.

2. The stop plate is designed for use during repetitive cutting. Only use one stop plate at a time. Rotate the stop plate (3) to vertical position, and retighten the locking bolt. If stop plate will not rotate, loosen the locking bolt (2) 1/4 turn.

37

Fig. NN

AUXILIARY WOOD FENCE (FIG. OO)

When making multiple or repetitive cuts that result in cut-off pieces of one inch or less, it is possible for the saw blade to catch the cut-off piece and throw it out of the saw or into the blade guard and housing, possibly causing damage or injury. To minimize this an auxiliary wood fence can be mounted to your saw. Holes are provided in the saw fence to attach an auxiliary wood fence

(this provides additional depth of cut).

This fence should be constructed of straight auxiliary wood approximately

3/4 in. thick by 1-1/2 in. high by 22 in.

long. Attach the wood fence securely and make a full depth cut to make a blade slot. Check for interference between the wood fence and the lower blade guard. Adjust if necessary.

CUTTING BASE MOLDING (FIG. PP)

Base moldings and many other moldings can be cut on a compound miter saw.

The setup of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results:

1. Always make sure moldings rest firmly against fence and table. Use hold-down, crown molding vise or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks.

2. Reduce splintering by taping the cut area prior to making the cut. Mark the cut line directly on the tape.

3. Splintering typically happens due to an incorrect blade application and thinness of the material.

Fig. PP

_ _piece

1 Mit.....

table J [ Mit .....

table J miter at 45 °, bevel at 0 ° miter at 0 °, bevel at 450

Fig. O0

Slot

CUTTING CROWN MOLDING

(FIG. QQ, RR)

Your compound miter saw is suited for the difficult task of cutting crown molding. To fit properly, crown molding must be compound-mitered with

extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that, when added to_

equal exactly 90 °.

Fig. RR

Settings for standard crown molding lying flat on compound miter saw table

Inside corner

_..x.

\

OR

Outside corner

Compound cut crown moldings

Most crown molding has a top rear angle

(the section that fits flat against the ceiling) of 52°and a bottom rear angle (the section that fits flat against the wall) of 38°.

In order to accurately cut crown molding for a 90 ° inside or outside corner, lay the molding with its broad back surface flat on the saw table.

When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one changes the other, as well.

Bevel/Miter Settings

Fig. QQ k_ iece

Miter saw table

NOTE: The chart below references

a compound cut for crown molding

ONLY WHEN THE ANGLE BETWEEN

THE WALLS EQUALS 90 °.

Bevel/Miter Settings

KEY SETTING

IL

IR

OL

OR

33.9 °

33.9 °

33.9 °

33.9 ° n

I

I TYPE OF CUT inside comer-Left side

31.6 ° Right

1. Position top of molding against fence.

2. Miter table set at

RIGHT 31.6 °.

3. LEFT side is finished piece.

inside corner-Right side

1. Position bottom of

31.6 ° Left molding against fence.

2. Miter table set at

LEFT 31.6 ° .

3. LEFT side is finished piece.

Outside comer-Left side

31.6 ° Left

1. Position bottom of molding against fence.

2. Miter table set at

LEFT 31.6 ° .

3. RIGHT side is finished piece.

Outside comer-Right side

1. Position top of molding against fence.

31.6 ° Right 2. Miter table set at

RIGHT 31.6 ° .

