Samsung ML-2151N Specifications

LASER PRINTER
ML-2150
ML-2151N
ML-2152W
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
10. Connection Diagram
Precautions
1
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and prevent
any damages to the damage.
1.1 Warning for safety.
(1) Request the service by qualified service person.
The service for this machine must be performed by a service person who took the additional education of
this field. It is dangerous if unqualified service person or user tries to fix the machine.
(2) Do not rebuild it discretionary.
Do not attach or change parts discretionary. Do not disassemble, fix, and rebuilt it. If you do, printer will not
work and electric shock or a fire can be occurred.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and
printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION
WHEN THIS COVER OPEN.
DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GE FFNET.
NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D OUVERTURE. EXPOSITION DANGEREUSE
AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L ESPOSIZIONE AL
FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R
SIKKERHEDSBRYDERE ER UDE AF FUNKTION.
UNDG UDSAETTELSE FOR STR LNING.
ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL
PNES. STIRR IKKE INN I STR LEN.
UNNG EKSPONERING FOR STR LEN.
VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL
R PPNAD OCH SP RREN R URKOPPLAD.
BETRAKTA EJ STR LEN. STR LEN R FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN.
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Precautions
1.2 Caution for safety
1.2.1 Precaution related noxious material
There is a possibility to get harm from noxious material if you ignore the below information.
(1) Do not touch the damaged LCD. This PRINTER has LCD in control panel. Noxious liquid to human body exists in the
LCD. If it gets into your mouth, immediately see a doctor. If it gets into eyes or on skin, immediately wash it off for
more than 15 minutes with flowing water and see a doctor.
(2) The toner in a printer cartridge contains a chemical material, which might harm human body if it is swallowed.
Please keep children out of the toner cartridge.
1.2.2 Precaution related electric shock or fire
It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.
(1) Use exact voltage. Please do use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. A fire can occur when over current
flows in the power cord.
(3) Do not insert many cords in an outlet. If you do, a fire can be occurr due to flow over current over flow in an outlet.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It can
cause a fire, electric shock, or malfunction. If it happens, turn off the power and remove the power plug from the
outlet immediately.
(5) Do not touch the power plug with wet hands. When servicing, do remove the power plug from outlet. And do not
insert or take off it with wet hands. Electric shock can be occur.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, do grip the plug and take it off. If grip the line
and pull over, it could be damaged. This could cuase a fire or electric shock.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Also, do not fix it with
staples. If the power cord gets damage, a fire or electric shock can be caused. A damaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
occurred a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. A fire or electric shock can be occurred due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or on fire. When such poor
conditions are found, repair it immediately. Avoid pressure or cut when moving the machine.
(9) Caution when thundering, and being flash of lightening. It causes a fire or electric shock. Take the power plug off
when thundering. Do not touch cable and device when thundering and being flash of lightening.
(10) Avoid places where there is moisture or dust. Do not install the printer in a place where lots of dusts or humidifier are around. A fire can occur. A plug part needs to be cleaned well with dried fabric to remove dust. If water
drops are dripped on the place cover with dust, a fire can occur.
(11) Avoid direct sunlight. Do not install the printer near to window where directly contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting higher. A fire can be caused.
(12) Turn off the power and take off the plug when a smoke, strange smell, or sound from the machine. If you keep
using it, a fire can occur.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventilator. An electric shock can happen.
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Precautions
1.2.3 Precaution related handling the machine.
If you ignore this information, you get hurt and machine could be damaged.
(1) Do not install unit on uneven surfaces or slanted floors.
Please confirm that unit is correctly balanced after installation. Machine may fall over when itis not balanced correctly.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could harm.
(3) Do not place any containers of water/chemical or small metals. If those are got into the inner side of
machine, a fire or electric shock can occur.
(4) Do not install machine in areas where moisture or dust exists. For example, do not install machine near
open windows, damage maybe caused by these conditions.
(5) Do not place a candle, burning cigarettes, and etc. on the machine. Do not install it near to a heater. A fire
can occur.
1.2.4 Precaution when assembly/disassembly
When replace parts, do it very carefully. Do memorize the location of each cable before replace parts for
reconnecting it afterwards. Do memorize. Please perform the below before replace or disassemblying any
parts.
(1) Check the contents stored in the memory. All the information will be erased after replace main board. The
information needed to keep has to be written down.
(2) Remove printer cables and power cord.
(3) Take off printer cables and power code connected to printer.
(4) Do use formal parts and same standardized goods when replacing parts.Must check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembled state whether it is the same as before the repair or not.
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Precautions
1.3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly
called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits,
some field effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused
by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,
such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity
of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static”
can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to
damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a
comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the
brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
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R E F E R E N C E I N F O R M AT I O N
2
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consisted of the tool list, the abbreviation table, the outline of model, and so on.
2.1 Tool for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
1 DVM(Digital Volt Meter)
Standard : Indicates more than 3 digits.
4 Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2 long,
M2 short).
5 Tweezers
Standard : For general home use, small type.
2 Electronic Scale
Standard : Equipment to check the weight of consumables(toner cartridge) supplied by Samsung
Electronics. (The gram unit can be measured.)
6 Cotton Swab
Standard : For general home use, for medical ser-vice
7 Spring Hook
Standard : For general use
3 Software(Driver) installation CD ROM
8 Cleaning Equipments a IPA(Isopropyl
Alcohol)dry cloth or a soft stuff neutral
detergent
Keep your hands not to be touched when
you disassemble and reassemble PBA
ASS'Y, such as the main board, SMPS,
HVPS.
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R E F E R E N C E I N F O R M AT I O N
2.2 Acronyms and Abbreviations
The table in the below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.
2-2
AC
Alternating Current
AP
Access Point
IPA
Engineers. Inc
Isopropy Alcohol
ASIC
Application Specific Integrated Circuit
IPM
Images Per Minute
ASSY
assembly
LAN
local area network
BIOS
Basic Input Output System
lb
pound(s)
CMOS
Complementary Metal Oxide
Semiconductor
LBP
Laser Beam Printer
LCD
Liquid Crystal Display
CN
connector
LED
Light Emitting Diode
CON
connector
LSU
Laser Scanning Unit
CPU
Central Processing Unit
MB
megabyte
dB
decibel
MHz
megahertz
dbA
decibelampere
MPF
Multi Purpose Feeder
dBM
decibel milliwatt
NIC
Network Interface Card
DC
direct current
NVRAM
nonvolatile random access memory
DCU
Diagnostic Control Unit
OPC
Organic Photo Conductor
DPI
Dot Per Inch
PBA
Printed Board Assembly
DRAM
Dynamic Random Access Memory
PCL
DVM
Digital Voltmeter
Printer Command Language , Printer
Control Language
ECP
Enhanced Capability Port
PDL
Page Discription Language
EEPROM
Electronically Erasable Programmable
Read Only Memory
PPM
Page Per Minute
EMI
Electro Magnetic Interference
EP
electrophotographic
EPP
Enhanced Parallel Port
F/W
firmware
GDI
graphics device interface
GND
ground
HBP
Host Based Printing
HDD
Hard Disk Drive
HV
high voltage
HVPS
High Voltage Power Supply
I/F
interface
I/O
Input and Output
IC
integrated circuit
IDE
Intelligent Drive electronics or Imbedded
Drive Electronics
IEEE
Institute of Electrical and Electronics
PS
Post Script
PTL
Pre-Transfer Lamp
Q-PID
Quick Printer Initiating Device
Q ty
quantity
RAM
Random Access Memory
ROM
Read Only Memory
SCF
Second Cassette Feeder
SMPS
Switching Mode Power Supply
SPGP
Samsung Printer Graphic Processor
SPL
Samsung Printer Language
Spool
Simultaneous Peripheral Operation Online
SW
switch
sync
synchronous or synchronization
USB
Universal Serial Bus
WECA
Wireless Ethernet Compatibility Alliance
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R E F E R E N C E I N F O R M AT I O N
2.3 Selecting a Location
Select a level,stable place with adequate space for air circulation.Allow extra space for opening covers and
trays. The area should be well-ventilated and away from direct sunlight or sources of heat,cold,and humidity.Do not set the printer close to the edge of your desk or table.
CLEARANCE SPACE
•
•
•
•
Front : 482.6 mm (enough space so that trays can be removed)
Back : 320 mm (enough space to allow opening of the rear cover)
Right :100 mm
Left :100 mm (enough space for ventilation)
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R E F E R E N C E I N F O R M AT I O N
2.4 The Sample Pattern for the Test
The sample pattern shown in below is the standard pattern used in a factory.
The contents of the life span and the printing speed are measured with the pattern shown in below.
(The picture in the manual is 70% size of the actual A4 size.)
2.4.1 A4 5% Patten
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R E F E R E N C E I N F O R M AT I O N
2.4.2 A4 2% Patten
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R E F E R E N C E I N F O R M AT I O N
2.4.3 A4 IDC 5% Patten
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R E F E R E N C E I N F O R M AT I O N
2.6 Wireless LAN
• This product uses a printing function with a wireless LAN, which is an option.
- The wireless LAN function uses a frequency instead of connecting LAN cable to connect data to
an access point for print.
- For a wireless LAN connection, an AP is needed, It is possible to use wireless LAN onnection with
wired LAN. Also, if AP is installed in an office or at home, the wireless LAN function can be simply
used.
• Types of desk top PC (or Lap top) that uses the wireless LAN.
Division
Basic type
Recommend type
CPU
Over PENTIUM 233M
PENTIUM 300MHz
MEMORY
Over 64MB
Over 128MB
VIDEO CARD
Over 800X600
Over 1024X768
OS
Over WINDOWS 98
Over WINDOWS ME
INTERFACE CARD
A product has a certificated mark of Wi-FiTM
• About the certificated mark of Wi-FiTM
- The Wi-FiTM is a registered trademark of WECA (Wireless Ethernet
Compatibility Alliance). Over 50 of a wireless LAN companies are member
of it. The most of main wireless networking companies are attending and
the main companies are Lucent technologies, Cisco, Intel/Symbol, 3Com,
Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung electronic, Sony, Intersil, and so on. This mark certifies mutual compatibility
among product has Wi-FiTM (IEEE 802.1) and it is certified as a standard of
a wireless LAN market.
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Specifications
3
3. Specifications
Product specifications are subject to change without notice.See below for product specifications.
3.1 General Specifications
ITEM
DESCRIPTION
Print Method
Non-impact Electro-photography
Development system
Non-Magnetic, Mono-Component Toner
Transfer system
Conductive roller transfer
Fuser Unit(Toner fix)
Pressure and Heating with Lamp
*Print Speed
Up to 20 PPM in A4 size, IDC 5% pattern
Up to 21 PPM in A4 size, IDC 5% pattern
Resolution
Up to 600 x 600 DPI
Up to 1200 x 1200 DPI
Source of Light
Laser diode (LSU : Laser Scanner Unit)
Warm-Up Time
Power-on boot : 50 seconds or less
First Print Time
13 seconds or less
Feed Method
Cassette & Manual , Option Feeder(SCF)
Media Size
76mm * 128mm(3 * 5”) to 216mm * 356mm(8.5 *14”)
Media Thickness
Cassette : 16 ~ 28 lb, Manual : 16 ~43lb
Dimension(W X D X H)
480 X 522 X 516mm / 18.9 X 20.6 X 20.3 inch (without option cassette)
Weight
Net : 13 Kg
Gross : 15.5 Kg
**Acoustic Noise
Stand by : Less than 35 dB
Printing: Less than 53 dB
Sleep mode : Background Noise
Power save mode
Enable
Toner save mode
Enable
Consumption Parts
Pick Up Roller
Optional Parts
Up to 100,000 pages
Transfer Roller
Up to 100,000 pages
Fuser Assembly
Up to 100,000 pages
SCF
Paper Capacity : 500 Sheets
NIC
Ethernet 10/100 base TX
(Ml-2150:Optional
Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP,
ML-2151N : Basic)
HTTP1.1, DLC/LLC
16MB RAM Buffer for faster graphics performance
2MB Flash Memory for upgrade
Throughput : 200 ~ 300K TCP/IP
SDRAM DIMM
16, 32, 64, 128MB 100PIN SDRAM DIMM
Postscript
Flash ROM 4MB
802.11b Wireless LAN
IEEE802.3b supportT
(ML-2152W Basic)
Speed : 11, 5.5, 2, 1 Mbps
Protocol : CSMA/CD
Operation range : 30m(Indoors), 150m(Outdoors)
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Specifications
3.2 Controller Specification
ITEM
DESCRIPTION
Processor(CPU)
ARM946E-S (CLOCK SPEED 166Mhz)
Memory
FLASH ROM(PROGRAM) : 2MB flash
RAM : 16MB (Expandable to 144MB)
Option DIMM module : 16,32,64,128MB (SDRAM)
100Pin SDRAM DIMM (Samsung Printer Only)
EEPROM(NVRAM) : 512byte
Emulation
PCL6 : Win9x/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera,
Debian, Mandrake, Slackware, SuSE and Turbo Linux
MAC OS 8.6 ~ 9.2/10.1 ~ 10.3
Various Linux OS including Red Hat, Caldera, Debian, Mandrake, Slackware, SuSE and Turbo Linux
Interface
Parallel : IEEE 1284 Bidirectional Parallel
- Modes supported : Compatible,Nibble,Byte,ECP
USB(without HUB mode)
-USB 2.0 compliant
-12 Mbps 1 port
Serial : RS-232C
Network Interface : option for ML-2150
-10/100 Base TX
-10/100 Base TX 802.11b Wireless LAN (option for ML-2151N)
Interface switching
Automatic
Interface time-out
5min(Max.)
Font
45 Scalable Font , 1 Bitmap Font ,Postscript 3 internal font 136
3.3 Electrical Specification
ITEM
Input Voltage
Power Consumption
DESCRIPTION
REMARK
Nominal input voltage
200-240 VAC / 100~127VAC
Input voltage range
189-264 VAC/ 90~132VAC
Nominal frequency
50/60 MHz
Frequency tolerance
+3Hz
Printing : 350W Avg or less (without SCF) , 400W Avg or less (with SCF)
Idling : 100W Avg or less
Power Save : 15W Avg or less
3.4 TONER Cartridge (Developer)
ITEM
Life span
DESCRIPTION
Starter: Up to 4,000 sheets
REMARK
A4 Size, IDC 5% pattern, SIMPLEX
Running : Up to 8,000 sheets
Developing
3-2
Non-magnetic Contact Developing
Charging
Conductive Roller Charging
Toner supply Method
Exchange the Developer
Toner checking sensor
Enable
Ozone
0.1PPM or less
Style
Single cartridge
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Specifications
3.5 Environmental Condition
ITEM
OPERATING
STORAGE
Temperature
10~30 oC(50-90 oF)
-20~40 oC (-4~104 oF)
Humidity
20~80%RH
10~80%RH
3.6 Paper Handling Specifications
>> Input Paper Size
1ST CASSETTE
2ND CASSETTE
MP TRAY
DUPLEX
A4
PAPER
210 X 297 mm
PAPER SIZE
O
O
O
O
Letter
216 X 279(8.5 X 11")
O
O
O
O
Folio(Legal13")
216 X 330(8.5 X 13")
O
O
O
O
Legal(Legal14")
216 X 356(8.5 X14")
O
O
O
O
Executive
184 X 267((7.25 X10.5")
O
Statement
140 X 216(5.5 x8.5")
ISO B5
176 X 250
O
O
JIS B5
182 X257
O
O
A5
148.5 X 210
O
O
A6
105 X148.5
O
Com-10 Envelope
105 X 241(4.15 X 9.5")
O
O
O
Monarch Envelope
98 X191(3.87 X 7.5")
O
DL Envelope
110 X 220(4.33 X 8.66")
O
C5 Envelope
162 X 229(6.38 X 9.01")
O
C6 Envelope
Transparency(OHP)
114 X 162(4.49 X 6.38")
A4 or Letter
O
O
Label paper
A4 or Letter
O
O : Enable
>> Input capacity
ITEM
DESCRIPTION
Cassette
500sheets
MP tray
Paper
Option Cassette
100 sheets
Transparencies
25 sheets
Envelopes
10 sheets
Labels
25 sheets
500sheets
>> Output capacity
ITEM
DESCRIPTION
Face Down
250 sheets
Face UP
100 sheets
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Specifications
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Summary of Product
4
4. Summary of Product
This chapter describes the functions and operating principal of the main component.
4.1 Printer Components
4.1.1 Front View
Top output tray
(Face down)
Output Support
Control Panel
Top Cover
Toner cartridge
Multi-Purpose Tray
Tray1
Control board cover
(500-sheet paper feeder)
Optional Tray2
Paper level indicator
(needed to access the
control board to install
printer options)
(500-sheet paper feeder)
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Summary of Product
4.1.2 Rear View
Power switch
Wireless network
antenna port
(ML-2550, ML-2551N:Option
ML-2552W:Standard)
Network port
(ML-2550:Option
ML-2551N, ML-2552W: Standard)
USB port
Rear output tray
(Face up)
Parallel port
Power
receptacle
Optional Tray2
cable connector
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Summary of Product
4.1.3 Control Panel
The control panel on the top right side of your printer has the display and the nine buttons.
Display : displays the
printer status and job in
progress.
Buttons
4.1.3.1 Display
Message
Ready
Offline
Printing XXX
* xxx is the current
Description
• The printer is on-line and ready to print.
• If you press On-Line/Continue ,the printer switches to off-line.
• The printer is off-line and cannot print.
• If you press On-Line/Continue ,the printer switches to on-line.
• The printer is printing.
• If you want to cancel printing,press Cancel .
emulation.
Sleeping...
• The printer is in Power Save mode, consuming less power. When a print job is received
from the computer or if any button is pressed,the printer switches to on-line.
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Summary of Product
4.1.3.2 Buttons
Button
Description
• Press to switch between on-line and off-line.
• In menu mode,press to return to ready mode.
You can check the printer status according to the button backlight.
Green
On
The printer is on-line and can receive data from the computer.
Blinking • When the backlight slowly blinks,the printer is receiving data
from the computer.
• When the backlight fast blinks,the printer is receiving and printing data.
If you want to pause printing, switch the printer to off-line.
Orange On
The printer stops printing due to a major error.Check the display
message.
Blinking A minor error occurs and the printer is waiting an error to be
cleared.Check the display message.When the problem is
cleared,the printer resumes printing.If you want to ignore this
warning,press this button.
Off
• The printer is off-line and cannot print.
• The printer is in Power Save mode.
When data is received,it switches to on-line.
• Press to enter menu mode.
• In menu mode,press to scroll through the menus.
In menu mode,press to select the displayed submenu item or confirm the changed setting. You can see the selected value marked with *.
In menu mode,press to scroll through submenu items or setting options. Pressing moves
you to the next option and pressing
sends you back to the previous option.
• Press to cancel the current print job.
• In menu mode,press to return to ready mode.
In menu mode,press to go back to the upper menu level.
Press to enable or disable Toner Save mode.
• If the button backlight is on,the mode is enabled and the printer uses less toner to print
a document.
• If the button backlight is off,the mode is disabled and the printer will print in the normal
quality.
For more information on the Toner Save mode.
Press to enable or disable the double-sided printing.
• If the button backlight is on,the printer print on both sides of paper with long edge binding.
• If the button backlight is off,the double-side printing is disabled and the printer prints on
one side of paper.
Note : The double-sided printing setting in the printer driver overrides that of the control
panel.
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Summary of Product
4.1.3.3 Using Control Panel Menus
A number of menus are available to make it easy for you to change printer settings.
Accessing Control Panel Menus
You can control your printer from the printer ’s control panel. You can also set the control panel menus while the printer is
in use.
1. Press the Menu button
until you see the desired menu on the bottom line of the display or Press the scroll button
until the desired menu item displays on the bottom line.
2. Press the Enter button
3. Press the scroll button
4. Press the Enter button
to access the menu.
until the desired menu item displays on the bottom line.
to confirm the selected item.
5. If the selected menu item has submenus,repeat steps 3 and 4.
6. Press the scroll button
7. Press the Enter button
until the desired setting option displays on the bottom line or enter the required value.
to save your input or selection.
An asterisk (*) appears next to the selection on the display, indicating that it is now the default.
8. To exit the menu,press the Upper Level button
repeatedly,or the Cancel button
.
After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.
NOTE : Duplicate print settings that are selected in the printer driver override the settings on the control panel.
Service Manual
Samsung Electronics
4-5
Summary of Product
4.1.3.4 Overview of Control Panel Menus
The control panel menus are used to configure the printer for your environment.
The control panel provides access to the following menus.
Information
Paper
Layout
Configuration
Menu Map
Demo Page
PS3 Font List
PCL Font List
EPSON Fonts
Tr ay Source
Media Size
Custom Width
Custom Heigh
Media Type
Tr ay Chaining
Orientation
Duplex
Duplex Margin
Simplex Margin
Copies
Setup
LCD Language
Emulation
Power Save
Auto Continue
Jam Recovery
Altitude Adj.
Auto CR
Job Time Out
RS-232C
Maintenance
Printer
Graphics
Default Set
Current Job
Resolution
Image Enhance
Toner Save
Density
PCL
PostScript
EPSON
Typeface
Symbol
Lines
Pitch
Point Size
Courier
Print PS. Error
Font
Auto Wrap
Character Set
Character Tab.
LPI
Pitch
NETWORK
Config Network
Config TCP/IP
DHCP
IP Address Set
IP Address
Subnet Mask
Gateway
BOOTP
4-6
AppleTalk
Netware
Config Netware
AUTO
EN_8023
EN_II
EN_8022
EN_SNAP
Reset Network
Default Set
Print Net CFG
RX Level
Service Manual
Samsung Electronics
Summary of Product
4.1.3.5 Special Features
Your new printer is equipped with special features that improve the print quality,giving you a competitive edge.
You can:
Print with excellent quality and high speed
• You can print at 1200 dots per inch (dpi).See page 5.25.
• Your printer prints 21 pages-per-minute (Letter size), 20 pages-per-minute (A4 size).
Handle paper flexibly
• A 100-sheet Multi-Purpose Tray supports letterheads, envelopes,labels,transparencies,custom-sized materials,postcards,and heavy paper.
• Standard 500-sheet input tray (Tray1)and optional 500-sheet input tray (Tray2)supports all
standard sizes of paper.
• Two output tray;select either the top output (face-down)or the rear output tray (face-up)for
the most convenient access.
• Straight-through paper path capability from the Multi-Purpose Tray to the rear output tray.
Create professional documents
• You can customize your documents using Watermarks, such as “Confidential.”
)
(
• Print Booklets .This feature enables you to easily print the pages required to create
books.Once printed,all you have to do is to fold and staple the pages.
• Print Posters .The text and pictures of each page of your document are magnified and printed across the selected sheet of paper.After the document has printed,trim off the white
edges of each sheet.Tape the sheets together to form a poster.
Save your time and money
• This printer allows you to use Toner Save mode to save toner.
• You can print on both sides of the paper to save paper (double-sided printing ).
• You can print multiple pages on one single sheet of paper to save paper (N-Up printing ).
• Preprinted forms and letterheads can be printed on plain paper.
