Black & Decker X750 User manual

TP03
HYDRAULIC
TRASH PUMP
USER MANUAL
Safety, Operation and Maintenance
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
58555 7/2014 Ver.12
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Trash Pump, Hydraulic
1.
Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2.
Make/Marke/Marque/Marca/Marca
3.
Type/Typ/Type/Tipo/Tipo:
4.
Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Stanley
TP0300301, TP0300301D, TP0300303
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN
Machinery Directive
EN ISO
809:2009
2006/42/EC:2006
3744:2009
Self
Self
Self
5.
Special Provisions:
None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6.
Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione
1/5/2011
2 ► TP03 User Manual
Engineering Manager
Date/Datum/le/Fecha/Data
1-5-11
TABLE OF CONTENTS
DECLARATION OF CONFORMITY...........................................................................................................................2
SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................5
TOOL STICKERS & TAGS.........................................................................................................................................6
HOSE TYPES.............................................................................................................................................................7
HOSE RECOMMENDATIONS...................................................................................................................................8
FIGURE 1. TYPICAL HOSE CONNECTIONS........................................................................................................8
HTMA REQUIREMENTS............................................................................................................................................9
OPERATION.............................................................................................................................................................10
TOOL PROTECTION & CARE.................................................................................................................................12
TROUBLESHOOTING.............................................................................................................................................13
SPECIFICATIONS....................................................................................................................................................14
ACCESSORIES.......................................................................................................................................................14
TP03 PARTS ILLUSTRATION..................................................................................................................................15
TP03 PARTS LIST....................................................................................................................................................16
UNDERWATER TOOLS DEPTH GUIDELINE..........................................................................................................17
IMPORTANT
To fill out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC PUMP. This manual contains safety, operation, and routine maintenance
instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance,
must be performed by an authorized and certified dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
TP03 User Manual ◄ 3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
IMPORTANT
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► TP03 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specific work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The models TP03 Hydraulic Trash Pump will provide
safe and dependable service if operated in accordance
with the instructions given in this manual. Read and understand this manual and any stickers and tags attached
to the tool and hoses before operation. Failure to do so
could result in personal injury or equipment damage.
•
Operator must start in a work area without bystanders. The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
•
Establish a training program for all operators to ensure safe operations.
•
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
•
Always wear safety equipment such as goggles,
head protection, and safety shoes at all times when
operating the tool.
•
Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
•
Do not operate this tool without first reading the Operation section.
•
Do not install or remove this tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
•
Never operate the tool near energized transmission
lines. Know the location of buried or covered services before starting work.
•
Do not wear loose fitting clothing when operating the
tool. Loose fitting clothing can get entangled with the
tool and cause serious injury.
•
Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
•
Be sure all hose connections are tight.
•
The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Failure
to do so may result in damage to the quick couplers
and cause overheating. Use only lint-free cloths.
•
Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher oil temperatures
can cause operator discomfort and may cause damage to the tool.
•
Do not operate a damaged, improperly adjusted, or
incompletely assembled tool.
•
To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
•
Do not exceed the rated limits of the tool or use the
tool for applications beyond its design capacity.
•
Always keep critical tool markings, such as labels
and warning stickers legible.
•
Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
•
Check fastener tightness often and before each use
daily.
•
Do not put your hands or any other body part under
the volute while the trash pump is running.
•
Do not lift the trash pump by pulling on the hydraulic hoses. Use a suitable line fastened to the trash
pump handle.
•
Do not point water discharge toward bystanders.
TP03 User Manual ◄ 5
TOOL STICKERS & TAGS
Stanley Hydraulic tools
Division of the Stanley Works
3810 SE Naef Road
Milwaukie, OR 97267
05152
Stanley Logo Decal
28788
Manual Decal
(CE Only)
03786
GPM Decal
D
30 LPM @ 138 B AR
EHTMA CATEGORY
1.300
28322
CE Decal (CE Only)
11207
Circuit Type D Decal
(CE Only)
28786
Coupler Decal
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
D A N G E R
1.
FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NONCONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2.
A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A.
DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B.
DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
D A N G E R
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3.
MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4.
DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5.
BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6.
WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7.
TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
I M P O R T A N T
I M P O R T A N T
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
6 ► TP03 User Manual
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified nonconductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certified non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
D A N G E R
D A N G E R
1.
FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2.
BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
3.
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5.
CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6.
AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE
SIDE 1
SEE OTHER SIDE
(Shown smaller than actual size)
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
SIDE 2
D A N G E R
D A N G E R
1.
DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
5.
CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
2.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
6.
AFTER EACH USE STORE IN A CLEAN DRY AREA.
3.
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
SEE OTHER SIDE
SEE OTHER SIDE
SIDE 1
SIDE 2
(Shown smaller than actual size)
TP03 User Manual ◄ 7
8 ► TP03 User Manual
All hydraulic hose must meet or exceed
specifications as set forth by SAE J517.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maximum hydraulic system relief valve setting.
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hydraulic Tools tool operating requirements and
should not be used for any other applications.
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommendations are intended to keep return line pressure
(back pressure) to a minimum acceptable level to ensure maximum tool performance.
Tool to Hydraulic Circuit Hose
Recommendations
METERS
INCH
MM
Inside Diameter
USE
(Press/Return)
PSI
up to 10
up to 3
3/8
10
Both
2250
49-60
49-60
13-16
13-16
FLOW >>>
RETURN
<<< FLOW
PRESSURE
26-100
up to 25
100-200
51-100
up to 50
100-300
51-100
8-30
up to 8
30-60
15-30
up to 15
30-90
15-30
up to 15
7.5-30
up to 7.5
Figure 1. Typical Hose Connections
38-49
10-13
38-49
10-13
38-49
19-40
5-10.5
10-13
19-40
5-10.5
up to 50
26-100
15-23
19-40
4-6
up to 25
15-23
16
19
19
25.4
16
19
19
25.4
5/8
3/4
3/4
1
5/8
3/4
3/4
1
16
19
3/4
5/8
16
16
5/8
13
13
10
5/8
1/2
1/2
3/8
Return
Pressure
Return
Pressure
Return
Pressure
Return
Pressure
Both
Return
Pressure
Both
Both
Both
Both
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
155
BAR
Min. Working Pressure
Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
FEET
Hose Lengths
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
15-34
LPM
5-10.5
4-6
4-9
GPM
Oil Flow
HOSE RECOMMENDATIONS
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
TYPE I
Nominal Operating Pressure
(at the power supply outlet)
4-6 gpm
(15-23 lpm)
1500 psi
(103 bar)
TOOL TYPE
TYPE II
TYPE RR
7-9 gpm
(26-34 lpm)
1500 psi
(103 bar)
9-10.5 gpm
(34-40 lpm)
1500 psi
(103 bar)
System relief valve setting
(at the power supply outlet)
2100-2250 psi
(145-155 bar)
2100-2250 psi
(145-155 bar)
2200-2300 psi
(152-159 bar)
2100-2250 psi
(145-155 bar)
Maximum back pressure
(at tool end of the return hose)
250 psi
(17 bar)
250 psi
(17 bar)
250 psi
(17 bar)
250 psi
(17 bar)
Measured at a max. fluid viscosity of:
(at min. operating temperature)
400 ssu*
400 ssu*
400 ssu*
400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
Temperature: Sufficient heat rejection
capacity to limit max. fluid temperature to:
(at max. expected ambient temperature)
140° F
(60° C)
Flow Range
140° F
(60° C)
140° F
(60° C)
TYPE III
11-13 gpm
(42-49 lpm)
1500 psi
(103 bar)
140° F
(60° C)
3 hp
5 hp
6 hp
7 hp
Min. cooling capacity at a temperature
(2.24 kW)
(3.73 kW)
(5.22 kW)
(4.47 kW)
difference of between ambient and fluid
40° F
40° F
40° F
40° F
temps
(22° C)
(22° C)
(22° C)
(22° C)
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-flow filtration
Sized for flow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
25 microns
30 gpm
(114 lpm)
Hydraulic fluid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
100-400 ssu*
25 microns
30 gpm
(114 lpm)
25 microns
30 gpm
(114 lpm)
100-400 ssu*
100-400 ssu*
(20-82 centistokes)
25 microns
30 gpm
(114 lpm)
100-400 ssu*
NOTE:
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
HYDRAULIC SYSTEM
REQUIREMENTS
CLASSIFICATION
B
C
D
Nominal Operating Pressure
(at the power supply outlet)
3.5-4.3 gpm
(13.5-16.5 lpm)
1870 psi
(129 bar)
4.7-5.8 gpm
(18-22 lpm)
1500 psi
(103 bar)
7.1-8.7 gpm
(27-33 lpm)
1500 psi
(103 bar)
9.5-11.6 gpm
(36-44 lpm)
1500 psi
(103 bar)
11.8-14.5 gpm
(45-55 lpm)
1500 psi
(103 bar)
System relief valve setting
(at the power supply outlet)
2495 psi
(172 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
Flow Range
NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements
TP03 User Manual ◄ 9
OPERATION
PREOPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated flow meter and pres­sure gauge,
make sure the hydraulic power source develops a
flow of 7–9 gpm/26–34 Ipm at 1500–2000 psi/105–
140 bar.