3. RIGHT side is finished piece.

CROWN MOLDING CHART

Compound Miter Saw

Miter and Bevel Angle Settings

Wall to Crown Molding Angle

52/38 Crown Molding

Miter

Setting

Bevel

Setting

45/45 Crown Molding

Miter

Setting

Bevel

Setting

Angle

Between

Walls

105

106

107

108

109

110

111

112

113

114

115

98

99

100

101

102

103

104

116

117

118

119

120

121

122

123

93

94

95

96

97

89

90

91

92

85

86

87

88

82

83

84

78

79

80

81

74

75

76

77

70

71

72

73

67

68

69

25.29

24.89

24.49

24.10

23.71

23.32

22.93

22.58

22.17

21.79

21.42

28.16

27.74

27.32

26.91

26.50

26.09

25.69

21.04

20.67

20.30

19.93

19.57

19.20

18.84

18.48

32.07

31.62

31.17

30.73

30.30

29.86

29.43

29.00

28.58

35.31

34.83

34.36

33.90

33.43

32.97

32.52

39.25

38.74

38.24

37.74

37.24

36.75

36.27

35.79

42.93

42.39

41.88

41.32

40.79

40.28

39.76

28.67

28.31

27.96

27.59

27.23

26.87

26.51

26.15

25.78

25.42

25.05

31.13

30.78

30.43

30.08

29.73

29.38

29.02

24.68

24.31

23.94

23.57

23.20

22.83

22.46

22.09

34.20

33.86

33.53

33.19

32.86

32.51

32.17

31.82

31.48

36.49

36.17

35.85

35.52

35.19

34.86

34.53

39.00

38.69

38.39

38.08

37.76

37.45

37.13

36.81

41.08

40.79

40.50

40.20

39.90

39.61

39.30

28.48

28.05

27.62

27.19

26.77

26.34

25.92

25.50

25.08

24.66

24.25

31.58

31.13

30.68

30.24

29.80

29.36

28.92

23.84

23.43

23.02

22.61

22.21

21.80

21.40

21.00

35.74

35.26

34.79

34.33

33.86

33.40

32.94

32.48

32.02

39.13

38.63

38.14

37.66

37.17

36.69

36.21

43.18

42.66

42.15

41.64

41.13

40.62

40.12

39.62

46.89

46.35

45.81

45.28

44.75

44.22

43.70

25.50

25.19

24.87

24.56

24.24

23.93

23.61

23.29

22.97

22.66

22.33

27.64

27.34

27.03

26.73

26.42

26.12

25.81

22.01

21.68

21.36

21.03

20.70

20.38

20.05

19.72

30.29

30.00

29.71

29.42

29.13

28.83

28.54

28.24

27.94

32.25

31.98

31.70

31.42

31.34

30.86

30.57

35.38

34.12

33.86

33.60

33.33

33.07

32.80

32.53

36.13

35.89

35.64

35.40

35.15

34.89

34.64

52/38 ° Crown Molding

Miter

Setting

5.87

5.26

4.95

4.63

4.32

4.01

3.70

3.39

3.08

2.77

2.47

7.77

7.46

7.14

6.82

6.51

6.20

5.88

2.15

1.85

1.84

1.23

0.92

0.62

0.31

10.66

10.34

I0.01

9.69

9.37

9.05

8.73

8.41

8.09

12.96

12.63

12.30

11.97

11.64

11.31

10.99

18.67

15.33

14.99

14.66

14.30

13.97

13.63

13.30

18.13

17.77

17.42

17.06

16.71

16.37

16.02

Bevel

Setting

7.08

6.69

6.30

5.90

5.81

5.12

4.72

4.33

3.94

3.84

3.15

9.82

9.43

9.04

8.68

8.26

7.86

7.47

2.75

2.36

1.97

1.88

1.18

0.79

0.39

13.32

12.93

12.54

12.16

11.77

11.38

10.99

10.60

10.21

16.02

15.64

15.25

14.87

14.48

14.09

13.71

19.07

18.69

18.31

17.93

17.85

17.17

16.79

16.40

21.71

21.34

20.96

20.59

20.21

19.83

19.48

Angle

Between

Wails

162

163

164

168

166

167

168

169

170

171

172

185

156

157

158

189

160

161

173

174

175

176

177

178

179

146

147

148

149

180

181

152

153

184

139

140

141

142

143

144

148

131

132

133

134

138

136

137

138

124

125

126

127

128

129

130

45/45 ° Crown Molding

Miter

Setting

6.39

6.03

5.68

5.32

4.96

4.61

4.25

3.90

3.84

3.19

2.83

8.91

8.55

8.19

7.83

7.47

7.11

6.75

2.48

2.12

1.77

1.41

1.06

0.71

0.38

12.20

11.83

11.46

11.09

10.73

10.36

10.00

9.63

9.27

14.81

14.43

14.06

13.68

13.31

12.94

12.57

17.86

17.48

17.09

16.71

16.32

15.94

15.56

15.19

20.61

20.21

19.81

19.42

19.03

18.64

18.25

Bevel

Setting

6.35

6.00

5.65

5.30

4.94

4.59

4.24

3.89

3.53

3.10