• This printer automatically conserves electricity by substantially reducing power consumption
when not printing.
• This printer meets Energy Star guidelines for energy efficiency.
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Samsung Electronics
4-7
Summary of Product
Expand the printer capacity
• This printer has 32 MB of memory which can be expanded to 160 MB.
• Network interface enables network printing.You can add the optional network interface card
to ML-2550.
ML-2551N and ML-2552W comes with a built-in network interface,10/100 Base TX.ML2552W also has a wireless network interface.
* PostScript 3 Emulation
IPS-PRINT_Printer language Emulation © Copyright
1995-2003,Oak Technology,Inc.,All rights reserved
* 136 PS3 fonts
Contains UFST and MicroType from Agfa Monotype Corporation.
Print in various environments
• You can print in Windows 95/98/Me/NT 4.0/2000/XP .
• Your printer is compatible with Linux and Macintosh .
• Your printer comes with both the Parallel and USB interfaces.
You can also use a network interface .ML-2551N and
ML-2552W comes with a built-in network interface,10/100 Base TX.ML-2552W also has a
wireless network interface. But, you need to add the optional network interface card to ML2550.
Printer Features
The table below lists a general overview of features supported by your printer.
Features
ML-2550
ML-2551N
ML-2552W
IEEE 1284
STANDARD
STANDARD
STANDARD
USB 2.0
STANDARD
STANDARD
STANDARD
Network Interface
OPTION
STANDARD
STANDARD
Wireless LAN
OPTION
OPTION
STANDARD
STANDARD
STANDARD
STANDARD
PostScript Emulation
4-8
Service Manual
Samsung Electronics
Summary of Product
4.2 System Layout
8
5
4
6
H/R
OPC
P/R
Transfer
ransfer
Roller
7
2
Pick up
Roller(MP)
Regi
Roller
Pick up
Roller
3
Retard
Roller
1
1 Cassette
5 LSU
2 Duplex Unit
6 Fuser
3 MPF
7 Main Motor
4 Toner Cartridge
8 Exit Motor
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Samsung Electronics
4-9
Summary of Product
4.2.1 Feeding
It is consists of a basic cassette, an MP tray for supplying different types of media : envelope, label special paper, duplex unit, and parts related to paper transferring.
1) Separation method
Separate it from the finger mounted to the cassette side guide and apply retard roller that uses a
spring clutch. A feed roller uses an electronic clutch to control driving power.
2) Basic cassette
It takes a center loading method and applies 'both side finger separating method.' It means that
there is a paper sensor, but a paper size is detected after detecting the first paper by software.
Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to
legal size paper.
It has a paper existence sensing function (Capacity: 500 sheets of general paper), paper arranging
function, various size papers accepting function, SCF paper path function, and displaying function
of paper remaining amount.
In the front side, there is a paper level indicator.
3) Pick-up roller
It has functions such as a paper pickup function, driving control function, paper feeding function,
and removing electronic static function.
4) Retard roller
It takes an arrangement method which uses a stopper roller and a weight without electric actuator.It
has paper separating function, driving control function, and multi feeding prevention function.
6) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam removing function, and so on.
7) MP tray
It has a paper arranging function, paper transferring function, jam removing function, and so on.
It uses rubbing pad method to feed 100 sheets of general papers and 100 envelops.
It is possible to extend to 300mm for accepting a legal size paper.
8) Duplex unit
It has paper transferring function, paper guide function, jam removing function, paper sensing function, and main board supporting function.
It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable
papers are A4, letter, and legal size paper.
For removing a jam occurred in a front part, it is designed to open a cassette and a guide. It is
designed to open a rear cover to remove a jam in a rear part.
If a face up tray is open, the duplex option cannot be used.
9) SCF (Second Cassette Feeder)
It is the same method with the main cassette, and the capacity is 500 sheets.
It has a separate driving mechanism and feeds only A4, letter, and legal size paper.
It is designed for a common use with a main cassette, but it cannot be attached with the main cassette.
4-10
Service Manual
Samsung Electronics
Summary of Product
4.2.2 Transfer
It consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC drum, lowers
an electric potential of an OPC drum's surface, and improves the efficiency of the transfer.
A transfer roller transfers toner on an OPC drum to the paper.
Life span: Print over 100,000 sheets (In 15~30(C)
4.2.3 Driver Ass'y
By driving the motor, the system takes power. It is consisted of a main motor for feeding and a toner cartridge, and sub-motors for fuser and duplex reverse turn.
4.2.4 Fuser
It is consisted of a heat lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on
a paper by heat and pressure to complete the printing job.
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.
3) Heat roller
The heat roller transfers the heat from the heat lamp to apply a heat on the paper. The surface of
a heat roller is coated with Teflon, so toner does not stick to the surface.
4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is
coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner
adheres to the surface of a paper permanently.
5) Items for safety
Protecting device for overheating
- 1st protection device: Hardware cuts off when overheated
- 2nd protection device: Software cuts off when overheated
- 3rd protection device: Thermostat cuts off main power.
Safety device
- A fuser power is cut off when a front cover is opened
- Maintain a temperature of fuser cover's surface under 80(C for user, and attach a caution
label at where customer can see easily when customer open a rear cover.
4.2.5 LSU (Laser Scanner Unit)
It is the core part of the LBP which switches from the video data received to the controller to the electrostatic latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle
of polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created
when the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the controller. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In
other words, after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on paper. The one side of the polygon mirror is one line for scanning.
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Samsung Electronics
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Summary of Product
4.2.6 Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and
the toner cartridge unit are in a body. The OPC unit has OPC drum and charging roller, and the toner
cartridge unit has toner, supply roller, developing roller, and blade (Doctor blade)
- Developing Method: Non magnetic 1 element contacting method
- Toner: Non magnetic 1 element shatter type toner
- The life span of toner: 10,000 sheets (LSA Pattern/A4 standard)
- Toner remaining amount detecting sensor: Yes
- OPC Cleaning: Cleaning blade type
- Management of disusable toner: Collect the toner by using Cleaning Blade
- OPC Drum protecting Shutter: Yes
- Classifying device for toner cartridge: ID is classified by interruption of the frame channel.
2 Cleaning Roller
0.20mW
-470V
Max -1.5KV
4
-850V
-250V
1
-650V
8 Cleaning Blade
3
5
6
+4.2kV
-100V
7
<Toner Cartridge Layout>
4-12
Service Manual
Samsung Electronics
Summary of Product
4.3 Main Board
Main controller part is organized with Asic (SPGPi) part, Memory part, and Engine interface part, and it is functions as a
Bus control, I/O handling, Drivers, and PC interface by CPU.
Memory access has program memory (supports 32bit operation) and working memory (supports 32bit operation).
SPGPv3
- It is a main CPU and an Asic of ARM1020 core which has a CPU core CLK with
over 300MHz and a System bus with 100MHz.
It uses 3.3V for operation voltage and I/O,It uses 80MHz for system bus CLK.
SDRAM
- Main memory.SDCLK is 80MHz.
NAND Flash ROM
- Program Memory
ISP1582 USB-IC
- It uses USB2.0 peripheral controller and 12MHz USB Clock.
A3977
- It is an exit motor driver IC and controls the motion of exit motor.
Regulator
- It supplies the core voltage to CPU by converting 3.3V to 1.3V.
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Summary of Product
EEPROM (24C04)
- It is an EEPROM with 12C method,and it is used to DIMM and Option.
RAM--DIMM
- When extending a RAM,connect the additional SDRAM B’ d.
Joint B’ d Connector
- By connecting to Joint B’ d,it sends the operating signals of main/MP/Regi clutch and receives a cassette detect signal and a
MP empty signal.
If it is disconnected,it cannot detect such clutch operation and sensor.
Motor Connector
- It is connected to a main BLDC motor,and it sends the motor control signal of CPU.
If it is disconnected,a main motor does not operate.
Engine Connector
- It connects a SMPS,supplies the power,and delivers the high voltage control signal,etc.
If a harness is not normally connected to this connector,power cannot be supplied.
PTL connector
- It connects to a PTL and helps to deliver the PTL On signal.
Cover Open connector
- It detects the cover open.If it is disconnected,it cannot sense the cover on/off signal.
Main Fan connector
- It drives a fan by connecting a main fan of a set.
LSU connector
- It connects a LSU.
DC Motor connector
- It connects an exit motor and drives a DC motor.
SMPS Fan connector
- It connects a SMPS Fan.
Cart B d connector
- It connects a toner cartridge and detects the cartridge information,the paper empty signal,and the paper regi signal.
It connects the detecting signal of paper size,out-bin full,and thermistor.
It could cause a fuser detecting error,a toner detecting error,and a paper detecting error when it is disconnected.
Panel connector
- It is connected to a LCD panel.
Embedded Network Card connector
- A place to connect the Embedded MAC Network card.
Shared Network Card connector
- A place to connect the shared Network card.
4-14
Service Manual
Samsung Electronics
Summary of Product
4.3.1 Controller
>> Video controller specification
The video controller board is located on the right side of the printer.
Basic Memory is 32 Mbytes SDRAM. Optional memory DIMMs are easily installed by following the
simple instructions included in each option kit. Field upgradeable FLASH ROM firmware for controller
A.1 RAM DIMMs:Option SDRAM DIMM(Up to 128 Mbytes).
1) Printing Resolution
Native 600 x 600 dpi standard (PostScript 3,PCL6,PCL5e )
Available 300 x 300 dpi (PostScript 3,PCL6,PCL5e)
Resolution enhanced 1200 x 1200 dpi (PCL6,PostScript 3)
Gray level:128 scale for 600 dpi,and 200 scale for 1200 dpi;PostScript 3,PCL6
Toner Saver Mode
In Toner Saver Mode,the toner savings is 50 %with acceptable print quality.
2) Micro Controller
266MHz – 32 bit RISC Processor
3) Video Interface Controller
SPGPv3 Compatible Interface
4) Printer Language Emulations
PCL6 and PCL5e emulation with 45 scalable fonts from Bitstream,and 1 PCL bit-map
PostScript 3 emulation with 136 PS3 fonts from AGFA.
Font Download Utility
Support for DOS printing.
Support for double byte printing (including Simplified and Traditional Chinese characters)
Support for European currency symbol in PCL5e,PCL6 and PostScript Level 3
(Detailed information on emulations is contained in the Eureka Controller Spec)
5) Memory
The controller has 32 MB SDRAM and 32 MB NAND flash ROM on Board.
1 DIMM expansion slots for SDRAM DIMM
Package:DIMM;100-pin
Type:SDRAM
DIMM Type:Unbuffered (SEC Custom,support other products within SEC)
Error Checking:Non-parity
Speed:100/133 MHz
Voltage:3.3v
Samsung proprietary design
16/32/64/128MB
6) Interfaces
The system supports the following standard interfaces:
•One parallel port
- (IEEE 1284 –1994 compliant,Bi-directional,ECP/Nibble/Byte Mode).
•One USB port
- USB v.2.0 compliant
•One 10/100 BaseT NIC connector
- The printer supports an internal Network Interface Card (NIC),which can be installed
pre-configured at the factory or as a customer installable option in thefield.
This NIC supports all of the major Network Operating Systems such as the Novell NetWare,
TCP/IP, etc. Details of the network specification will beprovided separately.
7) Control Panel
Refer to the additional specification document
This specification should address the hardware related to the front panel and buttons.
The menu structure of the graphical UI will be addressed in the Controller Spec.
Service Manual
Samsung Electronics
4-15
Summary of Product
4.3.2 Memory part
>> Flash Memory
It stores the System Program.
• Capacity: 2M Byte * 2
• Access Time : 70 nsec
>>SDRAM
It is used as Swath buffer, System working memory area, etc. when printing.
• Capacity: 32M Byte (Basic), upto 160M Byte (Option)
• DIMM : 16MB / 32MB / 64MB /128MB
• Type : SDRAM 100MHz/133MHz , 16bit
>>ROM DIMM
It supports the option ROM DIMM 1 Slot for supporting the expanding Memory.
• Capacity : 8MByte (Max)
• Access Time : 70nsec
4.3.3 RESET Circuit
After printer power is ON and 50~200 ms are passed, the reset signal from RESET IC (XC61FN3112MR) resets various
IC such as the CPU, Memory, etc. to prevent malfunction of the set by setting the initial value of port.
4.3.4 ClOCK Circuit
Basically, it consists of the Crystal (12.5MHz) and Capacitor (27pF) which is connected to the crystal in parallel, and it is
inputted to the MCLLK_Signal via the CY25814. The purpose of the adding SY25814 is substitution of EMI.
4.3.5 INTERFACE Part
>>IEEE1284
It supports the IEEE 1284 B Type Connection, and the protocol supports the IPP, ECP, Compatibility, Byte, and Nibble
mode.
>>USB2.0
USB2.0 Compliant, 480Mbps 1 port
>>Network
• Option : Ethernet 10/100 Base TX
• Protocol : SPX/IPX, TCP/IP,Appletalk, SNMP, HTTP 1.1, DLC/LLC
>>Panel
• LCD : 16Char. * 2 Line / Back-light(Yellow)
• Key : 9 Key
• LED : 3 LED
The UART method is used for the controller and panel interface, and the HR 48C50 Holtak Micom is used
4-16
Service Manual
Samsung Electronics
Summary of Product
4.3.6 Sensor input circuit
4.3.6.1 Paper Empty Sensing
The Paper empty sensor (Photo Interrupter) on the engine board informs the state of paper to LPEC1 whether it is empty
or not by operation of the actuator.
When cassette is empty, it detects the fact by reading the GPIO3_1 of LPEC1, and then displays the fact on the LCD panel.
4.3.6.2 MP Sensing
By operation of the MP Sensor (Photo Interrupter) on frame and Actuator, it informs the state of paper to CPU whether it
is empty or not. It reads the IP5 sec_DRAM(K26) of CPU for recognizing paper in MP, and paper is fed from MP if there
is.
4.3.6.3 Paper Feeding
When paper passes the actuator on the feed sensor part, it detects the signal of Photo interrupter, informs the paper feeding state to CPU, and then sprays the image data after certain time.
If it doesn't detect the feed sensor within 1 sec. after paper is fed, paper jam0 (LPEC1 GPIO3_2) is occurred. (Displays on
the LCD panel)
4.3.6.4 Toner Remain Sensing
The Toner cartridge terminal is mounted to the joint board located on frame. When the toner cartridge is inserted, it is
adhered to the contacting point of the joint board to sense whether the toner cartridge exists or not, ID, amount of toner,
and so on.
4.3.6.5 Paper Exit Sensing
It detects paper state whether paper gets out from the set with operation of exit sensor on the engine board and actuator
on the frame. Paper detects the on/off time of exit sensor by reading LPEC1 GPIO3_6, and the normal operation or jam
information is informed to the CPU.
The paper JAM2 is informed. (Displays the state on LCD panel)
4.3.6.6 Cover Open Sensing
The Cover open sensor is located on the front cover. After the front cover is opened, +24V and +5V (DC fan, solenoid,
main motor, polygon motor part of LSU, HVPS, LSU Laser diode), which is supplied to each unit, is cut off.
4.3.6.7 DC FAN/Solenoid Driving Circuit
A fan driving circuit is driven by a transistor and a controller which is in the LPEC.
It is automatically turned off when a machine turns to sleep mode.
There are two solenoids, and it is driven by an MP signal and a paper pick-up signal.
4.3.6.8 Motor Driving Circuit
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.
Service Manual
Samsung Electronics
4-17
Summary of Product
4.4 SMPS & HVPS board
The SMPS and HVPS are in one united board. The SMPS part supplies the DC power to the system.
It takes either 110V or 220V and outputs the +3.3V and +24V to supply the power to the main board.
The HVPS part creates the high voltage of THV/MHV/Supply/Dev and supplies it to the toner cartridge part for making the
best condition to display the image.
The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS, and the outputted high voltage is supplied
to the toner, OPC cartridge, and transfer roller.
Exit Sensor
HVPS
4-18
Inlet
Main PBA
Fuser
Service Manual
Samsung Electronics
Summary of Product
4.4.1 HVPS(High Voltage Power Supply)
1) Transfer high voltage (THV (+))
- Function: It is a voltage that transfers toner on an OPC Drum to paper.
- Output voltage: MAX +4.2 KV +/- 5% (Duty is changeable, Not loading)
- 1.7KV +/- 15% (When cleaning, 200MOhm - It transfers toners with (+) polarity of transfer roller to an OPC Drum.
- Error type: IF THV (+) is not outputted, it causes a low density due to toner on an OPC Drum if it is not transferred to paper. It is possible that over-flow occurs if toner is piled up in a toner vessel continuously.
2) Charge voltage (MHV)
- Function: It is a voltage that charges a surface of OPC to -750V~-900V.
- Output voltage: -1.35KV~1.5KV DC +/- 50V
- Error type: IF MHV is not outputted, toner overflows and reaches to an OPC drum if surface of an OPC is not
charged. A black paper is printed out when it happens.
3) Cleaning voltage: THV (-)
- Function: It removes contamination at a rear by sending (-) polarity in a transfer roller to OPC drum to take toner.
- Output voltage: A change range is large according to a load because there is no feedback control =(-600V~1200V)
- Error type: An error due to contamination of toner on a backside of printing paper.
4) Developing voltage (DEV)
- Function: It is a voltage that develops toner with electronic potential difference of the section exposed by LSU
(Laser Scanning Unit).
* When printing, exposing voltage of OPC is -250V and exposing voltage of DEV is -470V. Therefore,
toner with (-) polarity is developed on an exposed section.
- Output voltage: -380V~500DC +/- 20V
- Error type:
a) If DEV is GND, a density gets extremely low.
b) When DEV is floating due to instable of terminal’s contacting point, and etc., density gets
extremely high.
5) Supplying voltage (SUP)
- Function: It is a voltage that supplies toner to a developing roller.
- Output voltage: -560V~680V DC +/- 50V (Use AENER, Gearing of DEV - (-)180V more than DEV)
- Error type:
a) When SUP is GND, density gets extremely low.
b) If SUP is floating due to instable of terminal’s contacting point, and etc., density gets extremely low that it is hard to catch up with eyes.
6) OPC Ground ZENER voltage
- Function: It is a voltage to prevent an image contamination under the condition of low temperature and low
humidity environment.
- When a set prints without an output voltage, -100V is maintained on OPC ground. (-100V ZENER diode is connected to OPC ground)
- Error type:
a) When ZENER diode is - 0V, there is no serious image problem in general environment, but
in low temperature and low humidity environment, it is possible that a contamination occur
on entire image
b) When ZENER diode is disconnected, a blank page is printed out. (It is the same case as
when a ZENER diode is disconnected to OPC ground.)
Service Manual
Samsung Electronics
4-19
Summary of Product
4.4.2 SMPS(Switching Mode Power Supply)
It is the power source for the whole system. It is an independent module so it is possible to use for common use. It is
mounted at the bottom of the set.
It consists of the SMPS part, which supplies the DC power for driving the system, and the AC heater control part, which
supplies the power for fuser. SMPS has three outputting channels (3.3V, 5V and +24V).
There are three kinds of power, 120V exclusive (America), 220V exclusive (Europe), and 220V for china (nations with instable power supply).
>>AC Input
• Inputting rated voltage : AC 220V ~ 240V AC 100V ~ AC 127V
• Inputting voltage fluctuating range: AC 198V ~ 255V AC 90V ~ 135V
• Rated frequency : 50/60 Hz
• Frequency fluctuating range : 47 ~ 63 Hz
• Inputting voltage: Under 5.5Arms/2.5Arms
>>Rated Power Output
NO
1
2
Item
Channel name
CONNECTOR PIN
3
Rated outputting voltage
4
5
6
7
8
Maximum outputting voltage
Peak loading voltage
Ripple noise voltage
Maximum output
Peak output
CH1
+3.3V
CON 3
3.3V PIN: 12, 14
GND PIN: 16, 18
3.3V ± 5%
(3.2 ~ 3.4V)
1.5 A
1.5 A
200mVp-p
5W
5W
CH2
+5V
CON 3
5V PIN : 8
GND PIN: 7
+5V ± 5%
(4.75 ~ 5.25V)
0.5 A
0.5 A
100mVp-p
2.5 W
2.5 W
CH3
+24.0V
CON 3
24V PIN: 2, 4, 6
GND : 7, 8, 10
+24V ± 5%, -5%
(21.6 ~ 26.4V)
0.5 A
0.5 A
500mVp-p
84 W
84 W
Remark
1ms
1ms
>>Consumption Power
NO
1
2
3
Item
Stand-By
PRINTING
Sleep-Mode
CH1
(+3.3V)
0.6 A
1.0 A
0.4 A
CH2
(+5V)
0.25A
0.25 A
0.01 A
CH3
(+24V)
0.4 A
2.0 A
0.4 A
System
AVG : 100 Wh
AVG : 450 Wh
AVG : 20 Wh
>>Length of Power Cord: 1830 ± 50mm
>>Power Switch : Use
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Service Manual
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Summary of Product
>>Feature
• Insulating resistance : over 50MΩ(at DC 500V)
• Insulating revisiting pressure Must be no problem within 1min. (at 1500Vzc, 10mA)
• Leaking voltage : under 3.5mA
• Running voltage : under 50A peak (at 25°C, Cold start)
Under 60A peak (in other conditions)
• Rising Time : Within 2sec
• Falling Time : over 20ms
• Surge: Ring Wave 6KV-500A (Normal, Common)
>>Environment Condition
• Operating temperature range : 0°C~50°C
• Maintaining temperature range : -25°C~85°C
• Maintaining humid range : 10% ~90% RH
• Operating atmospheric pressure range: 1
>>EMI Requirement
CISPR ,FCC, CE, MIC, C-Tick,
>>Safety Requirement
IEC950 UL1950, CSA950, C-UL, TUV, Semko, iK, CB, CCC(CCIB),GOST, EPA
4.4.3 Fuser AC Power Control
Fuser (HEAT LAMP) gets heat by using AC power. The AC power controls the switch with the Triac, a semiconductor
switch. The 'On/Off control' is operated when the gate of the Triac is turned on/off by Photo triac, which is insulting part.
In the other words, the AC control part is passive circuit, so it turns the heater on/off with taking signal from engine control
part. When the 'HEATER ON' signal is turned on at engine, the LED of PC1 (Photo Triac) takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate of Triac
and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred.
On the other hand, when the signal is off, the PC1 is off, the voltage is cut off at the gate of Triac, the Triac becomes off,
and then the heat lamp is turned off.
>>Triac (THY1) feature:12A,600V SWITCHING
>>Phototriac Coupler (PC3)
• Turn On If Current : 16mA
• High Repetive Peak Off State Voltage : Min 600V
Service Manual
Samsung Electronics
4-21
Summary of Product
4.5 Engine F/W
4.5.1 Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid
is controlled by controlling the general output port or the external output port. If feeding from a manual feeder, decide to
insert the paper according to the operation of the manual sensor, and by driving the main motor, insert the paper in front
of the feed sensor. While paper moves, occurrence of jam is judged as below. (Refer to the [6.2 Paper Transfer rout])
4.5.1.1 Jam 0
• After picking up, paper cannot entered due to paper mis-feed.