2. Make certain that the power source is equipped with
a relief valve set to open at 2150–2250 psi/150–155
bar maximum.
Do not attach a nozzle to the outlet end of the discharge hose. For high-pressure water pumping, use
a Stanley SM20 or SM50 and nozzle. The TP03 is
designed for high GPM water flow at low water pressure (head).
3. Attach a rope or cable to the trash pump’s handle.
Lower the trash pump into the liquid to be pumped.
Do not raise or lower the trash pump by its hoses or
couplers to avoid damage to the hoses or couplers.
3. Make certain that the power source re­turn pressure
does not exceed 250 psi/17 bar.
IMPORTANT
4. Make sure the trash pump inlet is clear of debris.
Remove any obstruction before operating.
Never point the hose at bystanders.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint­free cloth
before making connections.
IMPORTANT
Do not connect pressure to the return port. Motor
shaft seal limit Is 250 psi/17 bar.
2. Connect the hoses from the hydraulic power source
to the couplers on the trash pump or trash pump
hoses. It is a good practice to connect return hose
first and disconnect it last to minimize or avoid
trapped pressure within the trash pump motor.
NOTE:
If uncoupled hoses are left in the sun, pressure increase inside the hoses might make them difficult to
connect. Whenever possible, connect the free ends
of the hoses together.
4. Turn on the hydraulic power source. Watch for solids in the liquid being pumped. If solids are excessive, the discharge flow might decrease. If this happens, stop the pump and check for the cause of the
problem.
Under some conditions, the liquid being pumped
might be slowed enough so it can no longer push
particles in the liquid. If this happens, particles can
accumulate in the pumping chamber, causing further restriction. The impeller then acts as a “grinding
wheel” which causes acceler­ated trash pump wear.
Reduced liquid flow can be caused by the following:
•
The trash pump sinks into solids at the bottom
of the hole.
•
The end of the outlet hose is too high, causing
an excessive lift height for the column of liquid
being pushed by the trash pump. This slows the
flow of liquid to a level where it can no longer
carry solids.
•
The flow and pressure of hydraulic fluid to the
trash pump is too low, which re­duces impeller
speed. A 20 percent de­crease in hydraulic fluid
flow can reduce pump performance by 50 percent. When operating at reduced hydraulic flow
and pressure, the end of the outlet hose should
not be more than 30 ft/9 m above the liquid.
3. Observe the arrow on the couplers to ensure that the
flow is in the proper direc­tion. The female coupler on
the trash pump is the inlet (pressure) coupler.
PUMP OPERATION
1. Observe all safety precautions.
2. Attach a 3-inch/76 mm diameter hose to the pump
outlet. For best performance, keep the discharge
hose as short as possible and lay it out to avoid
sharp bends or kinks.
10 ► TP03 User Manual
NOTE:
It will not damage the pump to operate it “dry.”
OPERATION
5. When pumping is complete, set the hy­draulic control
valve to the “OFF” posi­tion. Lift the trash pump from
the work area using the rope or cable to avoid damage to the hoses or couplers.
IMPORTANT
Observe the following for trash pump protection
and care.
COLD WEATHER OPERATION
If the trash pump is to be used during cold weather,
preheat the hydraulic fluid at low power source speed.
When using the nor­mally recommended fluids, fluid
should be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or pump motor seals
can result from use with fluid that is too viscous or thick.
6. The trash pump must maintain a mini­mum impeller
speed in order to move solid particles through the
pump. While pumping liquids containing large solids, monitor the flow from the outlet of the fire hose.
If it begins to slow, turn off the hydraulic power
source and lift the trash pump from the work area.
Disconnect the hydraulic hoses and clean at the water hose and the pumping chamber.
IMPORTANT
Pumping liquids with a solids-to ­liquid ratio
greater than 30 per­cent solids to 70 percent
liquid will cause accelerated impeller wear.