2.83

8.80

8.45

8.10

7.75

7.40

7.05

6.70

2.47

2.12

1.77

1.41

1.06

0.71

0.35

11.93

11.59

11.24

10.89

10.55

10.20

9.85

9.50

9.15

14.34

14.00

13.65

13.31

12.97

12.62

12.29

17.05

16.71

16.38

16.04

18.70

18.36

15.02

14.62

19.39

19.06

18.72

18.39

18.06

17.72

17.39

MAINTENANCE

i,A WARNING]

Never put lubricants on the blade while it is spinning.

i,_k WARNING]

e TO avoid fire or toxic reaction, never use gasoline, naphtha acetone, lacquer thinner or

similar highly volatile solvents to

clean the miter saw.

e To avoid injury from unexpected

starting or electrical shock, unplug the power cord before

working on the saw. e For your safety, this saw is

double insulated. To avoid

electrical shock, fire or injury, use only parts identical to those identified in the parts

list. Reassemble exactly as the original assembly to avoid

electrical shock.

REPLACING CARBON BRUSHES

(FIG. SS)

The two carton brushes (3) furnished will last approximately 50 hours of running time, or 10,000 On/Off cycles.

Replace both carbon brushes when

either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the

saw. Remove the black plastic cap (1) on the side of the motor (2). Carefully remove the spring-loaded cap. Then pull out the carbon brush (3) and replace. To reassemble, reverse the procedure. The ears on the metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten.

Repeat for the carbon brush located on the other side of motor.

NOTE: When reinstalling the same brushes, put them back in the way they came out. This will avoid a break-in period that reduces motor performance and increases wear.

Fig. SS

CHANGING THE BELT (FIG. TT, UU) o Unplug your saw.

1. Loosen the two bolts (1) with a 5 mm hex key and remove the belt cover (2).

2. Loosen the set screw (3) with a 4 mm hex key and four hex screws (4) with a 5 mm hex key counterclockwise to move the motor forward.

3. Remove and replace the belt.

4. Lift the motor housing up and retighten the set screw (3).

5. Retighten the hex screws (4) clockwise. Do not overtighten.

6. Replace the belt cover and tighten the bolts.

Fig.TT

3 SAWDUST sawdustwillaccumulate andbase.This

couldcausedifficultyinthemovement oftheworktablewhensettingup vacuumupthesawdust.

I,A WARNING i

If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes.

Fig.UU

4

LUBRICATION (FIG. VV)

All the motor bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required.

Lubricate the following as necessary:

Chop pivot: Apply light machine oil to points indicated in illustration.

LOWERBLADEGUARD

Donotusethesawwithoutthelower bladeguard.Thelowerbladeguardis

attachedtothesawforyourprotection.

Shouldthelowerguardbecome

Central pivot of plastic guard: Use light household oil (sewing machine oil) on metal-to-metal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil, to which sawdust will cling.

damagedguardhasbeenreplaced.

Fig. VV guardisworkingproperly.Cleanthe

lowerguardof anydustor buildupwith a dampcloth.

I,_ WARNING 1 o Do not use solvents on the guard,

They could make the plastic

"cloudy" and brittle.

o When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected start-up.

42

Chop pivot

Central pivot of plastic guard

i_ WARNING]

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments.

TROUBLESHOOTING GUIDE - MOTOR

PROBLEM

Brake does 1. Motor brushes not sealed not stop blade within 6 seconds.

or lightly sticking.

2. Motor brake overheated from use of defective or wrong size blade or rapid

ON/OFF cycling.

3. Arbor bolt loose.

4. Brushes cracked, damaged, etc.

5. Other.

Motor does not start

Brush sparked when switch released.