• After picking up, paper entered but it cannot reach to the feed sensor in certain time due to slip, etc.
• After picking up, if the feed sensor is not on, repack up. After repacking up, if the feed sensor is not on
after certain time, it is Jam 0.
- It is a status that the leading edge of the paper doesn’t pass the feed sensor.
• Even though the paper reaches to the feed sensor, the feed sensor doesn’t turn on.
- It is a status that the leading edge of the paper already passed the feed sensor.
4.5.1.2 Jam 1
• After the leading edge of the paper passes the feed sensor, the tailing edge of the paper cannot pass the
feed sensor after certain time. (The feed sensor cannot be Off)
• After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor after
certain time. (The exit sensor cannot be On)
- The paper exists between the feed sensor and the exit sensor.
4.5.1.3 Jam 2
• After the tailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor after
certain time.
4.5.1.4 Duplex Jam 1
A leading edge of a paper didn't reach a Duplex Sensor after certain time passes.
4.5.1.5 Duplex Jam 2
After a leading edge of the paper passes the Duplex Sensor, the rear edge of the paper does not pass a
Duplex Sensor within a certain time.
4.5.2 Drive
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.
4.5.3 Transfer
The charging voltage, developing voltage and the transfer voltage are controller by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of
the transfer roller is changed due to the surrounding environment or the environment of the set, and the
voltage value, which changes due to the environments, is changed through AD converter. The voltage
value for impressing to the transfer roller is decided by the changed value.
4-22
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Samsung Electronics
Summary of Product
4.5.4 Fusing
The temperature change of the heat roller’s surface is changed to the resistance value through the thermistor. By converting the voltage value, which impressed to the resistance, to the digital value through the AD converter, the temperature
is decided. The AC power is controlled by comparing the target temperature to the value from the thermistor. If the value
from the thermistor is out of the controlling range while controlling the fusing, the error stated in the table occurs. (For the
domestic model, the Q-PID method has been applied.)
Error
Open Heat Error
Description
When warming up, it has been lower
than 68°C over 28 seconds
LCD Display
Engine Fuser Error
Lower Heat Error
• Standby:
It has been lower than 130°C over 10 seconds
• Printing:
- 3 consecutive page; it has been 20°C lower
than the fixed fusing temperature over 7 seconds.
Engine Fuser Low Heat Error
Over Heat Error
It have been higher than 230°C over 10 seconds
Engine Fuser Over Heat Error
4.5.5 LSU
The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal occurs,
it turns the LD and drives the polygon motor. When the receiving light part detects the beam, Hsync occurs.
When the polygon motor speed becomes a normal, LReady occurs. If two conditions are satisfied, the status bit of the LSU controller register becomes 1 to be judged that the LSU is ready. If two conditions are not
satisfied, the error shown in below occurs.
Error
Polygon motor error
Description
When the polygon motor’s speed doesn’t
become a normal
Hsync error
The polygon motor’s speed is normal,
but the Hsync signal is not created.
LCD
Engine LSUError
HSYNC Error
Service Manual
Samsung Electronics
4-23
Disassembly and Reassembly
5
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
by the procedure must be restored as close as
possible to their original positions. Before removing any component from the machine, note the
cable routing that will be affected.
Releasing Plastic Latches
Many of the parts are held in place with plastic
latches. The latches break easily; release them
carefully.
To remove such parts, press the hook end of the
latch away from the part to which it is latched.
Whenever servicing the machine, you
must perform as follows:
1. Check to verify that documents are not stored
in memory.
2. Be sure to remove the toner cartridge before
you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper
position.
Service Manual
Samsung Electronics
5-1
Disassembly and Reassembly
5.2 Transfer Roller
1. Open the Ope Cover.
2. Hold the lever at the both end
endsofofthe
theroller,
roller,then
remove
then
remove
the roller.
the roller.
Open Cover
Transfer Roller
Holder
<Cautions When Replacing a Transfer Roller>
* Do not grab the transfer roller shown in picture (A). It may cause a malfunction due
to a foreign object.
* Hold the both sides of the transfer roller shown in picture (B) when replacing it.
Transfer Roller
Transfer Roller
(A)
5-2
(B)
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.3 MPF Ass’y
3. Remove the Tray Links from the MP Cover
1. Open the MPF Ass’y.
Tray Link
MPF Ass'y
2. Remove two springs from the Knock Up Plate
4. Push the MP Cover and remove it as shown
below.
MP Cover
Ass’y.
5. Remove MP Cover in the direction of arrow
NOTICE : Do not separate the spring from the MP
Pick up rack for convenience of assembling. Locate the hook section of the
spring that is connected to the Knock
Up Plate ass'y as shown in the picture
below toward the outside for convenience of assembling.
Tray Link
MP Pick Up Rack
Knock Up Plate Ass'y
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Samsung Electronics
5-3
Disassembly and Reassembly
5.4 Holder Pad Ass’y
1. Before you remove the Holder Pad Ass'y, you should
remove:
- MPF Ass’y (Refer to the 5.3)
2. Unplug the connector and remove the two screws, as
shown below.
3. Remove the photo interrupter and the MP Actuator
as shown below.
Photo
Interrupter
MP Actuator
Holder Pad Ass'y
5.5 RH Cover
1. Pull the Cassette out of the printer.
Cassette
2. Remove two screws and take out the RH Cover.
RH Cover
5-4
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Samsung Electronics
Disassembly and Reassembly
5.6 Control Board
1. Before you remove the Control Board Ass'y, you
should remove:
- RH Cover (Refer to the 5.5)
4. Remove six screws and take out the Control
Board.
2. Unplug the all connector, as shown below.
Control Board
5. Remove four screws and take out the Control
Board Bracket.
3. :The connectors are located as shown below.
Exit
Motor
LSU
Key Panel
Control Board Bracket
Catridge
DC Fan
Open Cover
DCU
Engine
PTL (REGI)
Maine Motor
Connector Board
NOTICE : One screw among the screws is locked
on the Engine Shield.(Refer to 5.25.3)
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Samsung Electronics
5-5
Disassembly and Reassembly
5.7 Main Drive Ass’y
1. Before you remove the RH Cover Ass'y, you should
remove:
- RH Cover (Refer to the 5.5)
4.Remove six screws and take out the Main Drive
Ass’y.
2. Unplug the two connectors from the Main Board
and the Connector Board.
Main Drive
Ass'y
5. When separating the Main Motor ass'y, disconnect the connector form the Main PBA, remove
4 screws, and then remove the Main Motor
ass'y.
3. Remove the e-ring and take out the Clutch.
Clutch
Main Motor
Ass'y
5-6
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Disassembly and Reassembly
5.8 Connector Board
1. Before you remove the Connector Board, you should
remove:
- RH Cover (Refer to the 5.5)
2. Unplug all of the connectors from the Connector
Board and take it out.
3. The connectors are located as shown below.
MP Solenoid
Clutch
MP Empty
Main Solenoid
Control Board
Connector
Board
5.9 Solenoid
1. Before you remove the Connector Board, you should
remove:
- RH Cover (Refer to the 5.5)
4. Remove two screws and take out the Main
Solenoid.
2. Unplug the MP Solenoid Harness and the Main
Solenoid Harness from the Connector Board.
Main Solenoid
3. Remove two screws and take out the MP
Solenoid.
NOTICE : It is not necessary to disassemble the
Main Drive Ass’y to remove the MP
Solenoid
MP Solenoid
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Samsung Electronics
5-7
Disassembly and Reassembly
5.10 LH Cover
1. Before you remove the LH Cover, you should remove:
- Cassette (Refer to the 5.5)
2. Open the Rear Cover and remove two screws.
3.Remove two screws and take out the RH Cover.
LH Cover
Rear Cover
5-8
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Samsung Electronics
Disassembly and Reassembly
5.11 DC Fan
1. Before you remove the DC Fan, you should remove:
- RH Cover (Refer to the 5.5)
- LH Cover (Refer to the 5.10)
3. Remove one screw for taking out the Stopper,
and then take out the DC Fan.
DC Fan
Stopper
2. Unplug the Fan Harness from the Connector
Board.
5.12 Rear Cover
1. Open the Rear Cover, and then remove the
screw that secures the stopper.
2. Remove the Rear Cover in the direction of
arrow.
Rear Cover
1
Stopper
2
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5-9
Disassembly and Reassembly
5.13 Top Cover
1. Before you remove the Top Cover, you should
remove:
- RH Cover (Refer to the 5.5)
- LH Cover (Refer to the 5.10)
4. Unlatch both ends of the Top Cover.
2. Open the MPF Ass’y, the Rear Cover, the Open
Cover.
5.Unlatch the hook and take out the Top Cover.
Top Cover
3. Unplug the two Connectors after you remove
the three screws frome the Control Board.
Key Panel
6. Remove 7 screws, and then take out the LCD
Panel and the Key Panel.
Cover Open
LCD PAnel
Key Panel
5-10
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.14 Open Cover
1. Before you remove the Open Cover, you should
remove:
- Top Cover (Refer to the 5.13)
4. Release the lock as shown below and lift up the
Sensor Cap.
2. Remove two screws and take out the Stopper.
Micro Switch PBA
Sensor Cap
Stopper
3. Take out the Open Cover as shown below.
Open Cover
5.15 Inner Cover
1. Before you remove the Inner Cover, you should
remove:
- MPF Ass/y (Refer to the 5.3)
- Top Cover (Refer to the 5.13)
2. Remove two screws and take out the Inner Cover.
Inner Cover
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Samsung Electronics
5-11
Disassembly and Reassembly
5.16 Fuser Ass’y
1. Before you remove the Fuser Ass’y, you should
remove:
- Rear Cover Refer to the 5.12)
2. Remove four screws and take out the Fuser
Ass’y.
5. Remove two screws and take the Halogen
Lamp out of the Heat Roller.
Halogen Lamp
Fuser Ass'y
6. Remove three screws and take out the Gear
bracket.
3. Remove two screws and take the Thermostat
out of the Fuser Ass’y.
Thermostat
Gear Bracket
7. Remove two screws and divide the Fuser into
two parts.
4. Remove one screw, and then take out the
Thermister from the Fuser Ass’y.
Fuser Upper Unit
Thermistor
5-12
Service Manual
Samsung Electronics
Disassembly and Reassembly
8. Take out the Heat Roller as shown below.
9. Take out the Pressure Roller as shown below.
Heat Roller
Pressure Roller
Bushing
Bushing
Fuser
Gear
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Samsung Electronics
5-13
Disassembly and Reassembly
5.17 Exit Drive
1. Before you remove the Exit Driver, you should
remove:
- Top Cover (Refer to the 5.13)
2. Unplug the Exit Driver Harness from the Control
Board.
4.Remove two screws and take out the Exit Motor.
Exit Motor
3. Remove three screws and take out the Exit
Driver Ass’y.
5-14
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Samsung Electronics
Disassembly and Reassembly
5.18 Exit Roller
1. Before you remove the Exit Roller, you should
remove:
- Top Cover (Refer to the 5.13)
- Exit Drive (Refer to the 5.17)
4. Take out the Duplex Exit Roller as same
method of the code
Duplex Exit Roller
2. Remove the Exit Roller and Bearing as shown
below.
Bearing
Exit Roller
3. Take out the Exit Gear as shown below.
Bearing
Exit Gear
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Samsung Electronics
5-15
Disassembly and Reassembly
5.19 LSU
1. Before you remove the LSU, you should remove:
- Top Cover (Refer to the 5.13)
2. Release the lock as shown below.
4. Remove three screws and take out the LSU.
LSU
3. Remove the Exit Roller Rack in the direction of
arrow.
Exit Roller Rack
5-16
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.20 Toner Sensor Board
1. Before you remove the Toner Sensor Board, you
should remove:
- Top Cover (Refer to the 5.13)
- LSU (Refer to the 5.19)
4. Remove 3 screws and take out the LSU Lower
Cover.
LSU Lower Cover
2. Unplug 4 Harness from the Toner Sensor Board.
3. Remove 4 screws and take out the Toner
Sensor Board.
Toner Sensor Board
HV Small
Spring
Service Manual
Samsung Electronics
5-17
Disassembly and Reassembly
5.21 REGI Ass’y
1. Before you remove the REGI Ass’y, you should
remove:
- Top Cover (Refer to the 5.13)
5. Remove one screw and take out the Regi.
Sensor.
REGI Sensor
2. Unplug the Harness, Remove 3 screws.
Sensor Holder
6. Unplug the Harness, remove one screw and
take out the PTL PBA.
3. Release the lock as shown below and lift up the
Gear Cap.
PTL Upper
PTL PBA
Gear Cap
4. Take out the Regi. Ass’y as shown below.
REGI Ass'y
5-18
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Samsung Electronics
Disassembly and Reassembly
5.22 MP Pick Up Ass’y
1. Before you remove the MP Pick Up Ass’y, you should
remove:
- MPF Ass’y (Refer to the 5.3)
- Main Drive Ass’y (Refer to the 5.7)
- Top Cover (Refer to the 5.13)
- Inner Cover (Refer to the 5.15)
4. Pull and remove the lock equipment, then rotate
the Bearing as shown below.
Bearing
2. First of all remove two screws. Lift up the MP
Pick Up Shaft for taking out the MP Pick Up
Rack.
Rack
MP Pick Up
Rack
5. Slide the cam to the left by pulling on the MP
Pick-up shaft
Cam
MP Pick Up Shaft
3. Remove the E-Rings on both ends of Gear
Ass’y and remove Ass’y as shown below.
E-Ring
Gear Ass'y
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Samsung Electronics
5-19
Disassembly and Reassembly
6. First lift the left side of the Shaft and then
remove the Shaft.
7. Push the idles toward the ends of shaft then
take out the Housing as shown below.
1
1
Idle
1
2
Housing
Idle
2
5-20
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.23 Retard Ass’y
1. Before you remove the Retard Ass’y, you should
remove:
- MPF Ass’y (Refer to the 5.3)
- Main Drive Ass’y (Refer to the 5.7)
- Top Cover (Refer to the 5.13)
- Inner Cover (Refer to the 5.15)
4. Remove the lock equipment and rotate the
Bearing as shown below.
2. Remove two screws. Then lift the Roller Ass’y,
as shown below.
Bearing
5. Slide the shaft (gear side) to the left side as
shown in the picture. Next, left side of the sjaft
to the right side. Be careful not to mass up with
the Holder Pad ass'y.
Roller Ass'y
3. Take out the Gear, as shown below.
2
Retard Gear
1
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Samsung Electronics
5-21
Disassembly and Reassembly
5.24 Pick Up Unit
1. Before you remove the Pick Up Unit, you should
remove:
- MPF Ass’y (Refer to the 5.3)
- Main Drive Ass’y (Refer to the 5.7)
- Top Cover (Refer to the5.13)
- Inner Cover (Refer to the5.15)
4. Remove two springs from the Pick Up Ass’y.
2. Remove four screws. Then lift the Bottom Cross
Bar, as shown below.
Bottom Cross Bar
5. Release the lock as shown below and lift up the
Stopper.
Stopper
3. Remove E-Ring and take The Gear Ass’y out.
6. Lift ICU Shield out in the direction of arrow as shown
below.
ICU Shield
Gear Ass'y
5-22
Service Manual
Samsung Electronics
Disassembly and Reassembly
7. Remove the locking equipment rotate the Feed
Roller and Pick Up Roller Shaft’s in the direction
of the arrows and slide the bearings off as
shown below.
9. Remove the Feed Ass’y as shown below.
Pick Up Roller
Feed Roller
10. Remove the Pick Up Ass’y as shown below.
8. Remove four screws and lift the Pick Up Unit out in
the direction of the arrow as shown below.
Pick Up Unit
Service Manual
Samsung Electronics
5-23
Disassembly and Reassembly
5.25 Engine Shield
1. Before you remove the Engine Shield, you should
remove:
- ICU Shield Refer to the 5.24)
4. Unplug all of the connectors from the Engine
Board. Then take out the Engine Shield Ass’y.
2. Remove the Actuator as shown below.
Actuator
1
2
Notice: Be careful not to get burnt when separating an Engine PBA.
Engine Shield
3. Remove ten screws and slightly lift the Engine
Shield, as shown below.
5-24
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Samsung Electronics
Disassembly and Reassembly
5.26 Engine Board
1. Before you remove the Engine Board, you should
remove:
- Engine Shield (Refer to the 5.25)
2. Remove four screws and take the Engine Board
out of the Duplex Unit.
Engine Board
LH Guide
(Duplex)
RH Guide
(Duplex)
Service Manual
Samsung Electronics
5-25
ALIGNMENT & A D J U S T M E N T S
6
6. Alignment and Adjustments
This chapter describes the main functions for service, such as the product maintenance
method, the test output related to maintenance and repair, DCU using method, Jam removing
method, and so on. It includes the contents of manual.
6.1 How to use EDC (Engine Diagnostic Control) Mode
6.1.1 EDC Setup
• EDC(Engine Diagnostic Control, EDC will be used below) is considered to test and check whether each functions of
machinery and h/w module are normal or not. All of the test function are able to be controlled by the keys and LCD
window on the panel without any other kits.
• It’s developed for related engineers, not for users.
6.1.2 Entering/Exiting Method For EDC
<1> Outline
•
•
•
•
The method for entering “EDC” mode is especial because it is intended for technicians and not users
After Entering the mode, the message, “Engine EDC Mode” is displayed.
On the mode, an engineer should press the “Menu Key” to search each function he would like to test.
Turn the power off, after the test is entirely end.
<2> Usage
1. Power off the printer.
2. Pressing the “Select key”, power the printer on.
3. Keep pressing it until the message, “Engine EDC Mode” is shown on the panel.
4. Follow the usage for a function you would like to use.
5. Turn the power off, after the test is complete.
6.1.3 Usage & Function of Key on OPE
Key
Function
Menu
Arrow (right)
Arrow (left)
Select
Cancel
Upper Level
Menu
Search a Menu/ Input Data
Search a Menu/ Input Data
Execute / Select
Stop / Cancel
Move
Description
To enter the main Menu
To search a Menu and input a data
To search a Menu and input a data
To execute a function
To stop a function
To move to the upper level
Remarks
6.1.4 Usage & Function of LCD
Line
Top
Characters
16
Bottom
16
Description
Make engineers recognizing a test location.
[Main Menu] or [Function] is displayed.
Make engineers recognizing a menu or function to be tested
A menu or function name displayed
Remarks
Service Manual
Samsung Electronics
6-1
ALIGNMENT & A D J U S T M E N T S
6.1.2 How to use EDC (Engine Diagnostic Control) Mode
Interface Test
Test Pattern Print
Motor/Fan Test
Tray3 Interface
Pattern Print
Main Motor
Laser Motor
Duplex Forward
Duplex Reverse
Tray3 Motor
Fan Test
HVPS Test
Sensor Test
Solenoid Test
Dev Bias Test
Charge Roll Voltage
Transfer Positive Voltage
Transfer Negative Voltage
PTL Test
Tray1 Sensor
Tray2 Sensor
Tray3 Sensor
Duplex Sensor
Cover Open Sensor
Feed Sensor
Exit Sensor
Tray1 Solenoid Test
Tray2 Solenoid Test
Tray3 Solenoid Test
Tray2 Clutch Test
Tray3 Clutch Test
Development Test
Setting Temperature Test
Laser Diode Test
Laser Ready Test
6-2
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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.1.2.1 Interface Test (Main controller and Tray3 controller)
- This Function is used to check the communication state between the main controller and the tray
3 controller.
1. Press the "Menu Key", until finding "Interface Test" message on the panel.
2. Press the "Select Key", when it's found.
Sub Menu
Tray3 Interface
Description
After it is on the test, confirm a message on the panel.
The I/F is normal for the message, "PASS" and
abnormal for the message, "FAIL" on the bottom line.
Display (LCD)
Tray 2 I/F : PASS(FAIL)
6.1.2.2 Test Pattern and Paper path
- These Functions are considered to check the total print process state.
- On the EDC mode, a Test pattern is able to be printed. While the printing job is processing, the
location of the paper is continuously displayed.
1. Press the “Menu Key” until finding “Test Pattern Print” message on the panel.
2. Press the “Select Key”, when it’s found.
3. Confirm the message “Choose a tray: 1”(default: 1).
4. Press the “Arrow keys” (< / >) to select a tray you would like to choose.
5. Fill a Tray(1, 2, 3) with papers.
5. Press the “Select Key”, if you would like to print it.
Sub Menu
Test Pattern Print
Description
The test pattern is printed after the execution
key is chosen and “More?” is displayed.
Press the “Select Key” for printing more,
the “Cancel Key” for stopping.
Display (LCD)
Pattern Print
(Location)
Remark
Example ->
Pattern Print
: Exit On
Location order: Pick up a Feed On → Exit On → Feed Off → Exit Off → End
(It is possible that Feed Off → Exit On, when a paper size is small)
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Samsung Electronics
6-3
ALIGNMENT & A D J U S T M E N T S
6.1.2.3
Motor & Fan Test
- These Functions are used to check the present state (normal or not) of the motors and fan.
1. Press the "Menu Key", until finding "Motor/Fan Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" to stop.
Sub Menu
Main Motor
Laser Motor
Duplex
Motor
Duplex Forward
Duplex Reverse
Tray3 Motor
FAN
6-4
Description
The main motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
The laser motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
The duplex motor keeps running on the forward direction
after the execution key is chosen and stops when
the stop key is chosen.
The duplex motor keeps running on the backward direction
after the execution key is chosen and stops when
stop key is chosen.
The Tray3 motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
--> When a tray 3 is not installed, this function is not
processed and "Tray 3 Not Installed" is shown.
The fan keeps running after the execution key is chosen
and stops when the stop key is chosen.
Remarks
Main Motor On(Off)
Laser Motor On(Off)
Duplex Forward On(Off)
Duplex Backward On(Off)
Tray 3 Motor On(Off)
Fan On(Off)
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.1.2.4 Solenoid & Clutch Test
- These Functions are used to check the present state (normal or not) of the solenoids and clutches.
1. Press the "Menu Key", until finding "Solenoid Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function.
(Refer to the table below)
4. Press the "Cancel Key", when it's found.
5. Press the "Select Key" for execution
Sub Menu
Tray1 Solenoid Test
Tray2 Solenoid Test
Tray3 Solenoid Test
Tray2 Clutch Test
Tray3 Clutch Test
Description
The tray1 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
The tray2 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
The tray3 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
The tray2 clutch is on for 1sec and then it automatically stops,
when the execution is chosen.
On this function, the main motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
The tray3 clutch is on for 1sec and then it automatically stops,
when the execution is chosen.
On this mode, the tray 3 motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
--> When a tray 3 is not installed, this function is not processed
and "Tray 3 Not Installed" is shown.
Remarks
Tray 1 Solenoid On/Off
Tray 2 Solenoid On/Off
Tray 3 Solenoid On/Off
Tray 2 Clutch On/Off
Tray 3 Clutch On/Of
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ALIGNMENT & A D J U S T M E N T S
6.1.2.5 Sensor Test
- These Functions are considered to check the present state (normal or not) of the Sensors.