7. To maintain optimum performance, it is good practice to periodically inspect the impeller for wear or
damage. This is especially important following the
pump­ing of liquids containing sharp, abrasive solids.
TP03 User Manual ◄ 11
TOOL PROTECTION & CARE
NOTICE
In addition to the Safety Precautions found
in this manual, observe the following for
equipment protection and care.
•
Make sure all couplers are wiped clean before connection.
•
Always keep critical tool markings, such as warning
stickers and tags legible.
•
The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
•
Tool repair should be performed by experienced
personnel only.
•
Make certain that the recommended relief valves
are installed in the pressure side of the system.
•
Do not use the tool for applications for which it was
not intended.
•
Always store the tool in a clean dry space, safe from
damage or pilferage.
•
Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse circuit flow. This can cause damage to internal seals.
•
Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
•
Do not exceed the rated flow or pressure (refer to
Specifications in this manual for correct flow rate
and pressure). If specifications are exceeded, rapid
failure of the internal seals may result.
12 ► TP03 User Manual
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table. Use a flowmeter know to be accurate. Check the flow with the
hydraulic fluid temperature at least 80 °F/27 °C.
PROBLEM
Pump will not start.
Poor pump performance.
CAUSE
SOLUTION
No hydraulic fluid flow or
pressure.
Turn on power unit and check that 7–9 gpm/26–
34 lpm at 1500–2000 psi/105–140 bar is
available at the trash pump.
Defective couplers.
Check the couplers by connecting them together
with the hydraulic power supply operating and
with the control valve in the “ON” position. The
power supply should operate without “loading”
from the couplers.
Impeller jammed with debris.
Clean the pumping chamber.
Impeller rubbing against wear
plates.
Check and adjust the impeller clearance.
Defective power module.
Repair or replace the power module.
Hydraulic flow reversed.
Check that the hoses are correctly connected to
the pump motor ports. The female coupler should
be connected to the “IN” port. The return fluid
must never flow through a reversing valve.
Improper hydraulic fluid flow.
Check that 7–9 gpm/26–34 lpm at 1500–2000
psi/105–140 bar is available at the trash pump.
A 20% decrease in flow can result in a 50%
decrease in pump performance. 8 gpm/30 lpm is
the best circuit flow.
Trash pump submersed in
sediment.
Lift the pump from the bottom of the hole or
chamber. Use a flat support under the pump if
necessary.
Trash pump inlet restricted.
Remove restriction and thoroughly clean.
Discharge hose kinked or
restricted.
Straighten the hoes. If the hose must bend at the
top of the hole, use a piece of split rigid conduit
with large diameter of the expanded hose. This
keeps the hose from kinking. Use a 90° 3-inch
pipe elbow on the trash pump outlet if necessary.
Discharge hose too small.
Use a 3-inch diameter hose.
Water lift too high.
Lower the outlet end of the discharge hose.
Impeller worn or damaged.
Check impeller for damage and excessive wear.
Replace if necessary.
Wear plates worn or damaged. Check wear plates for damage and excessive
wear. Replace if necessary.
Hydraulic fluid in discharge
flow.
Motor shaft seal failure.
Replace the motor shaft seal.
Ensure power unit is delivering 7–9 gpm/26–34
lpm
TP03 User Manual ◄ 13
SPECIFICATIONS
Capacity......................................................................................................................................... 450 gpm/1688 lpm
Weight.......................................................................................................................................................31 lbs/14 kg
Height (over handle).............................................................................................................................. 16.5 in./42 cm
Length................................................................................................................................................... 14 in./35.5 cm
Width........................................................................................................................................................ 16 in./41 cm
Pressure.......................................................................................................................... 1500–2000 psi/105–140 bar
Flow Range.................................................................................................................................. 7–9 gpm/26–34 lpm
Maximum Flow....................................................................................................................................... 9 gpm/34 lpm
Porting......................................................................................................................................................1/2 in. NPTF
Connect Size and Type..................................................................................................................... 1/2 in. Male Pipe
Discharge Diameter................................................................................................................. 3 in./76.2 mm Camlock
Inlet Diameter......................................................................................................................................... 3 in./76.2 mm
System Type....................................................................................................................................OC, HTMA Type II
HTMA Class II............................................................................................................................ 7–-9 gom @ 2000 psi
EHTMA Category............................................................................................................................ 30 lpm @ 138 bar
Sound Pressure....................................................................................................................................<85 dBA @ 1m
Vibration Level........................................................................................................................................................ N/A
ACCESSORIES
Description
Part No.