PROBLEM CAUSE

1. Limit switch failure

2. Brush worn.

3. Fuse blown or circuit breaker tripped on home panel.

1. Brush worn.

2. Other.

SUGGESTED CORRECTIVE

ACTION

1. Inspect/clean/replace brushes.

See MAINTENANCE section.

2. Use a recommended blade. Let cool down. See REMOVING

OR INSTALLING THE BLADE section.

3. Retighten. See REMOVING

OR INSTALLING THE BLADE section.

4. Replace brushes.

5. Contact Sears Service Center.

1. Replace limit switch.

2. Replace brushes. See

MAINTENANCE section.

3. Verify there is electrical power at the outlet.

1. Replace Brushes. See

MAINTENANCE section.

2. Contact Sears Service Center.

TROUBLESHOOTING GUIDE - SAW OPERATION

PROBLEM

Blade hits table.

Angle of cut not accurate. Can not adjust miter.

PROBLEM CAUSE

1. Misalignment.

1. Miter table unlocked.

2. Sawdust under table.

SUGGESTED CORRECTIVE

ACTION

.

See ADJUSTMENT - Setting

Cutting Depth section.

1.

.

See OPERATION - Miter Angle

Adjustment section.

Vacuum or blow out dust. WEAR

EYE PROTECTION.

Cutting arm wobbles.

1. Loose pivot points.

Cutting arm will not fully raise, or blade guard won't fully close.

1. Pivot spring not replaced properly after service.

2. Sawdust build-up.

1.

Contact Sears Service Center.

1.

2.

Contact Sears Service Center.

Clean and lubricate moving parts.

Blade binds, ams, burns wood.

Saw vibrates or shakes.

1. Improper operation.

2. Dull or warped blade.

3. Improper blade size.

4 Wood is moving during cut.

1. Saw blade not round / damaged / loose.

2. Arbor bolt loose.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 12 in. diameter blade.

4. Use hold down clamp to secure workpiece to table.

1. Replace blade.

2. Tighten arbor bolt.

12 iN. SLiDiNG COMPOUND MITER SAW MODEL NO. 137.186290

i_ WARNING

i

When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to

repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician.

Repair service is available at your nearest Sears Service Center.