1. Press the "Menu Key", until finding "Sensors Test" message on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function.
4. Press the "Select Key", when it's found.
3. Touch a sensor you would like to test.
4. Confirm a message on the LCD window for the state of it.
Sub Menu
Description
Display(LCD)
Befor touching After touching
Tray1 Sensor
After the tray 1 is gotten down, touch the sensor
and confirm the message changed "Tray 1 Sensor Off"
to "Tray 1 Sensor On"
Tray 1 Sensor Off Tray 1 Sensor Oo
Tray2 Sensor
After the tray 2 is pulled out, touch the sensor
Tray 2 Sensor Off Tray 2 Sensor On
and confirm the message changed "Tray 2 Sensor Off"
to "Tray 2 Sensor On".
6-6
Tray3 Sensor
After the tray 3 is pulled out, touch the sensor
and confirm the message changed "Tray 3 Sensor Off"
to "Tray 3 Sensor On".
Tray 3 Sensor Off Tray 3 Sensor On
Duplex Sensor
After the back cover is open, push a paper into the
duplex path and confirm the message changed
"Duplex Sensor Off" to "Duplex Sensor On".
Duplex Sensor Off Duplex Sensor On
Cover Open
Sensor
After the cover is open, touch the sensor and confirm
the message changed "Cover Open" to " Cover Close"
Cover Open
Cover Close
Feed Sensor
Touch the Feed sensor.
Feed Off
Feed On
Exit Sensor
Touch the Feed sensor.
Exit Off
Exit On
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ALIGNMENT & A D J U S T M E N T S
6.1.2.6 HVPS Test Item : High Voltage Power Supply
- These Functions are used to check whether the control for HVPS is normal or not.
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu
Dev Bias Test
Charge Roll
Voltage Test
Transfer (+) Test
Transfer (-) Test
PTL Test
Description
Dev bias(- 470V) and Supply bias(- 650V) are
supplied and after the execution key is chosen
and it stops when the stop key is chosen.
Charge roll voltage (- 1500V) is supplied after
the execution key is chosen and it stops when
the stop key is chosen.
Transfer positive voltage (+1000V) is supplied after
the execution key is chosen and it stops when
the stop key is chosen.
Transfer negative voltage(- 600 ~ -1000 V) is
supplied after the execution key is chosen and it
stops when the stop key is chosen.
PTL(Pre-Transfer Lamp) is on after the execution
key is chosen and it stops when the stop key
is chosen.
Display (LCD)
Dev Bias On (Off)
Remarks
Charge: -1500V [Value]
ADC value
displayed
Transfer: +1000V [Value
ADC value
displayed
Transfer(-) On(Off)
Voltage in
the range
PTL On(Off)
6.1.2.7 Developing Test Item : Fuser,Laser Scanning Unit
- These Functions are used to check whether functions related to the development are normal or not. (Fuser,
OPC, LSU)
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu
Setting Temperature
Laser Diode Test
Laser Ready Test
Description
When “Temp” is displayed, Input a temperature
you would like to set with the “arrow keys(
)”.
It will be displayed on the bottom line.
“Diode On” is displayed, when the laser diode is on.
On the other case “Diode Off” is displayed.
“Laser Leady” is displayed, When the Laser
Scanning Unit is ready to print. On the other case
“Laser Error”
Display (LCD)
[Temperature]: Test
Remarks
T:[target value]
C:[current value]
on/off
Ld On(Off)
Laser Leady (Error)
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ALIGNMENT & A D J U S T M E N T S
6.2 Paper Path
Toner Cartridge
LSU
솔레노이드
S4
Fuser
R9
R1
S3
R10
R8
R11
R1
S2
R7
F
MP
R6
S5
S1
R1 : OPC Drum
R7 : Feed Roller
S1: Paper Empty(Cassette) Sensor
R2 : Transfer Roller
R3 : Regi Roller
R8 : Pick-UP Roller
R9 : Heat Roller
S2: Paper Empty(MPF) Sensor
S3: Regi Sensor
R4 : Idle Roller
R5 : MP Pick-UP Roller
R10 : Pressure Roller
R11 : Duplex Roller
S4: Exit Sensor
S5: Duplex Sensor
R6 : Retard Roller
R12 : Duplex Idle Roller
<Jam 0>
6-8
R3
R2
R12
R5
R4
<Jam 1>
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ALIGNMENT & A D J U S T M E N T S
<Jam 2>
<Jam Duplex 1>
<Jam Duplex 2>
• Simplex
1) A paper is fed from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, the Jam0 occurs.
3) The paper passes a paper exit sensor, and it comes out from a machine.
- If the tailing edge of the paper does not come out from a machine after the leading edge
of the paper passes the sensor, then certain time later, a Jam2 occurs.
• Duplex
1) A paper is fad from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, a Jam0 occurs.
3) The paper that passes a paper exit sensor takes several printing processes, and moves to a
paper exit sensor.
- If the sensor does not operate after certain time, a Jam 1 occurs.
4) If the paper does not discharge until the paper passes an exit roller and a Roller-Exit-F/Down, a
Jam 2 occurs.
5) The printing paper starts to be printed for duplex only by reversing rotation by an exit motor. The
printing paper enters to a machine through an exit roller, and reaches to duplex sensor.
- If the printing paper cannot reach to the duplex sensor after certain time, a duplex Jam 1
occurs.
6) The printing paper that passes the duplex sensor reaches to a feed sensor again and a printing
operation is tried over again.
- If the printing paper cannot reach to a feed sensor after certain time later, a duplex Jam 2
occurs.
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ALIGNMENT & A D J U S T M E N T S
6.2.1 Clearing Paper Jams
When a paper jam occurs,the display on the control panel shows the message indicating the corresponding location of the
paper jam.
6.2.1.1 Tips for Avoiding Paper Jams
By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined in
• Ensure that the adjustable guides are positioned correctly.
• Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside of the tray.
• Do not remove the paper from the tray while printing.
• Flex, fan and straighten the paper before loading.
• Do not use creased, damp or highly curled paper.
• Do not mix paper types in the input tray.
• Use only recommended print media.
• Ensure that the recommended print side is facing down when loading paper into the input tray.
6.2.1.2 In the Paper Feed Area(Jam 0)
• In the Tray1
1. Slide out the Tray1 to expose the jammed paper.
3. Slide the tray back into the printer.
2. Remove any misfed paper by pulling it out by the visible edge from the tray.Make sure that all of the paper is
properly aligned in the tray.
4. Open and close the top cover to resume printing.
NOTE : If the jammed paper is not invisible or if there is resistance when you pull the paper,remove the tray from the
printer and carefully pull the jammed paper free from
the printer.
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ALIGNMENT & A D J U S T M E N T S
• In the Optional Tray2
1. Pull the optional Tray2 out of the printer.
3. If you cannot find the jammed paper in the Tray2,pull
the Tray1 half way out of the printer,and remove the
paper.
2. If you see the jammed paper,remove the paper from
the tray.
4. Slide the trays back into the printer. Open and close the
top cover.Printing can be resumed.
• In the Multi-Purpose Tray
1. Open the Multi-Purpose Tray.
3. Open and close the top cover.Printing can be resumed.
2. Carefully remove the jammed paper from the tray.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.3 Around the Toner Cartridge (Jam1)
1. Open and close the top cover,and the jammed paper
should exit the printer.
4. Gently pull the jammed paper towards you to remove it
from the printer.
If not,continue to Step 2.
2. Open the top cover and remove the toner cartridge.
If the jammed paper is not visible or there is resistance
when you pull the paper,go to “In the Paper Exit Area ”.
CAUTION : To prevent damage to the toner cartridge,do not
expose it to light for more than a few minutes.Place
a piece of paper over the top of the toner cartridge
to shield it while it is out of the printer.
5. Flip down the guide feed and reinstall the toner cartridge.
3. Carefully lift up the guide feed.
NOTE : If the toner cartridge is difficult to reinstall,make sure
that the guide feed has been flipped back down into
position.
6. Close the top cover.Printing can be resumed.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.4 In the Paper Exit Area (Jam 2)
1. If a long portion of the paper is visible,pull it straight out.
If not,continue to Step 2.
3. Loosen the paper if it is caught in the feed rollers. Then
gently pull the paper out.
2. Open the rear output tray.
4. Close the rear output tray.
5 Open and close the top cover.Printing can be resumed.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.5 In the Duplex Area
• Duplex Jam 1
1. Open the rear output tray.
3. Close the rear output cover.
2. Remove the jammed paper.
4. Open and close the top cover.Printing can be resumed.
• Duplex Jam 2
1. Pull the paper tray out of the printer.
3. Remove the jammed paper.
2. Pull down the metal plate inside of the printer.
4. Slide the tray back into the printer.
CAUTION : Pulling the plate could cause an injury.Use the lever
on the left.
6-14
5. Open and close the top cover.Printing can be resumed.
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ALIGNMENT & A D J U S T M E N T S
6.3 Sample Pattern
This product has the several sample patterns for maintenance. With the sample patterns, check the existence of the abnormality. The patterns help to regularly maintain the product.
6.3.1 Printing a Demo Page
Print a demo page to make sure that the printer is operating correctly.
1. Press the Menu button
on the control panel until you see “Information ” on the bottom line of the display..
2. Press the Enter button
to access the Menu.
3. Press the scroll button
until you see “Demo Page ” on the bottom line.
4. Press the Enter button
.
A demo page showing the printer ’s features and capabilities prints out.
6.3.2 Printing a cleaning sheet
If you are experiencing blurred,faded or smeared printouts,you can clear the problem by printing a cleaning sheet,provided by your printer.You can print:
• OPC Cleaning sheet:cleans the OPC drum of the toner cartridge.
• Fuser Cleaning sheet:cleans the fuser unit inside the printer.
This process will produce a page with toner debris,which should be discarded.
1. Ensure that the printer is turned on and in ready mode with paper loaded in the tray.
2. Press the Menu button
on the control panel until you see “Setup ” on the bottom line of the display..
3. Press the Enter button
to access the Menu.
4. Press the scroll button
until “Maintenance ” displays on the bottom line and press the Enter button
5. Press the scroll button
to select the required option,“OPC Cleaning ” or “Fuser Cleaning.”
6. Press the Enter button
.
.
Your printer automatically picks up a sheet of paper from the tray and prints out a cleaning sheet with dust or toner
particles on it.
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ALIGNMENT & A D J U S T M E N T S
6.3.3 Checking the toner cartridge count
Information about the 'toner cartridge count' can be checked by printing the Configuration Sheet.
6.3.3.1 Remaining Toner: xx%
- Contents: Shows the remaining amount of toner.
- Description: It starts with 100%, and it reduces every 5% unit until it becomes 0%. (A message "Low
Toner" is displayed in a LCD when it reaches 10%.)
* In a low toner status, additional 800 sheets can be printed (5% coverage pattern standard-8K cartridge)
6.3.3.2 OPC Count: XXXXXX
- Contents: It starts with 0 and increases to display count.
- Description: It is an imaginary page count that accumulates a rotating time of a Main Motor. When the
count reaches 20,000(pages), a message "Replace cart" is displayed in LCD. It means
the life span of the toner cartridge (except a toner part) has ended. Even though it is a
case that a toner is refilled, the rest of major parts should end, so entire toner cartridge
should be replaced. In the worst case, when an OPC rotates over 20,000 pages, it is possible that a toner may overflow. When the count reaches to 20,000 pages, the printed
image becomes misty, and an On-Line key that is flashing on a set must be pressed for a
single print. If an OPC count is under 8,000 when displaying a message "Remaining
Toner:0%", it means that a high-coverage has been used. If an OPC count is over 8,000
and if it has not been reached to 0% yet, a low-coverage should was used.
6.3.3.3 Manufacture Date: 2003.01
- Contents: Shows the product year and the month of the developer.
6.3.3.4 Supplier: SAMSUNG
- Contents: shows the brand name of the developer. (Supplier is Samsung)
- Description: If a supplier is other OEM, the other OEM's name is displayed. If a supplier is different
between a set and developer, a message "invalid toner" will be displayed in a LCD of a set,
and a machine turns to an impossible status to print.
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ALIGNMENT & A D J U S T M E N T S
6.3.3.5 A checking method of a toner remaining amount
(1) Check a configuration sheet.
(2) Check by using a key of a set. (Setup-maintenance-remain toner)
(3) Check with a network: Check on a Webthru (Setup Menu-remaining toner)
Caution
(1) Please be careful not to damage a
toner sensor part when assembling and
disassembling a developer.
(2) Please be careful not to stain anything to jumper (4), which is shown in the
picture.
Jumper
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ALIGNMENT & A D J U S T M E N T S
6.4 Consumables and Replacement Parts
The cycle period outlined below is a general guideline for maintenance.
The example list is for an average usage of 50 transmitted and received documents per day.
Environmental conditions and actual use will vary these factors.
The cycle period given below is for reference only.
COMPONENT
REPLACEMENT CYCLE
Pick-up Roller
100,000 Pages
Paper Feeding Roller(Friction Pad)
100,000 Pages
Transfer Roller
100,000 Pages
Fuser
100,000 Pages
Toner Cartridge
Normal cartridge : 8,000 Pages (A4 5% Pattern)
Starter cartridge : 4,000 Pages (A4 5% Pattern)
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ALIGNMENT & A D J U S T M E N T S
6.5 Periodic Defective Image
If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller.
Refer to the table in below and check the condition of the roller.
No
Roller
Defective image
Typical defect
1
OPC Drum
95 mm
white spot on black image or black spot
2
Charge Roller
38 mm
black spot
3
Supply Roller
45 mm
light or dark horizontal image band
4
Developing Roller
49 mm
horizontal image band
5
Transfer Roller
57 mm
image ghost
6
Heat Roller
82 mm
Black spot and image ghost
7
Pressure Roller
92 mm
black spot on the backside
8
2
4
6
3
1
7
5
솔레노이드
OPC Drum
2 Charge Roller
3 Supply Roller
4 Developing Roller
1
R11
R1
R12
5
6
7
8
Transfer Roller
Heat Roller
Pressure Roller
Cleaning Roller
<Rollers Layout>
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ALIGNMENT & A D J U S T M E N T S
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T RO U B L E S H O OT I N G
7
7. Troubleshooting
7.1 The cause and solution of Bad image
7.1.1 Vertical Black Line and Band
• Description
1. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause
Solution
1. Damaged develop roller in the Toner cartridge. Deformed Doctor-blade or cleaning-blade.
1. If causes 1 and 2 occur in the toner cartridge, replace the toner cartridge and try
to print out.
2. Scratched surface of the discharge roller
in the toner cartridge.
2. Replace the transfer roller if occurred as
No. 3.
3. Partly depression or deformation on the
surface of the transfer roller.
7.1.2 Vertical White Line
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
White vertical voids in the image.
Check and Cause
Solution
1. Foreign matter stuck onto the window of
internal lenses of LSU mirror.
1. Foreign matter stuck onto the window :
Clean the LSU window with recommended cleaner(IPA) Clean the window with a
clean cotton swab.
2. Foreign matter or toner particles between
the toner cartridge roller and blade.
(In case the life of the toner cartridge has
been expired, white lines or light image
occur in front of the image.)
2.. Replace the toner cartridge.
3. It may occur when Burr and foreign substances are on the window of the toner
cartridge frame.
3. No 3. : Remove the foreign matter and
burr of the exposure window.
(toner cartridge)
4. If the fuser is defective, voids occur periodically at the top of a black image.
4. No. 4. : Open the front cover and check
ribs that corresponds to the position of
the voids. Remove if found.
5. It may occur when foreign substances
are on the OPC Drum.
5. If the problems are not solved, replace
the toner cartridge.
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T RO U B L E S H O OT I N G
7.1.3 Horizontal Black Band
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Dark or blurry horizontal stripes occur in the printing periodically.
(They may not occur periodically.)
Check and Cause
Solution
1. Bad contacts of the voltage terminals to
toner cartridge.
1. Clean each voltage terminal of the Charge,
Supply, Develop and Transfer roller.
(remove the toner particles and paper particles)
2. The rollers of toner cartridge may be
stained.
Charge roller = 38mm
Supply roller = 45mm
Develop roller = 49mm
Transfer roller = 57mm
2. Clean the left Gear that has relatively
small gap of the teeth in the OPC.
3. If the malfunction persists, replace the
toner cartridge.
7.1.4 Black/White Spot
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Dark or blurry black spots occur periodically in the printing.
2. White spots occur periodically in the printing.
Check and Cause
Solution
1. If dark or blurry black spots occur periodically, the rollers in the Toner cartridge
may be contaminated with foreign matte
or paper particles.
( Charge roller : 38 mm interval
OPC drum : 95 mm interval)
1. Run OPC cleaning Mode Print and run the
Self-test 2 or 3 times.
2. If faded areas or voids occur in a black
image at intervals of 95 mm, or black
spots occur elsewhere, the OPC drum
surface is damaged.
2. In case of 95 mm interval unremovable in 1,
cleanly remove foreign substances stuck on
the OPC location equivalent to black spots
and white spots with a dry duster.
3. If a black image is partially broken, the
transfer voltage is abnormal or the transfer roller's life has expired.
3. The transfer roller guarantees 10,000
sheets printing. If the roller's life is expired,
replace it.
4. In case of 95 mm interval unremovable in 1,
take measures as to replace the toner cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.
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T RO U B L E S H O OT I N G
7.1.5 Light Image
• Description
The printed image is light, with no ghost.
Check and Cause
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Develop roller is stained when the toner
of toner cartridge is almost consumed.
Solution
1. Check if the Toner Save mode is off.
2. Ambient temperature is below than 10°C.
2. No 1 : Replace the toner cartridge and try
to print out.
3. Bad contact caused by the toner stains
between the high voltage terminal in the
HVPS and the one in the set.
4. Abnormal output from the HVPS.
(Run self-test and check 1~4)
3. No 2 : Wait 30 minutes after printer is powered on before you start printing.
4. No3 : Clean up the contaminated area by
the toner.
5. Replace the HVPS if the problems are not
solved by the above four instructions.
7.1.6 Dark Image or a Black Page
• Description
The printed image is dark.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause
Solution
1. No charge voltage in the engine board.
1. Clean the high voltage charge terminal.
2. Charge voltage is not turned on due to
the bad contacts between power supply
in the side of the Toner cartridge and
charge terminal of HVPS.
2. Check the state of the connector which
connects the engine board and HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.
3. VD0 signal of the Main PBA is Low state.
4. Replace the LSU Unit or Main PBA.
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T RO U B L E S H O OT I N G
7.1.7 Uneven Density
• Description
Print density is uneven between left and right.
Check and Cause
Solution
1. The pressure force on the left and right
springs of the transfer roller is not even,
the springs are damaged, the transfer
roller is improperly installed, or the transfer roller bushing or holder is damaged.
1. Replace both the left and right Spring
Holder.
2. The life of the Toner cartridge has
expired.
2. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
3. The toner level is not even on the toner
cartridge roller due to the bad blade.
7.1.8 Background
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Light dark background appears in whole area of the printing.
Check and Cause
1. Does character exist less than 2%
per a page, and hasn’t it been used
long time?
2. Is a recycled toner cartridge be
used?
7-4
Solution
1. The toner cartridge is basically
designed to print 8,000 sheets with
5% image. If it prints more than
12,000 sheets with 2% coverage, a
background can occur.
2. The B/S is not guaranteed if using a
recyled the toner cartridger.
3. Has the life span of the toner cartridge ended?
3. Replace the toner cartridge when the
life span of it has been ended.
4. Is the movement(Up and Down) of
the transfer roller smooth?
4. Clean the bushing part of the transfer
roller.
5. Is the HVPS normal?
5. If the problem is still not solved,
replace the toner cartridge.
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T RO U B L E S H O OT I N G
7.1.9 Ghost (1)
• Description
95 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
Check and Cause
Solution
1. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the electrode of the Toner cartridge.
1. Clean the terminals when contaminated by
toner particles.
2. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the one in
the HVPS board.
2. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
3. The life of toner cartridge is expired.
3. Replace the engine board if not solved by
the above directions 1-2.
4. Transfer roller lifetime(100,000 sheets)
has expired.
4. If not solved by the direction 3, check the
transfer roller lifetime and replace it.
5. Abnormal low temperature(below 10°C).
5. Wait about 1 hour after power on before
using printer.
6. Damaged cleaning blade in the toner cartridge.
6. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
7.1.10 Ghost (2)
• Description
95 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
Check and Cause
Solution
When printing on card stock thicker than normal paper or transparencies such as OHP,
higher transfer voltage is required.
Select 'Thick Mode' on paper type menu from
the software application and after using returning to the original mode is recommended.
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T RO U B L E S H O OT I N G
7.1.11 Ghost (3) : Fuser
• Description
Check and Cause
82 or 92 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 82 or 92 mm intervals.
The temperature of the fuser is maintained
high.
Solution
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
(
Caution: can be deformed)
7.1.12 Satins on the Face of Page
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
7-6
The background on the face of the printed page is stained.
Check and Cause
Solution
1. Toner leakage due to improperly sealed
toner cartridge.
1. Replace the toner cartridge.
2. If the transfer roller is contaminated, stains
on the face of page will occur.
2. If the transfer roller is contaminated, run PC
Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.
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7.1.13 Satins on Back of Page
• Description
Check and Cause
Solution
1. 57mm : Transfer roller is contaminated.
1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the contamination of the transfer roller.
2. 92mm : Pressure roller is contaminated.
2. Replace the transfer roller if contaminated
severely.
82 or 92 mm
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The back of the page is stained at 57 or 92 mm intervals.
3. Disassemble the fuser and clean the
H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.
7.1.14 Blank Page Print out (1)
• Description
Blank page is printed.
Check and Cause
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Bad ground contacts in OPC and/or toner
cartridge.
Solution
Remove contamination of the terminals of the
toner cartridge and the unit.
7.1.15 Blank Page Print out (2)
• Description
1. Blank page is printed.
2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.
Check and Cause
Solution
1. Bad ground contacts in OPC and/or toner
cartridge.
1. Remove contamination of the terminals of
the toner cartridge.
2. Abnormal solenoid.
2. Perform the engine self test using EDC Mode to
check if the Solenoid is normal.
3. If not solved by the above directions 1-2,
Replace the engine board.
4. Turn the power off, delete the data of PC
and try printing again.
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7.2 The cause and solution of the bad discharge
7.2.1
Wrong Print Position
• Description
Printing begins at wrong position on the paper.
Check and Cause
Solution
Wrong sense time caused by defective feed sensor
actuator.
Replace the defective actuator
7.2.2 JAM 0
• Description
1. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.
Check and Cause
Solution
1. Check the Solenoid by using EDC
Mode.
1. Replace the solenoid.
2. Check if the pad is loose due to bad
sealing of the side-pad.
2. Replace the side-pad Assembly L or
R, if necessary.
3. Check the surface of the roller-pickup for foreign matter.
4. If continuous clusters occur, check
whether the assembly slot between
shaft-pickup and housing-pickup
opens or is broken away.
3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.
4. Replace the Main PBA and/or Sensor.
5. If the paper feeds into the printer and
Jam 0 occurs, perform EDC Mode to
check feed-sensor of the engine
board.