Adapter, 3 in. NPT/3 in. Camlock Male..............................................................................................................52720
Lay-Flat Discharge Hose, 3 in. × 25 ft with Camlock Fittings.............................................................................56761
14 ► TP03 User Manual
TP03 PARTS ILLUSTRATION
CARRY HANDLE P/N-73576
QUICK LINK
P/N-73577
10
5
4
8
18
2
25
21
13
19
26
6
1
27
16
15
14
22
7
20
24
12
11
3
28
17
9
23
TP03 User Manual ◄ 15
TP03 PARTS LIST
ITEM
NO.
PART
NO.
QTY DESCRIPTION
1
00635
1
Key
2
01324
1
LOCKWASHER 1/4" I.D.
3
03786
1
GPM STICKER
4
03975
1
COUPLER,3/8 FEM 1/2NPT
5
03976
1
COUPLER,3/8MALE 1/2NPT
6
04353
2
NYLOCK NUT 3/8-16UNC
7
05152
1
STANLEY STICKER
8
06264
1
ADAPTER -12 SAE X 1/2 NPT
9
07200
1
IMPELLER ASSY
10
07201
1
TP03 GASKET
11
73356
1
MOTOR ADAPTOR PLATE
12
07206
1
BASE PLATE
13
09661
1
HHCS 1/4-28UNF X .750 SST
14
11207
1
CIRCUIT TYPE "D" STICKER
15
19534
6
HEX FLANGE BOLT 3/8-16 X 1
16
73067
1
URETHANE BOWL YELLOW
51301
1
URETHANE BOWL TP0300303 ARMY MODEL
ONLY
17
21978
2
CAPSCREW 3/8-16 X 1.75
18
22294
1
WASHER 1"OD X 1/4 ID SST
19
24381
1
HYDRAULIC MOTOR
20
28322
1
STICKER "CE" 25MM
21
28786
1
COUPLER STICKER
22
28788
1
STICKER - MANUAL
23
38701
3
CAPSCREW 1/2-13 X 2.5
24
38702
3
HEX JAM NUT 1/2-13UNC
25
39426
1
ADAPTER -14 SAE X 1/2 NPT
26
52720
1
CAMLOCK COUPLING 3"
27
73058
1
LIFTING EYE NUT 3/8-16
28
73061
1
CAPSCREW 3/8-16 X 1
66401
1
SEAL KIT (JIHOSTRO BRAND MOTOR ONLY)
FOR P/N-24381 MOTOR
26230
1
SEAL KIT (CASAPPA BRAND MOTOR ONLY)
73434
1
OUTPUT SHAFT FOR P/N-24381 MOTOR ONLY
03974
1
COUPLER SET (MALE & FEMALE)
73576
1
CARRYING HANDLE (SEE EXPLODED VIEW)
73577
1
QUICK LINK (SEE EXPLODED VIEW)
16 ► TP03 User Manual
UNDERWATER TOOLS DEPTH GUIDELINE
CAUTION
DO NOT USE HYDRAULIC TOOLS UNDERWATER THAT ARE NOT DESIGNATED AS
AN “UNDERWATER” MODEL, OR THIS
WILL RESULT IN DAMAGE TO THE TOOL.
Operation Overview
Percussive
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Diver
UNDERWATER MODELS ONLY
The types of tools are percussive and rotational,
each with different characteristics allowing for different depth operation. With percussive tools, the
nitrogen accumulator PSI must counter the increase in ambient pressure found at lower depths.
Since there is a maximum PSI for percussive tools
they are limited to certain depths. Rotational tools
do not have accumulators and thus capable of
deeper depths.
The methods are broken into diver operated or
remote operated vehicle (ROV). ROV's can reach
lower depths and with an on-board hydraulic
power source that is depth compensated, can
operate hydraulic tools at depths of thousands of
feet. ROV operation is still limited to the tool, for
example a percussive tool has the same depth
limitation whether ROV or diver operated.
ROV
For underwater hydraulic tools the applications are
broken down into four quadrants depending on
type of tool and method of operation.
Max Depth: 500' limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500' limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Rotational
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
Recommended Hose Diameters
Depth (ft)
100
300
600
1000
8 GPM
5/8”
3/4”
1”
1”
12 GPM
5/8”
1”
1”
1-1/4”
TP03 User Manual ◄ 17
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com