PARTS LiST FOR SAW SCHEMATIC A

I.D,

0831

1545

07X8

083S

083Y

083Z

Description

SHAFT SLEEVE

HEX. SOC, HD.CAP

SCREW

DUST PORT ELBOW

TRIGGER

COMPRESSION SPRING

CORD CLAMP

0CES

0CEZ

COMPRESSION SPRING

PLUNGER HANDLE

0CHG BUMPER

0DT4 ROLLING WHEEL

0DT7 BEARING

0DTZ ARBOR COLLAR

0FHW COLLAR

0HVD

0HVL

0HVN

BALL BEARING

BALL BEARING

BALL BEARING

145V

2680

2681

2752

22A4

23NX

25YQ

25YU

262U

262V

0K2B

0K51

0K52

0K5D

0K7X

0K7Z

0KA8

0J4E

0J4F

0J4U

0JBO

0JB3

0JEE

0JFB

0JMP

0JUA

0JUM

0JZF

FLAT WASHER

FLAT WASHER

FLAT WASHER

WAVE WASHER

WAVE WASHER

C-RING

SELF-LOCKING RiNG

O-RING

HEX. SOC, HD. CAP BOLT

HEX. SOC, HD. CAP BOLT

HEX. SOC, SETSCREW

HEX, SOC, HD, CAP SCREW

CR. RE, COUNT HD, SCREW

CR. RE, COUNT HD, SCREW

CR. RE, COUNT HD, SCREW

{DR RE TRUSSHD ROUND NECKSCREW

CR RE TRUSSHD ROUND NECKSCREW

CR. RE. PAN HD, TAPPING SCREW

0KA9

0KB7

0KB8

0KD4

0KDU

0KE8

0KHC

CR. RE. PAN HD, TAPPING SCREW

CR. RE. PAN HD, TAPPING SCREW

CR. RE. PAN HD, TAPPING SCREW

CR. RE. PAN HD, SCREW

CR. RE. PAN HD, SCREW

CR. RE. PAN HD, SCREW

CR, RE. PAN HD, SCREW

0KL1

0KQX

CR RE PAN HD ROUND NECKSCREW

NUT

0KTK STRAIN RELIEF

0KUW TERMINAL

0S1S

0S2B

COLLAR

CR, RE. PAN HD, TAPPING

0WVK CLAMP BOLT

SCREW

HEX WASHER HD BOLT

LOCATOR PiN

HELIX GEAR

TRADEMARK LABEL

LOCKING CABLE TiE

GUARD-CORD

CUTTER SHAFT

DUST BAG

GEAR BOX COVER

ANCHOR PLATE

Size

M5_0,8-20 cp6_13-1 cp8_16-2.5

cp6_18-1.5

M5_0,8-8

M6_1,0-25

M6_1.0-10

M6_1.0-16

M4_0,7-8

M4_0,7-12

M6_1.O-20

M6_1.O-10

M6_1.0,-14

M5_12-25

M3_24-10

M4_18-16

M4_18-20

M6_1,0,-10

M6_1,0-12

M6_1,0-60

M6_1,0-12

M6_1.0 T=6

M6_1,0-25

M8_1,28-16

Q'fy D.

267Y

267Z

PULLEY

GEAR SHAFT

Description

33NZ

34AC

34AY

34CT

34VX

360K

368J

2X6M

3544

3841

33C9

33KF

33KJ

33KM

36A6

36A8

36AU

36CC

36CD

36CE

36YW

2BLV

2BQG

2D92

2QQD

2K96

2MOS

2MAR

2QK4

2QYA

2VGE

2VGF

2W4E

2WFZ

2WKZ

26H6

26LU

26P7

26UK

26UL

275W

27BC

27D7

27D8

27HE

27J9

V-RIBBED TiMiNG BELT (POLYURETHANE)

WARNING LABEL

SHAFT-PIVOT

GEAR SHAFT ASSEMBLY

CUTTER SHAFT ASSEMBLY

PARALLEL KEY

SAFETY CLAMP ASSEMBLY

COLLAR

FOLLOWER PLATE

TORSION SPRING

SET NUT

27JA

27KY

27PF

27WC

SCREW STOP

CLAMP BOLT

COMPRESSION

COMPRESSION

290M CAUTION LABEL

29WW SPRING PiN

2B62 HEX, HD, BOLT

SPRING

SPRING

PLATE

BLANKET WASHER

CONTROLLER

LABEL

LiMiT SWITCH

STICKER

BLADE

PULLEY COVER

MOTOR HANDLE

MOTOR HANDLE

COLLAR

BUTTON SWITCH

SPECIAL BOLT

ASSEMBLY

SEGMENT HADELE

WARNING

LABEL

LEAD WiRE ASSEMBLY

LOCK KNOB

SUPPORT SEAT

MOTOR

LEVER

COLLAR

ARM

CAUTION

ASSEMBLY

LEAD WiRE ASSEMBLY

POWER CABLE

SWIVEL SUPPORT ASSEMBLY

BEARING BUSHING

CLEVIS PIN

ROCK SWITCH ASSEMBLY

CABLE SHIELD

DUST SHIELD

CUTTER SHAFT GUARD

PLUG-BUTTON

LASER ASSEMBLY

PC-GUARD ASSEMBLY

LABEL

36Z0

376Y

LABEL

CR. RE. PAN HD. SCREW

38AW SPRINGGUARD

Size

M6_1,0-16

M6"1.0-100

45

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

Q'ty

1

1

1

1

1

1

Ob

07X8

262U

<

\SQK4

/

2BQG

2W4E

--

./

33NZ

/

29VVV_2//\ i/

23NX

2QYA

--- --- ...

]

860K

[

0S£B£

::=

rrl co r-

63

0

0

0

C

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-4 m

Or}

$8C9

//

0

13 rrl r-

Z

0

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",4

CO

0'_

¢0

0

12 iN. SLiDiNG COMPOUND MITER SAW

PARTS LiST FOR SAW SCHEMATIC B

MODEL NO. 137.186290

I.D.