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7.2.3
JAM 1
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause
1. If the recording paper is jammed in
front of or inside the fuser.
Solution
1. Replace the SMPS or Exit-Sensor.
2. Replace the Main PBA.
2. If the recording paper is stuck in the
discharge roller and the fuser just
after passing through the ActuatorFeed, Feed Actuator may be defective.
3. Reassemble the Actuator-Feed and
Spring-Actuator if the movement is
bad.
7.2.4 JAM 2
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause
Solution
1. If the paper is completely fed out of
the printer, but Jam 2 occurs : Exit
sensor is defective.
• After the paper is completely discharged, actuator Exit should return
to the original position to shut the
photo-sensor. Sometimes it takes
longer hour than it should and does
not return.
1. Check if the exit sensor actuator is
defective.
• Check if the actuator exit is deformed
(Check if the lever part is deformed
in shape).
• Check whether burrs occur in the
assembly part of the actuator exit or
not and if the actuator is smoothly
operated.
• Check if foreign matter and wire get
caught in the actuator exit's operation.
2. If the paper is rolled in the Fuser Roller:
• This occurs when a Guide claw is
broken away or transformed.
• It occurs when the Spring of a Guide
claw is broken away or transformed.
• It occurs when the Heat-Roller or
Pressure-Roller is seriously contaminated with the toner.
2. If the paper is stuck in the fuser : disassemble the fuser and remove the
jammed paper, and clean the surface
of the pressure roller with dry gauze.
3. Paper is accordion in the fuser.
3. Remove the jammed paper after disassembling the fuser : Clean the surface
of the pressure roller with dry gauze.
• Remove the toner particles stained
on the rib.
• Check the assemblage and performance of the exit.
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7.2.5
JAM Duplex 1
• Description
A message 'Jam duplex 1' is displayed in a LCD window.
Check and Cause
1. It is a case when a paper cannot operate a duplex sensor.
2. It is a case when a paper cannot reach to a duplex sensor
due to a paper jam on a duplex
path.
Solution
1. Replace a SMPS or main PBA
2. A case that a paper jam occurs on
(A) after it is reversed: replace a
2nd exit roller after checking its
operation.
3. A case that a paper jam occurs on
(B) after it is reversed: replace a
duplex roller after checking its
operation
7.2.6
JAM Duplex 2
• Description
A message 'Jam duplex 2' is displayed in a LCD window.
Check and Cause
Solution
1. It is a case that a paper cannot pass
a duplex sensor.
1. Replace a SMPS or main PBA.
2. It is a case that a paper cannot reach
to a registration sensor after it is
passed a duplex sensor.
2. A case that a leading edge of a paper
is jammed on (A) check an operation of
a guide front. If it is worn or defective,
replace it.
3. Check an operation of a feed roller
and a registration roller. If they are worn
or defective replace them.
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7.2.7 Multi-Feeding
• Description
Multiple sheets of paper are fed at once.
Check and Cause
1. Solenoid malfunction(the solenoid does not work
properly): Perform EDC Mode.
Solution
1. Replace the solenoid if necessary.
2. Replace the Main PBA.
2. Pad-Friction is contaminated with foreign matter.(oil...)
3. The face of paper is blended.
3. Clean the pad friction with soft cloth dampened with
IPA(Isopropyl Alcohol).
4. Use the smooth paper.
7.2.8 Paper rolled in the fuser
• Description
If contaminated at intervals of 57mm on the back of a paper.
Check and Cause
Solution
1. Contamination of the pressure roller or heat
roller (Background, Hot off set).
1. After disassembling the fuser, clean contamination between the heat roller and the thermostor and remove the contamination of the
pressure roller.
2. Check the claw of the fuser whether it is
deformed.
2. If there is heavy background, repair it by the
background troubleshooting method.
3. Clean the surface of the heat roller with IPA or
water
4. Check the warp or separation of the print claw
and the holder plate claw, and then manage it.
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7.2.9
Paper rolled on the OPC Drum
• Description
Paper is rolled up in the OPC.
Check and Cause
Solution
1. Paper is too much thin.
1. Recommend to use normal paper.
2. The face of paper is curled.
2. How to remove the rolled paper in the OPC.
• Remove the paper while turning the OPC against
the ongoing direction.
• Clean fingerprints on the OPC softly with soft
cloth dampened with tissue.
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7.3 The cause and solution of the malfunction
7.3.1 Fuser Error
• Description
A message "Open fuser/Over heat/Low heat' is displayed in a LCD panel.
Check and Cause
Solution
1. Check whether a thermostat, AC wire, and heat
lamp are open or not.
1. Replace the fuser if a thermostat is open.
2. Check whether a thermistor is open or not.
2. Replace the fuser if a thermistor sensor is
located deep inside of a sponge.
3. Heat lamp ON/OFF test
3. Check whether the overheat mode circuit
operates normally or not.
4. It could not operate due to a gear of a fuser is
melted.
4. Replace the fuser.
7.3.2 LSU Error
• Description
A message "PMOTOR ERROR/HSYNC ERROR' is displayed in a LCD panel.
Check and Cause
Solution
1. Check whether the LSU connector is disconnected or
not.
- Replace a LSU
2. Check whether the LSU motor is rotating or not.
- Replace a main board if the same error occurs again
after replacing a LSU.
3. Check the HSYNC signal.
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7.3.3 Not function of the gear of the fuser due to melting away
• Description
The motor breaks away from its place due to gear melting away.
Check and Cause
1. Check the Heat Lamp.
Solution
1. Replace the Fuser.
2. Replace the Main PBA.
2. Replace the SMPS.
7.3.4 Paper Empty
• Description
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Check and Cause
Solution
1. Bending or deformation of the actuator of the paper sensor.
1. Replace the defective actuator.
2. The function of the engine board is defective
2. Replace the Sensor PBA.
3. Check the Connector.
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7.3.5 Paper Empty without indication
• Description
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Check and Cause
Solution
1. Bending or deformation of the actuator of the paper sensor.
1. Replace the defective actuator.
2. The function of the engine board is defective
2. Replace the engine board.
7.3.6 Cover Open
• Description
The ERROR lamp is on even when the print cover is closed.
Check and Cause
Solution
1. The hook lever in the top cover may be defective.
1. Replace the hook lever, if defective.
2. Check the connector and circuit of the cover switch
department in the Main Control board.
2. Check the insertion of the Cover Open S/W
Connect.
3. Replace the Main Control board or Cover Open
S/W.
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7.3.7 No error message when the cover is open
• Description
The ERROR message does not come on even when the printer cover is open
Check and Cause
1. Check the connector and circuit of the cover switch
department in the Main Control board. Perform EDC
mode
Solution
1. Check the insertion of the Cover Open S/W
Connect.
2. Replace the Main Control board or Cover Open
S/W.
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7.3.8 Defective motor operation
• Description
Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Check and Cause
Solution
1. The Motor harness or Motor PCB may be defective.
1. Check the motor harness, replace it, if defective.
2. Check the motor operation in the EDC Mode.
2. Replace the Main PBA.
7.3.9 No Power
• Description
When system power is turned on, all lamps on the operator panel do not come on.
Check and Cause
Solution
1. Check if the power input and SMPS output are normal.
1. Replace the power supply cord or SMPS.
2. Check the inferiority of LED-Panel or LDC window on the
front-cover if the OP panel does not appear after normal
warming-up.
2. Replace the control board.
3. Replace the OP panel.
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7.3.10 Vertical Line Getting Curved
• Description
When printing, vertical line gets curved.
Check and Cause
1. If the supply of +24v is unstable in the Main Control board
linking with LSU, check drive by EDC Mode: LSU Check.
Solution
1. Replace LSU.
2. Replace theToner Joint PBA.
2. Chect the Deve PBA in the Toner Cartridge.
2. Replace the MainPBA.
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7.4 Toner Cartridge Service
It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.
7.4.1 Precautions on Safe-keeping of Toner Cartridge
Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.
7.4.2 Service for the Life of Toner Cartridge
If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.
7.4.3 Distinguish function for choice cartridge
• Distinguish function for choice cartridge
An EEP ROM is mounted to a cartridge for distinguishing a choice developer. Items written in below are
detected by checking up memory information.
If the data of the EEP ROM is broken, it cannot be detected.
1) Detecting existence of a toner cartridge: It detects whether a toner cartridge is mounted or not.
2) Detecting a serial no of a developer: If a serial no code is different with a supplying company°Øs
serial no., it is not operated.
3) Detecting a developer supplying company: If it is not Samsung’s, it is not operated.
4) Detecting page counter: It detects the life span of a developer.
5) Detecting an OPC rotating counter: It detects the life span of an OPC drum.
• Distinguish a refilled cartridge. (with eyes)
1) Check whether One-way screw is damaged or not
2) Check the page counter (Print out the self-test configuration)
: Even though a toner has left a lot, a page counter is over 8K (7~8K). It is suspected as a
refilled cartridge.
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7.4.4 Error message (LCD window) related in a toner sensor
It explains a message related in toner sensor in a LCD.
7.4.4.1 Invalid Toner
- Contents: It is displayed when a supplier is different between a developer and a set. If this message is shown up, a
printing process cannot operate.
- Solution: Attach a suitable developer (the same supplier's) to a set. (A unique key has been applied.)
7.4.4.2 Low Toner
- Contents: This message shows up when a message "remaining toner: 10%" is displayed in a cartridge count information. And the same message shows up when an OPC count becomes 18,000 (page).
- Solution: It means that a toner in the developer has been almost ended. Replace the developer.
7.4.4.3 Replace Cartridge
- Contents: This message shows up when an OPC count becomes 20,000 (pages). It means the life span of a toner
cartridge (except a toner part) has been ended. Even though a case that a toner is refilled, the rest of major
parts have been ended, so entire toner cartridge might be replaced.
- Solution: If an OPC rotates about 20,000 (page), in a worst case, a toner overflows and it may cause a system fail.
Therefore, recommend a user to replace a developer. When continuously using, even though a count reaches to 20,000 pages, a printed image becomes misty, and an on-line key that is flashing on a set must be
pressed for a single print.
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7.4.5 Signs and Measures at Poor toner cartridge
Fault
Light image and
partially blank
image
(The life is ended.)
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Signs
Cause & Check
• The printed image
is light or unclean
and untidy.
1. If the image is light or unclean
and untidy printed image Shake the toner cartridge and
then recheck.
• Some part of the
(1)NG: Check the weight of the
image is not printtoner cartridge
ed.
(2)OK: Lack of toner, so the life
is nearly closed.
• Periodically a noise 2. Some part of image is not
as "tick tick" occurs.
printed - Shake the toner
cartridge and then recheck.
(1)NG: Check the weight of the
toner cartridge and
clean the LSU window
with a cotton swab,
then recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick
tick" occurs - Measure the
cycle and the weight of the
toner cartridge.
4. White vertical stripes on the
whole screen or partly :
Check the weight of the toner
cartridge.
Toner
Contamination
• Toner is fallen on
the papers periodically.
• Contaminated with
toner on prints partly or over the whole
surface.
Solution
1. All of 1, 2, 3 aboveIf it become better by shaking,
replace with a new toner cartridge after 50-100 sheets in the
closing state of the life span.
2. In case of 2If it becomes better after cleaning the LSU window, then the
toner cartridge is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)
3. In case of 3If the cycle of noise is about 2
seconds, the toner inside the
toner cartridge has been nearly
exhausted.( Purchase and
replace with a new toner cartridge after using about 200
sheets at the point of occurrence)
4. In case of 3This is a phenomenon caused
by lack of toner, so replace with
a new toner cartridge.
1. Toner is fallen on the paper
periodically.
(1)Check the cycle of the
falling of the toner.
(2)Check the appearance of
both ends of the toner cartridge OPC drum.
1. If both ends of the OPC drum
are contaminated with toner:
Check the life of the toner cartridge.
2.The center of the printed matter is contaminated with toner.
(1)Check whether foreign substances or toner are stuck
to the terminal (contact
point) of the toner cartridge.
(2)Check whether the state of
the terminal assembly is
normal.
2. Check whether it could be recycled.
3. If it cannot be recycled:
Replace the toner cartridge.
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Fault
White Black spot
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Signs
Cause & Check
1. If light or dark periodical black
dots occur, this is because the
toner cartridge rollers are contaminated with foreign substance or paper particles.
• White spots occur
(1)38mm
interval : Charged
in the image periodroller
ically.
(2)95mm interval : OPC cycle
• Light or dark black
dots on the image
occur periodically.
2. If white spots occur in a black
image at intervals of 95mm, or
black spots occur elsewhere,
the OPC drum is damaged or
foreign substance is stuck to
the surface.
Recycled product
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Solution
1. In case of 1 above Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign substance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 38.5mm - Replace
the toner cartridge.
: at intervals of 96mm - Remove
foreign substance.
: Broken image - Replace the
toner cartridge according to
carelessness.
3. If a black and white or graphic
image is partially broken at
irregular intervals, the transfer
roller's life has been expired or
the transfer voltage is abnormal.
3. In case of 3 - Exchange the
transfer roller because the life of
the transfer roller in use has been
expired. (Check the transfer voltage and readjust if different.)
• Poor appearance of 1. Poor appearance of the toner
the toner cartridge.
cartridge.
(1)Check the damage to label
• Unclean and rough
and whether different materiprintouts.
als are used.
(2)Check the appearance of
• Bad background in
parts of the toner cartridge,
the image.
such as frame, hopper.
1. In case of 1 (1)If there is an evidence of disassembling the toner cartridge.
(2)If materials other than normal
parts of the toner cartridge are
added or substituted.
2. Unclean and rough printouts.
(1)Check whether foreign substance or toner are stuck to
the terminal (contact point) of
the toner cartridge.
(2)Check whether the state of
the terminal assembly is normal.
2. In case of 2 - If there are any
abnormals in connection with the
situation of 1.
(1)It occurs when the toner cartridge is recycled over 2 times.
(2)If toner nearly being expired
are collected to use, it is
judged as the recycled toner
cartridge.
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Fault
Ghost & Image
Contamination
Signs
Cause & Check
Solution
• The printed image
is too light or dark,
or partially contaminated black.
1. The printed image is too light
or dark, or partially contaminated black.
(1)Check whether foreign substance or toner are stuck to
the terminal(point of contact)
of the toner cartridge.
(2)Check whether the terminal
assembly is normal.
1. All of 1, 2, 3 above
(1)Remove toner and foreign substances adhered to the contact
point of the toner cartridge.
(2)The contact point of the unit
facing that of the toner cartridge also must be cleaned.
(3)If the terminal assembly is
unsafe:
• Fully stick the terminal to or
reassemble it after disassembling.
• Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.
2. Totally contaminated black.
(Black image printed out)
(1)Check whether foreign substances are stuck to the terminal(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the
charged roller terminal.)
2. In case of 2
It is a phenomenon when the
OPC drum of the toner cartridge
is not electrically charged. Clean
the terminals of the charged
roller, then recheck it.
3. The printed image is dark and
ghost occurs.
(1)Check foreign substance
attached to the terminal
(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the developing roller terminal.)
3. In case of 3
It is a phenomenon as the developing bias voltage of the toner
cartridge. Clean the terminals of
the developing roller, then
recheck it.
• Totally contaminatedblack.
(Black image printed out)
• The density of printouts is too dark and
ghost occurs.
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7.5 The cause and solutions of bad environment of the software
7.5.1 The printer is not working (1)
• Description
While Power turned on, the printer is not working in the printing mode.
Check and Cause
Solution
1. Run Self-Test Mode: Turn the power on while pressing
the test printing button for 2 or 3 seconds before printing
works.
1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software).
2. Check if the PC and the printer is properly connected
and the toner cartridge installed.
2. Replace the printer cable. If the problems not solved
even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)
3. Printing is nor working in the Windows.
3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not working in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378
4. Check if the printer cable is directly connected to peripheral devices
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4. If the scanner needs to be connected to the printer,
first the remove the scanner from the PC to see if the
printer is properly working alone.
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7.5.2 The printer is not working (2)
• Description
After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause
Solution
1. Secure more space of the hard disk.
1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.
2. Printing error occurs even if there is enough space in
the hard disk.
2. The connection of the cable and printer port is not
proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.
3. Check the parallel-port-related items in the CMOS
Setup.
3. As a printer port, Select ECP or SPP among
SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.
4. Reboot the system to print.
4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.
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7.5.3 Abnormal Printing
• Description
The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
Check and Cause
Solution
1. Set up the parallel port in the CMOS SETUP.
1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.
2. Printer Driver Error.
2. Check the printer in My Computer.(to see if the
printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)
3. Error message from insufficient memory.
(The printing job sometimes stops or due to insufficient
virtual memory, but it actually comes from the insufficient space of the hard disk.)
3. Delete the unnecessary files to secure enough
space of the hard disk and start printing job again.
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7.5.4 SPOOL Error
• Description
To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause
Solution
1. Insufficient space of the hard disk in the directory
assigned for the basic spool.
1. Delete the unnecessary files to provide more space
to start printing job.
2. If the previous printing error not solved.
2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.
3. When expected to collide with other program.
3. Shut down all other programs except the current
one, if possible.
4. When an application program or the printer driver is
damaged.
4. Delete the printer driver completely and reinstall it.
5. When some files related to OS are damaged or virus
infected.
5 After rebooting the computer, check for viruses,
restore the damaged files and reinstall the program
to do the printing job.
6. Memory is less than suggested one.
6. Add up enough memory to the PC.
How to delete the data in the spool manager.
In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
Service Manual
Samsung Electronics
7-27
T RO U B L E S H O OT I N G
7-28
Service Manual
Samsung Electronics
8
Exploded Views & Parts List
8. Exploded Views and Parts List
Contents
8.1
Main Assembly
p.8-2
8.2
Base-Houshing Assembly
p.8-6
8.3
Frame Assembly (1)
p.8-7
Frame Assembly (2)
p.8-8
8.4
Fuser Assembly
p.8-13
8.5
Main Driver Assembly
p.8-16
8.6
Exit Driver Assembly
p.8-17
8.7
Regi Assembly
p.8-18
8.8
SMPS Assembly
p.8-19
8.9
Cassette Assembly
p.8-21
8.10 SCF Assembly
p.8-23
Part Number & Description format.
Part numbers and descriptions are defined according to a company standard. The information below
will help you to understand the part number format and assist when ordering spare parts.
There are two types of Part number format.
number
letter
This format is used throughout Samsung on all product ranges.
Typically it is used for small components and electronic parts.
This format is controlled by individual Samsung Divisions and is used on specific
products, typically for mechanical parts. Type 2 format part numbers fall into 2 categories:
Assemblies consisting of 2 or more parts. Also used for Service manuals,
user guides and diagrams.
Ass’y parts and A/S privately used Parts can be distinguished by the part Code and Description.
They are always Type 2 format. The 2 leading characters indicate private or assembly parts.
Service Manual
Samsung Electronics
8-1
Exploded Views & Parts List
8.1 Main Assembly
1
0
3
3-2
3-4
3-5
21
24-2
3-4 3-3
24-3
24-1
24
23
3-6
3-1
24-4
4
25-1
25-2
25-3
16
2
25
5
2-1
19
2-2
20
9
22
43
33
20
42
7
15
20
41(ML-2551N only)
26
41-2
31
34
27-1
10
37
27-2
27-3
40
13
29
27
28
41-1
11
36
45
35
39
14
44
30
14-2
8
18
17
8-2
14-1
14-3
32
22
38
6
Service Manual
Samsung Electronics
Exploded Views & Parts List
Main Assembly Parts List(1/2)
SA : Service Available
O : Service available X : Service not available
No.
Location
1
H6001
2
2-1
2-2
3
3-1
3-2
3-3
3-4
3-5
3-6
4
5
6
7
Z2293
Z2204
T4136
K3145
P5146
G2299
G2301
K5006
P0019
G0369
T4137
T4138
K3096
B0075
8
T2060
9
10
11
12
13
K3171
Z1024
M2098
M2097
S7016
14
14-1
14-2
14-3
15
16
17
18
19
20
21
22
23
24
24-1
24-2
24-3
24-4
K3567
G2085
L4035
H1067
D2001
L7044
K2861
K3816
F5016
F5029
G0439
G0415
Z3014
K3139
K3741
K3852
Z4278
K3379
Description
ELA HOU BASE-HOUSING ; SEC
ELA HOU BASE-HOUSING ; SEC
ELA UNIT-COVER MP ; ML-2060A,SEC,220V
COVER-M-MP ; ML-2060,ABS,V0,SEC
TRAY-M-EXTEND MP ; ML-2060,ABS
ELA UNIT-KNOCKUP MP ; ML-2060A,SEC,220V
PLATE-M-KNOCK UP MP ; ML-2060,ABS
PMO-SIDE GUIDE MP(L) ; ML-2060,PC+ABS
PMO-SIDE GUIDE MP(R) ; ML-2060,PC+ABS
PMO-IDLE KNOCK UP MP ; ML-2060,POM,WHITE
MPR-PAD KNOCK UP MP ; ML-6060A,CR+CORK
GEAR-PINION ; SF4000,POM,WHT,M1,Z16
TRAY-M-LINK MP(L) ; ML-2060,HIPS
TRAY-M-LINK MP(R) ; ML-2060,HIPS
ELA UNIT-CASSETTE(550) ; ML-2150,SEC
ELA UNIT-FRAME BASE ; ML-2550,SEC,110V
ELA UNIT-FRAME BASE ; ML-2550,SEC,220V
ELA UNIT-DEVE KIT ; ML-2550,SAMSUNG
ELA UNIT-DEVE KIT ; ML-2550,SAMSUNG
ELA UNIT-REGI ; ML-2060A,SEC,220V
PBA MAIN-CONTROLLER
ELA UNIT-MOTOR MAIN CAR 25 ; ML-2550,XEROX
ELA UNIT-MOTOR EXIT CARDINAL2 ; ML-2550,XE
ELA HOU-SMPS_HVPS_V1(110V) ; ML-2550,SEC
ELA HOU-SMPS_HVPS_V2(220V) ; ML-2550,SEC
MEA UNIT-GUIDE FRONT, DUP ; ML-2150,SEC
GUIDE-P-FRONT, DUP ; ML-2060,SECC,0.8,76
LEVER-M-OPEN, DUP ; ML-2060,PC,2.5,12,40
CBF HARNESS-EARTH (TX MOTOR) ; SF-3100,CBF
BRACKET-P-BLADE ; ML-2060,SECC,1.2,20,230
UNIT-LSU_CARDINAL_25 ; ML-2550,600DPI
BAR-P_CROSS BOTTOM ; ML-2060,SECC T1
PMO-ACTUATOR EMPTY ; ML-2060,PC,BLK
FAN-DC CARDINAL ; AD0424LS-C50
STOPPER-M-FAN80 ; ML-2060,ABS,BLK
GEAR-TR29 ; ML-6060A,POM,BLK,0.6,29
GEAR-REGI Z25 ; ML-2060,M90-44,0.8,25,5.6
ROLLER-TRANSFER ; ML-2060,NBR SPONGE+SUM/N
ELA UNIT-HOLDER TR R ; ML-6060A,SAMSUNG
PMO-TRANSFER HOLDER R ; ML-6060A,ABS,PANTO
PMO-BUSHING TR ; ML-5000A,POM,BLK
SPRING-TR R HAWK ; ML-6060A,SUS 304 WPB
IPR-PLATE TR ; ML-5000A,BSBM1/2H,T0.2
SEC.Code
Q’ty
SA
Remark
JC96-02695T
JC96-02695W
JC96-02679A
JC63-00127A
JC63-00128A
JC96-02680A
JC61-00686A
JC72-01005A
JC72-01006A
JC72-01004A
JC74-00011A
JG66-40003A
JC63-00129A
JC63-00130A
JC96-02845A
JC96-02627F
JC96-02627G
JC96-02640G
JC96-02640J
JC96-02626A
JC92-01487B
JC96-02725B
JC96-02857A
JC96-02779B
JC96-02777B
JC97-01715A
JC61-00660A
JC66-00443A
JC39-00017A
JC61-00634A
JC59-00019B
JC71-00042A
JC72-00991A
JC31-00029A
JC61-00667A
JC66-00039A
JC66-00420A
JC66-00540A
JC96-01729A
JC72-41145C
JC72-41142A
JC61-00046A
JC70-11053A
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
2
1
1
1
1
1
1
X
X
O
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
X
X
O
O
O
O
X
O
O
O
O
O
O
O
O
O
X
X
X
X
ML-2550
ML-2551N
110V
220V
110V
220V
110V
220V
None N/W Card
ML-2550 Only
Service Manual
Samsung Electronics
8-3
Exploded Views & Parts List
Main Assembly Parts List(2/2)
SA : Service Available
O : Service available X : Service not available
8-4
No.
Location
25
25-1
25-2
25-3
26
27
27-1
27-2
27-3
28
29
30
31
32
33
34
35
36
37
39
40
41
41-1
41-2
42
43
44
45
46
47
K3138
K3852
K4278
K3741
C1013
G0467
Z4145
P2055
H4008
S8014
S8015
M2052
M2053
C9048
C1078
M0308
S4013
P2038
P2056
H1247
H1172
K3007
N0000
M0233
F5017
K3819
L5014
K4265
K2897
Z6060
Description
ELA UNIT-HOLDER TR L ; ML-6060A,SAMSUNG
PMO-BUSHING TR ; ML-5000A,POM,BLK
SPRING-TR R HAWK ; ML-6060A,SUS 304 WPB
PMO-TRANSFER HOLDER L ; ML-6060A,ABS,GRAY
CAP-M-GEAR ; ML-2060,POM,BLK
MEA UNIT-GEAR P/UP MP CARDINA ; ML-2150
SPRING--CAM MP ; ML-6100,SUS304-WPB,2.4,0
GEAR-MP PICK_UP ; ML-2060,M90-44,0.8,37,20
GEAR-MP HOLDER_CAM ;ML-2060,M90-44,0.8,37
SOLENOID-MAIN ; DLH-34L008-05,ML-2150,24V
SOLENOID-MP ; DLH-34L008-04,ML-2150,24V,8O
CBF HARNESS-MAIN MOTOR ; ML-2150,CBF,UL 10
CBF HARNESS-MOTOR ; ML-1650,WIRE HARNESS
MEP-CLUTCH FEED CARDINAL ; ML-2150,4.0W
PMO-CAP TR ; ML-5000A,PC,BLK
PBA SUB-COVER JOINT ; ML-2150,SEC,KOREA
BRACKET-P-SHAFT MP ; ML-2060,SECC,1.2
BEARING-PICK UP ; ML-80,POM
GEAR-PICK_UP CAM ; ML-2060,M90-44,0.8,29
CBF HARNESS-SMPS ; ML-2150,CBF,UL 1061,24P
CBF HARNESS-MPF JOINT ; ML-3550,UL1061AWG2
ELA HOU-NPC3_PRT ; CLP-550,SAMSUNG,NPC
BRACKET-NPC ; MLC-500,SCEE,T0.8
PBA SUB-NPC3_PRT ; ML-2550,XEROX,SAMSUNG
FAN-DC CARDINAL ; AD0424LS-C50,ML-2550
PMO-ACTUATOR OUTFULL ; ML-2150,ABS,BLK
CBF HARNESS-OPE ; SF3000,CBF,UL1007,100
STOPPER-M_NETWORK ; ML-2550,PP,18,BLK
CBF-INTERFACE-USB ; ML-6100,-,UL,1800
CBF-POWER CORD,2000M ; 250V 7A,MSP-48E,BLK
SEC.Code
Q’ty
SA
JC96-01730A
JC72-41142A
JC61-00046A
JC72-41145C
JC67-00039A
JC97-01738A
JC61-00003A
JC66-00423A
JC66-00424A
JC33-00012A
JC33-00013A
JC39-00257A
JC39-00157A
JC47-00009A
JC72-41292A
JC92-01510A
JC61-00755A
JC66-10202A
JC66-00533A
JC39-00253A
JC39-00205A
JC96-02901A
JC61-00809A
JC92-01466B
JC31-00027B
JC72-01310A
JB39-40532A
JC61-00837A
JC39-00001A
JC39-10002A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
O
X
X
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
X
O
O
O
O
O
O
Remark
ML-2551N Only
Service Manual
Samsung Electronics
Exploded Views & Parts List
8.2 Base-Houshing Assembly
0
6
4
1-2
1-3
1-4
1-5
1-6
1-1
1-3
1-18
1-14
1-7
1-13
1-10
1
1-15
1-11
5
1-14
1-8
1-12
1-9
1-16
1-17
2-1
3-5
3-2
3-9
3-3
3-7
3-6
2-2
3-1
3-4
2
3
3-8
Service Manual
Samsung Electronics
8-5
Exploded Views & Parts List
Base-Houshing Assembly Parts List
SA : Service Available
O : Service available X : Service not available
8-6
No.
Location
0
H6001
1
Z2299
1-1
Z2168
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
2
2-1
2-2
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
4
5
6
B5010
L4034
K2882
Z4169
L6053
K4284
K0033
K2377
K0037
K0045
Z2213
S5090
H3073
K0049
Z2496
S3037
Z2247
Z2298
Z2224
B3006
Z2421
Z2220
Z5062
F6217
G2059
K3247
S4049
K3804
D2086
E1008
Z2196
Z2191
Z2189
Description
ELA HOU BASE-HOUSING ; SEC,USA,11
ELA HOU BASE-HOUSING ; SEC,USA,11
ELA UNIT-COVER TOP ; SEC,USA,11
ELA UNIT-COVER TOP ; SEC,USA,11
COVER-M_TOP ; ML-2551N,ABS ,2.5,V0
COVER-M_TOP ; ML-2551N,ABS ,2.5,V0
MEC- BRUSH ANTISTATIC ; ML-6060A,SEC,NTR
LEVER-M_STACKING 25 ; ML-2550,PCABS,0.2,24
BUSH-M-RETAINER ; ML-2060,POM
SPRING ETC-DUPLEX COVER ; ML-9400W,SUS304W
PMO-STACKER LOCKER ; ML-2060,ABS,0810
WINDOW-M-LCD ; ML-2060,ACRYL,TRANS
KEY-M-BUTTON ; ML-2060,ABS
PBA MAIN-LCD PANEL ; ML-2150,SEC,KOREA,LCD
KEY-M-DUPLEX ; ML-2060,ACRYL,NATURAL
KEY-M-ON LINE ; ML-2060,ACRYL,NATURAL
COVER-M-OPEN ; ML-2060,ABS,V0
PMO-STACKER_RX ; ML-2150,ABS,LIGHT GRAY
STOPPER-M-HINGE OPEN ; ML-2060,ABS
KEY-M-SAVE MODE ; ML-2060,ACRYL,NATURA
PBA SUB-COVER OPEN ; ML-2150,SEC,KOREA
CAP-M-SENSOR ; ML-2060,ABS,2.5
COVER-WINDOW ; ML-2150,PVC FILM,T0.15,78MM
ELA UNIT-COVER RIGHT ; ML-2060,SEC,220V
COVER-M-RIGHT ; ML-2060,ABS
BUTTON-M-POWER ; ML-2060,ABS,V0
MEA UNIT-COVER REAR ; ML-2150,SEC,USA
COVER-M-REAR ; ML-2060,ABS,V0
PMO-STACKER REAR ; ML-2060,ABS,0810P
SPRING-TS ; SWRS 82A,-,PI0.8,D11.5,-,N11.5
GUIDE-M-DUPLEX ; ML-2060,PC,BLK
ICT-BRKT REAR COVER ; ML-7000,SPCC,T1.2,ZN
IEX-SHAFT IDLE,F/UP ; ML-5000A,SUS304
PEX-ROLLER F/UP(2) ; ML-5000A,TE
PMO-DUMMY FRAME FUSER ; ML-2060,PET G/F20%
IPR-TENSION PLATE ; ML-2150,SUS304,T0.25
COVER-M-LEFT ; ML-2060,ABS,V0
COVER-M-FRONT INNER ; ML-2060,ABS,VO
COVER-M-FRAME EXIT ; ML-2060,ABS,2.5
SEC.Code
Q’ty
SA
Remark
JC96-02695T
JC96-02695W
JC96-02696T
JC96-02696W
JC63-00119R
JC63-00119V
JC75-00095A
JC66-00646B
JC61-00657A
JC61-00391A
JC72-00995A
JC64-00048A
JC64-00045A
JC92-01473A
JC64-00044A
JC64-00046A
JC63-00116A
JC72-00973B
JC61-00656A
JC64-00047A
JC92-01514A
JC67-00034A
JC63-00256A
JC96-02697A
JC63-00115A
JC64-00043A
JC97-01743A
JC63-00120A
JC72-00996A
6107-001157
JC61-00658A
JC70-00007A
JC70-20901A
JC72-20902A
JC72-00999A
JC70-00465A
JC63-00117A
JC63-00118A
JC63-00122A
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
1
1
1
1
X
X
O
O
O
O
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
X
X
O
O
O
O
O
O
O
O
X
O
O
O
X
O
O
O
ML-2550
ML-2551N
ML-2550
ML-2551N
ML-2550
ML-2551N
Service Manual
Samsung Electronics
Exploded Views & Parts List
8.3 Frame Assembly (1)
0
66
8
36-2
13
36-3
36-1
36
60
9
10
73
20
14
37
15
24
21
17
34
16
16
7
19-2
19
19-3
15
19-1
74
20
22
19-4
7-3
73
23
19
7-8
7-2
7-4
12
11
7-5
28
7-1
4
3
7-6
31
32
7-7
5
1
26
29
27
6
13
2-3
2-2
2
2-2
30
6
2-4-3
2-4
2-4-2
2-4 -1
2-1
Service Manual
Samsung Electronics
8-7
Exploded Views & Parts List
Frame Assembly (2)
0
40
53
57
60
56
59
58
56
41
64
50
38
63
62
38
63
43
71
44
38
52
66
61
72
67
50
47
67-3
45
49
46
67-4
67-3
67-14
42
67-5
68
67-2
67-9
65
67-1
68-7
68-11
68-9
67-13
67-7
67-5
68-12
68-8
68-3
67-14
51
68-2
68-5
67-11
67-9
68-13
68-1
68-6
68-4
67-6
67-7
48
68-10
68-S
67-12
67-8
39
67-10
69
70
67-13
39
8-8
Service Manual
Samsung Electronics
Exploded Views & Parts List
Frame Assembly Parts List(1/3)
SA : Service Available
O : Service available X : Service not available
No.
Location
0
B0075
1
2
2-1
2-2
2-3
2-4
2-4-1
2-4-2
2-4-3
3
4
5
6
7
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
8
9
10
11
12
13
14
15
16
17
19
19-1
19-2
19-3
19-4
20
21
22
B0080
P2052
P2153
P2131
P2041
K3174
P2062
P2064
P2148
K3422
H6086
H1085
F1017
P0006
P0008
H4029
P0034
K3818
Z4247
K2483
H1168
Z4226
G2083
K3376
K3377
Z0013
Z0014
L5014
G2082
L4002
H4023
G2091
E4060
E4126
K4063
K4064
E7004
H4009
E4159
E4041
Description
ELA UNIT-FRAME BASE ; ML-2550,SEC,110V
ELA UNIT-FRAME BASE ; ML-2550,SEC,220V
FRAME-M-BASE ; ML-2060,ABS,BLK
ELA UNIT-PICKUP MP ; ML-2060,SEC,220V
SHAFT-M-PICK UP MP ; ML-2060,PC
PMO-IDLE PICK UP MP ; ML-2060,POM,WHITE
CAM-M-PICK UP MP ; ML-2060,POM,NTR
ELA UNIT-ROLLER P/UP MP ; ML-2060,SEC,220V
HOLDER-M-PICKUP MP ; ML-2060,ABS,BLK
HOUSING-M-PICK UP MP ; ML-2060,ABS,B
RUBBER-PICK UP MP ; ML-2060,NBB,GRAY
IPR-TERMINAL FU ; ML-165,C5210P,T0.3
PMO-HOUSING TERMINAL ; ML-165,ABS GF20%,BL
CBF HARNESS-FUSER ; ML-2150,CBF,UL 3122,2P
COM,FOOT-RUBBER ; CR70,BLK
ELA HOU BASE-HOLDER PAD ; ML-2060,SEC,110V
FRAME-M-HOLDER PAD ; ML-2060,ABS,-,HB,BLAC
HOLDER-M-PAD ; ML-2060,ABS,BLK
RPR-FRICTION PAD MP ; ML-2060,NBB,54*10*T1
PMO-ACTUATOR MP ; ML-2060,PC,BLK
SPRING ETC-REMAIN ; ML-9400W,SUS304WPB,0.4
PHOTO-INTERRUPTER ; TR,-,200mW,DIP-4,ST
CBF HARNESS-MP EMPTY ; ML-2150,CBF,UL 1061
SPRING ETC-PAD ; ML-9400W,SUS304WPB,7.55
GUIDE-P_TRANSFER ; ML-2060,SECC,0.6
PMO-HOLDER PLATE SAW ; ML-6060A,-,PC,WHT
IPR-PLATE SAW 2150 ; ML-2150,SUS304CSP
PMO-CAP CONNECTOR L ; ML-6060A,PC,VO
PMO-CAP CONNECTOR U ; ML-6060A,PC,VO
CBF HARNESS-OPE ; SF3000,CBF,UL1007,100
GUIDE-P_REGI UPPER ; ML-2060,SECC,1.2
SPRING LEVER ; ML-165,SUS304 WPB,PIO.5,D4
HOLDER-M-BUSHING TX ; ML-2060,POM,BL
GUIDE-PLATE PAPER ; ML-2060,SECC,T0.6
MEA RACK-EXIT ROLLER ; ML-1605,SUMSUNG,KOR
PMO-HOLDER EXIT ROLL ; ML-165,PC,BLK,HB
PMO-ROLLER FD F ; ML-165,POM,BLK,HB
PMO-ROLLER FD R ; ML-165,POM,BLK,HB
SPRING-EXIT ROLL FD ; ML-165,SUS304 WPB,PI
HOLDER-BEARING EXIT/DOWN ; SCX-4216F
ROLLER-EXIT_F/DOWN ; ML-2150,EPDM
GEAR-EXIT ; ML-80,POM,BLK
SEC.Code
Q’ty
SA
Remark
JC96-02627F
JC96-02627G
JC61-00677A
JC96-02681A
JC66-00453A
JC72-01003A
JC66-00452A
JC96-02686A
JC61-00705A
JC61-00685A
JC73-00131A
JC70-10961A
JC72-41010A
JC39-00279A
JC61-40001A
JC96-02675A
JC61-00683A
JC61-00684A
JC73-00132A
JC72-01002A
JC61-00414A
0604-001095
JC39-00256A
JC61-00387A
JC61-00678A
JC72-40247B
JC70-10232C
JC72-00463A
JC72-00465A
JB39-40532A
JC61-00675A
JC61-70918A
JC61-00671A
JC61-00691A
JC97-01034A
JC72-41006A
JC72-41007A
JC72-41008A
JC61-70911A
JC61-00829A
JC66-00668A
JC66-40209A
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
1
1
1
1
2
1
1
O
O
O
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
110V
220V
Service Manual
Samsung Electronics
8-9
Exploded Views & Parts List
Frame Assembly Parts List(2/3)
SA : Service Available
O : Service available X : Service not available
8-10
No.
Location
24
25
26
27
28
29
30
31
32
34
36
36-1
36-2
36-3
37
38
39
40
E4156
K3425
C1015
M0411
H1267
K4276
Z1040
N1000
K2756
K2483
S3002
S3058
S3055
M0301
H1013
K3638
S4068
F4068
41
42
43
44
45
46
47
48
49
50
51
52
53
56
57
58
59
60
61
62
63
M0442
Z0012
O0020
M0326
F6097
S1052
K3366
K3053
M2124
G2130
H1104
G2096
L7015
Z4188
T2158
T2159
K4277
K3319
P5064
M0330
K4272
Description
RMO-RUBBER EXIT_DUP; ML-2150,EPDM
IPR-TERMINAL TR HAWK ; ML-6060A,SUS301,T0
CAP-M-WIRE PTL LOWER ; ML-2060,POM
PBA SUB-PTL2 ; ML-2150,SEC,KOREA,PTL2
CBF HARNESS-THRMISTOR ; ML-2150,CBF,UL 106
TERMINAL-P_PTL ; SUS,T0.2
SHIELD-P_CONTROLLER ; ML-2060,SECC,0.8
NUT-HEX ; 2C,M3,ZPC(YEL),SM20C
CABLE_TIE ; DA-80,NONE,T1,W2.5,L80,NTR,NYL
PHOTO-INTERRUPTER ; TR,-,200mW,DIP-4,ST
ELA HOU-CST SENSOR HAWK16 ; ML-7250,XEROX
IPR-PLATE SENSOR ; ML-7250,SUS301,-,0.2T
BRACKET-SENSOR ; ML-7250,SECC,1.0T
PBA SUB-CASSETTE ; ML-1650,KOREA/EXPORT
CBF-HARNESS ; ML-80,JUMPER,AWG22,52mm,SILV
MEA UNIT-TERMINAL:TR ; ML-5000A,SAMSUNG,KO
PMO-BEARING SHAFT ; ML-2150,POM,BLK,-,DE89
ELA UNIT-FUSER_25 ; ML-2550,XEROX,USA,110V
ELA UNIT-FUSER_25 ; ML-2550,XEROX,USA,220V
PBA MAIN-ZENER ; ML-2150,SEC,KOREA,ZENER B
PBA SUB-CONNECTOR B'D ; ML-2550,SEC,KOREA
IPR-P_GROUND OPC;ML-2060,SUS,0.2
PBA SUB-EMPTY SENSOR ; ML-2150,SEC,KOREA
IPR-P_GND SOLENOIDE FEED ; ML-2060,SUS
IPR-P_GROUND SCF MAIN ; ML-2060,SUS,0.2
IPR-P_GROUND REGI ROLLER ; ML-2060,SUS
ELA HOU-VARISTOR ; ML-6060,NEC/SEC,110/220
IPR-P_GROUND MOTOR MAIN2 ; ML-2060,SUS
IPR-P_GROUND GUIDE TR ; ML-2060,SUS,0.2
CBF HARNESS-INLET ; ML-2150,CBF,UL 1617
HINGE-M-FRONT GUIDE, DUP ; ML-2060,POM, HB
FRAME-M-LSU LOWER ; ML-2060,ABS,BLK
SPRING-GUIDE DEVE ; ML-5000A,SUS304 WPB,PI
PMO-GUIDE DEVE L ; ML-6060A,ABS,BLACK,V0
PMO-GUIDE DEVE R ; ML-6060A,ABS,BLACK,V0
TERMINAL-P_TR CARDINAL ; SUS,T0.2
IPR-GND-P-PAPER_SIZE ; ML-2550,SUS,0.2
IPR-P_GROUND PLATE PAPER ; ML-2060,SUS
PBA SUB-EXIT SENSOR ; ML-2150,SEC,KOREA,EX
TERMINAL-P_HV CARDINAL ; SUS,T0.2
SEC.Code
Q’ty
SA
JC73-40915B
JC70-00132A
JC67-00036A
JC92-01516A
JC39-00255A
JC65-00001A
JC63-00124A
6021-000222
6501-000004
0604-001095
JC96-02127A
JC70-00192A
JC70-00195A
JC92-01336A
JC39-40511A
JC97-01401A
JC72-41191B
JC96-02693C
JC96-02693D
JC92-01488A
JC92-01530A
JC70-00332A
JC92-01511A
JC70-00336A
JC70-00334A
JC70-00333A
JC96-01772A
JC70-00330A
JC70-00328A
JC39-00246A
JC61-00666A
JC61-00676A
JC61-70932A
JC72-00317A
JC72-00318A
JC65-00005A
JC70-00467A
JC70-00339A
JC92-01512A
JC65-00006A
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
3
5
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
3
O
X
O
O
O
O
O
X
X
O
O
O
O
X
X
O
O
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Remark
110V
220V
Service Manual
Samsung Electronics
Exploded Views & Parts List
Frame Assembly Parts List(3/3)
SA : Service Available
O : Service available X : Service not available
No.