082J

082Q

091S

0D7Z

0DTH

0DVJ

Description

CUSHION

LOCK NUT

COMPRESSION SPRING

KNOB-HANDLE

CENTER BOLT

BLADE WRENCH

Size

0JUB

0JXG

0K2B

0K2N

0K55

0K74

0K7F

0KAE

0KB9

0KCF

0J4D

0J4E

0J4N

0J4P

0J6A

0J78

0J7K

0J8P

0JA6

0JBO

0JEV

0JMN

0JPF

2754

2840

25V2

25VA

25YA

25YG

25YK

25YV

25YW

26NH

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

WASHER

WAVE WASHER

E-RING

O-RING

HEX. HD. BOLT cp5_10-1 cp6_13-1 cpl 6"30-3 cp8"16-1.4

cp8"16-2.8

1/4_1/2-3/32

3/8_29/32 5/64

3/8_29/32 5/64 cp5

HEX. SOC.

HD. CAP BOLT

HEX. SOC.

SETSCREW

HEX. SOC.

HD. CAP SCREW

HEX. SOC.

HD. CAP SCREW

CR. RE. COUNT HD. SCREW

M6_1.0-25

M5_0.8-12

M8_1.25-16

M6_1.0-16

M8_1.25-25

M5_0.8-8

CR. RE. TRUSS HD. SCREW M6_1.0-8

CR. RE. ROUND WASHER HD. SCREW M5_0.8-8

CR. RE. PAN HD. TAPPING SCREW M5_0.8-10

CR. RE. TRUSS HD. TAPPING SCREW M3_24-12

CR. RE. TRUSS HD. TAPPING SCREW M4_18-10

0KDG CR. RE. PAN HD. SCREW

0KDH CR. RE. PAN HD. SCREW

0KDM CR. RE. PAN HD. SCREW

0KDR

0KDT

CR. RE. PAN HD. SCREW

CR. RE. PAN HD. SCREW

0KQW LOCK NUT

0KQY LOCK NUT

0KQZ

0KR1

0KR2

10LF

2750

NUT

LOCK NUT

LOCK NUT

HEX. NUT

CAUTION LABEL

WARNING LABEL

COMPRESSION SPRING

KNOB

SCREW STOP

LOCKING HANDLE ASSEMBLY

NEEDLE POINTER

SETPLATE

PLATE

PLATE (RIGHT)

SPECIAL NUT

M5_0.8-6

M5_0.8-8

M5_0.8-20

M5_0.8-10

M6_1.0-8

M5_0.8 T=5

M8_1.25

T=8

M10_1.5

T=10

M16_2.0

T=16

M5_0.8 T=5

M6_1.0 T=4

Q'ty

2

2

1

2

2

2

1

1

1

4

2

1

3

2

2

2

1

2

1

6

2

1

1

1

2

4

4

2

2

1

354V

35AY

36AA

36AS

36BF

36C8

36CA

36YY

36YZ

37L0

349B

349C

34A8

34BL

34DK

34JU

I.D.

26NN

26NS

27BU

Description

UPPER TUBE

LOCKING ROD

TABLE iNSERT

TABLE iNSERT

CLAMP-CORD

27BV

27H1

27KA

27PQ

27Y4

ECCENTRIC SPANNER SEAT

ROLL PiN

HEX. SOC.

SETSCREW

283H HEX. SOC.

HD. CAP SCREW

2A J3 CLAMP HANDLE

2B4P

2B4Q

FENCE PLATE

EXTENTION WiNG

2B4R

2B4S

2B4Y

EXTENTION WiNG

SLIDE PLATE

NEEDLE POINTER

2B4Z

2BLQ

NEEDLE POINTER

HEX. SOC.