Location
64
65
66
67
67-1
67-2
67-3
67-4
67-5
67-6
67-7
67-8
67-9
67-10
67-11
67-12
67-14
68
68-1
68-2
68-3
68-4
68-5
68-7
68-8
68-9
68-10
68-11
68-12
68-13
69
70
71
72
73
74
H1098
Z0004
H1242
P2051
P2054
P2068
P2148
E5025
F6161
F6089
F6207
P2038
Z4203
F6208
S4068
P2153
P2161
K3172
F2120
H6035
K2883
Z4226
H4033
K2701
K4020
K4021
K4024
S4130
S4107
B5010
S4116
S4120
G2048
F2122
T2017
G0331
Description
CBF HARNESS-HVPS ; ML-2150,CBF,UL 1007,4PI
CBF HARNESS-CONNECTOR ; ML-2150,CBF,UL 106
CBF HARNESS-SENSOR ; ML-2150,CBF,UL 1061,4
ELA UNIT-PICK UP ; ML-2060,SEC,220V
FRAME-M-PICKUP ; ML-2060,PC,BLACK
HOUSING-M-PICKUP ; ML-2060,ABS,BLK
RUBBER-PICK UP ; ML-2060,PNR,30,GRAY
SPRING-EXTENSION ; ML-5000A,SUS304WPB,PI0
PMO-BUSHING FEED ; ML-1710,DELRIN8903,WHIT
HOUSING-M-FEED ; ML-2060,ABS,BLK,V0
RUBBER-FEED ; ML-2060,PNR,30,GRAY,SE
BEARING-PICK UP ; ML-80,POM
SPRING-KNOCK UP MP ; ML-165,SUS304 WPB,PI0
SHAFT-FEED, DUP ; ML-2060,SUM24L,61,4.0
PMO-BEARING SHAFT ; ML-2150,POM,BLK,DE89
SHAFT-M-PICK UP MP ; ML-2060,PC
SHEET-COVER PICKUP ; ML-2550,PVC,T0.2
ELA UNIT-RETARD ; ML-2060,SEC,220V
FRAME-M-RETARD ; ML-2060,PC,BLACK
HOUSING-M-RETARD ; ML-2060,ABS,BLK
BUSH-M-RETARD ; ML-2060,POM(M90-44)
SPRING ETC-PAD ; ML-9400W,SUS304WPB,7.55
HOLDER-M-RETARD ; ML-2060,ABS,BLK,V0
SPRING-TS ; SUS304,PI0.45,D3.85,L20,W1
PMO-HUB IN RETARD ; ML-2060,POM,BLK,M90
PMO-HUB OUT RETARD ; ML-2060,POM,BLK,M90
RUBBER-RETARD ; ML-2060,PNR,30,GRAY
SHAFT-RETARD ; ML-2060,SUM 24L,60
SHAFT-HUB IN ; ML-2060,SUM 24L,10,2
MEC- BRUSH ANTISTATIC ; ML-6060A,SEC,NTR
SHAFT-M-COUPLING RETARD ; ML-2060,PC+GF20%
SHAFT-M-GEAR RETARD ; ML-2060,PC+GF20%
GUIDE-M_FRONT ; ML-2150,PET+GF30%+MD
FRAME-P-FUSER ; ML-2060,SECC T1.2
BUSH-M-EXIT ; ML-2550,POM,7,7,WHITE
GEAR-M-EXIT Z17 ; ML-2550,M90-44,1.0,17
SEC.Code
Q’ty
SA
JC39-00247A
JC39-00259A
JC39-00261A
JC96-02683A
JC61-00641A
JC61-00636A
JC73-00127A
JC61-70950A
JC72-00382B
JC61-00637A
JC73-00128A
JC66-10202A
JC61-70913A
JC66-00445A
JC72-41191B
JC66-00453A
JC63-00293A
JC96-02682A
JC61-00640A
JC61-00635A
JC61-00652A
JC61-00387A
JC61-00638A
6107-001159
JC72-00994A
JC72-00993A
JC73-00129A
JC66-00590A
JC66-00591A
JC75-00095A
JC66-00439A
JC66-00438A
JC61-00801A
JC61-00621A
JC61-00845A
JC66-00674A
1
1
1
1
1
1
2
1
2
1
1
3
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
O
O
O
O
O
O
O
O
O
O
X
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
X
O
O
O
O
O
O
X
X
O
Remark
Service Manual
Samsung Electronics
8-11
Exploded Views & Parts List
8.4 Fuser Assembly
1-2
1-19
1-13
6
1-11
1-7
1-3
1-2
1-4
1-5
1-12
1-20
1-15
1-18
0
8
7
1-1
1-15
1-18
1
7
1-9
10
7
9
4-2
4-3
1-16
4-1
1-8
4-1
7
4
4-4
1-6
7
1-14
1-10
1-6
1-14
1-10
1-17
5
3-6
8
3-3
3-8
3-5
7
3-4
3-7
3
3-2
3-1
2-3
2-8
2-7
2-2
2-10
2-5
2-1
2
2-1
2-8
2-2
2-6
2-9
2-4
8-12
Service Manual
Samsung Electronics
Exploded Views & Parts List
Fuser Unit Assembly Parts List(1/2)
SA : Service Available
O : Service available X : Service not available
No.
Location
0
F4068
1
1-1
1-2
1-3
1-5
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
2
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
W3182
F4127
S2003
N1000
Z4107
K4279
Z4254
Z2194
S4049
E0001
E0002
E0000
K3804
K4068
C7003
B5010
H4027
C1015
C1016
F4020
Z4230
K2881
F4084
F2122
H2010
P6014
P6004
B1019
K2680
K3570
G2074
Z4132
S4119
E4041
L0213
B6027
E4093
E4158
Description
SEC.Code
ELA UNIT-FUSER_25 ; ML-2550,XEROX,USA,110V JC96-02693C
ELA UNIT-FUSER_25 ; ML-2550,XEROX,USA,220V JC96-02693D
ELA UNIT-UPPER FUSER ; ML-2150,SEC,USA
JC96-02694A
THERMISTOR-NTC ; 7KOHM,-,3370K,0.3MW/C
1404-001305
SCREW-ASSY MACH ; WSP,PH,+,M3,10,ZPC(YEL)
6006-001193
NUT-HEX ; 2C,M3,ZPC(YEL),SM20C
6021-000222
SPRING-TS ; SUS304,-,PI0.6,D3.6,L22,-,W20
6107-001156
THERMOSTAT-150 ; ML-1510,-,125/250V,15/7.5
JC47-00005A
SPRING-SAPERATION ; ML-165,SUS304 WPB,PI0 JC61-70909A
COVER-M-FUSER ; ML-2060,PET+GF30%+MD
JC63-00110A
IEX-SHAFT IDLE,F/UP ; ML-5000A,SUS304,PI1
JC70-20901A
ELECTRODE-P-FU_M ; ML-2060,T0.6,6,L72,C521
JC71-00039A
ELECTRODE-P-FU_R ; ML-2060,T0.6,6,L72,C521 JC71-00040A
ELECTRODE-P_FU_L ; ML-2060,T0.6,6,L90,C521 JC71-00041A
PEX-ROLLER F/UP(2) ; ML-5000A,TE
JC72-20902A
PMO-ROLLER UPPER DP ; ML-165,POM,WHT,HB
JC72-40981A
PMO-GUIDE CLAW ; ML-165,PEEK,BLK
JC72-41012A
MEC- BRUSH ANTISTATIC ; ML-6060A,SEC,NTR JC75-00095A
HOLDER-M-IDLE ROLLER;ML-2150,PC,BL
JC61-00785A
CAP-M-FUSER_L ; ML-2550,OFL4036,T1.5,B
JC67-00056A
CAP-M-FUSER_R ; ML-2550,OFL4036,T1.5
JC67-00057A
MEA UNIT-LOWER FUSER ; ML-2150,SEC,USA
JC97-01718A
SPRING-PR(7300) ; ML-7300,PIANO WIRE,1.0,6
JC61-00056A
BUSH-M-HR_R ; ML-2060,PPS,BLK
JC61-00615A
GEAR-FUSER 7300 ; ML-7300,PPS, OFL4036,1,3 JC66-40913B
FRAME-P-FUSER ; ML-2060,SECC T1.2
JC61-00621A
ROLLER-HEAT ; ML-2150,AL PIPE T1.8MM,26MM
JC66-00597A
ROLLER-PRESSURE ; ML-2150,HTV SP
JC66-00599A
BEARING-PRESSURE/R ; ML-165,PPS,5,4.8
JC66-10901A
BEARING-H/R L ; ML-165,PPS(RBA313),ID26.2
JC66-10902A
SPACER-DEV ; ID6.0,OD19.6,T0.2,NTR,TEFLON
JC60-40902A
MEA UNIT-GUIDE REAR ; ML-2150,SEC,USA
JC97-01719A
GUIDE-M-REAR ; ML-2060,PET+GF30%+MD
JC61-00620A
SPRING-ACTUATOR ; ML-165,SWPB,P0.15,D7,L1 JC61-70903A
SHAFT-M-EXIT_F/UP ; ML-2060,PC
JC66-00402A
GEAR-EXIT ; ML-80,POM,BLK
JC66-40209A
LABEL(R)-CAU_HOT_FU ; ML-5000A/XRX,PVC,40X JC68-30928B
PMO-BUSHING TX ; ML-6060A,POM,BLK
JC72-00382A
PMO-ACTUATOR EXIT ; ML-2060,PC,BLK
JC72-00988A
RMO-RUBBER EXIT_F/UP ; ML-2150,EPDM
JC73-40909B
Q’ty
SA
Remark
1
1
1
1
2
2
2
1
5
1
2
1
1
1
2
2
5
1
2
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
3
1
2
O
O
X
O
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
X
X
O
O
O
O
O
O
O
O
X
X
O
O
O
O
X
X
O
X
110V
220V
Service Manual
Samsung Electronics
8-13
Exploded Views & Parts List
Fuser Unit Assembly Parts List(2/2)
SA : Service Available
O : Service available X : Service not available
8-14
No.
Location
4
4-2
4-3
4-4
5
K3531
B4024
G0268
G0269
K2297
6
8
9
S2003
N1000
L0245
10
L0246
Description
MEA UNIT-BRK GEAR FU ; ML-2150,SEC,USA
BRACKET-P-FUSER ; ML-2060,SECC,T1.2
GEAR-IDLE 33 ; ML-2060,M90-44,1.0,33,8,NTR
GEAR-IDLE 23 ; ML-2060,PPS,1.0,23,8,NTR,25
LAMP-HALOGEN ; 115V,900W,10X284MM
LAMP-HALOGEN ; 230V,900W,10X284MM
SCREW-ASSY MACH ; WSP,PH,+,M3,10,ZPC(YEL)
NUT-HEX ; 2C,M3,ZPC(YEL),SM20C
LABEL(R)-HV FUSER ; ML-6060,PVC,-,110V
LABEL(R)-HV FUSER ; ML-6060,PVC,-,220V
LABEL(R)-FUSER TOUCH ; ML-2550,XEROX,PVC10
SEC.Code
Q’ty
SA
JC97-01720A
JC61-00617A
JC66-00425A
JC66-00426A
4713-001186
4713-001187
6006-001193
6021-000222
JC68-00408A
JC68-00407A
JC68-01139A
1
1
1
1
1
1
2
2
1
1
2
X
O
O
O
O
O
X
X
X
X
X
Remark
110V
220V
110V
220V
Service Manual
Samsung Electronics
Exploded Views & Parts List
8.5 Main Driver Assembly
11
16
10
13
12
9
14
8
7
0
6
5
15
2
17
1
4
3
Harness-Main Motor
Main Driver Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
Location
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
M2098
M2140
B4029
P2057
P2056
G0400
F6085
G0339
G0413
G0399
G0346
W0002
O0012
D3019
D3022
F1017
G0348
L0028
Description
ELA UNIT-MOTOR MAIN CAR 25 ; ML-2550,XEROX
MOTOR DC-BLDC CARDINAL ; 50M8432030,1.7A
BRACKET-P-MAIN ; ML-2060,SECC,1.6,163,123
GEAR-RDCN PICK_UP ; ML-2060,M90-44,0.8,63
GEAR-PICK_UP DRV ; ML-2060,SW-01,0.8,59,10
GEAR-RDCN RETARD ; ML-2060,SW-01,0.8,27/19
GEAR-RDCN FEED ; ML-2060,SW-01,0.8,33/23,1
GEAR-MP DRV ; ML-2060,M90-44,0.8,45,7.5,NT
GEAR-REGI IDLE ; ML-2060,M90-44,0.8,29,15E
GEAR-RDCN REGI ; ML-2060,SW-01,0.5/0.8,59
GEAR-OPC DRV INNER ; ML-2150,M90-44,0.5,53
WASHER-PLAIN ; NYLON,CUTTING,ID5,OD9,T0.5
GEAR-RDCN OPC ; ML-2060,M90-44,0.5,61/26,1
GEAR-DUPLEX IDLE ; ML-2060,M90-44,1.0,23,3
GEAR-RDCN DUPLEX ; ML-2060,SW-01,0.8/1.0,1
COM,FOOT-RUBBER ; CR70,BLK
GEAR-OPC DRV OUTER ; ML-2150,M90-44,0.8,31
LABEL(P)-CAUTION MOTOR ; SF-5100,PVC,12*29
SEC.Code
Q’ty
SA
JC96-02725B
JC31-00024A
JC61-00622A
JC66-00411A
JC66-00412A
JC66-00410A
JC66-00409A
JC66-00413A
JC66-00408A
JC66-00407A
JC66-00644A
6031-001255
JC66-00405A
JC66-00415A
JC66-00414A
JC61-40001A
JC66-00645A
JC68-00261A
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
Remark
Service Manual
Samsung Electronics
8-15
Exploded Views & Parts List
8.6 Exit Driver Assembly
6
0
4
9
8
6
5
12
11
10
4
3
1
9
2
7
Harness-Motor
Parts List
SA : Service Available
O : Service available X : Service not available
8-16
No.
Location
0
1
2
3
4
5
7
8
10
11
12
M2097
M2153
K4023
B4022
G0198
E4047
F4087
E4045
F4098
C9033
F4099
Description
ELA UNIT-MOTOR EXIT CARDINAL2 ; ML-2550,XE
MOTOR STEP-CARDINAL 2;M49SP-2NK,ML-2550
PMO-IMPELLER_DRV ; ML-6200,-,PC,BLK,V0
BRACKET-P-EXIT ; ML-2060,SECC,1.2,77,85
GEAR-DP,IDLE ; ML-165,POM(NW-02),WHT,M1,Z2
GEAR-RDCN EXIT ; ML-2060,M90-44,0.5/1.0,53
GEAR-FUSER IDLE ; ML-2060,SW-01,1.0,29,8,N
GEAR-EXIT/U,ID ; ML-1605,POM,BLK
GEAR-RDCN FUSER IN ; ML-2060,M90-44,0.5,79
GEAR-HUB CLUTCH ; SCX-5100,POM,M0.8,Z13
GEAR-RDCN FUSER OUT ; ML-2060,M90-44,1.0,2
SEC.Code
Q’ty
SA
JC96-02857A
JC31-00028C
JC72-00825A
JC61-00623A
JC66-40911A
JC66-00419A
JC66-00418A
JC66-40211B
JC66-00416A
JC66-00340A
JC66-00417A
1
1
1
1
2
1
1
1
1
1
1
O
O
X
O
O
O
O
O
O
O
O
Remark
Service Manual
Samsung Electronics
Exploded Views & Parts List
8.7 Regi Assembly
0
15
10
8
6
9
20
12
12
18 4
17
7
5
1
2
3
21
4
16
18
12
12
14
11
13
Parts List
SA : Service Available
O : Service available X : Service not available
No.
Location
0
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
K3171
G2080
K4228
S4129
K4220
K4221
Z4109
S6005
G2081
H4035
K2483
K2884
K2885
Z4110
H1168
W0002
C1016
A0003
C1017
M0248
B5010
Description
ELA UNIT-REGI ; ML-2060A,SEC,220V
GUIDE-P_REGI LOWER ; ML-2060,SECC,1.2
ROLLER-REGI LOWER L ; ML-2060,CR,13.6,BL
SHAFT-REGI UPPER ; ML-2060,SUM,6
ROLLER-M_REGI IDLE S25 ; ML-2150,POM,11.9
ROLLER-M_REGI IDLE L25 ; ML-2150,POM,12.1
SPRING-TS ; SUS304,-,PI0.45,D5.45,L19.8
PMO-ACTUATOR REGISHUTTER ; ML-2060,PET G/F
GUIDE-P_REGI PLATE ; ML-2060,SECC,1.2
HOLDER-M-SENSOR ; ML-2060,HIPS,BLK
PHOTO-INTERRUPTER ; TR,90%,150mW,DIP-4,BK
BUSH-M-ROLLER REGI L ; ML-2060,POM(M90-44)
BUSH-M-ROLLER REGI U ; ML-2060,POM(M90-44)
SPRING-ES ; SWP-WPB,-,PI0.55,-,L25,N29
CBF HARNESS-MP EMPTY ; ML-2150,CBF,UL 1061
WASHER-PLAIN ; NYLON,CUTTING,ID5,OD9,T0.5
CAP-M-WIRE PTL UPPER ; ML-2060,POM,B
CAP-M_BUSHING ACTUATOR ; ML-2060,POM
CAP-P_BUSHING REGI LOWER;ML-2060,SUS,T0
PBA MAIN-PTL1 ; ML-2150,SEC,KOREA,PTL1 B'D
MEC- BRUSH ANTISTATIC ; ML-6060A,SEC,NTR
SEC.Code
Q’ty
SA
JC96-02626A
JC61-00674A
JC66-00450A
JC66-00446A
JC66-00648A
JC66-00647A
6107-001160
JC72-00998A
JC61-00670A
JC61-00672A
0604-001095
JC61-00668A
JC61-00669A
6107-001155
JC39-00256A
6031-001255
JC67-00035A
JC67-00047A
JC67-00038A
JC92-01475A
JC75-00095A
1
1
1
1
2
2
1
1
1
1
1
2
2
2
1
1
1
2
2
1
1
O
O
X
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
O
Remark
Service Manual
Samsung Electronics
8-17
Exploded Views & Parts List
8.8 SMPS Assembly
0
1
2
2-1
2-15
2-12
2-14
2-13
2-10
2-14
2-9
2-3
2-6
2-4
2-5
2-11
2-8
2-7
2-2
2-16
8-18
Service Manual
Samsung Electronics
Exploded Views & Parts List
SMPS Unit Parts List
SA : Service Available
O : Service available X : Service not available
No.
Location
0
S7016
1
S7050
2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
D3026
G2066
G2084
F6137
G0456
G0198
S4108
K4223
K2702
Z4110
E6155
W0003
G2098
G2075
F6042
K3929
S5071
Description
ELA HOU-SMPS_HVPS_V1(110V) ; ML-2550,SEC
ELA HOU-SMPS_HVPS_V2(220V) ; ML-2550,SEC
SMPS-V1_HVPS ; ML-2150,CARDINAL-V1,AC/DC
SMPS-V2_HVPS ; ML-2150,CARDINAL-V2,AC/DC
MEA UNIT-DUPLEX ; ML-2550,XEROX,USA,DUPLEX
GUIDE-M-LEFT, DUP ; ML-2060,HIPS, HB,2.0,4
GUIDE-P-BOTTOM, DUP ; ML-2060,SECC,0.8,248
MEA UNIT-ROLLER FEED, DUP ; ML-2150,SEC
ICT-STUD DRV GEAR, DUP ; ML-2060,SWCH10181
GEAR-DP,IDLE ; ML-165,POM(NW-02),WHT,M1,Z2
SHAFT-IDLE ROLL, DUP ; ML-2060,SUM24L,24,2
ROLLER-M-IDLE, DUP ; ML-2060,POM, SW01,8.0
SPRING-TS ; SUS304-WPB,-,PI0.4,D6.7
SPRING-EMPTY ; ML-6000,SUS304-WPB,PI0.25
PMO-ACTUATOR FEED, DUP ; ML-2060,POM,BLK
PCT-SILP WASHER ; SRP-350,PET,T0.5
ICT-STUD PAPER GUIDE, DP ; ML-2150,SUS 303
GUIDE-M-RIGHT, DUP ; ML-2060,ABS, V0,2.0,5
BUSH-M-FEED, DUP ; ML-2060,POM, SW01,4.1,7
GUIDE-P_SKEW, DUP ; ML-2150,SUS304,0.15,13
SHEET-GUIDE BOTTOM ; ML-2550,WEBSULER,T5
SEC.Code
Q’ty
SA
Remark
JC96-02779B
JC96-02777B
JC44-00052A
JC44-00053A
JC97-01714B
JC61-00664A
JC61-00661A
JC97-01713A
JC70-00327A
JC66-40911A
JC66-00444A
JC66-00442A
6107-001158
JC61-70965A
JC72-00997A
JK72-00058A
JC70-00457A
JC61-00662A
JC61-00665A
JC61-00787A
JC63-00297A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
X
O
O
O
X
O
110V
220V
110V
220V
Service Manual
Samsung Electronics
8-19
Exploded Views & Parts List
8.9 Cassette Assembly
19
19
18
20
12
20
12
11
11
8
10
9
17
16
12
11
13
24
15
12
7
14
26
27
23
11
22
21
27
1
3
4
5
27
6
2
8-20
Service Manual
Samsung Electronics
Exploded Views & Parts List
Cassette Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
Location
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
21
22
23
24
25
26
28
K3096
F2112
G2062
L0209
G2064
H4028
K3263
E5005
G2264
C1014
F0004
F0001
W0002
G2265
G2076
F0005
G0369
P5146
K4243
G2073
G2068
K3429
Z4247
G2088
G2071
K4264
Description
ELA UNIT-CASSETTE(550) ; ML-2150,SEC,110
FRAME-M-CASSETTE ; ML-2060,HIPS,HB,BLACK
GUIDE-M-HANDLE ; ML-2060,ABS,V0,IVOR
LABEL(R)-CASSETTE ; ML-2060,SAMSUNG,TETRON
GUIDE-M-INNER CST ; ML-2060,HIPS,HB
HOLDER-M-INDICATOR ; ML-2060,ABS,BLK
INDICATOR-M-EMPTY ; ML-2060,HIPS,-,RED,HB
GUIDE-M-EXTENSION CST ; ML-2060,HIPS,HB
GUIDE-P-SIDE,L ; ML-2060,SECC,T1.2
CAP-M-GUIDE SIDE,L ; ML-2060,ABS,BLK
IPR-P-FINGER LEFT ; ML-2060,SPCC,T1.2
BUSH-M-FINGER,F ; ML-2060,POM(M90-44)
WASHER-PLAIN ; NYLON,CUTTING,ID5,OD9,T0.5
GUIDE-P-SIDE,R ; ML-2060,SECC,T1.2
GUIDE-M-SIDE LOCK ; ML-2060,ABS,HB
IPR-P-FINGER RIGHT ; ML-2060,SPCC,T1.2
GEAR-PINION ; SF4000,POM,WHT,M1,Z16
PLATE-P-KNOCK_UP ; ML-2060,SECC,T1.0,243
RPR-PAD CST ; ML-165,CORK,25.8*24.6,NTR
GUIDE-M-REAR ; ML-2060,HIPS,HB,IVORY
GUIDE-M-LOCK A ; ML-2150,ABS,HB,C750
KNOB-M-REAR ; ML-2060,ABS,IVORY
SPRING ETC-REMAIN ; ML-9400W,SUS304WPB,0.4
GUIDE-P-REAR PAPER CST ; ML-2060,SUS-301,0
GUIDE-M-PAPER SIZE ; ML-2060,POM,WHT
STOPPER-GUIDE_SIDE ; ML-2150,CR V0,10.0
SEC.Code
Q’ty
SA
JC96-02845A
JC61-00642A
JC61-00655A
JC68-01031A
JC61-00704A
JC61-00639A
JC64-00041A
JC61-00644A
JC61-00647A
JC67-00037A
JC70-00325A
JC61-00653A
6031-001255
JC61-00649A
JC61-00645A
JC70-00326A
JG66-40003A
JC61-00651A
JC73-10910A
JC61-00646A
JC61-00267B
JC64-00042A
JC61-00414A
JC61-00751A
JC61-00648A
JC61-00842A
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
2
1
1
1
1
1
1
4
O
O
O
X
O
O
O
O
X
O
O
O
O
X
O
O
O
X
O
O
O
O
O
O
O
O
Remark
Service Manual
Samsung Electronics
8-21
Exploded Views & Parts List
8.10 SCF Assembly
0
101
101
101
36
35
23
35-2
35-4
101
35-3
20
25
35-1
28
1
34
24
22
32
13
26
37
31
14
21
6
17
102
6
33
15
26
101
105
102
105
16
101
4
3
2
105
4
104
8
7
5
8
6
18-3
18-4
18-5
10
29
18-2
9
104
18-1
10-1
10-2
33
18-6
19
10-3
11
10-5
10-4
102
102
104
103
101
18
27
12
27
38
27
8-22
Service Manual
Samsung Electronics
Exploded Views & Parts List
SCF Assembly Parts List(1/2)
SA : Service Available
O : Service available X : Service not available
No.
Location
0
1
2
2-1
2-2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18-1
18-2
18-3
18-4
18-5
18-6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
L1012
S1031
P2051
P2068
P2148
E5025
F6161
P2153
S4068
F6089
P2038
G2065
K3172
S4116
S4120
P2059
S8014
F6211
C9049
G0415
M2101
M2165
S1009
G0413
G0400
P2060
F6087
F6094
W3026
M0416
H1227
H1230
S1071
K3332
F1013
K2861
S1011
S1013
D2010
H1231
L5004
H1182
C0029
Description
ELA UNIT-SCF ; ML-2150
FRAME-M-SCF ; ML-2060,
MEA UNIT-PICK UP ASS'Y
HOUSING-M-PICKUP ; MLRUBBER-PICK UP ; ML-21
SPRING ETC-EXTENSION
PMO-BUSHING FEED ; MLSHAFT-M-PICK UP ; ML-2
PMO-BEARING SHAFT ; ML
HOUSING-M-FEED ; ML-21
BEARING-PICK UP ; ML-8
GUIDE-M-INNER,SCF ; ML
ELA UNIT-RETARD ; ML-2
SHAFT-M-COUPLING RET
SHAFT-M-GEAR RETARD;
GEAR-SCF PICK_UP CAM
SOLENOID-MP;DLH-34L0
SHAFT-FEED SCF ; ML-20
MEP-CLUTCH FEED SCF;
GEAR-REGI Z25 ; ML-215
ELA UNIT-MOTOR SCF ; M
MOTOR STEP-SCF ; -,MLBRACKET-P-SCF ; ML-206
GEAR-REGI IDLE ; ML-21
GEAR-RDCN RETARD ; MLGEAR-SCF RDCN PICK_U
GEAR-SCF RDCN FEED ; M
IPR-GROUND SPRING_ F
PHOTO-INTERRUPTER ; TR
PBA SUB-SCF ; ML-2060,
CBF HARNESS-SCF ; ML-2
CBF HARNESS-SCF EMPT
PMO-ACTUATOR EMPTY,S
IPR-GROUND TOP ; ML-60
FOOT-ML80;ML-80,CR70
BAR-P_CROSS BOTTOM ; M
COVER-M-LEFT SCF ; MLCOVER-M-RIGHT SCF ; ML
COVER-M-DUMMY SCF ; ML
CBF HARNESS-SCF GND;
CBF HARNESS-LIU GND;
CBF HARNESS-OPE ; SF30
BUSH-CABLE ; ML-2150,N
SEC.Code
Q’ty
SA
JC96-02842B
JC61-00643A
JC96-02683A
JC61-00636A
JC73-00127A
JC61-70950A
JC72-00382B
JC66-00440A
JC72-41191B
JC61-00637A
JC66-10202A
JC61-00650A
JC96-02682A
JC66-00441A
JC66-00438A
JC66-00534A
JC33-00013A
JC66-00593A
JC47-00009B
JC66-00420A
JC96-02858A
JC31-00005E
JC61-00624A
JC66-00408A
JC66-00410A
JC66-00428A
JC66-00427A
JC70-00464A
0604-001095
JC92-01436A
JC39-00248A
JC39-00250A
JC72-00992A
JC70-11028A
JC61-40001A
JC71-00042A
JC63-00112A
JC63-00113A
JC63-00114A
JC39-40608A
JB39-00103A
JB39-40532A
JC61-00804A
1
1
1
1
2
1
2
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Remark
Service Manual
Samsung Electronics
8-23
Exploded Views & Parts List
SCF Assembly Parts List(2/2)
SA : Service Available
O : Service available X : Service not available
8-24
No.
Location
35
35-1
35-2
35-3
36
37
38
K2953
S3058
S3055
M0301
H1234
M2053
G2069
Description
ELA HOU-CST SENSOR H
IPR-PLATE SENSOR ; MLIPR-BRACKET SENSOR ; M
PBA SUB-CASSETTE ; MLCBF HARNESS-SCF PAPE
CBF HARNESS-MOTOR ; ML
GUIDE-M-PAPER PATH ;M
SEC.Code
Q’ty
SA
JC96-02127A
JC70-00192A
JC70-00195A
JC92-01336A
JC39-00297A
JC39-00157A
JC61-00803A
1
1
1
1
1
1
1
O
O
O
X
O
O
O
Remark
Service Manual
Samsung Electronics
B LOCK DIAG R A M
9
9. Block Diagram
A CK* , BU SY,
SEL E CT , ERROR,
FA UL T *
PD(0 :7 )
SEL I N*
ST ROB E*
A UT OFD*
I NI *
Service Manual
Samsung Electronics
9-1
B LOCK DIAG R A M
9-2
Service Manual
Samsung Electronics
Samsung Electronics
3P
INLET ASS’Y
LAMP
3P
GND
OPC
2P
8 DEV
7 NC
6 SUPPLY
5 NC
4
3 NC
3P
8
2 NC
SMPS
/
HVPS
7
PTL
SCF
SCF_CM D
SCF_CL K
4
SCF_STS
3. 3V
3
2
1
16 GND
15 THV_PWM
14 3.3V
13 THV_EN
Service Manual
MP-EMPTY
MP-CLUTCH
MAIN-CLUTCH
8
7
6
5
3P
2P
2P
3P
2P
GND
GND
24 V
SCF_RDY
8P
24 FUSER
23 P_DU PLEX
22 P_EXIT
21 NC
20 VCC
19 VCC
18 GND
17 24VS
11 P_SIZE3
11 THV_READ
12 3.3V
P_SIZE1
THERM2
THERM1
11P
10 P_SIZE2
MHV_R EAD
10 GND
9
REGI-CLUTCH
GND
GND
24V
MHV_PWM
5
6
24V
DEV_PWM
24V
NC
4
3
2
1
24P
6 P_REGI
5 P_EMPT Y
4 3.3V
9
8
2 CART_CLK
3 CART_DATA
7
1 GND
JOINT B’D
1 MHV
4P
3 GND
2 SIGNAL
1 VCC
TONER CARTRIDGE
EXIT SENSOR
4 VCC
3 P_EMPT Y
2 P_REGI
1 GND
4P
2 T H ERM2
1 T H ERM1
2P
LD_ON*
12 nHSYNC
11 5VS
10 GND
9
VDO+
4 REGI_CLUT
3 MP_CLUT
CONNECTOR B’D
8P
2 MAIN_CLUT
1 24VS
3P
8 GND
7 PRO_MF
6 3.3V
5 MP_EMPTY
CONTROLLER
6 3.3V
5 24V
4 GND
3 PMOTOR*
8
6P
5 GND
4 GND
3 GND
2 24VS
1 24VS
8P
4 PB_2
3 PB_1
2 PA_2
1 PA_1
4P
6 5VS
5 GND
4 24VS
3 24VS
2 24V
1 24V
6P
2 24VS
1 24
9 MOTOR_CLK
8 MOTOR_READY
7 nSTART_STOP
6 VCC
MAIN MOTOR
SUB MOTOR
COVER
JOINT
2P
COVER OPEN
B’D
6 GND
5 PANEL_RESET
4 PANEL_RX
3 PANEL_TX
2 3.3V
2 LREADY*
1 VCC
VDO-
PANEL
1 LSUCLK
7
FAN
12P
LSU
10
REGI SENSOR
3 GND
2 SIGNAL
1 VCC
SENSOR B’D
THERMISTOR
C O N N E C T I O N D I AG R A M
10. Connection Diagram
10-1
C O N N E C T I O N D I AG R A M
10-2
Service Manual
Samsung Electronics
11. Schematic Diagrams
11-1 Main Circuit Diagram(1/9)
- This Document can not be used without Samsung's authorization -
11-1
Schematic Diagrams
Main Circuit Diagram(2/9)
11-2
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
Main Circuit Diagram(3/9)
- This Document can not be used without Samsung's authorization -
11-3
Schematic Diagrams
Main Circuit Diagram(4/9)
11-4
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
Main Circuit Diagram(5/9)
- This Document can not be used without Samsung's authorization -
11-5
Schematic Diagrams
Main Circuit Diagram(6/9)
11-6
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
Main Circuit Diagram(7/90)
- This Document can not be used without Samsung's authorization -
11-7
Schematic Diagrams
Main Circuit Diagram(8/9)
11-8
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
Main Circuit Diagram(9/9)
- This Document can not be used without Samsung's authorization -
11-9
11-10
13
MHV READ
CN1-#10
- This Document can not be used without Samsung's authorization -
R102
1KJ
R101
3KJ
R500
5.6K
R104
100J
R501
47K
5V1
ZD404
3.3B
2
C401
473
Q101
C1008
R103
1W1KJ
C501
473
C502
102
R502
22K
D502
1N4148
14
-
+
-
35V47uF
C101
R503
330KF
KA324
+
IC104/D
1
13
12
C458
MY2A473
7
HVPS_+5V
2
3
C504
472
-
+
C503
681
6
5
24V1
D501
1N4148
R460
RD1/8W1.5K
5V1
Q102
B1151-Y
>>
C403
331
R458
RS1/8W30KF
D402
1N4148
C456
MY2A473
C402
102
BIAS-sen
R402
22K
R461
RD1/8W2.2KJ
R401
47K
>>
R403
1.5M
4
3.3V
24VS
BIAS PWM
CN1-#4
1
12
MHV-sen
D401
1N4148
C404
472
8
BIAS
R400
5.6K
IC103/F
7407
MHV_READ
MHV
MHV PWM
CN1-#6
5V1
5V1
R404
10K
IN
IC101
KA7805
R504
10K
MHV_READ
50K
OUT
R508
10K
Q501
A708-Y
R408
10K
Q401
A708-Y
ZD501
2.7V
C102
35V47uF
5V1
Q503
C945C-Y
R509
5.6K
Q403
C945C-Y
R409
5.6K
ZD401
2.7V
ZD502
2.7VB
R510
100K
ZD402
2.7VB
R411
470
R410
100K
C457
CE-103
D403
D1NL20U
D503
D1NL20U
C507
MY-2A103
C505
104
C506
CE-103
R512
1/4W10
Q504
C2316
R511
470
R412
1/4W5
Q404
C2316
C407
103
C405
104
C406
CE-103
7
C508
47uF
6
1
5V1
T501
5
2
4
24V1
D456
1N4148
D455
1N4148
7
1
5V1
6
T401
5
2
4
24V1
R450
1/2W560K
R518
100J
C509
3KV471
C460
47uF
MHV
20K
R417
100J
R413
30KF
DEV
50K
R514
1/2W10MF
R513
30KF
>> BIAS-sen
C550
2KV101
C459
1KV221
>> MHV-sen
R414
1/2W60MF
R550
1/2W1.8M
C410
CE-104
5V1
C409
3KV471
D504
4KV
D404
4KV
R516
1/2W15MF
R517
MF1/2W50K
>>
DEV
SUPPLY
>> OPC
>> MHV
R515
MF1/2W50K
>>
ZD503
180V
ZD403
100V
R416
1/2W100M
R415
MF1/2W100K
Schematic Diagrams
11-2 HVPS Circuit Diagram(1/2)
GND
R202
430
- This Document can not be used without Samsung's authorization -
THV_READ
THV READ
CN1-#12
THV
ZD302
3.3B
R308
1.5K
C307
MY2A473J
INDEX
50K
R301
430
R300
100
C202
102
R205
22K
7
IC105/B
-
+
6
5
C306
MY2A473J
Q300
A708-Y
5V1
C203
681
-
+
R311
2.2k
C205
MY-2A471
2
3
RS1/8W330KF
R307
R310
1K
R206
16.2KF
THV
50K
C204
CE-103
4
THV -EA
CN1-#14
C201
MY2A473
47K
R204
>>
D201
1N4148
THV-sen
Q201
A708-Y
5V1
11
R201
R-/6W2KJ
THV
THV PWM
CN1-#16
R203
100
5V1
+5V1
R208
10K
D305
1N4148
ZD301
2.7VB
R207
330KF
Q301
945C-Y
1
IC105/A
KA358
R304
1/4W4.7
Q302
C2383
R303
RD1/8W470
C206
MY-2A104
C207
CE-103
D301
D1NL20U
C303
103
C302
CE-103
D202
D1NL20U
D203
D1NL20U
C301
MY2A104J
R210
5.6KJ
R211
1/4W4.7J
Q203
C2383
R302
RD1/8W470K
ZD201
2.7VB
Q202
945C-Y
R209
100K
24V1
24V1
C208
MY-2A681
1
5
2
4
1
5
2
4
7
6
T301
7
6
C213
2KV221
T201
D302
4KV
VA202
7D431K
VA201
7D431K
6KV221
C210
D304
1N4148
R306
RS1/8W100KF
6KV
D204
D205
6KV
C209
6KV221
C305
CE-104
C304
3KV151
D206
6KV
>> THV
D303
1N4148
>> THV-sen
R305
MGR1/2W50M
R213
BLR1/2W30M
R212
RD1/2W100K
C211
6KV221
Schematic Diagrams
HVPS Circuit Diagram(220V)
11-11
11-12
- This Document can not be used without Samsung's authorization -
EXIT SENSOR
OP1
100J
R40
R39
15KJ
C33
50V104J
24Pin
DUPLEX SENSOR
C5
683J
N.C
1
7
GND
53014-0310
R38
100J
CN3-10
CN3-9
C10
683J
I-SENSOR
IC1
R5
82J
4
D2
1N4148
TH1
TH2
4
3.3V
R34
1KJ
FUSER_ON
+24VS2
6
IC-ICE2XS01
N.C
R17
15KJ
5
R33
RD1/4W1.5KJ
8
C13
35V33uF
D5SBA60
BD1
C6
200V560uF
10D-15
C7
R7
1W0.25J
D1
R4
3W47KJ
B2
R13
120J
Q1
11N60
D3
C35
68pF
R15
10KJ
C8
222J
PC1
R6
4.7J
R10
1/4W22J
R3
1W47KJ
R2
1W47KJ
630V103K
7
8
T1/A
B1
200V20A
D5
C26
10,11,12
9
D4
D6
60V3A
10,11,12
13
14
10,11,12
15
C9
C34
472MAA
4
2
C25
C15
B3,B4
IC2
KA431Z
PC1
C23
C19
R26
R25
1
24PIN
1W180J
L2
AY-70H
GAP2
474
C14
F2
125V5A
GATE
Q2
C1008-Y
R32
FUSIBLE
IC6
TLP3061F
C4
LF2
GAP1
R8
2KJ
L1
1
1
C20
I
I
IC4
KA378R33
IC4_IN
IC3
KA278R05
D7
R12
2.49KF
R21
47KF
R11
22.6KF
3G
CN4
C31
IC5
C30
630V333
AR1
LF1
C3
AR2
VCC
50V104J
1W47J
FUSIBLE
C1
474
C
4
R31
1W100J
CN2
10D221K
R30
R1
TNR1
G
3
NO MARKING RESISTOR 1/8W-J(5%)
CN1
F1
125V8A
2
C24
IC4_IN
R20,24,27,14
2W2KJ*4
2
C16
C21
O
O
GND
CN3-7,9
C22
50V104J
CN3-1,3,5
+24V3.0A
GND
CN3-15,17
+5V0.7A
CN3-11,13
HVPS__+5V
CN3-15,17
GND
C17
50V104J
CN3-11,13
+3.3V1.5A
Schematic Diagrams
11-3 SMPS Circuit Diagram(110V)
4C
2
3
FEED BACK
3
SOFT START
2
- This Document can not be used without Samsung's authorization -
24PIN
R38
100J
OP1
100J
R40
R39
15KJ
CN3-10
CN3-9
24Pin
DUPLEX SENSOR
C33
50V104J
IC-ICE2XS01
N.C
R17
15KJ
C5
683J
N.C
1
GND
7
3.3V
R34
1KJ
FUSER_ON
+24VS2
R33
RD1/4W1.5KJ
8
C13
35V33uF
TH1
TH2
C10
683J
IC1
R5
82J
4
D2
1N4148
I-SENSOR
D5SBA60
BD1
C6
400V270uF
10D-13
4
EXIT SENSOR
1W180J
L2
AY-70H
GAP2
474
C14
F2
250V3.15A
VCC 6
C7
R7
1W0.45J
D1
R4
3W47KJ
B2
R13
330J
Q1
08N80
D3
C35
68pF
R15
10KJ
C8
222J
PC1
R6
4.7J
R10
1/4W22J
R3
1W120KJ
R2
1W120KJ
630V103K
7
8
B1
200V20A
D5
C26
10,11,12
9
D4
D6
60V3A
10,11,12
13
14
10,11,12
15
C25
C9
C34
472MAA
4
2
T1/A
C15
B3,B4
IC2
KA431Z
PC1
C23
C19
R26
R25
1
1
L1
R8
2KJ
1
53014-0310
R32
FUSIBLE
IC6
TLP3061F
C4
LF2
GAP1
GATE 5
Q2
C1008-Y
C30
630V333
AR1
LF1
C3
AR2
C20
I
I
IC4
KA378R33
IC4_IN
IC3
KA278R05
D7
R12
2.49KF
R21
47KF
R11
22.6KF
3G
CN4
IC5
C31
50V104J
1W47J
FUSIBLE
C1
474
C
4
R31
1W22J
CN2
10D561K
R30
R1
TNR1
G
3
NO MARKING RESISTOR 1/8W-J(5%)
CN1
F1
250V5A
2
C24
IC4_IN
R20,24,27,14
2W2KJ*4
2
C16
C21
O
O
GND
CN3-7,9
C22
50V104J
CN3-1,3,5
+24V3.0A
GND
CN3-15,17
+5V0.7A
CN3-11,13
HVPS__+5V
CN3-15,17
GND
C17
50V104J
CN3-11,13
+3.3V1.5A
Schematic Diagrams
SMPS Circuit Diagram(220V)
4C
2
3
FEED BACK
3
SOFT START
2
11-13
11-14
- This Document can not be used without Samsung's authorization -
24PIN
EXIT SENSOR
OP1
100J
R40
R39
15KJ
C33
50V104J
24Pin
DUPLEX SENSOR
N.C
1
GND
7
C5
683J
C10
683J
4
4
3.3V
CN3-10
I-SENSOR
IC1
R5
82J
D2
1N4148
TH1
TH2
D3
C7
R7
1W0.45J
D1
R4
3W47KJ
B2
R13
330J
Q1
08N80
R15
10KJ
C8
222J
PC1
R6
4.7J
R10
1/4W22J
R3
1W120KJ
C35
68pF
R2
1W120KJ
630V103K
7
8
B1
200V20A
D5
C26
10,11,12
9
D4
D6
60V3A
10,11,12
13
14
10,11,12
15
C25
C9
C34
472MAA
4
2
T1/A
C15
B3,B4
IC2
KA431Z
PC1
C23
C19
R26
R25
1
53014-0310
R38
100J
FUSER_ON
R34
1KJ
CN3-9
IC-ICE2XS01
N.C
R17
15KJ
VCC 6
+24VS2
8
C13
35V33uF
D5SBA60
BD1
C6
450V270uF
10D-13
5
R33
RD1/4W1.5KJ
IC6
TLP3061F
1W180J
FUSIBLE
R32
L2
AY-70H
GAP2
474
C14
F2
250V3.15A
R8
2KJ
L1
1
1
C20
I
I
IC4
KA378R33
IC4_IN
D7
IC3
KA278R05
R12
2.49KF
R21
47KF
R11
22.6KF
C
4
Q2
C1008-Y
C30
630V333
C4
LF2
GAP1
G
3
CN4
IC5
C31
50V104J
1W47J
FUSIBLE
AR1
LF1
C3
AR2
GATE
R31
1W22J
CN2
10D561K
C1
474
C
4
R30
R1
TNR1
G
3
NO MARKING RESISTOR 1/8W-J(5%)
CN1
F1
250V5A
2
C24
IC4_IN
R20,24,27,14
2W2KJ*4
2
C16
C21
O
O
GND
CN3-7,9
C22
50V104J
CN3-1,3,5
+24V3.0A
GND
CN3-15,17
+5V0.7A
CN3-11,13
HVPS__+5V
CN3-15,17
GND
C17
50V104J
CN3-11,13
+3.3V1.5A
Schematic Diagrams
SMPS Circuit Diagram(220V for China)
2
3
FEED BACK
3
SOFT START
2
Schematic Diagrams
11-3 Network Card Circuit Diagram(1/5)
- This Document can not be used without Samsung's authorization -
11-15
Schematic Diagrams
Network Card Circuit Diagram(2/5)
11-16
- This Document can not be used without Samsung's authorization -
ML-2152W ONLY
Addr17
Addr22
Addr21
Addr20
Addr19
.
Addr18
XP I/F
IEEE1284
USB Disable
USB Enable
EDO DRAM
SDRAM
0
1
16BIT
.
1
.
0
1
NORMAL
.8BIT
1
.
0
1
DEBUG
1
0
PLL ON
PLL OFF
0
0
SDRAM
USB Enable
XP I/F
. 16BIT
NORMAL
PLL ON
Schematic Diagrams
Network Card Circuit Diagram(3/5)
- This Document can not be used without Samsung's authorization -
11-17
Schematic Diagrams
Network Card Circuit Diagram(4/5)
11-18
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
Network Card Circuit Diagram(5/5)
- This Document can not be used without Samsung's authorization -
11-19
Schematic Diagrams
11-4 SCF PBA Circuit Diagram(1/2)
11-20
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
SCF PBA Circuit Diagram(2/2)
- This Document can not be used without Samsung's authorization -
11-21
Schematic Diagrams
11-5 RAM DIMM Circuit Diagram(1/2)
11-22
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
RAM DIMM Circuit Diagram(2/2)
- This Document can not be used without Samsung's authorization -
11-23
Schematic Diagrams
11-6 Panel PBA Circuit Diagram
11-24
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
11-7 PS3 ROM Circuit Diagram
- This Document can not be used without Samsung's authorization -
11-25
Schematic Diagrams
11-8 Connector PBA Circuit Diagram
11-9 Cover Open Sensor Circuit Diagram
11-26
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
11-10 Enpty Sensor Circuit Diagram
11-11 Exit Sensor Circuit Diagram
- This Document can not be used without Samsung's authorization -
11-27
Schematic Diagrams
11-12 OPC PBA Circuit Diagram
11-13 Toner PBA Circuit Diagram
11-28
- This Document can not be used without Samsung's authorization -
Schematic Diagrams
11-14 Zener PBA Circuit Diagram
- This Document can not be used without Samsung's authorization -
11-29
This service manual is also provided on the web,
the ITSELF system f Samsung Electronics Co., Ltd.
http://itself.sec.samsung.co.kr
© Samsung Electronics Co.,Ltd.
Printed in Korea.
VERSION NO. : 1.00
April 2003
CODE : JC-0089A
- This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -
Copyright(c) 2003.04