HD. CAP SCREW

2BQA PLATE

2C1H LOCATING BAR

2C1J

2C7F

2C91

SPECIAL BOLT

UPPER TUBE

EXTENTION WiNG ASSEMBLY

2C92

2CR5

EXTENTION WiNG ASSEMBLY

BRACKET-TILT

2CR6

2D7E

BRACKET-TILT

COMPRESSION SPRING

2D9W LOCKING HANDLE ASSEMBLY

2DAN REAR EXTENTION STAY

2ED6 CAUTION LABEL

2K8Q WARNING LABEL

2QBG CLAMP BOLT

2T6L PLUNGER HANDLE

2VH5 LINEAR MOTION BEARING

2ZBQ CR. RE. TRUSS HD. SCREW

3498 BEARING COVER

ASSIST-FENCE(RIGHT)

ASSIST-FENCE(LEFT)

ARM-MITER

FENCE

LOCK NUT

SHAFT-PIVOT

SPECIAL BOLT

ANCHOR PLATE

SLIDE-BAR BLADE GUARD

TABLE

LOCKING HANDLE ASSEMBLY

BASE

TABLE BRACKET

BRACKET-TILT

BRACKET-TILT iNSTRUCTiON MANUAL

Size

M6_1.0-16

M5_0.8-12

M5_0.8-40

M5_0.8-8

M6_1.0 T=9

3

4

2

1

1

1

2

1

1

1

1

2

1

1

1

1

2

1

1

1

1

2

1

1

1

Q'ty

2

1

1

2

1

4

1

1

3

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

12 iN. SLiDiNG COMPOUND MITER SAW

SCHEMATIC B

MODEL NO. 137.186290

12

IN. SLiDiNG COMPOUND MITER SAW

PARTS LIST FOR MOTOR

I.D.

0JX2

0JZ5

0K72

0KBC

0KCP

0QM2

0QQT

Descrip{ion

HEX. SOC. SET SCREW

HEX. SOC. SET SCREW

CR. RE. TRUSS HD. SCREW

CR. RE. PAN HD. TAPPING SCREW

CR. RE. PAN HEAD TAPPING & WASHER SCREW

BRUSH HOLDER ASSEMBLY

BRUSH ASSEMBLY

0QRO BRUSH COVER

26PD

2DW9

2VZH

MOTOR PULLEY

WAVE WASHER

BALL BEARING

2W9R

32EE

33CA

33CF

33G8

HEX. HD. SCREW AND WASHER

CR. RE. PAN HD. SCREW & WASHER

FRONTHOUSINT

FLOW GUIDE

FIELD ASSEMBLY

33G9

33N4

36E2

ARMATURE ASSEMBLY

MOTOR COVER

MOTOR REAR COVER

MODEL NO. 137.186290

Size

M5"0.8-6

M6"1.0-12

M5"0.8-12

M5* 16-25

M5"12-60

M6"1.0-16

M5"0.8-50

1

4

1

1

1

1

1

1

1

1

1

2

2

2

Q'Jy

2

1

2

2

2

'3BG8

B3(A

\

_ i

/

/

.--o_

/

/ 33CF

2 tZH

33N4

2DW9

Congratulations on making a smart purchase. Your new Craftsman _ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair

Protection Agreement can save you money and aggravation.

Here's what the Repair Protection Agreement* includes:

[] Expert service by our 10,000 professional repair specialists

[] Unlimited service and no charge for parts and labor on all covered repairs

[] Product replacement up to $1500 if your covered product can't be fixed

[] Discount of 25% from regular price of service and related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution - phone support from a

Sears representative.

Think of us as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1=800=827-6655.

*Coverage in Canada varies on some items. For full details call Sears

Canada at 1=800=361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call

1=800=4=MY=HOMEe.

Your Home

For troubleshooting, product manuals and expert advice: www.managemylife.com

For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it!

For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME ®

(1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

® Registered

® Marca

Trademark

Registrada /

TM

Mc Marque de commerce

/

TM

Trademark

Marca de FAbrica of KCD IP, LLC in the United de KCD IP, LLC en Estados

/ MD Marque deposee de Sears Brands, LLC

States,

Unidos, or Sears o Sears

Brands,

Brands,

LLC in ether countries

LLC in otros paises